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General ProSafe-RS
Specications Outline of I/O Modules
GS 32Q06K20-31E
[Release 3]
GENERAL
This GS describes the specications of I/O modules to be mounted on the safety control unit or the safety node unit
of the ProSafe-RS system.
An example system conguration is shown below.
Item Specications
Maximum of 60 C when
Normal operation 20 to 70 C (*1) the ALR111/ALR121 is
Temperature mounted.
Transportation/storage 40 to 85 C
Normal operation 5 to 95 % RH (non-condensing) 5 to 85 % RH when the
Humidity SRM53D/SRM54D/
Transportation/storage 5 to 95 % RH (non-condensing) SBM54D is mounted.
Temperature During operation Within 10 C/h
change Transportation/storage Within 20 C/h
100 to 120 V AC 15 %, +10 %
Voltage range 220 to 240 V AC 15 %, +10 %
24 V DC: 10 % to +20 %
Frequency 50/60 Hz 3 Hz
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 3
ESB Bus STANDARD SPECIFICATIONS
Application
The ESB Bus is a communication bus that connects the Safety Control Unit
safety control unit with the safety node unit. A CPU module, two power supply modules, and two
ESB Bus coupler modules, along with I/O modules, are
Communication specications mounted on the safety control unit.
Up to 13 safety node units can be connected to ESB
bus via SEC402 ESB bus coupler module on SSC60S/ There are 12 types of safety control units:
SSC60D safety control unit, and up to 9 safety node SSC60S-S: Safety control unit for Vnet/IP
units to ESB bus via SEC401 ESB bus coupler module (standard (-20 to 40 C) type)
on SSC50S/SSC50D safety control unit. SSC60S-F: Safety control unit for Vnet/IP
Transmission route specications (wide range temperature (-20 to 70 C) type)
Network structure: bus SSC60D-S: Duplexed safety control unit for Vnet/IP
Transmission channel redundancy: dual-redundant (standard (-20 to 40 C) type)
Network speed: 128 Mbits/second SSC60D-F: Duplexed safety control unit for Vnet/IP
(wide range temperature (-20 to 70 C) type)
Network cable: Dedicated communication cable
(YCB301) SSC50S-S: Safety control unit for Vnet/IP
(standard (-20 to 40 C) type)
Transmission distance: 10 m maximum (*1)
SSC50S-F: Safety control unit for Vnet/IP
*1: Length of ESB buses must be 10 m or shorter
(wide range temperature (-20 to 70 C) type)
each from upper and lower port of SEC402.
SSC50D-S: Duplexed safety control unit for Vnet/IP
Applicable Standards (standard (-20 to 40 C) type)
Refer to ProSafe-RS Safety Instrumented System SSC50D-F: Duplexed safety control unit for Vnet/IP
Overview (GS 32Q01B10-31E, GS 32Q01B20-31E). (wide range temperature (-20 to 70 C) type)
SSC10S-S: Safety control unit
(standard (-20 to 50 C) type)
SSC10S-F: Safety control unit
(wide range temperature (-20 to 70 C) type)
SSC10D-S: Duplexed safety control unit
(standard (-20 to 50 C) type)
SSC10D-F: Duplexed safety control unit
(wide range temperature (-20 to 70 C) type)
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 4
I/O Module
There are three types of I/O modules: an analog I/O module, a digital I/O module, and a communication module.
: Acceptable
: Not acceptable
*1: Temperature-adaptability is possible only when the I/O module is mounted on the SSC-F.
*2: Where a pulse test is enabled for eld wiring diagnostic functions, diagnostic pulse (ON pulse) appears on the input channel
periodically.
Pulse Interval: about 0.5 s, Pulse width: about 400 s (style code S3) or about 200 s (style code S1 and S2)
Use the devices that work appropriately even if there is the diagnostic pulse.
*3: Where a pulse test is enabled for eld wiring diagnostic functions, diagnostic pulse (ON or OFF pulse) appears on the
output channel periodically.
Pulse Interval: about 0.5 s, Pulse width: about 200 s
Use the devices that work appropriately even if there is the diagnostic pulse.
*4: Interference-free module.
*5: For Modbus slave function, dual redundancy can be achieved by using the application.
For subsystem communications (Modbus Master Station), Modbus Communication Package (CFS9153) for redundancy is
required.
*6: Applicable to SSC60 only
*7: Applicable to dual redundancy only.
For more details on the I/O module specications, refer to the I/O module specications.
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 5
Terminal Blocks
To wire an I/O module with eld equipment, a signal cable interface adapter or a pressure clamp terminal block is
available. MIL cables provided by the user may be used with connector cover for MIL cable.
For a signal interface adapter, dedicated signal cable is used to connect with terminal board or relay board. There is
option to prevent wrong type I/O module insertion. Option codes for this mechanism must be specied for I/O module
and the signal cable respectively. The I/O module and the signal interface adapter is the set purchase.
