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I. PURPOSE ..................................................................................................................... 1
1. Supply Fan
1. Supply Fans
Considering this set of purposes, the intended users include HVAC designers, control contractors,
commissioning agents, and building owners, operators, and maintenance technicians. Each user
is important, but the HVAC designer is the primary user; all the other users are obliged to work
with what the HVAC designer delivers.
This resource will aid HVAC designer in the development of control sequences by providing an
accurate, consistent, and well-organized starting point. It provides:
The designers retain all the responsibility implied by their role in the construction process.
II. SCOPE
This resource offers commonly accepted sequences for a variety of air handling units and
terminal units. There is no attempt here to cover every kind of HVAC unit. In some cases,
alternative sequences are presented; there is no attempt to cover all of the useable options.
In addition to the sequences, this document offers suggestions for development and customizing
sequences of operation for a specific project. The examples presented here are well-founded
sequences for each type of equipment and leave the advanced or very special control schemes to
the consulting engineers and control contractors to provide as value added. These control
sequences are written for implementation using a DDC system.
The control sequences in this document are presented with other parts of a control specification,
including a control schematic, object list, and mode table. These parts are needed to fully
communicate the operation and installation of the control system. The material in this document
represents a common application that should be tailored to match the actual system and the
operational requirements. Publishing a control sequence that does not match the system or meet
the users efficiency or operational requirements, while vastly entertaining to the contractors
field personnel, adds little to the construction effort.
The control schematic is a diagram of the system showing the relationships between equipment
and control components. The input/outputs to DDC are shown, as are any hardwired interlocks.
Often the control schematic is included in the contract drawings. Wherever the control schematic
appears, it is a key to communicating the system and the associated controls.
The object list defines the physical and virtual (software) points required for operation and
monitoring of the system. There are many formats in use for the object list. Some contain more
information than others. The format used in this document is best suited less complicated
projects.
The type of point is listed. Point types include analog inputs, binary inputs, pulse inputs, binary
outputs, and analog outputs. The specific implementation of the programming may dictate
additional virtual points not shown on the object list. For this reason, the designer may not be
able to list all of the virtual points. Also defined in the object list are trending, alarm, and
reporting graphic display requirements. In some more complex projects, it is preferred to
describe these functions in the text of the sequence rather than as entries in the object list. In this
package, the object list indicates which points are assigned alarms and the alarm thresholds.
Some alarms are tied to the system status. For example, when the air handler is in the unoccupied
mode, the supply air temperature may not need to be alarmed or different alarm limits may apply.
Alarm thresholds can be established to track setpoints that are dynamically reset.
Each graphic upon which a point should appear is listed. Points can be assigned to more than one
graphic screen. Similarly, each trend log that should display a points data is listed. Points are
often assigned to multiple trend logs. Both graphic displays and trend logs may be created and
changed as needed as part of normal operations, but it is important to identify which points will
be made available for reporting even though they may not be initially assigned to a specific graph
or trend log.
Any standard or custom reports that the point is assigned to are listed in the notes column. Any
other special requirements are listed in the notes column as well.
These sequences also include a mode table. The mode table summarizes the complete sequence of
operation indicating the states (open, closed, modulated to maintain 55F) that are expected when
the system is in different modes of operation (cooling, heating, fire, warm-up and others). Each
row in the table corresponds to a mechanical component in the system. Each column corresponds
to one of the operating modes of the system. Each cell in the table tells what the particular
component does in that mode. The table presents no new information. It briefly restates
information already delivered in the full-text sequence. As such, a specifier using a mode table
must take pains to ensure the table is consistent with the text. For users of the specification, the
clean, organized format of a table answers many questions more quickly and surely than re-
In using the sequences in this publication, a thorough understanding of the actual system to be
controlled and the requirements of the user are required. With this information in hand, select a
system similar to the actual system and custom tailor the sequence to meet the goals and
requirements of the project. Some specific items to review are the location and quantity of smoke
detectors and other sensors.
Different codes have differing requirements. Some codes require detectors in the supply, and
some codes require detectors on the return. Many codes require both supply and return detection
over 15,000 cfm. Freeze protection is an important consideration from an equipment design and
control standpoint. Attention should be given to assuring that the freeze protection design is
appropriate to the climate. Duct static pressure safeties may be needed if, for example, there is a
fire damper located in the main ductwork that, when closed, would cause the duct static to rise
past the ducts pressure rating. Note that static pressure safeties do not react fast enough to
prevent duct damage if a large damper closes rapidly. The number of heating and or cooling
stages shown on the control diagram, sequences and object list should match the equipment.
The control sequences should be reviewed for compliance with any energy codes in effect for the
project. The owner should be involved in the review of the control sequences to assure they
conform to the facility standards and requirements.
Cutting and pasting the sequences in this manual with little or no thought will most likely result
in a system that does not fully meet anyones needs.
To simplify locating a control sequence that is applicable to a specific system, the sequences are
given a designation. There are three broad heading categories: Constant Volume Air Handling
Units, Variable Volume Air Handling Units, and Terminal Units. For the air handling units
within each category, the sequences are given a unique number that corresponds to fan and coil
configuration of the unit.
2 B X - 1 2 3 4 5
Economizer Type
1 None
2 Differential dry bulb
3 Dry bulb
4 Differential enthalpy
Minimum Outside Air Control
1 Fixed minimum damper
Position
2 Demand controlled ventilation
3 Measured OA flow
4 Based on inlet plenum pressure
5 Injection fan
Space Pressure Control
0 None
1 Exhaust damper/return fan
2 Fan tracking
3 Exhaust damper/relief fan
X Not applicable
Supply Air Temperature Algorithm
1 Fixed SA setpoint
2 SA varies to meet space setpoint
3 SA setpoint reset based on space temperature
4 SA temperature reset based on OA temperature
5 SA reset on OA and cooling demand
S Controlled on space temperature
Supply Duct Static Pressure Control
1 Fixed static setpoint
2 Duct static reset based on VAV box demand
X Not applicable
Sequence Number 1, 2, 3, etc.
Coil Type
A Chilled water coil, heating water coil
B Chilled water coil, staged heat
C DX coil, heating water coil
D DX coil, staged heat
Fan Type
1 Supply fan
2 Supply and return fans
3 Supply, return and injection fans
4 Supply and relief fans
5 Supply, relief and injection fans
When preparing a control sequence, the author should keep in mind its multiple uses. The
following users depend on the sequence for the purposes described below. These are listed in
approximately chronological order, not in order of importance.
A. HVAC Designers. The designer should use the control sequence to assure that the
equipment is capable of carrying out the various steps without causing damage to the
equipment. Additionally, the sequence should be reviewed for compliance with indoor
air quality, comfort, energy conservation, and life safety requirements in relation to the
specific mechanical equipment. Integrating control system and the mechanical system
form the earliest stages of design will result in improved system operation and lower
construction costs.
F. Maintenance Technicians. During the operating life of the building, if a system does not
perform correctly, the person troubleshooting the problem must understand how the
system is supposed to work in order to identify the part that is not working. A well-
written sequence of operation is essential for commissioning and can be an invaluable aid
to troubleshooting.
The sequence should be complete, that is, it should cover all modes of operation: occupied,
unoccupied, warm-up, cool-down, and emergency modes, including safety trip, fire, and smoke
modes. In a perfect world, the system will do exactly what the sequence describes, so prepare
carefully, you should get what you ask for.
There are many valid approaches to describing a sequence. Those in this package all follow one style, but
a specifier needs to choose a style best accomplishes the goals of the project. Two aspects of that style
are discussed here.
There are two basic methods of organizing a sequence of operation: by operating mode or by component.
In a sequence that is structured by operating mode, the major paragraphs each describe a single mode
such as occupied, unoccupied, and morning startup. The paragraph for one mode specifies operation of
every component of the system in that particular mode. As an example, here is a partial sequence for a
unit ventilator organized by operating mode:
A. OCCUPIED MODE:
1. The unit fan shall be energized.
2. The heating coil valve, mixed air dampers, and cooling coil valve shall
modulate in sequence to maintain space temperature at the heating or cooling
setpoint. Simultaneous heating and cooling, including economizer cooling,
shall not be allowed. When the outdoor air temperature is greater than the
return air temperature, the OA dampers shall close to minimum position.
3. The OA damper shall not close below the minimum position required for
outdoor air ventilation.
B. UNOCCUPIED MODE
1. The unit fan shall be de-energized unless activated by the optimum start
routine.
2. The heating coil valve, mixed air dampers, and cooling coil valve shall close
completely unless activated by the optimum start routine. During optimum
start, the heating coil valve, mixed air dampers, and cooling coil valve shall
modulate in sequence to maintain space temperature at the heating or cooling
setpoint. Simultaneous heating and cooling, including economizer cooling,
shall not be allowed. When the outdoor air temperature is greater than the
space temperature the OA dampers shall close to minimum position.
3. The OA damper shall be allowed to close completely. No minimum ventilation
is required.
C. OPTIMUM START
1.
In a sequence that is structured by component, the major paragraphs each describe a single component.
The paragraph for one component tells how it works in each operating mode. Here is a partial sequence
for the same unit ventilator, arranged by component:
A. RUN CONDITIONS: The unit shall be energized and the fan shall run under either of
the following conditions:
1. The space is occupied, as determined by the equipment schedule.
B. OA DAMPER:
1. Economizer operation shall be enabled during occupied or optimum start
conditions if the outdoor air temperature is less than the space temperature.
When economizer operation is enabled, the OA damper shall modulate to
maintain the space at the cooling setpoint.
2. During occupied periods, the OA damper shall not close below the minimum
position required for outdoor air ventilation.
3. The OA damper shall close to its minimum position (if occupied) or close
completely (during optimum start) whenever the heating coil is energized or
whenever the outdoor air temperature is greater than the space temperature.
4. The OA damper shall close completely whenever the freezestat trips.
C. COOLING COIL:
1. During occupied or optimum start conditions, the cooling coil shall modulate to
maintain the space at the cooling setpoint. If economizer operation is enabled,
the cooling coil shall not be enabled until the OA damper is at least 90% open.
2. ...
Done correctly, both formats provide the same information. Sequences that are organized by operating
mode are generally easier to understand, because they describe how the entire system will operate under a
given set of conditions. The drawback to this format is that it can be difficult to program a controller
from this sequence, as details about how each component should operate are scattered throughout the
sequence. Sequences that are organized by component may be easier for a programmer to use because
most control programs are structured by component. Similarly, many technicians find the component
structure more useful as a troubleshooting tool because they are generally troubleshooting a specific
component. The question, why is the heating valve open, is easier to answer if all information about
the heating valve is contained in one section.
The decision of which format to use should primarily be determined by the intended use of the sequence.
If the intent is to explain operating concepts and highlight differences between the operating modes, the
sequence should be organized by operating mode. If the intent is to provide specific programming
instructions and to provide maintenance documentation, the component approach should be used. As a
secondary consideration, if the designer needs to provide sequences for multiple variations of a piece of
equipment (ex: unit ventilators with hot water heat, gas heat, or electric heat) the component approach
may be easier to produce since only the affected component needs to be rewritten.
Since the purpose of this document is to describe control sequences commonly used in HVAC systems,
the sequences will be arranged by operating mode. Sequences arranged by component shall be
considered the equivalent of the sequences in this document and are equally acceptable, provided they
implement the same control actions. Regardless of which format is used for the sequence text, the
completed sequence should include an object list, mode table, and control schematic.
A specifier also has to decide how much detail to write. Some specifications call out the calculations that
a DDC system must implement. Others indicate the required mechanical conditions and responses
without discussing calculations. The following examples illustrate the difference.
The chilled water valve and OA damper shall modulate in sequence to maintain the
discharge temperature at the setpoint."
"A PI feedback loop shall control the discharge temperature. As the PI output goes from 0
to 40%, the OA damper shall modulate from minimum to fully open. As the PID output
goes from 50 to 100%, the valve shall modulate from closed to fully open."
The first example allows any control program that achieves the desired mechanical result. The second
specifies exactly what control algorithm will be used. When the specification contains more detail, the
specifier takes more responsibility for the control system design, leaving the contractors with less
flexibility and less risk.
As in any aspect of specification, the goal is to allow all the flexibility that bidders need to most
effectively meet the project goals, while ruling out products and practices that dont satisfy the needs.
The designer needs to choose the level of detail that maximizes chances of success on the project.
Although the level of detail is not directly related to the format, most operating mode sequences tend to
be concept oriented (ex: Heating coil valve, mixed air dampers, and cooling coil valve shall modulate in
sequence.), while the component approach is more likely to provide programming specifics (ex: The
cooling coil shall not be enabled until the OA damper is at least 90% open.)
Quick Summary
SA Temp Control Reset Based on Space Temperature
Space Pressure Control None
Minimum OA Control Demand Controlled Ventilation
Humidification Yes
Dehumidification No
Economizer No Economizer
Morning Pre-Cooling Mechanical Cooling
A. OVERVIEW
This sequence of control describes the direct digital control (DDC) requirements for a simple
constant volume air handling system. These air handling units are typically in the 2,000 to
7,000 cfm range (4 to 12-ton) serving a single zone with a single exposure.
This sequence uses Demand Control ventilation with a space CO2 sensor. There is no
measurement of outside air flow rate. The minimum OA flow rate is established by the
required outdoor air flow at design occupancy (Vot) and the required outdoor air flow with no
occupants (Vat). These two air flow rates must be shown in the contract documents.
ASHRAE Standard 62.1 describes these values in greater detail. The damper positions
corresponding to these two airflow rates are set by the balance contractor. The CO2
concentrations corresponding to the ambient level and the steady state concentration at the
design occupancy must also be shown. These values may be found in the ASHRAE 62.1
Handbook.
There is no outside air economizer in this unit. This is typical of units having a hydronic
(waterside) economizer, a humidified space or in certain climate zones. Relief air (if
required) needs to be provided since this unit has no relief provisions. ASHRAE Standard
90.1 requires economizers in many applications. See examples of units with economizer in
this section if this is a desired option. A return air damper or a manual balance damper may
be required in the return depending on the system layout and the outside air quantity.
Heating water coils are shown with normally open valves and cooling coils with normally
closed valves. This convention is typical in cold climates and may be different in warm
climates. Actuators that fail in the current position may be considered for some applications
instead of the fail open/closed type. Edit the control drawing to reflect the actual system.
The humidifier may require hard-wired interlocks for airflow and high duct humidity. If the
equipment requires these interlocks, they should be shown on the system schematic.
The location and quantity of duct smoke detectors is regulated by code. Verify code
requirements and revise the system schematic accordingly.
An outside air temperature sensor is shown. This value may be available through the
network. Revise the system schematic if this sensor is not required.
C. SYSTEM SCHEMATIC
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with a holiday schedule.
Whenever the supply fan is de-energized, as sensed by the status switch, the outside and exhaust air
dampers shall be closed and the return air damper shall be open, the heating and cooling valves shall be
closed or positioned as described below and the humidifier shall be locked out.
A. OCCUPIED MODE
2. There shall be separate heating and cooling space temperature setpoints with a 5F
deadband between the heating and cooling
3. The heating coil valve and cooling coil valve shall modulate in sequence to maintain
supply air temperature setpoint. There shall be a deadband between heating and cooling.
4. Minimum Outside Air: The minimum OA flow rate is established by the required
outdoor air flow with no occupants (Vat) and the required outdoor air flow at design
occupancy (Vot). The damper positions corresponding to these two airflow rates shall be
set in conjunction with the balance contractor. The OA damper shall modulate between
the no occupants position and the design occupancy position as the space CO2
concentration varies from 400 ppm (ambient) to 1,500 ppm (adjustable).
5. Supply air temperature setpoint shall be reset based on space temperature according to
the following reset schedule:
6. The humidifier shall modulate to maintain return air humidity setpoint of 30%
(adjustable), subject to the duct high limit setpoint of 90% (adjustable). Humidification
shall be locked out whenever the fan is de-energized or the duct humidity exceeds the
high limit setpoint.
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply fan shall be de-energized except when operation is called
for as described below. Outside air dampers and exhaust dampers shall be closed and
return air damper open. Heating and cooling valves shall be closed and humidifier
locked out.
2. Unoccupied OFF Coil Protection: When the supply fan is de-energized and the outside
air temperature is below the Outside Air Low Temperature Protection Setpoint of 35F
(adjustable) and the mixed air temperature is less than the Mixed Air Low Temperature
Protection Setpoint of 45F (adjustable), OR the Low Temperature Limit trips, then the
heating coil valve shall cycle to maintain mixed air temperature protection setpoint of
45F.
When the outside air temperature is above the Outside Air Low Temperature Protection
Setpoint of 35F + deadband, or the mixed air temperature is greater than the Mixed Air
Low Temperature Protection Setpoint of 45F + deadband; the heating and cooling coil
valve shall be closed.
3. Unoccupied Setback: The supply fan shall cycle on with the outside and exhaust
dampers closed when the space temperature drops below the unoccupied space
temperature setpoint of 65F (adjustable). When the fan is energized, the heating shall
modulate to maintain supply air temperature setpoint of 95F (adjustable).
5. Morning Warm-up: If the space temperature is below the occupied temperature setpoint
and the outside air temperature is below 40F Morning Warm-up shall be initiated by the
optimum start program. The outside air and exhaust air dampers shall be closed and
return air damper open during the morning warm-up cycle. If the space temperature is
below setpoint, the unit shall warm the space to setpoint by raising the unit supply
temperature to 95F (adjustable) until the space temperature equals the occupied space
temperature setpoint. If the space reaches the occupied space temperature setpoint before
occupancy, the system shuts off. If occupancy occurs before the space reaches the
heating setpoint, the system switches to occupied mode. Morning warm-up shall occur
only once in a day.
6. Morning Pre-cooling: If the space temperature is above the occupied space temperature
setpoint and the outside air temperature is above 70F, Morning Pre-Cooling shall be
initiated by the optimum start program. The outside air and exhaust air dampers shall be
closed during the Morning Pre-Cool cycle. The unit shall cool the space to setpoint by
lowering the unit supply air temperature setpoint to 55F until the space temperature
equals the occupied space temperature setpoint. If the space reaches the occupied space
temperature setpoint before occupancy, the system shuts off. If occupancy occurs before
the space temperature reaches the occupied space temperature setpoint, the system
switches to occupied mode. Morning Pre-Cool shall occur only once per day.
C. SAFETY SHUTDOWNS
1. Duct smoke detection, space smoke detection, and low temperature limit trips shall de-
energize the supply fan and close the outside air dampers. Manual reset of the tripped
device shall be required to restart the system.
2. When the OA temperature is below the Outside Air Low Temperature Protection Setpoint
35F (adjustable) and the air handler has shut down in alarm, the heating and cooling
valves shall cycle as described previously in the unoccupied off coil protection mode.
Unoccupied
Device Occupied Off Setback Warm- Pre-cooling Safeties
up
S Fan On Off Cycles On On Off
OA Modulate to Closed Closed Closed Closed Closed
Damper maintain CO2
setpoint subject
to min position
HW Modulate in Cycle if OAT Modulate Modulate Closed Cycle if OAT
Valve sequence with < 35, <35,
CW valve otherwise otherwise
closed closed
CW Modulate in Open if OAT Closed Closed Modulate Open if OAT
valve sequence with < 35, <35,
HW valve otherwise otherwise
closed closed
Quick Summary
SA Temp Control Varies to Maintain Space Temp Setpoint
Space Pressure Control None
Minimum OA Control Fixed Minimum Position
Humidification None
Dehumidification None
Economizer Dry Bulb Differential Temperature
Morning Pre-Cooling Economizer Cooling
A. OVERVIEW
This sequence of control describes the direct digital control requirements for a simple constant
volume air handling system. These air handling units are typically in the 2,000 to 7,000 cfm
range (4 to 12-ton), serving a single zone with a single exposure.
There is no measurement of outside air volume. The minimum outside air flow rate is
established by the outside air damper minimum position set by the balance contractor. The
maximum outside air flowrate is determined by the outside air intake configuration.
A fixed minimum outside air volume is provided. This is useful in facilities with a consistent
number of people in the facility or a fixed exhaust requirement.
Pumped coils may be desired for low temperature protection and turbulent flow through the
coil tubes. Pumped cooling coils lower the chilled water Delta T that may adversely affect
the chillers. Additional freeze protection strategies may be needed depending on climate.
A single space temperature setpoint controls the unit. This applies to units serving a single
space or units serving multiple spaces that have similar exposures and internal loads.
Cooling coils are shown with normally closed valves. This convention is typical in cold
climates and may be different in warm climates. Actuators that fail in the current position
may be considered for some applications instead of the fail open/closed type. Edit the control
drawing to reflect the actual system.
The location and quantity of duct smoke detectors is regulated by code. Verify code
requirements and revise the system schematic accordingly.
An outside air temperature sensor is shown. This value may be available through the
network. Revise the system schematic if this sensor is not required.
When operating in economizer mode, the return and exhaust air paths will be required to
handle up to 100% of the system airflow as circulated only by the pressure differential
between the space and outside, unless an alternative path is defined for relief air. To avoid
over pressurization of the space, the return air, exhaust air and/or relief air duct work and
accessories must be sized appropriately.
C. SYSTEM SCHEMATIC
D. CONTROL SYSTEM 02
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with holiday schedule.
Whenever the supply fan is de-energized, as sensed by the status switch, the outside and exhaust air
dampers shall be closed and the return air damper shall be open, the cooling valve shall be closed or
positioned as described below, heating shall be de-energized or staging as described below.
A. OCCUPIED MODE
2. The outside air damper shall open to the predetermined minimum position. The OA
damper shall not close below the minimum position required for outside air ventilation.
This position shall be set in conjunction with the balance contractor.
3. There shall be separate heating and cooling space temperature setpoints with a 5F
deadband between the heating and cooling
4. The heating shall stage and the mixed air dampers and cooling coil valve shall modulate
in sequence to maintain space temperature setpoint. Provide deadband between heating
and economizer cooling setpoints. Heating shall stage off-low-high. High shall not be
energized unless low has been energized for at least 5 minutes or the supply air
temperature is more than 15F below setpoint. Provide a 2F (adjustable) inter-stage
differential for heating.
5. Economizer cooling is enabled whenever the outside air dry bulb is less than the return
air dry bulb minus differential. When the outside air dry bulb is greater than the return
air dry bulb, economizer cooling is disabled. When economizer cooling is enabled,
mixed air dampers will modulate to maintain space temperature setpoint. There shall be
a mixed air low limit function to modulate the mixed air dampers closed to prevent the
mixed air temperature from dropping below the mixed air low limit setpoint of 45F
(adjustable).
6. The heat stages shall be energized only when the supply fan is energized; the heaters
internal air flow and high temperature safeties are satisfied.
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply fan shall be de-energized except when operation is called
for as described below. Outside air dampers and exhaust dampers shall be closed and
return air damper open.
2. Unoccupied OFF Coil Protection: When the supply fan is de-energized and the outside
air temperature is below the Outside Air Low Temperature Protection Setpoint of 35F
(adjustable) and the mixed air temperature is less than the Mixed Air Low Temperature
Protection Setpoint of 45F, OR the Low Temperature Limit trips, then open the cooling
coil valve 100%.
When the outside air temperature is above the Outside Air Low Temperature Protection
Setpoint of 35F + deadband, or the mixed air temperature is greater than the Mixed Air
Low Temperature Protection Setpoint of 45F + deadband; the cooling coil valve shall be
closed.
3. Unoccupied Setback: The supply fan shall cycle on with the outside and exhaust
dampers closed and return damper open when the space temperature drops below the
unoccupied space temperature setpoint of 65F (adjustable). When the fan is energized,
the heating shall stage off-low-high until the space temperature equals the unoccupied
space temperature setpoint.
4. Morning Warm-up: If the space temperature is below the occupied temperature setpoint
and the outside air temperature is below 40F (adjustable) Morning Warm-up shall be
initiated by the optimum start program. If the space temperature is below the occupied
space temperature setpoint, the supply fan shall energize, the outside and exhaust
dampers shall remain closed, the return air damper open, and the heating coil shall stage
off-low-high until the space temperature equals the occupied space temperature setpoint.
If the space reaches the occupied space temperature setpoint before occupancy, the
system shuts off. If occupancy occurs before the space reaches the heating setpoint, the
system switches to occupied mode. Morning warm-up shall occur only once in a day.
5. Morning Pre-cooling: Pre-cooling shall occur only during the summer months of May
through September. If space temperature exceeds the pre-cooling space temperature
setpoint, and the outside air temperature is below 60F, Morning Pre-cooling may begin.
The unit shall start in the morning pre-cool mode as determined by an optimum start
program at the latest possible time to have the space at the Pre-cooling space temperature
setpoint at occupancy time. The outside air, return and exhaust air dampers shall
modulate to provide 55F (adjustable) supply air until the space temperature falls below
the pre-cooling space temperature setpoint. Heating shall be disabled. If the space
reaches the pre-cooling setpoint before occupancy, the system shuts off. If occupancy
occurs before the space reaches the pre-cooling setpoint, the system switches to occupied
mode. Morning Pre-cooling shall occur only once in a day.
C. SAFETY SHUTDOWNS
1. Duct smoke detection, space smoke detection, and low temperature limit trips shall de-
energize the supply fan and close the outside air and exhaust air dampers. Manual reset
of the tripped device shall be required to restart the system.
2. When the OA temperature is below the outside air low temperature protection setpoint,
35F (adjustable), and the air handler has shut down in alarm, the heating and cooling
valves shall cycle as described in unoccupied mode.
Unoccupied
Device Occupied Off Setback Warm Pre-Cooling Safeties
-up
S fan On Off Cycles On On Off
OA Fixed min. Closed Closed Closed Closed or Closed
damper position modulates when
modulates when economizer
economizer mode mode is
is enabled. enabled.
RA Track opposite of Open Open Open Open or tracks Open
damper OA Damper opposite OA
damper
EA Track OA Closed Closed Closed Closed or tracks Closed
damper Damper OA damper
Heat Stage Off-Low-Hi Off Stage Stage Off Off
in sequence with
dampers and CW
valve
CW Modulate in Open If OAT Closed Closed Modulates in Open If
valve sequence with <35, otherwise sequence with OAT<35,
heat and dampers closed dampers otherwise
closed
Quick Summary
SA Temp Control: Varies to Meet Space Setpoint
Space Pressure Control: None
Minimum OA Control: Fixed Minimum Position
Humidification: None
Dehumidification: None
Economizer: Dry Bulb Differential Temp Return Air
Morning Pre-Cooling Economizer Cooling
A. OVERVIEW
This sequence of control describes the direct digital control requirements for a simple constant
volume air handling system. These air handlers are typically in the 2,000 to 7,000 cfm range
(4 to 12-ton), serving a single zone with a single exposure.
There is no measurement of outside air volume. The minimum outside air flow rate is
established by the outside air damper minimum position set by the balance contractor. The
maximum outside air flowrate is determined by the outside air intake configuration.
A fixed minimum outside air volume is provided. This is useful in facilities with a consistent
number of people in the facility.
Pumped coils may be desired for low temperature protection and turbulent flow through the
coil tubes. Additional freeze protection strategies may be needed depending on climate.
Control interlock wiring between the condensing unit and the evaporator should be identified
on the system schematic if the manufacturer requires it.
Heating water coils are shown with normally open valves. This convention is typical in cold
climates and may be different in warm climates. Actuators that fail in the current position
may be considered for some applications instead of the fail open/closed type. Edit the control
drawing to reflect the actual system.
This sequence does not have an optimum start requirement. Optimum start can save energy
by starting equipment at the latest possible time to have the space at the occupied temperature
setpoint at the time of occupancy.
The location and quantity of duct smoke detectors is regulated by code. Verify code
requirements and revise the system schematic accordingly.
When operating in economizer mode, the return and exhaust air paths will be required to
handle up to 100% of the system airflow as circulated only by the pressure differential
between the space and outside, unless an alternative path is defined for relief air. To avoid
over pressurization of the space, the return air, exhaust air and/or relief air duct work and
accessories must be sized appropriately.
An outside air temperature sensor is shown. This value may be available through the
network. Revise the system schematic if this sensor is not required.
C. SYSTEM SCHEMATIC
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, seven-day
schedule. Whenever the supply fan is de-energized, as sensed by the status switch, the outside and
exhaust air dampers shall be closed and the return air damper shall be open, the heating valve shall be
closed or positioned as described below. DX Cooling shall be de-energized.
A. OCCUPIED MODE
2. The outside air damper shall open to the predetermined minimum position. The outside
air damper shall not close below the minimum position required for outside air
ventilation. This position shall be set in conjunction with the balance contractor.
3. There shall be separate heating and cooling space temperature setpoints with a 5F
deadband between the heating and cooling
4. The heating coil valve and mixed air dampers shall modulate and the DX cooling shall
stage in sequence to maintain occupied space temperature setpoint. The DX unit shall
stage up or down if a steady temperature error exceeds 2F (adjustable). Provide
deadband between heating and economizer cooling setpoints.
5. Economizer cooling is enabled whenever the outside air dry bulb is less than the return
air dry bulb minus differential and the space temperature is above setpoint. When the
outside air dry bulb is greater than the return air dry bulb, economizer cooling is disabled.
When the economizer cooling mode is enabled, the mixed air dampers shall modulate to
maintain the occupied space temperature setpoint. There shall be a mixed air low limit
function to modulate the mixed air dampers closed to prevent the mixed air temperature
from dropping below the mixed air low limit setpoint of 45F (adjustable).
