Académique Documents
Professionnel Documents
Culture Documents
CONTENTS
INTEGRA GROUP.......................................................................................................................................4
DRAWWORKS OF ET SERIES.................................................................................................................40
DRILL PUMPS...........................................................................................................................................44
ROTARY TABLES.....................................................................................................................................47
SWIVELS...................................................................................................................................................50
HOOK BLOCKS........................................................................................................................................51
DERRICKS................................................................................................................................................52
TOP DRIVE................................................................................................................................................55
DRILLER'S CABIN...................................................................................................................................58
CONTACTS...............................................................................................................................................60
INTEGRA GROUP
Integra Group provides full range of oilfield services from exploration to well
completion, including manufacturing of drilling rigs and drilling tools. This competitive
advantage makes Integra Group a unique player at the Russian oilfield service
market.
Over 20 000 staff of Integra Group work in the regions of Western and Eastern
Siberia, the Urals, Komi Republic, the South of Russia, Uzbekistan, Azerbaijan,
Kazakhstan as well as Mauritania, India, Brasilia, Venezuela and the USA.
Since February 2007, Global Depositary Receipts of Integra Group are included in
London Stock Exchange listing.
In 2008 Integra Group began active business expansion in the CIS countries.
Representative offices have been opened in Ukraine, Kazakhstan, Azerbaijan,
Uzbekistan and Turkmenistan.
Our Customers include the largest oil and gas companies of Russia as well as
Russian subsidiaries of foreign oil companies.
ABOUT
THE COMPANY
URBO - drilling
equipment Ltd.
aims at providing
Customers with new
types of high-
performance
equipment and
qualitative service of
the operated
equipment
URBO - drilling equipment Ltd. aims at providing Customers with new types of
high-performance equipment and qualitative service of the operated
equipment.
Today URBO-drilling equipment offers its Clients a wide range of various drilling
rigs (fixed, cluster and mobile rigs) for drilling depth within 2000 and 15000 meters
in any climatic and mining and geological conditions. The offered models belong to
a new generation of the drilling equipment, the structure of which corresponds to all
latest requirements of oil and gas industry. Today drilling rigs are equipped with
triplex drill pumps, being reliable and efficient in operation, mud circulation
systems, providing ecologically clean drilling, have a variable drive of main units,
bit feed control and are equipped with the latest digital control systems.
The rigs are equipped with top drives designed to perform quick and no-failure
drilling of vertical, directional and horizontal wells. According to the Customer's
requirements, rigs may be equipped with imported components, for example, top
drives produced by Varco, Canrig, Tesco, etc., diesel units or diesel-electric
stations produced by Caterpillar, Cammins and others. Power supply systems may
be produced on the component base of the leading world producers such as
Siemens, Allen Bradley, ABB, etc.
MANUFACTURING
Machining and assembling facility with 24m span is equipped with cranes with
lifting capacity of over 50 tons. Welding facility, paint-spraying cabinet and packaging
rooms build up a closed cycle of drilling equipment manufacturing. Testing facility
serves to test the assembled equipment for its conformity to the specification and
later passports for these units are issued.
Prior shipment to the Customer, check assembly of the drilling rigs is performed at
the open site which is equipped with the gantry crane with lifting capacity of 32 tons
and allows using truck cranes of up to 100 tons.
ENGINEERING
Engineering process is based on CADMECH, SEARCH, AVS, AUTOCAD,
SOLIDEDGE software.
Integra Research & Development (Austin, Texas) has been established, and is
positioned as the engineering centre of Equipment Manufacturing Division and
Management Subsidiary of the whole Engineering Division.
SERVICES
Maintenance and constant technical monitoring are the basis for efficient
operation of the drilling equipment.
Drill pumps
Drawworks
Transmission (reducers)
Rotary table
Swivels
blocks
Crown
Block-and-tackle systems
blocks, etc
Hook
?
Upgrade of the drilling rigs
?
Integrated servicing of drilling rigs in the regions
?
Servicing and maintenance of foreign drilling equipment
?
Industrial safety expertise of drilling rig units and oil and gas producing
equipment
?
Industrial safety expertise of design documentation on modernization of
drilling rigs
?
Inspection and technical diagnostics of drilling rigs and equipment
MOBILE
DRILLING
RIGS
Mobile drilling
rigs provide
moving from
one well to the
other one
within a short
period of time
Mobile drilling rigs are designed to drill oil and gas wells with rated drilling
depth of 2500-3200 meters. The rigs are equipped with the latest diesel,
diesel-electric and electric drives, providing smooth control of main unit
parameters.
Main structural features of mobile rigs include modular packaging and in-house
transport base. Built-in transport units make it possible to provide modules
transportation by means of truck tractors and dollies. Each module is the transport
unit with all the required equipment (technology equipment, communications,
shelters, heaters), completely assembled at the plant and ready for rig-up and
operation.
Modular structure of the drilling rigs makes for reducing time of equipment
assembly, disassembly and transportation. Drilling rig modules may be transported
by roads of general use, the modules are equipped with hydraulic jacks which make
it possible to perform rig-up without crane equipment. The modules are mounted at
the drilling site so as to provide general houses, for example, house for mud
circulation system and house for drill pumps.
Drilling rigs with diesel drive of drawworks and rotary table are equipped with two
diesel units and Allison hydromechanic transmissions, with four forward speed
positions and one backward speed position. Cummins, Caterpillar, YaMZ motors
may be used as drive motors. The drawworks is equipped with auxiliary TEP-
45brake, also functioning as bit feed controller.
Drilling rigs with electric (diesel-electric) drive have individual adjustable drive of
the drawworks and rotary table of DC motors. Drawworks motor also functions as
main and auxiliary brake as well as bit feed controller. Each drilling pump UNBT-600
has individual adjustable drive of DC motors.