A pressure clamp terminal can be directly wired to eld equipment. A signal cable interface adapter can be wired to
eld equipment via a terminal board.
There are two types of pressure clamp terminal blocks: a single conguration type and a dual-redundant conguration
type. An I/O module can be made dual redundant on the terminal block.
An MIL cable can be directly connected to an I/O module without the terminal block. This cable is optional for
customers, in principle. To prevent it from being disconnected from the I/O module, cable connector covers (SCCC01
and SCCC02) are available for the use with an MIL cable.
Table Connection between I/O Module and Terminal Block presents how an I/O module should be connected with
the terminal block and the connector cable.
Dedicated signal cable connection
Dedicated signal cable with prevention
pin of false insertion (option)
I/O module
MIL cable
F02E.ai
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 6
Table I/O Module and Signal Connection
: Connectable
: Not connectable
*1: This cable for connecting I/O modules with terminal boards, and relay boards, is a Yokogawa Electric Corporation dedicated
cable.
*2: Depending on the I/O modules connection conguration, there are restrictions regarding current, cable length, and the like.
For details, refer to the general specications for the Field Device Connection, GS 32Q06J10-31E.
*3: The dedicated signal cable can be connected directly to the I/O module without the terminal block.
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 7
Table Connection between I/O Module and Terminal Block
Note: One dual-redundant terminal block is used to connect two adjacent I/O modules.
Note: For connection using an MIL connector, cable connection covers (SCCC01 and SCCC02) are available.
*1: SDV144 to be connected with SRM53D or SRM54D is for relay read back.
*2: Use AKB331 of style code S3.
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 8
Table Connection between Communication Module, Bus Interface and Communication Cable
*1: For the ber-optic Cable see the ProSafe-RS Safety Instrumented System Overview (GS 32Q01B10-31E, GS 32Q01B20-
31E).
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 9
Current Consumption of I/O Modules
Table Current Consumption of I/O Modules
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 10
RESTRICTIONS AND CAUTIONS Assigned value A Assigned value B
FOR MOUNTING Model
Single Dual- Single Dual-
redundant redundant
Restrictions on Mounting on Node Unit SAI143-H 3 6 25 29
(2-line setting)
The maximum number of modules that can be mounted
on safety node unit SNB10D and safety control unit is SAI143-H 3 6 5 10
(4-line setting)
eight per unit. However, this number is also restricted
SAI533-H 3 6 12 23
by power capacity.
Refer to the table below to nd the value assigned to SDV541 3 6 5 7
the module and make sure that one of the following SAI143-S 3 5 22 25
equations is satised. (2-line setting)
SAI143-S 3 5 4 7
(4-line setting)
For the Safety Node (SNB10D): SAV144 3 5 2 4
When application for normal: SAT145 5 8 8 16
(the value B assigned to I/O modules) 100
SAR145 5 9 8 16
When application for FM NI and Type n installation in SDV144 2 4 2 4
Class I, Division 2/Zone 2 area: SDV521 2 4 2 4
-20 C Ta 50 C: (the value B assigned to
SDV526 5 10 3 5
I/O modules) 100
50 C < Ta < 60 C: (the value B assigned to I/O SDV531 2 4 2 4
modules) 88 SDV53A 2 4 3 5
60 C Ta 70 C: (the value B assigned to
I/O modules) 80 Other (*1) 5 10 0 0
SAI143-S(D)
SDV531(D)
SDV531(D)
SDV144(S)
SDV144(S)
SSB401
SSB401
SPW48
SPW48
(the value B assigned to I/O modules) 85
When application for FM NI and Type n installation in
Class I, Division 2/Zone 2 area:
(the value A assigned to I/O modules) + (the Dual-Redundant Dual-Redundant
value B assigned to I/O modules)
121 F03E.ai
and
-20 C Ta 60 C: (the value B assigned to < Calculation method >
I/O modules) 85 (the value B assigned to I/O modules)
60 C < Ta 70 C: (the value B assigned to = 22+22+25+4+2+2
I/O modules) 80 = 77 (mountable because 100 is satised)
SAI143-S(D)
SDV531(D)
SDV531(D)
SDV144(S)
SDV144(S)
SCP401
SCP401
SPW48
SPW48
and
(the value B assigned to I/O modules) 85
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 11
Mounting Restrictions on ALR111 and ALR121
The maximum number of ALR111 and ALR121 units mountable:
6 units per SCS (2 units as slaves and 4 units as masters)
Empty
Empty
IOM
IOM
IOM
IOM
SSB401
SSB401
SPW48
SPW48
Dual-redundant
F05E.ai
When mounting SBD2D in the direction of b or c, the following conditions must be met.
When the ambient temperature is 60 C or lower, the total load current of the SBD2D must be kept within the
specied value of 8 A or lower.
When the ambient temperature is at 70 C, the total load current must be 6 A or less.
