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Product Catalogue

Industrial Heavy Duty Pressure Gauge Digital Gauge


Sealed Diaphragm Pressure Gauge Temperature Gauges
Industrial Capsule Pressure Gauge Thermowell
Differential Pressure Gauge Accessories

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Process Engineering Solutions


BMTG -Bimetallic Temperature Gauge
BASIC FUNDAMENTAL
The temperature is measured with a bimetal system inside the thermometer stem. The bimetal system consists
of two metal strips bonded together that have different thermal expansion coefficients. Therefore, one strip will
expand faster than the other causing the bimetal strip to curl in proportion to its temperature.
The bimetal system is helically wound and heat treated for long term stability. Temperature variations cause the
bimetal strip to unwind or wind together, which in turn rotates the pointer

TECHNICAL SPECIFICATIONS
Reference Standard : ASME B40.200 (B40.3 GRADE A)/ IS13211/EN-13190/IEC-60529
Sensing Element : Bimetallic Helix (Coiled Type)
Dial Size : 50/63/100/150 mm
Scale Range : -80 To 650C (as per customer requirement)
Mounting : Bottom Entry/Back Entry/Every Angle Entry/Back entry panel
mounted/Bottom entry surface mounted
Process Connection : 1/8, 1/4, 3/8, 1/2 , 3/4, 1 NPT or BSP thread
Connection Type : Adjustable comp. Fitting or fixed welded connection
Stem Diameter : 6/8/10/12 mm
Stem Length : As per customer requirement
Gauge Accuracy : +/- 1 % FS (Class 1 as per EN-13190)
Over Range Protection : 120% FS
Case & Bezel : AISI SS-304/AISI SS-316, with Bayonet Bezel
Stem : AISI SS-316
Protection Window : Plain glass/Toughened glass/Safety glass
Pointer : Aluminum
Zero Reset : Zero adjustment pointer (Internal)
Dial : Aluminium, black marking on white back ground,
Protection Class : Weatherproof IP-65/IP-67/IP-68 (as per IP Standard IP-60529)

FEATURES OPTIONAL EXTRA


Rapid response, high repeatability, low hystersis External zero adjustment pointer screwed
Simple & Rugged stainless steel construction Single scale C/Dual scale C - F
Gauge accuracy : +/- 1 % FS Over range protection : 130% FS/150% FS/200% FS
Glycerine filled or silicon oil filled
Hermitically sealed case
Temperature gauge with thermowell
Other process connection available (M18x1.5, M20x1.5, M27x2,
M33x2 etc)

APPLICATION
Chemical & Fertilizer Industries Pharmaceutical Industries
Power Industries Oil & Gas Industries
Cement Industries Steel Industries
Sugar, Food & Beverage Industries Pulp, Paper & Allied Process Industries

1
GFTG -Gas Filled Temperature Gauge
BASIC FUNDAMENTAL
A gas expansion thermometer is made of a cylindrical bulb filled with inert gas & uses the volume expansion of
gases at temperature changes. Gas pressure changes inside the bulb due to temperature changes, are sensed by a
special helical bourdon tube, which connected to an amplifying device will give the pointer, movement proportional
to the temperature.
The physical properties used will enable linear readings on the dial from the origin to full scale. When the reading is
remote from the sensing point, a capillary is then used for transmission between the bulb and the thermometer
head. Capillary armoring is common practice in industrial environments.

TECHNICAL SPECIFICATIONS
Reference standard : SAMA CLASS-III/EN-13190/IEC-60529
Sensing element : Inert gas filled in steel bulb
Inert filled gas : Nitrogen(N2 gas)
Dial size : 63/80/100/150 mm
Scale range : -80 to 800 C(as per customer requirement)
Mounting : Bottom entry/Back entry/Every angle entry/Back entry panel mounting/Bottom
entry surface mounting/Bracket mounting
Process connection : 1/8,1/4,3/8,1/2,3/4,1 NPT or BSP thread
Connection type : Adujstable comp. Fitting or fixed welded connection
Stem/bulb diameter : 6/8/10/12/14/16 mm CAPILLARY DETAILS
Stem length : As per customer requirement Capillary length : Provide upto 25 meter capillary
Gauge accuracy : +/- 1 % FS. (Class 1 as per EN-13190) Capillary steel : SS capillary with SS-304 armoured
Over range protection : 120% FS Capillary PVC : Steel capillary with PVC covered,
Case & bezel : AISI SS304/AISI SS316, with bayonet bezel Capillary diameter : 6 mm/8 mm
Stem/bulb material : AISI SS-316/AISI SS-310
Movment : AISI SS-304
Bourdon tube : AISI SS-316
ELECTRIC CONTACT
Electric contact model : Transparent hood or
Protection window : Plain glass/Toughened glass/Safety glass
without hood type
Pointer : Aluminum
Contact : 1 NO, 1NC, 1 NO+1 NC, 2 NO, 2 NC, 2
Zero reset : Zero adjustment micrometer pointer(internal)
NO+2NC
Dial : Aluminium, Black marking on white back ground
Contact rating : 380V AC, 1 Amp max, 30W
Protection class : Weatherproof IP-65/IP-67/IP-68 (as per IP standard IEC-60529)

FEATURES OPTIONAL EXTRA


Fast response, easy compensation, linear scale Single scale C/Dual scale C/F
Rugged stainless steel construction Over range protection : 130% FS/150% FS
Rigid stem or capillary type Glycerine filled or silicon oil filled
Gauge accuracy : +/- 1% FS (class 1 as per EN-13190) Temperature gauge with thermowell
Zero reset micrometer pointer Temperature gauge with extension capillary
Other process connection available (M18x1.5, M20x1.5, M27x2,
M33x2 etc)

APPLICATION
Chemical & Fertilizer Industries Pharmaceutical Industries
Power Industries Oil & Gas Industries
Cement Industries Steel Industries
Sugar, Food & Beverage Industries Pulp, Paper & Allied Process Industries

2
MFTG -Mercury Filled Temperature Gauge
BASIC FUNDAMENTAL
A mercury filled thermometer is made of a cylindrical bulb filled with mercury & uses the volume expansion of gases
at temperature changes. Mercury with gas pressure changes inside the bulb due to temperature changes, are
sensed by a special helical bourdon tube, which, connected to an amplifying device will give the pointer, movement
proportional to the temperature.
The physical properties used will enable linear readings on the dial from the origin to full scale. When the reading is
remote from the sensing point, a capillary is then used for transmission between the bulb and the thermometer
head. Capillary armoring is common practice in industrial environments.