These drilling rigs may be used for well workover, maintenance, emergency
works at the earlier drilled wells, cement and sand plugs drilling, windows milling in
the string, second well bores drilling.
Type mast with open mast with open mast with open mast with open front edge, 2-
front edge front edge front edge section telescopic
Drill floor
Block-and-tackle system
Drilling line 28 28 28 28
diameter, mm
Number of block-and-tackle 8 (45) 8 (45) 8 (45) 10 (56)
drill lines (equipment)
Load capacity, tf (kN) 160 (1600) 160 (1600) 175 (1750) 250 (2500)
Dynamic load rating (API), tf 100 (1000) 100 (1000) 105 (1050) 160 (1600)
(kN)
Number of 4 4 4 4
treatment stages
MOBILE DRILLING RIG 3200/200DER
Safe system to control drawworks drive when hoisting, lowering, braking drilling
?
tools and in the mode of automated bit feed
Use of the latest diesel electric power stations leads to maximum efficiency
?
Application of the latest computerized control of the drilling rig increases work
?
efficiency and makes it possible to perform constant monitoring of the drilling
process
Drawworks module
Electric lighting of the working places at night with lamps installed at the shelter
?
and servicing site
Drawworks is powered by electric motor of the main drive which delivers rotation
to the main shaft of the gear transmission by means of gear clutch. Then via the gear
transmission, rotation is delivered to the countershaft and via the following gear
transmission to the hoisting shaft. In case of main drive failure drawworks may
operate with auxiliary drive. In this case rotation via chain transmission is delivered
to countershaft, installed in transmission.
One-speed drilling rig LBU-670ET1-M is equipped with the drum with thread for
28 mm diam. cable, gear transmission, DC motor of 1000kW, frame, Eaton 238DBB
parking plate brake at the hoisting shaft, second Eaton 215DBB small brake at the
intermediate shaft. At the countershaft of transmission there is a chain wheel to
deliver rotation from auxiliary drive. Connection of this shaft to the drive shaft of
transmission is performed manually with gear wheel. Switching mechanism is
installed outside in the transmission cover. To supply power to Eaton parking brake
air channel is provided. It is connected to compressor, and compressed-air cylinder
is provided for emergency unbraking.
The novelty of the drawworks is due to the lack of chain transmissions, tire-type
pneumatic clutches, electromagnetic or hydrodynamic brake, band brake and brake
lever, gear shift which are typical for traditional drawworks. Equipment and drive of
the drawworks module are remotely controlled from panel in the driller's cabin.
Auxiliary drive with asynchronous 55kW motor is connected to the chain
transmission of the drawworks. The module holds rotary drive of 1000kW DC motor
with gearing to the rotary table by means of drive shafts and angle countershaft. Two
auxiliary hydraulic drawworks are installed in the module. Shelter of the module is
made of three-layer panels. The module also holds site for maintenance of
mechanism fastening the fixed end of the drilling line.
Derrick
Derrick with open front edge is telescopic with two main sections, inclined,
hoisted in the running position by means of telescopic hydraulic cylinders. Useful
height of the derrick is 33m. Maximum static hook load is 240 tons in conformity with
the API standard. The derrick is equipped with 5x6 block-and-tackle system with
28mm diam. cable and is designed for operation of Varco top drive.
Derrick units are made of square pipes. Derrick structure is welded. Bottom
section of the derrick is supported by auxiliary Y shaped section with two hinge
bearings, connected to the ramp. The derrick includes a separately transported
derrick platform, mechanism to fasten fixed end of the drilling line, screw rods to
fasten the derrick to the ramp.
Rope mechanism with hydraulic drawworks drive and cam mechanism to fix the
advanced top section of the derrick with manual drive are provided for derrick
telescoping. Fixation is indicated with light and sound alarm. In the operating
position the derrick has 3.5?slope. The inclined position is fixed with four load guys,
and wind loads are supported with four wind guys. Block-and-tackle system and the
rope are installed in the derrick module; reserve and excess of the rope is winded at
the rope drawworks with electric drive. Derrick module is transported at the biaxial
semitrailer by means of the truck tractor.
Left side block (control module) includes one of the hydraulic catheads and AKB-
4 drill tong control panel, second hydraulic cathead and AKB-4 drill tong are installed
at the transport module of the rotary table. Drill floor is lifted in the operating position
after installation of the specified components at the transport module of the rotary
table; moreover, the driller's cabin is mounted at the floor. Drill floor is lifted by means
of the block-and-tackle system with lifting straps. The floor is fixed in the operating
position by bolts in the top part of the floor and with side screw rods.
Modules of drill pumps #1 and #2 include drill pumps UNBT-950L2 with drive
capacity of 950kW. These pumps differ from the previous modules due to L-shaped
hydraulic block, which makes for reducing voltage in borings crossings what
increases the useful life of the block. Lubricating and cooling systems of the piston-
Mud circulation system consists of four modules with 50m3 tanks for drilling mud
and sludge trapping system. All modules of the mud circulation system contain
biaxial semitrailers of the same overall dimensions. When being assembled
modules are equipped with soft shelters at the frames which form general room at
the drilling site. The shelter consists of the demountable cover part with fans and
deflectors.
Intermediary block contains tank with mud preparation section and mud storage
section, two mixing hoppers, two Mission centrifugal pumps and three hydraulic
mixers. Load beam and two hand tackles of 2.0 tons supply mud powder, electric
equipment and pipelines from the module end. Receiving tank module contains tank
with mechanical mixers, two Mission suction centrifugal pumps with manifold,
electric equipment, mud pipelines. Steam generator with electric power supply is
mounted in the module. Slugging tank with equipment contains 3m3 tank with
submersible pump. The tank is mounted at the frame at the ground level on the right
side of the drilling floor.
