Académique Documents
Professionnel Documents
Culture Documents
10 thematics
60 papers
60 leading companies
Who is JEC ?
JEC is the largest composites industry the JEC World Market News e-letter in
organization in Europe and in the world English and French. It also organizes
with a network of 250,000 profes- Composites Shows and Conferences i.e.
sionals. JEC represents, promotes and JEC Asia, JEC Americas and the global
expands composites markets by pro- reference JEC Europe in Paris, world and
viding global and local networking as European leader, strongly supported by
YOUR CONTACT
well as information services. Through the industry and thus, five times bigger
Knowledge and Networking, the JEC than any other composites exhibition in
experts offer a comprehensive service average, the www.jeccomposites.com Nicolas Baudry
package: the JEC publications includ- website, the JEC Composites Forums Conferences/Awards Project Manager
ing strategic studies, technical books and Workshops, and the JEC Innovation baudry@jeccomposites.com
and the JEC Composites Magazine Awards Program. Tel.: + 1 (864) 314 3381
In partnership with
2
Edito
JEC America is coming
Dear composites professional,
Composite materials are a fast-growing sector. This is New challenges for composites in Americas: increas-
why JEC, on the strength of its experience at both local ing efficiencies, reducing cost, and saving weight
and international level, and its in-depth knowledge of the
markets and their stakeholders, aims to educate the mar- In the past decade, major advances are being made in
ket by means of its numerous recognized media along composites research and technology application. Composite
with programs of forums and conferences organized in materials are experiencing a considerable growth in many
Europe, Asia and the USA. sectors business. This growth is explained by the need to
respond to both parts of the relief, the corrosion resistance
Education: one of the priority missions of JEC and mechanical strength.
These programs allow you to: Significant progress has been made in many industry
benefit from the strategic information required in order sectors, increasingly replacing metallic components with
to remain competitive and find out about the latest light-weight and lower cost composite alternatives.
developments, Manufacturers are looking for new materials: lighter,
meet the professionals who matter, and who you could environmental friendlier, but equally technically efficient.
not approach without JEC, They are commited in a continuous effort to reduce the
understand the challenges of tomorrow and feel more manufactured weight and production costs, in an effort to
confident in defining your development strategies. improve performance. The use of composites to achieve
this end has been increasing.
To help you prepare for the future, JEC offers you the ben-
efits of its training expertise. For over fifty years, we have Nowadays, it is essential to understand the importance
invested heavily in the USA and around the world in order of working alone or with partners, the various technologi-
to give you access to high-quality content (business intel- cal developments, constraints and opportunities or how
ligence, economic, technical and legal information). All to learn from others. The I.C.S. conferences and forums in
year long, our in-house and external experts investigate Boston are an opportunity to meet stakeholders who rely
the most significant innovations, those which drive for- on a booming composite market and conferences that
ward the penetration of composites on the downstream promote the foremost Networking.
markets.
For our first year in the USA, JEC composites will explore
This is why we are able, via our network of over 250,000 a large part of the application sectors. The I.C.S. program
professionals, to select the companies and speakers most provides a comprehensive approach to technical informa-
suited to addressing the topics that count today. Not to tion about new advances in composite materials, to bet-
forget the involvement of universities, R&D centers and ter prepare for the future.
designers, who also provide contributions on subjects of
prime importance, and whose involvement begins well We look forward to meeting you at the I.C.S. conferences
upstream. and forums in Boston.
3
Key Topics
End-user Industry Technical forum
forums
Composites Design l6
Aeronautics l4
Automotive 22 Strategic forums
Construction & Building 20
Wind Energy 24 Regulations 8
Carbon l0
Cross-industry forums
Bio-Based Composites l2
Thermoplastics 18
Automation 26
l0
8
l4
l6
l2
20
24 26
18 22
JEC Composites 2012 All rights reserved
4
Gain insight into the JEC Americas 20l2 l.C.S. program
End-user Industry forums
AERONAUTICS
From research to application in gas turbine Todays aircraft make use of composite materials, presents the same challenges associated with piece
engines design methods, and manufacturing technologies part development but adds additional challenges
The challenges in commercial aircraft which are new to the field of large, commercial associated with the assembly and integration of
Improve product performance, quality, and airframe development. These technologies pre- these large composite structures that did not exist
factory efficiency sent opportunities to improve the performance of when fuselages were primarily metallic. The situ-
Characterize a large variety of materials and aircraft, but can also add cost if the appropriate ation in gas turbine engines is still much more
their dependence on various parameters tools and development processes are not used and cautious. For the academics inspired by the poten-
managed properly. The usual challenges in com- tial of composites, and the challenges of the gas
mercial aircraft design have been heightened by the turbine engine environment, this should provide
increased use of composite materials. Composite some insight into the research and technology
materials have long been used in secondary struc- transfer needs of this industry. Most aerospace
ture in airframes, but increasingly are also being structures made of laminated composites must
used as primary structures, such as fuselages. meet certain damage tolerance requirements and
The use of composite materials in this application regulations set forth by a governing agency.
AUTOMOTIVE
Opportunities and challenges for automotive The global automotive industry has emerged from and the Automotive and Composites Divisions of
in composites. a period of crisis with a renewed sense of pur- the Society of Plastics Engineers (SPE), highlights
The use of prepreg carbon composites pose, namely, an open approach to innovations in the leading edge in these technologies and the
in automotive. materials and manufacturing that lead to improve- products they are enabling.
Material characterization of natural fiber ments in performance, fuel economy, emissions
New technology development for processing and sustainability. This session, organized by JEC
composite parts.
Low cost materials and manufacturing options
for automotive.
