DMS1 Introduction 2017

DMS1
Design of Mechanical Systems

DMS1: Stress and deformation analyses of load carrying structural elements
Start up meeting, September 4, 2017, Fib 16 room 1.101
Supervisors: Brian Bak, Johnny Jakobsen & Esben Lindgaard

Coordinator: Esben Lindgaard, Fib. 16 room 3.203
Secretary: Grethe Dyhr, Fib. 16 room 3.121
Group rooms: Pon 103 room 1.113(8), 1.117(6), 4.105(12), 4.111(8).
Start up meeting DMS1 2017

Department of Materials and Production Coordinator: Esben Lindgaard, elo@m-tech.aau.dk
DMS1 Agenda
Welcome
Brief introduction to the study programme Design of Mechanical Systems
Detailed presentation of 1st semester on DMS
Overview of the 1st semester (introduction of course lecturers)
Goals
Organisation
Content of project
Workshops, guest lectures, and study trips
Information about project work at AAU
General information
Quick round of introduction of all students
Group formation
Probably we need a small break at some point .

Start up meeting DMS1 2017 2
Introduction to DMS
DMS1 Design of Mechanical Systems
Goals of the study programme
We want to educate engineers that
Can develop and design competitive products (advanced and know-how based
products)
May master changes of technology, i.e. an future-oriented education

Requires a solid and broad theoretical foundation within classical engineering
disciplines
Design using advanced materials
May apply state-of-the-art numerical simulation tools for analysis and design
Build and exploit virtual prototypes
With focus on model-based analysis / structural design / system design
The education provides great mobility on the labour market.

DMS1 Overview of the study programme - DMS
Semester Module ECTS Grading Exam
Stress and Deformation Analyses of Load Carrying Structural Element 15 7-point scale Internal
Stress and Deformation Analyses of Load Carrying Structural Element (INTRO semester)* 10 7-point scale Internal
Solid Mechanics with Microstructure 5 7-point scale Internal
1.
Fracture Mechanics and Fatigue 5 7-point scale Internal
Finite Element Methods 5 7-point scale Internal
INTRO Course: Problem-based Learning, Theory of Elasticity and the Finite Element Method, MATLAB.* 5 Pass/Fail Internal
Engineering Design of Mechanical Systems 15 7-point scale External
Engineering Optimization Concepts, Methods and Applications 5 7-point scale Internal
2.
Mechanics of Composite Materials and Structures 5 7-point scale Internal
Energy and Variational Methods with Applications 5 7-point scale Internal
Industrial Development 20, 25, 30 7-point scale Internal
Internship 20, 25, 30 7-point scale Internal
3.** Elective courses
Computational Fluid Dynamics (CFD) and Multiphase Flow 5 7-point scale Internal
Test and Validation 5 Pass/Fail Internal
4. Design of Mechanical Systems 30, 50, 60 7-point scale External
* For students without a B.Sc. in Mechanical Engineering and Manufacturing from Aalborg University a tailored project module of 10 ECTS and
an INTRO Course of 5 ECTS are provided on the 1st semester and named INTRO semester.
Please refer to the study curriculum for a more detailed description of the DMS study
programme - http://www.ses.aau.dk/digitalAssets/282/282759_dms-2017-version-2.pdf

A few project examples from DMS2-DMS4
DMS1 (see many more examples on moodle)

DMS1: Stress and Deformation Analyses
DMS1 of Load Carrying Structural Elements
Key theme of semester: In-depth understanding of different methods
Analytical, numerical and experimental methods.
Dwell on the formulation, assumptions and validity of different methods.
Strict content management of project to reach comprehensive learning
objectives.
Focus is on methods and not structures and design.
Foundation for the rest of your master study and professional career.

