Académique Documents
Professionnel Documents
Culture Documents
C F M
56-5B
__________
HIGHLIGHTS
Pages which have been revised are outlined below, together with the Highlights of the
Revision
--------------------------------------------------------------------------------------
CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
--------------------------------------------------------------------------------------
CHAPTER 80
__________
80-HIGHLIGHTS Page 1 of 1
REVISION NO. 48 Feb 01/10
CES
C F M
56-5B
CHAPTER 80
__________
STARTING
80-L.E.P. Page 1
Feb 01/10
CES
C F M
56-5B
CHAPTER 80
__________
STARTING
TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
STARTING - GENERAL
__________________ 80-00-00
DESCRIPTION AND OPERATION 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
General 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Normal Starting Procedure 1 001-049, 051-099
(automatic) 101-149, 151-199
201-249, 251-299
301-399, 401-499
Alternative Starting Procedure 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Component Location 3 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
________
CRANKING 80-10-00
DESCRIPTION AND OPERATION 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Air Supply 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Dry Cranking 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Requirement 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Wet Cranking 2 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Requirement 2 001-049, 051-099
101-149, 151-199
201-249, 251-299
80-CONTENTS Page 1
Nov 01/08
R
CES
C F M
56-5B
CHAPTER 80
__________
STARTING
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
301-399, 401-499
Starting Control and Indicating 2 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
General 2 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Description (Ref. 74-30-00, 2 001-049, 051-099
para. 2) 101-149, 151-199
201-249, 251-299
301-399, 401-499
Operation 3 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Warnings 3 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
80-CONTENTS Page 2
Nov 01/08
R
CES
C F M
56-5B
CHAPTER 80
__________
STARTING
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
101-149, 151-199
201-249, 251-299
301-399, 401-499
Starter Lubrication 11 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Starter shutoff valve 12 001-049, 051-099
101-105, 151-154
201-207,
Starter shutoff valve 14 106-149, 155-199
208-249, 251-299
301-399, 401-499
80-CONTENTS Page 3
Nov 01/08
R
CES
C F M
56-5B
CHAPTER 80
__________
STARTING
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
Starter 101-149, 151-199
201-249, 251-299
301-399, 401-499
STARTER 80-11-10
INSPECTION/CHECK 601 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Check Chip Detector 601 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Starter Inspection for a Probably 614 001-049, 051-099
FOD (Foreign Object Damage) 101-149, 151-199
201-249, 251-299
301-399, 401-499
VALVE - STARTER SHUTOFF 80-11-20
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Starter Shutoff 401 001-049, 051-099
Valve 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Starter 405 001-049, 051-099
Shutoff Valve 101-149, 151-199
201-249, 251-299
301-399, 401-499
DUCT - LOWER STARTER 80-13-42
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Lower Starter Duct 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Lower Starter 405 001-049, 051-099
Duct 101-149, 151-199
201-249, 251-299
301-399, 401-499
DUCT - LOWER STARTER 80-13-42
INSPECTION/CHECK 601 001-049, 051-099
101-149, 151-199
201-249, 251-299
80-CONTENTS Page 4
Nov 01/08
R
CES
C F M
56-5B
CHAPTER 80
__________
STARTING
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
301-399, 401-499
Visual Inspection of the Lower 601 001-049, 051-099
Starter Duct 101-149, 151-199
201-249, 251-299
301-399, 401-499
DUCT - FLEXIBLE STARTER 80-13-43
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Upper Starter Duct 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Upper Starter 405 001-049, 051-099
Duct 101-149, 151-199
201-249, 251-299
301-399, 401-499
DUCT - FLEXIBLE STARTER 80-13-43
INSPECTION/CHECK 601 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Visual Inspection of the Upper 601 001-049, 051-099
Starter duct 101-149, 151-199
201-249, 251-299
301-399, 401-499
80-CONTENTS Page 5
Nov 01/08
R
CES
C F M
56-5B
STARTING - GENERAL - DESCRIPTION AND OPERATION
______________________________________________
1. _______
General
(Ref. Fig. 001)
The starting system of the engine utilizes pressurized air to drive a
turbine at high speed. This turbine applies a torque to the engine high
pressure rotor system through a reduction gear in the (starter) turbine and
through the engine accessory drive system.
The air which is necessary to drive the starter comes from :
- the APU,
- or the second engine,
- or a ground power unit.
The starter air supply is controlled by a starter shutoff valve (SOV)
pneumatically operated and electrically controlled. The SOV has a manual
override capability which permits the valve to be opened or closed in case
of failure of the electrical control.
The starter shutoff valve closes when the N2 speed reaches 50 percent.
The starter centrifugal clutch disengages when N2 speed is higher than 50
percent.
Engine starting is controlled from the ENG start panel 115VU located on
center pedestal and ENG/MAN START switch on the overhead panel.
The starting sequence may be interrupted at any time by placing the MASTER
control lever in OFF position which overrides the FADEC. When the MASTER
control lever is in OFF position the HP fuel shutoff valve is closed and the
engine is stopped.
Two procedures are applicable for engine starting :
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-00-00
Page 1
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-00-00
Page 2
Nov 01/08
CES
C F M
56-5B
2. __________________
Component Location
(Ref. Fig. 002, 003, 004)
-------------------------------------------------------------------------------
FIN I FUNCTIONAL DESIGNATION I PANELIZONEIACCESS I ATA
I I I I DOOR I REF.
