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Wat. Res. Vol. 33, No. 7, pp.

15791592, 1999
# 1999 Elsevier Science Ltd. All rights reserved
Printed in Great Britain
PII: S0043-1354(98)00392-3 0043-1354/99/$ - see front matter

REVIEW PAPER

FLOCCULATION MODELLING: A REVIEW


D. N. THOMAS1, S. J. JUDD1* and N. FAWCETT2
School of Water Sciences, Craneld University, Bedford, U.K. and 2Research and Process
1

Development, Yorkshire Water, Bradford, U.K.

(First received February 1998; accepted in revised form September 1998)

AbstractThe modelling of the occulation process is reviewed. Recent developments in this area are
discussed with reference to the classical analytical expression of Smoluchowski dening collision fre-
quency and originally published in 1917. The constraints imposed by six principal assumptions made
by Smoluchowski are considered individually, with the key models that have been developed to address
specic limitations discussed in detail. These assumptions comprise: (1) all particle collisions lead to
attachment, (2) uid motion is limited to laminar shear, (3) particles are monodispersed (i.e. all of them
are the same size), (4) no breakage of ocs occurs, (5) all particles are spherical in shape and remain so
after collision and (6) collisions take place only between two particles. The discussion incorporates an
examination of particle dynamics (i.e. rectilinearity vs curvilinearity), particle surface chemistry (van der
Waals attraction and electrostatic repulsion), mixing parameters (mixing intensity and the Camp num-
ber) and the key oc growth parameter of fractal dimension D. In doing so limitations of modernised
theories are identied. It is concluded that constraints imposed on the interpretation of models based
on microscopic aspects of the system, pertaining mainly to those phenomena presiding at the
particle:solution interface, severely restrict their application in real systems. The more recent micro-
scopic approach based on characterisation of the system through determination of the fractal dimension
as a function of time oers the opportunity of a simpler yet more representative modelling, but none-
the-less, currently relies on empirical measurement using fairly sophisticated experimental techniques.
# 1999 Elsevier Science Ltd. All rights reserved

Key wordsocculation, coagulation, modelling, fractal, particles

NOMENCLATURE f= solid fraction of particles


a= radius of primary particle, L j= total volume of aggregates (L3)
D= fractal dimension y= self-similar size distribution function
di= diameter of particle i, L k= aggregate permeability (L2)
k= Boltzmann constant (M L2 T2 K1) l= Kolmogorov microscale (L)
G= local root-mean-square velocity gradient m= viscosity of water (M L1 T1)
(T1)
INTRODUCTION
G*= global root-mean-square velocity gradient
(T1) The mathematical representation of occulation, i.e.
ni= concentrations of particles of size i (L3) the process whereby destabilised suspended particles
Nt = total concentration of particles at time t are aggregated, has conventionally been based on
(L3) considering the process as two discrete steps: trans-
nv(t)= concentration of particles of volume v at port and attachment. The transport step, leading to
time t (L3) the collision of two particles, is achieved by virtue
T= absolute temperature (K) of local variations in uid/particle velocities arising
v= particle volume (L3) through (a) the random thermal ``Brownian''
a= collision eciency motion of the particles (perikinetic occulation), (b)
b(i, rate of collision between particles of size i imposed velocity gradients from mixing (orthoki-
j)= and j (L3 T1) netic occulation) and (c) dierences in the settling
e= local rate of energy dissipation (L2 T3) velocities of individual particles (dierential sedi-
e*= global rate of energy dissipation (L2 T3) mentation). Attachment is then contingent upon a
number of short range forces largely pertaining to
*Author to whom all correspondence should be addressed. the nature of the surfaces themselves.
[Tel.: +44-1234-750-111 ext. 2542; fax: +44-1234-751- The two precepts are most succinctly expressed
671; e-mail: s.j.judd@craneld.ac.uk]. mathematically as a rate of successful collision
1579
1580 D. N. Thomas et al.

between particles of size i and j: hand side describes the loss of particles of size k by
rate of flocculation abi, j ni nj , 1 virtue of their aggregation with other particle sizes.
The factor of one half in front of the rst term on
where a is the collision eciency, b(i, j) is the col- the right hand side ensures that over the summation
lision frequency between particles of size i and j, the same collision is not counted twice. The overall
and ni, nj are the particle concentrations for par- equation thus denes the rate of change in the num-
ticles of size i and j, respectively. ber concentration of particles of size k.
The collision frequency b is a function of the By presenting an equation such as equation 2 for
mode of occulation, i.e. perikinetic, orthokinetic each value of k, Smoluchowski constructed a series
or dierential sedimentation. The collision e- of dierential equations that described the whole of
ciency, a (taking values from 0 to 1), is a function the occulation process. These equations are non-
of the degree of particle destabilisation: the greater linear and solutions to them are not immediate. To
the degree of destabilisation, the greater the value render the dierential equations more manageable
of a. Thus, in eect, b is a measure of the transport Smoluchowski made a number of simplifying
eciency leading to collisions, whilst a represents assumptions.
the percentage of those collisions leading to attach-
ment. 1. The collision eciency factor, a, is unity for all
Nearly all occulation models are based upon collisions.
this one fundamental equation. The values of the 2. Fluid motion undergoes laminar shear.
parameters a and b are dependent upon a large 3. The particles are monodispersed (i.e. all of the
number of factors ranging from the nature of the same size).
particles to the method of destabilisation and the 4. No breakage of ocs occurs.
prevailing ow regime during occulation. Much of 5. All particles are spherical in shape and remain
the research in occulation modelling has been di- so after collision.
rected at establishing equations and specic values 6. Collisions involve only two particles.
for these two parameters. It is important, however,
Based on these assumptions, Smoluchowski
not to forget the importance of the terms ni and nj
developed the following analytical expressions for
in the equation, as the overall rate always increases
the collision frequency for both perikinetic and
with particle concentration.
The interpretation of a and b given above orthokinetic occulation:
implies that the two parameters are independent of bperikinetic 2kT=3m1=di 1=dj di dj , 3
one another. However, there is a second interpret-
ation of a and b which makes the distinction borthokinetic 1=6du=dydi dj 3 , 4
between them less clear cut. One could consider a,
besides allowing for the degree of particle destabili- where k is Boltzmann's constant, T is the absolute
sation, to be an experimental correction factor temperature of the uid, m is the uid viscosity, and
compensating for weaknesses in the theoretical rep- du/dy is the velocity gradient of the uid.
resentation of b, such that values for a are no Smoluchowski produced solutions to the set of
longer conned to be between 0 and 1. dierential equations for both perikinetic and
orthokinetic occulation, the solution for orthoki-
netic occulation being
CLASSICAL EXPRESSIONS
Nt N0 exp4=pdu=dyft, 5
The rst major attempt at modelling the occula-
tion process was made by Smoluchowski (1917). where, Nt is the total particle count at time t, N0 is
Since the equations in Smoluchowski's model have the initial particle count and f is the volume frac-
formed the core of almost all subsequent research tion of the particles, which is assumed to be con-
into occulation modelling, subsequent develop- stant and given by (4/3)pa3N0, a being the particle
ments can be considered with specic reference to radius.
each of the assumptions made by Smoluchowski. Camp and Stein (1943) extended Smoluchowski's
The basic equation developed by Smoluchowski equation for orthokinetic occulation by substitut-
is given by ing the uid shear velocity, du/dy, with the authors'
dnk 1 X X1 denition of the uid's root-mean-square velocity
2 bi, j ni nj b i, kni nk : 2 gradient, G:
dt ijk i1
bi, j G=6di dj 3 : 6
Subscripts i, j and k represent discrete particle sizes.
The rst term on the right hand side denes the The same authors found the collision frequency
increase in particles of size k by occulation of two for dierential sedimentation to be given by
particles whose total volume is equal to the volume
of a particle of size k. The second term on the right bi, j gp=72mrp rl di dj 3 jdi dj j, 7
Flocculation modelling: a review 1581

