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KEEPING TRADITIONS WE CREATE OUR FUTURE!

CONTENTS

INTEGRA GROUP.......................................................................................................................................4

ABOUT THE COMPANY..............................................................................................................................5

MOBILE DRILLING RIGS..........................................................................................................................11

CLUSTER DRILLING RIGS.......................................................................................................................19

FIXED DRILLING RIGS.............................................................................................................................29

COMPONENTS AND SYSTEMS OF DRILLING RIGS.............................................................................37

DRAWWORKS WITH CHAIN TRANSMISSION.......................................................................................38

DRAWWORKS OF ET SERIES.................................................................................................................40

DRAWWORKS MODULE LBU 750 E SNG..............................................................................................42

DRILL PUMPS...........................................................................................................................................44

ROTARY TABLES.....................................................................................................................................47

MUD CIRCULATION SYSTEMS (EQUIPMENT PACKAGES).................................................................48

SWIVELS...................................................................................................................................................50

HOOK BLOCKS........................................................................................................................................51

DERRICKS................................................................................................................................................52

LIFTING AND HANDLING AUTOMATIC EQUIPMENT............................................................................54

TOP DRIVE................................................................................................................................................55

MECHANIZED CATWALK MPM-3............................................................................................................56

DERRICK EMERGENCY ESCAPE DEVICE............................................................................................57

DRILLER'S CABIN...................................................................................................................................58

DRILLING EQUIPMENT PACKAGES......................................................................................................59

CONTACTS...............................................................................................................................................60
INTEGRA GROUP

Established in 2004 to form high-technology oilfield service and equipment


manufacturing group, Integra Group currently holds one of the leading positions in
Russia in onshore oilfield services.

Since foundation Integra Group has consolidated 17 acquired strategic assets


oilfield service companies and enterprises manufacturing equipment for oil and gas
sector in Russia and the CIS countries.

Integra Group provides services in drilling, workover, integrated project


management (IPM), technology services, formation evaluation as well as
manufactures drilling rigs, drilling tools and cementing equipment.

Integra Group provides full range of oilfield services from exploration to well
completion, including manufacturing of drilling rigs and drilling tools. This competitive
advantage makes Integra Group a unique player at the Russian oilfield service
market.

Over 20 000 staff of Integra Group work in the regions of Western and Eastern
Siberia, the Urals, Komi Republic, the South of Russia, Uzbekistan, Azerbaijan,
Kazakhstan as well as Mauritania, India, Brasilia, Venezuela and the USA.

Since February 2007, Global Depositary Receipts of Integra Group are included in
London Stock Exchange listing.

In 2008 Integra Group began active business expansion in the CIS countries.
Representative offices have been opened in Ukraine, Kazakhstan, Azerbaijan,
Uzbekistan and Turkmenistan.

Our Customers include the largest oil and gas companies of Russia as well as
Russian subsidiaries of foreign oil companies.
ABOUT
THE COMPANY

URBO - drilling
equipment Ltd.
aims at providing
Customers with new
types of high-
performance
equipment and
qualitative service of
the operated
equipment
URBO - drilling equipment Ltd. aims at providing Customers with new types of
high-performance equipment and qualitative service of the operated
equipment.

Equipment Manufacturing Company URBO-drilling equipment enters Integra


Group.
Main activities of URBO are:
? Design and manufacturing of complete drilling rigs as per the Customer's
specification at in-house production facilities;
Supply of drilling equipment packages, components and spare parts of drilling
?
rigs.

URBO-drilling equipment Ltd. was established in October 2004 on the basis of


structural subsidiaries of consolidated equipment manufacturing plants (Uralmash-
Izhora Group), designing and manufacturing drilling equipment as part of OMZ-
Offshore and oil and gas projects and JSC Uralmashzavod. The enterprise got all
the required technical, technology, engineering and production bases for drilling
equipment manufacturing as well as the right to use trade marks and
URALMASH according to the long-term license agreement.

In September 2005 Integra Group acquired CJSC Uralmash-drilling equipment.


Production of drilling rigs was restarted: in 2007 URBO received large orders from
JSC Gazprom for 11 heavy drilling rigs as well as from JSC Rosneft for 4 heavy
drilling rigs. As a result, number of complete drilling rigs being manufactured in 2007
reached 28 compared to 2 rigs in 2005. URBO-drilling equipment is proud of its
Engineering Department and 246 engineers, the majority of which have more than
ten years experience in drilling rigs designing. It is the largest specialized
engineering centre in Russia keeping best traditions of the domestic engineering
experience in heavy equipment manufacturing. Within a short period of time
extensive program on production modernization has been performed. In 2007
investments into the enterprise development amounted to 110.7 mln. rubles
(compared to 93 mln. rubles in 2006.) Within 3 years 420 new working places have
been established.

Due to expansion of URBO-drilling equipment Ltd. in 2006 Tyumen branch was


established on the basis of Tyumen Shipbuilding plant (TSZ), where production
has also been restarted from ground up. The implemented program on third-party
contracting and production expansion at TSZ resulted into complete independence
of URBO-drilling equipment from supplies of JSC Uralmashzavod (Uralmash
Equipment Manufacturing Corporation).

Today URBO-drilling equipment offers its Clients a wide range of various drilling
rigs (fixed, cluster and mobile rigs) for drilling depth within 2000 and 15000 meters
in any climatic and mining and geological conditions. The offered models belong to
a new generation of the drilling equipment, the structure of which corresponds to all
latest requirements of oil and gas industry. Today drilling rigs are equipped with
triplex drill pumps, being reliable and efficient in operation, mud circulation
systems, providing ecologically clean drilling, have a variable drive of main units,
bit feed control and are equipped with the latest digital control systems.

The rigs are equipped with top drives designed to perform quick and no-failure
drilling of vertical, directional and horizontal wells. According to the Customer's
requirements, rigs may be equipped with imported components, for example, top
drives produced by Varco, Canrig, Tesco, etc., diesel units or diesel-electric
stations produced by Caterpillar, Cammins and others. Power supply systems may
be produced on the component base of the leading world producers such as
Siemens, Allen Bradley, ABB, etc.

URBO-drilling equipment Ltd. provides its Customers with professional services


in optimum volume and of minimum response time. Each drilling rig is maintained
with a range of services: obligatory rig-up and strength tests at the plant facilities,
contract supervision at the Customer's facility, putting-into-operation, training of
the Customer's staff on units and mechanisms operation, field supervision and
maintenance within warranty period, post-warranty maintenance.

MANUFACTURING

Block of workshops for manufacturing of the drilling equipment (including


Tyumen branch Tyumen Shipbuilding plant) counts 400 units of the fleet

ABOUT THE COMPANY


and covers 86000 sq.m.

Manufacturing block for drilling equipment production covers 86000 sq.m.


and houses two machine shops and one assembly shop. The fleet counts over 400
units of equipment which includes turning machines, vertical boring mills, milling
machines, boring machines and grinding machines. Gear-cutting machines include
not only gear-milling machines and gear-shaping machines, but also gear-planers
and gear-manufacturing equipment. Besides general-purpose equipment,
equipment with numerical control and processing centers are involved in
manufacturing of drilling rig components. Additional fleet of cut-off machines,
centering machines, slotting machines, broaching machines, thread-cutting
machines, honing machines and special-purpose units expands technology
advantages in manufacturing of spare parts and non-standard equipment as well as
allows repairing large technology components.

Machining and assembling facility with 24m span is equipped with cranes with
lifting capacity of over 50 tons. Welding facility, paint-spraying cabinet and packaging
rooms build up a closed cycle of drilling equipment manufacturing. Testing facility
serves to test the assembled equipment for its conformity to the specification and
later passports for these units are issued.

Prior shipment to the Customer, check assembly of the drilling rigs is performed at
the open site which is equipped with the gantry crane with lifting capacity of 32 tons
and allows using truck cranes of up to 100 tons.

ENGINEERING
Engineering process is based on CADMECH, SEARCH, AVS, AUTOCAD,
SOLIDEDGE software.

URBO-drilling equipment Ltd. aims at developing and promoting the conceptually


new equipment. Skillful team of engineers, researchers and production engineers is
one of our main advantages.

Integra Research & Development (Austin, Texas) has been established, and is
positioned as the engineering centre of Equipment Manufacturing Division and
Management Subsidiary of the whole Engineering Division.

Engineering and design documentation are the key business competence of


URBO-drilling equipment and the key component of the organic business growth of
LLC Stromneftemash (enters Integra Group). Therefore, quality and optimality of the
engineering business processes have significant influence on the business results.
High operational quality of the drilling equipment is the result of significant
investments into research and development as well as quality control. The latest
software (AutoCAD, CadMech, Search, AVS, Ansys) is used for drilling equipment
engineering. We have experience to perform joint engineering with the leading
world engineering companies.

Quality of the manufactured equipment is the most important aspect of our


business. Quality control system guarantees conformance to high standards at all
stages of engineering, manufacturing and after-sales service of machines and
equipment. Internal quality is controlled by the experts trained to international
quality control methods.

Quality system has been certified for conformance to ISO 9001.

Currently the Company actively introduces automated working places. CAD


development makes it possible to perform complete production cycle from product
development to its sale, followed by creation of automated system to control all units
of this cycle.

SERVICES

Maintenance and constant technical monitoring are the basis for efficient
operation of the drilling equipment.

Drilling equipment servicing aims at reduction of drilling companies' costs by


means of equipment servicing, repair and upgrading by the specialized servicing
enterprises.

Drilling subsidiaries of oil companies are being transformed into independent


companies and for more efficient work they require professional servicing. Service
provided by the manufacturer of the drilling equipment is required for drilling
companies to improve competitive advantages at the drilling market.

Integra Group consolidates several servicing enterprises and centers which

ABOUT THE COMPANY


provide services on overhaul of the drilling equipment, modernization of the drilling
rigs, servicing, industrial safety expertise, survey and technical diagnostics of oil
and gas equipment. They are: LLC Integra-MashService (Yekaterinburg), regional
servicing enterprise LLC Orenburgtekhservice (Buzuluk) as well as regional
servicing centers in Novy Urengoy and at Vankor oilfield (the Krasnoyarsk Territory).
Servicing enterprises provide the following drilling equipment services:
?
Overhaul of the drilling equipment

Drill pumps
Drawworks
Transmission (reducers)
Rotary table
Swivels
blocks
Crown
Block-and-tackle systems
blocks, etc
Hook

?
Upgrade of the drilling rigs

Rigs equipping with top drives


Remodeling of fixed drilling rigs, including foreign models, for cluster drilling
Increase of 3000EUK loading capacity up to 270t
Increase of 3D and 4E loading capacity up to 400t
Drilling rigs upgrading in accordance with the requirements of safety rules
PB 08-624-03

Restoration and complete equipment of the drilling rigs

Replacement of drilling rig drives

Replacement of duplex (UNB, NB) drill pumps with triplex (UNBT) pumps
with capacity of 600, 950 and 1180kW

Replacement of shelters

Installation of drain collection systems

Mechanization of preventer unit

Modernization of mud circulation systems

Contract supervision of the modernized equipment

?
Integrated servicing of drilling rigs in the regions
?
Servicing and maintenance of foreign drilling equipment
?
Industrial safety expertise of drilling rig units and oil and gas producing
equipment
?
Industrial safety expertise of design documentation on modernization of
drilling rigs
?
Inspection and technical diagnostics of drilling rigs and equipment
MOBILE
DRILLING
RIGS

Mobile drilling
rigs provide
moving from
one well to the
other one
within a short
period of time
Mobile drilling rigs are designed to drill oil and gas wells with rated drilling
depth of 2500-3200 meters. The rigs are equipped with the latest diesel,
diesel-electric and electric drives, providing smooth control of main unit
parameters.

