ELME Manual For 817, 1-2676

MANUAL
ORIGINAL INSTRUCTIONS
S01710260010
S01710330010
S01710370010
S01710390010
MODEL 817-18761 MANUAL NO. 1-2676

MANUAL
The manual is divided into the following sections:
Section A User instruction
Section B Service manual
Section C Diagrams
Section D Mechanical parts
Section E Hydraulic parts
Section F Electrical parts
Section G Special parts
Section H Revision records
All information, illustrations and specifications in this manual are based on the latest information at the time of publi-
cation. The right is reserved to make changes at any time without notice. COPYRIGHT 2014 ELME Spreader AB.
MODEL: 817
MANUAL CONTENTS
SECTION A USER INSTRUCTION
A100-008 User instruction

A100-089 User instruction lifting lugs
A100-147 Important information
SECTION B SERVICE MANUAL
B110-216 Lubrication chart

B110-017 Maintenance instruction
B110-068 Servicing pendular twistlock
B110-081 Extension cylinder service inst.
B110-251 Twistlock indication and end beam adjustment
B110-302 Tightening torques
B110-324 Storage
B110-391 Tighten of wear pads
B9-149 Description power damping cylinder
B9-153 Description rotation block
SECTION C DIAGRAMS
C120-001 Hydraulic symbols

814 033 Hydraulic schematic
820 466 Wiring diagram
820 465 Electric schematic
SECTION D MECHANICAL PARTS
D510-689 Main frame

D510-818 Rotator assy.
D510-790 Wear pads
D510-1353 Welded spare parts
D550-230 Pendular twistlock assy.
12-2014
MODEL: 817
MANUAL CONTENTS
SECTION E HYDRAULIC PARTS
E560-678 Extension cylinder assy.

E560-340 Sideshift cylinder assy.
E560-370 Tilt cylinder assy.
E560-506 Powerdamp cylinder assy.
E570-978 Swivel assy.
E570-633 Valve assy. (extension)
E570-838 Valve assy. (sideshift)
E570-1052 Valve assy. (PPS/Tilt)
E570-1175 Valve assy. (power damping)
E570-1339 Valve assy. (rotation/brake)
E570-566 Valve assy. (swivel)
E570-1088 Hydraulic system
E570-1298 Hydraulic system
E570-610 Parker fittings
SECTION F Electrical parts
F580-756 Electric system

F580-264 Electrical parts
F580-677 Indicator lights assy.
F580-348 Indicator LED-lights assy.
SECTION G SPECIAL PARTS (OPTIONAL)
G590-121 Additional parts (hose clamp)

G590-175 Additional parts (pin for damp. cyl.)
G590-195 Additional parts (brackets for hose clamps)
G590-216 Additional parts (cover plate)
G590-306 Additional parts (pin on rotator)
G590-371 Additional parts (bumpers)
G590-572 Additional parts (bracket light assy.)
G590-573 Additional parts (cable for camera)
SECTION H REVISION RECORDS
12-2014
SECTION
A
USER INSTRUCTION
PAGE NO.
USER INSTRUCTIONS
A 100-008-1
The ELME Model 817 Container spreader is a technically advanced piece of equipment
which, if it is carefully used and maintained, will serve its purpose for many years.
Initial check.
Each work shift should be started by making a visual check of the unit (this must be part
of the daily routine). Possible damage will in this way be discovered at an early stage,
thus enabling repairs to be carried out at a much lower cost.
NEVER USE THE UNIT UNLESS ALL SAFETY DEVICES FUNCTION CORRECTLY!!!
CONTAINER HANDLING
1. Starting work with the spreader.

First of all, the length of the spreader must be adjusted to the size of container that is
required to be lifted. This is done by retracting the stops (if fitted) and then activating the
extention lever or button, in order to extend or retract the spreader beams to the desired
length.
NOTE! It is important to remember that loads should only be lifted at the specified
lengths for which the spreader is designed, i.e. 20ft. 30ft. 35ft. 40ft and in some cases
45ft. Where stops are fitted, these should be used to position the beams accurately
at one of the above mentioned positions. If the spreader is not equipped with stops,
the spreader may only be used for lifting 20ft. and 40ft. containers. Lifting outside
the specified positions may result in serious damage to the spreader.
When the required length has been reached, lift the spreader high enough to give good
visibility under it. This serves two purposes; 1) it gives good visibility for travelling and
2) it positions the spreader ready for picking up the first container. The spreader should
now be side shifted to the center position and the reach function operated to the fully
retracted position. This will be termed THE BASIC POSITION in the rest of the
instruction.
2. Picking up a container.
If necessary, raise the spreader in order to have plenty of space between it and the
container. Always attempt to position the spreader centrally over the container.
The final adjustments for lining up the twistlocks with the corner castings of the
container can now be made.
12-13(11-12)
PAGE NO.
USER INSTRUCTIONS
A 100-008-2
By using the controls for shift and reach, position the spreader accurately over the
corner castings and then lower the spreader into them. If the twistlocks or some of the
twistlocks do not fit into the corner castings properly, CAREFULLY lift the spreader just
free of the container, readjust its position and the try again. NEVER PUSH OR SIDE
SHIFT while any of the twistlocks are still engaged in the corner castings of the con-
tainer. When all twistlocks are correctly engaged in the corner castings, the spreader
should be lowered until it rests unsupported on the container. This is termed as the
spreader being correctly SEATED and this will be indicated by the SEATED LIGHT be-
ing switched on. As soon as this happens, the twistlocks can be activated to the locked
position and the LOCKED LIGHT will be switched on.
CHECK THAT THE LOCKED LIGHT HAS BEEN SWITCHED ON and then lift the
container to the required height for loading and/or travelling. Before moving the
container, return the spreader to the BASIC POSITION. The container is now ready to
be transported to a new location. When travelling, always keep the load at the lowest
possible height and drive carefully.
3. Detach a container.
When approaching the new location for the container (this could be a chassis or a stack
etc.) lower the container to the required height and adjust the position of the corner cas-
tings, so that they are accurately situated above the corner locks of the chassis. Lower
the container, ensuring that its corner castings locate on the corner locks.
NEVER USE MORE TILT THAN NECESSARY AND NEVER PUSH !!!
WARNING!!! A heavy container and the weight of a spreader will do serious

damage to a trailer or chassis, if not handled with care.
The twistlocks may now be activated to the UNLOCKED position, the spreader lifted
free of the container and the truck backed away.
4. General advice.
- Always adjust the spreader back to the BASIC POSITION after every handling cycle.
- When parking the truck and spreader or when they are not in use for longer periods of
time, always make a habit of lowering the spreader to its lowest position.
- Read all instruction books carefully and be sure that you understand them.
- Should there be anything you do not understand, please contact your local dealer who
will ensure that all your questions are answered.
12-13(11-12)
PAGE NO.
USER INSTRUCTIONS
A 100-008-3
Elme attachment model 817, 857

Indication light Indication light Indication light
Container Position
Green Orange Red
Twistlocks unlocked both sides. No container attached.
Top lift OFF OFF ON
Seated - 1, 2, or 3 corners seated.
-"- -- BLINK --
Seated - All 4 corners seated.
-"- Twistlock can be activated to lock or unlock. -- ON --
Twistlocks locked both sides and container lifted.

-"- ON OFF OFF
Twistlock in locked position with a faulty unlock signal.
-"- OFF -- BLINK
Twistlock in unlocked position with a faulty lock signal.

-"- BLINK -- OFF
Twistlock
Locked Seated Unlocked
Green Orange Red
12-13(11-12)
PAGE NO.
USER INSTRUCTIONS
A 100-089-1
Instructions on the safe use of the various types of lifting lugs that
an ELME spreader can be equipped with.
A container spreader was initially designed for lifting containers and the calculations
used for the design, take into account a certain amount of uneven distribution of the
loads inside the container. The criteria that is used is, that the center of gravity (the
load) can be offset from both the axial and transvers center-lines by a maximum of
10%. This fact is also valid when lifting loads from the lifting lugs mounted on the
spreaders end beams.
Another limitation when using the lifting lugs mounted on the end beams, is that
the loads may only be lifted at the specified lengths for which the spreader is
designed i.e. 20ft, 30ft, B7, 40ft and in some cases 45ft. Where stops are fitted
(optional), these must be used to position the beams accurately at one of the
above mentioned positions. If the spreader is not equipped with stops, then the
spreader may only be used for lifting at the 20ft. and 40ft. positions. Lifting out-
side the specified positions can result in serious damage to the spreader.
Standard lifting lugs welded to the inside surface of the spreader end beam close to
each twistlock. Various designs of lifting lugs can be fitted, see below.
Fig 1 Fig 2 Fig 3
The main frame can be equipped with 2 lifting lugs centre mounted or 4 lifting lugs
which can be spaced equally on each side of the spreader centre line at various
distances. Various designs of lifting lugs can be fitted, see below.
Fig 4 Fig 5
Common for all lifting lug combinations fitted during the production of the spreader, is
that their collective capacity is the same as the capacity of the spreader. For example,
a spreader with a total lift capacity of 40 metric tons with 4 lifting lugs fitted to the main
frame, can lift 40 metric tons with the load evenly distributed between all four
lifting lugs.
Note! The max. capacity for the open hook Fig 5 is only 12.5 metric tons.
Therefore in the case of only 2 hooks being fitted in the center position on the
man frame, the total capacity will only be 24 metric tons.
02-2014(03-2008)
PAGE NO.
USER INSTRUCTIONS
A 100-089-2
Load evenly distributed on four Load evenly distributed on two