Fig. 1. Representation of DLVO theory.

where g is the gravity constant and rp and rl the reducing the electrostatic repulsion and hence mak-
particle and uid densities, respectively. ing it easier for the particles to come into close con-
Whilst the classical approach leads to analytical tact with one another. The lower the energy barrier,
expressions to dene the coagulation process, their the closer to unity a becomes. Fuchs (1934) pub-
pertinence to real systems is signicantly con- lished a method of analysing the potential energy
strained by the assumptions 16 above. In the fol- diagrams to calculate the value a.
lowing sections, the validity of each of the A large body of literature devoted to the incor-
assumptions listed is considered in turn poration of surface forces into the coagulation
transport equations has appeared since DLVO the-
ory was rst established, and a comprehensive cri-
MODERNISED EXPRESSIONS tique of these papers is beyond the scope of this
review. Readers interested in the current under-
The collosion eciency factor, a, is unity for all col- standing of colloidal forces should refer to Kihira
lisions and Matijevic (1992) for a comprehensive review of
Eects of short-range forces. In Smoluchowski's recent work in this eld.
original paper, it was assumed that all collisions Eects of hydrodynamic interactions. Early clas-
lead to attachment, thereby ignoring the eect of all sical models are all based on the assumption that
short-range forces such as electrostatic repulsion, interparticle interactions are negligible until the
van der Waals or hydrodynamic forces. The com- point of contact, whereupon adhesion takes place
bined eect of electrostatic repulsion and van der with 100% eciency. However, in reality the hy-
Waals attraction between two particles is described drodynamic forces impact signicantly upon col-
by the DLVO theory (Deryaguin and Landau, liding particles. As particles collide, the uid in
1941; Verwey and Overbeek, 1948). This theory the diminishing space between them is squeezed
assumes that the eect of two forces is additive, out. This motion of the uid causes the particles
and the results can be displayed in the form of a to rotate relative to one another, such that they
potential energy diagram shown in Fig. 1. deviate from the linear path assumed in the clas-
The main points of interest in Fig. 1 are: sical approach. Consequently, the classical
approach to occulation modelling is described as
1. the height of the energy barrier and rectilinear. The alternative is known as the curvi-
2. the low potential well at very small distances. linear approach, whereby the hydrodynamic force
Figure 1 suggests that although it is energetically causes the approaching particles to rotate slightly
favourable for particles to come into close contact, around one another. The corrections made to a
a large energy barrier must rst be overcome. The through the consideration of hydrodynamic forces
role of a coagulant is to lower the energy barrier by can be more accurately interpreted as modi-
1582 D. N. Thomas et al.

