Make Up Water.r1

MECHANICAL ENGINEERING
MECHANICAL CALCULATION OF STORAGE TANK
MAKE UP WATER TANK
Document No.
Project No.
XXXXX
MUARA KARANG PROJECT

MITSUBISHI HITACHI POWER SYSTEM
1 28-Aug-2017 Issued For Review AS RJ RJ

INFO 2-Aug-2017 For Preliminary AS RJ RJ
Rev. Date Description By Chk. App.
Status Code: A = Issued For Review, B = Issued For Approval, 0 = Issued For Construction, INFO = For
Information
PG 1::> ETANK FULL REPORT - MITSUBISHI_MW 2017
ETank2000 Full 1.9.14 (26 Oct 2010)
TABLE OF CONTENTS PAGE 1
ETANK SETTINGS SUMMARY PAGE 2
SUMMARY OF DESIGN DATA AND REMARKS PAGE 3
SUMMARY OF RESULTS PAGE 5
ROOF DESIGN PAGE 6
SHELL COURSE DESIGN PAGE 10
BOTTOM DESIGN PAGE 17
SEISMIC CALCULATIONS PAGE 23
ANCHOR BOLT DESIGN PAGE 30
CAPACITIES AND WEIGHTS PAGE 68
MAWP & MAWV SUMMARY PAGE 69
PG 2::>ETANK SETTINGS SUMMARY
To Change These ETank Settings, Go To Tools->Options, Behavior Tab.

----------------------------------------------------------------------
No 650 Appendix F Calcs when Tank P = 0 -> Default : False
-> This Tank : False
Repad 650 Design Basis
-> Default for Tank Roof Nozzles : Use API Default 1/4 in.
-> This Tank : Use API Default 1/4 in.
Show MAWP / MAWV Calcs : True
Enforce API Minimum thicknesses : True
Enforce API Maximum Roof thickness : True
Enforce Minimum Self Supp. Cone Pitch (2 in 12) : True
Force Non-Annular Btm. to Meet API-650 5.5.1 : False
Set t.actual to t.required Values : False
Maximum 650 App. S or App. M Multiplier is 1 : True
Enforce API Maximum Nozzle Sizes : True
Max. Self Supported Roof thickness : 0.5 in.
Max. Tank Corr. Allowance : 0.5 in.
External pressure calcs subtract C.A. per V.5 : False
Use Gauge Material for min thicknesses : False
Enforce API Minimum Live Load : True
Enforce API Minimum Anchor Chair Design Load
= Bolt Yield Load : True
PG 3::>SUMMARY OF DESIGN DATA and REMARKS
Job : MITSUBISHI_MW 2017

Date of Calcs. : 8/28/2017 , 01:14 PM
Mfg. or Insp. Date : 8/28/2017
Designer : AS
Project : MUARA KARANG CCPP POWER PLANT 400-500 MW
Tag Number : MW_001
Plant : MUARA KARANG
Plant Location : MUARA KARANG
Page 2 of 39
Site : JAKARTA
Design Basis : API-650 11th Edition, Addendum 2, Nov 2009
----------------------------------------------------------------------
- TANK NAMEPLATE INFORMATION
----------------------------------------------------------------------
- Operating Ratio: 0.4
- Design Standard:
- API-650 11th Edition, Addendum 2, Nov 2009 -
- API-650 Appendices Used: E -
- Roof : A-283 Gr C: 0.2362in. -
- Shell (5): A-283 Gr C: 0.1969in. -
- Shell (4): A-283 Gr C: 0.1969in. -
- Shell (3): A-283 Gr C: 0.1969in. -
- Shell (2): A-283 Gr C: 0.1969in. -
- Shell (1): A-283 Gr C: 0.2362in. -
- Bottom : A-283 Gr C: 0.315in. -
- Annular Ring : A-283 Gr C: 0.315in. -
----------------------------------------------------------------------
Design Internal Pressure = 0 PSI or 0 IN. H2O

Design External Pressure = 0 PSI or 0 IN. H2O
MAWP = 2.5000 PSI or 69.28 IN. H2O

MAWV = -0.2352 PSI or -6.52 IN. H2O
OD of Tank = 22.9659 ft
Shell Height = 28.7074 ft
S.G. of Contents = 1
Max. Liq. Level = 28.7074 ft
Design Temperature = 122 F

Tank Joint Efficiency = 1
Ground Snow Load = 0 lbf/ft^2

Roof Live Load = 30.7224 lbf/ft^2
Design Roof Dead Load = 0 lbf/ft^2
PG 4::>Basic Wind Velocity = 100 mph

Wind Importance Factor = 1
Using Seismic Method: API-650 11th Ed. - ASCE7 Mapped (Ss & S1)
Seismic Use Group: II
Site Class: E
T_L = 0.5 sec
Ss = 5 %g
S1 = 5 %g
S0 = 2 %g
Av = 0 %g
Q = 1
Importance Factor = 1.25
DESIGN NOTES
NOTE 1 : There are tank calculation warnings.

Search for * * Warning * * notes.
NOTE 2 : Tank is not subject to API-650 Appendix F.7
** NOTE **
A Minimum Liquid Level of 3.2808 ft. has been used for this model
as entered on the Shell Design Screen.
Page 3 of 39
PG 5::>SUMMARY OF RESULTS
Shell Material Summary (Bottom is 1)

------------------------------------------------------------------------
Shell Width Material Sd St Weight CA
# (ft) (psi) (psi) (lbf) (in)
------------------------------------------------------------------------
5 5.741 A-283 Gr C 20,000 22,500 3,325 0.065
4 5.741 A-283 Gr C 20,000 22,500 3,325 0.065
3 5.741 A-283 Gr C 20,000 22,500 3,325 0.065
2 5.741 A-283 Gr C 20,000 22,500 3,325 0.065
1 5.741 A-283 Gr C 20,000 22,500 3,988 0.065
------------------------------------------------------------------------
Total Weight 17,288
Shell API 650 Summary (Bottom is 1)

----------------------------------------------------------------------
Shell t.design t.test t.external t.seismic t.required t.actual
# (in.) (in.) (in.) (in.) (in.) (in.)
----------------------------------------------------------------------
5 0.0792 0.0126 N.A. 0.0784 0.1875 0.1969
4 0.0963 0.0278 N.A. 0.0916 0.1875 0.1969
3 0.1134 0.043 N.A. 0.1046 0.1875 0.1969
2 0.1306 0.0583 N.A. 0.1175 0.1875 0.1969
1 0.1477 0.0735 N.A. 0.1304 0.236 0.2362
----------------------------------------------------------------------
Self Supported Domed Roof; Material = A-283 Gr C
t.required = 0.1737 in.

t.actual = 0.2362 in.
Roof Joint Efficiency = 0.7
Weight = 4,311 lbf
Bottom Type: Flat Bottom: Annular

Bottom Floor Material = A-283 Gr C
Bottom Joint Efficiency = 1
Annular Bottom Plate Material : A-283 Gr C

Minimum Annular Ring Thickness = 0.301 in.
t_Annular_Ring = 0.315 in.
Minimum Annular Ring Width = 24 in.
W_Annular_Ring = 24 in.
Total Weight of Bottom = 5,478 lbf
ANCHOR BOLTS: (12) 1in. UNC Bolts, A-193 Gr B7
TOP END STIFFENER: L80x80x8, A-36, 473. lbf
PG 6::><Roof Design Per API 650>
DOMED ROOF: A-283 Gr C
JEr = Roof Joint Efficiency = 0.7

Lr = Entered Roof Live Load = 30.7224 lbf/ft^2
Page 4 of 39
Lr_1 = Computed Roof Live Load, including External Pressure
S = Ground Snow Load = 0 lbf/ft^2

Sb = Balanced Design Snow Load = 0 lbf/ft^2
Su = Unbalanced Design Snow Load = 0 lbf/ft^2
Dead_Load = Insulation + Plate_Weight + Added_Dead_Load

= (0)(0/12) + 9.6367 + 0
= 9.64 lbf/ft^2
Roof Loads (per API-650 Appendix R)
Pe = PV*144 = 0*144 = 0 lbf/ft^2
e.1b = DL + MAX(Sb,Lr) + 0.4*Pe

= 9.64 + 30.7224 + 0.4*0
= 40.362 lbf/ft^2
e.2b = DL + Pe + 0.4*MAX(Sb,Lr)
= 9.64 + 0 + 0.4*30.7224
= 21.929 lbf/ft^2
T = Balanced Roof Design Load (per API-650 Appendix R)

= MAX(e.1b,e.2b)
= 40.362 lbf/ft^2
e.1u = DL + MAX(Su,Lr) + 0.4*Pe

= 9.64 + 30.7224 + 0.4*0
= 40.362 lbf/ft^2
e.2u = DL + Pe + 0.4*MAX(Su,Lr)
= 9.64 + 0 + 0.4*30.7224
= 21.929 lbf/ft^2
U = Unbalanced Roof Design Load (per API-650 Appendix R)

= MAX(e.1u,e.2u)
= 40.362 lbf/ft^2
Lr_1 = MAX(T,U) = 40.362 lbf/ft^2
Dish Radius (Rs) = 22.9659 ft
Alpha = 60.0000 degrees (angle between the Normal to the roof and
a horizontal line at the
roof-to-shell juncture)
Theta = 30.0000 degrees (angle between the Normal to the roof and
a vertical line at the
roof-to-shell juncture)
Rs = R1 = R2 = 275.59 in.
Rc = ID/2 = 137.5984 in.
PG 7::><Weight, Surface Area, and Projected Areas of Roof>
hR = Height of Roof
= R - SQRT[R^2 - (OD/2)^2]
= 22.9659 - SQRT[22.9659^2 - (22.9659/2)^2]
= 3.067 ft
t_ins = Thickness of Roof Insulation

= 0 ft
Page 5 of 39
Ap_Vert = Vertical Projected Area of Roof
= PI*([R + t_ins]^2)(Alpha/360) - OD*([R + t_ins] - hR)/2
= PI*(22.9659^2)(59.9754/360) - 22.9659*(22.9659 - 3.067)/2
= 47.5519 ft^2
Horizontal Projected Area of Roof (Per API-650 5.2.1.f)
Xw = Moment Arm of UPLIFT wind force on roof

= 0.5*OD
= 0.5*22.9659
= 11.4829 ft
Ap = Projected Area of roof for wind moment
= PI*R^2
= PI*11.4829^2
= 414.244 ft^2
Roof_Area = 288*PI*R*hR
= 288*PI*22.9659*3.065
= 64,415 in^2
Weight = (Density)(t)(Roof_Area)
= (0.2833)(0.2362)(64,415)
= 4,311 lbf (New)
= 3,125 lbf (Corroded)
< Uplift on Tank > (per API-650 F.1.2)
NOTE: This flat bottom tank is assumed supported by the bottom plate.
If tank not supported by a flat bottom, then uplift calculations
will be N.A., and for reference only.
For flat bottom tank with self supported roof,

Net_Uplift = Uplift due to design pressure less
Corroded weight of shell and roof plates.
= P * PI / 4 * D ^ 2 * 144
- Corr. shell - Corr. roof weight
= 0 * 3.1416 / 4 * 527.4316 * 144
- 11,803 - 3,125
= -14,928 lbf
< Uplift Case per API-650 1.1.1 >
PG 8::> P_Uplift = 0 lbf

W_Roof_Plates (corroded) = 3,125 lbf
W_Shell (corroded) = 11,803 lbf
Since P_Uplift <= W_Roof,
Tank Roof does not need to meet App. F requirements.
<Minimum Thickness of Roof Plate>

ME = 28,799,999/28,799,999 = 1 (per API-650 App. M.5.1)
<Section 5.10.6.1>
t-Calc1 = ME * SQRT[T/45]*R/200 + CA
= 1 * SQRT[40.362/45]*22.9659/200 + 0.065
= 0.1737 in.
t-Calc2 = ME * SQRT[U/45]*R/230 + CA
= 1 * SQRT[40.362/45]*22.9659/230 + 0.065
= 0.1595 in.
t-CalcExt = MAX(t-Calc1,t-Calc2)
Page 6 of 39
= 0.1737 in.
t-Calc = 0.1737 in.
Max_f (due to roof thickness)

= 200(t-CA)/ME/R
= 200(0.1713)/1/22.9659
= 1.4914
Max_T1 (due to roof thickness)

= Max_f^2 * 45
= 1.4914^2 * 45
= 100.0923 lbf/ft^2
P_ext_1 (Vacuum limited by roof thickness)

= -[Max_T1 - DL - 0.4 * Max(Snow_Load,Lr)]/144
= -[100.0923 - 9.64 - 0.4 * Max(0,30.7224)]/144
= -0.5428 PSI or -15.04 IN. H2O
P_max_ext = -0.5428 PSI or -15.04 IN. H2O
<Actual Participating Area of Roof-to-Shell Juncture>
(From API-650 Figure F-2)

Wc = 0.6 * SQRT[Rc * (t-CA)] (Top Shell Course)
= 0.6 * SQRT[137.5984 * (0.1969 - 0.065)]
= 2.5561 in.
(From API-650 Figure F-2)

Wh = 0.3 * SQRT[R2 * (t-CA)] (or 12", whichever is less)
= 0.3 * SQRT[275.59 * (0.2362 - 0.065)]
= MIN(2.061, 12)
= 2.061 in.
Top End Stiffener: L80x80x8

