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Document ID SP-2202
Security unrestricted
Discipline UEOD
Owner UEQ/3
Revision 0
Keywords: This document is the property of Petroleum Development Oman, LLC. Neither the whole nor any part of this
document may be disclosed to others or reproduced, stored in a retrieval system, or transmitted in any form by any means
(electronic, mechanical, reprographic recording or otherwise) without prior written consent of the owner.
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Petroleum Development of Oman LLC
Specification for Electric Overhead Traveling Cranes
SP-2202
Document Authorization
Revision History
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Petroleum Development of Oman LLC
Specification for Electric Overhead Traveling Cranes
SP-2202
1.0 GENERAL
1.1 Introduction
1.2 Reference documents
1.3 Codes and standards applicable to the design of overhead cranes and hoists
1.4 Abbreviations / Definitions
1.5 Documents precedence
1.6 Supplier standards
1.7 Dimensions
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Petroleum Development of Oman LLC
Specification for Electric Overhead Traveling Cranes
SP-2202
1. GENERAL
1.1. Introduction
This specification covers the minimum requirements for the design, documentation,
manufacture, spare parts, inspection and testing of the Overhead Traveling Cranes and Hoists to
be supplied on projects.
This document, in combination with the applicable industry standards, project standards,
technical specifications and specific data-sheets referenced herein and in the Material
Requisition, outlines the requirements for the supply of the Overhead Travelling Cranes and
Hoists.
Where this Specification is applicable to a Sub-Suppliers scope of supply, it shall be in its
entirety; sections of this Specification must not be extracted and used on a stand alone basis.
1.3 Codes and standards applicable to the design of Overhead Cranes and Hoists
The following codes and standards, together with any documents referred to therein, shall
apply:
BS EN 15011:2011+A1: Cranes - Bridge and gantry cranes
EN 1991-3: Actions on structures
EN 14492-2: Power driven hoists
EN 13001-1: Crane -General design-General principles and requirements
BS EN 1993-1-1-2005 Design of Steel Structures
DD CEN/TS 13001-3-5:2010 Cranes- General design- Limit states and proof of competence of
forged hooks
BS EN 12385-1&4: Steel wire ropes
ISO 16625: Cranes and hoists- Selection of wire ropes, drums and sheaves.
ISO 4301-5 : Cranes - Classification - Part 5: Overhead Travelling and Portal Bridge Cranes
DEP 31.25.00.10- Hosting Facilities and Weather protection for Rotating Equipment
BS PD 5304: Guide line for safe use of machinery
PR-1710 : Lifting Equipment Numbering Procedure
SP- 2114 Maintenance Strategy of Overhead Travelling Cranes and associated equipment
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Petroleum Development of Oman LLC
Specification for Electric Overhead Traveling Cranes
SP-2202
CONTRACTOR may consider SUPPLIER alternative Codes, Standards and specifications (for
instance BS-EN), provided that such alternatives are documented with track records of proven
performance in other projects.
However HSSE, Operability, Maintainability & Reliability performances shall not be affected
in the event of implementing such alternatives in the supply.
In the absence of an alternative proposal, it shall be understood that all requirements in this
specification and related documents are fulfilled without any exception.
When CONTRACTOR has prepared the Project Specification and in case of inconsistencies or
conflicts between the several references, unless otherwise approved with COMPANY, the more
stringent shall apply.
Nevertheless, in case SUPPLIER identifies inconsistencies or conflicts, which are not included
in the present specification, SUPPLIER shall seek clarification and obtain CONTRACTOR
consent and approval before implementation. CONTRACTOR shall thus seek agreement with
COMPANY on any deviations.
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Petroleum Development of Oman LLC
Specification for Electric Overhead Traveling Cranes
SP-2202
1.7 Dimensions
The dimensions shall be specified in accordance with the list provided in Annexure 1 & 2
2 SCOPE OF WORK
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Petroleum Development of Oman LLC
Specification for Electric Overhead Traveling Cranes
SP-2202
When electrically motorized equipment is specified in the data sheet, the following (but not
limited) items shall be provided by the Supplier (see also below);
- Main incomer isolation switch
- Isolator for the control power supply.
- Inhibition of starting in high speed
- Inhibition of braking in reverse at high speed
- Alarms (visual and/or acoustic) as required in the data-sheet
- Motors
- Motors sunshade (when hoisting equipment is not under a shelter)
- Motors earthing
- All necessary cables, conductors, collectors, festoons, tracks, supports, hangers fittings etc.
required to extend over the full length of travel
- Safety chains on festoon
- Disconnecting switch with lock for the main switch box
- All cable glands
- Push button control box with on/off position secured by key.