-------------------------------------------------------------------------------
VALVE-STARTER SHUTOFF 436 438AR 80-11-20
438CR
446 448AR
448CR
STARTER 438 438AR 80-11-10
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-00-00
Page 3
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-00-00
Page 4
Nov 01/08
CES
C F M
56-5B
Component Location
Figure 003
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-00-00
Page 5
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-00-00
Page 6
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238, 301-302,
80-00-00
Page 7
Feb 01/08
CES
C F M
56-5B
R
EFF : 106-149, 234-235, 239-249, 251-299,
303-399, 401-499,
80-00-00
Page 8
Nov 01/08
CES
C F M
56-5B
CRANKING - DESCRIPTION AND OPERATION
____________________________________
1. Air
__________
Supply
The air necessary for the starting comes from the duct connecting engine
bleed and the precooler via a 4 in.(101.6 mm) diameter duct. This duct is
attached to the engine before the precooler inlet.
Through operation of the croosfeed valve and APU bleed, the air necessary
for the starter is supplied by either :
- crossbleed from the other engine
- the APU and in that case, all the air bled from the APU is used for
starting
- an external source able to supply a pressure between 25 and 55 psig (1.72
and 3.79 bar).
2. ____________
Dry Cranking
A. Requirement
A dry motoring of the engine will be needed when :
- it is necessary to eliminate any fuel accumulated in the combustion
chamber
- a leak ckeck of engine systems is needed.
To perform this operation, the starter is engaged and the engine is
motored but the HP fuel shutoff valve remains closed and both ignition
systems are OFF.
NOTE : Make sure that you do not go over the starter limits that follow:
____
- no engagement of the starter when the core speed is above 20
percent.
- the acceptable duty cycles can be performed by using one the
three following procedures:
- 4 consecutive cycles, each of 2 minutes duration with a 20
second rest between 2 consecutive attempts. After 4 cycles, wait
15 minutes to allow starter to cool before you try a new start
or motoring.
- one 5 minute cycle followed by a cooling period of 2 minutes
after the first motoring and a 10 minutes interval between the
following ones.
- one 15 minute cycle followed by a 15 minute cooling period
before you try a new start or motoring.
It is recommended to use the 15 minute cycle only for cooling
the engine to do a borescope inspection.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-10-00
Page 1
Nov 01/08
CES
C F M
56-5B
3. ____________
Wet Cranking
A. Requirement
A wet motoring will be needed when the integrity of the fuel system has
to be checked.
If such a test is performed, both ignition systems are off and the
starter is engaged to raise N2 up to the required speed of 20 percent.
The HP fuel shut off valve control lever is moved to ON and the exhaust
nozzle of the engine carefully monitored to detect any trace of fuel.
The test/engine should not be run for more than 15 seconds with the
ENG/MASTER 1(2) switch in the ON position to prevent fuel puddling in the
combustion chamber.
NOTE : Make sure that you do not go over the starter limits that follow:
____
- no engagement of the starter when the core speed is above 20
percent.
- the acceptable duty cycles can be performed by using one the
three following procedures:
- 4 consecutive cycles, each of 2 minutes duration with a 20
second rest between 2 consecutive attempts. After 4 cycles, wait
15 minutes to allow starter to cool before you try a new start
or motoring.
- one 5 minute cycle followed by a cooling period of 2 minutes
after the first motoring and a 10 minutes interval between the
following ones.
- one 15 minute cycle followed by a 15 minute cooling period
before you try a new start or motoring.
It is recommended to use the 15 minute cycle only for cooling
the engine to do a borescope inspection.
In all cases, the HP fuel shutoff valve control lever will be
returned to OFF and the engine will be motored for at least 60
seconds to eliminate entrapped fuel or vapor.
4. _______________________________
Starting Control and Indicating
A. General
The starting control signals are acquired by the FADEC unit from the ENG
START panel (115VU), and the overhead panel via EIU.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-10-00
Page 2
Nov 01/08
CES
C F M
56-5B
C. Operation
(b) In flight :
- in flight relight with starter assistance
- in flight relight without starter assistance
D. Warnings
When a fault occurs during engine start, warning messages appear on the
upper ECAM. They warn the crew about the failure and indicate the
procedure to perform.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-10-00
Page 3
Nov 01/08
CES
C F M
56-5B
INTENTIONALLY BLANK
80-10-00
Page 4
Feb 01/98
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-10-00
Page 5/6
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-10-00
Page 7
Nov 01/08
CES
C F M
56-5B
-------------------------------------------------------------------------------
| FAILURE | OPERATIONAL CONSEQUENCE | WARNING/CAUTION MESSAGE |
|--------------------|---------------------------|----------------------------|
| | | - ENG 1 (2) AUTO START |
| | | FAULT |
| Starter SOV | | - START VALVE NOT OPEN |
| fails closed | | - XBLEED .... OPEN |
| | | - APU BLEED ... OPEN |
| | | - ENG MASTER 1 (2) ....OFF |
|--------------------| |----------------------------|
| | - MASTER CAUT on | - ENG 1 (2) AUTO START |
| | | FAULT |
| Starter SOV | - FAULT legend on | - START VALVE NOT CLOSED |
| fails open | | - START AIR SUPPLY ....ISOL|
| | | - ENG MASTER 1 (2) ....OFF |
|--------------------| |----------------------------|
| | | - ENG 1 (2) AUTO START |
| HP fuel SOV | | FAULT |
| fails closed | | - HP FUEL VALVE NOT OPEN |
| | | - ENG MASTER 1 (2) ....OFF |
|--------------------|---------------------------|----------------------------|
| Engine stall | Increased engine starting | - ENG 1 (2) STARTING |
| during starting | duration | RECOVERY IN PROCESS |
|--------------------|---------------------------|----------------------------|
| Hung start | Increased engine starting | - ENG 1 (2) STARTING |
| | duration | RECOVERY IN PROCESS |
|--------------------|---------------------------|----------------------------|
| | | - ENG 1 (2) AUTO START |
| High EGT during | | FAULT |
| starting | | - ENG 1 (2) EGT OVERLIMIT |
| | | - ENG MASTER 1 (2) ....OFF |
|--------------------| - MASTER CAUT on |----------------------------|
| | - FAULT legend on | - ENG 1 (2) AUTO START |
| Engine stall | - Start abort | FAULT |
| during starting | | - ENG 1 (2) STALL |
| | | - ENG MASTER 1 (2) ....OFF |
|--------------------| |----------------------------|
| | | - ENG 1 (2) AUTO START |
| | | FAULT |
| No engine light - | | - ENG 1 (2) IGNITION FAULT |
| off | | - NEW START IN PROGRESS |
| | | - AUTO DRY CRANK PROCESS |
| | | - ENG MASTER 1 (2) ....OFF |
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-10-00
Page 8
Nov 01/08
CES
C F M
56-5B
PNEUMATIC STARTER AND VALVE SYSTEM - DESCRIPTION AND OPERATION
______________________________________________________________
1. _______
Starter
The starter converts the compressed air flow coming from an engine, the APU
or an external air source into a high torque rotary movement. This movement
is transmitted to the engine HP rotor through the engine accessory drive
system. The physical and operational characteristics of the starter are
listed in Table 001.
