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BOSTON NOVEMBER 7, 8, 9, 20l2 in the

Boston Convention & Exhibition Center world

10 thematics
60 papers
60 leading companies

End-user Industry forums: Technical forum:


Aeronautics Automotive Wind Energy Composites Design
Construction & Building
Strategic forums:
Cross-Industry forums: Carbon Regulations
Automation Bio-Based Composites
Thermoplastics

OFFlClAL MEDlA SUPPORT OFFlClAL PARTNER


With the
testimony
of:
A Acciona Infraestructuras Harper International Stanford University
Acoem Group I Innovative Composite Engineering, Strongwell
Akerman Senterfitt LLP Inc T Textilelabo
American Artisan BIcycles Inc J Johns Manville The City College of New York
ATK Aerospace Group K Kazak Composites The Ontario BioAuto Council
Aspen Research Corporation Kuka Roboter GmbH Ticona Engineering Polymers
B BASF M Mag Toyota Motor Corporation
C Chomarat Materials Innovation Technologies, LLC TPI Composites
Chopper College, MN Matrasur Composites Tractile Pty Ltd
CIC Mitsubishi Plastics Composites U U.S. Army Research Laboratory
Compose America, Inc. University of Porto
Connectra Mitsubishi Rayon Company, Ltd. V Victrex plc
Cytec Engineered Materials Inc O Oracle W Witshire and Grannis LLP
D Dieffenbacher North America Inc P Plasan Carbon Composites WhiteCloud Innovations
E Ecole Polytechnique de Lusanne PolyOne WPI
Epsilon PPG Z Zoltek Companies
G Gordon Holdings, Incorporated Q Quickstep Composites LLC
Gurit S Siemens PLM Software
H Hanyang University Sonae Indstria

Who is JEC ?
JEC is the largest composites industry the JEC World Market News e-letter in
organization in Europe and in the world English and French. It also organizes
with a network of 250,000 profes- Composites Shows and Conferences i.e.
sionals. JEC represents, promotes and JEC Asia, JEC Americas and the global
expands composites markets by pro- reference JEC Europe in Paris, world and
viding global and local networking as European leader, strongly supported by
YOUR CONTACT
well as information services. Through the industry and thus, five times bigger
Knowledge and Networking, the JEC than any other composites exhibition in
experts offer a comprehensive service average, the www.jeccomposites.com Nicolas Baudry
package: the JEC publications includ- website, the JEC Composites Forums Conferences/Awards Project Manager
ing strategic studies, technical books and Workshops, and the JEC Innovation baudry@jeccomposites.com
and the JEC Composites Magazine Awards Program. Tel.: + 1 (864) 314 3381

In partnership with

2
Edito
JEC America is coming
Dear composites professional,

Composite materials are a fast-growing sector. This is New challenges for composites in Americas: increas-
why JEC, on the strength of its experience at both local ing efficiencies, reducing cost, and saving weight
and international level, and its in-depth knowledge of the
markets and their stakeholders, aims to educate the mar- In the past decade, major advances are being made in
ket by means of its numerous recognized media along composites research and technology application. Composite
with programs of forums and conferences organized in materials are experiencing a considerable growth in many
Europe, Asia and the USA. sectors business. This growth is explained by the need to
respond to both parts of the relief, the corrosion resistance
Education: one of the priority missions of JEC and mechanical strength.

These programs allow you to: Significant progress has been made in many industry
benefit from the strategic information required in order sectors, increasingly replacing metallic components with
to remain competitive and find out about the latest light-weight and lower cost composite alternatives.
developments, Manufacturers are looking for new materials: lighter,
meet the professionals who matter, and who you could environmental friendlier, but equally technically efficient.
not approach without JEC, They are commited in a continuous effort to reduce the
understand the challenges of tomorrow and feel more manufactured weight and production costs, in an effort to
confident in defining your development strategies. improve performance. The use of composites to achieve
this end has been increasing.
To help you prepare for the future, JEC offers you the ben-
efits of its training expertise. For over fifty years, we have Nowadays, it is essential to understand the importance
invested heavily in the USA and around the world in order of working alone or with partners, the various technologi-
to give you access to high-quality content (business intel- cal developments, constraints and opportunities or how
ligence, economic, technical and legal information). All to learn from others. The I.C.S. conferences and forums in
year long, our in-house and external experts investigate Boston are an opportunity to meet stakeholders who rely
the most significant innovations, those which drive for- on a booming composite market and conferences that
ward the penetration of composites on the downstream promote the foremost Networking.
markets.
For our first year in the USA, JEC composites will explore
This is why we are able, via our network of over 250,000 a large part of the application sectors. The I.C.S. program
professionals, to select the companies and speakers most provides a comprehensive approach to technical informa-
suited to addressing the topics that count today. Not to tion about new advances in composite materials, to bet-
forget the involvement of universities, R&D centers and ter prepare for the future.
designers, who also provide contributions on subjects of
prime importance, and whose involvement begins well We look forward to meeting you at the I.C.S. conferences
upstream. and forums in Boston.

So why dont you too, by yourself or with your employees


and/or colleagues who need to be informed and trained,
Nicolas Baudry
take time out to attend our conferences in order to:
Conferences/Awards
expand your knowledge,
Project Manager
develop synergies and create genuine networks on the
North American composites market and all around.

3
Key Topics
End-user Industry Technical forum
forums
Composites Design l6
Aeronautics l4
Automotive 22 Strategic forums
Construction & Building 20
Wind Energy 24 Regulations 8
Carbon l0

Cross-industry forums
Bio-Based Composites l2
Thermoplastics 18
Automation 26

l0
8
l4
l6
l2
20
24 26

18 22
JEC Composites 2012 All rights reserved

4
Gain insight into the JEC Americas 20l2 l.C.S. program
End-user Industry forums

AERONAUTICS
From research to application in gas turbine Todays aircraft make use of composite materials, presents the same challenges associated with piece
engines design methods, and manufacturing technologies part development but adds additional challenges
The challenges in commercial aircraft which are new to the field of large, commercial associated with the assembly and integration of
Improve product performance, quality, and airframe development. These technologies pre- these large composite structures that did not exist
factory efficiency sent opportunities to improve the performance of when fuselages were primarily metallic. The situ-
Characterize a large variety of materials and aircraft, but can also add cost if the appropriate ation in gas turbine engines is still much more
their dependence on various parameters tools and development processes are not used and cautious. For the academics inspired by the poten-
managed properly. The usual challenges in com- tial of composites, and the challenges of the gas
mercial aircraft design have been heightened by the turbine engine environment, this should provide
increased use of composite materials. Composite some insight into the research and technology
materials have long been used in secondary struc- transfer needs of this industry. Most aerospace
ture in airframes, but increasingly are also being structures made of laminated composites must
used as primary structures, such as fuselages. meet certain damage tolerance requirements and
The use of composite materials in this application regulations set forth by a governing agency.

AUTOMOTIVE
Opportunities and challenges for automotive The global automotive industry has emerged from and the Automotive and Composites Divisions of
in composites. a period of crisis with a renewed sense of pur- the Society of Plastics Engineers (SPE), highlights
The use of prepreg carbon composites pose, namely, an open approach to innovations in the leading edge in these technologies and the
in automotive. materials and manufacturing that lead to improve- products they are enabling.
Material characterization of natural fiber ments in performance, fuel economy, emissions
New technology development for processing and sustainability. This session, organized by JEC
composite parts.
Low cost materials and manufacturing options
for automotive.

CONSTRUCTION & BUILDING


The use of fibre-reinforced composite The session will advance the understanding and the large part sizes and high volumes demand
materials (FRP) in Civil infrastructure. application of FRP composites with the use of by the industry, while allowing intricate design
Use of composites materials within the solar fibre-reinforced composite materials (FRP) in con- features such as vent openings or insulating
and building industries. struction and building, the FRP Design and what foam inserts to be introduced as pre-fabricated
Emergency conditions. are the manufacturing challenges. Furthermore elements, thus reducing on-site installation labor
Pultrusion technology and trends. it will present the use of composites materials costs. Furthermore Pultrusion offers many potential
within the solar and building industries. Lastly, advantages over wood products traditionally used
it will point up that Pultrusion processing offers by the housing and commercial building industries.
an efficient and cost effective means to produce

WIND ENERGY
Overall strategy for the wind energy. The composites represent an important part in -ergy through larger turbines. There are several
Next generation wind turbine blades. the Wind Energy notably used in the manufactur- ways in which to achieve this such as supplying
Optimization of large composite structures. ing of blades and poles. Composites ensure high longer blades on existing turbine designs to suit
strength-to-Weight ratio, design flexibility, excellent light wind sites or installing offshore turbines
fatigue and corrosion resistance, and reduced drag. that are multi-megawatt requiring larger blades
Wind turbines increase rapidly and new materials, that can withstand higher loading. Whatever the
new processes are required. The universities are approach, the limitations of E-Glass and infusion
working closely with the industry in the aim to cor- technology are fast being reached, with much talk
rect mechanical problems, decrease manufacturing in the industry about alternative fibres such as
costs, increase performance and develop the use of high modulus glass or carbon. A step change in
more carbon fiber which is certainly the next step performance however comes at a cost which must
in the Wind Energy evolution. The wind turbine be considered in a holistic commercial justification.
industry is striving to capture more and more en-

5
Gain insight into the JEC Americas 20l2 l.C.S. program
Cross-Industry forums

AUTOMATION
Overall composites industry trends. Today, many sectors such as aerospace, automo- Thus, Automation can increase its production rate,
The interests to invest in Robotic. tive, construction, energy for example are moving keep the image of its brand by building control
Material advances for automation. toward composites. In a highly competitive context and quality while increasing profitability. In this
Expanding variety of aerospace applications. we must be able to industrialize at a lower cost session, we will understand the benefits and
to remain competitive. The process automation opportunities to automate in the current situation.
solution appears effective against the competitors.

