an Accudyne Industries brand Pressure on Demand Pneumatic and Hydraulic Driven Gas BoostersWhy Use a Haskel Gas Booster Haskel pneumatic and hydraulic driven gas boosters offer a flexible and efficient source for delivering high pressure gases. Oxygen or High Purity Cleaning: Haskel boosters are noted for ther cleanliness and can handle pure gases ‘such as oxygen without risk of any contamination. (Special cleaning required — atvise factory) Haskel's oxygen cleaned products are cerified per Mil Spec 1330, Refer to the Knowledge Library Link onthe Haskel website, www haskel.com, for the Oxygen Usage -Best Fractice Guide Multl-Staging Capability: For nigner flow rates and pressures, beyond tne capatiity ota single gas booster, on2 or more boosters of the same ratio may be plumbed in parallel and then in series with one or more boosters cf the same rato. High Flow Rates at High Pressures: When high flow rates at high pressures are needed, the booster can charge a receiver to an oven higher prassure love, thus storing a voluma of gas available for rapid rolease at a constant pressure through a pressure reducing vawe. Cost Savings: Mostindustrial gases are commonly delivered at pressures of 2000 — 2,600 psi n steel cylinders. Ifthe {as isto be used well below the supply pressure, the pressurized supply is easly piped and controlled to the point of use with simple valving. However, ifthe end use requires the gas to be used at higher pressures than the supply it will have tobe boosted. Ges Boosters can utiize al the gas from a supply source such es cylinders, and boost the ges to whatever pressures land flows) are required by the application; thus utilizing al the gas volume fromthe supply source. Ifthe application requires a pressure greater than common supply cylinder pressures, a booster can often be justified not only because of utilization ofthe gas, butalso because itwif eliminate the need to purchase the gas in special higher pressure more costly supply cylinders such as 3.600 oF 6,000 psi Pneumatic Driven Gas Booster Features ‘Reliable, easy to maintain, compact and robust ‘*No heat, flame pr spark risk ‘Infinitoly variable eyciing spoed and output ‘Pneumatic driven models do not require electrical connection ‘Easy t apply automatic controls ‘*No limit or adverse affect to continuous stop/start applicatons ‘*Seal systems designed for long working life ‘*Noairiine lubricator required ‘* Hydrocarbon free ~ separation between ait and gas sections += Pressures to 29,000 psi (2590 bar) += Buit-in cooling (mostmodeis) + Standard & custom systems available ‘Suitable for most gases ‘Single, double acting, and two-stage mode!s ‘*Abiltyto stall at any predetermined pressure and hold the ‘xed prassure without consuming power or generating heat.Introduction to Pneumatic Driven Gas Boosters Theory of Operation Haskel Gas Boosters consistof a large area reciprocating air ‘rive piston directly coupled by a connecting rod to a small area gas piston. The gas piston operatas in a high pressure gas barrel section. Each gas barrel end cap contains high pressure. inlet and outlet check valves. Varying applications require many ‘ifferent booster and horse power |HP) combinations. Haskel can assist with HP and Cooling requirements and provide circuity assistance on the fellowing issues: PID Control - review and advisement, electrical control and neat exchanger recommendations. General HPU recommencations and guidelines are available from Haskel drawing 87100-TAB. The air drive section includes 2 eyciing spool and pilot valves that provide continuous reciprocating action when airis supplied to the zir ‘rive inlet The ratio between the area ofthe air drive piston and the gas driven piston is indicated by the number in the model {escription and approximates the maximum pressure the gas booster is capable of generating. Isolation ot te gas compression chambers from the air crive section is provided by three sets of dynamic seals. The intervening ‘two chambers are ventedto atmosphere. This desian prevents air 4érivo contamination from ontaring the gas stroam. Haskel gas boosters are used for boosting most all commonly available industrial gases. However, the gas should be “Dry Gas", ino moisture content) Some gases camnot be pumped with standard boosters, e.g pure Oxygen or Hydrogen. Depending on the gas and application, °.9. Dry, as Seal applications, same boosters wil require special seals, materials of construction, venting, special cleaning anc otter considerations. Knowing the specific gas is aiso necessary to determine gas compressibility at the desired pressure. Compressibilty isa factor used in calculating flow rates at dfforont prossuras or filling times into a vossal. Gas booster compressors are