Epson WF-7620 WF-7610 WF-7110

SERVICE MANUAL
Color Inkjet Printer
Epson WF-7620 Series

CONFIDENTIAL
SEMF13-003
Notice:
All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or
by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of
SEIKO EPSON CORPORATION.
All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be
detected, SEIKO EPSON would greatly appreciate being informed of them.
The contents of this manual are subject to change without notice.
The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this
manual or the consequences thereof.
EPSON is a registered trademark of SEIKO EPSON CORPORATION.
Note :Other product names used herein are for identification purpose only and may be trademarks or registered
trademarks of their respective owners. EPSON disclaims any and all rights in those marks.
Copyright 2014 SEIKO EPSON CORPORATION

Printer CS Quality Assurance Department
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Safety Precautions
All safety procedures described here shall be strictly adhered to by all parties servicing and maintaining this
product.
DANGER
Strictly observe the following cautions. Failure to comply could result in serious bodily injury or loss of life.
1. Always disconnect the product from the power source and peripheral devices when servicing the product or
performing maintenance.
2. When performing works described in this manual, do not connect to a power source until instructed to do so.
Connecting to a power source causes high voltage in the power supply unit and some electronic components
even if the product power switch is off. If you need to perform the work with the power cable connected to a
power source, use extreme caution to avoid electrical shock.
WARNING
Strictly observe the following cautions. Failure to comply may lead to personal injury or loss of life.
1. Always wear protective goggles for disassembly and reassembly to protect your eyes from ink in working. If
any ink gets in your eyes, wash your eyes with clean water and consult a doctor immediately.
2. When using compressed air products; such as air duster, for cleaning during repair and maintenance, the use
of such products containing flammable gas is prohibited.
PRECAUTIONS
Strictly observe the following cautions. Failure to comply may lead to personal injury or damage of the product.
1. Repairs on Epson product should be performed only by an Epson certified repair technician.
2. No work should be performed on this product by persons unfamiliar with basic safety knowledge required for
electrician.
3. The power rating of this product is indicated on the serial number/rating plate. Never connect this product to
the power source whose voltages is different from the rated voltage.
4. Replace malfunctioning components only with those components provided or approved by Epson;
introduction of second-source ICs or other non-approved components may damage the product and void any
applicable Epson warranty.
5. The capacitors on the Main Board may be electrically charged right after the power turns off or after driving
motors which generates counter electromotive force such as when rotating the PF Roller or when moving the
CR Unit. There is a risk to damage the Main Board if the Head FFC is short-circuited with the capacitors on
the Main Board electrically charged, therefore, after the power turns off or after motors are driven, leave the
printer untouched for approximately 30 seconds to discharge the capacitors before starting disassembly/
reassembly.
6. To prevent the circuit boards from short-circuiting, be careful about the following when handling FFC or
cables.
When handling FFC, take care not to let the terminal section of FFC touch metal parts.
When connecting cables/FFC to the connectors on circuit boards, connect them straight to the connectors to avoid
slant insertion.
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7. In order to protect sensitive microprocessors and circuitry, use static discharge equipment, such as anti-static
wrist straps, when accessing internal components.
8. Do not tilt this product immediately after initial ink charge, especially after performing the ink charge several
times. Doing so may cause ink to leak from the product because it may take some time for the waste ink pads
to completely absorb ink wasted due to the ink charge.
9. Never touch the ink or wasted ink with bare hands. If ink comes into contact with your skin, wash it off with
soap and water immediately. If you have a skin irritation, consult a doctor immediately.
10. When disassembling or assembling this product, make sure to wear gloves to avoid injuries from metal parts
with sharp edges.
11. Use only recommended tools for disassembling, assembling or adjusting the printer.
12. Observe the specified torque when tightening screws.
13. Be extremely careful not to scratch or contaminate the following parts.
Nozzle plate of the printhead
CR Scale
PF Scale
Coated surface of the PF Roller
Gears
Rollers
LCD
Scanner Sensor
Exterior parts
14. Never use oil or grease other than those specified in this manual. Use of different types of oil or grease may
damage the component or give bad influence on the printer function.
15. Apply the specified amount of grease described in this manual.
16. Make the specified adjustments when you disassemble the printer.
17. When cleaning this product, follow the procedure described in this manual.
18. When transporting this product after filling the ink in the printhead, pack the printer without removing the
ink cartridges in order to prevent the printhead from drying out.
19. Make sure to install antivirus software in the computers used for the service support activities.
20. Keep the virus pattern file of antivirus software up-to-date.
21. When disassembling/reassembling this product, if you find adhesive power of the double-sided tape which
secure the parts or FFC is not enough, replace the tape with new one and attach it correctly to the specified
points where the parts or FFC should be secured.
22. Unless otherwise specified in this manual, the labels attached on the returned product should be transferred to
the corresponding attachment positions on the new one referring to the labels on the returned product.
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About This Manual
This manual, consists of the following chapters, is intended for repair service personnel and includes information
necessary for properly performing maintenance and servicing the product.
CHAPTER 1. TROUBLESHOOTING
Describes the step-by-step procedures for the troubleshooting.
CHAPTER 2. DISASSEMBLY / REASSEMBLY

Describes the disassembly/reassembly procedures for main parts/units of the product, and provides the
standard operation time for servicing the product.
CHAPTER 3. ADJUSTMENT
Describes the required adjustments for servicing the product.
CHAPTER 4. MAINTENANCE
Describes maintenance items and procedures for servicing the product.
CHAPTER 5. APPENDIX
Provides the following additional information for reference:
Connector Diagram
Protection for Transportation
Symbols Used in this Manual

Various symbols are used throughout this manual either to provide additional information on a specific topic or
to warn of possible danger present during a procedure or an action. Pay attention to all symbols when they are
used, and always read explanation thoroughly and follow the instructions.
Indicates an operating or maintenance procedure, practice or condition that, if not strictly observed,
could result in serious injury or loss of life.
Indicates an operating or maintenance procedure, practice, or condition that, if not strictly observed,
could result in bodily injury, damage or malfunction of equipment.
May indicate an operating or maintenance procedure, practice or condition that is necessary to

accomplish a task efficiently. It may also provide additional information that is related to a specific
subject, or comment on the results achieved through a previous action.
For Chapter 2 Disassembly/Reassembly, symbols other than indicated above are used to show additional
information for disassembly/reassembly. For the details on those symbols, see "2.2 Disassembly/Reassembly
Procedures (p28)".
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Revision Status
Revision Date of Issue Description
A July 26, 2013 First Release

B April 21, 2014 Revise the contents
Chapter 1
Made change the description in "1.3 Fatal Error Code List (p15)"
"1.4 Status sheet (p20)" has been added.
Chapter 3
Made change the description in "3.2.2.2 Preparation (p65)"
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Epson WF-7620 / WF-7610 / WF-7110 Series Revision B
Contents
Chapter 1 Troubleshooting
1.1 Troubleshooting....................................................................................................................................................... 10
1.1.1 Troubleshooting Workflow ............................................................................................................................ 10
1.2 Power-On Sequence ................................................................................................................................................ 13
1.3 Fatal Error Code List............................................................................................................................................... 15
1.4 Status sheet .............................................................................................................................................................. 20
1.4.1 Start method of Inspection Mode ................................................................................................................... 20
1.4.2 Description of Status sheet (Non-disclosed information to user)................................................................... 21
Chapter 2 Disassembly/Reassembly
2.1 Overview ................................................................................................................................................................. 24

2.1.1 Tools ............................................................................................................................................................... 24
2.1.2 Jigs .................................................................................................................................................................. 24
2.1.3 Standard Operation Time for servicing the product ....................................................................................... 25
2.2 Disassembly/Reassembly Procedures ..................................................................................................................... 28
2.2.1 Functional differences between models and component parts ....................................................................... 28
2.2.2 Functional differences between models and component parts ....................................................................... 30
2.2.3 Disassembly Flowchart................................................................................................................................... 31
2.2.3.1 Housing Part (WF-7620/WF-7610 Series) ............................................................................................ 32
2.2.3.2 Housing Part (WF-7110 Series)............................................................................................................. 33
2.2.3.3 Printer Mechanism Part ......................................................................................................................... 34
2.3 Detailed Disassembly/Reassembly Procedure for each Part/Unit........................................................................... 38
2.4 Routing FFCs/cables ............................................................................................................................................... 47
Chapter 3 Adjustment
3.1 Required Adjustments ............................................................................................................................................. 53

3.2 Details of Adjustments ............................................................................................................................................ 61
3.2.1 PF/CR Timing Belt Tension Measurement .................................................................................................... 61
3.2.1.1 PF Timing Belt Tension Measurement .................................................................................................. 62
3.2.1.2 CR Timing Belt Tension Check............................................................................................................. 63
3.2.2 PG Adjustment ............................................................................................................................................... 64
3.2.2.1 PG Adjustment procedure...................................................................................................................... 64
3.2.2.2 Preparation ............................................................................................................................................. 65
3.2.2.3 PG adjustment procedure....................................................................................................................... 68
3.2.2.4 Checking the Platen Gap........................................................................................................................ 70
3.2.3 Touch Panel Adjustment (WF-7620/7610 Series only) ................................................................................. 71
Chapter 4 Maintenance
4.1 Cleaning................................................................................................................................................................... 76
4.1.1 Cleaning the CR Unit ..................................................................................................................................... 76
4.1.2 Cleaning the Exterior Parts/inside of the printer ............................................................................................ 77
4.2 Lubrication .............................................................................................................................................................. 78
4.3 Lubrication Points and Instructions......................................................................................................................... 79
4.4 Firmware Update..................................................................................................................................................... 82
Chapter 5 Appendix
5.1 Connector Diagram ................................................................................................................................................. 85
7
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5.2 Protection for Transportation 86
5.2.1 Securing the CR Unit 86
CHAPTER 1
TROUBLESHOOTING
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1.1 Troubleshooting
This section describes the troubleshooting workflow.
1.1.1 Troubleshooting Workflow

The following page describes the troubleshooting workflow. Follow the flow when troubleshooting problems.
This flowchart is compiled based on the following contents.

Our experience regarding the quality problem
ESKs repair data
Printer Mechanism specification for WF-7620/WF-7610/WF-7110 Series
WF-7110 Series does not have the Scanner/ADF unit, so the troubleshooting for the
Scanner/ADF unit is not applicable to this series.
If the reason for the return is evident, first check the phenomenon user claims recurs,
then proceed to the troubleshooting.
Start
Printer failure only
What is returned reason?
Turn on the printer ADF/Scanner

unit failure
Copy an image
Does printer turn on the No

power?
1
(p 11) Is scanning operation No
Yes finished without 5
trouble?
(p 12)
Is Power-on sequence No Yes
finished without error? 2
(p 11)
Yes No
ADF failure?
Standby condition
Yes
Print check pattern Copy an image by ADF
Is printing operation No No
finished without error?
3 Is ADF operation finished
6
without trouble?
(p 11)
Yes Yes (p 12)
Is printing operation No
4 Finish*
finished without trouble?
(p 12)
Yes
*: In case of Not Trouble Found, check fatal error code.
Figure 1-1. Troubleshooting Workflow (1)
Troubleshooting Troubleshooting Workflow 10

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The power-on Error is indicated during

1 sequence does not 2 power-on sequence (p 10)
start (p 10)
No Power* Fatal error Maintenance error No Maintenance Box error Maintenance Box detection Ink End error Ink cartridge detection error No Ink cartridge error Cover open error Paper Jam error CR Fixing Tape error
error
[Presumable Cause] Please refer to " 1.3 Fatal Error [Occurrence Condition] [Occurrence Condition] [Occurrence Condition] [Occurrence Condition] [Occurrence Condition] [Occurrence Condition] Please refer to " Paper Jam [Occurrence Condition]
Power Supply Unit Code List (p15)"for This error occurs when This error occurs when [Occurrence Condition] This error occurs when ink in Ink This error occurs when Ink This error occurs when Ink This error occurs when Scanner error". This error occurs if a paper jam
damage troubleshooting. maintenance counter in Maintenance Box is not installed. This error occurs when cartridge is empty. cartridge data is incorrect or Ink cartridge is not installed. Unit (Printer Cover) is open. occurs during the power-on
Main Board damage EEPROM exceeds the specified Maintenance Box data is incorrect cartridge is not recognized sequence before initial ink
Panel Unit damage value. [Major Occurrence Timing] or it is not recognized correctly. [Major Occurrence Timing] correctly. [Major Occurrence Timing] [Major Occurrence Timing] charge.
[Major Occurrence Timing] At power-on Power-on timing At power-on At power-on
[Major Troubleshooting] Power-on timing Maintenance Box monitoring [Major Occurrence Timing] Print start timing [Major Occurrence Timing] During printing [Major Occurrence Timing]
Power Supply Unit Print start timing timing Power-on timing Print timing Power-on timing [Major Troubleshooting] Power-on timing
replacement Paper eject timing Maintenance Box replacement Cleaning timing Print start timing Install Ink cartridge [Major Troubleshooting] (before initial ink charge)
Main Board Cleaning timing [Major Troubleshooting] timing Ink cartridge replacement Cleaning timing Close Scanner Unit (Printer
replacement Ink cartridge replacement Turn the printer off once and Maintenance Box monitoring timing Ink cartridge replacement Cover) replacement [Major Troubleshooting]
Panel Unit replacement timing install Maintenance Box again, timing timing Scanner Unit (Printer Cover) Open the scanner unit and
and turn the power on. [Major Troubleshooting] replacement remove the CR fixing tape.
[Major Troubleshooting] [Major Troubleshooting] Ink cartridge replacement [Major Troubleshooting] Cover Open Sensor
* : If the printer can turn on but turns Replace Maintenance Box Remove and reinstall Ink replacement
Remove and reinstall
off right away, the protection Paper Guide Lower Porous Maintenance Box [NOTE] cartridge. Main Board replacement
circuit may cut off the power due Pad replacement Maintenance Box replacement If an error occurs during Ink cartridge replacement
to an error such as a circuit Maintenance counter reset Relay Board CSIC Terminal printing, the page where the error CSIC Terminal replacement
(only Paper Guide Lower replacement occurred is skipped and the CR Contact Module
failure. Porous Pad) Relay Board Assy replacement printing resumes from the next replacement
Relay Board FFC replacement page. Head FFC replacement
Main Board replacement Main Board replacement
3 Error is indicated during printing nozzle check pattern (p 10)
Paper Jam error No Paper error Double Feed error No Paper Cassette error Paper Size Unmatch error Manual Tray No Paper error Manual Feed Request error Excessive Manual Feed Error Insufficient Manual Feed
error
[Occurrence Condition] [Occurrence Condition] [Occurrence Condition] [Occurrence Condition] [Occurrence Condition] [Occurrence Condition] [Occurrence Condition] [Occurrence Condition]
This error occurs when top/bottom of This error occurs when top of This error occurs on the following This error occurs if one of the This error occurs when actual When printing from Manual Tray This error occurs if the printer This error occurs when the PE [Occurrence Condition]
paper is not detected by PE Sensor in the paper is not detected by PE Sensor cases. cassettes is not installed. paper size is not matched to (MSF unit), this error occurs if cannot receive the manual feed Sensor detects paper before This error occurs during manual
specified steps of paper feeding in the specified steps of paper A paper is ejected without theoretical one. paper is not loaded at the time of request. manual feed or when paper is feed if the PE Sensor detects
operation correctly. loading operation correctly. printing during paper loading [Major Occurrence Timing] data transmission. inserted too much. paper but the paper is not fed by
operation. Paper loading timing [Major Occurrence Timing] [Major Occurrence Timing] auto loading.
[Major Occurrence Timing] [Major Occurrence Timing] Actual paper length is longer (Front loading) Duplex print timing [Major Occurrence Timing] Paper loading timing [Major Occurrence Timing]
Power-on timing than theoretical one. FAX data print timing Paper loading timing (Rear loading) Print start timing (Rear loading) [Major Occurrence Timing]
Paper loading timing Paper loading timing [Major Troubleshooting] (Rear loading) Print start timing (Rear loading)
Paper eject timing [Major Occurrence Timing] Install the Cassette Assy. [Major Troubleshooting] [Major Troubleshooting] [Major Troubleshooting]
Duplex print timing [Major Troubleshooting] Paper loading timing 1 Put correct sized paper in [Major Troubleshooting] Send the print data. Eject paper with panel [Major Troubleshooting]
1 Put paper in cassette and push cassette, and push START Put paper in the Manual Tray Main Board replacement operation, and load paper Eject paper with panel operation,
[Major Troubleshooting] START button. [Major Troubleshooting] button. (MSF unit). again. and load paper again.
1 remove the jammed paper by opening 2 If a paper stops before reaching PE Lever replacement 2 If not resolved by step 1), PE Sensor replacement Main Board replacement
Scanner Unit or Printer Cover. PE Sensor, remove it and PE Sensor replacement check the following points. PW Sensor replacement PE Sensor replacement
2 Push Start button. check the paper condition. PW Sensor replacement PE Lever Main Board replacement PE Lever replacement
3 If not resolved by 2), check the 3 A) If no damage on the paper, set Main Board replacement PE Sensor
following. edge guide correctly after PW Sensor
Foreign material, bits of paper putting paper in cassette and [NOTE] Main Board
Part come-off push PRINT button again. This error occurs only for manual
PE Lever B) If damage on the paper, check duplex print.
PE Sensor foreign materials / parts come-
Float of Paper Guide Front Porous off / parts transformation in
Pad paper path.
Main Board 4 If not resolved by 3-A) & 3-B),
PW Sensor check the following.
Pickup Roller
[NOTE] Duplex Unit
* If an error occurs during printing, the PE Sensor
page where the error occurred is skipped Main Board
and the printing resumes from the next PF Motor
page. Casette Assy
* If an error occurs during duplex
printing, the following are performed.
If an error occurs during the front
face of duplex printing, the page
where the error occurred and the
next page are skipped and the
printing resumes from the page
after the next.
If an error occurs during the back
face of duplex printing, the page
where the error occurred is skipped
and the printing resumes from the
next page.
Appendix Troubleshooting Workflow 11

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Scanning cannot be ADF does not operate

4 Problems related to print result or during printing(p 10) 5 performed 6 normally (p 10)
successfully (p 10)
Poor Printing Poor Paper Loading Abnormal Noise Scanner failure ADF failure
[Phenomenon] [Presumable Cause] [Presumable Cause] [Presumable Cause] [Phenomenon]
Poor printing quality Use of 3rd party media Foreign material Contamination of Scanner No paper feed
Ink stain on paper Edge guide mis-setting Insufficient grease Glass Double feed
Dot missing Foreign material Gear damage Contamination of Document Paper jam
Paper eject without printing Part come-off Pad Paper skew
Contamination of paper feed [Major Troubleshooting] CIS Unit bonding failure
[Presumable Cause] roller (Duplex Unit) Foreign material removal CIS Unit damage [Presumable Cause]
Driver / Panel mis-setting Cassette Assy damage Lubrication of grease Scanner Motor damage Wear of Pickup Roller
Contamination of CR scale Pickup Roller deterioration, Gear replacement Wear of ADF Pad Assy
Contamination of Printhead contamination [Major Troubleshooting] Gear damage
Cover Contamination of PF roller Scanner Glass cleaning ADF Motor damage
Printhead damage Document Pad cleaning Contamination of Scanner Glass
Ink clogging of Printhead [Major Troubleshooting] Document Pad replacement ADF Paper Support Assy
Contamination on Cap Unit / Recommendation of EPSON CIS Unit replacement damage
Wiper of Ink system Assy media Scanner Motor replacement Foreign material
Ink system Assy damage Edge guide re-setting ADF Cover Assy damage
Float of Paper Guide Front Foreign material removal Wear of EJ Roller
Porous Pad Part re-installation ADF Sensors damage
Narrow PG PF Roller replacement
PE Lever damage Cassette Assy replacement [Major Troubleshooting]
PE Sensor damage Pickup Roller replacement ADF Cover Assy replacement
PW Sensor damage ADF Pad Assy replacement
Scanner Glass cleaning
[Major Troubleshooting] ADF Paper Support Assy
Driver / Panel re-setting replacement
CR Scale replacement Foreign material removal
Printhead cover cleaning ADF Unit replacement
Printhead cleaning
Ink cartridge replacement
Printhead replacement
Rubber cleaning of Cap Unit of
Ink system Assy
Ink system Assy replacement
Paper Guide Front Porous Pad
re-installation
PG readjustment
Printer Mechanism
replacement
PE Lever replacement
PE Sensor replacement
PW Sensor replacement
Appendix Troubleshooting Workflow 12

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1.2 Power-On Sequence

This section describes the power-on sequences for this product. The preconditions are as follows.
Normal power-on sequence (See Table 1-1.)
Turning on the printer after turning it off without an error.
Initial ink charge has finished and every cartridge has sufficient ink.
No paper on the paper path.
The Printhead is capped by the cap of the Ink System and the CR Lock is engaged normally.
Table 1-1. Normal Power-on Sequence
CR Unit/PF Roller
Operation*1
movement and position*2
1. Printhead initialization*3 130
CR Unit
HP 0
1-1.Initializes the Printhead.