Aa = (Cross-sectional Area of Top End Stiffener)
= 1.906 in^2
Using API-650 Fig. F-2, Detail b End Stiffener Detail
PG 9::> Ashell = Contributing Area due to shell plates

= Wc*(t_shell - CA)
= 2.5561 * (0.1969 - 0.065)
= 0.337 in^2
Aroof = Contributing Area due to roof plates

= Wh*(t_roof - CA)
= 2.061 * (0.2362 - 0.065)
= 0.353 in^2
A = Actual Part. Area of Roof-to-Shell Juncture (per API-650)

= Aa + Aroof + Ashell
= 1.906 + 0.353 + 0.337
= 2.596 in^2
MINIMUM PARTICIPATING AREA Dome Roof ( Per API-650 Section 5.10.6.2 )

p = MAX(U,T)
Fa = Min(Fy_roof,Fy_shell,Fy_stiff)
= Min(30,000,30,000,36,000)
= 30,000 psi
A_min = Minimum Participating Area
Page 7 of 39
= p*D^2/(8*Fa*TAN(Theta))
= 40.362*22.9659^2/(8*30,000*TAN(30.0000))
= 0.154 in^2
MaxT_A = Max Roof Load due to Participating Area

( reversing API-650 Section 5.10.6.2 )
= 1500*45*A/(D*R)
= 1500*45*2.596/(22.9659*22.9659)
= 332.233 lbf/ft^2
P_ext_2 (Due to MaxT_A)

= -[Max_T1 - DL - 0.4 * Max(Snow_Load,Lr)]/144
= -[332.233 - 9.64 - 0.4 * Max(0,30.7224)]/144
= -1 PSI (Due to Participating Area)
P_max_ext = MAX(-0.5428,-1)
= -0.5428 PSI or -15.04 IN. H2O
< ROOF DESIGN SUMMARY >

P_max_internal = 2.5 PSI or 69.28 IN. H2O

P_max_external = -0.5428 PSI or -15.04 IN. H2O
PG 10::>SHELL COURSE DESIGN (Bottom Course is #1)
VDP Criteria (per API-650 5.6.4.1)

L = (6*D*(t-ca))^0.5
= (6*22.9659*(0.2362-0.065))^0.5
= 4.857
H = Max Liquid Level =28.7074 ft
L / H <= 2
Course # 1
Material: A-283 Gr C; Width = 5.7415 ft.
Corrosion Allow. = 0.065 in.
Joint Efficiency = 1
API-650 ONE FOOT METHOD
Sd = 20,000 PSI (allowable design stress per API-650 Table 5-2b)

St = 22,500 PSI (allowable test stress)
DESIGN CONDITION
G = 1 (per API-650)
< Design Condition G = 1 >
H' = Effective liquid head at design pressure

= H + 2.31*P(psi)/G
= 28.7074 + 2.31*0/1 = 28.71ft
t-Calc = 2.6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 5.6.3.2)

= 2.6*22.9659*(28.71 - 1)*1/(20,000*1) + 0.065
Page 8 of 39
= 0.1477 in.
hMax_1 = E*Sd*(t_1 - CA_1)/(2.6*OD*G) + 1

= 1*20,000*(0.2362 - 0.065) / (2.6 * 22.9659 * 1) + 1
= 58.3426 ft.
Pmax_1 = (hMax_1 - H) * 0.433 * G

= (58.3426 - 28.7074) * 0.433 * 1
= 12.8321 PSI
Pmax_int_shell = Pmax_1
Pmax_int_shell = 12.8321 PSI
HYDROSTATIC TEST CONDITION

= H + 2.31*P(psi)/G
= 28.7074 + 2.31*0/1 = 28.71ft
t.test = 2.6*22.9659*(28.71 - 1)/(22,500*1) = 0.0735 in.
Course # 2
PG 11::> API-650 ONE FOOT METHOD

DESIGN CONDITION
G = 1 (per API-650)

= H + 2.31*P(psi)/G
= 22.9659 + 2.31*0/1 = 22.97ft

= 2.6*22.9659*(22.97 - 1)*1/(20,000*1) + 0.065
= 0.1306 in.
hMax_2 = E*Sd*(t_2 - CA_2)/(2.6*OD*G) + 1

= 1*20,000*(0.1969 - 0.065) / (2.6 * 22.9659 * 1) + 1
= 45.1793 ft.
Pmax_2 = (hMax_2 - H) * 0.433 * G

= (45.1793 - 22.9659) * 0.433 * 1
= 9.6184 PSI
Pmax_int_shell = Min(Pmax_int_shell, Pmax_2)

= Min(12.8321, 9.6184)
Page 9 of 39
= H + 2.31*P(psi)/G
= 22.9659 + 2.31*0/1 = 22.97ft
t.test = 2.6*22.9659*(22.97 - 1)/(22,500*1) = 0.0583 in.
Course # 3

DESIGN CONDITION
G = 1 (per API-650)

= H + 2.31*P(psi)/G
= 17.2244 + 2.31*0/1 = 17.22ft
PG 12::> t-Calc = 2.6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 5.6.3.2)

= 2.6*22.9659*(17.22 - 1)*1/(20,000*1) + 0.065
= 0.1134 in.
hMax_3 = E*Sd*(t_3 - CA_3)/(2.6*OD*G) + 1

= 1*20,000*(0.1969 - 0.065) / (2.6 * 22.9659 * 1) + 1
= 45.1793 ft.
Pmax_3 = (hMax_3 - H) * 0.433 * G

= (45.1793 - 17.2244) * 0.433 * 1
= 12.1045 PSI

= Min(9.6184, 12.1045)

= H + 2.31*P(psi)/G
= 17.2244 + 2.31*0/1 = 17.22ft
t.test = 2.6*22.9659*(17.22 - 1)/(22,500*1) = 0.043 in.
Course # 4

Page 10 of 39
DESIGN CONDITION
G = 1 (per API-650)

= H + 2.31*P(psi)/G
= 11.4829 + 2.31*0/1 = 11.48ft

= 2.6*22.9659*(11.48 - 1)*1/(20,000*1) + 0.065
= 0.0963 in.
hMax_4 = E*Sd*(t_4 - CA_4)/(2.6*OD*G) + 1

= 1*20,000*(0.1969 - 0.065) / (2.6 * 22.9659 * 1) + 1
= 45.1793 ft.
Pmax_4 = (hMax_4 - H) * 0.433 * G

= (45.1793 - 11.4829) * 0.433 * 1
= 14.5905 PSI
PG 13::> Pmax_int_shell = Min(Pmax_int_shell, Pmax_4)

= Min(9.6184, 14.5905)

= H + 2.31*P(psi)/G
= 11.4829 + 2.31*0/1 = 11.48ft
t.test = 2.6*22.9659*(11.48 - 1)/(22,500*1) = 0.0278 in.
Course # 5

DESIGN CONDITION
G = 1 (per API-650)

= H + 2.31*P(psi)/G
= 5.7414 + 2.31*0/1 = 5.74ft

= 2.6*22.9659*(5.74 - 1)*1/(20,000*1) + 0.065
= 0.0792 in.
hMax_5 = E*Sd*(t_5 - CA_5)/(2.6*OD*G) + 1

= 1*20,000*(0.1969 - 0.065) / (2.6 * 22.9659 * 1) + 1
= 45.1793 ft.
Page 11 of 39
Pmax_5 = (hMax_5 - H) * 0.433 * G
= (45.1793 - 5.7414) * 0.433 * 1
= 17.0766 PSI

= Min(9.6184, 17.0766)

= H + 2.31*P(psi)/G
= 5.7414 + 2.31*0/1 = 5.74ft
PG 14::> t.test = 2.6*22.9659*(5.74 - 1)/(22,500*1) = 0.0126 in.
Wtr = Transposed Width of each Shell Course

= Width*[ t_top / t_course ]^2.5
Transforming Courses (1) to (5)
Wtr(1) = 5.7415*[ 0.1969/0.2362 ]^2.5 = 3.6428 ft

Wtr(2) = 5.7415*[ 0.1969/0.1969 ]^2.5 = 5.7415 ft
Wtr(3) = 5.7415*[ 0.1969/0.1969 ]^2.5 = 5.7415 ft
Wtr(4) = 5.7415*[ 0.1969/0.1969 ]^2.5 = 5.7415 ft
Wtr(5) = 5.7217*[ 0.1969/0.1969 ]^2.5 = 5.7217 ft
Hts (Height of the Transformed Shell)
= SUM{Wtr} = 26.589 ft
INTERMEDIATE WIND GIRDERS (API 650 Section 5.9.7)

V (Wind Speed) = 100 mph
Ve = vf = Velocity Factor = (vs/120)^2 = (100/120)^2 = 0.6944
Design PV = 0 PSI, OR 0 In. H2O
<TOP END STIFFENER CALCULATIONS>

Z = Required Top Comp Ring Section Modulus (per API-650 5.1.5.9.e)
= 0 in^3
Top Comp. Ring is not required for Self-Supported Roofs
if the requirements of either Section 5.10.5
or 5.10.6 are met.
Actual Z = 0.869 in^3

Using L80x80x8, Wc = 3.1259
<INTERMEDIATE STIFFENER CALCULATIONS> (PER API-650 Section 5.9.7)
* * * NOTE: Using the thinnest shell course, t_thinnest,

instead of top shell course.
* * * NOTE: Not subtracting corrosion allowance per user setting.
ME = 28,799,999/28,799,999
= 1
Hu = Maximum Height of Unstiffened Shell

= {ME*600,000*t_thinnest*SQRT[t_thinnest/OD]^3} / Ve)
= {1*600,000*0.1969*SQRT[0.1969/22.9659]^3} / 0.6944
Page 12 of 39
= 135.0527 ft
Wtr = Transposed Width of each Shell Course

= Width*[ t_top / t_course ]^2.5
Transforming Courses (1) to (5)
PG 15::> Wtr(1) = 5.7415*[ 0.1969/0.2362 ]^2.5 = 3.6428 ft

Wtr(2) = 5.7415*[ 0.1969/0.1969 ]^2.5 = 5.7415 ft
Wtr(3) = 5.7415*[ 0.1969/0.1969 ]^2.5 = 5.7415 ft
Wtr(4) = 5.7415*[ 0.1969/0.1969 ]^2.5 = 5.7415 ft
Wtr(5) = 5.7217*[ 0.1969/0.1969 ]^2.5 = 5.7217 ft
Hts (Height of the Transformed Shell)
= SUM{Wtr} = 26.589 ft
L_0 = Hts/# of Stiffeners + 1

= 26.589/1 = 26.59 ft.
No Intermediate Wind Girders Needed Since Hu >= L_0
SHELL COURSE #1 SUMMARY

-------------------------------------------
t-Calc = MAX(t-Calc_650, t_min_ext, t.seismic)

= MAX(0.1477, 0, 0.1304)
= 0.1477 in.
t-650min = 0.236 in. (per API-650 Section 5.6.1.1, NOTE 4)
t.required = MAX(t.design, t.test, t.min650) = 0.236 in.

Weight = Density*PI*[(12*OD) - t]*12*Width*t

= 0.2833*PI*[(12*22.9659)-0.2362]*12*5.7415*0.2362
= 3,988 lbf (New)

-------------------------------------------

= MAX(0.1306, 0, 0.1175)
= 0.1306 in.


= 0.2833*PI*[(12*22.9659)-0.1969]*12*5.7415*0.1969
= 3,325 lbf (New)

-------------------------------------------
Page 13 of 39
= MAX(0.1134, 0, 0.1046)
= 0.1134 in.
PG 16::> t-650min = 0.1875 in. (per API-650 Section 5.6.1.1, NOTE 4)


= 0.2833*PI*[(12*22.9659)-0.1969]*12*5.7415*0.1969
= 3,325 lbf (New)

-------------------------------------------

= MAX(0.0963, 0, 0.0916)
= 0.0963 in.


= 0.2833*PI*[(12*22.9659)-0.1969]*12*5.7415*0.1969
= 3,325 lbf (New)

-------------------------------------------

= MAX(0.0792, 0, 0.0784)
= 0.0792 in.


