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Delivering excellence through people
Pipeline Design
Slide Number - 1 of 77
ENGINEERS
INDIA LIMITED
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 2 of 77
Petroleum Refineries
Petrochemicals
Pipelines
Offshore Platforms
Gas Processing
Metallurgy
Ports & Terminals
Highways and Airports
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 3 of 77
EIL OFFICES
HEAD OFFICE NEW DELHI
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 4 of 77
PIPELINE DESIGN
SERVICES OFFERED BY EIL
Project Implementation Services Specialist Services
Feasibility Studies Heat & Mass Transfer Equipment
Project Management Design
Planning & Scheduling Environment Engineering
Process Design Information Technology Services
Detailed Engineering Specialist Materials and
Procurement Services Maintenance Services
Construction Management Plant Operation & Safety
Commissioning and Plant Risk Analysis
Start-up Assistance Advanced Control & Optimization
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 5 of 77
PIPELINE DESIGN
EIL EXPERIENCE
1975 First major project
Crude Oil Loop Line for Oil India Ltd.
1979 First major overseas project
150 km Multi Product Pipeline
for Abu Dhabi National Oil Company
1984 First major high pressure Gas Pipeline
Project - 1800 km Gas Transmission Network
for GAIL
Over 40 major pipeline projects completed.
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 6 of 77
PIPELINE DESIGN
Major Onshore Projects (Completed)
HAZIRA-BIJAIPUR-
HAZIRA- BIJAIPUR- GAIL 1989 36“/30”/24”/18” 1800 NATURAL GAS
JAGDISHPUR (HBJ)
MAQTA--AL
MAQTA AL--AIN PIPELINE ADNOC 1992 30 ”/12” 166 NATURAL GAS
KANDLA--BHATINDA
KANDLA IOCL 1996 22”/14”/10” 1443 MULTIPRODUCT
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 7 of 77
PIPELINE DESIGN
Major Onshore Projects (..contd) (Completed)
DESCRIPTION CLIENT YEAR SIZE LENGTH SERVICES
(KM)
MANMAD--MANGALAYA PIPELINE
MANMAD BPCL 2003 14 ” 358 MULTIPRODUCT
MANGALORE--BANGLORE
MANGALORE HPCL 2003 24 ”/20” 364 MULTIPRODUCT
MUNDRA--DELHI PIPELINE
MUNDRA HPCL 2006 18”/16” 1050 MULTIPRODUCT
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 8 of 77
PIPELINE DESIGN
Major Onshore Projects (7contd)
(Completed)
DESCRIPTION CLIENT YEAR SIZE LENGTH SERVICES
(KM)
PUNE SOLAPUR PIPELINE HPCL 2007 14 ”/ 12” 182 / 161 MULTIPRODUCT
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 9 of 77
PIPELINE DESIGN
Major Offshore Projects
(Completed)
DESCRIPTION CLIENT YEAR SIZE LENGTH SERVICES
(KM)
BOMBAY HIGH URAN TRUNKLINE ONGC 1979 30”/26” 200 x 2 CRUDE, GAS
(BUT)
SOUTH BASSEIN HAZIRA ONGC 1986 36” 220 GAS
TRUNKLINE
MUMBAI HIGH URAN TRUNKLINE ONGC 2005 30”/28” 205 x 2 CRUDE, GAS
(MUT) 12” to 22” 100
IN-FIELD PIPELINES OF BOMBAY-HIGH, BASSEIN, HEERA, NEELAM, PANNA, MUKTA.