BIO-BASED COMPOSITES
New development in the bio-composites. Today, biomass is increasingly being used as a offer compelling testimony on how a strong, indus-
Automotive and biocomposites: The new biofactory to make a portfolio of new genetically trial biocomposites development strategy can offer
challenges. optimised designer materials which are literally companies multiple triple bottom-line benefits in
New product offers the highest possible building the infrastructure of the new economy terms of economics, environmental and social
combination of economics, industrial, block by block from advanced, ultra-light-weight benefits. Each of the speakers will address their
mechanical and environmental performance. biocomposites in automotive and aerospace appli- industry sectors priorities, how biocomposites are
cations to new high-tech twists on millennia-old enabling new solutions for them.
building construction materials. This session will

THERMOPLASTICS
Driving New Solutions. Thermoplastic Composites are gaining market share are key drivers in composite application develop-
Optimizing Glass Fiber Reinforced. and importance over the last 2 decades. The unique ment. Ongoing work with thermoplastic compos-
Thermoplastics. properties such as toughness and impact behavior ites seeks to increase the stiffness and strength
Challenges and Opportunities. paired with the excellent recyclability opened a lot of these materials so they can be used in more
of opportunities. Enhanced application performance structural applications in a variety of industries
and increased need for cost reduction and tighter ranging from materials handling to automotive.
environmental regulations are challenging all indus- Researchers are also seeking ways to boost impact
try segments. The need for reliability and durability, strength and energy-management capabilities fur-
reduced manufacturing costs, lower weight and ther already a real benefit of thermoplastics vs.
environmentally friendly materials and processes thermosets and metals.

6
Technical forum

COMPOSITES DESIGN
New composite material made with laminates This technical forum will explain the design prac- this forum: C-ply fabric for anisotropic, asymmetric
anisotropic, asymmetric, and homogenized tices so the true potentials of composites can laminates, the toyota LFA all-carbone composites,
New material applications. be realized. Stephen W. Tsai, Professor Research the development of materials in the marine indus-
Bottom-up approach for the efficient design Emeritus in cooperation with its keynote speakers try and the americas cup, design/manufacturing
of composite structures. will present the best available theory and also interface and simplified models.
Design, fabrication and testing considerations. design tools. Major subjects will be studying during

Strategic forums

CARBON
Benefit from the technological breakthrough The future of carbon fiber is touted with the emerges as an important hurdle to ensure con-
development. possibility of expansive growth in key consumer tinued advancement. This Carbon session will
Using recycled carbon fiber in thermoplastic areas such as aerospace, automotive, industrial, introduce new products developed by industrial
composites. consumer. However, the carbon fiber production and University, as part of a developing project
Ensuring the future of carbon fiber in process will be increasingly scrutinized as a source mobilizing a team of companies and universities
automotive and beyond. of environmental impact as the market extends from around the world. It will show the importance
Case studies. to a broader audience of end users. To date, the of the Design regarding the carbon fiber. It will
evolution of the carbon fiber conversion process has also highlight the unique nature of pitch fiber and
largely been driven by efforts to maximize scale their advantage is various matrix types. It will
of operation while minimizing the cost of produc- present how carbon fiber is reclaimed and describe
tion. Little effort has been paid to environmental various thermoplastic composite technologies that
consequences. Added to the need for greater capac- are based on the use of recycled carbon fiber. The
ity to support growth, the need to minimize the challenge will be to preserve as much value in the
environmental impact of carbon fiber production fiber as possible.

REGULATIONS
Intellectual property. The breadth of U.S. trade controls comes as a that do no business abroad. This panel presenta-
Export control. surprise to many companies that still hold the tion will provide an overview of trade controls
Establishing business presence in the united mistaken view that export controls apply only to applicable to the advanced materials industry, a
states. weapons-related goods or trade with hot spots discussion of compliance challenges that face the
Industry prospective. like Cuba and Iran. Taking a passive approach is no industry, best practices adopted by leaders in the
longer a viable option, as trade controls can impact field, and building compliance policies and train-
almost any enterprise, even including companies ing programs.

7
Wednesday November 7 - l0:30am / 12:00pm

REGULATIONS FORUM
``Legal issues affecting the composites industry

Intellectual property
Key Export control
focus Establishing Business Presence in the United States
Industry prospective

The breadth of U.S. trade controls comes as a surprise to many com-


panies that still hold the mistaken view that export controls apply only
to weapons-related goods or trade with hot spots like Cuba and Iran.
Taking a passive approach is no longer a viable option, as trade controls
can impact almost any enterprise, even including companies that do
no business abroad. This panel presentation will provide an overview
of trade controls applicable to the advanced materials industry, a dis-
cussion of compliance challenges that face the industry, best practices
adopted by leaders in the field, and building compliance policies and
training programs.
The United States recently enacted sweeping reforms to its patent sys-
tem, some of which place the U.S. patent system more in line with those
of other countries. Because of the new patent rules, it will be important
for composites industry companies to consider new strategies to pro-
tecting their innovations against misappropriation both in the U.S. and
abroad. The panel will outline 10 things innovative companies should
know about protecting technology through the U.S. patent system.
In an unusual move last term, the US Supreme Court made it harder
to patent certain industry processes--holding that they were unpaten-
table laws of nature or mental steps. The higher standard will have
far reaching implications for whether and how to protect industrial
processes, including those related to the composites industry. The panel
will discuss both the recent seminal Supreme Court case, as well as
study several other case studies with the goal of devising strategies for
protecting composites technology in the new legal landscape.

Discussion with Richard Gilly (Akerman Senterfitt LLP)


and Cecil Hunt (Wiltshire & Grannis LLP)

Richard Gilly Cecil Hunt


Akerman Senterfitt LLP Wiltshire & Grannis LLP

In partnership with

8
Speakers biography

Richard Gilly Cecil Hunt

Richard Gilly is a shareholder in the Intellectual Cecil Hunt is of counsel to the law firm of Wiltshire &
Property Practice Group of Akerman Senterfitt. Grannis LLP. The focus of his practice is on national
Richard has nearly 25 years of intellectual property security and foreign policy related governmental
experience with a focus on serving as lead attorney requirements affecting global business operations,
and patent counsel on complex patent infringement such as export controls, economic sanctions, nation-
litigations. His representations have spanned a wide al security review of foreign acquisition of U.S. firms,
range of high technologies, including telecommu- and the U.S. anti-boycott regulations. Mr. Hunt also
nications, cable, VoIP, networked systems, medical advises on political risk insurance and the pursuit
devices, computer hardware and software, semi- of claims for loss due to expropriation, war, and
conductors, electronics, gaming systems, and many inconvertibility of currency. Mr. Hunt has served as
other complex mechanical devices and systems. He chairman of the International Law Section of the
takes a lean, six-sigma approach to streamlining District of Columbia Bar and on the Executive Council
patent litigation costs for clients. Richard also is of the American Society of International Law. His
experienced in strategic patent portfolio manage- extensive lecturing activity has included service on
ment and patent prosecution, rendering opinions, the faculty of the ALI-ABA program Fundamentals
drafting licenses and agreements, and counseling of International Business Transactions and as co-
clients on a variety of strategic intellectual property chair of the annual PLI program on export controls.
and business issues. Mr. Hunt received his bachelors degree from the
University of California, Berkeley, and his law degree
from the universitys Boalt Hall School of Law, where
he was an editor of the California Law Review. Mr.
Hunt is a member of the District of Columbia Bar.

9
Wednesday November 7 - l0:30am / l:00pm

CARBON FORUM
``Technological developments and new projects in the use and production
of the carbon fiber
Benefit from the technological breakthrough development
Key Using recycled carbon fiber in thermoplastic composites
focus Ensuring the future of carbon fiber in automotive and beyond
Case studies

Various thermoplastic composite technologies The worlds largest yacht infused in Carbon
CHAIRMAN that are based on the use of recycled carbon Epoxy
fiber.
Chomarat Resoltech
Michel Cognet Pierre Calmon
Group Managing Ensuring the future of carbon fiber in
Export director
Director automotive and beyond
Process selection.
Ensuring the future of carbon fiber in
Benefit from the technological automotive and beyond Material selection and viability tests.
breakthrough development Infusion process.
Harper International
Advanced NCF for unprecedented weight Robert Blackmon
savings Vice president of integrated
systems
Chomarat A roadmap for energy efficiency in the carbon
Michel Cognet fiber conversion process.
Group managing director
Defining the range of carbon footprints cre-
ated by various production strategies.
Bi-angle thin-ply NCF leads to anisotropic,
homogenized laminates. How the process model can be used as a tool
by industrial producers to evaluate the carbon
A variety of NCF with thick-thin plies, variable fiber footprint of existing and planned produc-
angles, and hybrids (Carbon, Glass). tion facilities.

Our NCF handles like fabric but has strength


comparable with unitape.
Case studies
Pitch based carbon fiber and composites

Mitsubishi Plastics Composites High performance bicycle frames


America, Inc. American Artisan BIcycles Inc
Michael Rainaldi John H. Eggers
Dir. Composite fiber division Ph.D. Founder/CEO

PAN and Pitch Carbon Fiber World view. Bicycle frames can achieve high strength
and low weight by combining innovations in
Pitch fiber characteristics- contrast w/ PAN
design, materials, and processing.
CF/other materials.
The external loading conditions leading to
Overview of the worldwide
DIALEAD Applications. composites industry 2010-2015 2011
internal force distribution must be understood
release
The geometric shapes and material selec- Available at the Publications Store
Using recycled carbon fiber in tion of a highly anisotropic material must be Special JEC discount on site! -20% per copy
thermoplastic composites optimized.

Closing the loop with the use of recycled


carbon fiber in thermoplastic composites
Also attend
Materials Innovation
Technologies, LLC COMPOSITES DESIGN......................p.16
Mark A. Janney AERONAUTICS..................................p.14
Chief scientist WIND ENERGY.................................p.24
AUTOMOTIVE....................................p.22
How carbon fiber is reclaimed.