In case the ambient temperature is in between 60 and 70 C, reduce the total load current from 8 A maximum by the
rate of 0.2 A/C.
DIN rail
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 12
Mounting an SAT145 module with SBT4D terminal board
Prevent the terminal board from being inuenced by the ambient temperature in order to keep
the reference junction compensation accuracy, as detailed conditions are shown below.
The reference junction compensation accuracy is specied when the ambient temperature is stable.
When the temperature uctuates, the accuracy may vary until it becomes stable.
Mounting a terminal board by itself
Install all the heat sources above the terminal board or terminal board wiring.
Provide a heat shield in case installation of the heat sources below or sideway
of the terminal board is unavoidable.
Installing terminal board in a cabinet
Install all the heat sources above the terminal board or terminal board wiring
when those are mounted in a cabinet.
Provide a heat shield in case installation of the heat sources below or sideway
of the terminal board is unavoidable.
F07E.ai
SPW481 SPW481
IOM IOM IOM IOM IOM IOM IOM IOM SSB401 SSB401
or or
SPW482 SPW482
or or
SPW484 SPW484
F06E.ai
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 13
LIMITATIONS ON LENGTH OF FIELD WIRING CABLE WHEN FIELD WIRING
DIAGNOSIS IS ENABLED
Digital input and output modules incorporate input/output wiring diagnostic functions. Where a pulse test is enabled for
eld wiring diagnostic functions, it is necessary to take into account the following conditions for the length of the eld
wiring cable. If the conditions are not satised, pulse test will not work properly.
Wiring Capacitance
The total value of the capacitance of the eld devices connected to the digital input and output modules and their
wiring cable capacitance should be:
Note: Wiring capacitance from the terminal board or pressure clamp terminal block to the eld device depends on the cable type
such as Discrete wire or Multi-core cable. Make sure the specication of cable.
Note: Calculate the total capacitance of an AKB331 cable with a capacitance of 60 pF/m.
Note: Calculate the total capacitance of an AKB651 cable with a capacitance of 200 pF/m.
Note: It is not necessary to take into account the capacitance of pressure clamp terminals, terminal boards, or signal cable
adapters.
[References]
For terminal board connections, if the AKB331 cable is 15 m long, the distance between the terminal board and eld
device is 500 m, the capacitance of the cables is 100 pF/m, and the capacitance of the eld devices is 0 pF then
the total wiring capacitance = 15 (m) 60 (pF) + 500 (m) 100 (pF) + 0 (pF)
= 50900 (pF) < 100000 (pF)
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 14
LIMITATIONS ON DIGITAL INPUT MODULE CONNECTIONS
To get digital input modules to recognize an ON input signal correctly, it is necessary to take into account the wiring
limitations as given below.
Note: It is not necessary to take into account the resistance of pressure clamp terminals, terminal boards, signal cable adapters,
and wiring check adapters (SCB100).
Note: It is not necessary to take into account the resistance of pressure clamp terminals, terminal boards, signal cable adapters,
and wiring check adapters (SCB100/SCB110).
The following table shows AKB331 cable lengths and allowable resistance on the eld side if AKB331 cables are used.
Resistance allowed on
AKB331 cable length, m
the eld side,
0 132
10 120
20 109
30 98
40 87
50 75
[References]
For example, if the AKB331 cable length is 10 meters and the resistance of eld device ON is 20 , the allowable
wiring resistance is then:
120 20 = 100
The cable length, both from and to eld devices if the cables have a wiring resistance of 58 /km (AWG22 equivalent),
is:
100 / 0.058 /m 1724 (m)
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 15
LIMITATIONS ON DIGITAL OUTPUT MODULE CONNECTIONS
When digital output modules are connected with terminal boards, MIL connecters or pressure clamp terminals, due to
the voltage drop on the eld wirings, the length of eld wirings have restrictions as follows.
User Cable (for signal) length Ls [m] Terminal Signal Cable AKB331 Digital Output
Board Module
Load RS L [m] Adapter
OUTn
1 to 8 channels Connector Connector
Isn
VLn (1 to 16 channels) Output
(*1) voltage
RS COMn 1-channel Ip
drop
1 to 8 channels 1 [V]
(1 to 16 channels)
(*1) Cable
User Cable (for power) length Lp [m] resistance
Other Signal
Rp 24 V DC resistance 446.0 [m/m]
components Power
Vp (*3) 63.71 [m/m]
Rp COM
2-channel
(*2)
Terminal board Connection module Other resistance components [m] (By 1 channel)
model No. model No. Signal Power
SED4D SDV531/SDV541 202.8 56.36
SBD3D SDV531 222.1 34.72
SBD4D SDV541 222.1 34.72
F11E.ai
If the digital output module connection is congured with a terminal board, signal cable, and adapter for signal cable,
observe the following preconditions:
the external power supply voltage is expressed as Vp [V],
user cable (power) length as Lp [m],
user cable (power) resistance value as Rp [/m],
user cable (signal) length as Ls [m],
user cable (signal) resistance value as Rs [/m],
signal cable (AKB331) length as L [m],
total value of current owing through channel 1 to channel 8 as Ip [A] :SDV531,
total value of current owing through channel 1 to channel 16 as Ip [A] :SDV541,
current owing through n-channel as Isn [A] and
voltage supplied to loads connected to n-channel as VLn [V].