APG Lever CR Lock
2. Checking for waste ink overflow 130 HP 0
2-1.Checks the waste ink counter if the waste ink overflow is occurring.
3. Avoiding deadlock sequence *4 130 HP 0
3-1.The CR Unit moves to the 0-digit side slowly and confirms it touches the Right Frame.
3-2.The CR Unit moves to the 80-digit side up to its home position. 130 HP 0
3-3.The PF Motor rotates clockwise, and releases the CR lock. 130 HP 0
4. Seeking the home position 130 HP 0
4-1.The carriage moves to the 0-digit side slowly and confirms it touches the Right Frame.
4-2.By regarding the position where the CR Unit touches the Right Frame as the specified distance from the origin, the 130 HP 0
home position is determined. Thereafter, the position of the CR Unit is monitored based on the information
provided by the CR Encoder.
4-3.The CR Unit slowly moves to its home position. 130 HP 0
5. PF initialization 130 HP 0
5-1.The CR Unit moves slowly about 3 cm to the 130-digit side.
5-2.The PF Roller rotates counterclockwise quickly. 130 HP 0
5-3.The CR Unit moves to ASF trigger ON => OFF positions. 130 HP 0
5-4.The PF Motor rotates clockwise for approx. one second. 130 HP 0
5-5.The PF Roller rotates clockwise for about one second. 130 HP 0
5-6.The PE sensor detects if paper exists and the PF Motor rotates clockwise for approx. 0.5 second.*5 130 HP 0
Appendix 13
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Table 1-1. Normal Power-on Sequence

CR Unit/PF Roller
Operation*1
movement and position*2
6. Low temperature operation sequence*6 130 HP 0
6-1.The CR Unit returns its home position.
6-2.The CR Unit moves between around the switch lever and in front of the Left Frame two times. 130 HP 0
7. PF measurement and PW sensor initialization 130 HP 0
7-1. The CR Unit slightly moves to the 0-digit side.
130 HP 0
7-2.The carriage moves to the VHCheck position (130-digit side) quickly and stops; meanwhile the voltage values
detected by the PW sensor at the specified three points are recorded. At the same time, the PF Motor rotates
clockwise and measures the load.
7-3.The CR Unit detects the voltage of the PW sensor at the carriage stop position (the black area at the Paper Guide 130 HP 0
Front).
7-4.The CR Unit returns near its home position. At the same time, the PF Motor rotates clockwise and measures the 130 HP 0
load.
8. Detecting ink cartridge and initializing ink system*7 130 HP 0
8-1.The CR Unit slowly returns to its home position.
8-2.To check the operation of the PIS Sensor and to detect ink, the CR Unit moves back and forth between the CR Unit 130 HP 0
and near the APG Lever for two times.
9. CR lock setting 130 HP 0
9-1.The CR Unit moves to its home position.
9-2.The PF Roller rotates counterclockwise to lock the CR Unit with the CR Lock. 130 HP 0
Note *1: The rotation directions of the PF Motor are as follows.

Clockwise: Paper is fed normally
Counterclockwise: Paper is fed backward
*2: The conditions of the CR lock are as follows.
Red CR lock is set
White CR lock is released
*3: If it cannot be initialized, the fatal error occurs.
*4: Confirm that the CR lock is not get stuck in the gap of the carriage or any other parts preventing the carriage from moving.
*5: Eject paper if any.
*6: Executed when the detected temperature is under 5 oC (41oF) by the thermistor on the Printhead.
*7: The empty suction operation may occur depending on situations.
The power-on sequence shown in Table 1-1 is the sequence for when the previous power-off is
complete normally as indicated in the conditions. If the previous power-off ends abnormally,
operations including initialization of APG and such are performed in the following steps.
1 Prior to Step 4-1 Initializes the APG Lever.

The CR Unit evacuates to the 130-digit side once, and the PF Roller rotates clockwise once, then the cap unit of
2 Prior to Step 4-2
the Ink System is lowered, and then the CR Unit touches the Right Frame once again for confirmation.
The CR Unit moves to its CR Lock Position (130-digit side), and the PF Roller rotates
3 Prior to Step 4-3
counterclockwise to engage the CR Lock. Then the CR Unit touches the CR Lock for confirmation.
4 Prior to Step 5-5 Initializes the APG unit (set to PG1 position).
5 Prior to Step 7-1 Measurement of the CR Motor
Appendix 14
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1.3 Fatal Error Code List

This section describes the fatal error code and the possible cause for this product.
Fatal errors related to the ADF/Scanner unit do not occur for WF-7110 Series because this
model does not have ADF/Scanner unit.
Printer fatal error list
Table 1-2. Fatal Error List (Printer)

Error
Error type Error name Possible cause
code
ADF Encoder failure (contaminated/detached scale, Encoder Board
0x01 ADF PID excess speed error failure)
Motor driver failure (Main Board failure)
0x02 ADF PID reverse error failure)
Paper jam
0x03 ADF PID lock error ADF Encoder failure (contaminated/detached scale, Encoder Board
failure)
ADF PID acceleration lock detection
0x04 ADF Motor failure
error
Paper jam
0x05 ADF PID excess load error Cable disconnection
0X06 ADF PID DRIVING TIME ERROR Main Board failure
0x09 ADF BS+ excess speed error failure)
0x0A ADF BS+ reverse error failure)
Paper jam
0x0B ADF BS+ lock error ADF Encoder failure (contaminated/detached scale, Encoder Board
failure)
ADF Motor failure
0x0D ADF BS+ excess load error ADF drive overload (paper jam/foreign object)
ADF/Scanner
Cable disconnection
0x0E ADF BS+ driving time error Main Board failure
CIS Unit failure
0x10 HP detection error Scanner Housing failure
Main Board failure
CIS Unit failure
Scanner Housing failure (Including wrong attachment of the origin mark)
Contact detection distance exceeded
0x11 Main Board failure
error
Scanner FFC failure / Scanner FFC connection failure
Scanner Motor failure / Scanner Motor connection failure
CIS Unit failure
Opposite side contact detection distance
exceeded error
CIS Unit failure
Opposite side wrong contact detection
distance error
0x14 Measurement failure error Scanner drive mechanism was overloaded.
Appendix 15
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Error
code
CIS Unit failure
0x20 LED light error
Main Board failure
0x30 Option error Main Board failure
Paper jam
0x36 Paper jam error
Foreign object
0x41 FB PID excess speed failure)
0x42 FB PID reverse failure)
Paper jam
0x43 FB PID lock ADF Encoder failure (contaminated/detached scale, Encoder Board
failure)
0x44 FB PID acceleration lock
ADF Motor failure
ADF drive mechanism overload (assembling failure, lubrication failure)
0x45 FB PID excess load
Cable disconnection
0x46 FB PID driving time Main Board failure
ADF/Scanner
0x49 FB BS+ excess speed failure)
0x4A FB BS+ reverse
failure)
0x4B FB BS+ lock ADF Encoder failure (contaminated/detached scale, Encoder Board
failure)
ADF Motor failure
0x4D FB BS+ excess load ADF drive mechanism overload (assembling failure, lubrication failure)
Cable disconnection
0x4E FB BS+ driving time Main Board failure
0x51 Automatic judgment fatal error 1
0x53 Automatic judgment fatal error 3 ---*
Paper jam
0x60 HP error Foreign object
Deformation of the Main Frame
Paper jam
Contact error at ink replacement timing
0x63 Foreign object
(Power-off)
Deformation of the Main Frame
APG Motor failure
0x67 APG target position acquisition error APG Sensor failure
Printer
Main Board failure
0x68 Contact error at valve initialization Ink system failure
0x69 Contact error at I/S clutch operation Main Board failure
PF Encoder failure
0x6B PF runaway error
Motor driver failure
0x7F Inspection mode error ---*
0x81 PIS environmental light error Ambient light
Appendix 16
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Error
code
PIS failure
0x82 PIS constant reflection error Main Board failure
Ambient light
Fault Detection Plate failure
0x83 No reflected light error
PIS failure (installation posture, contamination)
0x84 PIS abnormal misalignment error PIS failure
0x85 PIS abnormal duty error Main Board failure
0x86 PIS Duty incalculable error Main Board failure

0x87 PIS Empty jig error ---*
PIS failure
0x88 PIS Excessive Light error Main Board failure
Diffused light
PIS failure (installation posture, contamination)
Fault Detection Plate failure
0x89 PIS Insufficient Light error
Main Board failure
Ink cartridge failure
This error occurs if the printer becomes a fatal error status due to a failure of
0x8D Factor error other than printer device
parts other than the printer such as the scanner or ADF.
0x8E Driver mismatch error An unsupported driver was used.
0x8F EEPROM verify error (by command) ---*
PE Sensor failure
0x93 PE Sensor error
Main Board failure
Head drive circuit VBS over-voltage Head FFC failure

0x97
error Main Board failure
0x9A Circuit error (include blowout of a fuse)
Printer Main Board failure
0x9B Transistor temperature error
0x9C X-Hot detect error (pre printing)
Printhead failure
0x9D X-Hot detect error (after flushing)
Main Board failure
0x9E Head temperature error
0x9F No print inspection mode error ---*
Ink cartridge failure
0xB0- CSIC Terminal failure
Ink device error
0xCF CR Contact Module failure
Main Board failure
ASF Encoder failure (contaminated/detached scale, Encoder Board
failure)
ASF Motor failure
0xD1 ADF PID excess load error
Pickup Roller (2nd cassette) drive mechanism overload (paper jam/
foreign object)
Cable disconnection
0xD2 ASF PID excess speed error failure)
0xD3 ADF PID reverse error failure)
Paper jam
failure)
ASF Motor failure
0xD4 ASF PID lock error
foreign object)
Cable disconnection
Appendix 17
Confidential

Error
code
Pickup Roller (2nd cassette) drive mechanism overload (paper jam/foreign
0xD6 ASF PID excess torque limitation error
object)
0xD8 ASF load position reverse error failure)
Paper jam
0xD9 ASF load position excess speed error failure)
failure)
ASF Motor failure
0xDA ASF load position excess load error
foreign object)
Cable disconnection
0xDE ASF PID driving time error
Main Board failure
0xDF ASF load position driving time error
CR Encoder failure (contaminated/detached scale, Encoder Board failure)
CR Motor failure
0xE1 CR PID excess load error
Carriage overload error (paper jam/foreign object)
Cable disconnection
0xE2 CR PID excess speed error
Tooth skip of the CR Timing Belt
Improper tension of the CR Timing Belt
0xE3 CR PID reverse error
Printer Improper tension of the CR Timing Belt
Paper jam
CR Motor failure
0xE4 CR PID lock error
Cable disconnection
0xE5 CR PID speed fall error Tooth skip of the CR Timing Belt
Paper jam
0xE8 CR load position reverse error
Paper jam
0xE9 CR load position excess speed error
CR Motor failure
0xEA CR load position excess load error
Cable disconnection
0xEB APG driving time error Main Board failure
APG Sensor failure
0xEC APG excess speed error APG Motor failure
Tooth skip of APG drive gear
Appendix 18
Confidential

Error
code
0xEE CR PID driving time error
Main Board failure
0xEF CR load position driving time error
PF Encoder failure (contaminated/detached scale, Encoder Board failure)
PF Motor failure
0xF1 PF PID excess load error
PF drive mechanism overload (paper jam/foreign object)
Cable disconnection
0xF2 PF PID excess speed error
Tooth skip of the PF Timing Belt
Improper tension of the PF Timing Belt
0xF3 PF PID reverse error
Paper jam
PF Motor failure
Printer 0xF4 PF PID lock error
Cable disconnection
0xF6 PF PID excess torque limitation error ---*
0xF8 PF load position reverse error Tooth skip of the PF Timing Belt
0xF9 PF load position excess speed error
PF Motor failure
0xFA PF load position excess load error
Cable disconnection
0xFE PF PID driving time error
Main Board failure
0xFF PF load position driving time error
Note "*": Not occurs except in manufacturing process.
Appendix 19
Confidential
1.4 Status sheet

This section describes the Status sheet for this product.
This product can print the three kind of status sheet, and you can confirm the following
information.
Configuration Status Sheet
Supply Status Sheet
Usage History Sheet
This product has Non-disclosed information to user.
This information can be displayed on the Status sheet by starting the product with the
Inspection Mode.
1.4.1 Start method of Inspection Mode

1. From a power off status, push the following button until the message is displayed on LCD.
WF-7620/7610 series
Power on button Home button * button Stop button
WF-7110 series
Power on button Home button Lower button Stop button
2. Select the following items from the Inspection menu.

WF-7620/7610 series : 7.Status Sheet Print Mode
WF-7110 series : 3. STSheet Mode
Run : Color / Select : [3][6]
1. Printer Inspection Mode
2. Special Inspection
3. FAX Inspection
4. Touch Screen Inspection Inspection Mode
5. Development Inspection
6. FAX Development inspection 3. STSheet Mode
7. Status Sheet Print Mode
8. Normal Mode
[WF-7620/7610 series] [WF-7110 series]
3. The product starts as usual.

4. Print the Status sheets.
Appendix Start method of Inspection Mode 20

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1.4.2 Description of Status sheet (Non-disclosed information to user)

Supply Status sheet
Table 1-3. Supply Status sheet (Non-disclosed information to user)

Item Content Item Content
Consumable information <Ink Cartridge>

Ink residual quantity Residual quantity in formation of the
Ink Cartridge. (each color)
Consumable information <Maintenance Box>
Maintenance Box Residual quantity information of the
residual quantity Maintenance Box
Appendix Description of Status sheet (Non-disclosed information to user) 21

Confidential
Usage History Sheet
Table 1-4. Usage History Sheet

Item Content Item Content
Number of Sheets Loaded

Cassette 1 Number of sheets loaded from 1st Cassette 2 Number of loaded from 2nd cassette
cassette
Paper feed slot Number of sheet loaded from paper
feed slot.
Number of sheets scanned
ADF Number of sheets scanned from ADF Scanner Glass Number of sheets scanned from
Unit. Scanner Glass.
Number of Replacement
Ink Cartridge Number of replacement of Ink Maintenance Box Number of replacement of
Cartridge Maintenance Box
Appendix Description of Status sheet (Non-disclosed information to user) 22

Confidential
CHAPTER 2
DISASSEMBLY/REASSEMBLY
Confidential
Epson WF-7620/7610/7110 Series Revision B
2.1 Overview
This chapter describes procedures for disassembling the main parts/units of WF-7620/7610/7110 Series. Unless
otherwise specified, disassembled parts/units can be reassembled by reversing the disassembly procedure. See
the cautions or tips for disassembly/reassembly described in "2.3 Detailed Disassembly/Reassembly Procedure
for each Part/Unit (p38)".
Read the " Safety Precautions (p3)" before disassembling and reassembling.
When you have to remove units or parts that are not described in this chapter, see the exploded diagrams of SPI
(Service Parts Information).
2.1.1 Tools
Use only specified tools to avoid damaging the printer.
Name Availability EPSON Part Code

(+) Phillips screwdriver #1 O 1080530
(+) Phillips screwdriver #2 O ---
Flathead screwdriver O ---
Flathead Precision screwdriver #1 O ---
Tweezers O ---
Longnose pliers O ---
Nippers O ---
Note 1: Some of the tools listed above are commercially available.