WIND ENERGY
Overall strategy for the wind energy. The composites represent an important part in -ergy through larger turbines. There are several
Next generation wind turbine blades. the Wind Energy notably used in the manufactur- ways in which to achieve this such as supplying
Optimization of large composite structures. ing of blades and poles. Composites ensure high longer blades on existing turbine designs to suit
strength-to-Weight ratio, design flexibility, excellent light wind sites or installing offshore turbines
fatigue and corrosion resistance, and reduced drag. that are multi-megawatt requiring larger blades
Wind turbines increase rapidly and new materials, that can withstand higher loading. Whatever the
new processes are required. The universities are approach, the limitations of E-Glass and infusion
working closely with the industry in the aim to cor- technology are fast being reached, with much talk
rect mechanical problems, decrease manufacturing in the industry about alternative fibres such as
costs, increase performance and develop the use of high modulus glass or carbon. A step change in
more carbon fiber which is certainly the next step performance however comes at a cost which must
in the Wind Energy evolution. The wind turbine be considered in a holistic commercial justification.
industry is striving to capture more and more en-
5
Gain insight into the JEC Americas 20l2 l.C.S. program
Cross-Industry forums
AUTOMATION
Overall composites industry trends. Today, many sectors such as aerospace, automo- Thus, Automation can increase its production rate,
The interests to invest in Robotic. tive, construction, energy for example are moving keep the image of its brand by building control
Material advances for automation. toward composites. In a highly competitive context and quality while increasing profitability. In this
Expanding variety of aerospace applications. we must be able to industrialize at a lower cost session, we will understand the benefits and
to remain competitive. The process automation opportunities to automate in the current situation.
solution appears effective against the competitors.
BIO-BASED COMPOSITES
New development in the bio-composites. Today, biomass is increasingly being used as a offer compelling testimony on how a strong, indus-
Automotive and biocomposites: The new biofactory to make a portfolio of new genetically trial biocomposites development strategy can offer
challenges. optimised designer materials which are literally companies multiple triple bottom-line benefits in
New product offers the highest possible building the infrastructure of the new economy terms of economics, environmental and social
combination of economics, industrial, block by block from advanced, ultra-light-weight benefits. Each of the speakers will address their
mechanical and environmental performance. biocomposites in automotive and aerospace appli- industry sectors priorities, how biocomposites are
cations to new high-tech twists on millennia-old enabling new solutions for them.
building construction materials. This session will
THERMOPLASTICS
Driving New Solutions. Thermoplastic Composites are gaining market share are key drivers in composite application develop-
Optimizing Glass Fiber Reinforced. and importance over the last 2 decades. The unique ment. Ongoing work with thermoplastic compos-
Thermoplastics. properties such as toughness and impact behavior ites seeks to increase the stiffness and strength
Challenges and Opportunities. paired with the excellent recyclability opened a lot of these materials so they can be used in more
of opportunities. Enhanced application performance structural applications in a variety of industries
and increased need for cost reduction and tighter ranging from materials handling to automotive.
environmental regulations are challenging all indus- Researchers are also seeking ways to boost impact
try segments. The need for reliability and durability, strength and energy-management capabilities fur-
reduced manufacturing costs, lower weight and ther already a real benefit of thermoplastics vs.
environmentally friendly materials and processes thermosets and metals.
6
Technical forum
COMPOSITES DESIGN
New composite material made with laminates This technical forum will explain the design prac- this forum: C-ply fabric for anisotropic, asymmetric
anisotropic, asymmetric, and homogenized tices so the true potentials of composites can laminates, the toyota LFA all-carbone composites,
New material applications. be realized. Stephen W. Tsai, Professor Research the development of materials in the marine indus-
Bottom-up approach for the efficient design Emeritus in cooperation with its keynote speakers try and the americas cup, design/manufacturing
of composite structures. will present the best available theory and also interface and simplified models.
Design, fabrication and testing considerations. design tools. Major subjects will be studying during
Strategic forums
CARBON
Benefit from the technological breakthrough The future of carbon fiber is touted with the emerges as an important hurdle to ensure con-
development. possibility of expansive growth in key consumer tinued advancement. This Carbon session will
Using recycled carbon fiber in thermoplastic areas such as aerospace, automotive, industrial, introduce new products developed by industrial
composites. consumer. However, the carbon fiber production and University, as part of a developing project
Ensuring the future of carbon fiber in process will be increasingly scrutinized as a source mobilizing a team of companies and universities
automotive and beyond. of environmental impact as the market extends from around the world. It will show the importance
Case studies. to a broader audience of end users. To date, the of the Design regarding the carbon fiber. It will
evolution of the carbon fiber conversion process has also highlight the unique nature of pitch fiber and
largely been driven by efforts to maximize scale their advantage is various matrix types. It will
of operation while minimizing the cost of produc- present how carbon fiber is reclaimed and describe
tion. Little effort has been paid to environmental various thermoplastic composite technologies that
consequences. Added to the need for greater capac- are based on the use of recycled carbon fiber. The
ity to support growth, the need to minimize the challenge will be to preserve as much value in the
environmental impact of carbon fiber production fiber as possible.
REGULATIONS
Intellectual property. The breadth of U.S. trade controls comes as a that do no business abroad. This panel presenta-
Export control. surprise to many companies that still hold the tion will provide an overview of trade controls
Establishing business presence in the united mistaken view that export controls apply only to applicable to the advanced materials industry, a
states. weapons-related goods or trade with hot spots discussion of compliance challenges that face the
Industry prospective. like Cuba and Iran. Taking a passive approach is no industry, best practices adopted by leaders in the
longer a viable option, as trade controls can impact field, and building compliance policies and train-
almost any enterprise, even including companies ing programs.
