Vous êtes sur la page 1sur 168

Providing gas and welding solutions

to North America for over 100 years!

ProStar Product Guide


GAS EQUIPMENT

ARC ACCESSORIES

ProStar Product Guide V2


FILLER METALS


WELDING ACCESSORIES

SAFETY PRODUCTS
Copyright 2012 Praxair Technology, Inc. Other trademarks used herein are the registered
All rights reserved. trademarks of their respective owners. 1-800-225-8247
Praxair, the Flowing Airstream design, The information contained herein is offered for
Making Our Planet More Productive, ProStar, use by technically qualified personnel at their
HydroStar, LaserStar, StarFlame C and discretion and risk without warranty of any kind.
StarSolver are trademarks or registered
Printed in Canada 3/12
trademarks of Praxair Technology, Inc. in
P-10348A 10M
the United States and other countries.

Praxair, Inc. Telephone: 1-800-225-8247


39 Old Ridgebury Road Fax: 1-800-593-5332
Danbury, CT 06810-5113 www.praxair.com/metfab
USA
a multibillion-dollar global corporation that is North
We are Praxair... Americas largest industrial, medical and specialty
gases companyand one of the largest worldwide.

As a Fortune 300 corporation with


27,000 employees in more than 30
countries, Praxair supplies a wide
range of products, technologies and
equipment. Our customers look to
us for quality, dependability and
consistency, and for our service
and leading-edge technology.

Praxair is a global leader A Broad Range of Premium


in industrial gases. Fabrication Products
Metal fabricators around the world nn
Arc Accessories
rely on Praxair pure gases and blends. nn
Filler Metals
An industry leader, Praxair supplies nn
Gas Apparatus
a wide range of gases and related
nn
Safety Equipment
equipment, as well as innovative
technological solutions that help nn
Personal Protective Equipment
our customers do business more nn
Welding Accessories
productivelyand more profitably. nn
Chemicals
nn
Welding Consumables
nn
Abrasives
nn
Cutting Automation

i
We know welding and cutting.

With a commitment to increased


productivity and innovation,
Praxair offers our customers
high-quality welding and
cutting products under the
ProStar brand name. We are
dedicated to ensuring ProStar
products continually improve as
technology advances, and that
our customers receive the best
value for their money.

The ProStar brand means Quality, Availability, Value Ask for ProStar welding
you can choose with Theyre all synonymous with and cutting products today.
ProStarpremium metal fabrication
confidence, knowing that
each product you select
products by top-name manufacturers,
carefully selected by Praxair.
1-800-225-8247
www.praxair.com/metfab
will equal or surpass the Visit one of our over 400 conveniently
rigorous requirements located stores, call your local customer
service representative or order online
you face each day. through the Praxair Express extranet
at www.express.praxair.com. Youll
receive the same first-rate service
and on-time delivery that customers
have come to expect from Praxair.

ii
ProStar Product Guide

GAS EQUIPMENT
Cutting
nn & Welding Outfits A2
Regulators & Gauges
nn A6
Torches, Handles & Attachments
nn A10
Cutting & Heating Tips
nn A11
Gas Hose
nn A20

ARC ACCESSORIES
TIG
nn Torch Packages B2
TIG Parts & Consumables
nn B9
Gouging Torch Packages
nn B39
MIG Guns & Consumables
nn B40
Welding Cable & Accessories
nn B55
World-Class
FILLER METALS StarDirect
Distribution Network
MIG
nn Wire C2 Over 500,000 square feet
Stick Electrodes
nn C16 of warehouse space in 25
strategically located distribution
Stainless Steel Wire & Rod
nn C20
centers across North America
Aluminum Wire & Rod
nn C24
Over 30,000 items stocked at
Tungsten Electrodes
nn C26 all times, from more than 200
Brazing, Soldering & Gouging
nn C29 of the best manufacturers.
Instant, accurate order
WELDING ACCESSORIES processing and tracking
Your order is filled directly from
Bonded
nn Abrasives D2 our shelves and shipped the same
Wire Wheels & Brushes
nn D5 day when ordered before 3 p.m.*

Chemicals
nn D16 Automated selection of transport
method for efficiency and value
Marking Devices
nn D19
Web-based ordering through
Tools
nn D22
your Praxair Express account

* Time may vary based on geographic


SAFETY PRODUCTS carrier restrictions

Head
nn & Eye Protection E2
Hand Protection
nn E11
Welding Apparel
nn E15
Fume Exhaust
nn E19

iii
GAS EQUIPMENT

ProStar gas apparatus is designed for


enhanced safety, optimal performance
and consistent reliability.

Cutting & Welding Outfits Cutting & Heating Tips


Oxy-Fuel Gas Cutting A2 General Operating Ranges A11
Light & Medium Duty Outfits A4 Airco Styles A12
Heavy Duty, Portable Outfits A5 Harris Styles A13

Regulators & Gauges Koike Styles A15

Regulators & Flow Gauges A6 Oxweld Styles A16

Replacement Gauges A7 Purox Styles A17

Flashback Arrestors A8 Smith Styles A18

Balloon Filler A8 Victor Styles A19

Reverse Flow Check Valves A9 Gas Hose


Quick Connect Sets A9 Twin Hose A20
Torches Single Hose A20
Torches & Handles A10 Hose Repair Kits A21
Cutting Attachments A10 Fittings & Adaptors A22

1-800-225-8247
www.praxair.com/metfab

A1
GAS EQUIPMENT

Oxy-Fuel Gas Cutting

Oxy-fuel gas cutting (OFC) Why use OFC?


7KHR[\IXHOJDVFXWWLQJSURFHVVVHYHUVPHWDOE\  6WHHOFDQJHQHUDOO\EHFXWIDVWHUZKHQ
XWLOL]LQJWKHFKHPLFDOUHDFWLRQRIR[\JHQZLWKPHWDO FRPSDUHGWRPHFKDQLFDOPHDQV
DWHOHYDWHGWHPSHUDWXUHV7KHUHTXLUHGWHPSHUDWXUH  %DVLFPDQXDOHTXLSPHQWLVORZFRVWYHU\
LVSURYLGHGE\WKHFRPEXVWLRQRIDIXHOJDVDQG SRUWDEOHYHUVDWLOHDQGVDIHWRXVH
R[\JHQ PLQLPXPSXULW\ 7KHFXWWLQJ  7KLFNDQGWKLQSODWHVFDQEHFXW
DFWLRQLVVXSSRUWHGE\WKHSXUHR[\JHQVWUHDP UDSLGO\ZLWKPHFKDQL]HGV\VWHPV
7KHWRUFKXVHGLQWKHFXWWLQJSURFHVVSURGXFHVWKH  (FRQRPLFDOPHWKRGRISODWHHGJH
SUHKHDWLQJDPHE\PL[LQJIXHOJDVZLWKR[\JHQ SUHSDUDWLRQIRUEHYHORSHUDWLRQV
LQWKHFRUUHFWSURSRUWLRQVWRVXSSRUWFRPEXVWLRQ  &DQEHXVHGWRHDVLO\FXWUXVW\DQGVFDOHGSODWH
,WDOVRSURYLGHVDFRQFHQWUDWHGVWUHDPRISXUH
 2QO\PRGHUDWHVNLOOLVUHTXLUHGWR
R[\JHQWRWKHEDVHSODWH7KLVR[\JHQR[LGL]HV
SURGXFHDFFHSWDEOHUHVXOWV
WKHKRWPHWDODQGUHPRYHVLWIURPWKHMRLQWDUHD
'HSHQGLQJRQWKHIXHOJDVVHOHFWHGDQGWKH Limitations
SDUWLFXODUDSSOLFDWLRQGLIIHUHQWFXWWLQJWLSVDQG  'LPHQVLRQDOWROHUDQFHVDUHQRWDVSUHFLVHZKHQ
WRUFKPL[LQJFKDPEHUVDUHXVHG$PRQJWKHIXHO FRPSDUHGZLWKRWKHUFXWWLQJSURFHVVHV
JDVHVXVHGDUHDFHW\OHQH)*6WDU)ODPH&  /LPLWHGWRFXWWLQJFDUERQDQGFDVWVWHHOV
SURS\OHQHSURSDQHDQGQDWXUDOJDV
 &DUHPXVWEHWDNHQWRPLQLPL]HUHDQG
EXUQKD]DUGVUHVXOWLQJIURPWKHSURFHVV
 +DUGHQDEOHDQGRWKHUVSHFLDOW\DOOR\PDWHULDOV
PD\UHTXLUHSUHKHDWSRVWKHDWRUERWKXSRQ
FRPSOHWLRQRIWKHFXWWLQJSURFHVV)RURSWLPXP
SHUIRUPDQFHFXWWLQJWLSVPXVWEHFORVHO\PDWFKHG
WRWKHEDVHPDWHULDOWKLFNQHVVEHLQJFXW
Oxy-Fuel Gas Cutting

Recommended Operational Guidelines

Plate Cutting Oxygen Oxygen Oxygen Fuel


Thickness Speed Preheat Cut Flow Pressure Fuel Flow Pressure Cut Kerf
in. ipm psig cfh psig cfh psig in. Cutting Range

GAS EQUIPMENT
1/8 2030 56 2025 2025 611 35 0.04

LIGHT DUTY

HEAVY DUTY

STRAIGHT CUTTING TORCH


1/4 2028 57 3035 2025 611 35 0.05
3/8 1826 810 5560 2530 611 35 0.06
1/2 1622 810 6065 3035 813 37 0.06
3/4 1520 1012 8085 3035 916 37 0.07
1 1318 1215 140160 3540 1018 37 0.09
2 1012 1418 210240 4045 1425 48 0.11
3 1012 1620 280320 4045 1828 511 0.12
4 69 2030 390450 4555 2030 613 0.15
6+* 46 2535 500600 3040 2230 814 0.15

Plate Cutting Oxygen Oxygen Oxygen Fuel


Thickness Speed Preheat Cut Flow Pressure Fuel Flow Pressure Cut Kerf
in. ipm psig cfh psig cfh psig in. Tip
3/8 2229 2545 6875 8595 611 510 0.05 00
1/2 2028 4565 110120 8595 813 510 0.06 0
3/4 1826 4575 110120 8595 916 510 0.06 0
1 1724 75100 145160 8595 1018 510 0.07 1
2 1115 90110 230250 8595 1425 712 0.09 2
3 911 90110 230250 8595 1828 712 0.09 2
4 710 100120 285320 8595 2235 712 0.11 3
6+ 47 100120 285320 8595 2737 1015 0.11 3
8+ 46 110130 390450 8595 2565 1015 0.14 4
10+ 35 120140 670720 8595 2565 1015 0.18 5

Stay Safe When Using Oxy-Acetylene


cylinders in the upright position and
nders in temperatures over 125 F (52 C).
s or matches from pockets
or cutting.
hoses do not touch the
sparks when cutting.
re of others around you when using a torch.
GAS EQUIPMENT

ProStar Cutting & Welding Outts


ProStar Light Duty Outt ProStar Medium Duty Outt


Part Number Part Number
PRS21504 PRS21505
'HVLJQHGWRPHHWKRPHDQGVKRSZHOGLQJDQG PRS21512 (WQ style)
FXWWLQJUHTXLUHPHQWVIRUOLJKWGXW\DSSOLFDWLRQV 'HVLJQHGWRPHHWPHGLXPGXW\ZHOGLQJDQGFXWWLQJ
 PP JDXJHVRQWKHUHJXODWRUVZLWK7 DSSOLFDWLRQVLQLQGXVWU\KRPHDQGWUDGHHQYLURQPHQWV
EDUDGMXVWLQJNQREDOORZVIRUTXLFNDQGHDV\XVH  PP JDXJHVRQWKHUHJXODWRUVZLWK7EDU
&DSDFLW\ DGMXVWLQJNQREDOORZVIRUTXLFNUHIHUHQFHDQGHDV\XVH
&XWVXSWR PP &DQFXWXSWR FP  &DSDFLW\
ZLWKODUJHUFDSDFLW\FXWWLQJ WLS:HOGVXSWR &XWVXSWR PP &DQFXWXSWR
 PP &DQZHOGXSWR PP ZLWK FP ZLWKODUJHU FDSDFLW\FXWWLQJWLS:HOGVXS
RSWLRQDOODUJHUFDSDFLW\ZHOGLQJQR]]OH WR PP &DQZHOGXSWR PP 
&RPSRQHQWV ZLWKRSWLRQDOODUJHUFDSDFLW\ZHOGLQJQR]]OH
 /LJKW GXW\DQG &RPSRQHQWV
UHJXODWRUVZLWK PP JDXJHV  0HGLXPGXW\DQG
 0HGLXPGXW\WRUFKKDQGOH UHJXODWRUVZLWK PP JDXJHV
 &XWWLQJDWWDFKPHQW  0HGLXPGXW\WRUFKKDQGOH
 :HOGLQJQR]]OH  &XWWLQJDWWDFKPHQW
 FXWWLQJWLS  :HOGLQJQR]]OH
  P 7JUDGHWZLQKRVH  FXWWLQJWLS
 *RJJOHVDQGVWULNHU   P 7JUDGHWZLQKRVH
 *RJJOHVDQGVWULNHU
Cutting & Welding Outts

Heavy Duty & Portable Outts

ProStar Premium Quality


Welding and Cutting Outts
Victor Style

GAS EQUIPMENT
'HVLJQHGIRUVXSHULRUSHUIRUPDQFHDQGGXUDELOLW\
3UR6WDUSUHPLXPTXDOLW\ZHOGLQJDQGFXWWLQJ
RXWWVKDQGOHOLJKWPHGLXPDQGKHDY\GXW\MREV

ProStar Heavy Duty Outt ProStar Portable Tote Outt


Part Number Part Number Description
PRS21506 PRS21508* 20 cu. ft. (.56 m3) oxygen cylinder
10 cu. ft. (.28 m3) acetylene cylinder
'HVLJQHGIRUKHDY\GXW\ZHOGLQJDQGFXWWLQJDSSOLFDWLRQV
LQLQGXVWULDODQGFRQVWUXFWLRQHQYLURQPHQWV(DV\WRUHDG PRS21509 Without cylinders
 PP JDXJHV RQWKHUHJXODWRUVZLWK7EDU * Gas contents sold separately
DGMXVWLQJNQREDOORZVIRUTXLFNUHIHUHQFHDQGHDV\XVH &RQYHQLHQFHDQGSRUWDELOLW\LQRQHSDFNDJH,GHDO
&DSDFLW\ FXWWLQJZHOGLQJDQGEUD]LQJRXWWIRU+9$&
&XWVXSWR PP &DQFXWXSWR FP ZLWKODUJHU SOXPELQJDQGRWKHUOLJKWGXW\DSSOLFDWLRQV
FDSDFLW\FXWWLQJWLS:HOGVXSWR PP &DQZHOGXS &DSDFLW\
WR FP ZLWKRSWLRQDO ODUJHUFDSDFLW\ZHOGLQJQR]]OH &XWVXSWR FP :HOGVXSWR PP 
&RPSRQHQWV &RPSRQHQWV
 +HDY\GXW\DQG  %XLOWLQDVKEDFNDUUHVWRUVDQGUHYHUVHRZFKHFNYDOYHV
UHJXODWRUVZLWK PP JDXJHV  /LJKWGXW\DQGUHJXODWRUV
 +HDY\GXW\WRUFKKDQGOH ZLWK PP JDXJHV
 &XWWLQJDWWDFKPHQW  :HOGLQJQR]]OH
 :HOGLQJQR]]OH  :HOGLQJWRUFK
 FXWWLQJWLS  FXWWLQJWLS
  P 7JUDGHWZLQKRVH   P 7JUDGHKRVH
 *RJJOHVDQGVWULNHU  3RUWDEOHUXJJHGPROGHGSODVWLFFDUU\LQJFDVH
ZLWKEXLOWLQVWRUDJHFRPSDUWPHQW
 *RJJOHVDQGVWULNHU
GAS EQUIPMENT

ProStar Regulators & Gauges


*DVV\VWHPVPXVWKDYHDSUHVVXUHUHJXODWRUWR
UHGXFHWKHSUHVVXUHIURPWKHKLJKSUHVVXUHLQWKH
F\OLQGHUGRZQWRWKHZRUNLQJSUHVVXUH3UR6WDU
UHJXODWRUVDQGRZJDXJHVIHDWXUH
 6ROLGEUDVVDQGVWDLQOHVVFRQVWUXFWLRQ
 $UJRQDUJRQ&2PL[DQG&2PRGHOV
 2SWLRQDO P KRVH
 9LFWRUFRPSDWLEOH
 \HDUZDUUDQW\

PRS23500

PRS23501 PRS23508 PRS23510 PRS23512

ProStar Regulators and Flow Gauges


Outlet
Part Pressure Inlet Gas Outlet
Number Model (psig) Fitting Service Fitting
PRS23500 AF150-580 040 580 Argon, Nitrogen, 5/8-18 UNF X 1/4-18 NPT
Helium w/.026 orice
PRS23501 AF150-580 040 580 Argon, Nitrogen, 5/8-18 UNF X 1/4-18 NPT
w/10 (3.05 m) hose Helium w/.026 orice
PRS23502 CF153-320 040 320 CO2 5/8-18 UNF X 1/4-18 NPT
w/.026 orice
PRS23503 CF153-320 040 320 CO2 5/8-18 UNF X 1/4-18 NPT
w/10 (3.05 m) hose w/.026 orice
PRS23505 K25-15-510-00 15 510 Acetylene 1/4-18 NPT X 9/16-18 UNF
PRS23506 K25-80-540-06 80 540 Oxygen 1/4-18 NPT X 9/16-18 UNF
PRS23512 350-15-510 15 510 Acetylene 1/4-18 NPT X 9/16-18 UNF
PRS23513 350-125-540 125 540 Oxygen 1/4-18 NPT X 9/16-18 UNF
PRS23508 HRF1425-580 27 580 Argon, Nitrogen, 5/8-18 F
Helium
PRS23510 HRF1425-580 27 580 Argon, Nitrogen, 5/8-18 F
w/10 (3.05 m) hose Helium
PRS23509 HRF1480-320 80 320 CO2 5/8-18 F
PRS23511 HRF1480-320 80 320 CO2 5/8-18 F
w/10 (3.05 m) hose
Regulators & Gauges

ProStar Replacement Gauges


ProStar Gauges
 6XLWDEOHIRUXVHRQR[\JHQVHUYLFHPHGLFDOHTXLSPHQW
Offering long life and safe
DQGRWKHUIXHOJDVHVZKLFKDUHQRQFRUURVLYHWREUDVV
RUEURQ]HDQGZKHUHVWHPPRXQWLQJLVGHVLUHG
operation, ProStar gauges are

GAS EQUIPMENT
 3ROLVKHGGUDZQEUDVVZLWKRQHSLHFHLPSDFW
an excellent choice for OEM
UHVLVWDQWSRO\FDUERQDWH3RVLORFNOHQV and replacement applications.
 )RUXVHZLWKFRPSUHVVHGJDVUHJXODWRUV
 8/OLVWHG

2-1/2 (63 mm) Diameter 2 (50 mm) Diameter 1-1/2 (38 mm) Diameter
Brass Gauges Brass Gauges Brass Gauges
Part Number Description Part Number Description Part Number Description
PRS20006 030 psig PRS20001 030 psig PRS20100 030 psig
red line @ 15 psig red line @ 15 psig red line @ 15 psig
PRS20007 0100 psig PRS20002 0100 psig PRS20102 0200 psig
PRS20008 0200 psig PRS20003 0200 psig PRS20101 0400 psig
PRS20009 0400 psig PRS20004 0400 psig PRS20103 04000 psig
PRS20010 04000 psig PRS20005 04000 psig PRS20123 0100 psig
PRS20012 2-1/2 (63 mm) gauge PRS20011 2 (50 mm) gauge PRS20013 Plastic cover lens
cover lens cover lens

Working Pressure
Oxygen and fuel gas working pressures
should be set according to manufacturer
recommendations for the job being performed.
Potential problems with excessive pressure:
harsh ame; damaged equipment;
increased potential of ashback.
Potential problems with insufcient pressure:
insufcient heat; unstable ame; increased
plugging of welding or cutting tip.
GAS EQUIPMENT

ProStar Regulators & Gauges continued


PRS23101

ProStar Balloon Filler


Part Number Description
PRS23100 Without content gauge
PRS23101 Deluxe with cylinder content gauge
PRS27112 Replacement rubber tilt valve, 1/4 (6.4 mm)
'XUDEOHHDV\WRLQVWDOODQGXVHKDQGWLJKWLQDWRU
,QVWDOODWLRQLVVLPSOHDQGTXLFNSVLJPD[LPXPLQOHW
SUHVVXUH)HDWXUHVWLOWYDOYHIRUIDVWOOLQJRIEDOORRQV
5XEEHUWLOWYDOYHLVVLPSOHWRUHSODFHLILWJHWVGDPDJHGGXH
WRH[FHVVLYHZHDUDQGWHDU

Warning: OSHA requires the use of check valves and ash


arrestors when manifolding cylinders or torches.
Regulators & Gauges

Check Valves & Quick Connect Sets

ProStar Reverse Flow Check Valves


For Torch and Regulator Applications
5HYHUVHRZFKHFNYDOYHVJXDUGDJDLQVWGDQJHUFDXVHGE\SOXJJHGWLSVRYHU
SUHVVXUL]LQJRULQFRUUHFWVHWXS$OORZVJDVWRRZLQRQHGLUHFWLRQSUHYHQWVWKH

GAS EQUIPMENT
UHYHUVHRZRIJDV+HOSVSUHYHQWDFFLGHQWVFDXVHGE\JDVHVPL[LQJLQUHJXODWRUV
KRVHVRUF\OLQGHUV0DFKLQHGKLJKTXDOLW\EUDVVZLWKVWDLQOHVVVWHHORSHUDWLQJ
VSULQJDQGYDOYHGLVF0HHWVRUH[FHHGV&*$DQG26+$UHTXLUHPHQWV

Part Number Part Number


PRS28106 Regulator end PRS28105 Torch end
Gas Safety Tip
%6L]H   PP  %VL]H   PP 
(DVLO\PRXQWVRQRXWOHWEXVKLQJRI 6WRSVUHYHUVHRZDW SRLQWRI Flashbacks and Backres
DQ\UHJXODWRUKDYLQJD%VL]HRXWOHW RULJLQ0RXQWVHDVLO\RQDWRUFKLV The potential harm from both
6DPHRZFDSDFLW\DVWKHWRUFK UHDGLO\VHHQDQGFDQEHUHPRYHG torch ashbacks and backres is
W\SH VFIKDWSVLJ ZKHQ IRUSHULRGLFWHVWLQJ)ORZVFXWXSWR reduced through the use of check
LQVWDOOHGRQDUHJXODWRU(DV\WR  PP VWHHOSODWHRUKDQGOH valves and ashback arrestors.
VHHFKHFNYDOYHLV OHVVVXEMHFWWR KHDWLQJWLSV VFIKDWSVLJ 
FRQWDPLQDWLRQDEXVHGDPDJH

ProStar Quick Connect Sets


%UDVVFRQVWUXFWLRQSURYLGHVORQJVHUYLFHOLIH3RSXODUTXLFNFRQQHFWV
SURYLGHUHOLDEOHIDVWDQGSRVLWLYHFRQQHFWLRQVDQGTXLFNGLVFRQQHFWLRQVIRU
UHJXODWRUVKRVHVDQGWRUFKHVRQZHOGLQJHTXLSPHQW,QVWDQWFRQQHFWLRQV
VSHHGVHWXSDQGWHDUGRZQ&RORUFRGHGIRUJDVVHUYLFH IRUDGGLWLRQDO
VDIHW\IXHOJDVUHGR[\JHQLQHUWJUHHQ1RQLQWHUFKDQJHDEOHIXHOJDV
DQGR[\JHQFRQQHFWRUVSUHYHQWDFFLGHQWDOJDVPL[LQJ6SULQJORDGHG
ORFNLQJPHFKDQLVPUHVSRQGVWRQJHUWLSDFWLRQDQGDFKLHYHVDJDV
WLJKWFRQQHFWLRQ8/OLVWHGSVLJ PD[LPXPRSHUDWLQJSUHVVXUH
Part Number Description Components
PRS28102 Torch-to-hose set 1 fuel gas, 1 oxygen/inert with check valves PRS28102
PRS28103 Hose-to-hose set 1 fuel gas, 1 oxygen/inert with check valves
PRS28104 Regulator-to-hose set 1 fuel gas, 1 oxygen with check valves
GAS EQUIPMENT

ProStar Torches

$OO3UR6WDUFXWWLQJWRUFKHV
KDQGOHVDQGDWWDFKPHQWVIHDWXUH
GXUDEOHEUDVVDQGVWDLQOHVV
VWHHOFRQVWUXFWLRQDQGWKUHDGHG ProStar 21 (27.9 cm) Straight Cutting Torch
DVVHPEO\GHVLJQIRUHDVHRI )RUXVHZLWKDQ\IXHOJDVZLWKDPLQLPXPSUHVVXUHRI36,*DQG
PDLQWHQDQFHDQGUHSDLU DERYHKHDGDQJOHWULWXEHGHVLJQ,QFOXGHVEXLOWLQDVKEDFN
DUUHVWRUDQGUHYHUVHRZFKHFNYDOYHVIRUDGGHGVDIHW\8VHVHULHV
FXWWLQJWLSV&XWWLQJFDSDFLW\ PP  FP 
Part Number
PRS22504

ProStar Torch Handles


7KHR[\IXHOWRUFKLVWKHKDQGOHIRUKROGLQJDQGFRQWUROOLQJWKHV\VWHP
,WFRQWUROVWKHRZUDWHRIWKHJDVHVDQGGHOLYHUVWKHPWRWKHZHOGLQJWLS
RUFXWWLQJDWWDFKPHQW7KHWRUFKYDOYHVVKRXOGRQO\EHKDQGVHFXUHG
QRWWLJKWHQHG7KHYDOYHVWHPSDFNLQJVKRXOGEHWLJKWHQHGLIJDVHV
OHDNSDVWRUZKHQWKHWRUFKYDOYHEHFRPHVWRRHDV\WRWXUQ
7RUFKKDQGOHFRPHVZLWKEXLOWLQFKHFNYDOYHVDQGDVKEDFNDUUHVWRUVIRUXVH
ZLWKDQ\IXHOJDVWXEHZLWKLQWXEHGHVLJQ6WURQJWXPEOHGODFTXHUQLVK
VPRRWKYDOYHFRQWURO,QWHUFKDQJHDEOHZLWK9LFWRUSURGXFWV\HDUZDUUDQW\
Part Number Description
PRS22500 Medium duty V-100 MD
PRS22501 Heavy duty V-315 HD

ProStar Cutting
Attachments
&XWWLQJDWWDFKPHQWFRPHVZLWK
KHDGXQLYHUVDOPL[HUIRUXVHZLWKDQ\
IXHOJDVDQGHDV\RQFXWWLQJR[\JHQ
FRQWURO6WURQJWXPEOHGODFTXHUQLVK
,QWHUFKDQJHDEOHZLWK9LFWRUSURGXFWV
\HDUZDUUDQW\
Part Number Description
PRS22502 Medium duty V-1350 MD uses V-100MD handle and Series 3 tips
PRS22503 Heavy duty V-2460 HD uses V-315HD handle and Series 1 tips
Cutting & Heating Tips

ProStar Cutting Tips


ProStar Replacement
Cutting Torch Tips
0DQXIDFWXUHGWRPHHWWKHPRVW

GAS EQUIPMENT
ULJLGUHTXLUHPHQWVRIWKHPHWDO
IDEULFDWLRQLQGXVWU\3UR6WDU
UHSODFHPHQWWRUFKWLSVDUH
GHVLJQHGWRWWKHPDMRULW\RIJDV
HTXLSPHQWPDQXIDFWXUHUVW\OHV
IRUXVHLQPDQ\FRPPRQDQG
VSHFLDODSSOLFDWLRQV
Airco Harris Koike Purox
Oxweld Smith Victor

Material Thickness Recommended Oxygen Fuel Gas Cutting


in. (mm) Tip Number Drill Size Pressure (psig) Pressure (psig) (ipm)
1/8 (3.2) 00 68 2025 35 2730
1/4 (6.3) 0 60 2530 35 2629
1/2 (12.7) 1 56 3035 35 2024
3/4 (19.0) 1 56 3035 35 1721
1 (25.4) 2 54 3440 37 1418
1-1/2 (31.8) 2 54 4045 37 1317
2 (50.8) 3 52 4045 510 1215
4 (101.6) 3 49 4050 510 811
5 (127.0) 4 44 4555 611 79
6 (152.4) 6 38 4555 713 68
8 (203.2) 6 31 4555 814 56
10 (254.0) 7 28 4555 1015 45
12 (304.8) 8 20 4555 1015 34
tions and operator skill and experience.

Selecting the Right Tip


1-Piece vs. 2-Piece Tip Choose Preheat Capacity Choose Tip Series
When using Acetylene as a fuel The choice of tip depends on Select the size recommended for the
gas, always use a one-piece tip. preheat capacity; rust and scale thickness of steel to be cut; oversized
coated steel, as well as bevel tips waste gas; use the oxygen
When using other fuel gases, a two-
cutting, requires heavy preheat. pressure recommended for the tip.
piece tip provides the most efcient
operation for normal cutting.
GAS EQUIPMENT

ProStar Cutting Tips continued


 7LS/LJKWSUHKHDWFXWWLQJFOHDQSODWHFORVHFLUFOHSUHKHDWSDWWHUQ
 7LS0HGLXPSUHKHDWIRUJHQHUDOSXUSRVHKDQGDQGPDFKLQHFXWWLQJ
 7LS0HGLXPSUHKHDWJHQHUDOXVHKDQGDQGPDFKLQHFXWWLQJIRUUXVWHGDQGSDLQWHGVXUIDFHV
 7LS0HGLXPSUHKHDWJURRYLQJDPHPDFKLQLQJJRXJLQJDQGUHPRYLQJZHOGPHWDOWLSEHQW

Tip Series 138 (1 pc.) 144 (1 pc.) 164 (1 pc.) 183 (1 pc.) Metal
Gas Selection Acetylene Acetylene Acetylene Acetylene Thickness
Tip Size Part Number Part Number Part Number Part Number In. mm
00 PRS138-00 PRS144-00 PRS164-00 1/8 3.2
0 PRS138-0 PRS144-0 PRS164-0 1/4 6.3
1 PRS138-1 PRS144-1 PRS164-1 1/2 12.7
2 PRS138-2 PRS144-2 PRS164-2 1 25.4
3 PRS138-3 PRS144-3 PRS164-3 1-3/4 44.4
4 PRS138-4 PRS144-4 PRS164-4 2-1/2 63.5
5 PRS144-5 PRS164-5 4 101.6
6 PRS144-6 PRS164-6 PRS183-6 6 152.4
7 PRS164-7 8 203.2
8 PRS144-8 PRS164-8 PRS183-8 10 254.0
10 PRS164-10 PRS183-10 12 304.8

Tip Series 261 (2 pc.) 263 (2 pc.) Metal


Gas Selection Propane, Nat.Gas Propane, Nat.Gas Thickness
Tip Size Part Number Part Number In. mm
 7LS+HDY\SUHKHDW 00 PRS263-00 1/8 3.2
*HQHUDOFXWWLQJWLSIRUKDQGFXWWLQJ 0 PRS261-0 PRS263-0 1/4 6.3
 7LS0HGLXPSUHKHDW 1 PRS261-1 PRS263-1 3/4 19.1
)DVWVWDUWLQJWLSXVHGIRUJHQHUDO 2 PRS261-2 PRS263-2 1-1/2 38.1
KDQGFXWWLQJ
3 PRS261-3 4 101.6
4 PRS261-4 PRS263-4 5 127.0
5 PRS261-5 PRS263-5 6 152.4
6 PRS261-6 PRS263-6 7 177.8
7 PRS261-7 8 203.0
8 PRS261-8 10 254.0
10 PRS261-10 12 304.8
Cutting & Heating Tips

Airco & Harris Style

 $)+)RUKLJKVSHHGPDFKLQHFXWWLQJVSHFLDOFXWWLQJR[\JHQRULFH
 $)6)RUJHQHUDOSXUSRVHPDFKLQHFXWWLQJIDVWHYHQSUHKHDWSDWWHUQ

GAS EQUIPMENT
 $63)RUJHQHUDOSXUSRVHKDQGFXWWLQJDQGSUHKHDW

Tip Series AFH (2 pc.) AFS (2 pc.) ASP (1 pc.)


Gas Selection FG2 FG2 FG2 Metal
Propylene Propylene Propylene Thickness
Tip Size Part Number Part Number Part Number In. mm
68 PRSA-FS-68 PRSA-SP-68 3/8 9.5
60 PRSA-FH-60 PRSA-FS-60 PRSA-SP-60 1/4 6.3
56 PRSA-FH-56 PRSA-FS-56 PRSA-SP-56 1 25.4
54 PRSA-FH-54 PRSA-SP-54 1-1/2 38.1
52 PRSA-FH-52 PRSA-FS-52 PRSA-SP-52 2 40.8
49 PRSA-FH-49 PRSA-FS-49 PRSA-SP-49 4 101.6
44 PRSA-FS-44 PRSA-SP-44 5 127.0
38 PRSA-FS-38 PRSA-SP-38 6 152.4
31 PRSA-SP-31 10 254.0

Tip Series 6290 (1 pc.) 6290G (1 pc.) 6290GG (1 pc.) Metal


Gas Selection Acetylene Acetylene Acetylene Thickness
Tip Size Part Number Part Number Part Number In. mm
00 PRS6290-00 3/8 9.5  0HGLXPSUHKHDW
0 PRS6290-0 5/8 15.9  *HQHUDOKDQG
1 PRS6290-1 PRS6290G-1 PRS6290GG-1 1 25.4 FXWWLQJ
2 PRS6290-2 PRS6290G-2 PRS6290GG-2 2 50.8  8VHZLWK
3 PRS6290-3 PRS6290G-3 PRS6290GG-3 3 76.4
SRVLWLYH
SUHVVXUH(
4 PRS6290-4 6 152.4 WRUFKHV
5 PRS6290-5 8 203.2
6 PRS6290-6 12 304.8
GAS EQUIPMENT

ProStar Cutting Tips continued


Tip Series 6290NFF (2 pc.) Metal Tip Series 6290NX (2 pc.) Metal
Gas Selection Propane, Nat.Gas Thickness Gas Selection Propane, Nat.Gas Thickness
Tip Size Part Number In. mm Tip Size Part Number In. mm
0 PRS6290NFF-0 3/8 7.5 00 PRS6290NX-00 3/8 9.5
1 PRS6290NFF-1 5/8 15.9 0 PRS6290NX-0 5/8 15.9
2 PRS6290NFF-2 2 50.8 1 PRS6290NX-1 1 25.4
3 PRS6290NFF-3 4 101.6 2 PRS6290NX-2 2 50.8
4 PRS6290NFF-4 7 117.8 3 PRS6290NX-3 3 76.4
5 PRS6290NFF-5 10 254.0 4 PRS6290NX-4 5 127.0
6 PRS6290NFF-6 12 304.8 5 PRS6290NX-5 8 203.2
6 PRS6290NX-6 12 304.8
 +HDY\SUHKHDW
 +DQGFXWWLQJ  0HGLXPSUHKHDW
 8VHZLWKSRVLWLYHSUHVVXUH)WRUFKHV  +DQGFXWWLQJ
 8VHZLWKFOHDQSODWH

Tip Series 6290VVC (2 pc.) Metal


Gas Selection Propane, Nat.Gas Thickness
Tip Size Part Number In. mm Tip Series 23A90 Metal
Gas Selection Acetylene Thickness
00 PRS6290VVC-00 1/2 12.7 Tip Size Part Number In. mm
0 PRS6290VVC-0 3/4 19.1 1 PRS23A90-1 1/32 .8
1 PRS6290VVC-1 2 50.8 2 PRS23A90-2 3/64 1.2
2 PRS6290VVC-2 4 101.6 3 PRS23A90-3 1/16 1.6
3 PRS6290VVC-3 6 152.4 4 PRS23A90-4 3/32 2.4
4 PRS6290VVC-4 8 203.2 5 PRS23A90-5 1/8 3.2
0.5 PRS6290VVC-0.5 1-1/4 31.8
1.5 PRS6290VVC-1.5 3 76.4
2.5 PRS6290VVC-2.5 5 127.0
2/0 PRS6290VVC-2/0 1/2 12.7
3/0 PRS6290VVC-3/0 3/8 9.5
4/0 PRS6290VVC-4/0 1/4 6.3

 +HDY\SUHKHDW  8VHLQPDFKLQHFXWWLQJ
 +LJKVSHHGWLSV  3ODWHGVKHOO 1+WLSQRWSODWHG
Cutting & Heating Tips

Harris & Koike Style

 8VH PP KRVHIRUPD[LPXPRZ%78


 5RVHEXGVW\OHKHDWLQJWLSWVODUJH+DUULV

GAS EQUIPMENT
VW\OHWLSWXEHV IRUXVHZLWK/3RQO\
 8VHKHDWLQJQR]]OHVL]HV++IRUSUHDQGSRVW
KHDWLQJZKHQZHOGLQJ
 8VHWRKHDWODUJHSODWHVIRUIRUPLQJRSHUDWLRQV
H[SDQGLQJIRUWPHQWRYHUVKDIWVHWF
Tip Series 2290H
Gas Selection Acetylene Heat Output Oxygen Flow Rate Propane
Tip Size Part Number BTU/h cfh cfh
1 PRS2290H-1 103,000 160 40
2 PRS2290H-2 141,000 220 55
3 PRS2290H-3 218,000 340 85
4 PRS2290H-4 410,000 640 160
5 PRS2290H-5 461,000 720 180

Tip Series 106 (2 pc.) Metal


Gas Selection Propane, Nat.Gas Thickness
Tip Size Part Number In. mm
2 PRS106-2 1-1/4 31.8  0HGLXPSUHKHDW
3 PRS106-3 1-1/2 38.1  7ZRSLHFHGHVLJQ
1 PRS106D7-1 5/8 15.9  )RUXVHZLWKR[\JHQDQG/3
2 PRS106D7-2 1-1/4 31.8 SURSDQHRUQDWXUDOJDV
3 PRS106D7-3 1-1/2 38.1  *HQHUDOXVHKDQGFXWWLQJ
4 PRS106D7-4 2 50.6  +LJKHUTXDOLW\VDIHUFXWWLQJ

5 PRS106D7-5 3 76.4  /RQJHUFXWWLQJOLIH

6 PRS106D7-6 5 127.0  +LJKVSHHGFXWWLQJVDYHVJDVFRVWV


GAS EQUIPMENT

ProStar Cutting Tips continued


Tip Series 1502 (1 pc.) Metal Tip Series 1511 (2 pc.)


Gas Selection Acetylene Thickness Gas Selection Acetylene, FG2
Tip Size Part Number In. mm Tip Size Part Number
2 PRS1502-2 1/8 3.2 13 PRS1511-13
3 PRS1502-3 1/4 6.3 19 PRS1511-19
4 PRS1502-4 1/2 12.7 25 PRS1511-25
6 PRS1502-6 1-1/2 38.1
 *RXJLQJWLS
8 PRS1502-8 4 101.6
 6SHFLDOSXUSRVHGHVLJQIRUJURRYLQJ
10 PRS1502-10 8 203.2 JRXJLQJDQGUHPRYLQJGHIHFWV
12 PRS1502-12 12 304.8 IURPFDVWLQJVDQGSDGZDVKLQJ
 7LSEHQW
 0HGLXPSUHKHDW
 +DQGDQGPDFKLQHFXWWLQJ

Tip Series 1566-HS (2 pc.)


Tip Series 1515 (1 pc.) Metal Gas Selection FG2, Propane, Metal
Gas Selection Nat. Gas, Propane Thickness Nat. Gas Thickness
Tip Size Part Number In. mm Tip Size Part Number In. mm
4 PRS1515-4 1/2 12.7 1 PRS1566-1 1 25.4
6 PRS1515-6 1-1/2 38.1 2 PRS1566-2 2 40.8
8 PRS1515-8 4 101.6 8 PRS1566-8 8 203.2
10 PRS1515-10 8 203.2
 +LJKSUHKHDW
12 PRS1515-12 12 304.8
 +DQGDQGPDFKLQHFXWWLQJ
 /RQJSUHKHDWDPHV  +LJKVSHHG
 +DQGDQGPDFKLQHFXWWLQJ  )RUIXHOJDVHVRWKHUWKDQDFHW\OHQH
Cutting & Heating Tips

Purox Style

GAS EQUIPMENT
Tip Series 4202 (1 pc.) 4203 (1 pc.) 4213 (2 pc.) Metal
Gas Selection Acetylene Nat. Gas, Propane Nat. Gas, Propane Thickness
Tip Size Part Number Part Number Part Number In. mm
3 PRS4202-3 PRS4213-3 1/4 6.3
4 PRS4202-4 PRS4203-4 PRS4213-4 1/2 12.7
5 PRS4202-5 PRS4203-5 1-1/2 38.1
6 PRS4213-6 2 40.8
7 PRS4202-7 PRS4203-7 3 76.2
8 PRS4213-8 4 101.6
9 PRS4202-9 PRS4203-9 6 152.4
11 PRS4202-11 10 254.0

 7LS0HGLXPSUHKHDWKDQGDQGPDFKLQHFXWWLQJ
 7LS0HGLXPSUHKHDWJHQHUDOSXUSRVHFXWWLQJ
 7LS0HGLXPSUHKHDWJHQHUDOSXUSRVHFXWWLQJ
IRUDOWHUQDWHIXHOJDVWKDQ DFHW\OHQH

Tip Series 4207 (1 pc.) Tip Series P-FS (2 pc.)


Gas Selection Acetylene Gas Selection Propylene, FG2
Tip Size Part Number Tip Size Part Number
13 PRS4207-13 52 PRSP-FS-52
19 PRS4207-19 56 PRSP-FS-56
60 PRSP-FS-60
 *RXJLQJWLS
 6SHFLDOSXUSRVHGHVLJQIRUJURRYLQJ  0HGLXPWR KHDY\SUHKHDW
JRXJLQJDQGSODWHHGJHSUHSDUDWLRQ  +DQGFXWWLQJ
GAS EQUIPMENT

ProStar Cutting Tips continued


Tip Series MC12 (1 pc.) Metal Tip Series SC12 (1 pc.) Metal
Gas Selection Acetylene Thickness Gas Selection Acetylene Thickness
Tip Size Part Number In. mm Tip Size Part Number In. mm
00 PRSMC12-00 3/16 4.8 00 PRSSC12-00 3/16 4.8
0 PRSMC12-0 3/8 9.5 1 PRSSC12-1 5/8 15.9
1 PRSMC12-1 5/8 15.9 2 PRSSC12-2 1-1/4 31.8
2 PRSMC12-2 1 25.4 3 PRSSC12-3 2 40.8
3 PRSMC12-3 2 50.8 4 PRSSC12-4 4 101.6
4 PRSMC12-4 4 101.6 5 PRSSC12-5 8 203.2
5 PRSMC12-5 6 152.4 6 PRSSC12-6 12 304.8

 7LS0&0HGLXPSUHKHDW  7LS6&0HGLXPSUHKHDW
JHQHUDOWLSIRUKDQGFXWWLQJ KDQGDQGPDFKLQHFXWWLQJ

Tip Series SC50 (2 pc.) SC60 (2 pc.) Metal


Gas Selection Propane, Nat.Gas Propylene, Nat. Gas Thickness
Tip Size Part Number Part Number In. mm
0 PRSSC50-0 3/8 9.5
1 PRSSC50-1 PRSSC60-1 5/8 15.9
2 PRSSC50-2 PRSSC60-2 1-1/4 31.8
3 PRSSC50-3 PRSSC60-3 2 40.8
4 PRSSC50-4 PRSSC60-4 4 101.6
5 PRSSC50-5 8 203.2
6 PRSSC50-6 12 304.8
8 PRSSC50-8 18 457.2
9 PRSSC50-9 20 508.0

 7LS6&0HGLXPWRKHDY\SUHKHDWKDQGDQGPDFKLQHFXWWLQJ
 7LS6&0HGLXPSUHKHDW
Cutting & Heating Tips

Victor Style

Victor Style Cutting Tips

GAS EQUIPMENT
Tip Series 1-101 (1 pc.) GPP (2 pc.) GPN (2 pc.) Metal
Gas Selection Acetylene FG-2 LP & Nat. Gas Thickness
Tip Size Part Number Part Number Part Number In. mm
000 PRS000-1-101 PRS000-1-GPN 1/8 3.2
00 PRS00-1-101 PRS00-1-GPN 1/4 6.3
0 PRS0-1-101 PRS0-1-GPP PRS0-1-GPN 1/2 12.7
1 PRS1-1-101 PRS1-1-GPP PRS1-1-GPN 3/4 19.1
2 PRS2-1-101 PRS2-1-GPP PRS2-1-GPN 1 25.4
3 PRS3-1-101 PRS3-1-GPP PRS3-1-GPN 2 50.8
4 PRS4-1-101 PRS4-1-GPP PRS4-1-GPN 3 76.4
5 PRS5-1-101 PRS5-1-GPN 4 101.6
6 PRS6-1-101 PRS6-1-GPN 6 152.4
7 PRS7-1-101 10 254.0
8 PRS8-1-101 12 304.8

 0HGLXPSUHKHDW
 *HQHUDOSXUSRVHKDQGDQGPDFKLQHFXWWLQJ

Tip Series 3-101 (1 pc.) 3-GPN (2 pc.) Metal Tip 1-118 (1 pc.) Metal
Gas Selection Acetylene LP & Nat. Gas Thickness Gas Acetylene Thickness
Tip Size Part Number Part Number In. mm Tip Size Part Number In. mm
000 PRS000-3-101 1/8 3.2 0 PRS0-1-118 1/2 12.7
00 PRS00-3-101 1/4 6.3 2 PRS2-1-118 1 25.4
0 PRS0-3-101 PRS0-3-GPN 1/2 12.7 4 PRS4-1-118 3 76.4
1 PRS1-3-101 PRS1-3-GPN 3/4 19.1 6 PRS6-1-118 6 152.4
2 PRS2-3-101 PRS2-3-GPN 1 25.4
 2QHSLHFHEHQWDFHW\OHQHFXWWLQJ
3 PRS3-3-101 PRS3-3-GPN 2 50.8
WLSIRUGHVHDPLQJVFDUQJ
4 PRS4-3-101 3 76.4 JRXJLQJZHOGSUHSDUDWLRQ
5 PRS5-3-101 4 101.6 UHPRYLQJGHIHFWLYHZHOGVDQG
ZDVKLQJULYHWV

A1
19
GAS EQUIPMENT

ProStar Gas Hose


'XUDEOH3UR6WDUIXHOJDVDQGR[\JHQKRVHLV
DYDLODEOHDVWZLQ IXHOJDVDQGR[\JHQ RUVLQJOH
KRVH$OOVW\OHVDUHIXOO\50$DQG&*$FRPSOLDQW

ProStar Twin Hose

Length Fittings Grade R Grade RM Grade T


12-1/2 (3.8 m) AA PRS29010
12-1/2 (3.8 m) AB PRS29009 PRS29027
12-1/2 (3.8 m) BB PRS29008 PRS29041 PRS29026
All ProStar welding hose meets or exceeds 25 (7.6 m) AA PRS29019
RMA and CGA specications. Welding hose 25 (7.6 m) AB PRS29012 PRS29029
cover is colored red for acetylene, green
25 (7.6 m) BB PRS29011 PRS29002 PRS29028
for oxygen.
50 (15.2 m) BB PRS29013 PRS29003 PRS29030
Grade R 100 (30.4 m) BB PRS29014 PRS29031
(FRQRPLFDOZHOGLQJKRVHIRU
DSSOLFDWLRQVZLWKDFHW\OHQHIXHOJDV 12-1/2 (3.8 m) BB PRS29015
RQO\KDVDQRQRLOUHVLVWDQWFRYHU 25 (7.6 m) BB PRS29016 PRS29004 PRS29032
'2127XVHZLWKDQ\RWKHUIXHOJDV 50 (15.2 m) BB PRS29017 PRS29005 PRS29033
100 (30.4) BB PRS29018 PRS29006 PRS29034
Grade RM
+LJKTXDOLW\ZHOGLQJKRVHIRUXVHZLWK 25 (7.6 m) BB PRS29022 PRS29037
DFHW\OHQHIXHOJDVRQO\KDVDDPH
50 (15.2 m) BB PRS29023 PRS29000 PRS29038
DQGRLOUHVLVWDQWFRYHUQRQFRQGXFWLYH
100 (30.4 m) BB PRS29024 PRS29039
Grade T
3UHPLXPTXDOLW\ZHOGLQJKRVHIRU 25 (7.6 m) BB PRS29043
XVHZLWK$//IXHOJDVHVLQFOXGLQJ 50 (15.2 m) BB PRS29020 PRS29007 PRS29035
DFHW\OHQHKDVDDPHDQGRLOUHVLVWDQW 100 (30.4 m) BB PRS29021 PRS29036
WXEHDQGFRYHUQRQFRQGXFWLYH

ProStar Single Hose

Length Grade R Grade T


50 (15.2 m) PRS29025 Oxygen
PRS29046 Acetylene

25 (15.2 m) PRS29040 Fuel Gas


Gas Hose

ProStar Hose Repair Kit


ProStar Hose Repair Kit

GAS EQUIPMENT
3HUIHFWIRUTXLFNUHSDLUV.LWLQFOXGHVQXWVQLSSOHVFRXSOHUVVSOLFHUFULPSLQJWRRO
DQGIHUUXOHV)DVWHDV\FRQFDYHFULPSHQVXUHVVWURQJFRQQHFWLRQV&RQYHQLHQW
SODVWLFFDVHLVGXUDEOHDQGLQFOXGHVDIXOOFRORUODEHODQGGHVFULSWLRQFKDUW
Part Number Description
PRS27110 C-5 crimp tool for 1/4 (6.4 mm) ID hose
B-size ttings only (9/16 (14.3 mm) -18)
PRS27111 C-5 crimp tool for 3/16 (4.8 mm), 1/4 (6.4 mm) ID hose
A-size (3/8 (9.5 mm) - 24) or B-size (9/16 (14.3 mm) -18)

Warning: Use of certain fuel gases Caution: Care should be taken to


may damage welding hose and lead to avoid gouging, dragging, abrading
res and explosions.
or otherwise damaging the hose
Use only Grade T hose with propane, cover, which may also lead to
propylene or any similar fuel gas. Do
not exceed 40 psi delivery pressure. premature hose failure. Do not
attempt to repair or re-couple hose
Use Grade R, RM or T hose with
acetylene. Do not exceed 15 psi assemblies; replace all assemblies
delivery pressure. that show signs of age or abuse.

The Compressed Gas Association (CGA) recommends the


exclusive use of Grade T hose because of its gas compatibility,
oil resistance and ame resistance. Exclusive use of Grade T
hose eliminates the incorrect application of other grades of hose.
Refer to CGA document SB-11-2004 for delivery pressure.

Recommended Safety Practices

Grade R, RM Twin, Single -40 to 120 -40 to 48 200 1.38


Grade T Twin -20 to 120 -28 to 48 200 1.38
Grade T Single -50 to 120 -45 to 48 200 1.38
GAS EQUIPMENT

ProStar Fittings & Adaptors


3UR6WDUDGDSWRUVVDIHO\ ProStar Brass Valves & Adapters


FRQQHFWDUHJXODWRUWRD 6HOHFWDQDGDSWRUFDUHIXOO\WRHQVXUHWKDWUHJXODWRUVDQGRWKHU HTXLSPHQW
F\OLQGHURURWKHUHTXLSPHQW DUHXVHGRQO\ZLWKFRPSDWLEOHJDVHVDQGSUHVVXUHUDWLQJV$PL[WXUHRI
QRQFRPSDWLEOHJDVHVLQDQ\V\VWHPLVDSRVVLEOHKD]DUG5HJXODWRUVDQG
ZKHQGLIIHUHQW&*$WKUHDGV
DOORWKHUSDUWVRIDQDGDSWHGV\VWHPPXVWEHWKRURXJKO\SXUJHGRIDOO
RQWKHPDWLQJSDUWVPDNHD FRQWDPLQDQWVHVSHFLDOO\RUJDQLFPDWHULDODQGUHVLGXDOJDVHV5HSODFHZRUQ
GLUHFWFRQQHFWLRQLPSRVVLEOH RUGDPDJHGWWLQJVLPPHGLDWHO\WRHQVXUHVDIHDQGGHSHQGDEOHRSHUDWLRQ

Part Number Part Number


PRS27103 PRS27105
From cylinder service From cylinder service
CGA-510 POL acetylene CGA-200 MC acetylene
To regulator service To regulator service
CGA-520 B tank CGA-510 POL acetylene

Valved Y Connections
B-size F inlet to B-size M outlets
Part Number Description
PRS27101 Acetylene/fuel gases LH Part Number Part Number
PRS27100 Oxygen RH PRS27107 PRS27108
From cylinder service From cylinder service
3UHVVXUHVWRSVLJ N3D 8VH
CGA-300 acetylene CGA-320 carbon dioxide
ZLWKWZRFXWWLQJRUZHOGLQJWRUFKHVDW
To regulator service To regulator service
RQFH3UHFLVLRQVKXWRIIYDOYHV%6L]H
CGA-510 POL acetylene, 1 pc. CGA-580 nitrogen
 PP WKUHDG

Part Number Part Number


PRS27106 PRS27102
Gas Safety Tip
From cylinder service From cylinder service
Adaptors should not be used CGA-510 POL acetylene CGA-510 POL acetylene
as permanent installations. For To regulator service To regulator service
long-term use, the appropriate CGA-300 acetylene, 1 pc. CGA-410 acetylene
CGA regulator should be used on
all cylinders and gas systems.

Part Number Part Number


PRS27104 PRS27109
From cylinder service From cylinder service
CGA-520 B tank acetylene CGA-580 nitrogen
To regulator service To regulator service
CGA-510 POL acetylene CGA-320 carbon dioxide
ARC ACCESSORIES

High-quality ProStar TIG and MIG


replacement parts are available in
a wide choice of OEM styles.