10
Speakers biography

Robert Blackmon
CHAIRMAN Vice president of integrated
Chomarat Harper International
Robert Blackmon is the Vice President of Integrated
Michel Cognet Systems for Harper International, world leader in
Group managing thermal processing systems for advanced materi-
director als. Mr. Blackmon is responsible for sales, design,
engineering, project execution, installation and com-
Michel Cognet has 30 years experience in the missioning of complete processing plants around the
composites industry. First holding different posi- globe for Carbon Fiber production. Robert holds a
tions in the Hexcel group from 1983 to 2008 : degree in Chemical Engineering from Northwestern
VP Reinforcements for Composites and later University.
VP Planning and Strategy. He joined Chomarat
in 2008 as Chomarat Composites Managing John H. Eggers
Director and is now Chomarat Group Managing Ph.D. Founder/CEO
Director. American Artisan BIcycles Inc
John H. Eggers is the founder and CEO of Ameri-
can Artisan Bicycles Inc., the first carbon bicycle
Michael Rainaldi manufacturers cooperative in the USA. American
Dir. Composite fiber division Artisans mission is to produce innovative carbon
Mitsubishi Plastics Composites bicycles, made in the USA, that are price competitive
America, Inc. with the Asian imports currently dominating the
Michael Rainaldi is currently Director of Sales for Mit- American marketplace. The goal is to create jobs and
subishi Plastics Composites America DIALEAD pitch help restore American bicycle manufacturing. Previ-
based carbon fiber. He has been with MPCA for the ously, John was a cofounder of Oakley Sunglasses
past 16 years. Prior to this he worked for 5 years at and managed sales and marketing worldwide from
Fiberites Orange, CA manufacturing plant as a qual- the first sale of $78 to $20M. He is also a for-
ity engineer before being transferred to Seattle Wa mer Associate Professor of Entrepreneurship and
to support ICI Fiberites aircraft interior business Industrial/Organizational Psychologist. Dr. Eggers
as technical service engineer to Boeing Commercial cofounded the Ivey School of Businesses, Cheng
Aircraft Company. Michael holds a bachelor degree Yu Tung Management Institute located at Hong
from the University of Utah in Chemical Engineering. Kong Convention and Exhibition Centre. He served
there as Director of Executive Education - Asia.
Mark A. Janney His research has been called the, The Seminal
Chief scientist materials Work in Entrepreneurshipby the Center for Creative
innovation technologies, LLC Leadership and the, First to Link Entrepreneurship
to Leadership, by American Society of Training &
Dr. Mark Janney is Chief Scientist for Materials Inno-
Development (ASTD). John resides in the Sonoma
vation Technology, LLC. For the past five years, he
wine country with his wife and three children.
has overseen the R&D activities of the company to
develop materials and processes based on chopped Pierre Calmon
carbon fiber. Most of his work has focused on incor-
Export director
porating reclaimed carbon fiber into those compos-
Resoltech
ites. The ways those fibers are used in composites
include net-shaped preforms, chopped fiber mats, Pierre Calmon, in charge of the export depart-
co-blended structural and thermoplastic fibers, and ment and the product application department of
compounded fiber - thermoplastic resin forms such Resoltech, one of the leading European epoxy resin
as injection molding compounds and long fiber formulation company. With an hands one expertise
thermoplastics (LFT). Before joining MIT-LLC, Dr. in composites built along his customer over the
Janney was a Senior Development Staff Member at last 20 years in the field of wind blade production,
the Oak Ridge National Laboratory. He has authored Marine and Civil engineering project, Pierre spends
more than 40 peer-reviewed journal articles, holds most of his time in the composite workshops of his
15 US patents, and is a Fellow of the American customers around the world.
Ceramic Society.

11
Wednesday November 7 - 2:00pm / 4:30pm

BIO-BASED COMPOSITES FORUM


``Breaking the barriers technology and technique solutions to enable rapid de-
ployment of biocomposite materials in high-throughput manufacturing industries
New development in the Bio-composites
Key Automotive and biocomposites: the new challenges
focus New product offers the highest possible combination of economics, industrial, mechanical
and environmental performance

Current status of transportation vehicles Excellence to help companies with product


CHAIRMAN & sustainability testing and speed to market.

Composites Innovation Centre Chopper College, MN


Simon Potter Tomas Creal New product offers the highest
Sector Manager for CEO possible combination of economics,
Product Innovation industrial, mechanical and
and Civil Infrastructure Brief background on CCG companies and focal environmental performance
point for transforming industries focuses.
A strong ecological Composite sheet made of
Opportunities at hand for global growth
New development in the natural bast fibres which is FIREPROOF and
& development.
Bio-composites fully recyclable in fluent water
Ideal partnerships to establish for develop-
ment for economic growth & industry growth. Textilelabo
Market development within the bio-compos- Luc Oosterlynck
ites industry BioComposites for the real man Textil engineer
Aspen Research Corporation WhiteCloud Innovations
Nathan T. Koenig A rigid basic sheet which is fireproof, solu-
Catherine Tredway ble in water or not and thermo-formable: used
Sales / Market manager Architect and President for producing a lot of industrial items.

Aspen Research Corporation. Recycling: Schema for recovering the fibres


BioComposite is the new buzz word through- and neutralizing the binder.
What the market is calling for. out the chemical, fibre and manufacturing
industries. A continuous process.
Where the market is heading and what we
can expect from market developments. What is the real benefit to the front line
construction worker? Woodforce, natural strength for plastics:
engineered wood fibre dice for thermoplas-
Next generation biocomposites - Driving tics reinforcement
innovation in the transportation sector Automotive and biocomposites:
Sonae Indstria
CIC the new challenges
Christophe Chambonnet
Simon Potter The province of Ontario is a major Global manager
Sector Manager for Product automotive manufacturing and assembly
Innovation and Civil center in North America An innovative wood fiber dice material for
Infrastructure
reinforcement of thermoplastics.
Composites have progressed from being used The Ontario BioAuto Council
for non-structural and interior panels to acting Craig Crawford Wood processing.
as key structural components in vehicles. President and CEO The main raw material wood fiber - is
The feasibility of replacing glass fibres with systematically sourced locally with full traca-
natural biofibres, and the use of bio-based How Ontarios automotive industry is ad- bility to well-managed forests (FSC and PEFC
cores and resins, has improved tremendously. vancing the commercialization of bio-based certified forests).
composites.
A design philosophy change is taking place
where parts are being designed for composite Low cost bio-based fillers and extenders to
solutions, and not simply as direct substitu- high performance forest micro-fiber, nanocel-
tions of metallic parts. lulose crystal, and lignin-based carbon fiber
composites.

The requirement for advanced composite


manufacturing processes to achieve accept-
able economics. In partnership with
Manufacturing technologies available through
the Magna-NRC Global Composites Centre of

12
Speakers biography

portation industry. Beyond fostering new technol- Expert by some Courts of Justice. Since 2008 he
CHAIRMAN ogy, it has always been Toms belief that education is testing green composite materials; mid 2011
is a key factor in the adoption and advancement he was recording a Belgian Patent of it and got a
Composites Innovation Centre of new ideas. Golden Medal for his new technology. Actually, he is
Simon Potter launching a pilot plant to test his materials.
Sector Manager for Catherine Tredway
Architect and President Christophe Chambonnet
Product Innovation Global manager
and Civil Infrastructure Sonae Indstria
Catherine Tredway was born and raised in Toronto,
Ontario. As an architect and President of BarnOwl Christophe Chambonnet is Global manager of
Dr. Simon Potter has a global reputation as an
Designs she travelled internationally for 22 years Woodforce at Sonae Indstria since March 2012.
expert in the area of biomaterials design and
developing five star destinations in the pristine Christophe Chambonnet occupied managerial and
processing. He holds a PhD in biochemistry from
environments of the world. In starting WhiteCloud, directorship roles in the Marketing area, namely
the University of Edinburgh in Scotland and has
her goal was to take her respect for the land and in companies based in United States of America,
held senior research positions at the University of
convert it to some the most advanced biobased com- Canada, France and Belgium. Between 2000 and
British Columbia, FP Innovations and the CSIRO
posite technologies, without the preconception of 2005, he served as Member of the Board of Directors
in Australia where he managed an $11 million
limitations. She believes and idea that is developed in Tafisa Canada, a subsidiary of Sonae Industria.
research program in forest biomaterials. Dr. Potter
and put into action is more important than an idea In 2005 and 2006, he worked as Vice President of
is currently Sector Manager for Product Innova-
that exists only as an idea and has lead of team of Tembec Avebene SAS. As from July 2006, he was
tion and Civil Infrastructure at the Composites
seasoned scientists and youthful minds to set new appointed Chief Operating Officer of Isoroy SAS. At
Innovation Centre in Winnipeg, Canada and an
boundaries. Catherine is a passionate advocate for the end of 2007 he joined the Board of Directors
Adjunct Professor in Biosystems Engineering at
third world improvement and accomplished author of the Company and served as Chief Marketing and
the University of Manitoba.
who has been favourably reviewed by most major Sales Officer and Executive Member of the Board
newspapers across North America. of Directors of Sonae Industria SGPS SA from May
2010. He obtained a degree in Engineering from
Nathan T. Koenig
Craig Crawford the Institut Polytechnique LaSalle Beauvais and a
Sales / Market Manager
President and CEO Master of Science in Applied Economics and an MBA
Aspen Research Corporation
The Ontario BioAuto Council degree from University of Purdue.
In 2006, Nathan Koenig joined the Aspen Analytical
Craig Crawford is the President and CEO of the
Department taking on the responsibility for Quality
Ontario BioAuto Council, an industry-led, not-for-
Control of all production materials that were manu-
profit organization funded by the Ontario Govern-
factured in Aspen Materials, a division within Aspen
ment in 2007. Its mission is to become a global
Research Corporation. In 2007, Nathan contributed
leader in the use of bio-plastics and bio-composites.
to the work of the Andersen Windows Enterprise
Although the Council was founded in Ontario, its
by playing an integral part in the development of
membership has grown to include global compa-
an extended color palette focusing on a new base
nies across Canada, the US, Europe and Brazil, and
resin advanced in weatherability, substrate protec-
well-known university, government, private sector,
tion, and color fastness. Later that year he joined
and non-profit research organizations. Craig is also
the project management staff, coordinating 3rd
a member of the board of directors of the Centre
party testing and analysis projects in the lab as
for Research and Innovation in the Bioeconomy
well as creating quality testing systems for tolling
(CRIBE), the ArboraNano Network, and the NSERC
agreements. In early 2011, Nathan joined the sales
Green Fibre Network.
and marketing team at Aspen Research Corporation
where he has played a large part in the market
Luc Oosterlynck
development of new technologies in bio-composites
Textil Engeneer
and green polymers.
Textilelabo
Tomas Creal Luc Oosterlynck joins his father and eldest brother
CEO into the linen factory for 2 yrs. In the sixties, dis-
Chopper College, MN covering the NonWovens, he goes back to the high
school in Gent and graduate as textile & plastic
Thomas Creal is the CEO of Chopper College which
engineer. He went for 6 months on a business trip
is based out of Chicago, IL, and currently has its
into the US. Back in Belgium, he starts a needlefelt
headquarters in Minneapolis, Minnesota. He has led
carpeting in 1966 of 250 wkp. The company man-
initiatives in the motorcycle industry by applying Flax and Hemp fibres:
aged by foreign people collapsed in 1978. He works
sustainable products such as E85 and bio-fiber. He
for different dyehouses . From 1983 to 2005 he is
a natural solution for the composite
believes that pairing new technology with existing, industry
producing contemporary rugs and is redressing a
already highly adopted products will increase the Available at the Publications Store
carpet mill in Mongolia. He is recognized as textile
rate of change to sustainable materials in the trans-
Special JEC discount on site! -20% per copy

