CONTROL TM

Certified System Components

CAMTROL

Advanced Electro-Hydraulic Multiplexed Production Control System

 CAMTROL: a systems approach to production control.
The modular advantage
The CAMTROL system is the first true
new generation production system
in the world. As part of the Cameron
MOSAIC (Modular Subsea and Inte-
grated Completions) product line, the
CAMTROL system offers pre-engineered,
component-level modularity. Modularity
allows the CAMTROL system to be lighter
and smaller, yet incorporate more
functionality than any other production
system adding up to big savings in
capital expenses. The standard modular
design and system configuration flexibility
also enable the use of universal and inter-
changeable equipment, which can reduce
confusion offshore and minimize non-pro-
ductive time. Plus, the system offers inter-
changeability and easy retrievability of
most components, for lower operating
costs. Adaptability, economy, performance,
reliability, integrity it all starts with the
standard modular CAMTROL design.
OPERATOR DEVELOPMENT
P R
2
More than 30 years ago, Cameron
installed the very first subsea produc-
tion system. Shallow and simple by
todays standards, it nonetheless marked
the beginning of a new era in subsea oil
and gas production. Today, all the
knowledge and experience gained in
production control technology is avail-
able to the industry in the CAMTROL
Production Control System.
The industry spoke, and Cameron
Controls listened. The CAMTROL
system has been engineered and quali-
fied as a completely integrated system
More than 30 years of subsea controls experience goes into
from the ground up starting with 30 every CAMTROL system.
years of subsea experience, combined
Smaller and lighter Compact Subsea
with the latest control technology and
Control Module weighs less than 1000 kg
system analysis tools. With its integrated
(2200 lbs.), allowing easy installation and
approach and component-level
intervention with standard work-class
modularity, the CAMTROL system
ROVs.
offers unequaled advantages in cost
The most functionality in the industry
savings, flexibility and expandability.
Up to 32 control functions in each
Its the first and only system available
standard subsea control module.
that incorporates all the advanced
Retrievability Standard tooling and
features the industry now demands:
modular design plus a systems-level
Modular components The reliability of
approach to field development enable
pre-engineered components, the adapt-
critical subsea components to be easily
ability to handle any field scenario, plus
retrieved.
the flexibility to expand as development
scenarios change. A true systems approach for maximum
High-integrity materials Robust, sea- efficiency.
water-tolerant components, designed Beyond field-proven reliability, the flexi-
and qualified to 3000 meters (10,000 ft.). ble, modular structure of the CAMTROL
Segregated, redundant electronics Production System allows Cameron
Delivers maximum reliability against Controls to look at your field develop-
single-mode failures. ment from a systems level. Rather than
designing new components, we can focus
Preliminary System Analyses RAM, Power,
Communications, Hydraulic Response
System Proposal Basis Documents
Equipment Proposal Basis Documents
Internal & External Interface
Identification & Management
Resource Verification & Allocation CONTRACT
QA/QC and HSE Programs AWARD
FRONT END ENGINEERING DESIGN (FEED) INVITATION SYSTEM CLARIFICATIONS & PRE-AWARD MEETINGS
TO TENDER PROPOSAL
C A M S E R V A F T E R M A R K E T
M A R K E T R E S E A R C H
E D I S C O V E R Y & A W A R D
 on analyzing the base case and options
development scenarios, then re-configure
our standard, pre-engineered equipment
and components to meet the RAM analy-
sis optimized solution to your project.
This big-picture approach means we
can get an accurate look at capital and
operating expenses up front, saving you
money now and through the life of your
Pre-engineered, component-level modularity
allows the CAMTROL system to be lighter and
smaller, yet incorporate more functionality
than any other production system
field. And only Cameron Controls com-
bines this approach with the full techni-
cal and project management resources of
the Cameron organization, offering you:
The Cameron Project Planning Team
Every function within the Cameron
Subsea Systems Group is involved in
the proposal phase, and an appropriate
project team is assigned to see you
through the entire life of your program.
System Analyses RAM, Power,