= 0.2833*PI*[(12*22.9659)-0.1969]*12*5.7414*0.1969
= 3,325 lbf (New)
PG 17::>FLAT BOTTOM: ANNULAR PLATE DESIGN
Bottom Plate Material : A-283 Gr C

Annular Bottom Plate Material : A-283 Gr C
<Weight of Bottom Plate>
Page 14 of 39
Bottom_Area = PI/4*(OD - 2*t_course_1 - 2*AnnRing_Width)^2
= PI/4*(275.5905 - 2*0.2362 - 2*24)^2
= 40,513 in^2
Annular_Area = PI/4*(Bottom_OD)^2 - Bottom_Area

= PI/4*(279.5905)^2 - 40,513
= 20,882 in^2
Weight = Btm_Density * t.actual * Bottom_Area + Ann_Density * t-AnnRing *
Annular_Area)
= 0.2833 * 0.315*40,513 + 0.2833 * 0.315*20,882
= 5,478 lbf (New)
< API-650 >
Calculation of Hydrostatic Test Stress & Product Design Stress

(per API-650 Section 5.5.1)
t_1 : Bottom (1st) Shell Course thickness.
H'= Max. Liq. Level + P(psi)/(0.433)

= 28.7074 + (0)/(0.433) = 28.7074 ft
St = Hydrostatic Test Stress in Bottom (1st) Shell Course

= (2.6)(OD)(H' - 1)/t_1
= (2.6)(22.9659)(28.7074 - 1)/(0.2362)
= 7,004 PSI
Sd = Product Design Stress in Bottom (1st) Shell Course

= (2.6)(OD)(H' - 1)(G)/(t_1 - ca_1)
= (2.6)(22.9659)(28.7074 - 1)(1)/(0.1712)
= 9,664 PSI
--------------------------
<Non-Annular Bottom Plates>
t_min = 0.236 + CA = 0.236 + 0.065 = 0.301 in. (per Section 5.4.1)
t-Calc = t_min = 0.301 in.
t-Actual = 0.315 in.
<Annular Bottom Plates> (per API-650 5.5.3 TABLE 5-1b),
t_Min_Annular_Ring = 0.236 + 0.065

= 0.301 in.
t_Annular_Ring = Actual Annular Ring Thickness

= 0.315 in.
PG 18::> W_Annular_Ring = Actual Annular Ring Width

= 24 in.
<Annular Bottom Plates> (per API-650 Section 5.5.2),
W_int = Minimum Annular Ring Width

(from Shell ID to Any Lap-Welded Joint)
(t_Min_Annular_Ring exclusive of corrosion)
= 390*t_Min_Annular_Ring/SQRT(H*G)
Page 15 of 39
= 390(0.236)/SQRT(28.7074*1)
= 17.18 in.
W_int = 24 in.
< Vacuum Calculations > (per ASME Section VIII Div. 1)
Weight Resisting External Vacuum (Corr. Btm. Plate + Min. Liq. Level)
P_btm = 0.2833 * 0.25 + 1.4206

= 1.4914 PSI or 41.33 IN. H2O
P_ext = PV + P_btm = 0 + 1.4914 = 1.4914 PSI or 41.33 IN. H2O

Since P_ext > 0, P_ext = 0
td_ext = (t-Calc - CA) (1st course)

= (0.1477 - 0.065)
= 0.0827 in.
ts = (t.actual - CA) (1st course)

= (0.2362 - 0.065)
= 0.1712 in.
C = 0.33 * td_ext / ts
= 0.33 * 0.0827 / 0.1712
= 0.1594
since C < 0.2, set C = 0.2
t-Vac = OD*SQRT(C*P_ext/SE) + CA
= (275.59)*SQRT[(0.2)(0)/(20,000)(1)] + 0.065
= 0.065 in.
t-Calc = MAX(t-Calc, t-Vac)

= MAX(0.301,0.065)
= 0.301 in.
P_max_external= -1 PSI (due to bottom plate thickness)
-------------------
< FLAT BOTTOM: ANNULAR SUMMARY >
Bottom Plate Material : A-283 Gr C

PG 19::> Annular Bottom Plate Material : A-283 Gr C

Minimum Annular Ring Thickness = 0.301 in.
t_Annular_Ring = 0.315 in.
Minimum Annular Ring Width = 24 in.
W_Annular_Ring = 24 in.
PG 20::>NET UPLIFT DUE TO INTERNAL PRESSURE

(See roof report for calculations)
Net_Uplift = -14,928 lbf
Anchorage NOT required for internal pressure.
Page 16 of 39
WIND MOMENT (Per API-650 SECTION 5.11)
vs = Wind Velocity = 100 mph

vf = Velocity Factor = (vs/120)^2 = (100/120)^2 = 0.6944
Wind_Uplift = Iw * 30 * vf
= 1 * 30 * 0.6944
= 20.8333 lbf/ft^2
API-650 5.2.1.k Uplift Check

P_F41 = WCtoPSI(0.962*Fy*A*TAN(Theta)/D^2 + 8*t_h)
P_F41 = WCtoPSI(0.962*30,000*2.596*1.9138/22.9659^2 + 8*0.1713)
= 9.8587 PSI
Limit Wind_Uplift/144+P to 1.6*P_F41
Wind_Uplift/144 + P = 0.1447 PSI
1.6*P_F41 = 15.7739 PSI
Wind_Uplift/144 + P = MIN(Wind_Uplift/144 + P, 1.6*P_F41)

Wind_Uplift/144 = MIN(Wind_Uplift/144, 1.6*P_F41 - P)
Wind_Uplift = MIN(Wind_Uplift, (1.6*P_F41 - P) * 144)
= MIN(20.8333,2,271)
= 20.8333 lbf/ft^2
hR = Height of Roof
= R - SQRT[R^2 - (OD/2)^2]
= 22.9659 - SQRT[22.9659^2 - (22.9659/2)^2]
= 3.067 ft
t_ins = Thickness of Roof Insulation

= 0 ft
Ap_Vert = Vertical Projected Area of Roof
= PI*([R + t_ins]^2)(Alpha/360) - OD*([R + t_ins] - hR)/2
= PI*(22.9659^2)(59.9754/360) - 22.9659*(22.9659 - 3.067)/2
= 47.5519 ft^2
Horizontal Projected Area of Roof (Per API-650 5.2.1.f)
Xw = Moment Arm of UPLIFT wind force on roof

= 0.5*OD
= 0.5*22.9659
= 11.4829 ft
Ap = Projected Area of roof for wind moment
= PI*R^2
= PI*11.4829^2
= 414.244 ft^2
M_roof (Moment Due to Wind Force on Roof)

= (Wind_Uplift)(Ap)(Xw)
= (20.8333)(414.244)(11.4829) = 99,099 ft-lbf
Xs (Moment Arm of Wind Force on Shell)

= H/2 = (28.7074)/2 = 14.3537 ft
PG 21::> As (Projected Area of Shell)

= H*(OD + t_ins / 6)
= (28.7074)(22.9659 + 0/6) = 659.2896 ft^2
M_shell (Moment Due to Wind Force on Shell)

= (Iw)(vf)(18)(As)(Xs)
= (1)(0.6944)(18)(659.2896)(14.3537) = 118,290 ft-lbf
Mw (Wind moment)
Page 17 of 39
= M_roof + M_shell = 99,099 + 118,290
= 217,389 ft-lbf
W = Net weight (PER API-650 5.11.3)

(Force due to corroded weight of shell and
shell-supported roof plates less
40% of F.1.2 Uplift force.)
= W_shell + W_roof - 0.4*P*(PI/4)(144)(OD^2)

= 11,803 + 3,125 - 0*(PI/4)(144)(22.9659^2)
= 14,928 lbf
RESISTANCE TO OVERTURNING (per API-650 5.11.2)
An unanchored Tank must meet these two criteria:

1) 0.6*Mw + MPi < MDL/1.5
2) Mw + 0.4MPi < (MDL + MF)/2
Mw = Destabilizing Wind Moment = 217,389 ft-lbf
MPi = Destabilizing Moment about the Shell-to-Bottom Joint from Design
Pressure.
= P*(PI*OD^2/4)*(144)*(OD/2)
= 0*(3.1416*22.9659^2/4)*(144)*(11.4829)
= 0 ft-lbf
MDL = Stabilizing Moment about the Shell-to-Bottom Joint from the Shell and
Roof weight supported by the

Shell.
= (W_shell + W_roof)*OD/2
= (11,803 + 3,125)*11.4829
= 171,417 ft-lbf
tb = Annular Bottom Ring thickness less C.A. = 0.25 in.
Lb = Minimum bottom annular ring width
Lb = greater of 18 in. or 0.365*tb*SQRT(Sy_btm/H_liq)

= 18 in.
wl = Circumferential loading of contents along Shell-To-Bottom Joint.

= 4.67*tb*SQRT(Sy_btm*H_liq)
= 4.67*0.25*SQRT(30,000*28.7074)
= 1,083 lbf/ft
wl = 0.9 * H_liq * OD (lesser value than above)

= 0.9*28.7074*22.9659
= 593.36 lbf/ft
PG 22::> MF = Stabilizing Moment due to Bottom Plate and Liquid Weight.

= (OD/2)*wl*PI*OD
= (11.4829)(593.36)(3.1416)(22.9659)
= 491,591 ft-lbf
Criteria 1
0.6*(217,389) + 0 < 171,417/1.5
Since 130,433 >= 114,278, Tank must be anchored.
Criteria 2
217,389 + 0.4 * 0 < (171,417 + 491,591)/2
Since 217,389 < 331,504, Tank is stable.
Page 18 of 39
RESISTANCE TO SLIDING (per API-650 5.11.4)
F_wind = vF * 18 * As
= 0.6944 * 18 * 659.2896
= 8,241 lbf
F_friction = Maximum of 40% of Weight of Tank

= 0.4 * (W_Roof_Corroded + W_Shell_Corroded +
W_Btm_Corroded + W_min_Liquid)
= 0.4 * (3,125 + 11,803 + 4,348 + 84,475)
= 41,500 lbf
No anchorage needed to resist sliding since
F_friction > F_wind
<Anchorage Requirement>
Anchorage required since Criteria 1, Criteria 2, or Sliding
are NOT acceptable.
Bolt Spacing = 10 ft, Min # Anchor Bolts = 7
PG 23::>SEISMIC CALCULATIONS PER API-650 11TH ED., ADDENDUM 2
< Mapped ASCE7 Method >
WEIGHTS
Ws = Weight of Shell (Incl. Shell Stiffeners & Insul.)
= 17,761 lbf
Wf = Weight of Floor (Incl. Annular Ring)
= 5,478 lbf
Wr = Weight Fixed Roof, framing and 10% of Design Live Load & Insul.
= 5,685 lbf
SEISMIC VARIABLES
SUG = Seismic Use Group (Importance factor depends on SUG)
= II
Site Class = E
T_L = Regional Dependent Transition Period for Long Period Ground Motion
(per ASCE 7-05, Fig. 22-15)
= 0.5 sec.
Ss = Design Spectral Response Param. (5% damped) for Short Periods
(T=0.2 sec)(per ASCE7 Fig. 22-1)
= 0.05 Decimal %g
S1 = Design Spectral Response Param. (5% damped) for 1-Second Periods
(T=1.0 sec)(per ASCE7 Fig. 22-2)
= 0.05 Decimal %g
S0 = Design Spectral Response Param. (5% damped) for 0-Second Periods
(T=0.0 sec)
= 0.02 Decimal %g
Av = Vertical Earthquake Acceleration Coefficient
= 0 Decimal %g
Q = Scaling factor from the MCE to design level spectral accelerations
= 1
PG 24::>LOOKUP OR OTHER VARIABLES

Fa = Acceleration-based site coefficient (at .2 sec period)(Table E-1)
= 2.5
Fv = Velocity-based site coefficient (at 1 sec period)(Table E-2)
= 3.5
I = Importance factor defined by Seismic Use Group
= 1.25
Ci = Coefficient for impulsive period of tank system (Fig E-1)
Page 19 of 39
= 6.54
tu = Equivalent uniform thickness of tank shell
= 0.2048 in.
Density = Density of tank product. SG*62.4
= 62.4 lbf/ft^3
E = Elastic modulus of tank material (bottom shell course)
= 28,799,999 PSI
Rwi = Force reduction factor for the impulsive mode using allowable
stress design methods (Table E-4)
= 4
Rwc = Force reduction factor for the convective mode using allowable
stress design methods (Table E-4)
= 2
Sds = The design spectral response acceleration param. (5% damped)
at short periods (T = 0.2 sec) based on ASCE7 methods.
= Q*Fa*Ss
= 1*2.5*0.05
= 0.125 decimal %g
Sd1 = The design spectral response acceleration param. (5% damped)
at 1 second based on ASCE7 methods.
= Q*Fv*S1
= 1*3.5*0.05
= 0.175 decimal %g
E.4.5 STRUCTURAL PERIOD OF VIBRATION

E.4.5.1 Impulsive Natural Period
Ti = (1/27.8)*(Ci*H)/((tu/D)^0.5)*(Density^0.5/E^0.5)
= (1/27.8)*(6.54*28.7074/((0.2048/22.9659)^0.5)*(62.4^0.5/28,799,999^0.5)
= 0.11 sec.
E.4.5.2 Convective (Sloshing) Period
Ks = 0.578/SQRT(TANH(3.68*H/D))
= 0.578/SQRT(TANH(3.68/0.8))
= 0.5781
Tc = Ks*SQRT(D)
= 0.5781*SQRT(22.9659)
= 2.77 sec.
E.4.6.1 Spectral Acceleration Coefficients
Ai = Impulsive spectral acceleration parameter
= MAX(Sds*I/Rwi,0.007,0.5*S1*I/Rwi)
= MAX(0.125*1.25/4,0.007,0.5*0.05*1.25/4)
= MAX(0.0391,0.007,0.0078)
= 0.0391 decimal %g
K = Coefficient to adjust spectral acceleration from 5% - 0.5% damping
= 1.5
Ac = Convective spectral acceleration parameter
= K*Sd1*T_L/Tc^2*I/Rwc
= 1.5*0.175*0.5/2.77^2*1.25/2
= 0.0107 decimal %g
PG 25::>E.6.1.1 EFFECTIVE WEIGHT OF PRODUCT

D/H = Ratio of Tank Diameter to Design Liquid Level
= 0.8
Wp = Total Weight of Tank Contents based on S.G.
= 742,241 lbf
Wi = Effective Impulsive Portion of the Liquid Weight
= [1 - 0.218*D/H]*Wp
= [1 - 0.218*0.8]*742,241
= 612,794 lbf
Wc = Effective Convective (Sloshing) Portion of the Liquid Weight
= 0.23*D/H*TANH(3.67*H/D)*Wp
= 0.23*0.8*TANH(3.67/0.8)*742,241
= 136,544 lbf
Weff = Effective Weight Contributing to Seismic Response
Page 20 of 39
= Wi + Wc
= 749,338 lbf
Wrs = Roof Load Acting on Shell, including 10% of Live Load
= 5,685 lbf
E.6.1 DESIGN LOADS

