INTERACTIVE SCHEMATIC

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 RENR5191-03
January 2006

TH350B, TH355B, TH460B,

and TH560B Telehandler
Hydraulic System
TH350B: TH355B: TH360B: TH460B: TH560B:
SLD1-UP JRK1-UP SLE1-UP SLF1-UP SLG1-UP

2006 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Part Machine Schematic
Description
Number Location Location
Cooler & Mtg Gp - (12kW) 206-5502
1 A-5
Hydraulic Oil (Xmsn) (Option) (20kW) 194-0952
Cylinder Gp - (350) 253-3808
Boom (Raise) (355/360) 253-3933
2 G-4
(460) 253-4189
(560) 253-4258
Cylinder Gp - Brake (Master) 217-6130 3 A-1
Cylinder Gp - Coupler 216-2406 4 H-6
Cylinder Gp - (350/355/360) 203-7756
Tilt (460) 208-1617 5 F-5
(560) 211-1322
Cylinder Gp - (350/355/360) 204-7813
6 I-4
Frame Leveling (460/560) 211-1327
Cylinder Gp - (350/355/360) 203-7847
Hydraulic (Compensating) (460/560) 7 F-5
207-5070
Cylinder Gp - (355/360) 259-8723
8 H-2
Stabilizer (460/560) 263-9955
Cylinder Gp - Telescoping (350/355) 241-3159
9 G-7
(360/460/560) 241-3160
Filter Gp - Oil (Power Train) 191-1060 10 B-5
Pump Gp -
Lower (Dead Engine Lower) (360/460/560) 264-0616 11 H-10
(Emergency Lower)
Pump Gp - (350/355/360) 233-6072
Metering (460) 179-1893 12 G-9
(Steering - HMU) (560) 237-4154
Pump Gp - (350/355/360) 257-6254
Piston (Main) (460) 262-5202 13 B-9
(560) 262-5203
Strainer - (Tank Filter) 202-5350 14 A-8
Tank As - Hydraulic (350/355/360) 248-4000
15 A-8
(460/560) 219-0538
Valve & Mtg Gp - Diverter (Dual Auxiliary) 222-4662 16 H-7
Valve As - (Tilt Cylinder Lock) (Cartridge) 188-3214 17 F-6
Valve Gp - Bank 4 (Implement) 242-7958 18 B-7
Valve Gp - Check (Xmsn) 257-4830 19 B-6
Valve Gp -
Check (Emergency Lower) (360/460/560) 270-4157 20 H-9

Valve Gp - Check (Back Pressure) 225-1912 21 B-9

Valve Gp -
236-4441 22 H-6
Check (Coupler Cylinder Check)
Valve Gp - Control (Aux) 227-1207 23 D-6
Valve Gp - 227-1206 24 D-7
Control (Boom Extend, Retract)
Valve Gp - Control (Boom Raise, Lower) 227-1209 25 D-5
Valve Gp - Control (Quick Coupler Tilt) 227-1208 26 D-5
Valve Gp - Diverter (Single Auxiliary) 226-6494 27 H-7, I-5
Valve Gp - Electronic Pilot 247-7829 28 B-4
Valve Gp -
184-6471 29 G-4
Load Control (Boom Raise Lock)
Valve Gp - Load Control (Frame Level) 265-0884 30 H-4
Valve Gp -
Load Control (355/360/460/560) 204-6924 31 G-2
(Stabilizer Cylinder Lock)
COMPONENT LOCATION
Page 2 of 2

Part Machine Schematic

Description
Number Location Location

Valve Gp - Load Control (Tele Cylinder) 252-5652 32 F-7

Valve Gp - Manifold (Inlet) 227-1203 33 D-8
Valve Gp - Manifold (Outlet) 227-1205 34 D-4
Valve Gp - Pilot (Anti Kick) 223-4153 35 G-5
Valve Gp - Solenoid
262-1178 36 C-9
(Frame Level Arctic) (Option)
Valve Gp -
Solenoid (Sequence) (360/460/560) 270-3593 37 I-10
(Emergency Lower)
Valve Gp - Solendoid (Steer Mode Select) 210-7217 38 E-10
Valve Gp -
(355/360/460/560) 265-0881 39 F-1
Stabilizer Control
XMSN Gp - (4spPsy) 206-4387
40 A-6
(Option) (4spPsh) 206-4388
TAP LOCATION

Tap Schematic
Description
Number Location
AA Main Pump Pressure C-9
BB Load Sensor Pressure C-9
CC Implement Pilot Pressure C-3
DD SOS Oil Sample Port B-5
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 10 9 8 7 6 5 4 3 2 1