lifting lugs lifting lugs
Ideally, the load should be lifted with the lifting slings vertical between the lifting lugs
and the load (90 to the underside of the spreader). However, the slings can be
attached to the load with a negative angle (less than 90), but the smaller the angle
the lower the load that can be lifted.
The lifting lugs should never be used to lift a load with the lifting slings at a positive
angle (greater than 90 angle to the underside of the spreader). However, if a
damaged container needs to be lifted with slings then this is acceptable.
P1 45
P1 Max = Spreader P2
capacity P2 Max 7,500Kg
4
02-2014(03-2008)
PAGE NO.
IMPORTANT INFORMATION
A100-147
ELME GENUINE PARTS
By using ELME genuine parts, you always get parts you can rely on and true peace of
mind. If you are using non-genuine parts, you put weak links into a strong, perfectly
designed chain of interactive components. Please note that non-genuine parts are
made by factories that have not been approved by ELME and they are often
manufactured to be as cheap as possible, using inferior materials, workmanship and
by reversed engineering.
Non-genuine parts are high risk. Real cost and real risk is measured not in the price,
but in the cost of the component in the event of failure. Use of non-genuine parts may
lead to higher downtime and lower productivity due to more frequent failures.
For correct operation of the spreader, only ELME genuine parts and accessories which
are approved by ELME should be used. If non-genuine parts are used, the warranty is
not valid. By using ELME genuine parts and accessories approved by ELME, you will
maintain original standard. ELME will disclaim all responsibility if parts from third party
are used.
INSPECTION/MAINTENANCE
Always inspect your spreader before using it. If any kind of damage is detected
which may affect the function of the spreader - this must be corrected before use.
If the spreader needs to be repaired, please contact a specialist and see to that
only ELME genuine parts are used if need of replacement. This is to ensure that the
spreader still is reliable. Repairs made by a non-qualified person or use of non-genuine
parts may lead to increased risk of personal injuries or damages.
Service and maintenance are necessary to keep capacity and efficiency of the
spreader for many years.
MODIFICATION OF THE SPREADER/PRODUCT LIABILITY/WARRANTY
For the avoidance of doubt, ELME is not liable in case of damage due to factors
beyond ELMEs control or due to a lack of maintenance or the use of non-genuine
parts. The spreader should not be modified without consultation with ELME.
If so, this means that the spreader is not CE approved and thus ELME has no product
liability.
08-2014
SECTION
B
SERVICE MANUAL
PAGE NO.
LUBRICATION CHART B 110-216-1
1 4 8 4 1
9 9
10
2 3 5 5 7 3 2
1. Slider pads extension
2. Twist locks
3. Extension cylinder
4. Stops
5. Slider pads side shift
6. Slewing ring bearing and gear
7. Side shift cylinders.
8. Slew gear box and brake
9. Damping cylinder bearing
10. Tilt cylinder
LUBRICANT: (See individual description of
MULTI PURPOSE GREASE (EP2) each lubrication point.)
POSITION 1
WEAR PADS FOR MAIN BEAMS AND EXTENDING BEAMS.
NO. OF GREASE POINTS 24.
4 TRACKS ON THE INSIDE OF EACH MAIN BEAM.

(SEE ARROWS "A")
INTERVAL - EVERY 2000 HOURS OR 12 MONTHS.
A B
6 TRACKS ON EACH EXTENDING BEAM.
(SEE ARROWS "B")
2 TRACKS ON THE INSIDE OF EACH MAIN BEAM.

(SEE ARROWS "C")
INTERVAL - EVERY 500 HOURS OR 3 MONTHS. C
05-11(08-10)
PAGE NO.
POSITION 2
END BEAMS AND TWIST LOCKS.

A
"A" 1 GREASE NIPPLE IN EACH END BOX.
"B" 1 GREASE NIPPLE IN EACH SLEEVE

INTERVAL - when the twistlocks are
replaced or every 5000 HOUrs. B
POSITION 3
EXTENSION CYLINDER SUPPORT WEAR PADS
AND TRACKS.
INTERVAL - EVERY 1000 HOURS OR 6 MONTHS

A
2 TRACKS IN EACH EXTENSION BEAM.
optional
POSITION 4
STOP CYLINDERS.

100mm
POINTS. 1 GREASE NIPPLE ON EACH STOP CYLINDER.
LUBRICANT - MULTI PURPOSE GREASE (EP2) locking plate
--------------------------------------------------------------------------------
LOCKING PLATE
INTERVAL - ON A REGULAR BASIS OR EVERY 6 MONTHS.
MULTI-PURPOSE GREASE WITH

2-4% MOLYBDENUM DISULPHIDE ADDITIVE (S2).
POSITION 5
SIDE SHIFT SLIDER PADS.

A
"A" INTERVAL - EVERY 500 HOURS OR 3 MONTHS.
"B" INTERVAL - EVERY 500 HOURS OR 3 MONTHS. B
POINTS. 2 TRACKS ON EACH SIDE OF THE SPREADER.
05-11(08-10)
PAGE NO.
POSITION 6
SLEWING RING BEARING AND GEAR.
INTERVAL - EVERY 100 HOURS OR MONTHLY
4 GREASE NIPPLES POSITION "A" MOUNTED AT

ONE CENTRAL POINT ON THE UPPER ROTATOR
FRAME PLATE FOR GREASING THE BEARING.
2 HOLES AT POSITION "B" IN THE STOP BLOCKS

FOR SPRAYING LUBRICATION ONTO THE GEAR
RING WITH A SPRAY CAN OF SPECIAL GREASE. B A
LUBRICANT. - "A" MULTI PURPOSE GREASE.
"B" EXPOSED GEAR LUBRICANT
WITH ADHESIV AND EP ADDITIVE
POSITION 7
SIDE SHIFT CYLINDER BEARINGS.
2 GREASE NIPPELS ON EACH CYLINDER TUBE BEARING.
POSITION 8
A
SLEWING GEARBOX (2 off).
INTERVAL - CHECK OIL LEVEL EVERY 100 HOURS OR MONTHLY.

CHANGE OIL AFTER THE FIRST 50 HOURS OF B
OPERATION AND THEN EVERY 2000 HOURS OR YEARLY.
POINTS. - PLUG "A" IN ELBOW AT TOP OF GEARBOX = FILLER

AND LEVEL PLUG.
PLUG "B" IN THE BOTTOM OF THE BOX = DRAIN PLUG.
LUBRICANT. - SAE 90 GEAR OIL.
POSITION 9
DAMPING CYLINDER BEARINGS.
05-11(08-10)
PAGE NO.
POSITION 10
TILT CYLINDERS
NO. OF GREASE POINTS 10. A

POINTS - 1 GREASE NIPPLE AT EACH END OF EACH

CYLINDEr. 1 grease nipple at the pivot pin.
LUBRICANT - MULTI PURPOSE GREASE
05-11(08-10)
MAINTENANCE INSTRUCTION PAGE NO.
B 110-017-1
(LIFT TRUCK SPREADERS)
1. - The nylon wear pads should be inspected for wear at the same time
as their tracks are lubricated. The pads should be replaced when their
thickness is reduced to minimum 18 mm.*
Replacing the wear pads can be done with ordinary hand tools and
without removing the beams.
Minimum thickness 18 mm
2. - Twistlocks are wearing parts and need inspection on a regular

basis. Lubrication of the twistlocks is recommended at monthly
intervals and it is also recommended that they are inspected for
wear and damage at the same time.
Wear max. 6mm.
Should be replaced if this

dim. is less than 25mm

The drawing above shows where the heads of the twistlocks
wear. When the worn part exceeds the area indicated by cross-
hatching, the twistlocks should be replaced.
The twistlocks must be replaced after a max. use of 5000 working hours or
80 000 twistlock cycles.
02-2014(11-2010)
MAINTENANCE INSTRUCTION PAGE NO.
B 110-017-2
(LIFT TRUCK SPREADERS)
3. The extension cylinder support has wear pads under it*. These should also
be inspected on a regular basis and replaced when their thickness is
reduced to minimum 18 mm. See item 1.
4. Maintenance of the stop cylinders if fitted (option), consists of checking all

mounting bolts for tightness and inspection for leakage from the cylinder.
5. The side shift wear pads should be inspected for wear at the same time as
lubrication is carried out. The wear pads should be replaced when their
thickness is reduced to minimum 18 mm. See item 1.
6. Other recommended spreader maintenance is:
a - Inspect the main spreader components for damage, cracks and distortion.

b - Check the signal and safety systems for correct operation.
c - Check the hydraulic pressures periodically.