Main structural features of mobile rigs include modular packaging and in-house
transport base. Built-in transport units make it possible to provide modules
transportation by means of truck tractors and dollies. Each module is the transport
unit with all the required equipment (technology equipment, communications,
shelters, heaters), completely assembled at the plant and ready for rig-up and
operation.

Modular structure of the drilling rigs makes for reducing time of equipment
assembly, disassembly and transportation. Drilling rig modules may be transported
by roads of general use, the modules are equipped with hydraulic jacks which make
it possible to perform rig-up without crane equipment. The modules are mounted at
the drilling site so as to provide general houses, for example, house for mud
circulation system and house for drill pumps.

Drilling rigs with diesel drive of drawworks and rotary table are equipped with two
diesel units and Allison hydromechanic transmissions, with four forward speed
positions and one backward speed position. Cummins, Caterpillar, YaMZ motors
may be used as drive motors. The drawworks is equipped with auxiliary TEP-
45brake, also functioning as bit feed controller.

Drilling rigs with electric (diesel-electric) drive have individual adjustable drive of
the drawworks and rotary table of DC motors. Drawworks motor also functions as
main and auxiliary brake as well as bit feed controller. Each drilling pump UNBT-600
has individual adjustable drive of DC motors.

These drilling rigs may be used for well workover, maintenance, emergency
works at the earlier drilled wells, cement and sand plugs drilling, windows milling in
the string, second well bores drilling.

According to the Customer's requirement, it is possible to change drilling rig


equipment in conformity with specific conditions of equipment operation.
2500/160 DP-BM 2500/160 DER-P (ER-P) 2900/175 DER-P (ER-P) 3200/200 DER-
Allowable hook load, tf (kN) 160 (1600) 160 (1600) 175 (1750) 200 (2000)
Maximum static hook load, tf 200 (2000) 200 (2000) 210 (2100) 240 (2400)
(kN)
Nominal drilling 2500 2500 2900 3200
depth, m
Stalk length, m
18 18 18 18
Type of drive diesel diesel-electric (electric) diesel-electric (electric) -

Derrick: UM 31-160 OG-R UM 31-175 OG- UM 32-175 OG-R UM 33-200 OG-R

Type mast with open mast with open mast with open mast with open front edge, 2-
front edge front edge front edge section telescopic

Height, m 31,0 31,0 32,0 33,0

Drill floor

Type Folding Folding Folding Folding

Height (drilling floor level), m 6,6 7,2 7,2 7,2

Block-and-tackle system

Drilling line 28 28 28 28
diameter, mm
Number of block-and-tackle 8 (45) 8 (45) 8 (45) 10 (56)
drill lines (equipment)

Drawworks: LBU-600 LBU-600 ET-3-P LBU-600 ET-3-P LBU 670 ET-3


Nominal input power, kW 550 600 600 670

Swivel: UV-160 UV-160 UV-160 UV-160

Load capacity, tf (kN) 160 (1600) 160 (1600) 175 (1750) 250 (2500)
Dynamic load rating (API), tf 100 (1000) 100 (1000) 105 (1050) 160 (1600)
(kN)

Rotary table: R-700 R-700 R-700 R-700

Nominal power of rotary drive, 370 370 370 370


kW
Rotary table opening 700 700 700 700
diameter, mm
Allowable static load capacity, 500 (5000) 500 (5000) 500 (5000) 500 (5000)
tf (kN)

MOBILE DRILLING RIGS


Pump: UNBT-600 UNBT-600 UNBT-600 UNBT-600

Power, kW 600 600 600 600

Maximum delivery, l/sec 50,9 50,9 50,9 50,9


Maximum pressure 35 35 35 35
(discharge), MPa

Mud circulation system:


Net capacity, m? 120 120 90 120

Number of 4 4 4 4
treatment stages
MOBILE DRILLING RIG 3200/200DER
Safe system to control drawworks drive when hoisting, lowering, braking drilling
?
tools and in the mode of automated bit feed

Use of the latest diesel electric power stations leads to maximum efficiency
?

Application of the latest computerized control of the drilling rig increases work
?
efficiency and makes it possible to perform constant monitoring of the drilling
process

Application of Varco TDS-9SA top drive


?

Application of Swaco high-performance mud treatment units and centrifugal


?
pump units produced by Mission

High efficiency of drilling is achieved due to application of adjustable DC drive.


System to control main units is made on the basis of microprocessing controllers. In
this case the system safety is increased by means of self-diagnostics. Choice of
optimum modes in the course of drilling as well as lifting and handling operations
makes it possible to reduce electric power consumption by 15%. Auxiliary drive
makes it possible to hoist the drill string in case of emergency power cut off from the
main power supply source using emergency diesel electric power supply station.
Drawworks is controlled by means of one handle joystick on the driller's remote
control panel. Folding self-elevating floor makes it possible to mount the equipment
at the drill floor at 3.4 m height. Reduction of time for mounting and dismounting
works as well as transportation is the main advantage of the new drilling rig
because main mechanisms are installed in modules with built-in road bridges.

Drawworks module

Drawworks module includes biaxial semitrailer with the following mounted


equipment:

Drawworks, auxiliary drive, stabilizer, rotary drive


?

Drawworks lubrication system, drawworks air channel and rotary drive,


?
auxiliary equipment

MOBILE DRILLING RIGS


The module provides:
Drawworks operation
?

Drawworks operation with auxiliary drive


?

Suppression of drill line oscillation while drum winding


?

Electric lighting of the working places at night with lamps installed at the shelter
?
and servicing site
Drawworks is powered by electric motor of the main drive which delivers rotation
to the main shaft of the gear transmission by means of gear clutch. Then via the gear
transmission, rotation is delivered to the countershaft and via the following gear
transmission to the hoisting shaft. In case of main drive failure drawworks may
operate with auxiliary drive. In this case rotation via chain transmission is delivered
to countershaft, installed in transmission.

One-speed drilling rig LBU-670ET1-M is equipped with the drum with thread for
28 mm diam. cable, gear transmission, DC motor of 1000kW, frame, Eaton 238DBB
parking plate brake at the hoisting shaft, second Eaton 215DBB small brake at the
intermediate shaft. At the countershaft of transmission there is a chain wheel to
deliver rotation from auxiliary drive. Connection of this shaft to the drive shaft of
transmission is performed manually with gear wheel. Switching mechanism is
installed outside in the transmission cover. To supply power to Eaton parking brake
air channel is provided. It is connected to compressor, and compressed-air cylinder
is provided for emergency unbraking.

The novelty of the drawworks is due to the lack of chain transmissions, tire-type
pneumatic clutches, electromagnetic or hydrodynamic brake, band brake and brake
lever, gear shift which are typical for traditional drawworks. Equipment and drive of
the drawworks module are remotely controlled from panel in the driller's cabin.
Auxiliary drive with asynchronous 55kW motor is connected to the chain
transmission of the drawworks. The module holds rotary drive of 1000kW DC motor
with gearing to the rotary table by means of drive shafts and angle countershaft. Two
auxiliary hydraulic drawworks are installed in the module. Shelter of the module is
made of three-layer panels. The module also holds site for maintenance of
mechanism fastening the fixed end of the drilling line.

Derrick

Derrick with open front edge is telescopic with two main sections, inclined,
hoisted in the running position by means of telescopic hydraulic cylinders. Useful
height of the derrick is 33m. Maximum static hook load is 240 tons in conformity with
the API standard. The derrick is equipped with 5x6 block-and-tackle system with
28mm diam. cable and is designed for operation of Varco top drive.

Derrick units are made of square pipes. Derrick structure is welded. Bottom
section of the derrick is supported by auxiliary Y shaped section with two hinge
bearings, connected to the ramp. The derrick includes a separately transported
derrick platform, mechanism to fasten fixed end of the drilling line, screw rods to
fasten the derrick to the ramp.
Rope mechanism with hydraulic drawworks drive and cam mechanism to fix the
advanced top section of the derrick with manual drive are provided for derrick
telescoping. Fixation is indicated with light and sound alarm. In the operating
position the derrick has 3.5?slope. The inclined position is fixed with four load guys,
and wind loads are supported with four wind guys. Block-and-tackle system and the
rope are installed in the derrick module; reserve and excess of the rope is winded at
the rope drawworks with electric drive. Derrick module is transported at the biaxial
semitrailer by means of the truck tractor.

Drill floor module


Module of the drilling floor is folding, parallelogram and consists of rotary
transport module, side detachable platforms, load beams with pneumatic tackles of
12.5 tons, tank with funnel, metal top shelters of 0.6 m height, setbacks, soft cover of
the floor, preventers assembly facility, dolly and railway track for preventers,
transport unit in the form of biaxial dolly attached to the body of the transport rotary
module.

Left side block (control module) includes one of the hydraulic catheads and AKB-
4 drill tong control panel, second hydraulic cathead and AKB-4 drill tong are installed
at the transport module of the rotary table. Drill floor is lifted in the operating position
after installation of the specified components at the transport module of the rotary
table; moreover, the driller's cabin is mounted at the floor. Drill floor is lifted by means
of the block-and-tackle system with lifting straps. The floor is fixed in the operating
position by bolts in the top part of the floor and with side screw rods.

Drill pumps modules

Modules of drill pumps #1 and #2 include drill pumps UNBT-950L2 with drive
capacity of 950kW. These pumps differ from the previous modules due to L-shaped
hydraulic block, which makes for reducing voltage in borings crossings what
increases the useful life of the block. Lubricating and cooling systems of the piston-

MOBILE DRILLING RIGS


cylinder unit provides intense heat takeoff from friction surface and prevents air
inflow on the opposite side of the piston. The structure contains bimetallic bushings,
significantly increasing life of piston-cylinder block.
Application of a more powerful pump makes it possible to increase the travel
speed with increased pressure and to reduce drilling time. Besides the specified
equipment the module includes 1000kW DC motor, pump drive with four poly V-
belts, pumps piping, load beam with hand tackle. Module of pump #2 differs in its
right-hand installation of the V belt transmission and incorporation of high pressure
compressor to feed pneumatic compensators of high pressure.

All the equipment of the modules is mounted at biaxial semitrailers.

Mud circulation system

Mud circulation system consists of four modules with 50m3 tanks for drilling mud
and sludge trapping system. All modules of the mud circulation system contain
biaxial semitrailers of the same overall dimensions. When being assembled
modules are equipped with soft shelters at the frames which form general room at
the drilling site. The shelter consists of the demountable cover part with fans and
deflectors.