Cluster drilling
rigs have
been
designed by
URBO-drilling
equipment
Ltd. and have
no analogues
abroad
Cluster drilling rigs are designed for cluster drilling of oil and gas wells with
rated drilling depth of 3200-6500 m. The rigs have the latest electric drive
providing gradual control of main rig components.
Design features of cluster drilling rigs are specified by cluster drilling which
became widespread in Western Siberia in the course of waterlogged areas
development due to roads impassability. Cluster drilling makes it possible to reduce
costs for rigging-up operations, engineering development of well sites, construction
of access roads to the field, as, in the course of drilling, the rigged-up equipment is
moved within the cluster. Equipment package for cluster drilling includes mobile
and fixed components, thus, only main part of the equipment for well drilling is
moved from one well to another one.
Lately the rigs of a new generation (EK-BM series) have been designed and
replaced the legendary rigs (3000EUK) which had been successfully operated
since 1978. They have some peculiar features, and first of all, block-modular
configuration. Such package of full factory readiness makes it possible to simplify
and to accelerate the first rig-up as well as to reduce time for mounting-dismounting
works when moving the drilling rig within the cluster.
The configuration of the drilling rigs reflects all main positive decisions proved by
the long-term experience of cluster drilling rigs operation at the fields of Western
Siberia. To create comfortable working environment, housing facilities of the drilling
rigs are equipped with heated floors, shelters and heating air-and-steam units with
the closed circulation system.
Main rig components are driven by electric motors of direct or alternating current
from industrial networks via SCR which allows to choose the optimum drilling mode
and to set up various combinations of rotary revolutions, drilling mud supply and bit
axial load.
Maximum static hook load (as 2700 (270) 3000 (300) 3000 (300) 3240 (324) 3840 (384) 4000 (400) 5400 (540)
per API, spec.4F), tf (kN)
Rated drilling depth, m 3900 4000 4200 4500 5000 5000 6500
Drive type DC drive with DC drive with Variable- DC (AC) drive DC (AC) drive DC drive with Variable-
digital control digital control frequency AC with digital with digital digital control frequency AC
system system drive with digital control system control system system drive with digital
control system control system
Height (drill floor level), m 8,5 9,89 9,89 9,89 9,89 9,89 12,7
Block-and-tackle
Drilling line diameter, mm 28 32 32 32 35 35 38
Number of tackle system 10 (56) 10 (56) 10 (56) 10 (56) 12 (67) 12 (67) 12 (67)
lines
Drawworks: LBU-750 SNG LBU-1100 ET-3 LBU-900 S-2 LBU-900 ET-3 LBU-1500 ET-3 LBU-1500 ET-3 LBU-1500 S-2
[LBU-900S-2] [LBU-1500 S-2]
Rated input power, kW 750 1100 900 900 1500 1500 1500
Allowed static load, tf (kN) 500 (5000) 500 (5000) 500 (5000) 500 (5000) 500 (5000) 500 (5000) 500 (5000)
Drawworks
Drawworks LBU-900AS-2 is designed for lifting and lowering of the drilling tools,
lowering of casings, automated bit feed to the borehole, accidents elimination while
wells drilling, derrick hoisting and lowering.
Due to the original structure and electric drive features, the drawworks has a very
simple and compact configuration.
Main features of the drawworks
? Multifunctional drive. Electric motor of the drawworks drive provides not only
hoisting but also the controlled lowering of the drill pipes and casings. It also
provides complete stoppage and holding of the load in the fixed position. Therefore,
the auxiliary brake is not required. While drilling, the motor functions as bit feed
controller. In case of emergency power supply cut-off, it is possible to hoist drill pipes
by means of the motor powered by diesel electric power station of partial capacity
? Control system provides total control of driving electric motors while hoisting,
lowering and intermediary modes, i.e. provides braking while hoisting and
acceleration while lowering
? Gear transmission consists of three gears which provide two speed levels at the
hoisting shaft: quick and slow. Quick gear provides lifting and lowering of drill
pipes and empty elevator. Slow gear provides lowering of heavy drill pipes and
casings and accidents prevention. Gear wheels are made of high-performance
steel, wheel gears have special strengthening parts
? Drive of disk brakes is pneumatic. Due to the fact that electric drive of the
drawworks functions as the brake, disc brake is used only to fix loads in the fixed
position
? Drum thread and ledges protection increase life time of the drilling line and
hoisting drum. The thread makes cable winding better and is made at special straps,
which are welded to the drum. When the thread is worn out, the straps may be
replaced. To protect ledges of the drum against wearing out, end straps made of
wear-resistant steel are provided
? Noncontact sealing of shafts makes it possible to prevent oil spills outside from
the transmission body
? Remote control creates comfort labor conditions for the driller. The driller may
operate in the sitting position. Gear shift from quick to slow is rarely performed
because in majority of cases all operation of the drilling string is performed at quick
gear
Derrick
The derrick has open front edge and is made of open profile.
Main components of the derrick sections are made of flat welded frames.
Back edge is made of beams of various cross-sections depending on the length
and loads. Main elements are made of low-alloyed steel. Elements are pin-jointed.
Derrick man's platform includes stalks storage facility and two sites (monkey
boards) with the heated floor.
Stalks storage facility is equipped with hinged latches installed at derrick man's
boards in the cross section with pins of the storage facility.
Central pins are equipped with connecting rods and block to swing the cable of
the auxiliary drawworks while handling loads at the catwalk. The drawworks to
handle drill collars is mounted at the platform.
The derrick is equipped with step ladders with tunnel fencing and gangways,
installed with 6 m interval which provides safe ascent. The derrick has site to
operate drill hose plug with manifold stands, device against dropping of drill pipes,
installed at the setback.
For crown block sheaves repair and auxiliary works, the derrick is equipped with
a gin pole.
Basement
The basement of derrick and drawworks block is the spatial structure, consisting
of load frames, ladders, fencing. Bottom part of the basement consists of two load
frames (left and right longerons), installed at the beams of the moving mechanism.
