IMIMIOM6.1 Intelimain

Compact Controller for Stand-by and Parallel Operating Gen-sets
InteliMains
Mains supervision controller
for InteliGen and InteliSys controllers
IM-CU + IM-PCLSM +IG-COM
Software version IM-6.1, December 2004
User guide
ComAp, spol. s r.o.

Copyright 2004 ComAp s.r.o. Svtova 7, 180 00 Praha 8, Czech Republic
Written by Ladislav Kadanik Tel: +420 2 66316661, Fax: +420 2 66316647
Prague, Czech Republic E-mail: info@comap.cz, www.comap.cz
Table of Contents
Table of Contents ...............................................................................................................................................2
General guidelines..............................................................................................................................................4
What describes this manual? .........................................................................................................................4
What is the purpose of the manual? ..............................................................................................................4
Text ................................................................................................................................................................4
Conformity declaration ...................................................................................................................................4
General description ............................................................................................................................................6
What is in the package?.................................................................................................................................6
Terminals and dimensions..................................................................................................................................7
IM-CU Terminals ............................................................................................................................................7
Dimensions.....................................................................................................................................................9
Multiple sets application ...................................................................................................................................13
Getting started ..................................................................................................................................................22
How to install ................................................................................................................................................22
Analog inputs configuration..........................................................................................................................24
Hardware connection ...................................................................................................................................27
Binary inputs configuration...........................................................................................................................30
Inputs and outputs ............................................................................................................................................35
Binary inputs IM-CU default .....................................................................................................................35
Binary inputs IM-PCLSM...........................................................................................................................35
Binary inputs IG-IOM or IGS-PTM ............................................................................................................36
Binary inputs list ........................................................................................................................................36
Binary outputs IM-CU default ....................................................................................................................37
Binary outputs IM-PCLSM.........................................................................................................................38
Binary outputs IG-IOM or IGS-PTM ..........................................................................................................38
Binary outputs - list.......................................................................................................................................39
Analog inputs - IM-CU..................................................................................................................................47
Analog inputs - IG-IOM or IGS-PTM ............................................................................................................47
Set points..........................................................................................................................................................48
Password......................................................................................................................................................48
Process control ............................................................................................................................................48
Basic settings ...............................................................................................................................................54
Protections ...................................................................................................................................................57
Mains protect................................................................................................................................................58
Pwr management .........................................................................................................................................62
Load Shedding .............................................................................................................................................63
Sync/Load ctrl...............................................................................................................................................64
Volt/PF ctrl....................................................................................................................................................66
Act. calls/SMS ..............................................................................................................................................67
Date and time ...............................................................................................................................................67
Sensor spec .................................................................................................................................................68
IM - IG MINT setpoints adjustment...................................................................................................................70
Active and reactive power terminology ........................................................................................................70
Steps of InteliGen / InteliSys MINT set points adjustment...........................................................................71
Steps of InteliMains setpoints adjustment....................................................................................................73
Sensor specification .........................................................................................................................................77
Background of the sensor calibration...........................................................................................................77
Default sensor settings.................................................................................................................................77
Operator interface.............................................................................................................................................79
How to select InteliMains mode ? ................................................................................................................80
When to use button MCB ON/OFF? ...........................................................................................................80
Display menus..............................................................................................................................................80
How to view measured data?.......................................................................................................................80
How to view and edit set points? .................................................................................................................80
How to handle the HISTORY menu? ...........................................................................................................80
InteliMains, SW Version 6.1, ComAp December 2004 2/114

IM-IM+IOM-6.1.pdf
How to change the display contrast ? ..........................................................................................................80
How to check the serial number and software revision? .............................................................................81
How to find active alarms ? ..........................................................................................................................81
Main MEASUREMENT screen description ..................................................................................................81
Chart guide to menus and pushbuttons operation ......................................................................................85
Function description .........................................................................................................................................86
OFF mode ....................................................................................................................................................86
MAN mode ...................................................................................................................................................86
AUT mode ....................................................................................................................................................86
Load shedding..............................................................................................................................................86
MGCB control...............................................................................................................................................87
TestOnLoad..................................................................................................................................................88
Alarm management ..........................................................................................................................................90
Warning ........................................................................................................................................................90
History record (+ Active call) ........................................................................................................................90
Binary inputs.................................................................................................................................................90
Analog inputs................................................................................................................................................90
Voltage phase sequence detection..............................................................................................................91
Sequencing.......................................................................................................................................................93
InteliMains operation states .........................................................................................................................93
Remote control and data logging .....................................................................................................................94
Direct connection to the PC .........................................................................................................................94
PC software - WinEdit ..................................................................................................................................94
History file.....................................................................................................................................................94
Remote and mobile communication .................................................................................................................98
Modbus protocol...........................................................................................................................................98
Recommended ISDN modem ......................................................................................................................98
Recommended GSM modem.......................................................................................................................98
Mobile SIM card setting................................................................................................................................99
SMS message format...................................................................................................................................99
Active SMS message .................................................................................................................................103
IG-IB Internet communication ...................................................................................................................103
Value and set points codes ............................................................................................................................105
Values (read only) ......................................................................................................................................105
Set points (read / adjust ) ..........................................................................................................................107
Technical data ................................................................................................................................................110
Power supply..............................................................................................................................................110
Operating conditions ..................................................................................................................................110
Dimensions and weight ..............................................................................................................................110
Mains and bus ............................................................................................................................................110
IG-MTU.......................................................................................................................................................111
IG-MTU-C...................................................................................................................................................111
Binary inputs and outputs...........................................................................................................................111
Analog inputs..............................................................................................................................................111
RS232 interface .........................................................................................................................................112
IM-PCLSM..................................................................................................................................................112
IG-IOM........................................................................................................................................................112
IG-MU.........................................................................................................................................................113
IG-IB ...........................................................................................................................................................113
IGS-PTM ....................................................................................................................................................113
IGL-RA15 ...................................................................................................................................................113
Communication interface ...........................................................................................................................114

IM-IM+IOM-6.1.pdf
General guidelines
What describes this manual?
This manual describes InteliGen / InteliSys / InteliMains, mains supervision controller.
What is the purpose of the manual?

This manual provides general information how to install and operate InteliMains controller.
This manual is dedicated for
Operators of the gen-sets
Gen-set control panel builders
For everybody who is concerned with installation, operation and maintenance of the gen-set.
Features and specification in this manual are subject to change without prior notice.
Because of large variety of InteliMains parameters settings, it is not possible to describe any combination.
Some InteliGen / InteliSys / InteliMains function are subject of changes depend on SW version.
The data in this manual only describes the product and are not warranty of performance or characteristic.
Text
PAGE (Capital letters in the frame) buttons on the controller front panel
Break Return (Italic) set points
Generator protections (Bold) Set point group
REMOTE START/STOP (Capital letters) binary inputs and outputs
Conformity declaration
Following described machine complies with the appropriate basic safety and health
requirement of the EC Low Voltage Directive No: 73/23 / EEC and EC
Electromagnetic Compatibility Directive 89/336 / EEC based on its design and type,
as brought into circulation by us.

IM-IM+IOM-6.1.pdf
Note:
ComAp believes that all information provided herein is correct and reliable and reserves the right to update
at any time. ComAp does not assume any responsibility for its use unless otherwise expressly undertaken.
WARNING VERY IMPORTANT !!!
Every time you want to disconnect following InteliMains controller terminals:
Mains voltage measuring and / or

Binary output for MCB control and / or
MCB feedback
Switch InteliMains to MAN mode.
!!! CAUTION !!!

Dangerous voltage
In no case touch the terminals for voltage and current measurement!
Always connect grounding terminals!
In any case do not disconnect InteliMains CT terminals !
Adjust set points

All parameters are preadjusted to their typical values. But the set points in the Basic settings
settings group !!must!! be adjusted before the first startup of the gen-set.
!!! WRONG ADJUSTMENT OF BASIC PARAMETERS

CAN DESTROY THE GEN-SET !!!
The following instructions are for qualified personnel only. To avoid personal injury
do not perform any action not specified in this User guide !!!

IM-IM+IOM-6.1.pdf
General description
What is in the package?
Accessories Description Optional / Obligatory

IM-CU InteliMains central unit Obligatory
AT LINK-CABLE RS232 (WinEdit) communication cable Optional
1,8m
IG-MTU Voltage transformer unit to separate mains and Optional
IG-MTU-C bus voltage measurement (C = with filter)
IM-PCLSM InteliMains power control and load sharing Obligatory
module
IG-COM InteliGen communication module Optional
IGS-PTM or External analog, binary I/O unit. Optional
IG-IOM Connecting 3m cable is part of module
delivery.
IG-MU InteliGen Modem Unit Optional
IG-IB Internet bridge Optional
IGL-RA15 Remote annunciator Optional
Application archives
Application archive Description
IM-6.1.aig InteliMains standard up to 7000V Ph-N
IM+IOM-6.1.aig InteliMains standard with IG-IOM or IGS-PTM
Compatibility table
IM version IG version IS version
5.0 5.5 and lower 2.6 and lower
5.1 and higher 5.6 and higher 2.7 and higher
Hint:
The gen-set group requested power value distribution via CAN feature only available if IM-6.1 + IS-3.3 SW
versions used.
InteliMains display software description

Serial number Description
xx1xxxxx Standard character set: part of ASCII code (less than 128)
xx2xxxxx Standard character set: + West European languages*
xx3xxxxx Standard character set: + Chinese characters
xx4xxxxx Standard character set: + West & East European languages
xx5xxxxx Standard character set: + West & East European languages incl. Turkish

IM-IM+IOM-6.1.pdf
Terminals and dimensions
IM-CU Terminals
Grounding Terminal
BI1
BI5
BI6
BI7
BI8
BI9
L1k
L2k
L3k
L1
L2
L3
BI2
BI3
BI4
L1
L2
L3
L1l
L2l
L3l
MAINS CURRENT MAINS VOLTAGE BINARY INPUTS

0-5A 3 x 230 / 400 V
LB 4
iM-CU
EXTENSION MODULE
EXTENSION MODULES
iG-COM / iG-IOM
iM-PCLSM
RS 232
BOOT JUMPER
ANALOG INPUTS BINARY OUTPUTS POWER

8 - 36 V DC
BO1
BO2
+ -
COM
BO3
BO4
BO5
BO6
BO7
BO8
BO9
AI1
AI2
AI3
IM-PCLSM Terminals
LB 5
+ -
BO10
BO12
BO13
BO11
BI10
BI12
BI13
BI11

IM-IM+IOM-6.1.pdf
IG-COM Terminals
There is different wiring of IG-COM CAN connectors from hardware version 4.0.
The IG-COM label is from side.

H L
COM COM
iG-COM
L H
LB 4
CAN 2 EXTENSION MODULE CAN 1
CAN R 120
Green CAN connectors are separated:

CAN2 CAN1
CAN2 = inter-controller CAN, CAN1 = for extension modules

- galvanically separated - IG-IOM, IGS-PTM, IGL-RA15,
- internal resistor 120 ohm via jumper - connection to Extension module 9 pin
connector:
CAN H = pin 5
CAN L = pin 9
IG-IOM, IGS-PTM terminals

IG-IOM is extension module with 8 binary inputs, 8 binary outputs, 4 analog inputs for resistive sensors and
1 analog output 0 to 20 mA.
IGS-PTM is modification of standard IG-IOM module with four analog inputs, which can be configured for
range:
0 250 (suitable for Pt100, Ni100),
0 100 mV (suitable for thermocouples),
0 20 mA.
IGS-PTM can be connected to IG-CU, IM-CU or IS-CU. Detail description see in IGS-PTM manual.
AI4
C OM
BI1
BI2
BI3
BI4
BI5
BI6
BI7
BI8
BINARY INPUTS ANALOG INPUTS ANALO G O UT
iG-IOM
IG -C U
RS232
BINARY OUTPUTS PO WER
8-36V DC
BO1
BO2
BO3
BO4
BO5
BO6
BO7
BO8
IG-IOM and IGS-PTM unit is DIN rail (35mm) mounted.

IM-IM+IOM-6.1.pdf
Hint:
IG-IOM, IGS-PTM power supply indication LED :
lights when power supply is in the range
blinks when there is no communication between IG-CU and IG-IOM, IGS-PTM
IGS-PTM unit is DIN rail (35mm) mounted.
Dimensions
1. RS 232 Cable must be ordered separately, order code: AT LINK-CABLE 1,8m.

2. IG-IOM or IGS-PTM (3m) cable is part of module delivery.
Cutout for InteliMains 113 x 175 mm (4,4 x 6,9).

IM-IM+IOM-6.1.pdf
IG-IOM
AI4
COM
BI1
BI2
BI3
BI4
BI5
BI6
BI7
BI8
BINARY INPUTS ANALOG INPUTS ANALOG OUT
96 mm (3,8)
iG-IOM
IG-CU
RS232
BINARY OUTPUTS POWER
8-36V DC
BO1
BO2
BO3
BO4
BO5
BO6
BO7
BO8
95 mm 43 mm
(3,7) (1,7)
IG-IOM unit is DIN 35 mm rail mounted.
IGS-PTM
AO+
GND
BI1
BI2
BI3
BI4
BI5
BI6
BI7
BI8
AI4
AO-
0-20 mA
BINARY INPUTS ANALOG INPUTS ANALOG OUT
COMPENSATION
96 mm (3,8)
Rx
iGS-PTM
H COM L
CAN
CAN
Tx
LB 4
BINARY OUTPUTS POWER
8-36V DC
BO1
BO2
BO3
BO4
BO5
BO6
BO7
BO8
95 mm 43 mm
(3,7) (1,7)
IGS-PTM unit is DIN 35 mm rail mounted.
IG-IOM, IGS-PTM is DIN rail mount (35mm).

IG-IOM, IGS-PTM is connected to IG-CU by standard IOM cable (3 meters length).
Wiring between IGS-PTM or IG-IOM and IG-CU:

IM-IM+IOM-6.1.pdf
IG-MTU, IG-MTU-C
IG-MTU Separation transformers unit for controller. It is used for three wire system, system with
separated Neutral or when galvanic separation between generator or mains voltage and
controller is required.
IG-MTU-C Separation transformers unit with additional filter for controller. It is used like IG-MTU in special
cases of extreme distortion of generator voltage by higher harmonics due to inverters etc..
LB 3
95 (3,74")
iG-MTU
N L1 L2 L3
155(6,10") 60 (2,36")
Hint:
IG-MTU-C phase shift is 3. Use two IG-MTU-C units for both generator and bus voltage measuring or set
Sync/Load ctrl: GtoB angle Req setpoint.
IG-MTU and IG-MTU-C units are the same dimension and DIN 35 mm rail mounted.
IG-IB Internet bridge
ETHERNET LB 5
RJ 45
1 2
96 mm (3,8)
MODEM / IB CONFIG
iG-IB
IG-CU / DONGLE
3 4 5 6
H COM L CAN POWER 8 - 36 V DC
95 mm 43 mm
(3,7) (1,7)
It is recommended to use IG-IB firmware version 2.0

IG-IB unit is DIN 35 mm rail mounted.