The four inch diameter engine starter shutoff valve (SOV) is normally
closed, electrically controlled and pneumatically operated.
2. __________________
Component Location
The starter is installed at the rear of the accessory gearbox on the right
side.
The starter shutoff valve is installed on the fan case at 3:00 oclock
position.
-------------------------------------------------------------------------------
FIN FUNCTIONAL DESIGNATION PANEL ZONE ACCESS ATA
DOOR REF.
-------------------------------------------------------------------------------
- STARTER 438 438AR 80-11-10
448 448AR
- VALVE-STARTER SHUTOFF 436 438AR 80-11-20
438BR
446 448AR
448BR
3. _____________________
Component Description
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-00
Page 1
Nov 01/08
CES
C F M
56-5B
R
EFF :
201-207,
001-049, 051-099, 101-105, 151-154, 80-11-00
Page 2
May 01/05
CES
C F M
56-5B
INTENTIONALLY BLANK
80-11-00
Page 3
Feb 01/98
CES
C F M
56-5B
R
EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499,
80-11-00
Page 4
Nov 01/08
CES
C F M
56-5B
**ON A/C 001-049, 051-099, 101-105, 151-154, 201-207,
A. Description
(1) Starter
(Ref. Fig. 002)
The starter consists primarily of an air inlet plenum and exhaust
housing assembly (1) containing a turbine wheel stator (2) and radial
containment ring (4), a high-speed pinion (9), a turbine wheel (3), a
planetary gear set (25), three low speed pinions (24), an internal
spur gear (ring gear) (23), a pawl and ratchet clutch assembly (13),
a drive shaft assembly (17A), an output shaft (17), a carbon seal
(16) and a gear housing assembly (10).
The gear housing assembly (10) provides for installation of magnetic
drain plug assembly (22), oil overflow plug (19) and oil filler plug
(31).
The magnetic drain plug (22) consists of an inner magnetic drain plug
and an outer check valve plug. The outer check valve plug will
prevent oil draining when magnetic plug is removed.
A. Description
(1) Starter
(Ref. Fig. 002)
The starter consists primarily of an air inlet plenum and exhaust
housing assembly (1) containing a turbine wheel stator (2) and radial
containment ring (4), a high-speed pinion (9), a turbine wheel (3), a
planetary gear set (25), three low speed pinions (24), an internal
spur gear (ring gear) (23), a pawl and ratchet clutch assembly (13),
a drive shaft assembly (17A), an output shaft (17), a carbon seal
(16) and a gear housing assembly (10).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-00
Page 5
Nov 01/08
CES
C F M
56-5B
Starter
Figure 002 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-00
Page 6
Nov 01/08
CES
C F M
56-5B
Starter
Figure 002 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-00
Page 7
Nov 01/08
CES
C F M
56-5B
R
EFF :
201-207,
001-049, 051-099, 101-105, 151-154, 80-11-00
Page 8
May 01/05
CES
C F M
56-5B
The gear housing assembly (10) provides for installation of magnetic
drain plug assembly (22), oil overflow plug (19) and oil filler plug
(31).
The magnetic drain plug (22) consists of an inner magnetic drain plug
and an outer check valve plug. The outer check valve plug will
prevent oil draining when magnetic plug is removed.
B. Operation
(1) Starter
(Ref. Fig. 002)
The inlet housing assembly (1) directs the flow of compressed air to
the stator assembly (2) which, in turn, directs the air flow into the
blades of turbine wheel (3), producing high speed and low torque
rotation of turbine wheel (3).
Exhaust air is released to ambient at approximately ambient pressure.
The pinion gear (9), the 3 matched planetary gear set (25), three low
speed pinions (24) and internal ring gear transform the high speed
rotation with low torque of turbine wheel (3) into low speed and high
torque at output shaft (17).
The drive shaft assembly (17A) provides disengagement of output shaft
(17) from internal ring gear (23) after air to starter is shutoff and
when the aircraft engine speed exceeds pawl liftoff speed of drive
shaft assembly (17A), allowing output shaft (17) and drive shaft
assembly (17A) to rotate with the aircraft engine while pinion (9),
internal ring gear (23), planetary gear set (25) and turbine wheel
(3) coast to stop.
The inlet housing (1), incorporating axial containment ring (4) with
axial cutter ring (30) cutter pins, provides turbine wheel (3)
containment at speeds up to the maximum turbine free running speed.
Should the turbine wheel (3) moves axially after a thrust bearing
failure, the cutter pins (30) will cut the rim from the turbine wheel
and the separated parts shall be contained in the axial and radial
enclosed space of containment ring.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-00
Page 9
Nov 01/08
CES
C F M
56-5B
R
EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499,
80-11-00
Page 10
Nov 01/08
CES
C F M
56-5B
The sealing of the starter is ensured at output shaft assembly (17)
by a carbon seal (16). A magnetic plug (22) in the gear housing (10)
provides protection for the bearings by collecting any metallic
particles in lubricant, and allows to detect starter failure by
inspection.