Ladders with handrails are provided to ascend the basement. Removable handrails are
fixed to the load frames. Structure of derrick and drawworks block basement is equipped
with a special tray for collection and discharge of the drilling mud to the well head.
To install and move the preventer string under the rotary floor, two monorails with lifting
tackles are provided. For temporary fixation of the preventer string while moving the
basement, there is the suspension which is fixed between monorails.
Basements of the modules, installed in the drilling rig train, are frames with the installed
equipment. Module frames are connected to each other with screw rods. Runners to move
the train together with the derrick and drawworks block are fixed to the module frames.
Drill pump
Single-acting triplex drill pump UNBT-1180L1 is designed to feed drilling mud in the
course of deep oil and gas wells drilling.
Pressure level in the focus points of hydraulic box cylinders is reduced up to the safe
level by reducing internal diameters of the cylinders. Surface of the focus points is
processed up to Ra1.6 roughness to reduce pressure level. Forged parts of alloyed steel
are used as hydraulic boxes.
The liner is fixed with the clamp. Such structure is designed to provide tight contact of the
liner end and hydraulic box face.
The pump includes a special electric pump unit to lubricate the bearings and
components of slide-crank mechanism and transmission shaft. Moreover, there is gravity
lubrication supply system of the pump reducing part, which provides gravity oil supply to
the friction points from oil sumps through oil lines and oil mist, oil spraying and dipping into
oil.
Wheel gears and gears of the transmission shaft are heat treated.
Modules are installed in the following order: water tank module, operation module,
primary cleaning module, secondary cleaning module, flocculation coagulation unit,
mud preparation module, drilling mud modules. Mud circulation system may
operate in the mode of drilling mud cleaning, mud preparation mode and well fill-up
module.
Circulation system is equipped with the heated shelter. Facilities are heated with
hot air of the heat generator. Technology tanks are heated by coils of the steam
generator.
Cementing complex
Cementing complex has modular configuration and is part of the drilling rig train.
The complex is powered and heated by the general power supply system of the
drilling rig.
The block consists of two modules: one of them includes cementing unit UNBS2-
70 (PB), other one includes cement storage facility STsB-65.
Cement storage facility STsB-65 is mounted at the platform of the open module
and includes:
Two cement silos 1STs-31, one cement silo 1STs-5A and bag filter of cyclone type
?
Complex has been adjusted for the drilling rig and does not require delivering
?
transport
Panel of the cementing unit to control drill pump drives in the flushing mode while
?
cementing
The rig is operated by the staff of 3 motor-machinists and one technical and
?
engineering employee
The complex has been designed and manufactured by the Russian company
?
providing servicing for the whole operation period
LAND RIGS
Specific feature of the land drilling rigs is high drive capacity of the operating
mechanisms, high mechanization level of the main and auxiliary works, for
example, due to automated lifting and handling devices, which provide reduction of
time for lifting and handling operations by 40%.
AC-DC drive and adjustable DC drive powered by industrial networks or diesel-
electric stations provide choice of the optimum drilling modes due to stepless
setting of the drive systems. The adjustable drive of main mechanisms and
application of bit feed controller provide maintenance of the set-up load or tool feed
speed. In diesel-hydraulic drilling rigs, main components are driven by diesel-
hydraulic units via summing transmission.
Allowable hook load, tf (kN) 200 (2000) 320 (3200) 450 (4500) 500 (5000) 500 (5000)
Maximum static hook load, tf 240 (2400) 385 (3850) 540 (5400) 600 (6000) 600 (6000)
(kN)
Rated drilling depth, m 3200 5000 6500 8000 8000
Derrick UM 45/225-R UM 46/320 OG-R UM 32-175 OG-R UM 33-200 OG-R UM 33-200 OG-R
Type Mast, 2-stand Mast, A-shaped, with Mast, 4-stand Mast, 4-stand Mast, A-shaped, with
open front edge open front edge
Basement
Block-and-tackle
Drawwor LBU 22-720 LBU-1500 S-2 LBU-37-1100 D-1 LBU-1500 ET-3 LBU-1500 ET-3
(Drawworks-monoblock)
Rated input power, kW 645 1500 1100 1500 1500
Load capacity, tf (kN) 250 (2500) 320 (3200) 450 (4500) 450 (4500) 500 (5000)
Dynamic load capacity (API), 145 (1450) 200 (2000) 260 (2600) 260 (2600) 300 (3000)
tf (kN)
Allowable static load, tf (kN) 500 (5000) 500 (5000) 500 (5000) 630 (6300) 630 (6300)
LAND RIGS
(discharge), MPa
Functions
Drilling rig BU 5000/320 BM(Ch) with variable-frequency AC drive, power supply by 6.3
kW network or diesel-electric station, is designed for exploration drilling of up to 5000 m
deep wells.
Drilling rig may operate in macroclimatic regions with moderate climate, 1 category as
o o
per GOST 15150-69 (-45 C+40 C) at oil fields with max 6% hydrogen sulphide.
o o
Maximum operating temperatures (-50 C +45 C).
Principal configuration of the rig conforms to the minimum mounting of the rig package
at the site.
Main advantages:
Development of oil and gas fields with up to 5000 m deep producing formations
Increase of labor productivity, minimization of difficulties while wells drilling due to the
use of adjustable AC drives
Cutting down terms and man-hours for primary and following rig-ups due to modular
configuration of the rig, increased factory readiness of blocks and modules, fewer
units to be mounted and transported
Minimization of the negative influence of the rig on the environment due to ecologically
clean drilling provided by liquidation of storehouses and drilling mud disposal,
prevention of drilling mud and liquids leaks under the drilling rig
Improvement of comfort labor conditions for the drilling crew due to availability of
houses with heated shelters and floors, system of houses and working places heating
with closed circulation
Drilling rig module with auxiliary equipment is designed for drilling tools hoisting and
lowering, casings lowering, automated bit feed to the well bottom, prevention of accidents
while wells drilling, hoisting and lowering of the derrick.