SEE LOC SEE LOC SEE LOC

(37) VALVE GP (27) VALVE GP
E-3 E-7 SEE LOC E-6
SOLENOID (22) VALVE GP DIVERTER
(SEQUENCE) E-6 CHECK (COUPLER (SINGLE AUX)
(EMERGENCY LOWER) LA1 TF1 CYLINDER CHECK) A 226-6494
I
270-3593 (360/460/560) (20) VALVE GP A 236-4441 I
CHECK
(EMERGENCY LOWER)
(16) VALVE & MTG GP B
B DIVERTER (DUAL AUX)
270-4157 (360/460/560) 222-4662 SEE LOC
E-6
A B
S1 S1 TF1
SEE LOC
E-6 A B (8) CYLINDER GP
STABILIZER
SEE LOC LF1
259-8723 (355/360)
E-7 LF1 AUX 2
263-9955 (460/560)
A2
P1 TK1 SEE LOC A1
B2
E-3 B1
(4) CYLINDER GP (6) CYLINDER GP
COUPLER FRAME LEVELING FRAME LEVEL (31) VALVE GP
H 216-2406 204-7813 (350/355/360) LOAD CONTROL H
AUX 1 211-1327 (460/560) (STABILIZER CYLINDER
A1
LOCK - LEFT)
B1 (30) VALVE GP 204-6924
(27) VALVE GP LOAD CONTROL
DIVERTER (SINGLE AUX) (FRAME LEVEL)
226-6494 265-0884

EMERGENCY LOWER AUX 1, AUX QC, & AUX 2 AUX 1 & AUX QC
(360/460/560 OPTION) (OPTION) (OPTION)
(11) PUMP GP
LOWER (12) PUMP GP (2) CYLINDER GP
(DEAD ENGINE LOWER) METERING (35) VALVE GP
(5) CYLINDER GP (7) CYLINDER GP BOOM (RAISE)
(EMERGENCY LOWER) (STEERING - HMU) PILOT
(9) CYLINDER GP TILT 253-3808 (350)
(ANTI KICK) HYDRAULIC
G 264-0616 (360/460/560) 233-6072 (350/355/360)
179-1893 (460) TELESCOPING 203-7756 (350/355/360)
223-4153 (COMPENSATING)
253-3933 (355/360) B LEFT A B RIGHT A G
208-1617 (460) 203-7847 (350/355/360) 253-4189 (460)
237-4154 (560) 241-3159 (350/355) 211-1322 (560) 253-4258 (560)
207-5070 (460/560)
241-3160 (360/460/560)
(29) VALVE GP
(32) VALVE GP LOAD CONTROL
LOAD CONTROL (BOOM RAISE LOCK)
(TELE CYLINDER) 184-6471
252-5652
TELE
TILT
HMU
F F

BOOM STABILIZER
(17) VALVE AS (355/360/460/560) (39) VALVE GP
(TILT CYLINDER LOCK) STABILIZER CONTROL
(CATRIDGE) 265-0881
SEE LOC
SEE LOC 188-3214 I-8 or I-6 SEE LOC
I-9 (26) VALVE GP I-10
CONTROL
A
FRONT
TF1 (QUICK COUPLER
LA1
STEER TILT)
LS
B 227-1208
L T P R S1 LF1
SEE LOC
E SEE LOC E
I-8 or I-6 SEE LOC
I-10 H-9
REAR (25) VALVE GP
(24) VALVE GP
C4 CONTROL
C1 C2 CONTROL
(BOOM RAISE,
C3 (BOOM EXTEND, RETRACT) (23) VALVE GP LOWER)
(33) VALVE GP 227-1206 CONTROL (AUX) 227-1209
MANIFOLD (INLET) 227-1207
227-1203
A B A B A B A B LINE PATTERNS
T Pressure Line

Pilot / Load Sensing Pressure

LS Drain / Return Lines

Component Group
D D
(34) VALVE GP Attachment
MANIFOLD Air Line

(38) VALVE GP
P STEER (OUTLET)
227-1205
CALLOUTS

SOLENOID YY Taps (Pressure, Sampling,Sensor) by letter

(STEER MODE SELECT)

210-7217
LS STEER
P
(36) VALVE GP
P GAUGE P HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
AA Main Pump Output
SOLENOID
(FRAME LEVEL
P PIL Pilot Circuit
Scavenge Pump Output

