Académique Documents
Professionnel Documents
Culture Documents
CEB
STANDARD
for
TENDER NO : MMP/T/D/98/42
REVISED TEXT
The first word in the last raw of the paragraph copper should be read as Zinc.
The word in the last raw of the paragraph less than should be read as not less
than
The word in the third sub clause conforming should be read as conforming.
CONTENTS
PAGE NO.
1. General 2
2. Design Loadings 2
4. Materials 2
5.. Construction 3
7. Additional Requirements 5
10. Sample 6
11. Annex 6
1
CEB STANDARD 066 : 1998
Revised - September 1998
1.0 GENERAL
This Specification covers fabrication, galvanizing and testing of Iron Pipes used as Tubular
Service Connection Poles.
The Fabricated Tubular Iron Pole shall be able to withstand a load of 50 kgf (Tension) as
the Pole Top loading in all directions, applied at a distance of 0.6 Metres from the top of
the pole.
Unless otherwise specified, the materials and workmanship specified under this
Specification shall conform to the latest version of the appropriate British Standards. In
particular to:
4.0 MATERIALS
The tubular pole shall be constructed with steel of grade S 235 JRH or any other higher
grade of steel used in the fabrication of hollow structures.
The flat iron used in the fabrication of "D" bracket shall conform to BS 7613-1994 and BS
7668 - 1994 or any other hitherto.
The chemical properties and mechanical properties of steel shall be in accordance with
BSEN 10216-1 and BS 729 - 1991 or any other standard hitherto.
2
CEB STANDARD 066 : 1998
Revised - September 1998
5.0 CONSTRUCTION
The steel used in the manufacture of tubes shall be of grade S 235 JRH or any other
higher grade conforming to the British Standards given in Clause 3.0 of this specification.
The tubes used in the construction of service poles shall be seamless. However, spirally or
longitudinally welded tubes are also acceptable. The tubular pole and its components
shall be constructed as per Drawing No. DS&S - 66-2/98 given in Annex B, using steel of
grade S 235 JRH. The Steel used shall satisfy all the requirements under BSEN 10216.
No welding or threading arrangements with unions to maintain the length of the pole is
acceptable.
The full length of the pipe inclusive of the end seal, given in 5.2 below, may also be of
either centrifugal casting or produced by extrusion from the parent metal.
The top end of the pole shall be sealed from ingress of moisture by completely welding to
size with a sheet steel of same grade as that of the pole or any other suitable
arrangement, using metal. Usage of PVC or any other non-metal component to seal the
top end of the pole is not acceptable.
This is constructed as per Drawing No. DS&S - 66-2/98 given in Annex B using flat iron
specified under BS 7613 - 1994 and BS 7668 - 1994.
This is constructed as per Drawing No. DS&S - 66-2/98 given in Annex B. M.S. Bar used
for Anchoring shall be welded to the Pipe in the same plane as that of the "D" Bracket.
3
CEB STANDARD 066 : 1998
Revised - September 1998
The "D" bracket so fabricated as in Clause 5.2 above shall be welded to the Tubular Pipe
in the same plane as that of the M.S. Bar used for Anchoring of the Tubular Pole. The
welding shall have a good finish to prevent accumulation of water between the welding
and the metal interfaces. Strength of welding shall be able to hold the "D" bracket to the
constructed tubular pole without detaching from same for a load greater than 200kgf.
The structure so fabricated as above shall be first cleaned by sand blasting, necessary
holes drilled, cut into required size and necessary sheet metal working welding etc.
carried out before galvanizing.
5.7 Finish
All components shall be smooth, with corners rounded and free from sharp edges. All
burrs shall be removed after shearing, drilling or punching. The galvanizing on all items
shall be smooth, continuous, uniform and free from flux stains. Holes shall be free from
nodules of pelter.
5.8 Galvanizing
The complete fabricated structure shall be hot dip galvanized conforming to BS 729, and
treated with Sodium Dichromate or Pelter W20 Solution immediately after galvanizing to
prevent the formation of white rust. The preparation for galvanizing itself shall not distort
the mechanical properties of material. All components shall be effectively galvanized to
give a uniform Zinc coating of not less than 610 grams of copper per square meter of
surface ie uniform thickness less than 0.086mm.
The design and dimension of the structure and relevant components are as shown in the
Drawing No. DS&S - 66/2/98 given in Annex B of this text.
The grade and chemical composition of steel shall be S 235 JRH which is
accordance with BSEN 10210-1 (1994) and BS 7668 - 1994. Accordingly the minimum
tensile strength of steel shall be 389 Newton per mm.
4
CEB STANDARD 066 : 1998
Revised - September 1998
1. Marking
Manufactures identification mark and the letter CEB shall be impressed on the
finished product (tubular pole) at a height not less than 3.0 m from the Anchored
end of the Pole.
2. Packing
The complete galvanized structure shall be bundled together using GS wire, each
bundle having 100 Nos. of items. A label indicating the name and quantity of the
item shall be fixed to each bundle.
1) Test certificate for the steel used in the fabrication of items offered conforming to
BS 7613 - 1994; BS 7668 - 1994.
Failure to furnish the above particulars will result in this offer being
rejected.
The selected tenderer shall make necessary arrangements for inspection by an Engineer
appointed by the CEB for carrying out the following tests in his presence
a) Visual inspection as per clause 9 and 12.3, tensile test as per clause 8.1,
12.2 and 13.1, flattening test or bend test as per clause 8.1, 12.2 and 13.2
of BS 3602 Part 1 - 1987.
b) Elongation
c) Galvanizing
and to check the Dimensions, Tolerance, Finish and formation of White Rust.
5
CEB STANDARD 066 : 1998
Revised - September 1998
10.0 SAMPLE
One sample (non returnable) shall be supplied. The length of the sample shall be of any
length not less than 0.5 m so as to include the "D" bracket welded portion of the Tubular
Pole. Late sample shall not be acceptable.
11.0 Annex
6
CEB STANDARD 066 : 1998
Revised - September 1998
Annexure - A
SCHEDULE OF PARTICULARS
1. Grade of Steel -
4. Galvanizing
a) Thickness of galvanized
coating in any area -
b) Weight of galvanized coating
per square meters -
a) Internal
b) External
-----------------------------------------------------------------------------------
SEAL AND SIGNATURE OF THE BIDDER/MANUFACTURER
pipe
Date --------------------------