TIG Torches & Consumables Carbon Arc Gouging


TIG Hook Ups B2 Gouging Torch Pakages B39
Tungsten Grinder B4
MIG Guns & Consumables
Air Cooled Packages B6
Replacement MIG Guns B40
Water Cooled Packages B7
Centerfire Consumables B42
TIG Torch Parts B9
Tweco Style Consumables B45
& Consumables
Tregaskiss Style

B49
TIG Cups (Nozzles) B30
Consumables
Back Caps B31
Bernard Style Consumables B51
Collets & Collet Bodies B32
Miller Style Consumables B53
Gas Lenses B33
Esab Style Consumables B54
Accessory Kits B33
Cable & Accessories
Handles B34
Welding Cable B55
Extension Kits B35
Cable Connectors & Lugs B56
Cables & Hoses B36
Ground Clamps B57
Dinse Connectors B38
Electrode Holders B58

1-800-225-8247
www.praxair.com/metfab

B1
ARC ACCESSORIES

ProStar TIG Hook-Ups

Regulator Regulator
Flowmeter * Special
p Power Cable Required Flowmeter
(46V28RS, 46V30RS)
TIG Torch TIG Torch

Gas Hose In (40V77)


Gas Hose In (40V77)

Gas Cylinder
Shielding

Gas Cylinder
ine
ach e

Shieldingg
n
gM chi
ldin g Ma
We ldin
We

D-Plug Connector Power Cable Adapter


de
ctro de (105Z57 for torches 9, 17)
Ele (DI-917F for torches 9, 17) Ele
ctro
(DI-26F* for torch 26) (45V62 for torch 26)

In
Gas
rk (53N43 for torch 24)

Out
Wo (DI-24F for torch 24) rk
Wo

Gas
Ground Clamp Ground Clamp
Power Cable - Gas Power Cable - Gas
D-Plug Stud G Hose Out
Gas
Terminal Terminal (40V77-18)
Ground Cable (GCD-15)
Ground Cable (GCS-15)

For Machine Equipped With In-line Dinse Connector For Stud Machine With Built-in Gas Solenoid
Air Cooled 1 Piece Power Cable, No Valve Air Cooled 1 Piece Power Cable, No Valve

Regulator Regulator
Flowmeter Flowmeter

Gas Hose In (40V77))


TIG Torch
Gas Hose In (40V77)

TIG Torch
Gas Cylinder

Gas Cylinder
Shieldingg

Gas Valve

Shielding
g
Gas Valve ne
e Gas Coupler chi
a chi
n
(11N17) g Ma
gM ldin
ld in We
We

D-Plug Connector de Power Cable Adapter


(DA-917F for torches 9, 17) ctro
ctro
de Ele (105Z57 for torches 9, 17)
Ele (DA-917FS for torches 9, 17) (45V62 for torch 26)
rk
(DA-26R for torch 26) Wo
rk
(53N43 for torch 24) Ground Clamp
Wo
(DA-24F for torch 24) Ground Clamp
Power Cable - Gas
Power Cable - Gas
Stud
D-Plug Terminal
Terminal Ground Cable (GCD-15) Ground Cable (GCS-15 )

For Machine With Dinse Connector and No Gas Solenoid For Stud Machine and No Gas Solenoid
Air Cooled 1 Piece Power Cable, With Valve Air Cooled 1 Piece Power Cable, With Valve

Regulator
Flowmeter Regulator
Flowmeter
TIG Torch
Gas Hose In (40V77)

TIG Torch
Gas Cylinder

Gas Hose In (40V77)


Shielding
g

Gas Cylinder

ne ine
chi
Shielding

Ma a ch
g gM
ldin in
We ld
We

ctr
od
e D-Plug Connector
Ele (DP-50M all torches) od
e
ctr
In

(DP-25M all torches) Ele


Gas
Out

In

rk
Gas

Wo
Gas
Out

rk
Gas

Ground Clamp Wo Ground Clamp


2 Pc. Power Cable - Gas
D-Plug 2 Pc. Power Cable - Gas
Terminal Stud
Terminal
Ground Cable (GCD-15) Ground Cable (GCS-15)

For Machine With Dinse Connector and Gas Solenoid For Stud Machine With Gas Solenoid
Air Cooled 2 Piece Power Cable, No Valve Air Cooled 2 Piece Power Cable, No Valve
ProStar Style TIG Torches & Consumables

ProStar TIG Hook-Ups

Regulator
Regulator Flowmeter
Flowmeter
Gas Hose In (40V77)

TIG Torch

Gas Hose In (40V77)


TIG Torch
Gas Cylinder

Gas Cylinder
Gas Valve Gas Valve

Shielding
ne
Shielding

e
chi hin
g Ma Gas Coupler g Mac
ldin ldin
We
(11N17) We

de D-Plug Connector
ctrt o de
Ele (DP-50M all torches) Ele
ctro
(DP-25M all torches) Gas Coupler (11N17)
rk Ground Clamp
Wo
rk
Ground Clamp Wo
2 Pc. Power Cable - Gas
2 Pc. Power Cable - Gas
D-Plug
Terminal Stud

ARC ACCESSORIES
Ground Cable (GCD-15) Terminal Ground Cable (GCS-15)

For Machine With Dinse Connector and No Gas Solenoid For Stud Machine With No Gas Solenoid
Air Cooled 2 Piece Power Cable, With Valve Air Cooled 2 Piece Power Cable, With Valve

Regulator ter Regulator ter r


Flowmeter Waooler Water Coupler Waoole
C Flowmeter C
(11N18) TIG Torch
Gas Hose In (40V77)

Gas Cylinder

TIG Torch

Gas Cylinder
Shielding

g
Shielding
In
t
Ou In
t
Ou
ne
a chi ne
gM chi
ldin D-Plug Ma Power Cable
We ) ing
Connector 0V76 We
ld
Adapter Water Coupler 76)
(DA-1820L)
L) on (4 (45V11) (40V
nsi (11N18) ion
E xte tens
ctro
de
ter er Ex
Ele Wa Ele
cttro
de
Wat
In
Gas
Out

In

rk
Gas

Wo
Gas

Out

W ter Hose to TTorch


Wa rkk
Water Hose to Torch
Gas

Wo
Ground Clamp Ground Clamp
Power Cable & Water Return
Powe PPower Cable & Water Return
D-Plug
Terminal Gas Hose to TTorch Stud
Terminal Gas Hose to Torch
Ground Cable (GCD-15) Ground Cable (GCS-15)

For Machine With Dinse Connector and With Gas Solenoid For Stud Machine and With Gas Solenoid
Water Cooled Power Cable, Water Cooler Water Cooled Power Cable, Water Cooler

Regulator Regulator Water Adapter


Flowmeter Water Adapter Flowmeter (AW
A -15)
(AW-15) TIG Torch D-Plug
Gas Hose In (40V77)
Gas Cylinder

Connector TIG Torch


Gas Cylinder

Water Adapter Water Adapter (DA-1820L)


Shieldingg

Shielding

(AW-15) (AW
A -15)
Power Cable 6) ine
ine V7
ach Adapter n ach
gM (45V11) n (40 Drai gM Water rain
We
ldin si o o ldin To
D
te n T We Coupler
Ex (11N18) )
ter (40
V 7 6
Wa Water Coupler on
ctro
de (11N18) ctro
de
te nsi
r Ex
Ele Ele
Inn

te
In
Gas

Wa
ut

ut
Gas
O

O
Gas

Water Hose to TTorch


W
Wate
Gas

rk rk
Wo Wo
Ground Clamp
Power
wer
eer C
Cable & Water Return Wa Po Cable & Water Return
Power
ter Ground Clamp
W Wa Su
Wa ater ter pp Water Hose to Torch
ter S Gas Hose to Torch Ext ly
Ext uppl ens
ion Gas Hose to Torch
ens y Ground Cable (GCS-15)
( ) (40
ion V
(40 76) Ground Cable (GCD-15)
V7 6)

For Stud Machine and With Gas Solenoid For Machine With Dinse Connector and With Gas Solenoid
Water Cooled Power Cable, City Water Supply Water Cooled Power Cable, City Water Supply

B3
ARC ACCESSORIES

ProStar Portable Tungsten Grinder


3RUWDEOH WXQJVWHQ JULQGLQJ V\VWHP


PHDQV OHVV ZHOGLQJ GRZQ WLPH
*UHDW IRU UHPRWH MRE VLWHV
(QFORVHG JULQGLQJ V\VWHP FROOHFWV
JULQGLQJ GXVW
&RUUHFW HOHFWURGH JUDLQ GLUHFWLRQ
0XOWLSOH JULQGLQJ SRVLWLRQV HQVXUH
ORQJ JULQGLQJ ZKHHO OLIH
*ULQGV IURP  WR  LQFOXGHG DQJOH
 ZDWW PRWRU ZLWK YDULDEOH VSHHG
WR  530

Part# Description
PRS88896022 ProStar Portable Tungsten Grinder, 110 Volt 60 HZ
PRS88896020 ProStar Portable Tungsten Grinder, 230 Volt 60 HZ

Grinder Comes With:


Electrode Holder
1/16", 3/32", 1/8" Electrode Clamp
Spanner and Hex Wrench
Carrying Case

Commonly Ordered Spare Parts:


Part# Description
PRS44510030 Diamond Grinding Wheel
PRS44510260 Filter Cassette
PRS44510164 3/32" Electrode Clamp
PRS44510165 1/8" Electrode Clamp
PRS44510290 Inspection Cover
PRS44510174 5/32" Electrode Clamp
PRS44510162 1/16" Electrode Clamp
ProStar Style TIG Torch Packages

ProStar Wet Tungsten Grinders


:HW 'LDPRQG *ULQGLQJ )RU 6PRRWK )LQLVK


0LQLPDO :DVWH 2I 7XQJVWHQ (OHFWURGHV
6WDQG 2UJDQL]HV (OHFWURGH &ODPSV (OHFWURGH +ROGHUV
4XLFN $GMXVWPHQWV 2I *ULQGLQJ $QJOH )URP  7R 
&RUUHFW /RQJLWXGLQDO *ULQGLQJ 2I (OHFWURGH

Both Grinders Grind 15 TO 180 Included Angle


PROSHARP Wet Tungsten Grinder

ProSharp-Cut
Cuts Electrode
Adjustable Tip

ARC ACCESSORIES
Lengths From
Flattening 6 1/8" to 5/16"

PROSHARP-CUT Wet Tungsten Grinder/Cutter


&XWWLQJ
&KDPEHU
6 1/8

*ULQGLQJ
&KDPEHU

Part# Description
PRS88897030 ProStar Wet Tungsten Grinder, 120 Volts, 60HZ

Grinder Comes With:


Electrode Holder
1/16", 3/32", 1/8" Electrode Clamps
Grinding Liquid
Grinder Stand
5/16

Part# Description
Commonly Ordered Spare Parts: PRS88897530 ProStar Wet Tungsten Grinder/Cutter, 120 Volts, 60HZ
Part# Description
Grinder Comes With:
PRS44490512 Diamond Grinding Wheel
Electrode Holder
PRSW95/1-12 Grinding Liquid 8 oz Bottle
1/16", 3/32", 1/8" Electrode Clamps
PRS44490520 Diamond Cut-off Wheel (ProSharp-Cut Only)
1/16", 3/32", 1/8" Cut-off Clamps
PRS44510164 3/32" Electrode Clamp
Cut-off Collet tool
PRS44510165 1/8" Electrode Clamp
2 ea cut-off Receptacles for Contaminated Tungsten
PRSW95/1-45 Liquid Containing Dust Receiving Bottle
Grinding Liquid
PRSW95/1-07 Inspection Cover (Clear Plastic)
Grinder Stand
PRSW95/1-10 Gasket for Inspection Cover

B5
ARC ACCESSORIES

ProStar Air Cooled TIG Torch Packages


80 Amp 24 Series Page B25


Part# Description Part# Description
PRS24-12-R Torch Pkg 12.5' Rubber PRS24-25-R Torch Pkg 25' Rubber
PRS24N-12-R Torch Pkg 90 Head 12.5' Rubber PRS24N-25-R Torch Pkg 90 Head 25' Rubber
PRS24V-12-R Torch Pkg w/Valve 12.5' Rubber PRS24V-25-R Torch Pkg w/Valve 25' Rubber
Packages Include: Torch, Ribbed Handle, Power Cable & Insulator
80 Amp 24FMT Series Component Torch Page B14
Part# Description Part# Description
PRS24FMT-12-R Torch Pkg Flex 12.5' Rubber PRS24FMT-12-2 Torch Pkg Flex 12.5' 2 Piece
PRS24FMT-25-R Torch Pkg Flex 25' Rubber PRS24FMT-25-2 Torch Pkg Flex 25' 2 Piece
PRS24FVMT-12-R Torch Pkg Flex w/Valve 12.5' Rubber PRS24FVMT-12-2 Torch Pkg Flex w/Valve 12.5' 2 Piece
PRS24FVMT-25-R Torch Pkg Flex w/Valve 25' Rubber PRS24FVMT-25-2 Torch Pkg Flex w/Valve 25' 2 Piece
Packages Include: Torch Head, Torch Body, Ribbed Handle, Power Cable & Insulator
125 Amp 9 Series Pages B16B17
Part# Description Part# Description
PRS9-12-R Torch Pkg 12.5' Rubber PRS9-12-2 Torch Pkg 12.5' 2 Piece
PRS9-25-R Torch Pkg 25' Rubber PRS9-25-2 Torch Pkg 25' 2 Piece
PRS9F-12-R Torch Pkg Flex 12.5' Rubber PRS9F-12-2 Torch Pkg Flex 12.5' 2 Piece
PRS9F-25-R Torch Pkg Flex 25' Rubber PRS9F-25-2 Torch Pkg Flex 25' 2 Piece
PRS9FV-12-R Torch Pkg Flex w/Valve 12.5' Rubber PRS9FV-12-2 Torch Pkg Flex w/Valve 12.5' 2 Piece
PRS9FV-25-R Torch Pkg Flex w/Valve 25' Rubber PRS9FV-25-2 Torch Pkg Flex w/Valve 25' 2 Piece
PRS9V-12-R Torch Pkg w/Valve 12.5' Rubber PRS9V-12-2 Torch Pkg w/Valve 12.5' 2 Piece
PRS9V-25-R Torch Pkg w/Valve 25' Rubber PRS9V-25-2 Torch Pkg w/Valve 25' 2 Piece
Packages Include: Torch, Ribbed Handle, Power Cable, Insulator & Medium Back Cap
125 Amp 9 Series Pencil Torch Pages B16B17
Part# Description Part# Description
PRS9P-12-R Torch Pkg 180 Machine 12.5' Rubber PRS9P-12-2 Torch Pkg 180 Machine 12.5' 2 Piece
PRS9P-25-R Torch Pkg 180 Machine 25' Rubber PRS9P-25-2 Torch Pkg 180 Machine 25' 2 Piece
Packages Include: Torch, Smooth Handle, Power Cable & Insulator
125 Amp 9FMT Series Component Torch Page B12
Part# Description Part# Description
PRS9FMT-12-R Torch Pkg Flex 12.5' Rubber PRS9FMT-12-2 Torch Pkg Flex 12.5' 2 Piece
PRS9FMT-25-R Torch Pkg Flex 25' Rubber PRS9FMT-25-2 Torch Pkg Flex 25' 2 Piece
PRS9FVMT-12-R Torch Pkg Flex w/Valve 12.5' Rubber PRS9FVMT-12-2 Torch Pkg Flex w/Valve 12.5' 2 Piece
PRS9FVMT-25-R Torch Pkg Flex w/Valve 25' Rubber PRS9FVMT-25-2 Torch Pkg Flex w/Valve 25' 2 Piece
Packages Include: Torch Head, Torch Body, Ribbed Handle, Power Cable, Insulator & Medium Back Cap
150 Amp 17 Series Pages B18B19
Part# Description Part# Description
PRS17-12-R Torch Pkg 12.5' Rubber PRS17-12-2 Torch Pkg 12.5' 2 Piece
PRS17-25-R Torch Pkg 25' Rubber PRS17-25-2 Torch Pkg 25' 2 Piece
PRS17F-12-R Torch Pkg Flex 12.5' Rubber PRS17F-12-2 Torch Pkg Flex 12.5' 2 Piece
PRS17F-25-R Torch Pkg Flex 25' Rubber PRS17F-25-2 Torch Pkg Flex 25' 2 Piece
PRS17FV-12-R Torch Pkg Flex w/Valve 12.5' Rubber PRS17FV-12-2 Torch Pkg Flex w/Valve 12.5' 2 Piece
PRS17FV-25-R Torch Pkg Flex w/Valve 25' Rubber PRS17FV-25-2 Torch Pkg Flex w/Valve 25' 2 Piece
PRS17V-12-R Torch Pkg w/Valve 12.5' Rubber PRS17V-12-2 Torch Pkg w/Valve 12.5' 2 Piece
PRS17V-25-R Torch Pkg w/Valve 25' Rubber PRS17V-25-2 Torch Pkg w/Valve 25' 2 Piece
Packages Include: Torch, Ribbed Handle, Power Cable, Insulator & Long Back Cap
150 Amp 17FMT Series Component Torch Page B13
Part# Description Part# Description
PRS17FMT-12-R Torch Pkg Flex 12.5' Rubber PRS17FMT-12-2 Torch Pkg Flex 12.5' 2 Piece
PRS17FMT-25-R Torch Pkg Flex 25' Rubber PRS17FMT-25-2 Torch Pkg Flex 25' 2 Piece
PRS17FVMT-12-R Torch Pkg Flex w/Valve 12.5' Rubber PRS17FVMT-12-2 Torch Pkg Flex w/Valve 12.5' 2 Piece
PRS17FVMT-25-R Torch Pkg Flex w/Valve 25' Rubber PRS17FVMT-25-2 Torch Pkg Flex w/Valve 25' 2 Piece
Packages Include: Torch Head, Torch Body, Ribbed Handle, Power Cable, Insulator & Long Back Cap
ProStar Style TIG Torch Packages
ProStar Air Cooled TIG Torch Packages

150 Amp 150M Series Modular Torch Page B10


Part# Description Part# Description
PRS150M-12-R Torch Pkg. 12.5' Rubber PRS150M-12-2 Torch Pkg. 12.5' 2 Piece
PRS150M-25-R Torch Pkg. 25' Rubber PRS150M-25-2 Torch Pkg. 25' 2 Piece
PRS150VM-12-R Torch Pkg. w/Valve 12.5' Rubber PRS150VM-12-2 Torch Pkg. w/Valve 12.5' 2 Piece
PRS150VM-25-R Torch Pkg. w/Valve 25' Rubber PRS150VM-25-2 Torch Pkg. w/Valve 25' 2 Piece
Packages Include: PRS9-70M Head, PRS1726M Head, Flex Coil Element, Solid Element, Torch Body, Power Cable, Handle & Wrench
200 Amp 26 Series Pages B26B27
Part# Description Part# Description
PRS26-12-R Torch Pkg 12.5' Rubber PRS26-12-2 Torch Pkg 12.5' 2 Piece
PRS26-25-R Torch Pkg 25' Rubber PRS26-25-2 Torch Pkg 25' 2 Piece
PRS26F-12-R Torch Pkg Flex 12.5' Rubber PRS26F-12-2 Torch Pkg Flex 12.5' 2 Piece
PRS26F-25-R Torch Pkg Flex 25' Rubber PRS26F-25-2 Torch Pkg Flex 25' 2 Piece

ARC ACCESSORIES
PRS26FV-12-R Torch Pkg Flex w/Valve 12.5' Rubber PRS26FV-12-2 Torch Pkg Flex w/Valve 12.5' 2 Piece
PRS26FV-25-R Torch Pkg Flex w/Valve 25' Rubber PRS26FV-25-2 Torch Pkg Flex w/Valve 25' 2 Piece
PRS26V-12-R Torch Pkg w/Valve 12.5' Rubber PRS26V-12-2 Torch Pkg w/Valve 12.5' 2 Piece
PRS26V-25-R Torch Pkg w/Valve 25' Rubber PRS26V-25-2 Torch Pkg w/Valve 25' 2 Piece
Packages Include: Torch, Ribbed Handle, Power Cable, Insulator & Long Back Cap
200 Amp 26FMT Series Component Torch Page B15
Part# Description Part# Description
PRS26FMT-12-R Torch Pkg Flex 12.5' Rubber PRS26FMT-12-2 Torch Pkg Flex 12.5' 2 Piece
PRS26FMT-25-R Torch Pkg Flex 25' Rubber PRS26FMT-25-2 Torch Pkg Flex 25' 2 Piece
PRS26FVMT-12-R Torch Pkg Flex w/Valve 12.5' Rubber PRS26FVMT-12-2 Torch Pkg Flex w/Valve 12.5' 2 Piece
PRS26FVMT-25-R Torch Pkg Flex w/Valve 25' Rubber PRS26FVMT-25-2 Torch Pkg Flex w/Valve 25' 2 Piece
Packages Include: Torch Head, Torch Body, Ribbed Handle, Power Cable, Insulator & Long Back Cap
200 Amp 200M Series Modular Torch Page B10
Part# Description Part# Description
PRS200M-12-R Torch Pkg. 12.5' Rubber PRS200M-12-2 Torch Pkg. 12.5' 2 Piece
PRS200M-25-R Torch Pkg. 25' Rubber PRS200M-25-2 Torch Pkg. 25' 2 Piece
PRS200VM-12-R Torch Pkg. w/Valve 12.5' Rubber PRS200VM-12-2 Torch Pkg. w/Valve 12.5' 2 Piece
PRS200VM-25-R Torch Pkg. w/Valve 25' Rubber PRS200VM-25-2 Torch Pkg. w/Valve 25' 2 Piece
Packages Include: PRS1726M Head, PRS1726PM Head, Flex Coil Element, Solid Element, Torch Body, Power Cable, Handle & Wrench

ProStar Water Cooled TIG Torch Packages


180 Amp 24 Series Page B25


Part# Description Part# Description
PRS24W-12 Torch Pkg 12.5' Vinyl PRS24W-12-R Torch Pkg 12.5' Rubber
PRS24W-25 Torch Pkg 25' Vinyl PRS24W-25-R Torch Pkg 25' Rubber
PRS24WN-12 Torch Pkg 90 Head 12.5' Vinyl PRS24WN-12-R Torch Pkg 90 Head 12.5' Rubber
PRS24WN-25 Torch Pkg 90 Head 25' Vinyl PRS24WN-25-R Torch Pkg 90 Head 25' Rubber
Packages Include: Torch, Smooth Handle, Power Cable, Water & Gas Hoses, & Insulator
200 Amp 25 Series Flex Pencil Torch Pages B22B23
Part# Description Part# Description
PRS25-12 Torch Pkg Machine Flex 12.5' Vinyl PRS25-12-R Torch Pkg Machine Flex 12.5' Rubber
PRS25-25 Torch Pkg Machine Flex 25' Vinyl PRS25-25-R Torch Pkg Machine Flex 25' Rubber
Packages Include: Torch, Smooth Handle, Power Cable, Water and Gas Hoses, and Insulator

B7
ARC ACCESSORIES

ProStar Water Cooled TIG Torch Packages


225 Amp 225M Series Modular Torch Page B11


Part# Description Part# Description
PRS225M-12 Torch Pkg Flex 12.5' Vinyl PRS225M-12-R Torch Pkg Flex 12.5' Braided Rubber
PRS225M-25 Torch Pkg Flex 25' Vinyl PRS225M-25-R Torch Pkg Flex 25' Braided Rubber
Packages Include: PRS9-70M Head, PRS1726M Head, Torch Body, Power Cable, Gas & Water Hoses & Handle
250 Amp 20 Series Pages B22B23
Part# Description Part# Description
PRS20-12 Torch Pkg 12.5' Vinyl PRS20-12-R Torch Pkg 12.5' Rubber
PRS20-25 Torch Pkg 25' Vinyl PRS20-25-R Torch Pkg 25' Rubber
PRS20F-12 Torch Pkg Flex 12.5' Vinyl PRS20F-12-R Torch Pkg Flex 12.5' Rubber
PRS20F-25 Torch Pkg Flex 25' Vinyl PRS20F-25-R Torch Pkg Flex 25' Rubber
PRS20M-12 Torch Pkg Mechanical Fittings 12.5' Vinyl PRS20M-12-R Torch Pkg Mechanical Fittings 12.5' Rubber
PRS20M-25 Torch Pkg Mechanical Fittings 25' Vinyl PRS20M-25-R Torch Pkg Mechanical Fittings 25' Rubber
Packages Include: Torch, Smooth Handle, Power Cable, Water & Gas Hoses, Insulator & Medium Back Cap
250 Amp 20 Series Pencil Torch Pages B22B23
Part# Description Part# Description
PRS20P-12 Torch Pkg 180 Machine 12.5' Vinyl PRS20P-12-R Torch Pkg 180 Machine 12.5' Rubber
PRS20P-25 Torch Pkg 180 Machine 25' Vinyl PRS20P-25-R Torch Pkg 180 Machine 25' Rubber
Packages Include: Torch, Smooth Handle, Power Cable, Water & Gas Hoses & Insulator
250 Amp 22 Series Page B24
Part# Description Part# Description
PRS22A-12 Torch Pkg 180 7" Machine 12.5' Rubber PRS22A-25 Torch Pkg 180 7" Machine 12.5' Rubber
PRS22B-12 Torch Pkg 180 3" Machine 25' Rubber PRS22B-25 Torch Pkg 180 3" Machine 25' Rubber
Packages Include: Torch, Insulating Boot, Collet Knob, Power Cable, Water & Gas Hoses & Insulator
350 Amp 18 Series Pages B20B21
Part# Description Part# Description
PRS18-12 Torch Pkg 12.5' Vinyl PRS18-12-R Torch Pkg 12.5' Rubber
PRS18-25 Torch Pkg 25' Vinyl PRS18-25-R Torch Pkg 25' Rubber
PRS18F-12 Torch Pkg Flex 12.5' Vinyl PRS18F-12-R Torch Pkg Flex 12.5' Rubber
PRS18F-25 Torch Pkg Flex 25' Vinyl PRS18F-25-R Torch Pkg Flex 25' Rubber
PRS18V-12 Torch Pkg w/Valve 12.5' Vinyl PRS18V-12-R Torch Pkg w/Valve 12.5' Rubber
PRS18V-25 Torch Pkg w/Valve 25' Vinyl PRS18V-25-R Torch Pkg w/Valve 25' Rubber
Packages Include: Torch, Smooth Handle, Power Cable, Water & Gas Hoses, Insulator & Long Back Cap
500 Amp 18 Series Machine Torch Pages B20B21
Part# Description Part# Description
PRS18P-12 Torch Pkg 180 Machine 12.5' Rubber PRS18P-25 Torch Pkg 180 Machine 25' Rubber
Packages Include: Torch, Barrel Handle, Power Cable, Water & Gas Hoses & Insulator
500 Amp 12 Series Page B29
Part# Description Part# Description
PRS12-12 Torch Pkg 12.5' Rubber PRS12-25 Torch Pkg 25' Rubber
Packages Include: Torch, Handle, Power Cable, Water & Gas Hoses, Insulator & Long Back Cap
500 Amp 27 Series Page B28
Part# Description Part# Description
PRS27A-3 Torch Pkg 180 9" Machine 3' Rubber PRS27B-3 Torch Pkg 180 20" Machine 3' Rubber
PRS27A-12 Torch Pkg 180 9" Machine 12.5' Rubber PRS27B-12 Torch Pkg 180 20" Machine 12.5' Rubber
PRS27A-25 Torch Pkg 180 9" Machine 25' Rubber PRS27B-25 Torch Pkg 180 20" Machine 25' Rubber
Packages Include: Torch, Insulating Boot, Shaft Assembly, Power Cable, Water & Gas Hoses
TIG Torch Parts & Consumables

ProStar Modular Style TIG Kits


Modular Air-cooled TIG Kits Modular Water-cooled TIG Kits

ARC ACCESSORIES
Part# Description Part# Description
PRSM-150-R 150 Amp Air-cooled TIG kit, 25ft PRSM-225-R 225 Amp Water-cooled TIG kit, 25ft
PRSM-200-R 200 Amp Air-cooled TIG kit, 25ft
Each Kit Comes With:
Both Kits Come With: Torch Package with 25ft Cable & Hoses
Torch Package with 25ft Power cable 1 Piece Each: 1/16", 3/32" & 1/8" Pure and Lanthanated Tungsten
2 Torch Bodies (1 with Valve & 1 without Valve) 5 Backcaps
2 Elements (1 Solid & 1 Flex) 5 Heads: PRS1726M, PRS1726PM, PRS9PM, PRS9-90M, PRS24-90M
5 Backcaps Collets, Collet Bodies and Nozzles to Fit All Torch Heads and Tungstens
5 Heads: PRS1726M, PRS1726PM, PRS9PM, PRS9-90M, PRS24-90M
Collets, Collet Bodies and Nozzles to Fit All Torch Heads and Tungstens

PRSM-150-R Kit Comes With:


1 Piece Each: .040", 1/16", 3/32" Pure and Lanthanated Tungsten
Modular Air-cooled TIG Torch Kit
PRSM-200-R Kit Comes With:
1 Piece Each: 1/16", 3/32" & 1/8" Pure and Lanthanated Tungsten

What is the Modular Advantage?


It's Weld-joint Accessibility!

Part# Description
PRSAK-150MF 150 Amp Air-cooled TIG Torch Kit

PRSAK-150MF Kit Comes With:


2 Torch bodies (1 with Valve & 1 without Valve)
2 Elements (1 Solid & 1 Flex)
5 Heads: PRS1726M, PRS1726PM, PRS9PM, PRS9-90M, PRS24-90M
1 Handle and 1 Wrench

B9
ARC ACCESSORIES

ProStar 150M & 200M Modular TIG Torches


150 and 200 Amp Air Cooled PRS150M - 12 - R Torch Package


Part Number

Available Torch Packages Page B7


Consumables for PRS1726M & PRS1726PM Page B19 PRS150M 150 Amp Flex Torch
Consumables for PRS9-70M, PRS9-90M & PRS9PM Page B17 PRS150VM 150 Amp Flex Torch w/Valve
Consumables for PRS24M & PRS24-90M Page B25 PRS200M 200 Amp Flex Torch
PRS200VM 200 Amp Flex Torch w/Valve
12 12.5 feet
25 25 feet
1 2 3 10
R 1 Piece Rubber Power Cable
2 2 Piece Power Cable

4 5 6 7

8 11 12 13 14

16

9 15 17

# Description Part# # Description Part# # Description Part#


1 Torch Head 200 Amp 60 PRS1726M 8 Torch, 150 Amp PRS150M 15 Handle, Ribbed PRS105Z55R
2 Torch Head 200 Amp 180 PRS1726PM 9 Torch, 150 Amp with Valve PRS150VM 16 Power Cable 12.5' 1pc PRS57Y01R
3 Torch Head 125 Amp 70 PRS9-70M 10 Valve Stem PRSVS-2 Power Cable 25' 1pc PRS57Y03R
4 Torch Head 125 Amp 90 PRS9-90M 11 Flex Element 150 Amp PRS150CEM 17 Power Cable 12.5' 2pc PRS57Y01-2
5 Torch Head 125 Amp 180 PRS9PM 12 Solid Element 150 Amp PRS150SEM Power Cable 25' 2pc PRS57Y03-2
6 Torch Head 80 Amp 70 PRS24M 13 Body 150 Amp PRS150TBM
7 Torch Head 80 Amp 90 PRS24-90M 14 Body 150 Amp with Valve PRS150VTBM

1 2 3 4 5 6 7

8 11 12 13 14

10 16

9 15 17

# Description Part# # Description Part# # Description Part#


1 Torch Head 200 Amp 60 PRS1726M 8 Torch, 200 Amp PRS200M 15 Handle, Ribbed PRS10N15R
2 Torch Head 200 Amp 180 PRS1726PM 9 Torch, 200 Amp with Valve PRS200VM 16 Power Cable 12.5' 1pc PRS46V28-R
3 Torch Head 125 Amp 70 PRS9-70M 10 Valve Stem PRSVS-1 Power Cable 25' 1pc PRS46V30-R
4 Torch Head 125 Amp 90 PRS9-90M 11 Flex Element 200 Amp PRS200CEM 17 Power Cable 12.5' 2pc PRS46V28-2
5 Torch Head 125 Amp 180 PRS9PM 12 Solid Element 200 Amp PRS200SEM Power Cable 25' 2pc PRS46V30-2
6 Torch Head 80 Amp 70 PRS24M 13 Body 200 Amp PRS200TBM
7 Torch Head 80 Amp 90 PRS24-90M 14 Body 200 Amp with Valve PRS200VTBM
TIG Torch Parts & Consumables

ProStar 225M Modular TIG Torches


225 Amp Water Cooled PRS225M - 12 - R Torch Package


Part Number

Available Torch Packages Page B8


Consumables for PRS1726M & PRS1726PM Page B19 PRS225M 225 Amp Flex Torch
Consumables for PRS9-70M, PRS9-90M & PRS9PM Page B17
12 12.5 feet
Consumables for PRS24M & PRS24-90M Page B25
25 25 feet

R Rubber Power Cable & Hoses


Blank Vinyl Power Cable & Hoses

1 2 3 10

ARC ACCESSORIES
11
4 5 6 7
12
13

14
8

15
9
16

# Description Part# # Description Part# # Description Part#


1 Torch Head 200 Amp 60 PRS1726M 9 Handle PRS53N06 14 Power Cable 12.5' Vinyl PRS45V03
2 Torch Head 200 Amp 180 PRS1726PM 10 Power Cable 12.5' Rubber PRS45V03R Power Cable 25' Vinyl PRS45V04
3 Torch Head 125 Amp 70 PRS9-70M Power Cable 25' Rubber PRS45V04R 15 Water Hose 12.5' Vinyl PRS45V07
4 Torch Head 125 Amp 90 PRS9-90M 11 Water Hose 12.5' Rubber PRS45V07R Water Hose 25' Vinyl PRS45V08
5 Torch Head 125 Amp 180 PRS9PM Water Hose 25' Rubber PRS45V08R 16 Gas Hose 12.5' Vinyl PRS45V09
6 Torch Head 80 Amp 70 PRS24M 12 Gas Hose 12.5' Rubber PRS45V09R Gas Hose 25' Vinyl PRS45V10
7 Torch Head 80 Amp 90 PRS24-90M Gas Hose 25' Rubber PRS45V10R
8 Torch Body PRS225M 13 Hose Clamp PRS53N04

Modular Torch Head Installation


6FUHZHOHPHQWLQWRWRUFKKHDGDWSRLQW$7KLVVKRXOG
EHGRQHDVWLJKWO\DVSRVVLEOHXVLQJKDQGVRQO\
$VVXUHWKDWORFNQXWLVVFUHZHGDOOWKHZD\GRZQRQWRWKHHOHPHQW
6FUHZHOHPHQWLQWRWRUFKERG\DWSRLQW%DOLJQWRUFKKHDGZLWKWRUFKERG\
:KLOHNHHSLQJWRUFKKHDGDQGERG\DOLJQHGWLJKWHQORFNQXW

B11
ARC ACCESSORIES

ProStar 9FMT Series TIG Torches


125 Amp Air Cooled PRS9FMT - 12 - R Torch Package


Part Number

Electrode Range: .020"3/32" (0.5 mm2.4 mm)


Head Angle: 90 Degrees PRS9FMT 125 Amp Flex Torch
Available Torch Packages: Page B6 PRS9FVMT 125 Amp Flex Torch w/Valve
Other Consumable Set-ups on: Page B17
12 12.5 feet
25 25 feet

R 1 Piece Rubber Power Cable


2 2 Piece Power Cable

6 1
34
4 5
7
2
8 21

19
20

9 18 28
3

29
10 24 25 26 27
22
30

11

31

32
23
33

12 13 14 15 16 17

# Description Part# # Description Part# # Description Part#


1 Torch Head PRS9FM 14 Nozzles see pg B17 24 Switch Boot, Rubber PRSBS-1
2 Torch, Flex PRS9FMT 15 Nozzles see pg B17 25 Switch Boot, Snap-on PRSBS-1S
3 Torch, Flex with Valve PRS9FVMT 16 Nozzles see pg B17 26 Switch, On-Off PRSSW2-0
4 Torch Body PRS150TBM 17 Nozzles see pg B17 27 Switch, Momentary Bulb PRSSW-1
5 Torch Body with Valve PRS150VTBM 18 Handle, Ribbed (Std) PRS105Z55R Switch, Momentary Flat PRSSW-1F
6 Back Cap, Long PRS41V24 19 Handle, Smooth (Opt) PRS105Z55 28 Dinse Connector 50mm PRSDA-917F
7 Back Cap, Medium PRS41V35 20 Power Cable 12.5' 1pc PRS57Y01R 29 Dinse Connector In-line PRSDI-917F
8 Back Cap, Short PRS41V33 Power Cable 25' 1pc PRS57Y03R 30 Dinse Connector for 2pc PRSDP-50M
9 Gasket/Insulator PRS598882 21 Power Cable 12.5' 2pc PRS57Y01-2 31 Dinse Connector 25mm PRSDA-917FS
10 Collet see pg B17 Power Cable 25' 2pc PRS57Y03-2 32 Dinse Inline 25mm PRSDI-917FS
11 Collet Body see pg B17 22 Power Cable Adapter PRS105Z57 33 Dinse Connector for 2pc PRSDP-25M
12 Nozzles see pg B17 23 Cable Cover 3"X10' PRSCC-3-10 34 Valve Stem PRSVS-2
13 Nozzles see pg B17 Cable Cover 3"X22' PRSCC-3-22
TIG Torch Parts & Consumables

ProStar 17FMT Series TIG Torches


150 Amp Air Cooled PRS17FMT - 12 - R Torch Package


Part Number

Electrode Range: .020"3/32" (0.5 mm2.4 mm)


Head Angle: 90 Degrees PRS17FMT 150 Amp Flex Torch
Available torch packages: Page B6 PRS17FVMT 150 Amp Flex Torch w/Valve
Other Consumable Set-ups on: Page B19
12 12.5 feet
25 25 feet

R 1 Piece Rubber Power Cable


2 2 Piece Power Cable

1
7

ARC ACCESSORIES
32
4 5
8

2
19

17
18

9 3
26
16
10
22 23 24 25 27
21
28

11

29

30
20
31

12 13 14 15

# Description Part# # Description Part# # Description Part#


1 Torch Head PRS17FM 13 Nozzles see pg B19 22 Switch Boot, Rubber PRSBS-1
2 Torch, Flex PRS17FMT 14 Nozzles see pg B19 23 Switch Boot, Snap-on PRSBS-1S
3 Torch, Flex with Valve PRS17FVMT 15 Nozzles see pg B19 24 Switch, On-Off PRSSW2-0
4 Torch Body PRS150TBM 16 Handle, Ribbed (Std) PRS105Z55R 25 Switch, Momentary Bulb PRSSW-1
5 Torch Body with Valve PRS150VTBM 17 Handle, Smooth (Opt) PRS105Z55 Switch, Momentary Flat PRSSW-1F
6 Back Cap, Long PRS57Y02 18 Power Cable 12.5' 1pc PRS57Y01R 26 Dinse Connector 50mm PRSDA-917F
7 Back Cap, Medium PRS300M Power Cable 25' 1pc PRS57Y03R 27 Dinse Connector In-line PRSDI-917F
8 Back Cap, Short PRS57Y04 19 Power Cable 12.5' 2pc PRS57Y01-2 28 Dinse Connector for 2pc PRSDP-50M
9 Gasket/Insulator PRS18CG Power Cable 25' 2pc PRS57Y03-2 29 Dinse Connector 25mm PRSDA-917FS
10 Collet see pg B19 20 Cable Cover 3"X10' PRSCC-3-10 30 Dinse Inline 25mm PRSDI-917FS
11 Collet Body see pg B19 Cable Cover 3"X22' PRSCC-3-22 31 Dinse Connector for 2pc PRSDP-25M
12 Nozzles see pg B19 21 Power Cable Adapter PRS105Z57 32 Valve Stem PRSVS-2

B13
ARC ACCESSORIES

ProStar 24FMT Series TIG Torches


80 Amp Air Cooled PRS24FMT - 12 - R Torch Package


Part Number
Electrode Range: .020"3/32" (0.5 mm2.4 mm)
Head Angle: 90 Degrees PRS24FMT 80 Amp Flex Torch
Available Torch Packages: Page B6 PRS24FVMT 80 Amp Flex Torch w/Valve
Other Consumable Set-ups on: Page B25
12 12.5 feet
25 25 feet

R 1 Piece Rubber Power Cable


2 2 Piece Power Cable

29
1
4

5 16
2

15
14

6
3 23

13
7 24
18 19 20 21
22
25
8

26

17
27
9 10 11 12
28

# Description Part# # Description Part# # Description Part#


1 Torch Head PRS24FM 12 Nozzles see pg B25 20 Switch, On-Off PRSSW2-0
2 Torch, Flex PRS24FMT 13 Handle, Ribbed (Std) PRSH-100R 21 Switch, Momentary Bulb PRSSW-1
3 Torch, Flex w/Valve PRS24FVMT 14 Handle, Smooth (Opt) PRSH-100 Switch, Momentary Flat PRSSW-1F
4 Torch Body PRS150TBM 15 Power Cable 12.5' 1pc PRS57Y01R 22 Power Cable Adapter PRS105Z57
5 Torch Body with Valve PRS150VTBM Power Cable 25' 1pc PRS57Y03R 23 Dinse Connector 50mm PRSDA-917F
6 Gasket/Insulator PRS53N22 16 Power Cable 12.5' 2pc PRS57Y01-2 24 Dinse Connector In-line PRSDI-917F
7 Collet see pg B25 Power Cable 25' 2pc PRS57Y03-2 25 Dinse Connector for 2Pc PRSDP-50M
8 Collet Body see pg B25 17 Cable Cover 3"X10' PRSCC-3-10 26 Dinse Connector 25mm PRSDA-917FS
9 Nozzles see pg B25 Cable Cover 3"X22' PRSCC-3-22 27 Dinse Inline 25mm PRSDI-917FS
10 Nozzles see pg B25 18 Switch Boot, Rubber PRSBS-1 28 Dinse Connector for 2Pc PRSDP-25M
11 Nozzles see pg B25 19 Switch Boot, Snap-on PRSBS-1S 29 Valve Stem PRSVS-2
TIG Torch Parts & Consumables

ProStar 26FMT Series TIG Torches


200 Amp Air Cooled PRS26FMT - 12 - R Torch Package


Part Number

Electrode Range: .020"1/8" (0.5 mm3.2 mm)


Head Angle: 90 Degrees PRS26FMT 200 Amp Flex Torch
Available Torch Packages: Page B7 PRS26FVMT 200 Amp Flex Torch w/Valve
Other Consumable Set-ups on: Page B27 12 12.5 feet
25 25 feet

R 1 Piece Rubber Power Cable


2 2 Piece Power Cable

ARC ACCESSORIES
28 4 5
7 3

6
19
17

18

16 26
9 2

10
20 27
1

22 23 24 25
11

21

12 13 14 15

# Description Part# # Description Part# # Description Part#


1 Torch Head PRS26FM 12 Nozzles see pg B27 21 Cable Cover 3"X10' PRSCC-3-10
2 Torch, Flex PRS26FMT 13 Nozzles see pg B27 Cable Cover 3"X22' PRSCC-3-22
3 Torch, Flex w/Valve PRS26FVMT 14 Nozzles see pg B27 22 Switch Boot, Rubber PRSBL-1
4 Torch Body with Valve PRS200VTBM 15 Nozzles see pg B27 23 Switch Boot, Snap-on PRSBL-1S
5 Torch Body PRS200TBM 16 Handle, Ribbed (Std) PRS10N15R 24 Switch, On-Off PRSSW2-0
6 Back Cap, Short PRS57Y04 17 Handle, Smooth (Opt) PRS10N15 Switch, Momentary Bulb PRSSW-1
7 Back Cap, Medium PRS300M 18 Power Cable 12.5' 1pc PRS46V28-R 25 Switch, Momentary Flat PRSSW-1F
8 Back Cap, Long PRS57Y02 Power Cable 25' 1pc PRS46V30-R 26 Dinse Inline 50mm PRSDI-26R
9 Gasket/Insulator PRS18CG 19 Power Cable 12.5' 2pc PRS46V28-2 27 Dinse Connector 50mm PRSDA-26R
10 Collet see pg B27 Power Cable 25' 2pc PRS46V30-2 28 Valve Stem PRSVS-1
11 Collet Body see pg B27 20 Power Cable Adapter PRS45V62

B15
ARC ACCESSORIES

ProStar 9 Series TIG Torches


125 Amp Air Cooled PRS9 - 12 - R Torch Package


Part Number

Electrode Range: 020"3/32" (0.5 mm2.4 mm)


Head Angle: 60 Degrees, 180 Degrees (PRS9P) PRS9 125 Amp Torch
Available torch packages: Page B6 PRS9F 125 Amp Flex Torch
PRS9FV 125 Amp Flex Torch w/Valve
PRS9P 125 Amp 180 Pencil Torch
PRS9V 125 Amp Torch w/Valve
12 12.5 feet
25 25 feet

R 1 Piece Rubber Power Cable


5 34 2 2 Piece Power Cable

2 3
7 4

8
21
19

20
9
1 18
28

10 22 29
24 25 26 27

30
11

31

23 32

33
12 13 14 15 16 17

# Description Part# # Description Part# # Description Part#


1 Torch Body PRS9 14 Nozzles see pg B17 24 Switch Boot, Rubber PRSBS-1
2 Torch Body, Flex PRS9F 15 Nozzles see pg B17 25 Switch Boot, Snap-on PRSBS-1S
3 Torch Body, Flex w/Valve PRS9FV 16 Nozzles see pg B17 26 Switch, On-Off PRSSW2-0
4 Torch Body, w/Valve PRS9V 17 Nozzles see pg B17 27 Switch, Momentary Bulb PRSSW-1
5 Torch Body, Pencil 180 PRS9P 18 Handle, Ribbed (Std) PRSH-100R Switch, Momentary Flat PRSSW-1F
6 Back Cap, Long PRS41V24 19 Handle, Smooth (Opt) PRSH-100 28 Dinse Connector 50mm PRSDA-917F
7 Back Cap, Medium PRS41V35 20 Power Cable 12.5' 1pc PRS57Y01R 29 Dinse Connector In-line PRSDI-917F
8 Back Cap, Short PRS41V33 Power Cable 25' 1pc PRS57Y03R 30 Dinse Connector for 2Pc PRSDP-50M
9 Gasket/Insulator PRS598882 21 Power Cable 12.5' 2pc PRS57Y01-2 31 Dinse Connector 25mm PRSDA-917FS
10 Collet see pg B17 Power Cable 25' 2pc PRS57Y03-2 32 Dinse In-line 25mm PRSDI-917FS
11 Collet Body see pg B17 22 Power Cable Adapter PRS105Z57 33 Dinse Connector for 2Pc PRSDP-25M
12 Nozzles see pg B17 23 Cable Cover 3"X10' PRSCC-3-10 34 Valve Stem PRSVS-2
13 Nozzles see pg B17 Cable Cover 3"X22' PRSCC-3-22
TIG Torch Parts & Consumables

ProStar 9 Series TIG Set-Ups


9 Standard 9 Small Stubby


Set-up Gas Lens Set-up Gas Lens Set-up
37

10 10 38

ARC ACCESSORIES
11 35 39

36
12 13 14 15 16 17
40

.020" .040" 1/16" 3/32"


Electrode Diameter Optional
(0.5mm) (1.0mm) (1.6mm) (2.4mm)
Nozzle Size # #3 (3/16") #4 (1/4") #5 (5/16") #6 (3/8") #7 (7/16") #8 (1/2") #10 (5/8")
Standard Set-up
Gasket Insulator 9 PRS598882 PRS598882 PRS598882 PRS598882 PRS598882
Collet 10 PRS13N20 PRS13N21 PRS13N22 PRS13N23 PRS13N24
Collet Body 11 PRS13N25 PRS13N26 PRS13N27 PRS13N28 PRS13N29
Alumina Nozzle Standard 12 PRS13N08 PRS13N09 PRS13N10 PRS13N11 PRS13N12 PRS13N13
Alumina Nozzle Long 13 PRSA796F70 PRSA796F71 PRSA796F72 PRSA796F73
Alumina Nozzle X-Long 14 PRSA796F74 PRSA796F75 PRSA796F76 PRSA796F77
Lava Nozzle Standard 15 PRS13N14 PRS13N15 PRS13N16 PRS13N17 PRS13N18 PRS13N19
Lava Nozzle Long 16 PRS796F70 PRS796F71 PRS796F72 PRS796F73
Lava Nozzle X-Long 17 PRS796F74 PRS796F75 PRS796F76 PRS796F77
Small Gas Lens Set-up
Gas Lens Collet Body 35 PRS45V41 PRS45V42 PRS45V43 PRS45V44 PRS45V45
Alumina Gas Lens Nozzle 36 PRS53N58 PRS53N59 PRS53N60 PRS53N61 PRS53N61S
Stubby Gas Lens Set-up
Gasket Insulator 37 PRS54N63-20 PRS54N63-20 PRS54N63-20 PRS54N63-20 PRS54N63-20
Gas Lens Collet 38 PRS13N20L PRS13N21L PRS13N22L PRS13N23L PRS13N24L
Gas Lens Collet Body 39 PRS45V0204S PRS45V0204S PRS45V116S PRS45V64S PRS995795S
Alumina Gas Lens Nozzle 40 PRS57N75 PRS57N74 PRS53N88
#12 (3/4") PRS53N87
#15 (15/16") PRS53N89

B17
ARC ACCESSORIES

ProStar 17 Series TIG Torches


150 Amp Air Cooled PRS17 - 12 - R Torch Package


Part Number

Electrode Range: .020"3/32" (0.5 mm2.4 mm)


Head Angle: 60 Degrees PRS17 150 Amp Torch
Available Torch Packages: Page B6 PRS17F 150 Amp Flex Torch
PRS17FV 150 Amp Flex Torch w/Valve
PRS17V 150 Amp Torch w/Valve
12 12.5 feet
25 25 feet
4 R Rubber Power Cable
2 2 Piece Power Cable

6 2 3 31

7
18

16
17

8 1 15 25

9 26
21 22 23

27

10
28

19
29

30
11 12 13 14

# Description Part# # Description Part# # Description Part#


1 Torch Body PRS17 13 Nozzles see pg B19 22 Switch Boot, Snap-on PRSBS-1S
2 Torch Body, Flex PRS17F 14 Nozzles see pg B19 23 Switch, On-Off PRSSW2-0
3 Torch Body, Flex w/Valve PRS17FV 15 Handle, Ribbed (Std) PRSH-100R 24 Switch, Momentary Bulb PRSSW-1
4 Torch Body, w/Valve PRS17V 16 Handle, Smooth (Opt) PRSH-100 Switch, Momentary Flat PRSSW-1F
5 Back Cap, Long PRS57Y02 17 Power Cable 12.5' 1pc PRS57Y01R 25 Dinse Connector 50mm PRSDA-917F
6 Back Cap, Medium PRS300M Power Cable 25' 1pc PRS57Y03R 26 Dinse Connector In-line PRSDI-917F
7 Back Cap, Short PRS57Y04 18 Power Cable 12.5' 2pc PRS57Y01-2 27 Dinse Connector, for 2pc. PRSDP-50M
8 Gasket/Insulator PRS18CG Power Cable 25' 2pc PRS57Y03-2 28 Dinse Connector 25mm PRSDA-917FS
9 Collet see pg B19 19 Cable Cover 3"X10' PRSCC-3-10 29 Dinse In-line 25mm PRSDI-917FS
10 Collet Body see pg B19 Cable Cover 3"X22' PRSCC-3-22 30 Dinse Connector, for 2pc. PRSDP-25M
11 Nozzles see pg B19 20 Power Cable Adapter PRS105Z57 31 Valve Stem PRSVS-2
12 Nozzles see pg B19 21 Switch Boot, Rubber PRSBS-1
TIG Torch Parts & Consumables

ProStar 17 Series TIG Set-Ups


Standard Medium Large Stubby Collet


Set-up Gas Lens Set-up Gas Lens Set-up Body Set-up
37 40

9 9 9 41

10 33 42

ARC ACCESSORIES
43

11 12 13 14 34 35 36 39
1/8" and 5/32" Set-up Optional
.020" .040" 1/16" 3/32" 1/8" 5/32"
Electrode Diameter Optional
(0.5mm) (1.0mm) (1.6mm) (2.4mm) (3.2mm) (4.0mm)
Nozzle Size # #4 (1/4") #5 (5/16") #6 (3/8") #7 (7/16") #8 (1/2") #10 (5/8") 12 (3/4")
Standard Set-up
Gasket Insulator 8 PRS18CG PRS18CG PRS18CG PRS18CG PRS18CG PRS18CG
Collet 9 PRS10N21 PRS10N22 PRS10N23 PRS10N24 PRS10N25 PRS54N20
Collet Body 10 PRS10N29 PRS10N30 PRS10N31 PRS10N32 PRS10N28 PRS406488
Alumina Nozzle Standard 11 PRS10N50 PRS10N49 PRS10N48 PRS10N47 PRS10N46 PRS10N45 PRS10N44
Alumina Nozzle Long 12 PRS10N49L PRS10N48L PRS10N47L
Lava Nozzle Standard 13 PRS105Z43 PRS105Z42 PRS105Z44 PRS105Z45 PRS08N78 PRS08N79 PRS08N80
Lava Nozzle Long 14 PRS12N03 PRS105Z60 PRS12N02 PRS105Z61
Medium Gas Lens Set-up
Gasket Insulator 32 PRS54N01 PRS54N01 PRS54N01 PRS54N01 PRS54N01 PRS54N01
Gas Lens Collet Body 33 PRS45V29 PRS45V24 PRS45V25 PRS45V26 PRS45V27 PRS45V28
Alumina Gas Lens Nozzle 34 PRS54N18 PRS54N17 PRS54N16 PRS54N15 PRS54N14 PRS54N19 #11 (Short)
Alumina Gas Lens Nozzle Long 35 PRS54N17L PRS54N16L PRS54N15L PRS54N14L
Lava Gas Lens Nozzle 36 PRS54N35 PRS54N34 PRS54N33 PRS54N32 PRS54N31 PRS54N36 #11 (11/16)
Large Gas Lens Set-up
Gasket Insulator 37 PRS54N63 PRS54N63 PRS54N63 PRS54N63 PRS54N63 PRS54N63
Gas Lens Collet Body 38 PRS45V0204 PRS45V0204 PRS45V116 PRS45V64 PRS995795 PRS45V63
Alumina Gas Lens Nozzle 39 PRS57N75 PRS57N74 PRS53N88 PRS53N87
Alumina Gas Lens Nozzle Long PRS57N75L PRS57N74L
Alumina Gas Lens Nozzle X-Long PRS57N75XL PRS57N74XL
Stubby Collet Body Set-up
Gasket Insulator 40 PRS18CG20 PRS18CG20 PRS18CG20 PRS18CG20 PRS18CG20
Stubby Collet 41 PRS10N21S PRS10N22S PRS10N23S PRS10N24S PRS10N25S
Stubby Collet Body 42 PRS17CB20 PRS17CB20 PRS17CB20 PRS17CB20 PRS17CB20
Alumina Nozzle Standard 43 PRS13N08 PRS13N09 PRS13N10 PRS13N11 PRS13N12 PRS13N13

B19
ARC ACCESSORIES

ProStar 18 Series TIG Torches


350 Amp Water Cooled PRS18 - 12 - R Torch Package


Part Number

500 Amp Water Cooled (PRS18P)


PRS18 350 Amp Torch
Electrode Range: .020"5/32" (0.5 mm4.0 mm) PRS18F 350 Amp Flex Torch
Head Angle: 60 Degrees, 180 Degrees (PRS18P) PRS18V 350 Amp Torch w/Valve
Available Torch Packages: Page B8 PRS18P 500 Amp 180 Pencil Torch
12 12.5 feet
25 25 feet

R Rubber Power Cable


Blank Vinyl Power Cable

5 31

2
6

4
7

3
16

19
8 18
1
15 17

9 23

20
24 26 27 28 29
21
22
10

25 30

11 12 13 14

# Description Part# # Description Part# # Description Part#


1 Torch Body PRS18 14 Nozzles see pg B21 22 Gas Hose 12.5' Rubber PRS40V75R
2 Torch Body, Flex PRS18F 15 Handle, Smooth PRSH-200 Gas Hose 25' Rubber PRS41V30R
3 Torch Body, Pencil 180 PRS18P 16 Barrel Handle (18P) PRS18PB 23 Hose Clamp PRS53N04
4 Torch Body, w/Valve PRS18V 17 Power Cable 12.5' Vinyl PRS40V64 24 Power Cable Adapter PRS45V11
5 Back Cap, Long PRS57Y02 Power Cable 25' Vinyl PRS41V29 25 Cable Cover 3"X10' PRSCC-3-10
6 Back Cap, Medium PRS300M 18 Water Hose 12.5' Vinyl PRS40V74 Cable Cover 3"X22' PRSCC-3-22
7 Back Cap, Short PRS57Y04 Water Hose 25' Vinyl PRS41V32 26 Switch Boot, Rubber PRSBL-1
8 Gasket/Insulator PRS18CG 19 Gas Hose 12.5' Vinyl PRS40V75 27 Switch Boot, Snap-on PRSBL-1S
9 Collet see pg B21 Gas Hose 25' Vinyl PRS41V30 28 Switch, On-Off PRSSW2-0
10 Collet Body see pg B21 20 Power Cable 12.5' Rubber PRS40V64R 29 Switch, Momentary Bulb PRSSW-1
11 Nozzles see pg B21 Power Cable 25' Rubber PRS41V29R Switch, Momentary Flat PRSSW-1F
12 Nozzles see pg B21 21 Water Hose 12.5' Rubber PRS40V74R 30 Dinse Connector 50mm PRSDA-1820L
13 Nozzles see pg B21 Water Hose 25' Rubber PRS41V32R 31 Valve Stem PRSVS-2
TIG Torch Parts & Consumables

ProStar 18 Series TIG Set-Ups


Standard Medium Large Stubby Collet


8 Set-up Gas Lens Set-up Gas Lens Set-up Body Set-up
32 37 40

9 9 9 41

ARC ACCESSORIES
10 33 38 42

43

11 12 13 14 34 35 36 39

.020" .040" 1/16" 3/32" 1/8" 5/32"


Electrode Diameter Optional
(0.5mm) (1.0mm) (1.6mm) (2.4mm) (3.2mm) (4.0mm)
Nozzle Size # #4 (1/4") #5 (5/16") #6 (3/8") #7 (7/16") #8 (1/2") #10 (5/8") 12 (3/4")
Standard Set-up
Gasket Insulator 8 PRS18CG PRS18CG PRS18CG PRS18CG PRS18CG PRS18CG
Collet 9 PRS10N21 PRS10N22 PRS10N23 PRS10N24 PRS10N25 PRS54N20
Collet Body 10 PRS10N29 PRS10N30 PRS10N31 PRS10N32 PRS10N28 PRS406488
Alumina Nozzle Standard 11 PRS10N50 PRS10N49 PRS10N48 PRS10N47 PRS10N46 PRS10N45 PRS10N44
Alumina Nozzle Long 12 PRS10N49L PRS10N48L PRS10N47L
Lava Nozzle Standard 13 PRS105Z43 PRS105Z42 PRS105Z44 PRS105Z45 PRS08N78 PRS08N79 PRS08N80
Lava Nozzle Long 14 PRS12N03 PRS105Z60 PRS12N02 PRS105Z61
Medium Gas Lens Set-up
Gasket Insulator 32 PRS54N01 PRS54N01 PRS54N01 PRS54N01 PRS54N01 PRS54N01
Gas Lens Collet Body 33 PRS45V29 PRS45V24 PRS45V25 PRS45V26 PRS45V27 PRS45V28
Alumina Gas Lens Nozzle 34 PRS54N18 PRS54N17 PRS54N16 PRS54N15 PRS54N14 PRS54N19 #11 (Short)
Alumina Gas Lens Nozzle Long 35 PRS54N17L PRS54N16L PRS54N15L PRS54N14L
Lava Gas Lens Nozzle 36 PRS54N35 PRS54N34 PRS54N33 PRS54N32 PRS54N31 PRS54N36 #11 (11/16)
Large Gas Lens Set-up
Gasket Insulator 37 PRS54N63 PRS54N63 PRS54N63 PRS54N63 PRS54N63 PRS54N63
Gas Lens Collet Body 38 PRS45V0204 PRS45V0204 PRS45V116 PRS45V64 PRS995795 PRS45V63
Alumina Gas Lens Nozzle 39 PRS57N75 PRS57N74 PRS53N88 PRS53N87
Alumina Gas Lens Nozzle Long PRS57N75L PRS57N74L
Alumina Gas Lens Nozzle X-Long PRS57N75XL PRS57N74XL
Stubby Collet Body Set-up
Gasket Insulator 40 PRS18CG20 PRS18CG20 PRS18CG20 PRS18CG20 PRS18CG20
Stubby Collet 41 PRS10N21S PRS10N22S PRS10N23S PRS10N24S PRS10N25S
Stubby Collet Body 42 PRS17CB20 PRS17CB20 PRS17CB20 PRS17CB20 PRS17CB20
Alumina Nozzle Standard 43 PRS13N08 PRS13N09 PRS13N10 PRS13N11 PRS13N12 PRS13N13