suitable for transfer and pressurization of: 1. Nitrogen (N2) 2 Helium(He) 3. Breathing Air (N22) 6 Neon (te) 7. Argon (Ar) 9. Oxygen (02)* Note: Liquefied gases (propane. C02. nitrous oxide. halons. et.) cau be boested as aliquid or gas in * Oxygen (02-maxinum safe working pressure 345 bar (S000 psi} 6 4 8, Sulphur Hexefluoride (SFO) 10. Carbon Monoxide (C)** Cooling is provided by routing the cold exhausted drive air through an indwvidual jacket surrounding the gas barrel Check valves also allow for the equalization of upstream and \downstream pressure prior to boosting therefore the gas booster only needs to “raise” the upstream pressure to the required pressure and does not have to raise ittrom atmospheric pressure. Operating temperatures for Gas Booster ‘There are two distinct sections: the air drive section and the cas, barrel section. Ar Drive Section- Standard Air Drive Seals should perform reliably within 2 temperature range of (25°F to 150°F} -4°C to 85°C). Lower temperatures will cause air/gas leakage; higher temperatures reduce seal ite Haskel recommends a minimum Class 4 air quality per1S0 857311 standards. For operation at extremely low temperatures, consutttactory. Gas Barrel Section- Lowtemperatures normally have little effect on the operation of standard parts and seals. The heat from the compressing gas helps to balance out an acceptable temperature. ‘Maximum average acceptable temperature 115°C (240°F}, Figure 1: Exampo orsingls Sage, 4. Connetina Red 5. Shae Ne 2.HighPrecsureBarcl 7. Boose Ole 8. Chat Vales 8. Gros nat 10. cooing act 12 Aircyeag Vato 14 Airdrie Por 15. Upper & Lower Caps 18 VertPor eather ‘11. Hydrogen (nae 12. Methane(cHay"* 13. Ethylene (C2H4}** 14. Deuterium (02)** 15. Natural Gas (CH4)** (oft centais fghaoartion of02 8 NZ) trolled applications. “For these gases (10-15), the gas booster mustbe operated na safe and well ventilated area end vert/spiped to controled environment. 3Pneumatic Driven Gas Booster Configurations Single acting, single stage boosters ara the smallast and lightest with prassuras to 20,000 psi Double acting, single stage provides twice the delivery of a single acting single stage booster. ‘Two stage models are used for high gas compression ratios. = Moteiag é Nodet AG 2 Single Stage, Single acing, Single Stage Single Acting e Flow Thru Piston = Mode! AGD ‘Model AGD-4 (only) Medel ACD Single Stage, Double Acting, Single Stage, Double Acting, ‘Single Stage, Double Acting, {Cooling Jacket Cooling Jackets Cooling Fins ‘Mut stage- Two boosters. Model AGT MotelacT ‘Two Stage, Cooling Fins Two Stage, Cooling Jackets, Pst ‘0.0703 kgicm2 ‘scrM 0.0283 | Cu. Metersimin Inches 24 Wilimeters Pounds os Kilograms junto gas booster, single pe eel ‘stage double acting,Selecting a Pneumatic Driven Gas Booster Air driven gas boosters have seven significant operating parameters that determine their selection for any application. These are as follows: 1. Maxinum discharge pressure? 2.Alowrate a Isitconstant? i Whatis flowrate required? b Isitfilling a vessel? i. Whatis vessel size (water volume)? ii Whatis fill time required? 3. Supply 2 Isit at constant pressure? b leit decrossing? i. Whatis initial prossuro? i Whats the minimum pressure? 4. Air drive pressure available? 5. Air drive volume available? 6. Whats tne gas? 7. What's the application? The selection of the proper booster for any application starts, with determining which booster “saries” will provide the ‘amaunt of flow end pressure required. The ability of the booster to generate pressure is a function of ie drive pressure, ‘mutiplied by the nominal booster ratio. The ability to generate flovrisa function of the quantity of air available to drive it, the 4isplacement per cycle ofthe booster, and volumetric efficiency. Within each poster series, there are standard materials of construction available. For applications involving aggressive gases, such as Hydrogen, Helium and C02, some material substitutions are requrec. Single Acting Single Stage “AG” boosters provide economical Model Number Contiguration ‘means of boosting prassure for testing or small components and similar applications where volume is small and efficiency is not important. Control of maximum outlet pressure is accomplished with the use of an air drive pressure regulator. Maximum outlet pressureis drive aree ratio multiplied by air pressure. Double Acting Sinai Stage “ABD” boosters not only pump twice the volume ofa Single Acting, Single Stage Booster per eycie, but also require less sir drive since theinlet ges pressure isassisting the air drive in each diecton, prvicinga substantial porn or te required driving Torce. These models provice eticientmeans of boestng large volumes. of gas atlow to medum compression