Vi = Design base shear due to impulsive component from effective weight
of tank and contents
= Ai*(Ws + Wr + Wf + Wi)
= 0.0391*(17,761 + 5,685 + 5,478 + 612,794)
= 25,066 lbf
Vc = Design base shear due to convective component of the effective
sloshing weight
= Ac*Wc
= 0.0107*136,544
= 1,460 lbf
V = Total design base shear
= SQRT(Vi^2 + Vc^2)
= SQRT(25,066^2 + 1,460^2)
= 25,108 lbf
E.6.1.2 CENTER OF ACTION for EFFECTIVE LATERAL FORCES

Xs = Height from Bottom to the Shell's Center of Gravity
= 13.913 ft
RCG = Height from Top of Shell to Roof Center of Gravity
= 1.026 ft
Xr = Height from Bottom of Shell to Roof Center of Gravity
= h + RCG
= 28.7074 + 1.026
= 29.7334 ft
E.6.1.2.1 CENTER OF ACTION for RINGWALL OVERTURNING MOMENT

Xi = Height to Center of Action of the Lateral Seismic force related to
the Impulsive Liquid Force for Ringwall Moment
= (0.5 - 0.094*D/H)*H
= (0.5 - 0.094*0.8)*28.7074
= 12.19 ft
Xc = Height to Center of Action of the Lateral Seismic force related to
the Convective Liquid Force for Ringwall Moment
= (1-(COSH(3.67*H/D)-1)/((3.67*H/D)*SINH(3.67*H/D)))*H
= (1-(COSH(4.5875)-1)/((4.5875)*SINH(4.5875)))*28.7074
= 22.58 ft
PG 26::>E.6.1.2.2 CENTER OF ACTION for SLAB OVERTURNING MOMENT

Xis = Height to Center of Action of the Lateral Seismic force related to
the Impulsive Liquid Force for the Slab Moment
= [0.5 + 0.06*D/H]*H
= [0.5 + 0.06*0.8]*28.7074
= 15.73 ft
Xcs = Height to Center of Action of the Lateral Seismic force related to
the Convective Liquid Force for the Slab Moment
= (1-(COSH(3.67*H/D)-1.937)/((3.67*H/D)*SINH(3.67*H/D)))*H
= (1-(COSH(4.5875)-1.937)/((4.5875)*SINH(4.5875)))*28.7074
= 22.7 ft
E.6.1.4 Dynamic Liquid Hoop Forces

0.75 * D = 17.2244
D/H = 0.8
SHELL SUMMARY Width Y Ni Nc Nh SigT+ SigT-
ft ft lbf/in lbf/in lbf lbf/in lbf/in
Shell #1 5.741527.70735 28.64 0.113 1714 10179 9844
Shell #2 5.7415 21.97 28.64 0.182 1371 10611 10177
Shell #3 5.7415 16.23 28.44 0.418 1028 8009 7578
Page 21 of 39
Shell #4 5.7415 10.49 24.17 1.032 686 5384 5017
Shell #5 5.7414 4.75 13.57 2.582 343 2705 2496
E.6.1.5 Overturning Moment

Mrw = Ringwall momentPortion of the total overturning moment that
acts at the base of the tank shell perimeter
Mrw = ((Ai*(Wi*Xi+Ws*Xs+Wr*Xr))^2 + (Ac*Wc*Xc)^2)^0.5
= ((0.0391*(612,794*12.19+17,761*13.913+5,685*29.7334))^2
+ (0.0107*136,544*22.58)^2)^0.5
= 309,789 lbf-ft
Ms = Slab moment (used for slab and pile cap design)
Ms = ((Ai*(Wi*Xis+Ws*Xs+Wr*Xr))^2 + (Ac*Wc*Xcs)^2)^0.5
= ((0.0391*(612,794*15.73+17,761*13.913+5,685*29.7334))^2
+ (0.0107*136,544*22.7)^2)^0.5
= 394,159 lbf-ft
E.6.2 RESISTANCE TO DESIGN LOADS

E.6.2.1.1 Self-Anchored
Fy = Minimum yield strength of bottom annulus
= 30,000 psi
Ge = Effective specific gravity including vertical seismic effects
= S.G.*(1 - 0.4*Av)
= 1*(1 - 0.4*0)
= 1
1.28*H*D*Ge = 844 lbf/ft
wa = Force resisting uplift in annular region

= 7.9*ta*(Fy*H*Ge)^0.5 <= 1.28*H*D*Ge
= 7.9*0.25*(30,000*28.7074*1)^0.5
= 1,833 lbf/ft
wa = 844 lbf/ft (reduced to 1.28*H*D*Ge because

that is the max allowable per E.6.2.1.1)
wt = Shell and roof weight acting at base of shell

= (Wrs + Ws)/(PI*D)
= (5,685 + 17,761)/(PI*22.9659)
= 324.9644 lbf/ft
PG 27::>wint = Uplift Load due to design pressure acting at base of shell

= 0.4*P*144*(PI*D^2/4)/(PI*D)
= 0.4*0*144*(PI*22.9659^2/4)/(PI*22.9659)
= 0 lbf/ft
E.6.2.1.1.2 Annular Ring Requirements

L = Required Annular Ring Width
= 12*0.216*ta*(Fy/(H*Ge))^0.5
= 12*0.216*0.25*(30,000/(28.7074*1))^0.5
= 20.9478 in.
L = MIN(0.035*D*12,L)
= MIN(9.6457,20.9478)
= 9.6457 in.
Ls = Actual Annular Plate Width
= 24 in.
E.7.3 Piping Flexibility

E.7.3.1 Estimating tank uplift
Annular Plate: A-283 Gr C
Fy = 30,000 PSI
yu = Estimated uplift displacement for self-anchored tank
= Fy*L^2/(83300*ta)
= 30,000*0.8038^2/(83300*0.25)
= 0.9308 in.
Page 22 of 39
E.6.2.1.1.1 Anchorage Ratio
J = Mrw/(D^2*[wt*(1-0.4*Av)+wa-0.4*wint])
= 309,789/(22.9659^2*[324.9644*(1-0.4*0)+844-0.4*0])
= 0.5025
The tank is self anchored.
E.6.2.2 Maximum Longitudinal Shell-Membrane Compressive Stress

E.6.2.2.1 Shell Compression in Self-Anchored Tanks
ts1 = Thickness of bottom shell course minus C.A.
= 0.1712 in.
SigC = Maximum longitudinal shell compression stress
= (Wt*(1+0.4*Av) + 1.273*Mrw/D^2)/(12*ts1)
= (324.9644*(1+0.4*0) + 1.273*309,789/22.9659^2)/(12*0.1712)
= 522 psi
E.6.2.2.3 Allowable Longitudinal Shell-Membrane Compression Stress

Fty = Minimum specified yield strength of shell course
= 30,000 psi
G*H*D^2/ts1^2 = 516,597
Fc = Allowable longitudinal shell-membrane compressive stress
= 10^6*ts1/(2.5*D) + 600*(G*H)^0.5
= 10^6*0.1712/(2.5*22.9659) + 600*(1*28.7074)^0.5
= 6,197 psi
Shell Membrane Compressive Stress OK
E.6.2.4 Hoop Stresses

Shell Summary SigT+ Sd*1.333 Fy*.9*E Allowable t-Min Shell OK
Membrane
Stress
Shell #1 10179 26660. 27000. 26660. 0.1304 Yes
Shell #2 10611 26660. 27000. 26660. 0.1175 Yes
Shell #3 8009 26660. 27000. 26660. 0.1046 Yes
Shell #4 5384 26660. 27000. 26660. 0.0916 Yes
Shell #5 2705 26660. 27000. 26660. 0.0784 Yes
PG 28::>Shell Membrane Hoop Stress OK? True
Tank Adequate with No Anchors? True
E.6.2.1.2 Mechanically-Anchored
Number of Anchors = 12
Max Spacing = 10 ft
Actual Spacing = 6.01 ft
Minimum # Anchors = 7
Wab = Design Uplift Load on Anchors per unit circumferential length
= (1.273*Mrw)/D^2 - wt*(1-0.4*Av) + wint
= (1.273*309,789)/22.9659^2 - 324.9644*(1-0.4*0) + 0
= 423 lbf/ft
Pab = Anchor seismic design load
= Wab*PI*D/Na
= 423*PI*22.9659/12
= 2,543 lbf
Pa = Anchorage chair design load
= 3 * Pab
= 3*2,543
= 7,629 lbf
E.6.2.2.2 Shell Compression in Mechanically-Anchored Tanks

SigC_anchored = Maximum longitudinal shell compression stress
= (Wt*(1+0.4*Av) + 1.273*Mrw/D^2)/(12*ts1)
= (324.9644*(1+0.4*0) + 1.273*309,789/22.9659^2)/(12*0.1712)
= 522 psi
Page 23 of 39
Fc = longitudinal shell-membrane compression stress
= 6,197 psi
Shell Membrane Compressive Stress OK
Shell Membrane Hoop Stress OK? True
Tank Adequate with Anchors? True
E.7 Detailing Requirements

E.7.1 Anchorage
SUG = II
Sds = 0.125 decimal %g
E.7.1.1 Self Anchored
Annular plates not required per this section.
E.7.2 Freeboard - Sloshing

TL_sloshing = 4 sec.
I_sloshing = 1.25
Tc = 2.77
K = 1.5
Sd1 = 0.175
Af = K*Sd1*I/Tc
= 1.5*0.175*1.25/2.77
= 0.1185
Delta_s = Height of sloshing wave above max. liquid level
= 0.5*D*Af
= 0.5*22.9659*0.1185
= 1.3602 ft
0.7*Delta_s = 0.9522 ft
Per Table E-7,
A freeboard of 0.7*Delta_s is recommended but not required.
PG 29::>E.7.6 Sliding Resistance

mu = 0.4 Friction coefficient
V = 25,108 lbf
Vs = Resistance to sliding
= mu*(Ws + Wr + Wf + Wp)*(1 - 0.4*Av)
= 0.4*(17,761+5,685+5,478+742,241)*(1-0.4*0)
= 308,466 lbf
E.7.7 Local Shear Transfer

Vmax = 2*V/(PI*D)
= 2*25,108/(PI*22.9659)
= 695.9999 lbf/ft
PG 30::>ANCHOR BOLT DESIGN
Bolt Material : A-193 Gr B7

Sy = 105,000 PSI
< Uplift Load Cases, per API-650 Table 5-21b >
D (tank OD) = 22.9659 ft

P (design pressure) = 0 INCHES H2O
Pt (test pressure per F.4.4) = P = 0 INCHES H2O
Pf (failure pressure per F.6) = N.A. (see Uplift Case 3 below)
t_h (roof plate thickness) = 0.2362 in.
Mw (Wind Moment) = 217,389 ft-lbf
Mrw (Seismic Ringwall Moment) = 309,789 ft-lbf
W1 (Dead Load of Shell minus C.A. and Any
Dead Load minus C.A. other than Roof
Plate Acting on Shell)
Page 24 of 39
W2 (Dead Load of Shell minus C.A. and Any
Dead Load minus C.A. including Roof
Plate minus C.A. Acting on Shell)
W3 (Dead Load of New Shell and Any

Dead Load other than Roof
Plate Acting on Shell)
For Tank with Self Supported Roof,

W1 = Corroded Shell + Shell Insulation
= 11,803 + 0
= 11,803 lbf
W2 = Corroded Shell + Shell Insulation + Corroded
Roof Plates + Roof Dead Load
= 11,803 + 0
+ 3,125 + 64,415 * 0.0033/144
= 14,929 lbf
W3 = New Shell + Shell Insulation
= 17,288 + 0
= 17,288 lbf
Uplift Case 1: Design Pressure Only

U = [(P - 8*t_h) * D^2 * 4.08] - W1
U = [(0 - 8*0.2362) * 22.9659^2 * 4.08] - 11,803
= -15,870 lbf
bt = U / N = -1,322 lbf
Sd = 15,000 PSI
A_s_r = Bolt Root Area Req'd
A_s_r = N.A., since Load per Bolt is zero.
Uplift Case 2: Test Pressure Only

U = [(Pt - 8*t_h) * D^2 * 4.08] - W1
U = [(0 - 8*0.2362) * 22.9659^2 * 4.08] - 11,803
= -15,870 lbf
bt = U / N = -1,322 lbf
Sd = 20,000 PSI
A_s_r = N.A., since Load per Bolt is zero.
PG 31::> Uplift Case 3: Failure Pressure Only

Not applicable since if there is a knuckle on tank roof,
or tank roof is not frangible.
Pf (failure pressure per F.6) = N.A.
Uplift Case 4: Wind Load Only

PWR = Wind_Uplift/5.208
= 20.8333/5.208
= 4.0003 IN. H2O
PWS = vF * 18
= 0.6944 * 18
= 12.5 lbf/ft^2
MWH = PWS*(D+t_ins/6)*H^2/2
= 12.5*(22.9659+0/6)*28.7074^2/2
= 118,290 ft-lbf
U = PWR * D^2 * 4.08 + [4 * MWH/D] - W2
= 4.0003*22.9659^2*4.08+[4*118,290/22.9659]-14,929
= 14,282 lbf
bt = U / N = 1,190 lbf
Sd = 0.8 * 105,000 = 84,000 PSI
Page 25 of 39
A_s_r = bt/Sd
= 1,190/84,000 = 0.014 in^2
Uplift Case 5: Seismic Load Only