7
Wednesday November 7 - l0:30am / 12:00pm
REGULATIONS FORUM
``Legal issues affecting the composites industry
Intellectual property
Key Export control
focus Establishing Business Presence in the United States
Industry prospective
In partnership with
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Speakers biography
Richard Gilly is a shareholder in the Intellectual Cecil Hunt is of counsel to the law firm of Wiltshire &
Property Practice Group of Akerman Senterfitt. Grannis LLP. The focus of his practice is on national
Richard has nearly 25 years of intellectual property security and foreign policy related governmental
experience with a focus on serving as lead attorney requirements affecting global business operations,
and patent counsel on complex patent infringement such as export controls, economic sanctions, nation-
litigations. His representations have spanned a wide al security review of foreign acquisition of U.S. firms,
range of high technologies, including telecommu- and the U.S. anti-boycott regulations. Mr. Hunt also
nications, cable, VoIP, networked systems, medical advises on political risk insurance and the pursuit
devices, computer hardware and software, semi- of claims for loss due to expropriation, war, and
conductors, electronics, gaming systems, and many inconvertibility of currency. Mr. Hunt has served as
other complex mechanical devices and systems. He chairman of the International Law Section of the
takes a lean, six-sigma approach to streamlining District of Columbia Bar and on the Executive Council
patent litigation costs for clients. Richard also is of the American Society of International Law. His
experienced in strategic patent portfolio manage- extensive lecturing activity has included service on
ment and patent prosecution, rendering opinions, the faculty of the ALI-ABA program Fundamentals
drafting licenses and agreements, and counseling of International Business Transactions and as co-
clients on a variety of strategic intellectual property chair of the annual PLI program on export controls.
and business issues. Mr. Hunt received his bachelors degree from the
University of California, Berkeley, and his law degree
from the universitys Boalt Hall School of Law, where
he was an editor of the California Law Review. Mr.
Hunt is a member of the District of Columbia Bar.
9
Wednesday November 7 - l0:30am / l:00pm
CARBON FORUM
``Technological developments and new projects in the use and production
of the carbon fiber
Benefit from the technological breakthrough development
Key Using recycled carbon fiber in thermoplastic composites
focus Ensuring the future of carbon fiber in automotive and beyond
Case studies
Various thermoplastic composite technologies The worlds largest yacht infused in Carbon
CHAIRMAN that are based on the use of recycled carbon Epoxy
fiber.
Chomarat Resoltech
Michel Cognet Pierre Calmon
Group Managing Ensuring the future of carbon fiber in
Export director
Director automotive and beyond
Process selection.
Ensuring the future of carbon fiber in
Benefit from the technological automotive and beyond Material selection and viability tests.
breakthrough development Infusion process.
Harper International
Advanced NCF for unprecedented weight Robert Blackmon
savings Vice president of integrated
systems
Chomarat A roadmap for energy efficiency in the carbon
Michel Cognet fiber conversion process.
Group managing director
Defining the range of carbon footprints cre-
ated by various production strategies.
Bi-angle thin-ply NCF leads to anisotropic,
homogenized laminates. How the process model can be used as a tool
by industrial producers to evaluate the carbon
A variety of NCF with thick-thin plies, variable fiber footprint of existing and planned produc-
angles, and hybrids (Carbon, Glass). tion facilities.
PAN and Pitch Carbon Fiber World view. Bicycle frames can achieve high strength
and low weight by combining innovations in
Pitch fiber characteristics- contrast w/ PAN
design, materials, and processing.
CF/other materials.
The external loading conditions leading to
Overview of the worldwide
DIALEAD Applications. composites industry 2010-2015 2011
internal force distribution must be understood
release
The geometric shapes and material selec- Available at the Publications Store
Using recycled carbon fiber in tion of a highly anisotropic material must be Special JEC discount on site! -20% per copy
thermoplastic composites optimized.
10
Speakers biography
Robert Blackmon
CHAIRMAN Vice president of integrated
Chomarat Harper International
Robert Blackmon is the Vice President of Integrated
Michel Cognet Systems for Harper International, world leader in
Group managing thermal processing systems for advanced materi-
director als. Mr. Blackmon is responsible for sales, design,
engineering, project execution, installation and com-
Michel Cognet has 30 years experience in the missioning of complete processing plants around the
composites industry. First holding different posi- globe for Carbon Fiber production. Robert holds a
tions in the Hexcel group from 1983 to 2008 : degree in Chemical Engineering from Northwestern
VP Reinforcements for Composites and later University.
VP Planning and Strategy. He joined Chomarat
in 2008 as Chomarat Composites Managing John H. Eggers
Director and is now Chomarat Group Managing Ph.D. Founder/CEO
Director. American Artisan BIcycles Inc
John H. Eggers is the founder and CEO of Ameri-
can Artisan Bicycles Inc., the first carbon bicycle
Michael Rainaldi manufacturers cooperative in the USA. American
Dir. Composite fiber division Artisans mission is to produce innovative carbon
Mitsubishi Plastics Composites bicycles, made in the USA, that are price competitive
America, Inc. with the Asian imports currently dominating the
Michael Rainaldi is currently Director of Sales for Mit- American marketplace. The goal is to create jobs and
subishi Plastics Composites America DIALEAD pitch help restore American bicycle manufacturing. Previ-
based carbon fiber. He has been with MPCA for the ously, John was a cofounder of Oakley Sunglasses
past 16 years. Prior to this he worked for 5 years at and managed sales and marketing worldwide from
Fiberites Orange, CA manufacturing plant as a qual- the first sale of $78 to $20M. He is also a for-
ity engineer before being transferred to Seattle Wa mer Associate Professor of Entrepreneurship and
to support ICI Fiberites aircraft interior business Industrial/Organizational Psychologist. Dr. Eggers
as technical service engineer to Boeing Commercial cofounded the Ivey School of Businesses, Cheng
Aircraft Company. Michael holds a bachelor degree Yu Tung Management Institute located at Hong
from the University of Utah in Chemical Engineering. Kong Convention and Exhibition Centre. He served
there as Director of Executive Education - Asia.