ras. Maximum outlet pressure is crive area ratio times air drive pressure PLUS gas suppl pressure. Two-Stage “AGT” boosters provide efficient means of boosting to a high gas comprossion ratio since the ratio per stago ic low. Maximum outlet pressure with these models is dive area ratio ‘multiplied by air crive pressure plus supply pressure mutipliea by the area ratio ofthe two gas pistons. ‘Since these models have interconnected gas pistons, they ‘multiply supoly pressure during the “interstage” stroke by the area ratio ofthe two gas pistons. If supply prascure is too high, the booster may have “interstage stall” at an outlet pressure ‘Substantially less than that obtainable on the “output” stroke. This limitation does nat apply if outlet pressure isless than the “maximum supply” times the area ratio ofthe two ges pistons. Remember, this condition only apalies to two stage models. ‘Specific performance information for your application may be obtained by referring to the Sample Performance Chart on page 8 ofthis catalog, or froma Haskel distributor. To locate a Hastel distributor near you, view the Distribution link on our wabsite at wow.taskel.com, or contact Hastel direct. contol: sine ster, reg wageuge end menue! tary/top Oh 6 or arve NPT ‘Necranial srote eourersnstalego a ‘cteral ptoimeatteaton tor sje" series ws AGT - 15/75 - © - 28881 tan o-e" ander 2 Regier wee gle Sage single Aoteg we stage Taree way eyeing spooltor ss series and 1" eres ‘Single sexe meatfeaton for 6/4" sores ana 1 series pump {59/4 tow permeapity sats tor CO2 gas zvoc & low permeablty seais for CO2 ga: servion Ere ere sing mucous fre” anes ae ‘ene purge with pret. sirgle ena moaets ‘Ven purge wit spa reletor Sit 6" o M senes {vei ogaringand cerfcatn orgas sections. joa GoletmerModel Selection Chart _ Lesenp:Ps=6as sunniy Fressure, Pa = Drive Pressure, Po = Outlet Pressure Maximum | Min.Gas Maximum Rated Gas Outlet Rated uyply Gas Sippy | Pressure ite ERS tee Fa ee =| |e [cn sre fon aac |e sea | ar [arm arm | tax we [amo ov |waln| are | |i 0 WeTBoh Po ser |r 2 | sw |e 12 [mom |waln| ree | ons wear sors | mm ws | @ as vs [mo us |walwa| sre | o2 |iso, a8 | ai ssa | em 30 | mm 7 | sm a0 |em si0|e0| 0) mre | a1 |e iva sso | mom sv | im 7 [rem 7 moo 2 wal wal sore | 130 |r| aia som | sm on | 2m 4 | on om |sm x45 |sm0| | ore | a1 |e stn) so |r me | a0 7 |mo | amos url rs | ashe | 12 | | aia worm | ror sy | m7 | sam ot Jom 4s ]wa| WA) rmPs | 190 zr st ora | am rao | 20 7 [amo ran |som 5 fim] moe] ore | v2 |oan | escean | aca ‘AG-z33 | 2500 151 | 250 7 | 2600 1851 | WA NWA |NA|NA| 225Pe | 12 | 198 ‘nena 4018) yerm | son 200 | sm | son am |wa walwal wal sore | ox 20 wapas| sm a [am am| ao |am [wal wal isrots| > lame) crete, | AGD4 | 1750 9a | ATM ATM | 1750 © 86 | 1280 86 | W/A| N/A | 4PasPe | 193 [3163 |) S°NPTBomrom: | 24/14) voor | 20 mz | 2 17 | mm mm zo v2 [osm r2| reeves | a ane) Se | ss Borcow) som os | = | so a om e/a WA) raters [ane aco Mera wrom| ot Bross | som as | sos | som ans [som aus |smo| | ssroste | rae ama ogee | ast EB vsoan | com am | wo 7 | som ear |smo 245 [sno oxo | aopasts aia ie"Rpemaaees sot B room| am a6 | as | em a5 [som os |smo| zo | sores | ras an2 (SRST rat Esco) mom ros | m7 | sm wo som ats || wA| sores | 20 eso PUES aa EB sove| som 26 | 0 + | som 0 | smo 24s |so| om | oorots | o2 [rie etme] ez seo | wom ser | 7509 | m7 | amo ats frm) set] erm | 24 | es [Seen ca spn) rom ros | om 7 | sm ot |e 245 fn] wot mnrases| 39 | ena [PIMP aio fao2| mom vee | 20 7 | zon vm |wa sen] me] woraits| 26 | as PERSE aren asta | 1251 ew fuaTM eat) 1250 a6 | 15080 | WA aPaips | 10 | 166) se veremrore | 25t1) AST prs orame| 25 17 | sm 96 |so0 265 Jom 26 | sPazes| 122 aus) SASS | ara Act0|imeae ners] 25 17 | son |som 4s |emn| 0 |-oreare|1s2 |nus) SERRE | re astwcilamemennmers| 2 17 | sam 36 | 00 ot oom am |soreears) isa aus) SERS | air ast-tslimene wre] 25 17 | am oo |m00 265 foo om |eoreears| sa ans) SRE | rg Aste song grace] so 35 | am, go | soo 265 loom so |-oPses| a2 iin Seeman ais acre smeartrmse] 100 7 | xo 104 | 00 245 fmm] a nrataarg a2 | 1 FRR] amas Supply AGT [sen sree Acro |steome| sree ‘AST3075 sree] eens ‘Arf eevee] vei AST 2/2 aroma ror AST-20762| e208 | raw ‘woStage Motel AGT 4 3 AST-s/2| Poem sean asta Ace area eacp | 30 eaco2 | 20 sco2e| om | 55 aacp228| om encos | 20 | 72 eaco-14 | sco | 345 & eagp- | 500 8 eee eagp-en | 9000 ‘aagp-1s0 | 20000 | 1378 AAGT-#/14 [na re BAGT-14390|2rene| ure 2 ¥ sct520| ase] enue = 2 em AGT. 1400| Poem ersece| AGT snto|areme are § ccrayafem|omn & soto: os ‘uaso-25) 35000 | 2413 |. wo-stage ose Supp pressure sou Dy ractorx ar aro (Pat avd itetage Stal 2 Hr pressreexconde Mexsmur Ta stag resin and upp erocviresimataaoualy exceadepresur link atove