Cleaning module at biaxial semitrailer contains tank where Swaco cleaning


equipment is mounted: two vibrating screens of primary cleaning, shale shaker-
desander unit, degasser and centrifuge. The module includes two Mission
centrifugal pumps with electric drive, pipelines, electric equipment. The module
contains sludge trapping system consisting of worm conveyor and tanks for sludge
collection. Secondary cleaning module at a special biaxial semitrailer includes tank
with mechanical mixers and Swaco centrifuge pump. Gas separator is also installed
in the module.

Intermediary block contains tank with mud preparation section and mud storage
section, two mixing hoppers, two Mission centrifugal pumps and three hydraulic
mixers. Load beam and two hand tackles of 2.0 tons supply mud powder, electric
equipment and pipelines from the module end. Receiving tank module contains tank
with mechanical mixers, two Mission suction centrifugal pumps with manifold,
electric equipment, mud pipelines. Steam generator with electric power supply is
mounted in the module. Slugging tank with equipment contains 3m3 tank with
submersible pump. The tank is mounted at the frame at the ground level on the right
side of the drilling floor.

Block of additional tanks contains three modules at special biaxial semitrailers:


50m3 water tank with centrifugal pump, two 50m3 mud tanks with two Mission
centrifugal pumps and second 50m3 tank for the drilling mud.
CLUSTER
DRILLING
RIGS

Cluster drilling
rigs have
been
designed by
URBO-drilling
equipment
Ltd. and have
no analogues
abroad
Cluster drilling rigs are designed for cluster drilling of oil and gas wells with
rated drilling depth of 3200-6500 m. The rigs have the latest electric drive
providing gradual control of main rig components.

Design features of cluster drilling rigs are specified by cluster drilling which
became widespread in Western Siberia in the course of waterlogged areas
development due to roads impassability. Cluster drilling makes it possible to reduce
costs for rigging-up operations, engineering development of well sites, construction
of access roads to the field, as, in the course of drilling, the rigged-up equipment is
moved within the cluster. Equipment package for cluster drilling includes mobile
and fixed components, thus, only main part of the equipment for well drilling is
moved from one well to another one.

Lately the rigs of a new generation (EK-BM series) have been designed and
replaced the legendary rigs (3000EUK) which had been successfully operated
since 1978. They have some peculiar features, and first of all, block-modular
configuration. Such package of full factory readiness makes it possible to simplify
and to accelerate the first rig-up as well as to reduce time for mounting-dismounting
works when moving the drilling rig within the cluster.

The configuration of the drilling rigs reflects all main positive decisions proved by
the long-term experience of cluster drilling rigs operation at the fields of Western
Siberia. To create comfortable working environment, housing facilities of the drilling
rigs are equipped with heated floors, shelters and heating air-and-steam units with
the closed circulation system.

Main rig components are driven by electric motors of direct or alternating current
from industrial networks via SCR which allows to choose the optimum drilling mode
and to set up various combinations of rotary revolutions, drilling mud supply and bit
axial load.

As per the Customer's requirements it is possible to change the drilling rig


package in conformity with the specific operating conditions.
BU 3900/225 BU 4000/250 BU 4200/250 BU 4500/270 BU 5000/320 BU 5000/335 BU
EK-BM EK-BM EK-BM(Ch) EK-BM EK-BM DEK-BM 6500/450
[EK-BM(Ch)] [EK-BM(Ch)] (Ch) EChRK-BM
Allowable hook load (as per 2250 (225) 2500 (250) 2500 (250) 2700 (270) 3200 (320) 3350 (335) 4500 (450)
GOST 16293), tf (kN)

Maximum static hook load (as 2700 (270) 3000 (300) 3000 (300) 3240 (324) 3840 (384) 4000 (400) 5400 (540)
per API, spec.4F), tf (kN)

Rated drilling depth, m 3900 4000 4200 4500 5000 5000 6500

Stalk length, m 25 24-25 24-27 25 25 25,27 25,27

Drive type DC drive with DC drive with Variable- DC (AC) drive DC (AC) drive DC drive with Variable-
digital control digital control frequency AC with digital with digital digital control frequency AC
system system drive with digital control system control system system drive with digital
control system control system

Derrick UM 45/225-R UM 45/250-R M 46/250-OG-R UM 45/270-R M 45/335-R M 45/335-R M46/450-OG-R


Type Mast, A-shaped, Mast, A-shaped, Mast, with open Mast, A-shaped, Mast, A-shaped, Mast, A-shaped, Mast, with open
for manual for manual front edge, for for manual for manual for manual front edge, for
positioning of positioning of manual positioning of positioning of positioning of manual
stalks, top drive stalks, top drive positioning of stalks, top drive stalks, top drive stalks, top drive positioning of
option option stalks, top drive option option option stalks, top drive
option option

Useful height, m 45,6 45 46 45,3 45 45 46


Basement
Type Modular Modular Modular Modular Modular Modular Self-elevating

Height (drill floor level), m 8,5 9,89 9,89 9,89 9,89 9,89 12,7

Block-and-tackle
Drilling line diameter, mm 28 32 32 32 35 35 38

Number of tackle system 10 (56) 10 (56) 10 (56) 10 (56) 12 (67) 12 (67) 12 (67)
lines
Drawworks: LBU-750 SNG LBU-1100 ET-3 LBU-900 S-2 LBU-900 ET-3 LBU-1500 ET-3 LBU-1500 ET-3 LBU-1500 S-2
[LBU-900S-2] [LBU-1500 S-2]
Rated input power, kW 750 1100 900 900 1500 1500 1500

Swivel: UV-250 UV-270 UV-270 UV-270 UV-320 UV-335 UV-450


Load capacity, tf (kN) 250 (2500) 270 (2700) 270 (2700) 270 (2700) 320 (3200) 335 (3350) 450 (4500)
Dynamic load capacity (API), 160 (1600) 160 (1600) 160 (1600) 160 (1600) 200 (20000) 200 (20000) 260 (2600)
tf (kN)
Rotary table: R-700 R-700 R-700 R-700 R-700 R-700 R-700
Rated power of rotary drive, 370 370 370 370 370 370 440
kW

CLUSTER DRILLING RIGS


Rotary opening diameter, mm 700 700 700 700 700 700 700

Allowed static load, tf (kN) 500 (5000) 500 (5000) 500 (5000) 500 (5000) 500 (5000) 500 (5000) 500 (5000)

Pump: UNBT-900 2 UNBT-900 2 UNBT-1180 L UNBT-950 L UNBT-950 L UNBT-1180 L UNBT-1180 L


Capacity, kW 950 950 1180 950 950 1180 1180
Maximum delivery, l/sec 46 46 51,4 51,4 51,4 51,4 51,4
Maximum pressure (output), 32 32 35 32 32 35 35
MPa
Mud circulation system
Net capacity of circulation 160 205 240 210 210 205 360
system, m?
Number of cleaning 4 4 5 4 4 4 4
stages
Reduction of time for cluster drilling due to the lack of necessity to perform rig-up
?
works when moving from one well to another one of the whole train, including derrick
and drawworks block with drill pipes, mounted at the setbacks, and BOP equipment
Centering and leveling of derrick block in the course of drilling
?
Application of the extended square and extension of drill pipe length by means of
?
stalks in the course of drilling
Reduction of time for first and secondary rig-up
?
Transportation of the rig modules from one cluster to the other one by semitrailers
?
and general-purpose transport
Ecologically clean drilling due to elimination of pits for drilling mud collection,
?
prevention of drilling mud spills, water and other liquids into the drilling rig
Choice of optimum drilling mode by means of 100% adjustable drive which allows
?
setting up various combinations of rotary revolutions, drilling mud feed and bit axial
load
Braking by means of electric drive of the drawworks when lowering drill pipes and
?
casings, mechanical brake functions as parking and emergency brake
Stageless fixation of the rotary table which simplifies the directional and horizontal
?
drilling
Wells cementing without additional expenses on delivery and connection of the
?
cementing units
Reduction of cluster working area due to the lack of necessity to make a separate
?
complex of cementing units

Drawworks

Drawworks LBU-900AS-2 is designed for lifting and lowering of the drilling tools,
lowering of casings, automated bit feed to the borehole, accidents elimination while
wells drilling, derrick hoisting and lowering.

Drawworks of AS series is the latest hoisting equipment which reflects new


tendencies in the world oil equipment manufacturing industry.

CLUSTER DRILLING RIGS


Novelty of the drawworks is specified by the lack of typical chain transmissions, tire-
type pneumatic clutches, electromagnetic and hydrodynamic brake, band brake and
braking handle.

The drawworks is equipped with electric drive of alternating current.

Due to the original structure and electric drive features, the drawworks has a very
simple and compact configuration.
Main features of the drawworks

? Multifunctional drive. Electric motor of the drawworks drive provides not only
hoisting but also the controlled lowering of the drill pipes and casings. It also
provides complete stoppage and holding of the load in the fixed position. Therefore,
the auxiliary brake is not required. While drilling, the motor functions as bit feed
controller. In case of emergency power supply cut-off, it is possible to hoist drill pipes
by means of the motor powered by diesel electric power station of partial capacity

? Control system provides total control of driving electric motors while hoisting,
lowering and intermediary modes, i.e. provides braking while hoisting and
acceleration while lowering

? Gear transmission consists of three gears which provide two speed levels at the
hoisting shaft: quick and slow. Quick gear provides lifting and lowering of drill
pipes and empty elevator. Slow gear provides lowering of heavy drill pipes and
casings and accidents prevention. Gear wheels are made of high-performance
steel, wheel gears have special strengthening parts

? Drive of disk brakes is pneumatic. Due to the fact that electric drive of the
drawworks functions as the brake, disc brake is used only to fix loads in the fixed
position

? Drum thread and ledges protection increase life time of the drilling line and
hoisting drum. The thread makes cable winding better and is made at special straps,
which are welded to the drum. When the thread is worn out, the straps may be
replaced. To protect ledges of the drum against wearing out, end straps made of
wear-resistant steel are provided

? Noncontact sealing of shafts makes it possible to prevent oil spills outside from
the transmission body

? Remote control creates comfort labor conditions for the driller. The driller may
operate in the sitting position. Gear shift from quick to slow is rarely performed
because in majority of cases all operation of the drilling string is performed at quick
gear
Derrick

The derrick has open front edge and is made of open profile.

Main components of the derrick sections are made of flat welded frames.
Back edge is made of beams of various cross-sections depending on the length
and loads. Main elements are made of low-alloyed steel. Elements are pin-jointed.

The derrick is designed for installation of block-and-tackle system, platform for


manual positioning of stalks, auxiliary equipment, positioning of drill pipes and drill
collars, drill bit, derrick emergency escape device and top drive system.

Derrick man's platform includes stalks storage facility and two sites (monkey
boards) with the heated floor.

Stalks storage facility is equipped with hinged latches installed at derrick man's
boards in the cross section with pins of the storage facility.

Central pins are equipped with connecting rods and block to swing the cable of
the auxiliary drawworks while handling loads at the catwalk. The drawworks to
handle drill collars is mounted at the platform.