2: EPSON provides the tools listed with EPSON part code.
2.1.2 Jigs
Name Qty EPSON Part Code
Thickness gauge (1.6mm) 1 Commercially available
Teflon tape (thickness: 0.08 mm) 1 Commercially available
Disassembly/Reassembly Overview 24
Confidential
2.1.3 Standard Operation Time for servicing the product

The following are the standard operation time for servicing the product. Those are based on the MTTR result
measured using a prototype of WF-7620 Series that has the most functions among these product series. For WF-
7610 Series and WR-7110 Series the standard operation time differs slightly due to the differences in structure,
however, perform servicing referring to this operation standard time.
The underlined parts/units are supplied as After Service Parts.
Table 2-1. Standard Operation Time for servicing the product

Time
Parts/Unit Adjustment/
Replacement Total
Inspection
USB Cover 0:44 --- 0:44
Lower Case 1:14 --- 1:14
Pickup Holder 1st 0:23 --- 0:23
Pickup Roller 1st 0:53 --- 0:53
Pickup Holder 2nd 0:10 --- 0:10
Pickup Roller 2nd 0:23 --- 0:23
Decoration Plate 0:45 --- 0:45
Panel Unit 1:50 0:26 2:16
Speaker Cover 2:12 --- 2:12
Speaker 2:12 --- 2:12
Duplex Unit Cover Assy 0:50 4:43 5:33
MSF Unit 0:11 4:43 4:54
MSF Stopper Belt 0:37 --- 0:37
Assist Roller Holder Assy 0:14 4:43 4:57
Paper Stopper Assy 2nd 0:50 --- 0:50
ADF Pad Assy 0:19 --- 0:19
Document Pad 0:14 --- 0:14
MSF Cover 0:06 --- 0:06
ADF Cover Assy 0:31 --- 0:31
LD Shaft 0:42 --- 0:42
ADF LD Assy 1:14 --- 1:14
ADF/Scanner Unit 9:28 --- 9:28
ADF Unit 14:42 0:46 15:28
ADF Decoration Plate Front 14:55 --- 14:55
ADF Decoration Plate Rear 14:52 --- 14:52
ADF Cover Right 15:03 --- 15:03
ADF Cover Front 17:48 --- 17:48
ADF Cover Rear 16:52 --- 16:52
ADF Paper Support Cover 17:13 --- 17:13
Paper Support Encoder Sensor 17:45 --- 17:45
ADF Paper Support Assy 19:00 --- 19:00
ADF Motor Unit 23:59 0:46 24:45
ADF Frame Base 23:59 --- 23:59
Scanner Unit 14:42 0:58 15:40
Scanner Housing Upper Assy 17:42 --- 17:42
Confidential

Time
Replacement Total
Inspection
Scanner FFC Cover 18:43 --- 18:43
Scanner Motor Assy 19:18 0:58 20:16
CIS Module 18:46 --- 18:46
Hinge Left 9:52 --- 9:52
Hinge Right 9:52 --- 9:52
Housing Upper Assy 12:02 --- 12:02
Duplex Unit Cover Open Sensor 12:26 --- 12:26
Housing Upper 12:50 --- 12:50
Housing Front Assy 14:43 --- 14:43
Cover Open Sensor 15:05 --- 15:05
Housing Front 15:27 --- 15:27
Main Board Unit 21:27 --- 21:27
Cable Support Plate 21:59 --- 21:59
Wireless LAN Module 22:15 --- 22:15
Shield Plate Upper (w/Wireless LAN Module) 22:30 --- 22:30
Main Board (read OK) 24:01 2:25 26:26
Main Board (read NG) 24:01 17:32 41:33
Shield Plate Lower (w/Cable Support Plate) 24:01 --- 24:01
Stacker Assy 14:50 --- 14:50
FAX Unit 15:21 --- 15:21
FAX Shield Plate /FAX Connector Cover 16:08 --- 16:08
FAX Board 16:08 --- 16:08
Head FFC Cover 15:07 --- 15:07
Holder Board Assy 15:36 --- 15:36
CSIC Terminal 15:45 --- 15:45
CR Contact Module 16:13 --- 16:13
Holder Board 16:13 --- 16:13
Printhead Cover 15:45 --- 15:45
Printhead 17:37 23:44 41:21
Tube Clamp 14:58 --- 14:58
Ink system Assy 16:09 --- 16:09
Gear Cover 16:33 --- 16:33
Pickup Assy 1st 17:56 --- 17:56
Cover Cartridge 14:50 --- 14:50
Guide IC 15:08 --- 15:08
Power Supply Unit 16:00 3:26 19:26
Relay Board FFC Guide 15:27 --- 15:27
Holder Cam Assy 16:04 --- 16:04
Waste Ink Tray Cover 16:05 --- 16:05
Relay Board Assy 16:47 --- 16:47
Relay Board CSIC Terminal 17:10 --- 17:10
Relay Board 17:03 --- 17:03
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Time
Replacement Total
Inspection
Relay Board Holder 17:26 --- 17:26
Waste Ink Tray Holder 17:31 --- 17:31
APG Unit Support Plate 15:11 --- 15:11
APG Driven Shaft 19:23 --- 19:23
Paper Guide Upper Assy 21:22 8:15 29:37
CR Scale 15:37 --- 15:37
CR Driven Pulley Assy 16:31 1:00 17:31
APG Driven Shaft Support Plate 16:32 --- 16:32
PE Sensor 23:53 --- 23:53
CR Guide Frame Assy (w/CR Unit) 27:41 16:24 44:05
Front Frame 29:03 7:45 36:48
PG Adjustment Cam Right 28:13 5:40 33:53
CR Scale Support Plate 28:09 --- 28:09
PG Adjustment Cam Left 28:43 5:40 34:23
Star Wheel Assy 30:45 1:37 32:22
Frame Base 2nd Assy 40:07 4:02 44:09
ASF Motor Assy 41:21 0:35 41:56
Spur Gear 16 41:25 --- 41:25
Pickup Assy 2nd 43:09 --- 43:09
Paper Stopper Assy 1st 40:57 --- 40:57
One Way Clutch Gear 33:21 --- 33:21
Main Board Unit 41:18 19:37 60:55
PF Motor 42:15 0:26 42:41
CR Motor 41:53 0:41 42:34
PE Lever 45:59 0:38 46:37
Paper Guide Middle 46:16 --- 46:16
PE Sensor 46:31 0:38 47:09
Paper Guide Lower Porous Pad 41:23 0:13 41:36
APG Unit 42:04 --- 42:04
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2.2 Disassembly/Reassembly Procedures

2.2.1 Functional differences between models and component parts
In "2.2.3 Disassembly Flowchart (p31)", the procedures are indicated on the premise that some parts/units are
removed in advance. Make sure to remove the following parts/units before starting disassembly.
Cassette Assy 1st / 2nd
Cassette Assy 1st
Cassette Assy 2nd
Figure 2-1. Removing the Cassette Assy 1st/2nd

Duplex Unit
Duplex Unit
Figure 2-2. Removing the Duplex Unit
Disassembly/Reassembly Disassembly/Reassembly Procedures 28

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Maintenance Box
Maintenance Box
Figure 2-3. Removing the Maintenance Box

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2.2.2 Functional differences between models and component parts

WF-7620/7610/7110 Series described in this manual have differences in their structure because the same printer
mechanism is used for some of them and the composition of housings or functions differs.
The functions and differences according to the models are as follows.
Table 2-2. Function List According to Models

Multifunction Printer Single function Printer
Item
WF-7620 Series WF-7610 Series WF-7110 Series
Compatible O O ---
ADF/Scanner
Non-compatible --- --- O
Electrostatic Pad type O O ---
Panel
LED & Button type --- --- O
Second cassette (Frame Base 2nd) O --- O
FAX O O ---
Wireless LAN O O O
Disassembly Flowchart Start Position p 32 p 33
Table 2-3. Components According to Functions

Item Specification
The following units and parts are not mounted on the models without the ADF/Scanner.
ADF/Scanner ADF Unit
Scanner Unit
With Panel Unit, the shape, components and disassembly order in the disassembly procedures differ depending
Panel Unit
on the specification of the panel.
Second cassette The following units and parts are not mounted on the models without the second cassette.
(Frame Base 2nd) Frame Base 2nd Assy
With Multifunction Printer, the disassembly procedures differ depending on whether or

not having the Second cassette.
Paper Stopper Assy 1st
Pickup Assy 1st
Lower Case
FAX The FAX Unit is not mounted on the model without the FAX.
Therefore, parts and units are colored and classified into 2 types in the flowchart given in this section.
After checking the functions and differences in the components shown above, see the disassembly procedures.
Common parts/units in Multifunction Printer or Single function Printer Black

Model-specific parts/units Red

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2.2.3 Disassembly Flowchart

This section describes procedures for disassembling the parts/units in a flowchart format. For some parts/units,
detailed procedures or precautions are provided (accordingly indicated by icons and cell's color). Refer to the
explanations in the example chart below and perform an appropriate disassembling and assembling procedure.
(See "2.3 Detailed Disassembly/Reassembly Procedure for each Part/Unit (p38)".)
For routing cables, see "2.4 Routing FFCs/cables (p47)".
The example below shows how to see the charts on the following pages.
The name enclosed in gray

indicate a part/unit that Paper Guide
must be removed on the Upper Assy (p29)
way to the target parts.
Shows necessary
procedures before CR Timing Belt Shows the procedure
removing the following FFC/Cable * 1 number on the FFC/
parts.* cable list.
White letters indicate a

Main Frame Unit USB Cover part/unit supplied as
an ASP.
--- 1
Shows the screw types
Black letters indicate a --- S2 4 and the specified
part/unit not supplied as torque in the Screw
an ASP. type/torque list.
(p 21) (p 27) (p 22) (p 43)
Shows removal/installation Reference page

as a unit/assy. is available.
Note "*": The boxes with only part names indicates the removal of such parts. If the names of FFCs or cables are
shown, disconnect the FFCs or cables from their connectors.
Item Description Reference

White-letter Part/unit supplied as an ASP ---
Parts/unit name
Black-letter Part/unit not supplied as an ASP ---
Indicates a practice or condition that could result in Indicates the reference
injury or loss of life if not strictly observed. page in blue-letter
Indicates a practice or condition that could result in
Indicates the reference
damage to, or destruction of equipment if not strictly
page in blue-letter
observed.
Indicates the parts that are inevitably broken in the
disassembling procedure, and should be replaced with a ---
new one for reassembly.
Indicates necessary check items in the disassembling/ Indicates the reference
assembling procedure. page in blue-letter
Indicates supplementary explanation for disassembly is Indicates the reference
given. page in blue-letter
Icon
Indicates particular tasks to keep quality of the units are Indicates the reference
required. page in blue-letter
Indicates the reference
Indicates particular routing of cables is required.
page in blue-letter
Chapter 3 " Adjustment
Indicates particular adjustment(s) is/are required.
(p52)"
Chapter 4 " Maintenance
Indicates lubrication is required.
(p75)"
Indicates the number of screws securing the parts/units. ---
Indicates the points secured with other than a screw
---
such as a hook, rib, dowel or the like.

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Epson WF-7620/WF-7610/WF-7110 Series Revision B
2.2.3.1 Housing Part (WF-7620/WF-7610 Series)
START
Pickup Holder Pickup Holder Duplex Unit MSF Stopper Assist Roller Paper Stopper
USB Cover Lower Case 1st 2nd Decoration Plate
Cover
MSF Unit Belt Holder Assy Assy 2nd A
2 6 --- --- 4 2 --- 4 --- 2 (p 32)
S20 7 S2 --- 1 1 S2 S20 --- S5 4 2 S5 4 3 S18 ---
(p 41) (p 48) --- (p 41) (p 41) --- (p 52) --- --- (p 41) (p 41) (p 75)
FFC/Cable* 1 FFC/Cable* 2
A (p 32)
Pickup Roller 1st Pickup Roller 2nd
ADF/Scanner
Unit Panel Unit
--- ---
4 ---
--- --- ADF Pad Assy Document Pad MSF Cover ADF Cover Assy
2
S7 --- ---
(p 36) (p 41) (p 75) (p 41) (p 75) --- --- --- ---
(p 38) (p 48) (p 52)
4 --- 3 2
(p 39) (p 40) --- (p 38) 1

Speaker Cover
Hinge Left Hinge Right
(p 36)
2
2 2
S5 ---
S2 --- S2 ---
---
--- ---
FFC/cable list
Speaker
Decoration Plate No. FFC/Cable
(p32)
--- Disconnect the following FFC and cables from the connectors on the Screw type/torque list
Main Board, and release their routing.
FFC/Cable* 3 --- Symbol Screw Type Torque
ADF motor cable (CN33)
ADF PE sensor cable (CN71) S1 C.B.P-TITE SCREW 2.5x8 F/ZN-3C 4 1kgfEcm
---
6 1kgfEcm
Housing Upper ADF document sensor cable (CN72)
Assy
S2 C.B.P-TITE SCREW 3x10 F/ZN-3C
1 ADF encoder sensor cable (CN73)
S3 C.B.P-TITE SCREW 3x10 F/ZN-3C 8 1kgfEcm
4 Paper Support Encoder Sensor cable (CN76)
3 ADF plunger cable (CN77) S4 C.B.P-TITE SCREW 3x5 F/ZN-3C 6 1kgfEcm
S2 --- Scanner Motor cable (CN32) S5 C.B.P-TITE SCREW 3x8 F/ZN-3C 6 1kgfEcm
(p 36) Scanner FFC (CN70)
(p 47) S6 C.B.P-TITE(P4) SCREW 3x8 F/ZN-3C 6 1kgfEcm
Scanner Open Sensor cable (CN74)
S7 C.B.P-TITE(S-P1) SCREW 3x12 F/ZB-3C 6 1kgfEcm
Disconnect the FFCs/Cables.
Panel FFC (CN20) S8 C.B.P-TITE(S-P1) SCREW 3x12 F/ZN-3C 6 1kgfEcm
Panel Unit (p32) 2
Speaker cable S9 C.B.S-TITE SCREW 2.6x6 F/ZN-3C 4 1kgfEcm
Disconnect the Panel Grounding Wire (S02).
S10 C.B.S-TITE SCREW 3x6 F/ZN-3C 6 1kgfEcm
FFC/Cable* 4 Disconnect the Duplex Unit Cover Open Sensor cable from the
3 S11 C.B.S-TITE SCREW 3x6 F/ZN-3C 8 1kgfEcm
connector (CN60) on the Main Board, and release the routing.
S12 C.B.S-TITE(P4) SCREW 3x10 F/ZN-3C 6 1kgfEcm
Housing Front Disconnect the following FFC and cable from the connectors on the
Assy Specific parts/unit Main Board. S13 C.B.S-TITE(P4) SCREW 3x8 F/ZN-3C 6 1kgfEcm
2
4 Panel FFC (CN20) S14 C.C SCREW 3x5 F/ZN-3C 8 1kgfEcm
Common parts/unit Cover Open Sensor cable (CN53)
4 Disconnect the Panel Grounding Wire (S11).
S15 C.P SCREW 3x4 F/ZN-3C 6 1kgfEcm
S2 2
(p 36) S16 C.P-TITE SCREW 2.5x6 F/ZN-3C 3 0.5kgfEcm
(p 41) (p 48) With WF-7620/WF-7610 Series, some parts differ depending on the models, so the disassembly procedures in this S17 C.P-TITE SCREW 3x4 F/ZN-3C 3 0.5kgfEcm
flowchart differ. For the details, see "2.2.2Functional differences between models and component parts S18 C.B.S-TITE SCREW 3x8 F/ZN-3C 6 1kgfEcm
(p30)" and refer to the flowchart. C.B.S-TITE SCREW 3x8 F/ZN-3C 8 1kgfEcm
B (p 34) S19
See"2.2.3.3Printer Mechanism Part (p34)" for disassembly of the Housing Part of WF-7110. S20 C.B.P-TITE SCREW 3x10 F/ZB-3C 6 1kgfEcm
Flowchart 2-1. Disassembly Flowchart of Housing Part (1)
Disassembly/Reassembly 32
Confidential
2.2.3.2 Housing Part (WF-7110 Series)
START
Pickup Holder Pickup Holder Panel FFC Duplex Unit MSF Stopper Assist Roller
USB Cover Lower Case 1st 2nd Printer Cover
Cover
MSF Unit
Belt Holder Assy C
1 6 --- --- --- 2 --- 4 --- (p 33)
Panel Unit
S20 7 S2 --- 1 1 2 S5 4 2 S5 4 3
3
(p 45) (p 48) --- (p 41) (p 41) --- --- --- --- (p 41)
S20 9
(p 46) (p 47) (p 52)
Panel Unit (p33) Pickup Roller 1st Pickup Roller 2nd
Screw Cover --- ---

(p33)
--- ---
Cover Open
Sensor Cover
(p33) (p 41) (p 75) (p 41) (p 75)
Cover Open
Sensor (p33)
FFC/Cable* 5
C (p 33)
Housing Upper
Assy
Paper Stopper Cover Open
Assy 2nd MSF Cover Screw Cover Sensor Cover
4
5 2 --- --- ---
S2 ---
(p 37)
S18 --- 3 2 2
(p 47) Screw type/torque list
(p 41) (p 75) --- --- ---
Symbol Screw Type Torque
Cover Open Sensor C.B.P-TITE SCREW 2.5x8 F/ZN-3C 4 1kgfEcm
B Cable
S1

(p 34)
Cover Open
Sensor S4 C.B.P-TITE SCREW 3x5 F/ZN-3C 6 1kgfEcm
--- S5 C.B.P-TITE SCREW 3x8 F/ZN-3C 6 1kgfEcm

S6 C.B.P-TITE(P4) SCREW 3x8 F/ZN-3C 6 1kgfEcm
2
(p 47) S8 C.B.P-TITE(S-P1) SCREW 3x12 F/ZN-3C 6 1kgfEcm
S9 C.B.S-TITE SCREW 2.6x6 F/ZN-3C 4 1kgfEcm
S14 C.C SCREW 3x5 F/ZN-3C 8 1kgfEcm
FFC/cable list
S15 C.P SCREW 3x4 F/ZN-3C 6 1kgfEcm
No. FFC/Cable S16 C.P-TITE SCREW 2.5x6 F/ZN-3C 3 0.5kgfEcm
Pull out the following cable from the hole on the Housing Upper Assy. S17 C.P-TITE SCREW 3x4 F/ZN-3C 3 0.5kgfEcm
Specific parts/unit
6 1kgfEcm
Cover Open Sensor cable
S18 C.B.S-TITE SCREW 3x8 F/ZN-3C
5 Panel FFC
Common parts/unit Disconnect the Duplex Unit Cover Open Sensor cable from the S19 C.B.S-TITE SCREW 3x8 F/ZN-3C 8 1kgfEcm
connector (CN60) on the Main Board, and release the routing. S20 C.B.P-TITE SCREW 3x10 F/ZB-3C 6 1kgfEcm
Flowchart 2-2. Disassembly Flowchart of Housing Part (2)
Confidential
2.2.3.3 Printer Mechanism Part
WF-7620/WF-7610 Series: (p 32)
B WF-7110 Series: (p 33)
FFC/Cable* 6 FAX FFC Ink tube FFC/Cable* 7

Stacker Assy Head FFC Cover Cover Cartridge D
--- 1 --- (p 35)
FAX Unit Power Supply
Main Board Unit Tube Clamp Unit
--- S1 3 2
6 2 --- 2
--- --- ---
S2 S3 S11 --- S3 --- 1 S2 S10 ---
(p 42) (p 49) 6 (p 48)

7 CIS FFC --- (p 52)
Guide IC
(p 52) (p 37) (p 37)
1
Holder Board Ink system Assy
CR Scale (p35) S1 ---
--- 2
CR Driven ---
Pulley Assy (p35) 2 S2 ---
---
8 (p 42) (p 75)
Head FFC PF Encoder FFC
(p 37)
CR Guide Frame Lower Case
Assy PF Encoder Printhead Cover Gear Cover
(p32)
(w/CR Unit) Sensor
--- ---
6 2
--- 3 Pickup Assy 1st
S11 S13 4 S9 ---
--- (p 43) (p 75) 1
(p 44) (p 45)
(p 50) (p 52) (p 75) S2 1

Head FFC
(p 42) (p 75)
CR Scale Sup- PG Adjustment

Front Frame
port Plate Cam Right
Printhead Screw type/torque list
4 1 1 3 Symbol Screw Type Torque
2 S1 C.B.P-TITE SCREW 2.5x8 F/ZN-3C 4 1kgfEcm

S11 1 S11 --- S12 1 S1
(p 43) (p 52)
8 1kgfEcm
(p 44) (p 52) (p 75) --- ---
PIS FFC S4 C.B.P-TITE SCREW 3x5 F/ZN-3C 6 1kgfEcm
PG Adjustment S5 C.B.P-TITE SCREW 3x8 F/ZN-3C 6 1kgfEcm
Cam Left
Star Wheel Assy
1
2 S12 1 S8 C.B.P-TITE(S-P1) SCREW 3x12 F/ZN-3C 6 1kgfEcm
S11 3 --- S9 C.B.S-TITE SCREW 2.6x6 F/ZN-3C 4 1kgfEcm
(p 44) (p 50)
(p 52)
Tube Clamp
(p34) S14 C.C SCREW 3x5 F/ZN-3C 8 1kgfEcm
FFC/cable list
Ink system Assy S15 C.P SCREW 3x4 F/ZN-3C 6 1kgfEcm
(p34) No. FFC/Cable
S16 C.P-TITE SCREW 2.5x6 F/ZN-3C 3 0.5kgfEcm
Relay Board Disconnect all the FFCs and cables connected to the Main Board.
FFC Guide (p35) S17 C.P-TITE SCREW 3x4 F/ZN-3C 3 0.5kgfEcm
Specific parts/unit 6 Disconnect the FAX FFC from FAX Unit.
Grounding Wire(S10) S18 C.B.S-TITE SCREW 3x8 F/ZN-3C 6 1kgfEcm
Disconnect the Power Supply Unit cable from the connector (CN501) on S19 C.B.S-TITE SCREW 3x8 F/ZN-3C 8 1kgfEcm
Common parts/unit 7
E F the Main Board, and release the routing. S20 C.B.P-TITE SCREW 3x10 F/ZB-3C 6 1kgfEcm
(p 35) (p 35)
Flowchart 2-3. Disassembly Flowchart of Printer Mechanism Part (1)
Confidential
E (p 34) F (p 34) D (p 34)
FFC/Cable* 8 Torsion Spring
Gear Cover Waste Ink Tray