6. DX Cooling:
a. If the outside air temperature is greater than the DX lock-out temperature and the
system is not in morning warm-up, DX cooling shall be enabled.
b. DX operation shall observe the following timing constraints:
1) When a cooling stage is called to run, it will run for at least the DX
minimum on-time.
2) When a cooling stage cycles off, it will remain off for at least the DX
minimum off-time.
c. DX operation shall observe the following performance constraints
1) Under a steady partial load, if the system cycles, the cycling must be
limited to a single stage, while the others stay on or off.
2) Under a steady partial load, if the system stabilizes, the space
temperature error must be less than the DX temperature deadband.
d. Safety trips and loss of fan status shall override the time delays and de-energize
all cooling stages.
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply fan shall be de-energized except when operation is called
for as described below. Outside air dampers and exhaust dampers shall be closed and
return air damper open.
2. Unoccupied OFF Coil Protection: When the supply fan is de-energized and the outside
air temperature is below the Outside Air Low Temperature Protection Setpoint of 35F
(adjustable) and the mixed air temperature is less than the Mixed Air Low Temperature
Protection Setpoint of 45F (adjustable), OR the Low Temperature Limit trips, then the
heating coil valve shall cycle to maintain mixed air temperature of 45F (adjustable).
When the outside air temperature is above the Outside Air Low Temperature Protection
Setpoint of 35F + deadband, or the mixed air temperature is greater than the Mixed Air
Low Temperature Protection Setpoint of 45F + deadband; the heating coil valve shall be
closed.
3. Unoccupied Setback: The supply fan shall cycle on with the outside and exhaust
dampers closed and return damper open when the space temperature drops below the
unoccupied space temperature setpoint of 65F (adjustable). When the fan is energized,
the heating valve shall modulate to maintain supply air temperature setpoint of 95F
(adjustable).
4. Morning Warm-up: If the space is below the occupied temperature setpoint and the
outside air temperature is below 40F (adjustable) Morning Warm-up shall be initiated at
a predetermined time. The outside air dampers shall be closed during the morning
warm-up cycle. If the space temperature is below occupied space temperature setpoint,
the supply fan shall energize, the outside air and exhaust air dampers shall remain closed,
return air damper open, and the unit shall warm the space to setpoint by raising the unit
supply temperature to 95F (adjustable) until the space temperature equals the occupied
space temperature setpoint. If the space reaches the occupied space temperature setpoint
before occupancy, the system shuts off. If occupancy occurs before the space reaches the
heating setpoint, the system switches to occupied mode. Morning warm-up shall occur
only once in a day.
5. Morning Pre-cooling: Pre-cooling shall occur only during the summer months of May
through September. If space temperature exceeds the pre-cooling space temperature
setpoint, and the outside air temperature is below 60F, Morning pre-cooling may begin.
The unit shall start in the morning pre-cool mode as determined by an optimum start
program at the latest possible time to have the space at the pre-cooling space temperature
setpoint at occupancy time. The outside air, return and exhaust air dampers shall
modulate to provide 55F (adjustable) supply air until the space temperature falls below
the pre-cooling space temperature setpoint. Heating and mechanical cooling shall be
disabled. If the space reaches the pre-cooling setpoint before occupancy, the system
shuts off. If occupancy occurs before the space reaches the pre-cooling setpoint, the
system switches to occupied mode. Morning Pre-cooling shall occur only once in a day.
C. SAFETY SHUTDOWNS
1. Duct smoke detection, space smoke detection, and low temperature limit trips shall de-
energize the supply fan and close the outside air and exhaust air dampers. Manual reset
of the tripped device shall be required to restart the system.
2. When the OA temperature is below the Outside Air Low Temperature Protection Setpoint
35F (adjustable) and the air handler has shut down in alarm, the heating and cooling
valves shall cycle as described in unoccupied mode.
Unoccupied
Device Occupied Safeties
Off Night Warm-up Pre-Cooling
Setback
S Fan On Off Cycles On On Off
OA Fixed Min position, Closed Closed Closed Closed or Closed
Damper or Economizer Economizer
enabled enabled
RA Track opposite of OA Open Open Open Track Open
Damper damper opposite of
OA damper
EA Track OA damper Closed Closed Closed Track OA Closed
Damper damper
HW Modulate in Cycle if Modulate Modulate Off Cycle if
Valve sequence OAT < 35, OAT < 35,
with dampers and otherwise otherwise
DX closed closed
DX Stage Off-Low-Hi in Off Off Off Closed Off
Cooling sequence with
dampers and heat
Quick Summary
SA Temp Control Varies to Maintain Space Temp Setpoint
Space Pressure Control None
Minimum OA Control Fixed Minimum Position
Humidification None
Dehumidification None
Economizer None
Morning Pre-Cooling Mechanical Cooling
A. OVERVIEW
This sequence of control describes the direct digital control requirements for a simple constant
volume air handling system. These air handlers are typically in the 2,000 to 7,000 cfm range
(4 to 12-ton), serving a single zone with a single exposure.
There is no measurement of outside air volume. Outside airflow rate is set as the minimum
damper position by the balance contractor.
A fixed minimum outside air volume is provided. This is useful in facilities with a consistent
number of people in the facility or with fixed exhaust air requirements.
There is no outside air economizer in this unit. This is typical of units having a hydronic
(waterside) economizer, a humidified space or in certain climate zones. Relief air (if
required) needs to be provided since this unit has no relief provisions. ASHRAE Standard
90.1 requires economizers in many applications. See examples of units with economizer in
this section if this is a desired option. There are no humidification or de-humidification
cycles. A return air damper or a manual balance damper may be required in the return
depending on the system layout and the outside air quantity.
Morning pre-cooling with DX relies on the increased efficiency of the system when the
outside (condensing) temperatures are low. Different climate regions may effect the
economics morning pre-cooling using DX.
Control interlock wiring between the condensing unit and the evaporator should be identified
on the drawing if the manufacturer requires it.
Two stages of heating and cooling are shown. The system schematic and object list should be
modified to reflect the actual number of stages in the equipment.
Since there is no economizer cycle, DX cooling may be required to operate when the outside
temperature is low. If so, the condenser must be designed for low ambient operation.
The location and quantity of duct smoke detectors is regulated by code. Verify code
requirements and revise the system schematic accordingly.
An outside air temperature sensor is shown. This value may be available through the
network. Revise the system schematic if this sensor is not required.
C. SYSTEM SCHEMATIC
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with a holiday schedule.
Whenever the supply fan is de-energized, as sensed by the status switch, the outside and exhaust air
dampers shall be closed and the return air damper shall be open, DX cooling and all heating stages shall
be de-energized.
A. OCCUPIED MODE
2. The heating and the DX cooling shall stage in sequence to maintain space temperature
setpoint of 73F (adjustable). Heating shall stage off-low-high. High shall not be
energized unless low has been energized for at least 5 minutes or the space air
temperature is more than 8F (adjustable) below setpoint. Provide a 2F (adjustable)
inter-stage differential for heating. DX cooling shall be enabled on a call for cooling,
only when supply fan status has been proven and whenever the heating is not active. The
DX unit shall stage up or down if a steady temperature error exceeds 2F (adjustable). If
the system cycles under a steady load, the controller shall be adjusted to limit cycling to a
single stage. Provide deadband between heating and cooling setpoints. There shall be an
adjustable on-off timer for each DX stage to prevent short cycling.
3. There shall be separate heating and cooling space temperature setpoints with a 5F
deadband between the heating and cooling
4. The OA damper shall be open to the minimum position required for outside air
ventilation. This position shall be set in conjunction with the balance contractor.
5. The heat stages shall be energized only when the supply fan is energized; the heaters
internal air flow and high temperature safeties are satisfied.
6. The outside and exhaust air dampers shall close and the return air damper shall open
when the unit is de-energized.
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply fan shall be de-energized except when operation is called
for as described below. Outside air dampers and exhaust dampers shall be closed.
2. Unoccupied Setback: The supply fan shall cycle on with the outside and exhaust
dampers closed when the space temperature drops below the unoccupied setpoint of 65F
(adjustable). When the fan is energized, the heating shall stage to maintain supply air
temperature setpoint of 95F (adjustable).
3. Morning Warm-up: If the space is below the occupied temperature setpoint and the
outdoor air temperature is below 40F (adjustable) Morning Warm-up shall be initiated
by the optimum start program. The optimum start program shall start the unit at the latest
possible time to reach the desired occupied space temperature setpoint at occupancy time
If the average space temperature is below the occupied space temperature setpoint, the
supply fan shall energize, the outside and exhaust dampers shall remain closed and the
heating coil shall stage to maintain supply air temperature setpoint of 95F (adjustable)
until the space temperature equals the occupied space temperature setpoint. If the space
reaches the occupied space temperature setpoint before occupancy, the system shuts off.
If occupancy occurs before the space reaches the heating setpoint, the system switches to
occupied mode. Morning warm-up shall occur only once in a day.
C. SAFETY SHUTDOWNS
Duct smoke detection, space smoke detection, and low temperature limit trips shall de-energize
the supply fan and close the outside air and exhaust air dampers. Manual reset of the tripped
device shall be required to restart the system.
Unoccupied
Device Occupied Off Night Warm- Pre- Safeties
Setback up Cooling
S fan On Off Cycles On On Off
OA damper Open to minimum position Closed Closed Closed Open Closed
RA damper Closed to the minimum setting Open Open Open Closed Open
EA damper Open to minimum position Closed Closed Closed Open Closed
Heat Stage Off-Low-Hi in sequence Off Stage Stage Off Off
with dampers and DX
DX Stage Off-Low-Hi in sequence Off Off Off Closed Off
Cooling with dampers and heat
Quick Summary
SA Temp Control: Supply Air temperature reset
Space Pressure Control: None
Minimum OA Control: Active Flow Control
Humidification: None
Dehumidification: None
Economizer: Dry Bulb Differential Temp return Air
Morning Pre-Cooling Economizer Cooling
A. OVERVIEW
This sequence of control describes the direct digital control requirements for a simple constant
volume air handling system. These air handlers are typically in the 2,000 to 7,000 cfm range
(4 to 12-ton), serving a single zone with a single exposure.
A fixed minimum outside air volume is provided. This is useful in facilities with a consistent
number of people in the facility or a fixed exhaust air requirement. The outside air volume is
actively measured and controlled.
Pumped coils may be desired for low temperature protection and turbulent flow through the
coil tubes. Pumped cooling coils lower the chilled water Delta T that may adversely affect
the chillers. Additional freeze protection strategies may be needed depending on climate.
Heating water coils are shown with normally open valves and cooling coils with normally
closed valves. This convention is typical in cold climates and may be different in warm
climates. Actuators that fail in the current position may be considered for some non-critical
applications instead of the fail open/closed type. Edit the control drawing to reflect the actual
system.
The location and quantity of duct smoke detectors is regulated by code. Verify code
requirements and revise the system schematic accordingly.
An outside air temperature sensor is shown. This value may be available through the
network. Revise the system schematic if this sensor is not required.
If the minimum OA volume is larger than the zone exhaust and exfiltration air volume a
defined path for the relief air is needed.
C. SYSTEM SCHEMATIC
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with a holiday schedule.
Whenever the supply fan is de-energized, as sensed by the status switch, the return fan shall be de-
energized and the maximum and minimum outside and exhaust air dampers shall be closed and the return
air damper shall be open, the heating and cooling valves shall be closed or positioned as described below.
A. OCCUPIED MODE
2. The minimum outside air damper shall slowly modulate open until the minimum outside
air flow setpoint is achieved.
3. There shall be separate heating and cooling space temperature setpoints with a 5F
deadband between the heating and cooling
4. The heating coil valve, mixed air dampers, and cooling coil valve shall modulate in
sequence to maintain supply air temperature setpoint. Supply air temperature setpoint
shall be reset based on space temperature according to the following reset schedule (All
parameters shall be independently adjustable.):
5. Economizer cooling is enabled whenever the outside air dry less than the return air dry
bulb. When the outside air dry bulb is greater than the return air dry bulb plus deadband,
economizer cooling is disabled. Provide deadband to prevent heating coil operation
whenever economizer cooling is enabled. There shall be a mixed air low limit function to
modulate the mixed air dampers closed to prevent the mixed air temperature from
dropping below the mixed air low limit setpoint of 45F (adjustable).
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply fan and return fan shall be de-energized except when
operation is called for as described below. Minimum and maximum outside air dampers
and exhaust dampers shall be closed and return air damper shall be open.
2. Unoccupied OFF Coil Protection: When the supply fan is de-energized and the outdoor
air temperature is below the Outside Air Low Temperature Protection Setpoint of 35F
(adjustable) and the mixed air temperature is less than the Mixed Air Low Temperature
Protection Setpoint of 45F (adjustable), OR the Low Temperature Limit trips; then the
heating coil valve shall cycle to maintain mixed air temperature of 45F (adjustable) and
the chilled water valve shall be open.
When the outside air temperature is above the Outside Air Low Temperature Protection
Setpoint of 35F + deadband (adjustable), or the mixed air temperature is greater than the
Mixed Air Low Temperature Protection Setpoint of 45F + deadband; the heating and
cooling coil valves shall be closed.
3. Unoccupied Setback: The supply fan and return fan shall cycle on with the minimum and
maximum outside and exhaust dampers closed and return air damper open when the
space temperature drops below the unoccupied space temperature setpoint of 65F
(adjustable). When the fan is energized, the heating valve shall modulate to maintain
supply air temperature setpoint of 95F. When the unoccupied space temperature +
deadband is achieved the supply fan and return fan shall cycle off.
4. Morning Warm-up: If the space is below the occupied temperature setpoint and the
outdoor air temperature is below 40F (adjustable) Morning Warm-up shall be initiated
by the optimum start program. The minimum and maximum outside air dampers shall be
closed during the morning warm-up cycle. If the space temperature is below occupied
space temperature setpoint, the supply and return fan shall energize, the minimum and
maximum outside air dampers and air dampers shall remain closed, return air damper
open and the heating coil valve shall modulate to maintain supply temperature setpoint of
95F until the space temperature equals the occupied space temperature setpoint. If the
space reaches the occupied space temperature setpoint before occupancy, the system
shuts off. If occupancy occurs before the space reaches the heating setpoint, the system
switches to occupied mode. Morning warm-up shall occur only once in a day.
5. Morning Pre-cooling: Pre-cooling shall occur only during the summer months of May
through September. If space temperature exceeds the pre-cooling space temperature
setpoint, and the outside air temperature is below 60F, Morning pre-cooling may begin.
The unit shall start in the morning pre-cool mode as determined by an optimum start
program at the latest possible time to have the space at the pre-cooling space temperature
setpoint at occupancy time. The outside air, return and exhaust air dampers shall
modulate to provide 55F (adjustable) supply air until the space temperature falls below
the pre-cooling space temperature setpoint. Heating and mechanical cooling shall be
disabled. If the space reaches the pre-cooling setpoint before occupancy, the system
shuts off. If occupancy occurs before the space reaches the pre-cooling setpoint, the
system switches to occupied mode. Morning Pre-cooling shall occur only once in a day.
C. SAFETY SHUTDOWNS
1. Duct smoke detection, space smoke detection, and low temperature limit trips shall de-
energize the supply and return fans and close the outside air and exhaust air dampers.
Manual reset of the tripped device shall be required to restart the system.
2. When the OA temperature is below the Outside Air Low Temperature Protection Setpoint
35F (adjustable) and the air handler has shut down in alarm, the heating and cooling
valves shall cycle as described in unoccupied mode.
Unoccupied
Device Occupied Off Setback Warm-up Pre-Cooling Safeties
S fan On Off Cycles On On Off
R fan On Off Cycles On On Off
OA Min Modulate for Min Closed Closed Closed Closed Closed
damper OA flow
OA Economizer Closed Closed Closed Closed or Closed
Max enabled modulates economizer
damper in sequence with enabled
valves
RA Tracks opposite Open Open Open Open or Open
damper OA max damper economizer
enabled
EA Tracks OA Closed Closed Closed Closed or Closed
damper damper economizer
enabled
HW Modulate in Cycle if OAT Modulate Modulate Closed Cycle if OAT
valve sequence with <35,and <35,and
dampers and CW MAT<45 MAT <45
valve otherwise otherwise
closed closed
CW Modulate in Open if OAT Closed Closed Modulate Open if OAT
valve sequence with <35, otherwise <35,
dampers and HW closed otherwise
valve closed
Quick Summary
SA Temp Control: Varies to Maintain Space Temp Setpoint
Space Pressure Control: None
Minimum OA Control: Fixed Minimum Position
Humidification: None
Dehumidification: None
Economizer: Dry Bulb Differential Temp Return Air
Morning Pre-Cooling Economizer Cooling
A. OVERVIEW
This sequence of control describes the direct digital control requirements for a simple constant
volume air handling system. These air handlers are typically in the 2,000 to 7,000 cfm range
(4 to 12-ton), serving a single zone with a single exposure.
This unit does not have optimum start. This is required by many energy codes and is a low
cost energy saving feature that may be desired.
There is no measurement of outside air volume. The minimum outside air flow rate is
established by the outside air damper minimum position set by the balance contractor. The
maximum outside air flow rate is determined by the outside air intake configuration.
A Fixed minimum outside air volume is provided. This is useful in facilities with a
consistent number of people in the facility or a fixed exhaust air requirement.
Pumped coils may be desired for low temperature protection and turbulent flow through the
coil tubes. Pumped cooling coils lower the chilled water Delta T that may adversely affect
the chillers. Additional freeze protection strategies may be needed depending on climate.
Cooling coils are shown with normally closed valves. This convention is typical in cold
climates and may be different in warm climates. Actuators that fail in the current position
may be considered for some non-critical applications instead of the fail open/closed type.
Edit the control drawing to reflect the actual system.
The location and quantity of duct smoke detectors is regulated by code. Verify code
requirements and revise the system schematic accordingly.
An outside air temperature sensor is shown. This value may be available through the
network. Revise the system schematic if this sensor is not required.
Two stages of heating are shown. The system schematic and object list should be modified to
reflect the actual number of stages in the equipment
C. SYSTEM SCHEMATIC
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with a holiday schedule.
Whenever the supply fan is de-energized, as sensed by the status switch, the return fan shall be de-
energized and the outside and exhaust air dampers shall be closed and the return air damper shall be open,
the cooling valve shall be closed or positioned as described below, heating shall be de-energized or staged
as described below.
A. OCCUPIED MODE
2. The outside air damper shall open to the predetermined minimum position. The OA
damper shall not close below the minimum position required for outside air ventilation.
This position shall be set in conjunction with the balance contractor.
3. The heating shall stage, and the mixed air dampers and cooling coil valve shall modulate
in sequence to maintain space temperature setpoint.
4. There shall be separate heating and cooling space temperature setpoints with a 5F
deadband between the heating and cooling
5. Heating shall stage off-low-high. High shall not be energized unless low has been
energized for at least 5 minutes or the space temperature is more than 10F (adjustable)
below setpoint. Provide a 2F (adjustable) inter-stage differential for heating.
6. Economizer cooling is enabled whenever the outside air dry bulb is less than the return
air dry bulb. When the outside air dry bulb is greater than the return air dry bulb plus
deadband, economizer cooling is disabled. Provide deadband to prevent heating
operation whenever economizer cooling is enabled. There shall be a mixed air low limit
function to modulate the mixed air dampers closed to prevent the mixed air temperature
from dropping below the mixed air low limit setpoint of 45F (adjustable).
7. The heat stages shall be energized only when the supply fan is energized and the heaters
internal air flow and high temperature safeties are satisfied.
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply and return fans shall be de-energized except when operation
is called for as described below. Outside air dampers and exhaust dampers shall be
closed and return air damper open.
2. Unoccupied OFF Coil Protection: When the supply and return fans are de-energized and
the outside air temperature is below the Outside Air Low Temperature Protection
Setpoint of 35F (adjustable) and the mixed air temperature is less than the Mixed Air
Low Temperature Protection Setpoint of 45F (adjustable), OR the Low Temperature
Limit trips, then open the cooling coil valve 100%.
When the outdoor air temperature is above the Outside Air Low Temperature Protection
Setpoint of 35F + deadband (adjustable), or the mixed air temperature is greater than the
Mixed Air Low Temperature Protection Setpoint of 45F + deadband; the cooling coil
valve shall be closed.
3. Unoccupied Setback: The supply and return fans shall cycle on with the outside and
exhaust dampers closed and return air damper open when the space temperature drops
below the unoccupied space temperature setpoint of 65F (adjustable). When the fan is
energized, the heating shall stage off-low-high until the space temperature exceeds the
space temperature setpoint +deadband.
4. Morning Warm-up: If the space is below the occupied temperature setpoint and the
outside air temperature is below 40F (adjustable) Morning Warm-up shall be initiated at
a predetermined time. If the space temperature is below the occupied space temperature
setpoint, the supply fan shall energize, the outside and exhaust dampers shall remain
closed, and the return air damper open and the heating shall stage off-low-high until the
space temperature equals the occupied space temperature setpoint. If the space reaches
the occupied space temperature setpoint before occupancy, the system shuts off. If
occupancy occurs before the space reaches the heating setpoint, the system switches to
occupied mode. Morning warm-up shall occur only once in a day.
5. Morning Pre-cooling: Pre-cooling shall occur only during the summer months of May
through September. If space temperature exceeds the pre-cooling space temperature
setpoint, and the outside air temperature is below 60F, Morning pre-cooling may begin.
The unit shall start in the morning pre-cool mode as determined by an optimum start
program at the latest possible time to have the space at the pre-cooling space temperature
setpoint at occupancy time. The outside air, return and exhaust air dampers shall
modulate to provide 55F (adjustable) supply air until the space temperature falls below
the pre-cooling space temperature setpoint. Heating and mechanical cooling shall be
disabled. If the space reaches the pre-cooling setpoint before occupancy, the system
shuts off. If occupancy occurs before the space reaches the pre-cooling setpoint, the
system switches to occupied mode. Morning Pre-cooling shall occur only once in a day.
C. SAFETY SHUTDOWNS
1. Duct smoke detection, space smoke detection, and low temperature limit trips shall de-
energize the air handling unit and close the outside air and exhaust air dampers. Manual
reset of the tripped device shall be required to restart the system.
2. When the outside air temperature is below 40F (adjustable) and the air handler has shut
down in alarm, the cooling valve shall positions as described in unoccupied mode.
Heating shall be de-energized.
Unoccupied
Device Occupied Off Setback Warm- Pre-Cooling Safeties
up
S fan On Off Cycles On On Off
R fan On Off Cycles On On Off
OA Fixed Min position or Closed Closed Closed Closed or Closed
damper Economizer enabled Economizer
Modulates in sequence enabled
RA Tracks opposite OA Open Open Open Tracks Open
damper damper opposite OA
damper
EA Tracks OA damper Closed Closed Closed Tracks OA Closed
damper damper
Heat Stage Off-Low-Hi in Off Stage Stage Off Off
sequence with dampers
and CW valve
CW Modulate in sequence Open If OAT Closed Closed Modulates in Open If
valve with heat and dampers <35 otherwise sequence OAT<35
closed with dampers otherwise
closed
Quick Summary
SA Temp Control Varies to Maintain Space Temp Setpoint
Space Pressure Control None
Minimum OA Control Fixed Minimum Position
Humidification None
Dehumidification None
Economizer Dry Bulb Differential Temp return Air
Morning Pre Cooling Economizer Cooling
A. OVERVIEW
This sequence of control describes the direct digital control requirements for a simple constant
volume air handling system. These air handlers are typically in the 2,000 to 7,000 cfm range
(4 to 12-ton), serving a single zone with a single exposure.
There is no measurement of outside air volume. Outside airflow rate is set as the minimum
damper position by the balance contractor.
A fixed minimum outside air volume is provided. This is useful in facilities with a consistent
number of people in the facility.
There are no humidification or de-humidification cycles.
Pumped coils may be desired for low temperature protection and turbulent flow through the
coil tubes. Additional freeze protection strategies may be needed depending on climate.
In humid regions an enthalpy-based economizer may be desired.
Control interlock wiring between the condensing unit and the evaporator should be identified
on the drawing if the manufacturer requires it.
Heating water coils are shown with normally open valves. This convention is typical in cold
climates and may be different in warm climates. Actuators that fail in the current position
may be used instead of the fail open/closed type. Edit the control drawing to reflect the
actual system.
The location and quantity of duct smoke detectors is regulated by code. Verify the
requirements and revise the system schematic accordingly.
An outside air temperature sensor is shown. This value may be available through the
network. Revise the system schematic if this sensor is not required.
Two stages of cooling are shown. The system schematic and object list should be modified
to reflect the actual number of stages in the equipment.
C. SYSTEM SCHEMATIC
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with a holiday schedule.
Whenever the supply fan is de-energized, as sensed by the status switch, the return fan shall be de-
energized, and the outside and exhaust air dampers shall be closed and the return air damper shall be
open, the heating valve shall be closed or positioned as described below. DX Cooling shall be de-
energized.
A. OCCUPIED MODE
2. There shall be separate heating and cooling space temperature setpoints with a 5F
deadband between the heating and cooling
3. The heating coil valve and mixed air dampers shall modulate, and the DX cooling shall
stage in sequence to maintain space temperature setpoint of 73F (adjustable). The DX
unit shall stage up or down as described below. When the outside air temperature is
greater than the return air temperature by +2F (adjustable), the OA dampers shall close
to minimum position.
4. DX Cooling:
a. If the OA temperature is greater than the DX lockout temperature and the system
is not in morning warm-up or morning cool down, DX cooling shall be enabled.
b. DX operation shall observe the following timing constraints:
1) When a cooling stage is called to run, it will run for at least the DX
minimum on-time.
2) When a cooling stage cycles off, it will remain off for at least the DX
minimum off-time.
c. DX operation shall observe the following performance constraints
1) Under a steady partial load, if the system cycles, the cycling must be
limited to a single stage, while the others stay on or off.
2) Under a steady partial load, if the system stabilizes, the space
temperature error must be less than the DX temperature deadband.
d. Safety trips and loss of fan status shall override the time delays and de-energize
all cooling stages.
5. The OA damper shall not close below the minimum position required for outside air
ventilation. This position shall be set in conjunction with the balance contractor.
6. Economizer cooling is enabled whenever the outside air dry bulb is at least less than the
return air dry bulb. When the outside air dry bulb is greater than the return air dry bulb
plus deadband, economizer cooling is disabled. Provide deadband to prevent heating
operation whenever economizer cooling is enabled. There shall be a mixed air low limit
function to modulate the mixed air dampers closed to prevent the mixed air temperature
from dropping below the mixed air low limit setpoint of 45F (adjustable).
7. The outside and exhaust air dampers shall close and the return air damper shall open
when the unit is de-energized.
b. The unoccupied heating setpoint from exceeding the occupied heating setpoint;
and the unoccupied cooling setpoint from being less than the occupied cooling
setpoint.
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply fan shall be de-energized except when operation is called
for as described below. Outside air dampers and exhaust dampers shall be closed.
2. Unoccupied OFF Coil Protection: When the supply fan is de-energized and the outdoor
air temperature is below the Outside Air Low Temperature Protection Setpoint (35F
(adjustable)) and the mixed air temperature is less than the Mixed Air Low Temperature
Protection Setpoint (45F (adjustable), OR the Low Temperature Limit trips, then the
heating coil valve shall cycle to maintain mixed air temperature of 45F (adjustable).
When the outdoor air temperature is above the Outside Air Low Temperature Protection
Setpoint (35F + deadband (adjustable), or the mixed air temperature is greater than the
Mixed Air Low Temperature Protection Setpoint (45F + deadband), the heating coil
valve shall be closed.
3. Unoccupied Setback: The supply fan shall cycle on with the outside and exhaust
dampers closed when the space temperature drops below the unoccupied setpoint of 65F
(adjustable). When the fan is energized, the heating shall modulate to maintain supply air
temperature setpoint of 95F (adjustable).
4. Morning Warm-up: If the space is below the occupied temperature setpoint and the
outdoor air temperature is below 40F (adjustable) Morning Warm-up shall be initiated
by the optimum start program. The optimum start-stop program shall start the unit at
the latest possible time. The outside air dampers shall be closed during the morning
warm-up cycle. If the space temperature is below setpoint, the unit shall warm the space
to setpoint by raising the unit supply temperature to 95F (adjustable) until the space is
satisfied. When the space has reached setpoint, the unit shall operate in the occupied
mode. If the space reaches the heating setpoint before occupancy, the system shuts off.
If occupancy occurs before the space reaches the heating setpoint, the system switches to
occupied mode. Morning warm-up shall occur only once in a day.
5. Morning Pre-cooling: Pre-cooling shall occur only during the summer months of May
through September. If space temperature exceeds the pre-cooling space temperature
setpoint, and the outside air temperature is below 60F, Morning pre-cooling may begin.
The unit shall start in the morning pre-cool mode as determined by an optimum start
program at the latest possible time to have the space at the pre-cooling space temperature
setpoint at occupancy time. The outside air, return and exhaust air dampers shall
modulate to provide 55F (adjustable) supply air until the space temperature falls below
the pre-cooling space temperature setpoint. Heating and mechanical cooling shall be
disabled. If the space reaches the pre-cooling setpoint before occupancy, the system
shuts off. If occupancy occurs before the space reaches the pre-cooling setpoint, the
system switches to occupied mode. Morning Pre-cooling shall occur only once in a day.
C. SAFETY SHUTDOWNS
1. Duct smoke detection, space smoke detection, and low temperature limit trips shall de-
energize the air handling unit and close the outside air and exhaust air dampers. Manual
reset of the tripped device shall be required to restart the system.