The derrick is equipped with step ladders with tunnel fencing and gangways,
installed with 6 m interval which provides safe ascent. The derrick has site to
operate drill hose plug with manifold stands, device against dropping of drill pipes,
installed at the setback.

For crown block sheaves repair and auxiliary works, the derrick is equipped with
a gin pole.

Basement

The basement of derrick and drawworks block is the spatial structure, consisting
of load frames, ladders, fencing. Bottom part of the basement consists of two load
frames (left and right longerons), installed at the beams of the moving mechanism.

CLUSTER DRILLING RIGS


Beams of the moving mechanism also fix balance trucks, which make it possible to
move the basement by railings to the next well within the cluster. The railing
consists of 9m beams, which are connected with special bolts.
Top part of the basement provides installation of BOP equipment as per any scheme and
consists of two flat welded frames (front and back) for installation of the central frame
(rotary module) and two side frames (control module and auxiliary drawworks module) to
be mounted. They form the drilling floor which provides installation of rotary table with the
drive and installation of setbacks, auxiliary drawworks, driller's cabin, various control
panels and other auxiliary equipment.

Ladders with handrails are provided to ascend the basement. Removable handrails are
fixed to the load frames. Structure of derrick and drawworks block basement is equipped
with a special tray for collection and discharge of the drilling mud to the well head.

To install and move the preventer string under the rotary floor, two monorails with lifting
tackles are provided. For temporary fixation of the preventer string while moving the
basement, there is the suspension which is fixed between monorails.

Basements of the modules, installed in the drilling rig train, are frames with the installed
equipment. Module frames are connected to each other with screw rods. Runners to move
the train together with the derrick and drawworks block are fixed to the module frames.

Drill pump

Single-acting triplex drill pump UNBT-1180L1 is designed to feed drilling mud in the
course of deep oil and gas wells drilling.

Pressure level in the focus points of hydraulic box cylinders is reduced up to the safe
level by reducing internal diameters of the cylinders. Surface of the focus points is
processed up to Ra1.6 roughness to reduce pressure level. Forged parts of alloyed steel
are used as hydraulic boxes.

The liner is fixed with the clamp. Such structure is designed to provide tight contact of the
liner end and hydraulic box face.

The pump includes a special electric pump unit to lubricate the bearings and
components of slide-crank mechanism and transmission shaft. Moreover, there is gravity
lubrication supply system of the pump reducing part, which provides gravity oil supply to
the friction points from oil sumps through oil lines and oil mist, oil spraying and dipping into
oil.

Wheel gears and gears of the transmission shaft are heat treated.

High pressure pneumatic compensator of the welded-forged structure provides


unevenness of output pressure of max. 5% with 35 MPa working pressure.
Lubrication and cooling water supply system provides intense heat withdrawal off
the friction surfaces, lubricates plunger-plug friction pair, prevents air inflow due to
the use of hydraulic hitch which provides the required life time of the plunger.

Mud circulation system

Mud circulation system consists of 5 cleaning stages and several modules of


complete factory readiness, equipped with the required technology equipment. The
modules are mounted at railings and are connected to each other and to the derrick
and drawworks block with rods, forming the train which may move by railings to a
new well within the cluster. Joints between module frames are sealed with
intermodule seals. The modules are tied up and fixed to the adjoining equipment of
the drilling rig with technology communications.

Modules are installed in the following order: water tank module, operation module,
primary cleaning module, secondary cleaning module, flocculation coagulation unit,
mud preparation module, drilling mud modules. Mud circulation system may
operate in the mode of drilling mud cleaning, mud preparation mode and well fill-up
module.

Circulation system is equipped with the heated shelter. Facilities are heated with
hot air of the heat generator. Technology tanks are heated by coils of the steam
generator.

Cementing complex

Cementing complex has modular configuration and is part of the drilling rig train.
The complex is powered and heated by the general power supply system of the
drilling rig.

The block consists of two modules: one of them includes cementing unit UNBS2-
70 (PB), other one includes cement storage facility STsB-65.

Cementing unit UNBS2-70(PB) is installed in the closed heated module and


consists of:

CLUSTER DRILLING RIGS


? Pump unit, including two triplex pumps of high pressure to pump cement
solutions and technology liquids into the well, equipped with drives of high-torque
variable-frequency electric motors
? System of cement solutions preparation and mixing; consists of a mixer,
recirculation system with centrifugal pump and two tanks with mixers to prepare and
smooth the solution
? Water feeding system to mix the cement solution, equipped with centrifugal
pump and measuring tank
System of suction and discharge manifolds, equipped with the stop valve with
?
manual and pneumatic control
Hydraulic equipment, including block of pumps with the drive of the non-
?
synchronous motor, equipped with slow-motion starter, hydraulic motors and
mixers, rotary actuators for valves of mixer and manifolds
Pneumatic equipment to control rotary gates at pipelines
?
Panel to control continuous well cementing process. The panel is installed at the
?
working site
System to control technology parameters, equipped with pressure, flow and
?
compaction sensors

Cement storage facility STsB-65 is mounted at the platform of the open module
and includes:
Two cement silos 1STs-31, one cement silo 1STs-5A and bag filter of cyclone type
?

Pipelines of the pneumatic system, ventilation, loading and discharge


?

Advantages of this cementing complex:

Complex has been adjusted for the drilling rig and does not require delivering
?
transport

Electric drive of rig components and units


?

Pneumatic feed of dry cement into mixer to mix cement solution


?

Rig compressor for pneumatic feed of dry cement


?

Panel of the cementing unit to control drill pump drives in the flushing mode while
?
cementing

The rig is operated by the staff of 3 motor-machinists and one technical and
?
engineering employee

The complex has been designed and manufactured by the Russian company
?
providing servicing for the whole operation period
LAND RIGS

Land rigs are


equipped with
the latest
electric, diesel-
electric or
diesel-hydraulic
drives
Land rigs are designed to drill oil and gas wells with nominal 3200-8000 m
drilling depth. The rigs are equipped with the latest electric, diesel-electric or
diesel-hydraulic drives providing gradual control of parameters of main rig
components.

Specific feature of the land drilling rigs is high drive capacity of the operating
mechanisms, high mechanization level of the main and auxiliary works, for
example, due to automated lifting and handling devices, which provide reduction of
time for lifting and handling operations by 40%.
AC-DC drive and adjustable DC drive powered by industrial networks or diesel-
electric stations provide choice of the optimum drilling modes due to stepless
setting of the drive systems. The adjustable drive of main mechanisms and
application of bit feed controller provide maintenance of the set-up load or tool feed
speed. In diesel-hydraulic drilling rigs, main components are driven by diesel-
hydraulic units via summing transmission.

The rigs consist of block-modules of complete factory readiness which simplify


and speed up the primary rig-up and reduce the time of reassembly. Drilling rigs
have multifunctional rig-up-transport features and may be transported in large
blocks by special transport (heavy-duty trailers), in small blocks by trailers or
platforms and in units by general-purpose transport.

New stage in the development of the Russian equipment manufacturing was


marked by the drilling rig BU 8000/600DER, which is equipped with the derrick with
open front edge, Swing-Lift self-elevating substructure, top drive and automated
driller system as well as the latest high-performance diesel-electric station. System
to control main units is based on microprocessing controllers which improve the
reliability of the system due to self-diagnostics system and block configuration.

As per the Customer's requirements, it is possible to change the drilling rig


configuration in conformity with the specific operation conditions.
BU3200/200 DGU-1 BU5000/320 BM(Ch) BU6500/450 DG BU8000/500 DER BU8000/600 DER

Allowable hook load, tf (kN) 200 (2000) 320 (3200) 450 (4500) 500 (5000) 500 (5000)

Maximum static hook load, tf 240 (2400) 385 (3850) 540 (5400) 600 (6000) 600 (6000)
(kN)
Rated drilling depth, m 3200 5000 6500 8000 8000

Stalk length, m 25 25-27 25-27 25-27 27

Drive type Diesel-hydraulic AC drive Diesel-hydraulic Diesel-electric Diesel-electric

Derrick UM 45/225-R UM 46/320 OG-R UM 32-175 OG-R UM 33-200 OG-R UM 33-200 OG-R

Type Mast, 2-stand Mast, A-shaped, with Mast, 4-stand Mast, 4-stand Mast, A-shaped, with
open front edge open front edge

Height, m 44,8 45 45,3 45,3 46

Basement

Type Modular Modular Modular Modular Self-elevating


Height (drill floor level), m 6 10 8 10 9,2

Block-and-tackle

Drilling line diameter, mm 28 35 35 38 38

Number of tackle 10 (56) 10 (56) 12 (67) 12 (67) 12 (67)


system lines

Drawwor LBU 22-720 LBU-1500 S-2 LBU-37-1100 D-1 LBU-1500 ET-3 LBU-1500 ET-3
(Drawworks-monoblock)
Rated input power, kW 645 1500 1100 1500 1500

Swivel: UV-250 -320 UV-450 UV-450 UV-500

Load capacity, tf (kN) 250 (2500) 320 (3200) 450 (4500) 450 (4500) 500 (5000)
Dynamic load capacity (API), 145 (1450) 200 (2000) 260 (2600) 260 (2600) 300 (3000)
tf (kN)

Rotary R-700 R-700 R-700 R-950 R-950

Rated power of rotary drive, 280 370 370 440 440


kW
Rotary opening diameter, mm 700 700 700 950 950

Allowable static load, tf (kN) 500 (5000) 500 (5000) 500 (5000) 630 (6300) 630 (6300)

Pump: UNBT-950 UNBT-1180 L1 UNBT-950 UNBT-1180 L1 UNBT-1600

Power, kW 950 1180 950 1180 1600

Maximum delivery, l/sec 46 51,4 46 51,4 59,7


Maximum pressure 32 35 32 35 53

LAND RIGS
(discharge), MPa

Mud circulation system:


Net capacity, m? 160 180 420 600 400
3

Number of treatment stages 4 4 4 4 4


LAND RIG BU 5000/320 BM(CH)

Functions

Drilling rig BU 5000/320 BM(Ch) with variable-frequency AC drive, power supply by 6.3
kW network or diesel-electric station, is designed for exploration drilling of up to 5000 m
deep wells.

Drilling rig may operate in macroclimatic regions with moderate climate, 1 category as
o o
per GOST 15150-69 (-45 C+40 C) at oil fields with max 6% hydrogen sulphide.
o o
Maximum operating temperatures (-50 C +45 C).

Principal configuration of the rig conforms to the minimum mounting of the rig package
at the site.

Main advantages:

Land rig provides:

Development of oil and gas fields with up to 5000 m deep producing formations

Increase of labor productivity, minimization of difficulties while wells drilling due to the
use of adjustable AC drives

Cutting down terms and man-hours for primary and following rig-ups due to modular
configuration of the rig, increased factory readiness of blocks and modules, fewer
units to be mounted and transported

Minimization of the negative influence of the rig on the environment due to ecologically
clean drilling provided by liquidation of storehouses and drilling mud disposal,
prevention of drilling mud and liquids leaks under the drilling rig

Improvement of comfort labor conditions for the drilling crew due to availability of
houses with heated shelters and floors, system of houses and working places heating
with closed circulation

Drilling rig module

Drilling rig module with auxiliary equipment is designed for drilling tools hoisting and
lowering, casings lowering, automated bit feed to the well bottom, prevention of accidents
while wells drilling, hoisting and lowering of the derrick.