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 16
For SED4D
The voltage drop from the external power supply (Vp) to the output channel load is a total voltage drop of V1 in the
power line and V2 in the signal line. Therefore, the voltage supplied to the load connected to a channel is expressed
by:
VLn = Vp (V1 + V2)
= Vp (Rp x Lp x 2 + 0.06371 x L + 0.05636) x Ip
1 (Rs x Ls x 2 + 0.4460 x L + 0.2028) x Isn
[References]
The following shows a possible user signal cabling length Ls [m] when changing the length, L [m],of a AKB331 signal
cable and the current, Isn [A], owing through n-channels as in the table below.
Other parameters are given below:
Lp [m] 0.5 User cable (power) length
Rp [/m] 0.023 User cable (power) resistance value (when using AWG18)
Rs [/m] 0.023 User cable (signal) resistance value (when using AWG18)
Rp [/m] 0.0080 User cable (power) resistance value (when using AWG14)
Rs [/m] 0.0080 User cable (signal) resistance value (when using AWG14)
Rp [/m] 0.0038 User cable (power) resistance value (when using AWG10)
Rs [/m] 0.0038 User cable (signal) resistance value (when using AWG10)
VLn [V] 21.6 Voltage supplied to loads connected to n-channel
Ip [A] (Isn8) Total value of current owing through channel 1 through channel 8
(when using 8 channels on SDV531 or SDV541)
The capacitance of an AKB331 cable 60 [pF/m]
Wiring capacitance of User cable is calculated with the parameters given below:
User cable (signal) wiring capacitance 50 [pF/m]
Field devices capacitance 0 [pF]
Note: When the SDV541 module is used, the current value Isn should be 0.2 A or less.
Note: The cable length in the table above is possible whether a pulse test is executed or not.
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 17
Where an External Power Supply Voltage, Vp [V] of 28.8V
In case Pulse Test is not executed:
Table Possible Cabling Length, Ls [m], (when Using AWG10) from the Terminal Board to Loads
Note: As described in 3.1 Cables and Terminals of ProSafe-RS Installation Guidance (TI 32S51J10-01E, TI 32S01J10-01E),
the recommended square of user cable is 2.00 mm2 (AWG14) or thinner.
When using user cables thicker than AWG14, be sure to retain required blunt curb for wiring.
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 18
For SBD3D
The voltage drop from the external power supply (Vp) to the output channel load is a total voltage drop of V1 in the
power line and V2 in the signal line. Therefore, the voltage supplied to the load connected to a channel is expressed
by:
SBD3D has parallel diode inside in order to use dual-redundant conguration power supply.
The voltage drop of this diode shows 0.55 V. An external power supply shall be specied as additional 0.55 V within
the applicable voltage range 28.8 V maximum of the SBD3D.
[References]
The following shows a possible user signal cabling length Ls [m] when changing the length, L [m],of a AKB331 signal
cable and the current, Isn [A], owing through n-channels as in the table below.
Other parameters are given below:
Lp [m] 0.5 User cable (power) length
Rp [/m] 0.023 User cable (power) resistance value (when using AWG18)
Rs [/m] 0.023 User cable (signal) resistance value (when using AWG18)
Rp [/m] 0.0080 User cable (power) resistance value (when using AWG14)
Rs [/m] 0.0080 User cable (signal) resistance value (when using AWG14)
VLn [V] 21.6 Voltage supplied to loads connected to n-channel
Ip [A] (Isn8) Total value of current owing through channel 1 through channel 8
(when using SDV531)
The capacitance of an AKB331 cable 60 [pF/m]
Wiring capacitance of User cable is calculated with the parameters given below:
User cable (signal) wiring capacitance 50 [pF/m]
Field devices capacitance 0 [pF]
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 19
For SBD4D
The voltage drop from the external power supply (Vp) to the output channel load is a total voltage drop of V1 in the
power line and V2 in the signal line. Therefore, the voltage supplied to the load connected to a channel is expressed
by:
SBD4D has parallel diode inside in order to use dual-redundant conguration power supply.
The voltage drop of this diode shows 0.55 V. An external power supply shall be specied as additional 0.55 V within
the applicable voltage range 28.8 V maximum of the SBD4D.
[References]
The following shows a possible user signal cabling length Ls [m] when changing the length, L [m],of a AKB331 signal
cable and the current, Isn [A], owing through n-channels as in the table below.