C. Starter Lubrication
The lubrication is a wet sump splash system. The approved lubricating
oils are those specified by the generic term of engine oil (Material
No.CP2442). For more information, refer to the CFMI Service Bulletin
79-001 which lists the approved lubricating oils in use on the engine and
its accessories.
-------------------------------------------------------------------------------
Starter Physical and Operational Characteristics
-------------------------------------------------------------------------------
Turbine Type : Single stage axial flow
Reduction Gearing : Compound planetaty
Internal Engagement : Pawl and ratchet type
Drive Shaft Disengagement Speed : 4300 to 4500 RPM
Drive Shaft Reengagement Speed : 1720 to 2800 RPM
Direction of Output Shaft Rotation : CCW when viewing the starter output shaft
Lubrication.
System Type : Wet sump splash system
Capacity : 27.0 fl oz (800 cc approximately)
Lubricant Specification : Engine oil (Material No.CP2442 per CFMI SB 79-001)
Inlet Air Connection : 4.00 plus or minus 0.005 in. dia. (101.6 plus or
minus 0.12 mm) dia.
Weight (Dry) : 38 lb max (17.25 kg max)
Length (including output shaft) : 18.19 inches (462.5 mm)
Diameter, including filler and drain plugs : 9.29 inches (235.96 mm)
dia.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-00
Page 11
Nov 01/08
CES
C F M
56-5B
R **ON A/C 001-049, 051-099, 101-105, 151-154, 201-207,
R
EFF :
201-207,
001-049, 051-099, 101-105, 151-154, 80-11-00
Page 12
May 01/05
CES
C F M
56-5B
R
EFF :
201-207,
001-049, 051-099, 101-105, 151-154, 80-11-00
Page 13
May 01/05
CES
C F M
56-5B
R **ON A/C 106-149, 155-199, 208-249, 251-299, 301-399, 401-499,
(1) Closing operation The starter air valve remains closed with the
solenoid de-energized. Inlet air pressure is routed through a
downstream facing probe and an opening rate orifice in a chamber
solenoid closed by non-return valve (position shown). The pressure in
opening chambers is vented to ambient through the solenoid ball and
the closing-rate orifice. The pressure in chambers at opposite
position of the opening chambers is vented to ambient through the
vent orifices. The internal springs of the pneumatic actuators in
combination with the closing torsion spring force, closes the starter
control valve.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-00
Page 14
Nov 01/08
CES
C F M
56-5B
R
EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499,
80-11-00
Page 15
Nov 01/08
CES
C F M
56-5B
(5) Downstream facing probe
The valve contains a downstream facing probe which prevents
contaminants from entering the valve actuator and also requires no
maintenance.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-00
Page 16
Nov 01/08
CES
C F M
56-5B
PNEUMATIC STARTER AND VALVE SYSTEM - DEACTIVATION/REACTIVATION
______________________________________________________________
TASK 80-11-00-040-044
Check of the Starter Valve Manual Handle Position after Engine Start
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 80-11-00-010-050
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-00
Page 401
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-00
Page 402
Nov 01/08
CES
C F M
56-5B
4. Procedure
_________
Subtask 80-11-00-210-050
A. After engine start cycle check on starter valve that the manual handle is
in closed position.
5. Close-up
________
Subtask 80-11-00-410-050
Subtask 80-11-00-941-050
B. Safety Precautions
(1) Install a warning notice in the cockpit to tell the persons that the
starter valve 1 (2) indicating system is inoperative.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-00
Page 403
Nov 01/08
CES
C F M
56-5B
TASK 80-11-00-040-045
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 80-11-00-010-051
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-00
Page 404
Nov 01/09
CES
C F M
56-5B
4. Procedure
_________
Subtask 80-11-00-869-050
WARNING : TAKE CARE WHEN OPERATING THE STARTER SHUTOFF VALVE WITH ENGINE
_______
RUNNING. OBEY TO SAFETY PRECAUTIONS.
(2) After engine start cycle, check on starter valve that manual handle
is in closed position (Ref. TASK 80-11-00-040-044). If not manually
close the starter shutoff valve.
5. Close-up
________
Subtask 80-11-00-410-051
Subtask 80-11-00-941-051
B. Safety Precautions
(1) Install a warning notice in the cockpit to tell the persons that the
pneumatic starter valve system is inoperative.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-00
Page 405
Nov 01/09
CES
C F M
56-5B
STARTER - REMOVAL/INSTALLATION
______________________________
TASK 80-11-10-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 80-11-10-941-053
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-10
Page 401
Nov 01/08
CES
C F M
56-5B
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 80-11-10-010-054
4. Procedure
_________
Subtask 80-11-10-020-053
WARNING : BE CAREFUL WHEN YOU MOVE THE ENGINE STARTER. BECAUSE THE
_______
STARTER WEIGHS APPROXIMATELY 38 POUNDS (17 KG), INJURY CAN
OCCUR.
(1) Remove V-clamp (70) which attaches the air supply duct (80) to the
starter (60)
(a) Remove V-clamp (10) which attaches the pneumatic starter to the
AGB.
(b) Pull carefully the starter (60) out of the AGB and remove.
(3) Remove and discard O-ring (50) from starter output drive shaft.
(4) Remove the seal ring assembly (40) from the AGB housing, and keep it
if not damaged.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-10
Page 402
Nov 01/08
CES
C F M
56-5B
(5) Remove the seal ring assembly (40) from the AGB housing.
NOTE : The seal ring assembly (40) is made of a support (metal ring)
____
(20) and a preformed packing (30).