2. When the outside air temperature is below 40F (adjustable) and the air handler has shut
down in alarm, the heating valve shall cycle as described in unoccupied mode
Unoccupied
Device Occupied Off Night Warm- Pre- Safeties
Setback up Cooling
S fan On Off Cycles On On Off
R fan On Off Cycles On Open Off
OA Modulate with Closed Closed Closed Closed Closed
damper valves
RA Modulate in Open Open Open Open Open
damper sequence
with valves
EA Modulate in Closed Closed Closed Off Closed
damper sequence
with valves
HW Modulate in Cycle if Modulate Modulate Closed Cycle if OAT
valve sequence OAT < 35 < 35 otherwise
with dampers and otherwise closed
DX closed
DX Stage Off-Low-Hi Off Off Off Off
cooling in sequence with
dampers and heat
Quick Summary
SA Temp Control: Varies to Maintain Space Temp Setpoint
Space Pressure Control: None
Minimum OA Control: Fixed Minimum Position
Humidification: None
Dehumidification: None
Economizer: Dry bulb Differential Temp return Air
Morning Pre Cooling Economizer Cooling
A. OVERVIEW
This sequence of control describes the direct digital control requirements for a simple constant
volume air handling system. These air handlers are typically in the 2,000 to 7,000 cfm range
(4 to 12-ton), range serving a single zone, with a single exposure.
There is no measurement of outside air volume. Outside airflow rate is set as the minimum
damper position by the balance contractor.
A fixed minimum outside air volume is provided. This is useful in facilities with a consistent
number of people in the facility.
There are no humidification or de-humidification cycles.
In humid regions an enthalpy-based economizer may be desired.
Control interlock wiring between the condensing unit and the evaporator should be identified
on the drawing if the manufacturer requires it.
Two stages of heating and cooling are shown. The system schematic and object list should be
modified to reflect the actual number of stages in the equipment.
The location and quantity of duct smoke detectors is regulated by code. Verify the
requirements and revise the system schematic accordingly.
An outside air temperature sensor is shown. This value may be available through the
network. Revise the system schematic if this sensor is not required.
C. SYSTEM SCHEMATIC
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with a holiday schedule.
Whenever the supply fan is de-energized, as sensed by the status switch, the return fan shall be de-
energized and the outside and exhaust air dampers shall be closed and the return air damper shall be open,
DX cooling and all heating stages shall be de-energized.
A. OCCUPIED MODE
2. There shall be separate heating and cooling space temperature setpoints with a 5F
deadband between the heating and cooling
3. The heating shall stage, mixed air dampers shall modulate and the DX cooling shall stage
all in sequence to maintain space temperature setpoint of 73F (adjustable). The DX unit
shall stage up or down as described below. . Economizer cooling is enabled whenever
the outside air dry bulb is less than the return air dry bulb. When the outside air dry bulb
is greater than the return air dry bulb plus deadband, economizer cooling is disabled.
4. DX Cooling:
a. If the outside air temperature is greater than the DX lock-out temperature and the
system is not in morning warm-up or morning cool down, DX cooling shall be
enabled.
b. DX operation shall observe the following timing constraints:
1) When a cooling stage is called to run, it will run for at least the DX
minimum on-time.
2) When a cooling stage cycles off, it will remain off for at least the DX
minimum off-time.
c. DX operation shall observe the following performance constraints
1) Under a steady partial load, if the system cycles, the cycling must be
limited to a single stage, while the others stay on or off.
2) Under a steady partial load, if the system stabilizes, the space
temperature error must be less than the DX temperature deadband.
d. Safety trips and loss of fan status shall override the time delays and de-energize
all cooling stages.
5. The OA damper shall not close below the minimum position required for outside air
ventilation. This position shall be set in conjunction with the balance contractor.
6. Economizer cooling is enabled whenever the outside air dry bulb is less than the return
air dry bulb. When the outside air dry bulb is greater than the return air dry bulb plus
deadband, economizer cooling is disabled. Provide deadband to prevent heating
operation whenever economizer cooling is enabled. There shall be a mixed air low limit
function to modulate the mixed air dampers closed to prevent the mixed air temperature
from dropping below the mixed air low limit setpoint of 45F (adjustable).
7. The outside and exhaust air dampers shall close and the return air damper shall open
when the unit is de-energized.
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply and return fans shall be de-energized except when operation
is called for as described below. Outside air dampers and exhaust dampers shall be
closed.
2. Unoccupied Setback: The supply fan shall cycle on with the outside and exhaust
dampers closed when the space temperature drops below the unoccupied setpoint of 65F
(adjustable). When the fan is energized, the heating shall stage to maintain supply air
temperature setpoint of 95F (adjustable).
4. Morning Warm-up: If the space is below the occupied temperature setpoint and the
outdoor air temperature is below 40F (adjustable) Morning Warm-up shall be initiated
by the optimum start program. The optimum start program shall start the unit at the latest
possible time to reach the desired occupied space temperature setpoint at occupancy time
If the average space temperature is below the occupied space temperature setpoint, the
supply fan shall energize, the outside and exhaust dampers shall remain closed and the
heating coil valve shall modulate to maintain supply air temperature setpoint of 95F
(adjustable) until the space temperature equals the occupied space temperature setpoint.
If the space reaches the occupied space temperature setpoint before occupancy, the
system shuts off. If occupancy occurs before the space reaches the heating setpoint, the
system switches to occupied mode. Morning warm-up shall occur only once in a day.
6. Morning Pre-cooling: Pre-cooling shall occur only during the summer months of May
through September. If space temperature exceeds the pre-cooling space temperature
setpoint, and the outside air temperature is below 60F, Morning pre-cooling may begin.
The unit shall start in the morning pre-cool mode as determined by an optimum start
program at the latest possible time to have the space at the pre-cooling space temperature
setpoint at occupancy time. The outside air, return and exhaust air dampers shall
modulate to provide 55F (adjustable) supply air until the space temperature falls below
the pre-cooling space temperature setpoint. Heating and mechanical cooling shall be
disabled. If the space reaches the pre-cooling setpoint before occupancy, the system
shuts off. If occupancy occurs before the space reaches the pre-cooling setpoint, the
system switches to occupied mode. Morning Pre-cooling shall occur only once in a day.
C. SAFETY SHUTDOWNS
Duct smoke detection, space smoke detection, and low temperature limit trips shall de-energize
the air handling unit and close the outside air and exhaust air dampers. Manual reset of the
tripped device shall be required to restart the system.
Unoccupied
Device Occupied Off Night Warm- Pre- Safeties
Setback up Cooling
S Fan On Off Cycles On On Off
R Fan On Off Cycles On Open Off
OA Modulate with valves Closed Closed Closed Closed Closed
Damper
RA Modulate in sequence Open Open Open Open Open
Damper with valves
EA Modulate in sequence Closed Closed Closed Off Closed
Damper with valves
Heat Stage Off-Low-Hi in Off Stage Stage Closed Off
sequence
with dampers and DX
DX Stage Off-Low-Hi in Off Off Off Off
Cooling sequence
with dampers and heat
Sequence Designation: FC 1A
Quick Summary
SA Temp Control Varies to Maintain Space Temp Setpoint
Space Pressure Control None
Minimum OA Control None
Humidification None
Dehumidification None
Economizer No Economizer
Morning Pre-Cooling Mechanical Cooling
A. OVERVIEW
This sequence of control describes the direct digital control requirements for a fan coil unit with
no outside air.
Fan coil units typically do not have outside air. They only provide thermal comfort control,
and air movement they do not provide ventilation. Outside air must be delivered to the space
from another source to comply with ASHRAE Standard 62.1
There are no humidification or de-humidification cycles.
The location and quantity of duct smoke detectors is regulated by code. Verify code
requirements and revise the system schematic accordingly.
Heating water coils are shown with normally open valves and cooling coils with normally
closed valves. This convention is typical in cold climates and may be different in warm
climates. The concern for low temperature protection in cold climates is reduced when the
heating and cooling coils do not have direct exposure to outside air as shown in this example.
Actuators that fail in the current position may be used instead of the fail open/closed type.
Edit the control drawing to reflect the actual system.
C. SYSTEM SCHEMATIC
D. CONTROL SYSTEM 02
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with a holiday schedule.
A. OCCUPIED MODE
2. The heating coil valve shall modulate in sequence to maintain a 70F space heating
setpoint.
3. The cooling coil valve shall modulate in sequence to maintain a 75F space cooling
setpoint.
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply fan shall be de-energized except when operation is called
for as described below. Heating and cooling valves shall be closed.
2. Unoccupied Setback: The supply fan shall cycle on when the space temperature drops
below the unoccupied setpoint of 65F (adjustable) and shall operate until the space is
4F (adjustable) above the unoccupied setpoint. Cooling shall be locked out. When the
fan is energized, the heating shall modulate to maintain 95F adjustable discharge
temperature.
3. Morning Warm-up: If the space is below the occupied temperature setpoint morning
warm-up shall be initiated by the optimum start program. The optimum start-stop
program shall start the unit at the latest possible time. If the space temperature is below
setpoint, the unit shall warm the space to setpoint by raising the unit supply temperature
to 95F (adjustable) until the space is satisfied. When the space has reached setpoint, the
unit shall operate in the occupied mode. If the space reaches the heating setpoint before
occupancy, the system shuts off. If occupancy occurs before the space reaches the
heating setpoint, the system switches to occupied mode. Morning warm-up shall occur
only once in a day.
C. SAFETY SHUTDOWNS
1. Duct smoke detection or space smoke detection, shall de-energize the supply fan.
Manual reset of the tripped device shall be required to restart the system.
Unoccupied
Device Occupied Safeties
Off Setback
S Fan On Off Cycles Off
HW Modulate in sequence Closed Modulate Closed
Valve with CW valve
CW Modulate in sequence Closed Closed Closed
valve with HW valve
Quick Summary
Supply Air Pressure: Duct Static Reset on Box Demand
SA Temp Control: Reset on OA and Cooling Demand
Space Pressure Control: None
Minimum OA Control: Demand Controlled Ventilation
Economizer: Differential Dry Bulb Temp Return Air
Humidification: Yes
Dehumidification: No
A. OVERVIEW
This sequence of control describes the direct digital control requirements for a simple variable
volume air handling system. These air-handling units are typically in the 5,000 to 15,000 cfm
range, serving multiple thermal zones, spaces and exposures.
Outside air flow rate is measured with an airflow station. The minimum outside airflow rate
is dependent on damper position which modulates and the mixed air plenum pressure. As the
CO2 concentration in a zone increases, the VAV box increases the zone airflow. Provisions
for this must be made in the VAV Box control sequence. Further increase in any zone CO2
concentration will cause the air handler to bring in more outside air up to the design
maximum amount Vot. See Appendix A of the ASHRAE Standard 62 Handbook for details.
At low supply fan speeds, the minimum outside air volume may be reduced. Consideration
should be given to other means to meet the outside air requirements at low fan speeds.
Measuring CO2 in the common return air duct is not a good indication of the CO2
concentration in any given space.
Sizing the outside air flow station is important to its ability to measure flow at low volumes
and at 100% outside air flow. Selection of accurate transmitters is also important.
The supply air static pressure is reset based on VAV box demand. The VAV boxes must send
their cooling demand to the air handler controller. The control network must have enough
speed to allow the boxes to be polled in a timely manner.
Pumped coils may be desired for additional low temperature protection and turbulent flow
through the coil tubes.
In humid regions an enthalpy-based or fixed dry bulb economizer high limit shutoff should be
considered. ASHRAE standard 90.1 prohibits differential dry bulb economizer high limit
shutoff in humid climates. The high limit setpoint is prescribed by ASHRAE Standard 90.1
and should be adjusted for the climate zone of the installation.
Morning warm-up is accomplished by delivering warm air. This may not apply if all VAV
boxes have heating coils.
No control of space static pressure is provided with this control sequence. The OA-RA-EA
dampers track. A more sophisticated space static pressure control may be desired. There are
various examples of space pressure control strategies in this document.
The occupancy mode of the unit could be based on the requirements of individual floors or
zones rather than the entire building.
Primary control of the space temperature is provided by adjusting the airflow volume to the
under space cooling mode and by controlling a terminal heating device under space heating
mode. AHU control modes, especially the unoccupied control modes, must be coordinated
with terminal unit control modes to provide the required airflow rates.
C. SYSTEM SCHEMATIC
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with a holiday schedule.
Whenever the supply fan is de-energized, as sensed by the status switch, the outside and exhaust air
dampers shall be closed and the return air damper shall be open, the heating and cooling valves shall be
closed or positioned as described below.
A. OCCUPIED MODE
1. The supply fan shall be energized. The supply air duct static pressure setpoint shall be
slowly ramped from zero to the final setpoint value after the supply fan is started. The air
handling unit supply fan speed shall modulate to maintain duct static pressure setpoint.
The supply fan speed shall not drop below 30% (adjustable) to assure adequate fan motor
cooling. The static pressure setpoint shall be reset so that at least one of the VAV boxes
is at 90% (adjustable) open.
In the event of loss of communication with one or more VAV controllers the system shall
revert to modulating the fan speed to maintain the duct static pressure setpoint of 0.75"
w.g. (adjustable). A high limit function shall reduce the supply fan speed to keep the
supply duct pressure from exceeding 1.5 inches of water regardless of the demand from
the VAV boxes. The final duct static pressure setpoint shall be determined in
consultation with the balancing contractor. When the supply fan is de-energized the
static setpoint shall be zero.
2. The heating coil valve, mixed air dampers and cooling coil valve shall modulate in
sequence to maintain supply air temperature setpoint. Provide a deadband between
heating and economizer cooling.
3. The supply air temperature setpoint shall be reset from T-min (53F) when the outside air
temperature is 70F and above, up to T-max when the outside air temperature is 65F and
below. T-max shall range from 55F to 65F. T-max shall vary such that the VAV box
with the highest cooling demand is at 90% of its cooling max setpoint. The supply air
temperature setpoint shall change slowly.
4. Economizer cooling is enabled whenever the outside air temperature is less than the
return air temperature plus deadband. When the outside air temperature is greater than
the return air temperature, economizer cooling is disabled. The outside air damper shall
modulate in response to the greater of the economizer and CO2 control signals subject to
a mixed air temperature low limit of 40F (adjustable).
5. The zones with CO2 sensors shall send the air handler controller a %CO2 signal varying
from 0-100%. As the largest %CO2 signal from the zones served by the system varies
from 50% to 100% the outside airflow setpoint shall vary from Vot-min (the unoccupied
design minimum outside air quantity) to Vot (the occupied design outside air quantity).
6. The humidifier shall modulate to maintain return air humidity setpoint of 30%, subject to
the duct high limit setpoint of 90% (adjustable). Humidification shall be locked out
whenever the fan is de-energized or the duct humidity exceeds the high limit setpoint.
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply fan shall be de-energized except when operation is called
for as described below. Outside air dampers and exhaust dampers shall be closed and
return air damper open.
2. Unoccupied Off Coil Protection: When the supply fan is de-energized and the outside air
temperature is below the Outside Air Low Temperature Protection Setpoint of 35F
(adjustable) and the mixed air temperature is less than the Mixed Air Low Temperature
Protection Setpoint of 45F (adjustable), OR the Low Temperature Limit trips, then the
heating coil valve shall cycle to maintain mixed air temperature of 45F (adjustable) and
the cooling valve shall be open.
When the outside air temperature is above the Outside Air Low Temperature Protection
Setpoint (35F + differential (adjustable), or the mixed air temperature is greater than the
Mixed Air Low Temperature Protection Setpoint of 45F + differential the heating and
cooling coil valve shall be closed.
3. Unoccupied Setback: When the lowest space temperature drops below the unoccupied
heating space temperature setpoint, the supply fan shall energize, the outside and exhaust
dampers shall remain closed and return damper open. The heating coil valve shall
modulate to maintain supply air temperature setpoint of 95F (adjustable) until the lowest
space temperature is above the unoccupied setpoint + differential. The supply fan speed
shall be controlled as described in the occupied mode. When the unoccupied heating
space temperature setpoint + differential is reached, then the unit shall return to
Unoccupied Off Mode.
4. Morning Warm-up: The optimum start program shall start the unit at the latest possible
time to reach the desired occupied space temperature setpoint at occupancy time. If the
average space temperature is below the occupied space temperature setpoint, the supply
fan shall energize, the outside and exhaust dampers shall remain closed and return
damper open. The heating coil valve shall modulate to maintain supply air temperature
setpoint of 95F (adjustable) until the average space temperature equals the occupied
space temperature setpoint. The supply fan speed shall be controlled as described in the
occupied mode. The VAV boxes shall modulate to maintain the occupied space
temperature while the unit is delivering warm air. When the occupied space temperature
setpoint is reached, the unit shall operate in the Occupied Mode. Morning warm-up shall
occur only once in a day.
5. Morning Pre-cooling: If the month is between May and October (adjustable), the outside
air temperature is below 55F (adjustable) and the average of the three highest space
temperatures exceeds Pre-Cool Space Temperature setpoint, Morning Pre-cooling may
begin. The unit shall start in the pre-cool mode as determined by an optimum start
program at the latest possible time to have the space at the occupied setpoint at
occupancy time. The economizer cooling mode shall modulate the outside air and return
air dampers to provide 55F (adjustable) supply air. The heating and cooling valves shall
be closed. The supply fan speed shall be controlled as described in the occupied mode.
When the average of the three highest space temperatures falls below the occupied space
temperature setpoint, the unit shall return to unoccupied mode. When the space has
reached this setpoint, the unit shall operate in the occupied mode. Morning cool-down
shall occur only once in a day.
C. SAFETY SHUTDOWNS
1. Duct smoke detection, space smoke detection, duct pressure safety, and low temperature
limit trips shall de-energize the supply fan and close the outside air and exhaust air
dampers. Manual reset of the tripped device shall be required to restart the system.
2. When the outside air temperature is below the Outside Air Low Temperature Protection
Setpoint 35F (adjustable) and the air handler has shut down in alarm, the heating and
cooling valves shall cycle as described in unoccupied mode.
Unoccupied
Device Occupied Safeties
Off Night Warm- Pre-
Setback up Cool
S fan Modulate Off Cycles Modulate Modulate Off
OA Modulate in sequence Closed Closed Closed Closed Closed
damper with valves
RA Inversely tracks OA Open Open Open Open Open
damper damper
EA Tracks OA damper Closed Closed Closed Closed Closed
damper
Heat Modulate Cycle if OAT Modulate Modulate Closed Cycle if OAT <35,
<35, otherwise closed otherwise closed
Cooling Modulate Open if OAT Modulate Modulate Closed Open if OAT <35,
<35, otherwise closed otherwise closed
Quick Summary
Supply Air Pressure: Fixed Static Pressure Setpoint
SA Temp Control: Constant Supply Temperature
Space Pressure Control: None
Minimum OA Control: Measured Minimum Flow
Economizer: None
Humidification: None
Dehumidification: None
A. OVERVIEW
This sequence of control describes the direct digital control requirements for a simple variable
volume air handling system. These air-handling units are typically in the 5,000 to 15,000 cfm
range, serving multiple thermal zones, spaces and exposures.
The outside air volume is measured and the damper is modulated to maintain setpoint.
Consideration should be given to CO2 or similar override of the minimum position of the
outside air damper to meet the minimum ventilation requirements.
No control of space static pressure is provided with this control sequence. Relief for the
minimum outside air may be required elsewhere. A more sophisticated space static pressure
control may be desired.
The supply air static is not reset based on VAV box position as required by ASHRAE
standard 90.1 if the VAV boxes have DDC control. In this control sequence duct static is
maintained at a fixed setpoint.
DX system must be designed to handle low loads. The controls do not false load system.
Control interlock wiring between the condensing unit and the evaporator should be identified
on the drawing if the manufacturer requires it.
No Economizer is provided in this system. This is typical for units in very humid areas, of
systems with a humidified space or systems with a waterside (hydronic) economizer.
ASHRAE standard 90.1 requires economizers on many system types.
Primary control of the space temperature is provided by adjusting the airflow volume to the
under space cooling mode and by controlling a terminal heating device under space heating
mode. AHU control modes, especially the unoccupied control modes, must be coordinated
with terminal unit control modes to provide the required airflow rates.
Morning warm-up is accomplished by delivering warm air. This may not apply if all VAV
boxes have heating coils.
The occupancy mode of the unit could be based on the requirements of individual floors or
zones rather than the entire building.
C. SYSTEM SCHEMATIC
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with holiday schedule.
Whenever the supply fan is de-energized, as sensed by the status switch, the outside and exhaust air
dampers shall be closed and the return air damper shall be open, DX cooling shall be de-energized and the
heating staging shall be as described below.
A. OCCUPIED MODE
1. The supply fan shall be energized. The supply duct static pressure setpoint shall be
slowly ramped from zero to the final setpoint value after the supply fan is started. The air
handling units supply fan speed shall modulate to maintain duct static pressure setpoint of
0.75 inch of water (adjustable.) The supply fan speed shall not drop below 30%
(adjustable) to assure adequate fan motor cooling. The final duct static pressure setpoint
shall be determined in consultation with the balancing contractor.
2. The heat and DX cooling shall stage in sequence to maintain supply air temperature
setpoint of 55F (adjustable). Provide a deadband between heating and cooling setpoint.
The DX unit shall stage up or down if a steady temperature error exceeds 2F
(adjustable). If the system cycles under a steady load, the controller shall be adjusted to
limit cycling to a single stage. Provide deadband between heating and cooling setpoint.
There shall be an adjustable on-off timer for DX cooling to prevent short cycling.
3. DX Cooling:
a. If the outside air temperature is greater than the DX lockout temperature (56F
(adjustable) and the system is not in morning warm-up, DX cooling shall be
enabled.
b. DX operation shall observe the following timing constraints:
1) When a cooling stage is called to run, it will run for at least the DX
minimum on time.
2) When a cooling stage cycles off, it will remain off for at least the DX
minimum off-time.
c. DX operation shall observe the following performance constraints
1. Under a steady partial load, if the system cycles, the cycling must be limited to
a single stage, while the others stay on or off.
2. Under a steady partial load, if the system stabilizes, the space temperature
error must be less than the DX temperature deadband.
d. Safety trips and loss of fan status shall override the time delays and de-energize
all cooling stages.
4. The outside air damper shall modulate to maintain the minimum outside air flow setpoint.
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply fan shall be de-energized except when operation is called
for as described below. Outside air dampers and exhaust dampers shall be closed and
return air damper open.
2. Unoccupied Setback: When the lowest space temperature drops below unoccupied
heating space temperature setpoint, supply fan shall energize, outside and exhaust
dampers shall remain closed, and return damper open. The heating coil shall stage to
maintain supply air temperature setpoint of 95F (adjustable) until the lowest space
temperature is above unoccupied setpoint + differential. Supply fan speed shall be
controlled as described in occupied mode. When unoccupied heating space temperature
setpoint + differential is reached, then the unit shall return to Unoccupied Off Mode.
3. Morning Warm-up: If the average space temperature is below the occupied space
temperature setpoint and the outside air temperature is below 40F, Morning Warm-up
shall be initiated by the optimum start program. Under the morning warm-up mode, the
supply fan shall energize, the outside and exhaust dampers shall remain closed and the
return air damper open. The heating coil shall stage to maintain supply air temperature
setpoint of 95F (adjustable) until the average space temperature equals the occupied
space temperature setpoint. The supply fan speed shall be controlled as described in the
occupied mode. If the average space temperature reaches the occupied space temperature
setpoint before occupancy, the system shuts off. If occupancy occurs before the average
space temperature reaches the occupied space temperature setpoint, the system shall
switch to the Occupied Mode. Morning warm-up shall occur only once in a day.
4. Morning Pre-cooling: If the average space temperature is above the occupied space
temperature setpoint, and the outside air temperature is above 70F; Morning Pre-
Cooling shall be initiated by the Optimum Start program. Under the Morning Pre-Cool
Mode, the supply fan shall energize, the outside air dampers shall remain closed and
return air damper open. The cooling coil shall stage to maintain supply air temperature
setpoint of 55F until the average space temperature equals the occupied space
temperature setpoint. The supply fan speed shall be controlled as described in the
Occupied Mode. If the average space temperature equals the occupied space temperature
setpoint before occupancy, the system shuts off. If occupancy occurs before the average
space temperature reaches the occupied space temperature setpoint, the system switches
to Occupied Mode. Morning Pre-Cool shall occur only once in a day.
C. SAFETY SHUTDOWNS
Duct smoke detection, space smoke detection, high duct static, and low temperature limit trips
shall de-energize the supply fan and close the outside air and exhaust air dampers. Manual reset
of the tripped device shall be required to restart the system.
Unoccupied
Device Occupied Off Night Warm-up Pre-Cool Safeties
Setback
S fan Modulate Off Cycles Modulate Modulate Off
OA damper Modulate to maintain OA flow Closed Closed Closed Closed Closed
RA damper Inversely tracks OA damper Open Open Open Open Open
Heat Stage Off-Low-Hi in sequence Off Stage Stage Off Off
DX cooling Stage Off-Low-Hi in sequence no Off Off Off Stage Off
economizer and heat
Quick Summary
Supply Air Pressure: Duct Static Reset on Box Demand
SA Temp Control: Reset on OA and Cooling Demand
Space Pressure Control: Exhaust Damper/Return Fan
Minimum OA Control: Demand Controlled Ventilation
Economizer: Differential Enthalpy
Humidification: None
Dehumidification: None
A. OVERVIEW
This sequence of control describes the direct digital control requirements for a variable volume
air handling system. These air-handling units are typically above 10,000 cfm, serving multiple
thermal zones, spaces and exposures.
Outside air flow rate is measured with an airflow station. The minimum outside airflow rate
is dependent on damper position which modulates and the mixed air plenum pressure. As the
CO2 concentration in a zone increases, the VAV box increases the zone airflow. Provisions
for this must be made in the VAV Box control sequence. Further increase in any zone CO2
concentration will cause the air handler to bring in more outside air up to the design
maximum amount Vot. See Appendix A of the ASHRAE Standard 62 Handbook for details.
At low supply fan speeds, the minimum outside air volume may be reduced. Consideration
should be given to other means to meet the outside air requirements at low fan speeds.
Measuring CO2 in the common return air duct is not a good indication of the CO2
concentration in any given space.
Sizing the outside air flow station is important to its ability to measure flow at low volumes
and at 100% outside air flow. Selection of accurate transmitters is also important.
The supply air static pressure is reset based on VAV box demand. The VAV boxes must send
their cooling demand to the air handler controller. The control network must have enough
speed to allow the boxes to be polled in a timely manner.
Pumped coils may be desired for additional low temperature protection and turbulent flow
through the coil tubes.
In arid regions a dry bulb based economizer should be considered. ASHRAE Standard 90.1
prescribes the type of economizer for each climate zone.
Morning warm-up is accomplished by delivering warm air. This may not apply if all VAV
boxes have heating coils.
This sequence controls the fans and dampers with a set of feedback loops that interact
mechanically. It is likely that proper system performance will depend on adjustment of these
loops by a skilled control technician. Sizing of the exhaust and return damper affect the
ability to control the pressurization. If the fans are large, static pressure safeties may be
desired in the mixed air plenum.
The occupancy mode of the unit could be based on the requirements of individual floors or
zones rather than the entire building.
Primary control of the space temperature is provided by adjusting the airflow volume to the
space under space cooling mode and controlling a terminal heating device under space
heating mode. AHU control modes, especially the unoccupied control modes, must be
coordinated with terminal unit control modes to provide the required airflow rates.
C. SYSTEM SCHEMATIC
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with a holiday schedule.
Whenever the supply fan is de-energized, as sensed by the status switch, the return fan shall be de-
energized, the outside and exhaust air dampers shall be closed and the return air damper shall be open, the
heating and cooling valves shall be closed or positioned as described below.
A. OCCUPIED MODE
1. The supply fan shall be energized. The supply air duct static pressure setpoint shall be
slowly ramped from zero to the final setpoint value after the supply fan is started. The air
handling unit supply fan speed shall modulate to maintain duct static pressure setpoint.
The supply fan speed shall not drop below 30% (adjustable) to assure adequate fan motor
cooling. The static pressure setpoint shall be reset so that at least one of the VAV boxes
is at 90% (adjustable) open.
In the event of loss of communication with one or more VAV controllers the system shall
revert to modulating the fan speed to maintain the duct static pressure setpoint of 0.75"
w.g. (adjustable). A high limit function shall reduce the supply fan speed to keep the
supply duct pressure from exceeding 1.5 inches of water regardless of the demand from
the VAV boxes. The final duct static pressure setpoint shall be determined in
consultation with the balancing contractor. When the supply fan is de-energized the
static setpoint shall be zero.
2. Whenever the supply fan is energized, the return fan shall be energized. The return fan
speed shall modulate to maintain the exhaust air plenum pressure setpoint of 0.10 inch of
water (adjustable). The exhaust air damper shall modulate to maintain the space static
pressure setpoint of 0.02 inch of water (adjustable) referenced to outside air static
pressure.
3. The heating coil valve, mixed air dampers, and cooling coil valve shall modulate in
sequence to maintain supply air temperature setpoint. Provide deadband between heating
and economizer cooling
4. The supply air temperature setpoint shall be reset from T-min (53F) when the outside air
temperature is 70F and above, up to T-max when the outside air temperature is 65F and
below. T-max shall range from 55F to 65F. T-max shall vary such that the VAV box
with the highest cooling demand is at 90% of its cooling max setpoint. The supply air
temperature setpoint shall change slowly.