B21
ARC ACCESSORIES

ProStar 20 & 25 Series TIG Torches


250 Amp Water Cooled PRS20 - 12 - R Torch Package


Part Number

200 Amp Water Cooled (PRS25)


Electrode Range: .020"1/8" (0.5 mm3.2 mm) PRS20 250 Amp Torch
PRS20F 250 Amp Flex Torch
Head Angle: 60 Degrees, 180 Degrees PRS20P, PRS25
PRS20M 250 Amp Mechanical Fittings
Available Torch Packages: Page B8 PRS20P 250 Amp 180 Pencil Torch
PRS25 200 Amp Pencil Flex
12 12.5 feet
25 25 feet

R Rubber Power Cable & Hoses


2 Blank Vinyl Power Cable & Hoses
6

3
7
21
8
20
5 19

25

9 22
1 4
23
24
10
18
28 29 30 31

11 27

32

12 13 14 15 16 17 26

# Description Part# # Description Part# # Description Part#


1 Torch Body PRS20 15 Nozzles see pg B23 23 Water Hose 25' Rubber PRS45V08R
2 Torch Body PRS20M 16 Nozzles see pg B23 24 Gas Hose 12.5' Rubber PRS45V09R
3 Torch Body, Flex 180 PRS25 17 Nozzles see pg B23 Gas Hose 25' Rubber PRS45V10R
4 Torch Body, 180 PRS20P 18 Handle (20F, 20M, 20P, 25) PRSH-100 25 Hose Clamp PRS53N04
5 Torch Body, Flex PRS20F Handle (20) PRS53N06 26 Power Cable Adapter PRS45V11
6 Back Cap, Long PRS41V24 19 Power Cable 12.5' Vinyl PRS45V03 27 Cable Cover 3"X10' PRSCC-3-10
7 Back Cap, Medium PRS41V35 Power Cable 25' Vinyl PRS45V04 Cable Cover 3"X22' PRSCC-3-22
8 Back Cap, Short PRS41V33 20 Water Hose 12.5' Vinyl PRS45V07 28 Switch Boot, Rubber PRSBS-1
9 Gasket/Insulator PRS598882 Water Hose 25' Vinyl PRS45V08 29 Switch Boot, Snap-on PRSBS-1S
10 Collet see pg B23 21 Gas Hose 12.5' Vinyl PRS45V09 30 Switch, On-Off PRSSW2-0
11 Collet Body see pg B23 Gas Hose 25' Vinyl PRS45V10 31 Switch, Momentary Bulb PRSSW-1
12 Nozzles see pg B23 22 Power Cable 12.5' Rubber PRS45V03R Switch, Momentary Flat PRSSW-1F
13 Nozzles see pg B23 Power Cable 25' Rubber PRS45V04R 32 Dinse Connector 50mm PRSDA-1820L
14 Nozzles see pg B23 23 Water Hose 12.5' Rubber PRS45V07R
TIG Torch Parts & Consumables

ProStar 20 & 25 Series TIG Set-Ups


9 Standard 9 Small Stubby


Set-up Gas Lens Set-up Gas Lens Set-up
35

10 10 36

ARC ACCESSORIES
11 33 37

34
12 13 14 15 16 17
38

.020" .040" 1/16" 3/32" 1/8"


Electrode Diameter Optional
(0.5mm) (1.0mm) (1.6mm) (2.4mm) (3.2mm)
Nozzle Size # #3 (3/16") #4 (1/4") #5 (5/16") #6 (3/8") #7 (7/16") #8 (1/2") #10 (5/8")
Standard Set-up
Gasket Insulator 9 PRS598882 PRS598882 PRS598882 PRS598882 PRS598882
Collet 10 PRS13N20 PRS13N21 PRS13N22 PRS13N23 PRS13N24
Collet Body 11 PRS13N25 PRS13N26 PRS13N27 PRS13N28 PRS13N29
Alumina Nozzle Standard 12 PRS13N08 PRS13N09 PRS13N10 PRS13N11 PRS13N12 PRS13N13
Alumina Nozzle Long 13 PRSA796F70 PRSA796F71 PRSA796F72 PRSA796F73
Alumina Nozzle X-Long 14 PRSA796F74 PRSA796F75 PRSA796F76 PRSA796F77
Lava Nozzle Standard 15 PRS13N14 PRS13N15 PRS13N16 PRS13N17 PRS13N18 PRS13N19
Lava Nozzle Long 16 PRS796F70 PRS796F71 PRS796F72 PRS796F73
Lava Nozzle X-Long 17 PRS796F74 PRS796F75 PRS796F76 PRS796F77
Small Gas Lens Set-up
Gas Lens Collet Body 33 PRS45V41 PRS45V42 PRS45V43 PRS45V44 PRS45V45
Alumina Gas Lens Nozzle 34 PRS53N58 PRS53N59 PRS53N60 PRS53N61 PRS53N61S
Stubby Gas Lens Set-up
Gasket Insulator 35 PRS54N63-20 PRS54N63-20 PRS54N63-20 PRS54N63-20 PRS54N63-20
Gas Lens Collet 36 PRS13N20L PRS13N21L PRS13N22L PRS13N23L PRS13N24L
Gas Lens Collet Body 37 PRS45V0204S PRS45V0204S PRS45V116S PRS45V64S PRS995795S
Alumina Gas Lens Nozzle 38 PRS57N75 PRS57N74 PRS53N88
#12 (3/4") PRS53N87
#15 (15/16") PRS53N89

B23
ARC ACCESSORIES

ProStar 22 Series TIG Torches


250 Amp Water Cooled Machine Torch PRS22A - 12 Torch Package


Part Number

Electrode Range: 1/16"1/8" (1.6 mm3.2 mm)


Head Angle: 180 Degrees PRS22A 250 Amp 7" Torch
Available Torch Packages: Page B8 PRS22B 250 Amp 3" Torch
12 12.5 foot Rubber Power Cable & Hoses
25 25 foot Rubber Power Cable & Hoses
4

5 3

9
2
10
17
1
6 11

18

12

15
7 19

13

16
8
14

# Description Part#
20
1 Torch Body 7", w/Ins. Boot PRS22A
2 Torch Body 3", w/Ins. Boot PRS22B
3 Insulating Boot PRS22-9 3/32" 1/8"
Electrode Diameter Optional 1/16" (1.6mm)
4 Collet Knob PRS22-7 (2.4mm) (3.2mm)
5 Gasket/Insulator PRS22-10 Nozzle Size # #5 (5/16") #6 (3/8") #7 (7/16") #8 (1/2")
6 Collet see right Standard Set-up
7 Collet Body see right Collet 22A 6 PRS22N22A PRS22N23A PRS22N24A
8 Nozzles see right Collet 22B 6 PRS22N22B PRS22N23B PRS22N24B
9 Power Cable 12.5' Rubber PRS45V03R
Power Cable 25' Rubber PRS45V04R Collet Body 7 PRS13N27 PRS13N28 PRS13N29
10 Water Hose 12.5' Rubber PRS45V07R Alumina Nozzle Standard 8 PRS13N09 PRS13N10 PRS13N11 PRS13N12
Water Hose 25' Rubber PRS45V08R For other nozzle options see pages B20B21
11 Gas Hose 12.5' Rubber PRS45V09R Small Gas Lens Set-up
Gas Hose 25' Rubber PRS45V10R Gas Lens Collet Body 15 PRS45V42 PRS45V43 PRS45V44 PRS45V45
12 Dinse Connector 50mm PRSDA-1820L
13 Cable Cover 3"X10' PRSCC-3-10 Alumina Gas Lens Nozzle 16 PRS53N59 PRS53N60 PRS53N61 PRS53N61S
Cable Cover 3"X22' PRSCC-3-22 Large Gas Lens Set-up
14 Power Cable Adapter PRS45V11 Gasket/Insulator 17 PRS54N63-22 PRS54N63-22 PRS54N63-22
15 Gas Lens Collet Body see right Gas Lens Collet 22A 18 PRS22N22AL PRS22N23AL PRS22N24AL
16 Nozzles see right
Gas Lens Collet 22B 18 PRS22N22BL PRS22N23BL PRS22N24BL
17 Gasket/Insulator PRS54N63-22
18 Collet see right Gas Lens Collet Body 19 PRS45V116S PRS45V64S PRS995795S
19 Gas Lens Collet Body see right Alumina Gas Lens Nozzle 20 PRS57N75 PRS57N74
20 Nozzles see right For other nozzle options see pages B20B21
TIG Torch Parts & Consumables

ProStar 24 Series TIG Torches


80 Amp Air Cooled PRS24 - 12 - R Torch Package


Part Number

180 Amp Water Cooled


Electrode Range: .020"3/32" (0.5 mm2.4 mm) PRS24 80 Amp Air Cooled Torch 60
Head Angle: 6090 Degrees PRS24N 80 Amp Air Cooled Torch 90
PRS24V 80 Amp Air Cooled Torch w/Valve
Available Torch Packages: Page B6 & B7
PRS24W 180 Amp Water Cooled Torch 60
PRS24WN 180 Amp Water Cooled Torch 90
19
12 12.5 feet
25 25 feet
1
R Rubber Power Cable
Blank Vinyl Power Cable
5

2 6 26

ARC ACCESSORIES
7

3 8 27 22
9
10 23
13 28
4 11
12
14 24

17
15
20 21
18
25
16 16a 16b 16c

# Description Part# # Description Part# # Description Part#


1 Torch Body, 60 w/Valve PRS24V 9 Hose Clamp PRS53N04 19 Power Cable Adapter (24) PRS53N43
2 Torch Body, 60 PRS24 10 Power Cable 12.5' Vinyl PRS45V03 20 Power Cable Adapter (24W) PRS45V11
Torch Body, 90 PRS24N Power Cable 25' Vinyl PRS45V04 21 Cable Cover 3"X10' PRSCC-3-10
3 Torch Body, 60 PRS24W 11 Water Hose 12.5' Vinyl PRS45V07 Cable Cover 3"X22' PRSCC-3-22
4 Torch Body, 90 PRS24WN Water Hose 25' Vinyl PRS45V08 22 Gas Lens Gasket/Insulator PRS53N66
5 Power Cable 12.5' Rubber PRS56Y38R 12 Gas Hose 12.5' Vinyl PRS45V09 23 Collet see below
Power Cable 25' Rubber PRS56Y97R Gas Hose 25' Vinyl PRS45V10 24 Gas Lens Collet Body see below
6 Power Cable 12.5' Rubber PRS45V03R 13 Gasket/Insulator PRS53N22 25 Nozzles see below
Power Cable 25' Rubber PRS45V04R 14 Collet see below 26 Dinse Connector, In-line PRSDI-24F
7 Water Hose 12.5' Rubber PRS45V07R 15 Collet Body see below 27 Dinse Connector 50mm PRSDA-24F
Water Hose 25' Rubber PRS45V08R 16 Nozzles see below 28 Dinse Connector 50mm PRSDA-1820L
8 Gas Hose 12.5' Rubber PRS45V09R 17 Handle, Ribbed (Std 24) PRSH-100R
Gas Hose 25' Rubber PRS45V10R 18 Handle, Smooth (Std 24W) PRSH-100

Electrode Nozzle Collet Alumina Nozzle Lava Nozzle Gas Lens Alumina
Diameter Size Collet Body Standard Long Standard Long Collet Gas Lens Nozzle
# 14 15 16 16a 16b 16c 23 24 25
#3 (3/16") PRS53N23A PRS53N23
.020" (0.5mm) #4 (1/4") PRS53N15 PRS53N17 PRS53N24A PRS53N24 PRS53N28 PRS53N62 PRS45V41 PRS53N58
.040" (1.0mm) #5 (5/16") PRS53N16 PRS53N18 PRS53N25A PRS53N25 PRS53N63 PRS45V42 PRS53N59
1/16" (1.6mm) #6 (3/8") PRS53N14 PRS53N19 PRS53N27A PRS53N26A PRS53N27 PRS53N26 PRS53N64 PRS45V43 PRS53N60
3/32" (2.4mm) #7 (7/16") PRS24C332 PRS24CB332 PRS24GLC332 PRS45V44 PRS53N61
#8 (1/2") PRS53N61S

B25
ARC ACCESSORIES

ProStar 26 Series TIG Torches


200 Amp Air Cooled PRS26 - 12 - R Torch Package


Part Number

Electrode Range: .020"5/32" (0.5 mm4.0 mm)


Head Angle: 60 Degrees PRS26 200 Amp Torch
Available Torch Packages: Page B7 PRS26F 200 Amp Flex Torch
PRS26FV 200 Amp Flex Torch w/Valve
PRS26V 200 Amp Torch w/Valve
12 12.5 feet
25 25 feet

R 1 Piece Rubber Power Cable


2 2 Piece Power Cable
5 3
27
6

4
7 2
18

17
16

8 25
1

9
15
26

10 20 21 22 23 24

19

11 12 13 14

# Description Part# # Description Part# # Description Part#


1 Torch Body PRS26 12 Nozzles see pg B27 20 Power Cable Adapter PRS45V62
2 Torch Body, Flex PRS26F 13 Nozzles see pg B27 21 Switch Boot, Rubber PRSBL-1
3 Torch Body, Flex w/Valve PRS26FV 14 Nozzles see pg B27 22 Switch Boot, Snap-on PRSBL-1S
4 Torch Body, w/Valve PRS26V 15 Handle, Ribbed (Std) PRSH-200R 23 Switch, On-Off PRSSW2-0
5 Back Cap, Long PRS57Y02 16 Handle, Smooth (Opt) PRSH-200 24 Switch, Momentary Bulb PRSSW-1
6 Back Cap, Medium PRS300M 17 Power Cable 12.5' 1pc PRS46V28-R Switch, Momentary Flat PRSSW-1F
7 Back Cap, Short PRS57Y04 Power Cable 25' 1pc PRS46V30-R 25 Dinse Inline 50mm PRSDI-26R
8 Gasket/Insulator PRS18CG 18 Power Cable 12.5' 2pc PRS46V28-2 26 Dinse Connector 50mm PRSDA-26R
9 Collet see pg B27 Power Cable 25' 2pc PRS46V30-2 27 Valve Stem PRSVS-1
10 Collet Body see pg B27 19 Cable Cover 3"X10' PRSCC-3-10
11 Nozzles see pg B27 Cable Cover 3"X22' PRSCC-3-22
TIG Torch Parts & Consumables

ProStar 26 Series TIG Set-Ups


Standard Medium Large Stubby Collet


8 Set-up Gas Lens Set-up Gas Lens Set-up Body Set-up
28 33 36

9 9 9 37

ARC ACCESSORIES
10 29 34 38

39

11 12 13 14 30 31 32 35

.020" .040" 1/16" 3/32" 1/8" 5/32"


Electrode Diameter Optional
(0.5mm) (1.0mm) (1.6mm) (2.4mm) (3.2mm) (4.0mm)
Nozzle Size # #4 (1/4") #5 (5/16") #6 (3/8") #7 (7/16") #8 (1/2") #10 (5/8") 12 (3/4")
Standard Set-up
Gasket Insulator 8 PRS18CG PRS18CG PRS18CG PRS18CG PRS18CG PRS18CG
Collet 9 PRS10N21 PRS10N22 PRS10N23 PRS10N24 PRS10N25 PRS54N20
Collet Body 10 PRS10N29 PRS10N30 PRS10N31 PRS10N32 PRS10N28 PRS406488
Alumina Nozzle Standard 11 PRS10N50 PRS10N49 PRS10N48 PRS10N47 PRS10N46 PRS10N45 PRS10N44
Alumina Nozzle Long 12 PRS10N49L PRS10N48L PRS10N47L
Lava Nozzle Standard 13 PRS105Z43 PRS105Z42 PRS105Z44 PRS105Z45 PRS08N78 PRS08N79 PRS08N80
Lava Nozzle Long 14 PRS12N03 PRS105Z60 PRS12N02 PRS105Z61
Medium Gas Lens Set-up
Gasket Insulator 28 PRS54N01 PRS54N01 PRS54N01 PRS54N01 PRS54N01 PRS54N01
Gas Lens Collet Body 29 PRS45V29 PRS45V24 PRS45V25 PRS45V26 PRS45V27 PRS45V28
Alumina Gas Lens Nozzle 30 PRS54N18 PRS54N17 PRS54N16 PRS54N15 PRS54N14 PRS54N19 #11 (Short)
Alumina Gas Lens Nozzle Long 31 PRS54N17L PRS54N16L PRS54N15L PRS54N14L
Lava Gas Lens Nozzle 32 PRS54N35 PRS54N34 PRS54N33 PRS54N32 PRS54N31 PRS54N36 #11 (11/16)
Large Gas Lens Set-up
Gasket Insulator 33 PRS54N63 PRS54N63 PRS54N63 PRS54N63 PRS54N63 PRS54N63
Gas Lens Collet Body 34 PRS45V0204 PRS45V0204 PRS45V116 PRS45V64 PRS995795 PRS45V63
Alumina Gas Lens Nozzle 35 PRS57N75 PRS57N74 PRS53N88 PRS53N87
Alumina Gas Lens Nozzle Long PRS57N75L PRS57N74L
Alumina Gas Lens Nozzle X-Long PRS57N75XL PRS57N74XL
Stubby Collet Body Set-up
Gasket Insulator 36 PRS18CG20 PRS18CG20 PRS18CG20 PRS18CG20 PRS18CG20
Stubby Collet 37 PRS10N21S PRS10N22S PRS10N23S PRS10N24S PRS10N25S
Stubby Collet Body 38 PRS17CB20 PRS17CB20 PRS17CB20 PRS17CB20 PRS17CB20
Alumina Nozzle Standard 39 PRS13N08 PRS13N09 PRS13N10 PRS13N11 PRS13N12 PRS13N13

B27
ARC ACCESSORIES

ProStar 27 Series TIG Torches


500 Amp Water Cooled Machine Torch 27A - 12 Torch Package


Part Number

Electrode Range: .040"1/4" (1.0 mm6.4 mm)


Head Angle: 180 Degrees PRS27A 500 Amp 9" Torch
Available Torch Packages: Page B8 PRS27B 500 Amp 20" Torch

3 3 foot Rubber Power Cable & Hoses


12 12.5 foot Rubber Power Cable & Hoses
25 25 foot Rubber Power Cable & Hoses

6
2 1

12
3

13

14
16

7 15

4 9

17

5 8
# Description Part# # Description Part#
1 Torch Body, w/Ins. Boot PRS27A 12 Gas Hose 12.5' Rubber PRS40V82R
2 Torch Body, w/Ins. Boot PRS27B Gas Hose 25' Rubber PRS40V82RL
3 Shaft Assembly (27A) PRS27-13A Gas Hose 3' Rubber PRS40V82R-3
10 Shaft Assembly (27B) PRS27-13B 13 Water Hose 12.5' Rubber PRS40V83R
4 O-ring PRS27-13-2 Water Hose 25' Rubber PRS40V83RL
5 O-ring PRS27-13-3 Water Hose 3' Rubber PRS40V83R-3
6 Insulating Boot PRS27-12 14 Power Cable 12.5' Rubber PRS40V84R
7 Collet see below Power Cable 25' Rubber PRS40V84RL
8 Gas Lens Collet Body see below 15 Power Cable 3' Rubber PRS40V84R-3
9 O-ring for 49V Gas Lens PRS181W89 16 Cable Cover 4"X10' PRSCC-4-10
11 10 Gasket PRS57N56 Cable Cover 4"X22' PRSCC-4-22
11 Nozzles see below 17 Power Cable Adapter PRS45V11
(not for use with 40V84R-3)

Electrode Nozzle Alumina Long Alumina X-Long


Collet Gas Lens Alumina Nozzle
Diameter Size Nozzle Nozzle
# 7 8 11
.040" (1.0mm) #5 (5/16") PRS57N45 PRS49V22
1/16" (1.6mm) #6 (3/8") PRS57N46 PRS49V23 PRS57N75 PRS57N75L PRS57N75XL
3/32" (2.4mm) #7 (7/16") PRS57N47 PRS49V24
1/8" (3.2mm) #8 (1/2") PRS57N48 PRS49V25 PRS57N74 PRS57N74L PRS57N74XL
5/32" (4.0mm) #10 (5/8") PRS57N49 PRS49V26 PRS53N88 PRS53N88L PRS53N88XL
3/16" (4.8mm) #12 (3/4") PRS57N50 PRS49V27 PRS53N87 PRS53N87L PRS53N87XL
1/4" (6.4mm) #15 (15/16") PRS57N51 PRS49V28 PRS53N89 (Short)
TIG Torch Parts & Consumables

ProStar 12 Series TIG Torch


500 Amp Water Cooled PRS12 - 12 Torch Package


Part Number

Electrode Range: 1/16"1/4" (1.6 mm6.4 mm)


Head Angle: 60 Degrees
PRS12 500 Amp Torch
Available Torch Packages: Page B9
12 12.5 foot Rubber Power Cable & Hoses
25 25 foot Rubber Power Cable & Hoses

3
4

ARC ACCESSORIES
5

12
6
8 1
9

9
7
13

10
15
16

14 11
# Description Part# # Description Part# # Description Part#
1 Torch Body PRS12 6 Power Cable 12.5' Rubber PRS40V84R 12 Gasket/Insulator PRS12GLG
2 Back Cap, Long PRS56Y44 Power Cable 25' Rubber PRS40V84RL 13 Gas Lens Collet Body see below
3 Back Cap, Short PRS56Y45 7 Handle PRS85WP13 14 Nozzles see below
4 Gas Hose 12.5' Rubber PRS40V82R 8 Gasket/Insulator PRS12NG 15 Cable Cover 4"X10' PRSCC-4-10
Gas Hose 25' Rubber PRS40V82RL 9 Collet see below Cable Cover 4"X22' PRSCC-4-22
5 Water Hose 12.5' Rubber PRS40V83R 10 Collet Body see below 16 Power Cable Adapter PRS45V11
Water Hose 25' Rubber PRS40V83RL 11 Nozzles see below

Electrode Nozzle Collet Standard Gas Lens Gas Lens Gas Lens
Gas Lens
Diameter Size Collet Body Nozzle Nozzle Nozzle Long Nozzle X-Long
# 9 10 11 13 14
1/16" (1.6mm) #4 (1/4") PRS85Z14 PRS11WP65 PRS14N57 PRS11GL16
3/32" (2.4mm) #5 (5/16") PRS85Z15 PRS11WP65 PRS14N58 PRS11GL32
1/8" (3.2mm) #6 (3/8") PRS85Z16 PRS11WP65 PRS14N59 PRS11GL18 PRS57N75 PRS57N75L PRS57N75XL
5/32" (4.0mm) #7 (7/16") PRS85Z17 PRS11WP65 PRS14N60 PRS11GL53
3/16" (4.8mm) #8 (1/2") PRS85Z18 PRS11WP65 PRS14N61 PRS11GL36 PRS57N74 PRS57N74L PRS57N74XL
1/4" (6.4mm) #10 (5/8") PRS85Z19 PRS11WP65 PRS14N61-10 PRS53N88 PRS53N88L PRS53N88XL
Optional #12 (3/4") PRS53N87 PRS53N87L PRS53N87XL

B29
ARC ACCESSORIES

ProStar Style Alumina TIG Cups (Nozzles)


10N Series Alumina Nozzles Large Gas Lens Alumina Nozzles


10/Pkg 10/Pkg

Large Gas Lens


Part# Description Size Length Part# Description Size Length

10N Series
PRS10N44 #12 Alumina 3/4" 1 7/8" PRS53N87 #12 Alumina 3/4" 1 7/8"
PRS10N45 #10 Alumina 5/8" 1 7/8" PRS53N87L #12 Long 3/4" 2 3/4"
PRS10N46 #8 Alumina 1/2" 1 7/8" PRS53N87XL #12 X-Long 3/4" 3 1/4"
PRS10N47 #7 Alumina 7/16" 1 7/8" PRS53N88 #10 Alumina 5/8" 1 7/8"
PRS10N47L #7 Long 7/16" 3" PRS53N88L #10 Long 5/8" 2 3/4"
PRS10N48 #6 Alumina 3/8" 1 7/8" PRS53N88XL #10 X-Long 5/8" 3 1/4"
PRS10N48L #6 Long 3/8" 3" PRS53N89 #15 Short 15/16" 1 3/8"
PRS10N49 #5 Alumina 5/16" 1 7/8" PRS57N74 #8 Alumina 1/2" 1 7/8"
PRS10N49L #5 Long 5/16" 3" PRS57N74L #8 Long 1/2" 2 3/4"
PRS10N50 #4 Alumina 1/4" 1 7/8" PRS57N74XL #8 X-Long 1/2" 3 1/4"

24 Torch
Torches: 17, 18, 26 PRS57N75 #6 Alumina 3/8" 1 7/8"
PRS57N75L #6 Long 3/8" 2 3/4"
13N Series Alumina Nozzles PRS57N75XL #6 X-Long 3/8" 3 1/4"
10N Series

10/Pkg Torches: 9, 17, 18, 20, 22, 25, 26, 27


Part# Description Size Length
PRSA796F70 #3 Long 3/16" 1 15/16" 24 Torch Alumina Nozzles
PRSA796F74 #3 X-Long 3/16" 2 1/2" 12 Torch 10/Pkg
PRS13N08 #4 Alumina 1/4" 1 3/16" Part# Description Size Length
PRSA796F71 #4 Long 1/4" 1 15/16" PRS53N23A .165 Alumina .165" 5/8"
PRSA796F75 #4 X-Long 1/4" 2 1/2" PRS53N24A #4 Alumina 1/4" 5/8"
PRS13N09 #5 Alumina 5/16" 1 3/16" PRS53N25A #5 Alumina 5/16" 5/8"
PRSA796F72 #5 Long 5/16" 1 15/16" PRS53N26A #6 Alumina 5/16" 1 1/8"
PRSA796F76 #5 X-Long 5/16" 2 1/2" PRS53N27A #6 Alumina 3/8" 5/8"
PRS13N10 #6 Alumina 3/8" 1 3/16" Torches: 24, 24W
13N Series

PRSA796F73 #6 Long 3/8" 1 15/16"


Medium Gas Lens

PRSA796F77 #6 X-Long 3/8" 2 1/2" 12 Torch Alumina Nozzles


PRS13N11 #7 Alumina 7/16" 1 3/16" 10/Pkg
PRS13N12 #8 Alumina 1/2" 1 3/16" Part# Description Size Length
PRS13N13 #10 Alumina 5/8" 1 3/16" PRS14N57 #4 Alumina 1/4" 1 1/4"
Torches: 9, 20, 22, 25, (17, 18, 26 Stubby) PRS14N58 #5 Alumina 5/16" 1 1/4"
PRS14N59 #6 Alumina 3/8" 1 1/4"
Medium Gas Lens Alumina Nozzles PRS14N60 #7 Alumina 7/16" 1 1/4"
10/Pkg PRS14N61 #8 Alumina 1/2" 1 1/4"
Part# Description Size Length PRS14N61-10 #10 Alumina 5/8" 1 1/4"
13N Series

Medium Gas Lens

PRS54N14 #8 Alumina 1/2" 1 5/8" PRS14N61-12 #12 Alumina 3/4" 1 1/4"


PRS54N14L #8 Long 1/2" 3" Torch: 12
PRS54N15 #7 Alumina 7/16" 1 5/8"
PRS54N15L #7 Long 7/16" 3"
PRS54N16 #6 Alumina 3/8" 1 5/8"
PRS54N16L #6 Long 3/8" 3"
PRS54N17 #5 Alumina 5/16" 1 5/8"
PRS54N17L #5 Long 5/16" 3"
Small Gas Lens

PRS54N18 #4 Alumina 1/4" 1 5/8"


PRS54N19 #11 Alumina .700" 1 1/8"
Torches: 17, 18, 26

Small Gas Lens Alumina Nozzles


10/Pkg
Part# Description Size Length
PRS53N58 #4 Alumina 1/4" 1"
PRS53N59 #5 Alumina 5/16" 1"PRS
PRS53N60 #6 Alumina 3/8" 1"
PRS53N61 #7 Alumina 7/16" 1"
PRS53N61S #8 Alumina 1/2" 1"
Torches: 9, 20, 22, 24, 25
TIG Cups (Nozzles)

ProStar Style Lava TIG Cups (Nozzles)


10N Series Lava Nozzles 13N Series Lava Nozzles

24 Torch
10/Pkg 10/Pkg
Part# Description Orice Length Part# Description Orice Length

10N Series
PRS105Z42 #5 Lava 5/16" 1 7/8" PRS796F70 #3 Long 3/16" 1 7/8"
PRS105Z43 #4 Lava 1/4" 1 7/8" PRS796F74 #3 X-Long 3/16" 2 5/8"

13N Series
PRS105Z44 #6 Lava 3/8" 1 7/8" PRS13N14 #4 Lava 1/4" 1 1/8"
PRS105Z45 #7 Lava 7/16" 1 7/8" PRS796F71 #4 Long 1/4" 1 7/8"
PRS08N78 #8 Lava 1/2" 1 7/8" PRS796F75 #4 X-Long 1/4" 2 5/8"

24 Torch
PRS08N79 #10 Lava 5/8" 1 7/8" PRS796F79 #4 XX-Long 1/4" 3 1/2"
PRS08N80 #12 Lava 3/4" 1 7/8" PRS13N15 #5 Lava 5/16" 1 1/8"
PRS105Z60 #5 Long 5/16" 3 1/4" PRS796F72 #5 Long 5/16" 1 7/8"
PRS105Z61 #7 Long 7/16" 3 1/4" PRS796F76 #5 X-Long 5/16" 2 5/8"
PRS12N02 #6 Long 3/8" 3 1/4" PRS13N16 #6 Lava 3/8" 1 1/8"
PRS12N03 #4 Long 1/4" 3 1/4" PRS796F73 #6 Long 3/8" 1 7/8"

ARC ACCESSORIES
Torches: 17, 18, 26 PRS796F77 #6 X-Long 3/8" 2 5/8"
PRS796F80 #5 XX-Long 3/8" 3 1/2"
Gas Lens Nozzles PRS13N17 #7 Lava 7/16" 1 1/8"

10N Series
10/Pkg PRS13N18 #8 Lava 1/2" 1 1/8"
Gas Lens

Part# Description Orice Length PRS13N19 #10 Lava 5/8" 1 1/8"


PRS54N31 #8 Lava 1/2" 1 11/16" Torches: 9, 20, 22, 25, (17, 18, 26 Stubby)
PRS54N32 #7 Lava 7/16" 1 11/16"
PRS54N33 #6 Lava 3/8" 1 11/16" 24 Torch Nozzles
PRS54N34 #5 Lava 5/16" 1 11/16" 10/Pkg
PRS54N35 #4 Lava 1/4" 1 11/16" Part# Description Orice Length
PRS54N36 #11 Lava 11/16" 1 1/8" PRS53N23 .165 Lava .165" 5/8"
Torches: 17, 18, 26 PRS53N24 #4 Lava 1/4" 5/8"
13N Series

PRS53N25 #5 Lava 5/16" 5/8"


PRS53N26 #6 Long Lava 3/8" 1 1/8"
PRS53N27 #6 Lava 3/8" 5/8"
PRS53N28 #4 Long Lava 1/4" 1 1/8"
13N Series

Torches: 24, 24W


13N Series

ProStar TIG Back Caps


4 8
10
# Part# Description Length Qty
1 1 PRS41V24 Long Back Cap 5 3/4" 2/Pkg
6 2 PRS41V33 Short Back Cap 5/8" 2/Pkg
2 3 PRS41V35 Medium Back Cap 1 7/8" 2/Pkg
4 PRS98W77 O-ring 10/Pkg
Torches: 9, 20

5 9 5 PRS57Y02 Long Back Cap 4 3/4" 2/Pkg


6 PRS57Y04 Short Back Cap 1" 2/Pkg
7 7 PRS300M Medium Back Cap 2 1/4" 2/Pkg
3 PRS98W18 O-ring 10/Pkg
8
Torches: 17, 18, 26

9 PRS56Y44 Long Back Cap 4 1/2" 2/Pkg


10 PRS56Y45 Short Back Cap 1 3/16" 2/Pkg
Torch: 12

B31
ARC ACCESSORIES

ProStar Style TIG Collets & Collet Bodies


10N Series Collets 57N Series Collets


Part # Description Size Qty Part # Description Size Qty
PRS10N21 Standard .020" (0.5mm) 5/Pkg PRS57N45 Collet .040" (1.0mm) 2/Pkg

10N Series
PRS10N21S Stubby .020" (0.5mm) 2/Pkg PRS57N46 Collet 1/16" (1.6mm) 2/Pkg

85Z Series
PRS10N22 Standard .040" (1.0mm) 5/Pkg PRS57N47 Collet 3/32" (2.4mm) 2/Pkg
PRS10N22S Stubby .040" (1.0mm) 2/Pkg PRS57N48 Collet 1/8" (3.2mm) 2/Pkg
PRS10N23 Standard 1/16" (1.6mm) 5/Pkg PRS57N49 Collet 5/32" (4.0mm) 2/Pkg
PRS10N23S Stubby 1/16" (1.6mm) 2/Pkg PRS57N50 Collet 3/16" (4.8mm) 2/Pkg
PRS10N24 Standard 3/32" (2.4mm) 5/Pkg PRS57N51 Collet 1/4" (6.4mm) 2/Pkg
PRS10N24S Stubby 3/32" (2.4mm) 2/Pkg Torches: 27A, 27B
PRS10N25 Standard 1/8" (3.2mm) 5/Pkg
PRS10N25S Stubby 1/8" (3.2mm) 2/Pkg 85Z Series Collets
PRS54N20 Standard 5/32" (4.0mm) 5/Pkg

22N Series
Part # Description Size Qty
Torches: 17, 18, 26
10N Series
PRS85Z14 Collet 1/16" (1.6mm) 2/Pkg

53N Series
53N Series
PRS85Z15 Collet 3/32" (2.4mm) 2/Pkg
13N Series Collets PRS85Z16 Collet 1/8" (3.2mm) 2/Pkg
Part # Description Size Qty PRS85Z17 Collet 5/32" (4.0mm) 2/Pkg
PRS13N20 Standard .020" (0.5mm) 5/Pkg PRS85Z18 Collet 3/16" (4.8mm) 2/Pkg
PRS13N20L Lg. Gas Lens .020" (0.5mm) 2/Pkg PRS85Z19 Collet 1/4" (6.4mm) 2/Pkg
PRS13N21 Standard .040" (1.0mm) 5/Pkg Torch: 12
PRS13N21L Lg. Gas Lens .040" (1.0mm) 2/Pkg
13N Series

PRS13N22 Standard 1/16" (1.6mm) 5/Pkg


PRS13N22L Lg. Gas Lens 1/16" (1.6mm) 2/Pkg
PRS13N23 Standard 3/32" (2.4mm) 5/Pkg
10N Series Collet Bodies
57N Series

PRS13N23L Lg. Gas Lens 3/32" (2.4mm) 2/Pkg


PRS13N24 Standard 1/8" (3.2mm) 5/Pkg Part # Description Size Qty
PRS13N24L Lg. Gas Lens 1/8" (3.2mm) 2/Pkg PRS10N28 Collet Body 1/8" (3.2mm) 5/Pkg
Torches: 9, 20, 25 PRS10N29 Collet Body .020" (0.5mm) 5/Pkg
PRS10N30 Collet Body .040" (1.0mm) 5/Pkg
13N Series

PRS10N31 Collet Body 1/16" (1.6mm) 5/Pkg


53N Series Collets PRS10N32 Collet Body 3/32" (2.4mm) 5/Pkg
Part # Description Size Qty PRS406488 Collet Body 5/32" (4.0mm) 5/Pkg
PRS24C332 Standard 3/32" (2.4mm) 2/Pkg Torches: 17, 18, 26
PRS24GLC332 Gas Lens 3/32" (2.4mm) 2/Pkg
PRS53N14 Standard 1/16" (1.6mm) 2/Pkg
PRS53N15 Standard .020" (0.5mm) 2/Pkg 13N Series Collet Bodies
PRS53N16 Standard .040" (1.0mm) 2/Pkg Part # Description Size Qty
PRS53N62 Gas Lens .020" (0.5mm) 2/Pkg PRS13N25 Collet Body .020" (0.5mm) 5/Pkg
13N Series

PRS53N63 Gas Lens .040" (1.0mm) 2/Pkg PRS13N26 Collet Body .040" (1.0mm) 5/Pkg
PRS53N64 Gas Lens 1/16" (1.6mm) 2/Pkg PRS13N27 Collet Body 1/16" (1.6mm) 5/Pkg
Torches: 24, 24W PRS13N28 Collet Body 3/32" (2.4mm) 5/Pkg
10N Series

PRS13N29 Collet Body 1/8" (3.2mm) 5/Pkg


22N Series Collets Torches: 9, 20, 22, 25
Part # Description Size
PRS22N22A Standard 1/16" (1.6mm) 2/Pkg 53N Series Collet Bodies
53N Series

PRS22N22AL Lg. Gas Lens 1/16" (1.6mm) 2/Pkg Part # Description Size Qty
PRS22N22B Standard 1/16" (1.6mm) 2/Pkg PRS53N17 Collet Body .020" (0.5mm) 2/Pkg
PRS22N22BL Lg. Gas Lens 1/16" (1.6mm) 2/Pkg PRS53N18 Collet Body .040" (1.0mm) 2/Pkg
PRS22N23A Standard 3/32" (2.4mm) 2/Pkg PRS53N19 Collet Body 1/16" (1.6mm) 2/Pkg
PRS22N23AL Lg. Gas Lens 3/32" (2.4mm) 2/Pkg PRS24CB332 Collet Body 3/32" (2.4mm) 2/Pkg
PRS22N23B Standard 3/32" (2.4mm) 2/Pkg Torches: 24, 24W
PRS22N23BL Lg. Gas Lens 3/32" (2.4mm) 2/Pkg
PRS22N24A Standard 1/8" (3.2mm) 2/Pkg Special Collet Bodies
PRS22N24AL Lg. Gas Lens 1/8" (3.2mm) 2/Pkg Part # Description Size Qty
11WP65

17CB20

PRS22N24B Standard 1/8" (3.2mm) 2/Pkg PRS17CB20 Stubby Collet Body All 2/Pkg
PRS22N24BL Lg. Gas Lens 1/8" (3.2mm) 2/Pkg Torches: 17, 18, 26
Torches: 22A, 22B
PRS11WP65 Collet Body All 2/Pkg
Torch: 12
Gas Lenses

ProStar Style TIG Gas Lenses


Small
Medium Gas Lens Stubby Gas Lens
Part # Description Size Qty Part # Description Size Qty

Medium
PRS45V24 Gas Lens .040" (1.0mm) 2/Pkg PRS45V0204S Large Dia.G/L .020-.040" 2/Pkg
PRS45V25 Gas Lens 1/16" (1.6mm) 2/Pkg PRS45V116S Large Dia.G/L 1/16" (1.6mm) 2/Pkg
PRS45V26 Gas Lens 3/32" (2.4mm) 2/Pkg PRS45V64S Large Dia.G/L 3/32" (2.4mm) 2/Pkg
PRS45V27 Gas Lens 1/8" (3.2mm) 2/Pkg PRS995795S Large Dia.G/L 1/8" (3.2mm) 2/Pkg
PRS45V28 Gas Lens 5/32" (4.0mm) 2/Pkg Torches: 9, 20, 22, 25

Stubby
PRS45V29 Gas Lens 020" (0.5mm) 2/Pkg
Torches: 17, 18, 26 27 Series Gas Lens
Part # Description Size Qty
Small Gas Lens PRS49V22 Gas Lens .040" (1.0mm) 1/Pkg
Part # Description Size Qty PRS49V23 Gas Lens 1/16" (1.6mm) 1/Pkg
PRS45V41 Gas Lens .020" (0.5mm) 5/Pkg PRS49V24 Gas Lens 3/32" (2.4mm) 1/Pkg
PRS45V42 Gas Lens .040" (1.0mm) 5/Pkg PRS49V25 Gas Lens 1/8" (3.2mm) 1/Pkg
Large

ARC ACCESSORIES
PRS45V43 Gas Lens 1/16" (1.6mm) 5/Pkg PRS49V26 Gas Lens 5/32" (4.0mm) 1/Pkg
PRS45V44 Gas Lens 3/32" (2.4mm) 5/Pkg PRS49V27 Gas Lens 3/16" (4.8mm) 1/Pkg
PRS45V45 Gas Lens 1/8" (3.2mm) 5/Pkg PRS49V28 Gas Lens 1/4" (6.4mm) 1/Pkg
Torches: 9, 20, 22, 24, 25 Torches: 27A, 27B

Large Gas Lens 12 Series Gas Lens


Part # Description Size Qty Part # Description Size Qty
PRS45V0204 Large Dia.G/L .020-.040" 2/Pkg PRS11GL16 Gas Lens 1/16" (1.6mm) 2/Pkg
PRS45V116 Large Dia.G/L 1/16" (1.6mm) 2/Pkg PRS11GL18 Gas Lens 1/8" (3.2mm) 2/Pkg
12 Series

PRS45V63 Large Dia.G/L 5/32" (4.0mm) 2/Pkg PRS11GL32 Gas Lens 3/32" (2.4mm) 2/Pkg
PRS45V64 Large Dia.G/L 3/32" (2.4mm) 2/Pkg PRS11GL53 Gas Lens 5/32" (4.0mm) 2/Pkg
PRS995795 Large Dia.G/L 1/8" (3.2mm) 2/Pkg PRS11GL36 Gas Lens 3/16" (4.8mm) 2/Pkg
27 Series

Torches: 17, 18, 26 Torch: 12

ProStar Style TIG Master Accessory Kits


PRSMAK-1S
4 Back Caps (1) Short (2) Medium (1) Long
12 Collets (2) .040" (4) 1/16" (4) 3/32" (2) 1/8"
7 Collet Bodies (1) .040" (2) 1/16" (2) 3/32" (2) 1/8"
4 Gas Lenses (1) .040" (1) 1/16" (1) 3/32" (1) 1/8"
1 Cup Gasket
4 O-rings for Back Caps
10 Wire Clamps
Torches: 9, 20

PRSMAK-2S
2 Back Caps (1) Short (1) Long
10 Collets (1) .040" (3) 1/16" (3) 3/32" (2) 1/8" (1) 5/32"
8 Collet Bodies (1) .040" (2) 1/16" (2) 3/32" (2) 1/8" (1) 5/32"
4 Gas Lenses (1) .040" (1) 1/16" (1) 3/32" (1) 1/8"
2 Cup Gaskets
1 Gas Lens Insulator
4 O-rings for Back Caps
Torches: 17, 18, 26

B33
ARC ACCESSORIES

ProStar Style TIG Accessory Kits


PRSAK-3 1/Pkg
1 Short Back Cap
3 Collets - 1/16", 3/32", 1/8"
3 Collet Bodies - 1/16", 3/32", 1/8"
3 Alumina Nozzles #5, #6, #8
3 Tungsten 7" - 1/16", 3/32", 1/8"
Torches: 18, 26 (17 opt)

PRSAK-4 1/Pkg
1 Long Back Cap
3 Collets - 1/16", 3/32", 1/8"
3 Collet Bodies - 1/16", 3/32", 1/8"
3 Alumina Nozzles #5, #6, #7
3 Tungsten 7" - 1/16", 3/32", 1/8"
Torches: 20, (9 opt)

PRSAK-1 1/Pkg PRSAK-2 1/Pkg PRSAK-5 1/Pkg


1 Long Back Cap 1 Short Back Cap 2 Collets - .040" & 1/16"
2 Collets - .040" & 1/16" 3 Collets - .040", 1/16", 3/32" 2 Collet Bodies - .040" & 1/16"
2 Collet Bodies - .0 40" & 1/16" 3 Collet Bodies - .040", 1/16", 3/32" 3 Lava Nozzles #4, #5, #6
3 Alumina Nozzles #4, #5, #6 3 Alumina Nozzles #4, #5, #6 2 Tungsten 7" - .040" & 1/16"
2 Tungsten 7" - .040" & 1/16") 3 Tungsten 7" - .040", 1/16", 3/32" Torches: 24
Torches: 9, (20 opt) Torches: 17, (18, 26 opt)

ProStar Style TIG Handles


# Part # Description Torches 1/Pkg


1
1 PRSH-100 Smooth Push-on 9, 17, 20M, 20F, 24
PRS53N06 Smooth Threaded 20
PRS105Z55 Smooth Threaded 9FMT, 24FMT, 17FMT, 150M
2 2 PRSH-100R Ribbed Push-on 9, 17, 20M, 20F, 24
PRS105Z55R Ribbed Threaded 9FMT, 24FMT, 17FMT, 150M
3 PRSH-200 Smooth Push-on 18, 26
PRS10N15 Smooth Threaded 26FMT, 200M
3
4 PRSH-200R Ribbed Push-on 18, 26
PRS10N15R Ribbed Threaded 26FMT, 200M
5 PRS85WP13 Smooth Handle 12
6 PRS18PB Barrel Handle 18P
4

6
Cable Adapters & Extension Kits

ProStar Style TIG Power Cable Adapters


PRS105Z57 1/Pkg PRS45V11 1/Pkg PRS45V62 1/Pkg PRS53N43 1/Pkg


Threads: 3/8"-24RH, 5/8"-18RH Threads: 7/8"-14LH, 5/8"-18LH Threads: 7/8"-14RH, 5/8"-18RH Threads: 3/8"-24RH, 5/8"-18RH
Torches: 9, 17 Torches: 12, 18, 20, 22, 24W, 25, 27 Torch: 26 Torch: 24

ProStar TIG Extension Kits

ARC ACCESSORIES

Part Number Description Part Number Description Part Number Description


PRSEK-1-25 Water Cooled, Vinyl PRSEK-1-25-R Water Cooled, Rubber PRSEK-26-25-R Air Cooled, Rubber
Includes: Includes: Includes:
(1) 25' Ext. Power Cable (PRS40V78L) (1) 25' Ext. Power Cable (PRS40V78LR) (1) 25' Ext. Power Cable (PRS46V30EK-R)
(1) 25' Water Hose (PRS40V76L) (1) 25' Water Hose (PRS40V76LR) (1) Power Cable Coupler (PRS11N20)
(1) 25' Gas Hose (PRS40V77L) (1) 25' Gas Hose (PRS40V77LR) (1) Insulator Sleeve (PRS11N19IS)
(1) Power Cable Coupler (PRS11N19) (1) Power Cable Coupler (PRS11N19) For Torch: 26
(1) Water Hose Coupler (PRS11N18) (1) Water Hose Coupler (PRS11N18)
(1) Gas Hose Coupler (PRS11N17) (1) Gas Hose Coupler (PRS11N17)
(1) Insulator Sleeve (PRS11N19IS) (1) Insulator Sleeve (PRS11N19IS)
For Torches: 18, 20, 20F, 24W, 25 For Torches: 18, 20, 20F, 24W, 25

Part Number Description


PRSEK-2-25-R Air Cooled, Rubber
Includes:
(1) 25' Ext. Power Cable (PRS57Y03R)
(1) Power Cable Coupler (PRS430A)
(1) Insulator Sleeve (PRS430AIS)
For Torches: 9, 17

B35
ARC ACCESSORIES

ProStar Style TIG Water Cooled Cables & Hoses


20, 22, 24W, 25 Torch Power Cables and Hoses


1
# Part# Description
1 PRS45V03 12.5' Power Cable, Vinyl
PRS45V04 25' Power Cable, Vinyl
2 2 PRS45V07 12.5' Water Hose, Vinyl
PRS45V07M 12.5' Water Hose, Vinyl
3 PRS45V08 25' Water Hose, Vinyl
PRS45V08M 25' Water Hose, Vinyl
3 PRS45V09 12.5' Gas Hose, Vinyl
PRS45V10 25' Gas Hose, Vinyl
4 PRS45V03R 12.5' Power Cable, Braided Rubber
4 PRS45V04R 25' Power Cable, Braided Rubber
5 PRS45V07R 12.5' Water Hose, Braided Rubber
PRS45V07RM 12.5' Water Hose, Braided Rubber
5 PRS45V08R 25' Water Hose, Braided Rubber
PRS45V08RM 25' Water Hose, Braided Rubber
6 PRS45V09R 12.5' Gas Hose, Braided Rubber
6 PRS45V10R 25' Gas Hose, Braided Rubber

18 Torch Power Cables and Hoses


7
# Part# Description
7 PRS40V64 12.5' Power Cable, Vinyl
8 PRS41V29 25' Power Cable, Vinyl
8 PRS40V74 12.5' Water Hose, Vinyl
PRS41V32 25' Water Hose, Vinyl
9 9 PRS40V75 12.5' Gas Hose, Vinyl
PRS41V30 25' Gas Hose, Vinyl
10 PRS40V64R 12.5' Power Cable, Rubber
PRS40V64P 12.5' Power Cable, Rubber (18P)
10 PRS41V29R 25' Power Cable, Rubber
PRS41V29P 25' Power Cable, Rubber (18P)
11 PRS40V74R 12.5' Water Hose, Braided Rubber
11 PRS41V32R 25' Water Hose, Braided Rubber
12 PRS40V75R 12.5' Gas Hose, Braided Rubber
12 PRS41V30R 25' Gas Hose, Braided Rubber

12 & 27 Torch Power Cables and Hoses


# Part# Description
13
13 PRS40V84R-3 3' Power Cable, Rubber
PRS40V84R 12.5' Power Cable, Rubber
14 PRS40V84RL 25' Power Cable, Rubber
14 PRS40V83R-3 3' Water Hose, Rubber
PRS40V83R 12.5' Water Hose, Rubber
PRS40V83RL 25' Water Hose, Rubber
15 15 PRS40V82R-3 3' Gas Hose, Rubber
PRS40V82R 12.5' Gas Hose, Rubber
PRS40V82RL 25' Gas Hose, Rubber

B36
Cables & Hoses

ProStar TIG Air Cooled Power Cables


Part# Description
PRS57Y01R 12.5' Power Cable, Rubber
PRS57Y03R 25' Power Cable, Rubber
Torches: 9, 17, 150M

Part# Description
PRS57Y01-2 12.5' Power Cable, 2 piece
PRS57Y03-2 25' Power Cable, 2 piece
Torches: 9, 17, 150M

Part# Description
PRS46V28-R 12.5' Power Cable, Rubber
PRS46V30-R 25' Power Cable, Rubber

ARC ACCESSORIES
Torches: 26, 200M

Part# Description
PRS46V28-2 12.5' Power Cable, 2 piece
PRS46V30-2 25' Power Cable, 2 piece
Torches: 26, 200M

Part# Description
PRS56Y38R 12.5' Power Cable, Rubber
PRS56Y97R 25' Power Cable, Rubber
Torches: 24

ProStar Style TIG Hook-Up Kits


Part Number Description Part Number Description Part Number Description


PRSHK-1 Water Cooled, Vinyl PRSHK-2 Air Cooled, Vinyl PRSHK-3 Air Cooled, Vinyl
Includes: Includes: Includes:
(1) Power Cable Adapter (PRS45V11) (1) 12.5' Gas Hose (PRS40V77) (1) 12.5' Gas Hose (PRS40V77)
(2) 12.5' Water Hoses (PRS40V76) (1) Argon Coupler Extension (PRS11N17) (1) 18" Gas Hose (PRS40V77-18)
(2) Water Adapters (PRSA405) For Torches: 9, 17, 24, 26 NOTE: You must order the correct
(1) 12.5' Gas Hose (PRS40V77) power cable adapter.
For Torches: 18, 20, 20F, 24W, 25 For Torches: 9, 17, 24, 26

B37
ARC ACCESSORIES

ProStar Product
Style Dinse Connectors

Part# PRSDP-25M Part # PRSDI-917FS


Description: International Dinse Connector 9.0mm / .355" set screw
tting for connection to welding cable Description: International Dinse Connector 9.0mm / .355" with
Connection to: Power Cables57Y01-2, 57Y03-2 in-line gas hole for use with machines equipped with gas solenoids,
Torches: 9, 17, 150M 3/8"-24RH power cable connection.
Connection to: Power Cables 57Y01R, 57Y03R
Torches: 9, 17, 150M

Part# PRSDA-917FS Part# PRSDP-50M


Description: International Dinse Connector 9.0mm / .355" with 18" gas Description: International D-Plug Connector 12.9mm / .508" set screw
auxiliary hose with 5/8"-18RH nut, 3/8"-24RH power cable connection tting for connection to welding cable
Connection to: Power Cables57Y01R, 57Y03R Connection to: Power Cables57Y01-2, 57Y03-2, 46V28-2, 46V30-2
Torches: 9, 17, 150M Torches: All

Part # PRSDI-917F
Description: International Dinse Connector 12.9mm / .508" with
in-line gas hole for use with machines equipped with gas solenoids,
3/8"-24RH power cable connection. Part# PRSDA-917F
Connection to: Power Cables 57Y01R, 57Y03R Description: International D-Plug Connector 12.9mm / .508" with
Torches: 9, 17, 150M 18" gas auxiliary hose with 5/8"-18RH nut, 3/8"-24RH power
cable connection.
Connection to: Power Cables57Y01R, 57Y03R
Torches: 9, 17, 150M

Part# PRSDA-26R Part # PRSDI-26R


Description: International D-Plug Connector 12.9mm / .508" with Description: International Dinse Connector 12.9mm / .508" with
18" gas auxiliary hose with 5/8"-18RH nut, 7/8"-14RH power in-line gas hole for use with machines equipped with gas solenoids,
cable connection. 7/8"-14RH power cable connection.
Connection to: Power Cables46V28-R, 46V30-R Connection to: Power Cables 46V28-R, 46V30-R
Torches: 26, 200M Torches: 26, 200M

Part# PRSDA-24F Part# PRSDA-1820L


Description: International D-Plug Connector 12.9mm / .508" with Description: International D-Plug Connector 12.9mm / .508" with
18" gas auxiliary hose with 5/8"-18RH nut, 3/8"-24RH power 18" water auxiliary hose with 5/8"-18LH nut, 7/8"-14LH power
cable connection. cable connection.
Connection to: Power Cables56Y38R, 56Y97R Connection to: Power CablesAll Water Cooled
Torches: 24 Torches: All Water Cooled
Gouging Torch Packages

ProStar Product
Air Carbon Arc Gouging Torch

1000 Amp Maximum


Continuous Power Cable Rotation
Heavy Duty Yet Light Weight
Accepts Pointed Carbons to 1/2"
Accepts Flat Carbons to 5/8"

ProStar PRS4000 Gouging Torch Packages


Description Part No.
PRS4000 Gouging Torch Only PRS01-082-002

ARC ACCESSORIES
PRS4000 Gouging Torch w/7 Cable PRS61-082-008
PRS4000 Gouging Torch w/10 Cable PRS61-082-009

6 7

1 2

8
12 5
11
10
13
9

# Description Part# # Description Part#


1 Lever Assembly (w/Screw) PRS94-476-066 9 Air / Power Connector PRS94-170-150
2 Spring PRS94-800-077 10 Insulating Boot PRS94-105-014
3 Insulator Assembly (w/Screws) PRS94-433-183 11 Valve with Bonnet PRS94-104-016
4 Handle PRS94-370-163 Valve with O-Rings PRS94-801-011
5 Torch Body PRS94-103-206 O-Rings Only PRS94-710-036
6 Hinge Pin PRS94-632-094 12 Bonnet PRS94-104-012
7 Upper Arm PRS94-048-088 13 PRS4000 7 Cable PRS70-084-207
8 Head PRS94-378-368 PRS4000 10 Cable PRS70-084-210

B39
ARC ACCESSORIES

ProStar Product

Premium Replacement MIG Gun

Built to Last
4
7

Bu
Built-in noz
ozzl
zlee sp
zl s atter sh
shieield
ieldss
prrotect the difffus
user
e s and prod
er oducuce a
sm
moother, less tuurbuulelent
nt ggas ow w thaat
1
beetter protects ththe weld puddle.
5
2

Outstanding Durability No Tools Required


Faster Tip
1. Over One Million Cycles Trigger tested to Changes!
pulling over one million times without failure
2. Endures Roughest Workshop Conditions
Handle is constructed of high-impact,
3 glass-reinforced composite
3. Better Gas Flow and Feedability Threadless drop-in contact tips
Internal gas hose resists kinking, long- require no tools to change and are
lasting ttings maintain conductivity easier to replace. The larger tip
bases and tapered seats increase
electrical conductivity and heat
The Comfort You Require transfer to extend consumable life.