13
Wednesday November 7 - 2:00pm / 4:30pm

AERONAUTICS FORUM
``Lowering the cost of using composites for aerospace applications

From research to application in gas turbine engines


Key The challenges in commercial aircraft
focus Improve product performance, quality, and factory efficiency
Characterize a large variety of materials and their dependence on various parameters

Increasing efficiencies, reducing cost, Advancing automated manufacturing and


CHAIRMAN and saving weight in composite fuselage inspection methods enables a broader use
development of composite structures through improved
Stanford University quality, reduced production costs, and higher
Alan T.Nettles Siemens PLM Software production rates.
ph.D. Virginia Tech, John OConnor
composites materials Director of product and market Characterize a large variety
engineer strategy
of materials and their dependence
The usual challenges in commercial aircraft on various parameters
design have been heightened by the increased
From research to application use of composite materials.
in gas turbine engines New dynamic mechanical analyzers for supe-
We will explore the challenges of composite rior material testing and unique flexibility
fuselage design using a structure-based
Lost in translation a survey of the difficul-
design approach. Acoem Group
ties in the transfer of composites technology
We will provide solutions to reduce the cost Hugues Baurier
University of Glamorgan and weight of a composite aerostructure Department manager
Alison J. McMillan while simultaneously improving quality.
Academic profession Taking advantage of a common innovative
More and more innovative RTM tools one-piece-structure mechanical design.
The situation in gas turbine engines: much Frequency, temperature, stress or strain
Compose
of the engine is too hot for organic matrix amplitude, excitation wave form, gas or humid
composite materials application. Bruno Machet
environment
Chairman & shareholder
Attempt to rationalise the range of challenges The ergonomics, the reduced foot print and
still to be overcome. the reduced maintenance need meet the
Lower cost price.
expectations of demanding testing laboratory.
The potential of composites and the chal-
lenges of the gas turbine engine environment. Lower investments.

Remove some assembly steps to ensure qual-


ity and repeatability.
The challenges in commercial aircraft

Improve product performance,


The importance of damage tolerance in quality, and factory efficiency
composite aerospace structures

Stanford University Advancements in automated fabrication and


inspection of aerospace grade composite
Alan T.Nettles
structures
ph.D. Virginia Tech, composites
materials Engineer ATK Aerospace Systems
The final product will be manufactured from Marlo S. Stradley Overview of the worldwide
a material and lay-up based on undamaged Business Development composites industry 2010-2015 2011
properties. release
Undamaged laminate testing is time consum- Available at the Publications Store
Composite structures have are gaining broader
ing and costly. use throughout the aerospace industry Special JEC discount on site! -20% per copy

Composite structures generally are more


expensive than metallics, but can be worth
the investment
Also attend
ATK Aerospace Structures has led industry
CARBON................................................ p.10
in development of automated fabrication and
inspection methods to improve product perfor- COMPOSITES DESIGN......................... p.16
mance, quality, and factory efficiency AUTOMATION...................................... p.26

14
Speakers biography

Software, a business segment within Siemens PLM Hugues Baurier


CHAIRMAN Software. Mr. OConnor has served in many roles Departement manager
ranging from application support and technical sales Acoem Group
Stanford University management to business development. Prior to his
Hugues Baurier is the manager of the Material Test-
Alan T.Nettles current position, Mr. OConnor was a Senior Design
ing Department of the company ACOEM (France).
ph.D. Virginia Tech, Engineer at Lockheed Martin where he led a variety
Under the brand METRAVIB , ACOEM manufactures
of product design teams. Mr. OConnor holds an M.S.
composites materials in Materials Engineering from Rensselaer Polytech-
a range materials testing instruments including
engineer :Dynamic Mechanical Analyzers with extended capa-
nic Institute and a B.S. in Mechanical Engineering
bilities (wide frequency and force range) to achieve
from the University of Massachusetts at Amherst.
the characterization of the viscoelastic properties
Alan T. Nettles has been a Composite Materi-
of polymers, composites and rubber materials, and
als Engineer in the Materials and Processes Bruno Machet
Electrodynamic Fatigue testing machines for materi-
Laboratory at NASA-Marshall Space Flight Center Chairman & shareholder
als samples and components.
USA since 1987. His area of specialization is Compose
damage tolerance of composites and sandwich
Bruno Machet, 49 years old is chairman & share-
structures for launch vehicle applications. He
holder of Compose since June 2005. MBA in corpo-
has about 55 published papers and is active in
rate strategic management. Graduated in mechanics
several of the Composite Materials Handbook-17
and integrated automation of production process.
(CMH-17) working groups. He present lectures
He managed manufacturing companies in France
on Damage Tolerance (and occasionally Testing)
and abroad. He worked for 17 years for automotive
for Stanfords online composites workshop. He
first-tier suppliers. He speaks French, English and
has a BS (Physics) from Furman University, MS
Spanish. He is involved in various scientific and
(Textile Engineering) from Georgia Institute of
management committees of clusters, federations
Technology, and PhD (Materials Engineering
and associations. Managed by Bruno Machet for
Science) from Virginia Tech.
7 years, Compose has successfully diversified its
markets. The automotive sector was 95% of its
turnover in 2012 it is 20%. Compose broke into
Alison J. McMillan
the aerospace sector in 2012 it is 50% of its
Academic profession
turnover. Compose invests every year 10% of its
University of Glamorgan turnover in R&I and has 3 patents. Compose is
Alison McMillan studied Maths and Physics BSc at not anymore only mouldmaker but an integrator of
University College London, and then changed track complete turnkey solutions and has developed its
to study Mechanical Engineering MSc, specialising activities abroad.
in Finite and Boundary Element Methods at Cran-
field. Her PhD from Staffordshire University involved
computational modelling of vibration and impact
Marlo S. Stradley
of laminates. Following a series of Post Doctoral Business Development
positions at the University of Oxford and Keele she ATK Aerospace Systems
moved into industry, working at Rolls-Royce plc in Marlo S. Stradley has worked in the aerospace
Derby. Here she worked at the interface between industry for nearly thirty years. He began his career
new product introduction and capability acquisition, in 1984 with Hercules Aerospace in Magna, Utah,
engaging frequently with research organisations which was later acquired by Alliant Techsystems
and universities. During the period from around (ATK), working in a variety of roles in contract,
2003-2007, she founded the composites strategy, finance and program management on Delta II/
and formulated the composites methods capability III and Orion Programs. He also spent several
gap plan. From 2007-2011 she was a holder of years as the business manager for Commercial
the prestigious Royal Society Industry Fellowship, launch vehicles. In 2001 Marlo transitioned to ATKs
based part-time at the University of Bristol. Alison Aerospace Structures Division where he was the
left Rolls-Royce plc in October 2011, to enter the Delta IV Launch Structures program manager, later
academic profession. managing NASA Launch Structures programs and
eventually leading the rocket motor case and launch
John OConnor structures business segment. Recently Marlo was
Director of product and market the business manager for A350 commercial aircraft
strategy structures program prior to his current assignment
in Launch structures business development. Marlo
Siemens PLM Software
received a Bachelors of Science degree in Business
John OConnor is the Director of Product & Market Management from Brigham Young University in
Strategy for Aerospace for Specialized Engineering Provo Utah.

15
Thursday November 8 - l0:30am / l:00pm

DESIGN FORUM
``The new challenges for design and composites

New composite material made with laminates anisotropic, asymmetric, and homogenized
Key New material applications
focus Bottom-up approach for the efficient design of composite structures
Design, fabrication and testing considerations

Design/manufacturing interface
CHAIRMAN Design, fabrication
Innovative Composite and testing considerations
Stanford University Engineering, Inc
Steven Tsa Steven Maier Large offshore wind turbine blades
Professor research CEO
emeritus, department National Wind Energy Center -
of aeronautics & Cullen College of Engineering -
Laminate problem areas that must be consid- University of Houston
astronautics ered during design
S. S. Wang
Manufacturing process is critical to laminate
design
New composite material made with
laminates anisotropic, asymmetric, How material parameters effect Design & K. H. Lo
Manufacturing of composite structures
and homogenized
Make it - Break it - Fix it
C-Ply Fabric for anisotropic, asymmetric National Wind Energy Center (NWEC)
laminates The development of materials in the marine missions.
industry and the Americas Cup Large rotor blade design considerations.
Stanford University
Steven Tsa Oracle Offshore wind turbines.
Professor research emeritus, Dirk Kramers
Manufacturing of thick laminates and
department of aeronautics & General design/structures sandwich.
astronautics
The boat, the event, and the AC45 series Components and scale blade testing.
C-Ply is able to achieve anisotropy and asym-
metry in making laminates.
The design and development process.
Not only laminates are stronger and tougher,
great savings in assembly cost becomes Building the boat, materials, and processes.
viable. Racing, learning, and applying lessons.
The unique stiffness and strength properties
and examples of structural applications.
Bottom-up approach for the efficient
design of composite structures
New material applications
Simplified models

University of Porto
Toyotas all-carbon composites LFA
Pedro P. Camanho
Toyota Motor Corporation Department of mechanical
Nobuya Kawamura engineering
Project general manager Micro-mechanical analysis of polymer
composites. In partnership with
Design concept and engineering. Meso-mechanical models defined at the ply/
interface level.
Process development.
Quick analysis tools for design and optimiza-
Vehicle Performance.
tion of composite structures.