Other parameters are given below:
Lp [m] 0.5 User cable (power) length
Rp [/m] 0.023 User cable (power) resistance value (when using AWG18)
Rs [/m] 0.023 User cable (signal) resistance value (when using AWG18)
Rp [/m] 0.0080 User cable (power) resistance value (when using AWG14)
Rs [/m] 0.0080 User cable (signal) resistance value (when using AWG14)
VLn [V] 21.6 Voltage supplied to loads connected to n-channel
Ip [A] (Isn8) Total value of current owing through channel 1 through channel 8
(when using 8 channels on SDV541)
The capacitance of an AKB331 cable 60 [pF/m]
Wiring capacitance of User cable is calculated with the parameters given below:
User cable (signal) wiring capacitance 50 [pF/m]
Field devices capacitance 0 [pF]
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 20
Terminal Board is Connected (SDV521)
The SDV521 digital output modules can be connected only to terminal board via signal cable (AKB651). In this
conguration, the generation of a voltage drop which is commensurate with load current depending on the ohmic
value. Therefore, it is necessary to take account of the following limitations.
User Cable (for signal) length LS [m] Terminal Signal Cable AKB651 Digital Output
Board Module
Load RS OUTn L [m] Adaptor
2-Channel
(*1)
Terminal board Connection module Other resistance components [m] (By 1 channel)
model No. model No. Signal Power
SED2D SDV521 60.0 42.64
SBD2D SDV521 57.7 20.59
F10E.ai
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 21
For SED2D
The voltage drop from the external power supply (Vp) to the output channel load is a total of a voltage drop of V1
in the power line and V2 in the signal line. Therefore, the voltage supplied to the load connected to a channels is
expressed by:
[References]
The following shows a possible user signal cabling length Ls [m] when changing the length, L [m],of the power cable
(AKB651 cable) and the value of the current, Isn [A], owing through n-channels as in the table below.
Other parameters are given below:
Lp [m] 3.0 User cable (power) length
Rp [/m] 0.0038 User cable (power) resistance value (when using AWG10)
Rs [/m] 0.0038 User cable (signal) resistance value (when using AWG10)
Rp [/m] 0.0080 User cable (power) resistance value (when using AWG14)
Rs [/m] 0.0080 User cable (signal) resistance value (when using AWG14)
VLn [V] 21.6 Voltage supplied to loads connected to n-channel
Ip [A] (Isn 4) Total value of current owing through channel 1 through channel 4: SDV521
The capacitance of an AKB651 cable 200 [pF/m]
Wiring capacitance of User cable is calculated with the parameters given below:
User cable (signal) wiring capacitance 50 [pF/m]
Field devices capacitance 0 [pF]
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 22
In case Pulse Test is executed:
Table Possible cabling Length, Ls [m], (when Using AWG10) from the Terminal Board to Load
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 23
For SBD2D
The voltage drop from the external power supply (Vp) to the output channel load is a total of a voltage drop of V1
in the power line and V2 in the signal line. Therefore, the voltage supplied to the load connected to a channels is
expressed by:
SBD2D has parallel diode inside in order to use dual-redundant conguration power supply.
The voltage drop of this diode shows 0.55 V. An external power supply shall be specied as additional 0.55 V within
the applicable voltage range 28.8 V maximum of the SBD2D.
[References]
The following shows a possible user signal cabling length Ls [m] when changing the length, L [m],of the power cable
(AKB651 cable) and the value of the current, Isn [A], owing through n-channels as in the table below.
Other parameters are given below:
Lp [m] 3.0 User cable (power) length
Rp [/m] 0.0080 User cable (power) resistance value (when using AWG14)
Rs [/m] 0.0080 User cable (signal) resistance value (when using AWG14)
VLn [V] 21.6 Voltage supplied to loads connected to n-channel
Ip [A] (Isn 4) Total value of current owing through channel 1 through channel 4: SDV521
The capacitance of an AKB651 cable 200 [pF/m]
Wiring capacitance of User cable is calculated with the parameters given below:
User cable (signal) wiring capacitance 50 [pF/m]
Field devices capacitance 0 [pF]
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 24
Where an External Power Supply Voltage, Vp [V] of 25.55 V
In case Pulse Test is executed:
Table Possible cabling Length, Ls [m], (when Using AWG14) from the Terminal Board to Load
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 25
Terminal Board is Connected (SDV526)
User Cable (for signal) Ls [m] Signal Cable (AKB652) L [m] Digital Output
Terminal Board Module
Load Rs Isn SWD2D SDV526
VLn 1-Channel
Rs Ip, Isn
Rc
Other Voltage
resistance drop
User Cable (for power) Lp [m] components 1 [V]
Signal: 1770 [m] Signal: 37.7 [m/m]
Power: 225 [m] Power: 9.43 [m/m]
Rp Ip
Vp
Rp
F12E.ai
The voltage drop from the external power supply (Vp) to the output channel load is a total voltage drop of V1 in the
power line, V2 in the signal line and V3 in the module circuits. Therefore, the voltage supplied to load connected to
a channel is expressed by:
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 26
Terminal Board is Connected (SDV53A)
User Cable (for signal) Ls [m] Signal Cable (AKB331) L [m] Digital Output
Terminal Board Module
Load Rs Isn SDV53A
Vp
Rp
Terminal board Connection module Other resistance components [m] (By 1 channel)
model No. model No. Signal Power
SED3D SDV53A 222 89
SBD3D SDV53A 261 38
F13E.ai
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 27
For SED3D
The voltage drop from the external power supply (Vp) to the output channel load is a total voltage drop of V1 in the
power line, V2 in the signal line and V3 in the module circuits. Therefore, the voltage supplied to load connected to
a channel is expressed by:
[References]
The following shows a possible user signal cabling length Ls [m] when changing the length, L [m],of a AKB331 signal
cable and the current, Isn [A], owing through n-channels as in the table below.