Drawworks LBU-1500 AS-2 is designed for drilling rigs with drilling line of 35 mm
diameter, 320t lifting capacity with 5x6 block-and-tackle system. The drawworks is
equipped with AC drive
Multifunctional drive
?
Gear transmission
?
Disc brakes
?
Drum thread and ledges protection
?
Contactless sealing of shafts
?
Remote control
?
Hook block lifting limiter
?
Lifting capacity limiter
?
Derrick
Derrick is designed for mounting of top drive system. The derrick is designed for
operation in moderate climate conditions, category 1 as per GOST 15150-69, in
wind regions 15 as per SNiP 2.01.07-85.
The derrick has open front edge and is made of open profile.
Main components of the derrick sections are made of flat welded frames.
Back edge is made of beams of various cross-sections depending on the length
and loads. Main elements are made of low-alloyed steel. Elements are pin-jointed.
LAND RIGS
The derrick is equipped with step ladders with tunnel fencing (safety rails) and
gangways, installed with 6 m high interval which provides safe ascent. The derrick
has site to operate drill hose plug with manifold stands, mechanism against
dropping of drill pipes, installed at the setback.
The derrick holds electric equipment of lighting system, blocks for suspension of
rotary tongs, blocks for auxiliary drawworks cable, derrick emergency escape
device and other equipment.
The manufacturer ships the partially disassembled derrick with units having
overall dimensions required for railway transportation.
A-shaped frame of the hoisting device consists of three main assembly transport
units: two stands with braces and installed gins and beams with a running roller.
Rig-up of derrick, platform, sites and device to prevent drill pipes dropping is
performed in horizontal position with hoisting to vertical position by the drawworks.
Gins and cables of the device to hoist derrick are mounted on the outer side of
the mast which simplifies the polyspast equipment and makes it possible not to
occupy the space inside the derrick.
Centering and leveling of the derrick is performed in the course of drilling using
hydraulic jacks.
Basement
Structure of derrick and drawworks block basement has a bore pit, with
bushings for manual slips, for setbacks assembly in the course of drilling by
means of a drilling tong AKB-4 followed by extension of a drill string with a setback,
a tray, which provides collection and discharge of drilling mud to the well head. To
install and move BOP stack under the rotary site, two monorails with lifting pulley
blocks are provided.
Drilling pump
Single-acting triplex drill pump UNBT-1180L1 is designed to feed drilling mud in
the course of deep oil and gas wells drilling.
Pressure level in the focus points of hydraulic box cylinders is reduced up to the
safe level by reducing internal diameters of the cylinders. Surface of the focus
points is processed up to Ra1.6 roughness to reduce pressure level. Forged parts
of alloyed steel are used as hydraulic boxes.
The liner is fixed with the clam50p. Such structure is designed to provide tight
contact of the liner end and hydraulic box face.
The pump includes a special electric pump unit to lubricate the bearings and
components of slide-crank mechanism and transmission shaft. Moreover, there is
gravity lubrication supply system of the pump reducing part, which provides
gravity oil supply to the friction points from oil sumps through oil lines and oil mist,
oil spraying and dipping into oil.
Wheel gears and gears of the transmission shaft are heat treated.
High pressure pneumatic compensator of the welded-forged structure provides
unevenness of output pressure of max. 5% with 35 MPa working pressure.
LAND RIGS
Drilling pump
Pressure level in the focus points of hydraulic box cylinders is reduced up to the
safe level by reducing internal diameters of the cylinders. Surface of the focus
points is processed up to Ra1.6 roughness to reduce pressure level. Forged parts of
alloyed steel are used as hydraulic boxes.
The liner is fixed with the clamp. Such structure is designed to provide tight
contact of the liner end and hydraulic box face.
The pump includes a special electric pump unit to lubricate the bearings and
components of slide-crank mechanism and transmission shaft. Moreover, there is
gravity lubrication supply system of the pump reducing part, which provides gravity
oil supply to the friction points from oil sumps through oil lines and oil mist, oil
spraying and dipping into oil.
Wheel gears and gears of the transmission shaft are heat treated.
Drawworks are equipped with bit feed controller, auxiliary drawworks drive
provides hoisting and lowering of the derrick while mounting and dismounting the
drilling rig.
URBO-drilling equipment manufactures chain transmission drawworks with the
following drives:
Adjustable drive of DC motors
?
Adjustable drive of AC motors
?
Diesel drives
?
Non-adjustable drives of AC motors
?
Maximum load capacity, t (kg) 225 (225000) 200 (200000) 200 (200000)
200 (200000) 200 (200000) 320 (320000)
250 (250000) 320 (320000) 320 (320000)
Auxiliary brake option Hydrodynamic Electromag Electromag Electromag Hydrodynamic Electromagnetic UTG-
brake UTG-1450 netic brake netic brake netic brake brake UTG-1450 1450 (EMT-4500)
TEP-4500 TEI-710 TEI-800
Chains 2N-50.8 3N-50.8, 2N-50.8, 3N-50.8, 2N-50.8, 4N-50.8, 2N-50.8, 2N-50.8 3N-50.8, 2N-50.8
6N-38.1, PR-12.7- PR-12.7-1820-1 6N-38.1, PR-12.7-
1820-1 GOST 13568-75 1820-1
GOST 13568-75 GOST 13568-75
Type Claw clutch Tooth-type clutch Tooth-type clutch Tooth-type clutch Claw clutch Claw clutch
Maximum load capacity, t (kg) 200 (200000) 250 (250000) 320 (320000) 400 (400000)
160 (1600) 175 (175000) 270 (270000) 320 (320000) 400 (400000) 500 (500000)
225 (225000)
Rated input power, kW 600 600 670 900 1100 1500
Brake system:
Auxiliary Spot-type disc air brake for emergency stopping and fixation
Auxiliary drive DC motor drive Derrick raising and lowering, emergency pipe pulling; DC motor drive that can function
as RPE
Type Claw clutch Tooth-type clutch Tooth-type clutch Tooth-type clutch Claw clutch Claw clutch
Weight, kg 34775
MUD PUMPS
Mud Pumps for drilling rigs are produced in two-cylinder (UNB) and three-cylinder
(UNBT) configuration, with L-shaped and direct-flow hydraulic boxes, with
capacity within 600 and 1600 kW.