Mark A. Janney His research has been called the, The Seminal
Chief scientist materials Work in Entrepreneurshipby the Center for Creative
innovation technologies, LLC Leadership and the, First to Link Entrepreneurship
to Leadership, by American Society of Training &
Dr. Mark Janney is Chief Scientist for Materials Inno-
Development (ASTD). John resides in the Sonoma
vation Technology, LLC. For the past five years, he
wine country with his wife and three children.
has overseen the R&D activities of the company to
develop materials and processes based on chopped Pierre Calmon
carbon fiber. Most of his work has focused on incor-
Export director
porating reclaimed carbon fiber into those compos-
Resoltech
ites. The ways those fibers are used in composites
include net-shaped preforms, chopped fiber mats, Pierre Calmon, in charge of the export depart-
co-blended structural and thermoplastic fibers, and ment and the product application department of
compounded fiber - thermoplastic resin forms such Resoltech, one of the leading European epoxy resin
as injection molding compounds and long fiber formulation company. With an hands one expertise
thermoplastics (LFT). Before joining MIT-LLC, Dr. in composites built along his customer over the
Janney was a Senior Development Staff Member at last 20 years in the field of wind blade production,
the Oak Ridge National Laboratory. He has authored Marine and Civil engineering project, Pierre spends
more than 40 peer-reviewed journal articles, holds most of his time in the composite workshops of his
15 US patents, and is a Fellow of the American customers around the world.
Ceramic Society.
11
Wednesday November 7 - 2:00pm / 4:30pm
12
Speakers biography
portation industry. Beyond fostering new technol- Expert by some Courts of Justice. Since 2008 he
CHAIRMAN ogy, it has always been Toms belief that education is testing green composite materials; mid 2011
is a key factor in the adoption and advancement he was recording a Belgian Patent of it and got a
Composites Innovation Centre of new ideas. Golden Medal for his new technology. Actually, he is
Simon Potter launching a pilot plant to test his materials.
Sector Manager for Catherine Tredway
Architect and President Christophe Chambonnet
Product Innovation Global manager
and Civil Infrastructure Sonae Indstria
Catherine Tredway was born and raised in Toronto,
Ontario. As an architect and President of BarnOwl Christophe Chambonnet is Global manager of
Dr. Simon Potter has a global reputation as an
Designs she travelled internationally for 22 years Woodforce at Sonae Indstria since March 2012.
expert in the area of biomaterials design and
developing five star destinations in the pristine Christophe Chambonnet occupied managerial and
processing. He holds a PhD in biochemistry from
environments of the world. In starting WhiteCloud, directorship roles in the Marketing area, namely
the University of Edinburgh in Scotland and has
her goal was to take her respect for the land and in companies based in United States of America,
held senior research positions at the University of
convert it to some the most advanced biobased com- Canada, France and Belgium. Between 2000 and
British Columbia, FP Innovations and the CSIRO
posite technologies, without the preconception of 2005, he served as Member of the Board of Directors
in Australia where he managed an $11 million
limitations. She believes and idea that is developed in Tafisa Canada, a subsidiary of Sonae Industria.
research program in forest biomaterials. Dr. Potter
and put into action is more important than an idea In 2005 and 2006, he worked as Vice President of
is currently Sector Manager for Product Innova-
that exists only as an idea and has lead of team of Tembec Avebene SAS. As from July 2006, he was
tion and Civil Infrastructure at the Composites
seasoned scientists and youthful minds to set new appointed Chief Operating Officer of Isoroy SAS. At
Innovation Centre in Winnipeg, Canada and an
boundaries. Catherine is a passionate advocate for the end of 2007 he joined the Board of Directors
Adjunct Professor in Biosystems Engineering at
third world improvement and accomplished author of the Company and served as Chief Marketing and
the University of Manitoba.
who has been favourably reviewed by most major Sales Officer and Executive Member of the Board
newspapers across North America. of Directors of Sonae Industria SGPS SA from May
2010. He obtained a degree in Engineering from
Nathan T. Koenig
Craig Crawford the Institut Polytechnique LaSalle Beauvais and a
Sales / Market Manager
President and CEO Master of Science in Applied Economics and an MBA
Aspen Research Corporation
The Ontario BioAuto Council degree from University of Purdue.
In 2006, Nathan Koenig joined the Aspen Analytical
Craig Crawford is the President and CEO of the
Department taking on the responsibility for Quality
Ontario BioAuto Council, an industry-led, not-for-
Control of all production materials that were manu-
profit organization funded by the Ontario Govern-
factured in Aspen Materials, a division within Aspen
ment in 2007. Its mission is to become a global
Research Corporation. In 2007, Nathan contributed
leader in the use of bio-plastics and bio-composites.
to the work of the Andersen Windows Enterprise
Although the Council was founded in Ontario, its
by playing an integral part in the development of
membership has grown to include global compa-
an extended color palette focusing on a new base
nies across Canada, the US, Europe and Brazil, and
resin advanced in weatherability, substrate protec-
well-known university, government, private sector,
tion, and color fastness. Later that year he joined
and non-profit research organizations. Craig is also
the project management staff, coordinating 3rd
a member of the board of directors of the Centre
party testing and analysis projects in the lab as
for Research and Innovation in the Bioeconomy
well as creating quality testing systems for tolling
(CRIBE), the ArboraNano Network, and the NSERC
agreements. In early 2011, Nathan joined the sales
Green Fibre Network.
and marketing team at Aspen Research Corporation
where he has played a large part in the market
Luc Oosterlynck
development of new technologies in bio-composites
Textil Engeneer
and green polymers.