5. Economizer cooling is enabled whenever the outside air enthalpy is less than the return
air enthalpy plus deadband. When the outside air enthalpy is greater than the return air
enthalpy, economizer cooling is disabled. The outside air damper shall modulate in
response to the greater of the economizer and CO2 control signals subject to a mixed air
temperature low limit of 40F (adjustable).
6. The zones with CO2 sensors shall send the air handler controller a %CO2 signal varying
from 0-100%. As the largest %CO2 signal from the zones served by the system varies
from 50% to 100% the outside airflow setpoint shall vary from Vot-min (the unoccupied
design minimum outside air quantity)to Vot (the occupied design outside air quantity).
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply and return fans shall be de-energized except when
operation is called for as described below. Outside air dampers and exhaust dampers
shall be closed and return air damper open.
2. Unoccupied Off Coil Protection: When the supply fan is de-energized and the outside air
temperature is below the Outside Air Low Temperature Protection Setpoint of 35F
(adjustable) and the mixed air temperature is less than the Mixed Air Low Temperature
Protection Setpoint of 45F (adjustable), OR the Low Temperature Limit trips, then the
heating coil valve shall cycle to maintain mixed air temperature of 45F (adjustable).
When the outside air temperature is above the Outside Air Low Temperature Protection
Setpoint of 35F + differential (adjustable), or the mixed air temperature is greater than
the Mixed Air Low Temperature Protection Setpoint of 45F + differential the heating
coil valve shall be closed.
3. Unoccupied Setback: When the lowest space temperature drops below the unoccupied
heating space temperature setpoint, the supply and return fans shall energize, the outside
and exhaust dampers shall remain closed and return damper open. The heating coil valves
shall modulate to maintain supply air temperature setpoint of 95F (adjustable) until the
lowest space temperature is above the unoccupied setpoint + differential. The supply and
return fan speed shall be controlled as described in the occupied mode. When the
unoccupied heating space temperature setpoint + differential is reached, then the unit
shall return to Unoccupied Off Mode.
4. Morning Warm-up: The optimum start program shall start the unit at the latest possible
time to reach the desired occupied space temperature setpoint at occupancy time. If the
average space temperature is below the occupied space temperature setpoint, the supply
and return fans shall energize, the outside and exhaust dampers shall remain closed and
return damper open. The heating coil valve shall modulate to maintain supply air
temperature setpoint of 95F (adjustable) until the average space temperature equals the
occupied space temperature setpoint. The supply and return fan speed shall be controlled
as described in the occupied mode. The VAV boxes shall modulate to maintain the
occupied space temperature while the unit is delivering warm air. When the occupied
space temperature setpoint is reached, the unit shall operate in the Occupied Mode.
Morning warm-up shall occur only once in a day.
5. Morning Pre-cooling: If the month is between May and October (adjustable), the outside
air temperature is below 55F (adjustable) and the average of the three highest space
temperatures exceeds Pre-Cool Space Temperature setpoint, Morning Pre-cooling may
begin. The unit shall start in the pre-cool mode as determined by an optimum start
program at the latest possible time to have the space at the occupied setpoint at
occupancy time. The economizer cooling mode shall modulate the outside air and return
air dampers to provide 55F (adjustable) supply air. The heating and cooling valves shall
be closed. The supply and return fan speed and the exhaust air damper shall be
controlled as described in the occupied mode. When the average of the three highest
space temperatures falls below the occupied space temperature setpoint, the unit shall
return to unoccupied mode. When the space has reached this setpoint, the unit shall
operate in the occupied mode. Morning cool-down shall occur only once in a day.
C. SAFETY SHUTDOWNS
1. Duct smoke detection, space smoke detection, high pressure safeties, low pressure
safeties and low temperature limit trips shall de-energize the air handling unit and close
the outside air and exhaust air dampers. Manual reset of the tripped device shall be
required to restart the system.
2. When the outside air temperature is below 40F (adjustable) and the air-handling unit has
shut down in alarm, the heating and cooling valves shall function as described in
unoccupied mode.
Unoccupied
Device Occupied Off Night Warm- Pre-Cool Safeties
Setback up
S fan Modulate Off Cycles Modulate Modulate Off
R Fan Modulate Off Cycles Modulate Modulate Off
OA Modulate by DCV or Closed Closed Closed Modulate Closed
damper Economizer
RA Inversely tracks OA Open Open Open Modulate Open
damper damper
EA Modulate to maintain Closed Closed Closed Modulate Closed
damper space pressure
Heat Modulate Cycle if OAT <35, Modulate Modulate Closed Cycle if OAT <35,
otherwise closed otherwise closed
Cooling Modulate in sequence Open if OAT <35, Closed Closed Closed Open if OAT <35,
with dampers and heat otherwise closed otherwise closed
Quick Summary
Supply Air Pressure: Duct Static Reset on Box Demand
SA Temp Control: Fixed SA Temperature Setpoint
Space Pressure Control: Airflow Tracking
Minimum OA Control: Measured OA Flow
Economizer: Differential Dry Bulb Temp
Humidification: None
Dehumidification: None
A. OVERVIEW
This sequence of control describes DDC requirements for a variable volume air handling system.
These air handling units are typically above 10,000 cfm, serving multiple thermal zones, spaces
and exposures.
The supply air static pressure is reset based on VAV box demand. The VAV boxes must send
their cooling demand to the air handler controller. The control network must have enough
speed to allow the boxes to be polled in a timely manner.
The supply air temperature is constant. This may not meet current energy codes.
Space static pressure is maintained by tracking the supply and return fans. The actual space
static pressure is not measured.
Morning warm-up is accomplished by delivering warm air. This may not apply if all VAV
boxes have heating coils.
The outside air volume is a fixed setpoint value regardless of the actual occupancy of the
facility. A constant outside air volume is provided. This is useful in facilities with a
consistent number of people in the facility or constant exhaust air requirement. At low fan
speeds the mixed air plenum may not be negative enough to draw in sufficient outside air
volume.
Pumped coils may be desired for low temperature protection and turbulent flow through the
coil tubes.
In humid regions an enthalpy-based or fixed dry bulb economizer high limit shutoff should be
considered. ASHRAE standard 90.1 prohibits differential dry bulb economizer high limit
shutoff in humid climates.
This sequence controls the fans and dampers with a set of feedback loops that interact
mechanically. It is likely that proper system performance will depend on adjustment of these
loops by a skilled control technician.
The occupancy mode of the unit could be based on the requirements of individual floors or
zones rather than the entire building.
Primary control of the space temperature is provided by adjusting the airflow volume to the
under space cooling mode and by controlling a terminal heating device under space heating
mode. AHU control modes, especially the unoccupied control modes, must be coordinated
with terminal unit control modes to provide the required airflow rates.
C. SYSTEM SCHEMATIC
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with a holiday schedule.
Whenever the supply fan is de-energized, as sensed by the status switch, the return fan shall be de-
energized, the minimum and maximum outside and exhaust air dampers shall be closed and the return air
damper shall be open.
A. OCCUPIED MODE
1. The supply fan and return fan shall be energized. The supply air duct static pressure
setpoint shall be slowly ramped from zero to the final setpoint value after the supply fan
is started. The air handling unit supply fan speed shall modulate to maintain duct static
pressure setpoint. The supply fan speed shall not drop below 30% (adjustable) to assure
adequate fan motor cooling. The static pressure setpoint shall be reset so that at least one
of the VAV boxes is at 90% (adjustable) open.
In the event of loss of communication with one or more VAV controllers the system shall
revert to modulating the fan speed to maintain the duct static pressure setpoint of 0.75"
w.g. (adjustable). A high limit function shall reduce the supply fan speed to keep the
supply duct pressure from exceeding 1.5 inches of water regardless of the demand from
the VAV boxes. The final duct static pressure setpoint shall be determined in
consultation with the balancing contractor. When the supply fan is de-energized the
static setpoint shall be zero.
2. Whenever the supply fan is energized, the return fan shall be energized. The return fan
speed shall modulate to maintain the return airflow rate equal to the supply airflow rate
minus a fixed cfm to account for building exhaust fans. This fixed exhaust cfm shall be
determined in consultation with the balancing contractor.
3. The heating coil valve, mixed air dampers, and cooling coil valve shall modulate in
sequence to maintain supply air temperature setpoint of 55F (adjustable). Provide
deadband between heating and economizer cooling. When the outside air temperature is
greater than the return air temperature by +2F (adjustable), the maximum outside air
dampers shall close.
4. Economizer cooling is enabled whenever the outside air dry bulb is less than the return
air dry bulb plus deadband. When the outside air dry bulb is greater than the return air
dry bulb, economizer cooling is disabled and the minimum outside air damper shall
modulate to maintain the minimum outside air flow setpoint.
5. The minimum outside air damper shall modulate to maintain the minimum outside air
flow setpoint.
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply and return fans shall be de-energized except when
operation is called for as described below. Minimum and Maximum outside air dampers
and exhaust dampers shall be closed and return air damper open.
2. Unoccupied Off Coil Protection: When the supply fan is de-energized and the outside air
temperature is below the Outside Air Low Temperature Protection Setpoint of 35F
(adjustable) and the mixed air temperature is less than the Mixed Air Low Temperature
Protection Setpoint of 45F (adjustable), OR the Low Temperature Limit trips, then the
heating coil valve shall cycle to maintain mixed air temperature of 45F (adjustable).
When the outside air temperature is above the Outside Air Low Temperature Protection
Setpoint (35F + differential (adjustable), or the mixed air temperature is greater than the
Mixed Air Low Temperature Protection Setpoint of 45F + differential the heating and
cooling coil valve shall be closed.
3. Unoccupied Setback: When the lowest space temperature drops below the unoccupied
heating space temperature setpoint, the supply and return fans shall energize, the
maximum and minimum outside and exhaust dampers shall remain closed, and return
damper open. The heating coil valve shall modulate to maintain supply air temperature
setpoint of 95F (adjustable) until the lowest space temperature is above the unoccupied
setpoint + differential. The supply and return fan speed shall be controlled as described
in the occupied mode but with no offset for exhaust. When the unoccupied heating space
temperature setpoint + differential is reached, then the unit shall return to Unoccupied Off
Mode.
4. Morning Warm-up: The optimum start program shall start the unit at the latest possible
time to reach the desired occupied space temperature setpoint at occupancy time. If the
average space temperature is below the occupied space temperature setpoint, the supply
and return fans shall energize, the maximum and minimum outside and exhaust dampers
shall remain closed, and return damper open. The heating coil valve shall modulate to
maintain supply air temperature setpoint of 95F (adjustable) until the average space
temperature equals the occupied space temperature setpoint. The supply and return fan
speed shall be controlled as described in the occupied mode but with no offset for
exhaust. The VAV boxes shall modulate to maintain the occupied space temperature
while the unit is delivering warm air. When the occupied space temperature setpoint is
reached, the unit shall operate in the Occupied Mode. Morning warm-up shall occur only
once in a day.
5. Morning Pre-cooling: If the month is between May and October (adjustable), the outside
air temperature is below 55F (adjustable) and the average of the three highest space
temperatures exceeds Pre-Cool Space Temperature setpoint, Morning Pre-cooling may
begin. The unit shall start in the pre-cool mode as determined by an optimum start
program at the latest possible time to have the space at the occupied setpoint at
occupancy time. The economizer cooling mode shall modulate the outside air and return
air dampers to provide 55F (adjustable) supply air. The heating and cooling valves shall
be closed. The supply and return fan speed shall be controlled as described in the
occupied mode but with no offset for exhaust. When the average of the three highest
space temperatures falls below the occupied space temperature setpoint, the unit shall
return to unoccupied mode. When the space has reached this setpoint, the unit shall
operate in the occupied mode. Morning cool-down shall occur only once in a day.
C. SAFETY SHUTDOWNS
1. Duct smoke detection, space smoke detection, and low temperature limit trips shall de-
energize the supply and return fans and close the outside air and exhaust air dampers.
Manual reset of the tripped device shall be required to restart the system.
2. When the outside air temperature is below the Outside Air Low Temperature Protection
Setpoint 35F (adjustable) and the air handler has shut down in alarm, the heating and
cooling valves shall cycle as described in unoccupied mode.
Unoccupied
Device Occupied Off Night Warm-up Pre-Cool Safeties
Setback
S fan Modulate Off Cycles Modulate Modulate Off
R Fan Modulate with SA fan Off Cycles Modulate Modulate Off
- Offset
OA damper Modulate in sequence Closed Closed Closed Modulate Closed
with valves
RA damper Inversely tracks OA Open Open Open Modulate Open
damper
EA damper Tracks OA damper Closed Closed Closed Modulate Closed
Heat Modulate Cycle if OAT <35, Modulate Modulate Closed Cycle if OAT
otherwise closed <35, otherwise
closed
Cooling Modulate in sequence Open if OAT <35, Closed Closed Modulate Open if OAT
with dampers and otherwise closed <35, otherwise
heat closed
Quick Summary
Supply Air Pressure: Fixed Duct Static Pressure Setpoint
SA Temp Control: Reset on OA and Cooling Demand
Space Pressure Control: Exhaust Damper/Return Fan
Minimum OA Control: Fixed Minimum Position
Economizer: Differential Dry Bulb
Humidification: None
Dehumidification: None
A. OVERVIEW
This sequence of control describes the direct digital control requirements for a simple variable
volume air handling system. These air-handling units are typically in the 5,000 to 15,000 cfm
range, serving multiple thermal zones, spaces and exposures.
Minimum outside air is obtained through a fixed minimum damper position. At low fan
speeds the mixed air plenum pressure may not be low enough to draw in the required
minimum outside air volume. This may not comply with the requirements of ASHRAE 90.1
or local codes. The minimum position is set by the balance contractor.
The supply air static is not reset based on VAV box position as required by ASHRAE
standard 90.1 if the VAV boxes have DDC control. In this control sequence duct static is
maintained at a fixed setpoint.
In humid regions an enthalpy-based or fixed dry bulb economizer high limit shutoff should be
considered. ASHRAE standard 90.1 prohibits differential dry bulb economizer high limit
shutoff in humid climates.
Morning warm-up is accomplished by delivering warm air. This may not apply if all VAV
boxes have heating coils.
A pumped chilled water coil may be desired for additional low temperature protection and
turbulent flow through the coil tubes.
This sequence controls the fans and dampers with a set of feedback loops that interact
mechanically. It is likely that proper system performance will depend on adjustment of these
loops by a skilled control technician. Sizing of the exhaust and return damper affect the
ability to control the pressurization.
The occupancy mode of the unit could be based on the requirements of individual floors or
zones rather than the entire building.
Resetting SA temperature may not allow cooling dominated interior zones to cool properly.
Primary control of the space temperature is provided by adjusting the airflow volume to the
under space cooling mode and by controlling a terminal heating device under space heating
mode. AHU control modes, especially the unoccupied control modes, must be coordinated
with terminal unit control modes to provide the required airflow rates.
C. SYSTEM SCHEMATIC
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with a holiday schedule.
Whenever the supply fan is de-energized, as sensed by the status switch, the return fan shall be de-
energized, the outside and exhaust air dampers shall be closed and the return air damper shall be open the
heat shall be de-energized and cooling valve shall be closed or positioned as described below.
A. OCCUPIED MODE
1. The supply fan and return fan shall be energized. The supply duct static pressure setpoint
shall be slowly ramped from zero to the final setpoint value after the supply fan is started.
The air handling units supply fan speed shall modulate to maintain duct static pressure
setpoint of 0.75 inch of water (adjustable). The supply fan speed shall not drop below
30% (adjustable) to assure adequate fan motor cooling. The final duct static pressure
setpoint shall be determined in consultation with the balancing contractor.
2. Whenever the supply fan is energized, the return fan shall be energized. The return fan
speed shall modulate to maintain the exhaust air plenum pressure setpoint of 0.10 inch of
water (adjustable). The exhaust air damper shall modulate to maintain the space static
pressure setpoint of 0.02 inch of water (adjustable) referenced to outside air static
pressure.
3. The heating shall stage, mixed air dampers (subject to min. flow setpoint) and cooling
coil valve shall modulate in sequence to maintain supply air temperature setpoint.
Provide a deadband between heating and economizer cooling.
4. The supply air temperature setpoint shall be reset from T-min (53F) when the outside air
temperature is 70F and above, up to T-max when the outside air temperature is 65F and
below. T-max shall range from 55F to 65F. T-max shall vary such that the VAV box
with the highest cooling demand is at 90% of its cooling max setpoint. The supply air
temperature setpoint shall change slowly.
5. Economizer cooling is enabled whenever the outside air temperature is less than the
return air temperature plus deadband. The mixed air dampers shall modulate as described
above subject to the minimum position. When the outside air temperature is greater than
the return air temperature, economizer cooling is disabled and the outside air damper
shall close to the minimum position.
5. The outside air damper minimum position shall be set in conjunction with the balance
contractor.
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply and return fans shall be de-energized except when
operation is called for as described below. Outside air dampers and exhaust dampers
shall be closed and return air damper open.
2. Unoccupied Off Coil Protection: When the supply fan is de-energized and the outside air
temperature is below the Outside Air Low Temperature Protection Setpoint of 35F
(adjustable) and the mixed air temperature is less than the Mixed Air Low Temperature
Protection Setpoint of 45F (adjustable), OR the Low Temperature Limit trips, then the
cooling coil valve open 100% (adjustable).
When the outside air temperature is above the Outside Air Low Temperature Protection
Setpoint of 35F + differential (adjustable), or the mixed air temperature is greater than
the Mixed Air Low Temperature Protection Setpoint of 45F + differential the cooling
coil valve shall be closed.
3. Unoccupied Setback: When the lowest space temperature drops below the unoccupied
heating space temperature setpoint, the supply and return fans shall energize, the outside
and exhaust dampers shall remain closed, and return damper open. The heating coil shall
stage to maintain supply air temperature setpoint of 95F (adjustable) until the lowest
space temperature is above the unoccupied setpoint + differential. The supply and return
fan speed shall be controlled as described in the occupied mode. When the unoccupied
heating space temperature setpoint + differential is reached, then the unit shall return to
Unoccupied Off Mode.
4. Morning Warm-up: The optimum start program shall start the unit at the latest possible
time to reach the desired occupied space temperature setpoint at occupancy time. If the
average space temperature is below the occupied space temperature setpoint, the supply
fan shall energize, the outside and exhaust dampers shall remain closed, and return
damper open. The heating coil shall stage to maintain supply air temperature setpoint of
95F (adjustable) until the average space temperature equals the occupied space
temperature setpoint. The supply fan speed shall be controlled as described in the
occupied mode. The VAV boxes shall modulate to maintain the occupied space
temperature while the unit is delivering warm air. When the occupied space temperature
setpoint is reached, the unit shall operate in the Occupied Mode. Morning warm-up shall
occur only once in a day.
C. SAFETY SHUTDOWNS
1. Duct smoke detection, space smoke detection, duct pressure safety and low temperature
limit trips shall de-energize the supply fan and close the outside air and exhaust air
dampers. Manual reset of the tripped device shall be required to restart the system.
2. When the outside air temperature is below the Outside Air Low Temperature Protection
Setpoint 35F (adjustable) and the air handler has shut down in alarm, the heating shall
be de-energized and cooling valve shall position as described in unoccupied mode.
Unoccupied
Device Occupied Off Night Warm- Pre-Cool Safeties
Setback up
S fan Modulate Off Off Cycles Modulate Off
R Fan Modulate Off Off Cycles Modulate Off
OA Modulate for Closed Closed Closed Modulate Closed
damper economizer or at
minimum position
RA damper Inversely tracks OA Open Open Open Modulate Open
damper
EA damper Modulate to maintain Closed Closed Closed Modulate Closed
space pressure
Heat Stage Off Off Stage Off Off
Cooling Modulate Open if OAT <35, Off Closed Closed Open if OAT <35,
otherwise closed otherwise closed
Quick Summary
Supply Air Pressure: Duct Static Reset on Box Demand
SA Temp Control: Reset on OA and Cooling Demand
Space Pressure Control: Exhaust Damper/Return Fan
Minimum OA Control: Controlled Based on Inlet Plenum Pressure
Economizer: Differential Dry Bulb
Humidification: None
Dehumidification: None
A. OVERVIEW
This sequence of control describes the direct digital control requirements for a variable volume
air handling system. These air handling units are typically above 10,000 cfm, serving multiple
thermal zones, spaces and exposures.
A constant outside air volume is provided. This is useful in facilities with a consistent
number of people in the facility. The outside air volume is not measured and the damper
moved to a fixed position and the plenum pressure is kept constant.
Separate control of the return damper has the disadvantage that it could be inadvertently
commanded closed which could damage the system.
The supply air static pressure is reset based on VAV box demand. The VAV boxes must send
their cooling demand to the air handler controller. The control network must have enough
speed to allow the boxes to be polled in a timely manner.
In humid regions an enthalpy-based or fixed dry bulb economizer high limit shutoff should be
considered. ASHRAE standard 90.1 prohibits differential dry bulb economizer high limit
shutoff in humid climates.
Morning warm-up is accomplished by delivering warm air. This may not apply if all VAV
boxes have heating coils.
A pumped chilled water coil may be desired for additional low temperature protection and
turbulent flow through the coil tubes.
This sequence controls the fans and dampers with a set of feedback loops that interact
mechanically. It is likely that proper system performance will depend on adjustment of these
loops by a skilled control technician. Sizing of the exhaust and return damper affect the
ability to control the pressurization.
The occupancy mode of the unit could be based on the requirements of individual floors or
zones rather than the entire building. Primary control of the space temperature is provided by
adjusting the airflow volume to the under space cooling mode and by controlling a terminal
heating device under space heating mode. AHU control modes, especially the unoccupied
control modes, must be coordinated with terminal unit control modes to provide the required
airflow rates.
C. SYSTEM SCHEMATIC
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with a holiday schedule.
Whenever the supply fan is de-energized, as sensed by the status switch, the return fan shall be de-
energized, the maximum and minimum outside and exhaust air dampers shall be closed and the return air
damper shall be open the heating shall stage and cooling valve shall be closed or positioned as described
below.
A. OCCUPIED MODE
1. The supply fan shall be energized. The supply air duct static pressure setpoint shall be
slowly ramped from zero to the final setpoint value after the supply fan is started. The air
handling unit supply fan speed shall modulate to maintain duct static pressure setpoint.
The supply fan speed shall not drop below 30% (adjustable) to assure adequate fan motor
cooling. The static pressure setpoint shall be reset so that at least one of the VAV boxes
is at 90% (adjustable) open.
In the event of loss of communication with one or more VAV controllers the system shall
revert to modulating the fan speed to maintain the duct static pressure setpoint of 0.75"
w.g. (adjustable). A high limit function shall reduce the supply fan speed to keep the
supply duct pressure from exceeding 1.5 inches of water regardless of the demand from
the VAV boxes. The final duct static pressure setpoint shall be determined in
consultation with the balancing contractor. When the supply fan is de-energized the
static setpoint shall be zero.
2. Whenever the supply fan is energized, the return fan shall be energized. The return fan
speed shall modulate to maintain the exhaust air plenum pressure setpoint of 0.10 inch of
water (adjustable). The exhaust air damper shall modulate to maintain the space static
pressure setpoint of 0.02 inch of water (adjustable) referenced to outside air static
pressure.
3. The heating shall stage, mixed air dampers and cooling coil valve shall modulate in
sequence to maintain supply air temperature setpoint. Provide a deadband between
heating and economizer cooling.
4. The supply air temperature setpoint shall be reset from T-min (53F) when the outside air
temperature is 70F and above, up to T-max when the outside air temperature is 65F and
below. T-max shall range from 55F to 65F. T-max shall vary such that the VAV box
with the highest cooling demand is at 90% of its cooling max setpoint. The supply air
temperature setpoint shall change slowly.
5. Economizer cooling is enabled whenever the outside air temperature is less than the
return air temperature plus deadband. The outside air dampers shall modulate as
described above. When the outside air temperature is greater than the return air
temperature economizer cooling is disabled and the outside air damper shall open to the
minimum ventilation position.
6. When the economizer is disabled, the outside air damper shall be open to the minimum
ventilation setting. Minimum outside air flow shall be maintained by modulating the
return air damper to maintain a constant 0.2w.g. (adjustable) suction pressure in the
mixed air plenum. The balancing contractor shall determine the plenum pressure setpoint
and outside damper position that draws the required outside air flow through the outside
air damper. When the outside air damper is open more than 10% (adjustable) the return
air damper shall be tracking inversely with the maximum outside air damper.
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply and return fans shall be de-energized except when
operation is called for as described below. Maximum and minimum outside air dampers
and exhaust dampers shall be closed and return air damper open.
2. Unoccupied Off Coil Protection: When the supply fan is de-energized and the outside air
temperature is below the Outside Air Low Temperature Protection Setpoint of 35F
(adjustable) and the mixed air temperature is less than the Mixed Air Low Temperature
Protection Setpoint of 45F (adjustable), OR the Low Temperature Limit trips, then the
cooling coil valve open 100% (adjustable).
When the outside air temperature is above the Outside Air Low Temperature Protection
Setpoint (35F + differential (adjustable), or the mixed air temperature is greater than the
Mixed Air Low Temperature Protection Setpoint of 45F + differential) the cooling coil
valve shall be closed.
3. Unoccupied Setback: When the lowest space temperature drops below the unoccupied
heating space temperature setpoint, the supply and return fans shall energize, the outside
and exhaust dampers shall remain closed, and return damper open. The heating coil shall
stage to maintain supply air temperature setpoint of 95F (adjustable) until the lowest
space temperature is above the unoccupied setpoint + differential. The supply and return
fan speed shall be controlled as described in the occupied mode. When the unoccupied
heating space temperature setpoint + differential is reached, then the unit shall return to
Unoccupied Off Mode.
4. Morning Warm-up: The optimum start program shall start the unit at the latest possible
time to reach the desired occupied space temperature setpoint at occupancy time. If the
average space temperature is below the occupied space temperature setpoint, the supply
and return fans shall energize, the outside and exhaust dampers shall remain closed and
return damper open. The heating coil shall stage to maintain supply air temperature
setpoint of 95F (adjustable) until the average space temperature equals the occupied
space temperature setpoint. The supply and return fan speed shall be controlled as
described in the occupied mode. The VAV boxes shall modulate to maintain the
occupied space temperature while the unit is delivering warm air. When the occupied
space temperature setpoint is reached, the unit shall operate in the Occupied Mode.
Morning warm-up shall occur only once in a day.
5. Morning Pre-cooling: If the month is between May and October (adjustable), the outside
air temperature is below 55F (adjustable) and the average of the three highest space
temperatures exceeds Pre-Cool Space Temperature setpoint, Morning Pre-cooling may
begin. The unit shall start in the pre-cool mode as determined by an optimum start
program at the latest possible time to have the space at the occupied setpoint at
occupancy time. The economizer cooling mode shall modulate the outside air and return
air dampers to provide 55F (adjustable) supply air. Heating shall be de-energized and
the cooling valve shall be closed. The supply and return fan speed shall be controlled as
described in the occupied mode. When the average of the three highest space
temperatures falls below the occupied space temperature setpoint, the unit shall return to
unoccupied mode. When the space has reached this setpoint, the unit shall operate in the
occupied mode. Morning cool-down shall occur only once in a day.
C. SAFETY SHUTDOWNS
1. Duct smoke detection, space smoke detection, high pressure safeties, low pressure
safeties and low temperature limit trips shall de-energize the air handling unit and close
the outside air and exhaust air dampers. Manual reset of the tripped device shall be
required to restart the system.
2. When the outside air temperature is below 40F (adjustable) and the air handling units
has shut down in alarm, the cooling valve shall function as described in unoccupied
mode.
Unoccupied
Device Occupied Off Night Warm- Pre-Cool Safeties
Setback up
S fan Modulate Off Off Cycles Modulate Off
R Fan Modulate Off Off Cycles Modulate Off
OA Modulate in sequence Closed Closed Closed Modulate Closed
damper with valves
RA Inversely tracks OA Open Open Open Modulate Open
damper damper
EA Modulates to maintain Closed Closed Closed Modulate Closed
damper space pressure
Heat Stage Cycle if OAT Closed Closed Closed Cycle if OAT
<35, otherwise <35, otherwise
closed closed
Cooling Modulate Open if OAT Off Stage Stage Open if OAT
<35, otherwise <35, otherwise
closed closed
Quick Summary
Supply Air Pressure: Duct Static Reset on Box Demand
SA Temp Control: Reset on OA and Cooling Demand
Space Pressure Control: Exhaust Damper/Return Fan
Minimum OA Control: Measured OA Flow
Economizer: Fixed Dry Bulb
Humidification: None
Dehumidification: None
A. OVERVIEW
This sequence of control describes the direct digital control requirements for a variable volume
air handling system. These air handling units are typically in the above 10,000 cfm, serving
multiple thermal zones, spaces and exposures.
A constant minimum outside air volume is provided. This is useful in facilities with a
consistent number of people in the facility. The outside air volume is measured and the
damper is modulated to maintain setpoint. At low fan speeds the mixed air plenum pressure
may not be low enough to draw in the required outside air volume. The sizing the flow
element to allow flow measurement at minimum airflow while not having too much pressure
drop at maximum airflow is important.
The supply air static pressure is reset based on VAV box demand. The VAV boxes must send
their cooling demand to the air handler controller. The control network must have enough
speed to allow the boxes to be polled in a timely manner.
A fixed temperature high limit economizer is provided in this system. ASHRAE Standard
90.1 defines which climate zones this type of economizer is permitted.
