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SLAB FORMWORK DESIGN CALCULATION

September 2017
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TABLE OF CONTENT

TABLE OF CONTENT .................................................................................................................................................................... 1

1 DESIGN INFORMATION ....................................................................................................................................................... 2

1.1 Description ........................................................................................................................................................................ 2

1.2 Design Criteria................................................................................................................................................................... 2

1.3 Material Properties ............................................................................................................................................................ 2

1.4 Design loading................................................................................................................................................................... 2

1.5 Analytical Software ............................................................................................................................................................ 2

2 DESIGN CALCULATION FOR FORMWORK OF 250MM THK FLOOR SLAB ....................................................................... 3


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1 DESIGN INFORMATION

1.1 Description
The use of the formwork designed in this calculation is for concreting of 250mm thk
floor slab in the show flat.
1.2 Design Criteria
The following codes have been used for the purpose of design :

a. BS 5950:2000 :Structural use of Steelwork in Building

b. BS 6399:1996 :Design Loading for Building

c. CP 23:2000 :Code of practice for Formwork

d. BS 5975:1996 :Code of practice for Falsework

1.3 Material Properties


a. Pywood and Timber

Modulus of elasticity, E : 80000 N/mm2

Allowable bending stress, fb :13.3 N/mm2

Allowable shear stress, fs : 2.2 N/mm2

b. Steel Hollow Section (A36 steel)

Design yield strength, fy : 235 N/mm2

c. Frame Scaffolding, 1219 (W) x 1700 (H)


Allowable load per frame : 5 Ton
d. GI pipe ( 48x3mm)
Minimum yield strength, fy : 200 N/mm2
Design compression stress, pc : 150 N/mm2

1.4 Design loading


Concrete density :24 kN/m3

Construction Live Load(Impact load) :2.5 kN/m2

1.5 Analytical Software


Excel spread sheet calculation
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2 DESIGN CALCULATION FOR FORMWORK OF 250MM THK FLOOR SLAB

(A) Check for Timber Plywood


Design Information
Plywood width, b = 1000 mm
Plywood thickness,d = 18 mm
Spacing of secondary beam,L = 300 mm
Width of UDL = 1000 mm
Plywood Density = 12 KN/m3
Plywood bending stress,fb = 13.3 N/mm2

Load Calculation
Concrete slab thickness = 250 mm
Concrete density = 24 kN/m3
Concrete slab weight = 6 kN/m2
Construction live load = 2.5 kN/m2
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Plywood plate weight = 0.216 kN/m2


Factor of safety,FOS = 2
Design UDL per 1m width, w = 17.43 kN/m

Design moment
Max Moment, M = (1/10)wl2 = 0.16 kN-m
Required Zx = M/Fy = 12 cm3
Provided Zx = bd2/6 = 54 cm3 > 12 cm3 OK
Design Shear
Max Shear Force, Fv=0.6wl = 3.14 kN
Allowable shear strees,fs = 2.20 N/mm2
Design Shear, V=fs.Av = 39.60 kN > 3.14 kN OK
Check for Deflection
Service UDL,w = 8.716 kN/m

Modulus of elasticity,E = 8,000 N/mm2


3
Second Moment of Area, Ixx = bd /12 = 48.60 cm4

Actual deflection, = 1wl4/(384EI) = 0.05 mm


Allowable deflection =L/270 = 1.11 mm
= 3 mm
whichever is greater = 3.00 mm >1.11 mm OK

(B) Check for Steel Hollow Section Joist (50x50x1.5mm SHS)


Design Information
Span,L = 900 mm
Loaded width of UDL = 300 mm
Design yield strength,fy = 235 N/mm2
Beam weight (from steel manual) = 2.44 kg/m
Section Area, Av (from steel manual) = 2.85 cm2

Load Calculation
Concrete slab thickness = 250 mm
Concrete density = 24 kN/m3
Concrete slab weight = 6 kN/m2
Construction live load = 2.5 kN/m2
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Factor of safety,FOS = 2
Design UDL per loaded width, w = 5.10 kN/m

Design moment
Max Moment, M = (1/10)wl2 = 0.41 kN-m
Required Zx = M/Fy = 1.8 cm3
Provided Zx (from steel manual) = 4.430 cm3 OK
Design Shear
Max Shear Force, Fv=0.6wl = 3 kN
Design Shear, V=0.4FyAv = 26.79 kN OK
Check for Deflection
Service UDL,w = 5.100 kN/m

Modulus of elasticity,E =200 Gpa = 200,000 N/mm2


Ixx (from steel manual) = 11.1 cm4

Actual deflection, =5wl4/(384EI) = 1.96 mm


Allowable deflection =L/270 = 3.33 mm
= 3 mm
whichever is greater = 3.33 mm > 1.96 mm OK

( C) Check for Steel Hollow Section Stringer (100x50x1.9mm RHS)

Design Information
Span,L = 1200 mm
Loaded width of UDL = 900 mm
Design yield strength,fy = 235 N/mm2
Beam weight (from steel manual) = 4.36 kg/m
Section Area, Av (from steel manual) = 5.46 cm2

Load Calculation
Concrete slab thickness = 250 mm
Concrete density = 24 kN/m3
Concrete slab weight = 6 kN/m2
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Construction live load = 2.5 kN/m2


Factor of safety,FOS = 2
Design UDL per loaded width, w = 15.30 kN/m

Design moment
Max Moment, M = (1/10)wl2 = 2.20 kN-m
Required Zx = M/Fy = 9.4 cm3
Provided Zx (from steel manual) = 14.30 cm3 OK
Design Shear
Max Shear Force, Fv=0.6wl = 11 kN
Design Shear, V=0.4FyAv = 51.32 kN OK
Check for Deflection
Service UDL,w = 15.300 kN/m

Modulus of elasticity,E =200 Gpa = 200,000 N/mm2


Ixx (from steel manual) = 71.6 cm4

Actual deflection, =5wl4/(384EI) = 2.88 mm


Allowable deflection =L/270 = 4.44 mm
= 3 mm
whichever is greater = 4.44 mm >2.88 mm OK
(D) Check for Frame Scaffolding
Design Information
Frame Scaffolding dimension is 1219 (W) x 1700 (H)
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Allowable load per frame = 5 Ton

Load Calculation
Concrete slab thickness = 250 mm
Concrete density = 24 kN/m3
Concrete slab weight = 6 kN/m2
Construction live load = 2.5 kN/m2
Factor of safety,FOS = 2
Loading area per leg = 1.62 m2
Design UDL , w = 17.00 kN/m2
Actual compression load per frame = 27.54 kN
= 2.754 Ton OK
(D) Check for GI Pipe Scaffolding
Design Information
Scaffolding GI Pipe Size- 48x3mm
Cross section,
Ac = 4.27 cm2
Design Compressive strength, pc = 150 N/mm2
Compression capacity per leg, Pc = 64 kN
Load Calculation
Concrete slab thickness = 250 mm
Concrete density = 24 kN/m3
Concrete slab weight = 6 kN/m2
Construction live load = 2.5 kN/m2
Factor of safety,FOS = 2
Loading area per leg = 0.81 m2
Design UDL , w = 17.00 kN/m2
Actual compression load per leg = 13.77 kN OK
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