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BPW Trailer axles / lubrication

Lubrication requirements

Valid: 01.11.2003

at every brake lining


every 26 weeks 2)

replacement, 2)
latest annually
every 6 weeks

every 2 years

every 3 years

every 5 years
every 1 year
Lubrication work
Overview

For detailed description see pages 16 - 17

Lubrication of ECOPlus axle systems


with BPW special longlife grease ECOLiPlus:
1 Steering knuckle bearing, top and bottom 1
Series H / KH / NH
2 Lowmaintenance camshaft bearing: 1)

shortdistance haulage 2 1)
longdistance haulage 2
3 Slack adjuster ECOMaster:
shortdistance haulage 3
longdistance haulage 3
4 ECOPlus hub system:
Offroadconditions 3) 4
Onroadconditions 3) 4
Offroadconditions 4
Onroadconditions 4
Series ...LL
For the positions 1 to 3 the use of a highpressure central lubrication system which

Maintenance instructions
is capable of feeding special longlife grease of viscosity class 23 is permitted.
The use of liquid lubricants is not permitted!
1) after a long idle period, prior to initial operation actuate the brake lever and lubricate
the brake camshaft bearing.
2) under extreme conditions, lubricate more frequently (Heavy Duty).
3) for use outside Europe

Series SH / SKH

14 15
BPW Trailer axles / lubrication

Lubrication requirements

Note: After cleaning the vehicle with high 4 The ECOPlus hub system is designed for
pressure cleaners, all lubrication points longlife lubrication.
must be relubricated. Every year in offroad use or every
2 years in onroad use outside Europe
1 Steering knuckle bearing, Every 3 years in offroad use or every
top and bottom 5 years in onroad use
every 6 weeks
Thereafter clean taper roller bearings and
Grease lubrication nipple with BPW seals (using e.g. diesel oil) thoroughly, dry
special longlife grease ECOLiPlus until and check for reuseability.
fresh grease emerges from the bearing
Work BPW special longlife grease ECOLiPlus
points.
thoroughly into the cavities between the
taper rollers and the cage in both taper roller
bearings. (For grease quantity see illustra
tion below). Smear any residual grease into
the hub's outer bearing race. Smear the lip
2 Lowmaintenance brake camshaft of the new seal all round with BPW special
bearing longlife grease ECOLiPlus.
every 6 months for shortdistance traffic Clean the bearing seats of the axle stub
every year and with each brake lining (metal must be bright, dry and free from
change for longdistance haulage grease). Spray with BPW ECO Assembly
and Protection Spray.
use only BPW special longlife grease
ECOLiPlus. Fit the wheel hub, tighten the axle nut whilst
at the same time turning the wheel hub, until
the axle nut torque limiter operates. (Do not
use an impact driver.) Fit the retaining key in
the groove between the axle stub and the
3 Automatic slack adjusters ECO-Master nut (do not reset the axle nut).
every 6 months for shortdistance traffic Insert the hooked spring ring, depending
every year and with each brake lining on the version, behind the flange on the
change for longdistance haulage axle nut or in the thread on the axle stub.

Maintenance instructions
Remove rubber seal cap. Grease with Tighten the hub cap to 800 Nm.
BPW special longlife grease ECOLiPlus
(approx. 80 g) until sufficient new grease
emerges from the adjustment screw.
ECOPlus hub system
Turn back adjustment screw by approx.
one turn using a ring spanner. Actuate the
brake lever several times by hand.
The adjustment must be carried out
smoothly. If necessary, repeat several
times.
Replace seal cap. Once again only use
BPW special longlife grease ECOLiPlus.

16 17

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