(a) Remove the preformed packing (30) from the support (20).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-10
Page 403
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-10
Page 404
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-10
Page 405
Nov 01/08
CES
C F M
56-5B
TASK 80-11-10-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-10
Page 406
Nov 01/09
CES
C F M
56-5B
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 80-11-10-860-051
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 80-11-10-010-055
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
4. Procedure
_________
Subtask 80-11-10-420-053
WARNING : BE CAREFUL WHEN YOU MOVE THE ENGINE STARTER. BECAUSE THE
_______
STARTER WEIGHS APPROXIMATELY 38 POUNDS (17 KG), INJURY CAN
OCCUR.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-10
Page 407
Nov 01/08
CES
C F M
56-5B
CAUTION : DURING INSTALLATION, KEEP THE STARTER PERPENDICULAR TO THE AGB
_______
MOUNTING PAD TO PREVENT SEIZE AND/OR DAMAGE TO THE OUTPUT DRIVE
SHAFT.
CAUTION : DO NOT INSTALL THE STARTER ON THE AGB WITHOUT ITS SEALING ITEMS
_______
(NEW O-RING AND THE RE-USED OR NEW SEAL RING). IF THE STARTER
IS INSTALLED WITHOUT THESE SEALS, THE ENGINE CAN LEAK OIL. THIS
CAN CAUSE ENGINE FAILURE.
(2) Lubricate the new O-ring (50) with engine oil (Material No. CP2442)
and install in groove of starter output drive shaft.
(3) Lubricate the re-usable or new seal (40) with engine oil (Material
No. CP2442) and install it in the starter drive pad of the accessory
gearbox.
(b) Lubricate the seal ring assembly (40) with engine oil (Material
No. CP2442).
(c) Install the seal ring assembly (40) in the starter drive pad of
the accessory gearbox.
END OF SB CFM56-5 72-094
(5) Align locating dowel on starter (60) with locating hole on AGB
housing . Engage the starter carefully in the drive pad to prevent
damage to the O-ring (50). If necessary, turn the starter output
drive shaft by hand to align mating splines.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-10
Page 408
Nov 01/08
CES
C F M
56-5B
(6) Put V-clamp (10) in position on the mating flanges. Lubricate the
threads of clamp nut with graphite grease (Material No. CP2101).
Install the nut and TORQUE to between 70 and 80 lbf.in (0.79 and 0.90
m.daN).
(7) Put the V-clamp (70) and the air supply duct (80) in position on the
starter air inlet orifice. Lubricate the threads of clamp nut with
graphite grease (Material No. CP2101). Install nut and TORQUE to
between 70 and 80 lbf.in (0.79 and 0.90 m.daN).
(8) Fill starter with engine oil (Material No. CP2442) (Ref. TASK 12-13-
80-610-001), if necessary.
Subtask 80-11-10-710-052
B. Test
(1) Do a minimum idle check and do a check for oil leaks at the starter
drive pad an for air leaks at starter to air duct connection
(Ref. TASK 71-00-00-710-006).
5. Close-up
________
Subtask 80-11-10-410-053
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-10
Page 409
Nov 01/08
CES
C F M
56-5B
STARTER - INSPECTION/CHECK
__________________________
TASK 80-11-10-210-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-10
Page 601
Feb 01/10
CES
C F M
56-5B
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-10
Page 602
Nov 01/08
CES
C F M
56-5B
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499,
3. __________
Job Set-up
Subtask 80-11-10-941-052
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 80-11-10-010-053
4. Procedure
_________
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-10
Page 603
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 062-099, 101-101, 106-149,
151-199, 204-249, 251-299, 301-399, 401-499,
80-11-10
Page 604
Nov 01/08
CES
C F M
56-5B
R
EFF :
051-061, 102-105, 201-203, 80-11-10
Page 605
May 01/05
CES
C F M
56-5B
R **ON A/C 001-049, 062-099, 101-101, 106-149, 151-199, 204-249, 251-299,
R 301-399, 401-499,
Subtask 80-11-10-020-052-A
(1) Remove the knurled magnetic plug (90) from oil drain plug (110):
NOTE : The oil drain plug (110) has a built-in check valve to
____
permit removal of magnetic plug (90) without draining oil
from the starter.
Subtask 80-11-10-020-052
(a) Cut and remove lockwire from the magnetic plug (90).
(b) Remove magnetic plug (90) from oil drain plug (110) but be
careful not to remove drain plug (110) while you remove the
magnetic plug.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-10
Page 606
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 062-099, 101-101, 106-149,
151-199, 204-249, 251-299, 301-399, 401-499,
80-11-10
Page 607
Nov 01/08
CES
C F M
56-5B
R
EFF :
051-061, 102-105, 201-203, 80-11-10
Page 608
Nov 01/07
CES
C F M
56-5B
NOTE : The oil drain plug (110) has a built-in check valve to
____
permit removal of magnetic plug (90) without draining oil
from the starter.
Subtask 80-11-10-210-052
(1) Examine the magnetic plug probe for the quantity and type of the
contaminants. If the contaminanition you see on the probe looks
important, do as follows:
NOTE : Carbon and dirt may form sludge on the probe along with metal
____
particles, and cause misleading appearance in the quantity of
contamination.
(a) Clean the probe with tissue paper and retain the removed
particles.
1
_ A small accumulation of fine slivers and relatively flat
flakes of metal shows a normal wear.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-10
Page 609
Nov 01/08
CES
C F M
56-5B
2
_ A larger accumulation of particles, or particles larger than
0.1 in. (2.54 mm) in any direction, show there is some
internal damage and that a starter replacement is necessary.
(Ref. TASK 80-11-10-000-002) and (Ref. TASK 80-11-10-400-002).
Subtask 80-11-10-420-052-A
(2) Lubricate two new O-ring (100) with engine oil (Material No. CP2442)
and put them on the knurled magnetic plug (90).
