BLR-3067-APR-

MATERIAL FORECAST Format No

2017
(FOR PIPING)
Discipline Mechanical Design
Document Id JB0997-50990800-MTO-XXXX Revision 0

Instructions for Piping Material forecast:

1 User entry shall be given in the sheet "Piping-Input"
2 Provide OD and Thick(Size 1), Length & Margin if required in respective column.
3 In case of Reducer & Unequal Tee , Use Size2(OD & Thick) to provide lower end size.
4 Choose Proper End Connection and Weld Type.
5 Don't Insert or Delete Columns.
6 Enable Macros

VERSION LOG:

Format No
VER DATE Prepared By Reviewed by Approved by DESCRIPTION

0 BLR-3067-SEP-2015 30.09.2015 PKS SEN JDP

All piping materials is formated. Automatic Weight Calculation and Consolidation is done with Macro.

1 BLR-3067-FEB-2017 21.02.2017 PKS JDN JDN/JDP Shop Required format is added and Plate,drip pan, Forging Material is added.

Option for importing from cadison excel,SAP Code & Qty(Inventory Material) addition and Shop
2 BLR-3067-APR-2017 08.04.2017 PKS JDP JDP
format & Material Consolidation format is changed.
 MATERIAL FORECAST Format No BLR-3067-APR-2017
(FOR PIPING)
Discipline Mechanical Design
Document Id JB0997-50990800-MTO-XXXX Revision 0

Rev Revision Details Created By Approved By Rev Date

00 Initial Issue XYZ ABC 7/10/2017

Project Id JB0997 Capacity 125 TPH

Project Name M/s. PT PRATAMA NUSANTARA SAKTI, INDONESIA Pressure kg/cm2 (g)
IWT No 6497 Temperature 5 C
Inspection
Boiler design Code ASME YEAR 2015 Addenda Nil Stamping NA -
Agency

NOTES:
S.NO. DESCRIPTION
1 All Butt Welded Fittings (45 & 90 LR Elbow , Tee , Concentric & Eccentric Reducers) shall be procured in accordance to ASME B16.9 Edition 2012.
2 All Socket Welded Fittings shall be procured in accordance to ASME B16.11 Edition 2011.
3 All Flanges shall be procured in accordance to ASME B16.5 Edition 2013.
4 All Pipes shall be procured in accordance to ASME B36.10M ; Edition 2004.
5 All Piping and Fittings classified under this Notes shall be procured in accordance to ASME B31.1 ; Edition 2012.
6 For Weld Neck Flanges, Size 2 provides the size of the connecting pipe ( DN and Thickness of Connecting Pipe)

Weld Edge Preparation shall be as per the following standard:

7 1. BLS-WDF-001-02-S1 - For Boiler Design Code as per IBR
2. BLS-WDF-002-02-S1 - For Boiler Design Code as per ASME

LEGENDS:
ELBOW-90LR - Elbow 90 Long Radius
ELBOW-90SR - Elbow 90 Short Radius
ELBOW-45LR - Elbow 45 Long Radius
8 SORF Flange - Slip On Raised Face Flange
WNRF Flange - Weld Neck Raised Face Flange
Blind Flange - Blind Flange
WNRTJ Flange - Weld Neck RTJ Flange
SWRF Flange - Socket Weld Raised Face Flange

9 Circular Plate for Header, dimension can be provided in DN and Other Plate dimensions can be provided in mm.
For Rectangular Plate, give Plate with in

CLIENT REQUIREMENTS
S.NO. DESCRIPTION
1 NIL
2 NIL

2 of 17
 MATERIAL FORECAST Format No BLR-3067-APR-2017

(FOR PIPING)
Discipline Mechanical Design
Document Id JB0997-50990800-MTO-XXXX Revision 0

Project Id JB0997 Capacity 125 TPH Design Code ASME

Project Name M/s. PT PRATAMA NUSANTARA SAKTI, INDONESIA Pressure kg/cm2 (g) Year 2015