cations to the collision frequency functions and account of hydrodynamic forces. The results
are discussed below. showed that the curvilinear model, compared to the
The sizes of particles involved in collisions has a rectilinear model, predicted orders of magnitude of
signicant aect on the values of the various occu- collisions frequencies around 0.5 less for perikinetic
lation rates. Over dierent size ranges dierent oc- occulation, between 2 and 3 less for dierential
culation mechanisms become dominant. In sedimentation and around 5 less for orthokinetic
wastewater treatment, particle sizes can range from occulation. More specically, the results showed
under 1 mm up 1000 mm, especially if metal hydrox- that collisions between particles that are greatly
ides are precipitated. dierent in size are quite unlikely to occur by
orthokinetic occulation.
Rectilinear Models Numerical expressions approximating the correc-
The rectilinear approach essentially assumes the tion factors for converting the rectilinear model to
uid to have no inuence upon the occulation pro- the curvilinear model are presented by Han and
cess other than bulk drag eects. In calculating col- Lawler (1992). The numerical expressions are essen-
lision frequencies between two particles one tially functions of
xed at 2 mm and the other varying from 1 1. the size ratio of the colliding particles and
1000 mm based upon the rectilinear approach,
2. the ratio of hydrodynamic shear forces to van
Han and Lawler (1992) observed that:
der Waals forces between colliding particles.
1. perikinetic occulation dominated when the sec-
Han and Lawler (1992) compared collisions
ondary particle was less than 1 mm,
between all pairs of particles with sizes in the range
2. dierential sedimentation dominated when the
11000 mm based on a curvilinear rather than a rec-
secondary particle was greater than 10 mm,
tilinear approach. Compared to the rectilinear
3. for both orthokinetic occulation and dieren-
mode the regions in which perikinetic occulation
tial sedimentation the collision frequency was
and dierential sedimentation were dominant were
a strong function of particle size, dominated
both signicantly expanded, whilst the region in
by the diameter of the larger of the two par-
which orthokinetic occulation was dominant was
ticles.
commensurately reduced. In fact, orthokinetic oc-
The authors extended the analysis to compare culation only dominated for similarly-sized colliding
collision between all pairs of particles with sizes in particles.
the range 11000 mm. For a set value of G, the Three important conclusions arise from the devel-
authors found perikinetic occulation to be the opments of curvilinear models:
dominant mechanism only when both particles were
1. orthokinetic occulation is far less important in
small, whilst dierential sedimentation was domi-
the curvilinear model than in the rectilinear
nant only when one particle was quite large and the
model,
other was signicantly smaller. In all other cases
2. the curvilinear model predicts a much lower col-
orthokinetic occulation was the dominant mechan-
lision frequency than the rectilinear model,
ism. Hence, according to the rectilinear model of
although the reduction is less when the particles
occulation, orthokinetic occulation is of para-
are of a similar size, and
mount importance.
3. orthokinetic occulation is no longer seen as
Curvilinear Models being directly proportional of G, as predicted by
Camp and Stein (1943).
Curvilinear models have been presented by a
number of authors: Han and Lawler (1991) devel- The third of these observations is of particular
oped the equations for dierential sedimentation, interest. Han and Lawler (1992) concluded that
Han (1989) developed them for perikinetic occula- designers could build occulation units with the
tion and Adler (1981b) for orthokinetic occula- minimum G required to keep particles in suspen-
tion. sion.
Adler (1981b) was the rst to apply the theory of Current developments in the modelling of the hy-
hydrodynamic interactions to heterodispersed sys- drodynamic forces between colliding particles are
tems. The author showed, using equations based on developing in two areas, both of which pertain to a
laminar ow conditions, that in the presence of a more realistic denition of aggregate structure
combination of hydrodynamic, electrostatic and van (Section 2.5). The rst area is concerned with the
der Waals forces, collision frequencies were highest drag upon the aggregates, whilst the second, and re-
when colliding particles were of the same size. The lated, area is associated with the paths the aggre-
author indicated that the hitherto lack of consider- gates take as they approach one another.
ation of hydrodynamic interactions had led to an In the rst area, Veerapaneni and Wiesner (1996)
overestimation of occulation collision frequencies. calculated the ow and associated drag on a sphere
Lawler (1993) calculated the collision eciencies for with nonuniform porosity, whilst Li and Logan
various size ratios of colliding particles taking (1997a) modied the permeability expression of
Flocculation modelling: a review 1583

Brinkman (1947) to take account of nonuniform between the two points is given as:
porosity. Wu and Lee (1998) calculated the drag on
dU UP 0 UP R  A, 8
a porous oc moving at a Reynolds number greater
than one. The authors discovered that at suciently where U represents velocity and A is relative vel-
high porosity values, the drag coecient remained ocity gradient tensor. In eect, for a xed line in
inversely proportional to the Reynolds number up space A allows one to calculate how velocity
to Reynolds numbers as high as 40. In other words, changes along that line.
according to Wu and Lee (1998), the Stokes' regime It is possible therefore in laminar ow regimes to
for the drag upon a porous aggregate extends sub- calculate the relative velocity between particles. At
stantially further than that for a solid sphere. rst sight it might appear that particles collide by
In the second area Kusters et al. (1997) used the virtue of their relative velocity as characterised by
results of Adler (1981a) regarding the ow through A. However, this is an oversimplication, because A
porous particles to calculate the collision eciency incorporates particle rotation. The relative velocity
between uniformly porous aggregate. These results between two points can be decomposed into two
applied only when the ratio of the radii of the col- components: shear and rotation. The rotational el-
liding particles was less than 0.1. The authors found ement of the relative velocity does not contribute to
that above a critical limit of the dimensionless the rate of collisions because during rotation par-
p
radius (dened as the R/ k, where R is the aggre- ticles remain at the same distance apart. It is thus
gate radius and k is the aggregate permeability) the only the shear component that leads to collisions
collision eciency became zero. Kusters et al. between particles. The relative shear velocity
(1997) also presented values for the collision e- between two points is characterised by the strain-
ciency between uniformly porous ocs when the rate tensor, S, dened as:
ratio of their radii was close to unity. The authors
approximated the path along which porous particles S 1=2A AT , 9
approached one another by adopting the results of where the superscript T stands for the transpose.
Adler (1981b), who calculated the paths for solid Substituting A with S in equation 8 yields the rela-
spheres. This approach, when incorporated into the
tive shear velocity between points P and P'.
basic occulation equations by Kusters et al.
There are two generic types of strain: pure-shear
(1997), produced a marked improvement in the ac-
strain and pure-normal strain. In pure-normal strain,
curacy of model predictions.
the velocity in the direction of one of the principle
coordinates, i.e. x, y or z, is a function of that coor-
Fluid motion undergoes laminar shear
dinate only, whereas in pure-shear strain it is a
Laminar ow. The two extremes of ow that can function of the other two coordinates only.
be considered are laminar and turbulent which, for Smoluchowski (1917) in his original formulation of
the sake of simplicity, can be associated with the occulation equations assumed that the ow
ordered and chaotic ow regimes, respectively. A underwent pure-shear strain, i.e. laminar ow. In
key property of laminar ow is that knowledge of fact, the ow was a simplied two-dimensional
the ow at a given point in a uid allows one to form of pure-shear strain with only one component
calculate the ow in a small region around that of the relative velocity considered. Based on this
point. In mathematical terms, if two points in simplied ow, Smoluchowski deduced that the rate
space, P and P', (see Fig. 2) are separated by a of orthokinetic occulation was proportional to the
small vector R, then the dierence in the ow velocity gradient, du/dy.
Camp and Stein (1943) attempted to further
develop Smoluchowski's approach so that three-
dimensional uid motion could be taken into con-
sideration. They dened a term G, the local root-
mean-square velocity gradient for a small local el-
ement of uid undergoing strain, and linked G with
the local rate of energy dissipation, e:
G e=1=2 , 10
where n is the kinematic viscosity of water. In ad-
dition, the authors moved from the local scale to
the global scale by dening G*, the global root-
mean-square velocity gradient for a occulating sys-
tem:
G* e*=1=2 , 11
Fig. 2. Calculation of relative velocity between points P
and P'. where e* is the average energy dissipation for the
1584 D. N. Thomas et al.