TECHNICAL SPECIFICATIONS
Reference standard : SAMA CLASS-V/EN-13190/IEC-60529
Sensing element : Mercury filled in steel bulb
Inert filled liquid : Mercury (HG)
Dial size : 63/80/100/150 mm
Scale range : -80 to 650C (as per customer requirement)
Mounting : Bottom entry/Back entry/Every angle entry/Back entry panel mounting/Bottom
entry surface mounting/Bracket mounting,
Process connection : 1/8,1/4,3/8,1/2,3/4,1 NPT or BSP thread
Connection type : Adujstable comp. Fitting or fixed welded connection CAPILLARY DETAILS
Stem/bulb diameter : 6/8/10/12/14/16 mm Capillary length : Provide upto 25 meter capillary
Stem length : As per customer requirement
Capillary steel : SS capillary with SS-304 armoured
Gauge accuracy : +/- 1 % FS (class 1 as per EN-13190)
Capillary PVC : Steel capillary with PVC covered
Over range protection : 120% FS
Capillary diameter : 6 mm/8 mm
Case & bezel : AISI SS304/AISI SS316, with bayonet bezel
Stem/bulb material : AISI SS-316/AISI SS-310
Movment : AISI SS-304 ELECTRIC CONTACT
Bourdon tube : AISI SS-316 Electric contact model : Transparent hood or
Protection window : Plain glass/Toughened glass/Safety glass without hood type
Pointer : Aluminum Contact : 1 NO, 1NC, 1 NO+1 NC, 2 NO, 2 NC, 2
Zero reset : Zero adjustment micrometer pointer(internal) NO+2NC
Dial : Aluminium, Black marking on white background Contact rating : 380V AC, 1 Amp max, 30W
Protection class : Weatherproof IP-65/IP-67/IP-68 (as per IP standard IEC-60529)

FEATURES OPTIONAL EXTRA


Rapid response, easy compensation, linear scale Single scale C/Dual scale C-F
Over range protection : 130% FS/150% FS
Rugged stainless steel construction
Glycerine filled or silicon oil filled
Rigid stem or capillary type Temperature gauge with thermowell
Gauge accuracy : +/- 1% FS (class 1 as per EN-13190) Temperature gauge with extension capillary
Zero reset micrometer pointer Other process connection available (M18x1.5, M20x1.5, M27x2, M33x2
etc)

APPLICATION
Chemical & Fertilizer Industries Pharmaceutical Industries
Power Industries Oil & Gas Industries
Cement Industries Steel Industries
Sugar, Food & Beverage Industries Pulp, Paper & Allied Process Industries

3
DGTG -Digital Temperature Gauge
BASIC FUNDAMENTAL
They are battery operated / main operated local / remote mounter, accurate, stable, long lasting, low cost, reliale
and user friendly instruments.
"DGTG can replace the conventional mercury-in-steel, vapor pressure / bimetallic temperature gauges. These are a
ideal blend the reliability and ruggedness of the conventional type dial thermometers and the accuracy and
simplicity of digital temperature indicators. The most important plus point of the DGTG is that they can be easily
calibrated, repaired by changing the stems / capillaries / displays units etc. Unlike the conventional field system dial
thermometers, which as good as dead when they leak / fail.

TECHNICAL SPECIFICATIONS
Sensing element : RTD / Thermocouple

Dial size : 100 mm or 4

Digital range : As per customer requirement

Built in RTD : 400C(PT100)

Built in thermocouple : 600C(J Type)

Built in thermocouple : 1200C(K Type)

Mounting : Direct bottom entry

Process connection : 1/8, 1/4, 3/8, 1/2, 3/4 ,1 NPT or BSP Thread adjustable fitting

Stem diameter : 6 mm/8 mm

Stem length : Upto 300 mm

Gauge accuracy : +/- 0.5 % FS

Case & bezel : AISI SS-304/AISI SS-316, with bayonet bezel

Stem : AISI SS-316

Resolution : 1C

Bettery life : 2 year in power saving mode

FEATURES
High accuracy +/- 0.5 % FS
Capillary type available

APPLICATION
Chemical & Fertilizer Industries Pharmaceutical Industries
Power Industries Oil & Gas Industries
Cement Industries Steel Industries
Sugar, Food & Beverage Industries Pulp, Paper & Allied Process Industries

4
PGB1 -Commercial/Utility Pressure Gauge
BASIC FUNDAMENTAL
Bourdon tube measuring element is made of a thin-walled c-shape tube or spirally wound helical or coiled tube.
When pressure is applied to the measuring system through the pressure port (socket), the pressure causes the
bourdon tube to straighten itself, thus causing the tip to move. The motion of the tip is transmitted via the link to the
movement which converts the linear motion of the bourdon tube to a rotational motion that in turn causes the
pointer to indicate the measured pressure.

TECHNICAL SPECIFICATIONS

Reference standard : EN-837-1, IS 3624

Scale range : 1.6 kg/cm2.700 kg/cm2, compound range, vaccum range

Dial size : 40/50/63/80/100/150/200/250 mm

Mounting : Bottom entry/Back entry/Panel mounting/Surface mounting,

Process connection : 1/8, 1/4, 3/8, 1/2, 3/4, 1 NPT or BSP thread

Connection type : Fixed welded connection

Gauge accuracy : +/- 1.6% FS or +/- 2% FS

Case & bezel : Drawn steel black powder coated (push fit design)

Movement : Brass

Socket : Brass

Bourdon tube : Brass (low pressure)/SS-316 (high pressure)

Protection window : Plain glass

Pointer : Aluminum

Dial : Aluminium, Black marking on white background

Protection class : Weatherproof IP-65(as per IEC-60529)

FEATURES OPTIONAL EXTRA


Simple design and easy construction, Available scale range in unit : BAR or PSI
Gauge accuracy : +/- 1.6 %FS Gauge use for ammonia service
Over range protection : 130% FS

APPLICATION
Chemical & Fertilizer Industries Pharmaceutical Industries
Power Industries Oil & Gas Industries
Cement Industries Steel Industries
Sugar, Food & Beverage Industries Pulp, Paper & Allied Process Industries

5
PGB2 - Industrial Heavy Duty Pressure Gauge
BASIC FUNDAMENTAL
Bourdon tube measuring element is made of a thin-walled c-shape tube or spirally wound helical or coiled tube.
When pressure is applied to the measuring system through the pressure port (socket), the pressure causes the
bourdon tube to straighten itself, thus causing the tip to move. The motion of the tip is transmitted via the link to the
movement which converts the linear motion of the bourdon tube to a rotational motion that in turn causes the
pointer to indicate the measured pressure.