thong, inealintrtage raefvalvesotat thsprssire. Port information and Addivonal Notes Min.cat Supply Prossure 10 10 10 10 10 10 10 ama ama AM. 10m AM am am AM 35 a5 35 35 35 uw u u w u u 03 09 Maximem Rated Gas Outlet veo | 10 vena | 10 veo | st wo | on veo | 10 veo | sat veo | st zoo | 8 eon azn | 173, al oo | 2 so | a ow | ss oo | ss 200 | 12 sioo | ot soo | 36 wo | ox zoo | is zoo | soo | 36 sin,| 8 oxo | azn oxy, lad zon | 158 song |e el sso | 2413 2 or dimesionel draings ef sllmodele ve pressure faa us ‘oxygen ee 8 8 [F a 8 NA a a m 8 & a m & & 8 35 NA NA wa € Mexinum ar res 10 pig ll madels exzeptAG 253 AG-303,AGD-1513) psqh 1 1a)paig maximum dive pressure eral” end "modes. «Ges Brosers ro Fydregerancaions mest special cei forusein Hydrogen Anpsion 1. eon wo tage Ges Boosterhes enaxmun allovebe nletgespressue to evod a conan ‘towns Inerstege Stal Retr the Krowedge Liar nkon be Haskel webste, ww haskelcom or adetalee explain. Hycrogen 1000 200 200 aao 200 WA NA NA NA NA NA NA NA NA on NA soma NA NA NA ss 34 34 os 34 34 08 NA WA NA WA NA WA Wa wa WA ms WA WA WA wa TePatoPs soPasts TsPet25 woretzPs 7sPes3 150 Pass 0 Pati B 10 Pasa P 10 Pa¥25 iPass 2PeePs aePaire aePasrs rates UP oiPe soPetPs coPePs ‘s0PeiPs Pez oP st6Ps apes2i enous oPst2Ps 1 Pat25 P 16 Pata P s15PaiP= [otras ipa e2 | 1010 | a1 | soa 31 | 508 02 1010 e2 1018 62 1018 31 | 508 a1 | soe 31 | 508 meena eae Baten tenet onan esa Bones temo ecenangente 21 | “eM asec Eon os sertnaene st | arian bao ‘euentanibon te scengente 0 sic0¢ “EWE os eenente sic, ‘SErtwineok Sareea eon oe 40 [oszag) | se wrtenrs v2 | 2048 15 | 208 | na | 0 m7 ams aaa | 22 02 | 1018 24 | sa3 276 387 | 585 132 2183 122 2183 | 02 |i 31 | 58 4a | 720 asa| o7 tr ver egpaonet tr vereepmonet eae NT omer NT enersenros “some” ome ar nr omer fenre tira nenT ve Septem atone enrtnero ‘ve Henin Fotie| | uenernerror ve epee eran (we wuts san Pe, Imenameate $3760 297) Weight 33)10) ate SEH 3018) eZ 22) 23118) 23118) ez 51123) jai) 1218), 121165) 150071) jas) 121185) 2108s) 21088) eben tore 121 55) 121165) haut) haus) 121188) 2108s) 21088) 154170) 15870) ‘AG. AGD, AGT Series. ‘0 CPM ‘8AG, BAGT Series sucrM, ‘MAGD, 14AGT Series 4cem, eter to pages 182 2rdimeneonaltroving of allmoda.Sample Gas Booster Flow Rate Performance (SCFM) Flow and Pressure Performance: ‘Sample performance shown below is used for general reference only, consult Haskel Technical Sales or your Haskel Representative for spect prtemane amon Cahiers or Mints ch 0528 a rep cea ca nu fed Nanber ar =e GES celal ‘ Be BS eee i‘ ABT 2 | 120 | wo | 16 aG0-75 | 5) | 2000 u3 = «/8 BBS oe : AGAB | 30 | 4m | t200 | “& AgD1c | ey | S00 18 78 woo | BVP EE | sco | BRB) one | B/E Sioa Sp elalels AG) 35 | om | 40 | 3 AGD-1S2H} Ay | 7000 5 ae fo | 20 | 400 5 a ls 2 [22/88] 8 S| Be 8 wel BBE sou | BF wcorns |B | B| 2) # Bm BB) ba) 8/8 3 nom |B /U le | sors| 2) Ble) cos | 3 | a BB | 2/8] Bye & Ag-102 | 32 | 2000 | emo | 4 Asta | | tp 19, sagn-14 B Pa ae it 3/28 2 Ei ee : 46-152 | 30 | 3500 | 12000 | 23 AGTA4R2] | an 3 SABb 20; B 883 a) e 228) é 2) ae le aa 8 AG-233 | 20 | e000 | 20000 | 24 acTsn2) St | ie 28 Gun B 2/8 ie) $8 Bs s ag-aos | $2 | 10m0 | 2000 | = agrasao] 42 | 3 sai | Be dep | 2 sm) 8 3 2) ee ae a 2/8) Bye 8 eye ele f/e/e 2 3 mors] 3) 2 | voce] SBR wore | 8 26 B/E fg 3 vos | 2 | 8 | wo | patasns| | Be 4 sastsce | 2 aie Ble 2 eRe 3 28 Bs 22/88 3 7/2) 8 Be 2 e/E)s Gaal oor | 3) Be crea] 8 acca | 8 2 22 Ba 8 | Be 28 | a 2 2) B) 8 8 roo | BBE) Be) 8 serane| 2) BI |B cxrrauw | 3 vow | # ES SE soraama| 2B] Yeast | 3 $3 Be 2 Bs) 8 2 a |g |e 2 8/8) 3 AOD-30 | 40 | 1580 | 3700 | 19 ABT-32/102| 4g | 530, 33 | & te a a= = won| 8 BB HBB oral 2 | BB BE uonae | 8 2/2 Be 2 8) e ooo | 2/88 Be) 2 noram| & | Be | Be vcr] 13 S| |B] 22/8 2 : ua oa- Arava : Pa = Air Drive Pressure Po= Gas Gutlet Pressure 406-25 ie 25 Suppy Pressure a. a Outlet Faw FateAlternative Gas Booster and System Specialty Gas B = ca |e |e = = ae rele 162 | ow | o To won | ve | om won| we Sem = = ws oe ag aa ee Sa soon am | a eo oe er | rs at ele sre] om | 0 ss sum | om rea ouster Models ‘Oxygen Boosor Mods Number AGT-18850 pavers | 2055 stant | roa aotanns | 5 astaane | zm AsT-z02 asr-sans2 asT-zno2 Asr-nnse AcT-apszh} zo1e0 Hydregen Boostar Mode! Nunber 80995 sAGD-1 | saa08 sac2 | soos aaco-2s | soo aagn2z8 sacs | saz waso-18 | 01 wei | 200 saso-0 | eoser aAGD-180 eras am 87185 eAGT-i4 | som exststo | 20m sAGT-1420| ©2672 sAsT-1480 sasrsoe0| se acteurs 1A60-315 TACT 125315 Models Inert Gas Booster System Models Standard | Oxygen System | Syston Model | Model Number | Numer 4-25 | ona | ezeen AG AGT gis AG30 AG5O Age2 As75 AG-102 AG-152 AG-233, Ag-03 ago-rs | occor | mez ago-4 | seas | oosat aco-7 | sxior | 052s aao-14 | ocsoz | soso ago-re | cso | aosar