(3) Install the knurled magnetic plug (90) in oil drain plug (110):
Subtask 80-11-10-210-053-A
(1) Visually make sure there are no signs of oil leakage from the starter
housing. If you find oil leaks, replace the starter (Ref. TASK 80-11-
10-000-002) and (Ref. TASK 80-11-10-400-002).
(2) Visually make sure there are no signs of oil leakage between the
starter housing and the items which follow:
- Oil fill plug adapter (50)
- Oil overflow plug adapter (60)
- Oil drain plug adapter (110)
(3) Visually make sure there are no oil leaks from the knurled oil fill
plug (30) and the knurled overflow plug (80) and the knurled magnetic
plug (90) of oil drain plug. If leaky, remove them and make sure:
- O-ring (40) is installed and/or is in good condition
- O-ring (70) is installed and/or is in good condition
- O-rings (100) are installed and/or are in good conditions (30) or
(80) or (90). Install plugs by hand. Make sure of positive
retention by their bayonet attachment system.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-10
Page 610
Nov 01/08
CES
C F M
56-5B
(4) Make sure that adapters (50) and (60) are correctly lockwired.
(5) Make sure that the chains (or cables) which keep the plugs (30) and
(80) are in place and in good condition.
Subtask 80-11-10-420-052
(2) Lubricate a new O-ring (100) with engine oil (Material No. CP2442)
and put it on magnetic plug (90).
(a) Install the magnetic plug (90) in oil drain plug adapter (110) by
hand. TORQUE magnetic plug (90) to between 8 and 24 lbf.in (0.09
and 0.27 m.daN).
(b) Safety the magnetic plug (90) to the drain plug adapter (110) and
starter housing with lockwire 0.032 in. (0.8 mm) dia. (Material
No. CP8001) or lockwire 0.032 in. (0.8 mm) dia. (Material No.
CP8002).
Subtask 80-11-10-210-053
(1) Visually make sure there are no signs of oil leakage from the starter
housing. If you find oil leaks, replace the starter (Ref. TASK 80-11-
10-000-002) and (Ref. TASK 80-11-10-400-002).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-10
Page 611
Nov 01/08
CES
C F M
56-5B
(2) Visually make sure there are no signs of oil leakage between the
starter housing and the items which follow:
- Oil fill plug adapter (50)
- Oil overflow plug adapter (60)
- Oil drain plug adapter (110)
(3) Visually make sure there are no oil leaks from the knurled oil fill
plug (30) and the knurled overflow plug (80). If leaky, remove them
and make sure:
- O-ring (40) is installed and/or is in good condition
- O-ring (70) is installed and/or is in good condition
(4) Make sure that adapters (50), (60) and (110) are correctly lockwired.
(5) Make sure that the chains (or cables) which keep the plugs (30) and
(80) are in place and in good condition.
Subtask 80-11-10-613-050
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-10
Page 612
Nov 01/08
CES
C F M
56-5B
5. Close-up
________
Subtask 80-11-10-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-10
Page 613
Nov 01/08
CES
C F M
56-5B
TASK 80-11-10-210-003
1. __________________
Reason for the Job
This check must be done if a FOD (Foreign Object Damage) is probably found:
- Damages can cause a slow start or no start
- This check is also necessary if there is an indication of IP Bleed Check
Valve damage (cracks, missing segments or wear out of limits)
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-10
Page 614
Nov 01/09
CES
C F M
56-5B
3. __________
Job Set-up
Subtask 80-11-10-941-055
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 80-11-10-010-057
4. Procedure
_________
Subtask 80-11-10-210-055
(1) Remove the V-clamp (70) which attaches the air supply duct (80) to
the pneumatic starter (60) to get access to the starter, if
necessary, remove the lower starter duct (Ref. TASK 80-13-42-000-
041).
(2) Introduces a mirror and a light in the starter exhaust, inspect the
diffuser vane for any sign of FOD :
- scratches, dents, missing segments.
- signs, impacts.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-10
Page 615
Nov 01/08
CES
C F M
56-5B
StarterInspection
Figure 603/TASK 80-11-10-991-303- 12 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-10
Page 616
Nov 01/08
CES
C F M
56-5B
StarterInspection
Figure 603/TASK 80-11-10-991-303- 22 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-10
Page 617
Nov 01/08
CES
C F M
56-5B
(3) If any of the above signs is found:
- remove and replace the starter (Ref. TASK 80-11-10-000-002) and
(Ref. TASK 80-11-10-400-002).
- Inspect the IP Bleed Check Valve (Ref. TASK 36-11-41-200-001) if
this starter inspection is not applied per these tasks.
R - Inspect the Pylon interface duct (Ref. TASK 36-11-49-200-041).
(4) If you had removed the lower starter duct, install it (Ref. TASK 80-
13-42-400-041).
(5) If there is no sign of FOD, put the V-clamp (70) on the air supply
duct (80) in position on the starter air inlet orifice. Lubricate the
threads of clamp nut with graphite grease (Material No. CP2101).
Install nut and TORQUE to between 70 and 80 lbf.in (0.79 and 0.90
m.daN) .
5. Close-up
________
Subtask 80-11-10-410-055
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-10
Page 618
Nov 01/09
CES
C F M
56-5B
VALVE - STARTER SHUTOFF - REMOVAL/INSTALLATION
______________________________________________
TASK 80-11-20-000-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 80-11-20-941-053
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-20
Page 401
Nov 01/08
CES
C F M
56-5B
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 80-11-20-941-053-A
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-20
Page 402
Nov 01/08
CES
C F M
56-5B
(5) On the HP ground connector:
- put a warning notice to tell persons not to pressurize the
pneumatic system.