Textilelabo
Tomas Creal Luc Oosterlynck joins his father and eldest brother
CEO into the linen factory for 2 yrs. In the sixties, dis-
Chopper College, MN covering the NonWovens, he goes back to the high
school in Gent and graduate as textile & plastic
Thomas Creal is the CEO of Chopper College which
engineer. He went for 6 months on a business trip
is based out of Chicago, IL, and currently has its
into the US. Back in Belgium, he starts a needlefelt
headquarters in Minneapolis, Minnesota. He has led
carpeting in 1966 of 250 wkp. The company man-
initiatives in the motorcycle industry by applying Flax and Hemp fibres:
aged by foreign people collapsed in 1978. He works
sustainable products such as E85 and bio-fiber. He
for different dyehouses . From 1983 to 2005 he is
a natural solution for the composite
believes that pairing new technology with existing, industry
producing contemporary rugs and is redressing a
already highly adopted products will increase the Available at the Publications Store
carpet mill in Mongolia. He is recognized as textile
rate of change to sustainable materials in the trans-
Special JEC discount on site! -20% per copy
13
Wednesday November 7 - 2:00pm / 4:30pm
AERONAUTICS FORUM
``Lowering the cost of using composites for aerospace applications
14
Speakers biography
15
Thursday November 8 - l0:30am / l:00pm
DESIGN FORUM
``The new challenges for design and composites
New composite material made with laminates anisotropic, asymmetric, and homogenized
Key New material applications
focus Bottom-up approach for the efficient design of composite structures
Design, fabrication and testing considerations
Design/manufacturing interface
CHAIRMAN Design, fabrication
Innovative Composite and testing considerations
Stanford University Engineering, Inc
Steven Tsa Steven Maier Large offshore wind turbine blades
Professor research CEO
emeritus, department National Wind Energy Center -
of aeronautics & Cullen College of Engineering -
Laminate problem areas that must be consid- University of Houston
astronautics ered during design
S. S. Wang
Manufacturing process is critical to laminate
design
New composite material made with
laminates anisotropic, asymmetric, How material parameters effect Design & K. H. Lo
Manufacturing of composite structures
and homogenized
Make it - Break it - Fix it
C-Ply Fabric for anisotropic, asymmetric National Wind Energy Center (NWEC)
laminates The development of materials in the marine missions.
industry and the Americas Cup Large rotor blade design considerations.
Stanford University
Steven Tsa Oracle Offshore wind turbines.
Professor research emeritus, Dirk Kramers
Manufacturing of thick laminates and
department of aeronautics & General design/structures sandwich.
astronautics
The boat, the event, and the AC45 series Components and scale blade testing.
C-Ply is able to achieve anisotropy and asym-
metry in making laminates.
The design and development process.
Not only laminates are stronger and tougher,
great savings in assembly cost becomes Building the boat, materials, and processes.
viable. Racing, learning, and applying lessons.
The unique stiffness and strength properties
and examples of structural applications.
Bottom-up approach for the efficient
design of composite structures
New material applications
Simplified models
University of Porto
Toyotas all-carbon composites LFA
Pedro P. Camanho
Toyota Motor Corporation Department of mechanical
Nobuya Kawamura engineering
Project general manager Micro-mechanical analysis of polymer
composites. In partnership with
Design concept and engineering. Meso-mechanical models defined at the ply/
interface level.
Process development.
Quick analysis tools for design and optimiza-
Vehicle Performance.
tion of composite structures.
nd
Also atte
AERONAUTICS......................................p.14
WIND ENERGY.....................................p.24
16
Speakers biography
17
Thursday November 8 - l0:30am / l:30pm
THERMOPLASTICS FORUM
``High-performance composites: the interest to invest in the thermoplastic
composites
18
Speakers biography
experience in a variety of roles and organizations began working with thermoset composite materials
CHAIRMAN active in Thermoset Composites, Adhesives, Capital in 1989, and is currently developing high perfor-
Equipment, and Specialty Chemicals. He holds a mance thermoplastic composites and applications
PPG BSME in Mechanical Engineering from UCLA and an at Polystrand.
Greig Bowland MBA in General Management from Northwestern
Global LFT Leader University.
Dana M. Granville
Materials manufacturing
PPG Industries is a leader in its markets; is a technology branch weapons
streamlined, efficient manufacturer; and oper-
materials research directorate
ates on the leading edge of new technologies
U.S. Army Research Laboratory
and solutions. It is our vision to continue being
the worlds leading coatings and specialty prod- Dana Granville holds a B.S. in Plastics Engineer-
ucts and Services Company, serving customers in ing from UMASS-Lowell, and is just retired senior
construction, consumer products, industrial and materials engineer for the Materials Manufacturing
transportation markets and aftermarkets. PPG Technology Branch of the Weapons and Materials
has manufacturing facilities and equity affiliates Research Directorate at the U.S. Army Research
in more than 60 countries around the globe. Laboratory (ARL), Aberdeen Proving Ground, MD.