DMS1 Overview of the semester
Semester Module Supervisors/Lecturers ECTS Grading Exam
Johnny Jakobsen
Stress and Deformation Analyses of Load Carrying Structural Elements 15 7-point scale Internal
Esben Lindgaard
Stress and Deformation Analyses of Load Carrying Structural Element Brian Bak
10 7-point scale Internal
(INTRO semester)* Esben Lindgaard
Sergey Sorokin
INTRO Course: Problem-based Learning, Theory of Elasticity and the Esben Lindgaard
5 Pass/Fail Internal
Finite Element Method, MATLAB.* Erik Lund
1.
Brian Bak
Solid Mechanics with Microstructure Jan Shjdt-Thomsen 5 7-point scale Internal
Jens H. Andreasen
Fracture Mechanics and Fatigue Jan Shjdt-Thomsen 5 7-point scale Internal
Esben Lindgaard
Erik Lund
Finite Element Methods 5 7-point scale Internal
Esben Lindgaard
*For students without a B.Sc. In Mechanical Engineering and Manufacturing from Aalborg University.
Introduction to problem based learning, 3 lectures mandatory for students not from AAU, more info can be found
on Moodle (Semester room DMS1)
5 ECTS = 150 hours of work so remember to allocate time for course work during each week in your own timetable!
The timetable for the semester and other information can be found on Moodle.

DMS1 Goal of project unit 1/3
Students who complete the module are expected to:
Knowledge:
Have gained an in-depth understanding of theoretical and experimental
determination of the stress and deformation states occurring in a structural
element when carrying a mechanical load.
Have attained an understanding for methods of analysis and experimental
methods and the characteristics of their applications and limitations.

Skills:
Be able to set up the governing equations for the theory of elasticity.
Be able to demonstrate the properties of the strain and stress tensors.
Be able to account for the implementation and practical use of the analytical,
numerical, and experimental methods applied in the project.
Be able to give a critical evaluation of the methods applied for stress and
deformation analyses and the results obtained.
Be able to use correct terminology.
Be able to compare theoretical and experimental results.
Be able to critically evaluate applied methods and their results.

Competences:
Be able to analyze a load carrying element on the basis of model considerations,
using continuum mechanics, and by applying numerical methods including the
finite element method.
Be able to investigate the behavior of a structural element under mechanical
loading with experimental techniques such as strain gages and digital image
measurement techniques.
Be able to compare theoretical and experimental results carefully, and critically
evaluate the methods applied and the results obtained.
Be able to apply the background and the insight obtained, on intuitive design
optimization, and suggest geometrical changes or a redesign including change of
material.

Organisation of semester project new students
DMS1 (without AAU M&P B.Sc.)
For new (non AAU M&P B.Sc.) students a tailored DMS1 semester project and
INTRO Course are provided in order to give you the best start on your new study.
The INTRO Course (5 ECTS) consists of 10 lectures, which will be given in the next
two weeks before other courses start. This includes:
Study work at AAU (1 lecture) Lecturer: Brian Bak (Primo October)
Theory of Elasticity and tensor notation (4 lectures) Lecturer: Sergey Sorokin
Theory of the Finite Element Method (4 lectures) Lecturer: Esben Lindgaard
Basic Programming with Matlab (1 lecture) Lecturer: Erik Lund
The taught material in the INTRO Course is a prerequisite to follow the courses
given on this and upcoming semesters at DMS.
To fulfill the requirement of a total of 30 ECTS for the semester, the project
content is tailored and reduced (10 ECTS) for the new AAU student groups look for
* on next slide.
Thus, for the DMS1 semester new students (without an AAU M&P B.Sc.) will be in
separate groups.

DMS1 Content of project
Choose a load carrying structural element* (advice: choose something
that approximately can be treated as a 2D specimen)
Analytical estimations
Theory of elasticity
The finite element method (incl. own
source code *)
Strain gage theory and measurements (pi
rule)
Digital Image Correlation theory and measurements
Comparison and assessment of the results and methods
Intuitive design optimization
A detailed description of the semester can be found on Moodle and in the
Students Guide for DMS1.
DMS1 Workshops, guest lectures and trips
Workshop in relation to course on Finite Element Methods:
The use of ANSYS Workbench by EDRMedeso.
Guest lectures and workshops in relation to project:

Introduction to FORTRAN.
Introduction to Digital Image Correlation (DIC).
Introduction to Strain Gauge measurements.
Study trip to GRUNDFOS

Theme: Pump design using Computer Aided Engineering.
Guided tour at GRUNDFOS museum and factory.
Schedule and information will be posted on Moodle.