d - Check all hydraulic cylinders for leakage and reseal if necessary.
e - Inspect all hydraulic hoses for damage and leakage. Replace if faulty.
* for model 517, 800 and 8000 series.
02-2014(11-2010)
PAGE NO.
SERVICING PENDULAR TWISTLOCK
B 110-068-1
13
12
The tie-rod is a fixed unit and is not adjustable.
8
11
10
2 4 6
5 3
1
To remove the tie-rod proceed as follows: 7
1 Remove the Locked / Not locked sensor bracket (item 1).
2 Loosen one of the adjuster bolts at the twistlock cylinder, enough to give some play.
3 Loosen and remove the M8 x 80 bolts (item 2) in the top of both twistlocks in the
same end beam.
4 Use two of the M8 x 80 bolts (item 2) as pullers by inserting them in the two threaded
holes (item 3) in each of the cranks (item 4) and tighten them alternatly until they lift
the cranks (item 4) off the top of the twistlock shaft (item 5).
5 The tie-rod (item 6) including both cranks (item 4) can now be removed from the
end beam.
To remove the twistlock and sleeve proceed as follows:
6 The key (item 7) that locates the crank (item 4) to the twistlock (item 5) is held in
place on the twistlock by a roll pin so that it will remain in place on the twistlock after
the crank is removed.
By lightly knocking the key away from the twistlock it can be removed.
04-2014(05-2002)
PAGE NO.
B 110-068-2
7 Support the twistlock (item 5) from below so that it does not drop out.
Using a screwdriver prise the collets (item 8) out of the recess in the twistlock (item
5). It is now possible to lower the twistlock out of the end beam. The sleeve (item 9)
and lower bearing set (item 10) will in most cases accompany the twist lock as it is
removed, this is quite normal.
INSPECTION PRIOR TO REASSEMBLY
8 After removal of all twistlock parts remove all grease and dirt from the parts and also
from the corner of the end beam. Steam clean or clean with some form of solvent.
9 Check the twistlock (item 5) for wear at the head and also for wear at the bushing
surfaces. Inspect the lower (item 10) and upper (item 11) bearing sets for wear and
damage, if badly worn or damaged they should be replaced. The collets (item 8) and
and the crank (item 4) should be inspected for possible wear or damage and replaced
if necessary.
It should be noted that the state of the collets (item 8) and the recess in the
twist lock (item 5) is very important as these parts are carrying the load when a
container is lifted.
REPLACING / FITTING TWISTLOCKS
10 Prepare the sleeve (item 9), place and grease the bushing and fit the four centering
springs in the sides of the sleeve.
11 Grease the upper bearing set (item 11) and place in position on the greased top sur
face of the corner plate (in the endbeam) with the convex half uppermost
(threaded holes up). Grease the lower bearing set (item 10) and place in position on
the greased bottom surface of the corner plate (in the endbeam, the grease will hold
it in place).
12 Lift the sleeve assembly as assembled in point 10 and position up through the corner
plate in the endbeam. Note the direction of the grease nipple! Then place the
twistlock in the sleeve, ensuring that both bearings (item 10 and 11) are positioned
correctly around the twistlock. Support the assembly with a jack or other means.
13 Fit the collets (item 8) with the pointed part upwards.
14 Fit the key (item 7) incl. roll pin to the keyway of the twistlock (item 5)
15 In order to fit the tie-rod (item 6) it is necessary to mount both cranks (item 4) to the
tie-rod before placing it in the end beam. Fit the ball joints, O rings, and plastic
washers to the tie-rod ends and then fit the fork of the crank (item 4) over the tie-rod
end. Ensure that the countersunk ends of the securing holes in the crank are upper
most. Secure the crank to the tie-rod end by fitting the pin (item 12) and then the ring
pin and allen screw (item 13).
16 In order to simplify assembly of the crank to the twistlock it is advisable to fit two
alignment pins to the assy. The pins can be made from two M8 x 75 bolts or allen
screws with the heads removed and slightly chamfered.
These pins should be screwed into the top plate of the upper bearing (item 11)
diagonally so that each pin guides one half of the collets (item 8).
04-2014(05-2002)
PAGE NO.
B 110-068-3
17 Insert the tie-rod (item 6) into the end beam and the fit the cranks (item 4) onto the
alignment pins and ensure that the key and keyway line up. Fit two of the allen
securing (item 2) in the remaining two holes and screw in and tighten lightly. Remove
the alignment pins and fit the other two securing screws. The securing screws can
now be tightened to approx. 25 Nm.
18 Activate the twistlocks to the NOT LOCKED position and then adjust the twistlock
cylinder adjuster bolts so that the twistlocks are positioned accurately in the NOT
LOCKED position. Then adjust properly, see Twistlock angle adjustment.
19 Grease the complete assembly with a high-pressure grease gun.
In order to test the operation it is necessary to land the spreader on a container so that the
seated pins are activated.
04-2014(05-2002)
PAGE NO.
EXTENSION CYL. SERVICE INST.
B 110-081
Removal and fitting instructions

for the spreader extension cylinders.
C D D B
A
A
1

B Fig 1 C
A Extension beams
B Extension cylinder
C Inspection hole
D Hose / Cable chain
1 Retract the spreader to the 20ft position.
2 Before removing the securing pin pos.1 of the extension cylinder it must be
supported by a small hydraulic jack or likewise so that the cylinder pos. B does
not fall down.
Remove the pin from the rear of the cylinder fig.1 pos. 1 (opposite end to the
piston rod) and at the same time also remove the hose and electrical connec-
tions at the rear of the extension cylinder pos. B. The securing bracket that
secures the cable chain to the track in the bottom of the extension beam should
also be disconnected.
3 By using a crane or fork lift truck pull the end beam pos. A out approx. 50cm so
that it is just possible to get into the inspection hole pos.C in the top of the beam.
4 Remove the pin from the piston rod end of the extension cylinder.
5 The extension cylinder pos. B can now be lifted out of the spreader by sliding it
horizontally with the help of suitable lifting equipment, (by "suitable lifting
equipment" is meant that the crane or truck must be capable of lifting 150kg.)
until the slider pads slide out of the rail by which the foot of the cylinder is guided.
6 Replacing the cylinder is the revers procedure of the removal.
05-02
TWISTLOCK INDICATION AND PAGE NO.
END BEAM ADJUSTMENT B 110-251-1
Proximity switch / Sensor
Proximity switch / Sensor

bracket
Mounting surface
7 to 8mm
8-10 mm
Distance from landing surface
to underside of seated pin
Seated pin
Landing surface of end beam
SEATED / LANDED signal adjustment
1. Check that the SEATED PIN can move up and down freely. The force needed to lift the pin
is approx. 10 kg (20 lbs).
2. The SEATED signal should switch on with the pin protruding approx. 9mm below the landing
surface of the end beam.
3. If adjustment of the proximity switch / sensor is necessary, remove the seated sensor
mounting bracket incl. sensor from the top of the seated tower, and adjust the proximity
switch / sensor so that the end surface is 7-8 mm above the lower mounting surface of the
bracket. This adjustment will result in the seated pin indication being switched on when the
underside of the seated pin is approx. 8 to 10 mm lower than the end beams landing
surface. This adjustment also ensures that the mechanical and electrical lockout is released
so that the twistlocks can be turned.
03-2014(02-2005)
TWISTLOCK INDICATION AND PAGE NO.
END BEAM ADJUSTMENT B 110-251-2
2a
2b
3
5a 4 4 5b
TWISTLOCK ANGLE ADJUSTMENT
1. Turn the twistlocks (pos1) to the fully UNLOCKED position (as shown).
2. If the twistlock heads do not line up with the twistlock sleeve, they can be adjusted by
loosening the lock nuts (pos 5) for the adjuster bolts (pos 2)
3. Turn the twistlocks at each end of the end beam so that they line up with the sleeves, if it
is found difficult to line up the twistlocks and sleeves accurately distribute the
misalignment equally on both sides of the sleeve. Make sure that the twistlock heads
DO NOT protrude outside the the theoretical line between twistlocks. If the twistlocks do
protrude outside the previously mentioned line between the twistlocks it can cause
jamming in corner castings as the spreader is lifted off the container.
4. Run both adjuster bolts (pos 2) up to the piston rod (pos 4) ends of the twistlock cylinder
(pos 3) by hand making sure that neither the twistlocks nor the cylinder are moved.
Tighten the lock nut (pos 5a) of the inside adjuster (pos 2a) first.
5. Unscrew / back off the outer adjuster bolt (pos 2b) no more than 2 flats of the hexagan
head (60) so that there is only just enough play to allow the tie rod (pos 6) to slide back
and forth across the adjuster bolts when the twistlock cylinder (pos 3) is activated.
CAUTION if the gap between the twistlock cylinder rod ends is too large the rod ends will
hammer against the adjusters and subsequent damage will occur to the piston rod ends.
6. Tighten the lock nut (pos 5b) securely while at the same time ensuring that the adjuster
bolt (pos 2b) does not move.
7. Activate the twistlocks to the LOCKED position and check that the twistlock heads are
900+/- 100 to the twistlock sleeve.
03-2014(02-2005)
PAGE NO.
TIGHTENING TORQUES B 110-302
Recommended standard torque values in Nm, for electro plated hardware.