TECHNICAL SPECIFICATIONS
Reference standard : EN-837-1/IS 3624/IEC-60529
Ambient temperature : -20 to 80 C
Opreating pressure limit : Max 75% of full scale value
Scale range : 1 kg/cm2.3500 kg/cm2, compound range, vaccum range
Dial size : 40/50/63/100/150/200/250 mm
Mounting : Bottom entry/Back entry/Panel mounting/Surface mounting/Bracket mounting
Process connection : 1/8, 1/4, 3/8, 1/2 NPT or BSP thread
Connection type : Fixed welded connection
Gauge accuracy : +/- 1% FS
Over range protection : 130% FS
Case & bezel : AISI SS-304/AISI SS-316, Snap action bayonet type bezel
Movement : AISI SS-304
Bourdon tube : AISI SS-316
Socket : AISI SS-304/AISI SS-316
Protection window : Plain glass/Toughened glass/Acrylic glass/Safety glass
Pointer : Aluminum ELECTRIC CONTACT
Pointer : Zero adjustment micrometer pointer (internal) Electric contact model : Transparent hood or without
Joints : Argon arc welded hood type
Dial : Aluminium, Black marking on white background Contact : 1 NO, 1NC, 1 NO+1 NC, 2 NO, 2 NC, 2
Protection class : Weatherproof IP-65/IP-67/IP-68 (as per IEC-60529) NO+2NC
Pressure relief : Neoprene rubber disk on top & back side of the case Contact rating : 380V AC, 1 Amp max, 30W

FEATURES OPTIONAL EXTRA


Industrial heavy duty construction Available scale range in unit : BAR, PSI, MPA, KPA
Gauge accuracy : +/- 1 % FS Dual scale dial design
External zero adjustment knob
Over range protection : 130% FS/150 % FS MRP(follower) pointer
Gauge use for, oxygen, freon, ammonia service
Glycerine filled or silicon oil filled
Economical gauge available on request
Other process connection available(M18x1.5, M20x1.5, M27x2, M33x2
etc)

APPLICATION
Chemical & Fertilizer Industries Pharmaceutical Industries
Power Industries Oil & Gas Industries
Cement Industries Steel Industries
Sugar, Food & Beverage Industries Pulp, Paper & Allied Process Industries

6
PGB3 - Sealed Diaphragm Pressure Gauge
BASIC FUNDAMENTAL
A diaphragm seal is device in which flexible membrane (diaphragm)seals and isolate the measuring instrument from the process medium. Diaphragm seal protects the
pressure sensor from the harmful and hazardous effect of the process fluid.

Where diaphragm seal is essential ?


l Corrosive process fluid

l Process fluid having sediments or solid particles

l Hazardous process fluid

l Freeze or crystallize at lower temp.

l Highly viscous process fluid

DIAPHRAGM GAUGE MODEL


Sandwich type (Threaded or flange connection)

Flush diaphragm sealed (Flange connection only)

Sandwich type flange connection (With I section)

Extended type diaphragm seal

Remote entry

FLANGE CONNECTION TRI-CLOVER CONNECTION


Process connection : 1/2, 1, 1.5, 3/4, 2 Flange connection Process Connection : 1", 1.5", 2", 2.5" Tri-clover Connection

Pressure rating : ANSI B16.5 150#RF/300#RF/600#RF Process Connection : Male Thread(Sms)

Flange material : AISI SS-304/AISI SS-316/HASTELLOY-C Process Connection : 1",1.5",2" Tri-clamp Design(Sanitary Seal)

Coating : PTFE coating on diaphragm & flange

Flange with extension I section available

CAPILLARY DETAILS ELECTRIC CONTACT


Capillary length : upto 25 meters SS316 capillary with SS304 armoured Electric contact model : Transparent hood

Capillary diameter : 6 mm/8 mm Contact : 1 NO, 1NC, 1 NO+1 NC, 2 NO, 2 NC, 2 NO+2NC

Contact rating : 380V AC, 1 Amp max, 30W

7
PGB3 - Sealed Diaphragm Pressure Gauge
TECHNICAL SPECIFICATIONS

Reference standard : EN-837-1/IS 3624/IEC-60529


Ambient temperature : -40 to 300C
Opreating pressure limit : Max 75% of full scale value
Scale range : 1 kg/cm2.250 kg/cm2, compound range, vaccum
Dial size : 63/100/150 mm
Mounting : Bottom entry/Back entry/Panel mounting/Surface
mounting/Remote entry
Process connection : 1/8, 1/4, 3/8,1/2, 3/4, 1 NPT or BSP thread
Gauge accuracy : +/-1 % FS
Over range protection : 130% FS
Case & bezel : AISI SS-304/AISI SS-316, snap action bayonet type bezel
Movement : AISI SS-304
Bourdon tube : AISI SS-316
Diaphragm : AISI SS316L/HASTELLOY-C/MONNEL/NICKEL
Top chamber : AISI SS-304/AISI SS-316
Bottom chamber : AISI SS-316
Protection window : Plain glass/Toughened glass/Acrylic glass/Safety glass
Pointer : Aluminum
Pointer : Zero adjustment micrometer pointer (internal)
Joints : Argon arc welded
Dial : Aluminium, Black marking on white background
Protection class : Weatherproof IP-65/IP-67/IP-68 (as per IEC-60529)
Pressure relief : Neoprene rubber disk on top & back side of the case
Filling fluid : Glycerine/silicon oil(DC-200 grade)/Flurolube oil/Food
grade vegetable oil