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 10 of 77
PIPELINE DESIGN
Major Onshore Projects
(Current)
DESCRIPTION CLIENT YEAR SIZE LENGTH SERVICES
(KM)
VIJIPUR DADRI BAWANA PIPELINE GAIL 2009 48”/ 36”/ 500/ 38/ 55 REGASIFIED LNG
(VDBPL) 20”
MUNDRA BATHINDA PIPELINE HMPL 2009 28”/ 30” 424/ 590 CRUDE OIL
(MBPL)
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 11 of 77
PIPELINE DESIGN
SECTION-1
INTRODUCTION
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 12 of 77
PIPELINE DESIGN
CONTENTS
INTRODUCTION
Modes of Transportation
Benefits of Pipelines
PIPELINE DESIGN
Stages of Pipeline Project
Codes and Standards
Design
Installation, Testing & Commissioning
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 13 of 77
PIPELINE DESIGN
Oil and Gas Production in India
OIL 33 MMTPA
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 14 of 77
PIPELINE DESIGN
235
(MMT)
250
200
149
150
100
70
50
0
1998-99 2006-07 2011-12 2016-17
(Actual) Year
Pipeline Design
Engineers
Source: India of
Report LtdWorking
– Delivering
Group on P&NG
excellence Sector
through for the XI Plan
people
Slide Number - 15 of 77
PIPELINE DESIGN
Modes of Hydrocarbon Transportation - India
35%
30%
Pipelines 32% 25%
Pipelines
20%
Road Tankers 32% Road Tankers
15% Rail Tankers
Rail Tankers 26% 10% Water Carriers
5%
Water Carriers 10%
0%
% Share
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 16 of 77
PIPELINE DESIGN
Benefits of Transportation by Pipelines
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 17 of 77
PIPELINE DESIGN
Energy Savings
Energy Intensity for Various M ode s
Energy Consumption in % of energy
4
3.5 3.2
3
Transported
2.5 2
2
1.5 1.1
0.8 0.8
1
0.5
0.5 1
0
Liquid- Liquid- Liquid- Liquid- Coal- Coal- N.Gas-
Pipelines Coastal Trains Trucks Trains Coastal Pipelines
Rail/Road
Pipelines
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 20 of 77
PIPELINE DESIGN
Types of Pipelines
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 21 of 77
PIPELINE DESIGN
Capital cost: Typical breakup
P e r c e ntag e of C a p ita l Cos t.
S r o. Ite m D e s cription
Liquid Line s Gas Line s
1 Su rv e y , ROW & Co mp e n s a tio n 2% 1%
3 M a in lin e ma te ria ls 2% 3%
6 Ca th o d ic Pro te c tio n 1% 1%
10 Pro je c t M a n a g e me n t 5% 4%
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 23 of 77
PIPELINE DESIGN
Open sea Jetty
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 24 of 77
PIPELINE DESIGN
UTTAR PRADESH
N
DADRI ANOLA
DELHI
GUJARAT BIJAIPUR
KEY PLAN
JHABUA LEGEND
COMPRESSOR STATION
ARABIAN MADHYA PRADESH
SEA RECEIVING TERMINAL
HAZIRA
DESPATCH STATION
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 25 of 77
PIPELINE DESIGN
Major Pipelines in India
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 26 of 77
PIPELINE DESIGN
Pipeline Construction Video
Video for Mangalore Bangalore Pipeline
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 27 of 77
PIPELINE DESIGN
SECTION-2
PIPELINE DESIGN
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 28 of 77
PIPELINE DESIGN
Stages of Pipeline Project
Conceptualization
Establish Requirement
Evaluate Alternatives
Finalize the Concept
Feasibility Study
Pipeline Route Study and Selection
Hydraulic Studies and Optimization
Establish Project Cost
Project Implementation Scheme
Environmental Impact Assessment & Risk Analysis
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 29 of 77
PIPELINE DESIGN
Stages of Pipeline Project
Basic Engineering
Process Design and Sizing
Optimization Studies
Route Surveys and Investigations
Detailed Engineering