Communications, Hydraulic Response
System Design Basis Documents
Equipment Design Basis Documents
Internal & External Interface
Identification & Management
Resource Verification & Allocation
QA/QC and HSE Programs
SYSTEM OPTIMIZATION/ DESIGN ENGINEERING & REVIEWS
SYSTEM ENGINEERING
A N D C U S T O M E
Q A / Q
S Y S T E M D E
This team includes systems engineers, More control functions in a
project managers, marketing and smaller package
proposal specialists, purchasing and
procurement specialists, operations Each CAMTROL Subsea Control Module can
personnel, QA/HSE experts and after-
control up to 32 functions the most func-
market/support services.
Worldwide Support Cameron Controls tionality in the industry in a single module.
operates manufacturing facilities in Yet the module weighs less than 1000 kg
Houston, Texas and Celle, Germany, and
(2200 lbs.) and fits in just a 736 mm x 736 mm x
maintains a worldwide network of engi-
neering, testing, aftermarket, customer 860 mm high (29 x 29 x 34 high) footprint.
service and sales centers to support Camerons unique, pressure-balanced
every phase of your program.
Factory and Site Integration
HydraQuad Coupler make this possible. Each
Testing Once the manufacture of HydraQuad Coupler makes up four hydraulic
your production control system
connections at a time, which allows a smaller
is completed, Cameron Controls
conducts comprehensive Factory footprint than other systems and, conse-
and Site Integration Testing at quently, a smaller mounting structure and
our dedicated testing facilities.
reduced weight. And the pressure-balanced
This ensures proper operation
and reliability of your com- HydraQuad design eliminates separation
plete system before installa- forces. Plus, Camerons directional control
tion and commissioning.
valves are virtually leak-free once again,
CAMSERVAftermarket
and Customer Services Starting from leading the industry.
the FEED stage, Cameron Controls pro-
vides ongoing technical support and
customer services for the life of your
project. And the CAMSERV worldwide
network of dedicated aftermarket loca-
tions provides an extensive inventory
of spare parts, field service, customer
property management and other
services. (See page 11.)
Factory
Integration
Testing
MANUFACTURING Factory Site FIRST
Acceptance Integration OIL/GAS
PROCUREMENT Tests Testing
FATs FIT SIT INSTALLATION COMMISSIONING LIFE OF
FIELD
R S E R V I C E S
C & H S E P R O G R A M S
V E L O P M E N T & I M P L E M E N T A T I O N
3
 CAMTROL Surface Equipment
Master Control Station (MCS)
The Master Control Station (MCS) pro-
vides control and monitoring of the
complete system, including surface and
subsea installed equipment. Two com-
plete and segregated MCS channel net-
Master Control Station
works simultaneously monitor data
functions to and from each other, surface
and subsea. In the event of a channel
network failure, the other continues to
seamlessly operate the control system.
This dual redundant architecture elimi-
nates single mode failure points
and the requirement
for bumpless
transfer from
the failed to
the healthy
channel
network.
Hydraulic Power Unit
4
The MCS features open-architecture
electronics with dual Fast Ethernet
(or serial RS-485 and choice of topside
communication protocol including
MODBUS and Profibus) links to the host
control system. It is OPC v.2 compliant
for compatibility with all other OPC v.2
compliant equipment. The MCS stan-
dard modems are qualified to control up
to 10 Subsea Control Modules at 40 km
(24.9 miles) offset, and the standard MCS
can accommodate up to eight modems
per channel.
Electrical Power Unit (EPU)
The Electrical Power Unit (EPU) pro-
vides conditioned electrical power to
Electrical Power Unit
the topside and subsea system compo-
nents. The EPU supplies dual, isolated, Topside Umbilical Termination Unit
single-phase power for the subsea sys- (TUTU)
tem through the composite service The Topside Umbilical Termination Unit
umbilical, together with power supply (TUTU) provides the interface between
modules for the MCS and HPU. the topside control equipment and the
main umbilical system. This fully
Hydraulic Power Unit (HPU)
enclosed unit incorporates electrical
The Hydraulic Power Unit (HPU) pro-
junction boxes for the electrical power
vides redundant low- and high-pressure
and communication cables, as well as
hydraulic supplies to the subsea system.
Self-contained and totally enclosed, the
HPU includes duty and backup electri-
cally driven hydraulic pumps, dual
redundant filters, accumula-