U = [4 * Mrw / D] - W2*(1-0.4*Av)
U = [4 * 309,789 / 22.9659] - 14,929*(1-0.4*0)
= 39,027 lbf
bt = U / N = 3,252 lbf
Sd = 0.8 * 105,000 = 84,000 PSI

A_s_r = bt/Sd
= 3,252/84,000 = 0.039 in^2
Uplift Case 6: Design Pressure + Wind Load

U = [(0.4*P + PWR - 8*t_h) * D^2 * 4.08] + [4 * MWH / D] - W1
= [(0.4*0+4.0003-8*0.2362)*22.9659^2 * 4.08]+[4*118,290 / 22.9659] -
11,803
= 13,341 lbf
bt = U / N = 1,112 lbf
Sd = 20,000 = 20,000 PSI

A_s_r = bt/Sd
= 1,112/20,000 = 0.056 in^2
Uplift Case 7: Design Pressure + Seismic Load

U = [(0.4*P - 8*t_h)*D^2 * 4.08] + [4*Mrw/D] - W1*(1-0.4*Av)
U = [(0.4*0-8*0.2362)*22.9659^2*4.08]+[4*309,789/22.9659]-11,803*(1-
0.4*0)
= 38,087 lbf
bt = U / N = 3,174 lbf
Sd = 0.8 * 105,000 = 84,000 PSI

A_s_r = bt/Sd
= 3,174/84,000 = 0.038 in^2
PG 32::> Uplift Case 8: Frangibility Pressure

Not applicable since if there is a knuckle on tank roof,
or tank roof is not frangible.
Pf (failure pressure per F.6) = N.A.
< ANCHOR BOLT SUMMARY >
Bolt Shear Area Req'd = 0.009 in^2
Bolt Root Area Req'd = 0.056 in^2
d = Bolt Diameter = 1 in.

n = Threads per inch = 8
A_s = Actual Bolt Root Area
= 0.7854 * (d - 1.3 / n)^2
= 0.7854 * (1 - 1.3 / 8)^2
= 0.5509 in^2
Exclusive of Corrosion,
Bolt Diameter Req'd = 0.348 in. (per ANSI B1.1)
Actual Bolt Diameter = 1.000 in.
Page 26 of 39
Bolt Diameter Meets Requirements.
<ANCHORAGE REQUIREMENTS>
Wind or Uplift calculations require anchorage,

Minimum # Anchor Bolts = 7
per API-650 5.12.3
Actual # Anchor Bolts = 12

Anchorage Meets Spacing Requirements.
PG 33::>ANCHOR CHAIR DESIGN

(from AISI 'Steel Plate Engr Data' Dec. 92, Vol. 2, Part VII)
Entered Parameters
Chair Material: A-283 Gr C

Top Plate Type: DISCRETE
Chair Style: VERT. TAPERED
a : Top Plate Width = 4.000 in.

b : Top Plate Length = 6.910 in.
k : Verical Plate Width = 3.000 in.
m : Bottom Plate Thickness = 0.3150 in.

t : Shell Course + Repad Thickness = 0.4237 in.
r : Nominal Radius to Tank Centerline = 137.771 in.
Design Load per Bolt: P = 4.88 KIPS (1.5 * Maximum from Uplift Cases)
d = Bolt Diameter = 1 in.

n = Threads per unit length = 8 TPI
A_s = Computed Bolt Root Area
= 0.7854 * (d - 1.3 / n)^2
= 0.7854 * (1 - 1.3 / 8)^2
= 0.551 in^2
Bolt Yield Load = A*Sy/1000 (KIPS)

= 0.551*105,000/1000
= 57.855 KIPS
Seismic Design Bolt Load = Pa = 3*Pab = 7.629 KIPS
Anchor Chairs will be designed to withstand

Seismic Design Bolt Load (per API-650 App. E.6.2.1.2)
Anchor Chair Design Load, P = 7.629 KIPS
For Anchor Chair material: A-283 Gr C

Per API-650 Table 5-2b, Sd_Chair = 20 KSI
Since bottom t <= 3/8 in., Seismic Zone is a Factor,

and Wind Speed is >= 100 mph,
h_min is 12 in.
For Discrete Top Plate,

Max. Chair Height Recommended : h <= 3 * a
h_max = 3 * 4 = 12 in.
Page 27 of 39
h = 12 in.
e_min = 0.886 * d + 0.572 = 1.458 in.

e = e_min = 1.458 in.
g_min = d + 1 = 2 in.
g = g_min = 2 in.
PG 34::> f_min = d/2 + 0.125 = 0.625 in.

f = f_min = 0.625 in.
c_min = SQRT[P / Sd_Chair / f * (0.375 * g - 0.22 * d)]

= SQRT[7.629 / 24 / 0.625 * (0.375 * 2 - 0.22 * 1)]
= 0.52 in.
c >= c_min = 0.625 in.
j_min = MAX(0.5, [0.04 * (h - c)])

= MAX(0.5, [0.04 * (12.000 - 0.625)])
= 0.5 in.
j = j_min = 0.5 in.
b_min = e_min + d + 1/4

= 1.458 + 1 + 1/4
= 2.708 in.
<Stress due to Top Plate Thickness>

S_actual_TopPlate = P / f / c^2 * (0.375 * g - 0.22 * d)
= 7.63/0.625/0.625^2 * (0.375 * 2 - 0.22 * 1)
= 16.56 KSI
<Repad>
ClearX = Minimum Clearance of Repad from Anchor Chair

= MAX(2, 6*Repad_t, 6*t_Shell_1)
= MAX(2, 6*0.1875, 6*0.2362)
= 2 in.
Minimum Height = h + ClearX

= 14 in.
Minimum Width = a + 2*ClearX
= 8 in.
<Shell Stress due to Chair Height> (For Discrete Top Plate)

S_actual_ChairHeight = P * e / t^2 * F3
where F3 = F1 + F2,
now F1 = (1.32 * z) / (F6 + F7)

where F6 = (1.43 * a * h^2) / (r * t)
and F7 = (4 * a * h^2)^(1/3)
and z = 1 / (F4 * F5 + 1)
where F4 = (0.177 * a * m) / SQRT(r * t)
and F5 = (m / t)^2
yields F5 = (0.315 / 0.4237)^2

= 0.5526
yields F4 = (0.177 * 4. * 0.315) / SQRT(137.7709 * 0.4237)
= 0.0292
yields z = 1 / (0.0292 * 0.5526 + 1)
= 0.9841
yields F7 = (4 * 4. * 12.^2)^(1/3)
= 13.2077
yields F6 = (1.43 * 4. * 12.^2) / (137.7709 * 0.4237)
Page 28 of 39
= 14.1105
yields F1 = (1.32 * z) / (14.1105 + 13.2077)
= 0.0476
PG 35::> now F2 = 0.031 / SQRT(r * t)

yields F2 = 0.031 / SQRT(137.7709 * 0.4237)
= 0.0041
yields F3 = 0.0476 + 0.0041
= 0.0516
yields S_actual_ChairHeight = 7.629 * 1.458 / 0.4237^2 * 0.0516
= 3.1977 KSI
Maximum Recommended Stress is 25 KSI for the Shell

(per API-650 E.6.2.1.2)
Sd_ChairHeight = 25 KSI
< ANCHOR CHAIR SUMMARY >
S_actual_TopPlate Meets Design Calculations

(within 105% of Sd_Chair)
S_actual_TopPlate/Sd_Chair
= 16.56/26.6 = 62.3%
S_actual_ChairHeight Meets Design Calculations
(within 105% of Sd_ChairHeight)
S_actual_ChairHeight/Sd_ChairHeight
= 3.1977/25 = 12.8%
PG 36::>NORMAL & EMERGENCY VENTING (API-2000)
Contents : DEMIN WATER

Tank OD = 22.96588 ft
Tank Shell Height = 28.70735 ft
Tank Design Temp. = 122 F
<INBREATHING - VACUUM RELIEF>
Q1 (Maximum Movement Out of Tank) (per Section 4.3.2.1.1)
= 5.6 CFH Air per 42 GPH outflow

= (5.6/42)*881*60
= 7,048 CFH, or 117 CFM free air
Q2 (Thermal Inbreathing) (per Section 4.3.2.1.2)
= 2,234 CFH, or 37. CFM free air (Table 2A Column 2)
Total Vacuum Relief Required = Q1 + Q2 = 9,282 CFH, or 155. CFM
<OUTBREATHING - PRESSURE RELIEF>
Q1 (Maximum Movement Into Tank) (per Section 4.3.2.2.1)
= 6 CFH Air per 42 GPH inflow

= (6/42)*198*60 = 1,697 CFH, or 28. CFM free air
Q2 (Thermal Outbreathing) (per Section 4.3.2.2.2)
= 1,341 CFH, or 22 CFM free air (Table 2A Column 3)
Page 29 of 39
Total Pressure Relief Required = Q1 + Q2 = 3,038 CFH, or 51. CFM
<EMERGENCY VENTING>
W = 28.70735 ft.
For flat bottom tanks, only shell is considered for Wetted Area.
Wetted Area = 2,071 ft^2
(Section 4.3.3.2.2, Design Pressure <= 1 PSI)
Qe = 669,455 CFH, or 11158. CFM free air (Table 3A Column 2)
x1 = 0.5 (Environment Factor for Drainage)

x2 = 1 (Environment Factor for Insulation)
Qe = x1*x2*Qe = (0.5)(1)(669,455)
= 334,728 CFH
PG 37::>TABLE 1A: NOZZLES & MANWAYS
----------------------------------------------------------------------
NAME TYPE SIZE FLANGE SCH. ELEV. ORIEN REPAD REPAD REPAD REPAD
FACING ON t Do W CA
SHELL or L
(in) (ft) (Deg. (in) (in) (in) (in)
----------------------------------------------------------------------
M1 SHMW 24 RFSO STD 2.460 0 0.236 45.27 0 0.064
M2 RFMW 24 RFSO STD N.A. 135 0.236 45.27 0 0.064
N1 SHNZ 8 RFSO STD 2.296 135 0.236 15.74 0 0.064
N10 SHNZ 10 RFSO STD 2.132 150 0.125 23 0 0
N11 SHNZ 12 RFSO STD 2.132 145 0.312 24 0 0.064
N12 RFMW 20 RFSO STD N.A. 145 0.236 38.18 0 0.064
N13 SHNZ 1 RFSO STD 2.132 120 - - - -
N2 SHNZ 3 RFSO STD 2.460 60 0.062 10.5 0 0
N3 SHNZ 10 RFSO STD 2.460 90 0.236 20.07 0 0
N4 SHNZ 2 RFSO STD 2.460 75 - - - -
N5 SHNZ 6 RFSO STD 25.66 45 0.196 11.81 0 0.064
N6 SHNZ 4 RFSO STD 2.706 30 0.196 8.267 0 0.064
N7 RFNZ 8 RFSO STD N.A. 0 0.236 16 0 0.064
N8 SHNZ 3 RFSO STD 1.640 135 0.275 7.086 0 0.064
N9 SHNZ 2 RFSO STD 2.132 70 - - - -
----------------------------------------------------------------------
TABLE 1B: NOZZLES & MANWAYS
----------------------------------------------------------------------
NAME MATERIAL Wgt E1 Ex t_n ca_n L_ip L_ep tw1 tw2
(in) (in) (in) (in) (in) (in)
----------------------------------------------------------------------
M1 A-283 Gr C 200 1 1 0.236 0.064 0 11.81 0.157 0.125
M2 A-283 Gr C 200 1 1 0.236 0.064 0 11.81 0.157 0.157
N1 A-106 Gr B 63.0 1 1 0.322 0.064 0 9.842 0.157 0.125
N10 A-106 Gr B 76.2 1 1 0.365 0.064 0 8.858 0.125 0.125
N11 A-106 Gr B 121. 1 1 0.375 0.064 0 8.858 0.157 0.157
N12 A-283 Gr C 216. 1 1 0.375 0.064 0 8.858 0.157 0.157
N13 A-106 Gr B 3.30 1 1 0.133 0.064 0 5.905 0.078 0
N2 A-106 Gr B 14.3 1 1 0.216 0.064 0 7.874 0.157 0.062
N3 A-106 Gr B 76.2 1 1 0.365 0.064 0 8.858 0.157 0.125
N4 A-106 Gr B 8.15 1 1 0.154 0.064 0 7.874 0.078 0
Page 30 of 39
N5 A-106 Gr B 34.6 1 1 0.28 0.064 0 11.77 0.118 0.118
N6 A-106 Gr B 22 1 1 0.237 0.064 0 7.874 0.157 0.062
N7 A-106 Gr B 63.9 1 1 0.322 0.064 0 7.874 0.157 0.157
N8 A-106 Gr B 14.3 1 1 0.216 0.064 0 7.874 0.078 0.062
N9 A-106 Gr B 8.15 1 1 0.154 0.064 0 7.874 0.118 0
----------------------------------------------------------------------
PG 38::>< Manway M1 Reinforcement Requirements >

(per API-650 Section 5.7.1.8 and API-620 Section 5.16)
< INTERNAL PRESSURE (Design Mode) = 0 PSI >