More might be planned during the semester.
DMS1 Project work
A status seminar is scheduled during the semester with the purpose of
networking, peer-to-peer evaluation, and feedback.
It is strongly suggested to make a project plan for the work. The work load
for the courses may vary from week to week. Thus, try to make a project
plan together with a time schedule for the different weeks in the semester.
It is very important that all group members are involved in all topics
treated in the project. Thus, it is suggested that a rotation principle is
applied!
For example, when dividing into sub groups, then each week (or perhaps
every second week in the beginning) one person is exchanged between the
groups.
Note that study work at AAU requires that all students are present from
8.00-16.30 all work days during the week. When not attending courses you
are expected to work on your semester project in the group rooms.
DMS1 Suggested literature
K. Hoffmann: An Introduction to Measurements using Strain Gauges. Hottinger Baldwin
Messteknik GmBH, 1989. Available on Moodle.
J.W. Dally and W.F. Riley: Experimental Stress Analysis. McGraw Hill, 1991, 3rd edition.
O.. Mouritsen: Basic uncertainty evaluation by measurements using strain gages. Department of
Mechanical and Manufacturing Engineering, Aalborg University, 2013. Available on Moodle
E. Winstrm-Olsen: Elementr usikkerhedsberegning. Akademisk Forlag, 1974, 2. udgave.
S.P. Timoshenko and J.N. Goodier: Theory of Elasticity. McGraw-Hill, 1970.
A.C. Ugural and S.K. Fenster: Advanced Strength and Applied Elasticity. Prentice Hall. 4th edition,
2003.
M.A. Sutton, J.-J. Ortea and H. Schreier: Image Correlation for Shape, Motion and Deformation
Measurements. Springer, ISBN: 978-0-387-78746-6, 2009. Available for download at Springer.
R.D. Cook, D.S. Malkus, M.E. Plesha and R.J. Witt: Concepts and Applications of Finite Element
Analysis. John Wiley & Sons, 4th edition, 2002.
E. Lund: "DMS7FEA: A Static Finite Element Analysis Program Using Isoparametric 2D Elements",
Department of Mechanical and Manufacturing Engineering, Aalborg University, 2016. Available on
Moodle

DMS1 Project: examples of test specimens
A simplified 2D Another good bicycle
model can be example (studied many
made times): brake booster:

DMS1 Project: examples of test specimens
2D model
simplifications nearly
always possible

DMS1 General information
Bikes have to be parked outside and NOT in the group rooms or in the
hallways. There is bike parking in the basement of Fibigerstrde 16.
The group rooms have to be kept clean and orderly else the cleaning
personal will not clean your group rooms.
Upload a picture of yourself on Moodle.
Remember to signup and show up for the exams.
Dont order vacation or airplane tickets before you know the exact
dates of the exams.
The given re-exam dates may be changed.
It you run into problems contact Grethe Dyhr or Esben Lindgaard.

DMS1 General information
Chalk and blackboard eraser if not available in the group rooms can be
collected from Grethe Dyhr Fib. 16 room 3.121.
LAN router and cables can be collected from Grethe Dyhr Fib. 16 room
3.121.
Keys for group rooms can be collected from the building officers Fib. 4
room 35.
Handover of keys and activation of key cards cannot take place before
the student groups are formed.
For IT, wifi, and software please visit
www.en.its.aau.dk/
www.software.aau.dk
\\m-tech.aau.dk\studies\software
DO NOT USE ILLEGAL SOFTWARE!

DMS1 Spend 2 minutes to introduce yourself
What is your name?