Drilling rig module consists of:

Drawworks LBU-1500 AS-2


Module frames with pipelines
?
Stabilizer
?
Drawworks drive
?
Emergency (auxiliary) drive
?

Drawworks LBU-1500 AS-2 is designed for drilling rigs with drilling line of 35 mm
diameter, 320t lifting capacity with 5x6 block-and-tackle system. The drawworks is
equipped with AC drive

Main features of the drawworks:

Multifunctional drive
?
Gear transmission
?
Disc brakes
?
Drum thread and ledges protection
?
Contactless sealing of shafts
?
Remote control
?
Hook block lifting limiter
?
Lifting capacity limiter
?

Derrick

Derrick M46-320-OG-R is designed for installation of block-and-tackle system,


platform for manual positioning of stalks, auxiliary equipment, positioning of drill
strings and drill collars, turbodrill, emergency derrick escape device, roller to
suspend logging cable and rotary tongs, hydraulic tong and others.

Derrick is designed for mounting of top drive system. The derrick is designed for
operation in moderate climate conditions, category 1 as per GOST 15150-69, in
wind regions 15 as per SNiP 2.01.07-85.

The derrick has open front edge and is made of open profile.

Main components of the derrick sections are made of flat welded frames.
Back edge is made of beams of various cross-sections depending on the length
and loads. Main elements are made of low-alloyed steel. Elements are pin-jointed.

LAND RIGS
The derrick is equipped with step ladders with tunnel fencing (safety rails) and
gangways, installed with 6 m high interval which provides safe ascent. The derrick
has site to operate drill hose plug with manifold stands, mechanism against
dropping of drill pipes, installed at the setback.

The derrick holds electric equipment of lighting system, blocks for suspension of
rotary tongs, blocks for auxiliary drawworks cable, derrick emergency escape
device and other equipment.

Derrick structure provides mounting of top drive system.

The manufacturer ships the partially disassembled derrick with units having
overall dimensions required for railway transportation.

Main elements of the derrick to be transported include nine all-welded sections


(with cabling), leg, girths and angle braces of the back edge, crown block (frame
with mounted wheels and railings), gin poles disassembled into assembly units,
platform of three main transport units, ladders, sites being assembly units.

A-shaped frame of the hoisting device consists of three main assembly transport
units: two stands with braces and installed gins and beams with a running roller.

A-shaped frame is assembled and mounted before derrick rig-up.

Rig-up of derrick, platform, sites and device to prevent drill pipes dropping is
performed in horizontal position with hoisting to vertical position by the drawworks.

Gins and cables of the device to hoist derrick are mounted on the outer side of
the mast which simplifies the polyspast equipment and makes it possible not to
occupy the space inside the derrick.

Centering and leveling of the derrick is performed in the course of drilling using
hydraulic jacks.

The derrick is fastened to the basement without bracing.

The assembled derrick is transported in parts by the general-purpose transport.

Basement

The basement of derrick and drawworks block is designed for installation of


derrick with open front edge, framing with shelters, setbacks, lifting units,
auxiliary drawworks and other equipment. In the course of drilling the equipment
transfers loads to the basement. Basement of derrick and drawworks unit consists
of two load frames (left and right longerons) and folding parallelogram drilling
floor); derrick and derrick lifting mechanism, are mounted at these frames. Folding
drilling floor consists of three units: left and right folding parts of the basement and
rotary module. In the course of rig-up, folding parts of the basement are mounted
at the ground and rotary module is fixed between them. The working floor is lifted
by block-and-tackle system and a special sling. Folding parts of the basement
may be additionally equipped with dollies for their transportation by means of truck
tractor and to avoid additional crane operations.

Structure of derrick and drawworks block basement has a bore pit, with
bushings for manual slips, for setbacks assembly in the course of drilling by
means of a drilling tong AKB-4 followed by extension of a drill string with a setback,
a tray, which provides collection and discharge of drilling mud to the well head. To
install and move BOP stack under the rotary site, two monorails with lifting pulley
blocks are provided.

Drilling pump
Single-acting triplex drill pump UNBT-1180L1 is designed to feed drilling mud in
the course of deep oil and gas wells drilling.
Pressure level in the focus points of hydraulic box cylinders is reduced up to the
safe level by reducing internal diameters of the cylinders. Surface of the focus
points is processed up to Ra1.6 roughness to reduce pressure level. Forged parts
of alloyed steel are used as hydraulic boxes.
The liner is fixed with the clam50p. Such structure is designed to provide tight
contact of the liner end and hydraulic box face.
The pump includes a special electric pump unit to lubricate the bearings and
components of slide-crank mechanism and transmission shaft. Moreover, there is
gravity lubrication supply system of the pump reducing part, which provides
gravity oil supply to the friction points from oil sumps through oil lines and oil mist,
oil spraying and dipping into oil.
Wheel gears and gears of the transmission shaft are heat treated.
High pressure pneumatic compensator of the welded-forged structure provides
unevenness of output pressure of max. 5% with 35 MPa working pressure.

LAND RIGS
Drilling pump

Single-acting triplex drill pump UNBT-1180L1 is designed to feed drilling mud in


the course of deep oil and gas wells drilling.

Pressure level in the focus points of hydraulic box cylinders is reduced up to the
safe level by reducing internal diameters of the cylinders. Surface of the focus
points is processed up to Ra1.6 roughness to reduce pressure level. Forged parts of
alloyed steel are used as hydraulic boxes.

The liner is fixed with the clamp. Such structure is designed to provide tight
contact of the liner end and hydraulic box face.

The pump includes a special electric pump unit to lubricate the bearings and
components of slide-crank mechanism and transmission shaft. Moreover, there is
gravity lubrication supply system of the pump reducing part, which provides gravity
oil supply to the friction points from oil sumps through oil lines and oil mist, oil
spraying and dipping into oil.

Wheel gears and gears of the transmission shaft are heat treated.

High pressure pneumatic compensator of the welded-forged structure provides


unevenness of output pressure of max. 5% with 35 MPa working pressure.
DRILLING
EQUIPMENT
UNITS AND
COMPONENTS
CHAIN TRANSMISSION DRAWWORKS
Main function of the drawworks is to reel on and to reel out as well as to
stop the drilling line in the course of tripping operations.

Drawworks is the main mechanism of tripping operations. Drawworks is designed


to perform the following operations in well construction:

Lifting and lowering of the drill pipes


?
Lowering of casings
?
Tools feeding to the well head
?
Transfer of rotation to the rotary when there is no individual rotary drive
?
Emergency hoisting of tools
?

Drawworks are equipped with bit feed controller, auxiliary drawworks drive
provides hoisting and lowering of the derrick while mounting and dismounting the
drilling rig.
URBO-drilling equipment manufactures chain transmission drawworks with the
following drives:
Adjustable drive of DC motors
?
Adjustable drive of AC motors
?
Diesel drives
?
Non-adjustable drives of AC motors
?

Structure of the drawworks makes it possible to perform hoisting of the drilling


tools with simultaneous rotary rotation. System of lubrication and air pipelines is
incorporated in the drawworks and makes it possible to perform drawworks
equipment servicing. Speed switching in the transmission, auxiliary brake and bit
feed controller switching on and switching off is performed by the switching
mechanism.
LBU 1200 LBU 1200 LBU 22-720 LBU 37-1100D-I LBU 1200D-I LBU 1200D-II

Maximum load capacity, t (kg) 225 (225000) 200 (200000) 200 (200000)
200 (200000) 200 (200000) 320 (320000)
250 (250000) 320 (320000) 320 (320000)

Rated input power, kW 720 645 670 1100 710 710

Drilling line diameter, mm 32 28 28 35 32 32

Number of block-and-tackle 10 (56) 10 (56) 10 (56)


system lines (string-up) 12 (67) 10 (56) 10 (56) 10 (56) 12 (67) 12 (67)

Number of hoisting shaft 5 6 4 4 5 5


rotation speeds

Drum size (diameter/length), 800/1300 650/840 635/840 685/1373 800/1030 800/1030


mm

Brake system Band brake with equalizer

Auxiliary brake option Hydrodynamic Electromag Electromag Electromag Hydrodynamic Electromagnetic UTG-
brake UTG-1450 netic brake netic brake netic brake brake UTG-1450 1450 (EMT-4500)
TEP-4500 TEI-710 TEI-800

Brake drum dimensions 1450/250 1180/250 1180/250 1270/250 1450/250 1450/250


(diameter/length), mm

Auxiliary drive - Auxiliary drive RPDE RPDE - Auxiliary drive

Chains 2N-50.8 3N-50.8, 2N-50.8, 3N-50.8, 2N-50.8, 4N-50.8, 2N-50.8, 2N-50.8 3N-50.8, 2N-50.8
6N-38.1, PR-12.7- PR-12.7-1820-1 6N-38.1, PR-12.7-
1820-1 GOST 13568-75 1820-1
GOST 13568-75 GOST 13568-75

DRILLING EQUIPMENT UNITS AND COMPONENTS


Clutches 2MShU-1070, MShU-1070, MShU-1070 2MShU-1070, 2MShU-1070, 2MShU-1070,
MSh-700, 2MSh-700, MShU-1070 MSh-700, MSh-700,
2MSh-500 2MSh-500 2MSh-500 2MSh-500

Type Claw clutch Tooth-type clutch Tooth-type clutch Tooth-type clutch Claw clutch Claw clutch

Dimensions 725035452865 575031382598 685432082695 833332272208 740727762575 743029032420


(length?width?height), mm

26548 23440 36400 40450 EI-800-60 23872 24450 UTG-1450


Drawworks of ET series

Drawworks of ET series has a unique design. The range of drawworks with


lifting capacity within 160 and 500 tons provides efficient work while
tripping and drilling operations.