He has over 37 years experience with thermoplastic
and thermosetting polymer materials and process-
Ralf Weidig ing methods. He served as Army Principal and is
Composites business leader past chair of the DoD Manufacturing Technology
Victrex plc Composites Processing and Fabrication Subpanel,
Army deputy of the DOD RELIANCE 21 Technical
Ralph Weidig is born 05.10.62 in Konstanz, Ger-
Panel for Advanced Materials, coordination chairman
many. 1984 1989: Study of mechanical engineer-
of the Composite Materials (formerly MIL-HDBK-17)
ing at the Technical University of Stuttgart with
Handbook program with the Federal Aviation Admin-
focus polymer technology and management. 1990
istration, and serves on NASAs National Center for
1995 Group leader for development for non-metal
Advanced Materials Performance (NCAMP) executive
materials at ZF Friedrichshafen AG. Since 1995 he
board of governors at Wichita State University.
has worked with Victrex Europa GmbH in various
Locally, he continues to serve as a trustee for the
positions (technical service, market development
Plastics Institute of America at UMASS-Lowell, is
automotive, technical manager). 2003-2009: Global
an officer and Board of Directors member of the
Automotive Manager responsible for the technical
Society for Advancement of Materials and Process
marketing, application and product development
Engineering (SAMPE), and serves on the Journal of
of VICTREX PEEK in the automotive industry.
Advanced Materials (JAM) editorial board.
2009-2010: Technical program manager responsible
for technology developments around gears, com-
Klaus Gleich
posites, pipes and new technologies. Since 2010
Research associate
he is the composites Business Leader responsible
for the composites business unit with the focus
Johns Manville
on qualification, sales, marketing and technology Dr. Klaus Gleich works at the Technical Center of
development of VICTRE PEEK polymer for the com- Johns Manville, Littleton, CO. He has more 20 years
posites industry experience in advanced materials development and
processing and is well known for his expertise in
Michael Ruby long fiber reinforced thermoplastics. Over the years,
Technology launch manager he held key positions in the material, process and
Ticona Engineering Polymers application development as well as in production
of composites parts.
Michael Ruby is the Technology Launch Manager at
Ticona (a business of Celanese) and is responsible
Jonathan Spiegel
for leading the Technical Marketing and Technol-
Senior engineer
ogy organizations across the Ticona Thermoplastic
Composites Strategic Program Group. Ticona has
Gordon Holdings, Incorporated
advantaged solutions in Unidirectional Tapes and Jonathan Spiegel holds a B.S. in Applied Physics
Pultruded Rods, amongst other technologies, with from the Georgia Institute of Technology, and has
particular interest in the Automotive, Oil & Gas, worked as an engineer in the high performance
Aerospace, and Medical sectors. Michael joined automotive aftermarket for over 25 years, primarily
Ticona in 2010 and has more than 15 years prior in the field of suspension and chassis design. He
19
Thursday November 8 - 2:00pm / 4:30pm
World first integrated solar roof tile solution Manufacturing an engineered replacement for
CHAIRMAN generating both electricity and hot water from current roofing systems.
a single unit.
WPI Integrated structures plus insulation
materials.
Nicholas A Dembsey
Professor Fire Protection Emergency conditions
Engineering Department
20
Speakers biography
on applications to civil engineering. He has authored which develops specifications and guidelines for
CHAIRMAN numerous technical publications on composite mate- FRP materials in cooling tower construction. Glenn
rials and structures and is the author of the textbook was the Program Manager for Strongwells Advance
WPI Composites for Construction: Structural Design with Technology Program (ATP) which developed a new
Nicholas A Dembsey FRP Materials (Wiley, 2006). optimized pultruded structural shape for use in the
Professor Fire Protection infrastructure market. He has also been active in
Anurag Bansal developing other FRP applications for Strongwell like
Engineering Department Head manufacturing process FRP sheet piling and ballistic plates for commercial,
department innovation and industrial and military use.
Nicholas Dembsey is a Professor of Fire Pro-
development
tection Engineering at Worcester Polytechnic Dr Woodrow Holley
Acciona Infraestructuras
Institute. He has been involved in fire protection Project manager
engineering teaching and research for over 25 Since 2010, Anurag BANSAL is working as Head-
Manufacturing & Process Group in the Technolog-
KaZaK Composites
years. He currently teaches graduate courses in
fire modeling and materials fire pyrolysis. His yand Innovatin Centre of ACCIONA Infraestructuras Dr Woodrow Holley is a Project Manager for KaZaK
research interests involve a wide range of topics S.A (Madrid, Spain). He joined this centre in 2007 Composites. He has been involved in resin design
in fire protection engineering with special focus as a Research Engineer. Here, he is actively involved and composite manufacturing for 25+ years. He is
on material fire characteristics and fire safe prod- in providing new and innovative solutions to the currently active in investigating the use of pultruded
uct development. He works extensively with the Civil & Construction Industry using Composites composites incorporating phase change material,
architectural fiber reinforced polymer industry to materials and is also involved in various national foam insulation and integrated air flow elements
improve the fire performance of their products and international research projects. Previously, he into prefabricated components for thermal man-
in his role as chair of the American Composites worked for Sintex (India) for more than 5 years in agement of building envelops in the construction
Manufacturers Associations Fire Committee. He variousprocess for Composite part manufacturing, industry.
is an editorial board member of the journal Fire he was selected as the group leader to acquire
and Materials and an Associate Editor for the extensive on site training at the CSI Bakersfi eld, Jerry Fanucci
journal Fire Technology as well as a Fellow of California manufacturing plant and later was respon- President
the Society of Fire Protection Engineers. sible for set up and streamlining of the FRP-Tank KaZaK Composites
Division. He was involved in development for SMC/ Dr. Jerry Fanucci is President of KaZaK Composites.