4. Easier Weld Positions Rotatable neck for


greater access to hard-to-reach welds
5. Rests Securely in Your Hands The Performance You Need
Handle is ergonomically designed
7. Centerre Technology Combines
for control and extended use
superior weld quality with improved
6. Runs Cooler Outperforms most performance and convenience
original equipment MIG guns

300 F

250 F

200 F
6
150 F

100 F
Simulation
75 F
Replacement MIG Guns

ProStar Product
Replacement

MIG Guns continued

Repla
acementt gunss are availab
ble fo
or all major man
nufac
ctu
ure
ers.

ProStar Premium Quality


Universal Replacement MIG Guns
6HPLDXWRPDWLFDLUFRROHG3UR6WDU0,*JXQVDUHGXUDEOHWKHWULJJHUWHVWHG
WRSXOOLQJRYHURQHPLOOLRQWLPHVZLWKRXWIDLOXUH(UJRQRPLFDOO\GHVLJQHG
KDQGOHLVFRQVWUXFWHGRIKLJKLPSDFWJODVVUHLQIRUFHGFRPSRVLWH,QWHUQDO
JDVKRVHUHVLVWVNLQNLQJZKLOHORQJODVWLQJWWLQJVPDLQWDLQFRQGXFWLYLW\

150 amps 5XJJHGHDV\WRFRQYHUWJXQFRQQHFWLRQSRZHUSLQVZLWKPDOHWKUHDGV

ARC ACCESSORIES
DQGFDQEHFKDQJHGZLWKRXWUHPRYLQJULJLGVWUDLQUHOLHIWULJJHU
FDEOHDGDSWHUVPDNHUHFRQQHFWLQJWULJJHUZLUHVXQQHFHVVDU\
&HQWHUUHQR]]OHEXLOWLQVSDWWHUVKLHOGVSURWHFWVWKHGLIIXVHUDQG
SURGXFHVVPRRWKHUOHVVWXUEXOHQWDQGFRQFHQWUDWHVKLHOGLQJJDVRZIRU
OHVVR[LGDWLRQFRQWDPLQDWLRQDQGEHWWHUSURWHFWVWKHZHOGSXGGOH
&HQWHUUHWLSVDUHWKUHDGOHVVDQGGURSDQGORFNLQWRSODFH QRWRROVUHTXLUHG
WRFKDQJH UHPDLQFHQWHUHGHYHQDIWHUKDUGXVHODVWXSWRWKUHHWLPHVORQJHU
DQGFDQEHURWDWHGWRFUHDWHQHZZHDUVXUIDFHDQGH[WHQGWLSOLIH

Features
Improve weld qualityspatter shield within nozzle
smoothes gas ow and protects diffuser
Shrink down timethreadless drop-in contact tip is
faster to change after burnback without tools
Boost gun performancelarge diameter tip base and tapered
250 amps seat provide better electrical conductivity and heat transfer
Quick change neck rotates 360 to allow greater access to hard-to-reach welds
Power cable with tear/abrasion resistant jacket and two spare trigger leads

Part Number Cable Length Connection


150 Amps Welds materials up to 1/4 thick
PRS1510M 10 (3.0 m) Miller
PRS1510T 10 (3.0 m) Tweco/Lincoln

Part Number Cable Length Connection


250 Amps Welds materials up to 1/2 thick
PRS2515M 15 (4.5 m) Miller
PRS2515T 15 (4.5 m) Tweco/Lincoln

Part Number Cable Length Connection


400 amps 400 Amps Welds materials up to 1/2+ thick
PRS4015M 15 (4.5 m) Miller
PRS4015T 15 (4.5 m) Tweco
PRS4015L 15 (4.5 m) Lincoln

B41
ARC ACCESSORIES

ProStar Product
Centerre

Consumable Advantages

Centerre Other Manufacturers

Better gas ow
creates better welds.
&HQWHUUHQR]]OHV &RPSHWLWLYH
ZRUNZLWKWKHJDV FRQVXPDEOHV
GLIIXVHUWRVPRRWK SURYLGHPRUH
DQGFRQFHQWUDWH WXUEXOHQWDQG
VKLHOGLQJJDVRZ OHVVFRQVLVWHQW
IRUOHVVR[LGDWLRQ JDVFRYHUDJH
DQGFRQWDPLQDWLRQ

Tips lock in place for


consistent performance.
&HQWHUUHWLSV &RPSHWLWLYHWLSV
ORFNLQSODFH FDQPRYHHDVLO\
DQGUHPDLQ FDXVLQJXQHYHQ
FHQWHUHGHYHQ JDVRZSRRU
DIWHUKDUGXVH DUFDQGUHGXFHG
ZHOGTXDOLW\

Tips last up to three


times longer.
&HQWHUUHWLSVDUH &RPSHWLWLYHWLSV
VXLWDEOHIRUKHDY\ DUHQRWPDGHIRU
GXW\LQGXVWULDODQG KHDY\GXW\XVH
OLJKWFRPPHUFLDO DQGFDQZHDUXS
DSSOLFDWLRQV WRWKUHHWLPHV
$OOWLSVVKRZQDUH PRUHTXLFNO\
VWDQGDUG

Rotatable tips deliver


extended life.
&HQWHUUHWLSV &RPSHWLWLYHWLSV
FDQEHURWDWHG DUHWKUHDGHGWR
WRFUHDWHQHZ D[HGSRVLWLRQ
ZHDUVXUIDFHVDQG FDXVLQJWKHPWR
H[WHQGWLSOLIH ZHDULQRQHDUHD
UHGXFLQJWLSOLIH
MIG Consumables

ProStar
CenterreProduct
MIG Consumables

Centerre MIG Nozzles,


Diffusers, Caps and Tips

ARC ACCESSORIES
Gas Diffusers
Part Number Size
PRSDS-1-1 Small
PRSD-1-1 Large
Use small nozzles with small diffusers
and large nozzles with large diffusers.

Insulator Caps
Part Number Size Qty
PRS4323R-2 Small 2-pk
PRS10012-2 Large 2-pk
PRS4423R-2 Large 2-pk

Contact Tips
Part Number Size Qty
PRST-023-5 .023 (.6 mm) 5-pk
PRST-030-5 .030 (.8 mm) 5-pk
PRST-030 .030 (.8 mm) 10-pk
PRST-035-5 .035 (.9 mm) 5-pk
PRST-035 .035 (.9 mm) 10-pk
PRSTT-035-5 .035 (.9 mm) 5-pk
taper
PRST-045-5 .045 (1.2 mm) 5-pk
PRST-045 .045 (1.2 mm) 10-pk
Nozzles PRSTT-045-5 .045 (1.2 mm) 5-pk
Part Number Style Size Recess Material taper
PRSNS-1218B-1 Small 1/2 ID 1/8 Brass PRST-052-5 .052 (1.4 mm) 5-pk
PRSNS-5818C-1 Small 5/8 ID 1/8 Copper PRST-052 .052 (1.4 mm) 10-pk
PRSNST-3818B-1 Small tapered 3/8 ID 1/8 Brass PRST-062-5 1/16 (1.6 mm) 5-pk
PRSN-5818B-1 Large 5/8 ID 1/8 Brass PRST-062 1/16 (1.6 mm) 10-pk
PRSN-5814C-1 Large 5/8 ID 1/4 Copper Replacement Handle Kit
PRS1880218

B43
ARC ACCESSORIES

ProStar MIG Consumables continued


Centerre Parts Conversion Guide


Gun Desired Nozzle/
Manufacturer Gun Model Gas Diffuser Style Adapter Insulator Gas Diffuser
6LPSOLI\SDUWV
Binzel ALPHA 2, 3 or 4, Small Not Required PRS4323R-2 BERDS-1B3
PDQDJHPHQW
ALPHA 2, 3 or 4 Automatic Large Not Required PRS10012-2 BERD-1B
DQGLPSURYH
SHUIRUPDQFHE\ Lincoln Magnum 250 Small BER1380005 PRS4323R-2 PRSDS-1-1

FRQYHUWLQJDOO Large BER1380005 PRS10012-2 PRSD-1-1


\RXU0,*JXQV Magnum 300, Magnum 400 Small Not Required PRS4323R-2 BERDS-1T
WR&HQWHUUH Large Not Required PRS4423R-2 BERD-1T
QR]]OHVFRQWDFW Miller XR Edge Small BER1380018 PRS4323R-2 PRSDS-1-1
WLSVDQGJDV Large BER1380018 PRS10012-2 PRSD-1-1
GLIIXVHUV)LQG XR30A, XR-W, M-25, Small Not Required PRS4323R-2 PRSDS-1-1
\RXUJXQPDNH Roughneck, Python Large Not Required PRS10012-2 PRSD-1-1
DQGPRGHORQ
OXO APX Small Not Required PRS4323R-2 PRSDS-1-1
WKHOHIWWKHQ
Large Not Required PRS10012-2 PRSD-1-1
IROORZWKHFKDUW
WRWKHULJKWIRU Tregaskiss Toughgun Small Not Required PRS4323R-2 BERDS-1T
SDUWVQHHGHG Large Not Required PRS4423R-2 BERD-1T
WRXSJUDGH Tweco No. 1 Small BER1380019 PRS4323R-2 PRSDS-1-1
Large BER1380019 PRS10012-2 PRSD-1-1
No. 2 Small BER1380005 PRS4323R-2 PRSDS-1-1
Large BER1380005 PRS10012-2 PRSD-1-1
No. 3, No. 4, Tuff-n-Lite, Small Not Required PRS4323R-2 BERDS-1T
Supra XT (HD Consumables), Large Not Required PRS4423R-2 BERD-1T
Spraymaster 450
No. 5 Small N/A N/A N/A
Large Not Required PRS4423R-2 BERD-1T-5
ELC 250, ELC 350, Spraymaster Small BER1380012 PRS4323R-2 PRSDS-1-1
250, Spraymaster 350 Large BER1380012 PRS10012-2 PRSD-1-1
ELC 450, EL 450, EL 600, Small BER1380017 PRS4323R-2 PRSDS-1-1
Supra XT (EL Consumables) Large BER1380017 PRS10012-2 PRSD-1-1

Installation Instructions
Standard Installation Installation with Conversion Adapter
,QVWDOOLQVXODWRUFDSRYHUQHFN ,QVWDOOFRQYHUVLRQDGDSWHU
7ULPOLQHUWREHWZHHQDQGEH\RQGQHFNWKUHDG ,QVWDOOLQVXODWRUFDSRYHUFRQYHUVLRQDGDSWHU
7RUTXHGLIIXVHURQWRQHFNWRDSSUR[IWOEV 7ULPOLQHUWREHWZHHQDQG
,QVHUWWLSLQWRJDVGLIIXVHU EH\RQGDGDSWHUWKUHDG
7KUHDGQR]]OHRQWRJDVGLIIXVHU 7RUTXHGLIIXVHURQWRDGDSWHUWRDSSUR[IWOEV
WLSDQGWLJKWHQUPO\E\KDQG ,QVHUWWLSLQWRJDVGLIIXVHU
7KUHDGQR]]OHRQWRJDVGLIIXVHU
WLSDQGWLJKWHQUPO\E\KDQG
MIG Consumables

Tweco Style No. 2, 3, 4 Consumables


Liners Diffusers Contact Tips Insulators Nozzles


Tweco Style No. 2 Slip-on Nozzle Set-up

L
D A B G

Tweco No. 2 Insulated Threaded Nozzle Set-up


L
E A H

Tweco Style No. 2 Coarse Thread Nozzle Set-up


L
E A I

ARC ACCESSORIES
Tweco Style No. 2 Fine Thread Nozzle Set-up

L
E A J

Tweco Style No. 3 & 4 Insulated Threaded Nozzle Set-up


L
F A H

Tweco Style No. 3 & 4 Coarse Thread Nozzle Set-up


L
F A I

Tweco Style No. 3 & 4 Fine Thread Nozzle Set-up


L
F A J

Tweco Style No. 3 & 4 Slip-on Nozzle Set-up


L
F A C K

Contact Tips Insulators


A B C
Standard Standard Heavy Duty Tapered
5/Pkg 25/Pkg 25/Pkg 25/Pkg Size Part # Qty Part # Qty
PRS14-23 .023" (0.6mm) PRS32 5/Pkg PRS34A 5/Pkg
PRS14-30-5 PRS14-30 PRS14T-30 .030" (0.8mm) PRS32-2 2/Pkg PRS34A-2 2/Pkg
PRS14-35-5 PRS14-35 PRS14H-35 PRS14T-35 .035" (0.9mm) Guns: No.2 Guns: No.3, No.4
PRS14-40 PRS14H-40 PRS14T-40 .040" (1.0mm)
PRS14-45-5 PRS14-45 PRS14H-45 PRS14T-45 .045" (1.2mm)
PRS14-52 PRS14H-52 PRS14T-52 .052" (1.3mm)
PRS14-116 PRS14H-116 PRS14T-116 1/16" (1.6mm)
PRS14-564 PRS14H-564 5/64" (2.0mm)

B45
ARC ACCESSORIES

ProStar Tweco Style MIG Consumables


Diffusers
D E F

Part # Description Qty Part # Description Qty Part # Description Qty


PRS52 Diffuser 5/Pkg PRS52FN Diffuser 5/Pkg PRS54A Diffuser (Brass) 5/Pkg
PRS52-2 Diffuser 2/Pkg PRS52FN-2 Diffuser 2/Pkg PRS54A-2 Diffuser (Brass) 2/Pkg
PRS52-23 Diffuser (.023" Wire) 5/Pkg Guns: No.2 Guns: No.3, No.4
Guns: No.2

Nozzles
G I

Part # Description Dia Qty Part # Description Dia Qty


PRS22-37 Adjustable 3/8" 2/Pkg PRS24CT-37-S Coarse Thread 1/8" Recess 3/8" 2/Pkg
PRS22-37-SS Short Stop 1/8" Recess 3/8" 2/Pkg PRS24CT-50-S Coarse Thread 1/8" Recess 1/2" 2/Pkg
PRS22T-37-SS Tapered, Short Stop 1/8" Recess 3/8" 2/Pkg PRS24CT-50F Coarse Thread Flush 1/2" 2/Pkg
PRS22-50 Adjustable 1/2" 2/Pkg PRS24CT-62-S Coarse Thread 1/8" Recess 5/8" 2/Pkg
PRS22-50-SS Short Stop 1/8" Recess 1/2" 2/Pkg PRS24CT-62F Coarse Thread Flush 5/8" 2/Pkg
PRS22-62 Adjustable 5/8" 2/Pkg PRS24CT-75-S Coarse Thread 1/8" Recess 3/4" 2/Pkg
PRS22-62-SS Short Stop 1/8" Recess 5/8" 2/Pkg PRS34CT Insulator, Coarse Thread 2/Pkg

H J

Part # Description Dia Qty Part # Description Dia Qty


PRS23-37 Self-Insulated 1/8" Recess 3/8" 2/Pkg PRS24FN-50S Nozzle, Fine Thread 1/8" Recess 1/2" 2/Pkg
PRS23-37F Self-Insulated Flush 3/8" 2/Pkg PRS24FN-62S Nozzle, Fine Thread 1/8" Recess 5/8" 2/Pkg
PRS23T37 Tapered, Self-Insulated 1/8" Recess 3/8" 2/Pkg PRS24FN-75S Nozzle, Fine Thread 1/8" Recess 3/4" 2/Pkg
PRS23T37F Tapered, Self-Insulated Flush 3/8" 2/Pkg PRS34FN Insulator, Fine Thread 2/Pkg
PRS23-50 Self-Insulated 1/8" Recess 1/2" 2/Pkg
PRS23-50F Self-Insulated Flush 1/2" 2/Pkg
PRS23-62 Self-Insulated 1/8" Recess 5/8" 2/Pkg
PRS23-62F Self-Insulated Flush 5/8" 2/Pkg
PRS23H-62 Heavy Duty, Self-Insulated 1/8" Recess 5/8" 2/Pkg Liners
PRS23-75 Self-Insulated 1/8" Recess 3/4" 2/Pkg

K L

Part # Description Dia Qty Part # Size Length Guns Qty


PRS24A-37-SS Tapered, Short Stop 1/8" Recess 1/2" 2/Pkg PRS42-23-15 .023" 15' No.1&2 1/Pkg
PRS24A-50 Adjustable 1/2" 2/Pkg PRS42-3035-15 .030"-035" 15' No.1&2 1/Pkg
PRS24A-50-SS Short Stop 1/8" Recess 1/2" 2/Pkg PRS42-4045-15 .040"-045" 15' No.1&2 1/Pkg
PRS24AH-50 Heavy Duty, Adjustable 1/2" 2/Pkg PRS42-3035-25 .030"-035" 25' No.1&2 1/Pkg
PRS24A-62 Adjustable 5/8" 2/Pkg PRS42-4045-25 .040"-045" 25' No.1&2 1/Pkg
PRS24A-62-SS Short Stop 1/8" Recess 5/8" 2/Pkg PRS44-3545-15 .035"-045" 15' No.3&4 1/Pkg
PRS24AH-62 Heavy Duty, Adjustable 5/8" 2/Pkg PRS44-116-15 1/16" 15' No.3&4 1/Pkg
PRS24A-75 Adjustable 3/4" 2/Pkg PRS44-564-15 5/64" 15' No.3&4 1/Pkg
PRS24AH-75 Heavy Duty, Adjustable 3/4" 2/Pkg PRS44-564-25 5/64" 25' No.3&4 1/Pkg
PRS24A-75-SS Short Stop 1/8" Recess 3/4" 2/Pkg PRS44-3545-25 .035"-045" 25' No.3&4 1/Pkg
PRS44-116-25 1/16" 25' No.3&4 1/Pkg
MIG Consumables

Tweco Style Mini & No. 1 Consumables


Liners Diffusers Contact Tips Nozzles


Tweco Style Mini Insulated Threaded Nozzle Set-up

F D A B

Tweco Style Mini Flux Core Nozzle Set-up


F D A C

Tweco Style No. 1 Insulated Threaded Nozzle Set-up


F E A B

ARC ACCESSORIES
Tweco Style No. 1 Flux Core Nozzle Set-up

F E A C

Contact Tips Diffusers


A
D
Standard Standard Tapered
5/Pkg 25/Pkg 25/Pkg Size Part # Description Qty
PRS11-23-5 PRS11-23 PRS11T-23 .023" (0.6mm) PRS35-50 Diffuser 5/Pkg
PRS11-30-5 PRS11-30 PRS11T-30 .030" (0.8mm) PRS35-50-2 Diffuser 2/Pkg
PRS11-35-5 PRS11-35 PRS11T-35 .035" (0.9mm) Guns: Mini
PRS11-40 .040" (1.0mm)
PRS11-45-5 PRS11-45 PRS11T-45 .045" (1.2mm)
E
Part # Description Qty
Nozzles PRS51 Diffuser 5/Pkg
PRS51-2 Diffuser 2/Pkg
Guns: No.1
B
Liners
Part # Description Dia Qty
PRS21-37 Self-Insulated 1/8" Recess 3/8" 2/Pkg
PRS21-37-F Self-Insulated Flush 3/8" 2/Pkg F
PRS21T-37 Self-Insulated 1/8" Recess 3/8" 2/Pkg
PRS21-50 Self-Insulated 1/8" Recess 1/2" 2/Pkg
PRS21-50-F Self-Insulated Flush 1/2" 2/Pkg
PRS21-62 Self-Insulated 1/8" Recess 5/8" 2/Pkg Part # Size Length Guns Qty
PRS21-62-F Self-Insulated Flush 5/8" 2/Pkg PRS23-40-15 .023" 15' Mini 1/Pkg
Guns: Mini & No.1 PRS35-40-15 .030"-035" 15' Mini 1/Pkg
PRS45-40-15 .035"-045" 15' Mini 1/Pkg
PRS42-23-15 .023" 15' No.1&2 1/Pkg
C
PRS42-3035-15 .030"-035" 15' No.1&2 1/Pkg
PRS42-4045-15 .040"-045" 15' No.1&2 1/Pkg
Part # Description Dia Qty PRS42-3035-25 .030"-035" 25' No.1&2 1/Pkg
PRS1939-1 Self-Insulated 1/8" Recess 3/8" 2/Pkg PRS42-4045-25 .040"-045" 25' No.1&2 1/Pkg
Guns: Mini & No.1

B47
ARC ACCESSORIES

ProStar Tweco Style No. 5 Consumables


Liners Diffusers Contact Tips Nozzles


Tweco Style No. 5 Coarse Thread Nozzle Set-up

B A C

Contact Tips Nozzles


A
C
1/8" Recess 3/8" Recess
25/Pkg 25/Pkg Size
PRS15H-35 .035" (0.9mm) Part # Description Dia Qty
PRS15H-45 PRS15HFC-45 .045" (1.2mm) PRS25CT-50 Coarse Thread 1/8" Recess 1/2" 2/Pkg
PRS15H-52 .052" (1.3mm) PRS25CT-62 Coarse Thread 1/8" Recess 5/8" 2/Pkg
PRS15H-116 PRS15HFC-116 1/16" (1.6mm) PRS25CT-75 Coarse Thread 1/8" Recess 3/4" 2/Pkg
PRS15H-564 PRS15HFC-564 5/64" (2.0mm) PRS35CT Insulator, Coarse Thread 2/Pkg
PRS15H-332 PRS15HFC-332 3/32" (2.4mm) Guns: No.5

Diffusers
B
Part # For Liners Qty
PRS55 45-564, 45N-116 1/Pkg
PRS55H 45H-332, 45H-764, 45H-18 1/Pkg
PRS55SW 45-3545, 45-116, 45N-3545 1/Pkg
Guns: No.5

No. 6 Contact Tips

Standard Tapered
25/Pkg 25/Pkg Size
PRS16S-35 PRS16ST-35 .035" (0.9mm)
PRS16S-45 PRS16ST-45 .045" (1.2mm)
PRS16S-52 .052" (1.3mm)
PRS16S-116 1/16" (1.6mm)
PRS16S-564 5/64" (2.0mm)
PRS16S-332 3/32" (2.4mm)
PRS16S-764 7/64" (2.8mm)
MIG Consumables

Tregaskiss Style MIG Consumables


Liners Shock Washers Diffusers/Retainers Contact Tips Nozzles


Tregaskiss Style Standard Set-up (2 piece Retainer and Diffuser)

J C D A F
H PRS404
Tregaskiss Style Heavy Duty Set-up (2 piece Retainer and Diffuser)

J C D B G
H
PRS404-1
Tregaskiss Style Heavy Duty Set-up (1 piece Retainer/Diffuser)

ARC ACCESSORIES
J E B G
H

Contact Tips

A A B B
Standard Tapered Heavy Duty H.D. Tapered
25/Pkg 25/Pkg 25/Pkg 25/Pkg Size
PRS403-30 PRS403-1-30 030" (0.6mm)
PRS403-35 PRS403-2-35 PRS403-1-35 PRS403-3-35 .035" (0.9mm)
PRS403-40 PRS403-1-40 .040" (1.0mm)
PRS403-45 PRS403-2-45 PRS403-1-45 PRS403-3-45 .045" (1.2mm)
PRS403-52 PRS403-1-52 .052" (1.3mm)
PRS403-116 PRS403-1-116 1/16" (1.6mm)
PRS403-1-332 3/32" (2.4mm)

Diffusers/Retainers

C E

Part # Description Qty Part # Description Qty


PRS402-3 Nozzle Retainer 5/Pkg PRS402-4 Retainer Ring Only 5/Pkg
PRS404-3 Retainer/Diffuser For H.D. Contact Tips 5/Pkg
PRS404-13 Retainer/Diffuser, w/Set Screw For H.D. Tips 5/Pkg
D

Part # Description Qty


PRS404 Gas Diffuser For Std Contact Tips 5/Pkg
PRS404-1 Gas Diffuser For H.D. Contact Tips 5/Pkg

B49
ARC ACCESSORIES

Tregaskiss Style MIG Consumables


Nozzles
F G

Part # Description Dia Qty Part # Description Dia Qty


PRS401-4-38 Insulated Flush 3/8" 2/Pkg PRS401-5-62 H.D. Insulated 1/4" Recess 5/8" 2/Pkg
PRS401-4-50 Insulated 1/8" Recess 1/2" 2/Pkg PRS401-5-75 H.D. Insulated 1/4" Recess 3/4" 2/Pkg
PRS401-4-62 Insulated 1/8" Recess 5/8" 2/Pkg PRS401-6-50 H.D. Insulated 1/8" Recess 1/2" 2/Pkg
PRS401-4-75 Insulated 1/8" Recess 3/4" 2/Pkg PRS401-6-62 H.D. Insulated 1/8" Recess 5/8" 2/Pkg
PRS401-6-75 H.D. Insulated 1/8" Recess 3/4" 2/Pkg
PRS401-8-62 H.D. Insulated 1/8" Stick out 5/8" 2/Pkg

Liners Conductor Tubes


H

Part # Wire Type Size Length Qty Part # Description Gun Qty
PRS415-35-15 Mild Steel .035"-.045" 15' 1/Pkg PRS305-60 Body Tube 60 300Amp 1/Pkg
PRS415-35-25 Mild Steel .035"-.045" 25' 1/Pkg PRS405-45 Body Tube 45 400Amp 1/Pkg
PRS415-116-15 Mild Steel .045"-1/16" 15' 1/Pkg PRS405-60 Body Tube 60 400Amp 1/Pkg
PRS415-116-2 Stainless Steel .045"-1/16" 15' 1/Pkg
PRS415-116-6 Mild Steel .045"-1/16" 6' 1/Pkg
PRS415-116-25 Mild Steel .045"-1/16" 25' 1/Pkg
PRS415-332-15 Mild Steel .078"-3/32" 15' 1/Pkg

Shock Washers

J J

Part # Description Qty Part # Description Qty


PRS402-5 H.D. Shock Washer 5/Pkg PRS402-7 Shock Washer 5/Pkg
MIG Consumables

ProStar Bernard Style MIG Consumables


Insulators Diffusers Contact Tips Nozzles


Bernard Style Tapered Nozzle Set-up

G C D
J
PRS4335
Bernard Style Small Nozzle with Short Contact Tip Set-up

G A
J PRS4335
Bernard Style Small Nozzle with Long Contact Tip Set-up

ARC ACCESSORIES
G B E
J PRS4235
Bernard Style Large Nozzle with Short Contact Tip Set-up

H A F
J
PRS4435
Bernard Style Large Nozzle with Long Contact Tip Set-up

H B F
J
PRS4635

Contact Tips Diffusers

A B C
Standard Standard Tapered G
Use With: 4335 & Use With: 4235 & Use With: 4335
4435 Diffusers 4635 Diffusers Diffuser
25/Pkg 25/Pkg 25/Pkg Size Part # Description Qty
PRS7497 PRS1597 .023" (0.6mm) PRS4235 Gas Diffuser Use with 1500 Series Tips 5/Pkg
PRS7488 PRS1588 030" (0.6mm) PRS4335 Gas Diffuser Use with 7400 & 4200 Series Tips 5/Pkg
PRS7489 PRS1589 PRS4281 .035" (0.9mm)
PRS7496 .040" (1.0mm)
PRS7490 PRS1590 PRS4282 .045" (1.2mm)
PRS7498 PRS1598 .052" (1.3mm)
H
PRS7491 PRS1591 1/16" (1.6mm)
PRS7492 PRS1592 5/64" (2.0mm) Part # Description Qty
PRS7493 PRS1593 3/32" (2.4mm)
PRS4435 Gas Diffuser Use with 7400 Series Tips 5/Pkg
PRS4635 Gas Diffuser Use with 1500 Series Tips 5/Pkg

B51
ARC ACCESSORIES

ProStar Bernard Style MIG Consumables


Nozzles
D F

Part # Description Dia Qty Part # Description Dia Qty


PRS4295 Brass Tapered 1/2" 2/Pkg PRS4491 Brass 3/4" 2/Pkg
Use With Diffuser: PRS4335 PRS4492 Brass 9/16" 2/Pkg
PRS4591 Copper 3/4" 2/Pkg
PRS4592 Copper 9/16" 2/Pkg
Use With Diffuser: PRS4435, PRS4635
E

Part #
PRS4391
Description
Brass
Dia
5/8"
Qty
2/Pkg
Insulator Caps
PRS4392 Brass 1/2" 2/Pkg
PRS4393 Copper 5/8" 2/Pkg
PRS4394 Copper 1/2" 2/Pkg
Use With Diffusers: PRS4235, PRS4335 I

Part # Description Guns Qty


Liners PRS4323R
PRS4423R
Insulator Cap
Insulator Cap
200-300Amp
350-500Amp
5/Pkg
5/Pkg

J
Conductor Tubes

Part # Description Size Length Qty


PRS43015 Wire Conduit .023"-.030" 15' 1/Pkg
PRS43115 Wire Conduit .035"-.045" 15' 1/Pkg
PRS43215 Wire Conduit .045"-1/16" 15' 1/Pkg Part # Description Guns Qty
PRS44115 Wire Conduit .035"-.035" 15' 1/Pkg PRS4786 Body Tube 200-300Amp 1/Pkg
PRS44215 Wire Conduit .045"-.062" 15' 1/Pkg PRS4790 Body Tube 400-500Amp 1/Pkg
PRS44225 Wire Conduit .045"-.062" 25' 1/Pkg
PRS45415 Wire Conduit 3/32" 15' 1/Pkg
MIG Consumables

ProStar Miller Style MIG Consumables


Liners Diffusers/Retainers Contact Tips Nozzles


Miller Style M10, M15 Set-up

D A B
G

Miller Style M25/25M, M40/40AL Set-up


E F A C
G

ARC ACCESSORIES
Contact Tips
A

Part # Size Qty Part # Use With Size I.D. Qty


PRS087299 .023" (0.6mm) 10/Pkg PRS135427 Steel Wire .030" .035" 10/Pkg
PRS000067 .030" (0.8mm) 10/Pkg PRS135428 Aluminum Wire .030" .040" 10/Pkg
PRS000068 .035" (0.9mm) 10/Pkg PRS147314 Steel Wire .035" .041" 10/Pkg
PRS000069 .045" (1.2mm) 10/Pkg PRS135430 Aluminum Wire .035" .050" 10/Pkg
PRS172024 1/16" (1.6mm) 10/Pkg PRS135429 Steel Wire .047" .054" 10/Pkg
PRS172025 5/64" (2.0mm) 10/Pkg PRS135424 Aluminum Wire .047" .059" 10/Pkg
PRS172034 3/64" (1.2mm) 10/Pkg PRS135426 Steel Wire .062" .073" 10/Pkg
Guns: M15, M25/25M, M40/40AL PRS135425 Aluminum Wire .062" .078" 10/Pkg
Guns: XR/XRM-15A/30A and 15W/30W XR-Edge and
Spoolmatic 30A/30W

Nozzles

B C

Part # Description Dia Qty Part # Description Dia Qty


PRS169715 Nozzle, Flush 1/2" 1/Pkg PRS169724 Nozzle, 1/8" Tip Recess 1/2" 1/Pkg
Guns: M10, M15 PRS200258 Nozzle, Flush 1/2" 1/Pkg
PRS169725 Nozzle, 1/8" Tip Recess 5/8" 1/Pkg
PRS169726 Nozzle, Flush 5/8" 1/Pkg
PRS169727 Nozzle, 1/8" Tip Stick out 5/8" 1/Pkg
Guns: M25/25M, M40/40AL

Part # Description Dia. Qty


PRS050115 Nozzle 1/2" 1/Pkg
PRS050622 Nozzle 5/8" 1/Pkg
Guns: Spoolmatic 1, 2, 3, 30A/XR's, XRM's

B53
ARC ACCESSORIES

ProStar Miller
ProductStyle MIG Consumables

Diffusers/Retainers

D Liners
Part # Description Qty
PRS169716 Nozzle Retainer/Diffuser 2/Pkg G
Guns: M15

Part # Size Length Qty


Part # Description Qty PRS194010 .023"-.025" 15' 1/Pkg
PRS169729 Nozzle Retainer 2/Pkg PRS194011 .030"-.035" 15' 1/Pkg
Guns: M25/25M, M40/40AL PRS194012 .035"-.045" 15' 1/Pkg
Guns: M10, M15, M25/25M, M40/40AL

Part # Description Qty


PRS169728 Tip Adapter/Diffuser 5/Pkg
Guns: M25/25M, M40/40AL

ProStar ESAB Style MIG Consumables


Part # Length Size Qty Part # Description Dia Qty


PRS996995 Medium .035" (0.9mm) 10/Pkg PRS998893 Standard Duty #8 1/2" 2/Pkg
PRS996996 Long .035" (0.9mm) 10/Pkg PRS998894 Standard Duty #10 5/8" 2/Pkg
PRS996999 Medium .045" (1.2mm) 10/Pkg Guns: MT-140/200/400, ST-23A, MT-250SG, Mig-41A
Guns: MT-140/200/400, ST-23A, MT-250SG, Mig-41A
MIG Consumables

ProStar Welding Cable


oStar Product

ProStar Clitch
P
C
Cable Hitch
+
+RRNHGWRDVXSSRUWQHDUWKHZRUN
DDUHDWKH&OLWFKFDEOHKLWFKIUHHV
WWKHZHOGHUIURPWKHFDEOHZHLJKW
,,WDOORZVWKHFDEOHWREHSXOOHG

CLITCH WWKURXJKEXWZLOOQRWOHWLWVOLSEDFN
Cable Capacity
CABLE
C ABLE HITCH Part Number
P Model AWG mm2

ARC ACCESSORIES
PRS7F001
P CH-240 24/0 25105

ProStar Welding Cable


ProSt
+HDY\GXW\DUFZHOGLQJFDEOHH[FHOOHQWH[LELOLW\DQG
GXUDELOLW\XQLYHUVDOVL]HWVDOOFRQQHFWRUV
Part # Size AWG Length Part # Size AWG Length
PRS3K001 #1 25 7.6 m PRS3K010 #1/0 25 7.6 m
PRS3K002 #1 50 15.2 m PRS3K011 #1/0 50 15.2 m
PRS3K000 #1 100 30.5 m PRS3K009 #1/0 100 30.5 m
PRS3K004 #2 25 7.6 m PRS3K013 #2/0 25 7.6 m
PRS3K005 #2 50 15.2 m PRS3K014 #2/0 50 15.2 m
PRS3K003 #2 100 30.5 m PRS3K012 #2/0 100 30.5 m
PRS3K007 #4 25 7.6 m PRS3K016 #4/0 50 15.2 m
PRS3K008 #4 50 15.2 m PRS3K015 #4/0 100 30.5 m
 5HVLVWVRLOEXUQLQJ PRS3K006 #4 100 30.5 m
DEUDVLRQFROGZHDWKHU
 5DWHGDWYROWVIRU
LQWHUPLWWHQWXVH XSWRWKUHH Suggested Ampacity for Welding Cable
KRXUVFRQWLQXRXVXVH
 &RQQHFWVHOHFWURGHKROGHU Up too 100
0 150 2000 2550 300 350 400
DQGFODPSWRDUFZHOGHU Am
mps (300m) (46mm) (61mm) (777m) (92m
m) (10
06m) (122m)
ZHOGLQJER[RUWUDQVIRUPHU 100 4 4 2 2 1 1//0 1/0
0
150
0 4 2 1 1//0 2/0 3/0 3/0
200 2 1 1/0 2//0 3/0
0 4//0 4/00
250
0 1 1/0 2/00 3//0 4/0
300 1/00 2/0 3/0 4//0
350
0 1//0 3/0 4/00
400 2/0 0 3/0
450
0 2//0 4/0 The total circuit length includes both
welding and ground leads (based on
500 3/00 4/0 4-volt drop), 60% duty cycle.
550
0 3//0 4/0
600 4/0 0
Req
quired Cable Sizess Sho
own In AW
WG Num
mberss

B55
ARC ACCESSORIES

ProStar Product
Welding Cable Accessories

ProStar Cable Connectors


'HVLJQHGWRHIFLHQWO\FRQGXFWWKHFXUUHQWWKURXJKDGHWDFKDEOHW\SH
FRQQHFWLRQ3RVLWLYHFDPPHFKDQLFDOGHVLJQDOORZVORFNLQZLWKD
WZLVWDQGSXOOVWKHWZRKDOYHVWLJKWO\WRJHWKHU&RQQHFWRUFRYHUVKDYH
DUHPDUNDEOHUHVLVWDQFHWRKHDWFROGDEUDVLRQRLOVDQGVROYHQWV
Part Number Description Cable Capacity
PRS99574 Complete set of connectors 1WPC 4, 2, 1
PRS99575 Male half connector only 1WPC-P 4, 2, 1
PRS99576 Female half connector only 1WPC-R 4, 2, 1
PRS99577 Complete set of connectors 2WPC 1/0, 2/0, 3/0
PRS99578 Male half connector only 2WPC-P 1/0, 2/0, 3/0
PRS99579 Female half connector only 2WPC-R 1/0, 2/0, 3/0

ProStar Cable Lugs


Hammer-On Type
(DV\DQGFRQYHQLHQWWRXVHQRVSHFLDOWRROVUHTXLUHG+DPPHUEORZPDNHV
DVROLGFRQQHFWLRQ([FHOOHQWSXOORXWVWUHQJWKZLWKRXWVROGHULQJRUEROWLQJ
Part AMP Cable Capacity ID of socket Package
Number Capacity AWG Inches mm Size
PRS3J013 150 6-2 1/2 13 2-pk
PRS3J014 200 2-1 1/2 13 2-pk
PRS3J015 300 1/0-2/0 35/64 14 2-pk
PRS3J016 300 1/0-2/0 35/64 14 4-pk
PRS3J017 300 1/0-2/0 35/64 14 bulk
PRS3J018 500 3/0-4/0 5/8 16 2-pk
PRS3J019 500 3/0-4/0 5/8 16 4-pk
PRS3J020 500 3/0-4/0 5/8 16 bulk

Solder Type
([WUDORQJEDUUHOIRUHDV\VROGHULQJ(DV\WRXVHDUHGHQGIRU
HDV\FDEOHDFFHVV3UHFLVLRQPDGHZLWKFRSSHUWXELQJ
Part AMP Cable Capacity ID of socket
Number Capacity AWG Inches mm
PRS32157 150 6-2 .461 11.7
PRS32154 150 1-2/0 .559 14.2
PRS32155 150 3/0-4/0 .660 16.7
PRS32156 150 4/0 heavy-duty .776 19.7
MIG Consumables

ProStar Product
Welding Cable

Accessories continued

ProStar Ground Clamps


8QLTXHGHVLJQKHOSVHOLPLQDWHDUFEORZDQGPDNHVLWHDV\
WRFKDQJHJURXQGORFDWLRQIRUWKHEHVWUHVXOWV

Regular Duty Heavy Duty

ARC ACCESSORIES
FRSSHUDOOR\MDZV &RQWRXUHGKDQGOHOHYHUIRUHDV\MDZRSHQLQJ
)XOO\LQVXODWHGVSULQJ )XOO\LQVXODWHGVSULQJVWURQJJULSSLQJSRZHU
6WURQJJULSSLQJSRZHU /DUJHFRQWDFWDUHDDVVXUHVSRVLWLYHJURXQGLQJ
&RQGXFWRUERG\KROGVFDEOHVHFXUHO\

Steel Body Zinc Plated Magnetic

'LUHFWJURXQGWKURXJK =LQFSODWHG 6WURQJJULSSLQJSRZHU


FRSSHUDOOR\MDZ /DUJHKH[VFUHZFDEOHFRQQHFWLRQ /DUJHFRQWDFWDUHDDVVXUHV
/DUJHFRQWDFWDUHDDVVXUHV 8QLTXHGHVLJQHOLPLQDWHVDUFEORZ H[FHOOHQWHOHFWULFDOFRQWDFW
SRVLWLYHJURXQGLQJ (DV\LQVWDOODWLRQDQGUHPRYDO
,QVXODWHGWRSUHYHQWDQQHDOLQJ

Amperage Jaw Opening


Part No. Model Capacity in. mm Cable Size
Reguular Duty
PRS32126 GC-300 300 1-1/2 38 3/0
PRS32124 GC-500 500 2 51 4/0
Heavv y Du
uty
PRS3J010 LGC-200 200 1 25 11/0
PRS3J011 LGC-300 300 1-1/2 40 1/03/0
PRS3J012 LGC-500 500 1-1/2 40 2/04/0
Stee
el Bod
dy
PRS32132 SGC-300 300 2 51 2/0
PRS32135 SGC-500 500 2 51 2/0
Ziinc
c Pllate
ed
PRS3J007 EG-200 200 1-1/2 40 64
Mag
gnetic
c
PRS3J008 MGC-300 250 2/0
PRS3J009 MGC-500 800 2/0

B57
ARC ACCESSORIES

ProStar Product
Welding Cable Accessories continued

ProStar Electrode Holders  *URRYHGMDZGHVLJQHQVXUHV


UPHOHFWURGHJULS
7RQJVW\OHHOHFWURGHKROGHUIXOO\LQVXODWHGSURWHFWHGVWULQJVOLJKWZHLJKW
 0DGHIURPKLJKTXDOLW\PDWHULDOV
DQGHDV\WRXVH+LJKVWUHQJWKVSULQJIRUH[FHOOHQWJULSSLQJSRZHU
IRUKLJKFRQGXFWLYLW\DQGLPSURYHG
(UJRQRPLFDOO\GHVLJQHGOHYHUIRUJRRGKDQGFOHDUDQFHDQGEHWWHUKROG
FDEOHFRQQHFWLRQV
 +HDY\GXW\VKRFNSURRI
Q\ORQKDQGOHV

Tweco Style Lenco Style


PRS3J500 PRS3J001

Lenco Style Lenco Style


PRS3J003 PRS3J005

Amperage Electrode Capacity Cable Capacity Length


Part No. Model Capacity inches mm AWG mm2 inches mm
Twecoo Style
PRS3J500 A-532 200 Up to 5/32 4.0 2/0 70 8-1/2 216
PRS3J501 A-316 250 Up to 3/16 4.8 2/0 70 9-1/4 235
PRS3J502 A-732 300 Up to 7/32 5.6 2/0 70 10 254
Lenco
o Style
PRS3J000 AF-1 150 Up to 5/32 4.0 1/0 50 8 215
PRS3J001 AF-2 200 Up to 5/32 4.0 1/0 50 8 215
PRS3J004 JH-1 250 Up to 3/16 4.8 1/0 50 8 215
PRS3J002 AF-25 250 Up to 3/16 4.8 2/0 70 8 215
PRS3J003 AF-3 300 Up to 1/4 6.4 2/0 70 10 250
PRS3J005 AW-C 300 Up to 1/4 6.4 2/0 70 10 250

ProStar Stub Style Holder


$QJOHGKHDGDOORZVH[FHOOHQWYLVLELOLW\RISURGXFWLRQZRUN+HDY\GXW\IXOO\
LQVXODWHGVKRFNSURRIQ\ORQKDQGOH%HWWHUPDQHXYHUDELOLW\JUHDWIRUWLJKWVSDFHV
Amperage Electrode Capacity Cable Capacity Length
Part No. Model Capacity inches mm AWG mm2 inches mm
PRS3J006 40-B 400 Up to 3/16 4.8 3/0 95 8-3/4 220
FILLER METALS

Boost quality and productivity with


ProStar filler metals, wire and rod.

MIG Wire Stainless Steel Wire/Rod


Welding Wire C2 MIG/Tubular/TIG Wire C20
Robotic Wire C3 Stick Electrodes C23
ER70S-6 C5 Aluminum Wire/Rods
ER70S-3, ER80S-D2 C6 MIG/TIG Wire C24
Copper-Free MIG Wire C7 TIG Rod C25
Tubular Steel Wire TIG Electrodes
Tubular Wire C8 Tungsten Electrodes C26
Shielded Flux-Cored Wire C10
Brazing & Soldering Alloys
Self-Shielded Wire C13
Bronze Rod C29
Metal-Cored Wire C14
Steel Rod C30
Stick Electrodes Steel & Bronze TIG Rod C30
Stick Electrodes C16
Carbons
Mild Steel Electrodes C17
Gouging Carbons C31
Low Hydrogen Electrodes C19

1-800-225-8247
www.praxair.com/metfab

C1
FILLER METALS

ProStar GMAW/MIG (Gas Metal Arc Welding) Wire Solutions


ProStar Premium Quality Welding Wire


Boxed Spools and 24/7 Twist-Free Pacs
 2QHRIWKHPRVWFRQVLVWHQWFROXPQDU
VWUHQJWKVDYDLODEOHLQWKHLQGXVWU\
 3XOOORQJHUGLVWDQFHVZLWKH[FHOOHQWDUFVWDUWV

Clean Materials, Stringent Controls


3UR6WDUZHOGLQJZLUHVWDUWVDVSLFNOHGJUHHQ
URGFRLOVSURGXFHGXQGHU,62FHUWLHG
FRQWUROWRVRPHRIWKHWLJKWHVWWROHUDQFHV
LQWKHLQGXVWU\3UR6WDUPLOGVWHHOZLUHLV
PDGHDWDVLQJOHPLOOVSHFLFDOO\FKRVHQ
IRULWVXQLTXHDELOLW\WRFRQVLVWHQWO\
GUDZH[WUHPHO\FOHDQJUHHQURG
3UR6WDUZLUHKDVEHHQSURGXFHG
E\WKHVDPHZLUHPDQXIDFWXUHUIRU
RYHU\HDUVDQG\LHOGVVRPHRI
WKHPRVWFRQVLVWHQWZLUHLQWKHLQGXVWU\WRGD\7RKHOSHQVXUHWKH
KLJKHVWTXDOLW\ZLUHFULWLFDOHTXLSPHQWLVURXWLQHO\UHSODFHG
6DPSOHVRIDOOJUHHQURGFRLOVDUHWDNHQDQGUHWDLQHGDQGWKHURGLVWUDFNHG
ProStarr Wire Brand Y WKURXJKRXWWKHGUDZLQJSURFHVVE\DWUDYHOOHU$WHFKQLFDOO\DGYDQFHG
ProStar welding wire has superior consistency LQOLQHFKHPLFDOGHVFDOLQJSURFHVVKHOSVHQVXUHKDUPIXOFRQWDPLQDQWV
resulting from tight chemistries and strict control DUHQRWHPEHGGHGLQWKHZLUHDVLWLVGUDZQGRZQ7KHUHVXOWLVYHU\FOHDQ
of the cast, helix and twist characteristics. ZLUHWKDWH[KLELWVFOHDUO\YLVLEOHEHQHWVLQDUFVWDELOLW\DQGZHOGEHDG
'XULQJWKHQDOVNLQSDVVSURFHVVYDULDEOHVFKHPLVWULHVZLUH
VSHHGDQGWHPSHUDWXUHDUHDOOPRQLWRUHGDQGDGMXVWHGUHDOWLPH

Metric Conversion Tables


Wire Diameter Weight Welding Wire Thickness
in. mm lbs. kg
.023 0.58 2 0.9 Material MIG Gasless
.030 0.76 5 2.3 Thickness Solid Wire Flux-Cored Wire
.035 0.89 10 4.5
.023 .030 .035 .030 .035 .045
.040 1.02 11 5.0
.045 1.14 12 5.4 22 Gauge (.031) 9 9 9
.052 1.32 14 6.4 20 Gauge (.037) 9 9 9 9
.062 1.57 16 7.3
1/16 1.59 33 15.0 18 Gauge (.050) 9 9 9 9 9
3/32 2.38 44 20.0 16 Gauge (.063) 9 9 9 9 9
1/8 3.20 50 22.7
5/32 3.97 60 27.2
14 Gauge (.078) 9 9 9 9 9
3/16 4.76 330 149.7 1/8 (.125) 9 9 9 9
500 226.8
660 299.4
3/16 (.188) 9 9 9
990 449.1 1/4 (.25) 9 9
1200 544.3

C2
MIG Wire Solutions

ProStar Welding Wire System


The ProStar 24/7 How It Works


welding wire system 7KH3UR6WDUZHOGLQJZLUH
V\VWHPIHDWXUHVDQDXWRPDWLF
helps you: VZLWFKRYHUGHYLFHWKDWSURYLGHV
 ,QFUHDVHSURGXFWLYLW\(OLPLQDWH DFRQWLQXRXVVXSSO\RIZHOGLQJ
ZLUHSDFNFKDQJHRYHUGRZQWLPH ZLUHWRURERWLFZHOGHUV
ODERUDQGHTXLSPHQW DQGUHSDLUV
7KHZLUHHQGRIWKHSULPDU\3$&
FDXVHGE\RXWRIZLUHLQWHUUXSWLRQV
LVEXWWZHOGHGWRWKHZLUHVWDUWRI
 ,PSURYH3URWDELOLW\(QDEOHV WKHQH[WIXOO3$&  :KHQWKH
JUHDWHUXWLOL]DWLRQRIURERWV SULPDU\3$&LVHPSW\WKHVZLQJ
DQGDXWRPDWLFVHWXSV DUP  DXWRPDWLFDOO\VZLWFKHVIURP
 0D[LPL]H6DYLQJV3DUWLFXODUO\ WKHSULPDU\3$&  WRWKHUHVHUYH
XVHIXODQGFRQYHQLHQWIRU 3$&ZLWKRXWRSHUDWRULQWHUYHQWLRQ
PXOWLSOHURERWRSHUDWLRQV 5HSODFHWKHHPSW\3$&ZLWKDIXOO
+HOSVHOLPLQDWHZLUHZDVWH 3$&7KHRSHUDWLRQLVUHSHDWHGLQ
 *DLQ)ORRU6SDFH:LUH3$& WKHRSSRVLWHGLUHFWLRQSURYLGLQJD
FDQEHORFDWHGXSWRIHHW FRQWLQXRXVXQLQWHUUXSWHGVXSSO\
IURPWKHURERWLFZHOGLQJFHOO RI3UR6WDUZHOGLQJZLUH

FILLER METALS
Pate
Pa tent
te nt Pen
endi
ndi
ding
ng
Drag
Dr a -F
ag -Fre
reee C
re Coond
ndui
uitt
ui
2
Swin
Swing Ar
Armm

3
Buutt
tt-W
-W
Welelde
dedd
de Primaryy We
P Weld
ldin
ldingg
in
Wiiree Joi
oint
nt W re
Wi re PAC
1

Improved Packaging Features


Patented double plates and
corner supports improve
feedability and eliminate tangling
due to material handling.
Easy package dismantling
70% of the package is 100%
recyclable plastic, 15% recyclable
cardboard, 15% wood.
All hoods supplied free-of-charge.

C3
FILLER METALS

ProStar Robotic MIG Wire


Complete Wire Feed System


Packaged for Productivity 3UR6WDUZHOGLQJZLUHV\VWHPVIHDWXUHRXUH[FOXVLYHZLUH
SDFNDJLQJDQGSDWHQWSHQGLQJGUDJIUHHFRQGXLWIRUWZLVW
IUHHPDLQWHQDQFHIUHHZLUHGHOLYHU\WR\RXUZHOGHU

packkaging
reduces
vullnerrabiliity
to moissture
and provides Patent pending
even bettter drag-free conduit
feedabillitty.
Wire System Features
Patent-pending drag-free conduit reduces wear and tear
on motors and eliminates inconsistent feeding through tight
bends, wire scraping and wire drag.
Excellent feedability minimizes burn-backs and bird-nesting.
Proprietary wire winding process minimizes arc wander.
Longer tip and liner life, greater uptime, maintenance-free
Palleted PACs include wire sealed inside a plastic bag with
Productivity Booster desiccant packs to help prevent rust.
Smaller spools available.
The twist-free characteristic Reduces storage space with double stacking design and
of ProStar welding wire standard foot print for all PAC sizes.
prevents major intermittent
Unique inside corner supports prevent box deformation.
feeding issues during your
manufacturing process. Always Forklift pallet access for all PAC sizes
check the twist in any weld Wire quantity view port at the bottom of all PACs. An
wire that you are considering. optional electronic wire quantity monitor will stop the robot
welder and sound an alarm when the wire has run out.

Check for Wire Twist!


Make a small wire loop. Ask
someone to hold the loop while you
pass wire from the PAC through the
loop. Make a 90 bend in the last
45 inches of the wire. Hold the
wire end as you pull 2530 feet of
wire from the PAC. The wire should
naturally rotate clockwise no more
than one full rotation over 30 ft.
If your welding wire fails this
simple test, contact your local
Praxair representative or call
1-800-225-8247 to nd out how the
ProStar welding wire system can
help improve your productivity!