Morning warm-up is accomplished by delivering warm air. This may not apply if all VAV
boxes have heating coils.
No pre-cool sequence is provided for this unit. If the pre-cool sequence is desired see
examples in other systems in this manual.
If there is not hot gas bypass on the lead compressor there may be problems maintaining
supply air temperature and compressor issues at low airflows.
Control interlock wiring between the condensing unit and the evaporator should be identified
on the drawing if the manufacturer requires it.
This sequence controls the fans and dampers with a set of feedback loops that interact
mechanically. It is likely that proper system performance will depend on adjustment of these
loops by a skilled control technician. Sizing of the exhaust and return damper affect the
ability to control the pressurization.
The occupancy mode of the unit could be based on the requirements of individual floors or
zones rather than the entire building.
Primary control of the space temperature is provided by adjusting the airflow volume to the
under space cooling mode and by controlling a terminal heating device under space heating
mode. AHU control modes, especially the unoccupied control modes, must be coordinated
with terminal unit control modes to provide the required airflow rates.
C. SYSTEM SCHEMATIC
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with an additional holiday schedule.
When the supply fan is de-energized, as sensed by the status switch, the return fan shall be de-energized,
the outside and exhaust air dampers shall be closed and the return air damper shall be open, DX cooling
shall be de-energized and the heating valve shall be positioned as described below.
A. OCCUPIED MODE
1. The supply fan shall be energized. The supply air duct static pressure setpoint shall be
slowly ramped from zero to the final setpoint value after the supply fan is started. The air
handling unit supply fan speed shall modulate to maintain duct static pressure setpoint.
The supply fan speed shall not drop below 30% (adjustable) to assure adequate fan motor
cooling. The static pressure setpoint shall be reset so that at least one of the VAV boxes
is at 90% (adjustable) open.
In the event of loss of communication with one or more VAV controllers the system shall
revert to modulating the fan speed to maintain the duct static pressure setpoint of 0.75"
w.g. (adjustable). A high limit function shall reduce the supply fan speed to keep the
supply duct pressure from exceeding 1.5 inches of water regardless of the demand from
the VAV boxes. The final duct static pressure setpoint shall be determined in
consultation with the balancing contractor. When the supply fan is de-energized the
static setpoint shall be zero.
2. Whenever the supply fan is energized, the return fan shall be energized. The return fan
speed shall modulate to maintain the exhaust air plenum pressure setpoint of 0.10 inch of
water (adjustable). The exhaust air damper shall modulate to maintain the space static
pressure setpoint of 0.02 inch of water (adjustable) referenced to outside air static
pressure.
3. The heating coil valve and outside and return air dampers shall modulate, and DX
cooling shall stage in sequence to maintain supply air temperature setpoint. Provide
deadband between heating and economizer setpoint.
4. The supply air temperature setpoint shall be reset from T-min (53F) when the outside air
temperature is 70F and above, up to T-max when the outside air temperature is 65F and
below. T-max shall range from 55F to 65F. T-max shall vary such that the VAV box
with the highest cooling demand is at 90% of its cooling max setpoint. The supply air
temperature setpoint shall change slowly.
5. DX Cooling:
a. DX cooling shall cycle to satisfy the supply air temperature setpoint when
cooling is enabled, the AHU has flow. The supply air temperature shall be
maintained within +2F of setpoint when DX is operating.
1) On a call for cooling, the controller shall activate the first stage of DX
cooling. The first stage of cooling shall not shut down until the second
stage has been disabled for at least 5 minutes.
2) If additional cooling is required, and the first stage has been running for
at least 5 minutes, the controller shall activate the second stage of DX
cooling. The second stage of cooling shall not shut down until the third
stage has been disabled for at least 5 minutes. Similar for stages 3 and 4.
3) If additional cooling is required and the second stage has been running
for at least 5 minutes, the controller shall activate the third stage of DX
cooling. The third stage of cooling shall not shut down until the fourth
stage has been disabled for at least 5 minutes.
4) If additional cooling is required and the third stage has been running for
at least 5 minutes, the controller shall activate the fourth stage of DX
cooling.
5) When a cooling stage is called to run, it will run for at least 5 minutes.
6) When a cooling stage cycles off, it will remain off for at least 5 minutes.
b. Safety trips and loss of fan status shall override the time delays and de-energize
all cooling stages.
6. The outside air damper shall modulate to maintain the minimum outside air flow setpoint
or the economizer whichever is greater. Economizer cooling is enabled whenever the
outside air temperature is below 73F (adjustable). The outside air/ return air dampers
shall modulate as described above. When the outside air temperature is greater 75F
(adjustable), economizer cooling is disabled and the outside air damper shall modulate to
maintain the minimum outside air flow setpoint.
7. The heating coil pump shall be energized whenever there is a call for heating or the
outside air temperature is below 40F.
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply and return fans shall be de-energized except when
operation is called for as described below. Outside air dampers and exhaust dampers
shall be closed and return air damper open.
2. Unoccupied Off Coil Protection: When the supply fan is de-energized and the outside air
temperature is below the Outside Air Low Temperature Protection Setpoint of 35F
(adjustable) and the mixed air temperature is less than the Mixed Air Low Temperature
Protection Setpoint of 45F (adjustable), OR the Low Temperature Limit trips, then the
heating coil valve shall open 100% (adjustable) and the heating pump shall be energized.
When the outside air temperature is above the Outside Air Low Temperature Protection
Setpoint (35F + differential (adjustable), or the mixed air temperature is greater than the
Mixed and cooling coil valve shall be closed, the heating water pump shall be de-
energized.
3. Unoccupied Setback: When the lowest space temperature drops below the unoccupied
heating space temperature setpoint, the supply and return fans shall energize, the outside
and exhaust dampers shall remain closed and return damper open. The heating coil valves
shall modulate to maintain supply air temperature setpoint of 95F (adjustable) until the
lowest space temperature is above the unoccupied setpoint + differential. The supply and
return fan speed shall be controlled as described in the occupied mode. When the
unoccupied heating space temperature setpoint + differential is reached, then the unit
shall return to Unoccupied Off Mode.
4. Morning Warm-up: The optimum start program shall start the unit at the latest possible
time to reach the desired occupied space temperature setpoint at occupancy time. If the
average space temperature is below the occupied space temperature setpoint, the supply
and return fans shall energize, the outside and exhaust dampers shall remain closed and
the return damper open. The heating coil valve shall modulate to maintain supply air
temperature setpoint of 95F (adjustable) until the average space temperature equals the
occupied space temperature setpoint. The supply and return fan speed shall be controlled
as described in the occupied mode. The VAV boxes shall modulate to maintain the
occupied space temperature while the unit is delivering warm air. When the occupied
space temperature setpoint is reached, the unit shall operate in the Occupied Mode.
Morning warm-up shall occur only once in a day.
5. The heating coil pump shall be energized whenever there is a call for heating or the
outside air temperature is below 40F.
C. SAFETY SHUTDOWNS
1. Duct smoke detection, space smoke detection, duct pressure safety, and low temperature
limit trips shall de-energize the supply fan and close the outside air and exhaust air
dampers. Manual reset of the tripped device shall be required to restart the system.
2. When the outside air temperature is below the Outside Air Low Temperature Protection
Setpoint 35F (adjustable) and the air handler has shut down in alarm, the heating shall
be de-energized and cooling valve shall position as described in unoccupied mode.
Unoccupied
Device Occupied Off Night Warm- Pre-Cool Safeties
Setback up
S fan Modulate Off Off Cycles Modulate Off
R Fan Modulate Off Off Cycles Modulate Off
OA Modulate in sequence Closed Closed Closed Modulate Closed
damper with valves
RA Inversely tracks OA Open Open Open Modulate Open
damper damper
EA Modulates to Closed Closed Closed Modulate Closed
damper maintain space
pressure
Heat Modulate Cycle if OAT <35, Closed Closed Closed Cycle if OAT <35,
otherwise closed otherwise closed
Cooling Stage Off Off Off Off Open if OAT <35,
otherwise closed
Quick Summary
Supply Air Pressure: Fixed Duct Static Pressure Setpoint
SA Temp Control: Fixed SA Temperature Setpoint
Space Pressure Control: Exhaust Damper/Return Fan
Minimum OA Control: Controlled Based on Inlet Plenum Pressure
Economizer: Differential Dry Bulb
Humidification: None
Dehumidification: None
A. OVERVIEW
This sequence of control describes the direct digital control requirements for a simple variable
volume air handling system. These air-handling units are typically in the 5,000 to 15,000 cfm
range, serving multiple thermal zones, spaces and exposures.
A constant outside air volume is provided. This is useful in facilities with a consistent
number of people in the facility. The outside air volume is not measured and the damper
moved to a fixed position and the plenum pressure is kept constant. The sizing the minimum
outside air damper is important for the correct operation of this system.
Separate control of the return damper has the disadvantage that it could be inadvertently
commanded closed which could damage the system.
The supply air static is not reset based on VAV box position as required by ASHRAE
Standard 90.1 if the VAV boxes have DDC control. In this control sequence duct static is
maintained at a fixed setpoint.
Morning warm-up is accomplished by delivering warm air. This may not apply if all VAV
boxes have heating coils.
If there is not hot gas bypass on the lead compressor there may be problems maintaining
supply air temperature and compressor issues at low airflows.
Control interlock wiring between the condensing unit and the evaporator should be identified
on the drawing if the manufacturer requires it.
In humid regions an enthalpy-based or fixed dry bulb economizer high limit shutoff should be
considered. ASHRAE standard 90.1 prohibits differential dry bulb economizer high limit
shutoff in humid climates.
This sequence controls the fans and dampers with a set of feedback loops that interact
mechanically. It is likely that proper system performance will depend on adjustment of these
loops by a skilled control technician. Sizing of the exhaust and return damper affect the
ability to control the pressurization.
The occupancy mode of the unit could be based on the requirements of individual floors or
zones rather than the entire building.
Primary control of the space temperature is provided by adjusting the airflow volume to the
under space cooling mode and by controlling a terminal heating device under space heating
mode. AHU control modes, especially the unoccupied control modes, must be coordinated
with terminal unit control modes to provide the required airflow rates.
C. SYSTEM SCHEMATIC
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with an additional holiday schedule.
When the supply fan is de-energized, as sensed by the status switch, the return fan shall be de-energized,
the outside and exhaust air dampers shall be closed and the return air damper shall be open, DX cooling
shall be de-energized and the heating valve shall be positioned as described below.
A. OCCUPIED MODE
1. The supply fan shall be energized. The supply duct static pressure setpoint shall be
slowly ramped from zero to the final setpoint value after the supply fan is started. The air
handling units supply fan speed shall modulate to maintain duct static pressure setpoint of
0.75 inch of water (adjustable) but shall not drop below 30% (adjustable). The final duct
static pressure setpoint shall be determined in consultation with the balancing contractor.
2. Whenever the supply fan is energized, the return fan shall be energized. The return fan
speed shall modulate to maintain the exhaust air plenum pressure setpoint of 0.10 inch of
water (adjustable). The exhaust air damper shall modulate to maintain the space static
pressure setpoint of 0.02 inch of water (adjustable) referenced to outside air static
pressure.
3. When free cooling is enabled, the heating coil valve, and the maximum outside air
damper shall modulate, in sequence to maintain supply air temperature setpoint. When
free cooling is unavailable, the maximum outside air damper shall be closed, the heating
coil valve shall modulate, and DX shall stage as described below, in sequence, to
maintain supply air temperature setpoint. The supply air temperature setpoint shall be
55F (adjustable). Provide deadband between heating and cooling setpoints.
4. DX Cooling:
a. If the outside air temperature is greater than 60F and the system is not in
morning warm-up or morning cool down, DX cooling shall be enabled.
b. DX cooling shall cycle to satisfy the supply air temperature setpoint when
cooling is enabled, the AHU has flow, and either the economizer is unavailable,
or insufficient to achieve the supply temperature setpoint of 55F. The supply air
temperature shall be maintained within +2F of setpoint when DX is operating.
1) On a call for cooling, the controller shall activate the first stage of DX
cooling. The first stage of cooling shall not shut down until the second
stage has been disabled for at least 5 minutes.
2) If additional cooling is required, and the first stage has been running for
at least 5 minutes, the controller shall activate the second stage of DX
cooling. The second stage of cooling shall not shut down until the third
stage has been disabled for at least 5 minutes. Similar for stages 3 and 4.
3) If additional cooling is required and the second stage has been running
for at least 5 minutes, the controller shall activate the third stage of DX
cooling. The third stage of cooling shall not shut down until the fourth
stage has been disabled for at least 5 minutes.
4) If additional cooling is required and third stage has been running for at
least 5 minutes, the controller shall activate fourth stage of DX cooling.
5) When a cooling stage is called to run, it will run for at least 5 minutes.
6) When a cooling stage cycles off, it will remain off for at least 5 minutes.
c. Safety trips and loss of fan status shall override the time delays and de-energize
all cooling stages.
5. When the outside air temperature rises above the return air temperature free cooling is
disabled. When the outside air temperature drops below the return air temperature plus
deadband, free cooling is enabled.
6. The minimum outside air damper shall be open to the minimum ventilation setting.
Minimum outside air flow shall be maintained by modulating the return air damper to
maintain a constant 0.2w.g. (adjustable) suction pressure in the mixed air plenum. The
balancing contractor shall determine the plenum pressure setpoint that draws the required
outside air flow through the minimum outside air damper. When the maximum outside
air damper is open more than 5% (adjustable) the return air damper shall be tracking
inversely with the maximum outside air damper.
7. The heating coil pump shall be energized whenever there is a call for heating or the
outside air temperature is below 40F.
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply and return fans shall be de-energized except when
operation is called for as described below. Outside air dampers and exhaust dampers
shall be closed and return air damper open.
2. Unoccupied Off Coil Protection: When the supply fan is de-energized and the outside air
temperature is below the Outside Air Low Temperature Protection Setpoint of 35F
(adjustable) and the mixed air temperature is less than the Mixed Air Low Temperature
Protection Setpoint of 45F (adjustable), OR the Low Temperature Limit trips, then the
heating coil valve shall open 100% (adjustable) and the heating pump shall be energized.
When the outside air temperature is above the Outside Air Low Temperature Protection
Setpoint (35F + differential (adjustable), or the mixed air temperature is greater than the
Mixed Air Low Temperature Protection Setpoint of 45F + differential the heating coil
valve shall be closed, the heating water pump shall be de-energized.
3. Unoccupied Setback: When the lowest space temperature drops below the unoccupied
heating space temperature setpoint, the supply and return fans shall energize, the outside
and exhaust dampers shall remain closed, and return damper open. The heating coil valve
shall modulate to maintain supply air temperature setpoint of 95F (adjustable) until the
lowest space temperature is above the unoccupied setpoint + differential. The supply and
return fan speed shall be controlled as described in the occupied mode. When the
unoccupied heating space temperature setpoint + differential is reached, then the unit
shall return to Unoccupied Off Mode.
4. Morning Warm-up: The optimum start program shall start the unit at the latest possible
time to reach the desired occupied space temperature setpoint at occupancy time. If the
average space temperature is below the occupied space temperature setpoint, the supply
and return fans shall energize, the outside and exhaust dampers shall remain closed and
return damper open. The heating coil valve shall modulate to maintain supply air
temperature setpoint of 95F (adjustable) until the average space temperature equals the
occupied space temperature setpoint. The supply and return fan speed shall be controlled
as described in the occupied mode. The VAV boxes shall modulate to maintain the
occupied space temperature while the unit is delivering warm air. When the occupied
space temperature setpoint is reached, the unit shall operate in the Occupied Mode.
Morning warm-up shall occur only once in a day.
5. Morning Pre-cooling: If the month is between May and October (adjustable), the outside
air temperature is below 55F (adjustable) and the average of the three highest space
temperatures exceeds Pre-Cool Space Temperature setpoint, Morning Pre-cooling may
begin. The unit shall start in the pre-cool mode as determined by an optimum start
program at the latest possible time to have the space at the occupied setpoint at
occupancy time. The economizer cooling mode shall modulate the outside air and return
air dampers to provide 55F (adjustable) supply air. The heating and cooling valves shall
be closed. The supply and return fan speed shall be controlled as described in the
occupied mode. When the average of the three highest space temperatures falls below
the occupied space temperature setpoint, the unit shall return to unoccupied mode. When
the space has reached this setpoint, the unit shall operate in the occupied mode. Morning
cool-down shall occur only once in a day.
6. The heating coil pump shall be energized whenever there is a call for heating or the
outside air temperature is below 40F.
C. SAFETY SHUTDOWNS
1. Duct smoke detection, space smoke detection, high pressure safeties, low pressure
safeties and low temperature limit trips shall de-energize the supply and return fans and
close the minimum and maximum outside air and exhaust air dampers. Manual reset of
the tripped device shall be required to restart the system.
2. When the OA temperature is below 40F (adjustable) and the air handling units has shut
down in alarm, the heating valve shall function as described in unoccupied mode.
Unoccupied
Device Occupied Off Night Setback Warm- Pre-Cool Safeties
up
S fan Modulate Off Off Cycles Modulate Off
R Fan Modulate Off Off Cycles Modulate Off
HW ON call for heat or ON call for heat or ON call for heat ON call Off ON call for heat
Pump OAT<40 OAT<35 or OAT <35 for heat or OAT <40
OA Modulate in sequence Closed Closed Closed Modulate Closed
damper with valves
RA Inversely tracks OA Open Open Open Modulate Open
damper damper
EA Modulates to Closed Closed Closed Modulate Closed
damper maintain space
pressure
Heat Modulate Open if OAT <35, Closed Closed Closed Cycle if OAT
otherwise closed <35, otherwise
closed
Cooling Stage Cycle if OAT <35, Off Off Off Off
otherwise closed
Quick Summary
Supply Air Pressure: Fixed Duct Static Pressure Setpoint
SA Temp Control: Fixed Supply Air Setpoint
Space Pressure Control: Exhaust Damper/Return Fan
Minimum OA Control: Measured OA Flow
Economizer: Differential Dry Bulb
Humidification: None
Dehumidification: None
A. OVERVIEW
This sequence of control describes the direct digital control requirements for a variable volume
air handling system. These air handling units are typically above 10,000 cfm, serving multiple
thermal zones, spaces and exposures.
The outside air volume is a fixed setpoint value regardless of the actual occupancy of the
facility. A constant outside air volume is provided. This is useful in facilities with a
consistent number of people in the facility or constant exhaust air requirement. At low fan
speeds the mixed air plenum may not be negative enough to draw in sufficient outside air
volume.
The supply air static is not reset based on VAV box position as required by ASHRAE
Standard 90.1 if the VAV boxes have DDC control. In this control sequence duct static is
maintained at a fixed setpoint.
Morning warm-up is accomplished by delivering warm air. This may not apply if all VAV
boxes have heating coils.
If there is not hot gas bypass on the lead compressor there may be problems maintaining
supply air temperature and compressor issues at low airflows.
Control interlock wiring between the condensing unit and the evaporator should be identified
on the drawing if the manufacturer requires it.
In humid regions an enthalpy-based or fixed dry bulb economizer high limit shutoff should be
considered. ASHRAE standard 90.1 prohibits differential dry bulb economizer high limit
shutoff in humid climates.
This sequence controls the fans and dampers with a set of feedback loops that interact
mechanically. It is likely that proper system performance will depend on adjustment of these
loops by a skilled control technician. Sizing of the exhaust and return damper affect the
ability to control the pressurization.
The occupancy mode of the unit could be based on the requirements of individual floors or
zones rather than the entire building.
Primary control of the space temperature is provided by adjusting the airflow volume to the
under space cooling mode and by controlling a terminal heating device under space heating
mode. AHU control modes, especially the unoccupied control modes, must be coordinated
with terminal unit control modes to provide the required airflow rates.
C. SYSTEM SCHEMATIC
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with a holiday schedule.
Whenever the supply fan is de-energized, as sensed by the status switch, the return fan shall be de-
energized, the outside and exhaust air dampers shall be closed and the return air damper shall be open the
heat shall be de-energized and cooling valve shall be closed or positioned as described below.
A. OCCUPIED MODE
1. The supply fan shall be energized. The supply duct static pressure setpoint shall be
slowly ramped from zero to the final setpoint value after the supply fan is started. The air
handling units supply fan speed shall modulate to maintain duct static pressure setpoint of
0.75 inch of water (adjustable. The supply fan speed shall not drop below 30%
(adjustable) to assure adequate fan motor cooling. The final duct static pressure setpoint
shall be determined in consultation with the balancing contractor.
2. Whenever the supply fan is energized, the return fan shall be energized. The return fan
speed shall modulate to maintain the exhaust air plenum pressure setpoint of 0.10 inch of
water (adjustable). The exhaust air damper shall modulate to maintain the space static
pressure setpoint of 0.02 inch of water (adjustable) referenced to outside air static
pressure.
3. When free cooling is enabled, the heating shall stage, and outside air damper shall
modulate, in sequence to maintain supply air temperature setpoint of 55F (adjustable).
When free cooling is unavailable, the outside air damper shall modulate to maintain the
minimum outside air flow setpoint, heating and cooling shall stage as described in the
sequence below to maintain the supply air temperature setpoint of 55F (adjustable).
Provide deadband between heating and cooling setpoints.
4. DX Cooling:
a. If the outside air temperature is greater than 60F and the system is not in
morning warm-up or morning cool down, DX cooling shall be enabled.
b. DX cooling shall cycle to satisfy the supply air temperature setpoint when
cooling is enabled, the AHU has flow, and either the economizer is unavailable,
or insufficient to achieve the supply temperature setpoint of 55F. The supply air
temperature shall be maintained within +2F of setpoint when DX is operating.
1) On a call for cooling, the controller shall activate the first stage of DX
cooling. The first stage of cooling shall not shut down until the second
stage has been disabled for at least 5 minutes.
2) If additional cooling is required, and the first stage has been running for
at least 5 minutes, the controller shall activate the second stage of DX
cooling. The second stage of cooling shall not shut down until the third
stage has been disabled for at least 5 minutes. Similar for stages 3 and 4.
3) If additional cooling is required and the second stage has been running
for at least 5 minutes, the controller shall activate the third stage of DX
cooling. The third stage of cooling shall not shut down until the fourth
stage has been disabled for at least 5 minutes.
4) If additional cooling is required and the third stage has been running for
at least 5 minutes, the controller shall activate the fourth stage of DX
cooling.
5) When a cooling stage is called to run, it will run for at least 5 minutes.
6) When a cooling stage cycles off, it will remain off for at least 5 minutes.
c. Safety trips and loss of fan status shall override the time delays and de-energize
all cooling stages.
5. When the outside air temperature rises above the return air temperature free cooling is
disabled. When the outside air temperature drops below the return air temperature plus
deadband free cooling is enabled
6. The outside air damper shall modulate to maintain the minimum outside air flow setpoint
or the economizer temperature requirement whichever is greater.
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply and return fans shall be de-energized except when
operation is called for as described below. Outside air dampers and exhaust dampers
shall be closed and return air damper open.
2. Unoccupied Setback: When the lowest space temperature drops below the unoccupied
heating space temperature setpoint, the supply and return fans shall energize, the outside
and exhaust dampers shall remain closed and return damper open. The heating coil shall
stage to maintain supply air temperature setpoint of 95F (adjustable) until the lowest
space temperature is above the unoccupied setpoint + differential. The supply and return
fan speed shall be controlled as described in the occupied mode. When the unoccupied
heating space temperature setpoint + differential is reached, then the unit shall return to
Unoccupied Off Mode.
4. Morning Warm-up: The optimum start program shall start the unit at the latest possible
time to reach the desired occupied space temperature setpoint at occupancy time. If the
average space temperature is below the occupied space temperature setpoint, the supply
and return fans shall energize, the outside and exhaust dampers shall remain closed and
return damper open. The heating coil shall stage to maintain supply air temperature
setpoint of 95F (adjustable) until the average space temperature equals the occupied
space temperature setpoint. The supply and return fan speed shall be controlled as
described in the occupied mode. The VAV boxes shall modulate to maintain the
occupied space temperature while the unit is delivering warm air. When the occupied
space temperature setpoint is reached, the unit shall operate in the Occupied Mode.
Morning warm-up shall occur only once in a day.
5. Morning Pre-cooling: If the month is between May and October (adjustable), the outside
air temperature is below 55F (adjustable) and the average of the three highest space
temperatures exceeds Pre-Cool Space Temperature setpoint, Morning Pre-cooling may
begin. The unit shall start in the pre-cool mode as determined by an optimum start
program at the latest possible time to have the space at the occupied setpoint at
occupancy time. The economizer cooling mode shall modulate the outside air and return
air dampers to provide 55F (adjustable) supply air. The heating valve shall be closed
and DX cooling locked out. The supply and return fan speed shall be controlled as
described in the occupied mode. When the average of the three highest space
temperatures falls below the occupied space temperature setpoint, the unit shall return to
unoccupied mode. When the space has reached this setpoint, the unit shall operate in the
occupied mode. Morning cool-down shall occur only once in a day.
C. SAFETY SHUTDOWNS
1. Duct smoke detection, space smoke detection, duct pressure safety, and low temperature
limit trips shall de-energize the supply fan and close the outside air and exhaust air
dampers. Manual reset of the tripped device shall be required to restart the system.
2. When the outside air temperature is below the Outside Air Low Temperature Protection
Setpoint 35F (adjustable) and the air handler has shut down in alarm, the heating shall
be de-energized and cooling valve shall position as described in unoccupied mode.
Unoccupied
Device Occupied Off Night Warm- Pre-Cool Safeties
Setback up
S fan Modulate Off Off Cycles Modulate Off
R Fan Modulate Off Off Cycles Modulate Off
OA damper Modulate in sequence Closed Closed Closed Modulate Closed
with valves
RA damper Inversely tracks OA Open Open Open Modulate Open
damper
EA damper Modulates to maintain Closed Closed Closed Modulate Closed
space pressure
Heat Stage Off Cycle Stage Off Off
Cooling Stage Off Off Off Off Off
Quick Summary
Supply Air Pressure: Fixed Duct Static Pressure Setpoint
SA Temp Control: Reset on OA and Cooling Demand
Space Pressure Control: Fan Tracking
Minimum OA Control: Measured OA Flow Min OA Damper
Economizer:: Differential Dry Bulb
Humidification None
Dehumidification: None
A. OVERVIEW
This sequence of control describes the direct digital control requirements for a simple variable
volume air handling system. These air-handling units are typically in the 5,000 to 15,000 cfm
range, serving multiple thermal zones, spaces and exposures.
The supply air static is not reset based on VAV box position as required by ASHRAE
standard 90.1 if the VAV boxes have DDC control. In this control sequence duct static is
maintained at a fixed setpoint.
A constant outside air volume is provided. This is useful in facilities with a consistent
number of people in the facility. The outside air volume is measured and the damper is
modulated to maintain setpoint. At low fan speeds the mixed air plenum pressure may not be
low enough to draw in the required outside air volume
The DX system must be designed to handle low loads. The controls do not false load the
system.
In humid regions an enthalpy-based or fixed dry bulb economizer high limit shutoff should be
considered. ASHRAE standard 90.1 prohibits differential dry bulb economizer high limit
shutoff in humid climates.
Morning warm-up is accomplished by delivering warm air. This may not apply if all VAV
boxes have heating coils.
Control interlock wiring between the condensing unit and the evaporator should be identified
on the drawing if the manufacturer requires it.
This sequence controls the fans and dampers with a set of feedback loops that interact
mechanically. It is likely that proper system performance will depend on adjustment of these
loops by a skilled control technician.
The occupancy mode of the unit could be based on the requirements of individual floors or
zones rather than the entire building.
Primary control of the space temperature is provided by adjusting the airflow volume to the
under space cooling mode and by controlling a terminal heating device under space heating
mode. AHU control modes, especially the unoccupied control modes, must be coordinated
with terminal unit control modes to provide the required airflow rates.
C. SYSTEM SCHEMATIC
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with a holiday schedule.
Whenever the supply fan is de-energized, as sensed by the status switch, the return fan shall be de-
energized, the minimum and maximum outside and exhaust air dampers shall be closed and the return air
damper shall be open.
A. OCCUPIED MODE
1. The supply fan shall be energized. The supply duct static pressure setpoint shall be
slowly ramped from zero to the final setpoint value after the supply fan is started. The air
handling units supply fan speed shall modulate to maintain duct static pressure setpoint of
0.75 inch of water (adjustable). The supply fan speed shall not drop below 30%
(adjustable) to assure adequate fan motor cooling. The final duct static pressure setpoint
shall be determined in consultation with the balancing contractor.
2. Whenever the supply fan is energized, the return fan shall be energized. The return fan
speed shall modulate to maintain the return airflow rate equal to the supply airflow rate
minus a fixed cfm to account for building exhaust fans. This fixed exhaust cfm shall be
determined in consultation with the balancing contractor
3. The minimum outside air damper shall modulate to maintain the minimum outside air
flow setpoint.
4. When free cooling is enabled, the heating shall stage, and the maximum outside air
damper shall modulate, in sequence to maintain supply air temperature setpoint. When
free cooling is unavailable, the maximum outside air damper shall be closed, the heating
and DX shall stage as described below in sequence to maintain supply air temperature
setpoint. Provide deadband between heating and cooling setpoints.
5. The supply air temperature setpoint shall be reset from T-min (53F) when the outside air
temperature is 70F and above, up to T-max when the outside air temperature is 65F and
below. T-max shall range from 55F to 65F. T-max shall vary such that the VAV box
with the highest cooling demand is at 90% of its cooling max setpoint. The supply air
temperature setpoint shall change slowly.