whole occulating system. Camp and Stein assumed where l is the Kolmogorov microscale, n is viscosity
that Smoluchowski's du/dy could be replaced by G and e is the rate of energy dissipation.
for linear ow regimes and by G* in turbulent ow Based on the cascade model, Casson and Lawler
regimes. (1990) put forward a proposal that in turbulent
Kramer and Clark (1997) identied two errors in conditions, collisions between particles are pro-
Camp and Stein's work. Firstly, the method by moted by eddies of a size similar to those of the
which Camp and Stein moved from 2-D to 3-D colliding particles. They developed the orthokinetic
ow ignored the contribution made by the pure- collision frequency function by applying dierent
normal strain component of the rate-strain tensor, values for G to dierent pairs of colliding particles.
and consequently they incorrectly associated G with The developed model was in good agreement with
experimental data. The authors concluded that the
e. In practice, this error has little serious eect,
smaller particles were far more likely to collide with
since few real-life occulation units operate with
one another than with larger particles. This is iden-
laminar ow. The second error however has more
tical to the conclusions from the curvilinear
immediate consequences regarding occulation
approach discussed above. The authors also stated
modelling. This error involved assuming that G*
that energy expended during mixing in the creation
was a representative measure of the uid dynamics of large eddies could be ineectual.
within a occulator. Kramer and Clark (1997) A similar conclusion was reached by Han and
argued that the variations in the local root-mean- Lawler (1992) on studying the eect of hydrodyn-
square velocity gradients within the tank meant that amic retardation upon the collision constants in the
Camp and Stein had overestimated their global Smoluchowski equations. The authors concluded
root-mean-square velocity gradient. In fact, the that because the hydrodynamic retardation eect
greater the local variations, i.e. the more turbulent was so pronounced for orthokinetic collisions, the
the ow, greater the magnitude of the error. actual contribution of orthokinetic occulation to
Kramer and Clark attempted to extend the 2-D the overall occulation process was minimal. As
ow used by Smoluchowski to 3-D ow avoiding such, mixing simply provided a means of suspend-
the error made by Camp and Stein. Assuming that ing the particles to keep the particle number count
the ow for a small uid element could be described high enough for collisions to occur.
in laminar terms, the authors diagonalised S and Kramer and Clark (1997) highlighted the fact
deduced the rate of occulation was proportional to that the local root-mean-square velocity gradient
amax, the maximum magnitude of the elements of varies from one point to another within a tank.
the diagonalised tensor. The physical signicance of Consequently, as an aggregate is swept around a
diagonalising the strain-rate tensor is that for any tank the root-mean-square velocity gradient to
small element of uid experiencing shear, the axes which it is exposed will vary. Kusters et al. (1991)
can be congured in such away that the element determined experimentally that the time averaged
undergoes pure-normal strain only. By focusing on value of the root-mean-squared velocity gradient to
relative strain rates rather than relative velocity gra- which an aggregate is exposed does not dier sig-
nicantly from the denition of Camp and Stein
dients as carried out by Camp and Stein, Kramer
(1943) of the global root-mean-square velocity gra-
and Clark (1997) gave a rigorous analysis of the
dient, G*. However, it is important to note that an
rate of collision in laminar ow. The ideas of
aggregate can be exposed, if only for an instance, to
Kramer and Clark have not been extended from
an signicantly higher value of G than the global
laminar to turbulent ow.
root-mean-square velocity gradient. In a occulator
Turbulent ow. In overall terms, turbulence is still stirred with an impeller these high values of G will
a poorly understood phenomenon. However, one occur close to the tip of the impeller. It is probable
model of turbulence that has been successfully that breakage occurs in these regions of high shear
adopted in occulation modelling is the isotropic intensity rather than in the more quiescent areas
model. This model describes turbulence as a cascade way from the impeller.
of eddies of diminishing size. Energy applied to a
uid during mixing is primarily used for the for-
mation of large eddies. These large eddies accom-
plish most of the momentum transport but only a
small amount of energy dissipation. Energy is trans- The particles are monodispersed
ferred via a series of eddies of decreasing size until Parameters derived from classical theory. Because
a certain size of eddy is reached where all the of the complex nature of the occulation equations
energy is dissipated by viscous forces. The length and diculties encountered in their rigorous sol-
scale of the eddy where energy dissipation by vis- ution the assumption originally made by Smolu-
cous forces dominates is called the Kolmogorov chowski (1917) of a monodispersed suspension has
microscale, dened as persisted. The incorporation of mixing intensity G
and collision eciency a into equation 5 yields:
l 3 =e1=4 , 12
Flocculation modelling: a review 1585