nd
Also atte
AERONAUTICS......................................p.14
WIND ENERGY.....................................p.24

16
Speakers biography

Steven Maier Pedro P. Camanho


CHAIRMAN CEO Department of mechanical
Stanford University Innovative Composite engineering
Engineering, Inc University of Porto
Steven Tsa Steve is a graduate of Rose-Hulman Institute of Prof. Pedro Camanho received his PhD in
Professor research Technology with a BS in Mechanical Engineer. Start- Composite Materials from the Department
emeritus, department ed building composite parts 33 years ago starting of Aeronautics, Imperial College London, in
of aeronautics & astro- with wet layup then moving on through multiple 1999. In the same year he joined the Institute
nautics processes to autoclave cured pre-preg military and of Mechanical Engineering and Industrial
aerospace structures. As aerospace was declining Management (Porto, Portugal) as Director of the
in the late 80s, I founded Innovative Composite Structural Integrity Unit and the Department of
Stephen W. Tsai graduated from Yale with
Engineering with a vision to apply aerospace pre- Mechanical Engineering of the University of Porto
BS and DEng. He was with the US Air Force
preg materials into consumer and industrial appli- as Assistant Professor. Since 2008 he has been
Materials Laboratory for 21 years, and Stanford
cations. Have been designing composite structures Associate Professor (Habil.) in the Department of
since 1990. His interest is in the mechanics
and manufacturing them out-of-autoclave the Mechanical Engineering of the University of Porto.
of composites, and has been training design
past 23 years.
engineers for more than 45 years. His book on
Theory of Composites Design, and Strength & Dirk Kramers
Life of Composites are standard references; and
General design/structures
his Tsai-Wu failure criterion is also one of the
frequently referenced. He is a member of the US
Oracle
Academy of Engineering. A veteran of the Americas Cup community since
1977, when aluminum was the space-age material
being used to build 12-Meters, Dirk Kramers has
Nobuya Kawamura nearly seen it all and done it all. A proponent of
Project general manager multihulls, Dirk joined ORACLE Racing in mid-2010
Toyota Motor Corporation and is in charge of overall engineering of the cata-
maran. But his experience with multihulls in the
A veteran of the Americas Cup community since Americas Cup dates back to 1988 when he was a
1977, when aluminum was the space-age material designer for Team Dennis Conner and its wingsail
being used to build 12-Meters, Dirk has nearly seen catamaran Stars & Stripes 88. Dirks freehand played
it all and done it all. A proponent of multihulls, Dirk a role in the creation of the AC45 catamaran. He was
joined ORACLE Racing in mid-2010 and is in charge primarily responsible for overall engineering of the
of overall engineering of the catamaran. But his design including the hull structures. Before joining
experience with multihulls in the Americas Cup ORACLE Racing Dirk had previously been a member
dates back to 1988 when he was a designer for of the Alinghi design team. One of the principal
Team Dennis Conner and its wingsail catamaran creators of the Alinghi 5 catamaran, he found the
Stars & Stripes 88. Dirks freehand played a role process of designing to an open sheet of paper a
in the creation of the AC45 catamaran. He was rewarding experience. We finally got to play with
primarily responsible for overall engineering of the aspects of boat design that wed never been able
design including the hull structures. Before joining to play with, because we were restrained by so
ORACLE Racing Dirk had previously been a member many rules, says Dirk. Rather than trying to fit a
of the Alinghi design team. One of the principal design to a strict rule, the open rule gave us a much
creators of the Alinghi 5 catamaran, he found the bigger palette to paint on. It was scarier because it
process of designing to an open sheet of paper a gave us much greater scope to go wrong, but it was
rewarding experience. We finally got to play with also more rewarding. Dirk enjoys working with the
aspects of boat design that wed never been able best people in the business and doing things that
to play with, because we were restrained by so have not been done before. Having been part of a
many rules, says Dirk. Rather than trying to fit a winning team five times and staying married in the
design to a strict rule, the open rule gave us a much process is my crowning achievement, says Dirk.
bigger palette to paint on. It was scarier because it
gave us much greater scope to go wrong, but it was
also more rewarding. Dirk enjoys working with the
best people in the business and doing things that
have not been done before. Having been part of a
winning team five times and staying married in the TECHNICAL BOOK:
process is my crowning achievement, says Dirk. Strength & Life of Composites
Available at the Publications Store
Special JEC discount on site! -20% per copy

17
Thursday November 8 - l0:30am / l:30pm

THERMOPLASTICS FORUM
``High-performance composites: the interest to invest in the thermoplastic
composites

Driving new solutions


Key
Optimizing glass fiber reinforced thermoplastics
focus Challenges and opportunities

Bridging the gap between thermoplastic


CHAIRMAN Optimizing glass fiber reinforced properties and thermoset processes.
thermoplastics
PPG Open a lot of new applications.
Greig Bowland The effects of sizing and formulation on
Global LFT Leader performance Development of continuous fiber reinforced
composites for structural applications
PPG
Gordon Holdings, Incorporated
Greig Bowland
Global LFT Leader Jonathan Spiegel
Driving New Solutions Senior engineer
The latest developments in glass fiber rein-
High Performance Thermoplastic Composites forced Thermoplastic Composites. A greater measure of structural strength,
engineering thermoplastics are commonly
Victrex plc The importance of the fiber sizing system and employed.
the composite formulation.
Ralf Weidig Approach applications previously only possible
Composites business leader with either metal or thermoset composite
construction.
Challenges and opportunities
Properties and processing.

Value proposition of thermoplastics vs. ther-


mosets and metals. Lightweight army materials for multifunc-
tional applications 1:00pm - 1:30pm NEW
Application areas.
U.S. Army Research Laboratory
Outlook.
Dana M. Granville Following the forum
Materials manufacturing
Improving impact performance in D-LFT Technical Discussion panel with
technology branch weapons
composites with UD-Tape based fabrics & the thermoplastics forum.
materials research directorate
laminates
Multifunctional thermoplastic and other
Technical discussion panel driven by
ticona Engineering Polymers composites for a variety of future Army Rich Caruso, Global Marketing Director
applications. Gordon Holdings, Incorporated.
Michael Ruby
Technology launch manager Weight savings in Army structures also is
critical in meeting rapid deployability require-
Practicality suggests need to produce interme- ments around the globe.
diate products.
The clever design and integration of Army-
Layup configurations produced in plaque unique features that allow the structure to
molding trials. perform several functions.

Use of precolored material to evaluate mate- Thermoplastic composites made from


rial movement in shield molding trials. reactive resins
Preheating / molding parameters and plaque
Johns Manville
impact testing parameters.
Klaus Gleich
Research associate

Anionic polymerization of caprolactam and


in-situ polymerization of other reactive
thermoplastic resins for production of high
performance thermoplastic composites.

18
Speakers biography

experience in a variety of roles and organizations began working with thermoset composite materials
CHAIRMAN active in Thermoset Composites, Adhesives, Capital in 1989, and is currently developing high perfor-
Equipment, and Specialty Chemicals. He holds a mance thermoplastic composites and applications
PPG BSME in Mechanical Engineering from UCLA and an at Polystrand.
Greig Bowland MBA in General Management from Northwestern
Global LFT Leader University.

Dana M. Granville
Materials manufacturing
PPG Industries is a leader in its markets; is a technology branch weapons
streamlined, efficient manufacturer; and oper-
materials research directorate
ates on the leading edge of new technologies
U.S. Army Research Laboratory
and solutions. It is our vision to continue being
the worlds leading coatings and specialty prod- Dana Granville holds a B.S. in Plastics Engineer-
ucts and Services Company, serving customers in ing from UMASS-Lowell, and is just retired senior
construction, consumer products, industrial and materials engineer for the Materials Manufacturing
transportation markets and aftermarkets. PPG Technology Branch of the Weapons and Materials
has manufacturing facilities and equity affiliates Research Directorate at the U.S. Army Research
in more than 60 countries around the globe. Laboratory (ARL), Aberdeen Proving Ground, MD.
He has over 37 years experience with thermoplastic
and thermosetting polymer materials and process-
Ralf Weidig ing methods. He served as Army Principal and is
Composites business leader past chair of the DoD Manufacturing Technology
Victrex plc Composites Processing and Fabrication Subpanel,
Army deputy of the DOD RELIANCE 21 Technical
Ralph Weidig is born 05.10.62 in Konstanz, Ger-
Panel for Advanced Materials, coordination chairman
many. 1984 1989: Study of mechanical engineer-
of the Composite Materials (formerly MIL-HDBK-17)
ing at the Technical University of Stuttgart with
Handbook program with the Federal Aviation Admin-
focus polymer technology and management. 1990
istration, and serves on NASAs National Center for
1995 Group leader for development for non-metal
Advanced Materials Performance (NCAMP) executive
materials at ZF Friedrichshafen AG. Since 1995 he
board of governors at Wichita State University.
has worked with Victrex Europa GmbH in various
Locally, he continues to serve as a trustee for the
positions (technical service, market development
Plastics Institute of America at UMASS-Lowell, is
automotive, technical manager). 2003-2009: Global
an officer and Board of Directors member of the
Automotive Manager responsible for the technical
Society for Advancement of Materials and Process
marketing, application and product development
Engineering (SAMPE), and serves on the Journal of
of VICTREX PEEK in the automotive industry.
Advanced Materials (JAM) editorial board.
2009-2010: Technical program manager responsible
for technology developments around gears, com-
Klaus Gleich
posites, pipes and new technologies. Since 2010
Research associate
he is the composites Business Leader responsible
for the composites business unit with the focus
Johns Manville
on qualification, sales, marketing and technology Dr. Klaus Gleich works at the Technical Center of
development of VICTRE PEEK polymer for the com- Johns Manville, Littleton, CO. He has more 20 years
posites industry experience in advanced materials development and
processing and is well known for his expertise in
Michael Ruby long fiber reinforced thermoplastics. Over the years,
Technology launch manager he held key positions in the material, process and
Ticona Engineering Polymers application development as well as in production
of composites parts.
Michael Ruby is the Technology Launch Manager at
Ticona (a business of Celanese) and is responsible
Jonathan Spiegel
for leading the Technical Marketing and Technol-
Senior engineer
ogy organizations across the Ticona Thermoplastic
Composites Strategic Program Group. Ticona has
Gordon Holdings, Incorporated
advantaged solutions in Unidirectional Tapes and Jonathan Spiegel holds a B.S. in Applied Physics
Pultruded Rods, amongst other technologies, with from the Georgia Institute of Technology, and has
particular interest in the Automotive, Oil & Gas, worked as an engineer in the high performance
Aerospace, and Medical sectors. Michael joined automotive aftermarket for over 25 years, primarily
Ticona in 2010 and has more than 15 years prior in the field of suspension and chassis design. He