C4
MIG Wire Solutions

ProStar 70S-6 MIG Wire


ProStar ER70S-6 Wire


Wire Dia. Package Part Number
0.023 2 lb. (0.9 kg) spool PRSS6RN06B001
0.023 12 lb. (5.4 kg) spool PRSS6RN06P006
0.023 33 lb. (15 kg) spool PRSS6RN06P015
0.030 2 lb. (0.9 kg) spool PRSS6RN08B001
0.030 12 lb. (5.4 kg) spool PRSS6RN08P006
0.030 33 lb. (15 kg) spool PRSS6RN08P015
0.030 44 lb. (20 kg) spool PRSS6RN08P020
0.030 330 lb. (150 kg) PAC PRSS6RW08Q150
0.030 660 lb. (299 kg) PAC PRSS6RW08Q300
0.030 1200 lb. (544 kg) PAC PRSS6RW08Q550
0.035 2 lb. (0.9 kg) spool PRSS6RN09B001
0.035 12 lb. (5.4 kg) spool PRSS6RN09P006
0.035 33 lb. (15 kg) spool PRSS6RN09P015
0.035 44 lb. (20 kg) spool PRSS6RN09P020
0.035 60 lb. (27 kg) spool PRSS6RN09P027
0.035 330 lb. (150 kg) PAC PRSS6RW09Q150

FILLER METALS
0.035 660 lb. (299 kg) PAC PRSS6RW09Q300 3UR6WDU(56ZLUHLVDPLOGVWHHOZHOGLQJZLUHZLWKKLJKHU
0.035 990 lb. (449 kg) PAC PRSS6RW09Q450 OHYHOVRIGHR[LGL]HUV 0QDQG6L FRPSDUHGWRRWKHUPLOG
0.035 1200 lb. (544 kg) PAC PRSS6RW09Q550 VWHHOZHOGLQJZLUHV7KLVZLUHLVH[FHSWLRQDOO\VXLWDEOHIRU
0.040 44 lb. (20 kg) spool PRSS6RN10P020 ZHOGLQJRIPLOGVWHHOVZLWKPRGHUDWHDPRXQWVRIVFDOHRUUXVW
0.040 330 lb. (150 kg) PAC PRSS6RW10Q150
Specication
0.040 660 lb. (299 kg) PAC PRSS6RW10Q300
0.040 990 lb. (449 kg) PAC PRSS6RW10Q450 USA Canada
0.040 1200 lb. (544 kg) PAC PRSS6RW10Q550 AWS 5.18-93 ER480S-6
0.045 2 lb. (0.9 kg) spool PRSS6RN11B001 Class ER70S-6 CWB-CSA W48.4-95
0.045 12 lb. (5.4 kg) spool PRSS6RN11P006 ASME SFA-5.18 CWB-A5.18
0.045 33 lb. (15 kg) spool PRSS6RN11P015 Minimum Mechanical Properties with CO2
0.045 44 lb. (20 kg) spool PRSS6RN11P020 Tensile strength 85,000 psi (590 MPa)
0.045 60 lb. (27 kg) spool PRSS6RN11P027 Yield strength 68,000 psi (470 MPa)
0.045 330 lb. (150 kg) PAC PRSS6RW11Q150 Elongation in 2 29%
0.045 660 lb. (299 kg) PAC PRSS6RW11Q300 Charpy V-Notch 60 ft./lb. @ -20 F
0.045 990 lb. (449 kg) PAC PRSS6RW11Q450 (81 Joules @ -29 C )
0.045 1200 lb. (544 kg) PAC PRSS6RW11Q550
Typical Wire Chemistry (%)
0.052 44 lb. (20 kg) spool PRSS6RN13P020
C 0.06 0.12 Mo* 0.15 max.
0.052 60 lb. (27 kg) spool PRSS6RN13P027
Mn 1.45 1.65 Ni* 0.15 max.
0.052 330 lb. (150 kg) PAC PRSS6RW13Q150
Si 0.80 1.00 Ti+Zr* 0.15 max.
0.052 660 lb. (299 kg) PAC PRSS6RW13Q300
P 0.025 max. Al* 0.020 max.
0.052 990 lb. (449 kg) PAC PRSS6RW13Q450
S 0.025 max. Fe Bal
0.052 1200 lb. (544 kg) PAC PRSS6RW13Q550
Cu 0.30 max.
0.062 44 lb. (20 kg) spool PRSS6RN16P020
* Total of Cr + Ni + Mo + V shall not exceed 0.50%
0.062 990 lb. (449 kg) PAC PRSS6RW16Q450
0.062 1200 lb. (544 kg) PAC PRSS6RW16Q550

C5
5
FILLER METALS

ProStar Premium Quality Welding Wire continued


ProStar ER70S-3 Wire ProStar ER80S-D2 Wire


Specication Specication
USA Canada USA Canada
AWS 5.18-93 ER480S-3 AWS A5.28-93 ER80S-D2
Class ER70S-3 CWB-CSA W48.4-95 Class ER80S-D2 CWB-CSA W48.4-95
ASME SFA-5.18 CWB-A5.18 ASME SFA-5.28 CWB-A5.28

Minimum Mechanical Properties with CO2 Minimum Mechanical Properties with CO2
Tensile Strength 76,000 psi (520 MPa) Tensile Strength 100,000 psi (690 MPa)
Yield Strength 63,000 psi (435 MPa) Yield Strength 85,000 psi (590 MPa)
Elongation in 2 29% Elongation in 2 29%
Charpy V-Notch 50 ft./lb. @ -20 F Charpy V-Notch 100 ft./lb. @ -20 F
(67 Joules @ -29 C ) (136 Joules @ -29 C )

Typical Wire Chemistry (%) Typical Wire Chemistry (%)


C 0.060.12 Mo* 0.15 max. C 0.060.12 Mo 0.400.60
Mn 1.001.39 Ni* 0.15 max. Mn 1.701.95 Ni 0.15 max.
Si 0.500.70 Ti+Zr* 0.15 max. Si 0.500.80 Ti+Zr 0.15 max.
P 0.025 max. Al* 0.020 max. P 0.025 max. Al 0.020 max.
S 0.025 max. Fe Bal S 0.025 max. Fe Bal
Cu 0.30 max. Cu 0.30 max.
* Total of Cr + Ni + Mo + V shall not exceed 0.50%

Wire Dia. Package Part Number Wire Dia. Package Part Nu mber
0.030 44 lb. (20 kg) spool PRSS3RN08P020 0.035 12 lb. (5.4 kg) spool PRSD2RN09P006
0.035 33 lb. (15 kg) spool PRSS3RN09P015 0.035 330 lb. (150 kg) PAC PRSD2RW09Q150
0.035 44 lb. (20 kg) spool PRSS3RN09P020 0.045 660 lb. (299 kg) PAC PRSD2RW11Q300
0.035 60 lb. (27 kg) spool PRSS3RN09P027 0.045 990 lb. (449 kg) PAC PRSD2RW11Q450
0.035 330 lb. (150 kg) PAC PRSS3RW09Q150 0.045 1200 lb. (544 kg) PAC PRSD2RW11Q550
0.035 660 lb. (299 kg) PAC PRSS3RW09Q300 0.052 330 lb. (150 kg) PAC PRSD2RW13Q150
0.035 990 lb. (449 kg) PAC PRSS3RW09Q450 0.052 1200 lb. (544 kg) PAC PRSD2RW13Q550
0.035 1200 lb. (544 kg) PAC PRSS3RW09Q550 0.062 1200 lb. (544 kg) PAC PRSD2RW16Q550
0.040 44 lb. (20 kg) spool PRSS3RN10P020
0.040 330 lb. (150 kg) PAC PRSS3RW10Q150
0.045 44 lb. (20 kg) spool PRSS3RN11P020 3UR6WDU(56ZLUHLVW\SLFDOO\XVHGRQFOHDQRLOIUHH
0.045 60 lb. (27 kg) spool PRSS3RN11P027 DQGUXVWIUHHEDVHPDWHULDO,WLVDOVRWKHEHVWFKRLFHIRU
0.045 330 lb. (150 kg) PAC PRSS3RW11Q150 DYRLGLQJVLOLFRQLVODQGVZKLFKFDQVRPHWLPHVIRUPRQWKH
0.045 660 lb. (299 kg) PAC PRSS3RW11Q300
WRSRIWKHZHOGJLYLQJLWDJODVV\ORRN3DLQWDSSOLHGRYHU
DVLOLFRQLVODQGPD\ODWHUDNHRII,QDGGLWLRQZLWKPXOWLSOH
0.045 990 lb. (449 kg) PAC PRSS3RW11Q450
SDVVZHOGLQJDVLOLFRQLVODQGPD\EHGHWHFWHGRQDQ[UD\
0.045 1200 lb. (544 kg) PAC PRSS3RW11Q550
DVDVODJLQFOXVLRQ6XFKGHIHFWVPD\UHTXLUHFRVWO\UHZRUN
0.052 660 lb. (299 kg) PAC PRSS3RW13Q300
0.052 990 lb. (449 kg) PAC PRSS3RW13Q450 3UR6WDU(56'ZLUHLVDORZDOOR\VWHHOZLUH
0.052 1200 lb. (544 kg) PAC PRSS3RW13Q550 ZLWKPDQJDQHVHDQGPRO\EGHQXPDV
0.062 990 lb. (449 kg) PAC PRSS3RW16Q450 DOOR\LQJHOHPHQWV7KHZHOGGHSRVLWVRIWKLVZLUHKDYH
PRGHUDWHO\KLJKVWUHQJWKZLWKDGHTXDWHORZWHPSHUDWXUH
WRXJKQHVV$SUHKHDWDQGLQWHUSDVVWHPSHUDWXUHRIQRW
OHVVWKDQ) & LVUHTXLUHGGXULQJZHOGLQJ

C6
MIG Wire Solutions

Layer Lever Wound & Copper-Free Wire

ProStar Select MIG Welding Wire


Characteristics
 )HDWXUHVOHYHOOD\HUZLQGLQJRQWKHVSRRO
 +HOSVHQVXUHVPRRWKZLUHIHHGLQJFKDUDFWHULVWLFV

Class Wire Dia. Package Part Number


ER70S-3 0.035 44 lb. (20 kg) spool PRSS3RS09P020
ER70S-3 0.045 44 lb. (20 kg) spool PRSS3RS11P020
ER70S-6 0.030 33 lb. (15 kg) spool PRSS6RS08P015
ER70S-6 0.035 33 lb. (15 kg) spool PRSS6RS09P015
ER70S-6 0.035 44 lb. (20 kg) spool PRSS6RS09P020
ER70S-6 0.045 44 lb. (20 kg) spool PRSS6RS11P020
ER70S-6 0.052 44 lb. (20 kg) spool PRSS6RS13P020
ER80S-D2 0.035 44 lb. (20 kg) spool PRSD2RS09P020
ER80S-D2 0.045 44 lb. (20 kg) spool PRSD2RS11P020

ProStar Copper-Free MIG Welding Wire ProoStaar MIG we eld


dingg wirre

FILLER METALS
3UR6WDUFRSSHUIUHHZLUHVWDUWVZLWKVFDOHIUHHUDZPDWHULDODQGLVGUDZQ maxixim
mizees arrc stabilitty and is
XVLQJFDUHIXOO\FRQWUROOHGSDUDPHWHUVWRDVVXUHWKHLGHDOGLPHQVLRQVDQG pre
ecisiion wou und fo
for smooth h
VXUIDFHFRQGLWLRQVWRPD[LPL]HDUFVWDELOLW\IURPVWDUWWRQLVK3UR6WDU
EDUHZLUHLVXVHGLQDSSOLFDWLRQVZKHUHUHGXFHGFRSSHULVGHVLUHG
wirre fe
eedin
ng chara acteerisstics..
Class Wire Dia. Package Part Number
ER70S-3 0.035 44 lb. (20 kg) spool PRSS3BN09P020
ER70S-3 0.035 60 lb. (27 kg) spool PRSS3BN09P027
ER70S-3 0.045 44 lb. (20 kg) spool PRSS3BN11P020
ER70S-3 0.045 60 lb. (27 kg) spool PRSS3BN11P027
ER70S-6 0.030 44 lb. (20 kg) spool PRSS6BN08P020
ER70S-6 0.035 44 lb. (20 kg) spool PRSS6BN09P020
ER70S-6 0.035 60 lb. (27 kg) spool PRSS6BN09P027
ER70S-6 0.035 660 lb. (299 kg) PAC PRSS6BW09Q300
ER70S-6 0.035 990 lb. (449 kg) PAC PRSS6BW09Q450
ER70S-6 0.045 44 lb. (20 kg) spool PRSS6BN11P020
ER70S-6 0.045 60 lb. (27 kg) spool PRSS6BN11P027
ER70S-6 0.045 660 lb. (299 kg) PAC PRSS6BW11Q300
ER70S-6 0.045 990 lb. (449 kg) PAC PRSS6BW11Q450
Layer Lever Wound
ER70S-6 0.035 44 lb. (20 kg) spool PRSS6BS09P020
ER70S-6 0.045 44 lb. (20 kg) spool PRSS6BS11P020

C7
7
FILLER METALS

ProStar Flux-Cored Arc Welding Wire Solutions


ProStar Premium Quality


Tubular Wire
New manufacturing technologies
deliver higher consistency,
quality and performance.
3UR6WDUX[FRUHGDQGPHWDOFRUHGZLUHUHSUHVHQW
WKHODWHVWLQWXEXODUZLUHGHVLJQDQGSHUIRUPDQFHDQG
RIIHURQHRIWKHKLJKHVWOHYHOVRIFRQVLVWHQF\TXDOLW\
DQGSHUIRUPDQFHLQWKHLQGXVWU\1HZPDQXIDFWXULQJ
WHFKQRORJLHVSURYLGHWKHXOWLPDWHLQIHHGDELOLW\
ZHOGDELOLW\DQGRYHUDOOSHUIRUPDQFH5LJRURXVLQVSHFWLRQ
V\VWHPVHQVXUHWKDW3UR6WDUWXEXODUZLUHH[KLELWVWKH
VDPHKLJKTXDOLW\VWDQGDUGVRQDFRQWLQXRXVEDVLV

ProSStar mettal-ccoreed wirre ProStar Premium Quality Metal-Cored Wire


setss a hiighe
er sttand
dard
rd 7KHFRQWLQXLQJVHDUFKIRULPSURYHPHQWVKDVOHGWRWKHGHYHORSPHQWRI
in peerforrmannce:: 3UR6WDUPHWDOFRUHGWXEXODUZHOGLQJZLUH&OHDQHUVWULSPDWHULDOZLWK
LPSURYHGVXUIDFHFKDUDFWHULVWLFVPRUHDFFXUDWHOOLQJRIWKHZLUHFRUH
+LJKHU GHSRVLWLRQ HIFLHQF\ DQGWLJKWHUFRQWUROVRQZLUHVL]LQJDOOFRQWULEXWHWRPDNLQJ3UR6WDUWXEXODU
+LJKHU SURGXFWLYLW\ ZLUHWKHEHVWRIFODVV7KHVHIDFWRUVDOVRKHOSWRSURYLGHH[FHSWLRQDO
/RZHU IXPH JHQHUDWLRQ IHHGDELOLW\ZLWKUHGXFHGFRQWDFWWLSZHDUDQGVXSHULRUDUFFKDUDFWHULVWLFV
,PSURYHG VLGHZDOO IXVLRQ AWS Class Performance Characteristics
,PSURYHG PHWDO WUDQVIHU ProStar StarCore 6 Wire E70C-6M H4 For general-purpose applications
%HWWHU EHDG SUROH See page C14 and welding over rust and mill scale
ProStar StarCore 6LF Wire E70C-6M H14 Lower fume generation than other
See page C14 metal-cored wires
ProStar StarCore 6LS Wire E70C-6M H4 Fewer silicon islands left on weld
See page C15 and better wetting

Tubular Wire Selection Guidelines

Advantages of Metal-Cored Advantages of Metal-Cored


vs. Flux-Cored vs. Solid Electrodes
1. Less spatter and no slag to clean up 1. Increased productivity
2. Higher duty cycles 2. Less spatter and rework
3. Higher deposition efciencies 3. Improved sidewall fusion and penetration
4. Better penetration

C8
Tubular Wire Solutions

ProStar Flux-Cored Wire


ProStar Premium Quality


Flux-Cored Wire
)OX[FRUHGDUFZHOGLQJRIIHUVPDQ\DGYDQWDJHVRYHUVROLGZLUHDQG
FRYHUHGHOHFWURGHV+LJKHUGHSRVLWLRQUDWHVEHWWHUSHQHWUDWLRQLPSURYHG
VLGHZDOOIXVLRQDQGDQHQKDQFHGDELOLW\WRZHOGRYHUPLOOVFDOHRUUXVW
ZLWKOHVVRSHUDWRUVNLOODUHLPSRUWDQWDGYDQWDJHVRIWKLVZLUH

ProStar Gas-Shielded Flux-Cored Wire


3UR6WDUWXEXODUX[FRUHGZLUHLVXVHGLQDSSOLFDWLRQVZKHUHWKHEDVHPHWDO
WKLFNQHVVLVJUHDWHUWKDQ PP DQGZKHUHWKHSDUWVWREHZHOGHG
KDYHSRRUWXSRUFRQWDLQVRPHDPRXQWRIGLUWRLOUXVWRUPLOOVFDOH
AWS Class Performance Characteristics
ProStar FC-70 Wire E70T-1C/M Smooth arc, at bead, can be used ProoStar Tub bullar
la welldin ng
See page C10 E70T-9C/M with Ar/CO2 or 100% C02 wirre provvidees the e ulltim
mate in
ProStar FC-70LF Wire E70T-1C Welds through rust and mill scale, fee
edaabilityy andd weld dab bilility.
See page C10 E70T-9C with easy slag removal.
ProStar FC-71LF Wire E71T-1C/M Smooth arc, low spatter, good

FILLER METALS
See page C11 E71T-9C/M all-position characteristics, low fume
ProStar FC71-C Wire E71T-1C All-position capability with superior
See page C11 E71T-12CJ H8 mechanicals on CO2 shielding.
ProStar FC-71 E71T-1M All-position capability with superior
Supreme Wire E71T-12MJ H8 mechanicals on Ar/CO2 shielding
See page C12

ProStar Self-Shielded Flux-Cored Wire


'HVLJQHGIRUZRUNHQYLURQPHQWVVXEMHFWWRFURVVZLQGV LHRXWGRRU
FRQVWUXFWLRQ RUIRUDUHDVZKHUHLWLVGLIFXOWWRSURYLGHF\OLQGHUVRI
VKLHOGLQJJDV3UR6WDUVHOIVKLHOGHGFRUHGZLUHLVIRUPXODWHGWRSURGXFHLWV
RZQVKLHOGLQJHQYLURQPHQWDVDUHVXOWRIWKHGHFRPSRVLWLRQRIFRPSRQHQWV
SUHVHQWLQWKHFRUHRIWKHZLUHDQGQHXWUDOL]DWLRQRIWKHQLWURJHQJDV
AWS Class Performance Characteristics
ProStar FC-SS-11 Wire E71T-11 All-position, for carbon steel weldments
See page C13
ProStar FC-SS-GS Wire E71T-GS All-position, for single pass welding of
See page C13 coated steels

Advantages of Flux-Cored Advantages of Flux-Cored


vs. Solid Electrodes vs. Covered Electrodes
1. Higher deposition rates in all-position welds 1. Higher deposition rates
2. Better penetration 2. Higher duty cycles
3. Elimination of cold lap or lack of fusion 3. Better penetration
4. Virtually free from subsurface porosity
when welded on scaled material

C9
9
FILLER METALS

ProStar Shielded Flux-Cored Wire


ProStar FC-70 Wire ProStar FC-70LF Wire


Specication Specication
E70T-1/1M, E70T-9/9M per AWS A5.20, E70T-1 H8, E70T-9 H8 per AWS A5.20,
ASME SFA 5.20, CWB E492T-9 H8, E492T-9M H8 ASME SFA 5.20, CWB E492T-9 H8

Wire Dia. Package Part Number Wire Dia. Package Part Number
3/32 60 lb. (27 kg) coil PRSS272029-702 1/16 60 lb. (27 kg) coil PRSS247019-702
3/32 60 lb. (27 kg) coil PRSS247029-702

Characteristics Characteristics
 *RRGSHUIRUPDQFHRYHUWKHHQWLUHUDQJHRIDPSHUDJH  /RZ)XPHV
 0RUHGHR[LGL]DWLRQWKDQWKHXVXDO(7IRU  )ODWEHDGSUROHZLWKPXOWLSDVVOOHWZHOGV
LPSURYHGSHUIRUPDQFHRQUXVWHGDQGVFDOHGSODWH  (DV\VODJUHPRYDO
 ([FHOOHQWZHOGEHDGFRQJXUDWLRQRQKRUL]RQWDOOOHWV  5HVLVWVZHOGFUDFNLQJRQKHDY\SODWHDQGUHVWUDLQHGMRLQWV
 $QRXWVWDQGLQJJHQHUDOSXUSRVH(7  9HU\H[LEOHDPSHUDJHYROWDJHUDQJH
 &DXWLRQVKRXOGEHH[HUFLVHGRQKHDY\PXOWLSOHSDVVZHOGPHQWV

3UR6WDU)&ZLUHRIIHUVH[FHOOHQWDUFVWDELOLW\RYHUWKHFRPSOHWH 3UR6WDU)&/)ZLUHLVGHVLJQHGIRUJHQHUDOSXUSRVHZHOGLQJ
UHFRPPHQGHGZHOGLQJUDQJH6SDWWHUORVVHVDUHYHU\ORZWKHVODJ ZLWKPLQLPL]HGIXPHJHQHUDWLRQUDWHVXWLOL]LQJ&2
UHPRYHVHDVLO\DQGFOHDQO\DQGEHDGDSSHDUDQFHLVH[FHOOHQW+LJK JDV3UR6WDU)&/)ZLUHLVVSHFLDOO\IRUPXODWHGZLWKDGGHG
GHR[LGL]DWLRQHQDEOHV3UR6WDU)&ZLUHWRZHOGRYHUPLOOVFDOH GHR[LGL]HUVWRDOORZ\RXWRZHOGWKURXJKUXVWPLOOVFDOHDQG
UXVWDQGRWKHUFRQWDPLQDQWVEHWWHUWKDQPRVW7ZLUHV+RZHYHU OLJKWRLOZLWKPLQLPDOQHHGIRUSUHFOHDQLQJ3ULPDULO\GHVLJQHG
WKLVOHYHORIGHR[LGL]DWLRQZLOODOVRFDXVHLQFUHDVHGKDUGHQLQJ IRUVLQJOHRUPXOWLSDVVZHOGLQJLQWKHDWDQGKRUL]RQWDO
DVPXOWLSOHOD\HUVDUHZHOGHGDQGFDXWLRQVKRXOGEHH[HUFLVHGLQ SRVLWLRQV3UR6WDU)&/)ZLUHZHOGVPLOGVWHHODQGORZDOOR\
ZHOGLQJWKLFNRUKLJKO\UHVWUDLQHGMRLQWV3UR6WDU)&ZLUHLV VWHHOZLWKYHU\OLJKWVSDWWHUDQGSDUWLFXODWHIXPHJHQHUDWLRQ
XVHGIRUVLQJOHDQGPXOWLSOHSDVVZHOGLQJLQWKHDWDQGKRUL]RQWDO
SRVLWLRQVXVLQJ&2RU$U&2VKLHOGLQJJDV

Shielding Gas Welding Positions Shielding Gas Welding Positions


100% CO2, 75% Ar/25% CO2, Flat and horizontal 100% CO2, 3550 C.F.H. Flat and horizontal
3550 C.F.H.
Typical Mechanical Properties
Typical Mechanical Properties* Tensile strength 86,900 psi (599 MPa)
Tensile strength 87,000 psi (662 MPa) Yield strength 78,000 psi (538 MPa)
Yield strength 81,000 psi (579 MPa) Elongation in 2 24%
Elongation 24% CVN @ 0 F (-18 C) 61 ft./lb. (82 Joules)
CVN @ -20 F (-29 C) 36 ft./lb. (49 Joules) CVN @ -20 F (-29 C) 53 ft./lb. (72 Joules)
* Properties determined with 100% CO2 shielding gas
Typical Undiluted Weld Metal Chemistry
Typical Undiluted Weld Metal Chemistry Carbon (C) 0.24
Carbon (C) 0.07 Phosphorus (P) 0.010 Manganese (Mn) 1.34
Manganese (Mn) 1.37 Sulphur (S) 0.011 Silicon (Si) 0.49
Silicon (Si) 0.61 Phosphorus (P) 0.013
Sulphur (S) 0.010

C10
Tubular Wire Solutions

ProStar Gas-Shielded Wire


ProStar FC-71LF Wire ProStar FC-71C Wire


Specication Specication
E71T-1, E71T-1M, E71T-9, E71T-9M per AWS A5.20, E71T-1, E71T-12J, H8 per AWS A5.20, ASME SFA 5.20
ASME SFA 5.20, E491T-9-H8, E491T-9M-H8 per CWB E491T-9 H8
CSA W48-01 Lloyds Register of Shipping, Grade 3S, 3YSH15
Wire Dia. Package Part Number Wire Dia. Package Part Number
0.045 33 lb. (15 kg) spool PRSS247112-729 0.045 33 lb. (15 kg) spool PRSS283312-729
44 lb. (20 kg) spool PRSS247112-744 1/16 60 lb. (27 kg) coil PRSS283319-702
60 lb. (27 kg) coil PRSS247112-702
0.052 33 lb. (15 kg) spool PRSS247115-729
1/16 33 lb. (15 kg) spool PRSS247119-729
60 lb. (27 kg) coil PRSS247119-702

Characteristics Characteristics
 /RZIXPHVDQGORZVSDWWHU  ([FHOOHQW&91LPSDFWYDOXHV
 (DV\VODJUHPRYDO  /RZGLIIXVLEOHK\GURJHQOHYHOV
 9HU\JRRGRXWRISRVLWLRQFDSDELOLWLHV  ([WUHPHO\ORZVSDWWHUDQGIXPHJHQHUDWLRQ
 1RWWREHXVHGZLWKPL[HGJDV

FILLER METALS
3UR6WDU)&/)ZLUHLVDX[FRUHGZLUHWKDWLVGHVLJQHGIRU 3UR6WDU)&&ZLUHFRPELQHVH[FHOOHQWRSHUDWRUDSSHDOZLWK
JHQHUDOSXUSRVHIDEULFDWLRQZHOGLQJLQDOOSRVLWLRQV,WFDQEH PHFKDQLFDOSURSHUWLHVVXSHULRUWRPRVWFRQYHQWLRQDO(7ZLUHV
XVHGZLWKHLWKHU&2RU$U&2VKLHOGLQJJDV 7KHDUFLVVRIWDQGTXLHWZLWKYLUWXDOO\QRVSDWWHUHPLVVLRQ)XPH
RIIHULQJDVSUD\W\SHWUDQVIHURIZHOGPHWDO3UR6WDU)&/) DQGSDUWLFXODWHJHQHUDWLRQDUHUHGXFHGXSWRZKHQFRPSDUHG
ZLUHSURYLGHVJRRGLPSDFWVWUHQJWKDWORZWHPSHUDWXUHV,WDOVR WRROGHUJHQHUDWLRQ(7SURGXFWV0HFKDQLFDOSURSHUWLHVULYDO
KDVORZIXPHDQGVSDWWHUOHYHOVDQGWKHVODJLVHDV\WRUHPRYH WKRVHRI(FRYHUHGHOHFWURGHV7KHVHIHDWXUHVDORQJZLWK
WKHKLJKGHSRVLWLRQUDWHVREWDLQHGLQRXWRISRVLWLRQZHOGLQJ
PDNH3UR6WDU)&&ZLUHDQH[FHOOHQWFKRLFHIRUVKLSEXLOGLQJ
SUHVVXUHYHVVHOIDEULFDWLRQDQGVWUXFWXUDOZHOGLQJ3UR6WDU
)&&ZLUHLVGHVLJQHGIRUXVHZLWK&2VKLHOGLQJJDV

Shielding Gas Welding Positions Shielding Gas Welding Positions


100% CO2 or 75% Ar/25% CO2 All positions 100% CO2, 3550 C.F.H. All positions
Typical Mechanical Properties Typical Mechanical Properties
Tensile strength 87,700 psi (605 MPa) Tensile strength 74,500 psi (514 MPa)
Yield strength 79,100 psi (546 MPa) Yield strength 65,700 psi (453 MPa)
Elongation in 2 28% Elongation in 2 26%
CVN @ 0 F (-18 C) 70 ft./lb. (95 Joules) CVN @ 0 F (-18 C) 113 ft./lb. (153 Joules)
CVN @ -20 F (-29 C) 51 ft./lb. (69 Joules) CVN @ -40 F (-40 C) 81 ft./lb. (110 Joules)
Typical Undiluted Weld Metal Chemistry Typical Undiluted Weld Metal Chemistry
Carbon (C) 0.021 Carbon (C) 0.05 Phosphorus (P) 0.009
Manganese (Mn) 1.30 Manganese (Mn) 0.70 Sulphur (S) 0.012
Silicon (Si) 0.69 Silicon (Si) 0.16 Nickel (Ni) 0.40
Phosphorus (P) 0.015
Sulphur (S) 0.011

C11
FILLER METALS

ProStar Shielded Flux-Cored Wires continued


ProStar FC-71 Supreme Wire


Specication
E71T-1M H8, E71T-12MJ H8 per AWS A5.20,
ASME SFA 5.20, CWB E491T-9M-H8
Wire Dia. Package Part Number
0.035 33 lb. (15 kg) spool PRSS283208-729
0.045 33 lb. (15 kg) spool PRSS283212-729
44 lb. (20 kg) spool PRSS283212-744
0.052 33 lb. (15 kg) spool PRSS283215-729
1/16 33 lb. (15 kg) spool PRSS283219-729
44 lb. (20 kg) spool PRSS283219-744
60 lb. (27 kg) coil PRSS283219-702

Characteristics
 /RZIXPHOHYHOVZLWKYLUWXDOO\QRVSDWWHU
 *RRG&91WRXJKQHVVDWVXE]HURWHPSHUDWXUHV
 1RWWREHXVHGZLWK&2

ProStar FC-71 Supreme wire produces


virtually no spatter and delivers a at
bead prole in all positions.
3UR6WDU)&6XSUHPHZLUHFRPELQHVVXSHULRUZHOGLQJ
SHUIRUPDQFHZLWKRXWVWDQGLQJPHFKDQLFDOSURSHUWLHV,WKDV
H[FHSWLRQDORSHUDWRUDSSHDOZLWKVXSHUESK\VLFDOSURSHUWLHV
DQDUFWKDWLVVRIWDQGVWDEOHDQGORZIXPHOHYHOVZLWKYLUWXDOO\
QRVSDWWHU(YHQLQWKHYHUWLFDOXSSRVLWLRQWKHZHOGVSURGXFHG
ZLWK3UR6WDU)&6XSUHPHZLUHZLOOKDYHDDWEHDGSUROH
7KLVZLUHLVGHVLJQHGIRUERWKVLQJOHDQGPXOWLSOHSDVVZHOGLQJ
LQDOOSRVLWLRQVXVLQJDVKLHOGLQJJDVRI$U
&27\SLFDODSSOLFDWLRQVLQFOXGHVKLSEXLOGLQJRIIVKRUH
VWUXFWXUHVDQGJHQHUDOIDEULFDWLRQZKHUHKLJKLPSDFWSURSHUWLHV
HDVHRIRSHUDWLRQDQGKLJKSURGXFWLYLW\DUHUHTXLUHG

Shielding Gas Welding Positions


7585% Ar/1525% CO2, 3550 C.F.H. All positions
Typical Mechanical Properties
Tensile strength 80,000 psi (522 MPa)
Yield strength 71,000 psi (490 MPa)
Elongation 29%
CVN @ 0 F (-18 C) 99 ft./lb. (134 Joules)
CVN @ -40 F (-40 C) 55 ft./lb. (75 Joules)
Typical Undiluted Weld Metal Chemistry
Carbon (C) 0.06 Phosphorus (P) 0.011
Manganese (Mn) 1.04 Sulphur (S) 0.014
Silicon (Si) 0.26 Nickel (Ni) 0.38

C12
Tubular Wire Solutions

ProStar Self-Shielded Wire


ProStar FC-SS-11 Wire ProStar FC-SS-GS Wire


Specication Specication
E71T-11 per AWS A5.20, ASME SFA 5.20 E71T-GS per AWS A5.20, ASME SFA 5.20

Wire Dia. Package Part Number Wire Dia. Package Part Number
0.035 10 lb. (4.5 kg) spool PRSS222108-722 0.030 2 lb. (0.9 kg) spool PRSS222306-719
0.045 10 lb. (4.5 kg) spool PRSS222112-722 10 lb. (4.5 kg) spool PRSS222306-722
33 lb. (15 kg) spool PRSS222112-729 0.035 2 lb. (0.9 kg) spool PRSS222308-719
10 lb. (4.5 kg) spool PRSS222308-722
0.045 10 lb. (4.5 kg) spool PRSS222312-722

Characteristics Characteristics
 /LPLWHGPXOWLSDVVDOOSRVLWLRQZLUH  8VH'&(1 VWUDLJKWSRODULW\ PLQLPL]LQJEXUQWKURXJK
 &DQEHXVHGRQXSWRWKLFNVWHHO  'HVLJQHGVSHFLFDOO\IRUZHOGLQJWKLQJDXJHJDOYDQL]HGVWHHOV
 &DQEHXVHGZLWK&&SRZHUVRXUFHVSURYLGHGWKDWWKH  6LQJOHSDVVZHOGPHQWVRQJDOYDQL]HGDQGFDUERQ
SRZHUVRXUFHFDQSURGXFHDORZYROWDJHUDQJHEHWZHHQ VWHHOVKHHWPHWDOIURPJDXJHXSWR

FILLER METALS
YROWVDQGYROWDJHVHQVLQJZLUHIHHGHUV  9HU\VPRRWKDUFZLWKPLQLPDOVSDWWHU
 8VHV'&(1SRODULW\ ZKHQDSSOLHGWRFDUERQVWHHO
 6PRRWKDUFDQGORZVSDWWHUHPLVVLRQ

3UR6WDU)&66ZLUHLVDYHUVDWLOHZLUHZLWKH[FHOOHQWRSHUDWRU 3UR6WDU)&66*6ZLUHRIIHUVH[WUHPHO\KLJKRSHUDWRUDSSHDO
DSSHDOEHFDXVHRILWVVPRRWKDUFORZVSDWWHUHPLVVLRQDQGRYHUDOO LQWKLQJDXJHJDOYDQL]HGRUFDUERQVWHHODSSOLFDWLRQV$UF
HDVHRIKDQGOLQJ:LWKQRVKLHOGLQJJDVQHHGHGLWLVDJRRGFKRLFH DFWLRQLVVPRRWKDQGVWDEOHH[FHOOHQWDWORZZHOGLQJFXUUHQWV
IRUKDUGWRUHDFKORFDWLRQVRUZKHUHWKHSURYLVLRQRIJDVF\OLQGHUV '&(1RSHUDWLRQIDFLOLWDWHVWKHZHOGLQJRIVHFWLRQVDVWKLQDV
LVQRWSUDFWLFDO*RRGIRUZLQG\RURWKHUDGYHUVHFRQGLWLRQVZKHUH JDXJHZLWKOLWWOHWHQGHQF\IRUEXUQWKURXJK*RRGZHWWLQJ
PHFKDQLFDOSURSHUWLHVDUHRIOHVVFRQFHUQ3UR6WDU)&66 DFWLRQPDNHV3UR6WDU)&66*6ZLUHZHOOVXLWHGIRUODSDQG
ZLUHKDVOLWWOHWHQGHQF\WREXUQWKURXJKDQGLVZHOOVXLWHGIRU EXWWZHOGVHQFRXQWHUHGLQERG\SDQHODQGVKHHWPHWDOGXFWZRUN
EXWWOOHWDQGODSMRLQWVRQVWHHOWKLFNQHVVHVIURPJDXJHWR :LWKYHUWLFDOGRZQZHOGLQJEHDGJHRPHWU\DQGDSSHDUDQFHDUH
1RWUHFRPPHQGHGIRUZHOGLQJVWHHOWKLFNQHVVHVJUHDWHU H[FHOOHQWVSDWWHUOHYHOLVORZ2XWVWDQGLQJIRUXVHLQSRUWDEOH
WKDQ)RUZHOGLQJVWHHOVDSUHKHDWWHPSHUDWXUHRI ZHOGLQJV\VWHPVVPDOOGLDPHWHUVSHUIRUPZHOORQSRUWDEOHY
)LVDGYLVDEOH5HFRPPHQGHGIRUVLQJOHSDVVDQGOLPLWHG LQSXWZHOGLQJPDFKLQHV5HFRPPHQGHGRQO\IRUVLQJOHSDVV
PXOWLSOHSDVVZHOGLQJLQDOOSRVLWLRQVXVLQJQRVKLHOGLQJJDV ZHOGLQJ&DQEHXVHGLQDOOSRVLWLRQVXVLQJQRVKLHOGLQJJDV

Shielding Gas Welding Positions Shielding Gas Welding Positions


None All positions None All positions
Typical Mechanical Properties Typical Mechanical Properties
Tensile strength 91,000 psi (628 MPa) Transverse tensile strength 87,000 psi (600 MPa)
Yield strength 64,000 psi (442 MPa) base metal fracture
Elongation 21% Longitudinal guide bend Satisfactory

Typical Undiluted Weld Metal Chemistry


Carbon (C) 0.30 Phosphorus (P) 0.009
Manganese (Mn) 0.49 Sulphur (S) 0.003
Silicon (Si) 0.15 Aluminum (Al) 1.18

C13
3
FILLER METALS

ProStar StarCore 6 Metal-Cored Wire


StarCore 6 Wire StarCore 6LF Wire


Specication Specication
E70C-6M H4 per AWS A5.18, ASME SFA 5.18 E70C-6M H4 per AWS A5.18, ASME SFA 5.18
CWB E491C-6M H4 CWB E492C-6M H4
Wire Dia. Package Part Number Wire Dia. Package Part Number
0.045 33 lb. (15 kg) spool PRSS249412-729 0.035 33 lb. (15 kg) spool PRSS280808-729
44 lb. (20 kg) spool PRSS249412-744 0.045 33 lb. (15 kg) spool PRSS280812-729
60 lb. (27 kg) coil PRSS249412-702 44 lb. (20 kg) spool PRSS280812-744
600 lb. (272 kg) drum PRSS249412-713
0.052 33 lb. (15 kg) spool PRSS249415-729
44 lb. (20 kg) spool PRSS249415-744
1/16 44 lb. (20 kg) spool PRSS249419-744
60 lb. (27 kg) coil PRSS249419-702
600 lb. (272 kg) drum PRSS249419-713

Characteristics Characteristics
 +LJKHUGHR[LGL]HUOHYHOWKDQVROLGZLUHLPSURYHV  /RZHVWIXPHOHYHORIDOO3UR6WDUFRUHGSURGXFWV
SHUIRUPDQFHRQPLOOVFDOHSODWH  ([FHSWLRQDOO\FOHDUDUF
 %HWWHUZHWWLQJDFWLRQWKDQVROLGZLUHPLQLPL]HVFROGODS  %HWWHUZHWWLQJDFWLRQWKDQVROGZLUHPLQLPL]HVFROGODS
 6XSHUERSHUDWRUDSSHDO  9LUWXDOO\VODJIUHHZHOGVUHGXFHFOHDQXSWLPH
 *RRGFKRLFHIRUVKRUWFLUFXLWRUSXOVHDSSOLFDWLRQV

3UR6WDU6WDU&RUHZLUHKDVKLJKHUPDQJDQHVHDQGVLOLFRQOHYHOV 3UR6WDU6WDU&RUH/)ZLUHLVDPHWDOFRUHGZLUHZLWKORZHU
WKDQVROLG6ZLUHZLWKVOLJKWO\ORZHUVSDWWHUDQGKLJKHUVWUHQJWK IXPHJHQHUDWLRQUDWHVWKDQRWKHUPHWDOFRUHGZLUH)XPH
7KHLQFUHDVHGGHR[LGL]DWLRQOHYHODOORZVIRUPRUHWROHUDQFHRI JHQHUDWLRQUDWHVDUHFRPSDUDEOHWRVROLGZLUHDQGRIIHUWKH
PLOOVFDOHZLWKIHZHUURRWSRUHV3UR6WDU6WDU&RUHZLUHLV KLJKHUGHSRVLWLRQUDWHVRIPHWDOFRUHGZLUH5HFRPPHQGHG
UHFRPPHQGHGIRUVLQJOHSDVVDQGPXOWLSDVVZHOGLQJLQDWDQG IRUVLQJOHSDVVDQGPXOWLSOHSDVVZHOGLQJLQERWKWKHDWDQG
KRUL]RQWDOSRVLWLRQVZLWK$U&2ZLWKQRGHWULPHQWDO KRUL]RQWDOSRVLWLRQV5HFRPPHQGHGVKLHOGLQJJDVLVDPL[WXUH
HIIHFWVDWWKHKLJKHUDUJRQOHYHOV7KHZHWWLQJDFWLRQLVEHWWHUWKDQ RI$UJRQDQG&2ZLWKDPLQLPXPRI$UDQGDPD[LPXP
VROLGZLUHPLQLPL]LQJFROGODSRQKHDYLHUVHFWLRQVRIVWHHO RI$U$UFFKDUDFWHULVWLFVLPSURYHZLWKULFKHUDUJRQ
JDVHVZKLOHIXPHOHYHOVGHFUHDVH6WDU&RUH/)ZLUHKDVWKH
ORZHVWVSDWWHUOHYHORIDOOWKH3UR6WDUPHWDOFRUHGZLUHV

Shielding Gas Welding Positions Shielding Gas Welding Positions


7592% Ar/Bal CO2, 3550 C.F.H. Flat and horizontal 7592% Ar/Bal CO2, 3550 C.F.H. Flat and horizontal
Typical Mechanical Properties Typical Mechanical Properties
Tensile strength 91,000 psi (628 MPa) Tensile strength 82,000 psi (566 MPa)
Yield strength 81,000 psi (559 MPa) Yield strength 70,000 psi (483 MPa)
Elongation 27% Elongation 29%
CVN @ -20 F (-29 C) 53 ft./lb. (72 Joules) CVN @ -0 F (-18 C) 47 ft./lb. (64 Joules)
Typical Undiluted Weld Metal Chemistry Typical Undiluted Weld Metal Chemistry
Carbon (C) 0.06 Phosphorus (P) 0.012 Carbon (C) 0.04 Phosphorus (P) 0.008
Manganese (Mn) 1.64 Sulphur (S) 0.019 Manganese (Mn) 1.50 Sulphur (S) 0.013
Silicon (Si) 0.75 Silicon (Si) 0.70

C14
Tubular Wire Solutions

ProStar Metal-Cored Wire


StarCore 6LS Wire


Specication
E70C-6M H4 per AWS A5.18, ASME SFA 5.18

Wire Dia. Package Part Number


0.052 44 lb. (20 kg) spool PRSS279315-744
600 lb. (272 kg) drum PRSS279315-713

Characteristics
 ([FHSWLRQDOO\FOHDQZHOGEHDGVZLWKPLQLPDO
VLOLFRQLVODQGVDOPRVWVHOISHHOLQJ

FILLER METALS
 :HOGEHDGWRHOLQHVDOPRVWFRPSOHWHO\IUHHRIVLOLFRQGHSRVLWV
 %HWWHUZHWWLQJDFWLRQWKDQVROLGZLUH
 %HWWHUVLGHZDOOIXVLRQWKDQVROLGZLUH
 ,GHDOIRUVKHHWPHWDO

3UR6WDU6WDU&RUH/6ZLUHLVDPHWDOFRUHGZLUHZLWKIHZHU
VLOLFRQLVODQGVWKDQRWKHUPHWDOFRUHGZLUHVUHPDLQLQJLVODQGV ProStar StarCore 6 metal-cored wire
DUHDOPRVWVHOISHHOLQJ:HOGEHDGWRHOLQHVDUHDOPRVWFRPSOHWHO\ offers less spatter, cleaner welds and
IUHHRIVLOLFRQGHSRVLWVHOLPLQDWLQJWURXEOHVRPHFOHDQXS7KH
ZHOGEHDGIDFHLVDOVRYLUWXDOO\IUHHRIVLOLFRQ&RPELQHGZLWK
reduced fume levels.
H[FHSWLRQDOO\ORZVSDWWHUUDWHV6WDU&RUH/6ZLUHVDYHVWLPH
DQGPRQH\VSHQWFOHDQLQJSULRUWRSDLQWLQJFRDWLQJRUSODWLQJ
5HFRPPHQGHGIRUVLQJOHSDVVDQGPXOWLSDVVZHOGLQJLQERWK
DWDQGKRUL]RQWDOSRVLWLRQV5HFRPPHQGHGVKLHOGLQJJDV
LVDPL[WXUHRI$UJRQDQG&2ZLWKDPLQLPXPRI$U
DQGDPD[LPXPRI$U$UFFKDUDFWHULVWLFVLPSURYHZLWK
ULFKHUDUJRQJDVHVZKLOHVSDWWHUDQGIXPHOHYHOVGHFUHDVH

Shielding Gas Welding Positions


7592% Ar/Bal CO2, 3550 C.F.H. Flat and horizontal
Typical Mechanical Properties
Tensile strength 90,200 psi (622 MPa)
Yield strength 80,000 psi (552 MPa)
Elongation 25%
CVN @ -0 F (-18 C) 50 ft./lb. (68 Joules)
CVN @ -20 F (-29 C) 42 ft./lb. (57 Joules)
Typical Undiluted Weld Metal Chemistry
Carbon (C) 0.05 Phosphorus (P) 0.011
Manganese (Mn) 1.38 Sulphur (S) 0.013
Silicon (Si) 0.65 Nickel (Ni) 0.40

C15
5
FILLER METALS

ProStar Premium Quality Stick Electrodes


3UR6WDUPLOGVWHHODQGORZK\GURJHQ
FRYHUHGHOHFWURGHVGHOLYHUKLJKSURGXFWLRQ
UDGLRJUDSKLFZHOGVDQGFDQEHXVHGLQ
PDQ\ZHOGLQJDSSOLFDWLRQV

AWS Covered Electrode/Rod


Classication System

E6010

Electrode Tensile Strength Position Coating


in Ksi 1. All-position
2. Flat and horizontal

AWS Spec Coating Type Coating Code Current Application


E6010 Cellulose Sodium 0 DCEP Made for welding carbon steels. Primarily
used for pipe welding: cross country,
in plant, and non-critical small diameter piping.
E6011 Cellulose 1 ALL Excellent penetration on AC, all positions.
Potassium AC electrode for mild and galvanized steel.
E6013 Titania 3 DCEN Excellent for poor t-up. All-position, general
Potassium AC purpose AC electrode for mild steel.
E7014 Iron powder 4 ALL For higher deposition and faster travel speeds.
Titania All-position straight polarity and AC electrode
for mild steel.
E7018 Iron powder 8 DCEP Low hydrogen electrode for low and medium
Low hydrogen carbon steels. All-position (except for vertical
down) reverse electrode.
E7018 Iron powder 8 AC Low hydrogen electrode for low and medium
Low hydrogen carbon steels. All-position (except for vertical
down) AC electrode.
E7024 Iron powder 4 DCEP Carbon and low alloy steel. Highest
Titania AC deposition rate of all electrodes. Flat and
horizontal positions only. Easy slag removal.
DCEPDirect Current Electrode Positive DCENDirect Current Electrode Negative ACAlternating Current

Mild steel covered electrodes


Low hydrogen covered electrodes
Stick Electrode Selection Guidelines

1. Base Metal Properties 2. Welding Position 3. Welding Current


Match mechanical properties and Match the electrode to the Match the available power supply.
composition. Mild steel: select E60xx welding position encountered.
or E70xx electrodes to match base
metal. Low alloy steel: select electrodes
that match base metal composition.

C16
Stick Electrodes

ProStar Mild Steel Covered Electrodes


ProStar 6011 Electrode AWS Electrode Dia. USA Part Number Canada
Spec in. mm 5lb. (2.3 kg) 44lb. (20 kg) 5 kg. (11 lb.)
$SSOLFDWLRQV 6011 3/32 2.4 PRS612-7313 PRS612-8313 PRS612-8313
 %XLOGLQJVWUXFWXUH 6011 1/8 3.2 PRS612-7314 PRS612-8314 PRS612-8314
 3LSLQJ 6011 5/32 4.0 PRS612-7315 PRS612-8315 PRS612-8315
 6KLSEXLOGLQJ
 )DUPDQGURDGHTXLSPHQW Typical Mechanical Properties* As Welded
 3UHVVXUHYHVVHOVDQGWDQNV Yield strength, psi (MPa) 66,800 (460)
Tensile strength, psi (MPa) 76,100 (525)
7KH3UR6WDUHOHFWURGHLVDQDOO
Elongation in 2 (51 mm) 22%
SRVLWLRQFHOOXORVLFHOHFWURGHGHVLJQHG
IRU$&,WSURGXFHVDQHDVLO\FRQWUROOHG Reduction in area 56%
IRUFHIXODUFZLWKGHHSSHQHWUDWLRQ Electrode Dia. Range Optimum Deposition Rate Efciency
DQGDKLJKTXDOLW\ZHOGPHWDOZKLFK in. mm Amperage Amperage lb./hr. kg/hr. %
ZLOOSDVVVSHFLFDWLRQUHTXLUHPHQWV 3/32 2.4 6080 75 1.3 0.6 61.0
IRUUDGLRJUDSK\7KH3UR6WDU 1/8 3.2 90130 120 2.3 1.0 70.7
HOHFWURGHLVXVHGSULPDULO\IRUZHOGLQJ
5/32 4.0 130160 150 3.7 1.7 77.0
PLOGVWHHOVVXFKDV$670$
$$$$$
DQG$%6KXOODQGERLOHUVWHHO

FILLER METALS
ProStar 6013 Electrode AWS Electrode Dia. USA Part No. Canada
Spec in. mm 5lb. (2.3 kg) 5 kg. (11 lb.)
$SSOLFDWLRQV 6013 3/32 2.4 PRS612-7623 PRS612-8623
 0HWDO[WXUHV 6013 1/8 (3.2) PRS612-7624 PRS612-8624
 0LOGVWHHODQGVKHHWPHWDO 6013 5/32 (4.0) PRS612-7625 PRS612-8625
 +REE\LVWZHOGHUV
 0DLQWHQDQFHDQGUHSDLU Typical Mechanical Properties* As Welded
Yield strength, psi (MPa) 65,300 (451)
7KH3UR6WDUHOHFWURGHLVDQ
Tensile strength, psi (MPa) 74,400 (513)
DOOSRVLWLRQYHUVDWLOHHOHFWURGHZLWK
Elongation in 2 (51 mm) 27%
DZLGHUDQJHRIDSSOLFDWLRQVIRU
OLJKWJDXJHDQGKHDY\SODWH+LJK Reduction in area 52%
KHDWDQGVSHHGVFDQEHXVHGZLWKRXW Electrode Dia. Range Optimum Deposition Rate Efciency
XQGHUFXW6ODJLVHDV\WRFOHDQDQGRQ in. mm Amperage Amperage lb./hr. kg/hr. %
KHDY\SODWHVLVRIWHQVHOIFOHDQLQJ 3/32 2.4 6090 85 1.6 0.7 73.0
7KH3UR6WDUHOHFWURGHFDQ 1/8 3.2 120135 125 2.1 1.0 73.0
EHXVHGLQPDQ\DSSOLFDWLRQV7KH
5/32 4.0 145190 140 2.6 1.2 75.6
ORZYROWDJHIHDWXUHSHUPLWVLWVXVH
RQ$&SRZHUVRXUFHVWKDWKDYH
* The data contained herein is based on testing performed under standard
OHVVWKDQRSHQFLUFXLWYROWV laboratory conditions. In normal practice, the results obtained may vary depending
upon welding parameters, weld metal cooling rate and the base plate being
joined. The user should always test the electrode prior to its application.

4. Thickness and Base Metal Shape 5. Service Conditions


To avoid weld cracking on thick and heavy Determine the service conditions: low temperature,
material of complicated design, select electrode high temperature, shock loading. Match the base
with maximum ductility. Low hydrogen metal composition, ductility and impact resistance.
processes or electrodes are recommended. Use low hydrogen process. Check the welding
procedure or specications for electrode type.

C17
7
FILLER METALS

ProStar Mild Steel Covered Electrodes continued


ProStar 7014 Electrode AWS Electrode Dia. USA Part Number Canada
Spec in. mm 5lb. (2.3 kg) 5 kg. (11 lb.)
$SSOLFDWLRQV 7014 3/32 2.4 PRS612-7823 PRS612-8823
 &RQVWUXFWLRQHTXLSPHQW 7014 1/8 3.2 PRS612-7824 PRS612-8824
 0HWDO[WXUHV
7014 5/32 4.0 PRS612-7825 PRS612-8825
 $XWRPRWLYHSDUWV
 %DUJHVDQGIDUPPDFKLQHU\ Typical Mechanical Properties* As Welded
Yield strength, psi (MPa) 61,000 (421)
7KH3UR6WDUHOHFWURGHLVDQDOO
Tensile strength, psi (MPa) 71,300 (492)
SRVLWLRQLURQSRZGHUFRDWHGHOHFWURGH
ZKLFKSHUPLWVWKHXVHRIKLJKHUZHOGLQJ Elongation in 2 (51 mm) 28%
FXUUHQWVZKLOHLPSURYLQJWKHGHSRVLWLRQ Reduction in area 64%
UDWH7KHXVHRIDQLURQSRZGHUFRDWLQJ
Electrode Dia. Range Optimum Deposition Rate Efciency
DOVRLPSURYHVGHSRVLWLRQHIFLHQF\ in. mm Amperage Amperage lb./hr. kg/hr. %
+LJKVSHHGVDQGKLJKKHDWFDQEH 3/32 2.4 70-100 85 2.0 0.9 60.0
XVHGZLWKRXWXQGHUFXWRFFXUULQJ6ODJ
1/8 3.2 100-150 120 2.4 1.1 63.9
UHPRYDOLVH[FHOOHQW7KLVHOHFWURGHLV
100-150 150 3.1 1.4 61.1
ZLGHO\XVHGIRUZHOGLQJPLOGVWHHOV
VXFKDV$670$$$ 5/32 4.0 160-200 160 3.0 1.4 71.9
$$$$ $

ProStar 7024 Electrode AWS Electrode Dia. Canada


Spec in. mm 5 kg. (11 lb.)
$SSOLFDWLRQV
7024 1/8 3.2 PRS612-8924
 (DUWKPRYLQJDQGFRQVWUXFWLRQ
7024 5/32 4.0 PRS612-8925
HTXLSPHQWWUXFNERGLHV
 6KLSVEDUJHVDQGUDLOFDUV
 0XOWLSOHSDVVZHOGLQJ Typical Mechanical Properties* As Welded
7KH3UR6WDUHOHFWURGHLV Yield strength, psi (MPa) 72,000 (496)
DKLJKVSHHGKHDY\FRDWHGLURQ Tensile strength, psi (MPa) 84,400 (582)
SRZGHUHOHFWURGHIRUKLJKGHSRVLWLRQ Elongation in 2 (51 mm) 24%
UDWHVRQKRUL]RQWDODQGGRZQKDQG Reduction in area 62%
ZHOGLQJ([FHOOHQWRSHUDWRUDSSHDO
SURGXFHVHTXDOOHJOOHWV Electrode Dia. Range Optimum Deposition Rate Efciency
in. mm Amperage Amperage lb./hr. kg/hr. %
WKHUHE\HOLPLQDWLQJRYHUZHOGLQJ
1/8 3.2 130-180 140 4.2 1.9 71.8
([FHOOHQWEHDGDSSHDUDQFHDQG
VHOIFOHDQLQJVODJ*RRGZHOGDELOLW\ 5/32 4.0 180-240 210 6.3 2.9 72.5
DQGVXSHULRUPHFKDQLFDOSURSHUWLHV 3/16 4.8 250-290 270 8.3 3.8 70.5
3DUWLFXODUO\XVHIXOLQREWDLQLQJ
LQFUHDVHGSHQHWUDWLRQZLWKOLWWOHRU
QRURRWSRURVLW\LQKRUL]RQWDORU
* The data contained herein is based on testing performed under standard
SRVLWLRQHGOOHWV7KH3UR6WDU laboratory conditions. In normal practice, the results obtained may vary depending
HOHFWURGHLVLGHDOIRUPDNLQJKLJK upon welding parameters, weld metal cooling rate and the base plate being
VSHHGKRUL]RQWDOOOHWDQGODSZHOGV joined. The user should always test the electrode prior to its application.
RQPLOGDQGVRPHDOOR\VWHHOV

C18
Stick Electrodes

Low Hydrogen Covered Electrodes

ProStar 7018AC
Electrode AWS Electrode Dia. USA Part Number Canada
Spec in. mm 5lb. (2.3 kg) 5 kg. (11 lb.)
$SSOLFDWLRQV 7018AC 3/32 2.4 PRS615-7423 PRS615-8423
 /RZPHGLXPDQGKLJKFDUERQVWHHOV 7018AC 1/8 3.2 PRS615-7424 PRS615-8424
 6KRSVIDUPVDQGKREE\LVWV
7018AC 5/32 4.0 PRS615-7425 PRS615-8425
 0DLQWHQDQFHZHOGLQJ
 *HQHUDOIDEULFDWLRQ Typical Mechanical Properties* As Welded
Yield strength, psi (MPa) 77,500 (535)
7KH3UR6WDU$&HOHFWURGHLV
Tensile strength, psi (MPa) 86,000 (593)
DSURGXFWVSHFLFDOO\GHVLJQHGWR
KDYHRSWLPXPDUFFKDUDFWHULVWLFV Elongation in 2 (51 mm) 29%
ZKHQXVHGZLWK$&SRZHUVRXUFHV Reduction in area 72%
KDYLQJWRRSHQFLUFXLWYROWDJH
Electrode Dia. Range Optimum Deposition Rate Efciency
&RPSDUHGWRWKHVWDQGDUG3UR6WDU in. mm Amperage Amperage lb./hr. kg/hr. %
HOHFWURGHRSHUDWLQJRQ$&WKLV 3/32 2.4 70-100 90 1.7 0.8 66.3
HOHFWURGHZLOOKDYHHDVLHUDUFVWDUWLQJ
1/8 3.2 90-160 120 2.6 1.2 71.6

FILLER METALS
DQGUHVWULNHDVPRRWKHUDUFDQG
1/8 3.2 90-160 140 2.7 1.2 70.9
ORZHUVSDWWHU(DVLHUWRRSHUDWHWKDQ
PRVWORZK\GURJHQHOHFWURGHVDQG 5/32 4.0 130-220 140 3.1 1.4 75.0
XVHDEOHRQDZLGHUDQJHRIVWHHOV

ProStar 7018 Electrode AWS Electrode Dia. USA Part Number Canada
Spec in. mm 5lb. (2.3 kg) 44lb. (20 kg) 5 kg. (11 lb.)
$SSOLFDWLRQV 7018-1 3/32 2.4 PRS615-7503 PRS615-8503 PRS615-8523
 +DUGHQDEOHVWHHOV 7018-1 1/8 3.2 PRS615-7504 PRS615-6504 PRS615-8524
 3HWURFKHPLFDO 7018-1 5/32 4.0 PRS615-7505 PRS615-8505 PRS615-8525
 3RZHUJHQHUDWLRQ
Package size differs from weight shown
 3UHVVXUHSLSLQJ

7KH3UR6WDUHOHFWURGHLVD Typical Mechanical Properties* As Welded


PRLVWXUHUHVLVWDQWDOOSRVLWLRQORZ Yield strength, psi (MPa) 69,000 (476)
K\GURJHQLURQSRZGHUHOHFWURGH
Tensile strength, psi (MPa) 81,600 (563)
NQRZQIRULWVVXSHULRUZHOGLQJ
Elongation in 2 (51 mm) 30%
SHUIRUPDQFHWRXJKPHFKDQLFDO
SURSHUWLHVFUDFNUHVLVWDQFHKLJK Reduction in area 72%
RSHUDWRUDSSHDODQGFRQVLVWHQW Electrode Dia. Range Optimum Deposition Rate Efciency
TXDOLW\7KHVPRRWKPHWDOWUDQVIHU in. mm Amperage Amperage lb./hr. kg/hr. %
NHHSVVSDWWHUWRDPLQLPXPDQGWKH 3/32 2.4 70-100 90 1.7 0.8 66.3
FRPSOHWHVODJFRYHUDJHLVGHVLJQHG 1/8 3.2 90-160 120 2.6 1.2 71.6
IRUHDV\UHPRYDO7KLVSUHPLXP
5/32 4.0 130-220 170 3.8 1.7 73.5
TXDOLW\HOHFWURGHPHHWVDPXOWLWXGH
3/16 4.8 200-300 250 5.2 2.3 75.5
RIFRGHVDQGZHOGLQJVSHFLFDWLRQV
* The data contained herein is based on testing performed under standard
laboratory conditions. In normal practice, the results obtained may vary depending
upon welding parameters, weld metal cooling rate and the base plate being
joined. The user should always test the electrode prior to its application.

C19
9
FILLER METALS

ProStar Stainless Steel Wire & Rod


'HVLJQHGIRUVWDLQOHVVVWHHOIDEULFDWRUV3UR6WDU
VWDLQOHVVVWHHOZLUHDQGHOHFWURGHVSURYLGHH[FHOOHQW
FRUURVLRQDQGFUDFNUHVLVWDQWZHOGVZLWKSUHPLXP
ZHOGLQJFKDUDFWHULVWLFVDQGVXSHULRUZHWWLQJ
Applications Specications
 &KHPLFDO &DQDGD
 &RQVWUXFWLRQ &:%$:6
 )RRG+DQGOLQJ 86$
 3HWURFKHPLFDO $:6$60(6)$
 3KDUPDFHXWLFDO
 6WUXFWXUDO

MIG and TIG Classications


Filler Metals Base Material
308L, 308LSi* 302, 304, 304L
309L, 309LSi* Dissimilar base metals
(i.e., mild steel to stainless steel)
316L, 316LSi* 304, 304L, 316, 316L
* High silicon reduces grinding requirements but may not be suitable
for some military applications or when the welds are highly polished.