Other parameters are given below:
Lp [m] 0.5 User cable (power) length
Rp [/m] 0.023 User cable (power) resistance value (when using AWG18)
Rs [/m] 0.023 User cable (signal) resistance value (when using AWG18)
Rp [/m] 0.0080 User cable (power) resistance value (when using AWG14)
Rs [/m] 0.0080 User cable (signal) resistance value (when using AWG14)
Rp [/m] 0.0038 User cable (power) resistance value (when using AWG10)
Rs [/m] 0.0038 User cable (signal) resistance value (when using AWG10)
VLn [V] 21.6 Voltage supplied to loads connected to n-channel
Ip [A] (Isn8) Total value of current owing through channel 1 through channel 8
The capacitance of an AKB331 cable 60 [pF/m]
Wiring capacitance of User cable is calculated with the parameters given below:
User cable (signal) wiring capacitance 50 [pF/m]
Field devices capacitance 0 [pF]
Note: The cable length in the table above is possible whether a pulse test is executed or not.
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 28
Where an External Power Supply Voltage, Vp [V] of 52.8 V
In case Pulse Test is not executed:
Table Possible Cabling Length, Ls [m], (when Using AWG10) from the Terminal Board to Loads
Current value AKB331 cable length
(Isn)
per cannel, [A] 20 m 15 m 10 m 7m 5m 3m 2m 1m 0.6 m
0.1 8673.9 9302.6 9931.4 10308.6 10560.1 10811.6 10937.4 11063.1 11113.4
0.2 3016.0 3644.7 4273.5 4650.7 4902.2 5153.7 5279.5 5405.2 5455.5
0.3 1130.0 1758.8 2387.5 2764.8 3016.3 3267.8 3393.5 3519.3 3569.6
0.4 187.0 815.8 1444.5 1821.8 2073.3 2324.8 2450.5 2576.3 2626.6
0.5 Not applied 250.0 878.7 1256.0 1507.5 1759.0 1884.8 2010.5 2060.8
0.6 Not applied Not applied 501.6 878.8 1130.3 1381.8 1507.6 1633.3 1683.6
Note: As described in 3.1 Cables and Terminals of ProSafe-RS Installation Guidance (TI 32S51J10-01E, TI 32S01J10-01E),
the recommended square of user cable is 2.00 mm2 (AWG14) or thinner.
When using user cables thicker than AWG14, be sure to retain required blunt curb for wiring.
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 29
For SBD3D
The voltage drop from the external power supply (Vp) to the output channel load is a total voltage drop of V1 in the
power line, V2 in the signal line and V3 in the module circuits. Therefore, the voltage supplied to load connected to
a channel is expressed by:
SBD3D has parallel diode inside in order to use dual-redundant conguration power supply.
The voltage drop of this diode shows 0.6 V. An external power supply shall be specied as additional 0.6 V within the
applicable voltage range 57.6 V mmaximum of the SBD3D.
VLn = Vp (V1 + V2 + V3)
= Vp (Rp Lp 2 + 0.06371 L + 0.03809) Ip 1 0.6 (Rs Ls 2 + 0.4460 L + 0.2606) Isn
[References]
The following shows a possible user signal cabling length Ls [m] when changing the length, L [m],of a AKB331 signal
cable and the current, Isn [A], owing through n-channels as in the table below.