(p34) Cover (p35) Relay Board APG Unit Sup- APG Driven
FFC Guide port Plate CR Scale Shaft Support
Relay Board Plate
Assy (p35)
--- 1 ---
5
CR Driven
One Way Clutch Pulley Assy (p35) 2 S11 --- 2
Gear S11 ---
(p 49) --- (p 43)
--- ---
FFC/Cable* 10
--- Ink tube APG Driven Extension Spring
Shaft Support
--- Plate (p35)
Frame Base 2nd
Assy Waste Ink Tray Holder Cam CR Driven Pul-
CR Scale (p35)
Cover Assy ley Assy
7
2 1 CR Driven ---
APG Unit --- Pulley Assy (p35)
S2
Support Plate
(p35) S2 --- S11 1 4
(p 45) (p 50) (p 52) 11
(p 49) (p 43) APG Driven (p 52) (p 75)
(p 37) Shaft
FFC/Cable* 9 Relay Board FFC ---
Paper Stopper ---

Assy 1st
Relay Board
Assy (p 43)
2
Main Frame
Unit ---
S18 --- Torsion Spring 241.9 (x6)
8 1 Extension Spring 0.99 (x2)
(p 41) (p 75)
S2 S6 S11 --- (p 49) 9
Paper Guide Screw type/torque list
(p 45) 10 (p 37) Upper Assy
(p 51) (p 52) (p 75) (p 37)

Waste Ink Tray
---
Symbol Screw Type Torque
Holder
S1 C.B.P-TITE SCREW 2.5x8 F/ZN-3C 4 1kgfEcm
3 10
Paper Guide S2 --- (p 44) S3 C.B.P-TITE SCREW 3x10 F/ZN-3C 8 1kgfEcm

APG Unit
Lower Porous (p 52) S4 C.B.P-TITE SCREW 3x5 F/ZN-3C 6 1kgfEcm
Pad ---
2 S5 C.B.P-TITE SCREW 3x8 F/ZN-3C 6 1kgfEcm
---
S2 --- S6 C.B.P-TITE(P4) SCREW 3x8 F/ZN-3C 6 1kgfEcm
6 1kgfEcm
--- S7 C.B.P-TITE(S-P1) SCREW 3x12 F/ZB-3C
(p 52)
(p 52) S8 C.B.P-TITE(S-P1) SCREW 3x12 F/ZN-3C 6 1kgfEcm
FFC/cable list S9 C.B.S-TITE SCREW 2.6x6 F/ZN-3C 4 1kgfEcm
No. FFC/Cable S10 C.B.S-TITE SCREW 3x6 F/ZN-3C 6 1kgfEcm
Release the following FFC and cable from the Relay Board FFC Guide. S11 C.B.S-TITE SCREW 3x6 F/ZN-3C 8 1kgfEcm
8 Relay Board FFC S12 C.B.S-TITE(P4) SCREW 3x10 F/ZN-3C 6 1kgfEcm
CR Motor cable
Release the routing of following FFC and cables.
Relay Board FFC
9 CR Motor cable S15 C.P SCREW 3x4 F/ZN-3C 6 1kgfEcm
PE Sensor cable S16 C.P-TITE SCREW 2.5x6 F/ZN-3C 3 0.5kgfEcm
3 0.5kgfEcm
PF Motor cable S17 C.P-TITE SCREW 3x4 F/ZN-3C
Specific parts/unit Release the routing of following FFC and cables. S18 C.B.S-TITE SCREW 3x8 F/ZN-3C 6 1kgfEcm
ASF Motor cable
Common parts/unit
10
ASF Encoder FFC S19 C.B.S-TITE SCREW 3x8 F/ZN-3C 8 1kgfEcm
Frame Base 2nd Assy Paper Stopper sensor cable S20 C.B.P-TITE SCREW 3x10 F/ZB-3C 6 1kgfEcm
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1 (p 32) 2 (p 32) 4 (p 32)
FFC/Cable* 11
FFC/Cable* 16
LD Shaft
ADF Unit
--- Scanner Unit
Cover Open
--- Sensor
1 ---
3 Grounding Wire ---
(p 75) 3
ADF Decoration ADF Decoration ADF Cover ---
(p 52) Plate Front Plate Rear Right
(p 52) (p 75) Scanner Housing
Extension Spring --- --- --- Upper Assy (p 48)
2 2 8 10
Speaker Cover
ADF LD Assy S2 5 (p32)
(p 38) (p 38) (p 39)
--- (p 40) Speaker (p32)

ADF Decoration
2 Plate Rear (p36)
Scanner FFC Scanner FFC E-ring Grounding Wire
(p 38) (p 52) ADF Cover Cover Combination Gear25.2.9.0553 Panel FFC
Right (p36) Combination Gear21.6.10.8 Ferrite core (x3)
--- Spacer
ADF Cover Assy
(p32)
CIS Module Scanner Rail Strengthen
2 Plate Grounding Spring
--- FFC/Cable* 15 Housing Front
(p 40) (p 47)
ADF Cover ADF Paper ---
ADF Cover Rear Support Cover 2
Front
3 (p 36) Scanner Motor
Assy
(p 40) (p 47) ---
3 3 2
2
5 10 --- ---
S2 S2 S5
Duplex Unit S8 ---
Cover Open (p 39) (p 39) (p 40)
Sensor Assy
(p 47) (p 47) (p 52)
1
ADF Cover FFC/Cable* 12
1
Rear (p36) Screw type/torque list
S5
ADF Paper Symbol Screw Type Torque
--- Support Cover Paper Support
(p36) Encoder Sensor S1 C.B.P-TITE SCREW 2.5x8 F/ZN-3C 4 1kgfEcm
Paper Support
Encoder Sensor 1 S2 C.B.P-TITE SCREW 3x10 F/ZN-3C 6 1kgfEcm
Hinge Right
(p36) S3 C.B.P-TITE SCREW 3x10 F/ZN-3C 8 1kgfEcm
(p32) ADF Paper S5 ---
Support Assy S4 C.B.P-TITE SCREW 3x5 F/ZN-3C 6 1kgfEcm
(p36) (p 40) S5 C.B.P-TITE SCREW 3x8 F/ZN-3C 6 1kgfEcm
Housing Upper S6 C.B.P-TITE(P4) SCREW 3x8 F/ZN-3C 6 1kgfEcm

FFC/Cable* 14
FFC/Cable* 13 S7 C.B.P-TITE(S-P1) SCREW 3x12 F/ZB-3C 6 1kgfEcm
---
FFC/cable list S8 C.B.P-TITE(S-P1) SCREW 3x12 F/ZN-3C 6 1kgfEcm
--- ADF Motor Unit ADF Paper S9 C.B.S-TITE SCREW 2.6x6 F/ZN-3C 4 1kgfEcm
Support Assy No. FFC/Cable
--- S10 C.B.S-TITE SCREW 3x6 F/ZN-3C 6 1kgfEcm
4 Pull out the cables of ADF Unit from the hole on the
--- 11
Scanner Unit. S11 C.B.S-TITE SCREW 3x6 F/ZN-3C 8 1kgfEcm
6 1kgfEcm
S2 ---
4 12 Disconnect the Paper Support Encoder Sensor cable. S12 C.B.S-TITE(P4) SCREW 3x10 F/ZN-3C
(p 47) (p 52) Release the routing of the Paper Support Encoder Sensor S13 C.B.S-TITE(P4) SCREW 3x8 F/ZN-3C 6 1kgfEcm
(p 40) (p 47) 13
cable. S14 C.C SCREW 3x5 F/ZN-3C 8 1kgfEcm
Release the routing of the following cables. S15 C.P SCREW 3x4 F/ZN-3C 6 1kgfEcm
ADF Frame Base 14 Paper Support Encoder Sensor cable
S16 C.P-TITE SCREW 2.5x6 F/ZN-3C 3 0.5kgfEcm
ADF plunger cable
--- S17 C.P-TITE SCREW 3x4 F/ZN-3C 3 0.5kgfEcm
Specific parts/unit Disconnect the Grounding Wire
---
15
Release the routing of the Scanner Motor Assy cable. S18 C.B.S-TITE SCREW 3x8 F/ZN-3C 6 1kgfEcm
Common parts/unit 16 Release the routing of the Cover Open Sensor cable. S19 C.B.S-TITE SCREW 3x8 F/ZN-3C 8 1kgfEcm
---
S20 C.B.P-TITE SCREW 3x10 F/ZB-3C 6 1kgfEcm
Confidential
5 (p 33) 6 (p 34) 7 (p 34) 8 (p 34) 9 (p 35)
Duplex Unit Cable Support Wireless LAN Module FAX Shield Plate CR Contact Relay Board
Cover Open Sen- Plate cable(CN9) /FAX Connector Relay Board
Module CSIC Terminal
sor Assy Cover
1 --- --- ---
1 3
Wireless LAN Shield Plate
S3 --- Module Upper 2 2 2
S5 1 (w/Wireless LAN S3 S19 ---
--- 2 Module) --- --- ---
--- ---
4
S11 ---
S11 2
--- Relay Board
FAX Board CSIC Terminal (p37)
Housing Upper (p 43)
--- ---
---
--- 2
--- Main Board Relay Board
Holder
--- ---
--- 4 ---
S10 S16 S17 --- ---

Holder Board
(p 52)
11 (p 35)
---
---
Acetate Tape
10 (p 35) Shield Plate Grounding Wire(S10) ---
Lower (w/Cable
Support Plate) FFC/Cable* 17
---
---
Extension Spring CR Motor cable APG Driven
PF Timing Belt Shaft Support ASF Motor Assy
Plate (p35) ---
APG Driven ---

2
Shaft (p35)
PF Motor CR Motor ---
S2
Paper Guide
Upper Assy (p35)
2 2 --- Screw type/torque list
S14 --- S15 --- Symbol Screw Type Torque
(p 45) (p 50) (p 51) (p 52) PE Lever Assy Spur Gear 16 S1 C.B.P-TITE SCREW 2.5x8 F/ZN-3C 4 1kgfEcm
(p 52) S2 C.B.P-TITE SCREW 3x10 F/ZN-3C 6 1kgfEcm
1 ---
--- --- 6 1kgfEcm
S4
(p 52) --- S5 C.B.P-TITE SCREW 3x8 F/ZN-3C 6 1kgfEcm
Paper Guide S7 C.B.P-TITE(S-P1) SCREW 3x12 F/ZB-3C 6 1kgfEcm

Lower Case
Middle (p32) S8 C.B.P-TITE(S-P1) SCREW 3x12 F/ZN-3C 6 1kgfEcm
--- S9 C.B.S-TITE SCREW 2.6x6 F/ZN-3C 4 1kgfEcm

Pickup Assy 2nd
(p 75)
1 S12 C.B.S-TITE(P4) SCREW 3x10 F/ZN-3C 6 1kgfEcm
PE sensor cable S2 1 S13 C.B.S-TITE(P4) SCREW 3x8 F/ZN-3C 6 1kgfEcm
(p 42) (p 75)
PE Sensor S15 C.P SCREW 3x4 F/ZN-3C 6 1kgfEcm
FFC/cable list S16 C.P-TITE SCREW 2.5x6 F/ZN-3C 3 0.5kgfEcm
---
No. FFC/Cable S17 C.P-TITE SCREW 3x4 F/ZN-3C 3 0.5kgfEcm
Specific parts/unit
Release the routing of the following FFC and cable.
(p 51) (p 52) Common parts/unit 17 ASF Motor cable S19 C.B.S-TITE SCREW 3x8 F/ZN-3C 8 1kgfEcm
ASF Motor Encoder FFC S20 C.B.P-TITE SCREW 3x10 F/ZB-3C 6 1kgfEcm
Confidential
2.3 Detailed Disassembly/Reassembly Procedure for each Part/Unit

ADF Decoration Plate Front/Rear (WF-7620/7610 Series)
ADF Unit/Scanner Unit (WF-7620/7610 Series)
ADF Decoration Plate Front ADF Decoration Plate Rear
Check point ADF hinge ADF Unit
ADF Decoration ADF Decoration

Plate Front Plate Rear
Scanner Unit
ADF hinge spacer Bottom of ADF/Scanner Unit
Check point Hook Hook

Rib Rib
ADF hinge
When removing the ADF Decoration Plate Front/Rear, release the hooks and ribs beforehand.
ADF LD Assy (WF-7620/7610 Series) Inside of ADF Cover Assy (WF-7620/7610 Series)
LD Shaft Shaft of ADF LD Assy Left Right Cover Lock

Release
Middle Link
Hook
ADF hinge spacers

LD Shaft edge Cover Lock
ADF hinge spacer Release Link
Lock Release Shaft Lock Release Shaft
ADF LD Assy
ADF LD Assy
ADF hinges
The ADF hinge spacers are inserted to the hooks on the ADF hinges to prevent the ADF Unit from disengaging from the Scanner Unit by the shocks
caused when the ADF Unit is opened or closed. When the ADF hinge spacers are set in their regular positions, the hooks on the ADF hinges cannot
be released; however, by turning the ADF/Scanner Unit upside down, the ADF hinge spacers move from the regular positions, and then the hooks on Extension Spring 0.99 ADF Cover Assy Cover Lock Release Rear Link
the ADF hinges can be released.
When removing the ADF Unit/Scanner Unit, place it with its bottom up and release the hooks (x3) shown above in advance.
Attach the extension spring 0.99 as shown above.
After installing the ADF LD Assy to the ADF Cover Assy, If the Cover Lock Release Link, the Cover Lock Release Middle
When installing the ADF Unit/Scanner Unit, make sure that the ADF hinge spacers (x2) are inserted at the hooks (x2) on the ADF hinges. install the LD shaft while aligning the shape of its end with that Link or the Cover Lock Release Rear Link comes off when
of the shaft of the ADF LD Assy. removing the ADF LD Assy, attach it back as shown above.
Disassembly/Reassembly Detailed Disassembly/Reassembly Procedure for each Part/Unit 38

Confidential
ADF Unit (WF-7620/7610 Series) (1) ADF Unit (WF-7620/7610 Series) (2)
ADF Cover Assy

ADF Pad Assy
ADF Unit
ADF Cover Right
Bottom
ADF Cover Right ADF Unit ADF Cover Assy
Hook
ADF Cover Right Dowel
Rear of ADF Cover Right ADF Cover Front
Front Center hook
1
Hook
ADF Cover Rear
Dowel
ADF Cover Rear

Center hook
Front At Dowel
1
Bottom Rear of ADF Cover Front
10 4 3 2
2 3
4 5
6
9
8 7
Release the hooks (x9) and the dowel in the order shown above, then remove the ADF Cover Rear. Release the hooks (x5) in the order shown above, then remove the ADF Cover Front.
The figures above indicate the hooks and dowels that secure the parts and units. The figures above indicate the hooks and dowels that secure the parts and units.

Confidential
ADF Paper Support Cover/Paper Support Encoder Sensor/ADF Paper Support Assy Document Pad (WF-7620/7610 Series)
(WF-7620/7610 Series)
Sponge positions on back of Document Pad
ADF Paper Support Assy
ADF Paper Support Cover 438.5 mm
75 mm 168.5 mm 30 mm 127 mm 30 mm
20 mm 26 mm
ADF Unit Document Pad
Paper Support Encoder Sensor cable

262 mm
Dowel
Shaft
Paper Support Encoder Sensor 20 mm
C.B.P-TITE SCREW 3x8 F/ZN-3C (61 kgfcm)
75 mm 147.5 mm 30 mm 147.5 mm 30 mm
On the ADF Paper Support Assy for the WF-7620/7610 Series, the Paper Support Encoder Sensor for paper width detection is mounted. Because the
ADF Paper Support Assy is connected with the ADF unit by the Paper Support Encoder Sensor cable, release the routing of the cable following the
disassembly procedure below.
Remove the ADF Paper Support Cover/Paper Support Encoder Sensor/ADF Paper Support Assy as follows.
Standard line
1. Release the dowels (x2) and shafts (x2) on the ADF Paper Support Assy, and turn the assy upside down.
2. Remove the screws (x2) that secure the ADF Paper Support Cover, and remove the ADF Paper Support Cover. Attach double-sided tape on the pieces of sponge on the Document Pad indicated in green in the figure above, and attach the Document Pad to the
3. Remove the screw that secures the Paper Support Encoder Sensor, and disconnect the Paper Support Encoder Sensor cable from the connector on ADF Unit.
the Paper Support Encoder Sensor, then remove the sensor. After attaching the Document Pad, make sure the Document Pad is attached within the standard line shown above and the sponge pieces are not
4. Release the routing of the Paper Support Encoder Sensor cable, then remove the ADF Paper Support Assy. sticking out from the Document Pad.
Scanner Housing Upper Assy (WF-7620/7610 Series) Scanner Carriage (WF-7620/7610 Series) Scanner Motor Assy (WF-7620/7610 Series) Scanner FFC Cover (WF-7620/7610 Series)
Bottom of Scanner Unit Scanner Housing Lower
4 3 Scanner Rail Strengthen Scanner FFC Cover
Back of Scanner Carriage Plate Grounding Spring Hook B
Hole
Cutout
Scanner Motor Plate
2 1 Bottom of Scanner Unit

Torsion Spring 43.6 Spring
Foot 1 1 Install with the hook
Scanner Timing Belt Scanner Motor A in this way.
Section A Spring Foot 2 Hook A
Scanner Housing Lower
6 5
Dowel of Scanner Housing Lower
Scanner FFC Cover
Scanner Rail Strengthen Plate 2
Upper of Scanner Unit Scanner Housing Upper Assy 2
Scanner grounding wire

7 9 8 10 CIS Module
C.B.P-TITE(S-P1) SCREW 3x12 F/ZN-3C (61 kgfcm)
1
Attach to CIS module Tighten the screws in the order indicated in the figure above.
side inner than this
projection. Secure the scanner grounding wire and the Scanner Motor Assy
together with the screw 2 shown above.
When attaching the Scanner Rail Strengthen Plate Grounding
Scanner Carriage Spring, follow the procedure below.
Protrusion 1. Insert the spring leg 1 of the Scanner Rail Strengthen Plate
Grounding Spring into the hole of the Scanner Rail Strengthen
C.B.P-TITE SCREW 3x10 F/ZN-3C (61 kgfcm) Plate.
C.B.P-TITE SCREW 3x10 F/ZB-3C (61 kgfcm) 2. Attach the section A of the Scanner Rail Strengthen Plate
If the Torsion Spring 43.6 has come off from the Scanner Timing Grounding Spring to the dowel of the Scanner Housing Lower. When installing the Scanner FFC Cover, install it with the hook A
Tighten the screws in the order indicated in the figure above. Belt, attach it to the CIS module side inner than this projection on 3. Attach the spring leg 2 of the Scanner Rail Strengthen Plate of the cover to the rear of the printer, and secure the cover to the
the Scanner Carriage. Grounding Spring to the cutout of the Scanner Motor Plate. Scanner Housing Lower in the order of hook B and hook A.