- Protection relays including thermal, earth faults etc.
- Anti-condensation heater
- Motor starters including reversing, dual speed reversing, etc.
- Control voltage with transformers (control voltage derived from the main power supply)
- Limit switches on all electrical moving parts with protections (one for slow speed and one
for stopping activation)
- Load limit switch with protection (unless otherwise specified in the data-sheets)
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Petroleum Development of Oman LLC
Specification for Electric Overhead Traveling Cranes
SP-2202
2.3 Exclusions
The following are excluded from Supplier scope:
- Erection at work site
- Connection and wiring of electrical power between site networks and main disconnect
switch
- Connection of the hoist earth circuit to the PDO earth network
- Beams for monorail hoists
3 DESIGN REQUIREMENTS
3.1 General
The equipment, including auxiliaries, covered by this specification shall be designed and
constructed for a service life of twenty-five (25) years.
The maximum permissible Safe Working Load of the Crane shall be clearly and visibly marked
on the equipment. The markings may be on a separate plate or painted directly onto the crane
structure. The letters and numbers shall be on at least two opposing visible faces of the crane,
and shall be in English.
Hand operated travelling cranes shall be limited to the handling of loads not exceeding 4
tonnes, with moderate lift frequency and when frequent and fast crane operation is not foreseen.
The hoist brake system shall automatically prevent the load from falling in the event of loss of
electrical power and brake shall not overrun or creep. A system for controlled lowering of the
load under the conditions shall be proposed by the Supplier. Brake shall be enclosed disc type
no external brake is allowed.
Hoist slow speed between 0.3 m/min and 0.4m/min with Jog facility
Hoist fast speed between 4.5m/min and 5.5m/min with Jog facility
Cross travel speed between 8m/min and 10m/min with Jog facility
Long travel speed between 15m/min and 18m/min with Jog facility
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Petroleum Development of Oman LLC
Specification for Electric Overhead Traveling Cranes
SP-2202
structure design, this value shall be agreed between Supplier and Contractor prior to any
purchase order.
- Travel wheels shall be manufactured of non-sparking material such as bronze alloy,
brass, cast iron, etc. for hazardous areas.
- The crab of the crane shall be provided with an overload protection device.
- The overload protection device shall be set to operate at 10% above the crane safe
working load.
- The overload device shall be designed to be tamper-proof.
- All rotating parts such as wheels, gears, motor, etc., shall be provided with
mechanism/ball or roller bearings totally isolated from the environment (dust/sand
proof). Bearings shall be in accordance with ISO standards. Bearing service life (L 10H)
shall be 20 000 hour.
- Mechanical moving parts (as travel wheels, gears, reeving) of the crane shall be
guarded. The guards shall be fabricated in non-sparking material when cranes operate in
hazardous areas. Plastic guards are not allowed.
- Unless otherwise specified in the data-sheet, chains are not accepted above 7 tones
capacity or 30 meters length. Steel wire ropes shall be preferred to chains.
- Sheaves shall be designed to prevent the wire rope from slipping off, and to facilitate
reeving.
- Sheaves shall have amachined rope surface and shall run on fully sealed anti-friction
bearings. The surface shall have hardness qualities compatible with the rope
recommended by the rope manufacturer
- Load hook shall incorporate safety latch and shall be swiveling type.
- The Crane hoisting wire ropes shall be designed to have a safety factor of not less than 5
based on the maximum SWL of the crane.
- Ropes / chain shall be of a length to ensure no less than 5 full wraps on the drum when
the hook is at the lowest available position. Hook lowest available positions shall be
considered as 1 meter below the hook lowest position specified on the data-sheet.
- Capacity of the winding drum shall be sized according to above rope / chain length size
requirement.
- Winding on drums shall be restricted to a single layer unless specifically approved by
the CONTRACTOR. When approved a maximum of two (2) layers shall be wound on
the drum.
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Petroleum Development of Oman LLC
Specification for Electric Overhead Traveling Cranes
SP-2202
3.5.1 General
- Cranes shall have electric drives for hoisting, long and cross travel motions. Unless
otherwise stated in the Crane Data Sheets, the Crane Control and associated switchgear
for an Electric Overhead Travelling Crane shall be capable of performing any two (2)
of three (3) crane motions operating simultaneously.