IM-IM+IOM-6.1.pdf
IGL-RA15 Remote Annunciator
54 (2,1)
44 (1,7)
106 (4,2)
120 (4,7)
125 (4,9)
~ 25 (1,0)
165 (6,5)
~ 75 (3,0)
~ 35 (1,4)
38 (1,5)
40 (1,6)
180 (7,1)
185 (7,3)
Cutout for Remote Annunciator: 167 x 108 mm (6,6 x 4,3).

IM-IM+IOM-6.1.pdf
Multiple sets application
Hint:
InteliMains is compatible with both InteliGen and InteliSys controllers.
Multiple parallel to Mains, Stand-by, no MCB synchronization, IM-CU

0V
FEEDBACK
DISABLE
SYNC
MCB
+24V
Ko1
MCB
iG-COM
CLOSE/O PEN
Ko2 iM-CU
MAINS FAIL
LOAD
CAN
3xU B
3xU M
3xIM
CAN
MCB 3x
GCB1
3x 3x
G1
iG-AVRi
TRANS
CAN
3xU B
3xU G
3xI G
Ko1
AVR
iG -AVRi
iG -PCLSM
MCB iG-CU AVRi AVRi
iG-COM
O UT
or
iS-CU+
iS-PCLSM -PM S LSM
Vout SPEED
GOVERNOR
SYS START/STOP
MASTER SELECT LO AD SHARING LINE
MCB FEEDBACK
GCB2 3x
MASTER SELECTOR
G2
iG-AVRi
TRANS
CAN
3xU G
3xU B
3xIG
AVR
iG-PCLSM iG-AVRi
iG-CU AVRi
AVRi
OUT
iG-CO M
PARALL.
or
TO M AINS
REQ UIRED iS-CU+
iS-PCLSM -PM S Vout SPEED
LSM
MCB GOVERNOR
Ko2
SYS START/STO P
MASTER SELECT
MCB FEEDBACK
MCB
Specification
Synchronize gen-sets to mains
Base load power control
Automatic start-up when mains fails
After mains returns GCBs opening (BI SYNC DISABLE is closed), reclosing MCB and synchronizing
gen-sets to mains
Gen-sets unload
Power management (if IG-COMs are installed)
InteliGen, InteliMains hardware requirements

1x IM-CU
1x IG-COM (Optional)
nx IG-CU
nx IG-COM (Optional)
nx IG-PCLSM
nx IG-AVRi, IG-AVRi-TRANS (Optional)

IM-IM+IOM-6.1.pdf
InteliSys hardware requirements
1x IM-CU
nx IS-CU
nx IS-PCLSM-PMS Dongle (Optional)
nx IS-PCLSM Dongle (Optional)
Software system configuration: IM + Multiple Internal (MINT)
Description
1) InteliMains opens MCB after the mains fails.
2) At the same time the IM binary output MAINS FAIL starts Power management by closing of SYS
START/STOP input, if the gen-sets had not run before.
3) When the mains returns, SYS START/STOP input opens and then GCBs open.
4) InteliMains detects no voltage and with its time delay MCB close del closes MCB.
5) If the switch Parallel to mains required is closed, gen-sets are synchronized again to the bus.
6) To stop the gen-sets while running in parallel to mains open the switch Parallel to mains required.
7) While stopping in parallel to mains, active MCB FEEDBACK ensures gen-sets soft unload
8) MASTER SELECT selects the gen-set priority regardless of the Priority setpoint, if needed.
Hints
Setpoint #SysAMFstrtDel is used for engines start delay after the mains fails. It is similar to setpoint
EmergStart del in Single Stand-by.
After MCB closing, the delay for gen-sets unloading is 1s (MCB FEEDBACK is closed).
Setpoint #SysAMFstpDel is not used in this case.

IM-IM+IOM-6.1.pdf
Multiple parallel to Mains, MCB synchronized, Import-Export or Base load
power control in parallel to mains + Stand-by
0V
LOAD SHARING LINE
FEEDBACK
DISABLE
SYNC
MCB
+24V
Ko1
iM-PCLSM
LSM
MCB
iG-COM
CLOSE/OPEN
iM-CU
LOAD
CAN
3xUM
3xUB
3xIM
CAN
3x
MCB
3x 3x
GCB1
G1
iG-AVRi
TRANS AVR
3xU B
CAN
3xUG
3xIG
Ko1
iG-AVRi
iG-PCLSM
AVR
MCB iG-CU AVRi
iG-COM
i OUT
or
iS-CU
iS-PCLSM-PMS LSM
Vout SPEED
GOVERNOR
SYS START/STOP
MASTER SELECT LOAD SHARING LINE
MCB FEEDBACK
GCB2 3x
MASTER SELECTOR
G2
iG-AVRi
TRANS
CAN AVR
3xUG
3xUB
3xIG
iG-AVRi
iG-PCLSM
AVR
iG-CU AVRi i
iG-COM
OUT
PARALL.
TO MAINS or
REQUIRED iS-CU
iS-PCLSM-PMS LSM
Vout SPEED
GOVERNOR
MCB SYS START/STOP
MASTER SELECT
MCB FEEDBACK
MCB
Specification
Synchronizes gen-sets to mains
Import-Export or Base load power control
Uninterruptible stand-by
After mains returns MCB synchronizing
Automatic stand-by with Short time parallel to mains
Gen-sets soft unload
Power management

1x IM-CU
1x IM-PCLSM
nx IG-CU
nx IG-PCLSM
1x IM-CU
1x IM-PCLSM
nx IS-CU

IM-IM+IOM-6.1.pdf
Description
1) The system is started by MCB opening or by the switch Parallel to mains required.
2) The IM-CU opens MCB after the mains fails. At the same time the MCB aux contact starts sequencing
by closing of SYS START/STOP input, if the gen-sets had not run before.
3) When the mains returns, IM-PCLSM synchronizer synchronizes gen-sets to the mains.
4) To stop the gen-sets while running in parallel to mains open the switch Parallel to mains required.
Hints
Setpoint #SysAMFstrt del is used for engines start delay after the mains fails. It is similar to setpoint
Setpoint #SysAMFstp del is not used in this case.

IM-IM+IOM-6.1.pdf
Multiple parallel to Mains, Stand-by, MCB synchronization, IM-CU
0V
FEEDBACK
DISABLE
LOAD SHARING LINE
SYNC
MCB
+24V
Ko1
iM-PCLSM
LSM
MCB
iG-COM
CLOSE/OPEN
iM-CU
LOAD
3xUM
3xU B
3xI M
CAN
MCB
3x 3x 3x
GCB1 3x
G1
iG-AVRi
TRANS AVR
CAN
3xUG
3xUB
3xIG
Ko1
iG-AVRi
iG-PCLSM
MCB iG-CU AVRi
AVRi
iG-COM
OUT
or
iS-CU+
iS-PCLSM-PMS LSM
Vout SPEED
GOVERNOR
SYS START/STOP
MCB FEEDBACK
GCB2 3x
MASTER SELECTOR
G2
iG-AVRi
TRANS
AVR
3xUB
3xUG
3xIG
CAN
iG-AVRi
iG-PCLSM
iG-CU AVRi AVRi
iG-COM
OUT
or
iS-CU+
iS-PCLSM-PMS LSM
Vout SPEED
GOVERNOR
MCB SYS START/STOP
MASTER SELECT
MCB FEEDBACK
MCB

IM-IM+IOM-6.1.pdf
0V
LOAD SHARING LINE
FEEDBACK
DISABLE
SYNC
MCB
+24V
Ko1
iM-PCLSM
LSM
MCB
iG-COM
CLOSE/OPEN
Ko2 iM-CU
MGCB
CLOSE/OPEN
LOAD
CAN
3xUM
3xUB
3xIM
CAN
MCB 3x MGCB
3x 3x
GCB1
G1
iG-AVRi
TRANS
+24V
3xU B
CAN
3xUG
3xIG
Ko1
AVR
Ko2 iG-AVRi
iG-PCLSM
AVR
MCB MGCB iG-CU AVRi i
iG-COM
OUT
or
iS-CU +
iS-PCLSM-PMS LSM
Vout SPEED
GOVERNOR
SYS START/STOP
MCB FEEDBACK
GCB2 3x
MASTER SELECTOR
G2
iG-AVRi
TRANS
CAN
3xUG
3xUB
3xIG
AVR
iG-AVRi
iG-PCLSM
AVR
iG-CU AVRi i OUT
iG-COM
PARALL.
TO MAINS or
REQUIRED iS-CU +
iS-PCLSM-PMS LSM
Vout SPEED
GOVERNOR
MCB SYS START/STOP
MASTER SELECT
MCB FEEDBACK
MCB ...\IM_MCB.VSD
Specification
Automatic start-up when mains fails
One interrupt only stand-by
MGCB support
Gen-sets unload
Power management (if IG-COMs are installed)

1x IM-CU
1x IM-PCLSM
nx IG-CU
nx IG-PCLSM
1x IM-CU
nx IS-CU
Description without MGCB

1) The IM-CU opens MCB after the mains fails.

IM-IM+IOM-6.1.pdf
2) At the same time the MCB aux contact starts Power management by closing of SYS START/STOP
input, if the gen-sets had not run before.
3) When the mains returns, InteliMains synchronizes gen-sets to the mains.
4) MCB aux contact opens SYS START/STOP input, gen-sets stop.
Description with MGCB

1) The IM-CU opens MCB after the mains fails.
2) At the same time the MCB aux contact starts sequencing by closing of SYS START/STOP input, if
the gen-sets had not run before.
3) LOAD RESERVE 2 is controlled by MGCB, to differentiate the load reserve necessary before closing
of MGCB (setpoints LoadRes Strt 2 and LoadRes Stp 2), and load reserve while system is loaded
(setpoints LoadRes Strt 1 and LoadRes Stp 1).
4) MGCB is controlled from InteliMains.
5) When the mains returns, InteliMains synchronizes gen-sets to the mains.
6) Closing of MCB stops the gen-sets by opening of SYS START/STOP. Both GCBs are opened and
consequently KC relay opens also MGCB.
Hints
Setpoint #SysAMFstrt del is used for engines start delay after the mains fails. It is similar to setpoint
Setpoint #SysAMFstp del is not used in this case.

IM-IM+IOM-6.1.pdf
Multiple parallel to Mains, Stand-by, MCB synchronized, Peak shaving,
Import-Export or Base load power control in parallel to mains
0V
FEEDBACK
LOAD SHARING LINE
DISABLE
SYNC
MCB
+24V
Ko1
iM-PCLSM
LSM
MCB
iG-COM
CLOSE/O PEN
Ko10
MAINS PW R
iM-CU
O UT
LOAD
3xU M
3xU B
3xI M
CAN
MCB
3x 3x 3x GCB1 3x
G1
iG-AVRi
TRANS
3xU G
CAN
3xU B
3xI G
Ko1 AVR
iG-AVRi
iG-PCLSM
AVRi
MCB iG-CU AVRi O UT
iG-COM
or
iS-CU+
iS-PCLSM -PM S LSM
Vout SPEED
GOVERNOR
SYS START/STOP
MASTER SELECT LO AD SHARING LINE
MCB FEEDBACK
GCB2 3x
MASTER SELECTOR
G2
iG-AVRi
TRANS
3xU B
3xU G
3xI G
CAN
iG-AVRi AVR
iG-PCLSM
AVRi
iG-CU AVRi
O UT
iG-COM
or
Ko10
iS-CU+
iS-PCLSM -PM S LSM
Vout SPEED
GOVERNOR
MCB SYS START/STOP
MASTER SELECT
MCB FEEDBACK
MCB
Specification
Peak shaving
Synchronize gen-sets to mains
Import-Export or Base load power control
Uninterruptible stand-by
Automatic stand-by with Short time parallel to mains
Gen-sets unload
Power management

1x IM-CU
1x IM-PCLSM
nx IM-CU
nx IG-PCLSM

1x IM-CU

IM-IM+IOM-6.1.pdf
1x IM-PCLSM
nx IS-CU
Description without MGCB

1) The system is started by MCB opening or by the IM-CU controlled OBJECT PWR OUT relay when
object load exceeds adjusted limit Object ON Pwr .
2) The IM-CU opens MCB after the mains fails. At the same time the MCB aux contact starts Power
management by closing of SYS START/STOP input, if the gen-sets had not run before.
3) When the main returns, IM-PCLSM synchronizer synchronizes gen-sets to the mains or when object
load decreases bellow adjusted limit Object OFF Pwr, IM-CU binary output OBJECT PWR OUT opens
SYS START/STOP on the gen-sets.
4) While stopping in parallel to mains, active MCB FEEDBACK ensures gen-sets soft unload.
Description with MGCB

1) MGCB follows MCB to enable gen-sets synchronizing to the mains.
2) The system is started by MCB opening or by the IM-CU controlled OBJECT PWR OUT relay when
object load exceeds adjusted limit Object ON Pwr.
3) At the same time the MCB aux contact starts Power management by closing of SYS START/STOP
input, if the gen-sets had not run before.
4) When the mains returns, IM-PCLSM synchronizer synchronizes gen-sets to the mains or when mains
object load bellow adjusted limit Object OFF Pwr, IM-CU binary output OBJECT PWR OUT opens SYS
START/STOP on the gen-sets.
Hints
Setpoint #SysAMFstrtDel is used for engines start delay after the mains fails. It is similar to setpoint
Setpoint #SysAMFstpDel is not used in this case.

IM-IM+IOM-6.1.pdf
Getting started
How to install
General
To ensure proper function:
Use grounding terminals.
Cables for binary inputs and analog inputs must not be placed along power cables.
For analog and binary inputs should be used shielded cables, especially when length >3m.
Power supply
Use min. power supply cable 2,5mm2
Hint:
Max current of power minus terminal is 4A and it depends on binary outputs load.
+
- iM-CU
+ iM-PCLSM
-
+ - HUGE
LOADS
Battery STARTER
Grounding
Use as short as possible cable to the grounding point on the switchboard
Use cable min. 2,5mm2
The - terminal of the battery has to be properly grounded
As short
as possible

IM-IM+IOM-6.1.pdf
Current and voltage measurement
To ensure proper current measuring use current transformers to 5A.
Use cables of 2,5mm2
MAINS MCB BUS

K L
L1
k l
K L L2
k l
K L L3
k l
N
I1k I1l I2k I2l I3k I3l N L1 L2 L3 L1 L2 L3
MAINS MAINS BUS

CURRENT VOLTAGE VOLTAGE
!!! ATTENTION DANGEROUS VOLTAGE !!!
Two CT current measuring Two transformers voltage measuring,

R = 120 k, 2W
MAINS / BUS
L1
K L
L1 L2
k l K L L3
L2
k l
L3
T1 T2
100V
100V
0V
0V
I1k I1l I2k I2l I3k I3l 3x R
CURRENT TERMINALS
L2
L1
L3
N
VOLTAGE TERMINALS

IM-IM+IOM-6.1.pdf
IG MTU
Connect two IG-MTU units for separation of mains and bus voltage from controller when is
3wire mains and bus.
L1 MAINS BUS L1
L2 L2
L3 L3
400V
400V
400V
0V
0V
400V
400V
400V
0V
0V
0V
0V
T1 T2 T3 T1 T2 T3
400V
400V
400V
400V
0V
0V
0V
400V
400V
0V
0V
0V
IG-MTU IG-MTU
L2
L1
L3
N
L1
L2
L3
MAINS BUS
VOLTAGE VOLTAGE
IM-CU
Connect one IG-MTU (or MTU-C) unit for separation of mains and bus voltage from controller when is 3wire
mains and 4wire bus or 4wire mains and bus but separated neutral.
L1 MAINS BUS L1
L2 L2
L3 L3
N N
400V
400V
400V
0V
0V
0V
T1 T2 T3
400V
400V
400V
0V
0V
0V
IG-MTU
L2
L1
L3
N
L1
L2
L3
MAINS BUS
VOLTAGE VOLTAGE
IM-CU
Analog inputs configuration

Three analog inputs AI1, AI2, AI3 are available on the InteliMains. Additional four analog inputs AIM1, AIM2,
AIM3, AIM4 are available on external IG-IOM or IGS-PTM unit.
Before IG-IOM or IGS-PTM unit connection load AIG archive where IG-IOM or IGS-PTM unit is configured.