FEATURES OPTIONAL EXTRA


Special design for critical process application Available scale range in unit : BAR,PSI,MPA,
Industrial heavy duty construction, Dual scale dial design
Gauge accuracy : +/- 1% FS External zero adjustment knob
Over range protection : 130% FS./150% FS MRP(follower) pointer
Glycerine filled or silicon oil filled
PTFE lined or coated thread bottom chamber
Electric contact (magnetic snap action contact)
Extension capillary for remote mounting
Flushing ring(spacer ring) for purgin/Cleaning the diaphragm area

APPLICATION
Chemical & Fertilizer Industries Pharmaceutical Industries
Power Industries Oil & Gas Industries
Cement Industries Steel Industries
Sugar, Food & Beverage Industries Pulp, Paper & Allied Process Industries

8
PGB4 - Test/Master Pressure Gauge
BASIC FUNDAMENTAL
Bourdon tube measuring element is made of a thin-walled c-shape tube or spirally wound helical or coiled tube.
When pressure is applied to the measuring system through the pressure port (socket), the pressure causes the
bourdon tube to straighten itself, thus causing the tip to move. The motion of the tip is transmitted via the link to the
movement which converts the linear motion of the bourdon tube to a rotational motion that in turn causes the
pointer to indicate the measured pressure.

TECHNICAL SPECIFICATIONS
Reference standard : EN-837-1/IS 3624/IEC 60529
Ambient temperature : -20 to 80C
Opreating pressure limit : Max 75% of full scale value
Scale range : 1 kg/cm2.1000 kg/cm2, compound range, vacuum range
Dial size : 150/250 mm
Mounting : Bottom entry/Back entry/Panel mounting/Surface mounting/Bracket mounting
Process connection : 1/8,1/4,3/8,1/2 NPT or BSP thread
Connection type : Fixed welded connection
Gauge accuracy : +/- 0.50%FS/0.25% FS.
Over range protection : 130% FS
Case & bezel : AISI SS-304/AISI SS-316, snap action bayonet type bezel
Movement : AISI SS-304 for test gauge/Jwelled bearing for master gauge
Bourdon tube : AISI SS-316/Beralium copper(BECU2)
Socket : AISI SS-304/AISI SS-316
Protection window : Safety glass
Pointer : Aluminum
Pointer : Zero adjustment micrometer pointer(internal)
Joints : Argon arc welded
Dial : Aluminium, Black marking on white background
Protection class : Weatherproof IP-65/IP-67/IP-68 (as per IEC-60529)
Pressure relief : Neoprene rubber disk on top & back side of the case

FEATURES OPTIONAL EXTRA


Special construction for better accuracy , Available scale range in unit : BAR, PSI, KG/CM2, MPA
High accuracy +/- 0.25% FS. or +/-0.50% FS Dual scale dial design
Over range protection : 130% FS/150% FS External zero adjustment knob
Glycerine filled or silicon oil filled

APPLICATION
Chemical & Fertilizer Industries Oil & Gas Industries
Power Industries Steel Industries
Cement Industries Pulp, Paper & Allied Process Industries
Sugar, Food & Beverage Industries calibration & testing lab
Pharmaceutical Industries pressure measuring equipment

9
PGB5 - Solid Front Safety Pattern Pressure Gauge
BASIC FUNDAMENTAL
Specifically designed for the chemical and petroleum processing industries, this process gauges have the
construction, materials and engineering it takes to withstand rugged conditions.
They are engineered to deliver years of accurate service, while withstanding vibration, corrosive media, corrosive
environments and a wide range of temperature extremes. With the proven durability and performance of the this
process gauge, it comes with an industry best warranty.

TECHNICAL SPECIFICATIONS

Reference standard : EN-837-1,IS 3624/ASME B 40.100 GRADE 2A/IEC-60529


Ambient temperature : -25 to 65C
Opreating pressure limit : Max 75% of full scale value
Scale range : 0.1000 kg/cm2, compound range, vaccum range
Dial size : 110 mm/4.5
Mounting : Direct bottom entry/Surafce mounting
Process connection : 1/8, 1/4, 3/8, 1/2 NPT or BSP thread
Connection type : Fixed welded connection
Gauge accuracy : +/- 1 % FS/0.5 % FS
Over range protection : 125% FS
Case : Phenolic (PP with reinforced thermoplastic)/Solid front safety
Bezel : Cam lock, Fiber glass reinforced thermoplastic
Cover : Stainless steel or plastic cover
Movement : AISI SS-304/AISI SS-316
Bourdon tube : AISI SS-316/MONEL
Socket : AISI SS-304/AISI SS-316
Protection window : Plain glass/Toughened glass/Acrylic glass/Safety glass
Pointer : Aluminum
Pointer : Zero adjustment micrometer pointer(internal)
Joints : Argon arc welded
Dial : Aluminium, Black marking on white background
Protection class : Weatherproof IP-65(as per IEC-60529)
Pressure relief : Neoprene back size of case with ss cover

FEATURES OPTIONAL EXTRA


Solid front safety case Available scale range in unit : kg/cm2, BAR, PSI, MPA, KPA
Gauge accuracy : +/- 1% FS or +/- 0.5% FS (accuracy Dual scale dial design
complies ASME B40.100 grade 2A) Glycerine filled or silicon oil filled

APPLICATION
Chemical & Fertilizer Industries Pharmaceutical Industries
Power Industries Oil & Gas Industries
Cement Industries Steel Industries
Sugar, Food & Beverage Industries Pulp, Paper & Allied Process Industries

10
PGC1 - Capsule Diaphragm Pressure Gauge
BASIC FUNDAMENTAL
Schaffer and capsule diaphragm pressure gauges are designed for measuring low/very low pressures and vacuum.
The capsule consists of two diaphragms joined and sealed around their circumference. Normally, pressure is
applied to the inside of the capsule, which changes shape as a result. By means of a link and gear movement system,
this deflection is converted into rotation of a concentric pointer indicating pressure on a dial.