In order to obtain the correct torque values, a reliable torque wrench should
always be used and the threads should be dry.
METRIC THREADS BOLT BOLT SS-ISO

(COARSE) QUALITY QUALITY 898/1
8.8 10.9 12.9
Size (mm) N.m N.m N.m
5 5,5 7,8 9,3

6 9,4 13 16

8 23 32 38
10 45 63 76
12 78 110 131
14 123 174 208

16 189 266 320
18 264 370 444
20 370 519 623
22 497 699 839
24 638 898 1075
30 1257 1766 2121
36 2189 3081 3696

Note! The slewing ring hardware is Dacrolite coated.
Recommended torque value is 898 Nm.
01-06 (03-05)
PAGE NO.
Storage
B 110-324
STORAGE OF ELME SPREADERS WHERE IT IS NECESSARY TO HAVE THE

SPREADER STANDING OUTSIDE FOR PERIODS LONGER THAN 3 MONTHS.
When storing an ELME spreader for longer periods of time, the following precautions
should be taken:
1 All chromed piston rods must be activated to the closed position so that the
rods are stored inside the cylinder where this is possible.
If it is not possible to retract the rod into the cylinder (for example the twistlock
cylinders) then the exposed part of the chromed rod should be sprayed with a
rust inhibitor similar to, for example "Tectyl".
CAUTION! Efficient rust inhibitors often dry with time and should therefore be
removed by a solvent before using the spreader again. Failure to do this can
cause damage to the seals of the cylinders with subsequent leakage to follow.
2 All grease points must be pumped full of molybdenum saturated grease.
3 The hydraulic tank should be filled to 80% of its total volume with clean
hydraulic oil, in order to reduce uncovered areas inside the tank, on which
condensation can form.
4 Grease all sliding surfaces by brushing on a suitable layer of grease.
5 Where possible it would be advisable to equip the electric box with a heater
(this could be a small electric bulb for ex. 40 watt which is allowed to burn
constantly) and if the hydraulic tank is equipped with a heater, it would be
advisable to have it connected during the spring and autumn months.
6 Spray all electric connections both inside and outside of the box with a self-
drying lubricant. This will efficiently protect electric connections against
corrosion.
7. Spray the whole spreader with corrosion protective wax.
06-2014(04-2006)
PAGE NO.
TIGHTEN OF WEAR PADS B 110-391
Tighten the screws for the wear pads after

the first 500 working hours.
This affects all Elme spreaders.
See page B110-302 Tightening torques for recommended

standard torque values in Nm.
In order to obtain the correct torque values, a reliable

torque wrench should always be used and the
threads should be dry.
10-10
DESCRIPTION OF POWERED PAGE NO.
DAMPING VALVE ASSY. B 9-149-1
9 7
15
4
14
10
13
16
17 15
5 6
8
19
12
20 11
18
D
T P 3
1 2
Item list
1 Tank port to swivel 20 18 19
2 Pressure port to swivel
3 Drain port to swivel
2
4 Damping cylinder port + side 1
5 Damping cylinder port - side 3
6 Reducing/relieving valve Setting: 14 bar
7 Gauge adapter 14 bar 11
8 Relief valve Setting: 80 bar 8 6
9 Gauge adapter 80 bar 7
9
10 Flow regulator 12
15 15
11 Pressure reducer Setting: 60 bar 10
12 Gauge adapter 60 bar
13 Electro valve 17 16
14 Electro valve
15 Check valve 13 14
16/17 Flow regulator
18 Tank port
19 Pressure port inlet
20 Drain port
4 5 4 5
hydraulic schematic is shown for reference only.
12-13(02-13)
DESCRIPTION OF POWERED PAGE NO.
DAMPING VALVE ASSY. B 9-149-2
Description of the function of the powered damping cylinders
1. TO ADJUST THE DAMPING FORCE
Screw adjuster on cartridge no. 16 in to increase the damping force when piston is pressed
inwards, and screw the adjuster out to reduce the force. Screw the adjuster on cartridge no. 17
in, to increase the damping force when the piston is extended, and screw the adjusting screw
out to reduce damping force.
2. POWERED MODE
In this mode either the Y51 or the Y52 solenoids can be energized in order to power the
damping cylinders in either direction. The 80 bar relief valve is fitted in order to avoid
overloading of the spreader in the powered mode.
3. TO ADJUST THE SPEED
To adjust the speed of the powered damping mode, adjust flow regulator 10 clockwise to
reduce and counterclockwise to increase.
12-13(02-13)
DESCRIPTION OF SINGLE SPEED PAGE NO.
ROTATION BLOCK B 9-153
2
T 13
12
3
P 11
4 Drain
5
10 6
9
7
8
Adjustment of rotation motor pressure

To alter the rotation motor pressure, turn the adjusters on cartridge nos 7 and 8 clockwise to
increase the pressure and anti-clockwise to decrease the pressure.
T P
ITEM LIST
1 Solenoid valve Rotation direction
2 Flow control valve 4 13 11
3 Solenoid valve Brake release
4 Drain port
5 Brake port 1 12
6 Brake port 2
7 Relief valve Setting (80 bar) 2
8 Relief valve Setting (80 bar) 3 T P
9 Motor port 1
10 Motor port 2 B A 1
11 Pressure line
12 Relief valve Setting (40 bar)
8
13 Tank port
7
6 5
9 10
04-2014
SECTION
C
DIAGRAMS
HYDRAULIC SYMBOLS PAGE NO.
ACCORDING TO ISO STANDARD C 120-001
1. Pump 13. Directional valve

(variable displacement) (single solenoid, 2 positions)
Motor Directional valve

2. 14.
(fixed displacement) (single solenoid, 2 positions)
Pressure relief valve 15. Directional valve

3.
(normally closed) (single solenoid, 2 positions)
RPEC-FAN
Directional valve
Sequence valve 16.
4. (double solenoid, 2 positions,
(normally closed) without spring)
RSDC-LAN
Directional valve
Pressure reducing valve 17. (double solenoid, 3 positions,
5.
(normally open) spring centred)
PBDB-LAN
PRH 102 S 50 Directional valve
18. (double solenoid, 3 positions,
spring centred)
6. Load control valve Directional valve

(counterbalance) 19. (double solenoid, 3 positions,
spring centred)
CBCA-LHN
7. Check valve Directional valve
CXDA-XCN 20. (double solenoid, 3 positions,
9C600S spring centred)
CVH 103 P
Check valve 21. Main line
8. (pilot operated)
CKCB-XCN
9. Check valve 22. Pilot line

(pilot operated)
CPOM2
Flow control valve 23. Closed connection

10.
(fully adjustable)
NFCC-LCN
NV 101 S 24. Connection point
Flow control valve

11.
(fully adjustable with 25. Crossing point without connection
reverse free flow check)
NCCB-LCN
9F600S
FM2DDKN 26. Filter
12. Flow control valve 27. Double acting cylinder

(fully adjustable,
FDCB-LAN pressure-compensated
with reverse free flow check) 28. Pressure
29. Tank
30. Components range
05-03
SECTION
D
MECHANICAL PARTS
PAGE NO.
MAIN FRAME D 510-689
4 12
5
1 6
2
9
3 10
11
8
7
13
Qtys are for a complete spreader
Note Item Part no Qty Part name
1 6996942 12 Bolt M6S M6x25

2 6990052 4 Strip
3 6990051 4 Cover
D) 4 2 Wear pads
5 1332281 2 Pin
6 6996194 2 Cotter pin
7 6996099 2 Washer
8 6990056 2 Bracket
9 0302402 12 Nut M12 Locking
10 6996102 12 Washer
11 6996101 12 Bolt M6S M12x55
E) 12 2 Extension cylinder assy.
x) 1332281 2 Pin
x) 6996194 2 Cotter pin
x) 6996099 2 Washer
D) 13 2 Pendular twistlock assy.