IM-IM+IOM-6.1.pdf
Each analog input AI1, AI2, AI3 and AIM1, AIM2, AIM3, AIM4 can be configured by WinEdit software
following way.
Analog input item WinEdit Possibility
Analog input name Name Up to 14 (or 11) ASCII characters
Type of input Type Analog Analog measuring in specified
range.
Binary Binary: open/close - threshold 750
Tri-state .
Three-state: open/close - threshold
750 ,
Failure <10 or > 2400
Physical dimension Dim bar,%,C, Up to 3 ASCII characters
Polarity Inverted Open to activate Valid only for binary and three-state
inputs
Close to activate Valid only for binary and three-state
inputs
Alarm type Alarm type Warning Protection level 1 is reached
Alarm activity Alarm All the time Alarm is active all the time
activity
Sensor characteristic Sensor None unused analog input
Curve A User curve A
Curve B User curve B
Curve C User curve C
PT100PTM For IGS-PTM
PT 1000 IEC 751, range -20 to 120 C
NI100PTM For IGS-PTM
NI 1000 DIN 43760, range -20 to 120 C
VDO Temp See chapter sensor
VDO Press specificationPredefined
VDO Level characteristics
4-20mA/100 external R=120
4-20mA/ 60 external R=120
0-20mA/100PTM For IGS-PTM
4-20mA/100PTM For IGS-PTM
100mV/100PTM For IGS-PTM
Active Active Over Alarm active when over limit
Under Alarm active when under limit
Decimal points Dec 0, 1, 2 Number of decimal points
Measurement type Meas type Resistance Jumper on pins 1,2
Current(linear) Jumper on pins 2,3
User curves A, B, C are adjusted in WinEdit.
Each Analog input has separate setpoint for one level alarm setting. Analog input alarm levels Anl Inp level
and delay Anl Inp del in Protections group.
Resistance measurement enables measuring up to 6k.
IG-CU Analog inputs hardware configuration

Configure Analog inputs connection by jumpers AI1-AI3 on PCB (remove cover). This feature is available
from IG-CU of hardware version 5. Previous IG-CU hw versions are fix switched to Resistance
measurement.
Resistance measurement jumper on 1-2,
Current measurement jumper on 2-3,
Voltage measurement no jumper.

IM-IM+IOM-6.1.pdf
Grounding Terminal
BI1
BI6
BI7
BI8
BI9
BI4
BI5
BI2
BI3
L1k
L2k
L3k
L1
L2
L3
L1
L2
L3
L1l
L2l
L3l
N
GENERATOR CURRENT GENERATOR VOLTAGE BINARY INPUTS
0-5A 3 x 230 / 400 V
LB 5
iG-CU
EXTENSION MODULES
iG-PCM / iG-PCLSM
EXTENSION MODULES
iG-COM / iG-IOM
RS 232
BOOT JUMPER
ANALOG INPUTS RPM BINARY OUTPUTS POWER
(START)
Ink CURRENT
Inl In (Im L3)
(FUEL)
8 - 36 V DC
BO1
BO2
AI2 (TEMP)
AI3 (FUEL)
RPM GND
AI1 (OIL)
RPM IN
+ -
COM
BO3
BO4
BO5
BO6
BO7
BO8
BO9
RPM Grounding Terminal
Jumpers setting
Resistance
3 measurement
2 3
jumper on
1 2
pins 1-2.
AI1
AI2
AI3
1 Default
settings.
3 Current
measurement
2
jumper on
1 pins 2-3.
3 Voltage
measurement
2
no jumper
1 connected.
0/4 to 20mA measuring

Customer Curve A, B, C examples for IM-CU current measuring (available only from IG hardware version 5):
Analog input jumper = 2-3 0-20mA/600 0-20mA/1000

(current) No. Primary Converted No. Primary Converted
WinEdit configuration = 1 0 0 1 0 0
Current (linear) 2 2000 600 2 2000 1000
4-20mA/600 4-20mA/1000
No. Primary Converted No. Primary Converted
1 400 0 1 400 0
2 2000 600 2 2000 1000
0 to 4VDC measuring
Default characteristics Customer characteristics
A,B,C example
No analog input jumper =

IM-IM+IOM-6.1.pdf
(voltage) 0-20mA/100 0-4V/1000
WinEdit configuration = No. Primary Converted
Current (linear) 1 0 0
2 2000 1000
Hint:
Without external resistors is maximal Voltage measuring range 4 VDC. Connect external resistors ( divider)
to extend input voltage range.
Default characteristics
Following table describes how to use default characteristics.
IG-CU IGS-PTM
WinEdit cfg: WinEdit cfg:
Sensor Jumper on Meas type= Jumper on Meas type =
PT100/C 1-2, Resistance Resistance
Not possible on IM-CU
NI 100/C
PT1000/C Resistance Resistance
NI 1000/C Pins 1-2
VDO Temp Resistance Resistance
VDO Press Pins 1-2 Not possible on IGS-PTM
VDO Level
0-20mA/100 Current (linear) Current (linear)
4-20mA/100 Pins 2-3
0-20mA/100-PTM Pins 2-3, Resistance
4-20mA/100-PTM Current
Not possible on IM-CU
100mV/100-PTM No jumper, Resistance
Voltage
Hint:
External resistors 120 ohm for 20mA current measuring are not needed for IG hardware version 5 and above
when analog input jumper is set to 2-3.
IGS PTM resistor measuring range is 0 to 250 ohms.
Hardware connection
Connection of IM-CU analog inputs
- POWER
IG-CU Standard connection of three resistive sensors to

analog inputs AI1, AI2, AI3.
COM
AI3
AI1
AI2
Example of connection of one wire (grounded to

frame) sensors.
COM terminal is Analog input measuring reference.

-POWER terminal supplies sensor.
3x RESISTIVE
SENSOR

IM-IM+IOM-6.1.pdf
- POWER
IG-CU Standard connection of three resistive sensors to
analog inputs AI1, AI2, AI3.
COM
AI3
AI1
AI2
Example of connection of two wire sensors.
Common point of resistive sensors is connected to

COM terminal for more accurate measuring.
COM terminal is Analog input measuring reference.

-POWER terminal supplies sensor.
3x RESISTIVE
SENSOR
- POWER
IG-CU Three current output sensors connection to

InteliGen. Configuration jumper must be in 2-3
COM
position for this type of measurement.

AI3
AI1
AI2
WinEdit configuration = Current (linear).
Example of connection of two wire sensors.

3x SENSORS
4 - 20 mA Analog input common terminal COM has to be
connected to IG minus Power supply terminal.
+24V
IG-CU
- POWER
Mixed connection of InteliGen analog inputs:

COM
AI1 current sensor

AI3
AI1
AI2
AI2 resistive sensor.

AI3 binary input
Analog input common terminal COM has to be

+24V
AI1 CURRENT SENSOR
AI2 RESISTIVE SENSOR
AI3 BINARY INPUT
IG-CU
- PO W ER
Mixed connection of InteliGen analog inputs:

COM
AI1 resistive sensor

AI1
AI2
AI3
AI2 binary input

AI3 three state input
2x 470 ohm s
Analog input common terminal COM has to be
AI1 RESISTIVE SENSO R

AI2 BINARY INPUT
AI3 THREE STATE INPUT

IM-IM+IOM-6.1.pdf
Current output transducers
IM-CU and IG-IOM analog inputs are mainly designed for resistor sensors.
In special case transducers to 4-20mA output can be used for various measuring.
Some types of transducers are not suitable for connection to InteliMains analog inputs because of
influencing by InteliMains analog input. In this case change default 4-20mA/60 or 4-20mA/100 sensor
characteristic to get proper reading.
Binary input
Open, close state is detected, threshold level is 750 .
Three state input

Open, close and failure state is detected. Threshold level is 750 , failure is detected when circuit
resistance is <10 or > 2400 .
Unused analog inputs

Configure Sensor Not used.
Example of analog input configuration

Configure Analog input 1 for Oil press measuring in Bar, VDO oil pressure sensor, range 0 to 10.0 bars.
Alarm protection level set to 3.5 bars, shut down level 1.2 bars.
Start WinEdit and select Controller - Software configuration Modify - Analog inputs.
There are following configuration items. Set configuration for selected analog input (rows 1 to 7):
Name: Change the name of analog input maximal length is 11 characters

Set to: Oil Press
Abbr: Abbreviation is used in history record for column labelling. Maximal length is 4characters (e.g. Oil
Pressure OilP or OPr).
Set to: OilP
Type: selection between Analog, Binary Tri-state input.

Analog resistor sensor is connected to Analog input.
Binary open/close contact is connected between Analog input and COM terminal of Analog inputs.
Analog input detects only open/close state.
Tri-state open/close contact is connected parallel to one of two serial resistors between Analog input and
COM terminal of Analog inputs.
Set to: Analog
Dim: Physical dimension of measured value (C, %, Bar, ..) Maximal dimension length is three characters.
Set to: Bar
Active: setting of polarity:

over alarm is active when analog input value is over the Analog input limit (setpoint Anl Inp level1 in
Engine protection group).
under - alarm is active when analog input value is under the Analog input limit.
Set to: under (alarm is active when Oil pressure goes low)
Inverted: selection of polarity only when is analog input configured as Binary or Tri-state. When is analog
input configured as analog this setting has no sense.
Open to activate polarity of binary or tri-state input
Close to activate polarity of binary or tri-state input
Alarm type: selection between different types of alarms.

IM-CU has different (one level) types of Alarms from the IM-CU standard.
None - analog input is not used
Sensor fail sensor value is more than 12% out of selected sensor range. Use when analog input is used
for measuring only, not for protections.

IM-IM+IOM-6.1.pdf
Warning Anl Inp level1 is warning level
WrHstActOnly - History record when AI is active (over or under limit)
WrHstActOnly+C - History record and Active call when AI is active (over or under limit)
Set to: Warning
Alarm active: selection between

All the time no limited alarm detection
Engine running only no limited alarm detection
Sensor: selection of sensor characteristic

Unused input - when Analog input is not used. On the InteliMains screen is displayed #### value, no
alarm is detected.
Curve A user (WinEdit) defined sensor characteristic
Curve B user (WinEdit) defined sensor characteristic
Curve C user (WinEdit) defined sensor characteristic
Pt1000 PT1000 sensor characteristic according to IEC 751
Ni1000 Ni1000 sensor characteristic according to DIN 43 760
VDO temp VDO temperature sensor
VDO press VDO pressure sensor
VDO level VDO level sensor
4-20mA/60 current output sensor characteristic requires external resistor 120 ohms between Analog
input and COM terminal of Analog inputs
4-20mA/100 current output sensor characteristic requires external resistor 120 ohms between Analog
input and COM terminal of Analog inputs
Set to: VDO press
Decimals: setting of number of decimal points of measured value.

0 - e.g. 360 kPa, 100%, 50 C
1 e.g. 3.6 Bar
2- e.g. 0.36 MPa
3 - e.g. 0.366 MPa
Set to: 1
Meas type: Analog input hardware jumper position

Set to: Resistance
When Analog input configuration is finished set the setpoints Anl Inp level1, Anl Inp del in Protections
group.
Each Analog input has separate setpoints: Anl Inp level1, Anl Inp del. Names of these setpoints are fix
defined do not depend on the name of measured value which can be changed.
Number of decimal points of Anl Inp level1 is the same as the configured number of decimal points of
measured value.
Binary inputs configuration

Binary input item WinEdit Possibility
Module Module IG-CU Binary input can be on main unit or IG-PCLSM
PCLSM or IG-IOM/IGS-PTM module
IOM
Function Function See Binary inputs functions list
Name of binary input Name Up to 14 ASCII characters
Polarity Inverted Close to activate Defines contact polarity
Open to activate
Alarm type Alarm type None No alarm
Warning Warning alarm
WrHstActOnly Alarm written to history at rising edge
WrHstActOnly+C Alarm written to history at rising edge + active
call

IM-IM+IOM-6.1.pdf
WriteHistory Alarm written to history at rising and descending
edge
WriteHistory+C Alarm written to history at rising and descending
edge + active call
Alarm activity Alarm active All the time Alarm is active all the time or only when the
Engine running engine is running
only
Binary inputs
4k7
iM-CU
+ -
Power
Supply
T1A + -
24VDC Battery
Binary outputs
LOAD
iM-CU
+ -
Power
Supply
T1A + -
24VDC Battery
Binary output protections

Controller inputs and outputs terminals are protected against transient disturbance. Protection capability is
limited.
Do not use DC relays without protection diodes. Use protection diodes at all relays in the switchboard even if
they are not connected directly to controller outputs.

IM-IM+IOM-6.1.pdf
Fuse
Fuse
K1 K1 K2
K2
IM controller
T1A
+
-
DC relays
- +
24VDC Battery
Recommended CAN bus connection

Use twisted pair data cable see Technical data CAN bus interface
When use double pair data cable the second pair can be used for Load sharing line.
Data cable shielding has to be connected on both sides to connect COM terminals of IG-COMs.
Data cable shielding has to be connected to ground in one point only.
CAN bus has to be in line connected, on both ends terminated with the 120 ohm resistor.

IM-IM+IOM-6.1.pdf
IG-COM Wiring
120
There is different wiring of IG-COM CAN
connectors from hardware version 4.0
H L
COM COM Green CAN connectors are separated:
L H
CAN 1 EXTENSION MODULE CAN 2
CAN1 = for extension modules
- IG-IOM, IGS-PTM, IGL-RA15,
- connection to Extension module 9 pin
connector:
CAN H = pin 5
H L CAN L = pin 9
COM COM
L H CAN2 = inter-controller CAN,
CAN 1 EXTENSION MODULE CAN 2 - galvanically separated
- internal resistor 120 ohm via jumper
No internal resistor 120 ohm available on

IG-MU.
iG-MU
ETHERNET LB 4
RJ 45 No internal resistor 120 ohm available on
1 2
IG-IB.
MODEM / IB CONFIG
IG-CU / DONGLE
iG-IB
3 4 5 6
H COM L CAN1 POWER 8 - 36 V DC
120
Hint:
For CAN cables details see chapter Technical data Communication interface.
CAN bus have to be to line connected, both end by the 120 ohm resistor terminated.
For longer distances is recommended to connect COM terminals between IG-COM units.