Subtask 80-11-20-010-055
4. Procedure
_________
Subtask 80-11-20-020-053
(1) Disconnect the 2 electrical connectors (20 and 30) from the starter
shutoff valve (50). Use soft-nose connector pliers only if necessary.
(2) Remove the 2 V-clamps (10 and 40) which attach the valve to the upper
and lower ducts.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-20
Page 403
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-20
Page 404
Nov 01/08
CES
C F M
56-5B
TASK 80-11-20-400-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-20
Page 405
Nov 01/09
CES
C F M
56-5B
3. __________
Job Set-up
Subtask 80-11-20-860-052
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 80-11-20-860-052-A
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-20
Page 406
Nov 01/08
CES
C F M
56-5B
(3) On the AIR COND panel 30VU:
- make sure that the APU BLEED pushbutton switch is released (OFF
legend is on),
- make sure that a warning notice is in position to tell persons not
to operate the pneumatic system.
Subtask 80-11-20-010-056
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
4. Procedure
_________
Subtask 80-11-20-420-053
(1) Remove the blanking caps from the air ducts and the starter shutoff
valve.
(3) Clean the mating faces of the air ducts and starter shutoff valve.
(4) Install the starter shutoff valve (50) between the upper and lower
ducts.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-20
Page 407
Nov 01/08
CES
C F M
56-5B
CAUTION : DURING INSTALLATION, ADJUST THE ORIENTATION OF THE STARTER
_______
VALVE. MAKE SURE THAT CLEARANCES BETWEEN STARTER VALVE AND
ENGINE FAN CASE AND BETWEEN IDG FEEDER CABLE AND STARTER
VALVE PART (THAT COULD BE THE ELECTRICAL CONNECTOR) ARE
0.30-0.35 IN. (7.6-8.9 MM) MINIMUM. ENGINE DAMAGE CAN
OCCUR.
(a) Make sure that the starter valve flow arrow point to the starter.
(b) Make sure that the valve indexing slot is aligned with the lug of
the upper air duct.
CAUTION : MAKE SURE THAT THE V-CLAMP ATTACHMENTS CAN NOT TOUCH ENGINE
_______
COMPONENTS OR STRUCTURE, TO PREVENT DAMAGE.
(a) Lubricate V-clamp bolt threads with graphite grease (Material No.
CP2101).
(b) Put the V-clamps in position on the starter shutoff valve (50)
and on the upper and lower ducts.
(a) TORQUE the nuts to between 70 and 80 lbf.in (0.79 and 0.90 m.daN)
(b) Tap the perimeter of the V-clamps with a fiber hammer and TORQUE
again the nuts.
(7) Connect the 2 electrical connectors (20) and (30) to the starter
shutoff valve (50). Use soft nose connector pliers only if necessary.
Subtask 80-11-20-869-051
B. Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 80-11-20-942-051
Subtask 80-11-20-710-053
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-20
Page 408
Nov 01/08
CES
C F M
56-5B
5. Close-up
________
Subtask 80-11-20-410-053
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-11-20
Page 409
Nov 01/08
CES
C F M
56-5B
DUCT - LOWER STARTER - REMOVAL/INSTALLATION
___________________________________________
TASK 80-13-42-000-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 80-13-42-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-13-42
Page 401
Nov 01/08
CES
C F M
56-5B
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 80-13-42-941-050-A
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-13-42
Page 402
Nov 01/08
CES
C F M
56-5B
(5) On the HP ground connector:
- put a warning notice to tell persons not to pressurize the
pneumatic system.
Subtask 80-13-42-010-050
4. Procedure
_________
Subtask 80-13-42-020-050
(1) Remove the coupling (5) that attaches the starter duct (25) to the
starter valve.
(2) Remove the coupling (5) that attaches the starter duct (25) to the
starter.
(3) Cut the lockwire and remove the bolts (10), the washers (15), and the
nuts (20) from the links (30) on the two sides of the duct.
(4) Remove the lower starter duct (25) from the engine.
(5) Install blanking plugs on the opening of the starter, the opening of
the starter valve, and the two ends of the lower starter duct (25).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-13-42
Page 403
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-13-42
Page 404
Nov 01/08
CES
C F M
56-5B
TASK 80-13-42-400-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-13-42
Page 405
Nov 01/09
CES
C F M
56-5B
3. __________
Job Set-up
Subtask 80-13-42-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 80-13-42-860-050-A
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-13-42
Page 406
Nov 01/08
CES
C F M
56-5B
(4) On the AIR COND panel 30VU:
- make sure that the APU BLEED pushbutton switch is released (OFF
legend is on),
- make sure that a warning notice is in position to tell persons not
to operate the pneumatic system.
Subtask 80-13-42-010-051
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
4. Procedure
_________
Subtask 80-13-42-420-050
CAUTION : MAKE SURE THAT THE V-CLAMP ATTACHMENTS CAN NOT TOUCH ENGINE
_______
COMPONENTS OR STRUCTURE, TO PREVENT DAMAGE.
(1) Remove the blanking plugs from the starter, the starter valve, and
the two ends of the lower starter duct.
(2) Put the lower starter duct (25) in position between the starter and
the starter valve. Install the couplings (5). Tighten the couplings
sufficiently to attach and hold the duct.
(3) Put the links (30) in position on the two sides of the duct. Install
the bolts (10), the washers (15), and the nuts (20).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-13-42
Page 407
Nov 01/08
CES
C F M
56-5B
(4) Adjust the links (30), as required to avoid a preload of the duct and
the links.
(5) TORQUE the nuts (20) to between 50 and 70 lbf.in (0.56 and 0.79
m.daN).
(6) Lock the links with lockwire 0.032 in. (0.8 mm) dia (Material No.
CP8001).
(a) TORQUE the coupling nuts to between 70 and 80 lbf.in (0.79 and
0.90 m.daN).