Engineering Design Basis
Route Engineering and Engineering Analysis
Specifications and Job Standards
Engineering for Procurement
Installation Engineering and Construction Procedures
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 30 of 77
PIPELINE DESIGN
Major Codes & Standards
Code/Standard Title
ASME B 31.8 (2003) Gas Transportation and Distribution Piping Systems
ASME B 31.4 (2006) Pipeline Transportation Systems for Liquid Hydrocarbons and other
Liquids
OISD--141 (2003)
OISD Design and Construction Requirements for Cross
Cross--Country
Hydrocarbon Pipelines
OISD--214 (2006)
OISD Cross
Cross--Country LPG Pipelines
OISD--226 (2007)
OISD Natural Gas Transmission Pipelines and City Gas Distribution
Networks
API 5L / ISO 3183 : 2007 Specification for Line Pipe
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 31 of 77
PIPELINE DESIGN
Major Codes & Standards
Type of Crossing Approval Authority
ROU & Land Acquisition Central/State Govt. as applicable
(As per PMP Act 1962)
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 32 of 77
LIST OF SOFTWARES USED IN PIPELINE
ENGINEERING
CAESAR-II
CAESAR- PIPELINE STUDIO
AUTOPIPE TGNET
IPMCS TLNET
MRPACK HYSIS
SORPS
PIPECALC
OFFPIPE
PRISE
PIPECROSS
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 33 of 77
PIPELINE DESIGN
Optimal sizes of various capacities
Economy of scale
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 34 of 77
PIPELINE DESIGN
Route Selection
Routing Considerations
Pipeline length
Obstructions & Sensitive areas
Installation Limitations
Crossings
Surveys
Topographical
Geo-technical
Population Density Index
Soil Resistivity
Cadastral
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 35 of 77
PIPELINE DESIGN
Typical Pipeline Route Map
BHATINDA
Ch. 1012.67 km
PROPOSED PIPELINE
IPS-2
JUD
Ch. 593.88 km
IPS-F
GAILAWAS
Ch. 527.87 km
LEGEND:
PROPOSED MUNDRA-BHATINDA PIPELINE (28" NB)
NOTES:
1. PIPELINE ROUTE SHOWN IS INDICATIVE ONLY. IPS-F
2. CHAINAGES INDICATED ARE APPROXIMATE. JHEKDA
Ch. 226.72 km
MUNDRA
Ch. 0.00 km
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 36 of 77
PIPELINE DESIGN
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 37 of 77
PIPELINE DESIGN
Material Selection & Corrosion Control
Assessment Materials
Nature of the Product Carbon Steel (CS)
Design Life NACE Carbon Steel
Product Temperature CRA Clad CS
Corrosion Protection CS with internal
Material Chemistry Coatings
Internal Coatings Non-Metallic
Materials
Product Conditioning
Corrosion inhibitors
Corrosion Allowance
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 38 of 77
PIPELINE DESIGN
Design and Analysis
Anti-Buoyancy Measures
Crossing Design
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 39 of 77
PIPELINE DESIGN
Steel Pipe Wall Thickness Calculation
LIQUID PIPELINE GAS PIPELINE
where where
Pi Internal design pressure P Design pressure
S allowable stress S Specified minimum yield
= 0.72 x E x SMYS strength
D Outside Diameter of pipe D Nominal OD of pipe
t pressure design wall t Nominal wall thickness
thickness F Design factor
E Weld joint factor E Longitudinal joint factor
T Temperature de-rating factor
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 40 of 77
PIPELINE DESIGN
Basic Design Factor for Gas Pipelines
LOCATION CLASS DESIGN FACTOR, F
Location Class 1 0.72
Location Class 2 0.60
Location Class 3 0.50
Location Class 4 0.40
Location Class Classification
Location Class 1 : ≤ 10 buildings
Location Class 2 : > 10 and < 46 buildings
Location Class 3 : ≥ 46 buildings
Location Class 4 : Multistory buildings