IM-IM+IOM-6.1.pdf
H L
COM COM
L H
IM-IM+IOM-6.1.pdf
CAN EXTENSION MODULE CAN
iG-COM Serial No.
H L
COM COM
L H
CAN EXTENSION MODULE CAN
iG-COM Serial No.

CAN bus
InteliMains, SW Version 6.1, ComAp December 2004

34/114
Inputs and outputs
Hint:
Any Binary input or output can be configured to any IM-CU controller or IG-IOM terminal or changed to
different function by WinEdit software. There is fixed 1 sec delay when any binary input is configured as
protection.
Note that Binary inputs and outputs configured on IM-CU (and IM-PC(LS)M ) have much faster response
against IG-IOM. It is recommended to configure function inputs like Emergency stop, GCB feedback, MCB
feedback and others exclusively to IS-CU.
Binary inputs IM-CU default
BI1 MCB FEEDBACK
BI2 LOAD RESERVE 2
BI3 LOAD RESERVE 3
BI4 REMOTE OFF
BI5 ALARM
If the input is closed, warning is activated.
BI6 ALARM
BI7 ALARM
BI8 SYNC DISABLE

BI9 ALARM
Hint:
Use WinEdit to configure required type of alarms.
Binary inputs IM-PCLSM

BI10 ALARM
BI11 ALARM
BI12 ALARM
BI13 ALARM
Hint:

IM-IM+IOM-6.1.pdf
Binary inputs IG-IOM or IGS-PTM
BIM1 BIM8 ALARM
Hint:
Eight binary inputs are available only when IG-IOM module is configured. Use WinEdit to configure these
binary inputs. Any binary input can be configured as a warning, unload, slow stop, shutdown see chapter
Alarm Management.
WARNING: When the data cable between the IM-CU and the IG-IOM or IGS-PTM is disconnected, a SD
alarm is activated. IG-IOM power supply LED blinks when the data bus is dead between the IG-IOM and IM-
CU.
Binary inputs list
Alarm
If the input is closed (or opened) selected alarm is activated.
Binary Alarm configuration see in chapter Alarm management.
Not used
Binary input has no function. Use this configuration when Binary input is not connected.
MCB feedback
This input indicates, whether the gen-sets group operates in parallel to mains (MCB FEEDBACK is closed)
or parallel isolated (MCB FEEDBACK is open) .
Load reserve 2
If the input LOAD RESERVE 2 is closed the InteliGen / InteliSys controllers MINT (or MEXT) setpoints Pwr
management: #LoadRes strt 2 and #LoadRes stp 2 will be selected.
Load reserve 3
Load reserve 4
Hint:
When more than one Load reserve binary input is closed, the higher number has higher priority.
MinRun power 1
MinRun power 2
MinRun power 3
If the input MinRun power 1 or 2 or 3 is closed the InteliGen / InteliSys controllers MINT (or MEXT) setpoints
Pwr management: #MinRun power 1 or 2 or 3 is selected. When not configured or not active, minimal
running power is 0.
Hint:
When more than one MinRun power binary input is closed, the higher number has higher priority.

IM-IM+IOM-6.1.pdf
Remote OFF
If closed, IM is in OFF mode (there are three modes OFF-MAN-AUT). When opens controller is switched
back to previous mode.
Sync disable
MCB synchronizing is blocked when input is closed.
Man load recon

Rising edge on MANUAL LOAD RECON input resets IM controller to the lower step of Load shedding when
AutoLd recon = DISABLED and
Generator actual load is under Ld Recon level.
Ld recon del is not important in manual reconnection by binary input .
Principle of Load shedding is described in the chapter Load shedding
FaultResButton
Binary input has the same function as Fault reset button on the InteliMains front panel.
HornResButton
Binary input has the same function as Horn reset button on the InteliMains front panel.
MCBButton
Binary input has the same function as MCB button on the InteliMains front panel. It is active in MAN mode
only.
MGCBButton
Binary input for MGCB manual control, active in MAN mode only.
TestOnLoad
When Binary Input TestOnLoad is closed InteliMains transfers Load from mains to generators and opens
MCB (even if Mains is OK) see chapter Function description.
Access lock
If the input is closed, no setpoints can be adjusted from controller front panel and controller mode OFF-MAN-
AUT cannot be changed.
Hint:
Access lock does not protect setpoints and mode changing from WinEdit. To avoid unqualified changes of
selected setpoints, use password protection.
Remote MAN
When is closed InteliMains switches to MAN mode. When opened controller is switched back to previous
mode.
Ext MF relay
If the input is active, the mains is evaluated as failed even if the voltage/frequency at the InteliMains voltage
terminals is within limits.
Input should be configured, if external MF relay is used for detection of Mains failure.
Binary outputs IM-CU default

Hint:
Binary outputs 1 and 2 are free relay contacts contrary of the rest open collector binary outputs.

IM-IM+IOM-6.1.pdf
BO1 Mains fail
BO2 Bus fail
BO3 MCB Close/Open
BO4 Sys res1 OK
BO5 Sys res2 OK
BO6 Sys res3 OK
BO7 LoadShedding 1
BO8 LoadShedding 2
BO9 LoadShedding 3
Binary outputs IM-PCLSM

BO10 Alarm
BO11 Synchronise
BO12 Mns/AnExPwrOut
BO13 Mains OK
Binary outputs IG-IOM or IGS-PTM

BOM1 Vm fail
BOM2 fm fail
BOM3 MainsOverCurr
BOM4 Vb fail
BOM5 fb fail
BOM6 Horn
BOM7 BattVolts
BOM8 Com Warn
Hint:
Eight binary outputs are available only when IG-IOM module is configured. Use WinEdit to configure these
binary outputs.
WARNING: When the data cable between the IG-CU and the IG-IOM is disconnected, IG-IOM alarms are
not active, only common IOM alarm appears.

IM-IM+IOM-6.1.pdf
Binary outputs - list
Not used
Binary input has no function. Use this configuration when Binary input is not connected.
MCB close/open
The output controls the mains circuit breaker.
Hint:
When InteliMains is switched off, the output is open, see set point MCB logic (CLOSE-ON / CLOSE-OFF) [-
]in Mains protect group. Supposed time to close (reaction time) of MCB is 0,1 sec.
MCB ON coil
Pulse output for MCB closing.
MCB OFF coil

Pulse output for MCB opening.
MCB UV coil
MCB undervoltage coil.
Hint:
In MAN mode the outputs for MCB control work regardless of the feedback, i.e. it is possible to close MCB
even if the feedback is closed to confirm its real state and then reset the alarm.
Sys res1 OK
The output closes when the system load reserve LoadRes strt 1 is achieved.
PBNom > PAkt + LoadRes strt 1
PBNom Sum of the nominal power of all running gen-sets on the bus
PAkt System load sum of actual load of running gen-sets
Sys res2 OK
Hint:
LoadRes strt 2 is selected when binary input LD Res 2 is closed.
Sys res3 OK
Hint:
Sys res4 OK
Hint:
Sys res OK
The output closes when selected system load reserve is achieved.
PBNom > PAkt + Reserve
PBNom Sum of the nominal power of all gen-sets on the bus

IM-IM+IOM-6.1.pdf
PAkt System load
Reserve selected setpoint LoadRes strt 1 (2,3,4)
The output can be used for closing of MGCB (Master generator circuit breaker)
Hints
Gen-sets have to be included in Power management by closing of input SYS START/STOP.
Gen-sets have to be in AUT mode.
Synchronise
The output closes when InteliMains controller synchronizes gen-set group to mains and opens after MCB is
closed.
Mns/AnExPwrOut
Output closes when Mains power exceeds setpoint Process control: Mns/AnExt ON for Mns/AnExONdel
and opens when Mains power falls below Mns/AnExt OFF for Mns/AnExOFFdel.
Mns/AnExPwrOut output behaves according to selection by ProcessControl:LS/BldCtrlType setpoint:
LS/BldCtrlType Effect on Mns/AnExPwrOut evaluation

CTINT-I/E
Output is closed/opened according to actual Import/Export value measured
BLD EXLIM
on InteliMains CTs.
T BY PWR
Output is closed/opened according to actual Import/Export or requested Base
ANEXT-I/E
load value measured on analog input selected by ProcessControl:Analog
ANEXT-BLD
extern setpoint.
Hint:
Use binary output Mns/AnExPwrOut for Peak shaving function to start gen-sets group when mains power
exceeds adjusted level Mns/AnExt ON .
Mns/AnExt ON > Mns/AnExt OFF
Mains
import
Mns/AnExt ON
Mns/AnExt OFF
Mns/AnExPwrOut
t
Mns/AnExON del Mns/AnExOFF del Mns/AnExON del
Mns/AnExt ON < Mns/AnExt OFF

IM-IM+IOM-6.1.pdf
Mains
import
Mns/AnExt OFF
Mns/AnExt ON
Mns/AnExPwrOut
t
Mns/AnExOFF del Mns/AnExON del Mns/AnExOFF del
Hint:
If ProcessControl:#SysLdCtrlPtM = LDSHARING, the requested gen-set group power is
distributed via Load sharing line. If ProcessControl:#SysLdCtrlPtM = BASELOAD, the requested
gen-set group power is distributed via CAN bus line (substitution for #SysBaseload setpoint).
This feature only available in cooperation with IS-3.3 and higher SW.
Alarm
The output closes if any alarm comes up. The output opens if FAULT RESET is pressed.
The output closes again if a new fault comes up. Alarm management
Horn
The output closes if any alarm comes up.
The output opens if:
FAULT RESET is pressed or
HORN RESET is pressed or
Max time of HORN is exceeded (Horn timeout)
The output closes again if a new fault comes up.
Bus fail
The output closes if the bus over/under voltage or voltage asymmetry or over/under frequency is detected.
Bus fail = Vb fail or fb fail. The output opens, when bus params are within limits again.
Vb fail
The output closes if the bus over/under voltage or voltage asymmetry is detected. The output opens, when
bus voltage is within its limits again.
fb fail
The output closes if the bus over/under frequency is detected. The output opens, when bus frequency is
within its limits again.
Mains OK
Binary output closes MainsReturn del [s] delayed after mains return. Opens with delay corresponding to
over/under voltage/frequency alarms when mains goes out of limits.

IM-IM+IOM-6.1.pdf
Mains fail
The output closes if the mains over/under voltage or voltage asymmetry or over/under frequency is detected.
Mains fail = Vm fail or fm fail. The output opens, when mains params are within limits again.
Vm fail
The output closes if the mains over/under voltage or voltage asymmetry is detected. The output opens, when
mains voltage is within its limits again.
fm fail
The output closes if the mains over/under frequency is detected. The output opens, when mains frequency is
within its limits again.
MainsOverCurr
The output closes if the mains IDMT over current or mains short current or mains current unbalance alarm is
activated.
The output opens, if
alarm is not active and
FAULT RESET is pressed
BattVolts
Output closes when battery over/under voltage warning appears.
alarm is not active and
Com Warn
Output closes when any warning alarm appears.
No warning alarm is active and
Com Warn BI
Output closes when any Binary Input warning alarm appears.
No warning alarm is active and
Com WR HST
Output closes when any history record caused by closing or opening of binary input (with Alarm type
configured to WrHstActOnly, WrHstActOnly+C, WriteHistory or WriteHistory+C) appears.
FAULT RESET is pressed.
Common Fls
Output closes when any sensor fail alarm appears.
No sensor fail alarm is active and
LoadShedding 1 (2, 3)
Output closes when gen-set power exceeds Ld shed level [%] limit for LD Shed del time.
Output opens automatically when setpoint AutoLd recon (DISABLED / ENABLED) [-] = ENABLED or
manually by rising edge of Binary input Man load recon. One edge moves only by one stage.
Principle of Load shedding is described in the chapter Function description Load shedding

IM-IM+IOM-6.1.pdf
OFF mode
The output is closed, if OFF mode is selected.
MAN mode
The output is closed, if MAN mode is selected.
AUT mode
The output is closed, if AUT mode is selected.
AllAvailGenRun (All available gensets are running)

The output is closed when all available (Ready to start in automatic mode) gensets are running.
MGCB Cls/Opn (Master Generator Circuit Breaker Close/Open)

The output controls the Main generator circuit breaker MGCB. The output works with Close - On logic.
MGCB ON coil
Pulse output for MGCB closing. MGCB has the same pulses timing like MCB control.
MGCB OFF coil

Pulse output for MGCB opening. MGCB has the same pulses timing like MCB control.
MGCB UV coil
MGCB under voltage coil.
Hint:
MGCB control description see in chapter function description.
MGCB closing MGCB opening
MGCB close/open
MGCB ON coil
MGCB OFF coil
MGCB UV coil
1s 2s 2s 1s
Object Pwr Out
Output closes when Object power exceeds setpoint Process control: Object ON Pwr [ kW ] for Object ON
del and opens when Mains power falls below Object OFF Pwr [ kW ] for Object OFF del.
Bus OK
The output is a copy of Bus status LED on InteliMains front panel. The output is closed if bus voltage is
present and within limits.
Mains RevPower
The output closes if the mains reverse power protection is activated.
MCB fail
Output closes if MCB fail alarm is active.

IM-IM+IOM-6.1.pdf
MCB fdb mirror
Should be used as MCB feedback signal for gen-set controllers if setpoint Mains protect:MCB opens on =
GENRUN.
The output follows MCB according to description:
MGCB is not used

See below the time sequence of MCB opening (binary outputs MCB close/open, MCB OFF coil and MCB UV
coil) when the Mains fails and MGCB is not used and the MCB can only be opened using voltage of starting
generators.
MCB fdb mirror output opens immediately after mains failure is detected and MCB close/open output opens.
All gen-set controllers must have MCB feedback binary input connected through this MCB fdb mirror binary
output of the InteliMains.
GCB blocking output closes after mains failure and opens 2 seconds after MCB feedback deactivates.
Mains OK
Mains fail
BO MCB close/open
BO MCB OFF coil
BO MCB UV coil 2 sec
BI MCB Feedback
BO GCB blocking
BO MCB fdb mirror
Mains OK Failure Failure Failure

MCB Closed Closed Opened Opened
IG/IS Ready Starting Starting Running
GCB1,2, Opened Opened Opened Close
MCB opened using generator voltage

IM-IM+IOM-6.1.pdf
Recommended wiring
Mains fail
MCB fdb mirror MCB feedback

IM IG/IS
GCB blocking GCB disable
Sys start/stop
G1
MCB GCB1
IG/IS
G2
GCB2
MGCB is used
If MGCB is used (i.e. any MGCB binary output is configured), the output MCB fdb mirror behaves as shown
in the diagram below.
All gen-set controllers must have MCB feedback binary input connected through this MCB fdb mirror binary
output of the InteliMains.
If the Mains fails, MCB stays closed but MCB fdb mirror opens. Gen-sets start and close GCB to the bus
behind MGCB.
If there is gen-set voltage present, this voltage is externally used to activate MCB opening coil. InteliMains
holds this signal active, so immediately after MCB really has opened, it
opens and after generator Load reserve is OK MGCB is closed.

