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Tanjung Jati B Training

STEAM CYCLE
The Babcock & Wilcox Company .1
P.T. Central Java Power
Tanjung Jati B Units 1 & 2

2 x 660MW (net)

Boiler Precipitator FGD Absorber


Tanjung
The Babcock &Jati BCompany
Wilcox Training
.2
Coal Fired Boiler
Design & Performance

STEAM CYCLE
OVERVIEW

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Steam Cycle
Steam
Steam Drum
Drum

The steam drum serves as a water


reservoir or vessel for the boiler and allows
natural circulation to take place.

The steam drum functions as a boundary


between the saturated steam and saturated
water from the furnace.

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Steam
Steam Drum
Drum Internals
Components Steam Outlet

Primary
Scrubbers

Secondary
Scrubbers

Feedwater
Cyclone Piping
Separators
or cans

Vortex Feedwater
Eliminator Downcomers (x3) Inlet (at end of Drum)

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Steam Cycle

Attemperators

Attemperator

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Steam Cycle
In the Steam Drum, the steam is separated from the
steam/water mixture by way of cyclone separators and
scrubbers.
The dry steam passes through multiple connections to
the headers supplying the furnace roof tubes and
convection pass wall tubes and then to the Primary
Superheater (PSH-I) Inlet Header.
STEAM OUTLET

PRIMARY STEAM SECONDARY STEAM


SCRUBBERS SCRUBBERS

CYCLONE
SEPARATORS

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Steam Cycle
Roof
Convection Pass
PSH-I Inlet Header

CONVECTION
PASS WALLS
ROOF INLET PSH II
HEADER
SSH

PSH I PSH-I INLET


HEADER

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Steam Cycle
The steam flows through the primary superheater PSH-I
and discharges through its outlet header and through
connecting piping equipped with two 1st stage spray
attemperators.
The steam then enters the wide spaced platen
superheater (PSH-II) located at the top of the furnace.

PSH-II PSH-I

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Steam Cycle
1st Stage Attemperators &
PSH-I, PSH-II
1st Stage
Crossover Piping Attemperator (x2)
PSH-I Outlet
Header

PSH-II Inlet SSH


Header
PSH II

PSH I

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Steam Cycle
A second stage of superheater attemperation is provided
between the platen superheater (PSH-II) and the
secondary superheater (SSH).
The steam then enters the secondary superheater inlet
headers and flows through the secondary superheater
sections to the outlet header nozzle that connects to the
main steam line.

PSH II SSH

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Steam Cycle
2nd Stage Attemperator, PSH-II & SSH
2nd Stage PSH-II Outlet SSH Inlet SSH Outlet
Attemperator (x2) Headers Headers Header

PSH II
SSH

PSH I

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SSH INLET
SECOND STAGE
HEADERS
Steam Cycle PSH II OUTLET
ATEMPERATOR SSH OUTLET
HEADER

HEADER FIRST STAGE


Superheater ATTEMPERATOR
STEAM DRUM
PRIMARY
SUPERHEATER
ROOF INLET
OUTLET HEADER
HEADER

CONVECTION PASS
RING HEADER
PSH II INLET
HEADER

OUTLET (BMCR):
1006oF (541oC)
2527 psig (174.2 barg)

To HP
Turbine

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Steam Cycle
Steam returning from the High Pressure Turbine
passes through the Reheat Attemperator located in
the inlet piping to the Reheater.
It then flows through Reheater Inlet Header
through the horizontal and pendant reheater
sections to the Reheater Outlet Header to the IP
Turbine.
REHEATER

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REHEAT

Steam Cycle SUPERHEATER


OUTLET HEADER

Reheater

Note: RH Attemperator
is located between the HP
turbine outlet & the Cold
RH Inlet Header.
REHEATER
INLET HEADER

OUTLET (BMCR):
1001oF (539oC)
549 psig (37.9 barg)

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Steam Flow Path & Attemperators
Locations

STEAM DRUM PSH-I PSH-II SSH

HP TURBINE

TO IP TURBINE
REHEATER

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Coal Fired Boiler
Design & Performance

STEAM CYLCLE
(END)

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