19
Thursday November 8 - 2:00pm / 4:30pm

CONSTRUCTION & BUILDING FORUM


``Advance the understanding and application of composites
in construction and building
The use of fibre-reinforced composite materials (FRP) in civil infrastructure
Key Use of composites materials within the solar and building industries
focus Emergency conditions
Pultrusion technology and trends

World first integrated solar roof tile solution Manufacturing an engineered replacement for
CHAIRMAN generating both electricity and hot water from current roofing systems.
a single unit.
WPI Integrated structures plus insulation
materials.
Nicholas A Dembsey
Professor Fire Protection Emergency conditions
Engineering Department

Stress Ribbon Bridge using pre-tensioned


The use of fibre-reinforced composite CFRP cables
materials (FRP) in civil infrastructure
Acciona Infraestructuras
Working with the International Institute for Anurag Bansal
FRP in Construction Head Manufacturing Process
Department Innovation and
The City College of New York Development
Lawrence C. Bank Why FRP as the Manufacturing material?
PhD Vice president for research
Which design was used to manufacture it and
and sponsored programs
why?
The only international professional or-
ganisation dedicated to the use of fibre- What were the manufacturing challenges and
reinforced composite materials (FRP) in Civil how the cables were manufactured?
infrastructure.
Different phases of development and
Development of FRP systems, applications, installation.
guidelines, standards and codes, and curricular
material worldwide.
Pultrusion technology and trends
FRP Design for the 2012 international
building code
Pultruded products range from very small,
WPI thin profiles to very large
Nicholas A Dembsey
Professor fire protection Strongwell
engineering department Glenn Barefoot
Key requirements for non-loading bearing Vice President, Business
interior use FRP and exterior use FRP. Development & Marketing
The evolution of pultrusion and the current
A screening process for FRP development.
state of pultrusion technology.
Various examples of FRP systems.
The present trends in pultrusion processing
and market applications.
Use of composites materials within
Pultruded energy-saving wood-replacement
the solar and building industries
building panels

The Tractile solar Horizon BIPVT (Building KaZaK Composites


Integrated photovoltaic and Thermal) Dr Woodrow Holley
Project manager
Tractile Pty Ltd
Jason Perkins
CEO Jerry Fanucci
President Building & Construction Survey
Combines photovoltaic solar cells with thermal Available at the Publications Store
hot water in a common platform. Develop an automated process. Special JEC discount on site! -20% per copy

20
Speakers biography

on applications to civil engineering. He has authored which develops specifications and guidelines for
CHAIRMAN numerous technical publications on composite mate- FRP materials in cooling tower construction. Glenn
rials and structures and is the author of the textbook was the Program Manager for Strongwells Advance
WPI Composites for Construction: Structural Design with Technology Program (ATP) which developed a new
Nicholas A Dembsey FRP Materials (Wiley, 2006). optimized pultruded structural shape for use in the
Professor Fire Protection infrastructure market. He has also been active in
Anurag Bansal developing other FRP applications for Strongwell like
Engineering Department Head manufacturing process FRP sheet piling and ballistic plates for commercial,
department innovation and industrial and military use.
Nicholas Dembsey is a Professor of Fire Pro-
development
tection Engineering at Worcester Polytechnic Dr Woodrow Holley
Acciona Infraestructuras
Institute. He has been involved in fire protection Project manager
engineering teaching and research for over 25 Since 2010, Anurag BANSAL is working as Head-
Manufacturing & Process Group in the Technolog-
KaZaK Composites
years. He currently teaches graduate courses in
fire modeling and materials fire pyrolysis. His yand Innovatin Centre of ACCIONA Infraestructuras Dr Woodrow Holley is a Project Manager for KaZaK
research interests involve a wide range of topics S.A (Madrid, Spain). He joined this centre in 2007 Composites. He has been involved in resin design
in fire protection engineering with special focus as a Research Engineer. Here, he is actively involved and composite manufacturing for 25+ years. He is
on material fire characteristics and fire safe prod- in providing new and innovative solutions to the currently active in investigating the use of pultruded
uct development. He works extensively with the Civil & Construction Industry using Composites composites incorporating phase change material,
architectural fiber reinforced polymer industry to materials and is also involved in various national foam insulation and integrated air flow elements
improve the fire performance of their products and international research projects. Previously, he into prefabricated components for thermal man-
in his role as chair of the American Composites worked for Sintex (India) for more than 5 years in agement of building envelops in the construction
Manufacturers Associations Fire Committee. He variousprocess for Composite part manufacturing, industry.
is an editorial board member of the journal Fire he was selected as the group leader to acquire
and Materials and an Associate Editor for the extensive on site training at the CSI Bakersfi eld, Jerry Fanucci
journal Fire Technology as well as a Fellow of California manufacturing plant and later was respon- President
the Society of Fire Protection Engineers. sible for set up and streamlining of the FRP-Tank KaZaK Composites
Division. He was involved in development for SMC/ Dr. Jerry Fanucci is President of KaZaK Composites.
DMC Compression Moulded parts for a leading Power He has over 30 years of experience in composite
Lawrence C. Bank generation equipment manufacturing Company in design and manufacturing, and holds more than 20
US. Apart from manufacturing he was also involved patents on pultrusion-related composite structures.
PhD vice president for research
in key customer co-ordination and material outsourc- His company was responsible for the application of
and sponsored programs
ing from across the globe. Prior to joining Sintex, pultrusion technology to a range of many military
The City College of New York he worked in a Pultruded products manufacturing and aerospace products. KaZaK manufactured what
Lawrence C. Bank is the Vice President for Research Company for more than 2 years. He holds a MBA in is probably the most prominently displayed high
and Sponsored Programs at The City College of New Operations and a Degree in Production Engineering. performance pultrusion in the world, the compos-
York and a Professor in the Department of Civil He has more than 12 years of hands on experience ite structure of the 200 deployable Shuttle Radar
Engineering at the Grove School of Engineering. He in Manufacturing Composite parts using different Topography Mission boom, on display above the
is a Fellow of the American Society of Civil Engineers processes Space Shuttle at the National Air and Space Museum
(ASCE), as well as a Fellow, and currently President in Washington, DC.
of the International Institute for FRP Composites Glenn Barefoot
in Construction (IIFC). Dr. Bank received his BSc Vice president, business
degree from the Technion in Israel in 1980, and his development & marketing
MS and PhD degrees from Columbia University in Strongwell
New York City in 1982 and 1985, respectively. Prior
Glenn Barefoot is Vice-President of Business Devel-
to studying at the Technion, Dr. Bank studied in
opment and Marketing for Strongwell Corporation
the Schools of Architecture and Civil Engineering at
which is headquartered in Bristol, Virginia USA.
the University of Cape Town in South Africa. He has
Glenn is a graduate of the United States Military
previously been employed as a Structural Engineer
Academy, West Point, NY. His career involves ten
with LERA (Leslie Robertson and Associates) in New
years of experience in the steel industry includ-
York City, and as a faculty member at Rensselaer
ing being a General Manager of a structural steel
Polytechnic Institute, The Catholic University of
fabrication plant. He has been in the structural
America and the University of Wisconsin-Madison.
composites industry since 1994 and is actively
From 2008-2010, Dr. Bank was the Program Director
involved in helping advance pultrusion technology
for the Structural Materials and Mechanics Program
for Strongwell and the composites industry. Glenn
at the US National Science Foundation (NSF). He is
is Vice-Chairman of the Pultrusion Industry Council
registered Professional Engineer. Dr. Banks primary
(PIC) and will become Chairman of the PIC in 2013.
research is in the area of the mechanics and design
He is also Chairman of the FRP and Plastics Materi-
of composite material structures with an emphasis
als Task Groups for the Cooling Technology Institute

21
Thursday November 8 - 2:00pm / 4:30pm

AUTOMOTIVE FORUM
``Manufacturing and materials innovations for improved performance,
fuel economy, emissions and sustainability
Opportunities and challenges for automotive in composites
Key The use of prepreg carbon composites in automotive
Material characterization of natural fiber
focus New technology development for processing composite parts
Low cost materials and manufacturing options for automotive

Development of preforming process in


CHAIRMAN Material characterization
prepreg compression molding technology
of natural fiber
Quickstep Composites LLC Mitsubishi Rayon Company, Ltd.
Dale Brosius Acrylic thermoset composites Koichi Akiyama
President Research director
BASF
Jeremy Funk
Introduction of the PCM process.
Technical specialist
Opportunities and challenges for Adhesives & fiberbonding High quality molding of CFRP parts in a few
minutes cycle time.
automotive in composites Key Trends / Drivers.
Applications of PCM in the automotive
Chemistry Advantage.
Composites have become a more realistic industry.
alternative to metals Target Composite Applications.

Mechanical Performance Comparison.


Ecole Polytechnique de Lausanne
Jan-Anders Manson
Head of laboratory of polymer New technology development for
and composite technology (LTC) processing composite parts
Challenges for composites go beyond me-
chanical performance. Carbon fiber composites
Environmental effects and life cycle In partnership with
Zoltek Companies
considerations.
George Husman
New simulation models help pinpoint suitable Chief technology officer
applications and production volumes.

Carbon fiber SMC processing for low scrap and


The use of prepreg carbon high throughput.
composites in automotive New processing techniques for carbon fiber
reinforced thermoplastics.
Cutting cycle time for prepreg carbon fiber
Comparison of weight savings versus cost.
composites

Plasan Carbon Composites Low cost materials and


Jim Staargaard manufacturing options for
President automotive

New out of autoclave technology reduces cycle Direct Thermoset Compounding (D-SMC)
time by 75 percent. Composites penetration growth
Dieffenbacher North America Inc in Automotive : towards mass
Seventeen minute cycle time for class A and production 2010-2020 trends and
structural automotive parts. Christian Fais forecasts
General sales/Project manager
Energy efficient and lower waste than tradi- Available at the Publications Store
tional processing. Special JEC discount on site! -20% per copy
Composite technologies aggressively address
weight reduction.