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 41 of 77
PIPELINE DESIGN
Line Pipe Selection
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 42 of 77
PIPELINE DESIGN
Line Pipe Application
Submarine Pipelines Onshore Pipelines
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 43 of 77
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 44 of 77
PIPELINE DESIGN
Manufacturing of Helical Pipes
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 45 of 77
PIPELINE DESIGN
Anti-corrosive Coatings
Coal Tar Enamel Coating (BS 4164, AWWA C203)
Primer
Two layers of coal tar enamel & glass fibre Inner wrap
One layer of coal tar impregnated outer wrap
Coating thickness 4.7mm
3 Layer PE/ PP Coating (DIN 30670)
First layer of Fusion bonded epoxy
Second layer of extruded adhesive
Third layer of extruded PE/ PP
Coating thickness 2.0 to 3.7 mm
Fusion Bonded Epoxy Coating (CSA Z245.20)
350-500 micron thick single layer coating
350-
600--800 micron thick dual layer coating
600
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 46 of 77
PIPELINE DESIGN
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 47 of 77
PIPELINE DESIGN
Major Pipeline Components
Line Pipe & Coatings
Scraper Traps & Pig Signallers
Long Radius (LR) Bends
Insulating Joints
Flow Tees
Sectionalizing Valves
Pumps / Compressors
Filters & Meters
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 48 of 77
PIPELINE DESIGN
Scraper traps
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 49 of 77
PIPELINE DESIGN
Sectionalizing Valve
Spacing Gas Pipelines
ASME B 31.8 for Gas Location Class 1 32 km (20 miles)
pipelines Location Class 2 24 km (15 miles)
ASME B 31.4 for Liquid
Pipelines Location Class 3 16 km (10 miles)
Location Class 4 8 km (5 miles)
Location
Pollution Concerns LPG Pipelines
Statutory Requirements Industrial, 12 km (7.5 miles)
Prevention of Inventory Commercial &
Loss
Residential Areas
Approachability of Valve
Station
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 50 of 77
PIPELINE DESIGN
Type of Valves
Full Bore Ball Valves
Through Conduit Gate
Valves
Plug and Check Valves
Valve Standard :
API 6D/ISO14313
Other Valve Standards:
API 600, API 602, BS EN
ISO 17292:2004, BS EN
ISO 15761:2002, BS 5353
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 51 of 77
PIPELINE DESIGN
Ball valves
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 52 of 77
PIPELINE DESIGN
Plug valve
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 53 of 77
PIPELINE DESIGN
Check valve
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 54 of 77
PIPELINE DESIGN
Major Engineering Deliverables
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 55 of 77
PIPELINE DESIGN
Typical Pipeline Alignment Sheet
INTERSECTION POINTS(IP/TP) TP50 IP50/1 TP51 IP51/1 TP52 TP53 TP54 TP55 TP56 TP57 TP58 IP58/1 TP59 TP60 TP61 IP61/1 TP62 TP63 TP64 IP64/1 TP65
DEFLECTION ANGLE 38°4'58''(R) 29°8'20''(L) 5°18'55''(R) 8°2'3''(L) 37°0'54''(L) 13°54'57''(R) 11°25'7''(L) 1°21'55''(L) 8°24'45''(R) 2°8'32''(L) 14°0'19''(R) 8°30'18''(L) 15°2'57''(L) 10°4'42''(L) 10°25'50''(L) 5°18'12''(R)
DISTANCE AS PER GROUND PROFILE 67.049 25.200 85.284 187.993 76.618 339.126 176.478 38.853 322.772 141.845 45.093 104.624 225.022 393.407 218.014 348.444 326.679 237.707 65.728 90.390
TO PE
IP50/1
NDA
TP63
CH. 10712.803m
IP51/1 RAIWADA LEFT CANAL CH. 13741.534m
AMRU
CH. 10797.803m (UNLINED) TO
CH. 10691.604m EARTHEN EMBANKMENT TBMW57(RL42.533m) ST
AT
THAP
TP58 TP60
0m E
NO.4529-10-16-71-9005
HIG
.71 TP57
CH. 12080.978m
AIN 664 CH. 12455.060m TP62 HW
CH.1184 IC LINE