tors, and control and
instrumentation
for each LP and
HP hydraulic
circuit. The Topside Umbilical Termination Unit
unit operates
tube work, gauges, and block and bleed
autonomously
valves for the appropriate hydraulic and
under the control
chemical supplies.
of its dedicated
programmable
logic controller
(PLC), which provides
pump motor control, interlocks
and interface with the MCS.
CAMTROL Subsea Equipment
Subsea Control Module (SCM)
Rated for water depths up to 3000
meters (10,000 ft.), the CAMTROL
Subsea Control Module (SCM) is the
heart of the subsea system. The SCM
weighs less than 1000 kg (2200 lbs.)
and measures only 736 mm x 736 mm x
860 mm high (29 x 29 x 34high),
making it the lightest, most compact
control module in the industry. This
allows easy installation and interven-
tion by standard work-class ROVs
with any of the CAMTROL suite of
Multi-Mode Running Tools. Yet
with up to 32 control
functions, 24 external
(4-20 mA) electrical
sensor inputs and
available multi-
dropped intelligent
completion capabil-
ity, the CAMTROL
SCM leads the
industry in
functionality and
Subsea Control Module (HydraQuad Couplers not shown)
future potential.
This can reduce the number of SCMs
needed for an entire project, thereby
lowering capital expenses.
The SCM provides multiplexed elec-
tro-hydraulic control and monitoring of
a wide variety of field functions includ-
ing traditional tree functions, manifold
valve control, choke adjustment, position
indication, header pressure/temperature
monitoring, downhole intelligence
monitoring, sand detection, corrosion
monitoring and multiphase flow mea-
surement. Other features include:
Oil-filled, pressure-compensated con-
struction designed for -10 +50 C
(14122 F); controlled-environment
electrical connections; seawater-toler-
ant materials available throughout
hydraulic system
Diverless or diver-assisted designs
207 or 345 bar (3000 or 5000 psi)
nominal supply pressures for tree
and manifold valves; 345 or 690 bar
(5000 or 10,000 psi) supply pressure
for SCSSV and other HP needs
Dual SEMs with single valve electron-
ics modules standard; dual valve
electronics modules are available to
increase system total availability
HydraQuad Couplers feature pres- advantage in turn allows the Subsea Control Module to be
sure-balanced shear seals which, when
combined with Cameron directional
control valves, provide virtually leak-
free operation for lower opex and
less non-productive time.
Subsea Distribution Unit
(SDU)
The modular
CAMTROL design
allows the subsea
distribution unit
to be either sepa-
rate or fully inte-
grated. The SDU
provides the
hydraulic,
chemical and
electrical dis-
tribution between the subsea system and
the main control umbilical. The structure
is designed, tested and certified to
Subsea Distribution Unit
accommodate all handling loads. For
deepwater applications, the unit can
incorporate hinge-over lock capability. within a miniaturized
All components are suitably earth
bonded and corrosion protected to suit
the installation. Additional features
include:
ROV or diver make-up flying lead
jumpers
HydraQuad Coupler
Camerons exclusive HydraQuad Coupler makes up four
hydraulic connections at a time - yet fits in a space the size
of a standard single-function hydraulic coupler. This size
smaller and lighter. Plus, the HydraQuad Coupler is pressure-
balanced and rated to 690 bar (10,000 psi).
ROV or diver-operated block and
bleed valves
Electrical distribution system with
optional diver or ROV replaceable fuses
ROV interfaces compliant with
API 17H
Available with integral SCM and SAM
Subsea Accumulator Module (SAM)
The Subsea Accumulator
Module (SAM) pro-
vides a local source of
hydraulic fluid. Each
standard SAM is fit-
ted with four 20-liter
(5.3 gal.) LP and two
2.5-liter (0.7 gal.) HP
accumulators, provid-
ing sufficient capacity
to operate 100% of all
the valves on a produc- Subsea Accumulator Module
tion tree. The SAM has the identical foot-
print, lockdown and tooling interface
as the SCM and can be replaced using
any Multi-Mode Running Tool. All com-
ponents are suitably earth-bonded and
corrosion-protected via a dedicated
electrical connector.
Directional Control Valve
Linked to the hydraulic
system through the
HydraQuad Coupler, each
Directional Control Valve
controls four functions
valve body. By adding as
many as eight of these
valves to the control mod-
ule, each SCM can control up to 32 functions. Camerons advanced
shear seal technology provides the lowest leak rate available in
the industry.
9
Production Platform Detail