TECHNICAL SPECIFICATIONS

Reference standard : EN-837-3/IS 3624/IEC 60529


Ambient temperature : -20 to 80C
Opreating pressure limit : Max 75% of full scale value
Scale range : 07000 mm wc, 21 kg/cm2, compound range, vaccum range
Dial size : 100 mm/150 mm
Mounting : Bottom entry
Process connection : 1/4, 3/8, 1/2 NPT or BSP thread,
Gauge accuracy : +/- 1.6% FS
Over range protection : 110% FS
Case & bezel : AISI SS-304/AISI SS-316, Snap action bayonet type bezel
Movement : AISI SS-304
Capsule : AISI SS-316
Diaphragm : AISI SS316L
Top chamber : M.S. Powder coated/AISI SS304
Bottom chamber : AISI SS316
Protection window : Plain glass/Toughened glass/Acrylic glass/Safety glass
Pointer : Aluminum ELECTRIC CONTACT
Joints : Argon arc welded Electric Contact Model : Transparent Hood
Dial : Aluminium, Black marking on white background
Contact : 1 NO, 1NC, 1 NO+1 NC, 2 NO, 2
Protection class : Weatherproof IP-65(as per IEC-60529)
Pressure relief : Neoprene rubber disk on top & back side of the case NC, 2 NO+2NC
Contact Rating : 380V AC, 1 Amp Max, 30W

FEATURES OPTIONAL EXTRA


Low range with high accuracy Available scale range in unit : MM WC, MBAR, KPA, KG/CM2, MMH20
Compact design Dual scale dial design
Pressure gauge are well suited for low pressure measurement External zero adjustment knob
All stainless steel constriction MRP(follower) pointer
Gauge accuracy +/- 1.6% FS PTFE lined or coated thread bottom chamber
Electric contact (magnetic snap action contact )
Other process connection available (M18x1.5, M20x1.5, M27x2, M33x2
etc)

APPLICATION
Chemical & Fertilizer Industries Pharmaceutical Industries
Power Industries Oil & Gas Industries
Cement Industries Steel Industries
Sugar, Food & Beverage Industries Pulp, Paper & Allied Process Industries

11
PGC2 - Industrial Capsule Pressure Gauge
BASIC FUNDAMENTAL
Capsule pressure gauges are designed for measuring low/very low pressures and vacuum. The capsule consists of
two diaphragms joined and sealed around their circumference. Normally, pressure is applied to the inside of the
capsule, which changes shape as a result. By means of a link and gear movement system, this deflection is
converted into rotation of a concentric pointer indicating pressure on a dial.

TECHNICAL SPECIFICATIONS

Reference standard : EN-837-3/IS 3624/IEC 60529


Ambient temperature : -20 to 80C
Opreating pressure limit : Max 75% of full scale value
Scale range : 06000 mm wc, compound range, vaccum range
Dial size : 63/100/150 mm
Mounting : Bottom entry/Back entry/Panel mounting/Surface mounting,
Process connection : 1/4, 3/8, 1/2 NPT or BSP thread,
Gauge accuracy : +/- 1.6 % FS
Over range protection : 110% FS
Case & bezel : AISI SS-304/AISI SS-316, Snap action bayonet type bezel
Movement : Brass/AISI SS-304
Capsule : AISI SS-316
Socket : AISI SS-304/AISI SS-316
Protection window : Plain glass/Toughened glass/Acrylic glass/Safety glass
Pointer : Aluminum
Joints : Argon arc welded
Dial : Aluminium, Black marking on white background
Protection class : Weatherproof IP-65(as per IEC-60529)
Pressure relief : Neoprene rubber disk on top & back side of the case

FEATURES OPTIONAL EXTRA


Low range with high accuracy Available scale range in unit : MMWC, MBAR, KPA, MMH20
Compact design Dual scale dial design
Pressure gauge are well suited for low pressure External zero adjustment knob
measurement MRP(follower) pointer
All stainless steel constriction Other process connection available (M18x1.5, M20x1.5, M27x2, M33x2
Gauge accuracy +/- 1.6% FS etc)

APPLICATION
Chemical & Fertilizer Industries Pharmaceutical Industries
Power Industries Oil & Gas Industries
Cement Industries Steel Industries
Sugar, Food & Beverage Industries Pulp, Paper & Allied Process Industries

12
PGDP1 - Single Diaphragm Differential Pressure Gauge
BASIC FUNDAMENTAL
Differential pressure gauges are suitable for corrosive atmospheres & gaseous media. These gauges are used to
check differential pressure of gases & liquids which do not have high viscosity and do not crystallize.

TECHNICAL SPECIFICATIONS
Reference Standard : EN-837-3/IS 3624/IEC 60529
Ambient Temperature : -20 To 65C
Process Temperature : Max +100C
Opreating pressure limit : Max 75% of full scale value
Scale range : 06000 mm Wc/1..10 kg/cm2, vacuum, compound range
Static pressure : 10 times of scale range
Dial size : 100/150 mm
Mounting : Bottom entry/Back entry/Panel mounting/Wall mounting/2 pipe mounting
bracket
Process connection : 1/4NPT(F) standard connection,
Gauge accuracy : +/-2.5% FS or +/-1.6% FS
Over range protection : 110% FS
Case & bezel : AISI SS-304/AISI SS-316, Snap action bayonet type bezel
Movement : AISI SS-304/AISI SS316
Single diaphragm : AISI SS316L
Low pressure chamber : AISI SS-304/AISI SS316
High pressure chamber : AISI SS-304/AISI SS316
Protection window : Plain glass/Toughened glass/Acrylic glass/Safety glass ELECTRIC CONTACT
Pointer : Aluminum
Electric Contact Model : Transparent Hood
Joints : Argon arc welded
Contact : 1 NO, 1NC,1 NO+1 NC, 2 NO, 2 NC,
Dial : Aluminium, Black marking on white background
2 NO+2NC
Protection class : Weatherproof IP-65(as per IEC-60529)
Pressure relief : Neoprene rubber disk on top Contact Rating : 380V AC, 1 Amp Max, 30W

FEATURES OPTIONAL EXTRA


Suitable for corrosive atmosphere Available scale range in unit : mmWc, mbar, kpa, kg/cm2, mmH2O
Suitable for liquid and gases medium Dual scale dial design
All SS measuring system External zero adjustment pointer
Glycerine filled or silicon oil filled
Electric contact (magnetic snap action contact)

APPLICATION
Chemical & Fertilizer Industries Pharmaceutical Industries
Power Industries Oil & Gas Industries
Cement Industries Steel Industries
Sugar, Food & Beverage Industries Pulp, Paper & Allied Process Industries

13
PGDP2 - Double Diaphragm Differential Pressure Gauge
BASIC FUNDAMENTAL
These instruments are used to check differential pressures of gaseous liquids which do not have high viscosity and
do not crystalizee. In presence of high temperature, high viscosity and corrosive process fluid or which can
crystalize these instruments can be fitted with remote mounting diaphragm seals. The measuring element is
formed by two diaphragms, acting on the same movement. In this way the pointer senses only the difference
between the two pressures corresponding respectively to upstream and downstream circuit pressure.