6. DX Cooling:
a. If the outside air temperature is greater than 60F and the system is not in
morning warm-up or morning cool down, DX cooling shall be enabled.
b. DX cooling shall cycle to satisfy the supply air temperature setpoint when
cooling is enabled, the AHU has flow, and either the economizer is unavailable,
or insufficient to achieve the supply temperature setpoint of 55F. The supply air
temperature shall be maintained within +2F of setpoint when DX is operating.
1) On a call for cooling, the controller shall activate the first stage of DX
cooling. The first stage of cooling shall not shut down until the second
stage has been disabled for at least 5 minutes.
2) If additional cooling is required, and the first stage has been running for
at least 5 minutes, the controller shall activate the second stage of DX
cooling. The second stage of cooling shall not shut down until the third
stage has been disabled for at least 5 minutes. Similar for stages 3 and 4.
3) If additional cooling is required and the second stage has been running
for at least 5 minutes, the controller shall activate the third stage of DX
cooling. The third stage of cooling shall not shut down until the fourth
stage has been disabled for at least 5 minutes.
4) If additional cooling is required and the third stage has been running for
at least 5 minutes, the controller shall activate the fourth stage of DX
cooling.
5) When a cooling stage is called to run, it will run for at least 5 minutes.
6) When a cooling stage cycles off, it will remain off for at least 5 minutes.
c. Safety trips and loss of fan status shall override the time delays and de-energize
all cooling stages.
7. The outside air damper shall modulate to maintain the minimum outside air flow setpoint.
8. Economizer cooling is enabled whenever the outside air temperature is less than the
return air temperature plus deadband. The mixed air dampers shall modulate as described
above. When the outside air temperature is greater than the return air temperature
economizer cooling is disabled.
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply and return fans shall be de-energized except when
operation is called for as described below. Minimum and Maximum Outside air dampers
and exhaust dampers shall be closed and return air damper open.
2. Unoccupied Setback: When the lowest space temperature drops below the unoccupied
heating space temperature setpoint, the supply and return fans shall energize the outside
and exhaust dampers shall remain closed and return damper open. The heating coil shall
stage to maintain supply air temperature setpoint of 95F (adjustable) until the lowest
space temperature is above the unoccupied setpoint + differential. The supply and return
fan speed shall be controlled as described in the occupied mode but with no offset for
exhaust. When the unoccupied heating space temperature setpoint + differential is
reached, then the unit shall return to Unoccupied Off Mode.
3. Morning Warm-up: The optimum start program shall start the unit at the latest possible
time to reach the desired occupied space temperature setpoint at occupancy time. If the
average space temperature is below the occupied space temperature setpoint, the supply
and return fans shall energize, the outside and exhaust dampers shall remain closed and
return damper open. The heating coil shall stage to maintain supply air temperature
setpoint of 95F (adjustable) until the average space temperature equals the occupied
space temperature setpoint. The supply and return fan speed shall be controlled as
described in the occupied mode but with no offset for exhaust. The VAV boxes shall
modulate to maintain the occupied space temperature while the unit is delivering warm
air. When the occupied space temperature setpoint is reached, the unit shall operate in
the Occupied Mode. Morning warm-up shall occur only once in a day.
4. Morning Pre-cooling: If the month is between May and October (adjustable), the outside
air temperature is below 55F (adjustable) and the average of the three highest space
temperatures exceeds Pre-Cool Space Temperature setpoint, Morning Pre-cooling may
begin. The unit shall start in the pre-cool mode as determined by an optimum start
program at the latest possible time to have the space at the occupied setpoint at
occupancy time. The economizer cooling mode shall modulate the outside air and return
air dampers to provide 55F (adjustable) supply air. The heating and cooling valves shall
be closed. The supply and return fan speed shall be controlled as described in the
occupied mode but with no offset for exhaust. When the average of the three highest
space temperatures falls below the occupied space temperature setpoint, the unit shall
return to unoccupied mode. When the space has reached this setpoint, the unit shall
operate in the occupied mode. Morning cool-down shall occur only once in a day.
C. SAFETY SHUTDOWNS
1. Duct smoke detection, space smoke detection, duct pressure safety, and low temperature
limit trips shall de-energize the supply fan and close the outside air and exhaust air
dampers. Manual reset of the tripped device shall be required to restart the system.
2. When the outside air temperature is below the Outside Air Low Temperature Protection
Setpoint 35F (adjustable) and the air handler has shut down in alarm, the heating shall
be de-energized and cooling valve shall position as described in unoccupied mode.
Unoccupied
Device Occupied Off Night Warm- Pre-Cool Safeties
Setback up
S fan Modulate Off Off Cycles Modulate Off
R Fan Modulate Off Off Cycles Modulate Off
OA damper Modulate in sequence Closed Closed Closed Modulate Closed
with valves
RA damper Inversely tracks OA Open Open Open Modulate Open
damper
EA damper Tracks OA damper Closed Closed Closed Modulate Closed
Heat Stage Off Cycle Stage Off Off
Cooling Stage Off Off Off Off Off
Quick Summary
Supply Air Pressure: Duct Static Reset on Box Demand
SA Temp Control: Reset on OA and Cooling Demand
Space Pressure Control: Exhaust Damper/Return Fan
Minimum OA Control: Injection Fan
Economizer: Dry Bulb
Humidification: None
Dehumidification: None
A. OVERVIEW
This sequence of control describes the direct digital control requirements for a simple variable
volume air handling system. These air-handling units are typically in the 5,000 to 15,000 cfm
range, serving multiple thermal zones, spaces and exposures.
A constant outside air volume is provided. This is useful in facilities with a consistent
number of people in the facility. The outside air volume is not measured. The injection fan
provides a constant volume.
The supply air static pressure is reset based on VAV box demand. The VAV boxes must send
their cooling demand to the air handler controller. The control network must have enough
speed to allow the boxes to be polled in a timely manner.
In humid regions an enthalpy-based or fixed dry bulb economizer high limit shutoff should be
considered. ASHRAE standard 90.1 prohibits dry bulb economizer high limit shutoff in
humid climates.
Morning warm-up is accomplished by delivering warm air. This may not apply if all VAV
boxes have heating coils.
Pumped coils may be desired for additional low temperature protection and turbulent flow
through the coil tubes.
Morning warm-up is accomplished by delivering warm air. This may not apply if all VAV
boxes have heating coils.
This sequence controls the fans and dampers with a set of feedback loops that interact
mechanically. It is likely that proper system performance will depend on adjustment of these
loops by a skilled control technician. Sizing of the exhaust and return damper affect the
ability to control the pressurization.
The occupancy mode of the unit could be based on the requirements of individual floors or
zones rather than the entire building.
Primary control of the space temperature is provided by adjusting the airflow volume to the
under space cooling mode and by controlling a terminal heating device under space heating
mode. AHU control modes, especially the unoccupied control modes, must be coordinated
with terminal unit control modes to provide the required airflow rates.
C. SYSTEM SCHEMATIC
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with a holiday schedule.
Whenever the supply fan is de-energized, as sensed by the status switch, the return and outside air fans
shall be de-energized, the minimum and maximum outside and exhaust air dampers shall be closed and
the return air damper shall be open, the heating and cooling valves shall be positioned as described below.
A. OCCUPIED MODE
1. The supply fan shall be energized. The supply air duct static pressure setpoint shall be
slowly ramped from zero to the final setpoint value after the supply fan is started. The air
handling unit supply fan speed shall modulate to maintain duct static pressure setpoint.
The supply fan speed shall not drop below 30% (adjustable) to assure adequate fan motor
cooling. The static pressure setpoint shall be reset so that at least one of the VAV boxes
is at 90% (adjustable) open.
In the event of loss of communication with one or more VAV controllers the system shall
revert to modulating the fan speed to maintain the duct static pressure setpoint of
0.75" w.g. (adjustable). A high limit function shall reduce the supply fan speed to keep
the supply duct pressure from exceeding 1.5 inches of water regardless of the demand
from the VAV boxes. The final duct static pressure setpoint shall be determined in
consultation with the balancing contractor. When the supply fan is de-energized the
static setpoint shall be zero.
2. Whenever the supply fan is energized, the return fan shall be energized. The return fan
speed shall modulate to maintain the exhaust air plenum pressure setpoint of 0.10 inch of
water (adjustable). The exhaust air damper shall modulate to maintain the space static
pressure setpoint of 0.02 inch of water (adjustable) referenced to outside air static
pressure.
3. The heating coil valve, mixed air dampers and cooling coil valve shall modulate in
sequence to maintain supply air temperature setpoint. Provide a deadband between
heating and economizer cooling.
4. The supply air temperature setpoint shall be reset from T-min (53F) when the outside air
temperature is 70F and above, up to T-max when the outside air temperature is 65F and
below. T-max shall range from 55F to 65F. T-max shall vary such that the VAV box
with the highest cooling demand is at 90% of its cooling max setpoint. The supply air
temperature setpoint shall change slowly.
5. Economizer cooling is enabled whenever the outside air temperature is less 73F
(adjustable). When the outside air temperature is greater 75F (adjustable), economizer
cooling is disabled and the maximum outside air damper shall be closed and return air
damper open.
6. Minimum outside airflow shall be maintained by the outside air injection fan. Whenever
the return fan is energized, the outside air injection fan shall be energized and the
corresponding damper shall be opened.
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply, return and injection fans shall be de-energized except when
operation is called for as described below. Minimum and maximum outside air dampers
and exhaust dampers shall be closed and return air damper open.
2. Unoccupied Off Coil Protection: When the supply fan is de-energized and the outside air
temperature is below the Outside Air Low Temperature Protection Setpoint of 35F
(adjustable) and the mixed air temperature is less than the Mixed Air Low Temperature
Protection Setpoint of 45F (adjustable), OR the Low Temperature Limit trips, then the
heating coil valve shall cycle to maintain mixed air temperature of 45F (adjustable).
When the outside air temperature is above the Outside Air Low Temperature Protection
Setpoint (35F + differential (adjustable), or the mixed air temperature is greater than the
Mixed Air Low Temperature Protection Setpoint of 45F + differential the heating and
cooling coil valve shall be closed.
3. Unoccupied Setback: When the lowest space temperature drops below the unoccupied
heating space temperature setpoint, the supply and return fans shall energize, the outside
and exhaust dampers shall remain closed and return damper open. The heating coil valve
shall modulate to maintain supply air temperature setpoint of 95F (adjustable) until the
lowest space temperature is above the unoccupied setpoint + differential. The supply and
return fan speed shall be controlled as described in the occupied mode. When the
unoccupied heating space temperature setpoint + differential is reached, then the unit
shall return to Unoccupied Off Mode.
4. Morning Warm-up: The optimum start program shall start the unit at the latest possible
time to reach the desired occupied space temperature setpoint at occupancy time. If the
average space temperature is below the occupied space temperature setpoint, the supply
and return fans shall energize, the outside and exhaust dampers shall remain closed and
return damper open. The heating coil valve shall modulate to maintain supply air
temperature setpoint of 95F (adjustable) until the average space temperature equals the
occupied space temperature setpoint. The supply and return fan speed shall be controlled
as described in the occupied mode. The VAV boxes shall modulate to maintain the
occupied space temperature while the unit is delivering warm air. When the occupied
space temperature setpoint is reached, the unit shall operate in the Occupied Mode.
Morning warm-up shall occur only once in a day.
5. Morning Pre-cooling: If the month is between May and October (adjustable), the outside
air temperature is below 55F (adjustable) and the average of the three highest space
temperatures exceeds Pre-Cool Space Temperature setpoint, Morning Pre-cooling may
begin. The unit shall start in the pre-cool mode as determined by an optimum start
program at the latest possible time to have the space at the occupied setpoint at
occupancy time. The economizer cooling mode shall modulate the outside air and return
air dampers to provide 55F (adjustable) supply air. The heating and cooling valves shall
be closed. The supply and return fan speed shall be controlled as described in the
occupied mode. When the average of the three highest space temperatures falls below
the occupied space temperature setpoint, the unit shall return to unoccupied mode. When
the space has reached this setpoint, the unit shall operate in the occupied mode. Morning
cool-down shall occur only once in a day.
C. SAFETY SHUTDOWNS
1. Duct smoke detection, space smoke detection, high pressure safeties, low pressure
safeties and low temperature limit trips shall de-energize the air handling unit and close
the outside air and exhaust air dampers. Manual reset of the tripped device shall be
required to restart the system.
2. When the outside air temperature is below 40F (adjustable) and the air handling units
has shut down in alarm, the heating and cooling valves shall function as described in
unoccupied mode.
Unoccupied
Device Occupied Off Night Warm- Pre-Cool Safeties
Setback up
S fan Modulate Off Cycles Modulate Modulate Off
R Fan Modulate Off Cycles Modulate Modulate Off
Injection On Off Off Off Off Off
Fan
OA Modulate in sequence Closed Closed Closed Modulate Closed
damper with valves
RA Inversely tracks OA Open Open Open Modulate Open
damper damper
EA Modulates to Closed Closed Closed Modulate Closed
damper maintain space
pressure
Heat Modulate Cycle if OAT <35, Modulate Modulate Closed Cycle if OAT
otherwise closed <35, otherwise
closed
Cooling Modulate in sequence Open if OAT <35, Closed Closed Closed Open if OAT
with dampers and otherwise closed <35, otherwise
heat closed
Quick Summary
Supply Air Pressure: Duct Static Reset on Box Demand
SA Temp Control: Reset on OA and Cooling Demand
Space Pressure Control: Exhaust Damper/Return Fan
Minimum OA Control: Injection Fan
Economizer: Differential Enthalpy
Humidification: None
Dehumidification: None
A. OVERVIEW
This sequence of control describes the direct digital control requirements for a variable volume
air handling system. These air handling units are typically in the above 10,000 cfm, serving
multiple thermal zones, spaces and exposures.
A constant outside air volume is provided. This is useful in facilities with a consistent
number of people in the facility. The outside air volume is not measured and the damper
moved to a fixed position and the injection fan provides outside air.
The supply air static pressure is reset based on VAV box demand. The VAV boxes must send
their cooling demand to the air handler controller. The control network must have enough
speed to allow the boxes to be polled in a timely manner.
Morning warm-up is accomplished by delivering warm air. This may not apply if all VAV
boxes have heating coils.
If there is not hot gas bypass on the lead compressor there may be problems maintaining
supply air temperature and compressor issues at low airflows.
The DX system must be designed to handle low loads. The controls do not false load the
system.
Control interlock wiring between the condensing unit and the evaporator should be identified
on the drawing if the manufacturer requires it.
This sequence controls the fans and dampers with a set of feedback loops that interact
mechanically. It is likely that proper system performance will depend on adjustment of these
loops by a skilled control technician. Sizing of the exhaust and return damper affect the
ability to control the pressurization.
The occupancy mode of the unit could be based on the requirements of individual floors or
zones rather than the entire building.
Primary control of the space temperature is provided by adjusting the airflow volume to the
under space cooling mode and by controlling a terminal heating device under space heating
mode. AHU control modes, especially the unoccupied control modes, must be coordinated
with terminal unit control modes to provide the required airflow rates.
C. SYSTEM SCHEMATIC
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with a holiday schedule.
Whenever the supply fan is de-energized, as sensed by the status switch, the return and outside air fans
shall be de-energized, the minimum and maximum outside and exhaust air dampers shall be closed and
the return air damper shall be open, the heating valve shall be positioned as described below.
A. OCCUPIED MODE
1. The supply fan shall be energized. The supply air duct static pressure setpoint shall be
slowly ramped from zero to the final setpoint value after the supply fan is started. The air
handling unit supply fan speed shall modulate to maintain duct static pressure setpoint.
The supply fan speed shall not drop below 30% (adjustable) to assure adequate fan motor
cooling. The static pressure setpoint shall be reset so that at least one of the VAV boxes
is at 90% (adjustable) open.
In the event of loss of communication with one or more VAV controllers, the system
shall revert to modulating the fan speed to maintain duct static pressure setpoint of 0.75"
w.g. (adjustable). A high-limit function shall reduce the supply fan speed to keep the
supply duct pressure from exceeding 1.5 inches of water regardless of the demand from
the VAV boxes. Final duct static pressure setpoint shall be determined in consultation
with balancing contractor. When supply fan is de-energized, static setpoint shall be zero.
2. The supply air temperature setpoint shall be reset from T-min (53F) when the outside air
temperature is 70F and above, up to T-max when the outside air temperature is 65F and
below. T-max shall range from 55F to 65F. T-max shall vary such that the VAV box
with the highest cooling demand is at 90% of its cooling max setpoint. The supply air
temperature setpoint shall change slowly.
3. When free cooling is enabled, the heating coil valve, and the maximum outside air
damper shall modulate, in sequence to maintain supply air temperature setpoint. When
free cooling is unavailable, the outside air damper shall be closed and return air damper
open, the heating coil valve shall modulate, and DX shall stage as described below in
sequence to maintain supply air temperature setpoint. Provide deadband between heating
and cooling setpoints.
4. DX Cooling:
a. If the outside air temperature is greater than 60F and the system is not in
morning warm-up or morning cool down, DX cooling shall be enabled.
b. DX cooling shall cycle to satisfy the supply air temperature setpoint when
cooling is enabled, the AHU has flow, and either the economizer is unavailable,
or insufficient to achieve the supply temperature setpoint of 55F. The supply air
temperature shall be maintained within +2F of setpoint when DX is operating.
1) On a call for cooling, the controller shall activate the first stage of DX
cooling. The first stage of cooling shall not shut down until the second
stage has been disabled for at least 5 minutes.
2) If additional cooling is required, and the first stage has been running for
at least 5 minutes, the controller shall activate the second stage of DX
cooling. The second stage of cooling shall not shut down until the third
stage has been disabled for at least 5 minutes. Similar for stages 3 and 4.
3) If additional cooling is required and the second stage has been running
for at least 5 minutes, the controller shall activate the third stage of DX
cooling. The third stage of cooling shall not shut down until the fourth
stage has been disabled for at least 5 minutes.
4) If additional cooling is required and third stage has been running for at
least 5 minutes, controller shall activate the fourth stage of DX cooling.
5) When a cooling stage is called to run, it will run for at least 5 minutes.
6) When a cooling stage cycles off, it will remain off for at least 5 minutes.
c. Safety trips and loss of fan status shall override the time delays and de-energize
all cooling stages.
5. Economizer cooling is enabled whenever the outside air enthalpy is less than return air
enthalpy plus deadband. When the outside air enthalpy is greater than return air enthalpy,
economizer cooling is disabled, and the OA dampers shall be indexed to the minimum
Outside Air damper position setpoint. Enthalpy shall be calculated from temperature and
relative humidity. Enthalpy calculation shall be compensated for altitude.
6. The heating coil pump shall be energized whenever there is a call for heating or the
outside air temperature is below 40F.
7. Whenever the return fan is energized, the outside air injection fan shall be energized and
the corresponding damper shall be opened.
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply, return and injection fans shall be de-energized except when
operation is called for as described below. Minimum and maximum outside air dampers
and exhaust dampers shall be closed and return air damper open.
2. Unoccupied Off Coil Protection: When the supply fan is de-energized and the outside air
temperature is below the Outside Air Low Temperature Protection Setpoint of 35F
(adjustable) and the mixed air temperature is less than the Mixed Air Low Temperature
Protection Setpoint of 45F (adjustable), OR the Low Temperature Limit trips, then the
heating coil valve shall cycle to maintain mixed air temperature of 45F (adjustable).
When the outside air temperature is above the Outside Air Low Temperature Protection
Setpoint (35F + differential (adjustable), or the mixed air temperature is greater than the
Mixed Air Low Temperature Protection Setpoint of 45F + differential the heating and
cooling coil valve shall be closed.
3. Unoccupied Setback: When the lowest space temperature drops below the unoccupied
heating space temperature setpoint, the supply and return fans shall energize, the outside
and exhaust dampers shall remain closed and return damper open. The heating coil valve
shall modulate to maintain supply air temperature setpoint of 95F (adjustable) until the
lowest space temperature is above the unoccupied setpoint + differential. The supply and
return fan speed shall be controlled as described in the occupied mode. When the
unoccupied heating space temperature setpoint + differential is reached, then the unit
shall return to Unoccupied Off Mode.
4. Morning Warm-up: The optimum start program shall start the unit at the latest possible
time to reach the desired occupied space temperature setpoint at occupancy time. If the
average space temperature is below the occupied space temperature setpoint, the supply
and return fans shall energize, the outside and exhaust dampers shall remain closed and
return damper open. The heating coil valve shall modulate to maintain supply air
temperature setpoint of 95F (adjustable) until the average space temperature equals the
occupied space temperature setpoint. The supply and return fan speed shall be controlled
as described in the occupied mode. The VAV boxes shall modulate to maintain the
occupied space temperature while the unit is delivering warm air. When the occupied
space temperature setpoint is reached, the unit shall operate in the Occupied Mode.
Morning warm-up shall occur only once in a day.
5. Morning Pre-cooling: If the month is between May and October (adjustable), the outside
air temperature is below 55F (adjustable) and the average of the three highest space
temperatures exceeds Pre-Cool Space Temperature setpoint, Morning Pre-cooling may
begin. The unit shall start in the pre-cool mode as determined by an optimum start
program at the latest possible time to have the space at the occupied setpoint at
occupancy time. The economizer cooling mode shall modulate the outside air and return
air dampers to provide 55F (adjustable) supply air. The heating and cooling valves shall
be closed. The supply and return fan speed shall be controlled as described in the
occupied mode. When the average of the three highest space temperatures falls below
the occupied space temperature setpoint, the unit shall return to unoccupied mode. When
the space has reached this setpoint, the unit shall operate in the occupied mode. Morning
cool-down shall occur only once in a day.
6. The heating coil pump shall be energized whenever there is a call for heating or the
outside air temperature is below 40F.
C. SAFETY SHUTDOWNS
1. Duct smoke detection, space smoke detection, high pressure safeties, low pressure
safeties and low temperature limit trips shall de-energize the air handling unit and close
the outside air and exhaust air dampers. Manual reset of the tripped device shall be
required to restart the system.
2. When the outside air temperature is below 40F (adjustable) and the air handling units
has shut down in alarm, the heating valve and pump shall function as described in
unoccupied mode.
Unoccupied
Device Occupied Safeties
Off Night Setback Warm-up Pre-Cool
S fan Modulate Off Cycles Modulate Modulat Off
e
R Fan Modulate Off Cycles Modulate Modulat Off
e
Injection On Off Off Off Off Off
Fan
OA Modulate in sequence Closed Closed Closed Modulat Closed
damper with valves e
RA Inversely tracks OA Open Open Open Modulat Open
damper damper e
EA Modulate to maintain Closed Closed Closed Modulat Closed
damper space pressure e
Heat Modulate Cycle if OAT Modulate Modulate Closed Cycle if OAT
<35, otherwise <35, otherwise
closed closed
Cooling Stage in sequence Off Stage Off Off Off
with dampers and heat
Quick Summary
Supply Air Pressure: Fixed Duct Static Pressure Setpoint
SA Temp Control: Reset on OA and Cooling Demand
Space Pressure Control: Airflow Tracking
Minimum OA Control: Injection Fan
Economizer: Differential Dry Bulb
Humidification: None
Dehumidification: None
A. OVERVIEW
This sequence of control describes the direct digital control requirements for a variable volume
air handling system. These air handling units are typically above 10,000 cfm, serving multiple
thermal zones, spaces and exposures.
A constant outside air volume is provided. This is useful in facilities with a consistent
number of people in the facility. The outside air volume is not measured and the damper
moved to a fixed position and the injection fan provides outside air
The supply air temperature is constant. This may not meet current energy codes.
Morning warm-up is accomplished by delivering warm air. This may not apply if all VAV
boxes have heating coils.
If there is not hot gas bypass on the lead compressor there may be problems maintaining
supply air temperature and compressor issues at low airflows.
The DX system must be designed to handle low loads. The controls do not false load the
system.
Control interlock wiring between the condensing unit and the evaporator should be identified
on the drawing if the manufacturer requires it.
In humid regions an enthalpy-based or fixed dry bulb economizer high limit shutoff should be
considered. ASHRAE standard 90.1 prohibits differential dry bulb economizer high limit
shutoff in humid climates.
This sequence controls the fans and dampers with a set of feedback loops that interact
mechanically. It is likely that proper system performance will depend on adjustment of these
loops by a skilled control technician.
The occupancy mode of the unit could be based on the requirements of individual floors or
zones rather than the entire building. Primary control of the space temperature is provided by
adjusting the airflow volume to the under space cooling mode and by controlling a terminal
heating device under space heating mode. AHU control modes, especially the unoccupied
control modes, must be coordinated with terminal unit control modes to provide the required
airflow rates.
C. SYSTEM SCHEMATIC
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with a holiday schedule
Whenever the supply fan is de-energized, as sensed by the status switch, the return and outside air fans
shall be de-energized, the minimum and maximum outside and exhaust air dampers shall be closed and
the return air damper shall be open, the heating valve shall be positioned as described below.
A. OCCUPIED MODE
1. The supply fan shall be energized. The supply duct static pressure setpoint shall be
slowly ramped from zero to the final setpoint value after the supply fan is started. The air
handling units supply fan speed shall modulate to maintain duct static pressure setpoint of
0.75 inch of water (adjustable). The supply fan speed shall not drop below 30%
(adjustable) to assure adequate fan motor cooling. The final duct static pressure setpoint
shall be determined in consultation with the balancing contractor.
2. Whenever the supply fan is energized, the return fan shall be energized. The return fan
speed shall modulate to maintain the return airflow rate equal to the supply airflow rate
minus a fixed cfm to account for building exhaust fans. This fixed exhaust cfm shall be
determined in consultation with the balancing contractor.
3. When free cooling is enabled, the heating coil valve, and the maximum outside air
damper shall modulate, in sequence to maintain supply air temperature setpoint. When
free cooling is unavailable, the Maximum outside air damper shall be closed and return
air damper open, the heating coil valve shall modulate, and DX shall stage as described
below in sequence to maintain supply air temperature setpoint. Provide deadband
between heating and cooling setpoints.
4. The supply air temperature setpoint shall be reset from T-min (53F) when the outside air
temperature is 70F and above, up to T-max when the outside air temperature is 65F and
below. T-max shall range from 55F to 65F. T-max shall vary such that the VAV box
with the highest cooling demand is at 90% of its cooling max setpoint. The supply air
temperature setpoint shall change slowly.
5. DX Cooling:
a. If the outside air temperature is greater than 60F and the system is not in
morning warm-up or morning cool down, DX cooling shall be enabled.
b. DX cooling shall cycle to satisfy the supply air temperature setpoint when
cooling is enabled, the AHU has flow, and either the economizer is unavailable,
or insufficient to achieve the supply temperature setpoint of 55F. The supply air
temperature shall be maintained within +2F of setpoint when DX is operating.
1) On a call for cooling, the controller shall activate the first stage of DX
cooling. The first stage of cooling shall not shut down until the second
stage has been disabled for at least 5 minutes.
2) If additional cooling is required, and the first stage has been running for
at least 5 minutes, the controller shall activate the second stage of DX
cooling. The second stage of cooling shall not shut down until the third
stage has been disabled for at least 5 minutes. Similar for stages 3 and 4.
3) If additional cooling is required and the second stage has been running
for at least 5 minutes, the controller shall activate the third stage of DX
cooling. The third stage of cooling shall not shut down until the fourth
stage has been disabled for at least 5 minutes.
4) If additional cooling is required and the third stage has been running for
at least 5 minutes, the controller shall activate the fourth stage of DX
cooling.
5) When a cooling stage is called to run, it will run for at least 5 minutes.
6) When a cooling stage cycles off, it will remain off for at least 5 minutes.
c. Safety trips and loss of fan status shall override the time delays and de-energize
all cooling stages.
6. When the outside air temperature rises above the return temperature free cooling is
disabled. When the outside air temperature drops below the return air temperature plus
deadband free cooling is enabled.
7. The heating coil pump shall be energized whenever there is a call for heating or the
outside air temperature is below 40F.
8. Whenever the return fan is energized, the outside air injection fan shall be energized and
the corresponding damper shall be opened.
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply, return and injection fans shall be de-energized except when
operation is called for as described below. Minimum and maximum outside air dampers
and exhaust dampers shall be closed and return air damper open.
2. Unoccupied Off Coil Protection: When the supply fan is de-energized and the outside air
temperature is below the Outside Air Low Temperature Protection Setpoint of 35F
(adjustable) and the mixed air temperature is less than the Mixed Air Low Temperature
Protection Setpoint of 45F (adjustable), OR the Low Temperature Limit trips, then the
heating coil valve shall cycle to maintain mixed air temperature of 45F (adjustable).
When the outside air temperature is above the Outside Air Low Temperature Protection
Setpoint (35F + differential (adjustable), or the mixed air temperature is greater than the
Mixed Air Low Temperature Protection Setpoint of 45F + differential the heating and
cooling coil valve shall be closed.
3. Unoccupied Setback: When the lowest space temperature drops below the unoccupied
heating space temperature setpoint, the supply and return fans shall energize, the outside
and exhaust dampers shall remain closed and return damper open. The heating coil valve
shall modulate to maintain supply air temperature setpoint of 95F (adjustable) until the
lowest space temperature is above the unoccupied setpoint + differential. The supply and
return fan speed shall be controlled as described in the occupied mode but with no offset
for exhaust. When the unoccupied heating space temperature setpoint + differential is
reached, then the unit shall return to Unoccupied Off Mode.