Recommended Selection Guidelines


Metal Recommended Recommended Recommended
Thickness Shielding Gas Wire Type Wire Diameter
Gas Metal Arc Welding (GMAW/MIG)
22 gauge to 3/16 HeliStar SS, Stargon SS 308LHS, 309LHS, 316LHS 0.0300.045
16 gauge to 1/4
24 gauge to 3/8
18 gauge to 3/16
Flux Cored Arc Welding (FCAW)
14 gauge to 3/8 StarGold C-25, Carbon Dioxide 308LT1-4, 309LT1-4, 0.0351/16
18 gauge to 3/8 316LT1-4
18 gauge to 1/4
Gas Tungsten Arc Welding (GTAW/TIG)
18 to 12 gauge Argon See page C24 for alloy selection 1/163/32
28 to 12 gauge
30 to 10 gauge Argon See page C24 for alloy selection 1/161/8
30 to 7 gauge Argon See page C24 for alloy selection 0.0453/16
Use 95% Argon 5% Hydrogen to weld faster and cleaner on stainless steel only.
Use 75% Argon 25% Helium for mechanized applications on steel and stainless steel.
Shielded Metal Arc Welding (SMAW/Stick)
15 to 12 gauge None 308L-, 309L-, 316L- (16 or -17) 3/321/8
10 gauge to 1/2 None 308L-, 309L-, 316L- (16 or -17) 3/323/16
18 to 12 gauge None 308L-, 309L-, 316L- (16 or -17) 3/325/32
18 to 10 gauge None 308L-, 309L-, 316L- (16 or -17) 3/323/16

C20
Stainless Steel Wire & Rod

Stainless Steel Welding

AWS Stainless Steel Wire/Rod Classication System

ER308L
Designation System for Stainless Steel
Sufx Additional Requirements
Electrode Weld chemistry Indicates any changes L Lower carbon content
or rod from this electrode to the original alloy LSi Lower carbon content, higher silicon

/LVXVHGWRZHOG7\SHVWDLQOHVVVWHHO  /6LLVDVLOLFRQHQKDQFHGJUDGHRI/ZKLFK


 EXWFDQDOVREHXVHGWRZHOGPDQ\RWKHUDXVWHQLWLF LPSURYHVWKHZHOGLQJSURSHUWLHVVXFKDVZHWWLQJ
FKURPLXPQLFNHODOOR\VRIWKH&U1LW\SH8VHG ,WKDVJRRGJHQHUDOFRUURVLRQUHVLVWDQFH
H[WHQVLYHO\LQWKHZHOGLQJRIFKHPLFDOSODQWHTXLSPHQW /LVXVHGIRUZHOGLQJRI7\SHVWDLQOHVVVWHHO
/6LLVDVLOLFRQHQKDQFHGSURGXFWZKLFKVLJQLFDQWO\ DQGVKRXOGEHXVHGZKHUHKLJKWHPSHUDWXUHRFFXUVLQ
LQFUHDVHVZHWWLQJDFWLRQUHVXOWLQJLQDVPRRWKZHOGWR VHUYLFH3ULPDU\XVDJHLVLQWKHIRRGKDQGOLQJLQGXVWU\
LPSURYHZHOGDELOLW\DQGSHUIRUPDQFHRQVWHHO /6LLVKLJKVLOLFRQJUDGHRI/7KHDGGLWLRQ
/LVXVHGIRUZHOGLQJFDUERQDQGORZDOOR\ RIVLOLFRQLPSURYHVZHOGDELOLW\DQGSHUIRUPDQFH
VWHHOWRVWDLQOHVVVWHHO7KLVFDQEHGRQHSURYLGHG
WKHVHUYLFHWHPSHUDWXUHGRHVQRWH[FHHGDERXW

FILLER METALS
) & 3RVWZHOGKHDWWUHDWPHQWVKRXOG
RQO\EHSHUIRUPHGDIWHUGXHFRQVLGHUDWLRQ

GMAW/MIG Welding Conditions


Wire Wire Speed Amperage Voltage Gas Flow Recommended
Dia. (in.) (ipm) (amp.) (V) (ft.3/hr.) Gases
Short Arc
.035 150300 60150 1421 3040 Stargon SS, HeliStar SS
.039 145290 80175 1622 3040 Stargon SS, HeliStar SS
StarGold C-2
.045 140280 100210 1722 3040 Stargon SS, HeliStar SS
StarGold C-2
Spray Arc
.035 240470 140250 2228 3040 Stargon SS, StarGold C-2
StarGold O-2
.039 210400 160260 2328 3040 HeliStar SS, Stargon SS
StarGold C-2
.045 190360 180270 2430 3040 HeliStar SS, Stargon SS
StarGold C-2

Chemistry (%) Mechanical Properties


C Mn Si Cr Ni Mo Yield (psi) Tensile (psi) Elongation (%)
308L/308LSi .025 1.8 0.4/0.8 20 10 - 55,000 85,000 37
309L/309LSi .025 2.0 0.4/0.8 24 13 - 58,000 87,000 34
316L/316LSi .025 1.8 0.4/0.8 19 12 2.5 60,000 88,000 35

C21
FILLER METALS

ProStar Stainless Steel Wire & Rod continued


ProStar Stainless Steel MIG Wire


7KLVKLJKTXDOLW\VWDLQOHVVVWHHO0,*ZLUH
LVSDFNDJHGLQOE NJ VSRROV
Type Wire Size Part Number
308LSi .035 PRS05021
.045 PRS05022
309LSi .035 PRS05023
.045 PRS05024
316LSi .035 PRS05025
.045 PRS05026

ProStar Stainless Steel


Flux-Cored Wire
$QDXVWHQLWLFVWDLQOHVVVWHHODOOSRVLWLRQJDVVKLHOGHGX[
FRUHGZLUHZLWKORZFDUERQ SDFNDJHGLQOE NJ VSRROV
Type Wire Size Part Number
E308/308LT1 .045 PRS308LT104533
E309/309LT1 .045 PRS309LT104533
E316/316LT1 .045 PRS316LT104533

ProStar Stainless Steel TIG Rod


$OOR\LGHQWLFDWLRQHPERVVHGRQHDFKURGHQGIRUHDVHRILGHQWLW\HYHQ
DIWHUWKHURGLVSDUWLDOO\FRQVXPHG&DSDEOHRI[UD\TXDOLW\ZHOGV,GHDO
IRUVKHHWPHWDODSSOLFDWLRQVRQWKHDSSURSULDWHVWDLQOHVVVWHHOEDVHPHWDOV
KLJKSUHVVXUHSLSLQJDQGWXELQJ3DFNDJHGLQOE NJ ER[
Type Size Part Number
308L 1/16 x 36 (1.6 mm x 91 cm) PRS05012
308L 3/32 x 36 (2.4 mm x 91 cm) PRS05013
308L 1/8 x 36 (3.2 mm x 91 cm) PRS05014
309L 1/16 x 36 (1.6 mm x 91 cm) PRS05015
309L 3/32 x 36 (2.4 mm x 91 cm) PRS05016
309L 1/8 x 36 (3.2 mm x 91 cm) PRS05017
316L 1/16 x 36 (1.6 mm x 91 cm) PRS05018
316L 3/32 x 36 (2.4 mm x 91 cm) PRS05019
316L 1/8 x 36 (3.2 mm x 91 cm) PRS05020

Praxa airs Starrgon SS shhielding g ga


as is a careffully contrrolled
d
blendd of argo on, ca
arbon dioxid de annd nitro ogen
n dessigned d forr
joining
g a widede
e varie
iety off stainlless stteels..

C22
Stainless Steel Wire & Rod

ProStar Stainless Steel Electrodes


ProStar Stainless Steel


Stick/SMAW Electrodes
)RUPXODWHGWRJLYHXQFRPSURPLVLQJUHVXOWV/RZHUFDUERQLQVWDLQOHVVVWHHO
SURPRWHVFRUURVLRQUHVLVWDQFH6WDLQOHVVVWHHOHOHFWURGHVFRPHLQERWK  DQG
 FRDWLQJV
 7KHFRDWLQJYHUVLRQRIIHUVWKHPRVWYHUVDWLOLW\QHO\ULSSOHGZHOG
PHWDOJRRGDOOSRVLWLRQXVDJHDQGHDV\WRUHPRYHVODJFRYHU
 7KHFRDWLQJYHUVLRQH[FHOVLQRIIHULQJDVPRRWKDWWRFRQFDYH
ZHOGGHSRVLWZKLFKEOHQGVVPRRWKO\LQWRWKHEDVHPHWDOZLWKD
VPRRWKVSUD\WUDQVIHUDUFDQGHDV\WRUHPRYHVODJFRYHU
/RZFDUERQHOHFWURGHWRZHOGW\SHV/
Type Size Part Number Package Wt.
E308/308L-16 3/32 x 12 (2.5 x 300 mm) PRSP308L16098 7 lbs. (3.1 kg)
E308/308L-17 PRSP308L17098
E308/308L-16 1/8 x 14 (3.25 x 350 mm) PRSP308L16128 9 lbs. (4.0 kg)
E308/308L-17 PRSP308L17128
E308/308L-16 5/32 x 14 (3.97 x 350 mm) PRSP308L16157 10 lbs. (4.5 kg)
E308/308L-17 PRSP308L17157

FILLER METALS
)RUMRLQLQJVWDLQOHVVVWHHOVWRWKHPVHOYHVRUWRFDUERQRUORZDOOR\VWHHOV
Type Size Part Number Package Wt.
E309/309L-16 3/32 x 12 (2.5 x 300 mm) PRSP309L16098 7 lbs. (3.1 kg)
E309/309L-17 PRSP309L17098
E309/309L-16 1/8 x 14 (3.25 x 350 mm) PRSP309L16128 9 lbs. (4.0 kg)
E309/309L-17 PRSP309L17128
E309/309L-16 5/32 x 14 (3.97 x 350 mm) PRSP309L16157 10 lbs. (4.5 kg)
E309/309L-17 PRSP309L17157

3URYLGHVZHOGGHSRVLWLRQPDWFKLQJWKHFRUURVLRQUHVLVWDQWTXDOLWLHVRIW\SH/VWDLQOHVVVWHHO
Type Size Part Number Package Wt.
E316/316L-16 3/32 x 12 (2.5 x 300 mm) PRSP316L16098 7 lbs. (3.1 kg)
E316/316L-17 PRSP316L17098
E316/316L-16 1/8 x 14 (3.25 x 350 mm) PRSP316L16128 9 lbs. (4.0 kg)
E316/316L-17 PRSP316L17128
E316/316L-16 5/32 x 14 (3.97 x 350 mm) PRSP316L16157 9 lbs. (4.0 kg)
E316/316L-17 PRSP316L17157

Before use, read and understand IMPORTANT: Fumes from the normal use of some welding
the material safety data sheet products can contain signicant quantities of components,
(MSDS) for these products such as chromium, nickel and manganese, which can lower
and specic information printed the 5 mcg/m3 maximum exposure guidelines for general
on the product container. welding fume.

C23
3
FILLER METALS

ProStar Aluminum MIG/TIG Wire & Rod


AWS Aluminum Wire/Rod


Classication System

ER4043
Electrode or rod
Principle alloying element(s)
If different from zero, denotes
modication to the original alloy
Identifying number for specic alloy

Designation System for Aluminum Alloys


Alloy Principle
Series Alloying Element
4XXX Silicon
5XXX Magnesium

ProStar Aluminum Welding Wire $OOR\LVWKHPRVWZLGHO\XVHGDOXPLQXPOOHUDOOR\


DQGFDQEHFODVVLHGDVDJHQHUDOSXUSRVHQRQKHDWWUHDWDEOH
$OOR\LVRQHRIWKHROGHVWDQGPRVWZLGHO\XVHG DOOR\,WLVW\SLFDOO\FKRVHQEHFDXVHRILWVUHODWLYHO\KLJK
ZHOGLQJDQGEUD]LQJDOOR\VFDQEHFODVVLHGDVD VKHDUVWUHQJWKPRVWO\GXHWRPDJQHVLXPZKLFKLVWKH
JHQHUDOSXUSRVHW\SHOOHUDOOR\7KHVLOLFRQDGGLWLRQVUHVXOW SULPDU\DOOR\LQJHOHPHQW7KH[[[DOOR\EDVHPDWHULDO
LQLPSURYHGXLGLW\ ZHWWLQJDFWLRQ WRPDNHWKHDOOR\D ZKHQZHOGHGZLWKZLWKZHOGSRROFKHPLVWU\JUHDWHU
SUHIHUUHGFKRLFHE\ZHOGHUV7KHDOOR\LVOHVVVHQVLWLYHWR WKDQPDJQHVLXPDQGVHUYLFHWHPSHUDWXUHVLQH[FHVVRI
ZHOGFUDFNLQJDQGSURGXFHVEULJKWHUDOPRVWVPXWIUHHZHOGV ) & LVVXVFHSWLEOHWRVWUHVVFRUURVLRQFUDFNLQJ
6&& 'XHWRWKHPDJQHVLXPDGGLWLRQLWGRHVSURGXFH
ZHOGVPXW DQDOXPLQXPPDJQHVLXPGHSRVLW DORQJWKH
ZHOGZKLFKFDQEHFRVPHWLFDOO\XQDSSHDOLQJ7KHSUHVHQFH
RIZHOGVPXWGRHVQRWGHJUDGHWKHLQWHJULW\RIWKHZHOG

Recommended Selection Guidelines


Aluminum Recommended Recommended Recommended
Metal Thickness Shielding Gas Wire Type Wire Diameter
Gas Metal Arc Welding (GMAW/MIG)
24 gauge to 3/8 Argon ProStar 4043 0.0351/16
HeliStar A-25 ProStar 5356
18 gauge to 3/16 Argon ProStar 4043 0.0301/16
HeliStar A-25 ProStar 5356
Gas Tungsten Arc Welding (GTAW/TIG)
18 to 12 gauge Argon ProStar 4043 1/163/32
HeliStar A-25 ProStar 5356
18 to 10 gauge Argon ProStar 4043 1/161/8
HeliStar A-25 ProStar 5356
18 to 7 gauge Argon ProStar 4043 1/163/16
HeliStar A-25 ProStar 5356

C24
Aluminum Welding Wire & Rod

Aluminum MIG Wire & TIG Rod

ProStar Aluminum MIG Wire


7KHPRVWFRPPRQZLUHW\SHLV(5IRUDOOSXUSRVHZRUN
(5LVDVWLIIHUZLUHDQGLVXVHGZKHQKLJKHUVWUHQJWKZHOG
SURSHUWLHVDUHQHHGHG8VHDVWDLQOHVVVWHHOZLUHEUXVKWRFOHDQWKH
DOXPLQXPEHIRUHZHOGLQJWKLVZLOOKHOSWRUHPRYHWKHR[LGHOD\HU
Wire Dia. Package Part Number
ProStar 4043
0.030 1 lb. (.45 kg) PRS404301030243
14 lb. (6.4 kg) PRS404315030243
0.035 1 lb. (.45 kg) PRS404301035243
16 lb. (7.3 kg) PRS404315035243
3/64 1 lb. (.45 kg) PRS404301047243
20 lb. (9.1 kg) PRS404320047243
1/16 20 lb. (9.1 kg) PRS404320062243
ProStar 5356
0.030 1 lb. (.45 kg) PRS535601030243
14 lb. (6.4 kg) PRS535615030243
Productivity Tip
0.035 1 lb. (.45 kg) PRS535601035243
16 lb. (7.3 kg) PRS535615035243 MIG Wire Feeding for

FILLER METALS
3/64 1 lb. (.45 kg) PRS535601047243 Aluminum Welding
20 lb. (9.1 kg) PRS535620047243
The best wire feeding for
1/16 20 lb. (9.1 kg) PRS535620062243
aluminum is done with a spool
gun. If you cant use a spool
gun, use the shortest gun
ProStar Aluminum TIG Rod length possible and keep the
gun as straight as possible.
7\SLFDODSSOLFDWLRQVZLWKDOXPLQXPEDVHPHWDOV Use a push gun technique
 3UR6WDULQFOXGHVSUHVVXUHYHVVHOVDQGELF\FOHIUDPHV when welding aluminum.
 3UR6WDULQFOXGHVDUFKLWHFWXUDOVWUXFWXUHVDQGDUPRUHGYHKLFOHV

Rod Size USA USA & Canada Part Number


ProStar 4043
1/16 x 36 1 lb. (.45 kg) PRS404331062243
(1.6 mm x 91 cm) 10 lb. (4.5 kg) PRS404336062243
3/32 x 36 1 lb. (.45 kg) PRS404331094243
(2.4 mm x 91 cm) 10 lb. (4.5 kg) PRS404336094243
1/8 x 36 1 lb. (.45 kg) PRS404331125243
(3.2 mm x 91 cm) 10 lb. (4.5 kg) PRS404336125243
ProStar 5356
1/16 x 36 1 lb. (.45 kg) PRS535631062243
(1.6 mm x 91 cm) 10 lb. (4.5 kg) PRS535636062243
3/32 x 36 1 lb. (.45 kg) PRS535631094243
(2.4 mm x 91 cm) 10 lb. (4.5 kg) PRS535636094243
1/8 x 36 1 lb. (.45 kg) PRS535631125243
(3.2 mm x 91 cm) 10 lb. (4.5 kg) PRS535636125243

C25
5
FILLER METALS

Product Tungsten Electrodes


ProStar GTAW/TIG

ProStar Tungsten Electrodes


0DQXIDFWXUHU,62&HUWLHG0HHWV
$:6$16,VSHFLFDWLRQV*URXQGIRUPD[LPXP
VPRRWKQHVVDQQHDOHGEULWWOHGIRUHDVHRIVL]LQJ
HOHFWURGHVDUHHGG\FXUUHQWWHVWHG

Pure Tungsten
AWS Spec: EWP Color Code: Green
Part Number Size Qty./Pk.
PRS401167G-3 1/16 x 7 (1.6 x 175 mm) 3
PRS40203 1/16 x 7 (1.6 x 175 mm) 10
PRS403327G-3 3/32 x 7 (2.4 x 175 mm) 3
PRS40207 3/32 x 7 (2.4 x 175 mm) 10
PRS40187G-3 1/8 x 7 (3.2 x 175 mm) 3
PRS40200 1/8 x 7 (3.2 x 175 mm) 10
PRS40220 5/32 x 7 (4.0 x 175 mm) 10

8QDOOR\HGWXQJVWHQHOHFWURGHV PLQWXQJVWHQ 
XVHGPDLQO\ZLWKDOWHUQDWLQJFXUUHQW $& IRUZHOGLQJRI
DOXPLQXPDQGPDJQHVLXPDOOR\V$&FXUUHQWFDXVHVWKHWLS
RIWKHSXUHWXQJVWHQHOHFWURGHWRIRUPDFOHDQEDOOHGHQG
7KLVSURYLGHVJRRGDUFVWDELOLW\SUHIHUUHGIRUDOXPLQXP
DQGPDJQHVLXPZHOGLQJ3XUHWXQJVWHQLVPRUHSURQHWR
FRQWDPLQDWLRQRIWKHZHOGWKDQWKHRWKHUW\SHVRIWXQJVWHQ
HOHFWURGHV0D\EHXVHGZLWKGLUHFWFXUUHQWDQGZLWK
HLWKHU$U+HRUDPL[WXUHRIERWKDVDVKLHOGLQJJDV

Warning: Thorium is radioactive.


Thoriated Tungsten
When grinding thoriated tungsten AWS Spec: EWTh-2 Color Code: Red
electrodes, use personal respiratory
protection and control the dust at Part Number Size Qty./Pk.
the source with exhaust ventilation. PRS4011672-3 1/16 x 7 (1.6 x 175 mm) 3
PRS40204 1/16 x 7 (1.6 x 175 mm) 10
PRS4033272-3 3/32 x 7 (2.4 x 175 mm) 3
PRS40208 3/32 x 7 (2.4 x 175 mm) 10
PRS401872-3 1/8 x 7 (3.2 x 175 mm) 3
PRS40201 1/8 x 7 (3.2 x 175 mm) 10
PRS40210 5/32 x 7 (4.0 x 175 mm) 10

7KHPRVWFRPPRQW\SHRIHOHFWURGHXVHGRQFDUERQ
DQGVWDLQOHVVVWHHOWKRULDWHGWXQJVWHQHOHFWURGHVDUH
GHVLJQHGIRUGLUHFWFXUUHQWHOHFWURGHQHJDWLYH '&(1 
RUVWUDLJKWSRODULW\DSSOLFDWLRQV7KH\PDLQWDLQD
VKDUSHQHGWLSFRQJXUDWLRQGXULQJZHOGLQJGHVLUDEOH
IRUWKHZHOGLQJRIVWHHOQLFNHODOOR\VDQGPRVWDOOR\V
RWKHUWKDQDOXPLQXPDQGPDJQHVLXP7KRULDWHGWXQJVWHQ
HOHFWURGHVDUHQRWQRUPDOO\XVHGZLWK$&ZHOGLQJ
EHFDXVHLWLVGLIFXOWWRPDLQWDLQDEDOOHGHQG

C26
TIG Electrodes

Product Electrodes
ProStar Tungsten

Lanthanated Tungsten
AWS Spec: EWLa-1.5 Color Code: Gold
Part Number Size Qty./Pk.
PRS40205 1/16 x 7 (1.6 x 175 mm) 10
PRS40209 3/32 x 7 (2.4 x 175 mm) 10
PRS40202 1/8 x 7 (3.2 x 175 mm) 10
PRS40211 5/32 x 7 (4.0 x 175 mm) 10

/DQWKDQDWHGWXQJVWHQLVDQRQUDGLRDFWLYHVXEVWLWXWH
IRUWKRULDWHGWXQJVWHQ3URYLGHVVLPLODU
SHUIRUPDQFHZLWKPLQLPXPDPRXQWRIDGMXVWPHQW The complete
com mp e Pro
mplete ProStar
oStarr line
RIRSHUDWLQJFRQGLWLRQV/DQWKDQDWHGWXQJVWHQFDQ odess offe
of tungsten electrodes ers
offers
EHXVHGIRUERWK'&(1DQG$&DSSOLFDWLRQV reliability and performance in
all welding applications.
Ceriated Tungsten

FILLER METALS
AWS Spec: EWCe-2 Color Code: Grey
Part Number Size Qty./Pk.
PRS40216 1/16 x 7 (1.6 x 175 mm) 10
PRS40218 3/32 x 7 (2.4 x 175 mm) 10
PRS40212 1/8 x 7 (3.2 x 175 mm) 10 ANSI AWS A5.12M/A5.12:2009
Classication System
&HULDWHGWXQJVWHQHOHFWURGHVFRQWDLQDSSUR[FHULXPR[LGH
UHIHUUHGWRDVFHULD&KDUDFWHULVWLFVLQFOXGHHDVHRIVWDUWLQJ E Electrode
LPSURYHGDUFVWDELOLW\DQGUHGXFHGUDWHRIYDSRUL]DWLRQRU
W Chemical symbol for
EXUQRII&HULDLVQRWDUDGLRDFWLYHPDWHULDO7KHVHHOHFWURGHV
tungsten (also called
RSHUDWHVXFFHVVIXOO\ZLWK$&RU'&FXUUHQWHLWKHUSRODULW\ Wolfram)
The next letter(s) indicate the alloying
Zirconiated Tungsten element or oxide additions:
AWS Spec: EWZr-1 Color Code: Brown
P Pure
Part Number Size Qty./Pk.
PRS40217 1/16 x 7 (1.6 x 175 mm) 10 La Lanthanated
PRS40219 3/32 x 7 (2.4 x 175 mm) 10 Ce Ceriated
PRS40213 1/8 x 7 (3.2 x 175 mm) 10
Th Thoriated
7KLVHOHFWURGHFRQWDLQV]LUFRQLXPR[LGHUHIHUUHGWR Zr Zirconiated
DV]LUFRQLD&KDUDFWHULVWLFVUDQJHEHWZHHQSXUHDQG
WKRULDWHGWXQJVWHQZKHUHWXQJVWHQFRQWDPLQDWLRQRIWKH G Unspecied oxide
ZHOGPXVWEHPLQLPL]HG(OHFWURGHRIFKRLFHIRU$& additions
ZHOGLQJDVLWUHWDLQVDEDOOHGHQGIRUZHOGLQJRIDOXPLQXP Number sufx species nominal alloying
DQGPDJQHVLXPDOOR\VDQGKDVDKLJKUHVLVWDQFHWR composition in weight-%. Example:
FRQWDPLQDWLRQ1RWUHFRPPHQGHGIRU'&DSSOLFDWLRQV EWTh-2 = thoriated tungsten electrode
=LUFRQLDWHGWXQJVWHQSURGXFHVDQH[WUHPHO\VWDEOHDUFWKDW nominally containing 2 wt-% thoria.
UHGXFHVWKHOLNHOLKRRGRIWXQJVWHQVSLWWLQJLQWKHDUF

C27
7
FILLER METALS

ProStar Tungsten Electrodes


6XSHULRU7XQJVWHQ(OHFWURGHV
E3TM Tungsten Electrodes E3TM Electrodes Maintained
AWS Spec. A5.12M/A5.12:2009 A Stable Tip Geometry And
AWS Class. EWG Color Code: Purple Therefore A Longer Life.
E3 Chemical Specication: 7KHWZRHOHFWURGHSKRWRVEHORZZHUH
98.34% W (tungsten) + 1.5% La 2O3 VXEMHFWHGWRWKHVDPHZHOGLQJSDUDPHWHUV
+ .08% ZrO2 + .08% Y2O3 KRXUVFRQWUROOHGZHOGLQJRQDWHVW[WXUH
Part Number Size Qty./Pk. DW$PS'&
PRS400407E3 .040" x 7" (1.0 x 175 mm) 10
PRS401167E3-3 1/16" x 7" (1.6 x 175 mm) 3 E3TM Thoriated 2%
PRS401167E3 1/16" x 7" (1.6 x 175 mm) 10
PRS403327E3-3 3/32" x 7" (2.4 x 175 mm) 3
PRS403327E3 3/32" x 7" (2.4 x 175 mm) 10
PRS40187E3-3 1/8" x 7" (3.2 x 175 mm) 3
PRS40187E3 1/8" x 7" (3.2 x 175 mm) 10
PRS405327E3 5/32" x 7" (4.0 x 175 mm) 10

E3TM Electrodes Run Much


Cooler Therefore Extending
Engineered blend of Tip Life!
3 oxides outperforms ,QWHVWVWKH(70HOHFWURGHLVVKRZQWR
UXQDSSUR[LPDWHO\)FRROHUWKDQ
other electrode types. WKRULDWHGDWWKHVDPHHQHUJ\RXWSXW
 /RQJHUOLIH E3TM Thoriated 2%
 6WDEOHWLSDQGDUFJHRPHWU\
 %HVWFKRLFHWRUHSODFHWKRULDWHGHOHFWURGHV
 1RQUDGLRDFWLYHDGGLWLYHV
 3URYHQWRRXWSHUIRUPRWKHUHOHFWURGHV
 &DQEHXVHGLQERWK'&DQG$&SURFHVVHV
 (YHU\HOHFWURGHLV(GG\&XUUHQWWHVWHG

E3TM Starts Faster


& Maintains A
Ignition delay [sec.]

Stable Arc!
7HVWLQJKDVVKRZQWKDW
LJQLWLRQGHOD\ZLWK(70
LVDFWXDOO\LPSURYHG
RYHUWLPHZKLOHWKRULDWHG
WXQJVWHQVWDUWVWR
GHWHULRUDWHDIWHURQO\
VWDUWV
Number of arc starts @ 80A DC for 3 sec.

C28
Brazing & Soldering Alloys

ProStar Brazing & Soldering Alloys


ProStar Bronze Brazing Alloys (15 and 15FC)


/RZIXPLQJEURQ]H 3UR6WDU DQGX[FRDWHGEURQ]H 3UR6WDU)& 
DUHJHQHUDOSXUSRVHR[\DFHW\OHQHURGVIRUEUD]HZHOGLQJVWHHOFDVWLURQ
PDOOHDEOHLURQDQGVRPHQLFNHODOOR\V&RPPRQO\XVHGIRUIXVLRQZHOGLQJRI
EUDVVEURQ]HDQGFRSSHUDOOR\VDVZHOODVIRUEXLOGLQJXSZHDULQJVXUIDFHV
3UR6WDUURGDQG3UR6WDU)&URGDUHH[FHOOHQWFKRLFHVIRUUXVKMREVRU
WHPSRUDU\DSSOLFDWLRQVLQYROYLQJGLVVLPLODUPHWDOVRUZKHUHUXVWLVSUHVHQW
*DOYDQL]HGSDUWVFDQEHEUD]HGZLWKRXWFDXVLQJGDPDJHWRWKH]LQFFRDWLQJ
$SUHFLVHO\IRUPXODWHGFKHPLFDOEDODQFHRIFRSSHUDQG]LQFDVZHOODV
DOOR\LQJHOHPHQWVRIWLQLURQDQGPDQJDQHVHSURGXFHKLJKVWUHQJWKGXFWLOH
DQGVRXQGZHOGGHSRVLWVWKDWFDQEHHDVLO\PDFKLQHG7KHKLJKVLOLFRQ
FRQWHQWNHHSVIXPHVWRDPLQLPXPDQGDOORZVIRUJRRGWLQQLQJDFWLRQ
3UHKHDWLQJLVUHFRPPHQGHGIRUVRPHDSSOLFDWLRQVDQGEURQ]HEUD]LQJX[
LVUHTXLUHGIRUWKHEDUHURGV

ProStar 15 *HQHUDOSXUSRVHEUD]LQJDOOR\IRUPDLQWHQDQFHUHSDLUDQGIDEULFDWLRQRQVWHHOFRSSHUDOOR\VQLFNHODQG
Low Fuming QLFNHODOOR\V3UHKHDWLQJLVUHFRPPHQGHGIRUVRPHDSSOLFDWLRQVDQGDEURQ]HEUD]LQJX[LVUHTXLUHG
Bronze Size 1 lb. (.45 kg) 5 lb. (2.3 kg) 10 lb. (4.5 kg) 50 lb. (22.6 kg)
(Bare) 1/16 (1.6 mm) PRS36LFB0621 PRSS36LFB0625 PRSS36LFB062 PRSS36LFB06250

FILLER METALS
3/32 (2.4 mm) PRS36LFB0931 PRSS36LFB0935 PRSS36LFB093 PRSS36LFB09350
1/8 (3.2 mm) PRS36LFB1251 PRSS36LFB1255 PRSS36LFB125 PRSS36LFB12550
5/32 (4.0 mm) PRSS36LFB15650
3/16 (4.8 mm) PRSS36LFB18750
1/4 (6.4 mm) PRSS36LFB25050

ProStar 15FC %UD]LQJDOOR\IRUPDLQWHQDQFHUHSDLUDQGIDEULFDWLRQRQVWHHOFRSSHUDOOR\V)OX[FRDWLQJ


Flux-Coated SURYLGHVH[FHOOHQWZHWWLQJDFWLRQZLWKQRREMHFWLRQDEOHIXPLQJ
Bronze Size 1 lb. (.45 kg) 5 lb. (2.3 kg) 10 lb. (4.5 kg)
1/16 (1.6 mm) PRS36LFBFW0621 PRSS36LFBFW0625 PRSS36LFBFW062
3/32 (2.4 mm) PRS36LFBFW0931 PRSS36LFBFW0935 PRSS36LFBFW093
1/8 (3.2 mm) PRS36LFBFW1251 PRSS36LFBFW1255 PRSS36LFBFW125

ProStar  5*LVDJHQHUDOSXUSRVHR[\IXHOURGIRUZHOGLQJRQVWHHOSODWHVKHHWDQGSLSHZURXJKWLURQ
Steel Gas ZKHUHVWUHQJWKXSWRNVLLVUHTXLUHG<RXGRQRWQHHGDX[ZKHQZHOGLQJZLWKWKLVSURGXFW
Welding  5*LVDJHQHUDOSXUSRVHR[\IXHOURGIRUZHOGLQJRQVWHHOSLSHSODWHVDQGVWUXFWXUDO
VKDSHVLQNVLUDQJH<RXGRQRWQHHGDX[ZKHQZHOGLQJZLWKWKLVSURGXFW
Rods
Size 1 lb. (.45 kg) 5 lb. (2.3 kg) 10 lb. (4.5 kg) 50 lb. (22.6 kg)
ProStar 45 (RG-4
45)
1/16 (1.6 mm) PRS36RG450621 PRSS36RG450625 PRSS36RG45062 PRSS36RG4506250
3/32 (2.4 mm) PRS36RG450931 PRSS36RG450935 PRSS36RG45093 PRSS36RG4509350
1/8 (3.2 mm) PRS36RG451251 PRSS36RG451255 PRSS36RG45125 PRSS36RG4512550
ProStar 60 (RG-6
60)
1/16 (1.6 mm) PRS36RG600621 PRSS36RG600625 PRSS36RG60062 PRSS36RG6006250
3/32 (2.4 mm) PRS36RG600931 PRSS36RG600935 PRSS36RG60093 PRSS36RG6009350
1/8 (3.2 mm) PRS36RG601251 PRSS36RG601255 PRSS36RG60125 PRSS36RG6012550

C29
9
FILLER METALS

Product
ProStar Steel & Bronze TIG Rod

ProStar Steel TIG Welding Rods


 5HFRPPHQGHGVKLHOGLQJJDVDUJRQRUKHOLXPDUJRQPL[WXUH
 (56LVXVHGSULPDULO\IRUVLQJOHSDVV7,*ZHOGLQJRIVWHHOEXWPD\
DOVREHXVHGIRUVRPHPXOWLSDVVDSSOLFDWLRQV%HFDXVHRIWKHDGGHGGHR[LGDQWV
(56FDQEHXVHGIRUZHOGLQJVWHHOVWKDWKDYHDUXVW\RUGLUW\VXUIDFHZLWK
DSRVVLEOHVDFULFHRIZHOGTXDOLW\GHSHQGLQJRQWKHFRQGLWLRQRIWKHVXUIDFH
 (56FRQWDLQVKLJKHUOHYHOVRIPDQJDQHVHDQGVLOLFRQWKDQ(56
DQGSURGXFHVKLJKTXDOLW\ZHOGVZKHQXVHGRQGLUW\RLO\RUUXVW\VWHHO7KH
KLJKVLOLFRQFRQWHQWLQFUHDVHVWKHXLGLW\RIWKHZHOGSRROWKXVFUHDWLQJD
VPRRWKHUEHDGDSSHDUDQFHDQGUHVXOWLQJLQPLQLPDOSRVWZHOGJULQGLQJ
Size 1 lb. (.45 kg) 5 lb. (2.3 kg) 10 lb. (4.5 kg) 50 lb. (22.6 kg)
ProStar ER70S-2
1/16 (1.6 mm) PRS3670S20621 PRSS3670S20625 PRSS3670S2062 PRSS3670S206250
3/32 (2.4 mm) PRS3670S20931 PRSS3670S20935 PRSS3670S2093 PRSS3670S209350
1/8 (3.2 mm) PRS3670S21251 PRSS3670S21255 PRSS3670S2125 PRSS3670S212550
ProStar ER70S-6
1/16 (1.6 mm) PRS3670S60621 PRSS3670S60625 PRSS3670S6062 PRSS3670S606250
3/32 (2.4 mm) PRS3670S60931 PRSS3670S60935 PRSS3670S6093 PRSS3670S609350
1/8 (3.2 mm) PRS3670S61251 PRSS3670S61255 PRSS3670S6125 PRSS3670S612550

ProStar Silicon Bronze TIG Welding Rods


 5HFRPPHQGHGVKLHOGLQJJDVDUJRQRUKHOLXPDUJRQPL[WXUH
 6LOLFRQ%URQ]HFRQWDLQVVLOLFRQDQGUHVLGXDODPRXQWVRIPDQJDQHVHWLQDQG]LQF7KHKLJKVLOLFRQ
FRQWHQWDOORZVWKLVDOOR\WREHXVHGLQZHOGLQJDQGEUD]LQJSURFHGXUHV6LOLFRQ%URQ]HLVEHVWNQRZQ
IRUZHOGLQJSODLQRUJDOYDQL]HGVWHHOVKHHWPHWDO3ULQFLSDODSSOLFDWLRQVLQFOXGH7,*RUR[\DFHW\OHQH
ZHOGLQJRIFRSSHUFRSSHUVLOLFRQDQGFRSSHU]LQFEDVHPHWDOVWRWKHPVHOYHVDQGWRVWHHO6LOLFRQ
%URQ]HLVDOVRXVHGIRUVXUIDFLQJSDUWVWKDWPD\EHH[SRVHGWRDFRUURVLYHHQYLURQPHQW7KHZHOG
GHSRVLWVRIWKLVDOOR\GHPRQVWUDWHKLJKVWUHQJWKH[FHOOHQWFRUURVLRQUHVLVWDQFHDQGJRRGZHOGDELOLW\
 (5&X6L$LVDVLOLFRQGHR[LGL]HGFRSSHUEDVHGOOHUPHWDOZKLFKLVXVHGWRDWWDFKWZR
SLHFHVRIPHWDOWRJHWKHUZKHUHVWUHQJWKLVVHFRQGDU\DQGFRVPHWLFVDUHSULPDU\
Size 1 lb. (.45 kg) 5 lb. (2.3 kg) 10 lb. (4.5 kg) 50 lb. (22.6 kg)
1/16 (1.6 mm) PRS36SB0621 PRSS36SB0625 PRSS36SB062 PRSS36SB06250
3/32 (2.4 mm) PRS36SB0931 PRSS36SB0935 PRSS36SB093 PRSS36SB09350
1/8 (3.2 mm) PRS36SB1251 PRSS36SB1255 PRSS36SB125 PRSS36SB12550

C30
Carbon Solutions


Product Quality Gouging Carbons
ProStar Premium

3UR6WDUSUHPLXPTXDOLW\FDUERQDUFJRXJLQJHOHFWURGHVDUHLGHDOIRUDEURDG
UDQJHRIDSSOLFDWLRQVVXFKDVFUHDWLQJ8JURRYHVIRUZHOGMRLQWSUHSDUDWLRQV
UHPRYLQJROGZHOGVJRXJLQJRXWFUDFNVFOHDQLQJDQGUHSDLULQJFDVWLQJV
UHPRYLQJKDUGVXUIDFHPHWDODQGURXJKPDFKLQLQJ
*RXJLQJHOHFWURGHVDUHGHVLJQHGIRUWKHDLUFDUERQDUFPHWDOUHPRYDOSURFHVV
ZKLFKPHOWVPHWDOZLWKDQHOHFWULFDUFWKHQEORZVLWDZD\ZLWKDMHWRIRUGLQDU\
VKRSFRPSUHVVHGDLU&DUERQDQGJUDSKLWHLQJUHGLHQWVDUHEOHQGHGWRSURYLGHDUF
VWDELOLW\UHJDUGOHVVRIFXUUHQWDQGKHDWLQJWKXVLPSURYLQJPHWDOUHPRYDOUDWHVDQG
VODJIUHHJURRYHV(DFKHOHFWURGHKDVDFRSSHUFRDWLQJIRUKLJKFRQGXFWLYLW\

ProSt
Star DC Jointed Carbons
0DFKL
KLQHGDWHDFKHQGWRSURYLGHPDOHDQGIHPDOHWWLQJV
HOLPL
PLQDWHVVWXEORVV7KLVRIIHUVFRQWLQXRXVHOHFWURGHIHHG $SSOLFDWLRQV
HVSH
SHFLDOO\IRUVHPLDXWRPDWLFDQGDXWRPDWLFWRUFKHV  $LUFUDIW
Pa Number
Part Size Per Box
x  $XWRPRWLYH
P
PRS2406-4003 3/8 x 17 (9.5 mm x 43.2 cm) 10
00  %UHZHULHV
PRS2408-4003 1/2 x 17 (12.7 mm x 43.2 cm) 10
00  &KHPLFDO
SODQWV
PRS2410-4003 5/8 x 17 (15.9 mm x 43.2 cm) 10
00
 2LOUHQHULHV

FILLER METALS
PRS2412-4003 3/4 x 17 (19.1 mm x 43.2 cm) 10
00
 0DULQHUHSDLU

ProStar DC Pointed Carbons


$VWDQGDUGDOOSXUSRVHJRXJLQJHOHFWURGH7LJKWO\FRQWUROOHGFRSSHU
FRDWLQJLPSURYHVFRQGXFWLYLW\SURYLGLQJDPRUHHIFLHQWFRROHURSHUUDWWLRRQ $SSOLFDWLRQV
DQGKHOSVPDLQWDLQHOHFWURGHGLDPHWHUDWWKHSRLQWRIWKHDUF  $JULFXOWXUH
Part Number Size Per Box  &RQVWUXFWLRQ
PRS2202-3003 1/8 x 12 (3.2 mm x 30.5 cm) 10
00  6XUIDFLQJ
PRS2203-3003 3/16 x 12 (4.8 mm x 30.5 cm) 50  0LOLWDU\
PRS2204-3003 1/4 x 12 (6.4 mm x 30.5 cm) 50  0DLQWHQDQFH
PRS2205-3003 5/16 x 12 (7.9 mm x 30.5 cm) 50 VKRSV
 6DOYDJH\DUGV
PRS2206-3003 3/8 x 12 (9.5 mm x 30.5 cm) 50
PRS2208-2003 1/2 x 14 (12.7 mm x 35.6 cm) 50
PRS2298-3003 5/32 x 12 (4.0 mm x 30.5 cm) 50

ProStar Hollow Pointed Carbons


$OOSXUSRVHJRXJLQJHOHFWURGHZLWKDUHYROXWLRQDU\GHVLJQRSWLPL]HV $SSOLFDWLRQV
SHUIRUPDQFHZKHUH\RXQHHGLW&RQWUROOHGFRSSHUFRDWLQJLPSURYHV  $JULFXOWXUH
FRQGXFWLYLW\DQGSURYLGHVPRUHHIFLHQWFRROHURSHUDWLRQDQG  /XPEHU
KHOSVPDLQWDLQSURSHUGLDPHWHUDWWKHSRLQWRIWKHDUF LQGXVWU\
Part Number Size Per Box  0DLQWHQDQFH
PRS2203-3003HC 3/16 x 12 (4.8 mm x 30.5 cm) 50 VKRSV
 3DFNLQJKRXVHV
PRS2204-3003HC 1/4 x 12 (12.7 mm x 30.5 cm) 50
 :DWHUZRUNV
PRS2205-3003HC 5/16 x 12 (7.9 mm x 30.5 cm) 50
PRS2206-3003HC 3/8 x 12 (9.5 mm x 30.5 cm) 50

C31
FILLER METALS

ProStar Product

Al`]dhklg\jYeYla[Yddq
j]\m[]klYafd]kk
kl]]do]d\af_[gklk
and still gets measurable results.
By simply replacing a helium-based shielding
gas with argon-based Stargon SS shielding
gas by Praxair, you will dramatically reduce
your shielding gas costs. And still Short oorrt arc
SShhhor aarrc weld
ld with
weld
we wit ith a Short
SShhhor rt arc
oorrt aarrc weld
weeeld
w lldd with
wit
ith
produce strong welds with excellent high
hhiigghh percentage
peerrcceentagage helium
ntag
nt um blend
hheelilium
heli
lium blen
lleend
nd Stargon
SSttar
argo gon SS SS shielding ng gas
shhiieellddiing
ing gas
as
bead appearance. But that's not all.
Here's how Stargon SS gas helps
you produce more parts for
your money.

Reduces gas ow by 40%*


Reduces cylinder change-outs
Reduces manufacturing costs
Reduces cylinder inventory
Increases productivity

=Yka]j^gjqgmjo]d\]jk&
:]ll]j^gjqgmjZgllgedaf]&

For more information, call 1-800-225-8247


or visit www.praxair.com/stargonss
Copyright 2010, Praxair Technology, Inc. All rights reserved. Praxair, the Flowing Airstream design, Stargon and ProStar
are trademarks or registered trademarks of Praxair Technology, Inc. in the US and/or other countries.
* Over helium-based blends.
WELDING ACCESSORIES

Choose ProStar for all your


preparation, cleaning and
finishing requirements.

Bonded Abrasives Marking Devices


Bonded Abrasives D2 Metal Marker & Scribe D19
Grinding & Cutting Wheels D3 Soapstone & Holders D19
Flap Discs D4 Ink & Paint Markers D20

Wire Wheels & Brushes Tools


Brush Basics D5 Tip Cleaners & Picks D22
Cup Brushes D6 Magnets & Squares D23
End Brushes D8 Weld Gauges D24
Wire Wheel Brushes D9 Misc. Tools D25
Scratch Brushes D12 Flint Lighters D26
Paint/Maintenance Brushes D14 Chipping Hammers D27
Adapters & Drive Arbor D15

Chemicals
Anti-Spatter & Nozzle Dip D16
Cooling Fluids D17
NDT Products D17
Wire Lube Pads D18
Leak Test Solution D18
Zinc Galvanizing Spray D18

1-800-225-8247
www.praxair.com/metfab

D1
WELDING ACCESSORIES

ProStar Abrasives

Quality Computer Controlled Curing


 7HPSHUDWXUHVDQGFXULQJF\FOHV
In Every Turn DUHPRQLWRUHGWRFRQIRUP
WR3UR6WDUVSHFLFDWLRQV
The Finest Raw Materials Rigorous Product Testing
 5DZPDWHULDOVPHHWKLJK3UR6WDU 
3UR6WDUZKHHOVDUHPDQXIDFWXUHG
TXDOLW\FRQWUROUHTXLUHPHQWV ZHOOEH\RQG$16,VWDQGDUGV
 2QO\KLJKTXDOLW\YLUJLQJUDLQVDUH  :KHHOVIURPHYHU\EDWFKDUH
XVHGQRUHF\FOHGJUDLQVRUEDFNOO WHVWHGWRPHHWSHUIRUPDQFH
 0XOWLSOHOD\HUVRIFXVWRPZRYHQ TXDOLW\DQGVDIHW\VSHFLFDWLRQV
EHUJODVVZLWKPRUHOD\HUV  3URSULHWDU\GHVWUXFWLRQWHVWVRQ
WKDQFRPSHWLWLYHSURGXFWV HYHU\EDWFKFKHFNZKHHOVWUHQJWK
 $OOPDWHULDOVDUHVWRUHGLQ 530VSHHGUDWLQJVODWHUDO
FORVHO\PRQLWRUHGHQYLURQPHQWDOO\ VWUHQJWKDQGEXUVWVWUHQJWK
FRQWUROOHGIDFLOLWLHV

ProStar wheels are manufactured beyond ANSI standards for performance and safety.

Bonded Abrasives Wheel Types


5HVLQERQGHG3UR6WDUJULQGLQJ
DQGFXWWLQJZKHHOVFRPELQH Type 27 Depressed Center Wheel Type 1 Straight Wheel
DEUDVLYHJUDLQVDQGERQGLQJ Unique thin Type 27 shape can Type 1 shape for square,
DJHQWVUHLQIRUFHGZLWKPXOWLSOH be used on all angle grinders in burr-free cutting
accordance with ANSI standards Wide range of grit sizes available for
OD\HUVRIZRYHQEHUJODVV
Special bond formulation offers fastest- aggressive action to burr-free cutting
cutting, longest-lasting thin wheels Special bond formulation offers fastest
Externally reinforced with woven cutting, longest-lasting thin wheels
berglass layers to provide the
ultimate safety in a thin wheel

Metric Conversion Tables for Wheels and Brushes


Whee
el & Brush Diameter Wire Diam
meterr Wire Trim Len
ngth Face Width
in. mm in. mm in. mm in. mm in. mm in. mm
1/4 6.3 3 76.4 0.005 0.13 0.281 7.1 1-1/8 28.6 3/16 4.8
3/8 9.5 3-1/2 88.9 0.006 0.15 3/8 9.5 1-7/32 30.9 1/4 6.3
1/2 12.7 4 101.6 0.008 0.20 0.438 11.1 1-1/4 31.8
5/8 15.9 4-1/2 114.3 0.0104 0.26 5/8 15.9 1-3/8 34.9
3/4 19.1 4-7/8 123.8 0.0118 0.30 0.75 19.1 1-1/2 38.1
7/8 22.2 5 127.0 0.014 0.36 7/8 22.2 1-11/16 42.9
1 25.4 6 152.4 0.016 0.41 15/16 23.8 1-3/4 44.5
1-1/2 38.1 6-1/2 165.1 0.020 0.51 1 25.4
2 50.8 7 177.8 0.025 0.64
2-3/4 69.9 8 203.2 0.035 0.89
0.045 1.14

D2
Bonded Abrasives

ProStar Grinding & Cutting Wheels


3UR6WDUJULQGLQJZKHHOVDUHIXOOJUDLQZKHHOVZLWK
QREDFNOOLQJ6ROGLQGLYLGXDOO\RUE\WKHER[

Grinding Cut-Off Chop Saw


Wheels Wheels Wheel
ProStar Grinding Wheels ProStar .045 Cut-Off Wheels
(Type 27 depressed center wheels) (Type 1 straight wheels)
Part Number Size Part Number Size
PRS51000 4-1/2 x 1/4 x 7/8 PRS51005 4-1/2 x .045 x 7/8
PRS51001 4-1/2 x 1/4 x 5/8-11 (threaded hub) PRS51006 5 x .045 x 7/8
PRS51002 5 x 1/4 x 7/8 PRS51007 6 x .045 x 7/8
PRS51003 7 x 1/4 x 7/8
 *HQHUDOSXUSRVHFXWRIIZKHHOVJUDGH$6
PRS51004 7 x 1/4 x 5/8-11 (threaded hub)
IRUH[WUHPHO\IDVWEXUUIUHHFXWWLQJ

0DQXIDFWXUHGZLWKSUHPLXPDOXPLQXPR[LGHJUDLQIRU  0DGHZLWKVSHFLDODOXPLQXPR[LGH
FRQVLVWHQWKLJKVWRFNUHPRYDOIRUWRXJKDSSOLFDWLRQV JUDLQWKLQZLGWK

'HOLYHUVORQJHUOLIHIRUIHZHUZKHHOFKDQJHV  &XWWLQJRQDOOFDUERQVWHHODSSOLFDWLRQVLQFOXGLQJ

)RUJHQHUDOSXUSRVHJULQGLQJRQDOO DOOIHUURXVPHWDODSSOLFDWLRQVOLNHLURQUHEDU
FDUERQVWHHODSSOLFDWLRQV VWHHOVPDOOHUDQJOHLURQRUPHWDOVWXGGLQJ

ACCESSORIES

8VHZLWKIHUURXVPHWDODSSOLFDWLRQVOLNHLURQ  ([WHUQDOO\UHLQIRUFHGZLWKEHUJODVVOD\HUVWR

WELDING
VWHHODQGZHOGVRUORZJUDGHVWDLQOHVVVWHHO SURYLGHXOWLPDWHVDIHW\LQDWKLQZKHHO

3DWHQWHGKXEFRPELQHVDPHFKDQLFDOO\LQWHUORFNHG  )RUXVHRQULJKWDQJOHJULQGHUVXVHZLWKUHXVDEOH
NH\ORFNV\VWHPZLWKDXQLTXHWZRSDUWERQGLQJV\VWHP DGDSWRU SDUW81, 
WRHQVXUHWKHVWDELOLW\RIWKHKXEWRWKHZKHHOFRQQHFWLRQ

ProStar Chop Saw Wheel


Part Number Size
PRS51008 14 x 3/32 x 1

 )DVWEXUUIUHHJHQHUDOSXUSRVHFRROFXWWLQJRQWKLQPHWDOV
 ([WHUQDOO\UHLQIRUFHGZLWKWKHKLJKHVWTXDOLW\
EHUJODVVWRZLWKVWDQGWKHWRXJKHVWDSSOLFDWLRQV
 )RUFXWWLQJRQDOOFDUERQVWHHODSSOLFDWLRQVLQFOXGLQJ
DOOIHUURXVPHWDODSSOLFDWLRQVOLNHLURQVWHHO
UHEDUVPDOODQJOHLURQDQGPHWDOVWXGGLQJ
1RWH$OZD\VEHVXUHWKDWWKHFKRSVDZEODGHLVXVHG
RQDSRUWDEOHFKRSVDZ1RWIRUXVHRQDKLJKWRUTXH
KLJKKRUVHSRZHUVWDWLRQDU\VDZ

D3
WELDING ACCESSORIES

ProStar Flap Discs


ProS
Sta
ar Fla
ap Diiscss offerss
a combinina
atio
on of grin
ndingg
and bllen
ndiing
g, saviing
g time
e
and mon neyy.

Applications include:
Weld grinding and blending
Edge breaking
Deburring
Finishing and blending
Contour nishing

 0RUHDSVWKDWDUHODUJHU\LHOGVORQJHUOLIH
 0DGHZLWKSUHPLXP]LUFRQLXPDEUDVLYHPDWHULDO
ZKLFKSURYLGHVORQJOLIHDQGKLJKVWRFNUHPRYDO Conical Shape (Type 29) has a built-in angle
 :LOOQRWFRQWDPLQDWHVWDLQOHVVVWHHO for increased contact area. Best for use on
 5HVLVWVORDGLQJRQDOXPLQXPXQLTXHLQWKHLQGXVWU\ large, at surfaces or complex work shapes,
 *ULQGEOHQGDQGQLVKZLWKRQHSURGXFW
also minimizes workpiece gouging.

Part Number Type Size Grit


PRS52000 29 4-1/2 x 7/8 36
PRS52001 29 4-1/2 x 7/8 40
PRS52002 29 4-1/2 x 7/8 60
PRS52003 29 4-1/2 x 7/8 80
Longer life vs.
PRS52004 29 4-1/2 x 5/8-11 36
competition due to more PRS52005 29 4-1/2 x 5/8-11 40
aps that are larger PRS52006 29 4-1/2 x 5/8-11 60
PRS52007 29 4-1/2 x 5/8-11 80

PRS52008 29 5 x 7/8 36
PRS52009 29 5 x 7/8 40
PRS52010 29 5 x 7/8 60
PRS52011 29 5 x 7/8 80

D4
Wire Wheels & Brushes

ProStar Wire Wheels & Brushes


Wire Wheels
Used on bench or straight grinders,
some used on right angle grinders
Bench Grinders 6 (15.2 cm) O.D.
Mini Grinders 4 (10.2 cm) O.D.

Cup Brushes
Used on right angle grinders
Grinder Size Brush Size
79 4 (10.2 cm)
(17.822.9 cm) 5 (12.7 cm)
6 (15.2 cm)

Brush Basics Mini Grinders Brush Size

$EUXVKLVDWRROIRUFOHDQLQJRUGHEXUULQJ,WGRHVQRWUHPRYHPHWDO 5 (12.7 cm) 3-1/2 (8.9 cm)


WKRXJKLWFDQLPSURYH0LFUR)LQLVK)LOOPDWHULDOFDQEHFDUERQZLUH 4-1/2 (11.4 cm) 2-3/4 (7.0 cm)
VWDLQOHVVZLUHEUDVVRUDQRQPHWDOOLFPDWHULDOVXFKDVQ\ORQRULPSUHJQDWHG 4 (10.2 cm)
PDWHULDOZLWKDEUDVLYH$OOSRZHUEUXVKHVDUHXVHGRQVSHFLFWRROV
End Brushes1/4 (6.3 mm) Shank
Brush Fill Wire Types
Used on electric, air or battery-
 &DUERQ:LUH'HVLJQHGZLWK  6WUDLJKW:LUH8VHD.127 operated hand drills and presses
IRXUOD\HUVRIUHLQIRUFHPHQW0RVW 7:,67RU&$%/(7:,67
SRSXODUZLUHXVHGRQDOOFDUERQ VW\OHEUXVKYHU\DJJUHVVLYH Major Styles
VWHHODSSOLFDWLRQV+LJKJUDGH  &ULPS:LUH8VHGLQFRQYHQWLRQDO Straight end at surfaces and
LQGXVWULDOWHPSHUHGZLWKYHU\FORVH EUXVKIRUOHVVDJJUHVVLYH corners
FKHPLFDODQGKDUGQHVVWROHUDQFH ZRUN&RYHUVDODUJHUDUHD

ACCESSORIES
Flair for edge and side cleaning

WELDING
 6WDLQOHVV:LUH'HVLJQHGIRU
VSHFLFDSSOLFDWLRQVDQGRU Wire Size
Applications
GLIFXOWWRJULQGPDWHULDOVVXFK  0HDVXUHGLQGLDPHWHUVRI
DVVWDLQOHVVVWHHODOXPLQXPHWF Straight knot wire is the most
WKRXVDQGWKV aggressive and acts as a chipping
 &RQWDPLQDWH)UHH3URGXFWV2QO\ LVVPDOOHUWKDQ hammer to clean up welds. Radial style
QHFHVVDU\WRDYRLGFRQWDPLQDWLRQ LVWKHKHDYLHVW  is best for weld cleaning.
RIWKHPDWHULDO\RXDUHEUXVKLQJ Cups in knot construction are best
VWDLQOHVVDOXPLQXPEUDVVHWF  for cleaning prior to welding when the
ZLWKFDUERQVWDLQOHVVVWHHOLV surface is at.
XVHGRQDOOVWDLQOHVVEUXVKHVDQG Very heavy rust or scale removal,
ZLOOSLFNXSDORZPDJQHWLFFKDUJH recommend 0.035 wire and 2 row
brushes for in-line equipment.
Buying the Right Brush Crimp wire radial brushes are best on
bench grinders to clean edges or to
Cup Brush Cleaning at surfaces and rough welds gang up on a straight grinder to do a
Crimp Brush Light paint or scale larger path of cleaning.
Crimp cups are suited for lighter rust
Straight Wire Knot Brush Heavy clean-up or rough welds
and paint removal as many wires
Wire Size (general apps.) Recommended 0.014 (.36 mm) for radial, 0.020 attack like needles.
(.15 mm) for cup Stainless steel wire brushes aluminum
O.D. Determined by type and size of tool oxide off before welding.