IWT No 6497 Temperature 5 C Stamping NA

PIPING
Size 1 Size 2
Nominal Nominal Estimated Mfg. Total Material Hydrotest
Quantity
Size Thickness/ Size Thickness/ Length Allow Length Weight End Pressure
S. Material Weld SAP Material
Description Item Rating Rating Connecti Process IBR/Non - IBR Qty Allocated Remarks
No. Specification Type Code
DN/ OD / on
DN/
Width mm / # mm / # mtr. mm mtr. Nos. In kgs Kg/cm (g)
2
OD(mm)
(mm)
- - - - 0
- - - - #VALUE!
- - - 0
- - - 0

- - - 0
- - - 0
- - - 0
- - - 0
- - - 0
- - - 0
- - - 0
- - - 0
- - - 0
- - - 0

- - - 0

- - - 0

- - - 0

- - - 0
- - - 0
- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0
- - - 0
- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

3 of 17
 Size 1 Size 2
Nominal Nominal Estimated Mfg. Total Material Hydrotest
Quantity
Size Thickness/ Size Thickness/ Length Allow Length Weight End Pressure
S. Material Weld SAP Material
Description Item Rating Rating Connecti Process IBR/Non - IBR Qty Allocated Remarks
No. Specification Type Code
DN/ OD / on
DN/
Width mm / # mm / # mtr. mm mtr. Nos. In kgs Kg/cm2 (g)
OD(mm)
(mm)
- - - 0

- - - 0

- - - 0

- - - 0
- - - 0
- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0

- - - 0
- - - 0
- - - 0

- - - 0
- - - 0
- - - 0
- - - 0

4 of 17
 Size 1 Size 2
Nominal Nominal Estimated Mfg. Total Material Hydrotest
Quantity
Size Thickness/ Size Thickness/ Length Allow Length Weight End Pressure
S. Material Weld SAP Material
Description Item Rating Rating Connecti Process IBR/Non - IBR Qty Allocated Remarks
No. Specification Type Code
DN/ OD / on
DN/
Width mm / # mm / # mtr. mm mtr. Nos. In kgs Kg/cm2 (g)
OD(mm)
(mm)
- - - 0
- - - 0
- - - 0
- - - 0
- - - 0
- - - 0
- - - 0
- - - 0
- - - 0
- - - 0
- - - 0
- - - 0
- - - 0
- - - 0
- - - 0
- - - 0
- - - 0
- - - 0
- - - 0

5 of 17
Client : M/s. PT PRATAMA NUSANTARA SAKTI, INDONESIA
PROJECT : JB0997
Material Forecast
SL.
TITLE. DESCRIPTION
NO
 THICKNESS
MATERIAL SCHEDULE RATING LENGTH(mm)
(mm)
SIZE (OD)
 JB0997-50990800-MTO-XXXX
SAP
QTY. WT. WEIGHT IBR/Non - Qty Radius
Material Angle
(m/Nos) (kg/Nos) (Kg) IBR Allocated Type
Code
 Shop format

Hydrotest
Pressure End Connection Weld Type REMARKS
(Kg/cm (g))
 Document Id JB0997-50990800-MTO-XXXX

Project Id JB0997
Project Name M/s. PT PRATAMA NUSANTARA SAKTI, INDONESIA
IWT No 6497
Capacity 125 TPH

CAUTION: The below list is for cross verification only. Shop to procure length as per the breakup given in t

Material Forecast
SL. THICKNESS
DESCRIPTION MATERIAL SIZE (OD) SCHEDULE
NO (mm)
 CONSOLIDATED LIST

ESIA

per the breakup given in the forecast sheets.

JB0997-50990800-MTO-XXXX
SAP
QTY. WT. WEIGHT IBR/Non - Qty
RATING LENGTH(mm) Material Angle
(m/Nos) (kg/Nos) (Kg) IBR Allocated
Code
 Consolidation

Revision 0

Hydrotest
Radius
Pressure End Connection Weld Type REMARKS
Type
(Kg/cm (g))
 CONSOLIDATED LIST Consolidation
Document Id JB0997-50990800-MTO-XXXX Revision 0
Project Id JB0997
Project Name M/s. PT PRATAMA NUSANTARA SAKTI, INDONESIA
IWT No 6497
Capacity 125 TPH

CAUTION: The below list is for cross verification only. Shop to procure length as per the breakup given in the forecast sheets.