Material : A-283 Gr C
ID_n (Manway ID) : 23.25 in.
ca_n (Corrosion Allowance for Manway Neck) : 0.0649 in.
ID2_n (Corroded Manway ID) = ID_n + 2 * ca_n : 23.3798 in.
t_n (Nominal Manway Neck thickness) : 0.2362 in.
E (Tank Joint Efficiency) : 1
E1 (Manway Neck Joint Efficiency) : 1
Ex (Area Joint Efficiency on which Manway is Mounted) : 1
tw1 (Fillet Weld at Manway Neck OD) : 0.1574 in.
t_rp (Manway Repad Nominal Thickness) : 0.2362 in.
ca_rp (Manway Repad Corrosion Allow.) : 0.0649 in.
D_rp (Manway Repad Do or L) : 45.2756 in.
tw2 (Fillet Weld at the Repad OD) : 0.125 in.
tw2c (Fillet Weld Contributing) : 0.125 in.
Since D_rp <= 2 * ID2_n
L_ip (Internal Projected Length of Manway Neck) : 0 in.
L_ep (External Projected Length of Manway Neck) : 11.811 in.
H_n (Nominal Manway Elevation on Shell) : 2.4606 ft.
P_n (Max. Internal Pressure on Manway, Including Static Liquid Head),

= P + G * 0.433 * (Liq. Level - H_n + 0.5 * ID_n + CA_n)
= 0 + 1 * 0.433 * (28.7074 - 2.4606 + 0.5 * 1.9375 + 0.0054)
= 11.7866 PSI
FOR COMPONENT ON WHICH MANWAY IS MOUNTED:

t_c (Actual Thickness) : 0.2362 in.
t_cr (Required Thickness, Inclusive of Corrosion) : 0.1477 in.
ca_c (Corrosion Allowance) : 0.065 in.
S_cd (Allowable Design Stress) : 20,000 PSI
f_n (Manway Stress Reduction Factor),

= MIN[(S_n/S_cd), 1]
= MIN[(20,000 / 20,000), 1]
= 1
L_ip2 = MIN[L_ip, 2.5*(t_c - ca_c), 2.5*(t_n - ca_n - ca_c)]

= MIN[0, 2.5*(0.2362 - 0.065), 2.5*(0.2362 - 0.0649 - 0.065)]
= 0 in.
t_nr (Required Manway Thickness)

= [P_n * (0.5 * ID_n + CA_n)]/(Sa * E1) + CA_n
= [11.7866 * (0.5 * 23.25 + 0.0649)]/(20,000 * 1) + 0.0649
---> = 0.0718 in.
PG 39::>Manway Areas Providing Reinforcement:

A1_c (Available Component wall on which Manway is mounted),
= ID_n * (t_c - t_cr) - 2*t_n*(t_c - t_cr)*(1-f_n)
= 23.25 * (0.2362 - 0.1477) - 2 * 0.2362 * (0.2362 - 0.1477)*(1-1)
= 2.0576 in^2.
A2_n (Available Manway neck thickness),
= 5 * MAX[(t_n - t_nr),0] * MIN[(t_n - ca_n),(t_c - ca_c)] * f_n
Page 31 of 39
= 5 * MAX[(0.2362-0.0718),0]*MIN[(0.2362-0.0649),(0.2362-0.065)] * 1
= 0.1407 in^2.
A3_n (Available Internal Projection of Manway neck),
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
= 2 * (0.2362 - 0.0649 - 0.065) * 0 * 1
= 0 in^2.
A4_n (Available Inner and Outer fillet welds),
= tw1 ^2 + tw2c ^2
= (0.1574)^2 + (0.125) ^2
= 0.0404 in^2.
A5_n (Available Manway repad)
= [ MIN(D_rp, 2 * ID2_n) - ID_n - (2 * t_n)] * (t_rp - ca_rp)
= [ MIN(45.2756, 2 * 23.3798) - 23.25 - (2 * 0.2362)] * (0.2362 -
0.0649)
= 3.6925 in^2.
A_a (Actual Reinforcement Area)

= A_1c + A2_n + A3_n + A4_n + A5_n
= 2.0576 + 0.1407 + 0 + 0.0404 + 3.6925
= 5.931 in^2.
Actual Reinforcement Area for Manway M1 : A_a = 5.931 in^2.
A_r (Required Reinforcement Area)

= (t_cr - ca_c) / Ex * [(ID_n + 2 * ca_n) + 2*(t_n - ca_n)*(1 - f_n)]
= (0.1477-0.065) / 1 * [(23.25 + 2*0.0649)
+ 2*(0.2362 - 0.0649) * (1 - 1)]
= 1.934 in^2.
Under Internal Pressure:

Required Reinforcement Area for Manway M1 : A_r = 1.934 in^2.
Since A1_c + A2_n + A3_n + A4_n >= A_r,
A5_n_Calc = 0 in^2 (Repad Reinforcement Area Not Required)
L_nn (Length of Manway Neck Contributing to Reinforcement: REFERENCE ONLY),

= 2.5 * MIN[(t_n - ca_n),(t_c - ca_c)] + (t_rp - ca_rp)
= 2.5 * MIN[(0.2362 - 0.0649),(0.2362 - 0.065)] + (0.1713)
= 0.5993 in.
PG 40::>< Manway M2 Reinforcement Requirements >

< EXTERNAL PRESSURE (Design Mode) = 0 PSI >

H_n (Nominal Manway Elevation on Shell) : 0 ft.
Page 32 of 39
= P = 0 PSI


= MIN[(20,000 / 20,000), 1]
= 1

= MIN[0, 2.5*(0.2362 - 0.065), 2.5*(0.2362 - 0.0649 - 0.065)]
= 0 in.
t_nr (Required Manway Thickness, per ASME Section VIII, UG-28)
L0/D0 = L_ep/(ID_n + 2*t_n) = 0.4979

D0/(t_n - ca_n) = 138.48
B = 14,423 <from FIG CS-2 >
A = 0.0017 <from FIG UGO-28.0> (ref. only)
t_nr = 3PD/(4B) + CA
= (3*0*23.72)/(4*14,423) + 0.0649
---> = 0.0649 in.

= 23.25 * (0.2362 - 0.1737) - 2 * 0.2362 * (0.2362 - 0.1737)*(1-1)
= 1.4536 in^2.
= 5 * MAX[(0.2362-0.0649),0]*MIN[(0.2362-0.0649),(0.2362-0.065)] * 1
= 0.1467 in^2.
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
= 2 * (0.2362 - 0.0649 - 0.065) * 0 * 1
= 0 in^2.
= tw1 ^2 + tw2c ^2
= (0.1574)^2 + (0.1574) ^2
= 0.0495 in^2.
= [ MIN(45.2756, 2 * 23.3798) - 23.25 - (2 * 0.2362)] * (0.2362 -
0.0649)
= 3.6925 in^2.

= A_1c + A2_n + A3_n + A4_n + A5_n
= 1.4536 + 0.1467 + 0 + 0.0495 + 3.6925
= 5.342 in^2.

= 0.5 * (t_cr - ca_c) * [(ID_n + 2 * ca_n) + 2 * (t_n - ca_n)*(1-f_n)]
Page 33 of 39
= 0.5*(0.1737-0.065)*[(23.25 + 2*0.0649) + 2*(0.2362-0.0649)*(1-1)]
= 1.271 in^2.
Under External Pressure:


= 2.5 * MIN[(0.2362 - 0.0649),(0.2362 - 0.065)] + (0.1713)
= 0.5995 in.
PG 42::>
< ATMOSPHERIC PRESSURE (Design Mode) >


= P = 0 PSI


= MIN[(20,000 / 20,000), 1]
= 1

= MIN[0, 2.5*(0.2362 - 0.065), 2.5*(0.2362 - 0.0649 - 0.065)]
= 0 in.

= [P_n * (0.5 * ID_n + CA_n)]/(Sa * E1) + CA_n
= [0 * (0.5 * 23.25 + 0.0649)]/(20,000 * 1) + 0.0649
---> = 0.0649 in.

Page 34 of 39
= 23.25 * (0.2362 - 0.1737) - 2 * 0.2362 * (0.2362 - 0.1737)*(1-1)
= 1.4536 in^2.
= 5 * MAX[(0.2362-0.0649),0]*MIN[(0.2362-0.0649),(0.2362-0.065)] * 1
= 0.1467 in^2.
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
= 2 * (0.2362 - 0.0649 - 0.065) * 0 * 1
= 0 in^2.
= tw1 ^2 + tw2c ^2
= (0.1574)^2 + (0.1574) ^2
= 0.0495 in^2.
= [ MIN(45.2756, 2 * 23.3798) - 23.25 - (2 * 0.2362)] * (0.2362 -
0.0649)
= 3.6925 in^2.

= A_1c + A2_n + A3_n + A4_n + A5_n
= 1.4536 + 0.1467 + 0 + 0.0495 + 3.6925
= 5.342 in^2.

= (0.1737-0.065) / 1 * [(23.25 + 2*0.0649)
+ 2*(0.2362 - 0.0649) * (1 - 1)]
= 2.542 in^2.

= 2.5 * MIN[(0.2362 - 0.0649),(0.2362 - 0.065)] + (0.1713)
= 0.5995 in.
PG 44::>< Nozzle N1 Reinforcement Requirements >


Material : A-106 Gr B SMLS PIPE
ID_n (Nozzle ID) : 7.981 in.
ca_n (Corrosion Allowance for Nozzle Neck) : 0.0649 in.
ID2_n (Corroded Nozzle ID) = ID_n + 2 * ca_n : 8.1108 in.
t_n (Nominal Nozzle Neck thickness) : 0.322 in.
E1 (Nozzle Neck Joint Efficiency) : 1
Ex (Area Joint Efficiency on which Nozzle is Mounted) : 1
tw1 (Fillet Weld at Nozzle Neck OD) : 0.1574 in.
t_rp (Nozzle Repad Nominal Thickness) : 0.2362 in.
ca_rp (Nozzle Repad Corrosion Allow.) : 0.0649 in.
D_rp (Nozzle Repad Do or L) : 15.748 in.
L_ip (Internal Projected Length of Nozzle Neck) : 0 in.
L_ep (External Projected Length of Nozzle Neck) : 9.8425 in.
H_n (Nominal Nozzle Elevation on Shell) : 2.2966 ft.
Page 35 of 39
P_n (Max. Internal Pressure on Nozzle, Including Static Liquid Head),
= 0 + 1 * 0.433 * (28.7074 - 2.2966 + 0.5 * 0.6651 + 0.0054)
= 11.5822 PSI
FOR COMPONENT ON WHICH NOZZLE IS MOUNTED:

f_n (Nozzle Stress Reduction Factor),

= MIN[(22,876 / 20,000), 1]
= 1

= MIN[0, 2.5*(0.2362 - 0.065), 2.5*(0.322 - 0.0649 - 0.065)]
= 0 in.
t_nr (Required Nozzle Thickness)

= [P_n * (0.5 * ID_n + CA_n)]/(Sa * E1) + CA_n
= [11.5822 * (0.5 * 7.981 + 0.0649)]/(22,876 * 1) + 0.0649
---> = 0.067 in.
PG 45::>Nozzle Areas Providing Reinforcement:

A1_c (Available Component wall on which Nozzle is mounted),
= 7.981 * (0.2362 - 0.1477) - 2 * 0.322 * (0.2362 - 0.1477)*(1-1)
= 0.7063 in^2.
A2_n (Available Nozzle neck thickness),
= 5 * MAX[(0.322-0.067),0]*MIN[(0.322-0.0649),(0.2362-0.065)] * 1
= 0.2183 in^2.
A3_n (Available Internal Projection of Nozzle neck),
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
= 2 * (0.322 - 0.0649 - 0.065) * 0 * 1
= 0 in^2.
= tw1 ^2 + tw2c ^2
= (0.1574)^2 + (0.125) ^2
= 0.0404 in^2.
A5_n (Available Nozzle repad)
= [ MIN(15.748, 2 * 8.1108) - 7.981 - (2 * 0.322)] * (0.2362 - 0.0649)
= 1.2203 in^2.

= A_1c + A2_n + A3_n + A4_n + A5_n
= 0.7063 + 0.2183 + 0 + 0.0404 + 1.2203
= 2.185 in^2.
Actual Reinforcement Area for Nozzle N1 : A_a = 2.185 in^2.

= (0.1477-0.065) / 1 * [(7.981 + 2*0.0649)
+ 2*(0.322 - 0.0649) * (1 - 1)]
= 0.671 in^2.

Required Reinforcement Area for Nozzle N1 : A_r = 0.671 in^2.
Page 36 of 39
L_nn (Length of Nozzle Neck Contributing to Reinforcement: REFERENCE ONLY),

= 2.5 * MIN[(0.322 - 0.0649),(0.2362 - 0.065)] + (0.1713)
= 0.5993 in.


ca_rp (Nozzle Repad Corrosion Allow.) : 0 in.
D_rp (Nozzle Repad Do or L) : 23 in.
tw2c (Fillet Weld Contributing) : 0 in.
Since D_rp > 2 * ID2_n

= 0 + 1 * 0.433 * (28.7074 - 2.1325 + 0.5 * 0.835 + 0.0054)
= 11.69 PSI


= MIN[(22,876 / 20,000), 1]
= 1

= MIN[0, 2.5*(0.2362 - 0.065), 2.5*(0.365 - 0.0649 - 0.065)]
= 0 in.

= [P_n * (0.5 * ID_n + CA_n)]/(Sa * E1) + CA_n
= [11.69 * (0.5 * 10.02 + 0.0649)]/(22,876 * 1) + 0.0649
---> = 0.0675 in.