ast-so | soe | saat Aet-s2 | sos | ansas AGt-so Asoc: | esos | oso aso-7s | oso | mss aso-102 ‘aso-1s2 | soe ‘act-+ | oreo | oxsat astans| sie01 | msm acta| 5363 | S08 AGT AaT-14/e2| o84s1 asT-s'o| 2008 | 2088 AGT-150 Acr-1975) sams | so7a0 acr-s80 acrours) som | sma crea | 2018 | ssis0 Agra] acrsanse) aoe Acroarca| Agtoanse| aust Asean) 0812 sAGD1 axop2 | cons | oxaso sne2e | sone | scat saco228 anops | costs | oas econ | aosio | cso snapc0 | aos | sar easpeo | aro aAGD-I50 ‘nora| ome | ome sact-va0 cosia | ecsao act-wan] sues | sc zasr-1woo| oso | axsto eact-sveo] sist | en ac eors as0-915 re rai3i810 Inert Gas Booster Systems Haskel’s ability to incorporate and interface electronic contiols into systems provides precise compression and control of gases. ‘Standard system components are: 1 Booster with External Pilot Modification to enable use of external components to start/stop the booster 2 Adjustable Air Pilot Switch (inlet) used to stop the booster when supply pressure falls to adjusted setpoint 3. Adjustable Remoteset Air Pilot Switch (outlet! — used to stop the booster when oitlet pressure reaches adsted set voir. 4 Pressure Gauge infcats outlet bonstad pressure 5 Pressure Gauge indicates inlet gas pressure suply 6. Gas Fiter used to stop any ingested contamination from entering the booster (e.g. wile changing outa gas supply battle) 20 ey 7LRal Bar Frame int shown) usedformourting booster ands other components. ‘i 8.Air Filter - inline filter (20-40 micron) for maintaining air drive quaiity. 9 Adjustable Air Regulator used to set the Air Drive Pressure (0-150 si max) 10. Ar Pressure Gaue indicates the AirDrive Pressure 1 NanalOn/ftValve and Speed Contol Valve used toadust = cycling speed that the booster cycles ( 12. li Valve used to protactte booster & other components fromover pressurization Yi 13, Asjustable Renoteset Plot Regulator used to adjust the set S point forthe Remoteset air Plt Sitch ‘14. Pressure Gauge used to indicate the Adjustable Remoteset Regulator atusted pressure 15. Irterstage Cooler—atute & shell coolerusedt reduce the boosted gas temperature (part ofthe bocster) =o 20039 System Shoun Above Charging Systems Charging systems provide a fast efficient and economical method of charging. or “topping up" gas pressures. Charging units ensure ‘tat ine optimum use is made of commercialy rotted gases dawn to as low as 180 psi or vaporized liquid (cryogenic) supplies wnile ‘producing pressures as high as 39,000 psi depending on gas type. Units are standard or custom-built ina variety of configurations, samples of which are ilustrated here. 26968 Oxygen Booster System ‘oxygen booster systems ror ting oxygen cylinders. An efticient, sare and economical system for oxygen handling 26968 Samplo Porformanco omer Oxygen asPressue Psi, O7¥get Oe ‘Air Divo PSL (A) Outlet stall max gas outlet pressure is: Ar drive psix 30 Plus 2x gas inlet psil (8) interstage stal (Max gas inlet pressure is ar drive psi x 15 ifoutletexceeds air drive psix20. tfitdoes not, max gas inlets ir drive psi x20) (c) Iless air now is available, outlet gas rates will dacrease about in proportion Pafornanc usedon aster rive PSIO 8 SOMCharging Booster ScubAmp Designed and Manufactured to achiave an affordable and Used by Dive Shops to boost medium pressure breathing air from effective gas transfer and charging unit Standard configuration storage airdiractto dive tanks toreach maximum fil pressure rapidy. Includes cylinder mounting bracket. ‘With the use of a ScubAmp, existing air compressor systems can stay ‘within thett 200-2500 psi normal operating range. ‘TPICALFILLTIMES zou Ft) 250 i : s aca | Bom Al - COR Ai a ey ~ A BT asap gin was Gas Transfer, Test Console Controlled & Charging Carts Test Systems ‘plat goes used ere Test censle housing preunete O2.Na,He, Ar& Ar used Gas Bose select tomest forester, charting tesiparametrs fhe eustomers sexing cofrain on speciicnton Das pressures cn be tooloperafon produced up 200 sig. Natural Gaz Vehicle Fueling Systems: Natural Gas Boosing ‘ystemwih Storege climinstestheneed for mechosicel compressors whore high pressure and low pressure Natural sources are available. Gas Cylinder Test Rigs Hyérostate and eylnder steten test rigs fr inspection snd. testing ofall gaseylinder and pressure vessels, including ‘exyger, nitrogen, carbon dioxide ‘and holon bots. 412 Hydraulic Driven Gas Boosters For flow rates thattypically go beyond the capability of pnomatic driven boosters. Haskel's gas booster product line began with hydraulic driven gas boosters. Their gas compression technology has been proven in critical applications such as Fuel Cell/ Hydrogen, Photovoltaic, Semiconductor, Specialty Gases, and more. Capable of boosting a variaty of gases, Haskofs broad