Drawworks of ET series have been designed by URBO-drilling equipment. The


unique structure of ET series drawworks makes it possible to refuse from traditional
structural components: chain transmission, tire-type pneumatic clutches,
electromagnetic or hydrodynamic brake, band brake and brake control handle. Size
range of drawworks with lifting capacity within 160 and 500 tons has a unique
kinematic configuration and structure. Drawworks are equipped with DC electric
drive, operating as per scheme thyristor converter-drive.
Distinctive feature of ET series drawworks: drawworks frame and gear
transmission body are mounted at the welded metal ware and hoisting shaft of the
drawworks and output shaft of gear transmission are combined into one unit.
Drawworks are simple and compact. Their weight is much less compared to
traditional chain transmission drawworks.
Gear transmission of the drawworks provides quick and slow speeds at the
hoisting shaft. Quick speed is required for hoisting and lowering of the drill string
and elevator, slow speed is required for casing operation and accidents
elimination.
Multifunctional drive of the drawworks provides hoisting and adjustable lowering of
the drill strings and casings, elevator up till complete stop and suspending in the fixed
position; adjustable bit feed to the well head in the mode of bit feed controller. In case
of main power supply failure, the motor performs hoisting of drill pipes, powered by
the diesel electric power station of 200kW capacity. For fixation of the drum the disk
brake is applied. The disc brake consists of two disks and two drive systems
(operating and emergency). Drum with the thread for Lebus cable has protective
flanges with ring straps made of low-resistant steel. Transmission has contactless
seals of a peculiar structure preventing oil leak outside as well as dust and wet
getting into the transmission body. The seals do not have wearable details of collar
type. Remote control provides comfort working conditions. It is required to control the
handle of command device of motor control system. The driller may work in the
sitting position.
LBU 600 LBU 600 LBU 670 LBU 900 LBU 1100 LBU 1500
ET-3-P ET-3 ET-3 ET- ET- ET-

Maximum load capacity, t (kg) 200 (200000) 250 (250000) 320 (320000) 400 (400000)
160 (1600) 175 (175000) 270 (270000) 320 (320000) 400 (400000) 500 (500000)
225 (225000)
Rated input power, kW 600 600 670 900 1100 1500

Wire rope diameter, mm 28 28 28 32 35 38

Number of block-and-tackle 8(45) 8(45) 10 (56) 10 (56) 10 (56) 10 (56)


system lines (string-up) 12 (67) 12 (67) 12 (67) 12 (67)

Number of hoisting shaft 2 2 2 2 2 2


rotation speeds

Hoisting drum dimensions 500/1190 500/1190 560/1190 640/1243 685/1243 760/1466


(diameter/length), mm

Brake system:

Main Drive electric motor

Auxiliary Spot-type disc air brake for emergency stopping and fixation

Auxiliary brake hydrodynamic electromagnetic electromagnetic electromagnetic hydrodynamic electromagnetic UTG-


UTG-1450 TEP-4500 TEI-710 TEI-800 UTG-1450 1450 (EMT-4500)

Dimensions of brake wheel 1450/250 1180/250 1180/250 1270/250 1450/250 1450/250


(diameter/length), mm

Auxiliary drive DC motor drive Derrick raising and lowering, emergency pipe pulling; DC motor drive that can function
as RPE

DRILLING EQUIPMENT UNITS AND COMPONENTS


Chains 2N-50.8 PR-12.7- 1820-1 PR-12.7-1820-1 PR-12.7-1820-1 2N-50.8 2N-50.8
GOST 13568-75 GOST 13568-75 GOST 13568-75

Clutches 2MShU-1070, MShU-1070, MShU-1070 2MShU-1070, 2MShU-1070, 2MShU-1070,


MSh-700, 2MSh-700, MShU-1070 MSh-700, MSh-700,
2MSh-500 2MSh-500 2MSh-500 2MSh-500

Type Claw clutch Tooth-type clutch Tooth-type clutch Tooth-type clutch Claw clutch Claw clutch

Dimensions 332029352155 416029302155 434829302155 436530002185 439732162265 781635582422


(length?width?height), mm
DRAWWORKS MODULE LBU-750E-SNG

Basis and originality of the drawworks module consists in the mounting of


drawworks equipment and auxiliary drive at one frame of drawworks module.

Drawworks module LBU-750E-SNG has: two-speed gear transmission,


multifunction drive, contactless seals of gear transmission shafts, auxiliary drive
with DC electric motor that functions as bit feed controller, emergency drive and
remote control. Main drive of the redesigned drawworks module LBU-750E-SNG
and its auxiliary drive transmit the torque to the hoisting shaft independently of each
other from different ends of the hoisting shaft.
Gear transmission of the drawworks provides quick and slow speeds at the
hoisting shaft. Quick speed is required for hoisting and lowering of the drill string
and elevator, slow speed is required for casing operation and accidents
elimination. Multifunctional drive of the drawworks provides hoisting and adjustable
lowering of the drill strings and casings, elevator up till complete stop and
suspending in the fixed position; adjustable bit feed to the well head in the mode of
bit feed controller. In case of main power supply failure, the motor performs hoisting
of drill pipes, powered by the diesel electric power station of 200kW capacity. For
fixation of the drum the disk brake is applied. Drum with the thread for Lebus cable
has protective flanges with ring straps made of low-resistant steel. Transmission has
contactless seals of a peculiar structure preventing oil leak outside as well as dust
and wet getting into the transmission body. The seals do not have wearable details of
collar type. Remote control provides comfort working conditions. It is required to
control the handle of command device of motor control system. The driller may work
in the sitting position.
Parameters LBU 750 E SNG

Maximum load capacity, t (kg) 225 (225000)

Rated input power, kW 750

Drilling line diameter, mm 28

Number of lines (string-up) 10 (56)

Hoisting shaft rotation speeds 2

Hoisting drum dimensions (diameter/length) 560/1190

Brake disk dimensions (diameter/length) 1180/250

Main brake system Driving electric motor

Auxiliary brake system Band brake with equalizer

Auxiliary drive DC electric motor

Clutches 2MShU-1070, MShU-1070

Transmission Gear transmission

RPE transmission Gear (reducer), chain with 50.8 mm pitch

DRILLING EQUIPMENT UNITS AND COMPONENTS


Dimensions
(length?width?height), mm 805032203450

Weight, kg 34775
MUD PUMPS

Mud Pumps for drilling rigs are produced in two-cylinder (UNB) and three-cylinder
(UNBT) configuration, with L-shaped and direct-flow hydraulic boxes, with
capacity within 600 and 1600 kW.

Mud pumps are designed to provide flushing process while hole making, drilling mud
injection into the well for bottom hole cleaning and borehole cleaning off drill cuttings and
its lifting to surface, drilling bit cooling and hydraulic down hole motors putting into
operation. URBO drilling equipment produces pumps of the following types two-
cylinder pumps UNB-600 and three-cylinder single-end pumps UNBT with capacity
within 600 and 1600 kW.

Three-cylinder single-end pumps provide the least pressure irregularity at the output
and the least wearing capacity of valves and piston rods compared to two-cylinder
double-end pumps and they most precisely correspond to the requirements of drilling
technology.

Hydraulic seal of the cylinder-piston unit prevents air suction on the back side of the
piston and gasing of the drilling mud. Besides, the unit provides lubrication and cooling of
the friction between piston and cylinder. Two-chamber seal of the slide rod prevents oil
leaks from the crankcase and its pollution with the drilling mud. Reducer lubrication
system consists of two parts: compulsory one and gravity one from the storage bins.
Compulsory lubrication system provides constant oil pressure keeping in oil lines.
Forged hydraulic boxes made of high-strength alloyed steel and ion nitriding of the gear
transmission guarantee the specified life time of the pump. Capacity and pressure of the
pump at each diameter of the piston makes it possible to perform hole making
technology by means of forced drilling mode.

Safety valve of the blocking device cuts off the drive of the mud pumps when the
pressure is increased in the discharge pipe with simultaneous discharge of the excess
pressure.

Configuration of the manufactured pumps makes it possible to apply the drive


transmission on any side of the pump or on both sides.
Parameters UNBT-600 UNBT-950 UNBT-1180L UNBT-1600

Power, kW 600 950 1180 1600

Number of cylinders, pcs. 3 3 3 3

Nominal speed of piston travels per minute 160 125 125 100

Pump delivery (max), dm/sec 50,9 46 51,4 59,7

Output pressure (max), MPa 35 32 35 53

Fluid end configuration L-shaped direct-flow L-shaped L-shaped

Pneumatic compensator PK40-350 PK70-320 PK70-350 PK70-530

Maximum discharge pressure irregularity, % 5 5 5 5

Pump weight without sheave, pneumatic compensator and 13670 22070 22432 35800
crane, kg

Weight with sheave, pneumatic compensator and crane, kg 15450 24261 24632 -

A 526 496 496 530

B 1140 1286 1286 1367

2860 2860

DRILLING EQUIPMENT UNITS AND COMPONENTS


C 2578 3116

D 3705 3761 3761 4060

Dimensions, mm E 1120 710 710 -

F 3955 5390 5390 6000

G 1680 2186 2186 2210

H 2478 3359 3359 -

I 592 904 904 -


THEORETICAL CAPACITY AND MAXIMUM PRESSURE OF THE DRILLING PUMPS

To provide optimum conditions for the drilling process by turbo drills it is required to choose the
theoretical capacity of the pumps.
MUD PUMP UNB-600
Piston diameter, mm 200 190 180 170 160 150 140 130
Maximum pressure, MPa (kgf/cm2) 10,2 (100) 11,7 (115) 12,8(125) 14,8 (145) 16,8 (165) 19,4 (190) 22,9 (225) 25,5 (250)
Piston travels per minute Theoretical capacity, l/sec
65 51,9 45,7 42,0 36,0 31,5 27,5 23,3 19,7
45 36,0 31,5 29,3 24,8 22,1 18,9 16,2 13,5
35 28,0 24,5 22,8 19,3 17,2 14,7 12,6 10,5
25 20,0 17,5 16,3 13,3 12,3 10,5 9,0 7,5
15 12,0 10,5 9,8 8,3 7,4 6,3 5,4 4,5
1 0,8 0,7 0,65 0,55 0,49 0,42 0,36 0,3
MUD PUMP UNBT-600
Piston diameter, mm 190 180 170 160 150 140 130 120 100 * *
Maximum pressure, MPa (kgf/ cm2) 11,0 (108) 12,2 (120) 13,8(135) 15,5 (152) 17,7 (173) 20,1 (198) 23,5 (230) 27,5 (270) 35,7(350)
9,8 * (96) *
Piston travels per minute Theoretical capacity, l/sec
160 51,9 45,8 40,8 36,2 31,8 27,7 23,9 20,3 14,1
57,3 *
130 41,4 37,2 33,2 29,4 25,9 22,5 19,4 16,5 11,5
100 31,8 28,6 25,5 22,6 19,9 17,3 14,9 12,7 8,8
70 22,3 20,0 17,9 15,8 13,9 12,1 10,4 8,9 6,2
40 12,7 11,4 10,2 9,1 7,9 6,9 5,9 5,1 3,5
10 3,2 2,9 2,6 2,3 2,0 1,7 1,5 1,3 0,9
1 0,32 0,29 0,26 0,23 0,2 0,17 0,15 0,13 0,09
MUD PUMP UNBT-950
Piston diameter, mm 180 170 160 150 140
Maximum pressure, MPa (kgf/ cm2) 19,4 (190) 21,4 (210) 24,5(240) 28,1 (275) 32,6 (320)
Piston travels per minute Theoretical capacity, l/sec
125 46,0 41,0 34,6 31,9 27,8
105 38,6 34,4 30,6 26,8 23,3
85 31,3 27,9 24,7 21,7 18,9
65 23,9 21,3 18,9 16,6 14,4
45 16,5 14,8 13,1 11,5 10
25 9,2 8,2 7,3 6,4 5,6
1 0,37 0,33 0,29 0,26 0,22
MUD PUMP UNBT-1180L
Piston diameter, mm 190 180 170 160 150 140
Maximum pressure, MPa (kgf/ cm2) 21,4(210) 24,0 (235) 27,0 (265) 30,6 (300) 32,6 (320) 35,7(350)
Piston travels per minute Theoretical capacity, l/sec
125 51,4 46,0 41,0 36,4 31,9 27,8
105 43,2 38,6 34,4 30,6 26,8 23,3
85 34,9 31,3 27,9 24,7 21,7 18,9
65 26,7 23,9 21,3 18,9 16,6 14,4
45 18,5 16,5 14,8 13,1 11,5 10,0
25 10,3 9,2 8,2 7,3 6,4 5,6
1 0,41 0,37 0,33 0,29 0,26 0,22
MUD PUMP UNBT-1600
Piston diameter, mm 200 190 180 170 160 150 140 130
Maximum pressure, MPa (kgf/ cm2) 25,1 (246) 27,8 (272) 30,9(303) 34,7 (340) 39,2 (384) 44,6 (437) 51,2 (502) 54,1(530)
Piston travels per minute Theoretical capacity, l/sec
100 59,7 53,9 48,3 43,1 38,2 33,8 29,2 25,2
80 47,7 43,1 38,7 34,5 30,6 26,9 23,4 20,2
60 35,8 32,3 29,0 25,9 22,9 20,1 17,5 15,1
40 23,9 21,5 19,3 17,3 15,3 13,4 11,7 10,1
20 11,9 10,8 9,7 8,6 7,6 6,7 5,8 5,0
1 0,6 0,54 0,48 0,43 0,38 0,34 0,29 0,25
short-termed forced mode with up to 180 piston travels per minute
*** plunger pair
ROTARY TABLES

Rotary tables are designed to rotate drilling tools and hold drill pipes in the
course of well drilling. Rotary tables range from 560 up to 1260 mm.