D) See section D
E) See section E
x) Mounted in opposite end of the ext. cyl.
06-08(01-04)
PAGE NO.
ROTATOR ASSY. WITH TILT D 510-818-1
59
60
61
5
1 10
2 11
3 6
8
12
2
7
4 9
10
11
13 14
15
16
19
17 18
20 23 24 25 26 27 28 21 22
35 21
22 29
31
30
32
46
58
47 51 45
52
56
53 50
36
63
62 64 67
57 66 2
55 65
41 42 4 54
50
43
44
22 21 37 38 39 40
45 4 2 49
48
46
47, 51
02-2014(11-2013)
PAGE NO.
1 6996567 4 Bolt M6S M10x90

2 6996568 20 Washer
3 6990528 1 Bracket
4 6996007 10 Nut M10 Locking
E) 5 1 Valve assy. (swivel)
6 1329469 2 O-ring
E) 7 1 Sviwel assy.
x) 8 6996252 1 Hydraulic motor
9 6996288 1 Key
10 6996029 8 Screw allen MC6S M12x30
11 6996025 8 Washer M12 Nordlock
E) 12 1 Valve assy. (rotation/brake)
13 6996571 1 Cover
y) 14 6996569 2 Transmission
15 6990793 1 Bracket
F) 16 1 Splitter box
17 6991574 14 Bolt M6S M16x60 10.9
6991575 6 Bolt M6S M16x55 10.9
18 0296426 20 Washer
19 6990535 2 Key
20 6990536 2 Nut ring
22 6996294 36 Bolt M6S M10x25
F) 23 2 Sensor
24 6996419 2 Bracket
25 6996420 2 Top plate
28 6990658 2 Cover plate
29 6996725 44 Bolt M6S M24x210
30 6996309 52 Bolt M6S M24x150
31 6996299 190 Washer
32 6996563 95 Nut M24
35 6996297 1 Slewing ring
36 6990288 8 Nylon pad
6991005 x Shim t=2mm
6991008 x Shim t=10mm
37 6990289 8 Plate
38 6996028 16 Roll pin
39 6996310 24 Bolt M6S M20x100
40 6990290 4 Housing
41 6990199 4 Key
43 6996566 28 Washer
44 6996565 28 Nut M20
45 6990714 4 Pin
46 6990533 4 Ring
47 0302408 4 Nut M36
E) 48 2 Sideshift cylinder assy.
49 6990462 2 Pin
50 6996005 6 Bolt M6S M10x80
02-2014(11-2013)
PAGE NO.
51 0320181 4 Washer
E) 52 4 Tilt cylinder assy.
53 1332285 4 Spacer
54 6990660 4 Pin
56 1329443 2 Grease nipple
57 6990661 2 Pin
6996775 4 Snap ring
6996774 2 Ball joint
58 1329442 4 Ball joint
59 6990715 2 Bracket (electrical box)
60 6996761 4 Bolt M6S M12x45
62 6990794 4 Shim
63 6990795 4 Wear pad
64 6996786 8 Screw allen MLC6S M12x25
65 6991746 2 Grease nipple plug
66 6992662 4 Bolt M6S 16 x 30
E) See section E
F) See section F
x) Use seal kit: 6999017 for Ross Parker type of motor
y) Use seal kit: 6999031
02-2014(11-2013)
PAGE NO.
WEAR PADS D 510-790
SUPPORT RING OF
MAIN FRAME
1
2
REAR SUPPORT OF
11
EXTENSION BEAM
3
4
7 4
6
5
10 5 6
5 6 8 9
Multiply qtys by 2 for a complete spreader
1 6996101 6 Bolt M6S M12x55 10.9

3 6990058 1 Shim
4 1332310 10 Wear pad
5 6996294 30 Bolt M6S M10x25 10.9
7 6990436 6 Retainer
8 6990522 2 Wear pad
9 6990583 1 Retainer
10 6990584 1 Retainer
11 6990585 1 Retainer
03-04(03-03)
PAGE NO.
WELDED SPARE PARTS D510-1353
Head Rotator top
End beam
Rotator carriage
Main frame
Extension beam
Ordering of welded parts

(e.g. main frames, extension beams, rotators, heads and end beams)
Please contact your dealer for ordering of ELME welded spare parts and provide
part description, ELME specification number and Elme serial number (which is
shown on the ELME name plate).
09-2014
PAGE NO.
PENDULAR TWISTLOCK ASSY. D 550-230-1
64
55 63
56
57
60
58
61
59
65 33
13,23 58 34
35
36
62 37
38
1 39
2 5
40
8
10
41
11
18
17 42
9
8 12 43
3 44
4
6 45
7
19 46 47
13 14 43
20
42
21
51
15 16 17 18 5
22
23
24 48
25
26 50
27 49
28 52
51
29 53
31
30
54
66
32
05-13(01-13)
PAGE NO.
Multiply qtys by 2 for a complete spreader.
1 6990016 1 Tie rod

z) 2 6990636 1 Bracket
z) 3 6990637 1 Sensor bracket
z) 4 0292516 2 Bolt M6S M10x45 8.8
F) 5 4 Proximity switch
z) 6 6996162 4 Washer
z) 7 6996188 2 Bolt M6S M10x40 8.8
z) 8 6996007 4 Nut M10 Locking
z) 0320159 4 Washer
z) 9 6996301 4 Nut M6 Locking
z) 10 0292507 4 Bolt M6S M6x60 8.8
s) 11 6990001 1 Twistlock cylinder assy.
12 6996654 2 Roll pin
13 6996014 6 Bolt M6S M10x25 8.8
15 6996186 4 Bolt M6S M6x35 8.8
z) 16 6996296 4 Washer M6 Nordlock
z) 17 6996420 4 Washer
z) 18 6996419 4 Bracket
19 6996478 4 Bolt M6S M10x65 8.8
21 6990291 2 Bracket
22 6996973 4 Screw allen MC6S 12x150 12.9
23 6996007 4 Nut M10 Locking
24 6990292 2 Indicator
25 6996724 2 Spring
26 6990293 2 Bracket
27 6996027 2 Spring
28 6996026 4 Screw allen MC6S M12x90 8.8
29 6990294 2 Rod
30 6990457 2 Seated tower
x) 31 6996028 2 Roll pin
32 6990011 2 Seated pin
x) 33 6990007 2 Pin
x) 34 6996021 2 Screw allen MLC6S M8x16 8.8
05-13(01-13)
PAGE NO.
x) 35 6996022 2 Washer M8 Nordlock

x) 36 6996020 2 Ring pin
x) 37 6996023 8 Bolt M6S M8x80 8.8
x) 38 6996022 8 Washer M8 Nordlock
x) 39 6990012 2 Crank
x) 40 6990013 2 Collet
x) t) 41 6999001 2 Upper bearing
42 6996018 4 O-ring washer
43 6996016 4 O-ring
44 6996015 2 Ball joint
45 6990002 2 Adjuster
47 0292658 2 Nut M16
x) u) 48 6999002 2 Lower bearing
x) v) 49 6999003 2 Bushing (4x for a complete spreader)
x) v) 50 6990014 2 Sleeve
x) v) 51 1329443 4 Grease nipple
x) v) 52 6996017 8 Spring
x) 53 6990017 2 Key
x) 54 6990015 2 Twistlock
y) 55 6996638 1 Clamp
y) 56 6996008 1 Snap ring
y) 57 6996640 1 Washer
y) 58 6996641 2 Bushing
y) 59 6990576 1 Housing
y) 60 6996307 2 Bolt M6S M8x45 8.8
y) 61 6996006 4 Washer
y) 62 6990577 1 Arm
y) 63 6990575 1 Indicator
y) 64 0302400 2 Nut M8 Locking
65 6991195 1 Bracket
66 6996028 4 Roll pin
F) See section F or electrical device list

s) Twistlock cyl. Seal kit no. 6999006
t) Upper bearing Use kit no. 6999001
u) Lower bearing Use kit no. 6999002
v) Sleeve Use kit no. 6999003 (4x for a complete spreader)
x) Twistlock assy. Use kit no. 6999005 (4x for a complete spreader)
y) Truck spreaders only
z) Sensor bracket kit. Use kit no. 6999041
05-13(01-13)
SECTION
E
HYDRAULIC PARTS
1
15 3
4
14 1
16
5
1
2
6
7
1
8
9
1
10
11
12
17
20 13
18
19
19
14
18
15
18
21
23
EXTENSION CYLINDER ASSY.
24 29
35 25
34
26 30
22 27 31
28
32
PAGE NO.
33
E560-678-1
12-2014
PAGE NO.
EXTENSION CYLINDER ASSY. E560-678-2
x)y) 1 6992450 1 Seal kit

y) 2 6992720 1 Roll pin
y) 3 1332344 1 Nut
y) 4 6992339 1 Piston
y) 5 1473478 1 Spacer
y) 6 1473477 1 Bushing
y) 7 6990429 1 Gland
y) 8 1384403 1 Guide ring
y) 9 1473476 1 Washer
y) 10 1332343 1 Ring
y) 11 6996025 4 Washer M12 Nordlock
y) 12 6996466 4 Bolt M6S M12x85 8.8
y) 13 1473474 1 Piston rod
y) 14 0356035 2 Ball joint
y) 15 1332342 2 Snap ring
E) 16 1 Valve assy.
17 6990523 1 Bracket
19 6996545 4 Bolt M6S M8x35 8.8
y) 20 6990019 1 Shell
21 6996836 1 Flex-track-chain
22 6990619 1 Flex chain bracket
23 6996035 8 Screw
24 6996036 4 Bolt M6S M8x20 8.8
25 6991098 2 Bracket
26 0302400 4 Nut M6M 8 Locking
27 0132860 4 Bolt M6S M12x25 8.8
30 6990620 1 Support
31 0302402 4 Nut M12 Locking
32 1332333 2 Nylon pad
33 6996733 4 Screw allen MLC6S M12x45 8.8
34 6991730 1 Cover, without flow regulator
6991731 1 Cover, with flow regulator
35 6997196 2 Bolt M6S M8x10

E) See section E
x) Seal kit no: 6992450
y) Hydraulic cylinder assy: 6990662
12-2014
PAGE NO.
SIDESHIFT CYLINDER ASSY. E 560-340
2
3
2
8
9
10
9
8
7
6
5
4
2
6990542 1 Cylinder assy.

