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PACO POWER PLANT

Calculation - Calculation For Demineralized Water System

Document No: LTCA P-6010 DMS

Project No: 12889-001

OWNER

Minera Panama S.A.

EPC CONTRACTOR

SK E&C USA

CONSULTING ENGINEER
LLC
SARGENT & LUNDY
55 EAST MONROE STREET

CHICAGO. ILLINOIS 60603-5780


Minera Panama Calc No.: LTCA P-6010 DMS
PACO Power Plant Project Rev A, 20Mar12
Project No 12889-001 Page 1 of 3
Calc for Demineralized Water System

SL. NO DESCRIPTION PAGE NO.

1 PURPOSE AND SCOPE 2

2 DESIGN INPUT 2

3 ASSUMPTIONS 2

4 METHODOLOGY AND ACCEPTANCE CRITERIA 2

5 CALCULATIONS 2

6 RESULTS 2

7 REFERENCES 2

8 ATTACHMENTS 2
Minera Panama Calc No.: LTCA P-6010 DMS
PACO Power Plant Project Rev A, 20Mar12
Project No 12889-001 Page 2 of 3
Calc for Demineralized Water System

1 PURPOSE AND SCOPE

The purpose of this calculation is to determine the following for Demineralized Water Sysytem for PACO Coal Fired Power Plant:
1.1 Capacity of Mixed Bed (MB) Units for Demineralization System

2 DESIGN INPUT
2.1 HP steam flow from superheater outlet at TMCR condition 478.40 t/hr Reference 7.2
2.2 HP steam flow from superheater outlet at Rated Output (RO) condition 451.32 t/hr Reference 7.2
2.3 TG cycle make up water as a % of HP steam flow from superheater outlet (RO condition) for 3 % Reference 7.4
design purpose
2.4 Density of Demineralized Water @ 35 0C 994.038 kg/m3 Reference 7.5
2.5 There shall be 2 x 100% mixed bed units, each sized for both Units. Reference 7.1
2.6 Quality of input Sea water to MVC Unit and Qualitiy of Distillate output from MVC Unit Reference 7.6
2.7 Maximum TDS in the distillate output from MVC Unit 25.00 mg/L Reference 7.6
2.8 Average and maximum temperature of distillate output from MVC Unit is 25 0C and 30 0C, Reference 7.6
respectively
2.9 The demineralized water system shall be designed to produce demineralized water with the Reference 7.3
following effluent quality:
a) Sodium 0.005 mg/L Na
b) Chloride 0.003 mg/L Cl
c) Sulfate 0.003 mg/L SO4
d) Silica 0.010 mg/L SiO2
e) Specific concuctivity 0.100 microS/cm
f) Total organic Carbon 0.100 mg/L C

3 ASSUMPTIONS (V: Verified; UV: Unverified; EJ: Engineering Judgement)


3.1 Regeneration water quantity as % of net capacity of Mixed bed unit. 5 % UV
3.2 Boier blowdown % of HP steam flow from superheater outlet TMCR condition 0.5 % EJ

4 METHODOLOGY AND ACCEPTANCE CRITERIA


4.1 Net capacity of each Mixed bed unit will be rated to supply the maximum expected simultaneous demand of Demineralized make-up for
TG cycle for both units of the power plant, rounded up to the nearest 1 cum/hr
4.2 Gross capacity of Mixed Bed unit of Demineralization system will be M/U water flow plus the average water requirement for
regeneration of Mixed bed vessel. Regeneration water quantity is to be verified later after receipt of finalised vendor document.
5 CALCULATIONS
5.1 Refer Attachment - 8.1 for sizing calculation of Demineralized water system

6 RESULTS
6.1 Design capacity (net) of each Mixed bed unit of Demineralized water system 28.00 m3/hr
6.2 Design capacity (gross) of each Mixed bed unit of Demineralized water system 29.40 m3/hr
6.3 The demineralizer system shall be designed to treat distillate from a thermal desalination 25.00 mg/L
process which content maximum TDS
6.4 Maximum temperature of distillate for designing of demineralizer system 30.00 0
C
6.5 The demineralized water system shall be designed to produce demineralized water with the
following effluent quality:
a) Sodium 0.005 mg/L Na
b) Chloride 0.003 mg/L Cl
c) Sulfate 0.003 mg/L SO4
d) Silica 0.010 mg/L SiO2
e) Specific concuctivity 0.100 microS/cm
f) Total organic Carbon 0.100 mg/L C

7 REFERENCES
7.1 PACO Functional Technical Specification dtd 13th July 2011
7.2 SKODA RO HBD (Tp104666-S , dtd 11th January 2012)
7.3 Mechanical Design Criteria, Doc No. DCD-M0-1000
7.4 Plant Water Balance (Document No: LTCA P-6102 WBD, Rev B)
7.5 Flow of Fluids through valves, fitting and pipes, Technical Paper, No. 410, Crane Company
7.6 LTCA P-6017 DSL_Calculation for Desalination System

8 ATTACHMENTS
8.1 Sizing calculation of Demineralize System
Minera Panama Calc No.: LTCA P-6010 DMS
PACO Power Plant Project Rev A, 20Mar12
Project No 12889-001 Page 3 of 3
Calc for Demineralized Water System

ATTACHMENT 8.1: Sizing calculation of Demineralize System

Sr. No. Particulars Formula Values Units

1 HP steam flow from superheater outlet at RO condition Q1 250.7 kg/sec


2 Power cycle make-up under RO condition P1 3 %
3 DM make-up required for power cycle under RO condition QW1= Q1*P1 7.5 kg/sec
4 HP steam flow from superheater outlet at TMCR condition Q2 265.8 kg/sec
5 Power cycle make-up under TMCR condition (based on assumption 3.2) P2 0.5 %
6 DM make-up required for power cycle under TMCR condition QW2= Q1*P2 1.3 kg/sec
7 Maximum simultaneous requirement of DM make-up for power cycle of
Qmax= Max of (QW1, QW2) 7.5 kg/sec
the power plant
8 0
Density of Demineralize Water @ 35 C D 994.038 kg/m3
9 Net Capacity provided for each Mixed Bed Unit, rounded up to nearer 1
QNet= (Qmax*3600)/D 28.00 m3/hr
m3/hr
10 Regeneration water quantity as % of net capacity of Mixed bed unit. R 5 %
11 Gross Capacity provided for each Mixed Bed Unit QGross= Qnet*(1+R/100) 29.40 m3/hr

ATTACHMENT 8.1 : Sizing calculation of Demineralize system