1 2

10
4
5
6

1 DCS Console
2 Control Room Electrical Signal
3 Master Control Station (MCS)
Electrical Power
4 Electrical Power Unit (EPU)
High-Pressure Hydraulic
5 Uninterruptible Power Supply (UPS)
6 Battery Bank Low-Pressure Hydraulic
7 Chemical Injection Unit (CIU) Hydraulic Return
8 Topside Umbilical Termination Unit (TUTU) Chemical Injection
9 Hydraulic Power Unit (HPU)
10 ESD Radio Unit
MODU Workover Detail

24 Tubing Hanger Running Tool Reeler

25 WOCS HPU
26 Workover Reeler
27 WOCS ESD Radio Unit
24

25

26

27

CAMTROL Suite of Multi-Mode Running Tools

MMRT-DH MMRT-DCOT MMRT-DLRT with MMRT-SEM SCM/SAM

Funnel Interface Transportation
Cage

API 17H Interface

 CAMTROL Applications

Platform Production Scenario

Seabed Intervention Scenario

12

11 SCM/SAM Transportation Cage 11

12 MMRT-SEM
13 Subsea Control Module (SCM)
14 Subsea Accumulator Module (SAM)
13
15 SCM Mounting Base
15
16 Controls Flying Leads
17 Manifold
16
18 Subsea Distribution Unit (SDU)
19 Umbilical Termination Assembly (UTA)
20 Main Controls Umbilical
21 Workover Umbilical
22 Emergency Disconnect Unit (EDU)
23 Workover Flying Lead 20
 FPSO Production Scenario