1 6990544 1 Piston rod
x) 2 6999016 1 Seal kit
3 6990230 1 Gland
4 1329447 1 Piston
5 1329448 1 Nut
6 0302100 1 Set screw
7 6990543 1 Shell
8 1329441 2 Snap ring
9 1329442 2 Ball joint

x) Seal kit: 6999016
05-02
PAGE NO.
SIDETILT CYLINDER ASSY. E 560-370
2
3
2
10
6
5
4
2
6990663 1 Cylinder assy.

L=328 1 6990665 1 Piston rod
x) 2 6999009 1 Seal kit
3 6990065 1 Gland
4 6990066 1 Piston
5 1329448 1 Nut
6 0302100 1 Set screw
L=291 7 6990664 1 Shell
8 1329441 1 Snap ring
01-03(11-01)
PAGE NO.
POWERDAMP CYLINDER ASSY. E 560-506
2
3
2
10
6
5
4
2
6991062 1 Damping cylinder assy.

1 6990945 1 Piston rod
x) 2 1329449 1 Seal kit
3 1329445 1 Gland
4 1329447 1 Piston
5 1329448 1 Nut
6 0302100 1 Set screw
7 6990947 1 Shell
8 1329441 1 Snap ring

06-05
PAGE NO.
SWIVEL ASSY. E 570-978
14 7
6 8
10
12
11
13
2 3
6991250 1 Swivel assy.

2 6991251 1 Base plate
5 6991252 1 Housing
6 6990540 1 Spindle
8 6996003 4 Washer
9 6996575 1 Bushing
x) 10 6996574 2 Seal ring
11 6996573 1 Bearing
x) 12 6996572 1 O-ring
13 6990541 1 Washer
14 1329469 2 O-ring
01-07
PAGE NO.
VALVE ASSY. (EXTENSION W/O STOPS) E 570-633
6 7
1 9 10
Extension cylinder
see section E
5 2 3 4
1 1470841 2 Fitting
2 6996045 2 Fitting
3 6996131 2 Fitting
4 6996032 1 Relief valve
5 6996040 2 Plug
x) 6 6996043 1 Electro valve 24V
x) 7 1473482 1 Electro valve 24V
9 6990021 1 Cover plate
10 6996130 1 O-ring kit

x) Solenoid: 6997180 (2x), Nut 6996468 (2x), O-ring kit 6996130 (1x)
08-09(02-05)
PAGE NO.
VALVE ASSY. (SIDESHIFT) E 570-838
3
8
4
6
5
5
7
6
6990999 1 Valve assy.

x) 2 6996543 1 Electro valve 24 VDc
3 6991000 1 Valve body
4 6996471 2 Gauge adapter
5 1470841 4 Fitting
6 1470842 4 Fitting
8 1554710 2 Fitting
x) Solenoid: 6996544 (2x); Nut 6996674 (2x); O-ring kit 699159 (1x)
02-05
PAGE NO.
VALVE ASSY. (PPS/TILT) E 570-1052
5 1
8,9
3,4
7
7
2 10,11

6991366 1 Valve body assy
2 6991315 4 Plug
3 6991368 2 Plug
4 6996175 2 Seal ring
5 6996182 4 Plug
6 1470841 10 Fitting
7 6996272 2 Counterbalance
8 6997037 2 Valve cartridge
9 6996855 2 Solenoid
x) 10 6996271 1 Electrovalve
11 6996228 4 Screw allen MC6S 06 x 040 12.9
08-09(02-08)
PAGE NO.
VALVE ASSY. (POWER DAMPING) E 570-1175
2
16 80 bar 14 bar 60 bar
15
17
18
8
11
4
14
10
13 12
8
6 5
9 4
1
7

6991718 1 Valve body assy
2 6996122 8 Screw allen MC6S 5 x 30
3 6996480 8 Plug
4 1470841 6 Fitting O-lok
5 1554710 4 Fitting O-lok
6 6996595 2 Plug
7 6996182 1 Plug
9 6996597 2 Check valve
10 6996426 2 Flow regulator
12 6996467 1 Pressure reducer
14 6997181 1 Pressure red./reliev
17 6996717 1 Plug
18 6997182 1 Plug
x) Solenoid: 6997180 (2x); Nut 6996468 (2x); O-ring kit 6996130 (1x)
02-13(05-10)
VALVE ASSY. PAGE NO.
(ROTATION 1-SPEED WITH BRAKE) E570-1339
12
11
10
3 14
13
9
8
7
2 6

2 6991275 9 Plug
3 1470841 2 Fitting
4 1470827 3 Fitting
7 6996856 1 Valve cartridge
8 6996855 1 Solenoid
x) 10 6996041 1 Electro valve 24 VDc
11 6996122 4 Screw allen MC6S 5 x 30
12 6996480 4 Plug
13 6996716 1 Plug
14 6996717 1 Plug
06-12
PAGE NO.
VALVE ASSY. (SWIVEL) E570-566
4
1

1 6992117 1 Manifold
6 1470841 2 Fitting
5 1470828 1 Fitting
2 6996595 2 Plug
4 6996182 1 Plug
3 6996597 1 Check valve
7 6991562 1 Pressure reducer
02-12
HYDRAULIC SYSTEM PAGE NO.
MODEL 817 PPS E 570-1088-1
Tilt cylinder 1
Tilt cylinder
1
2
2 3
Swivel
6
assy.
11
7
8
9 10
12
13 13
16 14
15
Tilt cylinder
Tilt cylinder
14 5
01-11(05-08)
MODEL 817 PPS E 570-1088-2
1 6996763 2 Hose assy.

2 6996762 2 Hose assy.
E) 3 1 Valve assy. (swivel)
E) 4 1 Valve assy. (sideshift)
5 6999246 1 Hose assy.
6 6997080 1 Hose assy.
7 6997081 1 Hose assy.
8 6996910 1 Hose assy.
9 6997082 1 Hose assy.
E) 10 1 Valve assy. (rotation/brake)
11 6996911 1 Hose assy.
12 6997011 2 Hose assy.
13 6996336 2 Hose assy.
14 6996764 2 Hose assy.
E) 15 1 Valve assy. (tiltfloat)
16 6999245 1 Hose assy.
E) See section E
01-11(05-08)
19 5 Extension cylinder
18
12 4
8, 9
17 7
Stop cyl (optional)
6
Twl. cyl.
11
3
10
2
Sideshift cylinder
15
16 2
20
MODEL 817 PPS
HYDRAULIC SYSTEM
5
Extension cylinder 1
23
14
13
22 21 2
3
Stop cyl.
Page no
(optional)
4
E 570-1298-1
Sideshift cylinder
09-12(11-11)
MODEL 817 PPS E 570-1298-2
E) 1 1 Valve assy.(main frame/sideshift)

x) 2 6996131 4 Fitting O-lok
E) 3 2 Sideshiftcylinder assy.
D) 4 2 Stop kit assy. (optional)
E) 5 2 Extension cylinder assy.
6 6996880 2 Twistlock cylinder assy.
y) 7 6996045 4 Fitting O-lok
y) 8 6996244 4 Fitting O-lok
9 6996599 4 Nut
10 6999246 1 Hose assy.
11 6999245 1 Hose assy.
12 6996904 2 Hose assy.
13 6996884 1 Hose assy.
14 6999117 1 Hose assy.
15 6997083 1 Hose assy.
16 6999244 1 Hose assy.
17 6996552 4 Hose assy.
18 6996143 4 Hose assy.
19 6997031 2 Hose assy.
z) 20 1554710 2 Fitting O-lok
21 6996616 1 Hose assy.
22 6996617 1 Hose assy.
23 6997280 4 Hose assy.
D) See section D
E) See section E
x) O-ring 1/2": 1495113
y) O-ring 1/4": 1495111
z) O-ring 3/4": 1495115
09-12(11-11)
PAGE NO.
PARKER O-LOK FITTINGS E570-610-1
Thread Thread ORFS

Elme no. Parker name dim dim straight
(inches) (mm) thread UNF
T5,T6 T5,T6 T
Male connector BSPP
6996677 4F42 edmlos 1/8 9,728 9/16-18
1470827 4-4F42 edmlos 1/4 13,157 9/16-18
1470828 4-6F42 edmlos 3/8 16,662 9/16-18
1470829 4-8F42 edmlos 1/2 20,955 9/16-18
6999143 6-6F42 edmlos 3/8 16,662 11/16-16
1470840 8-4F42 edmlos 1/4 13,157 13/16-16
6996047 8F42 edmlos 3/8 16,662 13/16-16
1470842 8-8F42 edmlos 1/2 20,955 13/16-16
6996678 8-12F42 edmlos 3/4 26,441 13/16-16
6996431 10F42 edmlos 1/2 20,955 1-14
6996679 10-12F42 edmlos 3/4 26,441 1-14
1554710 12F42 edmlos 3/4 26,441 1.3/16-12
6996680 12-8F42 edmlos 1/2 20,955 1.3/16-12
6992655 12-16F42 edmlos 1 33,249 1.3/16-12