rango of Hydraulic Driven Gas Boosters offer complate ‘loxibilty for your {gas compression and transfer needs. The key design elements incorporated in nis range are based on ne Haskel technology that has been combined with cutting edge hydraulic drive contralto provide a complete solution, from plug-in electrical supply to reliable gas output pressure and flow. Applications ‘Hydrogen Filling Stations ‘Charging high-pressure gas cylinders and receivers Gas assisted plastic injection molding Hydraulic accumulator charging ‘Charging air bag storage vessels ‘Missile and satelite launch and guidance systems =Componenttesting ‘Lasor cutting and wolding + Oilfield high votume gas testing ‘= Automotive hoses and component gas testing “Hot isostatic pressing ‘Inertspecialty gas transfer =Bioges charging ‘Extending pressure Gas blanketingDesigns Single-Stage Double Acting Model= + Available in7 models with flow ratesto 400 sofm and maximum supply and outlet pressures to 16,000 pi + Designed for high flow end tow-to medium compression ratios Two-Stage Models * Available in 8 models with fow rates to 45 scm. Maximum ‘supply pressure 6000 psig. Maximum outlet pressure to 16,000 psig ‘+ Modular construction for easy gas section maintenance aes . + Aaa mae ate Model Number Configuration ee ae \ cconceer ae yoy oC i a eevee * Inletpressure control loop + Heater hydraulic reservoir ae Se oe + Temperature contolloop + Noise attenuating panels EX(Explosion Proof Swich) with HP and Cooling requirements and provide circuitry assistance cn the following issues: PID Contral - review and advisement, electrical contral, and hest exchanger recommendations. General HPU recommendations and Guidolines aro available from Haskol drawing &7100-TAB. Features, + Stainless steeyMonel gas berrel construction * il Free, gas section non-ubricated operation * Intenrated cooling barrels on each gas section ‘Isolation between hydraulic and gas sections to prevent contamination, in. and 10in. stroke models, + Proximity switch control to automate cycting * Able to accept high supply pressures Benefits * Capable of flow rates up to 8x higher than air driven models * Modular construction for easy gas section maintenance + Willnot rust like ather carbon steel manufactured units = Non-contaminating gas compression * Minimizes gas temperature rise trom compression * Suitable for ultra pure gas compression ‘= Broad range of flows and pressures, ‘+ Smooth stroke direction changeover and cyclo rato control + Multiple gas boosters can be driven by one power source + Steady state cycle control to maximize seal ite ‘ High efficiency for continuous operation 13Pos Gat Outer Prascure/PS) InpurDaced on Max. ya Pressue 2500 9sig_—_—OPM= Cela Per Min. (18:2 120 cies, 75 max 10 es) esas Supply Pressure (31 (Gae Gare Fw Re SCN) Hydraulic Drives Gas Booster Specifications ‘Sample Perfomance ‘Sopp Pressure |SupplyPressure| Ouwet Pressure | Maximum | Displacement cycle |Cycies , Minimum | Maximum | Maxinun | Compression Rec ee eee ato swoweps-us | so | as | 10 | 127 | 10 | 27] 6 aa | sie | 25 | 270 | 250 | 00) 25 | ots az | sm | s600| 25 | 2 272 | 160 | zoo0| 25 | 20 220 | 20 | woo! 25 | a5 rooHspe-115 | 50 | 3s | 2m0 | 19 | 270 | 9) 6 io | sve | 25 | 209 | 25 | 100! 25 | a7 217 v0 | za00| 25 | 188 13 | soo | z000| 25 | 441 oonsne-s | wo | 7 | om | 413 | os | ae | to | veo | 25 | 274 | 080 | se00| 25 | sao 2as | 10 | a7s0| 25 | 159 272 | xa | eooo| 25 | 22 193 | van | eooo| 25 | 374 ooHane-s | roo | 7 | amo | sz | ra60| a0 | ao | esr | 2s | 240 | 1e00 | so00| 25 | sa4 272 2=00 | wo0n| 25 | 733 zi | 550 | 18 | s30 vaonspie-15 | so | 3s | reso | 127 | tes | 7 | 6 | 7 | ime | 18 | 434 5 | too) 18 | 777 ass) 20 | woo! as | 42s a | 200 | 13 | 1s 242 | ow | zso0| 10 | oro vonspiees | wo | 7 | eco | 13 | osu | as | 8 | a | za | a | 229 | t200 | sa00) 48 | tor aoe ao | «eco | 18 | 9 3a 2amo | sano | 18 | 235 vonepro-so | 10 | 7 | a0 | eo |3500] ao] 6 ee | am | ae | 354 | te00 | sooo | 18) 705 412 | 2200 | 1iooa| 18 | 4 tes | 290 | 200] 25 | 26 zs | 30 | ao0| 25 | oo sowersaas| so | at || a ome | ae | ome we | ae || at | | am 2 | go bs on |r| | as bh ta || | Bs wooHeTe-wso| so | as | reo | 27 | ooo | as | zo | te | zo | ao | 280 | 1) | Seo] Oe | ie sta |amn| 2 |e PEE eae voneavie| co | ae [ono | om [ono | ae foe oe | oe | ae | Bt | 38 | am zm Bi | oe |u| & [ag sowervien| so | as | 2m | am |osn] wo fom ae | me | | M2 | me [mm] | ms wot | Se Jane| a |e veneomca| wo | 1 [ome | os fio] an | se ax | om | ae | 28) 8 |] B | 0 stm |imw| a | Bs Se || |B St | a |aan| | as vaverisins | a | ven | on [aon fae] oo | ae | oom |e | Be Se] |e | 2 || 8 |e 2 | |ean| | ot te || i | as vases | a seo | om joa | sew | sen |e BE mm |e) | Si im || | ao Sian || |e Bi mh |u| | 