(b) Lightly hit the perimeter of the coupling with a fiber hammer
then torque the coupling nut again.
(c) Do the torque procedure two times, then torque the coupling nut
again.
5. Close-up
________
Subtask 80-13-42-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-13-42
Page 408
Nov 01/08
CES
C F M
56-5B
DUCT - LOWER STARTER - INSPECTION/CHECK
_______________________________________
TASK 80-13-42-210-040
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 80-13-42-941-052
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-13-42
Page 601
Nov 01/08
CES
C F M
56-5B
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 80-13-42-010-054
B. Get Access
4. Procedure
_________
Subtask 80-13-42-210-050
NOTE : Lower starter ducts that are removed due to damage may be sent
____
to the shop for repair, review and possible return to service
(Ref. CMMV 710017).
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-13-42
Page 602
Nov 01/08
CES
C F M
56-5B
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
straight section the wall thickness of repair the damage at next
the duct. There is no A check. If the damage is
limit to the number of more than the allowable
nicks, scratches or limits, replace the duct
chafing permitted in the (Ref. TASK 80-13-42-000-
straight section of the 041) and (Ref. TASK 80-13-
duct. 42-400-041).
5. Close-up
________
Subtask 80-13-42-410-052
A. Close Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-13-42
Page 603
Nov 01/08
CES
C F M
56-5B
DUCT - FLEXIBLE STARTER - REMOVAL/INSTALLATION
______________________________________________
TASK 80-13-43-000-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 80-13-43-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-13-43
Page 401
Nov 01/08
CES
C F M
56-5B
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 80-13-43-941-050-A
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-13-43
Page 402
Nov 01/08
CES
C F M
56-5B
(5) On the HP ground connector:
- put a warning notice to tell persons not to pressurize the
pneumatic system.
Subtask 80-13-43-010-050
B. Get Access
4. Procedure
_________
Subtask 80-13-43-020-050
(1) Remove the coupling (5) that attaches the upper starter duct (25) to
the pylon duct.
(2) Remove the coupling (30) that attaches the upper starter duct (25) to
the starter valve.
(3) Cut the safety wire and remove the bolts (10), the washers (15), and
the nuts (20) that connect the links (35) to the two sides of the
upper starter duct.
(4) Remove the upper starter duct (25) from the engine.
(5) Install blanking plugs on the pylon interface duct, the opening of
the starter valve, and the two ends of the upper starter duct (25).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-13-43
Page 403
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-13-43
Page 404
Nov 01/08
CES
C F M
56-5B
TASK 80-13-43-400-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-13-43
Page 405
Nov 01/09
CES
C F M
56-5B
3. __________
Job Set-up
Subtask 80-13-43-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 80-13-43-860-050-A
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-13-43
Page 406
Nov 01/08
CES
C F M
56-5B
(3) On the AIR COND panel 30VU:
- make sure that the APU BLEED pushbutton switch is released (OFF
legend is on),
- make sure that a warning notice is in position to tell persons not
to operate the pneumatic system.
Subtask 80-13-43-010-051
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
4. Procedure
_________
Subtask 80-13-43-420-050
CAUTION : MAKE SURE THAT THE V-CLAMP ATTACHMENTS CAN NOT TOUCH ENGINE
_______
COMPONENTS OR STRUCTURE, TO PREVENT DAMAGE.
(1) Remove the blanking plugs from the pylon duct, the starter valve, and
the two ends of the upper starter duct (25).
(2) Put the upper starter duct (25) in position between the starter valve
and the pylon duct. Install the couplings. Tighten the couplings
sufficiently to attach and hold the upper starter duct.
(3) Put the links (35) in position on the two sides of the upper starter
duct. Install the bolts (10), the washers (15), and the nuts (20).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-13-43
Page 407
Nov 01/08
CES
C F M
56-5B
(4) Adjust the links (35), as required to avoid a preload of the duct and
the links.
(5) TORQUE the nuts (20) to between 50 and 70 lbf.in (0.56 and 0.79
m.daN).
(6) Lock the links with lockwire 0.032 in. (0.8 mm) dia . (Material No.
CP8001).
(7) TORQUE the nuts on the couplings (5) and (30) as follows:
(a) TORQUE the coupling nuts to between 70 and 80 lbf.in (0.79 and
0.90 m.daN).
(b) Lightly hit the perimeter of the coupling with a fiber hammer
then torque the coupling nut again.
(c) Do the torque procedure two times, then torque the coupling nut
again.
5. Close-up
________
Subtask 80-13-43-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-13-43
Page 408
Nov 01/08
CES
C F M
56-5B
DUCT - FLEXIBLE STARTER - INSPECTION/CHECK
__________________________________________
TASK 80-13-43-210-040
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 80-13-43-941-052
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-13-43
Page 601
Nov 01/08
CES
C F M
56-5B
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 80-13-43-010-054
B. Get Access
4. Procedure
_________
Subtask 80-13-43-210-050
NOTE : Upper starter ducts that are removed due to damage may be sent
____
to the shop for repair, review and possible return to service
(Ref. CMMV 710017).
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-13-43
Page 602
Nov 01/08
CES
C F M
56-5B
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
B. Nicks, scratches, Maximum depth must be If the damage is less than
chafing in less than 10 percent of the allowable limits,
straight section the wall thickness of repair the damage at next
the duct. There is no A check. If the damage is
limit to the number of more than the allowable
nicks, scratches or limits, replace the duct
chafing permitted in the (Ref. TASK 80-13-43-000-
straight section of the 041) and (Ref. TASK 80-13-
duct. 43-400-041).
5. Close-up
________
Subtask 80-13-43-410-052
A. Close Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-13-43
Page 603
Nov 01/08
CES
C F M
56-5B
(3) Remove the warning notice(s).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
80-13-43
Page 604
Nov 01/08
CES