Size 1 Size 2
Nominal Nominal Material
End
Size Thickness Size Thickness Material Qty/Len Weight Weld IBR/Non
S. No. Item Unit Process Connecti
/Rating /Rating Specification gth Type -IBR
on
DN/ DN/
mm / # mm / # In kgs
OD(mm) OD(mm)
1 PIPE SMLS DN 150 10.97 - - SA 106 GR B 2.06393 Mtrs 87.85 BW
2 BLIND FLANGE DN 100 300# - - SA 105 1 Qty 11.8 FL A-0
3 CONCENTRIC REDUCER DN 150 10.97 DN 100 8.56 SA 234 GR WPB 1 Qty 5.45 BW A-1
4 DRIP PAN DN 200 300# - - SA 335 GR P11 1 Qty 73.29 --- A-0
5 ELBOW-45LR DN 100 8.56 - - SA 234 GR WPB 1 Qty 2.66 BW A-1
6 ELBOW-90LR DN 80 5.49 - - SA 234 GR WPB 2 Qty 4.16 BW A-1
7 ELBOW-90LR DN 100 8.56 - - SA 234 GR WPB 2 Qty 10.8 BW A-1
8 ELBOW-90LR DN 80 8.84 - - SA 105 (GALV. TO SA 1 2 Qty 6.24 SC A-0
9 ELBOW-90LR DN 40 3000# - - SA 105 1 Qty 1.1 SW A-3
10 ELBOW-90LR DN 150 10.97 - - SA 234 GR WPB 6 Qty 93 BW A-1
11 ELBOW-90LR DN 150 21.95 - - SA 234 WP22 Cl.1 1 Qty 29.9 BW A-0
12 EQUAL TEE DN 40 3000# - - SA 105 1 Qty 1.3 SW A-3
13 EQUAL TEE DN 80 5.49 - - SA 234 GR WPB 1 Qty 3.75 BW A-1
14 EQUAL TEE DN 150 10.97 - - SA 234 GR WPB 1 Qty 19.3 BW A-1
15 ERW PIPE DN 80 4 - - IS 1239 (M) Part-I 4.06368 Mtrs 34.03 BW A-1
16 COUPLING DN 40 3000# - - SA 105 1 Qty 0.48 SW A-3
17 GAMMA PLUG 31.7 - - SA 105 1 Qty 0.25 ---
18 HALF COUPLING DN 40 3000# - - SA 105 1 Qty 0.57 SW A-5
19 PIPE SMLS DN 300 8.38 - - SA 106 Gr. B 0.002 Mtrs 0.13 BW A-1
20 PIPE SMLS DN 100 8.56 - - SA 106 GR B 15.75265 Mtrs 351.63 BW A-1
21 PIPE SMLS DN 80 11.13 - - SA 335 GR P22 3.46244 Mtrs 73.91 BW A-1
22 REDUCED COUPLING DN 40 3000# DN 25 - SA 105 1 Qty 0.63 SW A-5
23 PIPE SMLS DN 150 10.97 - - SA 106 GR B 26.07183 Mtrs 1109.72 BW A-1
24 PIPE SMLS DN 40 5.08 - - SA 106 GR B 1.58366 Mtrs 8.58 Plain End A-3
25 PIPE SMLS DN 300 8.38 - - SA 106 GR B 3.67534 Mtrs 239.65 BW A-1
26 PIPE SMLS DN 80 5.49 - - SA 106 Gr.B (GALV. TO 6.48389 Mtrs 73.22 Taper Thread A-1
27 PIPE SMLS DN 150 21.95 - - SA 335 GR P22 2.62035 Mtrs 207.59 BW A-0
28 SORF FLANGE DN 100 300# - - SA 105 1 Qty 10.1 FL A-7
29 THERMOWELL 60 - - SA 182 GR F22 CL1 1 Qty 0 ---
30 THERMOWELL 60 - - SA 182 F316 1 Qty 0 ---
31 THERMOWELL 60 - - SA 182 GR F11 CL1 1 Qty 0 ---
32 REDUCING TEE DN 40 3000# DN 25 - SA 105 1 Qty 1.7 SW A-3