Structure of the rotary table has a secure labyrinth seal of oil reservoir, which
protects from mud, thus enhancing service life of gear pair and main bearing. Bevel
gears have a special-type teeth for accurate and smooth engagement and noiseless
operation. Individual drive of rotary table with braking system provides variable
fixation of rotary table and smooth change of rotary speed from zero to the maximum,
thus enhancing accuracy of directional wells drilling.

Cast rotary bed is designed for installation and fixation of the pneumatic casing
grip, designed for mechanized grip and holding of oil well tubings, drill pipes, drill
collars and casings in the course of tripping operations. Wedge-type pneumatic
holder is controlled by the foot crane, installed next to the driller's control panel.

Parameters R-700 R-950 R-1260

Rotary table opening, mm 700 950 1260


Allowable static load, tf 500 630 800

Static torque, kNm 80 120 180

Maximum rotary table speed, rpm 350 350 350

Gear ratio 3,61 3,81 3,96

Weight (without bushing), kg 4790 7000 9460

A 2270 2425 2910

DRILLING EQUIPMENT UNITS AND COMPONENTS


B 680 750 800

C 740 875 1070

C1 665 765 1000

D 1945 2065 2535

Dimensions, mm E 1545 1850 2230

F 305 330 360

G 1200 1550 1930

H 775 925 1115

I 2010 2165 2630

J 1270 - -
MUD CIRCULATION SYSTEMS (EQUIPMENT PACKAGES)

Equipment packages of mud circulation system are designed taking into account
all current requirements to fluid cleaning procedure and conform to safety rules in
oil and gas industry.

Hydraulic bottom hole cleaning system or mud circulation system (TsS) comprises
equipment and tools as part of rig package and is designed to:

Mix drilling mud of the required density and quality


?
Clean drilling mud off cuttings
?
Store drilling mud
?
Degas drilling mud (if required)
?
Chemically treat drilling mud
?
Fill and feed drilling mud in the well
?
Remove cuttings
?

To provide the required quality of drilling mud cleaning, there are 4-5 cleaning stages
which provide the ecological safety and reduce the harmful influence of drilling mud
sludge on its technological qualities thus improving the technical and economical results
while drilling.

Mud circulation system includes the following equipment for cleaning with cleaning
fluid: vibrating screen, desander, desilter, centrifuge and degasser which provide
various level of drilling mud cleaning and prepare the sludge for disposal. The dewatered
sludge of the drilling mud is collected in the special screw conveyor and is transported
outside the mud circulation system for it further unloading to the truck.

Mud circulation system is made of separate assembly units (blocks or modules) of the
increased factory readiness with internal piping, mechanisms and cable connections
which provide high rig-up and rig-down qualities. Modular configuration of the mud
circulation system makes it possible to transport it to a new drilling site. Equipment
modules transportation is performed by standard trailers without equipment rig-down.

Modern mud circulation system provides comfort and safe labor conditions of the staff
and is designed taking into account different climatic conditions. Modules and their
configuration depend on the structure of the drilling rig.
Land drilling rigs Cluster drilling rigs Mobile drilling rigs
Parameters
3200/200 5000/320 6500/450 8000/500 4000/250 5000/320 2500/160 2900/175
DGU-1 DGU-1 DG DER EK-BM EK-BM DER-P ER-P

Net capacity, m? 120 270 420 600 160 205 200 120

Water tank, m? - - 54 54 54 10 50 -

Liquid chemicals tank, m? - - 6 24 - 6 6 6

Jet hopper tank, m? - - - - 10 10 10 10

Wash fluid tank, m? - - - - 10 10 - -

Cleaning equipment capacity, dm?/sec: 2 pcs.

Vibrating screens 135 135 135 90 135 90 90 90

Desanders 45 45 45 90 90 90 60 60

Desilters 45 45 45 90 45 45 45 45

Degassers 45 45 45 90 40 40 40 40

Capacity of one centrifuge, m3/hour - - 25 25 25 25 25 -

Number of treatment stages 3 3 4 4 4 4 4 3

DRILLING EQUIPMENT UNITS AND COMPONENTS


Mud mixing unit capacity, m?/hour 15 15 15 15 15 15 15 15

Booster pumps delivery, m?/hour - 300 450 600 300 300 300 300

Mud line nominal ID, mm 300 300 300 300 300 300 300 300

Chemical enhancement unit of centrifuges - - - - + + - -

Cuttings transportation (screw conveyor) - + + + + + + -

Capacity of the screw conveyor, t/hour (kg/hour) - 5,36 5,36 10 (10000) 10 (10000) 10 (10000) 8,5 (8500) -
(6360) (6360) 30 (30000) 30 (30000) 30 (30000) 25,5 (25500)
SWIVELS

Swivel is the key element of drilling mud feeding equipment, bearing the
maximum load in the course of drilling and its reliability provides safe operation
of the drilling rig.

Swivel is equipped with a drill hose to feed cleaning fluid from fixed manifold stand into
rotating drilling strings and to hold the rotating tool while drilling.

High safety requirements are fulfilled due to the following engineering solutions:

? The swivel uses thrust bearing with tapered rollers, thus providing the increase of
swivel operational life between overhauls

High alloy steel gooseneck is highly resistant to drilling fluid under high pressure
?

Bottom part of the swivel secures oil reservoir sealing


?

? The quick release packing includes wash pipe that is plasma-hardened in the point of
contact with seals

? To increase seal life, the seals are deployed alternatively or concurrently but at half
the speed of swivel stem.

Parameters UV-160 UV-175 UV-250 UV-270 UV-320 UV-450 UV-500


Load capacity, tf (kN) 160 (1600) 175 (1750 250 (2500) 270 (2700) 320 (3200) 450 (4500) 500 (5000)

Dynamic load 100 (1000) 66 (660) 160 (1600) 160 (1600) 200 (2000) 260 (2600) 300 (3000)
capacity, tf (kN)

Maximum working 35 35 35 35 35 40 40
pressure, MPa
Stem opening, mm 75 75 75 75 75 75 75

Sub threaded 3-152L 3-152L 3-152L 3-152L 3-152L 3-152L 3-152L


connection to kelly
(left-hand)

Stem threaded 3-152L 3-152L 3-152L 3-152L 3-171L 3-171L 3-171L


connection (left-hand)

Height (without sub), 2228 2228 2411 2411 2627 2990 3230
mm

Width on bail pins, 950 950 1090 1090 1212 1375 1380
mm

Weight, kg 1620 1590 2200 2200 2980 4100 5670


HOOK BLOCKS
Hook blocks are traveling blocks, tightly connected to the hook. In the course
of drilling, hook block is connected to the swivel, and in the course of tripping
operations it is connected to the elevator. Lifting capacity of hook blocks
ranges from 125 up to 500 tons.

Hook block is a movable part of traveling block and is designed to perform tripping
operations, to hang drill strings, casings and drilling tools in the course of drilling.

Main design features:

Small rotation radius and cast hook facilitate manual stacking of drill pipes
?

? The built-in elongated cast latch automatically closes and latches when the
swivel is picked up

? Hydraulic snubber and orientator facilitate and secure hook turning and hook
block handling when stands are gripped and released.

UTBK UTBK UTBK UTBK UTBK UTBK UTBK


4-160 5-270 5-225 6-320 5-320 6-400 6-500
Load capacity, tf (kN) 160 (1600) 270 (2700) 225 (2250) 320 (3200) 320 (3200) 400 (4000) 500 (5000)

Number of sheaves, 4 5 5 6 5 6 6
pcs.

Sheave OD, mm 760 1120 1120 1120 1400 1400 1400

DRILLING EQUIPMENT UNITS AND COMPONENTS


Line diameter, mm 28 32 32 32 35 35 35

Weight, kg 4280 5236 6134 7520 7970 10410 13100

A 2930 3817 3950 4250 4370 4350 5280

B 810 1170 1170 1160 1450 1450 1450


Dimensions, mm
C 700 770 1105 1174 960 982 1050

D 615 668 630 630 805 950 950


DERRICKS

Derrick is the key part of drilling rig equipment and is designed to perform the
following operations:
Tripping operations with drill pipes and casings
?
Drill string hanging at traveling block while drilling with unloading
?
Placing drill pipes and drill collars, taken out from the well
?
? Placing block-and-tackle system as well as equipment for tripping operations
mechanization, particularly lifting and handling mechanisms or derrick man
platform, derrick escape device, top drive and auxiliary equipment.