DMC Compression Moulded parts for a leading Power He has over 30 years of experience in composite
Lawrence C. Bank generation equipment manufacturing Company in design and manufacturing, and holds more than 20
US. Apart from manufacturing he was also involved patents on pultrusion-related composite structures.
PhD vice president for research
in key customer co-ordination and material outsourc- His company was responsible for the application of
and sponsored programs
ing from across the globe. Prior to joining Sintex, pultrusion technology to a range of many military
The City College of New York he worked in a Pultruded products manufacturing and aerospace products. KaZaK manufactured what
Lawrence C. Bank is the Vice President for Research Company for more than 2 years. He holds a MBA in is probably the most prominently displayed high
and Sponsored Programs at The City College of New Operations and a Degree in Production Engineering. performance pultrusion in the world, the compos-
York and a Professor in the Department of Civil He has more than 12 years of hands on experience ite structure of the 200 deployable Shuttle Radar
Engineering at the Grove School of Engineering. He in Manufacturing Composite parts using different Topography Mission boom, on display above the
is a Fellow of the American Society of Civil Engineers processes Space Shuttle at the National Air and Space Museum
(ASCE), as well as a Fellow, and currently President in Washington, DC.
of the International Institute for FRP Composites Glenn Barefoot
in Construction (IIFC). Dr. Bank received his BSc Vice president, business
degree from the Technion in Israel in 1980, and his development & marketing
MS and PhD degrees from Columbia University in Strongwell
New York City in 1982 and 1985, respectively. Prior
Glenn Barefoot is Vice-President of Business Devel-
to studying at the Technion, Dr. Bank studied in
opment and Marketing for Strongwell Corporation
the Schools of Architecture and Civil Engineering at
which is headquartered in Bristol, Virginia USA.
the University of Cape Town in South Africa. He has
Glenn is a graduate of the United States Military
previously been employed as a Structural Engineer
Academy, West Point, NY. His career involves ten
with LERA (Leslie Robertson and Associates) in New
years of experience in the steel industry includ-
York City, and as a faculty member at Rensselaer
ing being a General Manager of a structural steel
Polytechnic Institute, The Catholic University of
fabrication plant. He has been in the structural
America and the University of Wisconsin-Madison.
composites industry since 1994 and is actively
From 2008-2010, Dr. Bank was the Program Director
involved in helping advance pultrusion technology
for the Structural Materials and Mechanics Program
for Strongwell and the composites industry. Glenn
at the US National Science Foundation (NSF). He is
is Vice-Chairman of the Pultrusion Industry Council
registered Professional Engineer. Dr. Banks primary
(PIC) and will become Chairman of the PIC in 2013.
research is in the area of the mechanics and design
He is also Chairman of the FRP and Plastics Materi-
of composite material structures with an emphasis
als Task Groups for the Cooling Technology Institute
21
Thursday November 8 - 2:00pm / 4:30pm
AUTOMOTIVE FORUM
``Manufacturing and materials innovations for improved performance,
fuel economy, emissions and sustainability
Opportunities and challenges for automotive in composites
Key The use of prepreg carbon composites in automotive
Material characterization of natural fiber
focus New technology development for processing composite parts
Low cost materials and manufacturing options for automotive
New out of autoclave technology reduces cycle Direct Thermoset Compounding (D-SMC)
time by 75 percent. Composites penetration growth
Dieffenbacher North America Inc in Automotive : towards mass
Seventeen minute cycle time for class A and production 2010-2020 trends and
structural automotive parts. Christian Fais forecasts
General sales/Project manager
Energy efficient and lower waste than tradi- Available at the Publications Store
tional processing. Special JEC discount on site! -20% per copy
Composite technologies aggressively address
weight reduction.
Also attend
in cost and performance.
22
Speakers biography
MBA from the Ross School of Business (University forced plastics including material, molding process
CHAIRMAN of Michigan) and a Bachelors of Science in Polymer and application development. He has dedicated 20
Science from Pennsylvania State University. He is years to research and development of unsaturated
Quickstep Composites LLC also a member of SAE and SPE Automotive Division.. polyester and vinyl ester resins, molding compounds
Dale Brosius such as SMC and BMC, and molding processes of
President Jeremy Funk these materials at Takeda Chemical Industries,
Technical specialist Ltd. (Japan) and Quantum Composites Inc. (the
Adhesives & fiberbonding United States) before he joined Mitsubishi Rayon
BASF Co., Ltd. in 2007.