IM-IM+IOM-6.1.pdf
Mains OK
Mains fail
BO MCB close/open
BO MCB OFF coil
BO MCB UV coil
BI MCB feedback
BO MCB fdb mirror
Any GCB
closed to bus
Load res OK
MGCB close/open
Mains OK Failure Failure Failure Failure

MCB Closed Closed Opened Opened Opened
IG/IS Ready Starting Running Running Running
GCB1,2, Opened Opened Opened Closed Closed
MGCB Closed Opened Opened Opened Closed
Recommended wiring
Mains fail
MCB fdb mirror MCB feedback

IM IG/IS
MGCB
close/open
Sys start/stop
G1
MCB MGCB GCB1
LOAD
IG/IS
G2
GCB2

IM-IM+IOM-6.1.pdf
TestOnLoadFail
The output closes if WrnTstOnLdFail is active. This alarm activates Sync/Load ctrl:Load ramp after the
TestOnLoad is activated and the imported power from the Mains doesnt reach zero.
VectorShiftAct
The output closes when Vector shift protection activates and opens after 3 seconds. (Check that
setpoints Mains protect: VectorS prot and VectorS limit are set properly.)
GCB blocking
Output closes immediately after Mains failure and opens 2 seconds after the binary input MCB feedback
deactivates (see MCB fdb mirror description).
Analog inputs - IM-CU

Three analog inputs for resistive sensor 0 to 2400 measuring. Each analog input can be adjusted to
convert resistor measured value to displayed value in bar, C or %. Warning limits are adjusted in
Protections group.
Hint:
Use WinEdit software to configure analog inputs alarms.
AI1
InteliMains Analog input 1.
AI2
AI3
Analog inputs - IG-IOM or IGS-PTM

AI1 IOM
IG-IOM or IGS-PTM Analog input 1.
AI2 IOM
AI3 IOM
AI4 IOM
Analog out IOM or IGS-PTM

Output is configurable by setpoint Basic settings: Analog output to Mains Import power (0 kW = 10 mA) or
to sum of genset power (0 kW = 0 mA).
Output range is adjusted by setpoint Basic settings: AnOut-kW/20mA.

IM-IM+IOM-6.1.pdf
Set points
Password
There are three levels of password protection.
0. User level allows change of not protected setpoints only
1. Operator level allows change of setpoints protected by Operator level
2. Master level allows change of setpoints protected by Operator and Master level
3. Supervisor highest level allows all setpoints or configuration changes, firmware upgrade.
Hint:
Use WinEdit for separate Setpoints password and/or Command level settings.
When a setpoint is protected by any password, the * character appears on InteliMains screen by setpoint
name. * character disappears when the proper Password is set.
EnterPassword
Password is a four-digit number. Password enables change of relevant protected set points depends on
configured Password level.
Use numeric keyboard to enter the password.
ChangePassword 1
Use or keys to set and ENTER key to change the password.
Hint:
At first the old Password 1 has to be entered before the new Password 1can be changed.
ChangePassword 2
Hint:
At first the old Password 2 has to be entered before the new Password 2 or Password 1 can be changed.
ChangePassword 3
Hint:
At first the old Password 3 has to be entered before the new Password 3 or Password 2 or Password 1 can
be changed.
ChngAccessCode
Use or keys to set and ENTER key to change the Access code. Access code has to be used when
remote communication is opened (SMS or modem).
Hint:
At first the Password 3 has to be entered before the new Access code can be changed.
Commands protection
Commands password protection protects following commands from WinEdit / MultiEdit direct, modem or
GSM modem connection: Horn reset, Fault reset, MCB close/open.
Selected Command password level 0, 1, 2, 3 is valid for all commands. Selected level is in RED color.
Process control
Hint:
#SystBaseLoad, #SystPwrFactor, #SystLdCtrlPtm, #SysPFCtrl PtM are replicated from InteliMains via CAN
bus into other InteliGen / InteliSys controllers.

IM-IM+IOM-6.1.pdf
#SystBaseLoad
Total required power of gen-sets group operating in parallel to mains (MCB feedback closed) when
#SystLdCtrl PtM = BASELOAD.
Step: 1 kW
Range: 0 +32000 kW
#SystPwrFactor
The required power factor of gen-sets group operating in parallel to mains when #SystPFCtrl PtM =
BASEPF.
Step: 0,01
Range: 0,60 1,00
SysImport load [kW]

The required power imported from mains when gen-sets group operates in parallel to mains (MCB feedback
closed) and #SystLdCtrlPtM = LDSHARING and LS/BldCtrlType = CTINT-I/E or ANEXT-I/E. InteliMains
measures mains import and regulates gen-sets groups power by influencing the load sharing line.
If LS/BldCtrlType = BLD EXLIM, SysImport load serves as limit value for Import/Export power.
Step: 1 kW
Range: -30000 +30000 kW
SysImport PF [-]
The required power factor on mains side when gen-sets group operates in parallel to mains and #SysPFCtrl
PtM = VSHARING and VS ctrl type = CTINT-I/E. InteliMains measures mains PF and regulates gen-sets
groups PF via the CAN bus.
Step: 0,01
Range: 0,60 1,00
SysImportLdChr [ L-Im kVAr / C-Ex kVAr ]

The required load character on mains side when gen-sets group operates in parallel to mains and
#SystLdCtrl PtM = LDSHARING and LS/BldCtrlType = CTINT-I/E. Value of PF is defined by SysImport PF.
L-Im kVAr Inductive L load character is required (where InteliMains measures), Reactive power is
imported.
C-Ex kVAr Capacitive - C load character is required (where InteliMains measures), Reactive power is
exported.
Hint:
See chapter Active and reactive power terminology.
#SystLdCtrlPtM [BASELOAD / LDSHARING]

System Load Control in Parallel to the Mains = active load control mode selection:
BASELOAD Gensets group is loaded according to LS/BldCtrlType. Common load is shared between
operating gensets. IM-PCLSM module output to LS line is not used. Load sharing line is
inactive. InteliMains distributes requested gen-set group power on CAN bus. Gensets PF
value is controlled according to setting #SysPFCtrlPtM.
LDSHARING Further selection see in LS/BldCtrlType setpoint (CTINT-I/E, ANEXT-I/E, BLD EXLIM,
ANEXT BLD, T BY PWR). Requsted gen-set group power is distributed using Load sharing
line.

IM-IM+IOM-6.1.pdf
System Load control
Measured internally Actual I/E

using CT
Process control:
LS/BldCtrlType Process control:
#SysLdCtrlPtM
Process Control: CTINT - I/E
SysImport load Requested gen-set
Required I/E LDSHARING
ANEXT - I/E group power on LS line
Actual I/E BLD EXLIM Requested gen-set

BASELOAD
group power on CAN bus
Measured on AI:
Process Control ANEXT BLD
Analog extern
T BY PWR
Required I/E
Actual I/E
Process Control: Required I/E

#Syst Base load
SysImport load* Actual I/E
Required
baseload
PID loop
Process Control:
Temp By Pwr gain
Actual water Temp By Pwr int
AI selected by temperature
Process Control: Temp By Pwr der
Temp By Pwr extern
Process Control:
Temp By Pwr Treg Required water
temperature * SysImport load serves as limit value for Import/Export
#SysPFCtrl PtM [BASEPF / VSHARING]

System Power factor Control in Parallel to the Mains = power factor control mode selection:
BASEPF Gen-set group PF value is controlled to match ProcessControl:SystPwrFactor value.
Value of the setpoint is shared between the running engines, InteliMains doesnt influence
the gen-sets in this mode.
VSHARING Gen-sets are controlled according to SysImport PF, SysImportLdChr and VS ctrl type
setpoints.
LS/BldCtrlType [CTINT-I/E/ANEXT-I/E/BLD EXLIM/ANEXT BLD/T BY PWR]

CTINT-I/E Gen-set group output power is controlled to match import/export requested value given by
setpoint ProcessControl:SysImport load.
Import/export power is measured internally using CT.
ANEXT-I/E Gen-set group output power is controlled to match import/export requested value given by
setpoint ProcessControl:SysImport load.
Measured Import/Export power is obtained from analog input selected by setpoint
ProcessControl:Analog extern.
BLD EXLIM Baseload Export limitation requested gen-set group output power is given by
#SystBaseLoad, export is limited according to SysImport load. Actual produced power is
read from other gen-sets via CAN bus.
Import/export power is measured internally using CT.
ANEXT BLD Gen-set group is loaded according to the measured analog input value at IM-CU or its
peripherals (IG-IOM, IGS-PTM). Analog input is selected by setpoint
ProcessControl:Analog extern.

IM-IM+IOM-6.1.pdf
T BY PWR Gen-set group output power is controlled to keep the measured temperature value at pre-
set level (TempByPwr Treq). The temperature is measured via analog input at IM-CU or its
peripherals (IG-IOM, IGS-PTM). Analog input is selected by setpoint
ProcessControl:TbyPwr extern.
VS ctrl type [CTINT-I/E, ANEXT-I/E, ANEXT BPF]

CTINT-I/E Import/Export PF is controlled at adjusted level SysImport PF.
Actual value is measured using InteliMains CT inputs.
ANEXT-I/E Import/Export PF is controlled according to analog input selected by
ProcessControl:AnalogExternPF setpoint.
Actual value is measured using InteliMains CT inputs.
ANEXT BPF Base PF is entered via analog input selected by ProcessControl:AnalogExternPF
setpoint.
Actual gen-set group PF value is read via CAN bus.
System Power Factor control
Measured internally Actual I/E PF

using CT
Process Control: Process control:

SysImport PF VS Ctrl type:
SysImport LdChr Required I/E PF
CTINT - I/E
Actual I/E PF
ANEXT - I/E
ANEXT - BFP
Measured on AI: Process control:

Process Control #Sys PF Ctrl PtM
Analog Extern PF Required I/E PF
VSHARING Requested gen-set
group power factor
Actual gen-set BASEPF
Process control:
group PF Syst Put Factor
Read via CAN bus
Required Base PF
Analog extern [ AIN IG1,AIN IG2,AIN IG3,

AIN IOM1,AIN IOM2,AIN IOM3,AIN IOM4 ]
Selection of Analog input from IM-CU, IG-IOM or IGS-PTM for gen-set group required power, when
#SysLdCtrlPtM = LDSHARING and LS/BldCtrlType = ANEXT-I/E or ANEXT BLD.
AnalogExternPF [ AIN IG1, AIN IG2, AIN IG3,

AIN IOM1, AIN IOM2, AIN IOM3, AIN IOM4 ]
Selection of Analog input from IM-CU, IG-IOM or IGS-PTM for genset group Import/export and Base PF
control (when #SysPFCtrl PtM = VSHARING and VS ctrl type = ANEXT-I/E or ANEXT BPF).
To reach the range 0,60L 0,60C, the input shall be entered as 0,60 1,40 where values smaller than 1
correspond to lagging PF and values greater than 1 correspond to leading PF as shown in the following
table:

IM-IM+IOM-6.1.pdf
PF setting
Analog
Requested
input 1,2
value
value
0,6 0,6L 1
0,8 0,8L
Requested PF
0,8
1 1R
1,2 0,8C 0,6
1,4 0,6C
0,4
0,2
0
0,6 0,8 1 1,2 1,4
Analog input
Hint:
For Import/Export PF control via analog input (ANEXT-I/E), you can enter the curve up to 0,6C (= 1,4 input
value).
TbyPwr extern [ AIN IG1, AIN IG2, AIN IG3,

AIN IOM1, AIN IOM2, AIN IOM3, AIN IOM4 ]
Selection of IM-CU, IG-IOM or IGS-PTM Analog input for temperature measuring when temperature control
loop is active - #SysLdCtrlPtm = LDSHARING and LS/BldCtrlType = T BY PWR.
Temperature by power function changes genset group power to keep measured temperature. See following
PID lop setpoints TempByPwr Treq, TempByPwr gain, int, der.
Hint:
Select AIN IOMx analog input when use Analog input x on IGS-PTM module.
Scale for genset power setting is in kW. E.g. reading 100 on selected analog input means required 100 kW
power.
TempByPwr Treq [ C ]
Required temperature value for Temperature control By generator Power.
Step: 1 C
Range: 0 to 120 C
Hint:
To activate Temperature control by power function configure at first #SysLdCtrlPtm = LDSHARING and
LS/BldCtrlType = T BY PWR.
TempByPwr gain [%]

Gain factor for Temperature by generator power control loop.
Step: 0,01 %
Range: 0,00 100,0 %
TempByPwr int [%]

Integration factor for Temperature by generator power control loop.
Step: 0,01 %
Range: 0,00 100,0 %
TempByPwr der [%]

Derivation factor for Temperature by generator power control loop.

IM-IM+IOM-6.1.pdf
Step: 0,01 %
Range: 0,00 100,0 %
Mns/AnExt ON [ kW ]
When measured Mains power exceeds Mains ON Pwr the binary output Mns/AnExPwrOut closes.
Step: 1 kW
Range: -32000 kW to 32000 kW
Mns/AnExt OFF [ kW ]
When measured Mains power fall below Mains OFF Pwr the binary output Mns/AnExPwrOut opens.
Step: 1 kW
Range: -32000 kW to 32000 kW
Mns/AnExONdel [s]
Delay for opening of the binary output Mns/AnExPwrOut, when Mains ON or OFF power limit is exceeded.
Step: 1s
Range: 0 s to 600 s
Mns/AnExOFFdel [s]
Delay for closing of the binary output Mns/AnExPwrOut, when Mains ON or OFF power limit is exceeded.
Step: 1s
Range: 0 s to 600 s
Hint:
Configure binary output Mns/AnExPwrOut to indicate adjusted level of mains power.
Connect binary output Mns/AnExPwrOut to MINT - SYS START/STOP to perform Peak shaving function.
Object ON Pwr [ kW ]
When calculated object power (GensetsMains) exceeds Object ON Pwr the binary output Object Pwr Out
closes.
Step: 1 kW
Range: -32000 kW to 32000 kW
Object OFF Pwr [ kW ]

When calculated object power (GensetsMains) fall below Object OFF Pwr the binary output Object Pwr Out
opens.
Step: 1 kW
Range: -32000 kW to 32000 kW
ObjectON del [s]

Delay for opening of the binary output Object Pwr Out, when Object ON or OFF power limit is exceeded.
Step: 1s
Range: 0 s to 600 s
ObjectOFF del [s]

Delay for closing of the binary output Object Pwr Out, when Object ON or OFF power limit is exceeded.
Step: 1s
Range: 0 s to 600 s
Object Pwr Out binary output behavior according to Object ON/OFF Pwr and ObjectON/OFF del setpoints:
1. Object ON Pwr > Object OFF Pwr

IM-IM+IOM-6.1.pdf
Object
consum
Object
ON Pwr
Object
OFF Pwr
t
Object
Pwr Out
t
ObjectON del ObjectOFF del ObjectON del
2. Object ON Pwr < Object OFF Pwr
Object
consum
Object
OFF Pwr
Object
ON Pwr
t
Object
Pwr Out
t
ObjectOFF del ObjectON del ObjectOFF del
Overheat prot [DISABLED/ENABLED]

Enables/disables overheat protection. Temperature is measured from analog input specified in
ProcessControl: TbyPwr extern. Threshold for overheat protection activation is given by setpoint
ProcessControl: TempByPwr Treq. If the threshold limit is reached, the gen-set group power is reduced
down to ProcessControl: Min power PtM.
Min power PtM [%]

The lower limit for gen-set group output power produced in parallel with mains. Min power PtM value is the
percentage of the sum of nominal powers of loaded gen-sets.
Step: 1%
Range: 0 100%
Basic settings
ControllerName
User defined name, used for InteliMains identification at remote phone or mobile connection.
Controller name is max 14 characters long and has to be entered manually using WinEdit software.