Male connector UNF
6996681 8F5 omlos 3/4-16 13/16-16
6996682 8-6F5 omlos 9/16-18 13/16-16
6996683 8-12F5 omlos 1.1/16-12 13/16-16
6996684 10-12F5 omlos 1.1/16-12 1-14
6996685 12F5 omlos 1.1/16-12 1.3/16-12
Male connector Metric
6996686 6M14F82 edmlos M 14x1.5 11/16-16
Swivel male connector BSPP
6992163 4-4F642 edmls 1/4 13,157 9/16-18
6996687 8F642 edmls 3/8 16,662 13/16-16
6996688 8-4F642 edmls 1/4 13,157 13/16-16
6992656 8-8F642 edmls 1/2 20,965 13/16-16
6996689 10F642 edmls 1/2 20,955 1-14
Male elbow BSPP 45o
6996690 4-4V4 omlos 1/4 13,157 9/16-18
6996283 8V4 omlos 3/8 16,662 13/16-16
6996691 10-12V4 omlos 3/4 26,441 1-14
6996692 12V4 omlos 3/4 26,441 1.3/16-12
Male elbow BSPP 90o
6996518 4C4 omlos 1/8 9,728 9/16-18
6996045 4-4C4 omlos 1/4 13,157 9/16-18
6996131 8C4 omlos 3/8 16,662 13/16-16
6996626 8-4C4 omlos 1/4 13,157 13/16-16
6996693 8-8C4 omlos 1/2 20,955 13/16-16
6996694 10-12C4 omlos 3/4 26,441 1-14
6996695 12C4 omlos 3/4 26,441 1.3/16-12
Male elbow UNF 90o
6996696 12C5 omlos 1.1/16-12 1.3/16-12
Swivel nut elbow 90o
6996697 4C6 los 9/16-18 9/16-18

6996273 8C6 mlos 13/16-16 13/16-16
6996698 12C6 mlos 1.3/16-12 1.3/16-12
09-13(05-02)
PAGE NO.
PARKER O-LOK FITTINGS E570-610-2
ORFS
Thread Thread straight
Elme no. Parker name dim dim thread
(inches) (mm) UNF
T1,T5,T6 T1,T5,T6 T
Male branch tee BSPP
6996699 8S4 omlos 3/8 16,662 13/16-16
Male run tee BSPP
6996700 8R4 omlos 3/8 16,662 13/16-16
6996613 12R4 omlos 3/4 26,441 1.3/16-12
Swivel nut run tee
6996701 8R6 mlos 13/16-16 13/16-16
6997208 10R6 mlos 1-14 1-14
6996702 12R6 los 1.3/16-12 1.3/16-12
Swivel nut branch tee T
6996703 8S6 mlos 13/16-16 13/16-16
Pressure gauge fitting BSPP

6996704 4-4G4 mlomos 1/4 13,157 9/16-18
Bulkhead union (without bulkhead locknut)
6996244 4W los 9/16-18
6996705 8W mlos 13/16-16
6996493 10W mlos 1-14
6996706 12W mlos 1.3/16-12
Bulkhead union 90o elbow (without bulkhead locknut)
6996707 4WE los 9/16-18
6996708 8WE mlos 13/16-16
Bulkhead locknut
6996599 4W LNLS 9/16-18

6996709 8W LNLS 13/16-16
6996710 10W LNLS 1-14
6996711 12W LNLS 1.3/16-12
O-ring for Parker fittings ORFS male

ORFs Dimension
Elme no. Size straight (mm)
thread UNF ID x section
1495111 -4 9/16-18 7,65 x 1,78
6992657 -6 11/16-16 9,25 x 1,78
1495113 -8 13/16-16 12,42 x 1,78
1495114 -10 1-14 15,60 x 1,78
1495115 -12 1.3/16-12 18,77 x 1,78
09-13(05-02)
SECTION
F
ELECTRICAL PARTS
PAGE NO.
ELECTRIC SYSTEM F580-756-1
2 35 1 2 3,6 3,6
4,6 5,6 7
33 49
21,22 50
48 40
12 1 1 1
32
27,34 21
42 10 8
52 10
43
31,23 28,30
29,30
38
9
1
14
15 1
16 9 47
11
37
25 27 44 35
9
21 26
46
1
2
24 36 35 36
16 1
51
21,22 13
39
1
45 41
20 51
46
19
15
18
17,23 9
44
47
37
1 11
47
9 44 14 38
12-2014
PAGE NO.
1 1334633 17 Cover
x) 2 6996578 10 Gland
6996579 10 Nut
x) 3 6996496 2 Indication light Yellow
x) 4 6996497 1 Indication light Red
x) 5 6996498 1 Indication light Green
x) 6 6996453 4 Bulb
x) 7 6990044 1 Panel
or 6991645 1 Indication LED light panel assy. (only sold complete)
8 6990734 1 Harness
9 6996012 14 Sensor
10 6990724 2 Harness
y) 11 6990717 2 Harness
12 6996439 2 Relay
13 6990719 1 Harness
14 6991139 2 Harness
15 6992762 2 Warning light
16 6996070 /m Cable
17 6990614 1 Electric box
18 6990621 1 Printed circuit board
21 6996580 6 Gland
6996581 5 Nut
22 6996582 3 Reduction
6996588 3 Nut
23 6990513 4 Bracket
6996594 8 Bolt M6S M6x40
6996301 8 Nut M6 Locking
1459409 8 Shock absorber
0302400 8 Nut M8 Locking
6996022 8 Washer M8 Nordlock
24 6996583 2 Gland
6996584 2 Nut
25 6996585 1 Housing 24-pol
6996090 1 Insert 24-pol male
26 6996586 1 Cable housing 24-pol
6996091 1 Insert 24-pol female
27 6996587 2 Gland
6996588 1 Nut
28 6996087 1 Insert 16-pol male
29 6996086 1 Insert 16-pol female
30 6996589 2 Cable housing 16-pol
31 6990638 1 Electric box
32 6996769 1 Fuse holder
6996946 1 Fuse 10 A
34 6996592 1 Reduction
6996644 1 Nut
35 6990560 2 Cable assy.
36 6990545 2 Cable assy.
37 6990471 2 Cable assy.
38 6990470 2 Cable assy.
39 6992040 /m Cable
40 6997107 /m Cable
41 6996730 1 Counter
42 6996771 11 Terminal
43 6996770 5 Terminal
44 6992658 4 Working light

12-2014
PAGE NO.
45 6990298 1 Circuit board

46 6992796 2 Sensor
47 6992797 4 Cable assy.
48 6996071 /m Cable
49 6990477 1 Cable assy.
50 6990468 2 Cable assy.
51 6990465 2 Cable assy.
52 6991490 1 Terminal
x) Indication light assy: 6990519

y) Without stops, Interface box: 6990724 (2x)
12-2014
ELECTRICAL PARTS PAGE NO.
FOR TRUCK SPREADER F 580-264-1
Cable assy., interface boxes, printed circuit board, chassi housing,etc - See Wiring Diagram section C
Electric boxes for truck spreaders
Spreader box (empty) 6990614 stainless steel 466x220x100

Rotator box (empty) 6990638 stainless steel 465x220x100
Bracket 6990513 L=280mm

Bracket 6991321 L=300mm
Shock absorber(for Canbus)6991438 M4
Shock absorber 1459409 M8
Nut 0302400 M8 Locking
Washer 6996022 M8 Nordlock
Bolt 6996594 M6x40
Nut 6996301 M6 Locking
Sensors

Sensor 6996268 12 mm
Ultra sonic proximit switch 6996542 18 mm
Sensor kit with 3-pin connector 6999046 12 mm

Sensor with cable and connector 6996197 18 mm
Sensor with cable and connector 6996012 30 mm
(twistlock rotation sensing range 10mm)
sensor with cable and connector 6997348 30 mm
(20'40' length ind. sensing range 15mm)
Ultra sonic proximit switch -
- with cable and connector 6990906 18 mm
Photoelectric sensor 6996500

Photoelectric sensor with cable 6996854
Switch 6996303
- arm 6996304
Covers
Cover 3-pole 6996499 (yellow)
Cover 10-pole 1334633 (black)
12-12(09-12)
ELECTRICAL PARTS PAGE NO.
FOR TRUCK SPREADER F 580-264-2
Socket blocks for PCB's Part no.
8-pin 6996936
10-pin 6996873
Mounting block (for socket block) 1523909
12-12(09-12)
PAGE NO.
LIGHTS FOR TRUCK SPREADERS F 580-677
Working light
Working light (square) 6996753 (assembly no.)

Bulb 6996800
Indicator light assy. for 1 light.
Colours assembly no. (inkl. cable)

Yellow 6990640 Right
Yellow 6990641 Left
Red 6991644 Panel 6990939
Green 6991732
Indicator light assy. for 3 lights. colours from left to right
Colours Assembly no. (inkl. cable)

Green, yellow, red 6990642
Green, yellow, red 6990643 (with 5 pol male connector)
Green, white, red 6990644
Green, yellow, white 6990645
Green, red, white 6990646 Panel 6990191
White, yellow, red 6990647
Red, yellow, white 6990648
Red, yellow, green 6990649
Yellow, white, yellow 6990650
Indicator light assy. for 4 lights. Colours from left to right

Yellow,green,red,yellow 6990519
Yellow,green,red,yellow 6990651(for 812,813 spreaders)
Panel 6990044
Panel 6990389
Indicator light assy. for 6 lights. Colours from left to right Panel 6990508 (for 572 spreaders)

Red,red,yellow
Green,red,green 6990652
Yellow, green, red
Yellow, green, red 6990653
Indicator light assy. for 11 panels.