13 of 17
33 REDUCING TEE DN 150 10.97 DN 100 6.02 SA 234 GR WPB 1 Qty 17.6 BW A-1

14 of 17
34 WELDOLET DN 80 5.49 - - SA 105 1 Qty 1.81 --- A-6
35 WNRF FLANGE DN 300 150# - - SA 105 3 Qty 117 FL A-1
36 WNRTJ FLANGE DN 100 900# - - SA 105 2 Qty 48 FL A-1

15 of 17
 ITEMS MATERIAL SPECIFICATION SIZE END WELD TYPE PROCESS
CONN.
PIPE SMLS SA 106 GR A - SW - HFS
ELBOW-90LR SA 106 GR B DN 15 BW A-1 CDS
FAB. ELBOW-90LR SA 106 GR C DN 20 FL A-2 SHF
ELBOW-90SR SA 335 GR P12 DN 25 Plain End A-3 -
FAB. ELBOW-90SR SA 335 GR P11 DN 32 SC A-4
ELBOW-45LR SA 335 GR P22 DN 40 - A-5
FAB. ELBOW-45LR SA 335 GR P91 DN 50 A-6
CONCENTRIC REDUCER SA 105 DN 65 A-7
FAB. CONCENTRIC REDUCER SA 234 GR WPB DN 80 A-8
ECCENTRIC REDUCER SA 234 GR WP11 CL1 DN 90 A-9
FAB. ECCENTRIC REDUCER SA 234 GR WP11 CL2 DN 100 A-10
EQUAL TEE SA 234 GR WP11 CL3 DN 125 A-2/A-1
FAB. EQUAL TEE SA 234 GR WP12 CL1 DN 150 I-1
REDUCING TEE SA 234 GR WP12 CL2 DN 200 I-2
FAB. REDUCING TEE SA 234 GR WP22 CL1 DN 250 I-3
COUPLING SA 234 GR WP22 CL3 DN 300 I-4
HALF COUPLING SA 182 GR F11 CL1 DN 350 I-5
REDUCED COUPLING SA 182 GR F11 CL2 DN 400 I-6
SORF FLANGE SA 182 GR F11 CL3 DN 450 I-7
WNRF FLANGE SA 182 GR F12 CL1 DN 500 I-8
WNRTJ FLANGE SA 182 GR F22 CL1 DN 550 I-9
BLIND RTJ FLANGE SA 182 GR F22 CL3 DN 600 I-10
SWRF FLANGE SA 182 GR F91 DN 650 I-2/I-1
PLATE TYPE FLANGE SA 387 GR 22 CL2 DN 700
BLIND FLANGE SA 387 GR 91 CL2 DN 750
ROD SA 217 GR WP91 DN 800
CAP SA 182 GR F304
WELDOLET SA 182 GR F316
SOCKOLET SA 182 GR F316L
SQUARE PLUG SA 403 GR WP304
ROUND PLUG SA 403 GR WP316
HEX-PLUG SA 182 GR F12 CL2
FORGING-HOLLOW SA 234 GR WPC
CIR. END PLATE SA 216 GR WCB
DRIP PAN SA 216 GR WCC
PLATE SA 217 GR WC6
ERW PIPE SA 217 GR WC9
FAB. PIPE SA 234 GR WP91
GAMMA PLUG SA 312 TP304
THERMOWELL SA 312 TP316
SA 312 TP316L
SS 304
SA 387 GR 11 CL1
SA 387 GR 11 CL2
SA 387 GR 22 CL1
SA 387 GR 12 CL 1
SA 387 GR 12 CL 2
SA 387 GR 91 CL1
SA 240 GR 304
SA 516 GR 60
SA 516 GR 70
SA 515 GR 60
SA 515 GR 70
IS 1239 (H) Part-I
IS:3589 Gr.410
IS 2062 GR A
IS 1239 Part-II (Galv.to IS 4736)
SA 105 (GALV. TO SA 153M)
SA 106 Gr.B (GALV. TO ASTM A 153M)