- Electrical installation and components (including motors) shall be designed as per IEC
standard and suitable for a design ambient temperature of 50 C minimum.
- Electrical equipment design shall conform to the Electrical Specification SP1103 / IEC
60204-32:2008
- Main power supply only is supplied by Contractor. Any other voltages and earthing
(auxiliary power supply) shall be derived by Supplier within its scope of supply from
the incoming main power supply.
Power supply: 415 5% V AC, 50 2% Hz (3 Ph / 3W)
Auxiliary supplies (derived from main power supply):
Contactor coil: 230 V AC (1 Ph + N)
Circuit breaker low voltage coil: 110V DC
Auxiliary relays: 110V DC
- All motors shall be controlled, protected and isolated within the package.
- All electrical equipment shall be designed for an intermittent duty of up to 150
operations per hour.
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Petroleum Development of Oman LLC
Specification for Electric Overhead Traveling Cranes
SP-2202
3.5.4 Cables
- Cables design and minimum cross sections shall be specified according to cables
Specification BS EN 50288-7:2005 and IEC 60502 pt 1 & 2
- For steady state conditions voltage variation shall not exceed +/- 5% of rated value
under normal operating conditions (according to FEM par. 5.2.1.2). For transient
conditions (motor start-up), voltage drop shall not exceed +10%/-20%.
- No bare conductors are allowed. Enclosed conductors, cable drums, energy chains or
festoons shall be used.
- Safety chains shall be provided by Supplier on all festoon cables to prevent mechanical
stress.
3.5.5. Control
- Radio remote control with pendant control as a backup shall be provided.
- Push button control box shall allow low and high speed of motors and shall be designed
so that when pressure is released from the button, the machinery motion will stop.
- Push button control box type (pendant, fixed, independent from trolley motion) is
indicated on data-sheet.
- Pendant shall be non-breakable (high impact plastic) antistatic plastic with galvanized
wire rope suspension.
- An emergency stop pushbutton cutting off control supply for all motions shall be
provided on the control pendant.
- Control box shall be IP56
- Control signals shall be 24V DC.
- When radio control system is specified, Supplier compliance with IEC 61000-2-2 is
required.
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Petroleum Development of Oman LLC
Specification for Electric Overhead Traveling Cranes
SP-2202
- Two sets of limit switches shall be provided by Supplier. First one is to reduce speed
(pass to slow speed) for bridge travelling, trolley traverse and hook lifting/lowering
mechanisms. The second one is to stop crane motions.
Protection methods for non-electrical items shall be implemented as per the requirements of
EN-13463.
Marking must be carried out in accordance with ATEX 94/9/CE.
It shall not be assumed that the packaging of individually certified components makes a
certified unit. A third party certification must be provided. The third party shall be chosen
among the Company approved Certifying Agencies.
5.1 General
Inspection and testing shall be in accordance with local safety regulations and the BS7121-2-7
requirements.
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Petroleum Development of Oman LLC
Specification for Electric Overhead Traveling Cranes
SP-2202
(*) figures given for test load represent minimum requirements. Where national legislation or
local rules call for higher values, Supplier shall comply with the most stringent values.
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Petroleum Development of Oman LLC
Specification for Electric Overhead Traveling Cranes
SP-2202
Rope 3.1
Gears 3.1
6. Guarantees and warranty
7. Name plates
7.1 Nameplates of stainless steel shall be securely attached by stainless steel fasteners to all major
components of the crane. The Nameplates shall be located in a position such that they are easily
readable.
7.2 All nameplates shall contain the following information which shall be engraved on to the
nameplates:
- Manufacturers name, equipment type and serial number
- Safe working load (SWL)
- Design code/class
- Structural steel grade
- Design temperature
- Serial number
- Year of manufacture of equipment
7.3 The maximum permissible Safe Working Load of the Crane shall be clearly and visibly marked
on the equipment. The markings may be on a separate plate or painted directly onto the crane
structure. The letters and numbers shall be on at least two opposing visible faces of the crane,
and it shall be in both English and Arabic languages.
Letters shall be black and preferably on a white background and be 75 mm high.
The hook assembly shall also be marked on both sides with the Safe Working Load of the crane.
Annexure1 Annexure 2
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Petroleum Development of Oman LLC
Specification for Electric Overhead Traveling Cranes
SP-2202
Mechanical Datasheet
for EOT Crane.pdf
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