LS
Transmission Charge Pump Output

C ARCTIC) (OPTION) P PIL GAUGE

Supply Line
Drain / Return Line C
262-1178 LS GAUGE Load Sense Circuit

CC
Steering Control Circuit
Telecontrol Circuit

BB
Auxiliary Control Circuit
Boom Control Circuit
Emergency Lower System
Frame Level Control Circuit
Quick Coupler Tilt Control Circuit
Right Stabilizer Control Circuit
Master Brake Cylinder Circuit
PILOT
T
Left Stabilizer Control Circuit
SHUT-OFF
(13) PUMP GP T PIL
PISTON (MAIN)
257-6254 (350/355/360)
262-5202 (460)
T BRAKES
262-5203 (560) (21) VALVE GP
B
CHECK (BACK PRESSURE) (18) VALVE GP (19) VALVE GP
CHECK (XMSN) DD
SOS
P BRAKES VALVE TRAVEL
B
225-1912 BANK 4 (28) VALVE GP
(IMPLEMENT) 257-4830
ELECTRONIC PILOT
242-7958 247-7829
DIFF
LOCK REG
ON/OFF 16 Bar (3) CYLINDER GP
CHARGE PUMP R/V TORQUE BRAKE (MASTER)
10 Bar CONV'T ECM 217-6130
CLUTCH (10) FILTER GP
VENT LINE SPEEDS AS PACKS/ OIL (POWER
IMPL. PUMP SYNC'S
LUBE
TRAIN)
SCAVENGE PUMP 191-1060
FILL (14) STRAINER
TANK FILTER
A 202-5350 JOYSTICK BOOSTED BRAKE ACTUATION A
HANDLE

(1) COOLER & MTG GP THIS SCHEMATIC IS FOR THE TH350B, TH360B , TH460B & TH560B TELEHANDLER
(15) TANK AS (40) XMSN GP
HYDRAULIC OIL Part #: 207-2708 CHG: 11 (350)
HYDRAULIC (OPTION)
(XMSN) (OPTION) Part #: 207-2709 CHG: 12 (360/460/560)
248-4000 (350/355/360) 206-4387 (4spPsy)
206-5502 (12kW) Components are shown installed on a fully operable machine with the key and engine
219-0538 (460/560) 206-4388 (4spPsh) off and transmission shifter in neutral.
194-0952 (20kW)
10 9 8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS
8 31 14 15 11 20 37 7 9 32 21

23

24

26

33

34

35

25

5 17 4 22 8 31 39 6 30 2 29 3 38 12 1 40 19 19 13 36 DD 10 11 20 37 7

21

23

24

26

32

33

34

35

25
4 22 16 27 8 31 14 15
CYLINDER GP - FRAME LEVELING

The frame leveling cylinder is located at the front of

the machine on the right side. The head end of the
cylinder is attached to the machine frame, and the
rod end is attached to the front axle.

The frame leveling cylinder allows the machine frame

to be levelled in order to improve the stability of the
machine during operation.
STABILIZER CYLINDERS

The stabilizer cylinders are located on the stabilizers

at the front of the machine. The head end of the
cylinder is attached to the stabilizer frame and the
rod end is attached to the stabilizer leg.

The cylinders extend in order to lower the stabilizers

and the cylinders retract in order to raise the
stabilizers.
STABILIZER SYSTEM

Stabilizers are used to increase the stability of the

machine during stationary lifting operations. The
stabilizers are used when the machine is lifting heavy
loads or when an access platform is installed on the
machine.
Independent operation of the stabilizers allows the
machine to be leveled when the machine is operating
on uneven ground.

Stabilizers are installed as optional equipment on

TH360, TH460 and TH560 machines only. Stabilizers
are not available on TH350 machines.

Valve Group (Stabilizer)

(1) Flow control valve (stabilizer)
(2) Control valve (left stabilizer)
(3) Control valve (right stabilizer)

The valve group (stabilizer) is located in the center of

the stabilizer frame at the front of the machine.
VALVE AND MTG GP - DIVERTER (DUAL AUXILIARY)

Auxiliary Diverter Sol.

A
16

VIEW OF AREA A

Quick Coulper Sol.

VALVE GP - BANK 4 (IMPLEMENT)
VIEW ALL CALLOUTS
Outlet
Manifold
Inlet
Manifold

BB

AA

Inlet
Manifold Tele
Auxiliary
Tilt
Boom
BB
Outlet
Manifold

18

CC

28
Location of
Implement Disable Sol.

Valve Gp - Implement Asy 4-Bank (15),

Main Pump Pressure Port (AA),
Load Sensor Pressure Port (BB,
Implement Pilot Pressure Port (CC)
VALVE GP - DIVERTER (SINGLE AUXILIARY)

Quick Coulper Sol.

27
B

B
VIEW B-B
VALVE GP - LOAD CONTROL (STABILIZER CYLINDERS) (LOCK)

The load control valves are attached to the casings

of the stabilizer cylinders.

The load control valves lock oil into both sides

of the cylinders in order to hold the cylinders in
position when the cylinders are stationary. The valves
also prevent the stabilizer legs from collapsing if a
hydraulic hose bursts.
VALVE GP - STABILIZER CONTROL

(1) Flow control valve (stabilizer)

(2) Control valve (left stabilizer)
(3) Control valve (right stabilizer)

The valve group (stabilizer) is installed in the center

of the stabilizer frame at the front of the machine.

The valve group (stabilizer) consists of the flow

control valve (stabilizer) (1), the control valve (left
stabilizer) (2) and the control valve (right stabilizer)
(3).

The flow control valve (1) controls the flow of oil

into the stabilizer cylinders and out of the stabilizer
cylinders.

Stabilizers are used in order to improve the stability

of the machine.