Other parameters are given below:
Lp [m] 0.5 User cable (power) length
Rp [/m] 0.023 User cable (power) resistance value (when using AWG18)
Rs [/m] 0.023 User cable (signal) resistance value (when using AWG18)
Rp [/m] 0.0080 User cable (power) resistance value (when using AWG14)
Rs [/m] 0.0080 User cable (signal) resistance value (when using AWG14)
VLn [V] 21.6 Voltage supplied to loads connected to n-channel
Ip [A] (Isn8) Total value of current owing through channel 1 through channel 8
The capacitance of an AKB331 cable 60 [pF/m]
Wiring capacitance of User cable is calculated with the parameters given below:
User cable (signal) wiring capacitance 50 [pF/m]
Field devices capacitance 0 [pF]
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 30
Where an External Power Supply Voltage, Vp [V] of 48.6 V
In case Pulse Test is not executed:
Table Possible Cabling Length, Ls [m], (when Using AWG14) from the Terminal Board to Loads
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 31
MIL Connector is Connected (SDV531, SDV541)
Digital Output
User Cable (for signal) length Ls [m] MIL Connector Module
Load Rs OUTn
Vp
Rp COM
The voltage drop from the external power supply (Vp) to the output channel load is a total voltage drop of V1 in the
power line and V2 in the signal line. Therefore, the voltage supplied to the load connected to a channel is expressed
by:
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 32
[References]
The following shows a possible user signal cabling length Ls [m] when changing the length, Lp [m], of the power supply
cable and the value of the current, Isn [A], owing through n-channels as in the table below.
Other parameters are given below:
Rp [/m] 0.058 User cable (power) resistance value (when using AWG22)
Rs [/m] 0.058 User cable (signal) resistance value (when using AWG22)
VLn [V] 21.6 Voltage supplied to loads connected to n-channel
Ip [A] (Isn 8) Total value of current owing through channel 1 through channel 8
(when using 8 channels on SDV531 or SDV541)
Wiring capacitance of User cable is calculated with the parameters given below:
User cable (signal) wiring capacitance 50 [pF/m]
Field devices capacitance 0 [pF]
Note: The cable length in the table above is possible whether a pulse test is executed or not.
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 33
Pressure Clamp Terminal Block is Connected (SDV531, SDV541)
Pressure Digital Output Pressure Digital Output
User Cable (for signal) length Ls [m]
Clamp Module Clamp Module
Terminal block Terminal block
Load Rs OUTn OUTn
1 to 8 channels 1 to 8 channels
Isn
VLn (1 to 16 channels) Output Output
*1 voltage voltage
Rs COMn Other drop COMn Other drop
resistance 1 [V] resistance 1 [V]
1 to 8 channels 1 to 8 channels
components components
(1 to 16 channels)
Signal Signal
*1
145.6[m] 323.4[m]
User Cable (for power) length Lp [m]
Power Power
24.06[m] 220.26[m]
Rp 24 V DC 24 V DC
Vp
Rp COM COM
If the digital output module connection is congured with a pressure clamp terminal block, observe the following
preconditions:
the external power supply voltage is expressed as Vp [V],
user cable (power) length as Lp [m],
user cable (power) resistance value as Rp [/m],
user cable (signal) length as Ls [m],
user cable (signal) resistance value Rs [/m],
total value of current owing through channel 1 through channel 8 as Ip: SDV531,
total value of current owing through channel 1 through channel 16 as Ip: SDV541,
current owing through n-channel as Isn [A], and
voltage supplied to loads connected to n-channel as VLn [V].
The voltage drop from the external power supply (Vp) to the output channel load is a total voltage drop of V1 in the
power line and V2 in the signal line. Therefore, the voltage supplied to the load connected to a channel is expressed
by:
Single Module
VLn = Vp (V1 + V2)
= Vp (Rp Lp 2 + 0.02406) Ip
1 (Rs Ls 2 + 0.1456) Isn
Dual-redundant Module
VLn = Vp (V1 + V2)
= Vp (Rp Lp 2 + 0.22026) Ip
1 (Rs Ls 2 + 0.3234) Isn
If the SDV541 module is used with a single pressure clamp terminal block, see SDV541 Module Is Used with a
Single Pressure Clamp Terminal Block.
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 34
[References]
The following shows a possible user signal cabling length Ls [m] when changing the length, Lp [m], of a power supply
cable and the current, Isn [A], owing through n-channels as in the table below.
Other parameters are given below:
Rp [/m] 0.023 User cable (power) resistance value (when using AWG18)
Rs [/m] 0.023 User cable (signal) resistance value (when using AWG18)
Rp [/m] 0.00964 User cable (power) resistance value (when using AWG14)
Rs [/m] 0.00964 User cable (signal) resistance value (when using AWG14)
VLn [V] 21.6 Voltage supplied to loads connected to n-channel
Ip [A] (Isn 8) Total value of current owing through channel 1 through channel 8
(when using 8 channels on SDV531 or SDV541)
Wiring capacitance of User cable is calculated with the parameters given below:
User cable (signal) wiring capacitance 50 [pF/m]
Field devices capacitance 0 [pF]
Where the Single Module Uses an External Power Supply Voltage Vp [V] of 25 V
Table Possible Cabling Length, Ls [m], (when Using AWG18) from Pressure Clamp Terminal Block to Loads
Note: If the SDV541 module is used, see SDV541 Module Is Used with a Single Pressure Clamp Terminal Block and the
current value Isn should be 0.2 A or less.
Note: The cable length in the table above is possible whether a pulse test is executed or not.