TECHNICAL SPECIFICATIONS
Reference standard : EN-837-3/IS 3624/IEC 60529
Ambient temperature : -20 to 60C
Process temperature : Max +100C
Opreating pressure limit : Max 75% of full scale value
Scale range : 04000 mmWc/1..40 kg/cm2, vaccum, compound range
Static pressure : maximum upto 400 kg/cm2
Dial size : 100 mm/150 mm
Mounting : Bottom entry/Back entry/Panel mounting/Wall mounting/2 pipe mounting
bracket
Process connection : 2 Nos x 1/4NPT(F) standard connection
Purgin plugs : 2 Nos x 1/4NPT(M)
Gauge accuracy : +/- 1.6% FS or +/- 2.5% FS
Over range protection : 130% FS
Case & bezel : AISI SS-304/AISI SS-316, Snap action bayonet type bezel
Movement : Stainless steel with ball bearing
Double diaphragm : AISI SS316L/Hastelloy-c/Monel-400
Central chamber : AISI SS-304/AISI SS316
Side chamber : AISI SS-304/AISI SS316
Nut & bolts : Stainless steel
Protection window : Plain glass/Toughened glass/Acrylic glass/Safety glass
Pointer : Aluminum ELECTRIC CONTACT
Joints : Argon arc welded
Electric Contact Model : Trasnperent Hood
Dial : Aluminium, Black marking on white background
Contact : 1 NO, 1NC, 1 NO+1 NC, 2 NO, 2
Protection class : Weatherproof IP-65 (as per IEC-60529)
Pressure relief : Neoprene rubber disk on top
NC, 2 NO+2NC
Trasnmission filling fluid : Silicon oil(grade dc-200) Contact Rating : 380V AC, 1 Amp Max, 30W

FEATURES OPTIONAL EXTRA


Suitable for corrosive atmosphere & gases media Available scale range in unit : mmWc, mbar, kpa, kg/cm2, mmH2O
All SS measuring system Dual scale dial design
Static pressure 400bar max. External zero adjustment pointer
Glycerine filled or silicon oil filled
electric contact (magnetic snap action contact )
Other connection available on request

APPLICATION
Liquid & gaseous media Chemical & petrochemical
Corrosive environment Level measurement in closed tank
Oil & gas application Filter monitoring

14
PGDP3 - Magnetic Pistion Differential Pressure Gauge
BASIC FUNDAMENTAL
High and low pressures are separated by a sensor assembly consisting of a magnet, piston,teflon seal and a range
spring.the difference in pressure causes the sensor assembly to move in proportion to the change against a range
spring.
A rotary magnet, located in a separate body cavity and isolated from the acting pressures, is rotated by magnetic
coupling as per the linear movement of the sensor assembly. A pointer attached to the rotary magnet indicates
differential pressure on the dial.
This piston-style differential pressure gauge is designed for use with clean liquid or gaseous media where high
differential pressure/static process pressures are required. It is suitable for measuring pressure drops across a
variety of devices, including filters, strainers, separators and heat exchangers.

TECHNICAL SPECIFICATIONS
Reference standard : IS 3624
Ambient temperature : -25 to 65C
Process temperature : Max +80C, +200C (optional)
Scale range : DP range 010 bar
Max. Static pressure : 200 bar, 450 bar or 700 bar
Dial size : 63/100/150 mm
Mounting : Inline direct bottom entry & side entry/Panel mounting/2 pipe mounting
Process connection : 2x1/4 NPT(F) standard connection
Gauge accuracy : +/-2% FS or +/-2.5% FS
Case & bezel : AISI SS-304 snap action bayonet type bezel
Sensing element : Piston
Wetted parts : Aluminum, SS-302 spring, Teflon & ceramic magnet
Housing : Aluminum/AISI SS-316 ELECTRIC CONTACT
Protection window : Plain glass/Toughened glass/Acrylic glass
Electric Contact Model : Transparent Hood
Pointer : Aluminum
Seals : Viton & EPDM O Ring Contact : 1 NO, 1NC, 1 NO+1 NC, 2 NO, 2 NC,
Dial : Aluminium, Black marking on white background 2 NO+2NC
Protection class : Weatherproof IP-65(as per IEC-60529) Contact Rating : 380V AC, 1 Amp Max, 30W

FEATURES OPTIONAL EXTRA


Compact design Case glycerine filled
Static pressure upto 200bar Red follower pointer
Switching facility(between 20 to 100% of full span)

APPLICATION
Filter manufacturer
Chemical plants
Water treatment plant
Natural gas processing
Air dryer system
Heat exchanger
Textile machinery
Gasoline / Diesel engine filters
filters
Pumps, Valves, Compressors
Hydraulic systems

15
PGDP4 - Capsule Differential Pressure Gauge
BASIC FUNDAMENTAL
Capsule differential pressure gauge are desgined for measuring very low differential pressure for
gaseous,dry,clean,oil and grease free media.

TECHNICAL SPECIFICATIONS
Reference standard : EN-837-3/IS 3624/IEC 60529
Ambeint temperature : -20 to 60C
Medium temperature max. : 70C
Opreating pressure limit : Max 75% of full scale value
Scale range : 02500 mmWc
Static pressure : Max 400 mbar/Max 250 mbar
Dial size : 100/150 mm
Mounting : Bottom entry/Back entry/Panel mounting/Wall mounting
Process connection : Parallel connection 2x1/2 NPT(M) (other connection on request)
Gauge accuracy : +/- 2% FS
Over range protection : 115% FS
Case & bezel : AISI SS-304/AISI SS-316, Snap action bayonet type bezel
Movement : Brass
Capsule : AISI SS-316/PB capsule
Socket : AISI SS-316
Sealing gasket : Neoprene
Protection window : Plain glass/Toughened glass/Acrylic glass/Safety glass
Pointer : Aluminum
ELECTRIC CONTACT
Joints : Argon arc welded Electric Contact Model : Transparent Hood
Dial : Aluminium, Black marking on white background Contact : 1 NO, 1NC, 1 NO+1 NC, 2 NO, 2 NC, 2
Protection class : Weatherproof IP-65(as per IEC-60529) NO+2NC
Pressure relief : Neoprene rubber disk on top & back side of case Contact Rating : 380V AC, 1 Amp Max, 30W