MODU Workover Scenario

13

14
20 19

16
16
18

21

22
23
17

14
18
19
 CAMTROL Installation and Workover Equipment
Cameron Controls offers a broad range of
modular control equipment for installa-
tion and workover of subsea production
systems, including mono- and dual-bore
Christmas trees and SpoolTree Subsea
Christmas Trees, from either moored
drilling units or dynamically positioned
drilling units. Systems are available for
shallow water applications to 900 meters
(3000 ft.) and deepwater applications to
3000 meters (10,000 ft.).
Direct hydraulic control systems
Simple and reliable, direct hydraulic sys-
tems are typically used for shallow water
systems up to 900 meters (3000 ft.), from
moored drilling units. Systems are com-
prised of a hydraulic power unit with local
control panel, umbilical reels, deck jumpers
and emergency disconnect systems.
Electro-hydraulic multiplex systems
CAMTROL Multiplex Workover Control
Systems provide total integration of sub-
systems for the control of the workover
riser equipment, production control
module for tree control, workover control
module (where applicable) and third-
party Subsea Safety Test Tree (SSTT)
systems. The CAMTROL systems are
available for water depths to 3000 meters
Hydraulic Power Unit Local Control Panel
10
(10,000 ft.). Available equipment includes
hydraulic power unit with local control
panel, remote control panel for drill floor
operation, umbilical reels, deck jumpers,
emergency disconnect systems, work-
over control pod for vertical tree systems
and subsea jumper systems.
Equipment subsystems
Hydraulic power unit The primary
component of the control system, the
hydraulic power unit provides hydraulic
fluid at pre-determined levels of pres-
sure, flow and cleanliness. The hydraulic
power unit includes redundant LP and
HP pump systems, dual reservoirs, fil-
tration to NAS 1638 Class 6, indepen-
dent transfer/clean-up pump and filter
system, LP and HP accumulation, local
control panels for HPU and workover
functions, and PLC control for electro-
hydraulic systems.
Umbilical reels Umbilical reels are used
to store and deploy system umbilicals
which connect between the surface and
subsea equipment. Reels are provided
with variable speed pneumatic drive, uti-
lizing a high-speed air motor and high
ratio gear box for precise control, as well
as a fail-safe braking system and inter-
Tubing Hanger Reel with Umbilical
locks to ensure safe operation. A level-
wind device is provided to ensure an
even lay of the umbilical onto the reel
during retrieval of the subsea equipment.
Emergency disconnect systems
Emergency disconnect systems provide
the means to safely disconnect the sur-
face, rig-mounted equipment from the
fixed subsea equipment in the event of
drilling unit drift or drive-off, or other
emergency situation. For dual-bore sys-
tems, disconnect equipment includes con-
trol of the riser safety and emergency
disconnect packages, using hydraulic or
electro-hydraulic failsafe systems. For
SpoolTree systems, it typically involves an
Emergency Disconnect Unit (EDU) which
provides a means of safely disconnecting
the external workover umbilical from the
subsea equipment prior to disconnecting
the drilling riser from the BOP stack.
Workover control pod Workover con-
trol pods utilize CAMTROL production
control system technology to provide
a compact, highly reliable system for
deepwater dual bore workover and light
intervention control systems. The work-
over pod is easily removeable on deck
for maintenance and provides dual
redundant electronics. Use of a common
power and communication system is
possible for both the workover and
production pods, allowing a truly
integrated control system.
CAMTROL Intervention Equipment
Intervention flexibility
The CAMTROL system uses common
intervention methods for the retrieval
and re-installation of the SCM, as well
as the SAM, compact multi-phase flow
meter and Cameron Willis Subsea
Retrievable Chokes. Methods may
include diver-assist, diverless, guideline,
guidelineless and ROV-assisted.
Multi-Mode Running Tool
Cameron Controls offers a suite of
Multi-Mode Running Tools (MMRT),
which perform installation and retrieval
of various system elements, including:
Installation and change-out of SCM
Installation and change-out of SAM
Installation and change-out of
inserts in the Cameron Willis Subsea
Retrievable Choke
Installation and change-out of com-
pact multi-phase flow meters
The standard design of the MMRT
allows these operations to be performed
MMRT-SEM (Seabed Exchange Mode)
using common intervention methods
diver-assisted, conventional guideline,
guidelineless or with an ROV in water
depths to 3000 meters (10,000 ft.).
The MMRT is designed for efficient
operation with a work-class ROV and
is interface-compliant with API 17H
using weight transfer systems for
neutral buoyancy.
CAMSERV Aftermarket Services
For the life of your project and your equip-
ment CAMSERV Aftermarket Services
offers a one-stop approach to any service-
related need.
The MMRT-DH, one of a suite of Multi-Mode Running
Tools, can be operated subsea by ROV using manipulators
to function the tool, or at the surface using an umbilical.
Deepwater Liftline Running Tool
Designed with the identical functionality
and capability of the MMRT, the Through 55 worldwide Service Centers, linked
Deepwater Liftline Running Tool (DLRT)
through Camerons Global Product Search
is specifically intended for applications
without high currents or other problem- Engine, CAMSERV offers a broad range of
atic conditions. The DLRT is suspended quality services, as well as reconditioned
by a liftline and can be guided by an
products and OEM replacement parts to keep
ROV.
projects running smoothly. CAMSERV services
Diver Change-Out Tool
include:
The Diver Change-Out Tool (DCOT)
is specifically designed for diver inter- Equipment repair and re-manufacture
vention applications for a variety of Reconditioned equipment sales, rental
change-out functions. Like the MMRT, and exchange
the DCOT
Replacement parts
locates onto
an API 17H Field services
weight recep- Computerized customer asset management
tacle interface
services
and is run on
a liftline with or without guide wires. Consignment programs
SCM/SAM Transportation Cage and CAMSERV brings you more ways to minimize
Jumper Deployment Basket your Total Cost of Ownership. And only
The Transportation Cage is used to
CAMSERV offers the worldwide resources
lower a replacement SCM or SAM to
the seabed for installation, while also of Cameron, with the 24/7 convenience and
providing a mounting position for the personal, responsive service of a local
module being retrieved. The Jumper
supplier anywhere you are.
Deployment Basket provides a central,
local source to enable easy installation
of subsea jumpers.
ROV compatibility
All CAMTROL subsea components
are designed compatible with work-
class ROVs, and are interface-compliant
with API 17H.
11
Cameron Controls
6650 Bingle Road
Houston, Texas 77092
Tel 713 683 4600
Fax 713 683 4729

Cameron Controls
Lueckenweg 1
29227 Celle, Germany
Tel 49 5141 8060
Fax 49 5141 806333

Cameron Controls
ICS House Badentoy Park
Badentoy Avenue
Portlethen
Aberdeenshire, Scotland
AB12 4YA
Tel 44 1224 282 000
Fax 44 1224 781 800

Visit our website at www.camerondiv.com

or contact us at camtrolinfo@camerondiv.com

API Q1 Quality System Certificate; API 16D Control Systems

for Drilling Well Control Equipment; API 17D Subsea
Wellhead and Christmas Tree Equipment; ISO 9001 Quality
System Certificate; API License # 16D-0012; API License
# 17D-0015; ISO 9001 License # 0001

MOSAIC, SpoolTree, Cameron, CAMSERV, CAMTROL, and HydraQuad

are trademarks of the Cooper Cameron Corporation, Cameron Division.

Cooper Cameron Corporation, Cameron Division, Printed in USA, 04/01, HG/7.5M, TC1494