Mud pumps are designed to provide flushing process while hole making, drilling mud
injection into the well for bottom hole cleaning and borehole cleaning off drill cuttings and
its lifting to surface, drilling bit cooling and hydraulic down hole motors putting into
operation. URBO drilling equipment produces pumps of the following types two-
cylinder pumps UNB-600 and three-cylinder single-end pumps UNBT with capacity
within 600 and 1600 kW.
Three-cylinder single-end pumps provide the least pressure irregularity at the output
and the least wearing capacity of valves and piston rods compared to two-cylinder
double-end pumps and they most precisely correspond to the requirements of drilling
technology.
Hydraulic seal of the cylinder-piston unit prevents air suction on the back side of the
piston and gasing of the drilling mud. Besides, the unit provides lubrication and cooling of
the friction between piston and cylinder. Two-chamber seal of the slide rod prevents oil
leaks from the crankcase and its pollution with the drilling mud. Reducer lubrication
system consists of two parts: compulsory one and gravity one from the storage bins.
Compulsory lubrication system provides constant oil pressure keeping in oil lines.
Forged hydraulic boxes made of high-strength alloyed steel and ion nitriding of the gear
transmission guarantee the specified life time of the pump. Capacity and pressure of the
pump at each diameter of the piston makes it possible to perform hole making
technology by means of forced drilling mode.
Safety valve of the blocking device cuts off the drive of the mud pumps when the
pressure is increased in the discharge pipe with simultaneous discharge of the excess
pressure.
Nominal speed of piston travels per minute 160 125 125 100
Pump weight without sheave, pneumatic compensator and 13670 22070 22432 35800
crane, kg
Weight with sheave, pneumatic compensator and crane, kg 15450 24261 24632 -
2860 2860
To provide optimum conditions for the drilling process by turbo drills it is required to choose the
theoretical capacity of the pumps.
MUD PUMP UNB-600
Piston diameter, mm 200 190 180 170 160 150 140 130
Maximum pressure, MPa (kgf/cm2) 10,2 (100) 11,7 (115) 12,8(125) 14,8 (145) 16,8 (165) 19,4 (190) 22,9 (225) 25,5 (250)
Piston travels per minute Theoretical capacity, l/sec
65 51,9 45,7 42,0 36,0 31,5 27,5 23,3 19,7
45 36,0 31,5 29,3 24,8 22,1 18,9 16,2 13,5
35 28,0 24,5 22,8 19,3 17,2 14,7 12,6 10,5
25 20,0 17,5 16,3 13,3 12,3 10,5 9,0 7,5
15 12,0 10,5 9,8 8,3 7,4 6,3 5,4 4,5
1 0,8 0,7 0,65 0,55 0,49 0,42 0,36 0,3
MUD PUMP UNBT-600
Piston diameter, mm 190 180 170 160 150 140 130 120 100 * *
Maximum pressure, MPa (kgf/ cm2) 11,0 (108) 12,2 (120) 13,8(135) 15,5 (152) 17,7 (173) 20,1 (198) 23,5 (230) 27,5 (270) 35,7(350)
9,8 * (96) *
Piston travels per minute Theoretical capacity, l/sec
160 51,9 45,8 40,8 36,2 31,8 27,7 23,9 20,3 14,1
57,3 *
130 41,4 37,2 33,2 29,4 25,9 22,5 19,4 16,5 11,5
100 31,8 28,6 25,5 22,6 19,9 17,3 14,9 12,7 8,8
70 22,3 20,0 17,9 15,8 13,9 12,1 10,4 8,9 6,2
40 12,7 11,4 10,2 9,1 7,9 6,9 5,9 5,1 3,5
10 3,2 2,9 2,6 2,3 2,0 1,7 1,5 1,3 0,9
1 0,32 0,29 0,26 0,23 0,2 0,17 0,15 0,13 0,09
MUD PUMP UNBT-950
Piston diameter, mm 180 170 160 150 140
Maximum pressure, MPa (kgf/ cm2) 19,4 (190) 21,4 (210) 24,5(240) 28,1 (275) 32,6 (320)
Piston travels per minute Theoretical capacity, l/sec
125 46,0 41,0 34,6 31,9 27,8
105 38,6 34,4 30,6 26,8 23,3
85 31,3 27,9 24,7 21,7 18,9
65 23,9 21,3 18,9 16,6 14,4
45 16,5 14,8 13,1 11,5 10
25 9,2 8,2 7,3 6,4 5,6
1 0,37 0,33 0,29 0,26 0,22
MUD PUMP UNBT-1180L
Piston diameter, mm 190 180 170 160 150 140
Maximum pressure, MPa (kgf/ cm2) 21,4(210) 24,0 (235) 27,0 (265) 30,6 (300) 32,6 (320) 35,7(350)
Piston travels per minute Theoretical capacity, l/sec
125 51,4 46,0 41,0 36,4 31,9 27,8
105 43,2 38,6 34,4 30,6 26,8 23,3
85 34,9 31,3 27,9 24,7 21,7 18,9
65 26,7 23,9 21,3 18,9 16,6 14,4
45 18,5 16,5 14,8 13,1 11,5 10,0
25 10,3 9,2 8,2 7,3 6,4 5,6
1 0,41 0,37 0,33 0,29 0,26 0,22
MUD PUMP UNBT-1600
Piston diameter, mm 200 190 180 170 160 150 140 130
Maximum pressure, MPa (kgf/ cm2) 25,1 (246) 27,8 (272) 30,9(303) 34,7 (340) 39,2 (384) 44,6 (437) 51,2 (502) 54,1(530)
Piston travels per minute Theoretical capacity, l/sec
100 59,7 53,9 48,3 43,1 38,2 33,8 29,2 25,2
80 47,7 43,1 38,7 34,5 30,6 26,9 23,4 20,2
60 35,8 32,3 29,0 25,9 22,9 20,1 17,5 15,1
40 23,9 21,5 19,3 17,3 15,3 13,4 11,7 10,1
20 11,9 10,8 9,7 8,6 7,6 6,7 5,8 5,0
1 0,6 0,54 0,48 0,43 0,38 0,34 0,29 0,25
short-termed forced mode with up to 180 piston travels per minute
*** plunger pair
ROTARY TABLES
Rotary tables are designed to rotate drilling tools and hold drill pipes in the
course of well drilling. Rotary tables range from 560 up to 1260 mm.