4. Morning Warm-up: The optimum start program shall start the unit at the latest possible
time to reach the desired occupied space temperature setpoint at occupancy time. If the
average space temperature is below the occupied space temperature setpoint, the supply
and return fans shall energize, the outside and exhaust dampers shall remain closed and
return damper open. The heating coil valve shall modulate to maintain supply air
temperature setpoint of 95F (adjustable) until the average space temperature equals the
occupied space temperature setpoint. The supply and return fan speed shall be controlled
as described in the occupied mode but with no offset for exhaust. The VAV boxes shall
modulate to maintain the occupied space temperature while the unit is delivering warm
air. When the occupied space temperature setpoint is reached, the unit shall operate in
the Occupied Mode. Morning warm-up shall occur only once in a day.
5. Morning Pre-cooling: If the month is between May and October (adjustable), the outside
air temperature is below 55F (adjustable) and the average of the three highest space
temperatures exceeds Pre-Cool Space Temperature setpoint, Morning Pre-cooling may
begin. The unit shall start in the pre-cool mode as determined by an optimum start
program at the latest possible time to have the space at the occupied setpoint at
occupancy time. The economizer cooling mode shall modulate the outside air and return
air dampers to provide 55F (adjustable) supply air. The heating valve shall be closed
and DX cooling locked out. The supply and return fan speed shall be controlled as
described in the occupied mode but with no offset for exhaust. When the average of the
three highest space temperatures falls below the occupied space temperature setpoint, the
unit shall return to unoccupied mode. When the space has reached this setpoint, the unit
shall operate in the occupied mode. Morning cool-down shall occur only once in a day.
6. The heating coil pump shall be energized whenever there is a call for heating or the
outside air temperature is below 40F.
C. SAFETY SHUTDOWNS
1. Duct smoke detection, space smoke detection, high pressure safeties, low pressure
safeties and low temperature limit trips shall de-energize the air handling unit and close
the outside air and exhaust air dampers. Manual reset of the tripped device shall be
required to restart the system.
2. When the outside air temperature is below 40F (adjustable) and the air handling units
has shut down in alarm, the heating valve and pump shall function as described in
unoccupied mode.
Unoccupied
Device Occupied Off Night Warm-up Pre-Cool Safeties
Setback
S fan Modulate Off Cycles Modulate Modulate Off
R Fan Modulate Off Cycles Modulate Modulate Off
Injection On Off Off Off Off Off
Fan
OA Modulate in sequence Closed Closed Closed Modulate Closed
damper with valves
RA Inversely tracks OA Open Open Open Modulate Open
damper damper
EA Tracks OA damper Closed Closed Closed Modulate Closed
damper
Heat Modulate Cycle if OAT Modulate Modulate Closed Cycle if OAT
<35, otherwise <35, otherwise
closed closed
Cooling Stage in sequence Off Stage Off Off Off
with dampers and heat
Quick Summary
Supply Air Pressure: Duct Static Reset on Box Demand
SA Temp Control: Reset on OA and Cooling Demand
Space Pressure Control: Exhaust Damper/Relief Fan
Minimum OA Control: Demand Controlled Ventilation
Economizer: Differential Dry Bulb
Humidification: None
Dehumidification: None
A. OVERVIEW
This sequence of control describes the direct digital control requirements for a variable volume
air handling system. These air handling units are typically above 10,000 cfm, serving multiple
thermal zones, spaces and exposures.
Outside air flow rate is measured with an airflow station. The minimum outside airflow rate
is dependent on damper position which modulates and the mixed air plenum pressure which
is controlled with the return air damper. As the CO2 concentration in a zone increases, the
VAV box increases the zone airflow. Provisions for this must be made in the VAV Box
control sequence. Further increase in any zone CO2 concentration will cause the air handler
to bring in more outside air up to the design maximum amount Vot. See Appendix A of the
ASHRAE Standard 62 Handbook for details. Measuring CO2 in the common return air duct
is not a good indication of the CO2 concentration in any given space.
Sizing the outside air flow station is important to its ability to measure flow. Selection of
accurate transmitters is also important.
The supply air static pressure is reset based on VAV box demand. The VAV boxes must send
their cooling demand to the air handler controller. The control network must have enough
speed to allow the boxes to be polled in a timely manner.
A pumped chilled water coil may be desired for additional low temperature protection and
turbulent flow through the coil tubes.
In humid regions an enthalpy-based or fixed dry bulb economizer high limit shutoff should be
considered. ASHRAE standard 90.1 prohibits differential dry bulb economizer high limit
shutoff in humid climates.
Morning warm-up is accomplished by delivering warm air. This may not apply if all VAV
boxes have heating coils.
This sequence controls the fans and dampers with a set of feedback loops that interact
mechanically. It is likely that proper system performance will depend on adjustment of these
loops by a skilled control technician. Sizing of the exhaust and return damper affect the
ability to control the pressurization.
The occupancy mode of the unit could be based on the requirements of individual floors or
zones rather than the entire building.
Primary control of the space temperature is provided by adjusting the airflow volume to the
under space cooling mode and by controlling a terminal heating device under space heating
mode. AHU control modes, especially the unoccupied control modes, must be coordinated
with terminal unit control modes to provide the required airflow rates.
C. SYSTEM SCHEMATIC
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with an additional holiday schedule.
Whenever the supply fan is de-energized, as sensed by the status switch, the relief fan shall be de-
energized, the outside and exhaust air dampers shall be closed and the return air damper shall be open.
A. OCCUPIED MODE
1. The supply fan shall be energized. The supply air duct static pressure setpoint shall be
slowly ramped from zero to the final setpoint value after the supply fan is started. The air
handling unit supply fan speed shall modulate to maintain duct static pressure setpoint.
The supply fan speed shall not drop below 30% (adjustable) to assure adequate fan motor
cooling. The static pressure setpoint shall be reset so that at least one of the VAV boxes
is at 90% (adjustable) open.
In the event of loss of communication with one or more VAV controllers the system shall
revert to modulating the fan speed to maintain the duct static pressure setpoint of 0.75"
w.g. (adjustable). A high limit function shall reduce the supply fan speed to keep the
supply duct pressure from exceeding 1.5 inches of water regardless of the demand from
the VAV boxes. The final duct static pressure setpoint shall be determined in
consultation with the balancing contractor. When the supply fan is de-energized the
static setpoint shall be zero.
2. The relief system (relief damper and relief fan) shall be enabled when the supply fan is
energized in the occupied mode. As the space static pressure begins to exceed setpoint
the relief damper shall open. On further rise above setpoint, the relief fan shall energize
and the speed shall modulate to maintain the space static pressure setpoint. There shall
be an adjustable 30% minimum speed. As the space static pressure setpoint drops below
setpoint the relief fan shall de-energize and on further drop the damper the damper shall
close. The fan shall have minimum on and off timers to prevent short cycling. The space
static pressure setpoint shall be of 0.02 inch of water (adjustable) referenced to outside air
static pressure.
3. The heating coil valve, maximum mixed air dampers, and cooling coil valve shall
modulate in sequence to maintain supply air temperature setpoint. Provide deadband
between heating and economizer cooling
4. The supply air temperature setpoint shall be reset from T-min (53F) when the outside air
temperature is 70F and above, up to T-max when the outside air temperature is 65F and
below. T-max shall range from 55F to 65F. T-max shall vary such that the VAV box
with the highest cooling demand is at 90% of its cooling max setpoint. The supply air
temperature setpoint shall change slowly.
5. Economizer cooling is enabled whenever the outside air temperature is less than the
return air temperature plus deadband. When the outside air temperature is greater than
the return air temperature economizer cooling is disabled, the maximum outside air
damper shall close.
6. The minimum outside air damper shall modulate to maintain the minimum outside air
flow setpoint in response to the CO2 control signal subject to a mixed air temperature low
limit of 40F (adjustable).
7. The zones with CO2 sensors shall send the air handler controller a %CO2 signal varying
from 0-100%. As the largest %CO2 signal from the zones served by the system varies
from 50% to 100% the outside airflow setpoint shall vary from Vot-min (the unoccupied
design minimum outside air quantity)to Vot (the occupied design outside air quantity).
8. When the economizer is disabled the return damper shall modulate to maintain the mixed
air plenum pressure at 0.1 in w.g. (adjustable). There shall be a low limit that prevents
the mixed air plenum from going below 0.4 w.g. When the maximum outside air
damper is open more than 5% (adjustable) the return air damper shall be tracking
inversely with the maximum outside air damper.
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply and relief fans shall be de-energized except when operation
is called for as described below. Outside air dampers and exhaust dampers shall be
closed and return air damper open.
2. Unoccupied Off Coil Protection: When the supply fan is de-energized and the outside air
temperature is below the Outside Air Low Temperature Protection Setpoint of 35F
(adjustable) and the mixed air temperature is less than the Mixed Air Low Temperature
Protection Setpoint of 45F (adjustable), OR the Low Temperature Limit trips, then the
heating coil valve shall cycle to maintain mixed air temperature of 45F (adjustable).
When the outside air temperature is above the Outside Air Low Temperature Protection
Setpoint (35F + differential (adjustable), or the mixed air temperature is greater than the
Mixed Air Low Temperature Protection Setpoint of 45F + differential the heating coil
valve shall be closed.
3. Unoccupied Setback: When the lowest space temperature drops below the unoccupied
heating space temperature setpoint, the supply and return fans shall energize, the outside
and exhaust dampers shall remain closed and return damper open. The heating coil valve
shall modulate to maintain supply air temperature setpoint of 95F (adjustable) until the
lowest space temperature is above the unoccupied setpoint + differential. The supply and
return fan speed shall be controlled as described in the occupied mode. When the
unoccupied heating space temperature setpoint + differential is reached, then the unit
shall return to Unoccupied Off Mode.
4. Morning Warm-up: The optimum start program shall start the unit at the latest possible
time to reach the desired occupied space temperature setpoint at occupancy time. If the
average space temperature is below the occupied space temperature setpoint, the supply
and return fans shall energize, the outside and exhaust dampers shall remain closed and
return damper open. The heating coil valve shall modulate to maintain supply air
temperature setpoint of 95F (adjustable) until the average space temperature equals the
occupied space temperature setpoint. The supply and return fan speed shall be controlled
as described in the occupied mode. The VAV boxes shall modulate to maintain the
occupied space temperature while the unit is delivering warm air. When the occupied
space temperature setpoint is reached, the unit shall operate in the Occupied Mode.
Morning warm-up shall occur only once in a day.
5. Morning Pre-cooling: If the month is between May and October (adjustable), the outside
air temperature is below 55F (adjustable) and the average of the three highest space
temperatures exceeds Pre-Cool Space Temperature setpoint, Morning Pre-cooling may
begin. The unit shall start in the pre-cool mode as determined by an optimum start
program at the latest possible time to have the space at the occupied setpoint at
occupancy time. The economizer cooling mode shall modulate the outside air and return
air dampers to provide 55F (adjustable) supply air. The heating and cooling valves shall
be closed. The supply and return fan speed shall be controlled as described in the
occupied mode. When the average of the three highest space temperatures falls below
the occupied space temperature setpoint, the unit shall return to unoccupied mode. When
the space has reached this setpoint, the unit shall operate in the occupied mode. Morning
cool-down shall occur only once in a day.
When the space has reached setpoint, the unit shall operate in the occupied mode. If the
space reaches the pre-cooling setpoint before occupancy, the system shuts off. Morning
cool-down shall occur only once in a day.
C. SAFETY SHUTDOWNS
1. Duct smoke detection, space smoke detection, high pressure safeties, low pressure
safeties and low temperature limit trips shall de-energize the air handling unit and close
the outside air and exhaust air dampers. Manual reset of the tripped device shall be
required to restart the system.
2. When the outside air temperature is below 40F (adjustable) and the air handling unit has
shut down in alarm, the heating and cooling valves shall function as described in
unoccupied mode.
Unoccupied
Device Occupied Off Night Warm- Pre-Cool Safeties
Setback up
S fan Modulate Off Cycles Modulate Modulate Off
R Fan Modulate Off Off Off Modulate Off
OA Modulate by DCV or Closed Closed Closed Modulate Closed
damper Economizer
RA Modulate to maintain Open Open Open Modulate Open
damper plenum pressure
EA Open on rise in space Closed Closed Closed Modulate Closed
damper pressure
Heat Modulate Cycle if OAT <35, Modulate Modulate Closed Cycle if OAT <35,
otherwise closed otherwise closed
Cooling Modulate in sequence Open if OAT <35, Closed Closed Closed Open if OAT <35,
with dampers and heat otherwise closed otherwise closed
Quick Summary
Supply Air Pressure: Fixed Duct Static Pressure Setpoint
SA Temp Control: Reset on OA and Cooling Demand
Space Pressure Control: Exhaust Damper/Relief Fan
Minimum OA Control: Measured OA Flow
Economizer: Differential Dry Bulb
Humidification: None
Dehumidification: None
A. OVERVIEW
This sequence of control describes the direct digital control requirements for a variable volume
air handling system. These air handling units are typically above 10,000 cfm, serving multiple
thermal zones, spaces and exposures.
Outside air volume is a fixed setpoint value regardless of the actual occupancy of the facility.
A constant outside air volume is provided. This is useful in facilities with a consistent
number of people in the facility.
The supply air static is not reset based on VAV box position as required by ASHRAE
standard 90.1 if the VAV boxes have DDC control. In this control sequence duct static is
maintained at a fixed setpoint.
In humid regions an enthalpy-based or fixed dry bulb economizer high limit shutoff should be
considered. ASHRAE standard 90.1 prohibits differential dry bulb economizer high limit
shutoff in humid climates.
This sequence controls the fans and dampers with a set of feedback loops that interact
mechanically. It is likely that proper system performance will depend on adjustment of these
loops by a skilled control technician. Sizing of the exhaust and return damper affect the
ability to control the pressurization.
The occupancy mode of the unit could be based on the requirements of individual floors or
zones rather than the entire building.
Separate control of the return damper has the disadvantage that it could be inadvertently
commanded closed which could damage the system.
Primary control of the space temperature is provided by adjusting the airflow volume to the
under space cooling mode and by controlling a terminal heating device under space heating
mode. AHU control modes, especially the unoccupied control modes, must be coordinated
with terminal unit control modes to provide the required airflow rates.
C. SYSTEM SCHEMATIC
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with a holiday schedule.
Whenever the supply fan is de-energized, as sensed by the status switch, the relief fan shall be de-
energized, the minimum and maximum outside and exhaust air dampers shall be closed and the return air
damper shall be open.
A. OCCUPIED MODE
1. The supply fan shall be energized. The supply duct static pressure setpoint shall be
slowly ramped from zero to the final setpoint value after the supply fan is started. The air
handling units supply fan speed shall modulate to maintain duct static pressure setpoint of
0.75 inch of water (adjustable). The supply fan speed shall not drop below 30%
(adjustable) to assure adequate fan motor cooling. The final duct static pressure setpoint
shall be determined in consultation with the balancing contractor.
2. The relief system (relief damper and relief fan) shall be enabled when the supply fan is
energized in the occupied mode. As the space static pressure begins to exceed setpoint
the relief damper shall open. On further rise above setpoint, the relief fan shall energize
and the speed shall modulate to maintain the space static pressure setpoint. There shall
be an adjustable 30% minimum speed.
As the space static pressure setpoint drops below setpoint the relief fan shall de-energize
and on further drop the damper the damper shall close. The fan shall have minimum on
and off timers to prevent short cycling. The space static pressure setpoint shall be of 0.02
inch of water (adjustable) referenced to outside air static pressure.
3. The heating shall stage, the maximum outside air/ return air dampers and cooling coil
valve shall modulate in sequence to maintain supply air temperature setpoint. Provide a
deadband between heating and economizer cooling.
4. The supply air temperature setpoint shall be reset from T-min (53F) when the outside air
temperature is 70F and above, up to T-max when the outside air temperature is 65F and
below. T-max shall range from 55F to 65F. T-max shall vary such that the VAV box
with the highest cooling demand is at 90% of its cooling max setpoint. The supply air
temperature setpoint shall change slowly.
5. Economizer cooling is enabled whenever the outside air temperature is less than the
return air temperature plus differential. The maximum outside air/ return air dampers
shall modulate as described above. When the outside air temperature is greater than the
return air temperature economizer cooling is disabled and the outside air damper shall
close.
6. The minimum outside air damper shall modulate to maintain the minimum outside air
flow setpoint. When the maximum outside air dampers are closed, the return air damper
shall modulate partially closed if the minimum outside air damper is fully open and the
outside air flow is below setpoint. The return damper shall never close more then 75%
(adjustable) to prevent the plenum from getting to negative. When the maximum outside
air damper is open more than 5% (adjustable) the return air damper shall be tracking
inversely with the maximum outside air damper.
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply and relief fans shall be de-energized except when operation
is called for as described below. Outside air dampers and exhaust dampers shall be
closed and return air damper open.
2. Unoccupied Off Coil Protection: When the supply fan is de-energized and the outside air
temperature is below the Outside Air Low Temperature Protection Setpoint of 35F
(adjustable) and the mixed air temperature is less than the Mixed Air Low Temperature
Protection Setpoint of 45F (adjustable), OR the Low Temperature Limit trips, then the
cooling coil valve open 100% (adjustable).
When the outside air temperature is above the Outside Air Low Temperature Protection
Setpoint (35F + differential (adjustable), or the mixed air temperature is greater than the
Mixed Air Low Temperature Protection Setpoint of 45F + differential the cooling coil
valve shall be closed.
3. Unoccupied Setback: When the lowest space temperature drops below the unoccupied
heating space temperature setpoint, the supply and return fans shall energize, the outside
and exhaust dampers shall remain closed and return damper open. The heating shall stage
to maintain supply air temperature setpoint of 95F (adjustable) until the lowest space
temperature is above the unoccupied setpoint + differential. The supply and return fan
speed shall be controlled as described in the occupied mode. When the unoccupied
heating space temperature setpoint + differential is reached, then the unit shall return to
Unoccupied Off Mode.
4. Morning Warm-up: The optimum start program shall start the unit at the latest possible
time to reach the desired occupied space temperature setpoint at occupancy time. If the
average space temperature is below the occupied space temperature setpoint, the supply
and return fans shall energize, the outside and exhaust dampers shall remain closed and
return damper open. The heating coil shall stage to maintain supply air temperature
setpoint of 95F (adjustable) until the average space temperature equals the occupied
space temperature setpoint. The supply and return fan speed shall be controlled as
described in the occupied mode. The VAV boxes shall modulate to maintain the
occupied space temperature while the unit is delivering warm air. When the occupied
space temperature setpoint is reached, the unit shall operate in the Occupied Mode.
Morning warm-up shall occur only once in a day.
5. Morning Pre-cooling: If the month is between May and October (adjustable), the outside
air temperature is below 55F (adjustable) and the average of the three highest space
temperatures exceeds Pre-Cool Space Temperature setpoint, Morning Pre-cooling may
begin. The unit shall start in the pre-cool mode as determined by an optimum start
program at the latest possible time to have the space at the occupied setpoint at
occupancy time. The economizer cooling mode shall modulate the outside air and return
air dampers to provide 55F (adjustable) supply air. The heating and cooling valves shall
be closed. The supply and return fan speed shall be controlled as described in the
occupied mode. When the average of the three highest space temperatures falls below
the occupied space temperature setpoint, the unit shall return to unoccupied mode. When
the space has reached this setpoint, the unit shall operate in the occupied mode. Morning
cool-down shall occur only once in a day.
When the space has reached this setpoint, the unit shall operate in the occupied mode. If
the space reaches the pre-cooling setpoint before occupancy, the system shuts off.
Morning cool-down shall occur only once in a day.
C. SAFETY SHUTDOWNS
1. Duct smoke detection, space smoke detection, and low temperature limit trips shall de-
energize the supply fan and close the outside air and exhaust air dampers. Manual reset
of the tripped device shall be required to restart the system.
2. When the outside air temperature is below the Outside Air Low Temperature Protection
Setpoint 35F (adjustable) and the air handler has shut down in alarm, the heating shall
be de-energized and cooling valve shall position as described in unoccupied mode
Unoccupied
Device Occupied Off Night Warm- Pre-Cool Safeties
Setback up
S fan Modulate Off Off Cycles Modulate Off
R Fan Modulate Off Off Off Modulate Off
OA Modulate in Closed Closed Closed Modulate Closed
damper sequence with valves
RA Inversely tracks OA Open Open Open Modulate Open
damper damper or modulate
to maintain
minimum flow
EA Open on rise in Closed Closed Closed Modulate Closed
damper space pressure
Heat Stage Off Off Stage Off Off
Cooling Modulate Open if OAT <35, Off Closed Closed Open if OAT <35,
otherwise closed otherwise closed
Quick Summary
Supply Air Pressure: Duct Static Reset on Box Demand
SA Temp Control: Reset on OA and Cooling Demand
Space Pressure Control: Exhaust Damper/Relief Fan
Minimum OA Control: Measured OA Flow, Min OA Damper
Economizer: Fixed Dry Bulb
Humidification: None
Dehumidification: None
A. OVERVIEW
This sequence of control describes the direct digital control requirements for a variable volume
air handling system. These air handling units are typically in the above 10,000 cfm, serving
multiple thermal zones, spaces and exposures.
A constant minimum outside air volume is provided. This is useful in facilities with a
consistent number of people in the facility. The outside air volume is measured and the
damper modulated to maintain the airflow setpoint. The sizing the minimum outside air
damper is important for the correct operation of this system.
The supply air static pressure is reset based on VAV box demand. The VAV boxes must send
their cooling demand to the air handler controller. The control network must have enough
speed to allow the boxes to be polled in a timely manner.
Morning warm-up is accomplished by delivering warm air. This may not apply if all VAV
boxes have heating coils.
Control interlock wiring between the condensing unit and the evaporator should be identified
on the drawing if the manufacturer requires it.
This sequence controls the fans and dampers with a set of feedback loops that interact
mechanically. It is likely that proper system performance will depend on adjustment of these
loops by a skilled control technician. Sizing of the exhaust and return damper affect the
ability to control the pressurization.
The occupancy mode of the unit could be based on the requirements of individual floors or
zones rather than the entire building.
Separate control of the return damper has the disadvantage that it could be inadvertently
commanded closed which could damage the system.
Primary control of the space temperature is provided by adjusting the airflow volume to the
under space cooling mode and by controlling a terminal heating device under space heating
mode. AHU control modes, especially the unoccupied control modes, must be coordinated
with terminal unit control modes to provide the required airflow rates.
C. SYSTEM SCHEMATIC
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with a holiday schedule.
Whenever the supply fan is de-energized, as sensed by the status switch, the relief fan shall be de-
energized, the minimum and maximum outside and exhaust air dampers shall be closed and the return air
damper shall be open, DX cooling shall be de-energized and the heating valve shall be positioned as
described below.
A. OCCUPIED MODE
1. The supply fan shall be energized. The supply air duct static pressure setpoint shall be
slowly ramped from zero to the final setpoint value after the supply fan is started. The air
handling unit supply fan speed shall modulate to maintain duct static pressure setpoint.
The supply fan speed shall not drop below 30% (adjustable) to assure adequate fan motor
cooling. The static pressure setpoint shall be reset so that at least one of the VAV boxes
is at 90% (adjustable) open.
In the event of loss of communication with one or more VAV controllers the system shall
revert to modulating the fan speed to maintain the duct static pressure setpoint of 0.75"
w.g. (adjustable). A high limit function shall reduce the supply fan speed to keep the
supply duct pressure from exceeding 1.5 inches of water regardless of the demand from
the VAV boxes. The final duct static pressure setpoint shall be determined in
consultation with the balancing contractor. When the supply fan is de-energized the
static setpoint shall be zero.
2. The relief system (relief damper and relief fan) shall be enabled when the supply fan is
energized in the occupied mode. As the space static pressure begins to exceed setpoint
the relief damper shall open. On further rise above setpoint, the relief fan shall energize
and the speed shall modulate to maintain the space static pressure setpoint. There shall
be an adjustable 30% minimum speed. As the space static pressure setpoint drops below
setpoint the relief fan shall de-energize and on further drop the damper the damper shall
close. The fan shall have minimum on and off timers to prevent short cycling. The space
static pressure setpoint shall be of 0.02 inch of water (adjustable) referenced to outside air
static pressure.
3. When free cooling is enabled, the heating coil valve, and the maximum outside air
damper shall modulate, in sequence to maintain supply air temperature setpoint. When
free cooling is unavailable, the outside air damper shall be closed and return air damper
open, the heating coil valve shall modulate, and DX shall stage as described below in
sequence to maintain supply air temperature setpoint. Provide deadband between heating
and cooling setpoints.
4. The supply air temperature setpoint shall be reset from T-min (53F) when the outside air
temperature is 70F and above, up to T-max when the outside air temperature is 65F and
below. T-max shall range from 55F to 65F. T-max shall vary such that the VAV box
with the highest cooling demand is at 90% of its cooling max setpoint. The supply air
temperature setpoint shall change slowly.
5. DX Cooling:
a. If the outside air temperature is greater than 60F and the system is not in
morning warm-up or morning cool down, DX cooling shall be enabled.
b. DX cooling shall cycle to satisfy the supply air temperature setpoint when
cooling is enabled, the AHU has flow, and either the economizer is unavailable,
or insufficient to achieve the supply temperature setpoint of 55F. The supply air
temperature shall be maintained within +2F of setpoint when DX is operating.
1) On a call for cooling, the controller shall activate the first stage of DX
cooling. The first stage of cooling shall not shut down until the second
stage has been disabled for at least 5 minutes.
2) If additional cooling is required, and the first stage has been running for
at least 5 minutes, the controller shall activate the second stage of DX
cooling. The second stage of cooling shall not shut down until the third
stage has been disabled for at least 5 minutes. Similar for stages 3 and 4.
3) If additional cooling is required and the second stage has been running
for at least 5 minutes, the controller shall activate the third stage of DX
cooling. The third stage of cooling shall not shut down until the fourth
stage has been disabled for at least 5 minutes.
4) If additional cooling is required and the third stage has been running for
at least 5 minutes, the controller shall activate the fourth stage of DX
cooling.
5) When a cooling stage is called to run, it will run for at least 5 minutes.
6) When a cooling stage cycles off, it will remain off for at least 5 minutes.
c. Safety trips and loss of fan status shall override the time delays and de-energize
all cooling stages.
6. Economizer cooling is enabled whenever the outside air temperature is below 73F
(adjustable). The maximum outside air/ return air dampers shall modulate as described
above. When the outside air temperature is greater 75F (adjustable), economizer cooling
is disabled and the maximum outside air damper shall close.
7. The minimum outside air damper shall modulate to maintain the minimum outside air
flow setpoint. When the maximum outside air dampers are closed, the return air damper
shall modulate partially closed if the minimum outside air damper is fully open and the
outside air flow is below setpoint. The return damper shall never close more then 75%
(adjustable) to prevent the plenum from getting to negative. When the maximum outside
air damper is modulating, the return air damper shall inversely track the maximum
outside damper.
8. The heating coil pump shall be energized whenever there is a call for heating or the
outside air temperature is below 40F.
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply and relief fans shall be de-energized except when operation
is called for as described below. Outside air dampers and exhaust dampers shall be
closed and return air damper open.
2. Unoccupied Off Coil Protection: When the supply fan is de-energized and the outside air
temperature is below the Outside Air Low Temperature Protection Setpoint of 35F
(adjustable) and the mixed air temperature is less than the Mixed Air Low Temperature
Protection Setpoint of 45F (adjustable), OR the Low Temperature Limit trips, then the
heating coil valve shall open 100% (adjustable) and the heating pump shall be energized.
When the outside air temperature is above the Outside Air Low Temperature Protection
Setpoint (35F + differential (adjustable), or the mixed air temperature is greater than the
Mixed Air Low Temperature Protection Setpoint of 45F + differential the heating coil
valve shall be closed, the heating water pump shall be de-energized.
3. Unoccupied Setback: When the lowest space temperature drops below the unoccupied
heating space temperature setpoint, the supply and return fans shall energize, the outside
and exhaust dampers shall remain closed and return damper open. The heating coil valve
shall modulate to maintain supply air temperature setpoint of 95F (adjustable) until the
lowest space temperature is above the unoccupied setpoint + differential. The supply and
return fan speed shall be controlled as described in the occupied mode. When the
unoccupied heating space temperature setpoint + differential is reached, then the unit
shall return to Unoccupied Off Mode.
4. Morning Warm-up: The optimum start program shall start the unit at the latest possible
time to reach the desired occupied space temperature setpoint at occupancy time. If the
average space temperature is below the occupied space temperature setpoint, the supply
and return fans shall energize, the outside and exhaust dampers shall remain closed and
return damper open. The heating coil valve shall modulate to maintain supply air
temperature setpoint of 95F (adjustable) until the average space temperature equals the
occupied space temperature setpoint. The supply and return fan speed shall be controlled
as described in the occupied mode. The VAV boxes shall modulate to maintain the
occupied space temperature while the unit is delivering warm air. When the occupied
space temperature setpoint is reached, the unit shall operate in the Occupied Mode.
Morning warm-up shall occur only once in a day.