UR
TP52 TP59
DR H.10 CH. 11939.218m IP58/1 TP61
IP61/1
CH. 13414.892m RAIWADA LEFT CANAL AY
8.88m
AM
-SA
C H.11824.629m
C CH. 10985.658m CH. 12230.091m (UNLINED)
CH. 12125.978m CH. 13066.455m BB
TP53 CH. 12848.455m CH.14027.732m AV
ELECTR
SV-1 OF GAIL
CH. 11062.202m DRAIN GRAVEL ROAD AR
CH.11960.218 m AM
DRAIN
A CH.12903.743m CH.14040.275m
MATCH LINE FOR CONT. REFER DWG
CH 14115.31m/RL 43.684m
CH.12115.344m CH.13
NO.4529-10-16-71-9003
C H 14040.27m/RL 42.491m
CH. 11401.298m TO A VILLAGE BOUNDARY
CH.11018.117m MRUT CH.12747.397m
K HAPU
CH 14027.73m/RL 39.741m
RAM AMRUTAPURAM IRUVADA
TBMW49 (RL 25.138m)
GRAVEL ROAD
CART TRACK
CH.12060.877m
CH 10691.6m/RL 35.411m
CH 13492.61m/RL 33.622m
CH 10664.71m/RL 33.366m
CH 10787.02m/RL 32.587m
R OAD
CH.11648.136m
45
CANAL
43 OPEN WELL 6m DIA
CART TRACK
41 8m FROM C/L
CH 12060.88m/RL 24.604m
CANAL
CH 11824.63m/RL 24.341m
DRAIN
CH11577.761m
39
C H 12115.34m/RL 22.175m
ROAD
SCALE: 37
HORIZONTAL 1:5000 35
VERTICAL 1: 500 33
31
DRAIN
ROAD
29
DRAIN
27
25
23
21
37.325
33.366
35.411
33.560
32.587
31.496
30.300
29.815
27.370
25.362
27.904
24.858
25.138
24.341
24.675
24.828
24.604
23.667
22.175
25.884
30.557
29.219
29.135
28.935
30.893
32.444
33.622
37.219
40.816
39.741
42.491
43.684
43.034
198.636
196.962
142.134
176.463
141.522
121.660
114.747
224.969
299.254
217.539
182.117
166.780
248.929
237.676
26.894
21.199
44.152
74.219
39.369
37.175
38.749
66.597
24.246
90.342
20.101
34.366
94.141
77.714
48.521
12.543
75.034
19.588
KAJU GARDEN RICE FIELDS
10.621
10.665
10.692
10.713
10.787
10.986
11.025
11.062
11.259
11.401
11.578
11.617
11.758
11.825
11.849
11.939
11.960
11.972
11.984
12.061
12.081
12.115
12.230
12.455
12.754
12.848
13.066
13.248
13.415
13.493
13.742
13.979
14.028
14.040
14.115
14.135
10.621
10.665
10.692
10.713
10.787
10.986
11.025
11.062
11.259
11.401
11.578
11.617
11.758
11.825
11.849
11.939
12.061
12.081
12.115
12.230
12.455
12.754
12.848
13.066
13.248
13.415
13.493
13.742
13.979
14.028
14.040
14.115
14.135
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 56 of 77
PIPELINE DESIGN
Typical P&ID
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 57 of 77
PIPELINE DESIGN
Typical GA DRAWING
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 58 of 77
PIPELINE DESIGN
Major Engineering Deliverables
Tenders
Survey Tender
Pipe Coating Tender
Pipeline Installation Tender
Material Procurement
Line Pipes
Valves & Actuators
Scraper Traps, QOEC, Pig Signallers
Flow Tees & Insulating Joints
Induction Bends
Flow meters
Pumps & Compressors
OFC cables
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 59 of 77
PIPELINE DESIGN
Installation, Testing & Commissioning
RoU Grading & Trenching Stringing of Linepipe
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 60 of 77
PIPELINE DESIGN
Installation, Testing & Commissioning
Welding & NDT :
Edge Preparation
Internal / External Line-up Clamps
Manual / Automatic Welding
NDT (X-Ray / UT / MPI etc.)
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 61 of 77
PIPELINE DESIGN
Installation, Testing & Commissioning
Field Joint Coating Lowering & Backfilling
Heat Shrink Sleeves
Cold applied tapes
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 62 of 77
PIPELINE DESIGN
Pipeline Crossings
Crossing Installation
Crossings
River, Canal, Road & Rail
Utility Crossing
Methodologies
Open-Cut Method
Trench-less Method
Horizontal
Directional Drilling
Jacking and Boring
Micro tunneling
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 63 of 77
PIPELINE DESIGN
The conventional HDD operations for river crossings.