83 vasurewen| | 7 |e | os fos] ao | oe | ae | oo | wt fam |B tom [ta] |e REFER TOPAGES 10-35 FOR DIMENSIONAL DRAWINGS OF AUL MODELSApplications for Pneumatic and Hydraulic Driven Gas Boosters and Gas Booster Systems General Applications ‘Condenser LeakDetection ‘Gas Transfer Circuit Broakars ‘ Aiteraft Jacking ‘ Heliconter Pop Floats ‘ Autociaving - Low Pressure “Hot isostatic Presses ‘Automotive Air Bag Vessel Filing “Helium Leak Pressure Testing “Blow Molsing q ‘Boost Pressures fram N2/02 Generators + Breathing Air Systems ‘Latar Cutting (A, N2,02, Ha) Hydrogen Applications Haskel Manufactures the most extensive range of yashanding solutions for gas transfer orboastng applications inctuding Hydrogen. Hydrogen use products include Pneumatic or Hydraulic Driven Bas Boosters, Diaphragm Compressors, and BuTech High Pressure Valves andFitings thatare Hydrogen rated 1p over 20,000 psig ‘Hydrogen Infrastructure ‘*Hyaroyen Fuetng & Filing Stations ‘Hydrogen Compression, Storage & Transfer ‘Fuel cll Mobile, Portable & Stationary ‘Boosting H2 Generator Outlet Pressure ‘Hydrogen Purification ‘Hydrogen Generation ‘Hydrogenation «PTA manufacture +Poysiicon manufacture ‘Petroleum recovery and refining ‘Hydrogeration reactions ‘Cynder filing for storage from H2 generation “R&D lab gasdistibution ‘Power generation (used as a coolant) ‘Semiconductor manufacturing crc Recovery + Leat Detection Systems + Charging Gas Suspensions * Missle Tet Systems *Coolingwith Helium in Plot Plants * Nitrogen Injection for Molding Machines * Cryostat Testing (Nitrogen and Argon) + Nitrogen Accumuiator Charging ie Cushion Cylinder Charging + Oxygen Life Support Botiles + Escape Chute Charging -Co2 Charging AB-62 B75 Agi ASD7 ‘AGD-15 ‘AcD-20 ‘AgD-32 ‘AGD-#2 ‘AgD-75 AGD-152 AGT-7A5 AGT-780 agT-iaz AgT-15'90, AGT-1575 AGT-3075, AgT-s2102 AGT.32152 AgT-eanse ase 0 Ops rive resurant SCFM (F-10408) aAGD-14 aasp-30 BAGD-30 aAGT-14/30 sAGT-14/00 ‘aAGT-30/00 + Oxygen Boosting ‘Fual Cells; Mobile, Portable and Stationary +*Power Vaive Actution/Hold Dump Valves Closed ‘Gas Assisted injection Molding |GAIN) +Gas Chargngfor Aircraft Tre Ifation ‘Pressure Testing of Hydraulic Systems — Skycrol ‘Gas Pressure ané Leak Tesiing «Super Creal Flu Extraction ‘Gas Reciain -Low Pressure ‘Testing Brake Calipers += Oyiinder Hydro Test Preumac Driven Gas Boosters for Hydrogen Applications Prossuro Unitips) ‘ooo | 421@4500 80978 1600 | 381@s000 80960 2000 | s02@ 12000 20961 150 | oss@7ie 80962 s00 | tocs@1700 80983 750 | sxz@srs | sq00 | tae 750 | to7s@s1s0 | 4c00 | stass tooo | ss7@sem coo | stase soo | s1e@7so | 12900 | etaer zoo | s07@ 400 15200 | sees too | 2es@r410 | 25004000 | sees too | 230@2820 | 25009.000 | seo00 zo | s@aou | 25009000 | —aessi soo | see@s4o0 | 4009000 | seasz wo | 234@7250 | 4,00/12,000| seass soo | 270@7250 | 9000/12,000| sease tooo | soe@ssoo | 4009000 | sea95 sso | 19s@137= | 400/500 | — sea98 tooo | se0@ 14500 | 9.00/5,000 | oess7 Prossur mtg) vs0 | e20@e0 | 5000 smt9 ro | w2s@sis | 5000 87201 tooo | 947@s800 | 9600 aries soo | 7@am | S000 ana wo | ssr@o0u | 9000 ens tooo | 1.4@ss00 | 9000 erat 20s IOs ive Pressure an 9 SCFM P10, 0595) 15Selecting Your Accessories Haskel can either provide accessories separately or supply them fitted to form 2 complete package suited to your application ‘Additionally, Heskel can fit customer nominated accessories. Our accessories catalog is available and our techricel supportteam is alays ready to advise you on the most suitable choice of accessories for your application, Aull range of high-pressure regulators, valves, switchas and ancillary equisment is available to suit all our gas boosters. + Air pilot switches + Air pilot valves ‘+ Regulating reiet valves * Directional control and release valves = Hydraulic accumulators, gas ‘and tubing ‘Plenum chambers Port adapters Pressure Regulators Gauge snubbers receivers and storage cylinders Filters 16 Regulating Relief and Back Pressure Centro! Valves Provide over pressure protection on any high pressure low flow gas or liquid systen. (See system accessory catalog) Gas Receivers Gas receiversin 10,000 and 20,000 psi series. Eleven models ‘from 200 £97 cu. in. displacements. (See system accessory catalog.) Stainless Steel Check Valves ‘Constructed throughout of 316 series stainless steel forhigh corrosion resistance. “= APTFE semi soft seat forhigher contamination tolerance withoutleekage. ‘The PTFE initially deflects a sight amount ‘then the ball or poppet to come to rest against ‘the motel saat so the PTFE dose nothave to absoib the fullload of the high pressure. ‘High pressure valves, fitings * Stainless stes! check valves + Intensifiers with integral checks ‘or cycting * Capillary type gauge snutbers Please ask for your copy