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USB Cover (WF-7620/7610 Series) Paper Stopper Assy 1st/2nd (1) Paper Stopper Assy 1st/2nd (2) Assist Roller Holder Assy
Common to all Paper Stopper Assy 1st
Compression
Spring 0.9 Secure springs (x4) with dowels. Assist Roller Holder Assy
USB Cover
1 2
Compression
Spring 0.787
C.B.S-TITE SCREW 3x8 F/ZN-3C (61kgfcm)
Paper Stopper
WF-7620/7110 Series Paper Stopper Assy 2nd
Slider Cassette
1 2
Slider Base
Hook
Assist Roller Assist Roller Holder Assy
C.B.P-TITE SCREW 3X10 F/ZN-3C (61 kgfcm) Cam Slider
Hook
Be careful not to damage the hooks (x7) that secure the USB
C.B.S-TITE SCREW 3x8 F/ZN-3C (61kgfcm) Dowel
Cover.
If any of the parts of the Paper Stopper Assy 1st/2nd comes off
When removing the USB Cover, remove the screws (x2) shown when removing it, be sure to reassemble the Paper Stopper Assy Tighten the screws in the order indicated in the figure above. When removing the Assist Roller Holder Assy, remove the Assist
above and slide the cover in the direction of the arrow to remove it. 1st/2nd as shown above. Roller and then release the hook and dowels (x2) beforehand.
Housing Front Assy (WF-7620/7610 Series) Pickup Holder 1st/2nd, Pickup Roller 1st/2nd
Pickup Holder 1st/ To 0 digit To 130 digit Pickup Holder 2nd/ To 130 digit To 0 digit
Upper Upper
Pickup Roller 1st Pickup Roller 2nd
(Common to all) (WF-7620/7610 Series)
Housing Front Assy
Rubber portions Rubber portions
Housing Front Assy Housing Front Assy
Left Right
Pickup Holder 2nd Pickup Roller 2nd

Pickup Holder 1st Pickup Roller 1st
Hook Hook
Be careful not to touch the rubber potions on the Pickup Roller 1st/2nd with bare hands.
Stacker Assy Hook
Housing Front Assy Housing Front Assy When removing the Pickup Roller 1st, take care not to drop or lose the parts because its removal should be done in a very narrow space.
C.B.P-TITE SCREW 3x10 F/ZN-3C (6kgfcm)
When removing the Pickup Holder 1st/2nd, make sure to release the hooks shown above beforehand.
Remove the Housing Front Assy as follows.
1. Pull out the Stacker Assy taking care not to let it interfere with the Housing Front Assy. When installing the Pickup Roller 1st/2nd, install the roller shafts on them in the order of the shaft on the 130-digit side and the one on the 0 digit
2. Remove the screws (x2) that secure the Housing Front Assy. side.
3. Release the hooks (x2) on the Housing Front Assy, then remove the Housing Front Assy. When installing the Pickup Holder 1st/2nd, make sure the attachment directions of the holders are correct.

Confidential
Main Board Unit Ink system Assy
Upper Waste Ink Tube Rear

Tube Clamp
Main Board Unit
Tube Clamp
Waste Ink Tray Cover
Maintenance
Box Waste Waste Ink Tube
Ink Joint Rib
WF-7620/7610 Series only FAX Unit
Ink system Assy
C.B.S-TITE SCREW 3x6 F/ZN-3C (81 kgfcm)

The screws that secure the Main Board Unit are shown above. Dowel
Tighten the screws in the order indicated in the figure above. Frame Base 1st Assy
Pickup Assy 1st/2nd

Pickup Assy 1st Upper Spur Gear 32 Pickup Assy 2nd
(Common to all) (WF-7620/7110 Series)
Upper Spur Gear 16
Bottom Hole
Waste Ink Tray Cover
Bottom
Pickup Assy 1st Cap Slider

Hook
Pickup Assy 2nd
The location where

the Pickup Escape Frame Base 1st Assy
Lever interferes. The location where
the Pickup Escape
Lever interferes.
Ink system Assy
Slide the Cap Slider in the direction of the arrow, then secure the
Pickup Escape Lever Pickup Driven Shaft Pickup Driven Shaft Pickup Escape Lever Ink System with a screw. C.B.P-TITE SCREW 3x10 F/ZN-3C (61 kgfcm)
C.B.P-TITE SCREW 3x10 F/ZN-3C (61 kgfcm) C.B.P-TITE SCREW 3x10 F/ZN-3C (61 kgfcm) When connecting the Waste Ink Tube to the Maintenance Box Waste Ink Joint, connect it until the edge of the tube touches the root on the joint to
prevent waste ink from leaking.
When removing the Pickup Assy 1st / 2nd, follow the procedure below.
1. Release the Pickup Assy 1st / 2nd from the Pickup Escape Lever. When installing the Ink System Assy, follow the procedure below.
1. Route the Waste Ink Tube under the Main Frame.
2. Remove the screws (x1 each) that secure the Pickup Assy 1st / 2nd.
2. Aligning the dowels (x3) on the Ink System Assy with the holes (x3) on the Frame Base 1st Assy.
3. Pickup Assy 1st: Release the hook of the Spur Gear 32 and remove the Spur Gear 32 from the Pickup Driven Shaft, and then pull out the
shaft from the hole of the Frame Base Assy, and remove the Pickup Assy 1st. 3. Secure the Ink System Assy with screws (x2).
4. Pickup Assy 2nd: Remove the Pickup Driven Shaft from the Spur Gear 16, and remove the Pickup Assy 2nd from the 2nd Bin Base Assy. 4. Connect the joint section of the Waste Ink Tube with the joint of the Maintenance Box Waste Ink Joint, then secure them with the Tube Clamp.
5. Route the Waste Ink Tube through the ribs (x2) on the Frame Base.

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Gear Cover Shield Plate Upper (w/Wireless LAN Module) Holder Cam Assy CR Scale
Gear Cover Rear CR Scale CR Unit
Shield Plate Upper (w/Wireless LAN Module) Black mark
Main frame D/E Lever Holder Cam Assy

2
1
Slit of CR Encoder
CR Scale
Cutout of Main Frame
3
4
Protrusion Groove
Torsion Spring 7.13
Install the CR Scale with the black mark section on the top left.
C.B.S-TITE SCREW 3x6 F/ZN-3C (81 kgfcm) Make sure to put the CR Scale through the slit of the CR Encoder.
Gear Cover When attaching the Torsion Spring 7.13, follow the procedure below.
The screws (x4) that secure the Shield Plate Upper (w/ Wireless 1. Attach the Torsion Spring 7.13 to the CR Guide Plate, and hook
Hook LAN Module) are shown above.
When installing the Holder Cam Assy to the Main Frame, insert the the shorter leg of the Torsion Spring 7.13 on the CR Scale.
Release the hooks (x3) shown above before removal. Tighten the screws in the order indicated in the figure above. protrusion of the D/E Lever into the groove of the Holder Cam 2. Hook the longer leg of the Torsion Spring 7.13 to the cutout of
Assy. the Main Frame to complete the Torsion Spring 7.13 attachment.
Printhead APG Driven Shaft
Right Spur gear 32.4

CR unit
Printhead Section A Main Frame Unit APG Driven Shaft APG Unit
Bottom of Printhead
Waste ink pad 1 2
APG Driven Shaft
Aligning phases Gear of APG Driven Shaft

3 Insert protrusion.
Spur gear 32.4
C.B.P-TITE SCREW 2.5x8 F/ZN-3C (41 kgfcm)
Waste ink easily collects around the waste ink pad on the Printhead after printing and around the section A of the CR Unit shown above. When Align the triangle marks.
removing the Printhead, take care not to let the terminal of the disconnected FFC touch the area around the section A. When reassembling the
Printhead, be careful not to let the terminal of the disconnected FFC touch the area around the waste ink pad. Take care in the same way when Because the disassembly/reassembly of the APG Driven Shaft should be done in a very narrow space, take care not to damage the gears of the APG
replacing the Printer Mechanism and transferring the Printhead. If you connect the FFC to the connector with waste ink attached on the terminal,
Driven Shaft or APG Unit by hitting them with the edges of the frame or the like.
the circuit board may be short-circuited. Therefore, if any waste ink is attached on the terminal, make sure to wipe the ink off completely with a
dry cloth or the like. Install the APG Driven Shaft as follows.
After removing the Printhead, place the Printhead with the nozzle surface up so as to prevent the remaining ink in the Printhead from flowing out. 1. Insert the gear of the APG Driven Shaft into the space between the APG Unit and Main Frame Unit.
Tighten the screws in the order indicated in the figure above. 2. Insert the protrusion of the APG Driven Shaft into the hole on the Main Frame Unit.
3. Align the phases of the gear of the APG Driven Shaft and the Spur Gear 32.4 on the APG Unit, then attach the APG Driven Shaft.

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Paper Guide Upper Assy CR Guide Frame Assy (w/CR Unit)
Rear CR Unit's bottom CR unit CR Guide Frame Stoppers CR guide frame assy
Paper Guide L Assy
Paper Guide Mid Assy Rail Nozzle plate surface of Printhead
Paper Guide R Assy
3
1 2
4
Paper Guide Mid Assy 130-digit side 0-digit side CR Motor's pinion gear
Hook Guide
Paper Guide ML Assy
To Printer 's front
Paper Guide L/R Assy Paper Guide MR Assy
Sub levers Front Frame CR guide frame assy
C.B.S-TITE(P4) SCREW 3x8 F/ZN-3C (61 kgfcm)

If you remove the CR guide frame assy (w/ CR Unit) with the Printhead mounted on the CR Unit, take care not to damage the nozzle plate surface of
Torsion spring 241.9 L the Printhead.
Torsion spring 241.9 R
Extension spring 0.99 Remove the CR guide frame assy (w/ CR Unit) as follows.
1. Move the CR Unit to the end on the 130-digit side, and detach its rail from the guide on the Front Frame.
In this manual, the Paper Guide Mid Assy/Paper Guide ML Assy/Paper Guide MR Assy/Paper Guide L Assy/Paper Guide R Assy are called the 2. Remove the screws (x2) that secure the CR guide frame stoppers (x2), and remove the stoppers.
Paper Guide Upper Assy collectively.
3. Remove the screws (x4) that secure the CR guide frame assy (w/ CR Unit).
When removing the Paper Guide Mid Assy, release the hooks (x2), and then pull it out toward the front of the printer. 4. Disengage the hole on the CR guide frame assy (w/ CR Unit) from the pinion gear of the CR Motor.
5. Hold the CR Unit and the CR guide frame assy, and remove the CR guide frame assy (w/ CR Unit) upward.
Install the Paper Guide Mid Assy/Paper Guide ML Assy/Paper Guide MR Assy/Paper Guide L Assy/Paper Guide R Assy to the positions shown above. Secure the CR guide frame assy (w/ CR Unit) with screws in the order given in the figure above.
Install the Paper Guide L Assy and Paper Guide R Assy with the sub levers inward.
Install the Torsion spring 241.9 L, Torsion spring 241.9 R, and Extension spring 0.99 to the positions shown above.
Front Frame Star Wheel Assy
Front 130-digit side Main Frame Unit

Main Frame Unit
Front Frame
Rib and Hole 2 1
Section A
3
Bottom of Star Wheel Assy PIS FFC
Bottom of Front Frame

1 Antistatic Cloth
Star Wheel Assy Detector on PIS Sensor
Main Frame Unit Hole on Paper Guide Front C.B.S-TITE SCREW 3x6 F/ZN-3C (81 kgfcm)
Antistatic Cloth
Standard line When disassembling/reassembling the Star Wheel Assy, take care not to touch the detector on the PIS Sensor.
When applying the Antistatic Cloth (x6), apply them while aligning them with the standard lines. Route the PIS FFC through the hole on the Paper Guide Front.
Align the section A with the outside of the Main Frame Unit as shown above. Align the ribs (x2) on the Star Wheel Assy with the holes (x2) on the Main Frame Unit when reassembling the assy.
Tighten the screws in the order indicated in the figure above. Tighten the screws in the order indicated in the figure above.

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Main Frame Unit PF Motor/PF timing belt
Rear MAC address label Right

Main Frame Unit
PF timing belt
PF pulley
EJ pulley
2
1 8 Pinion gear of PF motor
3
PF tension plate
5 Step 2 PF Motor Plate
4
Left 2 Hook of PF motor plate
6
Extension spring 7.6
1
Hook of Main Frame Unit
Dowel and positioning hole
PF motor plate
C.B.P-TITE(P4) SCREW 3x8 F/ZN-3C (61 kgfcm) C.C SCREW 3x5 F/ZN-3C (81 kgfcm) Hook
7 Frame base 1st
To prevent improper tension applied to the PF Timing Belt, do not hold the PF Motor, PF Tension Plate or PF Motor Plate when tightening the
When handling the MAC address label, take care not to damage or contaminate it. screws of the PF Motor.
When installing the PF Timing Belt, follow the procedure below.
When replacing the Printer Mechanism, remove the MAC address label from the old Printer Mechanism and transfer the label on to the new Printer 1. Loosen the screws (x2) of the PF Motor slightly.
Mechanism.
2. Rotate the PF Motor Plate in the direction of the arrow as far as it will go, and attach the PF Timing Belt in the order of the PF Pulley, EJ Pulley,
Align the positioning holes (x6) on the Main Frame Unit with the dowels (x6) on the Frame base 1st when reassembling the unit. and the pinion gear of the PF Motor.
Align the phases of the APG Unit and APG Driven Shaft. (p 43) 3. Attach the Extension Spring 7.6 in the order of the hook of the PF Tension Plate and the hook of the PF Motor Plate.
Tighten the screws in the order indicated in the figure above. 4. Tighten the screws (x2) in the order shown above to secure the PF Motor Plate.
Frame Base 2nd Assy (WF-7620/7110 Series) PF Encoder Sensor USB Cover (WF-7110 Series)
PF scale
Right Left
USB Cover
7 PF roller
PF Encoder
5 Sensor
PF roller PF scale
6
3
4
1
2
Frame base 1st assy
PF Encoder Sensor Hook
Frame Base 2nd Assy
C.B.P- TITE SCREW 3X10, F/ZN-3C (61 kgfcm)
C.B.P-TITE SCREW 3x10 F/ZN-3C (61 kgfcm) C.B.S-TITE SCREW 2.6x6 F/ZN-3C (41 kgfcm)
Be careful not to damage the hooks (x6) that secure the USB
Install the sensor while taking care not to let it touch the PF Scale.
Cover.
Route the ASF Motor cable, ASF Motor Encoder FFC, Frame Base 2nd Paper Stopper Sensor cable, and grounding wire through the hold on the After installing the PF Encoder Sensor, rotate the PF roller to
Frame Base 1st Assy. rotate the PF Scale once and make sure the PF Encoder Sensor When removing the USB Cover, remove the screw shown above
Tighten the screws in the order indicated in the figure above. is not in contact with the PF scale. and slide the cover in the direction of the arrow to remove it.

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Panel Unit (WF-7110 Series)
Housing Upper Assy Rear

Panel Unit

Rear of Panel Unit
Hook A
Bottom
Hook B
Dowel
and Hole
Remove the Panel Unit as follows.

1. Remove the screws (x3) that secure the Panel Unit.
2. Disengage the holes (x3) on the Panel Unit from the dowels (x3) on the Housing Upper Assy.
3. Press the hook A on the rear of the Panel Unit in the direction of the arrow to release the hook.
4. Release the hook B (x6) on the bottom of the Panel Unit, and disconnect the Panel FFC from the connector on the Panel Unit, then remove the Panel Unit.

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2.4 Routing FFCs/cables

ADF Motor Unit (WF-7620/WF-7610 Series) ADF Paper Support Assy (WF-7620/WF-7610 Series) Scanner FFC Cover (WF-7620/WF-7610 Series)
Scanner Unit's bottom Before Scanner FFC Cover is installed
Scanner Motor cable Hole B
Scanner Grounding Double-sided

Paper Support Encoder Sensor cable Section A Wire tape
ADF plunger cable Paper Support Encoder Sensor cable
Hole A
Scanner FFC Cover

Hole 1
Hole 2
Scanner FFC Cover
Route the cables on the bottom of the Scanner Unit as follows.

1. Pull out the Scanner FFC from the hole A on the Scanner Housing Lower
ADF Paper Support Assy and secure it as shown above with double-sided tape.
Through cutout Under ribs Through cutout
2. Pull out the Scanner Motor cable and Scanner Grounding Wire from the
ADF Frame Base ADF Motor Unit Cable guide hole B on the Scanner Housing Lower.
3. Insert the Scanner FFC into the hole (1) on the Scanner FFC Cover, and insert
Route the Paper Support Encoder Sensor cable through the cable guides (x2) the Scanner Motor cable and Scanner Grounding Wire into the hole (2).
Route the Paper Support Encoder Sensor cable and ADF plunger cable on the ADF Frame Base as shown above. and the section A on the ADF Paper Support Assy. 4. Attach the Scanner FFC Cover on the Scanner Housing Lower. (p 40)
Scanner FFC (WF-7620/WF-7610 Series) Scanner Motor Assy (WF-7620/WF-7610 Series) Housing Upper Assy
Before Scanner Motor Assy is installed After Scanner Motor Assy is installed
Step3 Connector Step5 Scanner FFC Step1,2 Scanner FFC
Scanner FFC
Scanner Grounding Wire
Wall of Scanner
Housing Lower Duplex Unit Cover Open Sensor cable Main Board
Scanner
Scanner Carriage Motor
CIS Module cable
Rib B Scanner
Double-sided tape Guide Rib Motor
Assy
Hole of Scanner
Hole of Scanner Housing Lower
Housing Lower
Hook Hook
Rib A Rib Rib
Hole of Scanner
Standard line Groove Groove
Housing Lower
Scanner Housing Lower Double-sided
tape When routing Scanner Motor cable and scanner grounding wire, follow
the procedure below.
When routing the Scanner FFC, follow the procedure below. 1. 1. Route the Scanner Grounding Wire through the hooks and ribs, and
1. Fold the Scanner FFC along the fold lines and route the FFC through the rib A and along the standard line so as not to let the FFC touch the wall of the insert it into the hole of the Scanner Housing Lower. Hook
Scanner Housing Lower, and then insert the FFC into the hole of the Scanner Housing Lower. 2. 2. Install the Scanner Motor Assy. (p 40) Rib
2. Secure the Scanner FFC on the position shown above on the Scanner Housing Lower with double-sided tape (x4). Frame Base 1st
3. 3. Route the Scanner Motor cable through the hooks and ribs, and insert it Groove
3. Connect the Scanner FFC to the connector on the CIS Module, and secure the Scanner FFC on the position shown above on the CIS Module with double- into the hole of the Scanner Housing Lower.
sided tape. After inserting the Scanner Motor cable and scanner grounding wire into Route the Duplex Unit Cover Open Sensor cable through the hooks (x2) on
4. Install the CIS Module to the Scanner Carriage. the hole of the Scanner Housing Lower, confirm the Scanner Motor cable the Frame Base 1st and through the ribs (x2) and inside the groove, then
5. Route the Scanner FFC under the rib B (x2) of the Scanner Carriage, and confirm the FFC does not come over the guide ribs (x2) of the Scanner Carriage. is over the scanner grounding wire. connect it on the connector (CN60) on the Main Board.
Disassembly/Reassembly Routing FFCs/cables 47

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Inside the USB Cover (ADF Unit/Cables related to Scanner Unit (WF-7620/WF-7610 Series) Housing Front Assy (WF-7620/WF-7610 Series)
Upper: Before ADF/Scanner Unit is installed Housing Front Assy

ADF motor cable Scanner Motor cable Rear
ADF PE sensor cable ADF document sensor cable Hole
Panel Grounding Wire
ADF plunger cable ADF encoder sensor cable
Scanner Open Sensor cable Paper Support Encoder Sensor cable Hole B Cover Open Sensor cable
Panel FFC
Ferrite core
Wrap three times.