IM-IM+IOM-6.1.pdf
Hint:
Gen-set name is not changed when new archive is loaded. Check Gen-set name after firmware upgrade.
NominMainsVPh-Ph [V]
Nominal mains voltage phase to phase.
Step: 1V
Range: 1 65000 V
NominBusVPh-Ph [V]
Nominal bus voltage phase to phase.
Step: 1V
Range: 1 65000 V
NominMainsV [V]
Nominal mains voltage phase to neutral.
Step: 1V
Range: 100 37527 V
NominBusV [V]
Nominal bus voltage phase to neutral.
Step: 1V
Range: 100 37527 V
Nomin freq [Hz]

Nominal mains and bus frequency.
Step: 1Hz
Range: 45 65 Hz
Nomin current [A]

It is current limit for mains IDMT over current and short current protection and means maximal continuous
mains current. See Mains protect: Mains 2Inom del [ s ], MainsIshort setpoints.
Step: 1A
Range: 1 - 5000 A
!!! VERY IMPORTANT !!!

Maximal input range of InteliGen / InteliSys and InteliMains current terminals is up to 10 amps. Over
this value is measured value limited, e.g. 15amps from CT is still measured as 10 amps!.
Take care about CT selection. Not every CT has the output range to 10 amps!.
NominMainsImp [ kW]
Nominal Mains import value. It is reference for
a) load shedding levels which are set in %
Load shedding: LdShedBased on = MAINS IMP
b) TestOnLoad function, where MCB opens when Import value is les 5% for 1 sec.
Step: 1 kW
Range: 0 32000 kW
CT ratio [ /5A]
Mains current transformer ratio. Three phases current and voltage measuring is used for mains power
measuring.
Step: 1 A/5A
Range: 1 10000 A/5A
Vm PT ratio [/1]
Mains potential transformers ratio.
Step: 0,1 V / V

IM-IM+IOM-6.1.pdf
Range: 0,1 500,0 V / V
Vb PT ratio [/1]
Bus potential transformers ratio.
Step: 0,1 V / V
Range: 0,1 500,0 V / V
Hint:
When is connected e.g. 22 kV to 100 V potential transformer adjust PT ratio to 220.
AnOut/kW/20mA
Conversion constant of Mains Import/Export power or Genset total running power for IG-IOM (IGS-PTM)
analog 0 to 20 mA output.
Step: 1 kW/20mA
Range: 32000 kW/20mA
Analog output [ MAINS IMP / GENSETS ]

Selection which value is sent to IG-IOM or IGS-PTM Analog output 0 to 20 mA.
MAINS IMP: Mains import power value. Analog output range for Mains Import/Export: 0 kW = 10 mA
GENSETS: Sum of total running gensets power value. Analog output range for Gensets power: 0 kW = 0
mA
Horn timeout [s]

Max time limit of horn sounding binary output HORN is closed. Set to zero if you want to leave the output
HORN opened.
Step: 1s
Range: 0 600 s
Mode IM [ OFF, MAN, AUT ]

Equivalent to Controller mode changes by MODE or MODE buttons.
Hint:
Mode change can be separately password protected.
Contr. addr (1 .. 32) [-]

Controller identification number. Each gen-set in the group and InteliMains controller has to have its own
unique number. Default value is 1.
Hint:
When opening Direct or Modem connection to single InteliGen / InteliSys or to InteliMains controller, the
Controller address has to correspond to WinEdit communication setup setting.
RS232 mode [ Standard / Modbus ]

Switch between two serial communication modes.
Standard: Standard ComAp RS232 WinEdit or modem communication.
Modbus: Modbus RTU protocol according TCP Specification Class 0 see chapter Modbus protocol
description. For more detail see InteliGen-InteliSys Communication guide.
CAN bus mode [ 32C / 8C ]

CAN bus speed selection.
32C: High speed CAN (250 kbps) applicable up to 32 controllers, CAN bus limited up to 200 meters.
8C: Low speed CAN (50 kbps) applicable up to 8 controllers, CAN bus limited up to 900 meters.
Hint:
Low speed use for long distance connection only. Set all connected controllers to the same speed.

IM-IM+IOM-6.1.pdf
Protections
AnlInp1 level1 []
The threshold level for Analog input 1 alarm detection.
Step: 1
Range: -100 10000
AnlInp1 del [s]

Analog input 1 alarm delay.
Step: 1s
Range: 0 180 s
AnlInp2 level1 []
Step: 1
Range: -100 10000
AnlInp2 del [s]

Step: 1s
Range: 0 180 s
AnlInp3 level1 []
Step: 1
Range: -100 10000
AnlInp3 del [s]

Step: 1s
Range: 0 180 s
AI1 IOM level1 []

The threshold level for IG-IOM or IGS-PTM Analog input 1 alarm detection.
Step: 1
Range: -100 10000
AI1 IOM del [s]

IG-IOM or IGS-PTM ANALOG INPUT 1 alarm delay.
Step: 1s
Range: 0 180 s
AI2 IOM level1 []

Step: 1
Range: -100 10000
AI2 IOM del [s]

Step: 1s
Range: 0 180 s
AI3 IOM level1 []

Step: 1

IM-IM+IOM-6.1.pdf
Range: -100 10000
AI3 IOM del [s]

Step: 1s
Range: 0 180 s
AI4 IOM level1 []

Step: 1
Range: -100 10000
AI4IOM del [s]

Step: 1s
Range: 0 180 s
Hint:
AI IOM set points are visible only when IG-IOM external module is configured - IM+IOM.AIG archive is
loaded.
Batt >V [V]

Warning threshold for high battery voltage.
Step: 0,1 V
Range: Batt <V 40,0 VDC
Batt <V [V]

Warning threshold for low battery voltage.
Step: 0,1 V
Range: 8,0 Batt >V VDC
Batt V del [s]

Delay for battery under/over voltage alarm.
Step: 1s
Range: 0 600 s
Mains protect
Mains >V [%]
Threshold for mains and bus over voltage. All three phases are checked. Maximum of three phases is used.
Step: 1 % of Nomin voltage
Range: 100 150 % of Nomin voltage
Mains <V [%]

Threshold for mains and bus undervoltage. All three phases are checked. Maximum of three phases is used.
Mains V del [s]

Delay for mains and bus under voltage and over voltage.
Step: 0.1 s
Range: 0 60.0 s
MVolt unbal [%]

Threshold for mains and bus voltage unbalance.

IM-IM+IOM-6.1.pdf
MVolt unb del [s]
Delay for mains and bus voltage unbalance.
Step: 0.1 s
Range: 0 - 60.0 s
Mains >f [%]

Threshold for mains and bus over frequency.
Step: 0.1 % of Nomin freq
Range: 100.0 150.0 % of Nomin freq
Mains <f [%]

Threshold for mains and bus under frequency.
Step: 0.1 % of Nomin freq
Range: 50.0 100.0 % of Nomin freq
Mains f del [s]

Delay for mains and bus under and over frequency.
Step: 0.1 s
Range: 0 60.0 s
MnsIShort prot [DISABLED/ENABLED]

Enables/disables Mains short current protection.
MainsIshort [%]
When Short circuit limit Mains Ishort is reached, the binary output MCB CLOS/OPEN is immediately opened
and Mains Short current alarm is detected.
Short circuit alarm is recorded to Alarm list and History. The engine cools and stops down when, Fault reset
button is not pressed.
Step: 1 % of Nomin current
Range: 100 - 500 %
Ishort del [s]

Delay for Mains short current protection.
Step: 0.02 s
Range: 0.00 10.00 s
Mns2Inom prot [DISABLED/ENABLED]

Enables/disables Mains IDMT current protection.
Mains2Inom del [s]

IDMT curve shape selection. Mains2Inom del is Reaction time of IDMT protection for 200% overcurrent
when MainsCurrent = 2* Nomin current.
Step: 0,1 s
Range: 0,1 - 20 s
IDMT is very inverse over current protection. Reaction time is not constant but depends on mains over
current level according following formula.
IDMT protection opens Binary output MCB CLOSE/OPEN when becomes active. IDMT protection is
recorded to Alarm list and History.
Mains2Inom del * Nomin current

Reaction time =
Mains current - Nomin current

IM-IM+IOM-6.1.pdf
where
Reaction time is time from IDMT over current detection to MCB CLOSE/OPEN opening.
Nomin current see in Basic settings: Nomin current [ A ]
Hint:
Reaction time is limited up to 900 sec = 15 minutes. IDMT protection is not active for Reaction time values
longer than 15 minutes.
Mains current is maximal value of all measured phases of generator current.
EXAMPLE of Reaction time for different over current levels. Values in column 200% are 2Inom del.
Overcurrent
200 % = 100 % 101 % 110 %
Mains2Inom del
0,2 s No action 20 s 2s
Reaction time 2s No action 200 s 20 s
20 s No action No action 200 s
(time > 900 s)
MCurrUnbal [%]
Threshold for mains current unbalance detection.
Step: 1 % of Nominal current
Range: 1 200 % of Nominal current
MCurrUnbal del [s]

Delay for mains current unbalance detection.
Step: 0.1 s
Range: 0 60.0 s
VectorS prot [DISABLED/GENRUN/ENABLED]

DISABLED Vector shift protection is disabled
Vector shift protection is activated 2 seconds after closing of at least one GCB -
GENRUN
detected via CAN bus; deactivated if there is no closed GCB.
ENABLED Vector shift protection is always active
VectorS limit []
Vector shift protection limit see chapter Vector shift protection.
Before setting see actual MaxVectorS value on InteliMains Gensets screen. This value displays maximal
value from the last MCB closing and is set to zero after MCB opens.
Step: 1
Range: 1 45
MCB opens on [MAINSFAIL/GENRUN]

MAINSFAIL Controller opens MCB immediately after Mains fails.
All controllers must have their MCB feedback input connected to IM output MCB fdb
mirror. When the Mains fails, MCB stays closed but MCB fdb mirror opens. The gen-
sets are starting and closing their GCBs behind the MGCB. As soon as IM detects
any closed GCB, it opens MCB. After the MCB is opened, IM closes MGCB.
GENRUN
If there is no output configured for MGCB control, MCB fdb mirror is equivalent to
MCB feedback.
This is useful for situation where MCB is controlled from 230 V, so after mains failure
there is no power to open it.

IM-IM+IOM-6.1.pdf
MCB logic [CLOSE-ON / CLOSE-OFF]
The set point influences the behaviour of the output MCB CLOSE/OPEN
CLOSE-ON: When the output MCB CLOSE/OPEN is closed MCB should be closed.
CLOSE-OFF: When the output MCB CLOSE/OPEN is closed MCB should be opened.
VectorS limit [ ]
IM OFF IM ON
Mains O.K. Mains O.K.
MCB logic = CLOSE-ON

Mains Failure
MCB logic = CLOSE-OFF Signal after external

inverted relay
AUX.
INVERTING
RELAY
iG-CU
DO 4
MCB
- +
Battery
Hint:
In case MCB logic = CLOSE-OFF it is necessary to change externally the polarity of the output signal.
MCB close del [s]

Delay after mains returns to MCB closing to the dead bus.
Step: 0.1 s
Range: 0 60.0 s
Mains ret del [s]

Delay after the mains return to the start of synchronizing when BUS voltage is within limits.
Step: 1s
Range: 0 3600 s
Hint:
After Mains return MCB
- closes after MCB close del when is no voltage on the bus
- starts synchronizing after Mains ret del when is the voltage on the bus.
MCB control [ STANDARD / FLW+RET ]

STANDARD: Standard Automatic MCB control.

IM-IM+IOM-6.1.pdf
FLW+RET: MCB can be switched off by external device only.
MCB can be switched on
In OFF mode: When controller is switched on and Mains is OK and MCB was previously opened
while the Mains was not OK. MCB is not closed if it was opened while the Mains was OK.
In MAN mode: by MCB button.
In AUT mode: when is Mains OK.
MnsRevPwr prot [DISABLED/ENABLED]

Enables/disables Mains reverse power protection.
MainsRev power [%]

Threshold for Mains reverse power protection in % of Basic settings:NominMainsImp.
Step: 1%
Range: 0 50 %
Protection: MCB open
MainsRevPwrDel [s]
Delay for Mains reverse power protection.
Step: 0.1s
Range: 0.0 600.0s
Pwr management
Hint:
All parameters in the Pwr management group have to be equal throughout all the controllers. They are
automatically replicated from one IG or IM controller to the other CAN bus connected IG controllers. Those
setpoint names begin with # character.
See manual for MINT or MEXT application.

Following setpoints are in InteliMains controller for replication purposes only. You can adjust them, but
setpoints affect local InteliGen / InteliSys MINT or MEXT application only.
#Pwr mgmt mode [ ABS (kW) / REL (%)]

ABS (kW): Load reserves for start LoadResStrt and for stop LoadResStp are set in absolute values in
kW (the same Pwr management procedure like before).
REL (%): Load level for start LoadResStrt and for stop LoadResStp are set in relative values in %.
Then % means maximum allowable power of all running gensets in % of Nominal power.
Following see examples for five gensets 100 kW each. Compare genset-starting sequence for setting
Pwr mgmt mode = ABS (kW) or REL (%) during Actual power increasing.
Pwr mgmt mode = ABS (kW)

LoadResStrt = 40 kW
200 kW
400 kW
300 kW
500 kW
100 kW
0 kW
160 kW
260 kW
360 kW
60 kW
Actual power
1. Genset running
2. Genset running
3. Genset running
4. Genset running
5. Genset running

IM-IM+IOM-6.1.pdf
Pwr mgmt mode = REL (%)
LoadResStrt = 40 %
40 % of 400 kW
40 % of 300 kW
40 % of 100 kW
40 % of 200 kW
400 kW
500 kW
100 kW
200 kW
300 kW
0 kW
260 kW
360 kW
Actual power
40 80 120 160
kW kW kW kW
1. Genset running
2. Genset running
3. Genset running
4. Genset running
5. Genset running
Hint:
Pwr management mode REL (%) is available from InteliGen V6.0, InteliSys V3.0.
#SysAMFstrtDel [s]
#SysAMFstpDel [s]
#LoadResStrt 1 (2, 3, 4) [kW%]
#LoadResStp 1 (2, 3, 4) [kW%]
LoadRes Stp has to be higher than corresponding LoadRes Strt for Pwrmgm mode = ABS (kW)
LoadRes Stp has to be lover than corresponding LoadRes Strt for Pwrmgm mode = REL (%)
#NextStrtDel [s]
#OverldNextDel [s]
#NextStopDel [s]
#SlowStopDel [s]
#MinRun power 1 [kW]
DetectOtherCAN [ DISABLED, ENABLED ]
ENABLED: Message WrnCANbusEmpty is recorded to Alarm list and History when no other controller is on
the CAN bus.
DISABLED: No message.
Load Shedding
Load shedding is active in InteliMains AUT and MAN modes.
LdShedBased on [MAINS IMP / GENSETS ]

Load Shedding Base selection:
MAINS IMP: Mains Import/Export value. It is active when MCB feedback is closed in MAN or AUT mode.