5. Morning Pre-cooling: If the month is between May and October (adjustable), the outside
air temperature is below 55F (adjustable) and the average of the three highest space
temperatures exceeds Pre-Cool Space Temperature setpoint, Morning Pre-cooling may
begin. The unit shall start in the pre-cool mode as determined by an optimum start
program at the latest possible time to have the space at the occupied setpoint at
occupancy time. The economizer cooling mode shall modulate the outside air and return
air dampers to provide 55F (adjustable) supply air. The heating and cooling valves shall
be closed. The supply and return fan speed shall be controlled as described in the
occupied mode. When the average of the three highest space temperatures falls below
the occupied space temperature setpoint, the unit shall return to unoccupied mode. When
the space has reached this setpoint, the unit shall operate in the occupied mode. Morning
cool-down shall occur only once in a day.
C. SAFETY SHUTDOWNS
1. Duct smoke detection, space smoke detection, and low temperature limit trips shall de-
energize the supply fan and close the outside air and exhaust air dampers. Manual reset
of the tripped device shall be required to restart the system.
2. When the outside air temperature is below the Outside Air Low Temperature Protection
Setpoint 35F (adjustable) and the air handler has shut down in alarm, the heating shall
be de-energized and cooling valve shall position as described in unoccupied mode.
Unoccupied
Device Occupied Off Night Warm- Pre-Cool Safeties
Setback up
S fan Modulate Off Cycles Modulate Modulate Off
R Fan Modulate Off Off Off Modulate Off
OA Modulate in sequence Closed Closed Closed Modulate Closed
damper with valves
RA Inversely tracks OA Open Open Open Modulate Open
damper damper or modulate
to maintain minimum
flow
EA Open on rise in space Closed Closed Closed Modulate Closed
damper pressure
Heat Modulate Cycle if OAT <35, Modulate Modulate Closed Cycle if OAT <35,
otherwise closed otherwise closed
Cooling Stage in sequence Off Off Off Off Off
with dampers and heat
Quick Summary
Supply Air Pressure: Fixed Duct Static Pressure Setpoint
SA Temp Control: Fixed Supply Air Setpoint
Space Pressure Control: Exhaust Damper/Return Fan
Minimum OA Control: Mixed Air Plenum Pressure
Economizer: Differential Dry Bulb
Humidification: None
Dehumidification: None
A. OVERVIEW
This sequence of control describes the direct digital control requirements for a simple variable
volume air handling system. These air-handling units are typically in the 5,000 to 15,000 cfm
range, serving multiple thermal zones, spaces and exposures.
The outside air volume is a fixed setpoint value regardless of the actual occupancy of the
facility.
A constant outside air volume is provided. This is useful in facilities with a consistent
number of people in the facility.
The supply air static is not reset based on VAV box position as required by ASHRAE
standard 90.1 if the VAV boxes have DDC control. In this control sequence duct static is
maintained at a fixed setpoint.
If there is not hot gas bypass on the lead compressor there may be problems maintaining
supply air temperature and compressor issues at low airflows.
Control interlock wiring between the condensing unit and the evaporator should be identified
on the drawing if the manufacturer requires it.
In humid regions an enthalpy-based or fixed dry bulb economizer high limit shutoff should be
considered. ASHRAE standard 90.1 prohibits differential dry bulb economizer high limit
shutoff in humid climates.
This sequence controls the fans and dampers with a set of feedback loops that interact
mechanically. It is likely that proper system performance will depend on adjustment of these
loops by a skilled control technician. Sizing of the exhaust and return damper affect the
ability to control the pressurization.
The occupancy mode of the unit could be based on the requirements of individual floors or
zones rather than the entire building.
Separate control of the return damper has the disadvantage that it could be inadvertently
commanded closed which could damage the system.
Primary control of the space temperature is provided by adjusting the airflow volume to the
under space cooling mode and by controlling a terminal heating device under space heating
mode. AHU control modes, especially the unoccupied control modes, must be coordinated
with terminal unit control modes to provide the required airflow rates.
C. SYSTEM SCHEMATIC
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with a holiday schedule.
Whenever the supply fan is de-energized, as sensed by the status switch, the relief fan shall be de-
energized, the minimum and maximum outside and exhaust air dampers shall be closed and the return air
damper shall be open.
A. OCCUPIED MODE
1. The supply fan shall be energized. The supply duct static pressure setpoint shall be
slowly ramped from zero to the final setpoint value after the supply fan is started. The air
handling units supply fan speed shall modulate to maintain duct static pressure setpoint of
0.75 inch of water (adjustable). The supply fan speed shall not drop below 30%
(adjustable) to assure adequate fan motor cooling. The final duct static pressure setpoint
shall be determined in consultation with the balancing contractor.
2. The relief system (relief damper and relief fan) shall be enabled when the supply fan is
energized in the occupied mode. As the space static pressure begins to exceed setpoint
the relief damper shall open. On further rise above setpoint, the relief fan shall energize
and the speed shall modulate to maintain the space static pressure setpoint. There shall
be an adjustable 30% minimum speed. As the space static pressure setpoint drops below
setpoint the relief fan shall de-energize and on further drop the damper the damper shall
close. The fan shall have minimum on and off timers to prevent short cycling. The space
static pressure setpoint shall be of 0.02 inch of water (adjustable) referenced to outside air
static pressure.
3. When free cooling is enabled, the heating shall stage, and outside air damper shall
modulate, in sequence to maintain supply air temperature setpoint of 55F (adjustable).
When free cooling is unavailable, the maximum outside air damper shall be closed,
heating and cooling shall stage as described in the sequence below to maintain the supply
air temperature setpoint of 55F (adjustable). Provide deadband between heating and
cooling setpoints.
4. DX Cooling:
a. If the outside air temperature is greater than 60F and the system is not in
morning warm-up or morning cool down, DX cooling shall be enabled.
b. DX cooling shall cycle to satisfy the supply air temperature setpoint when
cooling is enabled, the AHU has flow, and either the economizer is unavailable,
or insufficient to achieve the supply temperature setpoint of 55F. The supply air
temperature shall be maintained within +2F of setpoint when DX is operating.
1) On a call for cooling, the controller shall activate the first stage of DX
cooling. The first stage of cooling shall not shut down until the second
stage has been disabled for at least 5 minutes.
2) If additional cooling is required, and the first stage has been running for
at least 5 minutes, the controller shall activate the second stage of DX
cooling. The second stage of cooling shall not shut down until the third
stage has been disabled for at least 5 minutes. Similar for stages 3 and 4.
3) If additional cooling is required and the second stage has been running
for at least 5 minutes, the controller shall activate the third stage of DX
cooling. The third stage of cooling shall not shut down until the fourth
stage has been disabled for at least 5 minutes.
4) If additional cooling is required and the third stage has been running for
at least 5 minutes, the controller shall activate the fourth stage of DX
cooling.
5) When a cooling stage is called to run, it will run for at least 5 minutes.
6) When a cooling stage cycles off, it will remain off for at least 5 minutes.
c. Safety trips and loss of fan status shall override the time delays and de-energize
all cooling stages.
5. Economizer cooling is enabled whenever the outside air temperature is less than the
return air temperature plus differential. The maximum outside air/ return air dampers
shall modulate as described above. When the outside air temperature is greater than the
return air temperature economizer cooling is disabled.
6. The minimum outside air damper shall be open to the minimum ventilation setting.
Minimum outside air flow shall be maintained by modulating the return air damper to
maintain a constant 0.2w.g. (adjustable) suction pressure in the mixed air plenum. The
balancing contractor shall determine the plenum pressure setpoint that draws the required
outside air flow through the minimum outside air damper. When the maximum outside
air damper is open more than 5% (adjustable) the return air damper shall be tracking
inversely with the maximum outside air damper.
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply and relief fans shall be de-energized except when operation
is called for as described below. Minimum and Maximum Outside air dampers and
exhaust dampers shall be closed and return air damper open.
2. Unoccupied Setback: When the lowest space temperature drops below the unoccupied
heating space temperature setpoint, the supply and return fans shall energize, the outside
and exhaust dampers shall remain closed and return damper open. The heating coil shall
stage to maintain supply air temperature setpoint of 95F (adjustable) until the lowest
space temperature is above the unoccupied setpoint + differential. The supply and return
fan speed shall be controlled as described in the occupied mode. When the unoccupied
heating space temperature setpoint + differential is reached, then the unit shall return to
Unoccupied Off Mode.
3. Morning Warm-up: The optimum start program shall start the unit at the latest possible
time to reach the desired occupied space temperature setpoint at occupancy time. If the
average space temperature is below the occupied space temperature setpoint, the supply
and return fans shall energize, the outside and exhaust dampers shall remain closed and
return damper open. The heating coil shall stage to maintain supply air temperature
setpoint of 95F (adjustable) until the average space temperature equals the occupied
space temperature setpoint. The supply and return fan speed shall be controlled as
described in the occupied mode. The VAV boxes shall modulate to maintain the
occupied space temperature while the unit is delivering warm air. When the occupied
space temperature setpoint is reached, the unit shall operate in the Occupied Mode.
Morning warm-up shall occur only once in a day.
4. Morning Pre-cooling: If the month is between May and October (adjustable), the outside
air temperature is below 55F (adjustable) and the average of the three highest space
temperatures exceeds Pre-Cool Space Temperature setpoint, Morning Pre-cooling may
begin. The unit shall start in the pre-cool mode as determined by an optimum start
program at the latest possible time to have the space at the occupied setpoint at
occupancy time. The economizer cooling mode shall modulate the outside air and return
air dampers to provide 55F (adjustable) supply air. The heating and cooling valves shall
be closed. The supply and return fan speed shall be controlled as described in the
occupied mode. When the average of the three highest space temperatures falls below
the occupied space temperature setpoint, the unit shall return to unoccupied mode. When
the space has reached this setpoint, the unit shall operate in the occupied mode. Morning
cool-down shall occur only once in a day.
When the space has reached this setpoint, the unit shall operate in the occupied mode. If
the space reaches the pre-cooling setpoint before occupancy, the system shuts off.
Morning cool-down shall occur only once in a day.
C. SAFETY SHUTDOWNS
1. Duct smoke detection, space smoke detection, and low temperature limit trips shall de-
energize the supply fan and close the outside air and exhaust air dampers. Manual reset
of the tripped device shall be required to restart the system.
2. When the outside air temperature is below the Outside Air Low Temperature Protection
Setpoint 35F (adjustable) and the air handler has shut down in alarm, the heating shall
be de-energized and cooling valve shall position as described in unoccupied mode.
Unoccupied
Device Occupied Off Night Warm- Pre-Cool Safeties
Setback up
S fan Modulate Off Cycles Modulate Modulate Off
R Fan Modulate Off Off Off Modulate Off
OA damper Modulate in sequence with Closed Closed Closed Modulate Closed
valves
RA damper Inversely tracks OA Open Open Open Modulate Open
damper or modulate to
maintain minimum flow
EA damper Open on rise in space Closed Closed Closed Modulate Closed
pressure
Heat Stage Off Off Off Off Cycle if OAT <35,
otherwise closed
Cooling Stage in sequence with Off Off Off Off Off
dampers and heat
Quick Summary
Supply Air Pressure: Duct Static Reset on Box Demand
SA Temp Control: Reset on OA and Cooling Demand
Space Pressure Control: Exhaust Damper/Relief Fan
Minimum OA Control: Injection Fan
Economizer: Differential Dry Bulb
Humidification: None
Dehumidification: None
A. OVERVIEW
This sequence of control describes the direct digital control requirements for a variable volume
air handling system. These air handling units are typically above 10,000 cfm, serving multiple
thermal zones, spaces and exposures.
A constant outside air volume is provided. This is useful in facilities with a consistent
number of people in the facility. The outside air volume is not measured. The injection fan
provides a constant volume.
The supply air static pressure is reset based on VAV box demand. The VAV boxes must send
their cooling demand to the air handler controller. The control network must have enough
speed to allow the boxes to be polled in a timely manner.
In humid regions an enthalpy-based or fixed dry bulb economizer high limit shutoff should be
considered. ASHRAE standard 90.1 prohibits differential dry bulb economizer high limit
shutoff in humid climates.
Morning warm-up is accomplished by delivering warm air. This may not apply if all VAV
boxes have heating coils.
A pumped chilled water coil may be desired for additional low temperature protection and
turbulent flow through the coil tubes.
This sequence controls the fans and dampers with a set of feedback loops that interact
mechanically. It is likely that proper system performance will depend on adjustment of these
loops by a skilled control technician. Sizing of the exhaust and return damper affect the
ability to control the pressurization.
The occupancy mode of the unit could be based on the requirements of individual floors or
zones rather than the entire building.
Primary control of the space temperature is provided by adjusting the airflow volume to the
under space cooling mode and by controlling a terminal heating device under space heating
mode. AHU control modes, especially the unoccupied control modes, must be coordinated
with terminal unit control modes to provide the required airflow rates.
C. SYSTEM SCHEMATIC
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with a holiday schedule.
Whenever the supply fan is de-energized, as sensed by the status switch, the relief and outside air fans
shall be de-energized, the minimum and maximum outside and exhaust air dampers shall be closed and
the return air damper shall be open, the heating and cooling valves shall be positioned as described below.
A. OCCUPIED MODE
1. The supply fan shall be energized. The supply air duct static pressure setpoint shall be
slowly ramped from zero to the final setpoint value after the supply fan is started. The air
handling unit supply fan speed shall modulate to maintain duct static pressure setpoint.
The supply fan speed shall not drop below 30% (adjustable) to assure adequate fan motor
cooling. The static pressure setpoint shall be reset so that at least one of the VAV boxes
is at 90% (adjustable) open.
In the event of loss of communication with one or more VAV controllers the system shall
revert to modulating the fan speed to maintain the duct static pressure setpoint of 0.75"
w.g. (adjustable). A high limit function shall reduce the supply fan speed to keep the
supply duct pressure from exceeding 1.5 inches of water regardless of the demand from
the VAV boxes. The final duct static pressure setpoint shall be determined in
consultation with the balancing contractor. When the supply fan is de-energized the
static setpoint shall be zero.
2. The relief system (relief damper and relief fan) shall be enabled when the supply fan is
energized in the occupied mode. As the space static pressure begins to exceed setpoint
the relief damper shall open. On further rise above setpoint, the relief fan shall energize
and the speed shall modulate to maintain the space static pressure setpoint. There shall
be an adjustable 30% minimum speed. As the space static pressure setpoint drops below
setpoint the relief fan shall de-energize and on further drop the damper the damper shall
close. The fan shall have minimum on and off timers to prevent short cycling. The space
static pressure setpoint shall be of 0.02 inch of water (adjustable) referenced to outside air
static pressure.
3. The heating coil valve, mixed air dampers and cooling coil valve shall modulate in
sequence to maintain supply air temperature setpoint. Provide a deadband between
heating and economizer cooling.
4. The supply air temperature setpoint shall be reset from T-min (53F) when the outside air
temperature is 70F and above, up to T-max when the outside air temperature is 65F and
below. T-max shall range from 55F to 65F. T-max shall vary such that the VAV box
with the highest cooling demand is at 90% of its cooling max setpoint. The supply air
temperature setpoint shall change slowly.
5. Economizer cooling is enabled whenever the outside air temperature is less than the
return air temperature plus differential. When the outside air temperature is greater than
the return air temperature economizer cooling is disabled and the maximum outside air
damper shall be closed and return air damper open.
6. Minimum outside airflow shall be maintained by the outside air injection fan. Whenever
the return fan is energized, the outside air injection fan shall be energized and the
corresponding damper shall be opened.
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply, relief and injection fans shall be de-energized except when
operation is called for as described below. Minimum and maximum outside air dampers
and exhaust dampers shall be closed and return air damper open.
2. Unoccupied Off Coil Protection: When the supply fan is de-energized and the outside air
temperature is below the Outside Air Low Temperature Protection Setpoint of 35F
(adjustable) and the mixed air temperature is less than the Mixed Air Low Temperature
Protection Setpoint of 45F (adjustable), OR the Low Temperature Limit trips, then the
heating coil valve shall cycle to maintain mixed air temperature of 45F (adjustable).
When the outside air temperature is above the Outside Air Low Temperature Protection
Setpoint (35F + differential (adjustable), or the mixed air temperature is greater than the
Mixed Air Low Temperature Protection Setpoint of 45F + differential the heating and
cooling coil valve shall be closed.
3. Unoccupied Setback: When the lowest space temperature drops below the unoccupied
heating space temperature setpoint, the supply and return fans shall energize, the injection
fan de-energized, the outside and exhaust dampers shall remain closed and return damper
open. The heating coil valves shall modulate to maintain supply air temperature setpoint
of 95F (adjustable) until the lowest space temperature is above the unoccupied setpoint
+ differential. The supply and return fan speed shall be controlled as described in the
occupied mode. When the unoccupied heating space temperature setpoint + differential
is reached, then the unit shall return to Unoccupied Off Mode. The injection fan shall be
de-energized.
4. Morning Warm-up: The optimum start program shall start the unit at the latest possible
time to reach the desired occupied space temperature setpoint at occupancy time. If the
average space temperature is below the occupied space temperature setpoint, the supply
and return fans shall energize, the injection fan de-energized, the outside and exhaust
dampers shall remain closed and return damper open. The heating coil valve shall
modulate to maintain supply air temperature setpoint of 95F (adjustable) until the
average space temperature equals the occupied space temperature setpoint. The supply
and return fan speed shall be controlled as described in the occupied mode. The VAV
boxes shall modulate to maintain the occupied space temperature while the unit is
delivering warm air. When the occupied space temperature setpoint is reached, the unit
shall operate in the Occupied Mode. Morning warm-up shall occur only once in a day.
5. Morning Pre-cooling: If the month is between May and October (adjustable), the outside
air temperature is below 55F (adjustable) and the average of the three highest space
temperatures exceeds Pre-Cool Space Temperature setpoint, Morning Pre-cooling may
begin. The unit shall start in the pre-cool mode as determined by an optimum start
program at the latest possible time to have the space at the occupied setpoint at
occupancy time. The economizer cooling mode shall modulate the outside air and return
air dampers to provide 55F (adjustable) supply air. The heating and cooling valves shall
be closed. The supply and return fan speed shall be controlled as described in the
occupied mode. When the average of the three highest space temperatures falls below
the occupied space temperature setpoint, the unit shall return to unoccupied mode. When
the space has reached this setpoint, the unit shall operate in the occupied mode. Morning
cool-down shall occur only once in a day.
C. SAFETY SHUTDOWNS
1. Duct smoke detection, space smoke detection, high pressure safeties, low pressure
safeties and low temperature limit trips shall de-energize the air handling unit and close
the outside air and exhaust air dampers. Manual reset of the tripped device shall be
required to restart the system.
2. When the outside air temperature is below 40F (adjustable) and the air-handling units
has shut down in alarm, the heating and cooling valves shall function as described in
unoccupied mode.
Unoccupied
Device Occupied Off Night Warm- Pre-Cool Safeties
Setback up
S fan Modulate Off Cycles Modulate Modulate Off
R Fan Modulate Off Off Off Modulate Off
Injection On Off Off Off Off Off
Fan
OA Modulate in sequence Closed Closed Closed Modulate Closed
damper with valves
RA Inversely tracks OA Open Open Open Modulate Open
damper damper
EA Open on rise in space Closed Closed Closed Modulate Closed
damper pressure
Heat Modulate Cycle if OAT <35, Modulate Modulate Closed Cycle if OAT <35,
otherwise closed otherwise closed
Cooling Modulate in sequence Open if OAT <35, Closed Closed Closed Open if OAT <35,
with dampers and heat otherwise closed otherwise closed
Quick Summary
Supply Air Pressure: Duct Static Reset on Box Demand
SA Temp Control: Reset on OA and Cooling Demand
Space Pressure Control: Exhaust Damper/Relief Fan
Minimum OA Control: Injection Fan
Economizer: Differential Dry Bulb
Humidification: None
Dehumidification: None
A. OVERVIEW
This sequence of control describes the direct digital control requirements for a variable volume
air handling system. These air-handling units are typically above 10,000 cfm, serving multiple
thermal zones, spaces and exposures.
A constant outside air volume is provided. This is useful in facilities with a consistent
number of people in the facility. The outside air volume is not measured. The injection fan
provides a constant volume.
The supply air static pressure is reset based on VAV box demand. The VAV boxes must send
their cooling demand to the air handler controller. The control network must have enough
speed to allow the boxes to be polled in a timely manner.
Pumped coils may be desired for additional low temperature protection and turbulent flow
through the coil tubes.
In humid regions an enthalpy-based or fixed dry bulb economizer high limit shutoff should be
considered. ASHRAE standard 90.1 prohibits differential dry bulb economizer high limit
shutoff in humid climates.
Morning warm-up is accomplished by delivering warm air. This may not apply if all VAV
boxes have heating coils.
Control interlock wiring between the condensing unit and the evaporator should be identified
on the drawing if the manufacturer requires it.
This sequence controls the fans and dampers with a set of feedback loops that interact
mechanically. It is likely that proper system performance will depend on adjustment of these
loops by a skilled control technician. Sizing of the exhaust and return damper affect the
ability to control the pressurization.
The occupancy mode of the unit could be based on the requirements of individual floors or
zones rather than the entire building.
Primary control of the space temperature is provided by adjusting the airflow volume to the
under space cooling mode and by controlling a terminal heating device under space heating
mode. AHU control modes, especially the unoccupied control modes, must be coordinated
with terminal unit control modes to provide the required airflow rates.
C. SYSTEM SCHEMATIC
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical,
seven-day schedule with a holiday schedule.
Whenever the supply fan is de-energized, as sensed by the status switch, the relief and outside air fans
shall be de-energized, the minimum and maximum outside and exhaust air dampers shall be closed and
the return air damper shall be open, the heating valve shall be positioned as described below.
A. OCCUPIED MODE
1. The supply fan shall be energized. The supply air duct static pressure setpoint shall be
slowly ramped from zero to the final setpoint value after the supply fan is started. The air
handling unit supply fan speed shall modulate to maintain duct static pressure setpoint.
The supply fan speed shall not drop below 30% (adjustable) to assure adequate fan motor
cooling. The static pressure setpoint shall be reset so that at least one of the VAV boxes
is at 90% (adjustable) open.
In the event of loss of communication with one or more VAV controllers the system shall
revert to modulating the fan speed to maintain the duct static pressure setpoint of 0.75"
w.g. (adjustable). A high limit function shall reduce the supply fan speed to keep the
supply duct pressure from exceeding 1.5 inches of water regardless of the demand from
the VAV boxes. The final duct static pressure setpoint shall be determined in
consultation with the balancing contractor. When the supply fan is de-energized the
static setpoint shall be zero.
2. The relief system (relief damper and relief fan) shall be enabled when the supply fan is
energized in the occupied mode. As the space static pressure begins to exceed setpoint
the relief damper shall open. On further rise above setpoint, the relief fan shall energize
and the speed shall modulate to maintain the space static pressure setpoint. There shall
be an adjustable 30% minimum speed. As the space static pressure setpoint drops below
setpoint the relief fan shall de-energize and on further drop the damper the damper shall
close. The fan shall have minimum on and off timers to prevent short cycling. The space
static pressure setpoint shall be of 0.02 inch of water (adjustable) referenced to outside air
static pressure.
3. The supply air temperature setpoint shall be reset from T-min (53F) when the outside air
temperature is 70F and above, up to T-max when the outside air temperature is 65F and
below. T-max shall range from 55F to 65F. T-max shall vary such that the VAV box
with the highest cooling demand is at 90% of its cooling max setpoint. The supply air
temperature setpoint shall change slowly.
4. When free cooling is enabled, the heating coil valve, and the maximum outside air
damper shall modulate, in sequence to maintain supply air temperature setpoint. When
free cooling is unavailable, the outside air damper shall be closed and return air damper
open, the heating coil valve shall modulate, and DX shall stage as described below in
sequence to maintain supply air temperature setpoint. Provide deadband between heating
and cooling setpoints.
5. DX Cooling:
a. If the outside air temperature is greater than 60F and the system is not in
morning warm-up or morning cool down, DX cooling shall be enabled.
b. DX cooling shall cycle to satisfy the supply air temperature setpoint when
cooling is enabled, the AHU has flow, and either the economizer is unavailable,
or insufficient to achieve the supply temperature setpoint of 55F. The supply air
temperature shall be maintained within +2F of setpoint when DX is operating.
1) On a call for cooling, the controller shall activate the first stage of DX
cooling. The first stage of cooling shall not shut down until the second
stage has been disabled for at least 5 minutes.
2) If additional cooling is required, and the first stage has been running for
at least 5 minutes, the controller shall activate the second stage of DX
cooling. The second stage of cooling shall not shut down until the third
stage has been disabled for at least 5 minutes. Similar for stages 3 and 4.
3) If additional cooling is required and the second stage has been running
for at least 5 minutes, the controller shall activate the third stage of DX
cooling. The third stage of cooling shall not shut down until the fourth
stage has been disabled for at least 5 minutes.
4) If additional cooling is required and the third stage has been running for
at least 5 minutes, the controller shall activate the fourth stage of DX
cooling.
5) When a cooling stage is called to run, it will run for at least 5 minutes.
6) When a cooling stage cycles off, it will remain off for at least 5 minutes.
c. Safety trips and loss of fan status shall override the time delays and de-energize
all cooling stages.
6. When the outside air temperature rises above the return air free cooling is disabled. When
the outside air temperature drops below the return air temperature plus deadband, free
cooling is enabled.
7. The heating coil pump shall be energized whenever there is a call for heating or the
outside air temperature is below 40F.
8. Minimum outside airflow shall be maintained by the outside air injection fan. Whenever
the return fan is energized the outside air injection fan shall be energized and the
corresponding damper shall be opened.
B. UNOCCUPIED MODE
1. Unoccupied Off: The supply, relief and injection fans shall be de-energized except when
operation is called for as described below. Minimum and maximum outside air dampers
and exhaust dampers shall be closed and return air damper open.
2. Unoccupied Off Coil Protection: When the supply fan is de-energized and the outside air
temperature is below the Outside Air Low Temperature Protection Setpoint of 35F
(adjustable) and the mixed air temperature is less than the Mixed Air Low Temperature
Protection Setpoint of 45F (adjustable), OR the Low Temperature Limit trips, then the
heating coil valve shall cycle to maintain mixed air temperature of 45F (adjustable).
When the outside air temperature is above the Outside Air Low Temperature Protection
Setpoint (35F + differential (adjustable), or the mixed air temperature is greater than the
Mixed Air Low Temperature Protection Setpoint of 45F + differential the heating and
cooling coil valve shall be closed.
3. Unoccupied Setback: When the lowest space temperature drops below the unoccupied
heating space temperature setpoint, the supply and return fans shall energize, Injection
fan de-energized, the outside and exhaust dampers shall remain closed and return damper
open. The heating coil valves shall modulate to maintain supply air temperature setpoint
of 95F (adjustable) until the lowest space temperature is above the unoccupied setpoint
+ differential. The supply and return fan speed shall be controlled as described in the
occupied mode. When the unoccupied heating space temperature setpoint + differential
is reached, then the unit shall return to Unoccupied Off Mode. The injection fan shall be
de-energized.
4. Morning Warm-up: The optimum start program shall start the unit at the latest possible
time to reach the desired occupied space temperature setpoint at occupancy time. If the
average space temperature is below the occupied space temperature setpoint, the supply
and return fans shall energize, injection fan de-energized, the outside and exhaust
dampers shall remain closed and return damper open. The heating coil valve shall
modulate to maintain supply air temperature setpoint of 95F (adjustable) until the
average space temperature equals the occupied space temperature setpoint. The supply
and return fan speed shall be controlled as described in the occupied mode. The VAV
boxes shall modulate to maintain the occupied space temperature while the unit is
delivering warm air. When the occupied space temperature setpoint is reached, the unit
shall operate in the Occupied Mode. Morning warm-up shall occur only once in a day.
5. Morning Pre-cooling: If the month is between May and October (adjustable), the outside
air temperature is below 55F (adjustable) and the average of the three highest space
temperatures exceeds Pre-Cool Space Temperature setpoint, Morning Pre-cooling may
begin. The unit shall start in the pre-cool mode as determined by an optimum start
program at the latest possible time to have the space at the occupied setpoint at
occupancy time. The economizer cooling mode shall modulate the outside air and return
air dampers to provide 55F (adjustable) supply air. The heating and cooling valves shall
be closed. The supply and return fan speed shall be controlled as described in the
occupied mode. When the average of the three highest space temperatures falls below
the occupied space temperature setpoint, the unit shall return to unoccupied mode. When
the space has reached this setpoint, the unit shall operate in the occupied mode. Morning
cool-down shall occur only once in a day.
6. The heating coil pump shall be energized whenever there is a call for heating or the
outside air temperature is below 40F.
C. SAFETY SHUTDOWNS
1. Duct smoke detection, space smoke detection, high pressure safeties, low pressure
safeties and low temperature limit trips shall de-energize the air handling unit and close
the outside air and exhaust air dampers. Manual reset of the tripped device shall be
required to restart the system.
2. When the outside air temperature is below 40F (adjustable) and the air-handling units
has shut down in alarm, the heating and cooling valves shall function as described in
unoccupied mode.
Unoccupied
Device Occupied Off Night Warm- Pre-Cool Safeties
Setback up
S fan Modulate Off Cycles Modulate Modulate Off
R Fan Modulate Off Off Off Modulate Off
Injection On Off Off Off Off Off
Fan
OA Modulate in sequence Closed Closed Closed Modulate Closed
damper with valves
RA Inversely tracks OA Open Open Open Modulate Open
damper damper
EA Open on rise in space Closed Closed Closed Modulate Closed
damper pressure
Heat Modulate Cycle if OAT <35, Modulat Modulate Closed Cycle if OAT <35,
otherwise closed e otherwise closed
Cooling Stage in sequence with Off Off Off Off Off
dampers and heat