Derricks are classified: according to their function into derricks for workover
rigs, for mobile drilling rigs, for cluster and land rigs, for offshore drilling rigs;
according to their structure into mast-type and tower-type derricks. Mast derricks
are classified into: A-shaped, -shaped, 4-stand and with open front edge.
At the present moment design of drilling rigs specifies derrick with open front
edge. The figure shows derrick mast with open front edge, made of open rolled
sections. Main elements of the mast are: sections made as flat welded frames;
elements of the back edge, made as beams of various cross-section (depending on
the load).
Such configuration of the derrick provides the following advantages:
Top drive installation
?
? When mounting the basement in the bottom position, no special cranes of high
lifting capacity are required, it reduces the time of rig-up and facilitates operation of
the rigging crew
? Transportation of the derrick from one drilling site to the other one may be
performed in the vertical position in large blocks and does not require additional rig-
up.
Parameters Derricks of Derricks of Derricks of land
mobile drilling cluster drilling drilling rigs
rigs rigs

UM UM UM UM UM UM UM VMR Um4 UM
31-160 31-175 45-225 45-250 45-270 45-450 45-320 45-320- 45-500 46-600
G-R OG-R R R R R II R-SVP OG-R

Allowable hook load, tf (kN) 160 175 225 250 270 450 320 320 500 500
(1600) (1750) (2250) (2500) (2700) (4500) (3200) (3200) (5000) (5000)

Maximum static load, tf (kN) 190 210 270 300 325 540 385 385 600 600
(1900) (2100) (2700) (3000) (3250) (5400) (3850) (3850) (6000) (6000)

Distance from rotary table to crown 31 31 45,7 44,8 44,8 45,3 44,9 45,1 45,4 46
block bottom, m

Distance between centerlines of 34,66 34,7 47,6 47,8 47,6 44,5 47,6 47,6 44,5 45,4
support bottom and top hinges, m

Bottom base (distance between


centerlines of support hinges of
derrick legs), m:

along receiving catwalk centerline 1,5 1,5 - - - 11 - - 11 -


across receiving catwalk centerline 3,2 3,2 10,3 10,3 10,3 8 10,3 10,3 8 10

along receiving catwalk centerline 0,91 0,91 2,3 2,3 2,3 3,1 2,3 2,3 3,1 -

across receiving catwalk centerline 1,7 1,7 2,6 2,93 2,93 2,15 2,93 2,93 2,2 -

Rack capacity, m:

for pipes BT-114 mm 3180 3780 4950 5625 5625 - - - - 6750

for pipes BT-127 mm 2700 3060 4500 5000 5000 - - - - 5400

DRILLING EQUIPMENT UNITS AND COMPONENTS


for pipes BT-147 mm - - 3750 4500 4500 - - - - 4860
ROUND TRIP EQUIPMENT

Round trip equipment is designed to automate tripping operations while


onshore and offshore drilling of oil and gas wells. It is optionally installed on
derricks of various configuration.

Round trip equipment provides mechanization of all stalks tripping operations.


Round trip equipment reduces time for tripping operations compared to the manual
stacking by 35-40%. Time saving is mainly achieved by combining independent
operations. Round trip equipment is controlled by one person by means of a panel
control which is installed at the setback level. Most units of the round trip equipment
are designed for all types of the drilling rigs. Round trip equipment for offshore
drilling rigs provides installation of auxiliary mechanism for stalks stacking and
intermediary magazine.

Round trip equipment includes: centralizer, stalks racking device, stalks catching
device, lifting mechanism, control panel, setback and rack, automated
multipurpose elevator. Equipment is designed to operate in combination with a
special design tackle system, stationary automated drill tong of AKB or KBG type,
air operated rotary slips.

Parameters ASP-31 ASP-34 ASP-35 ASP35-500 KMSP 6500 KMSP 6500BS

Setback capacity (114 mm pipe 4200 6000 8200 8200 8200 8200
diameter), m
Automated elevator load capacity, 4000 4000 4000 4000 4000 4000
kN
Drill pipe diameter, mm 89-146 89-146 89-146 89-146 89-146 89-146
Drill collar diameter, mm 108,146, 108,146, 108,146, 108,146, 108,146, 108,146,
178,203 178,203 178,203 178,203 178,203 178,203
Stalk length, mm 25-29 25-29 25-29 25-29 25-29 25-29
Number of sections in setbacks 27 29 211 211 27 27

Air pressure in cylinders of stalk 0,59-0,88 0,59-0,88 0,59-0,88 0,59-0,88 0,59-0,88 0,59-0,88
lifting mechanism, MPa
Load capacity of stalk lifting 52 52 52 52 52 52
mechanism at 0.59 MPa, kN

Capacity of hoisting boom and 3,5 3,5 3,5 3,5 4,5 4,5
dolly electric motors, m/sec

Speed of dolly and beam, m/sec 0,4 0,4 0,4 0,4 0,4 0,4

Control Remote control panel


Weight, including spare parts, 1950 24300 31180 39000 56600 95000
tools and accessories
(lengthxwidthxheight), kg
TOP DRIVE

Top drive is a conceptually new type of equipment for drilling rigs that covers a
whole range of operations. Top drive is a movable rotator, equipped with
devices for tripping operations.

Top drive is designed for quick and fail-safe drilling of vertical, directional and
horizontal wells. Top drive combines the functions of a swivel and rotary table and is
equipped with several mechanisms for operation with drill pipes in the course of
tripping operations.

Main advantages of top drive system:

Time saving while drill pipes connection


?
Reduced risk of drilling tool sticking
?
Borehole reaming while tripping
?
More accurate directional drilling
?
Enhanced safety of the drill crew
?
Less probability of fluid blowout from the well through drill string
?
Easier casing running in problem zones due to rotation and washover
?
Better quality of core.
?
Top drive with lifting capacity within 320 and 500t is one of the first systems of that
kind designed and manufactured in Russia. Design documentation of top drive
underwent international technical examination by Woodland Systems, Inc. (USA).

DRILLING EQUIPMENT UNITS AND COMPONENTS


Parameters SVP-320, SVP-500
Allowable load, tf 320 tf for SVP-320, 500 tf for SVP-500
Reduction ratio 6,35
Torque:
- Long-term torque, kNm 41
- Short-term torque, kNm 62
Maximum speed at torque, rpm 157
Maximum speed of rotation, rpm 236
Adjustable speed range, % 0-100
Breakout torque, kNm 80
Maximum fluid (drilling mud) injection pressure, MPa 40

Nominal ID, mm 75
Working pressure of ball valves (internal preventers), MPa 70
Drill pipe diameter, mm 89,102,114,127,140,146
Type of electric motor adjustable, direct current, manual control,
explosion proof
Nominal motor speed, rpm 1000
Maximum motor speed, rpm 1500
Motor power, kW 750
MECHANIZED CATWALK MPM-3

Mechanized catwalk MPM-3 serves as a work area from which drill pipes, drill
collars and casings are supplied to the drill floor through horizontal or inclined
guides. Mechanized catwalk is remotely controlled.
Benefits of mechanized catwalk:
There is no need to use an auxiliary hoist for pipe handling
?
The pipe is held in the inclined guide
?
Reduced injury rate during catwalk operations
?
Controlled laying down of drill pipes and drill collars upon completion of drilling
?
Reduced time of pipe pickup and laying down.
?

Parameters Mechanized catwalk MPM-3


Pipe length, m 6-12,5

Pipe weight, kg 3000

Dolly and carriage speed, m/sec 0,35


Control remote control panel

Weight, kg 15600

The dolly is driven through the horizontal bridge and the


carriage is driven through the inclined guide:

Motor capacity, kW
? 15

Speed of rotation, rpm


? 955
Derrick Emergency Escape Device

Drilling rigs manufactured by URBO drilling equipment, in conformity with


safety rules in oil and gas production, are equipped with derrick emergency
escape device. This device helps a derrickman evacuate from the derrick in case
of fire, blowout or any other emergency situations.
Components of this device are mounted at the derrick, derrickman's platform
and outside the rig, at least 60 m away from the well. The carrying cable between
the derrick and the tensioning device holds the carriage and the cabin. The
carriage and the cabin it holds are located near the derrick man's platform and are
fixed by an eccentric normally-closed brake.
If an emergency situation occurs, the derrickman should enter the cabin, sit
down in the seat, pull the emergency brake handle. The carriage and the cabin
will start moving. The cabin speed is controlled by a hydrodynamic brake or, if
required, by a hand brake.

Parameters Derrick Emergency Escape Device


Cabin load capacity, kg 120

Average cable inclination, degrees 30

Cable size, mm 15,5

Cabin descent speed, m/sec 4

Descent speed control hydraulic brake

DRILLING EQUIPMENT UNITS AND COMPONENTS


Evacuation distance, m min. 60

Weight, kg 1600
DRILLER'S CABIN

Driller's cabin is designed to store controls and control instrumentation and is a


comfortable working place of a driller for remote control of equipment and drilling rig
units.
Driller's cabin is mounted on the drill floor. Equipment of the driller's cabin is
located in the heated cabin body. Two walls, door and part of the ceiling are
equipped with impact-resistant windows, resistant to icing and weeping. Roof
windows have wipers of scraper type and screen washers. Screen washers clean at
least 70% of the surface. Screen wiper and washer have a pneumatic drive. The
cabin is equipped with a reservoir for screen washing fluid. Air supply into screen
washing fluid tank is carried out by ball taps with butterfly handle, mounted at the
side wall of driller's pneumatic control. Screen washing fluid is non-freezing, used
for cars' screens.
The cabin has a temperature control system provided by electric heaters with
heat controllers.
Metal frame of the cabin has canals and holes for electric cables and pipelines of
the pneumatic system. The frame holds pneumatic driller's panel and driller's seat.
Above the pneumatic panel the place is provided for installation of top drive control
panel.
Control handles and buttons have clear Russian captions at the tables, specifying
the functions of the control body and direction of mechanisms movement. The
tables are made of stainless steel, the marking is engraved, type size is min.10 mm.
The tables specify mechanisms which are driven by these control bodies.
Cabin body is installed at bumpers, providing less vibration at the driller's
workplace.
Video-screening device of television system includes display, installed in driller's
cabin and 4 video-cameras. First video-camera is installed to monitor drawworks
spooling, second video-camera is installed in the cleaning module of mud
circulation system near vibrating screens, the third one is mounted at the well head
to monitor preventers operation, and the fourth one at the derrick man's platform
to monitor top drive system operation.
Drilling Equipment Packages

Drilling equipment packages are designed to equip and modernize drilling rigs
and include key components and units. Packages are produced for drilling rigs,
with diesel as well as electric drive of main components.

Packages include drawworks, mud pump, rotary table, swivel and block-and-
tackle system, i.e. all the equipment except metal ware of derrick and floor, mud
circulation system, manifold and shelters.

Parameters NBO-D NBO-E BU 3D86-1 BU 3D86-2

Allowable hook load, tf 225 225 320 320

Nominal drilling depth, m 3600 3600 5000 5000

Hook speed during reciprocation, m/sec 0,19 0,18 0,16 0,16

Elevator speed (without load), m/sec 1,58 1,5 1,43 1,43

Rated input power of hoisting unit, kW 710 700 690 690

Rotary table opening, mm 700 700 700 700

Rated rotary drive power, kW 370 370 370 370

DRILLING EQUIPMENT UNITS AND COMPONENTS


Mud pump power, kW 600 600 600 600

Type of drive diesel electric diesel diesel

Setback capacity (stands 114 mm dia, 25m) - - 4000 4000

Substructure height (drill floor elevation), m - - 6,5 6,5/8,0

Clearance for BOP installation, m - - 5,2 5,2/6,7


CONTACTS

Management Company LLC Integra Management


6, Prospect Vernadskogo, Moscow, 119311, Russia
Tel.: +(495) 933 06 21
Fax: +7 (495) 933 06 22
E-mail: reception@integra.ru
Web: www.integra.ru

URBO-drilling equipment Ltd.


Pervaya Pyatiletka Square, Yekaterinburg, 620012, Russia
Tel.: +7 (343) 270 10 00, 270 11 01, 270 10 64
Fax: +7 (343) 270 10 01
E-mail: rig@integra.ru
Web: www.integra.ru
Tel.: +7 (495) 933 06 21 E-mail: reception@integra.ru
Fax: +7 (495) 933 06 22 Web: www.integra.ru

2009