Hole A
Housing Upper
Hole
Grounding
Rib D Scanner FFC Ferrite core C
Wire Panel FFC
Main Board Unit Align with standard line
and secure with tape.
Standard line
Double-sided tape
Route the cables and FFC to the Housing Front Assy as follows.
Panel Grounding Wire
Wrap it around the point shown above three times and route it along the shape of Housing Front Assy, then secure it on the Main Board Unit with the screw.
Space between Housing

Cover Open Sensor cable
Upper and Main Board Route it along the shape of Housing Front Assy, then connect it to the connector (CN53) on the Main Board Unit.
Panel FFC
Route it along the rear of the Housing Front Assy and pull it out from the hole, then secure the FFC and the ferrite core to the position shown above with
double-sided tape.
Panel Unit's bottom(WF-7620/WF-7610 Series) FAX Unit (WF-7620/WF-7610 Series)
Panel Unit's bottom

FAX Unit Ferrite core FAX FFC Main Board
Hook A Relay cable

Panel FFC
Hook B
Rib A Panel Grounding Wire
Ferrite core B
Rib B Panel Board
Slit Rib C
Ferrite core A Rib D
Double-sided tape
Frame Base 1st
For the correspondence between the cables, FFCs and the connectors on the Main Board, see "Main Board Unit (2) (p49)".
When routing the Scanner motor cable (CN32), ADF document sensor cable (CN72), ADF encoder sensor cable (CN73), Paper Support Encoder Sensor
cable (CN76), follow the procedure below.
Insert the cables from the hole A on the Housing Upper and route them through the hook B, rib A (x2), and rib B (x3) on the Frame Base 1st, then route
them inside the rib C and connect them to their connectors on the Main Board. Ferrite core Speaker cable
Set the ferrite core A of the Scanner Motor cable as shown above.
Route the ADF motor cable (CN33), ADF PE sensor cable (CN71), ADF Plunger cable (CN77), and Scanner Open Sensor cable (CN74) as shown below. Double-sided tape
Insert the cables from the hole A on the Housing Upper and route them through the hook A and the slit on the Frame Base 1st, then connect them to their C.B.P-TITE SCREW 3x10 F/ZN-3C (61 kgfcm)
connectors on the Main Board.
Set the ferrite core B of the ADF Motor cable as shown above. Route the cables and FFCs on the bottom of the Panel Unit as follows.
Insert the Grounding Wires (x3) from the hole A on the Housing Upper, and secure them at the position shown above with the screw. Panel Grounding Wire
Secure on the Panel Board with the screw.
Route the Scanner FFC as follows. Speaker Cable Double-sided tape
1. Insert it into the hole B of the Housing Upper, and route under the rib D of the Housing Upper. Connect to the Relay cable.
Secure the ferrite core to the position shown above with double-sided tape.
1. Thread the Scanner FFC through the ferrite core C, and secure the ferrite core C to the position shown above with double-sided tape. Panel FFC
Set the ferrite cores (x2) in the positions shown above and secure the FFC Thread the FAX FFC through the ferrite core and route it according to its
2. Secure the Scanner FFC on the position shown above with double-side tape, and then connect the FFC to the connector (CN70) on the Main Board. with double-sided tape, then connect it to the connector (CN20) on the folds and connect it to the connector (CN5) on the Main Board, then
Put the excess portion of the cables after routing into the space between the Housing Upper and Main Board. Panel Board. secure it to the position shown above with double-sided tape (x2).

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Main Board Unit (1) Main Board Unit (2)

Rear CN# CN#
CN43 CN41 CN5 FAX FFC*1 CN56 ASF PE Sensor cable*2
Main Board Unit Rear CN9 Wireless LAN Module cable CN57 Frame Base 2nd Assy Paper
CN44 CN59 CN41
CN42 CN20 Panel FFC Stopper sensor cable*2
CN43 CN42 CN30 CR Motor cable CN59 APG Sensor cable
CN31 PF Motor cable CN60 Duplex Unit Cover Open
CN32 Scanner Motor cable*1 Sensor cable
CN33 ADF motor cable*1 CN70 Scanner FFC*1
CN34 APG motor cable CN71 ADF PE Sensor cable*1
CN35 ASF motor cable*2 CN72 ADF document sensor
CN41 Head FFC cable*1
CN44 CN5 CN42 Head FFC CN73 ADF encoder sensor
CN43 Head FFC cable*1
CN59
Only WF-7620/WF-7610 Series CN44 Relay Board FFC CN74 Scanner Open Sensor
CN21 CN53
CN45 PIS FFC cable*1
CN35 CN54 CN51 PF Encoder Sensor FFC CN76 Paper Support Encoder
CN73
CN70
CN74
CN52 PE Sensor cable Sensor cable*1
Wall of Frame Base 1st: CN32 CN53 Cover Open Sensor cable CN77 ADF plunger cable*1
Put the excess portion of CN76
cables inside this wall. CN54 ASF Encoder Sensor FFC*2 CN501 Power Supply Unit cable
CN52 CN72
CN55 Paper Stopper sensor cable
CN33
CN60
CN31
CN57 CN51 CN54 CN57 CN45
CN30
Note "*1": Only WF-7620/WF-7610 Series
Grounding Wire A/B "*2": Only WF-7620/WF-7110 Series
CN52 CN71 CN501 CN34 CN35 CN56 CN55 CN9
The correspondence between Main Board and cables/FFCs is given above.

CN7
CN30
CN45
CN501 Relay Board FFC
CN51 Rib A Step4

Step2,3
Rib B
Rib C Relay Board FFC
CN34 CN56 CN55 Rib D
Frame Base 1st Hook Main Frame Unit
Groove Relay Board FFC Guide
Route the following cables as follows.

(For the correspondence between the cables, FFCs and the connectors on the Main Board, see"Main Board Unit (2) (p49)". Waste Ink Tray Cover
Power Supply Unit cable (CN501): Connect to their connectors on the Main Board.
PF Motor cable (CN7)
APG Sensor cable(CN59)
Relay Board FFC (CN44) Step1 Waste Ink Tray Holder
PIS FFC (CN45)
Head FFC (CN41, 42, 43)
PE Encoder Sensor FFC (CN51): Pull out from the backside of the Main Board Unit and route according to its folds, then connect to the
connector on the Main Board.
PE sensor cable(CN52): Set the ferrite core into the space shown above, and route through the groove, rib C, and rib D (x4) on Relay Board FFC Assy
the Frame Base 1st, then connect to the connector on the Main Board.
CR Motor cable(CN30): Route through the rib B (x3) and rib C on the Frame Base 1st, then connect to the connector on the Main Hook
APG Motor cable(CN34) Board. Rib
Standard line
Paper Stopper Sensor cable(CN55): Route through the rib A (x2), rib C, and rib D (x4) on the Frame Base 1st, then connect to the
Double-sided tape
ASF PE Sensor cable(CN56) connector on the Main Board.
Grounding Wire A: Route through the rib A (x2), hooks (x3), rib B (x3) on the Frame Base 1st, and secure to the position Route the Relay Board FFC as follows.
shown above with the screw. 1. Connect the FFC to the connector (CN2) on the Relay Board Assy and route it through the hook, then secure it to the position shown above with double-
For WF-7620/WF-7110 Series, route the FFC and cables from the Frame Base 2nd Assy as follows. sided tape.
Frame Base 2nd Assy Paper Stopper sensor cable(CN57): Connect to their connectors on the Main Board.
2. Attach the Waste Ink Tray Cover, and pull out the FFC from the inside of the rib on the Waste Ink Tray Cover.
ASF Motor cable (CN35)
ASF Encoder Sensor FFC (CN54) 3. Attach the Relay Board FFC Guide, and route the FFC through the ribs (x4) on the guide and secure the FFC to the position on the guide shown above with
Grounding Wire B: Route inside the rib C on the Frame Base 1st, and secure together with the grounding wire A to the double-sided tape (x2).
position shown above with the screw. 4. Route the FFC along the standard line on the Main Frame Unit, and secure the FFC to the position on the Main Frame Unit shown above with double-sided tape (x3).

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Head FFC Frame Base 2nd Assy (WF-7620/WF-7110 Series)
Front Top of Frame Base 2nd Assy:

Fold rib inward into hole on Front Frame. Ferrite core
Before ASF Motor Assy is installed
Fig. 1
Front Frame Frame Base 2nd Assy Hole of Frame Base 2nd Assy
Paper Stopper sensor cable
FFC Holder
Head FFC
ASF Encoder FFC Grounding Wire B
Frame Base 2nd Assy

Paper Stopper sensor cable
FFC Holder
ASF Motor cable
Grounding Wire A
Top of Frame Base 2nd Assy: After ASF Motor Assy is installed
Rib
Fig. 2 Hook
Ferrite core
Hook Groove
Rib ASF Encoder FFC ASF Motor Assy Double-sided tape
Double-sided tape
Route the FFC through the hooks (x4) on the Front Frame. Fig. 3 Frame Base 2nd Assy Paper
Stopper sensor cable
Insert the ferrite core into the position shown above and secure it with double-sided tape. ASF Motor cable
Attach the FFC Holder and secure the FFC with the holder. Grounding Wire B
Grounding Wire B
PIS FFC PF Motor

Grounding Wire A
Hole of Frame Base 2nd Assy

PF Motor cable PF Motor ASF Motor Cable
PIS FFC
Fig. 4
ASF Encoder FFC
Route the cables to the Frame Base 2nd Assy as shown below.
1. Pull out the Frame Base 2nd Assy Paper Stopper sensor cable and grounding wire A from the hole on the Frame Base 2nd Assy, and route the cables
through the ribs and hooks on the Frame Base 2nd Assy. (See Fig. 1.)
2. Install the ASF Motor Assy and wrap the ASF Motor cable around the hook on the Frame Base 2nd Assy once, then insert the ferrite core into the position
Frame Base 1st Acetate Tape shown above. (See Fig. 2.)
Frame Base 1st Ferrite core 3. Secure the grounding wire A to the ASF Motor Assy with the screw, and route the grounding wire B through the ribs and hooks on the Frame Base 2nd
Assy. (See Fig. 2.)
4. Secure the ASF Encoder FFC to the position shown above with double-sided tape. (See Fig. 2.)
Rib Rib 5. Route the Frame Base 2nd Assy Paper Stopper sensor cable, ASF Motor cable and grounding wire B through the grooves (x3) and hole on the Frame Base
2nd Assy. (See Fig. 3.)
Route the FFC through the ribs (x4) on the Frame Base 1st and secure it to the Insert the ferrite core into the position shown above, and route the PF Motor 6. Route the ASF Encoder FFC through the ribs (x3) and the groove on the Frame Base 2nd Assy, and secure it to the position shown above with double-sided
position shown above with acetate tape. cable through the ribs (x7) on the Frame Base 1st. tape. (See Fig. 4.)

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PE Sensor CR Motor Scanner Housing Upper Assy (WF-7110 Series)
Main Frame Unit's bottom Frame Base 1st 130-digit side 0-digit side Cover Open Sensor cable
PE Sensor PE Sensor cable

Hole
Ferrite core Holder
Ferrite core
Rib Panel FFC
Double-
Ferrite core sided tape
Main Frame Unit
PE Sensor Cable
Ferrite core Holder
Housing Upper Assy

CR Motor cable
CR Motor Ferrite core

Hook
Dowel
Pull out the Cover Open Sensor cable from the hole on the Housing Upper
Hook Assy, and route it through the rib.
Route the PE Sensor cable as follows. Thread the Panel FFC through the ferrite core holder and ferrite cores (x2)
1. Route through the hooks (x3) on the Main Frame Unit. Insert the ferrite core into the position shown above. when routing the FFC.
2. Route through the hooks (x2) and dowel on the Frame Base 1st, and install the Main Frame Unit to the Frame Base 1st. (p 45) Route the CR Motor cable through the hooks (x8) shown above. Secure the ferrite core to the position shown above with double-sided tape.

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CHAPTER 3
ADJUSTMENT
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3.1 Required Adjustments

The table from the following page lists the required adjustments depending upon the parts being repaired or
replaced. Find the part(s) you removed or replaced, and check which adjustment(s) must be carried out.
After all required adjustments are completed, use the Final check pattern print
function to print all adjustment patterns for final check. If you find a problem with the
printout patterns, carry out the adjustment again.
When replacing the Main Board and the Printer Mechanism at the same time, the
adjustment should be made after performing the initial setting.
The table items and marks used in the Required Adjustment List provided on the
following pages have the following meanings.
--- indicates that the adjustment is not required.
The Mechanism Adjustment should be performed just after reinstalling or
reassembling the part or unit.
The Adjustments using the Adjustment Program need to be performed after
reassembling the printer completely.
If you have removed or replaced multiple parts, make sure to check the required
adjustments for the all parts. And when multiple adjustments must be carried out, be
sure to carry out them in the order given in the Priority row.
Adjustment Required Adjustments 53

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Table 3-1. Required Adjustment List (Mechanism adjustment)

Adjustment Type Mechanism adjustment
Priority 1 2 3 4
CR/PF Timing Belt

Checking the Touch Panel
Adjustment Item PG Adjustment Tension
Platen Gap Adjustment
Measurement
This adjustment is made
to adjust the relative
Check if the tension of positions between the
Adjusts the PG to Checks if the PG is
Purpose the CR/PF Timing Belt Touch Panel detection
within the standard. within the standard.
is within the standard. points and displaying
positions on the Control
Panel.
Remove --- --- --- ---

Cassette Assy 1st
Replace --- --- --- ---
Remove --- --- --- ---
Cassette Assy 2nd
Replace --- --- --- ---
Duplex Unit Cover

Remove --- --- --- ---
Assy
Replace --- --- --- ---
Remove --- --- --- ---
Duplex Unit
Replace --- --- --- ---
Remove --- --- --- ---
Panel Unit
Replace --- --- --- O
Remove --- --- --- ---
ADF Unit
Replace --- --- --- ---
Remove --- --- --- ---
ADF Motor Unit
Part Name
Replace --- --- --- ---

Remove --- --- --- ---
Scanner Unit
Replace --- --- --- ---
Remove --- --- --- ---
Scanner Motor Assy
Replace --- --- --- ---
Remove --- --- --- ---
Replace
Main Board Unit (EEPROM Read OK)
--- --- --- ---
Replace
(EEPROM Read NG)
--- --- --- O
Remove --- --- --- ---

Replace
Main Board (EEPROM Read OK)
--- --- --- ---
Replace
(EEPROM Read NG)
--- --- --- O
Remove --- --- --- ---

PS Unit
Replace --- --- --- ---
Printout pattern --- --- --- ---
How to judge
Adjustment program O --- --- ---

Tool Thickness gauges Thickness gauges Sonic tension gauge ---

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Table 3-1. Required Adjustment List (Mechanism adjustment)

Adjustment Type Mechanism adjustment
Priority 1 2 3 4
CR/PF Timing Belt

Checking the Touch Panel
Adjustment Item PG Adjustment Tension
Platen Gap Adjustment
Measurement
This adjustment is made
to adjust the relative
Check if the tension of positions between the
Adjusts the PG to Checks if the PG is
Purpose the CR/PF Timing Belt Touch Panel detection
within the standard. within the standard.
is within the standard. points and displaying
positions on the Control
Panel.
Remove --- O --- ---

Print head
Replace O O --- ---
Remove --- --- O ---
CR Driven Pulley Assy
Replace --- --- O ---
Paper Guide Upper

Remove --- --- --- ---
Assy Replace --- --- --- ---
CR Guide Frame Assy Remove O O O ---

(w/CR Unit)
Replace O O O ---
Remove --- --- --- ---
Front Frame
Replace --- --- --- ---
Remove --- --- --- ---
Star Wheel Assy
Replace --- --- --- ---
Remove --- --- --- ---
Frame Base 2nd Assy
Part Name
Replace --- --- --- ---

Remove --- O O ---
Main Frame Unit
Replace O O O ---
Remove --- --- --- ---
PF Motor
Replace --- --- --- ---
Remove --- --- --- ---
CR Motor
Replace --- --- --- ---
Remove --- --- --- ---
PE Lever Assy
Replace --- --- --- ---
Remove --- --- --- ---
PE Sensor
Replace --- --- --- ---
Paper Guide Lower

Remove --- --- --- ---
Porous Pad Replace --- --- --- ---
Remove --- --- --- ---
APG Unit
Replace --- --- --- ---
Printout pattern --- --- --- ---
How to judge
Adjustment program O --- --- ---

Tool Thickness gauges Thickness gauges Sonic tension gauge ---

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Table 3-2. Required Adjustment List 1 (Adjustment using the Adjustment Program)
Adjustment Type Adjustment using the Adjustment Program
Priority 1 2 3 4 5 6 7 8 9 10 11 12
Initialize Setting First dot position / PW adjustment Bi-D adjustment
EEPROM Maintenance PE Detector Head angular PF band
Adjustment Item (MAC address Ink charge Head ID input PF/EJ adjustment Cassette Assy Cassette Assy PE adjustment
data copy counter confirmation PG1 PG2 adjustment adjustment
setting) 1st 2nd *
To copy adjustment To write sale- To fill ink inside the To correct To reset the waste Confirm the PE To correct variations To correct the paper detection positions To correct print start timing in To correct tilt of the To correct variations To correct the paper
values or the like destination-specific new Printhead to characteristic ink counter of the sensor's chattering in paper feed and the mounting positions of the PW bidirectional printing through software Printhead caused at in paper feed detection positions
stored on the old settings and the serial make it ready for variation of the Paper Guide Lower after detecting the accuracy to achieve Sensor by software control control the installation accuracy to achieve and the mounting
Purpose Main Board to the number into the Main print after replacing replaced Printhead Porous Pad and end of the paper falls higher print quality through software higher print quality positions of the PE
new board when the Board after replacing the Printhead by entering its check the counter of within the specified control in band printing Sensor by software
Main Board needs to it Printhead ID (Head the Maintenance period control
be replaced ID) Box
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Cassette Assy 1st
Replace --- --- --- --- --- --- --- O --- --- --- --- --- O
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Cassette Assy 2nd
Replace --- --- --- --- --- --- --- --- O --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Duplex Unit Cover Assy
Replace --- --- --- --- --- --- O O O --- --- --- O O
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Duplex Unit
Replace --- --- --- --- --- --- O O O --- --- --- O O
Part Name
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Panel Unit
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
ADF Unit
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
ADF Motor Unit
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Scanner Unit
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Scanner Motor Assy
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- ---
-2 -1 0 1 2
OK -2 -2
-1 -1 OK OK
0 0
1 1
NG OK NG
2 2
-2 -1 0 1 2
Printout pattern --- --- --- --- --- --- NG ---
NG
NG
OK
-2
-1 NG
0
NG OK NG
1 NG
NG
2
Examine the printout PW Adjustment Examine the printout patterns for each of Band pattern Examine the printout
patterns and enter Examine the misaligned lines printed on the four modes, and enter the value for the Enter the values of patterns and enter
the value for the top, bottom, left, and right of the paper, pattern with no gap and overlap for each the most straight the value for the
pattern with no and enter the number beside the line that is mode. lines. pattern with no
overlap and gap exactly 5 mm away from the paper edge Microweave overlap and gap
How to judge --- --- --- --- --- --- between the two for each side. pattern between the two ---
rectangles. 1st dot adjustment Enter the value for rectangles.
Examine the lines on the left side of paper, the group of which
and enter the number beside the line that the gaps between the
overlaps with the horizontal line. two color bars are
the smallest.
Adjustment program O O O O O O O O O O O O O
Tool --- --- --- --- --- --- --- Ruler --- --- --- ---
Note "*":Only 1st dot position adjustment