concentrations for classes of particle size, i.e. {12,


Nt N0 expf4=pGtafg: 13
24, 48, . . . }, rather than for each individual par-
Based on this equation and assuming a and f to ticle size, the authors were able to reduce the num-
be constant for a given system, some authors have ber of dierential equations required to characterise
concluded that the dimensionless quantity Gt, the occulation kinetics over a given range of par-
known as the Camp number, should be a prime de- ticle sizes. In the study of breakage kinetics carried
sign parameter for occulation units in water treat- out by Calabrese et al. (1992), the lack of detail
ment. Tambo (1965) and his various coworkers oered by geometric series meant that they could
(Tambo and Ogasawara, 1970; Tambo and not adequately dene particle sizes. Instead, the
Watanabe, 1979; Tambo, 1991) proposed that it is authors used a number of interlaced Fibonacci
the nondimensional product Gtf that determines series, in which the value of any term is the sum of
the progress of occulation, rather than Gt. the two previous terms.
O'Melia (1972) suggested that for wastewater treat-
ment, the dimensionless product Gtfa could be
considered as a design parameter, adding that for Continuous Functions and Self Similarity
successful occulation it would probably be of the
An alternative way to describe size distributions
order 0.1.
is in the form of continuous mathematical func-
The lack of progress in dealing with the occula-
tions. For example, the exponential size distribution
tion equations for heterodispersed systems has kept
is dened as
attention focused upon parameters such as Gt, Gtf
and Gtfa. These parameters are essentially associ- nx A expBx 14
ated with a very simplied form of the occulation
where A and B are constants, x is the particles size
equations which would explain the lack of consen-
and n(x) is the particle concentration. Based on a
sus in the literature regarding their true inuence in
continuous size distribution, the occulation
occulation. For example, Harris et al. (1966)
equations become partial integro-dierential rather
observed the extent of the aggregation and oc for-
than pure dierential.
mation to be a function of both Gtf and size distri-
The usual way of representing a size distribution
bution. As not all of these parameters are within
curve is to plot nv(t) against v. For a system of
the control of plant operators they are of limited
aggregating particles, the shape of this graph will
use in plant design.
change with time (assuming an equilibrium was not
Gregory (1981) modelled the occulation of a
established). However, Schumann (1940) observed
destabilised, monodispersed colloid in laminar tube
that the plot of nv(t)j/Nt against vN/j did not
ow. The local variations in G and t experienced by
change shape or develop with time once a sucient
particles entering the tube at dierent radial pos-
period of time had elapsed since the onset of occu-
itions were accounted for, and predicted occula-
lation. This was an example of self-similarity. A
tion rates agreed well with experimental results.
occulating system is said to be self similar if some
However, occulation models based on the series of
normalised form of its size distribution becomes
monodispersed assumptions, as applied by the
independent of time once a sucient period of time
author, are only applicable during the initial stages
since the onset of occulation has elapsed. Where a
of occulation before larger aggregates become
system displays self-similarity the complexities as-
involved in the collisions.
sociated with individual collisions lead to predict-
able and repeatable patterns for the overall size
Eects in heterodispersed systems distribution.
Arithmetic and Geometric Series The fundamental assumption made by Swift and
A distribution of particle sizes in a heterodisper- Friedlander (1964) in their investigation of self-simi-
sity can be described mathematically by either a dis- larity was that the particle size distribution took the
crete or continuous function. With a discrete size form
distribution, successive particle sizes are dened so  
N2 Nt v
as to t some form of mathematical series, typically nv t t c , 15
j j
an arithmetic series, e.g. {1, 2, 3, 4, . . . }. Using
arithmetic series becomes increasingly inecient in where c is the self-similar size distribution. This
terms of nding numerical solutions to the occula- equation reveals that whilst n changes with both
tion equations as the range of particle sizes under size and time, c does not change with time. The
investigation increases. To overcome this problem main advantage of being able to represent the size
Stratton et al. (1994) dened particle class sizes so distribution in terms of an equation such as
that they formed a geometric series, namely {1, 2, 4, equation 15, is that it reduces the number of vari-
8, 16, . . . }. This geometric series provided less ables required to describe the size distribution. It
detailed information than the arithmetic series {1, also makes it easier to make comparisons between
2, 3, 4, . . . }. However, by calculating the change in dierent size distributions.
1586 D. N. Thomas et al.