FEATURES OPTIONAL EXTRA


Low differential pressure measurement with high accuracy Available scale range in unit : mmWc, mbar, kpa, mmH2O
Sensing element capsule in SS316 Dual scale dial design
Designed for measuring small differential pressure on clean
& dry air or gas system

APPLICATION
Chemical & Fertilizer Industries Pharmaceutical Industries
Power Industries Oil & Gas Industries
Cement Industries Steel Industries
Sugar, Food & Beverage Industries Pulp, Paper & Allied Process Industries

16
ACCESSORIES
SNUBBER SYPHON

Pressure gauge snubbers are intended to suppress the effect of pressure pulses Pressure gauge syphon are used to protect the pressure gauge from the effect of
and pressure peaks. hot pressure media such as steam and also to reduce the effect of rapid pressure
Adjustable snubbers are provided with an adjustable needle valve that enables surges. The pressure medium forms a condensate and is collected inside the coil
the operator to restrict the flow as operating conditions may demand even when or pigtail portion of the syphon. The condensate prevents the hot media from
the snubber is in service. coming in direct contact with the pressure instrument. When the syphon is first
pressure gauge snubbers will considerably increase the service life of pressure installed, it should be filled with water or any other suitable separating liquid
gauges in harsh applications such as on reciprocating pumps and compressors,
hydraulic presses or fluid power systems and will additionally improve the reading
accuracy of the gauge. Technical Specifications
Technical Specifications Type : U Design/Q Design
Design : Pigtail/Coil Type
Material : AISI SS-304/AISI SS-316
Material : AISI SS-304/AISI SS-316
Connection Available : 1/4, , 3/8 BSP or NPT External Adjustable Provide
Connection Available : 1/4, , 3/8 BSP or NPT
Pressure Rating : 6000 PSI
Pipe : Seamless Sch-40S/Seamless Sch-80S

APPLICATIONS
l syphon for steam services
l Pigtail for vertical installations
l Coil for horizontal installations

GAUGE COCK GAUGE SAVER

Gauge cocks provide an economical way to shut off the flow of air to the pressure Gauge saver is adjustable over pressure protectors are intended to protect
instrument, thereby allowing the instrument to be isolated from the pressure pressure gauges against the effect of pressures exceeding their maximum
media or removed from service. Gauge cocks are constructed from steel and are pressure rating
intended for use on air lines where leakage is not of concern.

Technical specifications Technical specifications


Body material : AISI SS-304/AISI SS-316
Type : 2 way gauge cock/3 way gauge cock
Piston valve : AISI SS-316
Body material : AISI SS-304/AISI SS-316
Connection available : 1/4, , 3/8 BSP or NPT
Stem material : AISI SS-304/AISI SS-316
Pressure rating : 6000 PSI
Connection available : 1/4, , 3/8 BSP or NPT
Pressure connection : Male inlet, Female outlet
Process thread : Female thread
Opreating temperature : Max. 80C

17
ACCESSORIES
NEEDLE VALVE BALL VALVE
Intended to isolate the pressure gauge from the measured fluid or to provide a Ball valve provide an economical way to shut off the flow of air/water to the
means of throttling or dampening pressure pulsation. pressure instrument, thereby allowing the instrument to be isolated from the
pressure media or removed from service

Technical Specifications Technical Specifications


Body Material : AISI SS-304/AISI SS-316 Type : Investment casting/Bar stock design
Connection Available : 1/4, , 3/8 BSP Or NPT Material : AISI SS-304/AISI SS-316
Pressure Rating : 6000 PSI Connection available : 1/4, , 3/8 BSP or NPT
Process thread : Female thread
Pressure rating : 6000 PSI

MANIFOLD VALVE
Valve is used for pressure equalizing in the process media.

Technical Specifications

Model : 2 way manifold valve


3 way manifold valve
5 way manifold valve
Design : R type, T type, H type
Material : AISI SS-304/AISI SS-316
Connection available : 1/4, 1/2 ,3/8 BSP or NPT
Process thread : Female inlet/Female outlet

18
THERMOWELLS
BASIC FUNDAMENTAL
Thermowells provide protection for temperature probes against unfavorable operating conditions such as corrosive media, physical impact (e.g. Clinker in furnaces) and
high pressure gas or liquid. Their use also permits quick and easy probe interchanging without the need to open-up the process.it is closed-end reentrant tube
designed for insertion of a temperature-sensing element, and provided with means for a pressure-tight attachment to a vessel.
Thermowells are typically constructed of solid drilled-out bar stock and are designed to protect a temperature sensor from flow, high pressure and harsh environments.
Thermowells encase and protect temperature gauge from the harmful effects of the processes into which they are immersed without substantially insulating the
temperature sensor from the temperature of the process.
The most common types of thermowells are :-
(1) threaded thermowell
(2) flanged welded thermowell
Thermowells are classified according to their connection to a process.

(1) Threaded Thermowell


A threaded thermowell has threads at its one end and is screwed into the process. Thread can be of tapered or parallel type.
Parallel or tapered thread is made for convenient installation into a weld in fitting directly into the process.such a connection is
suitable for smaller diameter well, which are not likely to be changed.

Technical Specifications
Type : Threaded thermowell
Construction : Fabricated in seamless pipe or bar stock thermowell
Process connection : As per customer requirement(BSP or NPT thread)
Instrument connection : As per customer requirement(BSP or NPT thread)
Extension length : As per customer requirement
Immserion length : As per customer requirement
Total length : As per customer requirement (extension length + immersion length)

(2) Flanged Thermowell


A flanged thermowell has a flange collar which is attached to a mating flange. Flanged connection is preferable if there is a need
for more frequent well replacement such as high corrosion rates.