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Priority 1 2 3 4 5 6 7 8 9 10 11 12
setting) 1st 2nd *
be replaced ID) Box
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Replace
(EEPROM Read O --- --- --- --- --- --- --- --- --- --- --- --- ---
Main Board Unit OK)
Replace
(EEPROM Read --- O --- O O --- O O O O O O O O
NG)
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Replace
(EEPROM O --- --- --- --- --- --- --- --- --- --- --- --- ---
Main Board Read OK)
Replace
(EEPROM --- O --- O O --- O O O O O O O O
Part Name
Read NG)
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
PS Unit
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- --- O O O --- ---
Printhead
Replace --- --- O O --- --- O O O O O O O O
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Paper Guide Upper Assy
Replace --- --- --- --- --- --- O --- --- O O O O ---
CR Guide Frame Assy Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
(w/CR Unit) Replace --- --- --- --- --- --- --- O O O O O --- O
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Front Frame
Replace --- --- --- --- --- --- --- O --- O O O --- O
-2 -1 0 1 2
OK -2 -2
-1 -1 OK OK
0 0
1 1
NG OK NG
2 2
-2 -1 0 1 2
NG
NG
OK
-2
-1 NG
0
NG OK NG
1 NG
NG
2
the smallest.
Tool --- --- --- --- --- --- --- Ruler --- --- --- ---

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Priority 1 2 3 4 5 6 7 8 9 10 11 12
setting) 1st 2nd *
be replaced ID) Box
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Star Wheel Assy
Replace --- --- --- --- --- --- O --- --- --- --- --- O ---
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Frame Base 2nd Assy
Replace --- --- --- --- --- --- O --- O --- --- O --- O
Remove --- --- --- --- --- O --- O O --- --- --- --- O
Main Frame Unit
Replace --- --- --- --- --- O O O O O O O O O
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
PF Motor
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Part Name
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
CR Motor
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
PE Lever Assy
Replace --- --- --- --- --- O O O O O O O O O
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
PE Sensor
Replace --- --- --- --- --- O --- --- --- --- --- --- --- O
Paper Guide Lower Porous Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Pad Replace --- --- --- --- O --- --- --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- ---
APG Unit
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- ---
-2 -1 0 1 2
OK -2 -2
-1 -1 OK OK
0 0
1 1
NG OK NG
2 2
-2 -1 0 1 2
NG
NG
OK
-2
-1 NG
0
NG OK NG
1 NG
NG
2
the smallest.
Tool --- --- --- --- --- --- --- Ruler --- --- --- ---

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Priority 13 14 15 16 17 18 19 20 21
Paper skew PF / EJ PW Detector light quantity CR motor heat protection PF motor heat protection ASF motor heat protection Scanner motor heat ADF motor heat protection
Adjustment Item PIS board check
adjustment deterioration offset adjustment control control control*1 protection control*2 control*2
To align print start position at 0- To reset the counter or set it to To correct the light quantity To measure and correct the electrical variation of each motor and the power supply board. (For Scanner motor and ADF motor, re-measurement preparation) To check the light correction
digit side with that at 80-digit its maximum according to the variations depending on the value (Duty) to check the time to
Purpose side in bidirectional band replaced parts factor such as sensor replace the PIS
printing, timing of firing ink characteristics or installation
droplet is adjusted through posture
software control
Remove --- --- --- --- --- --- --- --- ---
Cassette Assy 1st
Replace --- --- --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- ---
Cassette Assy 2nd
Replace --- --- --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- ---
Duplex Unit Cover Assy
Replace --- --- --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- ---
Duplex Unit
Replace --- --- --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- ---
Panel Unit
Replace --- --- --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- ---
ADF Unit
Replace --- --- --- --- --- --- --- O ---
Remove --- --- --- --- --- --- --- --- ---
ADF Motor Unit
Replace --- --- --- --- --- --- --- O ---
Part Name
Remove --- --- --- --- --- --- --- --- ---
Scanner Unit
Replace --- --- --- --- --- --- O --- ---
Remove --- --- --- --- --- --- --- --- ---
Scanner Motor Assy
Replace --- --- --- --- --- --- O --- ---
Remove --- --- --- --- --- --- --- --- ---
Replace
(EEPROM Read --- --- --- --- --- --- --- --- O
Main Board Unit OK)
Replace
(EEPROM Read O O O O O O O O O
NG)
Remove --- --- --- --- --- --- --- --- ---
Replace
(EEPROM Read --- --- --- --- --- --- --- --- O
Main Board OK)
Replace
(EEPROM Read O O O O O O O O O
NG)
Printout pattern --- --- --- --- --- --- --- ---
NG OK NG
Examine the printout pattern

and enter the number of the one
with the least gap and overlap
How to judge --- --- --- --- --- --- --- ---
between the two different
colored lines.
Adjustment program O O O O O O O O O
Tool --- --- --- --- --- --- --- --- ---
Note "*1": WF-7620/7110 Series only
"*2": WF-7620/7610 Series only

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Priority 13 14 15 16 17 18 19 20 21
Paper skew PF / EJ PW Detector light quantity CR motor heat protection PF motor heat protection ASF motor heat protection Scanner motor heat ADF motor heat protection
Adjustment Item PIS board check
adjustment deterioration offset adjustment control control control*1 protection control*2 control*2
To align print start position at 0- To reset the counter or set it to To correct the light quantity To measure and correct the electrical variation of each motor and the power supply board. (For Scanner motor and ADF motor, re-measurement preparation) To check the light correction
digit side with that at 80-digit its maximum according to the variations depending on the value (Duty) to check the time to
Purpose side in bidirectional band replaced parts factor such as sensor replace the PIS
printing, timing of firing ink characteristics or installation
droplet is adjusted through posture
software control
Remove --- --- --- --- --- --- --- --- ---
PS Unit
Replace --- --- --- O O O O O ---
Remove --- --- --- --- --- --- --- --- ---
Printhead
Replace O --- --- --- --- --- --- --- O
Remove --- --- --- --- --- --- --- --- ---
Replace --- --- --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- ---
Paper Guide Upper Assy
Replace O --- --- --- --- --- --- --- ---
CR Guide Frame Assy Remove --- --- --- --- --- --- --- --- ---
(w/CR Unit) Replace O --- --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- ---
Front Frame
Replace --- --- --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- ---
Star Wheel Assy
Part Name
Replace --- --- --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- ---
Frame Base 2nd Assy
Replace --- --- --- --- --- O --- --- ---
Remove --- --- --- --- --- --- --- --- ---
Main Frame Unit
Replace O O O O O --- --- --- ---
Remove --- --- --- --- --- --- --- --- ---
PF Motor
Replace --- --- --- --- O --- --- --- ---
Remove --- --- --- --- --- --- --- --- ---
CR Motor
Replace --- --- --- O --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- ---
PE Lever Assy
Replace O O --- O O --- --- --- ---
Remove --- --- --- --- --- --- --- --- ---
PE Sensor
Replace --- --- --- --- --- --- --- --- ---
Paper Guide Lower Porous Remove --- --- --- --- --- --- --- --- ---
Pad Replace --- --- --- --- --- --- --- --- ---
Part Name
Remove --- --- --- --- --- --- --- --- ---
APG Unit
Replace --- --- --- --- --- --- --- --- ---
Printout pattern --- --- --- --- --- --- --- ---
NG OK NG
Examine the printout pattern

and enter the number of the one
with the least gap and overlap
How to judge --- --- --- --- --- --- --- ---
between the two different
colored lines.
Adjustment program O O O O O O O O O
Tool --- --- --- --- --- --- --- --- ---
Note "*1": WF-7620/7110 Series only
"*2": WF-7620/7610 Series only

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3.2 Details of Adjustments

This section provides adjustment procedures for which explanation in details is necessary. See "3.1 Required
Adjustments (p53)" for the adjustments not explained here.
3.2.1 PF/CR Timing Belt Tension Measurement

This section describes PF/CR Timing Belt tension measurement.
Tools
Sonic tension gauge
Plastic tweezers
Adjustment procedure
When PF/CR Timing Belt tension measurement, make sure of the following.
Bring the microphone of the sonic tension gauge within 5 mm from the PF Timing Belt
but do not let it touch the belt.
Flip the PF Timing Belt as weak as the sonic tension gauge can measure it.
Be careful not to damage the PF Timing belt when flipping it with the plastic tweezers.
Adjustment Details of Adjustments 61

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3.2.1.1 PF Timing Belt Tension Measurement
If you have correctly reassembled the Printer Mechanism, the tension of the PF Timing
Belt falls within the expected range.If the result of measurement of the PF Timing Belt
tension explained in this section is out of standard, readjust the tension as instructed
below.
The standard tension range of the PF Timing Belt: 15 2 N
Measurement procedure
1. Set the following parameters to the sonic tension meter:

Weight: 1.09 g/m
Width: 3 mm
Span: 73 mm
2. Bring the microphone of the sonic tension meter close to the position shown in Figure 3-1.
3. Press the MEASURE button of the sonic tension meter and flip the upper of the PF Timing Belt with
plastic tweezers and measure the tension of the belt.
Within the standard range: go to Step 4.
Out of the standard range: perform the " PF Timing Belt Tension Adjustment (p62)".
4. Rotate the PF Roller Pulley one turn, and measure the tension at the measurement point shown in Figure 3-1.
5. Rotate the PF Roller Pulley one turn, and measure the tension at the measurement point shown in Figure 3-1.
6. PF Timing Belt tension measurement is complete.
Left side Measurement position
How to adjust PF Belt Tension
Tension: lower
Tension: higher
PF Motor Plate
Within 5 mm PF Timing Belt Adjust the tension as shown above if it is

out of standard.
Figure 3-1. PF Timing Belt Tension Measurement / Adjustment

PF Timing Belt Tension Adjustment
1. Loosen the screws (x2) of the PF Motor Plate, and adjust the position referring to Figure 3-1.
2. Tighten the screws of the PF Motor Plate, and measure the tension again.
3. Repeat Step 1 and 2 until the value falls within the standard.
4. Go back to the previous step in the measurement procedure.
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3.2.1.2 CR Timing Belt Tension Check
This printer is designed so that the each tension of the CR Timing Belt fall within the
expected range if you correctly reassemble the unit. However, deformation of any related
part(s) can cause improper tension of the belt. In such case, replace the unit with a new/
refurbished one.
The standard tension range of the CR Timing Belt: 13 2 N
1. Move the CR Unit back and forth between the 0-digit side and 130-digit side three times.
2. Move the CR Unit to the position on the left of the Ink System on the 0-digit side shown in Figure 3-2.
3. Set the following parameters to the sonic tension gauge:
Weight: 9.9 g/m
Width: 3.25 mm
Span: 460 mm
4. Bring the microphone of the sonic tension meter close to the position shown in Figure 3-2.
5. Press the MEASURE button of the sonic tension meter and flip the upper of the CR Timing Belt with
plastic tweezers and measure the tension of the belt.
Within the standard range: CR Timing Belt tension measurement is complete.
Out of the standard range: go to Step 6.
6. Measure the belt tension twice in the same way as described in Step 5.
Within the standard range two times in a row
CR Timing Belt tension check is complete.
Either of the results is out of the standard range
Any of the related parts may be deformed. Replace the Printer Mechanism, and then perform the CR Timing Belt
tension Check again.
CR Timing Belt Measurement position CR Unit
Within 5 mm
Figure 3-2. CR Timing Belt Tension Check

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3.2.2 PG Adjustment
This section describes the procedure for the platen gap (PG) adjustment.
The standard range of the PG is as follows:

Standard
0-digit side / 130-digit side: 1.7 0.1 mm
Center of the printer: 1.7 0.2 mm
This adjustment should be carried out with the mechanism in the minimum PG position
(PG1) before installing the CR Scale.
Tools
Thickness gauge for PG adjustment
1.6 mm
Thickness gauge for checking the Platen Gap
1.52 mm, 1.72 mm, 1.42 mm, 1.82 mm
Teflon tape
Commercial item (thickness: 0.08 mm)
3.2.2.1 PG Adjustment procedure
START
" Preparation (p65)"
" Adjustment of the 0-digit side (p68)"
" Checking the Platen Gap (p70)"
No
Is PG within standard?
Yes
PG adjustment is finished.
Figure 3-3. PG Adjustment Flow

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3.2.2.2 Preparation
This section describes how and what to prepare for the preparation before starting the PG adjustment.
Modification of the thickness gauges
The Printhead of this printer has an integral structure of the Printhead Cover and
Printhead nozzle surface. Therefore, if the thickness gauge touches the nozzle surface in
the same way as performed in the traditional procedure, the nozzle surface may be
damaged. When performing the PG Adjustment or checking the platen gap, make sure
to apply Teflon tape (thickness: 0.08 mm) on all the thickness gauges used for the
adjustment or check in advance.
Use commercially available Teflon tape of 0.08 mm in thickness.
When applying Teflon tape on the thickness gauges, make sure no bubbles or foreign
material remain under the tape.
[Bubbles] [Foreign material]
Application procedure of Teflon tape

1. Clean the surfaces of the thickness gauge using alcohol, and make sure no dirt or contamination remains on the
surfaces.
2. Apply Teflon tape on the thickness gauge as shown below.
Teflon tape
Thickness gauge
Figure 3-4. Modification of Thickness Gauge (1)

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3. Fold the excess portions of Teflon tape along the edges of the thickness gauge, and trim the portions at about
the center in the thickness direction of the sides.
thickness gauge
Before trimming Teflon tape
Thickness gauge
After trimming
Fold the tape at the edges and trim it at the center in the thickness direction.
Teflon tape
Thickness gauge
Figure 3-5. Modification of thickness gauge (2)

When the Teflon tape is trimmed, the Teflon tape can be easily cut ut by guiding the gauge of
half thickness.
Make sure to wear the heavy glove to prevent the cut the hand when the Teflon tape is
cut.
4. Make sure any tears or burrs on the applied Teflon tape, then the modification of thickness gauges is complete.

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APG Position Check

Make sure the APG position is in the [PG1] position.
How to check
If it is in the [PG1] position, the lever of the APG transmission slider on the rear of the CR Unit cannot be seen.
(See Figure 3-6.)
Rear of CR Unit Rear of CR Unit
OK NG
CR Unit
CR Unit Lever of APG transmission slider
Figure 3-6. APG Position Check

If the lever is in the NG condition shown in Figure 3-6, set it in the [PG1] position as follows.
1. Move the Carriage Assy to the center of the printer.
2. Rotate the gear on the APG Unit shown in Figure 3-7 in the direction of the arrow until the APG Lever comes
out from the hole on the Main Frame.
3. Move the CR Unit to the 130-digit side until it touches the APG Lever.
4. Check the APG transmission slider is in the OK status shown in Figure 3-6.
OK APG Lever
NG
Gear of APG unit
CR Guide Frame
Figure 3-7. APG Lever

Confirmation of the PG adjustment cam positions
Make sure the center of the notches on the PG adjustment cam on both sides of the printer is set to the rib of
the frame.
PG adj. cam R (0-digit side)

PG adj. cam L (130-digit side)
To -
To +
PG: Max.
PG: Min.
To - To +
Rib PG: Max. PG: Min. Rib
Figure 3-8. PG Adjustment Cams

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3.2.2.3 PG adjustment procedure

When performing the PG adjustment, make sure of the following.
Perform the PG adjustment with the new cartridges installed on the CR Unit before
installing the CR Scale.
Move the CR Unit by pulling the top pf the CR timing belt.
Be careful not to damage the nozzle surface of the Printhead with the thickness gauge.
When make the Printhead touch the thickness gauge, be careful not to let the Printhead
run onto the gauge.
Adjustment of the 0-digit side
1. Loosen the screws (x4) on the CR Guide Frame and the screws (x2) on the PG adjustment cams (L/R) on
both sides of the printer. (See " CR Guide Frame Assy (w/CR Unit) (p44)", Figure 3-9.)
2. Move the CR Unit in the middle of the printer, then place the 1.6 mm thickness gauge with Teflon tape
applied at the position A shown in Figure 3-9.
130-digit side Center 0-digit side
B A
Thickness gauge
Figure 3-9. Placement of the Thickness Gauge

3. Move the CR Unit to the thickness gauge and check if the CR Unit touches the gauge. If it touches the gauge,
adjust the PG as follows. If not, go to the next step.
1. Bring the CR Unit back to the middle of the printer, and increment the PG adjustment cam on the 0-digit side
by one notch. (See Figure 3-8.)
2. Move the CR Unit to the thickness gauge and check if the CR Unit touches the gauge.
When the CR Unit does not touch the thickness gauge
Tighten the screw on the PG adjustment cam on the 0-digit side and go to " Adjustment of the 130-digit side
(p69)".
When the CR Unit touches the thickness gauge
Go back to Step 3-1 and try again.
4. Adjust the PG as follows.
1. Bring the CR Unit back to the middle of the printer, and increment the PG adjustment cam on the 0-digit side
by one notch. (See Figure 3-8.)
Increment the PG adjustment cam on the 0-digit side by one notch, then tighten the screw on the PG
adjustment cam to secure it and go to" Adjustment of the 130-digit side (p69)".

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Adjustment of the 130-digit side
1. Move the CR Unit in the middle of the printer, then place the 1.6 mm thickness gauge with Teflon tape
applied at the position B shown in Figure 3-9.
3. If the CR Unit touches the gauge, adjust the PG as follows. If not, go to the next step.
1. Bring the CR Unit back to the middle of the printer, and increment the PG adjustment cam on the 130-digit
side by one notch. (See Figure 3-8.)
Tighten the screw on the PG adjustment cam on the 130-digit side. Then confirm the PG on the 0-digit side is
appropriate by performing " Adjustment of the 0-digit side (p68)" again, then go to "3.2.2.4 Checking the
Platen Gap (p70)".
4. If the CR Unit does not touch the thickness gauge, adjust the PG as follows.
1. Bring the CR Unit back to the middle of the printer, and increment the PG adjustment cam on the 130-digit
side by one notch. (See Figure 3-8.)
Increment the PG adjustment cam on the 130-digit side by one notch and tighten the screw on the PG
adjustment cam to secure it. Then confirm the PG on the 0-digit side is appropriate by performing "
Adjustment of the 0-digit side (p68)" again, then go to "3.2.2.4 Checking the Platen Gap (p70)".

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3.2.2.4 Checking the Platen Gap

Check the platen gap at the three points; on the 0-digit side, on the 130- digit side, and in the middle. The
thickness gauges to be used differ according to the points to be checked. Therefore, use an appropriate thickness
gauge in the order of checks referring to the table below.
Table 3-4. Thickness gauges to be used and where to check

Thickness Thickness
Order Where to check Remarks
gauge 1 gauge 2
1 0-digit side: Position A shown in Figure 3-9. 1.52 mm 1.72 mm Actual thickness after
Teflon tape is applied is
2 130-digit side: Position B shown in Figure 3-9.
the values on the left plus
3 In the middle: Position B shown in Figure 3-9. 1.42 mm 1.82 mm 0.08 mm in thickness.
1. Place the thickness gauge 1 on the positions shown in Table 3-4.

Bring the CR Unit back to the middle of the printer, and start from Step 1 of "3.2.2.3 PG adjustment procedure
(p68)" again.
Bring the CR Unit back to the middle of the printer and remove the thickness gauge, then go to Step 3.
3. Place the thickness gauge 2 on the positions shown in Table 3-4.
Bring the CR Unit back to the middle of the printer and remove the thickness gauge, then go to Step 5.
Bring the CR Unit back to the middle of the printer, and start from Step 1 again.
5. When checking the PG at three points is complete, tighten the screws (x5) on the CR Guide Frame and the
screw on the CR Scale Holder and CR Spacer to secure them. (See " CR Guide Frame Assy (w/CR Unit)
(p44)".)
6. Remove all ink cartridges, then checking the platen gap is complete.