New direct SMC process sets new standards

Also attend
in cost and performance.

Future visions in Tailored SMC and carbon


CARBON.............................................p.10
fiber SMC.
AUTOMATION...................................p.26

22
Speakers biography

MBA from the Ross School of Business (University forced plastics including material, molding process
CHAIRMAN of Michigan) and a Bachelors of Science in Polymer and application development. He has dedicated 20
Science from Pennsylvania State University. He is years to research and development of unsaturated
Quickstep Composites LLC also a member of SAE and SPE Automotive Division.. polyester and vinyl ester resins, molding compounds
Dale Brosius such as SMC and BMC, and molding processes of
President Jeremy Funk these materials at Takeda Chemical Industries,
Technical specialist Ltd. (Japan) and Quantum Composites Inc. (the
Adhesives & fiberbonding United States) before he joined Mitsubishi Rayon
BASF Co., Ltd. in 2007.
Dale Brosius is the president of Quickstep Com-
posites LLC, the US subsidiary of Quickstep Jeremy is a Technical Service Specialist with BASF
Jan-Anders Manson
Technologies, an Australian company supplying Corporation and has extensive experience in the
development, manufacturing and commercialization
Head of laboratory of polymer
patented technology for rapid curing of advanced and composite technology (LTC)
composites. Mr. Brosius started his career in of water-based emulsion polymers across many
different markets. His career spans 15 years across Ecole Polytechnique de Lausanne
1979 as a manufacturing engineer for Dow
Chemical, entering the thermoset composites several companies including Union Carbide Corpora- Professor Jan-Anders E. Mnson obtained his PhD
field in 1984 as market development manager tion, The Dow Chemical Company, Ona Polymers, degree in Mechanical Engineering from Chalmers
for Dows efforts in automotive composites. LLC, and BASF Corporation. He received his BS in University of Technology, Sweden, in 1981. After 5
From 1987 to 1999, he served in various sales, Chemistry from Chowan University. years as head of the R&D department of Konstruk-
market development and general management tions-Bakelit AB, Sweden, he was appointed Profes-
roles for Fiberite and Cytec, including assign- George Husman sor at the University of Washington (Department
ments in Salt Lake City, Chicago, Detroit and Chief technology officer of Chemical Engineering), Seattle in 1987, and at
France. In 1999 he started a consulting business Zoltek Companies the Royal Institute of Technology (Department of
specializing in market analysis and development, George Husman is the Chief Technology Officer for Polymer Technology), Stockholm in 1989. In 1990,
strategic planning and merger and acquisition Zoltek Companies, Inc., the worldwide leader in Jan-Anders Mnson joined the Ecole Polytechnique
assistance for companies in the thermosets and production and sales of carbon fiber for commercial Fdrale de Lausanne (EPFL) as Professor and Direc-
composites industries, joining Quickstep in 2004. applications. Mr. Husman is responsible for all cor- tor of the Polymer and Composite Laboratory (LTC) at
He has a B.S. Degree in Chemical Engineering porate wide research and development to support the Institute of Materials. His research is focused on
and an MBA. He is a member of SAMPE, and is product manufacturing and quality, new products novel cost-effective materials and applications with
the current chair of the Composites Division of development, and applications development. He additional functionality, beyond the classical perfor-
the Society of Plastics Engineers. Mr. Brosius manages research and development personnel, facili- mance of composite materials. Prof. Mnson has 500
has completed numerous market studies in the ties, and projects globally, including sites in Missouri, scientific publications and teaches courses in the
field of thermosets, and is an author of over 40 Texas, Utah, Mexico, and Hungary. He works closely above mentioned fields and is acting on the editorial
published articles in various composites industry with customers to develop and demonstrate new board of several scientific journals. During the period
magazines. materials and processing technologies for customer 2004-2008, Professor Mnson was Vice-president
applications. Mr. Husman is a materials engineer and at the Ecole Polytechnique Fdrale de Lausanne,
manager with 40 years of experience in advanced responsible for Innovation and Technology Transfer,
Jim Staargaard materials technology development in government, and since 2008 president of the International Sport
President industry and academia. Academy AISTS, an organization linking Academic
Plasan Carbon Composites institutions in collaboration with the International
Christian Fais Olympic Committee (IOC).
Jim Staargaard has been the President of Plasan
Carbon Composites (PCC), the Automotive Business General sales/Project manager
subsidiary of Plasan Sasa (Global Armor and Sur- Dieffenbacher North America Inc
vivability Solutions), for the past 2 years and has Christian Fais has worked for Dieffenbacher since
worked in the Automotive Industry for 29 years. 2006 and currently holds the position of the Gen-
PCC (ISO9001/TS16949 certified) has been leading eral Sales and Project Manager in Forming. He is
the development of Class A Carbon Fiber Composite responsible for the North American Region in Sales,
Solutions for the North American Automotive Indus- Marketing and New Business Development. His
try with historical applications on the Corvette ZR1 vast knowledge and working experience, covers all
and Z06, Viper ACS and Shelby Mustang vehicles. aspects in Sales, Technical Customer Support and
Most recently, PCC was awarded 3 main carbon fiber Project Management.
exterior systems (hood/fender, structural roof and
liftgate) on the 2013 Viper. PCC has also developed Koichi Akiyama
and is scaling and commercializing a 17 min part to
part technology for carbon fiber body panels. Prior
to his current position he was President of Helios
Koichi Akiyama is a research director at Mitsubishi
Coatings, VP/GM Excel Polymers and held a series
Rayon Co., Ltd. who leads the development of mass
of commercial leadership roles with GE Plastics after
production process for automotive carbon fiber rein-
starting his career at Union Carbide. Jim has an

23
Friday November 9 - l0:30am / l:00pm

WIND ENERGY FORUM


``Increase performance and develop the next step in the Wind Energy
evolution

Overall strategy for the wind energy


Key
Next generation wind turbine blades
focus Optimization of large composite structures

CHAIRMAN Optimization of large composite


structures
TPI Composites
Steve Nolet Using vacuum infusion simulation techniques
Principal engineer
Composites Consulting Group
James Jones
Top manager

Overall strategy for the wind energy


Vacuum infusion has many benefits over other
composites molding processes
Overall strategy for the wind energy VIP concepts are relatively simple, making
mold fill predictions within reach of most
TPI Composites molders.
Steve Nolet
Principal engineer Risk is high when infusing large composite
structures, such as wind turbine blades and
nacelles, due to large investments of material
and labor

Next generation wind turbine blades Simulation reduces the risk by allowing
optimization of infusion strategies before the
part is molded.
How to get the maximum performance of
carbon fiber in the blade. Infusion and process optimization simula-
tion for wind blades
Epsilon
Matthieu Landais ESI Group
Technical/Commercial engineer Praveen Pasupuleti
Technical support and business
Reduce thickness and weight of CFRP Sparcap. development
Finite element analysis
Reduce the amount of CF required.
Design feasibility
Avoid quality issues.
Infusion strategy evaluation
High modulus materials for next generation
wind turbine blades Process parameters optimization

Gurit Innovation in wind energy turbine blades Overview of the worldwide


/ other applications using infusion flow composites industry 2010-2015 2011
Kevin Cadd
reinforcement & innovative process release
Program manager
Available at the Publications Store
Mathson Group, Inc Special JEC discount on site! -20% per copy
Removing barriers to prepreg technology and
Mathew Boney
the use of carbon to enable the next genera-
President & CEO
tion of blades.

A clear strategy to remove these barriers to Innovative infusion flow reinforcement.


allow the use of prepreg in place of infusion,
maximising the performance of unidirec- Thick composite processing with improved flow. Also attend
tional fibre and enable the next generation of
blades. Innovative process discussion to improve CARBON................................................ p.10
composite manufacturing for wind energy and
other applications. COMPOSITES DESIGN......................... p.16
AUTOMATION...................................... p.26