Structure of the rotary table has a secure labyrinth seal of oil reservoir, which
protects from mud, thus enhancing service life of gear pair and main bearing. Bevel
gears have a special-type teeth for accurate and smooth engagement and noiseless
operation. Individual drive of rotary table with braking system provides variable
fixation of rotary table and smooth change of rotary speed from zero to the maximum,
thus enhancing accuracy of directional wells drilling.
Cast rotary bed is designed for installation and fixation of the pneumatic casing
grip, designed for mechanized grip and holding of oil well tubings, drill pipes, drill
collars and casings in the course of tripping operations. Wedge-type pneumatic
holder is controlled by the foot crane, installed next to the driller's control panel.
J 1270 - -
MUD CIRCULATION SYSTEMS (EQUIPMENT PACKAGES)
Equipment packages of mud circulation system are designed taking into account
all current requirements to fluid cleaning procedure and conform to safety rules in
oil and gas industry.
Hydraulic bottom hole cleaning system or mud circulation system (TsS) comprises
equipment and tools as part of rig package and is designed to:
To provide the required quality of drilling mud cleaning, there are 4-5 cleaning stages
which provide the ecological safety and reduce the harmful influence of drilling mud
sludge on its technological qualities thus improving the technical and economical results
while drilling.
Mud circulation system includes the following equipment for cleaning with cleaning
fluid: vibrating screen, desander, desilter, centrifuge and degasser which provide
various level of drilling mud cleaning and prepare the sludge for disposal. The dewatered
sludge of the drilling mud is collected in the special screw conveyor and is transported
outside the mud circulation system for it further unloading to the truck.
Mud circulation system is made of separate assembly units (blocks or modules) of the
increased factory readiness with internal piping, mechanisms and cable connections
which provide high rig-up and rig-down qualities. Modular configuration of the mud
circulation system makes it possible to transport it to a new drilling site. Equipment
modules transportation is performed by standard trailers without equipment rig-down.
Modern mud circulation system provides comfort and safe labor conditions of the staff
and is designed taking into account different climatic conditions. Modules and their
configuration depend on the structure of the drilling rig.
Land drilling rigs Cluster drilling rigs Mobile drilling rigs
Parameters
3200/200 5000/320 6500/450 8000/500 4000/250 5000/320 2500/160 2900/175
DGU-1 DGU-1 DG DER EK-BM EK-BM DER-P ER-P
Net capacity, m? 120 270 420 600 160 205 200 120
Water tank, m? - - 54 54 54 10 50 -
Desanders 45 45 45 90 90 90 60 60
Desilters 45 45 45 90 45 45 45 45
Degassers 45 45 45 90 40 40 40 40
Booster pumps delivery, m?/hour - 300 450 600 300 300 300 300
Mud line nominal ID, mm 300 300 300 300 300 300 300 300
Capacity of the screw conveyor, t/hour (kg/hour) - 5,36 5,36 10 (10000) 10 (10000) 10 (10000) 8,5 (8500) -
(6360) (6360) 30 (30000) 30 (30000) 30 (30000) 25,5 (25500)
SWIVELS
Swivel is the key element of drilling mud feeding equipment, bearing the
maximum load in the course of drilling and its reliability provides safe operation
of the drilling rig.
Swivel is equipped with a drill hose to feed cleaning fluid from fixed manifold stand into
rotating drilling strings and to hold the rotating tool while drilling.
High safety requirements are fulfilled due to the following engineering solutions:
? The swivel uses thrust bearing with tapered rollers, thus providing the increase of
swivel operational life between overhauls
High alloy steel gooseneck is highly resistant to drilling fluid under high pressure
?
? The quick release packing includes wash pipe that is plasma-hardened in the point of
contact with seals
? To increase seal life, the seals are deployed alternatively or concurrently but at half
the speed of swivel stem.
Dynamic load 100 (1000) 66 (660) 160 (1600) 160 (1600) 200 (2000) 260 (2600) 300 (3000)
capacity, tf (kN)
Maximum working 35 35 35 35 35 40 40
pressure, MPa
Stem opening, mm 75 75 75 75 75 75 75
Height (without sub), 2228 2228 2411 2411 2627 2990 3230
mm
Width on bail pins, 950 950 1090 1090 1212 1375 1380
mm
Hook block is a movable part of traveling block and is designed to perform tripping
operations, to hang drill strings, casings and drilling tools in the course of drilling.
Small rotation radius and cast hook facilitate manual stacking of drill pipes
?