IM-IM+IOM-6.1.pdf
GENSETS: Sum of all running gensets
Total Available Power is sum of Nominal power of all ready gen-sets.

Total Run Power is sum of Nominal power of all ready and running gensets in AUT mode.
Actual Power is sum of Actual power of all running gensets.
Gen-set is in Ready state when InteliGen / InteliSys is in AUT Mode, no alarm is detected and setpoint
Pwr management is set to EXTERNAL or ENABLED.
Load shedding has three steps (stages), each one linked with Binary outputs LoadShedding 1 (2, 3). Only
transition to the next stage is possible, e.g. from No LdShed to LdShed S1, to LdShed S2, to LdShed
S3 and vice versa.
There is only one load limit and delay for three Load shedding steps and one limit and delay for automatic
Load reconnection steps.
One binary input Man load recon is available for manual reconnection of shedded load
when setpoint AutoLd recon = DISABLED. Rising edge on this input resets controller to the lower stage, but
only if the load is under the Ld Recon level.
Principle of Load shedding is described in the chapter Function description Load shedding
Ld shed level [%]

When Actual power exceeds this level for more than Ld shed del time, controller proceeds to the next Load
shedding stage - the next binary output LOAD SHED x is closed.
Step: 1 % of Total Run Power
Range: from Ld recon level to 200 % of Total Run Power
Ld Shed del [s]

Time delay for LD shed level limit.
Step: 0.1 s
Range: 0.0 1800.0 s
Ld recon level [%]

When Actual power drops under this level for more than Ld recon del time, controller proceeds to the lower
Load shedding stage. The binary output for higher stage is opened (LOAD SHED x). Automatic load
reconnection works only when AutoLd recon = ENABLED.
Step: 1 % of Total Run Power
Range: from 0 - Ld shed level
Ld recon del [s]

Time delay for LD recon level limit.
Step: 1s
Range: 0 - 1800 s
AutoLd recon [DISABLED / ENABLED]

Enables automatic reconnection of shedded load. If enabled, binary input MAN LOAD RECON has no
function.
Sync/Load ctrl
Hint:
See IM IG MINT setpoints adjustment.
Voltage window [%]

Maximal difference between bus and mains voltage.
Step: 0.1 % of Nominal voltage
Range: 0.0 100.0 % of Nominal voltage
BtoM AngleReq []
Phase difference between bus and mains voltage. Use this setpoint for phase correction of potential
transformers connection.

IM-IM+IOM-6.1.pdf
Step: 1
Range: -30 to +30
Phase window []
Maximum phase angle difference between bus voltage and mains.
Step: 1
Range: 0 90
Dwell time [s]

The time period in that the phase angle must be within Phase window and bus and mains voltage difference
below Voltage window before MCB closing when synchronizing.
Step: 0.1 s
Range: 0 25.0 s
Slip freq gain [%]

Gain of slip frequency control loop.
Step: 0.1 %
Range: 0.0 to +200.0 %
Slip freq int [%]

Relative integration factor of slip frequency control loop.
Step: 1%
Range: 0 % 100 %
Slip freq der [%]

Relative stability factor of slip frequency control loop.
Step: 1%
Range: 0 % 100 %
Angle gain [%]

Gain of angle control loop.
Step: 0.1%
Range: 0.0 % to +200.0 %
Angle der [%]

Relative stability factor of angle control loop.
Step: 1%
Range: 0 % to +100 %
Hint:
Gensets MINT group synchronizing operates via IM-PCLSM load sharing line.
Load ramp [s]

Increasing or decreasing load rate. Time relates to sum of Nominal power of all ready and running
gensets in AUT mode. InteliMains Load ramp influences load changing in Import/Export mode
#SysLdCtrl PtM = PWR-IM/EX.
Step: 1s
Range: 0 600 s
Load gain [%]

Gain of power control loop in InteliMains Process control: SysLdCtrlPtM =Import/Export mode.
Step: 0.1 %
Range: 0.0 200.0 %
Load int [%]

Relative integration factor of power control loop.
Step: 1%

IM-IM+IOM-6.1.pdf
Range: 0 100 %
Load der [%]

Relative stability factor of power control loop.
Step: 1%
Range: 0 100 %
Hint:
Load gain, Load int and Load der setpoints are active only when gensets group operates in parallel to the
mains in Import/Export mode - Process control: SysLdCtrlPtM = PWR-IM/EX.
Load control operates via IM-PCLSM load sharing line, where 7,5 V value means requirement of Nominal
gensets group power (sum of Nominal power of all running gensets).
Sync timeout [s]

Maximal allowed time for reverse synchronization. When Sync timeout is expired, RSyncTimeout alarm is
detected.
Step: 1s
Range: 0 1800 s
Reg loops mode [NORMAL/SYNC ONLY]

NORMAL Same behavior as in previous versions after synchronization IM continues
regulations in parallel
SYNC ONLY After synchronizing IM disconnects from Load sharing and CAN bus line in MAN
and AUT modes - IM is active only during synchronizing.
Volt/PF ctrl
Voltage gain [%]
Gain of voltage control loop.
Step: 0.1 %
Range: 0.0 to +200.0 %
Voltage int [%]

Relative integration factor of voltage control loop. Increasing of integration value causes quicker response.
Step: 1%
Range: 0 100 %
Voltage der [%]

Relative stability factor of voltage control loop.
Step: 1%
Range: 0 100 %
Hint:
Voltage gain, Voltage int, Voltage der setpoints are active during reverse synchronizing of gensets group to
the mains.
PF gain [%]
Gain of power factor control loop.
Step: 0.1 %
Range: 0.0 200.0 %
PF int [%]
Relative integration factor of power factor control loop. Increasing of integration value causes quicker
response.
Step: 1%
Range: 0 100 %

IM-IM+IOM-6.1.pdf
PF der [%]
Relative stability factor of power factor control loop.
Step: 1%
Range: 0 100 %
Hint:
PF gain, PF int, PF der setpoints are active only when gensets group operates in parallel to the mains in
Import/Export mode - Process control: SysLdCtrlPtM = PWR-IM/EX.
Act. calls/SMS
Warning call [DISABLED / ENABLED]
Enables or disables active calls/SMS to selected phone or mobile when a warning alarm occurs.
AcallCH1..3Type
Up to three separate channels are available for any one of the following types of messages:
DISABLED: Channel is disabled.
DATA: Standard analog, GSM or ISDN modem connection to WinEdit.
SMS: Channel sends SMS message. Only when GSM modem connected.
E-MAIL: Channel sends E-mail. Only when is IG-IB connected.
EML-SMS: Channel sends E-mail with short SMS. Only when is IG-IB connected.
Email contains
- header with serial number and application info.
- Alarm list
- 20 History records (reason, date, time)
Example of EML-SMS:
AL=(Sd Water Temp,Wrn Water Temp,!Emerg Stop,ActCallCH1Fail)
Hint:
GSM modem must be connected to controller for Active GSM call or SMS.
IG-IB does not support direct SMS, just as an email.
AcallCH1..3Addr
Address for channel 1...3 active call. Each above message type has either a number or an e-mail address
associated to it.
For more details see WinEdit-MultiEdit guide chapter IG-IB Internet communication.
Hint:
To receive active call run WinEdit Type of connection = Active call. WinEdit Active call window contains list
of received AIG or AIS files. Each list item contains Gen-set name, Date, Time, controller serial number.
NumberRings AA [-]
Number of rings prior to answering the modem connection from PC to controller.
Step: 1
Range: 1 30
Hint:
NumberRings AA change is not accepted immedately but after controller is switched on or when modem is
connected to controller.
Date and time

TimeStamp per
Time interval for periodic history record. Function is active when binary input MCB or any GCB from
connected gensets on the bus is closed.
Step: 1 min

IM-IM+IOM-6.1.pdf
Range: 0 - 240 min
Hint:
No time stamps are recorded when TimeStamp per = 0.
SummerTimeMode [DISABLED / WINTER / SUMMER / WINTER-S / SUMMER-

S]
DISABLED: Automatic switching between summer and wintertime is disabled.
WINTER (SUMMER) : Automatic switching between summer and wintertime is enabled and it is set to
winter (summer) season.
WINTER-S (SUMMER-S) : Modification for southern hemisphere.
Time [HHMMSS]
Real time clock adjustment
Date [DDMMYY]
Actual date adjustment
Sensor spec
Calibr AI1 (AI2, AI3) []
Calibr AIM1 (AIM2, AIM3, AIM4) [] only when IG-IOM configured
Calibrating constant to adjust the measured value of IM-CU and IG-IOM or IGS-PTM (when configured)
analog inputs. Physical dimension of calibrating constant is corresponding to Analog input.
Step: 1
Range: -1000 +1000
Calibrating Constant
Resistor R
Sensor
Instant value Pressure

IM-IM+IOM-6.1.pdf
R1
R2
R3
R4
R5
Sensor -20% Range of measurement +20%Sensor

100%
Failure Failure
Range of sensor
Hint:
Calibr AI1, Calibr AI1, Calibr AI3 have to be adjusted when measured value is near the alarm level.

IM-IM+IOM-6.1.pdf
IM - IG MINT setpoints adjustment
Active and reactive power terminology
LOAD
MAINS GEN
MAINS LOAD GEN

P > 0 Import P>0 Consumption P> 0 Generation
Q> 0 Import Q> 0 Consumption Q> 0 Generation
Q Q Q
Cos < 0 L Cos > 0 L Cos > 0 L Cos < 0 L Cos > 0 L
Export P Import P Consumption P Consumption P Generation P
Import Q Import Q Inductive LOAD Generation Q Generation Q
Cos < 0 C P P Cos < 0 C P

Cos > 0 C Cos > 0 C Cos > 0 C
Export P Import P Consumption P Consumption P Generation P
Export Q Export Q Capacitive LOAD Consumption Q Consumption Q
Mains
Exported active power is supplied to the mains. It is displayed in negative numbers e.g. 20kW.
Imported active power is consumed from the mains. It is displayed in positive numbers e.g. +20kW.
When reactive power is imported (>0) InteliMains displays L (inductive) character of the load. Process
control: SysImportLdChr = L-Im kVAr.
When reactive power is exported (<0) InteliMains displays C (capacitive) character of the load.
Process control: SysImportLdChr = C-Ex kVAr.
Load
Active power consumed by Load is displayed in positive numbers e.g. 20kW.
When reactive power is positive (>0) InteliMains displays L (inductive) character of the load.
When reactive power is negative (<0) InteliMains displays C (capacitive) character of the load.
Genset
Generated active power is displayed in positive numbers e.g. 20kW.
When reactive power is positive (>0) InteliMains displays L (inductive) character of the load.
When reactive power is negative (<0) InteliMains displays C (capacitive) character of the load.

IM-IM+IOM-6.1.pdf
Steps of InteliGen / InteliSys MINT set points adjustment
Following chapters contain recommended procedure of InteliGen / InteliSys MINT set points set up. At first
refer to InteliGen / InteliSys - MINT Users guide, chapters Sync/load and Volt/PF set points.
The first step is speed and AVR loop sensitivity adjusting.

The second step is InteliGen / InteliSys - MINT set points adjusting.
1. IG-PCLSM Speed governor out adjusting

Example of Speed governor out sensitivity:
Speed gov bias Genset RPM
-10 V 1462 RPM Nominal 2,5%
0V 1500 RPM = Nominal
10 V 1537 RPM Nominal + 2,5%
Check Speed gov bias when genset is idle running.

When speed characteristic is negative (increasing Speed gov bias decreases RPM) set
SpeedRegChar = NEGATIVE (All speed gain setpoints are positive).
To decrease Speed governor out sensitivity use IG-PCLSM VoutR output and connect external
resistor R2 in parallel to output.
VoutR output voltage is in this case R2 / (R1+R2) = 1 / 11 = 0.09 times less than Vout voltage.
Speed
VoutR range: depends on
IG-PCLSM resistor R2 value governor
G ND G ND
R2=1k
R1=10k
VoutR AUX input
Vout range:
-10.0 V to +10.0 V
Each genset in the group should have the same speed governor out sensitivity. Speed governor
characteristics difference unbalances Load sharing during synchronizing of loaded gensets group to
the mains.
2. IG-PCLSM AVRi out adjusting

Adjust AVR and AVRi to keep Nominal genset voltage at AVR DCout bias = 50%.
To check AVR DCout bias range set Voltage gain = 0.
Example of AVRi out sensitivity:

AVR DCout bias Generator voltage
0% 210 V = Nominal 9%
50 % 230 V = Nominal
100 % 250 V = Nominal +9%
To decrease AVRi output voltage sensitivity turn AVRi trim ccw.

When the AVR characteristic is negative (increasing AVRi output decreases generator voltage) set
AVRChar = NEGATIVE (All AVR gain setpoints are positive).
Each genset should have the same AVRi out sensitivity. AVR characteristics difference unbalances PF
sharing during synchronizing of loaded gensets group to the mains.
3. Voltage control
Conditions: idle running single gen-set, analog Volt/PF control using IG-AVRi module.
Adjust Voltage control set points of each gen-set separately :

IM-IM+IOM-6.1.pdf
MINT - Volt/PF control: AVR DCout bias, Voltage gain, Voltage int, Voltage der.
Hint:
Simulate voltage steps by changing of Nominal voltage setpoint and check stable Voltage control.
Voltage matching
Vbus IG / IS - MINT AVRi

analog output
Voltage gain +
Voltage int
Voltage der +
Vgen
AVR DCout bias
4. Forward synchronizing
Conditions: two idle running gen-sets, one is connected in MAN mode to dead bus, on the second
genset press in MAN mode GCB close/open button to start synchronizing to the bus.
Adjust Sync control set points of each gen-set separately. Check InteliGen / InteliSys-MINT
synchroscope screen.
IG - Sync/Load control: Voltage window, Phase window, Dwell time,
Speed gov bias, Freq gain, Freq int, Freq der and Angle gain, Angle der.
Hint:
At first set Phase window = 0 to avoid GCB closing.
Simulate speed steps by changing of Speed gov bias setpoint or press repeatedly GCB close/open button to
start stop synchronizing and check stability of synchronizing.
IG / IS - MINT SPEED GOVERNOR

fbus Freq gain analog output
Freq int +-10 V
+
Freg der
Angle gain
Angle der +
fgen
Speed gov bias
5. Load sharing
Conditions: two gensets are running in isolated parallel (MCB is opened). In the first step no load, then
apply full load.
When all gensets are running idle voltage of Load sharing line is zero V.
When all gensets are running at Nominal power voltage of Load sharing is 7,5V.
In parallel isolated mode (MCB is opened) adjust following Load sharing set points.
When genset is loaded, unloaded, loading, unloading check the Load sharing. Check if Speed governor
analog output does not reach limits below 10V or over 10V of the range.
IG - Sync/Load control: Load ramp, LS gain, LS int, LS der,
GCB open level, GCB open del
Hint:
When one genset is running loaded in MAN mode press GCB close/open button of the second genset to
synchronize and load. Then press STOP button to unload genset and open GCB. Pressing of the START
button returns IG controller back from Cooling to Running state.