24
Speakers biography

Kevin Cadd such as materials characterization tests, defect


CHAIRMAN Program manager characterization tests, blade testing, blade health
Gurit monitoring systems (Acoustic Emission Technol-
TPI Composites ogy), development of ice-detection/de-icing/anti-
Kevin Cadd graduated from Southampton University
Steve Nolet in 2004 with an M.Eng in Aeronautical Engineer-
icing techniques for blades, alternatives towards
Principal Engineer improved manufacturing processes (Prepreg and
ing. Kevin has worked at Gurit for the past 7 years,
Infusion), composite blade repairs, field blade bal-
TPI Composites starting in Wind Energy Technical Support and for
ancing issues, development and improvement of
the last 4 years as Technical Programme manager,
lightning protection systems etc. A patent on Meth-
Steve Nolet is principal engineer at TPI Com- overseeing new product developments for the Wind
odology to Clean and Repair Composite Blades is
posites in Warren, Rhode Island. He manages Energy, Marine and Automotive markets.
pending with Gamesa. His current responsibilities
technical activities in the development of low-
at ESI Group North America loops around technical
cost composite structures for the companys James Jones
support and business development of ESIs com-
three primary business units: Wind Energy, Top manager
posite products such as PAM RTM and PAM FORM
Military Ground Vehicles, and Transportation Composites Consulting Group (manufacturing processes) and other design and
Systems. Mr. Nolet also manages the activities James Jones is the Americas Region Manager of structural platforms of composites.
of TPI Composites Physical Sciences Labora- Composites Consulting Group, a leading provider
tory and is responsible for the characterization of innovative product development services for Mathew Boney
and qualification of resins, reinforcements and composite fabricators in the marine, civil, aerospace, President & CEO
their composites used in the development and transportation and renewable energy markets. He
production of composite products across the
Mathson Group, Inc
has personally consulted with hundreds of compa-
organization. Prior to joining TPI, Mr. Nolet Mathew Boney is the President & CEO, Mathson
nies, providing engineering, processing, testing and
was Vice President of Engineering for Fiberspar Group, Inc., Troy, Michigan, USA. Mathson Group
training services to develop lighter, stronger and
Corporation where he directed the develop- is a leading Global Business Development (Plastic
more efficient composite structures. James holds
ment of spoolable composite tubulars for the Material, Automotive, Wind & Solar energy, Medical,
Mechanical Engineering and Juries Doctor Degrees
oil and gas industry. Previous positions include Plastic Products & Tooling), M&A and Innovative
from Southern Methodist University in Dallas, TX
Director of Engineering at American Composite Product Development Company. Mathson Group
and is a Certified Composites Technician Instructor
Technology and Senior Engineer in the US Air designs, develops & markets patented products and
through the American Composites Manufacturing
Force Advanced Composite Program Office in technology using ceramics, metal alloys, elastomers,
Association. In addition to hands-on research and
Sacramento, California. Steve received his B.S. and plastics material systems and assemblies. Mr.
consulting work, James has written several award
degree in aeronautical engineering from the Mathews background includes twenty-two years
winning technical publications and has been a fea-
Massachusetts Institute of Technology in June in the automotive, medical and plastics industry.
tured speaker at conferences throughout North
of 1982 and completed his Masters of Science Prior to starting Mathson Group, Inc., he was Execu-
and South America. James has been involved with
from MIT in the same field in January of 1984. tive Director Of Business Development for Roech-
industry groups to advance the use of composites
His discipline and course of study focused on ling Automotive , a $1.5 Billion Global Plastics &
such as ACMA, ASTM, MIL-HBK 17 and SAMPE.
application of advanced materials in structural Automotive Company, President & CEO for Mathson
design at both the undergraduate and gradu- Industries, Inc. a Global Tier I supplier for Auto-
Praveen Pasupuleti
ate level. Mr. Nolets activities have lead to the motive OEMs such as BMW, Chrysler etc., Sales &
Technical support and business
issue of more than 23 US Patents on which he Technical Executive for Nyltech North America Joint
development Venture of Rhone-Poulenc France and Fiat- Italy.
is named as inventor.
ESI Group He also served as Plastics Manager for Teleflex,
Praveen Pasupuleti who holds a Masters Degree in Inc.s Automotive, Aerospace and Medical Company.
Matthieu Landais Aerospace Engineering (University of Kansas) has He is the inventor and co-inventor of 25 patents. He
Ingnieur technico-commercial experience over 4 years dealing with manufacturing has published and presented twenty technical pub-
Epsilon and structural aspects of Composites. After gradu- lications on various plastics, ceramics, metals and
ation, he joined NEi Nastran (a finite element soft- composites at various international technical confer-
Matthieu Landais has a master Thesis in Industrial
ware company) and provided technical support on ences and is the co-author of Passage to India,
design from Escola Tcnica Superior dEnginyeria
Fatigue and Fracture modules within software. Later A Comprehensive Study on the Indian Automotive
industrial of Barcelona and a MBA International
at CCM (Center for Composite Materials, University Industry. He earned a Bachelor of Science and
Marketing & Strategy Lyon School of Management.
of Delaware), he performed modeling and simula- Master of Science in Plastics Engineering from the
Specialist in carbon fiber composite mass production
tion of ballistic impact on thick section composites University of Massachusetts, Lowell, Massachusetts,
system for energy markets (offshore oil and wind)
and composite sandwich structures using LS-DYNA USA. Associate in Applied Science in Mechanical
and aeronautics. Head of Epsilon Americas. Founding
for military and navy applications. He modeled Engineering Technology (Plastics technology), State
member of Aquitaine wind industry Cluster. Member
and simulated various scenarios of impact ranging University of New York, Morrisville, New York, USA,
of Aerospace Valley.
from low, ballistic and multipoint-multiple impacts Four Year Diploma in Petro Chemical Technology,
on composite sandwich structures for Progres- M.S. University of Baroda, Baroda, India.
sive Damage and Delamination Modeling. Later at
Gamesa Wind US (Renewable Energy), he handled
and made contributions to many specialty projects

25
Friday November 9 - l0:30am / l:00pm

AUTOMATION FORUM
``The different opportunities for automation in the composites

Overall composites industry trends


Key The interests to invest in robotic
focus Material advances for automation
Expanding variety of aerospace applications

Robotics as an alternative to outsourcing


CHAIRMAN production for composite workshops. Expanding variety of aerospace
applications
Kuka Roboter GmbH Robotics as a way of improving working condi-
tions and operator safety.
Otto Kellenberger New Generation of ATL Equipment
Key technology manager Unexplored robotic potentials.
Mag
James R. Hecht
Material advances for automation Director, Composite Application
Engineering Aerospace
Overall composites industry trends
Material advances for automation in resin
Overall composites industry trends in infusion
automation
Cytec Engineered Materials Inc
Connectra Mark Roman
Andrew Mafeld R&D Engineer
Director
In partnership with
CEM Introduces a new dry tape product
Key goals in the automation of composites optimized for automated laydown and liquid
manufacturing. resin infusion.

Recent innovations in automation by key end Novel binder technology enhances handling
use industry and equipment producer. characteristics for prepreg-like laydown
efficiency.
Major challenges for the future.
Proprietary veil technology enhances perme-
ability resulting in improved mechanical
performance over non-crimp fabrics (NCFs).
The interests to invest in robotic
Automated through-thickness infusion and
rapid curing of composites
Overcoming challenges in composite part
manufacturing with robots Quickstep Composites LLC
Kuka Roboter GmbH Dale Brosius
President
Otto Kellenberger
Key technology manager
Low cost preparation of automated resin/pre-
form stack via novel Resin Spray Transfer.
Composite process flow (CFRP, glass fiber).
Rapid curing through liquid heating and cool- The Automation of Polymer
Challenges and opportunities for material and ing using Quickstep.
processes.
Composites Manufacturing
Control and monitoring of process conditions Available at Publication Store
Optimized solutions based on robotics (exam- to insure repeatable results. Special JEC discount on site! -20% per copy
ples from industry).

Robotics: the ultimate production tool for


composite part manufacturing

Matrasur Composites Also attend


Claude Chouet AERONOTICS........................................ p.14
Sales manager CONSTRUCTION & BUILDING............ p.20
AUTOMOTIVE....................................... p.22
Which manufacturing phases can be carried WIND ENERGY.................................... p.24
out with the help of robotics?

26
Speakers biography

Claude Chouet James R. Hecht


CHAIRMAN Sales manager Director, Composite Application
Kuka Roboter GmbH Matrasur Composites Engineering Aerospace
Claude Chouet started working in the composites Bachelor of Science in Electrical Engineering from
Otto Kellenberger industry in 1985 in the specific field of anti-corro- the University of Dayton with 2 years in automation
Key technology sion. A few years later in 1989 he joined the French for the semiconductor and robotic industries, 24
manager company Matrasur Composites where he currently years in small to large scale automated composite
works as Sales & Marketing Manager. laminating systems for the aircraft industry.
Otto J. Kellenberger, he is responsible for global
Aerospace Application in the department Key Mark Roman
Technology Management of KUKA Roboter GmbH R&D Engineer
and was appointed to this post on August 1, Cytec Engineered Materials Inc
2002. Previously, Mr. Kellenberger served as Mark Roman is a Lead Research Engineer focusing
Sales Technology Manager of KUKA Group starting on material and process improvements for auto-
in January 2000. He began his career in 1988. mated composite manufacturing. At Cytec, Mark
During the last 22 years, Mr. Kellenberger has helps ensure that new AFP and ATL materials will
held a series of important tasks in production meet or exceed customer laydown and handling
of gearing, as auditor for quality assurance, requirements. Mark also works to improve current
consulting for business management software products through internal development and external
and real-time software for automation systems. collaboration. Mark received his Bachelors degree
His experiences in robotics, production systems from Virginia Tech and his Masters degree from
for different industrial sectors helps to generate the University of Utah, both in Engineering. Prior
high technological solutions in the process chain to joining Cytec, Mark worked at ATK Composites
for airplane manufacturing based on robots from where he helped develop the Automated Stiffener
the German robotic manufacturer KUKA Roboter Forming Process.
GmbH. Mr. Kellenberger holds a mechanical
engineer degree in automation systems from Dale Brosius
University of Applied Sciences Konstanz and a President
master of engineering study from University of Quickstep Composites LLC
Applied Sciences Augsburg.
Dale Brosius is the president of Quickstep Compos-
ites LLC, the US subsidiary of Quickstep Technolo-
Andrew Mafeld gies, an Australian company supplying patented
technology for rapid curing of advanced compos-
Director
ites. Mr. Brosius started his career in 1979 as a
Connectra manufacturing engineer for Dow Chemical, entering
Andrew Mafeld has over thirty years of experience the thermoset composites field in 1984 as market
in global composites markets covering the carbon, development manager for Dows efforts in automo-
glass and natural fiber sectors. He is the founder tive composites. From 1987 to 1999, he served in
and Managing Director of the Connectra group of various sales, market development and general
companies, a southern Sweden based international management roles for Fiberite and Cytec, including
business development consultancy working in the assignments in Salt Lake City, Chicago, Detroit and
area of composites materials. Prior to founding Con- France. In 1999 he started a consulting business
nectra in 1998, Andrew held a variety of Senior specializing in market analysis and development,
Management positions in both the commercial and strategic planning and merger and acquisition assis-
technical areas at Owens-Corning, in Europe and the tance for companies in the thermosets and compos-
USA. He has also held Market Research and Sales ites industries, joining Quickstep in 2004. He has a
positions with Monsanto Europe and worked with B.S. Degree in Chemical Engineering and an MBA.
Procter & Gamble as a process development Engineer He is a member of SAMPE, and is the current chair
across their European plants. Andrew has a Chemical of the Composites Division of the Society of Plastics
Engineering degree from Imperial College, London, Engineers. Mr. Brosius has completed numerous
an MBA from INSEAD, France and speaks multiple market studies in the field of thermosets, and is
languages. He has authored numerous reports for an author of over 40 published articles in various
clients worldwide, including companies, government composites industry magazines.
ministries and regional development agencies, on
various aspects of the composites industry. He has
written a book on The Automation of Polymer Com-
posites Manufacturing published by JEC last year.

27
BOSTON NOVEMBER 7, 8, 9, 20l2
Boston Convention & Exhibition Center

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Fees
Price for 1 forum.................................................................................................................................................................. $120

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