D5
WELDING ACCESSORIES

ProStar Cup Brushes


&XSVW\OHEUXVKHVDUHPDGHLQWZRW\SHVNQRWZLUHLQVWHHODQG
VWDLQOHVVVWHHOIRUKHDY\GXW\RUFULPSHGZLUHIRUOLJKWHUVXUIDFH
SUHSDUDWLRQDQGGHEXUULQJVHUYLFH&XSEUXVKHVDUHHDVLO\PRXQWHG
RQ&1&PDFKLQHVDQGSRUWDEOHWRROVDLURUHOHFWULFSRZHUHG

ProStar Crimped Wire Cup Brush


'HVLJQHGIRUOLJKWDQGPHGLXPGXW\DSSOLFDWLRQVRQDYDULHW\RIKLJKVSHHGDLUDQG
HOHFWULFWRROV2IIHUVVPRRWKUHVSRQVLYHFXWWLQJDFWLRQDWDOOVSHHGVRQDYDULHW\RI
MREV$SSOLFDWLRQVFOHDQLQJODUJHPHWDOVXUIDFHVUHPRYDORIEXUUVZHOGVFDOHDQG
UXVWHGJHEOHQGLQJDQGVXUIDFHSUHSDUDWLRQ7KUHDGHG$UERU+ROH1&
Part Number Brush Diameter Fill Diameter Fill Material Trim Length Max RPM
PRS53045 clam 4 0.020 Steel 1-1/8 9,000
PRS53095 4 0.020 Steel 1-1/8 9,000
PRS53097 clam 5 0.020 Steel 1-1/2 8,000
PRS53098 5 0.020 Steel 1-1/2 8,000
PRS53048 clam 6 0.020 Steel 1-1/2 7,000
PRS53101 6 0.020 Steel 1-1/2 7,000

ProStar Knot Wire Cup Brush


.QRWZLUHFXSEUXVKHVDUHUXJJHGHIFLHQWWRROVIRUIDVWKHDY\GXW\FOHDQLQJRI
ODUJHPHWDOVXUIDFHV7KH\DUHVSHFLDOO\GHVLJQHGIRUXVHRQSRUWDEOHWRROVDQGDUH
OOHGZLWKVWHHOZLUH5HFRPPHQGHGIRUH[WUHPHO\ULJRURXVMREV$SSOLFDWLRQV
UHPRYLQJRIZHOGVFDOHUXVWROGSDLQWDQGFRUURVLRQFOHDQLQJDQGSUHSDUDWLRQ
RIPHWDOV7KUHDGHG$UERU+ROH1&
Part Number Brush Diameter Fill Diameter Fill Material Trim Length Max RPM
PRS53087* clam 3-1/2 0.014 Stainless steel 1-3/8 7,500
PRS53090 clam 3-1/2 0.020 Steel 1-3/8 7,500
PRS53093 4 0.014 Steel 1-1/4 6,000
PRS53043 clam 4 0.014 Steel 1-1/4 6,000
PRS53094 4 0.020 Stainless steel 1-1/4 6,000
PRS53092 clam 4 0.020 Stainless steel 1-1/4 6,000
PRS53096 4 0.025 Steel 1-1/4 6,000
PRS53044 clam 4 0.025 Steel 1-1/4 6,000
PRS53100 6 0.014 Steel 1-3/4 6,000
PRS53099 clam 6 0.014 Steel 1-3/4 6,000
PRS53102 6 0.020 Stainless steel 1-3/4 6,000
PRS53103 6 0.020 Steel 1-1/4 6,000
PRS53046 clam 6 0.020 Steel 1-3/4 6,000
* Heavy duty

D6
Wire Wheels & Brushes

ProStar Cup Brushes continued


ProStar High Speed Small Grinder


Crimped Wire Cup Brush
0DGHIRUXVHRQSRUWDEOHSRZHUWRROVRSHUDWLQJDWKLJKVSHHGVRU
ZKHUHXQLIRUPFOHDQLQJLVGHVLUHG'HVLJQHGIRUKLJKSURGXFWLYLW\DQG
ORQJOLIH.QRWVW\OHRIIHUVDJJUHVVLYHDFWLRQ7KH\DUHGHVLJQHGIRU
DQGJULQGHUV$SSOLFDWLRQVFOHDQVDQGSUHSDUHVDWVXUIDFHV
DQGHGJHVOLJKWDQGPHGLXPGXW\FOHDQLQJ0D[530
Threaded
Part Number Brush Diameter Fill Diameter Fill Material Arbor Hole Trim Length
PRS53079 2-3/4 0.014 Stainless steel 5/8-11NC 1
PRS53078 2-3/4 0.014 Steel 5/8-11NC 1
PRS53035 clam 2-3/4 0.014 Steel 5/8-11NC 1
PRS53040 clam 3-1/2 0.014 Steel 5/8-11NC 7/8

ProStar High Speed Small


Grinder Knot Wire Cup Brush
)RUXVHZLWKKLJKVSHHGVPDOOJULQGHUV.QRWZLUHIRUORZWRPHGLXPH[LELOLW\
DQGDJJUHVVLYHFXWWLQJDFWLRQ6WDLQOHVVVWHHONQRWZLUHIRUXVHRQVWDLQOHVV
DOXPLQXPDQGKLJKWHQVLOHDOOR\V$SSOLFDWLRQVUHPRYHVVFDOHGHEXUULQJFOHDQV
ZHOGVDQGDWVXUIDFHV0D[530
Threaded
Part Number Brush Diameter Fill Diameter Fill Material Arbor Hole Trim Length
PRS53039 2-3/4 0.014 Stainless steel 5/8-11NC 1
PRS53036 2-3/4 0.014 Steel 5/8-11NC 1
PRS53038 2-3/4 0.020 Steel 5/8-11NC 1

ACCESSORIES
PRS53080 2-3/4 0.014 Steel 5/8-11NC 7/8

WELDING
PRS53037 clam 2-3/4 0.020 Stainless steel 5/8-11NC 7/8
PRS53083 2-3/4 0.020 Stainless steel 5/8-11NC 7/8
PRS53081 2-3/4 0.020 Steel 5/8-11NC 7/8
PRS53082 clam 2-3/4 0.020 Steel 3/8-24UNF 7/8

heavy duty ProStar High Speed Small Grinder


Knot Wire Cup Brush
6SHFLDOO\WUHDWHGWRSUHYHQWSUHPDWXUHIDLOXUHLQH[WUDKHDY\GXW\DSSOLFDWLRQV
$SSOLFDWLRQVJHQHUDOFOHDQLQJFOHDQLQJRIFXUYHGRUDWVXUIDFHVDQGFRUQHUV
SLSHEHYHOEXIQJ7KUHDGHG$UERU+ROH1&0D[530
Part Number Brush Diameter Fill Diameter Fill Material Trim Length
PRS53086 3-1/2 0.014 Stainless steel 7/8
PRS53041 clam 3-1/2 0.020 Steel 7/8
PRS53089 3-1/2 0.020 Steel 7/8
PRS53042 clam 3-1/2 0.020 Stainless steel 7/8
PRS53091 3-1/2 0.020 Stainless steel 7/8

D7
WELDING ACCESSORIES

ProStar End Brushes


'HVLJQHGVRWKHHQGVRIWKHOOVWUDQGVGRWKHEXONRIWKHZRUN6LGHVFDQ
EHXVHGWRQLVKYHUWLFDOVXUIDFHVSDUDOOHOWRWKHVKDIW8VHIRUSRUWDEOHDQG
URERWLFHTXLSPHQWDQGDUHDVRIOLPLWHGVSDFH
ProStar Crimped Wire End Brush
:LWKVKDQN,GHDOIRUDYDULHW\RIJHQHUDOXVHVLQFOXGLQJVXUIDFHEOHQGLQJFOHDQLQJDQGSROLVKLQJ
FDQEHXVHGRQ&1&HTXLSPHQW$SSOLFDWLRQVUXEEHUDQGSODVWLFPROGFOHDQLQJUHPRYLQJUXVWZHOG
VFDOHDQGVSDWWHUFOHDQLQJFDVWLQJVEXUUUHPRYDOVSRWIDFLQJFOHDQLQJDQGQLVKLQJUHFHVVHGDUHDV
Part Number Brush Diameter Fill Diameter Fill Material Max RPM Trim Length
PRS53109 1/2 0.005 Stainless steel 25,000 1
PRS53108 clam 1/2 0.005 Stainless steel 25,000 1
PRS53111 clam 1/2 0.0104 Steel 25,000 1
PRS53112 clam 1/2 0.020 Steel 25,000 1
PRS53128 clam 3/4 0.0104 Stainless steel 20,000 1
PRS53126 3/4 0.0104 Steel 20,000 1
PRS53127 clam 3/4 0.0104 Steel 20,000 1
PRS53129 3/4 0.020 Steel 20,000 1
PRS53113 clam 1 0.005 Stainless steel 20,000 1
PRS53117 1 0.006 Steel 20,000 1
PRS53115 clam 1 0.006 Steel 20,000 1
PRS53121 1 0.0104 Stainless steel 20,000 1
PRS53031 clam 1 0.0104 Stainless steel 20,000 1
PRS53120 1 0.0104 Steel 20,000 1
PRS53118 clam 1 0.0104 Steel 20,000 1
PRS53125 1 0.020 Steel 20,000 1
PRS53130 clam 1 0.020 Steel 20,000 1

ProStar Knot Wire End Brush


5XJJHGEUXVKLQJWRROGHVLJQHGZLWKWKHQHVWZLUHWRRIIHUHIFLHQWXVDJHIRUDZLGH
YDULHW\RIWRXJKFOHDQLQJDQGPDLQWHQDQFHDSSOLFDWLRQVFDQEHXVHGRQ&1&HTXLSPHQW
$SSOLFDWLRQVFOHDQLQJRIGLHVPROGVDQGWRROLQJVSRWFOHDQLQJRUIDFLQJUHPRYDORI
VODJUXVWRUVFDOHGHEXUULQJRUDVKUHPRYDOSLSHFOHDQLQJ1RWHDVDVDIHW\SUHFDXWLRQ
VKDQNPXVWEHIXOO\LQVHUWHGLQWRWKHFKXFNRUFROOHWDQGWLJKWHQHGVHFXUHO\
Part Number Brush Diameter Fill Diameter Fill Material Max RPM Trim Length
PRS53123 1 0.014 Stainless steel 20,000 1
PRS53032 clam 1 0.014 Steel 20,000 1
PRS53124 1 0.020 Steel 20,000 1
PRS53033 clam 1 0.020 Steel 20,000 1

ProStar Knot Wire End BrushScuf-Gard Coated, Stainless


0DGHZLWKDUXJJHGGXUDEOHHODVWRPHUOD\HURQWKHFXSWRSUHYHQWDFFLGHQWDOVFUDWFKHV
RUPDUULQJRQWKHZRUNVXUIDFHGXULQJRSHUDWLRQ1RWHDVDVDIHW\SUHFDXWLRQVKDQN
PXVWEHIXOO\LQVHUWHGLQWRWKHFKXFNRUFROOHWDQGWLJKWHQHGVHFXUHO\
Part Number Brush Diameter Fill Diameter Fill Material Max RPM Trim Length
PRS53116 1 0.006 Stainless steel 20,000 1-1/8
PRS53119 1 0.0104 Stainless steel 20,000 1-1/8

D8
Wire Wheels & Brushes

ProStar Wire Wheel Brushes


7KHFLUFXPIHUHQWLDOHGJHRUIDFHRIWKLVFLUFXODUVW\OHEUXVK
SHUIRUPVWKHZRUN:LUHZKHHOEUXVKHVDUHLGHDOIRUUHPRYDORI
PDWHULDODVKUXVWSDLQWFOHDQLQJZHOGEHDGGHEXUULQJGHDVKLQJ
HGJHEOHQGLQJVNLYLQJDQGEXIQJ7KHPRVWZLGHO\XVHGGHVLJQWKH
ZKHHOEUXVKFDQEHPRXQWHGHLWKHUKRUL]RQWDOO\RUYHUWLFDOO\ZLWKWKH
WLSVRIWKHZLUHVGRLQJWKHDFWXDOZRUNDVWKH\FRQWDFWWKHZRUNSLHFH

ProStar Crimped Wire Narrow


Face Wheel Brush
0RUHH[LEOHWKDQWKHZLGHDQGPHGLXPGXW\VW\OHV)RUZLGHUVXUIDFHV
ZKHUHH[LELOLW\LVUHTXLUHGWKH\FDQEHPRXQWHGLQPXOWLSOHV
Part Number Brush Diameter Fill Diameter Fill Material Max RPM Arbor Hole
PRS53181 6 0.008 Steel 6,000 5/8
PRS53185 8 0.0118 Steel 4,500 1-1/4

ProStar Small Diameter


Crimped Wire Wheel Brush
6SHFLDOO\GHVLJQHGIRUHIIHFWLYHEUXVKLQJRSHUDWLRQVRQLQWHUQDOVXUIDFHV
DQGRWKHUKDUGWRUHDFKDUHDV7KH\FDQEHPRXQWHGVLQJO\RULQPXOWLSOHV
GLUHFWO\RQWRWKHVKDIWRIDSRUWDEOHWRRO0D[530
Part Number Brush Diameter Fill Diameter Fill Material Trim Length Arbor Hole
PRS53148 1-1/2 0.014 Steel 3/8 3/8
PRS53155 3 0.008 Steel 1 1/2

ACCESSORIES
PRS53158 3 0.014 Stainless steel 1 1/2

WELDING
PRS53156 3 0.014 Steel 1 1/2
PRS53159 3 0.014 Stainless steel 15/16 5/8

ProStar Crimped Wire


Wheel Brush with Shank
8QLIRUPGHQVHOODQGFDQEHXVHGRIIKDQGRURQGULOOSUHVVHVIRU
LQWHUQDODQGH[WHUQDOFOHDQLQJDQGGHEXUULQJ$SSOLFDWLRQVUXVW
VFDOHSDLQWGLUWDQGZHOGVSDWWHUUHPRYDO6KDQNGLDPHWHU
Part Number Brush Diameter Fill Diameter Fill Material Trim Length Max RPM
PRS53146 1-1/2 0.008 Steel 0.281 25,000
PRS53149 2 0.008 Steel 0.438 25,000
PRS53151 2 0.014 Steel 0.438 25,000
PRS53162 3 0.014 Steel 0.75 25,000
PRS53163 3 0.014 Stainless steel 0.75 25,000
PRS53169 4 0.008 Stainless steel 1 15,000
PRS53170 4 0.014 Stainless steel 1 15,000

D9
WELDING ACCESSORIES

ProStar Crimped & Knot Wire Wheels


ProStar Crimped High Speed


Small Grinder Wire Wheel Brush
8QLIRUPGHQVHOODQGFDQEHXVHGRIIKDQGRURQGULOOSUHVVHVIRU
LQWHUQDODQGH[WHUQDOFOHDQLQJDQGGHEXUULQJ$SSOLFDWLRQVUXVW
VFDOHSDLQWGLUWDQGZHOGVSDWWHUUHPRYDO0D[530
Threaded
Part Number Brush Diameter Fill Diameter Fill Material Trim Length Arbor Hole
PRS53168* 4 0.006 Stainless steel 7/8 5/8-11NC
PRS53172 4 0.014 Stainless steel 7/8 5/8-11NC
PRS53171 4 0.014 Steel 7/8 5/8-11NC
PRS53007 clam 4 0.014 Steel 7/8 5/8-11NC
* Type 316 stainless steel

ProStar Knot Wire Wheel Brush


5XJJHGNQRWW\SHFRQVWUXFWLRQSURYLGHVKLJKEUXVKH[LELOLW\PRUHXQLIRUP
UHVXOWVPD[LPXPVDIHW\DQGHIFLHQWRSHUDWLRQDWKLJKVSHHGV%UXVKHVODUJHU
WKDQVKRXOGEHPRXQWHGRQVWDWLRQDU\WDEOHVWKRVHDQGVPDOOHUFDQEH
PRXQWHGRQVWDWLRQDU\LQVWDOODWLRQVRUDWWDFKHGWRSRUWDEOHWRROV$SSOLFDWLRQV
UHPRYDORIUXEEHUDVKSDLQWVODJVFDOHUXVWVXUIDFHFRQWDPLQDWLRQ
ZHOGFOHDQLQJEOHQGLQJQLVKLQJGHEXUULQJDQGJHQHUDOFOHDQLQJ
Part Number Brush Diameter Fill Diameter Fill Material Trim Length Max RPM
PRS53164 clam 3 0.020 Steel 5/8 25,000
PRS53182 6 0.016 Stainless steel 1-1/2 9,000
PRS53183* 6 0.025 Steel 1-1/2 9,000
PRS53180* clam 6 0.025 Steel 1-1/2 9,000
PRS53186 8 0.014 Steel 1-11/16 8,500
* Cable Twist Knot

ProStar High Speed Small Grinder


Knot Wire Wheel Brush
+LJKVSHHGVPDOOJULQGHUZKHHOEUXVKZLWKVWDQGDUGWZLVWHGNQRW)DVW
FOHDQLQJDFWLRQZHOGFOHDQLQJHDV\WRKDQGOH$SSOLFDWLRQVFOHDQVJURRYHV
7FRQQHFWLRQVZHOGHGEHDGVDQGVXUIDFHSUHSDUDWLRQ0D[LPXP530
Threaded
Part Number Brush Diameter Fill Diameter Fill Material Trim Length Arbor Hole
PRS53009 clam 4 0.014 Stainless steel 7/8 5/8-11NC
PRS53174 4 0.014 Steel 7/8 5/8-11NC
PRS53008 clam 4 0.014 Steel 7/8 5/8-11NC
PRS53010 clam 4 0.020 Steel 7/8 5/8-11NC

D10
Wire Wheels & Brushes

ProStar Wire Wheel Brushes continued


ProStar High Speed Small Grinder


Cable Knot Wire Wheel Brush
([FHOOHQWIRUVWDQGDUGNQRWZLUHDSSOLFDWLRQVWKDWQHHGPRUHDJJUHVVLYHDFWLRQ
0D[530
Threaded
Part Number Brush Diameter Fill Diameter Fill Material Trim Length Arbor Hole
PRS53173 clam 4 0.020 Stainless steel 7/8 5/8-11NC
PRS53017 clam 4 0.020 Steel 7/8 5/8-11NC

ProStar High Speed Small Grinder


Stringer Bead Wire Wheel Brush
:RUNDJJUHVVLYHO\\HWVPRRWKO\DQGHIFLHQWO\RQDLUWRROVRUSRUWDEOH
SRZHUWRROV$SSOLFDWLRQEHDGVFDOHUHPRYDO0D[530
Threaded
Part Number Brush Diameter Fill Diameter Fill Material Trim Length Arbor Hole
PRS53015 clam 4 0.020 Stainless steel 7/8 5/8-11NC
PRS53016 4 0.020 Stainless steel 7/8 5/8-11NC
PRS53013 clam 4 0.020 Steel 7/8 5/8-11NC
PRS53014 4 0.020 Steel 7/8 5/8-11NC

ACCESSORIES
WELDING
ProStar Stringer Bead
Knot Wire Wheel Brush
7KHVPDOOZLGWKRIWKLVEUXVKDOORZVLWWREHXVHGLQUHFHVVHGDUHDVVXFK
DVZHOGLQJMXQFWLRQVLQSLSHOLQHIDEULFDWLRQ$SSOLFDWLRQEHDGVFDOH
UHPRYDO7KUHDGHG$UERU+ROH1&PD[530
Part Number Brush Diameter Fill Diameter Fill Material Trim Length Face Width
PRS53166 4-7/8 0.020 Stainless steel 1 3/16
PRS53165 clam 4-7/8 0.020 Stainless steel 1 3/16
PRS53167 4-7/8 0.020 Steel 1 3/16
PRS53018 clam 4-7/8 0.020 Steel 1 3/16
PRS53178 6-1/2 0.020 Stainless steel 1-7/32 1/4
PRS53176 clam 6-1/2 0.020 Stainless steel 1-7/32 1/4
PRS53179 6-1/2 0.020 Stainless steel 1-1/4 3/16
PRS53177 6-1/2 0.020 Steel 1-7/32 1/4
PRS53175 clam 6-1/2 0.020 Steel 1-7/32 1/4
PRS53023 6-1/2 0.020 Steel 1-1/4 3/16
PRS53022 clam 6-1/2 0.020 Steel 1-1/4 3/16

D1
11
WELDING ACCESSORIES

ProStar Scratch Brushes


7KHEORFNVDUHNLOQGULHGKDUGZRRGIRUPD[LPXPWXIWUHWHQWLRQHYHQ
LQVHYHUHDSSOLFDWLRQV6NLOOHGZRUNPDQVKLSDVVXUHV\RXRIXQLIRUP
GLVWULEXWLRQRIOOPDWHULDODQGUPO\DQFKRUHGWXIWV7KHZLUHOO
XVHGSURYLGHVRXWVWDQGLQJFXWWLQJDELOLW\DQGRIIHUVDQH[WUHPHO\KLJK
GHJUHHRIIDWLJXHUHVLVWDQFH7KHKLJKTXDOLW\VWDSOHVHWZLUHSURYLGHV
ORQJHIIHFWLYHEUXVKOLIH+DQJXSKROHIRUFRQYHQLHQWVWRUDJH

Shoe Handle Wire Scratch Brush


8VHGIRUUHPRYLQJUXVWVFDOHSDLQWVROGHUHWF
Part Number Fill Material Rows Block Width
PRS53135 Steel 4 x 16 1-1/8
PRS53142 Stainless steel 4 x 16 1-1/8

Economy Shoe Handle Scratch Brush


(FRQRP\EUXVKHVSURYLGHODVWLQJHIFLHQWVHUYLFHDWD
PLQLPDOFRVW
Part Number Fill Material Rows Fill Diameter
PRS53051 Steel 4 x 16 0.014
PRS53052 Stainless steel 4 x 16 0.012
PRS53136 Steel 4 x 16 0.014 brush with scraper

Curved Handle Scratch Brush


.LOQGULHGKDUGZRRGIRUPD[LPXPWXIWUHWHQWLRQVPRRWK
PDFKLQHGQLVKSURYLGHVH[FHOOHQWFRPIRUWLQXVH2YHUDOO
OHQJWKLV
Brush Area
Part Number Fill Material Rows Width
PRS53141 Stainless steel 3 x 19 31/32
PRS53134 Steel 3 x 19 31/32
PRS53137 Steel 4 x 19 1-1/4 heavy-duty brush

D12
Scratch Brushes

ProStar Scratch Brushes continued


Economy Curved Handle Scratch Brush


)RUUHPRYLQJGLUWDQGUXVWIURPSLSHWKUHDGVZHOGLQJDQGPHWDOFDVWLQJV
Brush Area Brush Area
Part Number Fill Material Rows Fill Diameter Width Length
PRS53049 Steel 3 x 19 0.014 15/16 6
PRS53050 Stainless steel 3 x 19 0.012" 15/16 6
PRS53138 Steel 4 x 19 0.014 1-1/8 6 Heavy duty
PRS53143 Stainless steel 4 x 19 0.012" 1-1/8 6 Heavy duty

Small Cleaning Scratch Brush


)RUDOOW\SHVRIUXVWDQGGLUWUHPRYDO
Part Number Fill Material Rows Brush Length
angled back PRS53057 Brass 3x7 7-3/4
PRS53139 Steel 3x7 7-3/4
PRS53053 Stainless steel 3x7 7-3/4

ACCESSORIES
WELDING
Economy Small Cleaning Scratch Brush
0ROGHGSODVWLFKDQGOHIHDWXUHVKDQJXSKROHIRUFRQYHQLHQWVWRUDJH
Part Number Fill Material Rows Fill Diameter Brush Length
PRS53055 Stainless steel 3x7 0.006 7-1/4

Small Cleaning Scratch Brush, Laced Back Style


/LJKWGXW\FOHDQLQJRIKDUGWRUHDFKVSRWVDQGIRUFOHDQLQJZHOGVLQFRQQHGDUHDV
light duty
Part Number Fill Material Rows Fill Diameter Brush Length
PRS53145 Stainless steel 3x7 0.006 7-1/2

D1
13
WELDING ACCESSORIES

Scratch, Acid & Paint Brushes

ProStar V-Groove Long Handle Scratch Brush


'HVLJQHGIRUXVHLQKDUGWRUHDFKDUHDVWKDWUHTXLUHDQDUURZIDFH
Part Number Fill Diameter Fill Material Rows Block Width
PRS53140 0.014 Steel 3 x 14 1-1/2
PRS53144 0.012 Stainless steel 3 x 14 1-1/2

ProStar Horsehair Acid Brush


$FLGX[EUXVKZLWKWLQIHUUXOH
Part Number Width Trim Length Overall Length
PRS53061 3/8 3/4 6-1/8
PRS53062 7/16 3/4 6-1/8
PRS53063 9/16 3/4 6-1/8

ProStar Paint/Maintenance Brushes


7KHZKLWHEULVWOHSURYLGHVWKHSURSHUVWLIIQHVVDQGWDSHUDQGLVVXLWHG
IRUVSUHDGLQJODWH[SDLQWHSR[LHVDQGJOXH:RRGKDQGOH
Part Number Overall Width Brush Thickness Trim Length
PRS53130 1 5/16 1-1/2
PRS53131 2 5/16 1-1/2
PRS53132 3 3/8 1-1/2
PRS53133 4 11/16 2-1/4

D14
Adapters & Drive Arbor

ProStar Adapters & Drive Arbor


High Speed Thread Adapters


)RUXVHZLWKVPDOOJULQGHUEUXVKHV
Part Number Fixed Throat Size Thread Size Packaged
PRS53001 5/8-11NC M10 x 1.25 Clamshell
PRS53075 5/8-11NC M10 x 1.25
PRS53003 3/8-11NC 3/824UNF Clamshell
PRS53074 3/8-11NC 3/824UNF
PRS53002 5/8-11NC M10 x 1.50 Clamshell
PRS53076 5/8-11NC M10 x 1.50

Metal Adapters
)RUEUXVKHVZLWK$UERU+ROHVOLSWDGDSWHU
Part Number Adapter Fits Arbor Hole Packaged
PRS53066 2 1/2
PRS53070 2 5/8
PRS53069 2 3/4 Clamshell
PRS53072 2 7/8
PRS53064 2 1

ACCESSORIES
WELDING
Brush Drive Arbors
)RUEUXVKHVXSWRLQGLDPHWHURQO\'HVLJQHGIRUXVHZLWKDVLQJOHEUXVKRQO\
1RWIRUXVHZLWKJULQGLQJZKHHOVDEUDVLYHGLVFVEXIIVEXIQJSDGVRURWKHU
QRQEUXVKSHULVKDEOHWRROV
Overall Shank
Part Number Diameter Length Diameter Packaged
PRS53000 3/8 1-1/2 1/4 Clamshell
PRS53107 3/8 1-1/2 1/4
PRS53104 1/2 1-3/4 1/4 Clamshell
PRS53105 1/2 1-3/4 1/4

D1
15
WELDING ACCESSORIES

ProStar Chemicals

Productivity Booster
Reduce clean-up time and
spatter buildup on MIG
gun nozzles and welding
surfaces with ProStar
solvent-based anti-spatter.

Water-Based Anti-Spatter ProStar Anti-Spatter


A ti S
3UR6WDUZDWHUEDVHGDQWLVSDWWHULVDQDOOQDWXUDOSURGXFW &KLVHOLQJVFUDSLQJRUZLUHEUXVKLQJ
WKDWLQFOXGHVDUXVWLQKLELWRUIRUPHWDOSURWHFWLRQ7KHKLJK WRUHPRYHZHOGVSDWWHULVDWHGLRXV
VROLGVFRQWHQWHQVXUHVSURWHFWLYHFRDWLQJZLWKQREXUQRII WLPHFRQVXPLQJDQGFRVWO\RSHUDWLRQ
VRWKHZHOGHUFDQZHOGWKURXJKZKLOHZHW$OO3UR6WDU 3UR6WDUVROYHQWEDVHGDQWLVSDWWHU
DQWLVSDWWHUVDUHIUHHRIR]RQHGHSOHWLQJFKHPLFDOV UHGXFHVVSDWWHUEXLOGXSDQGFOHDQXS
WLPHRQ0,*JXQQR]]OHVDQGZHOGLQJ
Part Number Description
VXUIDFHV,WLVKHDWUHVLVWDQWQRQ
PRS50001 16 oz. aerosol
DPPDEOHDQGSDLQWFRPSDWLEOH
PRS50214 14.5 oz. (410 g) water base
PRS50215 0.26 gal. (1 litre) water base
PRS50400 1.0 gal. (4 litres) water base
PRS50217 5.2 gal. (20 litres) water base
PRS50218 52.8 gal. (200 litres) water base

ProStar Nozzle Dip


1R]]OHGLSFDQEHDSSOLHGWRVHPLDXWRPDWLFDQGDXWRPDWLF
0,*JXQQR]]OHVDQGWLSVIRUSURWHFWLRQDJDLQVWVSDWWHU
EXLOGXS,WFDQDOVREHDSSOLHGWRZHOG[WXUHVDQGMLJV
IRUORQJHUOLIHDQGHDVHRIFOHDQLQJ1RQDPPDEOHDQG
QRQWR[LFGRHVQRWFRQWDLQVLOLFRQHVXRURFDUERQVRUDQ\
R]RQHGHSOHWLQJFKHPLFDOV,WVQRZD[OOHUIRUPXODPHDQV
OHVVSURGXFWLVUHTXLUHGIRUSURWHFWLRQDQGWKDWVDYHVPRQH\
Part Number Description
PRS50002 16 oz. (473 ml)

D16
Chemicals

ProStar Chemicals continued

ProStar Cooling Fluids


,QKLELWHGEOHQGVRIGHLRQL]HGOWHUHGZDWHUDQGJO\FRO'HVLJQHGIRUXVH
LQ0,*7,*SODVPDDQGUHVLVWDQFHZHOGLQJV\VWHPVWRFRRODQGSURWHFW
HTXLSPHQWJDOORQ OLWUH VL]H
Part Number Description
Ethylene Glycol Based
PRS50200 Regular temperature +19 F (-7 C)
PRS50201 Mild temperature +6 F (-14 C)
PRS50202 Low temperature -32 F (-35 C)
Propylene Glycol Based
PRS50204 Safe Cool Fluid temperature +10 F (-12 C)

Easy 3-step process Non-Destructive Testing (NDT) Products


for fault inspection!
n ProStar Dye Penetrant Solvent
/RFDWHVVXUIDFHDZVTXLFNO\DQGHDVLO\QGFUDFNVLQPDQXIDFWXUHG
SDUWVSURGXFWLRQHTXLSPHQWVSRWFKHFNVVWUHVVVXVFHSWLEOHPDFKLQHU\
'RHVQRWUHTXLUHDGGLWLRQDOHTXLSPHQWWRSURYLGHYLVLEOHLQGLFDWLRQ
XQGHUQRUPDOOLJKWFRQGLWLRQVDHURVROVSUD\RXWJXDUDQWHH
Part Number Description

ACCESSORIES
PRS50209 12.5 oz. (350 g) solvent removable

WELDING
PRS50210 12.5 oz. (350 g) water washable

Visible Penetrants Method o ProStar Developer Solvent


1. Pre-Clean 2. Apply Penetrant 3. Clean 6WDQGDUGJUDGHGHYHORSHUVROYHQWIRUQRQGHVWUXFWLYHWHVWLQJ
Part Number Description
PRS50211 12 oz. (340 g) aerosol

Pre-clean inspection area


Spray on solvent cleaner
Apply dye penetrant.
Allow short penetration
Spray solvent cleaner on
wiping towel and wipe the
p ProStar Solvent Cleaner
Wipe off with a cloth period. surface clean.
0HHWV$065HY$PHHWV$60(6HFWLRQ9QXFOHDUJUDGHKDORJHQ
4. Apply Developer 5. Inspect DQGFKORULGHIUHH&ODVV1RQKDORJHQDWHG7KLVQRQFKORULQDWHG
FOHDQHUUHPRYHULVUHFRPPHQGHGIRUJHQHUDOSXUSRVHDSSOLFDWLRQV$OVR
PHHWVPDMRUUHTXLUHPHQWVIRUVSHFLDODOOR\DQGQXFOHDUDSSOLFDWLRQV
Part Number Description
PRS50212 12 oz. (340 g) aerosol
Spray on a thin, uniform Inspect. Defects will show
lm of developer solvent. as bright red lines in white
developer background.

D1
17
WELDING ACCESSORIES

Lube Pad, Leak Test & Zinc Spray

ProStar Wire Lube Pads


3UHWUHDWHGUHSODFHPHQWSDGVUHGXFHIULFWLRQLQZLUHIHHGXQLWV3DGVDUHFRDWHG
WRUHPDLQZHWZLWKRXWFRQWDLQLQJH[FHVVOLTXLG1RQLUULWDWLQJQRQWR[LF
RGRUOHVVDQGPHWK\OHQHFKORULGHIUHHHOLPLQDWHVKHDOWKDQGVDIHW\FRQFHUQV
Part Number Description
PRS50006 4 pads and 1 clip
PRS50007 6 pads and 1 clip
PRS50008 8 pads and 1 clip
PRS50005 25 pads and 1 clip
PRS50009 Untreated pads for aluminum 6 pads and 1 clip
PRS50004 8 oz. (236 ml) wire feed relubrication solution
PRS50003 0.26 gal. (1 litre)wire feed relubrication solution Re
Relubrication
Solution
So
PRS50004
PR

corrosion
protection

Zinc Galvanizing Spray


3URYLGHVH[FHOOHQWFRUURVLRQSURWHFWLRQ
RQZHOGVJDOYDQL]HGVWHHOEDVHLURQ
ProStar Leak Test Solution DQGRWKHUIHUURXVVXUIDFHVH[SRVHGWR
KDUVKHQYLURQPHQWV$VDKLJKTXDOLW\
)RUPXODWHGWRWHVWSUHVVXUL]HGJDVDQGDLUV\VWHPVLQFOXGLQJR[\JHQ
SURGXFWWKDWPHHWV0,/3
DFHW\OHQHSURSDQHEXWDQH/3*&KHFNWWLQJVUHJXODWRUVF\OLQGHUYDOYHV
WKHKLJK]LQFFRQWHQWHQVXUHVD
KRVHFRQQHFWLRQVDQGVDIHW\GHYLFHV/RZWHPSHUDWXUHOHDNWHVWFDQEHXVHG
EULJKWVKLQ\SURWHFWLYHQLVK
EHORZIUHH]LQJDQGRQFU\RJHQLFV\VWHPV$OOSURGXFWVDUHDPPRQLDIUHH
GRHVQRWSURPRWHVWUHVVFUDFNFRUURVLRQ+DORJHQDQGFKORULGHIUHHVDIHIRU Part Number Description
QLFNHOVWDLQOHVVVWHHOHWF $60(9 0HHWV0,/35)(R[\JHQ PRS50213 12 oz. (340 g) spray
DSSURYHGDQGVDIH(DFKR] PO ERWWOHLQFOXGHVD FP SXOORXW
H[WHQVLRQWXEHWRFRQWUROSURGXFWRZVDYLQJWLPHDQGPRQH\$YDLODEOHLQ
DUDQJHRIWHPSHUDWXUHVIRUOHDNGHWHFWLRQLQDOOVHDVRQVDQGDOOV\VWHPV
Part Number Description Size
PRS50205 Regular temperature Type I (+27 to 200 F) (-3 to 93 C) 8 oz. (236 ml)
PRS50206 Regular temperature Type I (+27 to 200 F) (-3 to 93 C) 1 gal. (3.7 l)
PRS50207 Low temperature Type II (-65 to 200F) (-54 to 93C) 8 oz. (236 ml)
PRS50208 Low temperature Type II (-65 to 200F) (-54 to 93C) 1 gal. (3.7 l)

D18
Marking Devices

ProStar Industrial Markers


ProStar Silver Streak Metal Marker


0DUNVRQDOOW\SHVRIPHWDOVXUIDFHVZRQWUXERIIOLNH
VRDSVWRQH,GHDOIRUPHWDOOD\RXWDQGIDEULFDWLRQZRUNPDUNV
UHVLVWDQWWRWRUFKDPHV'XUDEOHPHWDODQGSODVWLFKROGHUV
SUHYHQWEUHDNDJH
Part Number Description
PRS58504 Silver Streak
PRS58505 Silver Streak rell, 6-pk.

Flat Holder Thin Holder ProStar Soapstone and


PRS58017 PRS58023
Soapstone Holders
VHOHFWQDWXUDOJUDGHDOOZKLWHWH[WXUHVRDSVWRQHIRU
H[FHOOHQWPDUNLQJTXDOLW\0DUNVZLOOQRWFRQWDPLQDWHZHOGV
/RZZDWHUFRQWHQWIRULQFUHDVHGKDUGQHVVDQGUHVLVWDQFHWR
EUHDNDJH+ROGHUVPDGHRIVWDLQOHVVVWHHOERG\6WHHOQXW
KROGVVRDSVWRQHUPO\
Part Number Description
PRS58019 Round soapstone holder with soapstone
Round Holder PRS58018 10 round soapstones
PRS58019 PRS58103 Round soapstone holdersold in bulk

ACCESSORIES
PRS58017 Flat soapstone holder with soapstone

WELDING
PRS58016 6 at soapstones
PRS58100 Flat soapstone holdersold in bulk
PRS58023 Thin at soapstone holder and soapstone
PRS58022 10 thin at soapstones

ProStar Pocket Scribe


/LJKWZHLJKW\HWVWURQJ6KDUSWXQJVWHQFDUELGHWLSFXWVLQWR
KDUGVXUIDFHVOHDYHVFOHDUPDUNRQPHWDOJODVVSODVWLF
WRROVHWF+DQG\SRFNHWFOLS
Part Number Description
PRS71005 Scriber with replaceable carbide point

D1
19
WELDING ACCESSORIES

ProStar Industrial Markers continued


ProStar Valve Action Paint Markers


0DUNVZLWKUHDOSDLQW'ULHVLQRQO\PLQXWHVDQGLVZHDWKHUUHVLVWDQW9DOYH
DFFXUDWHO\PHWHUVWKHSDLQWRZVRWKHULJKWDPRXQWRISDLQWSDVVHVWKURXJKWKH
ORQJODVWLQJEHUWLS'XUDEOHPHWDOEDUUHO0DUNVDUHSHUPDQHQWZRQWFKLSSHHO
IDGHRUUXERII7KH\ZLWKVWDQGKHDWDQGZHDWKHULQJXQGHUDGYHUVHFRQGLWLRQV
$YDLODEOHLQEULJKWKLJKJORVVOHDGIUHHFRORUV)RUXVHRQDOOPHWDOVSODVWLFV
JODVVFDUGERDUGZRRGFHUDPLFVUXEEHUSDSHU0DUNLQJUDQJH)WR)
&WR& 
Part Number Color Part Number Color
PRS58507 Red PRS58512 White
PRS58508 Black PRS58513 Yellow
PRS58509 Blue

ProStar Pro-Line Paint Marker


)LQH PP WLSVL]HIRUXOWLPDWHSUHFLVLRQ)RUXVHRQDOOPHWDOVSODVWLFV
JODVVZRRGUXEEHU;\OHQHIUHHSDLQWIRUOHVVRGRU+LJKVWUHQJWKOLJKWZHLJKW
EDUUHOVHOIVWRULQJFDSZLWKLQWHJUDWHGSRFNHWFOLS(UJRQRPLFGHVLJQIRU
FRPIRUWDEOHH[WHQGHGXVH0DUNLQJUDQJH)WR) &WR& 
Part Number Color
PRS58510 Fine White
PRS58511 Fine Yellow

ProStar Ball Paint Marker


0DUNVZLWKUHDOSDLQWGULHVLQPLQXWHVPHWDOEDOOWLS
PDUNVRQRLO\VPRRWKRUURXJKVXUIDFHV0DUNVDUHZHDWKHU
DQGIDGHUHVLVWDQW/HDGIUHHQRQWR[LF3ODVWLFFDSNHHSVWLS
FOHDQEHWZHHQMREV0DUNLQJUDQJH)WR)
&WR& 8QEUHDNDEOHSODVWLFERWWOHIRUPDUNLQJ
ZLWKUHDOSDLQWRQPHWDOSODVWLFZRRGJODVVDQGDQ\
KDUGVXUIDFH
Part Number Color
PRS58503 White
PRS58502 Yellow

D20
Marking Devices

ProStar Paint & Ink Markers


ProStar BPaintstik Paint Marker


5HDOSDLQWLQVROLGVWLFNIRUPWKDWPDNHVPDUNLQJWKURXJKRLOZDWHUDQG
URXJKRUGLUW\VXUIDFHVIDVWDQGHDV\&DUGERDUGFRYHUDOORZV\RXWRXVHWKH
HQWLUHVWLFN0DUNVDUHSHUPDQHQWZRQWSHHOIDGHFKLSRUUXERII,GHDO
IRUOD\RXWFRORUFRGLQJIDEULFDWLRQDQGLGHQWLFDWLRQ:HDWKHUUHVLVWDQW
89UHVLVWDQW/HDGIUHHQRQWR[LF0DUNLQJUDQJH)WR) 
&WR& )RUXVHRQPHWDOVSODVWLFZRRGJODVVFRQFUHWHUXEEHU
Part Number Description
PRS58500 White, 2-pk.
PRS58501 Yellow, 2-pk.

ProStar Dura-Ink 15 Ink MarkerFine


)LQHWLSLVLGHDOIRUQHOLQHPDUNLQJRQPHWDOFDUGERDUGZRRGSDSHUSODVWLF
JODVV6PHDUDQGZDWHUUHVLVWDQWIDVWGU\LQJH[WUDWRXJKWLSZRQWVSUHDGRU
PXVK)RULGHQWLFDWLRQRISDUWVOD\RXWZRUNDQGPDUNLQJFDUWRQVDQGFUDWHV
Part Number Color
PRS58506 Black

ACCESSORIES
WELDING
ProStar Dura-Ink 25 Ink MarkerMedium
9HUVDWLOHFKLVHOWLSIRU PP DQG PP PDUNV([WUDODUJHLQN
VXSSO\KHDY\GXW\PHWDOEDUUHOFKLVHOWLSIRUQHRUEURDGPDUNV)RUXVHRQ
FDUGERDUGZRRGPHWDOSDSHUFHUDPLFVJODVVOHDWKHU6PHDUUHVLVWDQWZDWHU
UHVLVWDQWIDVWGU\LQJ([FHOOHQWIRULGHQWLFDWLRQRIHTXLSPHQWVKLSSLQJFDUWRQV
DQGVLJQPDNLQJ
Part Number Color
PRS58514 Black

D2
21
WELDING ACCESSORIES

ProStar Tools

Standard Set
PRS57007
Using
g a Tip Cle
ean
ner
Tip Drill Kit Sta
artt withh th
he sm malllest sizze
PRS71014 tha
at willl enteer the
e oricce
wittho
outt excesssive e force e annd
workk up to the e orric
ce size e.
King Set
Be care efu
ul, a broken tip p clean ner
PRS57008
usuuallyy meanss a de estro
oyed d tiip.
Cle
ean the e fa
acee off th
he tiip with
h
the
e in
nclud dedd le.

Jumbo Set
PRS57009

ProStar Tip Cleaners


5XVWSURRIVWDLQOHVVVWHHOZLUHDQGOHWDSHUHGHQGVDOORZVPRRWKHQWU\ZLWKRXW
VFUDWFKLQJ8QLIRUPULGJHVZLSHDQGSROLVKWKHRULFHZDOOWDQJOHIUHHORRSV
Part Number Description Cleaning Size Drill Size
PRS57007 Standard set of 13 cleaners with le #626 7749
PRS57008 King set of 13 extra long cleaners with le #626 7749
PRS57009 Jumbo set of 9 cleaners with le #2845 4830
PRS57010 Master set of 24 cleaners with le #645 7730
PRS71014 Tip drill kit, 12-piece drills with built-in #5274
chuck and pocket clip

Bulk Part Number Description


PRS57021 Standard set
PRS57022 King set

ProStar Tip ProStar 4-Way Pick Set


Refacing Tool )RXUWHPSHUHGVWHHOSLFNV PP 
ORQJVFUHZLQWRNQXUOHG PP 
(OLPLQDWHVVFDOHVODJDQGRULFH DOXPLQXPKDQGOH&RPHVLQDKDQG\
GLVWRUWLRQIURPFXWWLQJWLSIDFHV-XVW
XVW YLQ\OSURWHFWLYHFDVH,GHDOIRU
DIHZTXLFNWXUQVDQGWKHUHIDFLQJ UHPRYLQJVWXFNSDUWVLQWLJKWVSDFHV
WRROUHVWRUHVWKHIDFHRI\RXUWLSV UHSODFLQJ2ULQJVUHWULHYLQJORVWQXWV
WRWKHLUFOHDQRULJLQDOFRQGLWLRQ EROWVZDVKHUVHWF
Part Number Part Number
PRS57011 PRS71004

D22
Tools

ProStar Tools continued


Cam-Type
Weld Gauge
PRS59025
ProStar
MIG Pliers
0XOWLSXUSRVHWRROGHVLJQHGIRU
ZHOGLQJRSHUDWLRQV6HUYHVPDQ\
SXUSRVHVVDYHVWLPHDQGLQFUHDVHV
SURGXFWLYLW\6SULQJORDGHGIRUHDV\
Fillet Weld Gauge RSHQLQJDQGFORVLQJ3HUIHFWIRU
PRS59024 UHPRYDODQGLQVWDOODWLRQRIFRQWDFWWLSV
DQGQR]]OHVUHPRYDORIVSDWWHUIURP
LQVLGHRXWVLGHDQGWKHQR]]OHHQG
ProStar MasterGage Weld Gauge Part Number Description
)RULQVSHFWLRQRIFRQFDYHDQGFRQYH[OOHWZHOGV3HUPLWVTXLFNDQG PRS71002 Mini
DFFXUDWHPHDVXULQJRIWKHPRVWSRSXODUZHOGOOHWVL]HVLQLQFKHV PRS71003 Regular
DQGPHWULF PP $OOVL]HVDQGQXPHUDOVDUH
ODVHUHWFKHGLQWRWKHVXUIDFHIRUFODULW\DQGHDVLHUUHDGLQJ6HWRI
VHYHQEODGHVFRPHVLQDKDQG\YLQ\OSRFNHWFDVHZLWKVQDSORFN
Part Number Description
PRS59024 Fillet weld gauge
PRS59025 Cam-type weld gauge

ProStar Flex
MasterGage Measurement Guide Handle Mirror
 FP UHDFKRIIHUVOLPLWOHVV

ACCESSORIES
Im
mportant Note: Fillett Welld Ga
auge
e QXPEHURISRVLWLRQV1RQVOLSKDQGOH

WELDING
PrroStar MassterrGage )RUIDVWDFFXUDWHYLVXDOLQVSHFWLRQRI
weelding gauugees are KLGGHQDUHDV
inttended forr geeneral
insspection of welded Part Number
fabbrication wheere closse PRS71010
tolerances are not
expected. Theyy should
noot be compparred in
preecision with gaugess Cam--Typ
pe We
eld Gau
uge
used for meeasuring
maachined coomponentts
and where the highesst
deegree of acccuuracy iss ProStar Tank Wrench
reqquired. Wherre
exttremely preccise +HDY\GXW\IRUJHGZUHQFKWVPRVW
meeasurementss are YDOYHVWHPVDQGJDVFRQQHFWLRQV
reqquired, maachhine shoop 6RFNHWKROHVDUHGHHSVPRRWKDQG
preecision-mmeasuring SUHFLVHO\VL]HGIRUVROLGFRQQHFWLRQ
insstrumentss, preferabbly
ZD\ZUHQFKZLWK
eleectronic or digital,
muust be useed. VRFNHW
Part Number
PRS71013

D2
23
WELDING ACCESSORIES

ProStar Tools continued


ProStar Mag Tool


Magnetic Squares
ProStar Magnet with
'HVLJQHGWRZRUNDVDQH[WUDKDQG(QDEOHV
Telescopic Handle IDVWDFFXUDWHKROGLQJRIDQ\IHUURXVREMHFW
 FP UHDFKOLIWVOEV NJ  :LOOKROGERWKVKHHWDQGWXEHDWDQJOHVRI
7HOHVFRSHVIURPWR FP  DQG,GHDOIRUXVHDVZRUNKROGHU
+DQGOHLVOLJKWZHLJKWDQGVWURQJ DQGSRVLWLRQHULQZHOGLQJVROGHULQJPDUNLQJ
&DSVKLHOGVWKHVLGHVRIWKHPDJQHW RIISLSHLQVWDOODWLRQVXSSRUWLQJMLJJLQJ
IURPDWWDFKLQJWRXQZDQWHGPHWDO DVVHPEO\RUOLIWLQJ&RPSDFWVL]HDOORZVIRU
VXUIDFHV3RFNHWFOLSNHHSVLWKDQG\ XVHLQWLJKWVSDFHV
Part Number
PRS71007

ProStar Magnet
with Flex Handle
 FP RYHUDOOUHDFKSRZHUIXO
HQRXJKWRSLFNXSIHUURXVREMHFWV Caution: to maintain full magnetic properties
ZHLJKLQJOEV J %HQGDEOH do not use close to DC welding current.
FRSSHUVKDIWHQDEOHV\RXWRUHWULHYHDW Part Number Description
KDUGWRUHDFKDQJOHVDQGDURXQGREMHFWV PRS5D000 Small 3.6 x 2.4 x 0.44 (9 x 6 x 1.1 cm)
Part Number PRS5D001 Medium 4.7 x 3.4 x 0.56 (12 x 8.5 x 1.4 cm)
PRS71008 PRS5D002 Large 6.3 x 4 x 0.63 (15.8 x 10 x 1.7 cm)
PRS5D003 XLarge 7.9 x 5 x 0.88 (20 x 12.5 x 21 cm)

ProStar Mirror with ProStar Barracutter


Telescoping Handle Cable Cutter
 FP UHDFKZLWKD[ +DQGVKHDUIRUFXWWLQJZHOGLQJFDEOH
[PP PLUURU'RXEOHEDOOMRLQW WKURXJKSRZHUFDEOHWKURXJKDQG
OLQNVVZLYHOPLUURUIRUYLHZLQJ UXEEHUKRVHWKURXJK PP 0DGHRI
3UHFLVLRQHQJLQHHUHGOLQNVZLWKVWDQG KLJKFDUERQVWHHOZLWKKHDY\YLQ\OFRYHUHG
carbon steel
WKHVWUHVVHVRIFRQVWDQWUHSRVLWLRQLQJ KDQGOHV([FHOOHQWIRUUHSDLUIDEULFDWLRQ
PRYHIUHHO\KROGGHVLUHGSRVLWLRQ VSOLFLQJPDLQWHQDQFHWRROFULEVDQGPRUH
Part Number Part Number
PRS71009 PRS71001

D24
Tools

ProStar Tools continued


ProStar Heavy Duty Crimping Tool


'XUDEOHVSULQJORDGHGPHFKDQLVPKROGVWHUPLQDOOXJLQSODFH'HOLYHUV
OEV NJ SXOORXWUHVLVWDQFH WHUPLQDOWRFDEOH (DV\WR
UHDGVFDOHRQERWKVLGHVRIGULYHSXQFKSUHYHQWVXQGHUFULPSLQJ:LGHEDVHIRU
VWDELOLW\GHHSWKURDWIRUHDV\LQVHUWLRQRIWHUPLQDOOXJWWHGRQFDEOHHQG
Part Number
PRS71000

ProStar Rod Guard Storage Container


)RUHYHU\WKLQJ\RXZDQWWRSURWHFWDQGNHHSGU\IDVWHQHUVUVWDLGVXSSOLHV
ZHOGLQJURGVDQGHOHFWURGHVDQGDUHV7KUHDGHGFDSZLWKORQJODVWLQJ
QHRSUHQHVHDOKLJKLPSDFWSRO\HWK\OHQHKROGVXSWR FP HOHFWURGHV
Part Number

ACCESSORIES
PRS5A000

ProStar Battery Clamps WELDING


$OOVWHHOMDZVH[FHOOHQWHOHFWULFDODQGSK\VLFDOSURSHUWLHV+DPPHURQFRSSHU
FRQQHFWLRQ+HDY\GXW\WHQVLRQVSULQJJLYHVSRVLWLYHFRQQHFWLRQRQIURQWDQGVLGH
-DZRSHQLQJXSWR PP &DEOHFDSDFLW\$:* PP 
&RORUFRGHGUHGDQGEODFN6ROGLQVHWV
Part Number
PRS7F000

D2
25
WELDING ACCESSORIES

ProStar Flint Lighters


multi-spark

extreme
weather

ProStar Lightnin Bug ProStar Flint Lighters


Torch Lighter 3UR6WDUURXQGHGOHVSDUNOLJKWHUVKDYHDVWURQJULJLG
7HVWHGWRVWULNHVWKH3UR6WDU IUDPH7ULSOHLQWOLJKWHUKDVWKUHHODUJHLQWVIRU
/LJKWQLQ%XJHOHFWULFPXOWLVSDUN GHSHQGDEOHLJQLWLRQXQGHUH[WUHPHZHDWKHUFRQGLWLRQV
GLVFKDUJHLJQLWHVDOOIXHOJDVHVTXLFNO\
DQGHDVLO\1HYHUQHHGVLQWVEDWWHULHV
RUFKDUJLQJ=LQFSODWHGERG\UHVLVWV
UXVWDQGFRUURVLRQ

Part Number Description


PRS57018 Electric multi-spark
torch lighter

Single Flint Lighter Triple Flint Lighter Replacement Flints


PRS57023 PRS57024 PRS57013/PRS57016
Part Number Description
PRS57023 Single int lighter
PRS57012 Single int lighter (bulk)
PRS57013 Replacement single int 5-pk.
PRS57016 Replacement single int 5-pk. (bulk)
PRS57024 Triple int lighter
PRS57014 Triple int lighter (bulk)
PRS57015 Replacement triple int
PRS57017 Replacement triple int 4-pk.

D26
Tools

ProStar Chipping Hammers


P S5
PR S570
7 05
70

PRS5
PR S570
7001
70 01

PrroS
Starr chippping g hammmer
headss are e harrde
ene ed to
preccisselly-co
onttro
olled
d
te
empe eratuure
es foor duraabililitty
and stre ength h.

PRS5
PR S570
570
7004
04
PPR
RS5570
RS5 7000
00

Part Number Description Handle Head Style


PRS57000 H Model Coil Cone and chisel
PRS57001 G Model Coil Cone and cross chisel
PRS57002 J Model Wood Cone and chisel
PRS57103 WH-10 Wood Chisel and cross chisel
PRS57004 WH-20 Wood Cone and chisel
PRS57005 WH-30 Wood Cone and cross chisel

ACCESSORIES
WELDING
PRS57006 WH-40 Wood Curved cone & curved chisel
PRS57100 S-10 Coil Chisel and cross chisel
PRS57101 S-20 Coil Cone and chisel
PRS57102 S-30 Coil Cone and cross chisel
PRS57003 Dual Coil Brush and chisel

Genuine Hickory or Coil Handles

Chipping hammers clean the weld llet.


Cone and Chisel Brush and Chisel Curved Cone
Hickory Handle Coil Handle Curved Chisel
PRS57002 PRS57003 PRS57006

D2
27
WELDING ACCESSORIES

0LFUR%XON
Praxair

Uninterrupted Gas Supply


Praxairs MicroBulk on-site gas delivery system
is the cost-effective cylinder alternative for your
High quality
business. By replacing cylinders with an on-site,
uninterrupted supply, Praxairs MicroBulk delivery
Consistent high purity
system maximizes protability and improves Higher product yield
efciencyand its from Praxair, the largest
industrial gases company in North America. Uniform supply

Praxairs cryogenic truck eet


delivers across North America

Locked, tamper-resistant ll
box for 24-hour deliveries Telemetryy systeeem
m lilin
inks
ink ks ddiririrec
ectltltlyy
ec
to Praxaiirs moonit
onititor
tor
oriin
ing ce
ing cent nter
nt er

Convenience Incrrease
sed
d pr
prod
oductivity Improved safety
z Uninterrupted supply andd savings z Eliminattes cy
cylilind
nder
er ha
hand
ndliling
ng
z Praxair supply management z Elim
minates downtime from z Tank lled through locked,
telemetry cylinder changeouts tamper-resistant ll box
z No cylinder handling z No residual returned to supplier z High-pressure cylinders
or changeouts replaced by low-pressure
low pressure tanks
z More efcient accounting
z Reduced inventory management and ordering

Call 1-800-225-8247
D28
SAFETY PRODUCTS

Choose top-quality ProStar


equipment and accessories for
welding and workplace safety.

