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Doc. No.

MK-
S7097/S7109/S7098-
MUARA KARANG CCPP PAINTING PROCEDURE P-005
(400-500 MW)
Page 1 of 5
Rev. A

SERVICE WATER STORAGE TANK

PAINTING PROCEDURE
(Doc. No. : MK-S7097/S7109/S7098-P-005, Rev. A)

PROJECT TITLE : MUARA KARANG CCPP (400 -500 MW)

BUYER : PT. MH POWER SYTEM INDONESIA

JOB. NO. : 16-E-411

A 15 Aug 17 Issue for Approval RNJ RNJ BNU AHM


Rev Date Description Prepared Check Reviewed Approved
Doc. No.
MK-
S7097/S7109/S7098-
MUARA KARANG CCPP PAINTING PROCEDURE P-005
(400-500 MW)
Page 2 of 5
Rev. A

CONTENTS

1. PURPOSE ............................................................................................................................................................. 3

2. REFERENCE......................................................................................................................................................... 3

3. SURFACE PREPARATION ............................................................................................................................... 3

4. PAINTING COATING APPLICATION ............................................................................................................ 3

5. REPAIR OF DAMAGE AREA ............................................................................................................................ 5

6. DOCUMENTATION ............................................................................................................................................ 5
Doc. No.
MK-
S7097/S7109/S7098-
MUARA KARANG CCPP PAINTING PROCEDURE P-005
(400-500 MW)
Page 3 of 5
Rev. A

1. PURPOSE

This document provides painting procedure for tank of PLN MUARA KARANG CCPP
(400-500 MW) project.

2. REFERENCES

- NACE INTERNATIONAL STANDARD


- CLIENT SPECIFICATION

3. SURFACE PREPARATION
3.1. General
a) All surfaces to be blasting (using Steel Grit 16/30) as per SSPC-SP-10/NACE No.2
SA 2.5 standard. Before sandblasting to be done, all oil, grease, dirt salts or other
foreign material on the metal surface shall be removed by solvent (chemical oil
remover), and or by power tool equipment.
b) All sharp edges, weld areas, shall be grind or chipped as necessary to remove
weld spatter, flux, etc.
c) Dry abrasive blasting is not permitted under any of the following conditions:
1. Relative humidity is less than 85%
2. If surface temperature is less than 50C above the dew point
3.2. Scope of Inspection prior to Blasting Application
3.3. Scope of Inspection after Blasting Application

4. PAINTING / COATING APPLICATION


4.1. General
a) Painting shall be applied use spraying method, except special case such repair
and touch up, and in accordance with paint manufacturers standards.
Doc. No.
MK-
S7097/S7109/S7098-
MUARA KARANG CCPP PAINTING PROCEDURE P-005
(400-500 MW)
Page 4 of 5
Rev. A

b) Prior to application, paints shall be well agitated to give uniform mixing.


c) In mixing paints it is necessary to mix them in accordance with paint
manufacturers standards.
d) Painting work shall not be conducted in the rain, dusty, wind, and fog
conditions.
e) The primer coat of paint shall not exceed four (4) hours after satisfactory
inspection of surface preparation.
f) Surface shall be clean, dust free and dry before coating application.
g) All outdoor coating shall be finished one hour prior to sundown or when air
temperature above 50 oF.
h) Painting shall not be applied when the relative humidity is less than 85 % or
when surface metal temperature is less than 37 oF or the air temperature below
50 oF.
i) All painting material shall be furnished from original manufactures unopened
container. It shall be kept covered and protected. Batch number and
identification shall be part of painting record. The painting material shall be
rejected if the validity already expired.
j) All painting application shall be done strictly in accordance with painting
manufacturer recommendation and client specification.
4.2. Painting System
Painting shall be done in accordance with painting system data sheet from client
spec. Please see Attachment for Painting Schedule.
4.3. Scope of Inspection
4.3.1. Inspections conduct prior paint application such as:
- DFT thickness of layer.
4.3.2. Inspections conduct after paint application such as:
- Check DFT using calibrated manual thickness meter (elcometer or equal)
standard SSPC PA2.
Doc. No.
MK-
S7097/S7109/S7098-
MUARA KARANG CCPP PAINTING PROCEDURE P-005
(400-500 MW)
Page 5 of 5
Rev. A

- Check painting surface, which shall be smooth, continuous, unbroken coating


and free from slags, runs, spots or other defect.

5. REPAIR OF DAMAGE AREAS (TOUCH UP)

5.1. All surfaces where coating is damaged during fabrication, transportation, etc. shall be
repaired as per project specification.
5.2. Painted items rated to unacceptable as a result of tests and inspections shall be
repaired in an appropriate manner.
5.3. The preparation are painted item that have been damage by welding, handling,
unprimed, more than 25% of full areas are primed, the surface preparation is fully
cleaned out. When less than 25% of full areas are primed surface preparation is spot
cleaning only.
5.4. The preparation cleaning by power tool (SSPC SP-3) or hand cleaning (SSPC SP-2) shall
normally be used; blast cleaning may be permitted in special cases.
5.5. The standard application of coating will be applied by spraying method. Touch up or
spot damage areas of coating may be touched up or spot repaired by brush.
5.6. Repaired portions shall be visually checked to see if they have been repairs properly.
They shall also undergo equal inspections.

6. DOCUMENTATION

All activities for surface preparation and painting shall be recorded in the blasting and
painting report.

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