of our latest accessories brochure wes Air Pilot Switches ‘These pressure switches produce a pneumatic. signal up o 180 psi at any sensing pressure within their adjustmentrange ters +5 Microns +6000 psi, 30,000 psi 2medels, 1A" NPT and 1/4" SP tube +88. or paper elements Directional Control and Release Valves Directional Control valves are basically a family with common characteristics and benefts. They are seated poppet or ball design for virally zero leakage at high pressures with low viscosity fluids. Intensifiers Intensifers with intagral ehecks for eycling All stainless stee! in high pressure wetted section.Pneumatic Driven Gas Booster Dimensional Drawings NN ete aa ors) Gas Booster Model: 4AG-25Gas Booster Model: AG-7 ‘S22 om) 938i 28 me] ‘ 33828 ma] . (SRS MLETPORT. saz | nm | os cates) ase 079) Gas Booster Models: AG-15, AG-30, AG-50, AG-75 Gas Booster Models: AG-62, 22174 Bent 15a 620} os 56a stom agen mm Saepeen 18 AG-102, AG-152 1076in 3mm) 3ti 2 mn 06am} + ssn 0)Gas Booster Models: AG-233 eet [al sate tet ] stn sesamin) Gas Booster Models: AG-303 Bat Behm Sin eel 2a on) a Leas Gas Booster Models: AGD-1.5 {sistem L esanetemy ‘ess een suspen 13a 10am “19m a2 a 15422 item sini ona penn oan s2nptinm, \ seonpemn es ecomperaey pts sem ptm “ivitoeney | OABEETPORT f sssonersoar ote pean teuees) + esha psremy + seem teas + aseperen20 Gas Booster Models: AGD-4 ase sate cevnpesne) — SASOUETEONT cas mrsoet TL poxagroe | weer stone + aaron) —L rst) + reg | eae Seabee Gas Booster Models: AGD-7 ‘nxigeien} Bien stage iampooemy | SSMETP—ORT caicincieonr L ainTbet sate) sete Gas Booster Models: AGD-15, AGD-30, AGD-50, AGD-75 sos2ieetTemt arn seg £95 06m) ns mre xs oursonr wowmnerate ssgnpien Lt sana tommy “018m een) tsvapiten) © sin etem = 2 STSGas Booster Models: AGD-14 seat nretont : partir ssp) sition exscunersont wourasnoes [* 1s50e pate ote Sant 7 mouse) 14502 [en a23aoten] L ssingsreey - sang tem} Gas Booster Models: AGD-32, AGD-62, AGD-102, AGD-152 22tep on ; 7 r0a5nr nm ane) ‘oseptney | HSMP cas ounereonr game] asthe L 16 hem 63667 Gas Booster Models: AGT-4 sesongrnm sence ssmgaine anome 4396 ing ours oes al Tseetitemn) 21Gas Booster Models: AGT-7/15, AGT-7/30 sei ste tte ai — sa nS om) Gas Booster Models: AGT-15/30, AGT-15/50, AGT-15/75, AGT-30/50, AGT-30/75 Be tmnt : 7602880) oa el 1300} . £S8nt1 on Seen eine + sisap6t onl - Gas Booster Models: AGT-14/32, AGT-14/62 surpren + snake —— ff veomges e aaaece onanGas Booster Models: AGT-32/62, AGT-32/102, AGT-32/152 AGT-62/102, AGT-62/152, AGT-62/152H patepmsson| seperate 238i tT] ssa poestnn) Moin atm} 4862 1580 -essnpserint 23Vier} > ssn Yo = 1 = Z Gas Booster Model: 8AGD-2 24Gas Booster Models: 8AGD-2.8, 8AGD-2.8H 2526 Gas Booster Model: 8AGD-5 Gas Booster Model: 8AGD-14Gas Booster Models: 8AGD-30, 8AGD-60 Gas Booster Model: 8AGD-150 2728 Gas Booster Model: 8AGT-5/14 Gas Booster Model: 8AGT-5/30Gas Booster Models: 8AGT-14/30, 8AGT-14/60 Gas Booster Model: 8AGT-30/60 sGas Booster Model: 8AGT-60/150 ag 30Gas Booster Model: 14AGD-125, 14AGD-315 31Hydraulic Driven Gas Booster Dimensional Drawings 32 Hydraulic Connections: 129H0D10, 120 HGTIO model: tin SAE female perts(2) rated at 2900 psi max. 100HGDE, 1OHGTO models: 1/2 in SAE female pots (2 rated at 3500 psi max. Gas Connections: 129HOD10, 120 HGTI0, 1004606, 100HT@ modele ratoe: $1, 4in SAE femal pr het, 15 M/P EuTech Pori2 prs each dl cing singe two sage, Otetrated T6000, 12) senes, 1300 psig 100 sere, Ine ots 050 psy bath ses *, lin SAEfemal pr let, in SAE female part [Otel (2pors dl acing single two sage, Ouletrted{S00psi beth sre, et ports 00 psigbath series 16, in $AEfemale ort lnl, in SAE (oe [2prtzeuch dl acing, singe two age, red 200 pg 1G, lin SAE female portlnl, in SAE (ole (2purtseach dl acing, singe two stage, rated 251959 -lt5, in SAEfemale port, (2 pots each bl acing single two stage, ated 185099 Gas Booster Model: 100HGD6-50, 100HGD6-85, 100HGD6-115, 100HGD6-145Gas Booster Model: 100HGT6-85/50, 100HGT6-145/50 q Re @ . < pork Gas Booster Model: 120HGD10-50, 120HGD10-85, 120HGD10-165 at 3334 Gas Booster Model: 120HGT10-85/50, 120HGT10-165/85 — =< ioNotes 35For mere information on our high-pressure products, visit Haskel.com or contact your local Haskel representative. Haskel is a brand of Accudyne Industries, a leading global provider of reciston-enginesred, process-cniical and tecrnoiogcally advanced ow contro! systems and industrial compressors that deliver consistently high performance and give confidence to the mission of our customers in the most important industries and harshest environments around the world. The company is powered by more than 3,000 employees at 18 manufacturing facilties, supporting a broad range of industries in more than 150 countries.