= 10.02 * (0.2362 - 0.1477) - 2 * 0.365 * (0.2362 - 0.1477)*(1-1)
= 0.8868 in^2.
Page 37 of 39
= 5 * MAX[(0.365-0.0675),0]*MIN[(0.365-0.0649),(0.2362-0.065)] * 1
= 0.2547 in^2.
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
= 2 * (0.365 - 0.0649 - 0.065) * 0 * 1
= 0 in^2.
= tw1 ^2 + tw2c ^2
= (0.125)^2 + (0) ^2
= 0.0156 in^2.
= [ MIN(23, 2 * 10.1498) - 10.02 - (2 * 0.365)] * (0.125 - 0)
= 1.1937 in^2.

= A_1c + A2_n + A3_n + A4_n + A5_n
= 0.8868 + 0.2547 + 0 + 0.0156 + 1.1937
= 2.351 in^2.

= (0.1477-0.065) / 1 * [(10.02 + 2*0.0649)
+ 2*(0.365 - 0.0649) * (1 - 1)]
= 0.839 in^2.


= 2.5 * MIN[(0.365 - 0.0649),(0.2362 - 0.065)] + (0.125)
= 0.553 in.


ID_n (Nozzle ID) : 12 in.
Page 38 of 39
= 0 + 1 * 0.433 * (28.7074 - 2.1325 + 0.5 * 1 + 0.0054)
= 11.7257 PSI


= MIN[(22,876 / 20,000), 1]
= 1

= MIN[0, 2.5*(0.2362 - 0.065), 2.5*(0.375 - 0.0649 - 0.065)]
= 0 in.

= [P_n * (0.5 * ID_n + CA_n)]/(Sa * E1) + CA_n
= [11.7257 * (0.5 * 12 + 0.0649)]/(22,876 * 1) + 0.0649
---> = 0.068 in.

= 12 * (0.2362 - 0.1477) - 2 * 0.375 * (0.2362 - 0.1477)*(1-1)
= 1.062 in^2.
= 5 * MAX[(0.375-0.068),0]*MIN[(0.375-0.0649),(0.2362-0.065)] * 1
= 0.2628 in^2.
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
= 2 * (0.375 - 0.0649 - 0.065) * 0 * 1
= 0 in^2.
= tw1 ^2 + tw2c ^2
= (0.1574)^2 + (0.1574) ^2
= 0.0495 in^2.
= [ MIN(24, 2 * 12.1298) - 12 - (2 * 0.375)] * (0.3125 - 0.0649)
= 2.7855 in^2.

= A_1c + A2_n + A3_n + A4_n + A5_n
= 1.062 + 0.2628 + 0 + 0.0495 + 2.7855
= 4.16 in^2.

= (0.1477-0.065) / 1 * [(12 + 2*0.0649)
+ 2*(0.375 - 0.0649) * (1 - 1)]
= 1.003 in^2.

Page 39 of 39

= 2.5 * MIN[(0.375 - 0.0649),(0.2362 - 0.065)] + (0.2476)
= 0.6756 in.
PG 50::>< Manway N12 Reinforcement Requirements >



= P = 0 PSI


= MIN[(20,000 / 20,000), 1]
= 1

= MIN[0, 2.5*(0.2362 - 0.065), 2.5*(0.375 - 0.0649 - 0.065)]
= 0 in.
t_nr (Required Manway Thickness, per ASME Section VIII, UG-28)
L0/D0 = L_ep/(ID_n + 2*t_n) = 0.4429

D0/(t_n - ca_n) = 64.5
B = 17,406 <from FIG CS-2 >
= (3*0*20.00)/(4*17,406) + 0.0649
---> = 0.0649 in.

Page 40 of 39
= 19.25 * (0.2362 - 0.1737) - 2 * 0.375 * (0.2362 - 0.1737)*(1-1)
= 1.2035 in^2.
= 5 * MAX[(0.375-0.0649),0]*MIN[(0.375-0.0649),(0.2362-0.065)] * 1
= 0.2655 in^2.
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
= 2 * (0.375 - 0.0649 - 0.065) * 0 * 1
= 0 in^2.
= tw1 ^2 + tw2c ^2
= (0.1574)^2 + (0.1574) ^2
= 0.0495 in^2.
= [ MIN(38.189, 2 * 19.3798) - 19.25 - (2 * 0.375)] * (0.2362 - 0.0649)
= 3.1161 in^2.

= A_1c + A2_n + A3_n + A4_n + A5_n
= 1.2035 + 0.2655 + 0 + 0.0495 + 3.1161
= 4.635 in^2.
Actual Reinforcement Area for Manway N12 : A_a = 4.635 in^2.

= 0.5*(0.1737-0.065)*[(19.25 + 2*0.0649) + 2*(0.375-0.0649)*(1-1)]
= 1.054 in^2.

Required Reinforcement Area for Manway N12 : A_r = 1.054 in^2.

= 2.5 * MIN[(0.375 - 0.0649),(0.2362 - 0.065)] + (0.1713)
= 0.5995 in.
PG 52::>

Page 41 of 39

= P = 0 PSI


= MIN[(20,000 / 20,000), 1]
= 1

= MIN[0, 2.5*(0.2362 - 0.065), 2.5*(0.375 - 0.0649 - 0.065)]
= 0 in.

= [P_n * (0.5 * ID_n + CA_n)]/(Sa * E1) + CA_n
= [0 * (0.5 * 19.25 + 0.0649)]/(20,000 * 1) + 0.0649
---> = 0.0649 in.

= 19.25 * (0.2362 - 0.1737) - 2 * 0.375 * (0.2362 - 0.1737)*(1-1)
= 1.2035 in^2.
= 5 * MAX[(0.375-0.0649),0]*MIN[(0.375-0.0649),(0.2362-0.065)] * 1
= 0.2655 in^2.
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
= 2 * (0.375 - 0.0649 - 0.065) * 0 * 1
= 0 in^2.
= tw1 ^2 + tw2c ^2
= (0.1574)^2 + (0.1574) ^2
= 0.0495 in^2.
= [ MIN(38.189, 2 * 19.3798) - 19.25 - (2 * 0.375)] * (0.2362 - 0.0649)
= 3.1161 in^2.

= A_1c + A2_n + A3_n + A4_n + A5_n
= 1.2035 + 0.2655 + 0 + 0.0495 + 3.1161
= 4.635 in^2.
Actual Reinforcement Area for Manway N12 : A_a = 4.635 in^2.

= (0.1737-0.065) / 1 * [(19.25 + 2*0.0649)
+ 2*(0.375 - 0.0649) * (1 - 1)]
= 2.107 in^2.
Required Reinforcement Area for Manway N12 : A_r = 2.107 in^2.
Page 42 of 39
= 2.5 * MIN[(0.375 - 0.0649),(0.2362 - 0.065)] + (0.1713)
= 0.5995 in.



= 0 + 1 * 0.433 * (28.7074 - 2.4606 + 0.5 * 0.2557 + 0.0054)
= 11.4225 PSI


= MIN[(22,876 / 20,000), 1]
= 1

= MIN[0, 2.5*(0.2362 - 0.065), 2.5*(0.216 - 0.0649 - 0.065)]
= 0 in.

= [P_n * (0.5 * ID_n + CA_n)]/(Sa * E1) + CA_n
= [11.4225 * (0.5 * 3.068 + 0.0649)]/(22,876 * 1) + 0.0649
---> = 0.0657 in.

= 3.068 * (0.2362 - 0.1477) - 2 * 0.216 * (0.2362 - 0.1477)*(1-1)
= 0.2715 in^2.
= 5 * MAX[(0.216-0.0657),0]*MIN[(0.216-0.0649),(0.2362-0.065)] * 1
= 0.1136 in^2.
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
Page 43 of 39
= 2 * (0.216 - 0.0649 - 0.065) * 0 * 1
= 0 in^2.
= tw1 ^2 + tw2c ^2
= (0.1574)^2 + (0) ^2
= 0.0248 in^2.
= [ MIN(10.5, 2 * 3.1978) - 3.068 - (2 * 0.216)] * (0.0625 - 0)
= 0.181 in^2.

= A_1c + A2_n + A3_n + A4_n + A5_n
= 0.2715 + 0.1136 + 0 + 0.0248 + 0.181
= 0.591 in^2.

= (0.1477-0.065) / 1 * [(3.068 + 2*0.0649)
+ 2*(0.216 - 0.0649) * (1 - 1)]
= 0.264 in^2.


= 2.5 * MIN[(0.216 - 0.0649),(0.2362 - 0.065)] + (0.0625)
= 0.4403 in.



= 0 + 1 * 0.433 * (28.7074 - 2.4606 + 0.5 * 0.835 + 0.0054)
= 11.548 PSI
Page 44 of 39

= MIN[(22,876 / 20,000), 1]
= 1

= MIN[0, 2.5*(0.2362 - 0.065), 2.5*(0.365 - 0.0649 - 0.065)]
= 0 in.

= [P_n * (0.5 * ID_n + CA_n)]/(Sa * E1) + CA_n
= [11.548 * (0.5 * 10.02 + 0.0649)]/(22,876 * 1) + 0.0649
---> = 0.0675 in.

= 10.02 * (0.2362 - 0.1477) - 2 * 0.365 * (0.2362 - 0.1477)*(1-1)
= 0.8868 in^2.
= 5 * MAX[(0.365-0.0675),0]*MIN[(0.365-0.0649),(0.2362-0.065)] * 1
= 0.2547 in^2.
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
= 2 * (0.365 - 0.0649 - 0.065) * 0 * 1
= 0 in^2.
= tw1 ^2 + tw2c ^2
= (0.1574)^2 + (0.125) ^2
= 0.0404 in^2.
= [ MIN(20.0787, 2 * 10.1498) - 10.02 - (2 * 0.365)] * (0.2362 - 0)
= 2.2036 in^2.

= A_1c + A2_n + A3_n + A4_n + A5_n
= 0.8868 + 0.2547 + 0 + 0.0404 + 2.2036
= 3.386 in^2.

= (0.1477-0.065) / 1 * [(10.02 + 2*0.0649)
+ 2*(0.365 - 0.0649) * (1 - 1)]
= 0.839 in^2.

Page 45 of 39
= 2.5 * MIN[(0.365 - 0.0649),(0.2362 - 0.065)] + (0.2362)
= 0.6642 in.



= 0 + 1 * 0.433 * (28.7074 - 25.6666 + 0.5 * 0.5054 + 0.0054)
= 1.4284 PSI


= MIN[(22,876 / 20,000), 1]
= 1

= MIN[0, 2.5*(0.1969 - 0.065), 2.5*(0.28 - 0.0649 - 0.065)]
= 0 in.

= [P_n * (0.5 * ID_n + CA_n)]/(Sa * E1) + CA_n
= [1.4284 * (0.5 * 6.065 + 0.0649)]/(22,876 * 1) + 0.0649
---> = 0.0651 in.

= 6.065 * (0.1969 - 0.0792) - 2 * 0.28 * (0.1969 - 0.0792)*(1-1)
= 0.7139 in^2.
= 5 * MAX[(0.28-0.0651),0]*MIN[(0.28-0.0649),(0.1969-0.065)] * 1
= 0.1417 in^2.
Page 46 of 39
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
= 2 * (0.28 - 0.0649 - 0.065) * 0 * 1
= 0 in^2.
= tw1 ^2 + tw2c ^2
= (0.1181)^2 + (0.1181) ^2
= 0.0279 in^2.
= [ MIN(11.811, 2 * 6.1948) - 6.065 - (2 * 0.28)] * (0.1969 - 0.0649)
= 0.6843 in^2.

= A_1c + A2_n + A3_n + A4_n + A5_n
= 0.7139 + 0.1417 + 0 + 0.0279 + 0.6843
= 1.568 in^2.

= (0.0792-0.065) / 1 * [(6.065 + 2*0.0649)
+ 2*(0.28 - 0.0649) * (1 - 1)]
= 0.088 in^2.


= 2.5 * MIN[(0.28 - 0.0649),(0.1969 - 0.065)] + (0.132)
= 0.4617 in.



= 0 + 1 * 0.433 * (28.7074 - 2.7067 + 0.5 * 0.3355 + 0.0054)
= 11.3333 PSI
Page 47 of 39

= MIN[(22,876 / 20,000), 1]
= 1

= MIN[0, 2.5*(0.2362 - 0.065), 2.5*(0.237 - 0.0649 - 0.065)]
= 0 in.

= [P_n * (0.5 * ID_n + CA_n)]/(Sa * E1) + CA_n
= [11.3333 * (0.5 * 4.026 + 0.0649)]/(22,876 * 1) + 0.0649
---> = 0.0659 in.

= 4.026 * (0.2362 - 0.1477) - 2 * 0.237 * (0.2362 - 0.1477)*(1-1)
= 0.3563 in^2.
= 5 * MAX[(0.237-0.0659),0]*MIN[(0.237-0.0649),(0.2362-0.065)] * 1
= 0.1464 in^2.
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
= 2 * (0.237 - 0.0649 - 0.065) * 0 * 1
= 0 in^2.
= tw1 ^2 + tw2c ^2
= (0.1574)^2 + (0.0625) ^2
= 0.0287 in^2.
= [ MIN(8.2677, 2 * 4.1558) - 4.026 - (2 * 0.237)] * (0.1969 - 0.0649)
= 0.4972 in^2.

= A_1c + A2_n + A3_n + A4_n + A5_n
= 0.3563 + 0.1464 + 0 + 0.0287 + 0.4972
= 1.029 in^2.