Technical Specifications
Type : Flanged thermowell
Constrcution : Fabricated in seamless pipe or bar stock thermowell
Process connection : Flange connection(as per customer requirements)
Instrument connection : As per customer requirement
Extension length : As per customer requirement
Immserion length : As per customer requirement
Total length : As per customer requirement (extension length +
immersion length)

Fabricated Thermowell
Fabricated thermowells are manufactured from tubes which are sealed by a solid welded tip at the process. It means that the stem of thermowell is manufactured from
tube and tip is made separately than both these parts are welded by utilizing suitable welding process. The flange is also joined to this assembly by welding process.
Fabricated thermowells are generally recommended for low to medium process loads. Connection to the pipe or vessel may be done by means of thread, flange or weld.
Standard threads used in fabricated thermowell are npt, bsp (pl), bsp (tr),api & metric thread. The thread size is dependent on the application. Standard sizes range from
1/8 to 2. For applications where a quick response to changes in temperature is required, fabricated pockets may be fitted with a reduced tip.

Bar stock Thermowell


Such thermowell bodies are machined and drilled from solid bar stock. This results in a non-welded water tight unit. In this immersion tip is also made by same material
along with stem. In such type of thermowell, no welding process is required for stem and tip production. Flange can be weld according to requirement. Bar-stock
thermowell is also known as solid drilled thermowell. Single piece thermowells are manufactured from a complete element or bar stock. One-piece thermowells are
suited to the highest process loads, depending on their design. Thus internationally or in the petrochemical industry, one-piece thermocouples are now used almost
exclusively. Connection to the pipe or vessel may be done by means of thread, flange or weld. Standard threads are npt, bsp (p), bsp (tr), api & metric tread. The thread
size is dependent on the application, but 3/4 and 1 are common.

19
TECHNICAL REFERENCES
TEMPERATURE

Nominal Scale Measuring Limits of Nominal Stem Length Stem Length Stem Length
Range (C) Spacing (C) Range (C) Error (C) for for for
Range (C)
S = 6mm S= 8,10mm S = 12mm
-40 to +60 1C -30 to +50 1 Min. Max. Min. Max. Min. Max.
-40 to +40 1C -30 to +30 1 -40 to +60 90 600 80 600 80 600
-30 to +70 1C -20 to +60 1 -40 to +40 100 600 80 600 80 600
-30 to +50 1C -20 to +40 1 -30 to +70 90 600 65 600 65 600
-30 to +30 1C -20 to +20 1 -30 to +50 100 600 80 600 80 600
-20 to +120 2C -10 to +110 2 -30 to +30 120 600 100 600 100 600
-20 to +60 1C -10 to +50 1 -20 to +120 65 600 65 600 65 600
-20 to +40 1C -10 to +30 1 -20 to +60 100 600 80 600 80 600
0 to 60 1C 10 to 50 1 -20 to +40 120 600 100 600 100 600
0 to 80 1C 10 to 70 1 0 to 60 120 600 100 600 100 600
0 to 100 1C 10 to 90 1 0 to 80 100 600 80 600 80 600
0 to 120 2C 10 to 110 2 0 to 100 65 600 65 600 65 600
0 to 160 2C 20 to 140 2 0 to 120 65 600 65 600 65 600
0 to 200 2C 20 to 180 2 0 to 160 65 600 65 600 65 600
0 to 250 5C 30 to 220 2.5 0 to 200 65 600 65 600 65 600
0 to 300 5C 30 to 270 5 0 to 250 65 600 65 600 65 600
0 to 400 5C 50 to 350 5 0 to 300 65 600 65 600 65 600
0 to 500 5C 50 to 450 5 0 to 400 65 600 65 600 65 600
0 to 600 10C 100 to 500 10 0 to 600 65 600 65 600 65 600
Note : Any special range and least count available on request.

PRESSURE

PRESSURE UNIT CROSS REFERENCE CHART


PSI atms in H2O mm H2O cm H2O oz/in2 kg/cm2 in Hg mm Hg cm Hg mbar bar Pa kPa mPa

1 0.06805 27.68 703.1 70.31 16.00 0.0731 2.036 51.72 5.172 68.95 0.06895 6895 6.895 0.006895

14.70 1 406.8 10332 1033 23.1 1.033 29.92 760.0 76.00 1013 1.013 101325 101.3 0.1013

0.03613 0.002458 1 25.40 2.540 0.5780 0.002540 0.07356 1.868 0.1868 2.491 0.002491 249.1 0.2491 0.00025

0.001422 9.678E-05 0.03937 1 0.1000 0.02276 1.00E-04 0.002896 0.07355 0.007355 0.09806 9.806E-05 9.806 0.009806 0.000010

0.01422 0.000968 0.3937 10.00 1 0.2276 0.0010 0.02896 0.7356 0.07356 0.9807 0.0009807 98.07 0.09807 0.00010

0.0625 0.004253 1.730 43.94 4.394 1 0.004394 0.1273 3.232 0.3232 4.309 0.004309 430.9 0.4309 0.0004309

14.22 0.9678 393.7 10000 1000 227.6 1 28.96 735.6 73.56 980.7 0.9807 980.66 98.07 0.098066

0.49115 0.03342 13.59 345.3 34.53 7.858 0.03453 1 25.40 2.540 33.86 0.03386 3386 3.386 0.003386

0.01934 0.001316 0.5352 13.60 1.360 0.3094 0.001360 0.03937 1 0.1000 1.33 0.001333 133.3 0.1333 0.0001333

0.1934 0.01316 5.352 136.0 13.60 3.094 0.01360 0.3937 10 1 13.33 0.01333 1333 1.333 0.001333

0.0145 0.0009869 0.4015 10.20 1.020 0.2321 0.001020 0.02953 0.7501 0.07501 1 0.001000 100.0 0.10000 0.0001

14.50 0.9869 401.5 10197 1020 232.1 1.020 29.53 750.1 75.01 1000 1 100000 100.0 0.1000

0.000145 9.867E-06 0.004014 0.1019 0.01019 0.002320 1.019E-05 0.0002952 0.007499 0.000750 0.01000 9.9974E-06 1 0.0009997 0.000001

0.1450 0.009869 4.015 102.0 10.20 2.321 0.01020 0.2953 7.501 0.7501 10.00 0.01000 1000 1 0.001

145.0 9.869 4014 101968 10197 2321 10.20 295.3 7500 750.0 10000 10.00 1000000 1000 1

Note : Any special range and least count available on request.

20
Process Engineering Solutions

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