Dale Brosius is the president of Quickstep Com-
posites LLC, the US subsidiary of Quickstep Jeremy is a Technical Service Specialist with BASF
Jan-Anders Manson
Technologies, an Australian company supplying Corporation and has extensive experience in the
development, manufacturing and commercialization
Head of laboratory of polymer
patented technology for rapid curing of advanced and composite technology (LTC)
composites. Mr. Brosius started his career in of water-based emulsion polymers across many
different markets. His career spans 15 years across Ecole Polytechnique de Lausanne
1979 as a manufacturing engineer for Dow
Chemical, entering the thermoset composites several companies including Union Carbide Corpora- Professor Jan-Anders E. Mnson obtained his PhD
field in 1984 as market development manager tion, The Dow Chemical Company, Ona Polymers, degree in Mechanical Engineering from Chalmers
for Dows efforts in automotive composites. LLC, and BASF Corporation. He received his BS in University of Technology, Sweden, in 1981. After 5
From 1987 to 1999, he served in various sales, Chemistry from Chowan University. years as head of the R&D department of Konstruk-
market development and general management tions-Bakelit AB, Sweden, he was appointed Profes-
roles for Fiberite and Cytec, including assign- George Husman sor at the University of Washington (Department
ments in Salt Lake City, Chicago, Detroit and Chief technology officer of Chemical Engineering), Seattle in 1987, and at
France. In 1999 he started a consulting business Zoltek Companies the Royal Institute of Technology (Department of
specializing in market analysis and development, George Husman is the Chief Technology Officer for Polymer Technology), Stockholm in 1989. In 1990,
strategic planning and merger and acquisition Zoltek Companies, Inc., the worldwide leader in Jan-Anders Mnson joined the Ecole Polytechnique
assistance for companies in the thermosets and production and sales of carbon fiber for commercial Fdrale de Lausanne (EPFL) as Professor and Direc-
composites industries, joining Quickstep in 2004. applications. Mr. Husman is responsible for all cor- tor of the Polymer and Composite Laboratory (LTC) at
He has a B.S. Degree in Chemical Engineering porate wide research and development to support the Institute of Materials. His research is focused on
and an MBA. He is a member of SAMPE, and is product manufacturing and quality, new products novel cost-effective materials and applications with
the current chair of the Composites Division of development, and applications development. He additional functionality, beyond the classical perfor-
the Society of Plastics Engineers. Mr. Brosius manages research and development personnel, facili- mance of composite materials. Prof. Mnson has 500
has completed numerous market studies in the ties, and projects globally, including sites in Missouri, scientific publications and teaches courses in the
field of thermosets, and is an author of over 40 Texas, Utah, Mexico, and Hungary. He works closely above mentioned fields and is acting on the editorial
published articles in various composites industry with customers to develop and demonstrate new board of several scientific journals. During the period
magazines. materials and processing technologies for customer 2004-2008, Professor Mnson was Vice-president
applications. Mr. Husman is a materials engineer and at the Ecole Polytechnique Fdrale de Lausanne,
manager with 40 years of experience in advanced responsible for Innovation and Technology Transfer,
Jim Staargaard materials technology development in government, and since 2008 president of the International Sport
President industry and academia. Academy AISTS, an organization linking Academic
Plasan Carbon Composites institutions in collaboration with the International
Christian Fais Olympic Committee (IOC).
Jim Staargaard has been the President of Plasan
Carbon Composites (PCC), the Automotive Business General sales/Project manager
subsidiary of Plasan Sasa (Global Armor and Sur- Dieffenbacher North America Inc
vivability Solutions), for the past 2 years and has Christian Fais has worked for Dieffenbacher since
worked in the Automotive Industry for 29 years. 2006 and currently holds the position of the Gen-
PCC (ISO9001/TS16949 certified) has been leading eral Sales and Project Manager in Forming. He is
the development of Class A Carbon Fiber Composite responsible for the North American Region in Sales,
Solutions for the North American Automotive Indus- Marketing and New Business Development. His
try with historical applications on the Corvette ZR1 vast knowledge and working experience, covers all
and Z06, Viper ACS and Shelby Mustang vehicles. aspects in Sales, Technical Customer Support and
Most recently, PCC was awarded 3 main carbon fiber Project Management.
exterior systems (hood/fender, structural roof and
liftgate) on the 2013 Viper. PCC has also developed Koichi Akiyama
and is scaling and commercializing a 17 min part to
part technology for carbon fiber body panels. Prior
to his current position he was President of Helios
Koichi Akiyama is a research director at Mitsubishi
Coatings, VP/GM Excel Polymers and held a series
Rayon Co., Ltd. who leads the development of mass
of commercial leadership roles with GE Plastics after
production process for automotive carbon fiber rein-
starting his career at Union Carbide. Jim has an
23
Friday November 9 - l0:30am / l:00pm
Next generation wind turbine blades Simulation reduces the risk by allowing
optimization of infusion strategies before the
part is molded.
How to get the maximum performance of
carbon fiber in the blade. Infusion and process optimization simula-
tion for wind blades
Epsilon
Matthieu Landais ESI Group
Technical/Commercial engineer Praveen Pasupuleti
Technical support and business
Reduce thickness and weight of CFRP Sparcap. development
Finite element analysis
Reduce the amount of CF required.
Design feasibility
Avoid quality issues.
Infusion strategy evaluation
High modulus materials for next generation
wind turbine blades Process parameters optimization
24
Speakers biography
25
Friday November 9 - l0:30am / l:00pm
AUTOMATION FORUM
``The different opportunities for automation in the composites
Recent innovations in automation by key end Novel binder technology enhances handling
use industry and equipment producer. characteristics for prepreg-like laydown
efficiency.
Major challenges for the future.
Proprietary veil technology enhances perme-
ability resulting in improved mechanical
performance over non-crimp fabrics (NCFs).
The interests to invest in robotic
Automated through-thickness infusion and
rapid curing of composites
Overcoming challenges in composite part
manufacturing with robots Quickstep Composites LLC
Kuka Roboter GmbH Dale Brosius
President
Otto Kellenberger
Key technology manager
Low cost preparation of automated resin/pre-
form stack via novel Resin Spray Transfer.
Composite process flow (CFRP, glass fiber).
Rapid curing through liquid heating and cool- The Automation of Polymer
Challenges and opportunities for material and ing using Quickstep.
processes.
Composites Manufacturing
Control and monitoring of process conditions Available at Publication Store
Optimized solutions based on robotics (exam- to insure repeatable results. Special JEC discount on site! -20% per copy
ples from industry).
26
Speakers biography
27
BOSTON NOVEMBER 7, 8, 9, 20l2
Boston Convention & Exhibition Center
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Fees
Price for 1 forum.................................................................................................................................................................. $120
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