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 64 of 77
Boring Across Road crossings.
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 65 of 77
Boring Across Road crossings, showing Auger used for Boring
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 66 of 77
PIPELINE DESIGN
Pipeline Installation using Micro-tunnelling
MICRO-TUNNELLING:
Micro Tunneling process uses a Micro Tunnel Boring Machine
(MTBM) combined with pipe jacking technique.
Pipe jacking from launch shaft to reception shaft.
Hydraulic Jacks used to push Jacking pipes behind a tunnel boring
machine
Carrier pipe inserted in jacking pipe
ADVANTAGES:
Micro-tunnelling can be used wherever HDD cannot be done
Crossing of Rivers with gravels, cobbles & boulders
Installation of more than one pipe in the tunnel
Precise installation and Minimum space at both ends
Can be done in curved path also
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 67 of 77
PIPELINE DESIGN
Schematic Diagram
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 68 of 77
PIPELINE DESIGN
Pipeline Installation using Micro-tunnelling
Long Distance Micro Tunnelling
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 69 of 77
PIPELINE DESIGN
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 70 of 77
PIPELINE DESIGN
Testing & Commissioning
TESTING
DRYING
Gauging and Pigging
Swabbing
Test Pressure
Methanol Drying
Test Medium
Super Dry Air
Method
TEST PRESSURE
Vacuum Drying
LIQUID PIPELINES
COMMISSIONING
Ref. ASME B 31.4 : 437.4.1 Nitrogen Purging
1.25 times design pressure Product Charging
GAS PIPELINES
Ref. ASME B 31.8 : Table 841.322(f)
Class 1 and 2: 1.25 * des pr
Class 3 and 4: 1.4 * des pr
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 71 of 77
PIPELINE DESIGN
Pigging
Requirements Types of Pigs
Pipeline Cleaning Brush pigs
Displacement Gauge Pigs
Internal Inspection Spheres
Batching Intelligent Pigs
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 72 of 77
PIPELINE DESIGN
RECENT DEVELOPMENTS
TECHNICAL IMPROVEMENTS
Automatic Welding & Automatic UT
Micro--Tunneling for pipeline construction
Micro
Internal flow coating on line pipes for gas pipelines
3LPP coating on High Temperature pipelines
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 73 of 77
PIPELINE DESIGN
Comparison of LSAW & HSAW Pipes
Description LSAW HSAW
Method of UOE/COE/JCO/3 roll bending Formed by Twisting of Coil
Manufacture
Weld Length Equal to pipe joint length Approximately 1.5 to 2 times the
length of pipe joint
Position of weld Longitudinal – positioned in Spiral – present all around the
upper quadrant during pipe
construction
Corrosion Coating Specified thickness throughout Thickness normally increased all
entire body. over the body, resulting in
Weld seam is tracked to ensure proportional increase in coating
coating thickness on weld seam cost by 15-
15-20%
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 74 of 77
PIPELINE DESIGN
Coating Comparison
Anti--corrosion Properties
Anti
Electrical Properties
Coating Resistance Good Excellent Excellent Excellent
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 75 of 77
PIPELINE DESIGN
Coating Comparison
CTE 3LPE 3LPP FBE
Cathodic Protection Design
Current Density High Low Low Low
Mechanical Properties
Resistance to Impact Fair Excellent Superior to PE Fair
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 76 of 77
PIPELINE DESIGN
Coating Comparison
CTE 3LPE 3LPP FBE
Long Term Ageing
Heat & Light Ageing Fair Very Good Very Good Very Good
Ease of Field Repair Difficult Easy for small repair, Easy for small repair, Easy for small repair,
Cumbersome for Cumbersome for Cumbersome for
larger repair larger repair larger repair
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 77 of 77
Thank You
www.engineersindia.com
Pipeline Design
Engineers India Ltd – Delivering excellence through people
Slide Number - 78 of 77