Where the Single Module Uses an External Power Supply Voltage Vp [V] of 24 V
Table Possible Cabling Length, Ls [m], (when Using AWG18) from Pressure Clamp Terminal Block to Loads
Note: If the SDV541 module is used, see SDV541 Module Is Used with a Single Pressure Clamp Terminal Block and the
current value Isn should be 0.2 A or less.
Note: The cable length in the table above is possible whether a pulse test is executed or not.
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 35
Where the Dual-redundant Module Uses an External Power Supply Voltage Vp [V] of 25 V
Table Possible Cabling Length, Ls [m], (when Using AWG18) from Pressure Clamp Terminal Block to Loads
Note: When the SDV541 module is used, the current value Isn should be 0.2 A or less.
Note: The cable length in the table above is possible whether a pulse test is executed or not.
Where the Dual-redundant Module Uses an External Power Supply Voltage Vp [V] of 24 V
Table Possible Cabling Length, Ls [m], (when Using AWG18) from Pressure Clamp Terminal Block to Loads
Note: When the SDV541 module is used, the current value Isn should be 0.2 A or less.
Note: The cable length in the table above is possible whether a pulse test is executed or not.
Where the Single Module Uses an External Power Supply Voltage Vp [V] of 28.8 V
In case Pulse Test is not executed:
Table Possible Cabling Length, Ls [m], (when Using AWG14) from Pressure Clamp Terminal Block to Loads
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 36
In case Pulse Test is executed:
Table Possible Cabling Length, Ls [m], (when Using AWG14) from Pressure Clamp Terminal Block to Loads
Where the Dual-redundant Module Uses an External Power Supply Voltage Vp[V] of 28.8 V
In case Pulse Test is not executed:
Table Possible Cabling Length, Ls [m], (when Using AWG14) from Pressure Clamp Terminal Block to Loads
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 37
SDV541 Module is Used with a Single Pressure Clamp Terminal Block
The calculation formula is different between channels 1 through 8 and channels 9 through 16 of the SDV541 module;
possible cabling lengths in channels 9 through 16 are shorter than those in channels 1 through 8.
Channels 1 through 8
The same calculation formula as in the Single Module of the Pressure Clamp Terminal Is Connected, described
earlier in this manual can be applied to these channels.
However in this case, it is recommended that channels 1 through 8 be used following the specications for channels 9
through 16.
Channels 9 through 16
The calculation formula is given below:
VLn = Vp (V1 + V2)
= Vp (Rp Lp 2 + 0.02406) I p
1 (Rs Ls 2 + 0.9584) Isn
[References]
The following shows the possible user signal cabling length Ls [m] when changing the length, Lp [m], of the power
supply cable and the value of the current, Isn [A], owing through n-channels as in the table below.
Wiring capacitance of User cable is calculated with the parameters given below:
User cable (signal) wiring capacitance 50 [pF/m]
Field devices capacitance 0 [pF]
Note: The cable length in the table above is possible whether a pulse test is executed or not.
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
<<Contents>> <<Index>> 38
SDV531 or SDV541 is Used with Relay Board
When the digital output module (SDV531, SDV541) is used together with the relay board (SRM53D, SRM54D), the
allowable tolerance of power voltage applied to the power terminals of the relay board varies with the length of the
dedicated signal cable (AKB331).
Example 1, when using a 10-meter length AKB331 cable for connecting with the SDV531-S33 and the SRM53D, the
calculation for the low-limit of power voltage is as follows:
Low Limit of Applied Voltage [V] = 22.8 + [{0.139 + (0.0637 x 10)} x 0.48 x 1.2]
= 23.25 (Round up from the 3rd place after the decimal point)
Example 2, when using a 10-meter length AKB331 cable for connecting with the SDV541-S33 and the SRM54D, the
calculation for the low-limit of power voltage is as follows:
Low Limit of Applied Voltage [V] = 22.8 + [{0.139 + (0.0637 x 10)} x 0.96 x 1.2]
= 23.70 (Round up from the 3rd place after the decimal point)
For SBM54D
The upper-limit of the power voltage is 24 V + 20 % regardless of the length of the signal cable.
Low-Limit of Applied Voltage [V] = 21.6 + [{0.03824 + (0.0637 x L)} x i x 1.2] + 0.55
L [m]: Length of AKB331
i: Factor 0.32 for SBM54D
Example, when using a 10-meter length AKB331 cable for connecting with the SDV541-33 and the SBM54D, the
calculation for the low-limit of power voltage is as follows:
Low Limit of Applied Voltage [V] = 21.6 + [{0.03824 + (0.0637 x 10)} x 0.32 x 1.2] + 0.55
= 22.41 (Round up from the 3rd place after the decimal point)
TRADEMARKS
ProSafe is a registered trademark of Yokogawa Electric Corporation.
Other company and product names appearing in this document are trademarks or registered trademarks of their
respective holders.
All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation GS 32Q06K20-31E July 21, 2011-00
Subject to change without notice.