? The built-in elongated cast latch automatically closes and latches when the
swivel is picked up
? Hydraulic snubber and orientator facilitate and secure hook turning and hook
block handling when stands are gripped and released.
Number of sheaves, 4 5 5 6 5 6 6
pcs.
Derrick is the key part of drilling rig equipment and is designed to perform the
following operations:
Tripping operations with drill pipes and casings
?
Drill string hanging at traveling block while drilling with unloading
?
Placing drill pipes and drill collars, taken out from the well
?
? Placing block-and-tackle system as well as equipment for tripping operations
mechanization, particularly lifting and handling mechanisms or derrick man
platform, derrick escape device, top drive and auxiliary equipment.
Derricks are classified: according to their function into derricks for workover
rigs, for mobile drilling rigs, for cluster and land rigs, for offshore drilling rigs;
according to their structure into mast-type and tower-type derricks. Mast derricks
are classified into: A-shaped, -shaped, 4-stand and with open front edge.
At the present moment design of drilling rigs specifies derrick with open front
edge. The figure shows derrick mast with open front edge, made of open rolled
sections. Main elements of the mast are: sections made as flat welded frames;
elements of the back edge, made as beams of various cross-section (depending on
the load).
Such configuration of the derrick provides the following advantages:
Top drive installation
?
? When mounting the basement in the bottom position, no special cranes of high
lifting capacity are required, it reduces the time of rig-up and facilitates operation of
the rigging crew
? Transportation of the derrick from one drilling site to the other one may be
performed in the vertical position in large blocks and does not require additional rig-
up.
Parameters Derricks of Derricks of Derricks of land
mobile drilling cluster drilling drilling rigs
rigs rigs
UM UM UM UM UM UM UM VMR Um4 UM
31-160 31-175 45-225 45-250 45-270 45-450 45-320 45-320- 45-500 46-600
G-R OG-R R R R R II R-SVP OG-R
Allowable hook load, tf (kN) 160 175 225 250 270 450 320 320 500 500
(1600) (1750) (2250) (2500) (2700) (4500) (3200) (3200) (5000) (5000)
Maximum static load, tf (kN) 190 210 270 300 325 540 385 385 600 600
(1900) (2100) (2700) (3000) (3250) (5400) (3850) (3850) (6000) (6000)
Distance from rotary table to crown 31 31 45,7 44,8 44,8 45,3 44,9 45,1 45,4 46
block bottom, m
Distance between centerlines of 34,66 34,7 47,6 47,8 47,6 44,5 47,6 47,6 44,5 45,4
support bottom and top hinges, m
along receiving catwalk centerline 0,91 0,91 2,3 2,3 2,3 3,1 2,3 2,3 3,1 -
across receiving catwalk centerline 1,7 1,7 2,6 2,93 2,93 2,15 2,93 2,93 2,2 -
Rack capacity, m:
Round trip equipment includes: centralizer, stalks racking device, stalks catching
device, lifting mechanism, control panel, setback and rack, automated
multipurpose elevator. Equipment is designed to operate in combination with a
special design tackle system, stationary automated drill tong of AKB or KBG type,
air operated rotary slips.
Setback capacity (114 mm pipe 4200 6000 8200 8200 8200 8200
diameter), m
Automated elevator load capacity, 4000 4000 4000 4000 4000 4000
kN
Drill pipe diameter, mm 89-146 89-146 89-146 89-146 89-146 89-146
Drill collar diameter, mm 108,146, 108,146, 108,146, 108,146, 108,146, 108,146,
178,203 178,203 178,203 178,203 178,203 178,203
Stalk length, mm 25-29 25-29 25-29 25-29 25-29 25-29
Number of sections in setbacks 27 29 211 211 27 27
Air pressure in cylinders of stalk 0,59-0,88 0,59-0,88 0,59-0,88 0,59-0,88 0,59-0,88 0,59-0,88
lifting mechanism, MPa
Load capacity of stalk lifting 52 52 52 52 52 52
mechanism at 0.59 MPa, kN
Capacity of hoisting boom and 3,5 3,5 3,5 3,5 4,5 4,5
dolly electric motors, m/sec
Speed of dolly and beam, m/sec 0,4 0,4 0,4 0,4 0,4 0,4
Top drive is a conceptually new type of equipment for drilling rigs that covers a
whole range of operations. Top drive is a movable rotator, equipped with
devices for tripping operations.
Top drive is designed for quick and fail-safe drilling of vertical, directional and
horizontal wells. Top drive combines the functions of a swivel and rotary table and is
equipped with several mechanisms for operation with drill pipes in the course of
tripping operations.
Nominal ID, mm 75
Working pressure of ball valves (internal preventers), MPa 70
Drill pipe diameter, mm 89,102,114,127,140,146
Type of electric motor adjustable, direct current, manual control,
explosion proof
Nominal motor speed, rpm 1000
Maximum motor speed, rpm 1500
Motor power, kW 750
MECHANIZED CATWALK MPM-3
Mechanized catwalk MPM-3 serves as a work area from which drill pipes, drill
collars and casings are supplied to the drill floor through horizontal or inclined
guides. Mechanized catwalk is remotely controlled.
Benefits of mechanized catwalk:
There is no need to use an auxiliary hoist for pipe handling
?
The pipe is held in the inclined guide
?
Reduced injury rate during catwalk operations
?
Controlled laying down of drill pipes and drill collars upon completion of drilling
?
Reduced time of pipe pickup and laying down.
?
Weight, kg 15600
Motor capacity, kW
? 15
Weight, kg 1600
DRILLER'S CABIN
Drilling equipment packages are designed to equip and modernize drilling rigs
and include key components and units. Packages are produced for drilling rigs,
with diesel as well as electric drive of main components.
Packages include drawworks, mud pump, rotary table, swivel and block-and-
tackle system, i.e. all the equipment except metal ware of derrick and floor, mud
circulation system, manifold and shelters.
2009