For a given occulating system, regardless of similarity in the upper range of the particle size
whether the size distribution can be put in the form distribution during orthokinetic occulation of
of equation 15, whether it is then a solution to the scheelite (an important ore of tungsten). Spicer
actual occulation equations depends entirely upon and Pratsinis (1996a) reported self-similarity, with
the mathematical form of the collision frequencies. respect to mixing intensity, for polystyrene par-
Pulvermacher and Ruckenstein (1974) calculated ticles destabilised by aluminium sulphate. The
some of the necessary conditions that the collision authors analysed the self-similar size distributions
frequencies would have to satisfy for equation 15 to and were able to make inferences about the
represent a solution to the occulation equations. strength of the polystyrene ocs. Spicer and
Swift and Friedlander (1964) proved that Pratsinis (1996b) attributed the nature of this self-
equation 15 was indeed a particular solution to the similarity to the particular breakage mechanism
occulation equations for both perikinetic and that occurred during mixing.
orthokinetic occulation.
No breakage of ocs occurs
In the situations where equation 15 is a solution,
two hypotheses have been put forward. The importance of break-up phenomena. One of
the assumptions of the original Smoluchowski
1. The solution represents the long-term, or asymp-
model is that ocs do not break once formed. How-
totic, behaviour of the system.
ever, as demonstrated by Spicer and Pratsinis
2. The form of the self-similar size distribution is
(1996b), it is the balance of the opposing phenom-
independent of the initial size distribution.
ena of aggregation and break-up that determine the
Although neither hypothesis has been proved oc size and mass distributions. Early computer
mathematically, they are supported by a body of simulations by Fair and Gemmell (1964) identied
experimental work (Swift and Friedlander, 1964; the importance of breakage in modelling occula-
Hidy and Lilly, 1965; Lai et al., 1972). Some math- tion and the large eect dierent break-up assump-
ematical support was presented by Rosen (1984), tions can have on the predictions of occulation
who investigated the subject of occulation from a models. Costas et al. (1995) simulated particle aggre-
statistical point of view. The author was able to gation and fragmentation based on a series of simpli-
provide good approximations of the self-similar size ed kernels (the mathematical term for kinetic rate
distributions for perikinetic occulation without constants in the Smoluchowski equations). In all
having to assume a particular form for the initial simulations the initial particle distribution was
particle size distribution. monodispersed. Results illustrated the signicant
The more recent work on self-similarity has eects dierent assumptions about break-up mech-
focused on systems with both fragmentation and anisms can have both on initial rates of reaction and
occulation (Family et al., 1986; Sorensen et al., eventual steady-state concentrations.
1987; Meakin and Ernst, 1988; Elminyawi et al., There is very little fundamental understanding of
1991). Although complex in nature, the general the factors aecting the strength of aggregates or
results of the work can be summarised as: their mode of breakage under stress, and most
work has been of an empirical nature. It is generally
1. Two dierent self-similarity distributions apply
accepted (Muhle, 1993) that the breakage mechan-
during aggregation: one at the start when occu-
ism in turbulent ow depends upon a oc's size
lation dominates and another later on as the
relative to the Kolmogorov microscale. For ocs
system approaches equilibrium. However, the
smaller than the Kolmogorov microscale, viscous
size of the error incurred by assuming just one
forces predominate and erode the surface of the
form of the self-similar size distribution (similar
oc. On the other hand, for ocs larger than the
to equation 15) is small enough to be of no
Kolmogorov microscale, deformation or fracture
major concern.
may occur as a result of uctuating dynamic press-
2. At equilibrium, the value of the average particle
ure. These ideas imply that oc strength is pro-
size is a function of the collision frequencies and
portional to oc size. However, recent experimental
the breakage frequencies.
work by Yeung and Pelton (1996) has suggested
To predict the actual shape of a self-similarity that rather than strength being related to oc size,
size distribution demands detailed knowledge of it is related to oc compactness. The authors found
both collision and breakage frequencies. Such in- that more compact ocs were more likely to
formation is not always readily available in real- undergo erosions whereas less compact ocs were
life applications, such as wastewater treatment, more likely to undergo fracture.
but such systems may none-the-less display self- Relationship with G. Ritchie (1955) rst pointed
similarity. For example, Delichatsios and out a connection between break-up phenomena and
Probstein (1974) used the phenomenon of self- the value of G. The author found an empirical re-
similarity to assist in the calculation of collision lationship between applied G and maximum oc
eciencies for the occulation of latex particles in size and indicated the existence of a critical value of
turbulent ow. Koh et al. (1986) observed self- G for a particular system, above which occulation
Flocculation modelling: a review 1587

performance would be reduced. A similar eect was All particles are spherical in shape and remain so
observed by Tambo and Hozumi (1979), who pro- after collision
posed the following relationship between maximum Smoluchowski (1917) assumed that solid, spheri-
oc size and mixing intensity: cal particles coalesce to reform perfectly spherical
max: floc size CGx , 16 and solid particles. Early verications of
Smoluchowski's equations were based upon ne
where C and x are constants. Parker et al. (1972) vapour dispersions where this assumption was per-
calculated theoretical values for C and x for dier- fectly valid. In reality however, particles in the ma-
ent break-up mechanisms (erosion and fracture) for jority of occulating systems do not coalesce on
particles larger or smaller than the Kolmogorov contact. This is particularly true for water and
microscale. By assuming that erosion of a given wastewater systems where ocs are dicult to
particle to be caused by eddies similar in size that characterise because of their highly irregular and
particle, the authors also developed a rate equation disordered nature. In a search for a convenient
for particle erosion. It was proposed that particle method of characterising water and wastewater
erosion was proportional to G2 for the viscous sub- aggregates, Li and Ganczarczyk (1989) recognised
range and G4 for the inertial subrange (i.e. smaller that they were fractal objects. One of the most im-
or larger than the Kolmogorov microscale). portant properties of fractal aggregates is that their
Muhle and Domasch (1990) developed porosity is a function of aggregate size; porosity
equation 16 to take account of oc strength and increases with increasing oc size. Mathematically,
primary particle size as well as mixing intensity. this statement is written as
These variables were assigned dierent exponents e 1 S*RD3 , 18
depending upon the ratio of oc size to the
Kolmogorov microscale. As a result, the equation where e is the oc porosity, D its fractal dimension
allowed for both oc erosion and oc fracture. and S a system-specic constant. The fractal dimen-
sion, which denes the relationship between particle
Peng and Williams (1993) proposed a breakage
size and density, takes values between 1 and 3. In
model setting the rate of breakage proportional to
general, the lower the fractal dimension then the
oc size. The rate constants associated with this
more ``open'' the aggregate structure. If D = 3,
model were found to be increasing functions of G.
then the porosity is constant and consequently den-
Similarly, Spicer and Pratsinis (1996b) proposed a
sity is independent of size. In eect,
breakage model where the rate terms this time were Smoluchowski's equations contain the implicit
explicitly assumed to be functions of both oc size assumption that the fractal dimension is 3.
and G. Over a range of G values (25150 s1 ) ex- However, for the majority of ocs in natural sys-
perimental results revealed that the rate of breakage tems D is less than 3. When this is the case density
was proportional to G1.6. will decrease with increasing particle size.
A quantitative treatment of oc break-up rate as There are two important consequences for occu-
part of the overall kinetic model of occulation in lation modelling when the fractal dimension is less
turbulent mixing was developed by Argaman and than 3. Firstly, although mass is conserved when
Kaufman (1970), and resulted in a working ex- two particles collide, since density is no longer con-
pression for occulation in continuous ow stirred stant volume is not conserved; the volume of the
tank reactors. The model is shown below for ``m'' resultant oc is greater than the combined volume
CSTRs in series: of the two colliding particles. This in turn has im-
m plications for the rates of particle collision, since
N0 KF Gt collision frequencies and collision eciencies are
, 17
Nt X
m1 i functions of particle size. Expressed mathematically,
2
1 KB G t 1 KF Gt
when two particles of radius ai and aj collide then
i0
ai,j, the radius the resultant oc, is dened as
where KB and KF are the oc break-up and oc for-
aD D D
i,j ai aj : 19
mation constants, respectively. One of the immedi-
ate conclusions of this equation is that the Camp When D is equal to three, equation 19 is equival-
number, Gt, is not sucient in itself to categorise ent to a statement of volume conservation. Wiesner
the occulation process because it does not take (1992) published a mathematical model based on
into account the oc break-up phenomenon. equation 19. This model showed that systems with
In some occulation modelling, breakage is a lower fractal dimension display a more rapid
accounted for by setting an upper limit on oc size increase in oc size during occulation.
(Wiesner, 1992; Dharmappa et al., 1994). This Secondly, ocs with a low fractal dimension
approach leads to a maximum in the computed oc allow uid to ow though them. This phenomenon
size distribution, the value of which depends on the is known as advection. The degree of advection is
assumed mode of breakage. characterised by Z, the uid collection eciency,
1588 D. N. Thomas et al.