Welding Helmets Welding Apparel


Passive Helmets E2 Leather Welding Jackets E15
Autodarkening Helmets E3 Sleeves & Bibs E16
Replacement Headgear E3 Cotton Jacket & Sleeves E17

Eye Protection Welding Aprons E18

Safety Glasses E4 Fume Exhaust


Goggles E6 Fume Eliminator E19
Replacement Lenses Filter Cart E20
Lens Shade Selector E8
Safety & Cover Lenses E9
Filter Lenses E9
OEM Style Lenses E10
Lens Cleaning E10

Hand Protection
TIG/MIG Welding Gloves E11
Stick Welding Gloves E12
Work & Driving Gloves E14
Welding Blankets E14

1-800-225-8247
www.praxair.com/metfab

E1
SAFETY PRODUCTS

ProStar Welding Helmets


7KH3UR6WDUZHOGLQJKHOPHWVOLJKWZHLJKW
QDUURZVKHOOGHVLJQLVSHUIHFWIRUZRUNLQ
WLJKWVSDFHV7KHKHOPHWVH[WHQGHGIURQW
LQFUHDVHVWKURDWSURWHFWLRQDJDLQVWVSDUNVVODJ
DQGIXPHV$OO3UR6WDU+HOPHWVPHHW$16,
=VWDQGDUGVDQGDUH&6$FRPSOLDQW

ProStar Passive Helmet


 0DGHRIGXUDEOHLQMHFWLRQPROGHGWKHUPRSODVWLFUHVLQV
 $OO3UR6WDUSDVVLYHKHOPHWVFRPHFRPSOHWHZLWKIDFWRU\
LQVWDOOHGFRYHUSODWHDQGVKDGHOWHUSODWH
 3RVLWLYHGHWHQWWRORFNKHOPHWLQXSSRVLWLRQXQWLO\RXDUH
UHDG\WRORZHUIRUZHOGLQJ
 /LJKWZHLJKWGHVLJQUHGXFHVQHFNWHQVLRQDQGIDWLJXH
 (DVLO\DWWDFKHVWRVDIHW\FDSVIRUDGGHGKHDGSURWHFWLRQ

Part Number Fixed Front Part Number Lift Front Part Number Fixed Front
PRS62500 2 x 4-1/4 (5 x 10.5 cm) PRS62501 2 x 4-1/4 (5 x 10.5 cm) PRS62502 4-1/2 x 5-1/4 (11 x 13 cm)

E2
Welding Helmets

ProStar Electronic Helmets


ProStar Autodarkening Helmet


8OWUD OLJKWZHLJKW ZHOGLQJ KHOPHW $OZD\V RQ DQG UHDG\ WR ZHOG
KHOSV UHGXFH QHFN WHQVLRQ &DUWULGJH VL]H  [  PP
5DWFKHWLQJ KHDGJHDU ZLWK FRPIRUW 9LHZLQJ DUHD  [  PP
FUDGOH IRU LPSURYHG FRPIRUW Ultrra ligh
htw
weigh
ht an
nd
2QH \HDU ZDUUDQW\
6RODU SRZHUHGQR sola
lar pow weredalw
wayys
EDWWHULHV WR UHSODFH on and read dy to weld
d!

innitely
variable

Part No. Fixed Shade 10 Part No. Variable Shade Black Part No. Variable Shade Blue
PRS61500 2 x 4-1/4 (5 x 10.5 cm) PRS61501 4-1/2 x 5-1/4 (11 x 13 cm) PRS61502 4-1/2 x 5-1/4 (11 x 13 cm)

Features Features
Shade 10 cartridge Three independent sensorsideal for tight spaces
Two independent sensors Innitely variable shade 9-13 with ne-tune adjustments for precise shade
Lens speed less than Sensitivity and delay adjustments allow user to adjust
1/3333 microsecond settings depending on the work environment

SAFETY PRODUCTS
ProStar Helmet Replacement Headgearr
 7KUHHSRVLWLRQVOLGHUDGMXVWVGLVWDQFHRIWKH
OHQVIURP\RXUH\HVIRUFXVWRPW
 9HUWLFDOORFNLQUHGXFHVKHOPHWFUHHSLQJ
 7KHUHPRYDEOHFRPIRUWFUDGOHLVDSLYRWLQJKHDGSDGWKDW
FRQIRUPVWRDQ\KHDGIRUWKHKLJKHVWGHJUHHRIFRPIRUW
 &URZQVWUDSDGMXVWPHQWDOORZVWKHKHDGJHDUWREHUDLVHG
RUORZHUHGIRUPD[LPXPFRPIRUWDQGSHUIRUPDQFH

Part Number PRS62503

E3
SAFETY PRODUCTS

ProStar Eye Protection


Standard Lens Tints


IRUV 3.0 Lens Protects against infrared
(IRUV) and ultraviolet radiation. Perfect for
light cutting and brazing applications.
IRUV 5.0 Lens Protects against infrared (IRUV)
and ultraviolet radiation. Perfect for medium
to heavy cutting and brazing applications.
Smoke Mirror Lens Smoke tint sunglass with
outer mirror nish coating, for outdoor use where
sunlight can cause eyestrain and fatigue.
Blue Mirror Smoke tint sunglass with outer
blue mirror nish coating, for outdoor use
where sunlight can cause eyestrain.
Copper and Brown Lens Effective at
ltering light in hazy, foggy, or low light
conditions by enhancing contrast.
Orange Lens Filters out blue and green light
to reduce eye fatigue, improves visual acuity
during curing and inspection processes.
Indoor/Outdoor Lens Comfortable
solution for moving from indoor or shaded
locations to direct sunlight and back.
Light Blue Lens Commonly used in indoor or low
light outdoor applications for enhanced contrast.

Choosing the Correct Primary E


Eye Protection
1. Determine the hazards in the work 2. Consider additional environmental factors.
environment and the workers application.
Is the worker exposed to electrical hazards? If
Impact Injury Safety eyewear with side shields so, do not choose a metal frame spectacle.
or wrap-around design Is the worker exposed to sharp changes in
Face shield with safety temperature or humidity? If so, choose a
glasses or goggles lens type with an anti-fog coating or a goggle
Direct vented goggles with a foam lining for better t and seal.

Dust Irritation Direct or indirect vented


safety goggles 3. Lens Options
Chemical Splash Indirect vented or non-vented Clear Lens Allows maximum visible light
safety goggles transmission; this safety lens is
Face shield with indirect used for indoor applications where
vented safety goggles impact protection is required.
Optical Radiation Cutting goggle or eyewear Smoke Lens Worn on bright, sunny days, these
(IRUV) with shade 3.0 or 5.0 lens lenses provide maximum glare
Welding helmet with reduction and are ideal when
safety eyewear eye strain is a major factor.

NOTE: WELDING GOGGLES FOR WELDING APPLICATIONS Amber/Yellow Lens Light-gathering properties make this
DO NOT EXIST. ALWAYS USE A WELDING HELMET. lens ideal for low light environments
in which contrast is low.

E4
Eye Protection

ProStar Safety Glasses


3UR6WDUVDIHW\JODVVHVSURYLGHFRQWHPSRUDU\VW\OLQJSURWHFWLRQDQG
FRPIRUW/LJKWZHLJKWH\HSURWHFWLRQGHVLJQHGWRWFRPIRUWDEO\XQGHU
ZHOGLQJKHOPHWVDQGIDFHVKLHOGV0HHWV$16,=VWDQGDUGV

ProStar Vista
/LJKWZHLJKWGHVLJQDQGFRPIRUWDEOH
WZLWKDGMXVWDEOHWHPSOHV
Part Number Style
PRS66200 Clear lens and frame
PRS66201 Smoke lens and frame
PRS66202 Amber lens and frame

SAFETY PRODUCTS
CSA
compliant
ProStar Vortex ProStar Nemesis
6OHHNVSRUW\VW\OHVRIWWRXFKWHPSOHVOLJKWZHLJKW 6LQJOHOHQVZUDSDURXQGSURWHFWLRQ
FRQVWUXFWLRQZLWKZUDSDURXQGOHQVSURWHFWLRQ 6SRUW\EODFNIUDPHV89SURWHFWLRQ
*XQPHWDOSODVWLFIUDPH ,QFOXGHVQHFNFRUG &DQDGDRQO\ 
Part Number Style Part Number Style
PRS66207 Clear lens PRS66300 Clear lens, black frame
PRS66208 Smoke lens PRS66301 Smoke lens, black frame
PRS66209 Blue mirror lens PRS66302 Blue mirror lens, black frame
PRS66210 Amber lens PRS66303 Shade 5 lens, black frame
PRS66211 Shade 3 lens PRS66304 Copper lens, camouage frame
PRS66212 Shade 5 lens

E5
SAFETY PRODUCTS

ProStar Goggles

:HOGLQJJRJJOHVFDQSURWHFW ProStar 2 x 4-1/4 Goggles


\RXUH\HVIURPVSDUNVPHWDO 7KLVVRIWSRO\HWK\OHQHIUDPHJRJJOHWVHDVLO\RYHU
VSODWWHUDQGRWKHUGHEULV8VLQJ SUHVFULSWLRQJODVVHV$GMXVWDEOHHODVWLFEDQGNHHSVWKHP
ZHOGLQJJRJJOHVLQWKHFRUUHFW UPO\ LQSODFH6XSSOLHGZLWKD[VKDGHOHQV
SURWHFWHGE\DFOHDUFRYHUOHQV$PDJQLHUOHQVFDQEH
OWHUVKDGHKHOSVSUHYHQW SODFHGLQWKHXQLWLQWKHUHDURIWKHFRORUHGSURWHFWLYHOHQV
RSWLFDOUDGLDWLRQWKDWFDQUHVXOW Part Number Style
LQUHWLQDOEXUQVFDWDUDFWVRU PRS66001 Lift front
SHUPDQHQWEOLQGQHVV0HHWV PRS66002 Fixed front
$16,=VWDQGDUGV PRS66003 Fixed front
Hard frame

seals
& secures

ProStar Eye Cup Goggles Goggle Cord Elastic


(\HFXSVW\OHSURWHFWLRQIRUVHFXUHWDURXQGIDFLDOFRQWRXUV 5HSODFHPHQWHODVWLFFRUG
6HDOVRIISRVVLEOHOLJKWOHDNVDURXQGH\HV)LWVVQXJO\WRNHHS IRUZHOGLQJJRJJOHV
RXWGLUWDQGOLJKW6XSSOLHGZLWKD PP URXQGVKDGH Part Number
OHQVSURWHFWHGE\DFOHDUFRYHUOHQV PRS66009
Part Number
PRS66004

E6
Eye Protection

ProStar Goggles

ProStar Round Goggles


7KLVVRIWSRO\HWK\OHQHIUDPHJRJJOHKDVVL[YHQWVWKDWHQVXUH Part Number Style
DPSOHYHQWLODWLRQ)LWVHDVLO\RYHUSUHVFULSWLRQJODVVHV PRS66006 Lift front
6XSSOLHGZLWKD PP URXQGVKDGHOHQVSURWHFWHG PRS66008 Fixed front
E\FOHDUFRYHUOHQV)LWVVQXJO\WRNHHSRXWGLUWDQGOLJKW

ProStar Clear Goggles


3URWHFWLRQIURP\LQJGHEULVDQGGXVW6RIWUROOHG Part Number Style
HGJHRIIHUVFORVHWDQGFRPIRUW,QGLUHFWYHQWLODWLRQ PRS66005 Vents
DOORZVZLGHDQJOHYLVLRQDQGSURWHFWLRQIURP PRS66007 Perforated

SAFETY PRODUCTS
OLTXLGDQGFKHPLFDOVSODVKHQWHULQJWKHH\HV

Goggle Applications and Safety

Read d this section completely y to


o Insp
pect freequently, annd imm mediaately
selecct the goggles that are inttendded particcles from chopp ping andd grindin
ng, replaace woorn orr damaaged partss. Clea an
for th
he job and worrk environmmen nt to and similar ap pplicatio
ons. Go
oggle lennses onlyy with mild sooap and lukewa arm
be en ncountered. Goggles typica ally do and bodies are e not unbreakkable. Thhey wateer. Do not usse solvventss. For
not pro ovide unlimite
ed face and
d eyye will no
ot protecct again
nst seve
ere impaact furth
her info
ormatiion, se
ee Am mericaan
proteection. They prrovide eye pro otection hazarrds. Pittedd or sc
cratchedd lensess National Standa ards In
nstitutte Sta
andardd
from hazards such as light impac ct reduc ce vision and seeriously reduce ANS SI-Z87.1
1 available from:
from small particless, dust, spaarkss and impac ct protecttionreeplace im
mmedia ately. Ameerican National Sta
anda
ards In
nstitutte
spatter, and injuriouus rays and
d gllare 1430
0 Broaadwayy, New
w Yorkk, NY 10018 8.
(tinted
d lenses only). They are effeective

E7
SAFETY PRODUCTS

ProStar Replacement Lenses


3UD[DLURIIHUVDIXOOOLQHRI
3UR6WDUVDIHW\FRYHUDQGOWHU
OHQVHVIRUWKHZHOGLQJFXWWLQJ
DQGPHWDOZRUNLQJLQGXVWULHV
3RO\FDUERQDWHVDIHW\OHQVHV
DQGVKDGHGOWHUOHQVHVPHHW
RUH[FHHGWKHRSWLFDODQG
LPSDFWUHTXLUHPHQWVRI
$16,=DQG&6$
Lens Shade Selector
Electric Process Electrode Size Arc Current Minimum Suggested Shade
in. (mm) (amps) Protective Shade Number1 (comfort)
Shielded Metal Arc Less than 3/32 (2.4) Less than 60 7 not recommended
Welding 3/325/32 (2.43.9) 60160 8 10
(SMAW/Stick) 5/321/4 (3.96.4) 160250 10 12
More than 1/4 (6.4) 250550 11 14
Gas Metal Arc Welding 0.023 (0.58) Less than 60 7 not recommended
(GMAW/MIG) 0.0230.035 (0.580.89) 60160 10 11
Flux Cored Arc Welding 0.0350.045 (0.891.1) 160250 10 12
(FCAW/MIG) 0.0450.062 (1.11.6) 250500 10 14
Metal Cored Arc Welding
Gas Tungsten 0.0200.040 (0.511.0) Less than 50 8 10
Arc Welding 1/163/32 (1.62.4) 50150 8 12
(GTAW/TIG) 3/325/32 (2.43.9) 150500 10 14
Plasma Arc Cutting (PAC) Less than 20 6 6-8
Light2 20100 8 9
Medium 100400 9 12
Heavy 400800 10 14
Air Carbon Arc Gouging 5/325/16 (3.97.9) Less than 500 10 12
5/163/4 (7.919.0) 5001000 11 14

Gas Process
Shade numbers given as a guide only and may be varied to suit individual needs.
1
Shade numbers are given as a rule of
Electric Process Base Metal Thickness Suggested Shade thumb. It is recommended to begin with
in. (mm) Number1 (comfort) a shade that is too dark to see the weld
zone. Then go to the next lighter shade
Gas Welding which gives sufcient view of the weld
Light Less than 1/8 (3.2) 4 or 5 zone without going below the minimum.
Medium 1/8-1/2 (3.213) 5 or 6 In gas welding or oxygen cutting where
the torch produces a high yellow light,
Heavy More than 1/2 (13) 6 to 8 it is desirable to use a lter lens that
absorbs the yellow or sodium line in the
Oxy Acetylene Cutting visible light of operation (spectrum).
Light Less than 1 (25) 3 or 4 2
These values apply where the actual
Medium 16 (25150) 4 or 5 arc is clearly seen. Experience has
Heavy More than 6 (150) 5 or 6 shown that light lters may be used when
the arc is hidden by the workpiece.

E8
Replacement Lenses

ProStar Safety, Cover & Filter Lenses


ProStar Cover & Safety Lenses ProStar Magnifying Lenses


&RYHU/HQVHV&OHDUOHQVHVWGLUHFWO\RYHU\RXUZHOGLQJ )LWEHKLQGWKHZHOGLQJOHQVIRUEHWWHUVKRUWUDQJHYLVLRQ
OWHUOHQVWRSURWHFWIURPZHOGVSDWWHU 7KHKLJKHUWKHGLRSWHUQXPEHUWKHJUHDWHUWKHPDJQLFDWLRQ
6DIHW\/HQVHV3RO\FDUERQDWHVDIHW\OHQVHVDUHGXDO SRZHU6L]H[$YDLODEOHLQJODVVRUSODVWLF
SXUSRVHIRUXVHDVERWKDQLQVLGHFRYHUOHQVRUDQRXWVLGH Strength Plastic Part # Glass Part #
VDIHW\OHQV3RO\FDUERQDWHOHQVHVPHHWDOOLPSDFWDQG Diopter 0.75 PRS64200 PRS64000
SHQHWUDWLRQWHVWUHTXLUHPHQWVWRPHHW$16,= Diopter 1.00 PRS64201 PRS64002
VWDQGDUGVIRUDVDIHW\OHQV Diopter 1.25 PRS64202 PRS64003
Material 50 mm 2 x 4-1/4 4-1/2 x 5-1/4 Diopter 1.50 PRS64203 PRS64004
Covver Lenss Diopter 1.75 PRS64204 PRS64005
CR-39 poly bag PRS64251 PRS64001 PRS64028 Diopter 2.00 PRS64205 PRS64006
CR-39 paper sleeve PRS64264 PRS64265 Diopter 2.25 PRS64206 PRS64007
Glass PRS64267 PRS64209 PRS64210 Diopter 2.50 PRS64207 PRS64008
Saffety Len
ns Diopter 3.00 PRS64208 PRS64009
Polycarbonate PRS64027 PRS64038

Gold Filter
Lenses

Glass Filter Lenses


Cover & Safety Lenses Magnifying Lenses
improved
protection
ProStar Glass Filter Lenses ProStar Gold Filter Lenses
+DUGHQHGJODVVOHQVHVSURYLGH89DQG,5SURWHFWLRQ 'HVLJQHGWRDOORZLQPRUHYLVLEOHQDWXUDOOLJKW
GXUDELOLW\DQGVWUHQJWK %RWKDFRYHUOHQVDQGD UHGXFLQJH\HIDWLJXHDQGLPSURYLQJH\HSURWHFWLRQ
SRO\FDUERQDWHVDIHW\OHQVPXVWEHXVHGRQHLWKHUVLGHRI 0DGHRIOLJKWZHLJKWSRO\FDUERQDWH
WKHJODVVOWHUOHQVWRHQVXUHSURSHUH\HSURWHFWLRQ
Glass Polycarbonate

SAFETY PRODUCTS
Shade 50 mm 2 x 4-1/4 4-1/2 x 5-1/4 Shade 2 x 4-1/4 2 x 4-1/4 4-1/2 x 5-1/4
Shade 3 PRS64241 PRS64010 PRS64239 Shade 8 PRS64257 PRS64262
Shade 4 PRS64252 PRS64011 PRS64240 Shade 9 PRS64258 PRS64212 PRS64216
Shade 5 PRS64253 PRS64012 PRS64029 Shade 10 PRS64259* PRS64213 PRS64217
Shade 6 PRS64254 PRS64013 PRS64211 Shade 11 PRS64260 PRS64214 PRS64218
Shade 7 PRS64255 PRS64014 PRS64030 Shade 12 PRS64261 PRS64215 PRS64219
Shade 8 PRS64256 PRS64015 PRS64031 Shade 13 PRS64246 PRS64249
Shade 9 PRS64016 PRS64032 * Shade 10 glass is also available in 4-1/2 x 5-1/4 (PRS64263).
Available in silver lter lens coating which helps
Shade 10 PRS64017 PRS64033
reect glare and heat from the welding arc.
Shade 11 PRS64018 PRS64034
Shade 12 PRS64019 PRS64035
Shade 13 PRS64020 PRS64036
Shade 14 PRS64021 PRS64037

E9
SAFETY PRODUCTS

ProStar Style Replacement Lenses & Cleaning Kits


Keep
K e your covver pla ate cllean or repla
ace when
itt becom
mes dirirtyy or disco
oloreed to
o maaintaain
thhe effec
ctivene
ess off the weld ding lterr pla
ate..

ProStar OEM Style


Replacement Lenses
Miller Elite Series Style Lenses
PRS64220 Outside cover lens
PRS64223 Inside cover lens
Hornell APC Style Lenses
Miller Pro-Hobby Series Style Lenses
PRS64231 Outside cover lens
PRS64222 Outside cover lens
PRS64232 Inside cover lens
PRS64224 Inside cover lens
PRS64225 Fixed shade inside/outside lens Hornell XL Style Lenses
PRS64233 Outside cover lens
Miller Performance Series Style Lenses
PRS64234 Inside cover lens
PRS64221 Outside cover lens
PRS64225 Inside cover lens Jackson Executive Style Lenses
PRS64235 Inside cover lens
Miller XLi, XLix Series Style Lenses
PRS64226 XLi outside cover lens Jackson Nexgen Style Lenses
PRS64227 XLix outside cover lens PRS64236 Inside cover lens
PRS64225 XLi, XLix inside cover lens Jackson Nitro Style Lenses
Hornell 9000 Style Lenses PRS64238 Outside cover lens
PRS64228 9000 series outside cover lens PRS64237 Inside cover lens
PRS64229 9000X/9000XF inside cover lens Jackson Boss Style Lenses
PRS64230 9000F/9000V inside cover lens PRS64266 Outside cover lens

ProStar Lens
Cleaning Towelettes
Part Number
PRS6D000

,QGLYLGXDOPRLVWHQHGWRZHOHWWHVFOHDQ
IDFHVKLHOGVKHOPHWVVDIHW\JODVVHV
DQGJRJJOHVORZOLQWWLVVXHVDQWLIRJ
DQWLVWDWLFIRUPXODWRZHOHWWHV

E10
Hand Protection

ProStar TIG & MIG Welding Gloves


TIG

Part Numberr Style


Styl Part Number Style Part Number Style
PRS1328 Goatskin (USA)
G PRS1380 Goatskin (Canada) PRS1385 Deerskin (Canada)
7RSJUDLQJRDWVNLQOHDWKHUHQKDQFHV 7RSJUDLQJRDWVNLQHQKDQFHVIHHO /LJKWZHLJKWGHHUVNLQVSOLWIRU
IHHODQGGH[WHULW\VPRRWKVXUIDFH DQGGXUDELOLW\FOXWHFXWWKXPEVWUDS HQKDQFHGGH[WHULW\FOXWHFXWWKXPE
DOORZVZLUHWRSDVVIUHHO\6HDPOHVV UHLQIRUFHPHQWDUHGFXII.HYODU VWUDSUHLQIRUFHPHQWDUHGFXII
IRUHQJHUIRUEHWWHUIHHOWKXPEVWUDS VWLWFKLQJ ORFNVWLWFKHGZLWK.HYODUWKUHDGIRU
UHLQIRUFHPHQWDUHGFXIIIRUDGGHG 6L]HV60/;/ DGGHGVWUHQJWK
SURWHFWLRQ/RFNVWLWFKHGZLWK.HYODU  6L]HV60/;/
WKUHDGIRUDGGHGVWUHQJWK
6L]HV0/;/

MIG Hide Features & Applications


GOATSKIN TIG Welding
Generally cut very thin, allowing for
extremely good dexterity and feel.
Excellent abrasion resistance for its
weight. Smooth surface allows wire
to ow freely in TIG welding process.
DEERSKIN TIG & MIG Welding

SAFETY PRODUCTS
Thinnest leather for TIG welding
allows for best feel. Thicker cuts mold
to hand shape and allow for all-day
comfort.
COWHIDE TIG & MIG Welding
Top grain offers most durability
Part Number Style Part Number Style
and ruggedness. Split version used
PRS1355 Cowhide
Co PRS1390 Deerskin (Canada) for thinner applications and cuffs;
economical but long lasting.
&RZKLGH0,*JORYHVPDGHIURP *ROGWRSJUDLQGHHUVNLQSDOPZLWK
WRSJUDLQFRZKLGH.HYODUVWLWFKLQJ FRZKLGHVSOLWEDFNDUHGFXII
ZLQJWKXPEVHDPOHVVIRUHQJHUIRU IRUDGGHGSURWHFWLRQWKXPEVWUDS
HQKDQFHGIHHOH[FHOOHQWDOODURXQG UHLQIRUFHPHQW.HYODUVHZQIRUDGGHG
KDQGOLQJFXIIIRUDGGHGSURWHFWLRQ VWUHQJWK
6L]HV0/;/ 6L]HV0/

E11
1
SAFETY PRODUCTS

ProStar Stick Welding Gloves


Premium Side Split Cowhide, Insulated

Part Number Style Part Number Style Part Number Style


PRS1250 Glove (USA) PRS1280 Glove (Canada) PRS1080 Glove (USA)
0RUHGXUDEOHEOXHSHDUOVLGH PRS1283 1-nger mitt (Canada) 'XUDEOHEOXHVLGHVSOLWFRZKLGH
VSOLWFRZKLGH,QVXODWHGZLWKFRWWRQ 0RUHGXUDEOHSUHPLXPVLGHVSOLW ,QVXODWHGZLWKFRWWRQIRDPOLQLQJ
IRDPOLQLQJ:HOWHGQJHUVSURWHFW FRZKLGH'RXEOHUHLQIRUFHGWKXPE DQGUHLQIRUFHGWKXPE:HOWHGQJHUV
VWLWFKLQJ/RFNVWLWFKHGZLWK.HYODU :HOWHGQJHUVSURWHFWVWLWFKLQJ SURWHFWVWLWFKLQJ/RFNVWLWFKHGZLWK
WKUHDGIRUDGGHGVWUHQJWK'RXEOH ,QVXODWHGZLWKFRWWRQIRDPOLQLQJ .HYODUWKUHDGIRUDGGHGVWUHQJWK
UHLQIRUFHGWKXPE6L]HV0/;/ /RFNVWLWFKHGZLWK.HYODUWKUHDGIRU
DGGHGVWUHQJWK

Premium Side Split


Spl Cowhide, Cotton Lined

Part Number Style Part Number Style Part Number Style


PRS1200 Glove (USA) PRS1100 Glove (USA) PRS1050 Glove
0RUHGXUDEOHERXUERQEURZQ 0RUHGXUDEOHEOXHSUHPLXP 0RUHGXUDEOHERXUERQEURZQ
SUHPLXPVLGHVSOLWFRZKLGH&RWWRQ VLGHVSOLWFRZKLGH&RWWRQOLQHG SUHPLXPVLGHVSOLWFRZKLGHFRWWRQ
OLQHGIRUFRPIRUW'RXEOHUHLQIRUFHG IRUFRPIRUW:HOWHGQJHUVSURWHFW OLQHGIRUFRPIRUW:HOWHGQJHUV
WKXPE3XOOWDEIRUHDVHRIXVHDQG VWLWFKLQJ/RFNVWLWFKHGZLWK.HYODU SURWHFWVWLWFKLQJ/RFNVWLWFKHGZLWK
DGGHGSURWHFWLRQ:HOWHGQJHUV WKUHDGIRUDGGHGVWUHQJWK .HYODUWKUHDGIRUDGGHGVWUHQJWK
SURWHFWVWLWFKLQJ/RFNVWLWFKHGZLWK
.HYODUWKUHDGIRUDGGHGVWUHQJWK

E12
Hand Protection

ProStar Welding Gloves


Standard Select Shoulder S


Split Cowhide, Insulated
Leather Comparison
Sid
de sp
pliit cow
whide
Commes from m the sid de of the animal
andd ha
as thee le
eastt fa
atigu
ue. Thiss
premmiu
um leeathher po ortio
on off the
e hide
e is
morre unifforrm and
d offerrs thhe greate est
prottec
ctio
on beccau
use e the
ere are feewerr
sc
cars annd wea ak be ers.

Shou
uld
der spllit cow
whide
e
Loowerr in
n qu
uality as it co ome es froom
th
he shhouulde
er area a wherre more e
movvem ment takkess place e, strresssing
th
he leaath
her. Froom thhe ne eck an nd
shhould
derr off the hide
e, thhis economic cal
Part Number Style Part Number Style le
eatheer has mo ore
e vissible
e texx ture
e
PRS1020 Glove (USA) PRS1018 Glove diffe
ere
encces an nd lesss bber den nsity.
EOXHVKRXOGHUVSOLWFRZKLGH PRS1019 1-nger mitt (Canada)
VWLFNJORYHV,QVXODWHGZLWKFRWWRQ 'XUDEOHEOXHVKRXOGHUVSOLW
IRDPOLQLQJGRXEOHUHLQIRUFHG FRZKLGHLQVXODWHGZLWKFRWWRQIRDP
WKXPEORFNVWLWFKHGZLWK.HYODU OLQLQJIRUDGGHGKHDWSURWHFWLRQVLQJOH
WKUHDGIRUDGGHGVWUHQJWK UHLQIRUFHGWKXPEZHOWHGQJHUV
SURWHFWVWLWFKLQJORFNVWLWFKHGZLWK
.HYODUWKUHDGIRUDGGHGVWUHQJWK

Standard/Economy Shoulder Split Cowhide, Cot


Cotton Lined

SAFETY PRODUCTS
Glove Style
PRS1000 Grey glove (USA)
Part Number Style Part Number Style PRS1000X Grey glove (Canada)
PRS1010 Glove (USA) PRS1005 Glove (USA) PRS1003 Grey 1-nger mitt (Canada)
PRS1008 Rust 1-nger mitt (Canada)
'XUDEOHUXVVHWVHOHFWVKRXOGHUVSOLW 'XUDEOHEODFNVHOHFWVKRXOGHU
FRZKLGH&RWWRQOLQHGIRUFRPIRUW VSOLWFRZKLGH&RWWRQOLQHGIRU PRS1001 Brown glove
5HLQIRUFHGWKXPE:HOWHGQJHUV FRPIRUW:HOWHGQJHUVSURWHFW (FRQRPLFDOVWDQGDUGVKRXOGHU
SURWHFWVWLWFKLQJ/RFNVWLWFKHGZLWK FRWWRQVWLWFKLQJ/RFNVWLWFKHGZLWK VSOLWFRZKLGHVWLFNJORYHV
.HYODUWKUHDGIRUDGGHGVWUHQJWK .HYODUWKUHDGIRUDGGHGVWUHQJWK FRWWRQOLQHGIRUFRPIRUWZHOWHG
QJHUVSURWHFWVWLWFKLQJORFN
VWLWFKHGIRUDGGHGVWUHQJWK

E13
3
SAFETY PRODUCTS

ProStar Work, Driving Gloves


double
palm

ProStar Drivers Gloves ProStar Work Gloves ProStar Work Gloves


Part Number Style Part Number Style Part Number Style
PRS1422 Driver PRS1505XC Single palm PRS1515XC Double palm
%JUDGHSHDUOWRSJUDLQFRZKLGH 6KRXOGHUVSOLWFRZKLGHSDOP 5XEEHUL]HGVDIHW\FXII/RFN
JXQQFXWXQOLQHGVWUDLJKWWKXPE IRUDGGLWLRQDOSURWHFWLRQDQG VWLWFKHGIRUDGGHGVWUHQJWK6KRXOGHU
IRUEHVWJULSGRXEOHVWLWFKLQJ GXUDELOLW\FDQYDVEDFNJXQQFXW VSOLWFRZKLGHSDOPDQGNQXFNOH
RQIRUHQJHUSURYLGHVH[WUD 5XEEHUL]HGVDIHW\FXII VWUDSIRUDGGLWLRQDOSURWHFWLRQDQG
VWUHQJWK6L]HV0/;/ /RFNVWLWFKHGIRUDGGHGVWUHQJWK GXUDELOLW\FDQYDVEDFNJXQQFXW

ProStar Welding Blankets


0HGLXPGXW\R]DFU\OLFFRDWHGEHUJODVV)
& WHPSHUDWXUHUDWLQJJURPPHWVRQDOOVLGHVZLWK
FHQWHUVVHZQZLWKEHUJODVVWKUHDGFRDWHGWRDOORZ
VSDUNVDQGVSDWWHUWRUROORIIHDVLHU PP WKLFN
Part Number Size
PRS590B66 6 x 6 ft. (1.8 x 1.8 m)
PRS590B68 6 x 8 ft. (1.8 x 2.4 m)

E14
Welding Apparel

ProStar Premium Welding Jacket


Adjustable snap
collar
Soapstone
pocket
Satin-lined Raglan
sleeves follow
natural shape
of shoulder for
better freedom and
movement

Kevlar stitched
seams
Premium side split
cowhide specially Black annodized
tanned for greater button snaps
heat resistance and prevent arc
protection from ashback
sparks and spatter

Pro
oSttar Prem mium
m Pa
art Num
mberr Jacket Length Sizes
All--Le
eatther Weld
ding
g Jacke
et PR
RS33826s
size
e 26 (66 cm) M, L, XL, 2X
PR
RS33830s
size
e 30 (76 cm) M, L, XL, 2X, 3X, 4X
3UHPPLXP PEURRZQVLGGHVSOLWWFRZKKLGGHVVSHFLDOOO\WDDQQHGGIRU
DGGHG GKHHDWUHHVLVWDQFFHKHOSSVKLGGHGGLUWDQGJUHDDVH5DJODQQ
VOHHYHHDOOORZVVIRUEHHWWHHURYYHUDOOPRRYHHPHQWVDWLLQOLQHHG Size Inches Centimeters
IRUHDDV\JJDUP
PHQWUHP PRYDO$OOVVHDDPVV.HYOODUVVWLWFKKHG
Medium 4042 101106
LQVLGHHSRRFNHWWDGMXVVWDDEOHVVQDSFFROOODUDQGVOHHYHHV
Large 4446 111116
X Large 4850 121127
2X Large 5254 132137
3X Large 5658 142147

SAFETY PRODUCTS
4X Large 6062 152157

Why Leather For


Welding Garments?
Naturally re resistant
Extremely durable
Comfortable
Economical for features
and protection offered

E15
5
SAFETY PRODUCTS

ProStar Cape Sleeves & Bibs


ProStar satin lined


Leather shoulders
Cape Sleeve

PrroStaar cape
sle
eevves andd
bibbs fe
eatu
ure
prremiuum sid
de
sp
plit cowwhide.

ProStar
Leather Bib

ProStar Leather Cape Sleeve


Part Number Sizes
PRS3821 M, L, XL, 2X, 3X

'DUNEURZQSUHPLXPVLGHVSOLWFRZKLGHFDSHVOHHYH
'HVLJQHGIRUZHOGHUVZKRQHHGSURWHFWLRQRQWKHDUPV
VKRXOGHUVDQGWRSKDOIRIWKHFKHVWZLWKLQFUHDVHG
YHQWLODWLRQRQEDFN5DJODQVOHHYHIRUEHWWHUPRYHPHQW
VDWLQOLQHGVKRXOGHUVVOHHYHVDOORZIRUHDV\RQRII

ProStar Leather Bib


Part Number Bib Length
PRS3814 14 (35 cm)
PRS3820 20 (50 cm)

3UHPLXPGDUNEURZQVLGHVSOLWFRZKLGHGHVLJQHGWR Premium Leather


ZRUNZLWK3UR6WDU356FDSHVOHHYHSURYLGHV
SURWHFWLRQIURPFKHVWWRZDLVWRUEHORZGHSHQGLQJRQ
Welding Sleeves
VL]HVQDSDWWDFKPHQWLQFOXGHVKHDY\GXW\FRWWRQVWUDS Part Number
ZLWKDGMXVWDEOHVLGHUHOHDVHEXFNOHIRUHDV\RQRII PRS3825
6HOHFWVLGHVSOLWFRZKLGHVOHHYHV
GHVLJQHGWRSURWHFWWRSRIVKRXOGHUV
WRWKHZULVW/HDWKHUDGMXVWPHQW
VWUDSVDQGVQDSZULVWVDOORZIRU
PXOWLSOHVL]LQJ FP VOHHYHV

E16
Welding Apparel

ProStar Cotton Welding Jacket & Sleeves


ProStar FR Cotton Jacket


0DGHIURPDPHUHWDUGDQWR]FRWWRQ:HVWH[
3UREDQ)5$OHQJWKZLWKVQDSIDVWHQHUV&RRO
FRPIRUWDEOHDQGZDVKDEOH2IIHUVSURWHFWLRQIURP
VXGGHQDPHH[SRVXUHOLJKWZHOGLQJDQGVSDUNV
Part Number Size Jacket Length
PRS6230 M, L, XL, 2X, 3X 30 (76 cm)

SAFETY PRODUCTS
ProStar FR Cotton Sleeves ProStar Welding Caps
R]JUHHQZDVKDEOHIDPHUHWDUGDQWFRWWRQ:HVWH[ Part Number Size
3UREDQ)5$FRWWRQVOHHYHVRIIHUVSURWHFWLRQIURP PRS6B000 Elastic, one size
VXGGHQIDPHH[SRVXUHOLJKWGXW\ZHOGLQJDQGVSDUNV PRS6B001 Small (USA)
OHQJWKZLWKVWDQGDUGLQWHUQDOHODVWLFDWERWKHQGV PRS6B002 Medium (USA)
Part Number Description PRS6B003 Large (USA)
PRS6218 18 (45 cm) length PRS6B004 XLarge (USA)
)LWVXQGHUZHOGLQJKHOPHWVDQGIDFHVKLHOGVWRSURWHFWWKH
WRSRIWKHKHDGIURPGHEULVDQGVSDUNVFRWWRQ

E17
7
SAFETY PRODUCTS

ProStar Welding Aprons


ProStar
ProStar Split Leg
Crossed cotton back
Leather straps for comfort Leather
Bib Apron Bib Apron
2 chest pockets

Bib Apron Kevlar double Metal D-rings


Length lock-stitched seams

30 (76 cm)
Premium side split
Easy on/off side
cowhide specially
36 (91 cm) release buckles
tanned for greater
can be operated
heat resistance and
with gloves.
42 (106 cm) protection from
sparks and spatter.
48 (121 cm)

Part Number Size Part Number Size


PRS3836 24 x 36 (61 x 91 cm) PRS3837 24 x 36 (61 x 91 cm)
PRS3842 24 x 42 (61 x 106 cm) PRS3843 24 x 42 (61 x 106 cm)
PRS3848 24 x 48 (61 x 122 cm)
3UHPLXPEURZQVLGHVSOLW FRZKLGHVSOLWOHJELEDSURQ
6HOHFWVLGHVSOLWFRZKLGHVSHFLDOO\WDQQHGIRUKHDWUHVLVWDQFH VSHFLDOO\WDQQHGIRUDGGHGKHDWUHVLVWDQFHKHOSVKLGHGLUW
VHZQZLWK.HYODUWKUHDG&RWWRQFURVVHGEDFNVWUDSV DQGJUHDVH&RWWRQFURVVHGEDFNVWUDSVIRUFRPIRUW'XUDEOH
IRUFRPIRUW'XUDEOHPROGHGVLGHUHOHDVHEXFNOHVFDQEH PROGHGVLGHUHOHDVHEXFNOHVFDQEHRSHUDWHGZLWKJORYHVIRU
RSHUDWHGZLWKJORYHVIRUHDV\RQRIIWZRFKHVWSRFNHWV HDV\RQRII 7ZRFKHVWSRFNHWVVSOLWOHJDSURQVZLWKVLGH
UHOHDVHEXFNOHVGRZQWKHOHJVDQGPHWDO'ULQJVRQIURQW

Premium Leather Waist Apron


6HOHFWVLGHVSOLWFRZKLGHVSHFLDOO\WDQQHGIRUKHDWUHVLVWDQFH
VHZQZLWK.HYODUWKUHDG+HDY\GXW\ZDLVWVWUDSGXUDEOH
VLGHUHOHDVHEXFNOHFDQEHRSHUDWHGZLWKJORYHV
Part Number Bib Length
PRS3824 24 x 24 (61 x 61 cm) waist apron
PRS3840 24 x 40 (61 x 101 cm)
Split leg waist apron

E18
Hearing Protection

ProStar Fume Eliminator


manual or Safety Booster


automatic Easy-to-use environmental
ltering equipment
increases productivity.
People working in the welding
industry risk exposure to
welding smoke, grinding dust
and other contaminants. These
harmful fumes are irritating
to the eyes, nose, chest and
respiratory tract. When welding
fumes enter the lungs, they
decrease the absorption of
oxygen into the bloodstream
and can lead to serious
illnesses. Gastrointestinal
effects, such as nausea,
vomiting and cramps have also
been linked to welding smoke.

ProStar Fume Eliminator


Features & Specications
7KH3UR6WDU)XPH(OLPLQDWRUUHPRYHVFRQWDPLQDQWVDW Small, lightweight unit goes where
WKHVRXUFHEHIRUHWKH\HQWHUWKHEUHDWKLQJ]RQHDQGLVWKH other extraction systems cant.
PRVWFRVWHIIHFWLYHVROXWLRQWRWKHSUREOHP)XPHSDUWLFOHV
When the DQGRWKHUFRQWDPLQDQWVDUHHIIHFWLYHO\SUHYHQWHGIURP
Captures hazardous fumes before they
reach the welders breathing zone.
work cant SRLVRQLQJWKHZHOGHUVUHVSLUDWRU\RUJDQV6XSSO\LQJ\RXU
Pre-separator, particle lter and fan
come to the HPSOR\HHVZLWKWKHQHFHVVDU\WRROVOHDGVWROHVVVWUHVVRQ all packed into one handy case.
shop, take KHDOWKDQGLPSURYHGSURGXFWLYLW\DZLQZLQVLWXDWLRQ
Large-capacity lter captures
the portable 7KH3UR6WDU)XPH(OLPLQDWRULVWKHLGHDOVROXWLRQIRU 99.7% of welding fume particles.
lter solution ZHOGLQJIXPHH[WUDFWLRQZKHUHWUDGLWLRQDOHYDFXDWLRQLV Manual or automatic stop/
to the work. QRWSRVVLEOH7KHXQLWVDUHYHU\HDV\WREULQJDORQJIRU start models available.
VHUYLFHMREVLQWKHHOGDVZHOODVIRUZHOGLQJLQVLGH Connects to an extraction nozzle

SAFETY PRODUCTS
FRQWDLQHUVPHWDOWXEHVRULQRWKHUWLJKWVSDFHV or welding guncaptures fumes
before they reach the welder.
$YDLODEOHLQWZRPRGHOVPDQXDORUDXWRPDWLFVWDUW
VWRS$XWRPDWLFKDVDQRQRIIIXQFWLRQWKDWVHQVHV Additional nozzles and longer
hoses sold separately.
ZKHQZHOGLQJEHJLQVDQGFRQWLQXHVUXQQLQJIRUWR
VHFRQGVDIWHUZHOGLQJKDVVWRSSHG$XWRPDWLFPRGHO Automatic model also includes shut-off
time delay and lter full indicator.
DOVRFRPHVHTXLSSHGZLWKDOWHUIXOOLQGLFDWRU
120V, 60Hz, single phase
Part Number Style
Weight: 35 lbs (16 kg)
PRS85840400 Manual start/stop
PRS85841400 Automatic start/stop Optional Accessories
Extraction nozzles
Various length hose

E19
9
SAFETY PRODUCTS

ProStar FilterCart

99%+ lter
efciency

ProStar FilterCart
Features & Specications
&UHDWHDFOHDQHUZRUNHQYLURQPHQWZLWKWKH3UR6WDU Flexible arm for easy positioning
)LOWHU&DUW,QZHOGLQJRSHUDWLRQVZRUNHUVDUHLQ
Arm diameter 6 (160 mm)
GDLO\FRQWDFWZLWKKDUPIXOSDUWLFXODWHV7KHZHOG
Arm airow up to 700 cfm
IXPHFRQWDLQVXSWRWRSHUFHQWVXEPLFURQ
VL]HGSDUWLFOHVZKLFKPHDQVWKDWPRVWRIWKHVH High lter efciency (* 99%)
with high capture efciency.
SDUWLFOHVDUHUHVSLUDEOH HQWHUWKHOXQJV 
Mobile lter solution, moves
(OLPLQDWLQJFRQWDPLQDQWVGLUHFWO\DWWKHVRXUFHLV easily through tight spaces.
WKHPRVWFRVWHIIHFWLYHVROXWLRQWRWKHSUREOHP7KH Filter area 35 m2/375 ft2
PRELOH3UR6WDU)LOWHU&DUWLVGHVLJQHGWRFROOHFWWKH
Low noise level: 73dB(A)
ZHOGIXPHEHIRUHLWUHDFKHVWKHZHOGHUVEUHDWKLQJ
Efcient spotlight
]RQHDQGKHOSSUHYHQWSRLVRQLQJRIUHVSLUDWRU\RUJDQV
)XPHSDUWLFOHVDQGRWKHUFRQWDPLQDQWVDUHOWHUHG Quick and easy maintenance
with long lter life.
DW FDSWXUHHIFLHQF\ZLWKORZQRLVHOHYHO
Durable plastic cover
Part Number Arm Length
Plug in and ready to useno
PRS12646245 7 (2 m) installation time.
PRS12646345 10 (3 m) 120V, 60 Hz, single phase
Weight: 150160 lbs (7173kg)

Optional Accessories
PrroSttar FiltterC
Cartt iss the HEPA lter
efffecttive,
e, mob bile
e soluutio
on Spark protection grill
forr sh
hop weld din
ng fum mess.

E20
Gases,
Gases,Products
Products&&Equipment
EquipmentSolutions
Solutions
TM TM

ProStar Product
Gases, Products & Equipment Solutions
TM

Gases
Gases
Gases Filler
Filler
Filler Metals
Metals
Metals
Acetylene
Acetylene Hydrogen
Hydrogen AluminumWire
Aluminum Wire& &Rod
Rod SilverAlloys
Silver Alloys& &Fluxes
Fluxes
n Acetylene
Argon
Argon n Hydrogen
Laser
Laser Gases
Gases Aluminum
Carbons Wire
nCarbons & Rod Silver &Alloys
nSolders
Solders &Paste& Fluxes
Paste
Gases
n Argon
Filler Metals
Carbons SoldersSteel
&Steel
Paste
Carbon
Carbon Dioxide
Dioxide n LaserGases
Medical
Medical Gases
Gases nHardfacing
HardfacingElectrodes
Electrodes nStainless
Stainless Wire
Wire& &Rod
Rod
Acetylene
n Carbon Dioxide Hydrogen Aluminum Wire & Rod Silver Alloys
Stainless & Fluxes
Steel Wire & Rod
Cutting
Cutting Gases
Gases n Medical Gases
Nitrogen
Nitrogen Hardfacing
nMaintenanceElectrodes
Maintenance Alloys
Alloys nTungsten
Tungsten Electrodes
Electrodes
Argon Laser Gases Carbons Solders & Paste
n Cutting
Dry
Dry Ice Gases
Ice n Nitrogen
Oxygen
Oxygen Maintenance
nNickel Alloys
NickelElectrodes
Electrodes Tungsten
nWelding
Welding Rod Electrodes
Rod& &Wire
Wire
Carbon Dioxide Medical Gases Hardfacing Electrodes Stainless Steel Wire & Rod
n Dry IceGases
Electronic
Electronic Gases n Oxygen
Propylene
Propylene n Nickel Electrodes n Welding Rod & Wire
Cutting Gases Nitrogen Maintenance Alloys Tungsten Electrodes
n Electronic
Emission
Emission GasesGases
Gases Specialty
SpecialtyGases
n PropyleneGases
Dry Ice Oxygen Nickel Electrodes Welding Rod & Wire
Helium
Helium
n Emission Gases Welding
Welding Mixes
Mixes
n Specialty Gases Welding & Cutting
Electronic Gases Propylene
n Helium Gases
Safety
Safety n Welding Gases
Mixes Industrial
Industrial
Emission Specialty
n Carbon Arc Equipment
Equipment
Torches n Plasma Arc Equipment
Helium
AreaProtection
Area Protection Welding
Hearing Mixes
HearingProtection
Protection Beveling& &Drilling
Beveling Drilling Positioners
Positioners
n Cut Off Wheels n Regulators & Gauges
Safety
Fall
FallPrevention
Safety
Prevention ProtectiveClothing
Protective Clothing FixturingEquipment
Fixturing
Industrial
n Cutting
Equipment
Equipment
Torches & Tips
PressBrakes
Press Brakes
n Stick Welder
FumeExhaust
Fume Exhaust Respirators
Respirators FoldingSystems
Folding Systems RoboticSystems
Robotic Systems
Area
n Area Protection
Protection n HearingProtection
Hearing Protection n Cylinder
Beveling Carts & Brackets
& Drilling n Specialty Abrasives
Positioners
Gloves& &Sleeves
Gloves Sleeves Safety
SafetyCurtains
Curtains & &Screens
Screens Manipulators
Manipulators Saws& &Shears
Saws Shears
Fall
n Prevention
Fall Prevention Protective
n ProtectiveClothing
Clothing n Engine Equipment
Drives
Fixturing nPress Brakes& Equipment
TIG Torches
Goggles& &Lenses
Goggles Lenses SafetyGlasses
Safety Glasses PlateCutting
Plate CuttingMachines
Machines Ventilation
VentilationSystems
Systems
Fume Exhaust Respirators Systems
FoldingWheels
n Grinding Robotic
Welding Systems
& Cutting
n Fume
Hard
Hard Hats Exhaust
Hats n Respirators
Welding
Welding Helmets
Helmets PipeStands
Pipe Stands& &Rollers
Rollers nVesselTurning
Vessel Turning RollsOutfits
Rolls
Gloves & Sleeves
n Gloves & Sleeves
Safety Curtains & Screens Manipulators
n Hand Tools Saws & Shears
n Welding Chemicals
n Safety Curtains & Screens
Welding
Welding
Goggles &&&Cutting
Cutting
Lenses
n Goggles & Lenses
Safety Glasses
n Safety Glasses nSpecialty
Specialty
Plate
Hoses Gases
Gases
&Cutting
Cable &&Equipment
Machines Equipment
Ventilation Systems
n Welding Accessories
Hard
Carbon
Carbon Hats
Arc
ArcTorches
Torches Welding
PlasmaArc
Plasma Helmets
ArcEquipment
Equipment Pipe Stands
Cryogenic
Cryogenic & Rollers
Products
Products Vessel Turning Rolls
GasGenerators
Gas Generators
n Hard Hats n Welding Helmets n MIG Guns & Equipment n Wire Brushes & Wheels
CutOff
Cut OffWheels
Wheels Regulators& &Gauges
Regulators Gauges CylinderHandling
Cylinder HandlingApparatus
Apparatus Gas
GasMixtures
Mixtures
Welding & Cutting Specialty Gases & Equipment
CuttingTorches
Cutting Torches& &Tips
Tips StickWelder
Stick Welder Cylinders/Containers
Cylinders/Containers LeakDetection
Leak DetectionProducts
Products
Carbon Arc Torches Plasma Arc Equipment Cryogenic Products Gas Generators
Industrial
Cylinder
Cylinder Carts Equipment
Carts& &Brackets
Brackets SpecialtyAbrasives
Specialty Abrasives Specialty Gases & EquipmentPure
DilutionSystems
Dilution Systems PureGases
Gases
Cut Off Wheels Regulators & Gauges Cylinder Handling Apparatus Gas Mixtures
EngineDrives
Engine Drives TIGTorches
TIG Torches& &Equipment
Equipment FlowDevices,
Flow Devices,Blenders
Blenders Purifiers/Filters
Purifiers/Filters
Cutting
n Beveling Torches & Tips
& Drilling Stick Welder
n Positioners n Cryogenic Products
Cylinders/Containers nLeak Detection Products
Gas Generators
GrindingWheels
Grinding Wheels Welding
Welding & &Cutting
CuttingOutfits
Outfits GasDelivery
Gas DeliverySystems
Systems Regulators
Regulators
Cylinder
n Fixturing Carts & Brackets
Equipment Specialty Abrasives
n PressChemicals
Brakes SystemsApparatus
DilutionHandling
n Cylinder nPure Gases
Gas Mixtures
HandTools
Hand Tools Welding
Welding Chemicals
Engine
n Folding Drives
Systems TIG Torches
n Robotic & Equipment
Systems Flow Devices, Blenders
n Cylinders/Containers nPurifiers/Filters
Leak Detection Products
Hoses
Hoses & &Cable
Cable Welding
Welding Accessories
Accessories
Grinding Wheels
n Manipulators
Welding & Cutting Outfits Gas Delivery
n Dilution Systems Systems Regulators
n Pure Gases
MIG
MIG Guns
Guns& &Equipment
Equipment n Saws
Wire
Wire & Shears
Brushes
Brushes & &Wheels
Wheels
Hand Tools Welding Chemicals

SAFETY PRODUCTS
n Plate Cutting Machines n Ventilation Systems n Flow Devices, Blenders n Purifiers/Filters
Hoses & Cable Welding Accessories
n Pipe Stands & Rollers n Vessel Turning Rolls n Gas Delivery Systems n Regulators
MIG Guns & Equipment Wire Brushes & Wheels
Fully
FullySupported
Supported
Its
Itseasy
easyand
andsmart
smarttotododo
business
businesswithwithPraxair.
Praxair.WeWe
Fully
have
havethe Supported
thegases,
gases,products,
products,
equipment
equipment
Its easy andand
andservice
service
smart to toto
do
bebe your
yourprime
business prime
withsupplier.
supplier.We
Praxair.
have the gases, products,
equipment and service to
be your prime supplier.
Over
Over400
400strategically
strategically
located
locatedfacilities
facilitiesand
andstores
stores
across
acrossNorth
NorthAmerica
America
Over 400 strategically
located facilities and stores 1-800-225-8247
across North America www.praxairdirect.com
Increasing Customer
Productivity & Profit

Metal fabrication solutions engineered The StarSolver program helps you cut costs,
to enhance your bottom line. increase productivity and improve quality.
Labor and overhead
Review current practices
Analyze data collected
Recommend high-quality,
low-cost solutions

10% 1020%
Price Cut Materials 15% Cost Reduction

Welding Labor and


Overhead 85%

1.5% 8.5 17%

Praxair StarSolver The StarSolver program is a cost The StarSolver program utilizes Increase Productivity Lower Costs Improve Quality
Productivity Enhancement analysis program that uncovers software-based productivity Plant analysis Based on our experience, At the same time, we will help
Program opportunities, reduces the cost surveys and engineering studies we can help you increase you improve product quality
Welding analysis
of operations and improves your to systematically analyze a productivity by 20 to 40% with and reduce your welding costs.
bottom line. Praxairs highly customers current welding and Cutting analysis little or no capital investment. Using the StarSolver program,
trained professionals will work cutting practices and conditions. Laser Praxair can help your company
with you to produce a tailored Plasma Better Environment meet the challenges of the
solution for your business. This program is a no-cost service With concern to the changing
Oxy-fuel new millennium and effectively
offered to our current and potential regulations in the welding compete in a global market.
customers. It focuses on your Gas analysis environment, we can help you
whole production facility, from Productivity evaluate options to lower the
start to finish, and has proven improvements amount of fumes generated
to be a successful process. by your welding operations.
Increasing Customer
Productivity & Profit

Metal fabrication solutions engineered The StarSolver program helps you cut costs,
to enhance your bottom line. increase productivity and improve quality.
Labor and overhead
Review current practices
Analyze data collected
Recommend high-quality,
low-cost solutions

10% 1020%
Price Cut Materials 15% Cost Reduction

Welding Labor and


Overhead 85%

1.5% 8.5 17%

Praxair StarSolver The StarSolver program is a cost The StarSolver program utilizes Increase Productivity Lower Costs Improve Quality
Productivity Enhancement analysis program that uncovers software-based productivity Plant analysis Based on our experience, At the same time, we will help
Program opportunities, reduces the cost surveys and engineering studies we can help you increase you improve product quality
Welding analysis
of operations and improves your to systematically analyze a productivity by 20 to 40% with and reduce your welding costs.
bottom line. Praxairs highly customers current welding and Cutting analysis little or no capital investment. Using the StarSolver program,
trained professionals will work cutting practices and conditions. Laser Praxair can help your company
with you to produce a tailored Plasma Better Environment meet the challenges of the
solution for your business. This program is a no-cost service With concern to the changing
Oxy-fuel new millennium and effectively
offered to our current and potential regulations in the welding compete in a global market.
customers. It focuses on your Gas analysis environment, we can help you
whole production facility, from Productivity evaluate options to lower the
start to finish, and has proven improvements amount of fumes generated
to be a successful process. by your welding operations.
Providing gas and welding solutions
to North America for over 100 years!


Copyright 2012 Praxair Technology, Inc. Other trademarks used herein are the registered
All rights reserved. trademarks of their respective owners.
Praxair, the Flowing Airstream design, The information contained herein is offered for
Making Our Planet More Productive, ProStar, use by technically qualied personnel at their
HydroStar, LaserStar, StarFlame C and discretion and risk without warranty of any kind.
StarSolver are trademarks or registered
Printed in Canada 11/12
trademarks of Praxair Technology, Inc. in
P-10348A 10M
the United States and other countries.

Praxair, Inc. Telephone: 1-800-225-8247


39 Old Ridgebury Road Fax: 1-800-593-5332
Danbury, CT 06810-5113 www.praxair.com/metfab
USA

Vous aimerez peut-être aussi