= (0.1477-0.065) / 1 * [(4.026 + 2*0.0649)
+ 2*(0.237 - 0.0649) * (1 - 1)]
= 0.344 in^2.

Page 48 of 39
= 2.5 * MIN[(0.237 - 0.0649),(0.2362 - 0.065)] + (0.132)
= 0.56 in.


H_n (Nominal Nozzle Elevation on Shell) : 0 ft.

= P = 0 PSI


= MIN[(22,876 / 20,000), 1]
= 1

= MIN[0, 2.5*(0.2362 - 0.065), 2.5*(0.322 - 0.0649 - 0.065)]
= 0 in.
t_nr (Required Nozzle Thickness, per ASME Section VIII, UG-28)
L0/D0 = L_ep/(ID_n + 2*t_n) = 0.9129

D0/(t_n - ca_n) = 33.55
B = 17,516 <from FIG CS-2 >
= (3*0*8.63)/(4*17,516) + 0.0649
---> = 0.0649 in.

= 7.981 * (0.2362 - 0.1737) - 2 * 0.322 * (0.2362 - 0.1737)*(1-1)
= 0.499 in^2.
Page 49 of 39
= 5 * MAX[(0.322-0.0649),0]*MIN[(0.322-0.0649),(0.2362-0.065)] * 1
= 0.2202 in^2.
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
= 2 * (0.322 - 0.0649 - 0.065) * 0 * 1
= 0 in^2.
= tw1 ^2 + tw2c ^2
= (0.1574)^2 + (0.1574) ^2
= 0.0495 in^2.
= [ MIN(16, 2 * 8.1108) - 7.981 - (2 * 0.322)] * (0.2362 - 0.0649)
= 1.2635 in^2.

= A_1c + A2_n + A3_n + A4_n + A5_n
= 0.499 + 0.2202 + 0 + 0.0495 + 1.2635
= 2.032 in^2.

= 0.5*(0.1737-0.065)*[(7.981 + 2*0.0649) + 2*(0.322-0.0649)*(1-1)]
= 0.441 in^2.


= 2.5 * MIN[(0.322 - 0.0649),(0.2362 - 0.065)] + (0.1713)
= 0.5995 in.
PG 64::>

H_n (Nominal Nozzle Elevation on Shell) : 0 ft.

= P = 0 PSI
Page 50 of 39

= MIN[(22,876 / 20,000), 1]
= 1

= MIN[0, 2.5*(0.2362 - 0.065), 2.5*(0.322 - 0.0649 - 0.065)]
= 0 in.

= [P_n * (0.5 * ID_n + CA_n)]/(Sa * E1) + CA_n
= [0 * (0.5 * 7.981 + 0.0649)]/(22,876 * 1) + 0.0649
---> = 0.0649 in.

= 7.981 * (0.2362 - 0.1737) - 2 * 0.322 * (0.2362 - 0.1737)*(1-1)
= 0.499 in^2.
= 5 * MAX[(0.322-0.0649),0]*MIN[(0.322-0.0649),(0.2362-0.065)] * 1
= 0.2202 in^2.
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
= 2 * (0.322 - 0.0649 - 0.065) * 0 * 1
= 0 in^2.
= tw1 ^2 + tw2c ^2
= (0.1574)^2 + (0.1574) ^2
= 0.0495 in^2.
= [ MIN(16, 2 * 8.1108) - 7.981 - (2 * 0.322)] * (0.2362 - 0.0649)
= 1.2635 in^2.

= A_1c + A2_n + A3_n + A4_n + A5_n
= 0.499 + 0.2202 + 0 + 0.0495 + 1.2635
= 2.032 in^2.

= (0.1737-0.065) / 1 * [(7.981 + 2*0.0649)
+ 2*(0.322 - 0.0649) * (1 - 1)]
= 0.882 in^2.

= 2.5 * MIN[(0.322 - 0.0649),(0.2362 - 0.065)] + (0.1713)
= 0.5995 in.
Page 51 of 39


= 0 + 1 * 0.433 * (28.7074 - 1.6404 + 0.5 * 0.2557 + 0.0054)
= 11.7777 PSI


= MIN[(22,876 / 20,000), 1]
= 1

= MIN[0, 2.5*(0.2362 - 0.065), 2.5*(0.216 - 0.0649 - 0.065)]
= 0 in.

= [P_n * (0.5 * ID_n + CA_n)]/(Sa * E1) + CA_n
= [11.7777 * (0.5 * 3.068 + 0.0649)]/(22,876 * 1) + 0.0649
---> = 0.0657 in.

= 3.068 * (0.2362 - 0.1477) - 2 * 0.216 * (0.2362 - 0.1477)*(1-1)
= 0.2715 in^2.
= 5 * MAX[(0.216-0.0657),0]*MIN[(0.216-0.0649),(0.2362-0.065)] * 1
= 0.1135 in^2.
= 2 * (t_n - ca_n - ca_c) * L_ip2 * f_n
= 2 * (0.216 - 0.0649 - 0.065) * 0 * 1
= 0 in^2.
Page 52 of 39
= tw1 ^2 + tw2c ^2
= (0.0787)^2 + (0) ^2
= 0.0062 in^2.
= [ MIN(7.0866, 2 * 3.1978) - 3.068 - (2 * 0.216)] * (0.2756 - 0.0649)
= 0.6101 in^2.

= A_1c + A2_n + A3_n + A4_n + A5_n
= 0.2715 + 0.1135 + 0 + 0.0062 + 0.6101
= 1.001 in^2.

= (0.1477-0.065) / 1 * [(3.068 + 2*0.0649)
+ 2*(0.216 - 0.0649) * (1 - 1)]
= 0.264 in^2.


= 2.5 * MIN[(0.216 - 0.0649),(0.2362 - 0.065)] + (0.2107)
= 0.5884 in.
PG 68::>CAPACITIES and WEIGHTS
Maximum Capacity (to upper TL) : 88,694 gal

Design Capacity (to Max Liquid Level) : 88,652 gal
Minimum Capacity (to Min Liquid Level) : 10,132 gal
NetWorking Capacity (Design - Min.) : 78,520 gal
New Condition Corroded

-----------------------------------------------------------
Shell 17,288 lbf 11,803 lbf
Roof Plates 4,311 lbf 3,125 lbf
Bottom 5,478 lbf 4,348 lbf
Stiffeners 473 lbf 473 lbf
Nozzle Wgt 1,120 lbf 1,120 lbf
Misc Roof Wgt 0 lbf 0 lbf
Misc Shell Wgt 0 lbf 0 lbf
Insulation 0 lbf 0 lbf
-----------------------------------------------------------
Total 28,670 lbf 20,869 lbf
Weight of Tank, Empty : 28,670 lbf

Weight of Tank, Full of Product (SG=1): 768,857 lbf
Weight of Tank, Full of Water : 768,857 lbf
Net Working Weight, Full of Product : 683,951 lbf
Net Working Weight, Full of Water : 683,951 lbf
Foundation Area Req'd : 414 ft^2
Foundation Loading, Empty : 69.25 lbf/ft^2
Page 53 of 39
Foundation Loading, Full of Product (SG=1) : 1,857 lbf/ft^2
Foundation Loading, Full of Water : 1,857 lbf/ft^2
SURFACE AREAS
Roof 447 ft^2
Shell 2,071 ft^2
Bottom 414 ft^2
Wind Moment 217,389 ft-lbf

Seismic Moment 394,159 ft-lbf
MISCELLANEOUS ATTACHED ROOF ITEMS
MISCELLANEOUS ATTACHED SHELL ITEMS
PG 69::>MAWP & MAWV SUMMARY FOR MITSUBISHI_MW 2017
MAXIMUM CALCULATED INTERNAL PRESSURE
MAWP = 2.5 PSI or 69.28 IN. H2O (per API-650 App. F.1.3 & F.7)
MAWP = Maximum Calculated Internal Pressure (due to shell)

= 2.5 PSI or 69.28 IN. H2O
MAWP = Maximum Calculated Internal Pressure (due to roof)

= 2.5 PSI or 69.28 IN. H2O
TANK MAWP** = 2.5 PSI or 69.28 IN. H2O
PG 70::>* This MAWP calculation assumes a minimum liquid level of 3.2808 FT. in
the
tank.
MAXIMUM CALCULATED EXTERNAL PRESSURE
MAWV = -1 PSI or -27.71 IN. H2O (per API-650 V.1)
MAWV = Maximum Calculated External Pressure (due to shell)

= -0.2352 PSI or -6.52 IN. H2O
MAWV = Maximum Calculated External Pressure (due to roof)

= -0.5428 PSI or -15.04 IN. H2O
MAWV = Maximum Calculated External Pressure (due to bottom plate)

= -1 PSI or -27.71 IN. H2O
TANK MAWV = -0.2352 PSI or -6.52 IN. H2O
Page 54 of 39

Make Up Water.r1

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Make Up Water.r1

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MECHANICAL ENGINEERING

MECHANICAL CALCULATION OF STORAGE TANK

MAKE UP WATER TANK

MUARA KARANG PROJECT

1 28-Aug-2017 Issued For Review AS RJ RJ

TABLE OF CONTENTS PAGE 1

ETANK SETTINGS SUMMARY PAGE 2

SUMMARY OF DESIGN DATA AND REMARKS PAGE 3

SUMMARY OF RESULTS PAGE 5

ROOF DESIGN PAGE 6

SHELL COURSE DESIGN PAGE 10

BOTTOM DESIGN PAGE 17

SEISMIC CALCULATIONS PAGE 23

ANCHOR BOLT DESIGN PAGE 30

CAPACITIES AND WEIGHTS PAGE 68

MAWP & MAWV SUMMARY PAGE 69

PG 2::>ETANK SETTINGS SUMMARY

To Change These ETank Settings, Go To Tools->Options, Behavior Tab.

PG 3::>SUMMARY OF DESIGN DATA and REMARKS

Job : MITSUBISHI_MW 2017

Design Internal Pressure = 0 PSI or 0 IN. H2O

MAWP = 2.5000 PSI or 69.28 IN. H2O

Design Temperature = 122 F

Ground Snow Load = 0 lbf/ft^2

PG 4::>Basic Wind Velocity = 100 mph

NOTE 1 : There are tank calculation warnings.

Shell Material Summary (Bottom is 1)

Shell API 650 Summary (Bottom is 1)

Self Supported Domed Roof; Material = A-283 Gr C

t.required = 0.1737 in.

Weight = 4,311 lbf

Bottom Type: Flat Bottom: Annular

Annular Bottom Plate Material : A-283 Gr C

Total Weight of Bottom = 5,478 lbf

ANCHOR BOLTS: (12) 1in. UNC Bolts, A-193 Gr B7

TOP END STIFFENER: L80x80x8, A-36, 473. lbf

PG 6::><Roof Design Per API 650>

DOMED ROOF: A-283 Gr C

JEr = Roof Joint Efficiency = 0.7

S = Ground Snow Load = 0 lbf/ft^2

Dead_Load = Insulation + Plate_Weight + Added_Dead_Load

Roof Loads (per API-650 Appendix R)

Pe = PV*144 = 0*144 = 0 lbf/ft^2

e.1b = DL + MAX(Sb,Lr) + 0.4*Pe

T = Balanced Roof Design Load (per API-650 Appendix R)

e.1u = DL + MAX(Su,Lr) + 0.4*Pe

U = Unbalanced Roof Design Load (per API-650 Appendix R)

Lr_1 = MAX(T,U) = 40.362 lbf/ft^2

Dish Radius (Rs) = 22.9659 ft

Rc = ID/2 = 137.5984 in.

PG 7::><Weight, Surface Area, and Projected Areas of Roof>

t_ins = Thickness of Roof Insulation

Horizontal Projected Area of Roof (Per API-650 5.2.1.f)

Xw = Moment Arm of UPLIFT wind force on roof

< Uplift on Tank > (per API-650 F.1.2)

For flat bottom tank with self supported roof,

< Uplift Case per API-650 1.1.1 >

PG 8::> P_Uplift = 0 lbf

<Minimum Thickness of Roof Plate>

t-Calc = 0.1737 in.

Max_f (due to roof thickness)

Max_T1 (due to roof thickness)

P_ext_1 (Vacuum limited by roof thickness)

P_max_ext = -0.5428 PSI or -15.04 IN. H2O

Pe = PV144 = 0144 = 0 lbf/ft^2

t-Calc = 2.6OD(H' - 1)G/(SdE) + CA (per API-650 5.6.3.2)

hMax_1 = ESd(t_1 - CA_1)/(2.6ODG) + 1

t.test = 2.622.9659(28.71 - 1)/(22,500*1) = 0.0735 in.

t-Calc = 2.6OD(H' - 1)G/(SdE) + CA (per API-650 5.6.3.2)

hMax_2 = ESd(t_2 - CA_2)/(2.6ODG) + 1

t.test = 2.622.9659(22.97 - 1)/(22,500*1) = 0.0583 in.

PG 12::> t-Calc = 2.6OD(H' - 1)G/(SdE) + CA (per API-650 5.6.3.2)

hMax_3 = ESd(t_3 - CA_3)/(2.6ODG) + 1

t.test = 2.622.9659(17.22 - 1)/(22,500*1) = 0.043 in.

t-Calc = 2.6OD(H' - 1)G/(SdE) + CA (per API-650 5.6.3.2)

hMax_4 = ESd(t_4 - CA_4)/(2.6ODG) + 1

t.test = 2.622.9659(11.48 - 1)/(22,500*1) = 0.0278 in.