dened as the ratio of volume of uid owing approach, coagulation is seen as a ``phase-separ-
through a oc to the volume of uid approaching a ation'' process: the stabilised colloid represents the
oc. Z thus takes values between 0 for a totally dispersed phase and the destabilised/aggregated col-
impermeable oc and 1 for a totally porous oc. In loid represents the solid phase. This approach gives
eect, the rectilinear approach assumes ocs are insight into oc structure but does not provide any
totally porous whereas the curvilinear approach information on the rate of coagulation.
assumes ocs are totally impermeable. Neither of Rajagopalan (1993) applied thermodynamic theory
these two cases is strictly true for fractal ocs, to a colloidal dispersion represented by an idealised
which have a uid collection eciency factor lying potentialseparation graph, typical of van der
between 0 and 1. Consequently, particles approach Waals attraction between two neutral spheres.
one another along semicurved paths; a compromise Interestingly, the phase diagrams attained for col-
between the straight paths assumed in rectilinear loids modelled as adhesive hard spheres (i.e. zero
modelling and the curved paths assumed in curvi- attraction at all separation distances but innite
linear modelling. Chellam and Wiesner (1993) attraction once touching) were extremely close to
demonstrated theoretically that Z was correlated to the phase diagrams for the colloids modelled with
fractal dimension and that the degree of advection short range attractive forces. Analysis of the con-
became signicant when the fractal dimension was structed phase diagrams allows one to calculate the
less than 2. Where advection is signicant, the recti- required degree of destabilisation to promote oc-
linear approach overpredicts the rate of collision, culation.
whilst the curvilinear approach underpredicts the Summary
rate of collision. This eect has been demonstrated
for dierential sedimentation occulation (Li and The collision eciency term cannot be expected
Logan, 1997a) and orthokinetic occulation in tur- to provide a comprehensive account of the interpar-
bulent conditions (Li and Logan, 1997b). ticle forces involved in occulation. Substantial
Although it is known that for fractal ocs the developments have been made in dening the inu-
rate of collision lies somewhere between the two ence of van der Waals attraction and hydrodynamic
extremes predicted by curvilinear and rectilinear forces. In particular, the inclusion of hydrodynamic
modelling there is currently no theoretical basis to forces had lead to a marked reduction in both the
predict what the value should be. Veerapaneni and expected rates of occulation and the signicance of
Wiesner (1996) proposed incorporating the uid mixing intensity.
collection eciency into collision frequency func- Although substantial theoretical errors have been
tions to approximate for the eect of advection. For identied in the work of Camp and Stein (1943),
orthokinetic occulation, the authors proposed their root-mean-square velocity gradient, G, has
p p remained a key design factor in terms of occula-
bi, j G=6di Zi dj Zj 3 : 20
tion modelling. The complexities of turbulent ow
have hindered any major improvements upon the
Li and Logan (1997b) identied a correlation
work of Camp and Stein, although it is generally
between fractal dimension and collision frequency
accepted that previous work has overestimated the
for occulation in turbulent ow conditions
importance of G.
b0G1D=3 : 21 It is not feasible to construct and solve occula-
tion equations for each individual particle size if the
The factors that aect the magnitude of the oc range of interest covers more than two orders of
fractal dimension are complex and not dealt within magnitude. Instead particles can be grouped into
this review. However, it can be generally observed classes to expedite solution of the occulation
that, all other things being equal, systems with a equations. For occulating systems under certain
higher collision eciency will tend to form ocs circumstances the particle size distribution displays
with a lower fractal dimension, leading to domi- predictable patterns that are independent of time
nance of rectilinearity over curvilinearity. and initial particle size distribution. This phenom-
enon is called self-similarity.
Collisions involve only two particles Uncertainty still exists as to the general nature of
The conventional kinetic approach to occulation oc break-up, although it is accepted that the mech-
modelling discussed so far essentially relies upon anism plays a major role in determining the overall
the calculation of collision frequencies and collision size distribution during occulation.
eciencies based on the knowledge of particle vel- Particles are now recognised as fractal rather
ocities and surface potentials. The validity of this than solid objects. Consequently their density
approach is questionable when systems become con- decreases with increasing size. This has lead to a
centrated such that collisions between more than reassessment of the validity of both the curvilinear
two particles are likely. and rectilinear models of occulation. It is now
An alternative approach to modelling occulation accepted that the real situation lies somewhere
is the thermodynamic theory of coagulation. In this between these two models.
Table 1. Mathematical models of occulation applied to real systems. (O = orthokinetic occulation, P = perikinetic occulation, DS=dierential sedimentation)

Reference Breakage Mechanism Uniform Hydro-dynamic Collision Material Model success Model weakness
density correction frequency

Hudson (1965) Ignored DS yes no Variable River water Errors in equations

Delichatsios and Ignored O yes no 1 Latex Model within 12% Unable to extend
Probstein (1974) of theoretical values. results further than 10 s
after initial occulation