Yellow Yellow
Colours Assembly no. (inkl. cable)
White,yellow,red
Green Red
yellow (8x) 6990654
Bracket 6999208
Panel 6990655
Indicator light colours.
Red 6996497 Green 6996498 Bulb 6996453

Yellow 6996496 White 6996713
02-11(03-09)
PAGE NO.
LIGHTS FOR LIFT TRUCK SPREADERS F580-348
Working light
Assembly no. (incl. cable)
Bulb 6996800
Working light (square) 6992658 (assembly no.)
Working light (led) 6992082 (laden cont. handler)
Working light (led) 6992087 (empty cont. handler)
6992082 6992087
Indicator light assy. for 1 LED light
Colours Assembly no. (incl. cable)
Yellow (cable RH side) 6992420
Panel 6990639
Yellow (cable LH side) 6992421
White 6991024
Green 6992422
Red 6992423
Blue 6992721
Indicator light assy. for 2 LED lights
Blue, yellow 6999209
Indicator light assy. for 3 LED lights. (colours from left to right)
Green, yellow, red 6991624

Green, white, red 6991625
Green, yellow, red 6992109 (Deutsch connector)
Indicator light assy. for 4 LED lights (colours from left to right)
Yellow, green, red , yellow 6991645

Yellow, green, red , yellow 6997155
Yellow, green, red, yellow 6992425 (Deutsch connector)
Yellow, green, red, yellow 6992228 (Deutsch connector)
Green,yellow, Bracket 6999208

red,yellow (8x) 6991626 Panel 6990655

Bracket 6999208
Green,yellow,
Panel 6990655
red,yellow (6x) 6992424
Indicator LED light
Green 6991646
Red 6991647
White 6991648
Yellow 6991649
04-2014(06-2013)
SECTION
G
SPECIAL PARTS
PAGE NO.
ADDITIONAL PARTS (HOSE CLAMPS) G590-121
Hose clamps
Hose clamp 1/4" kit no. 6999036

Hose clamp 3/8" kit no. 6999037 (for hose with diameter 17,4 mm)
Hose clamp 3/8'' kit no. 6999055 (for hose with diameter 15,5 mm)
Option
Bracket part no. 6991382

Locking plate part no. 6997259
Hose clamps
Hose clamp 28 mm part no. 6996557

Hose clamp 20 mm part no. 6996558
Screw allen MC6S 6x40 part no. 6999112
Nut M6 Locking part no. 6996301
Hose clamps - rubber
Hose clamp 3/8" part no. 6999078

Cover plate part no. 6996038
Bolt part no. 6996416
Washer M8 Nordlock part no. 6996022
04-2014(12-2011)
PAGE NO.
ADDITIONAL PARTS (PIN FOR DAMP. CYL.) G 590-175
Pins (for sideshift, slew/reach and damping cylinders)
- Pin Part no. 6990714

- Spacer Part no. 6990533
- Washer Part no. 0320181
- Nut M36 Locking Part no. 0302408
10-05(06-03)
ADDITIONAL PARTS PAGE NO.
(BRACKETS FOR HOSE CLAMPS) G 590-195
Brackets
Hose clamp bracket (on spreader) Part no. 6990529

Bolt Part no. 0292514 (4x)
Washer Part no. 6996152 (4x)
Hose clamp bracket (on rotator) Part no. 6990983

Bolt Part no. 6996556 (3x)
Clamp Part no. 6996557 (4x)

Clamp Part no. 6996558 (2x)
Screw allen MC6S 6 x 50 Part no. 0296003 (8x)
Screw allen MC6S 6 x 45 Part no. 6999210 (4x)
6990983 6990529
02-11(08-03)
PAGE NO.
ADDITIONAL PARTS (COVER PLATE) G 590-216
When stops are not fitted, this cover plate is mounted on main frame.
Cover plate Part no. 6990685

- Screw allen M6S M12x25 Part no. 6996482 (4x)
- Washer M12 Nordlock Part no. 6996025 (4x)
12-03
(PIN FOR DAMP. CYL. ON ROTATOR) G 590-306
3, 4
*)
1 1332285 2 Spacer
2 6990950 2 Pin
3 0302408 2 Nut M36 Locking
4 0320181 2 Washer
*) Torque 650-700Nm
11-10(02-05)
PAGE NO.
ADDITIONAL PARTS (BUMPERS) G590-371
Complete Bumper Kit Part no. 1461284
Bumper Part no. 6990182 (2x)
- Bolt M6S M24x130 Part no. 6996760 (4x)

- Washer Part no. 6996206 (8x)
- Nut M24 Locking Part no. 6996191 (4x)
- Bolt M6S M16x140 Part no. 6996196 (2x)
- Washer Part no. 0296426 (4x)
- Nut M16 Locking Part no. 0302404 (2x)
12-06(02-06)
(BRACKET LIGHT ASSY.) G 590-572
Bracket Part no. 6991820
Bolt M6S 8 x 30 Part no. 6996185 (3x)

Washer M8 Nordlock Part no. 6996022 (3x)
Shock absorber Part no. 1459409 (3x)
05-10
PAGE NO.
ADDITIONAL PARTS (CABLE FOR CAMERA) G 590-573
4
6
3
1 6990705 2 Bracket
2 6991824 2 Hydraulic hose
3 6997265 /m Cable for camera
4 6996827 1 Hose grease filled
5 6990471 2 Cable assy.
6 6996538 /m Cable/meter
12-2014(12-2013)
SECTION
H
REVISION RECORDS
Revision records
Revision Date Issued by Description if change
2014-12-08 H. Tnne Initial Release

ELME Spreader AB 2014
ELME Spreader AB
Stlgatan 6, P.O. Box 174
SE-343 22 lmhult, Sweden
Phone +46 476 558 00
www.elme.com

ELME Manual For 817, 1-2676

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MANUAL

MODEL 817-18761 MANUAL NO. 1-2676

Section A User instruction

Section B Service manual

Section D Mechanical parts

Section E Hydraulic parts

Section F Electrical parts

Section G Special parts

Section H Revision records

SECTION A USER INSTRUCTION

A100-008 User instruction

SECTION B SERVICE MANUAL

B110-216 Lubrication chart

C120-001 Hydraulic symbols

SECTION D MECHANICAL PARTS

D510-689 Main frame

SECTION E HYDRAULIC PARTS

E560-678 Extension cylinder assy.

SECTION F Electrical parts

F580-756 Electric system

SECTION G SPECIAL PARTS (OPTIONAL)

G590-121 Additional parts (hose clamp)

SECTION H REVISION RECORDS

1. Starting work with the spreader.

WARNING!!! A heavy container and the weight of a spreader will do serious

Elme attachment model 817, 857

Twistlocks locked both sides and container lifted.

Twistlock in unlocked position with a faulty lock signal.

Locked Seated Unlocked

Green Orange Red

Fig 1 Fig 2 Fig 3

Load evenly distributed on four Load evenly distributed on two

ELME GENUINE PARTS

MODIFICATION OF THE SPREADER/PRODUCT LIABILITY/WARRANTY

WEAR PADS FOR MAIN BEAMS AND EXTENDING BEAMS.

NO. OF GREASE POINTS 24.

4 TRACKS ON THE INSIDE OF EACH MAIN BEAM.

2 TRACKS ON THE INSIDE OF EACH MAIN BEAM.

END BEAMS AND TWIST LOCKS.

NO. OF GREASE POINTS 8.

"B" 1 GREASE NIPPLE IN EACH SLEEVE

EXTENSION CYLINDER SUPPORT WEAR PADS

NO. OF GREASE POINTS 4.

INTERVAL - EVERY 1000 HOURS OR 6 MONTHS

NO. OF GREASE POINTS 2.

INTERVAL - EVERY 500 HOURS OR 3 MONTHS.

LUBRICANT - MULTI PURPOSE GREASE (EP2) locking plate

INTERVAL - ON A REGULAR BASIS OR EVERY 6 MONTHS.

MULTI-PURPOSE GREASE WITH

SIDE SHIFT SLIDER PADS.

NO. OF GREASE POINTS 8.

SLEWING RING BEARING AND GEAR.

NO. OF GREASE POINTS 6.

INTERVAL - EVERY 100 HOURS OR MONTHLY

4 GREASE NIPPLES POSITION "A" MOUNTED AT

2 HOLES AT POSITION "B" IN THE STOP BLOCKS

SIDE SHIFT CYLINDER BEARINGS.

NO. OF GREASE POINTS 4.

INTERVAL - EVERY 500 HOURS OR 3 MONTHS

2 GREASE NIPPELS ON EACH CYLINDER TUBE BEARING.

NO. OF GREASE POINTS 2.

INTERVAL - CHECK OIL LEVEL EVERY 100 HOURS OR MONTHLY.

POINTS. - PLUG "A" IN ELBOW AT TOP OF GEARBOX = FILLER