Where are you from?
Your educational background?
Maybe mention your personal interests and status?
~10 different nationalities a very multicultural M.Sc. Programme.

Advantages:
Collaboration with people with different educational background and
from different cultures.
Improving both written and spoken English.
All larger companies are multicultural and the language used is English so it
will be a useful experience for your future career.
DMS1 Group formation
Group formation for students with an AAU M&P B.Sc. is done
by themselves.
Download group list from moodle (word) fill in names etc. save
as DMS1-group number and e-mail to Grethe.
Group formation for students without an AAU M&P B.Sc. has
already been decided.
Please help the new students with their questions and maybe
arrange some get-togethers in order to establish a good study
environment for the rest of your DMS study !

DMS1 Groups formation for non AAU M&P B.Sc. students
The selection criterion for the groups have been defined to be make them as
diverse as possible concerning your educational institution for the B.Sc. study.
Group #1 room 1.113. Group #2 room 4.105. Group #3 room 1.117.
Jihad Yahya Mamou Mattin Mugica Moral Varun Gunderao Manurkar
Segio Gutirrez Coronil Ion Pirlea (delayed)
ystein Aune Arthur Magnago Giuri Alain Gainza Santos
Naveen Kumar Vemula Martin Kristian Kristensen Rafal Tworek
Jan Pilska Albert Rodriguez Andreas Christodoulou
Emil Bjeldbak Tim Schlegel Farshad Jirvand
Frazier Cordoso
You may now go and find your group rooms and your supervisor Esben Lindgaard
(Brian Bak) will shortly hereafter come by and say hallo.
The group formation for the students with an AAU M&P B.Sc. may now proceed.
Two groups should be formed and located in room 4.105(5) and 4.111(6).
DMS1 Groups formation for non AAU M&P B.Sc. students
The selection criterion for the groups have been defined to be make them as
diverse as possible concerning your educational institution for the B.Sc. study.
Group #1 room 1.113. Group #2 room 4.105. Group #3 room 1.117.
Jihad Yahya Mamou Mattin Mugica Moral Segio Gutirrez Coronil
Alain Gainza Santos Ion Pirlea Rafal Tworek
ystein Aune Arthur Magnago Giuri Emil Bjeldbak
Andreas Christodoulou Martin Kristian Kristensen Frazier Cordoso
Naveen Kumar Vemula Farshad Jirvand Albert Rodriguez
Jan Pilska Tim Schlegel Varun Gunderao Manurkar
(delayed)
You may now go and find your group rooms and your supervisor Esben Lindgaard
(Brian Bak) will shortly hereafter come by and say hallo.
The group formation for the students with an AAU M&P B.Sc. may now proceed.
Two groups should be formed and located in room 4.105(5) and 4.111(6).

DMS1 Introduction 2017

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DMS1

Design of Mechanical Systems

Start up meeting, September 4, 2017, Fib 16 room 1.101

Supervisors: Brian Bak, Johnny Jakobsen & Esben Lindgaard

Start up meeting DMS1 2017

Probably we need a small break at some point .

May master changes of technology, i.e. an future-oriented education

The education provides great mobility on the labour market.

Start up meeting DMS1 2017 3

Start up meeting DMS1 2017 4

Start up meeting DMS1 2017 5

Start up meeting DMS1 2017 6

Start up meeting DMS1 2017 7

Start up meeting DMS1 2017 8

Start up meeting DMS1 2017 9

Start up meeting DMS1 2017 10

Start up meeting DMS1 2017 11

Guest lectures and workshops in relation to project:

Study trip to GRUNDFOS

Schedule and information will be posted on Moodle.

Start up meeting DMS1 2017 15

Start up meeting DMS1 2017 16

Start up meeting DMS1 2017 17

Start up meeting DMS1 2017 18

Start up meeting DMS1 2017 19

What is your name?

~10 different nationalities a very multicultural M.Sc. Programme.

Start up meeting DMS1 2017 21

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