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3.2.3 Touch Panel Adjustment (WF-7620/7610 Series only)

This section describes the Touch Panel adjustment
Purpose
To adjust the origin of the Touch Panel.
Tools
Touch pen (without a sharp end such as a plastic stick)
During in the Touch Panel Adjustment mode, operations such as menu selection can be done
by pressing the following buttons on the panel.
[3] [6]
Power Moves up menu selection. Moves down menu selection.
[Color]
Enter
Figure 3-10. Panel Operation in Touch Panel Adjustment Mode
Adjustment procedure
1. Start the printer in the Touch Panel Adjustment mode by turning it on with the [HOME] button (1), [*] (2),
[Stop] (3), and [Power] button (4) on the panel simultaneously.
1 2
Figure 3-11. Touch Panel Adjustment (1)

2. On the displayed menu screen, select 4. Touch Screen Inspection and press the [Color] button.
Run:Color / Select:[3][6]
1.Mechanism Inspection
2.Special Inspection
3.FAX Inspection
4.Touch Screen Inspection
5.Development Mode
6.FAX Development Mode
7.Nomal Mode

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3. On the displayed menu screen, select 1. Touch Screen Calibration and press the [Color] button.
Run:Color / Select:[3][6]
1.Touch Screen Calibration

2.Touch PNL Measurement Mode

4. Press Push this Area. [OK] to display the adjustment screen. To abort the adjustment, press Push this
Area. [Cancel].
Touch Panel to coordinate them.
Push this Area. [OK]
Push this Area. [Cancel]

5. Press + displayed on the four corners in order using the touch pen.
+ << Please Touch

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6. When performing the adjustment again, press Push this Area. [Cancel] and start from Step 4 again. To save
the adjustment result, press Push this Area. [Save].
Calibration Check
Push this Area. [Save]
Push this Area. [Cancel]

7. Press the areas within the red boxes (x5) using the Touch Pen.
Touch Red Area

8. When Complete! appears on the LCD, press the [Color] button to finish the adjustment.
Complete !
Push [Color] Button.

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9. If Retry Check appears on the LCD, press Push this Area. [OK] to start from Step 7 again.
Retry Check
Push this Area. [OK]
3-19. Touch Panel Adjustment (9)

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CHAPTER 4
MAINTENANCE
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Epson WF-7620/7610/7110 series Revision B
4.1 Cleaning
4.1.1 Cleaning the CR Unit
In this product, ink may be attached on the CR Unit by structure of Printhead and CR Unit.
So, head short circuit may arise due to ink attachment on the terminal of the head FFC when replacing the
printhead.
This cleaning should be carried out only when replacing the printhead.
When installing the Printhead, make sure the Head FFC is not contaminated with ink
beforehand.
Tool
Cotton swab or soft dry dust-free cloth
Cleaning procedure
1. After pulling out the head FFC while holding the printhead from the carriage, confirm the ink attachment on
the CR Unit.
2. If ink attached on the CR Unit, wipe it off with a cotton swab (or a soft dry dust-free cloth).
Maintenance Cleaning 76
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4.1.2 Cleaning the Exterior Parts/inside of the printer

This section describes how to clean the sections other than the carriage.
Instructions for cleaning
Exterior parts such as housing
Wipe dirt off with a soft clean cloth moistened with water. For glossy or transparent parts, use of unwoven cloth is
recommended to avoid scratching those parts.
Inside of the printer
Remove paper dust with a vacuum cleaner.
Rubber or plastic rollers such as an Pickup Roller used to feed paper
If paper dust adhered to the rollers decreases the frictional force of the rollers and the rollers cannot properly feed
paper, wipe off the paper dust with a soft cloth moistened with diluted alcohol.
Instructions for cleaning ink stains
Wipe the stains off with a cloth wrung out of diluted alcohol.
Do not use alcohol for cleaning the transparent parts. Doing so may cause them to get
cloudy.
When wiping paper dust off the Pickup Roller/Middle Roller, be careful not to rub
against the surface asperity.
To minimize the effect on the parts, use diluted alcohol such as 70% diluted ether.
After using alcohol for cleaning, make sure to wipe the part off with a soft dry dust-free
cloth to remove alcohol traces fully.
Maintenance Cleaning 77
Confidential
4.2 Lubrication
The type and amount of the grease used to lubricate the printer parts are determined based on the results of the
internal evaluations. Therefore, refer to "4.3 Lubrication Points and Instructions (p79)" for the repairing
procedures below, and apply the specified type and amount of the grease to the specified part of the printer
mechanism.
Grease
Type Name EPSON Part Code Supplier
Grease G-26 1080614 EPSON
Tools
Name Availability EPSON Part Code
Injector O* ---
Brush O* ---
Flux dispenser O* 1049533
Note *: Use tools whose specifications are specified in.
Maintenance Lubrication 78
Confidential
4.3 Lubrication Points and Instructions

<Part supply as ASP> <Part supply as ASP>
Left Scanner Driven Pulley
Supplied as the ADF Cover Center Supplied as the Scanner Unit
Mounting Shaft
Assy <Lubrication status when
supplied as ASP>
<Lubrication status when Lubricated
supplied as ASP> 3
2 <Lubrication Point>
Lubricated
1. Combination Gear
<Lubrication Point> 1 21.6.10.8 Mounting
Shaft, Combination Gear
Contact points (x3) 25.2.9.0553 Mounting
between the LD Shaft and Shaft and Scanner
LD Shaft
ADF Cover Assy Driven Pulley Mounting
Guide rail Shaft (x2 each)
<Type> Scanner Housing Lower 2. Guide rail of the Scanner
G-71 Housing Lower (x3)
<Application Amount> Right Combination Gear <Type>
21.6.10.8 Mounting Shaft
1 mm x 2mm x 3points Combination Gear
1. G-26
2. G-45
<Application Amount> 25.2.9.0553 Mounting Shaft
<Application Amount>
Apply with injector.
1. 1 mm x 2 mm
2. 0.03 g x 3 points
<Remarks>
1. Apply with injector.
2. After lubricating with
injector, use brush and
ADF Cover Assy spread the grease all over
1. Application Point
the guide rail in the order
Application Point indicated in the figure.
Figure 4-1. Lubrication of the LD Shaft Figure 4-2. Lubrication of the Scanner Unit

None None
Slider Base Driven Pulley Driven Pulley Holder
Cam Slider
<Lubrication status when <Lubrication status when
supplied as ASP> supplied as ASP>
--- ---
<Lubrication Point> <Lubrication Point>
1. Grooves of the slider 1. Shaft hole of the Driven
base (contact points with Pulley
the Cam Slider)
2. Cam Slider 2. Bearing of the Driven
Pulley Holder (x2)
7 mm <Type> 3. Contact points (x8) on
1. G-72
the Driven Pulley Holder
2. G-71
7 mm with the Main Frame
<Type>
1. 0.5 g 0.1 g x 16 points
2. Appropriate amount G-71
(0.005 g 0.001 g) Driven Pulley Holder <Application Amount>
Driven Pulley Holder
<Remarks> 1 mm x 1mm
Apply with brush.
<Remarks>
1. Start lubrication 7 mm
from the outer end of each Apply with injector.
groove row of the Slider 1. Do not lubricate other
Base and lubricate 7 mm at than the inside of the
2 points per groove (16 shaft hole of Driven
points in total). After Pulley.
lubrication, attach the Cam 2. Wipe off excess grease
Slider to the Slider Base 1. Application Point after assembling the
Cam Slider Paper Stopper Assy 1. Application Point and move the Cam Slider 2. Application Point Driven Pulley with the
back and forth three times Driven Pulley Holder.
to apply the grease evenly.
Figure 4-3. Lubrication of the Paper Stopper Assy Figure 4-4. Lubrication of the Driven Pulley / Driven Pulley Holder
Maintenance Lubrication Points and Instructions 79

Confidential

Paper Guide
None Middle None
<Lubrication status when <Lubrication status when
supplied as ASP> supplied as ASP>
--- ---
<Lubrication Point> <Lubrication Point>
Paper Guide
1. Contact point between Middle Contact points (x4)
EJ Roller the PF Roller Grounding between the PF Roller and
Spring and EJ Roller Paper Guide Middle
2. Contact point between PF Roller
PF Roller <Type>
PF Roller the PF Roller and EJ
G-71
Roller Grounding Spring
<Type>
1 mm x 4 mm x 4 points
G-71
<Remarks>
1 mm x 1 mm
<Remarks>
Application Point Application Point
Application Point
Figure 4-5. Lubrication of the PF Roller Grounding Spring / EJ Roller Grounding Spring Figure 4-6. Lubrication of the PF Roller
<Part supply as ASP> <Part supply as ASP> <Part supply as ASP> <Part supply as ASP>
Cap Slider Supplied as the Ink system Supplied as the Ink system Supplied as the Ink system Supplied as the Ink system
Assy Assy Assy Assy
<Lubrication status when <Lubrication status when <Lubrication status when <Lubrication status when
supplied as ASP> supplied as ASP> supplied as ASP> supplied as ASP>
Lubricated Lubricated Cam Slider Lubricated Lubricated
<Lubrication Point> <Lubrication Point> <Lubrication Point> <Lubrication Point>
Contact surface of the Cap 1. Grooves (x2) on the Hooks (x4) on the Cam Shaft of the Gear Cover
Slider (x4) Valve Cam Valve Cam Slider Gear Cover
<Type>
<Type> 2. Contact surfaces (x2) <Type> G-71
between the Ink System
G-74 G-71
Assy and Valve Cam <Application Amount>
<Application Amount> <Application Amount> Appropriate amount
<Type>
1 mm x 15 mm 1 mm x 1 mm
G-74 <Remarks>
<Remarks> <Remarks> Apply with injector and
Cap Slider Apply with brush. Apply with injector. spread all over the shaft.
1. Appropriate amount
Stir G-74 before use.
(3mm x 15 mm)
2.Appropriate amount
(2mm x 65mm)
2. Application Point <Remarks>
Apply with Flux Application Point
Dispenser. Application Point
Keep lubricant within
the application area
shown in the figure.
Application Point Stir G-74 before use.
Figure 4-7. Lubrication of the Ink system Assy (1) Figure 4-8. Lubrication of the Ink system Assy (2) Figure 4-9. Lubrication of the Ink system Assy (3) Figure 4-10. Lubrication of the Ink system Assy (4)

Confidential
<Part supply as ASP> <Part supply as ASP> <Part supply as ASP>

None Front None Pickup Assy 1st: None
CR Unit CR Guide Frame <Lubrication status when
Front Side <Lubrication status when Pickup Assy 2nd: Supplied
supplied as ASP>
supplied as ASP> as the Frame Base 2nd
---
CR Guide Frame --- Assy
<Lubrication Point> <Lubrication status when
1. 2. 3. 4. 5. Contact surface <Lubrication Point>
supplied as ASP>
(x5) between the CR Contact points (x4)
Guide Frame and the CR Pickup Assy Lubricated
between the Main Frame
Unit
2 to 3 times and D/E Lever <Lubrication Point>
5. Contact surface (x1)
between the Front Frame <Type> Bearings for the Pickup
and the CR Unit Cutout Roller on the Pickup Assy
G-71
<Type> <Type>
G-71 G-74
Application Point Appropriate amount
<Application Amount> (10 mm) x 4 points <Application Amount>
1. 1 mm x 1.2g / 460mm Appropriate amount
<Remarks>
CR Unit Front Frame 2. 1 mm x 0.6g / 460mm (6 mm x inner circumferences
Front Frame 3. 4. 1 mm x 0.4g / 460mm of bearings)
Lubricate on the inside
5. 1 mm x 0.8g / 460mm <Remarks>
of the cutout and on the
<Remarks> printer's front side of the Apply with Flux
Application Point
1. 5. Apply with injector Main Frame. Dispenser.
on the entire route once. Stir G-74 before use.
Spread all over the inner
After application, move
the CR Unit to both ends circumference for
two to three times to lubrication
spread the grease. Main Frame Application Point
Application Point Application Point
Figure 4-11. Lubrication of the CR Guide Frame / Front Frame Figure 4-12. Lubrication of the Main Frame Figure 4-13. Lubrication of the Pickup Assy 1st / Pickup Assy 2nd
<Part supply as ASP>

Supplied as the Duplex
Unit Assy
<Lubrication status when
supplied as ASP>
Lubricated
<Lubrication Point>
1. Bearings (x4) of the
intermediate rollers
2. Shafts (x2) to set gears
3. Gear Shaft (x2)
<Type>
G-71
1. 1 mm x half of the
circumference (0.052g)
3 mm wide
2. 1 mm x 10mm (0.014g)
3. 1 mm x circumference
(0.38g)
<Remarks>
Figure 4-14. Lubrication of the Duplex Unit

Confidential
4.4 Firmware Update

This section describes how to update the firmware of the printer.
The start-up method of the firmware update mode differs depending on the panel type
mounted on the printer, so refer to the appropriate start-up method.
If any error occurs during a firmware update and all LEDs light, disconnect the power
cable and update it again.
Firmware update procedure
Case of WF-7620/WF-7610 series

1. From a Power-off status, push Power on button while pushing Home button, No.1 button and
Stop button (Until a message is displayed on the LCD)
Power on button Home button No.1 button Stop button
<Panel condition when PC starts normally>

The following message is displayed on the LCD and all LEDs light.
EPSON PRINTER ROM

Program Update Mode
IPLx
2. Start the exclusive firmware update program and select the latest firmware data to rewrite it.
3. After the firmware update is completed and the following message is displayed and also all LEDs light, push
No.0 button to turn off the printer.
Program Update Mode

FINISHED
ROM1 FIXSUM xxxx
ROM1 VERSION xxxx
ROM2 FIXSUM xxxx
ROM2 VERSION xx.xx.xxx
ROM3 FIXSUM xxxx
ROM3 VERSION xxxxx
Confidential
Case of WF-7110 series

1. From a power-off status, push Power on button while pushing Paper setup button, Left button and
Stop button. (Until a message is displayed on the LCD)
Power on button Paper setup button Left button Stop button
<Panel condition when PC starts normally>

The following message is displayed on the LCD and all LEDs light.
EPSON ROM : IPLF

Program Update
2. Start the exclusive firmware update program and select the latest firmware data to rewrite it.
3. After the firmware update is completed and the following message is displayed, push OK button to turn off
the printer.
SUM xxxx/xxxx
VER ASxxxx/xx.xx
Confidential
CHAPTER 5
APPENDIX
Confidential
5.1 Connector Diagram

Cable connections of this printer are shown below.
Panel Unit CR Unit

CSIC
Panel Board B M Y C
PW Sensor
Relay Board Printhead CR Contact Module CN2

CN2 CN21 CN1 CR Encoder Board
CN1
CN44 CN20 CN41 CN42 CN43
FAX Board CN5
CN53 Cover Open Sensor

CR Motor CN30
APG Sensor CN59
PE Sensor CN52 CN4 SD card

Duplex Unit
Cover Open Sensor CN60 CN2 USB cable
PF Encoder Sensor CN51
PF Motor CN31
CN34 APG Motor
ADF Unit
ADF Encoder Sensor CN73 CN35 ASF Motor
Main Board
ADF plunger CN77
CN54 ASF Encoder Sensor
ADF PE Sensor CN71
Paper Support Frame Base 2nd Assy

CN57
Encoder Sensor CN76 Paper Stopper sensor
CN56 ASF PE Sensor

ADF Motor CN33
ADF Document Sensor CN72

CN55 Paper Stopper Sensor
Scanner Unit
CN45 PIS Sensor
Scanner Open Sensor CN74
Scanner Motor CN32
CN501 CN9
CIS Module CN70
PS Board J220
Wireless LAN Module
AC in
Figure 5-1. Connector Diagram
Appendix Connector Diagram 85

Confidential
5.2 Protection for Transportation

This section describes the cautions for packing the printer before returning it to the user.
5.2.1 Securing the CR Unit

Purpose
To prevent damaging the CR Unit by shock during transportation.
Risk if it is not performed.
Fatal error caused by the damage of the CR Unit.
Preparation
Strong tape (Length: 220 mm, width: 22 mm, fold on end: 5 mm)
Method
1. Turn off the printer to set the CR Unit to its home position.
2. Move the CR Unit until it hits the right frame from the home position.
3. Attach the strong tape on the CR Unit as shown below to secure the CR Unit.
Housing upper
The tape attaching start position
Strong tape CR Unit
Figure 5-2. Securing the CR Unit
Appendix Protection for Transportation 86

Confidential

Epson WF-7620 WF-7610 WF-7110

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SERVICE MANUAL

Color Inkjet Printer

Epson WF-7620 Series

Copyright 2014 SEIKO EPSON CORPORATION

CHAPTER 2. DISASSEMBLY / REASSEMBLY

Symbols Used in this Manual

May indicate an operating or maintenance procedure, practice or condition that is necessary to

Revision Date of Issue Description

A July 26, 2013 First Release

2.1 Overview ................................................................................................................................................................. 24

3.1 Required Adjustments ............................................................................................................................................. 53

5.1 Connector Diagram ................................................................................................................................................. 85

1.1.1 Troubleshooting Workflow

This flowchart is compiled based on the following contents.

Turn on the printer ADF/Scanner

Does printer turn on the No

Print check pattern Copy an image by ADF

Figure 1-1. Troubleshooting Workflow (1)

Troubleshooting Troubleshooting Workflow 10

The power-on Error is indicated during

3 Error is indicated during printing nozzle check pattern (p 10)

Figure 1-2. Troubleshooting Workflow (2)

Appendix Troubleshooting Workflow 11

Scanning cannot be ADF does not operate

Figure 1-3. Troubleshooting Workflow (3)

Appendix Troubleshooting Workflow 12

1.2 Power-On Sequence

1-1.Initializes the Printhead.

2. Checking for waste ink overflow 130 HP 0

3. Avoiding deadlock sequence *4 130 HP 0

3-3.The PF Motor rotates clockwise, and releases the CR lock. 130 HP 0

4. Seeking the home position 130 HP 0

4-3.The CR Unit slowly moves to its home position. 130 HP 0

5-1.The CR Unit moves slowly about 3 cm to the 130-digit side.

5-2.The PF Roller rotates counterclockwise quickly. 130 HP 0

5-3.The CR Unit moves to ASF trigger ON => OFF positions. 130 HP 0

5-4.The PF Motor rotates clockwise for approx. one second. 130 HP 0

5-5.The PF Roller rotates clockwise for about one second. 130 HP 0

Table 1-1. Normal Power-on Sequence

6-1.The CR Unit returns its home position.

7. PF measurement and PW sensor initialization 130 HP 0

7-1. The CR Unit slightly moves to the 0-digit side.

8. Detecting ink cartridge and initializing ink system*7 130 HP 0

8-1.The CR Unit slowly returns to its home position.

and near the APG Lever for two times.

9. CR lock setting 130 HP 0

9-1.The CR Unit moves to its home position.

Note *1: The rotation directions of the PF Motor are as follows.

1 Prior to Step 4-1 Initializes the APG Lever.

1.3 Fatal Error Code List

Printer fatal error list

Table 1-2. Fatal Error List (Printer)

Table 1-2. Fatal Error List (Printer)

Table 1-2. Fatal Error List (Printer)

0x86 PIS Duty incalculable error Main Board failure

Head drive circuit VBS over-voltage Head FFC failure

Table 1-2. Fatal Error List (Printer)

Table 1-2. Fatal Error List (Printer)

Note "*": Not occurs except in manufacturing process.

1.4 Status sheet

1.4.1 Start method of Inspection Mode

Power on button Home button * button Stop button

Power on button Home button Lower button Stop button