Gregory (1981) Ignored O yes yes Variable Latex Matched general trend Over predicted rate
for total particle count of occulation
Wiesner (1992) Max size equal to O, P, DS no no 1 Ferric hydroxide Successfully predicted Unable to successfully
Kolmogorov scale volume fraction greater model size distribution
than 1 mm

Dharmappa et al. (1994) Max size 0G1/2 O, P, DS no no 0.20.4 Kaolin Demonstrated that No comparison with
occulation improvements experimental evidence
were more sensitive provided.
to mixing time than
mixing intensity
Flocculation modelling: a review

Bhaskar et al. (1993) Max size O yes no 1 Mineral acid casein curd Demonstrated that the No experimental evidence
Camp number characterises provided to support
the early degree of occulation experimental technique

Spicer and Pratsinis (1996b) Various discrete models O yes no 1 Polystyrene Predicted nal mean particle size Unable to correctly predict
initial rate of occulation
1589
1590 D. N. Thomas et al.

There have been a number of attempts by kinetics (i.e. collision eciencies) would be extre-
researchers to model actual occulation systems, mely dicult.
each of which address some of the identied con-
straints in the original Smoluchowski equations, Macroscopic approach
with varying degrees of success. Table 1 summarises Rather than either concentrating on microscopic
some of these models and the assumptions con- phenomena such as individual collisions or relying
tained within them. entirely on empirical measurements, a compromise
approach would be to focus on macroscopic
measures of occulation. One such macroscopic
APPLICATION TO REAL SYSTEMS measure is the fractal dimension, D, of the ocs
formed during the occulation process. For ocs
Microscopic approach with a fractal dimension D and of length L, the
A number of shortcomings of the modied co- mass of the oc is proportional to LD. The value of
agulation theory can be identied when applied to the fractal dimension has a number of important
real systems. consequences regarding occulation. Since the frac-
tal dimension partly denes the relationship
1. The chemical nature of the surface of natural between mass, porosity and size it aects the fol-
water-borne particles aects processes such as lowing:
precipitation, destabilisation and surface adsorp-
tion. However, surface chemical eects are either 1. the degree of advection through a oc,
ignored or dealt with in a simplistic manner in 2. the proportion of water contained within a oc,
the occulation models. Consequently, the corre- 3. the settling velocity of a oc,
lation between the chemical nature of primary 4. the rate of collision of a oc and
sewage particles, for example, and the interparti- 5. the strength of a oc.
cle colloidal forces becomes complex and From the above list it is clear that knowledge of
obscure. The situation is further complicated by the fractal dimension is required to make a success-
the presence of a matrix of soluble chemicals in ful attempt at modelling occulation. The par-
primary sewage, such as alkalinity, hardness, ameter has important consequences in terms of
phosphate and humic compounds. The inter- water and wastewater treatment. Flocs with lower
actions between these chemicals, the coagulant fractal dimension, besides settling more slowly, also
and the primary sewage particles are poorly contain a larger proportion of water. This leads to
understood. sludges that are both bulky and expensive to de-
2. Neither the rectilinear or curvilinear approach is water. The balance between improving occulation
entirely applicable to the occulation of ocs. kinetics and producing ocs with high fractal
Ignoring the hydrodynamic aects, as in the rec- dimension requires further investigation. It is im-
tilinear approach, is clearly incorrect. On the portant to optimise wastewater treatment with
other hand, the assumption made in the curvi- respect to both solids removal and sludge treatment
linear approach that uid only ows around costs. The ultimate success of using fractal dimen-
rather than through a oc is also an oversimpli- sions to characterise the occulation process will
cation. In reality, because ocs are porous, as depend on whether or not relationships found
water squeezes out of the gap in between between the fractal dimensions and operating par-
approaching particles some water will escape by ameters for one sewage for one source apply to gen-
owing through the particles. The actual situ- eric water types from dierent sources.
ation for wastewater particles thus lies some-
where between the two extremes.
3. One of the underlying assumptions of the occu- CONCLUSION AND FUTURE DEVELOPMENTS
lation equations is that only binary collisions
Considering the signicant developments that
take place. This assumption may be true in dilute
have occurred since the publication of the original
systems encountered in drinking water treatment,
paper of Smoluchowski (1917), occulation model-
but in concentrated wastewaters such as primary
ling could be described as an established eld of
sewage there is an increased likelihood of multi-
research. The vast majority of papers published in
bodied collisions.
this area consider the microscopic aspects of the
Two important conclusions can be drawn from system, namely surface chemistry and the particle
these considerations. Firstly, experimental results interations which result from this. However, suc-
based on idealised particle suspensions are unlikely cessful application of these models is largely limited
to be representative of the behaviour of real sys- to idealised, articial systems such as suspen-
tems. Secondly, focusing on the microscopic beha- sions of uniform latex spheres due to constraints
viour of real particles in an attempt to deduce imposed by the requirement for surface homogen-
correlations between process parameters (e.g. mix- eity. In real systems, which are invariably both phy-
ing intensity, coagulant dosage) and occulation sically and chemically heterogenious, the correlation
Flocculation modelling: a review 1591

between simulated to experimental data has been Camp T. R. and Stein P. C. (1943) Velocity gradients and
poor. internal work in uid motion. J. Boston Soc. Civ. Eng.
30, 219237.
More recent research has been directed at Casson L. W. and Lawler D. F. (1990) Flocculation in
macroscopic parameters pertaining to oc growth, turbulent ow: measurement and modelling of particle
and in particular the transient fractal dimension. size distributions. J. Am. Water Works Assoc. 63(8), 54
Whilst less rigorous that the microscopic 68.
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techniques for particle characterisation. The appli- J. Colloid Interface Sci. 51, 394405.
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matrices such as municipal wastewater thus stability of strongly charged lyophobic sols and of the
adhesion of strongly charged particles in solutions of
requires a renewed eort in experimental work,
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