IM-IM+IOM-6.1.pdf
SPEED Load sharing
GOVERNOR 1. IG / IS - MINT isolated parallel 2. IG / IS - MINT SPEED GOVERNOR
analog output analog output
+-10 V LS gain LS line: 0 to +7,5 V LS gain + +-10 V
LS int LS int
+ LS der LS der
+ +
Speed gov bias

Speed gov bias
6. PF sharing
Conditions: are the same as in step 5 Load sharing.
In isolated parallel mode (MCB is opened) adjust following Power Factor sharing set points. When
loaded, unloaded, loading, unloading check the VAr sharing. Check if AVR analog output does not
reach limits below 0% or over 100% of the range.
IG - Volt/PF control: VS gain, VS int, VS der
Hint:
When one genset is running loaded in MAN mode press GCB close/open button of the second genset to
synchronize and load. Then press STOP button to unload genset and open GCB. Pressing of the
START button returns IG controller back from Cooling to Running state.
1. IG / IS - MINT PF sharing 2. IG / IS - MINT

AVRi AVRi
analog output analog output
VS gain CAN bus VS gain +
VS int VS int
+ VS der VS der +
+
AVR DCout bias AVR DCout bias
Hint:
Output values of Sync/Load and Volt/PF control loops check at InteliGen / InteliSys MINT synchroscope
screen.
SpeedRegOut indicates IG-PCLSM Speed governor output in the range from 10.0V to +10.0V.
VoltRegOut indicates IG-PCLSM AVRi output in the range from 0% to 100%.
Steps of InteliMains setpoints adjustment

Hint:
Setpoints whose names begin with # character (e.g. #SysLdCtrl PtM) is replicated from InteliMains controller
to all InteliGen / InteliSys controllers and vice versa.
1. Back (reverse) synchronizing of multiple gensets

Conditions: gen-sets group is running in isolated parallel (MCB is opened). Synchronize group to the
mains. Group of gensets is running loaded, Load and PF is shared between gensets.
Load and PF sharing can be unbalanced during synchronizing when different sizes of gensets (or
different adjusting of speed governors) are running in parallel.
Adjust following InteliMains synchronizing set points, check InteliMains synchroscope screen.
IM - Sync/Load control: Voltage window, Phase window, Dwell time,
Slip freq gain, Slip freq int, Slip freq der and Angle gain, Angle der.
Hint:
Press repeatedly MCB close/open button on InteliMains controller (in MAN mode) to start /stop
synchronizing and check IM synchroscope screen. At first set Phase window = 0 to avoid MCB closing.

IM-IM+IOM-6.1.pdf
Reverse
InteliMains synchronizing IG / IS - MINT
fbus SPEED GOVERNOR
Slip freq gain analog output
Slip freq int LS line: +- 10 V LS gain + +-10 V
Slip freg der LS int
Angle gain LS der
Angle der +
fmains
Speed gov bias
2. Voltage matching of multiple gensets

Conditions: gen-sets group is running in isolated parallel (MCB is opened). Synchronize group to the
mains. Group of gensets is running loaded, Load and PF is shared between gensets.
Load and PF sharing can be unbalanced during synchronizing when different sizes of gensets (or
different adjusting of speed governors) are running in parallel.
During synchronizing (Volt matching is active) adjust following Voltage control set points:
IM - Volt/PF control: Volt gain, Volt int, Volt der.
Hint:
At first set Phase window = 0 to avoid MCB closing.
Press repeatedly MCB close/open button on InteliMains controller (in MAN mode) to start /stop
synchronizing and check IM synchroscope screen.
For test, adjust Nominal voltage of gensets group to different value from the mains voltage (e.g.210V).
Voltage matching
Vbus InteliMains IG / IS - MINT
AVRi
Voltage gain VS gain analog output
CAN bus +
Voltage int VS int
Voltage der VS der +
Vmains
AVR DCout bias
3. Parallel to the mains Baseload mode

Baseload and BasePF set points adjusting
Conditions: Bus (load) is connected to the mains - MCB is closed.
IG or IM - Process control: #SysLdCtrl PtM = BASELOAD,
#SysBaseLoad = , #SysBasePF =
Adjust following InteliGen / InteliSys MINT Load and PF control set points and check forward
synchronizing, stable load/unload and PF control.
IG - Sync/Load control: Load gain, Load int, Load der, Load ramp.
IG - Volt/PF control: PF gain, PF int, PF der.
Hint:
When mains is connected to the bus in MAN mode press the GCB close/open button of IG-MINT controller
to start synchronizing to the mains, loading at the #SysBaseLoad value. Then press the STOP button to
unload genset and open GCB. Pressing of the START button returns controller back from Cooling to
Running state.

IM-IM+IOM-6.1.pdf
Required part of IG / IS - MINT
#SysBaseLoad SPEED GOVERNOR
analog output
Load gain +-10 V
+
Load int
Load der
Genset +
power
Speed gov bias
#SysBasePF IG / IS - MINT
AVRi
PF gain analog output
PF int +
PF der
+
Genset PF
AVR DCout bias
4. Parallel to the mains Import/Export mode

Import/Export load and Import/Export PF setpoints adjusting.
Conditions: Bus (load) is connected to the mains - MCB is closed.
IM - Process control: #SysLdCtrl PtM = PWR-IM/EX,
#SysImport load = , SysImport PF =
Adjust following InteliMains Load and PF control set points and check forward synchronizing, stable
load/unload and IM/EX Load and PF control.
IM - Sync/Load control: Load gain, Load int, Load der, Load ramp.
IM - Volt/PF control: PF gain, PF int, PF der.
Hint:
Forward synchronizing test
When mains is connected to the bus in MAN mode press the GCB close/open button of IG-MINT controller
to start forward synchronizing and voltage matching of single genset to the mains.
InteliMains via LS line and CAN bus controls SysImport load and SysImport PF value which is shared
between gensets in the group.
When the STOP button of IG-MINT controller is pressed, genset unloads, opens GCB and steps to Cooling
state. Pressing of the START button returns controller back from Cooling to Running state.
Reverse synchronizing test

When gensets are running in parallel isolated (MCB is opened) in MAN mode press the InteliMains MCB
close/open button to start reverse synchronizing and voltage matching of loaded gensets to the mains.

IM-IM+IOM-6.1.pdf
Actual
mains Load control
power
InteliMains IG / IS - MINT
SPEED GOVERNOR
analog output
Load gain LS line: +7,5 V LS gain + +-10 V
Load int LS int
Load der LS der
+
SysImport load
Speed gov bias
Actual
PF control
Mains InteliMains IG / IS - MINT
PF AVRi
PF gain VS gain analog output
CAN bus +
PF int VS int
PF der VS der +
SysImport PF
AVR DCout bias
Hint:
Output values of Sync/Load and Volt/PF control loops check at InteliMains synchroscope screen.
LSO indicates IM-PCLSM load sharing output in the range from 10.00V to +10.00V.
VVO indicates IM Volt/PF output to CAN bus in the range from -10000 to +10000.

IM-IM+IOM-6.1.pdf
Sensor specification
Background of the sensor calibration
To correct measuring error of each analog input (pressure, temperature, level) calibrating constants within
10 % of measure range should be set. Three calibrating constants are set in physical units - bar, oC, % .
From these constants are counted equivalent calibrating resistance which are internally (in software) added
to sensor resistance.
At the moment of calibration (ENTER pressing) is calculated (and in memory saved) calibrating resistance
(in ). This value is added to measured sensor resistance before calculation of the AI1 (AI2 or AI3) value.
Example: IM-CU display Temperature 70 C and real value is 73 C.
After setting Calibr AI1 to +3 C (and pressing ENTER) InteliGen / InteliSys calculates corresponding
resistance (e.g.5) and saves this value into the memory. The resistance is then added to all
calculations (e.g. instead of 70C -> 73C, or e.g. instead of 5C -> 6C).
Default sensor settings

Analog input 1: 10 points VDO characteristic, pressure measuring in bar
Analog input 2: 6 points VDO characteristic, temperature measuring in C
Analog input3: 2 points VDO characteristic, fuel level measuring in %
Additional sensors characteristics for IG-PTM module

PT100PTM, NI100PTM, 0-20mA/100PTM, 4-20mA/100PTM, 100mV/100PTM.
VDO Temperature sensor VDO Pressure sensor
2000 200
1800
Resistance [ohm]
Resistance [ohm]
1600
1400
150
1200
1000 100
800
600 50
400
200
0
0
0 20 30 40 50 60 70 80 90 110 0 2 4 6 8 10
Temperature [ C] Pressure [bar]
Predefined characteristics
Pt100 Pt1000 Ni100 Ni1000
C R [ ] C R [ ] C R [ ] C R[]
-205 92 -20 922 -206 83 -20 893

0 100 -10 961 -8 90 -10 946
205 108 0 1000 189 97 0 1000
413 116 30 1117 403 105 30 1171
595 123 60 1232 605 113 60 1353
803 131 80 1309 795 121 80 1483
1013 139 90 1347 1000 130 90 1549
1197 146 100 1385 1200 139 100 1618
1411 154 110 1423 1392 148 110 1688
1814 169 120 1461 1793 169 120 1760

IM-IM+IOM-6.1.pdf
VDO temp VDO press VDO fuel level 4 to 20 mA
C R [ ] bar R [ ] % R[] R 20mA/100 20mA/60
-20 3900 0 10 0 10
0 1525 20 50 100 180 170 0 0
20 700 40 85 200 13 8
30 440 60 119 230 25 15
40 290 80 152 280 38 23
50 195 100 180 330 50 30
60 135 390 63 38
70 95 460 75 45
80 69 560 88 53
100 38 690 100 60
Hint:
When measured value is 6% out of range the Sensor fail FLS is detected.

IM-IM+IOM-6.1.pdf
Operator interface
Pushbuttons and LEDs
3 2 1 4
12
6
7
13
9 11 10 5 14
Pushbuttons:
1. MODE Cyclic forward selection the gen-set operation mode (OFF -> MAN -> AUT )
2. MODE Cyclic backward selection the gen-set operation mode (AUT -> MAN ->OFF )
3. HORN RESET Deactivates the HORN
4. FAULT RESET Acknowledges faults and alarms
5. MCB ON/OFF Manual open/close of the Mains circuit breaker in MAN mode.
6. PAGE Cyclic selection of the display mode(MEASUREMENT->ADJUSTEMENT-
>HISTORY)
7. Select the set point, select the screen or increase set point value
8. Select the set point, select the screen or decrease set point value
9. ENTER Confirm set point value

IM-IM+IOM-6.1.pdf
LEDs
10. MAINS PRESENT: GREEN LED is on, if mains is present and within limits
11. MAINS FAILURE: RED LED starts flashing when the mains failure occurs and goes off when the
mains restores.
12. BUS VOLTAGE PRESENT: GREEN LED is on if bus voltage is present and within limits
13. COMMON FAILURE: RED LED starts flashing when any alarm occurs, lights continuously when
Fault reset is pressed and goes off when the alarm disappears and Fault reset key is pressed.
14. MCB ON: GREEN LED is on, if MCB is closed. Flashes when synchronizing is active.
How to select InteliMains mode ?

Use MODE or MODE to select requested InteliMains operation mode (OFF MAN AUT).
When to use button MCB ON/OFF?

In AUT mode the button is disabled.
In MAN mode is enabled, but before closing of circuit breaker, voltage must be within limits.
Display menus
There are 3 display menus available: MEASUREMENT, ADJUSTMENT and HISTORY
Each menu consists of several screens. Press repeatedly PAGE button to select requested menu.
How to view measured data?

1. Use repeatedly PAGE button to select the MEASUREMENT menu.
2. Use and to select the screen with requested data.
How to view and edit set points?

1. Use repeatedly PAGE button to select the ADJUSTMENT menu.
2. Use or to select requested set points group.
3. Press ENTER to confirm.
4. Use or to select requested set point.
5. Set points marked * are password protected.
6. Press ENTER to edit.
7. Use or to modify the set point. When or is pressed for 2 sec, auto repeat function is
activated.
8. Press ENTER to confirm or PAGE to leave without change.
9. Press PAGE to leave selected set points group.
How to handle the HISTORY menu?

1. Use repeatedly PAGE to select the HISTORY menu.
2. Use or to select a requested record.
3. Use ENTER to select requested screen (record items) within displayed records
How to change the display contrast ?

Press ENTER and or at the same time to adjust the best display contrast
Hint:
Only in MEASUREMENT menu

IM-IM+IOM-6.1.pdf
How to check the serial number and software revision?
Press ENTER and then PAGE. On the display you can see InteliMains INFO screen for 10 seconds.
InteliMains INFO screen contains :

1) Controller name (see Basic setting group)
2) InteliMains serial number (8 character number)
3) SW version: the first is the firmware version number, the second is Application version number.
4) Application: IM
5) Branch: InteliMains
Hint:
Available in MEASUREMENT menu only.
How to find active alarms ?

Active alarm list is the last screen in the MEASUREMENT menu.
Select MEASUREMENT menu. Press You will see the list of all active alarms with the number of
alarms at the top-right corner. Inverted alarms are still active. Non-inverted alarms are not active, but
not yet confirmed.
Pressing FAULT RESET accepts all alarms. Non-active alarms immediately disappear from the list.
Active alarm list appears on the screen when a new alarm comes up and Main MEASUREMENT
screen is active.
Hint:
Alarm list does not activate when you are reviewing the values, parameters or history.
Main MEASUREMENT screen description

Total power screen
Left up corner: Actual mode of active power control Base or Imp/Exp and required value.
Actual mode of reactive power control Base or Imp/Exp and required value.
There is indication OFF mode and Island mode (IslOper) as well
Right up corner: L Active access lock indication
! Alarm list reminder
Load: Actual value of active power.
Actual value of PF
Mains: Actual value of active power.
Actual value of PF
Gensets: Actual value of active power.
Actual value of PF
MCB: - MCB closed
/ MCB opened
Hint:
Mains and bus voltage is measured and stored depends on archive
Phase to Neutral voltage in standard archives: IM-5.1.aig, IM+IOM-5.1.aig
Phase to Phase voltage in high voltage archives: IM-HV-5.1.aig, IM+IOM-HV-5.1.aig.
Main measure screen

Actual power of running gen-sets

IM-IM+IOM-6.1.pdf
Mode_iG OFF-MAN-AUT
InteliMains state
Load shedding state
Process timer
When any alarm get active the exclamation mark in the right up corner appears.
Mains screen (standard version)

Mains import in kW
Mains kVAr
Mains PF
Mains voltage Ph-Ph in Volts
Mains voltage Ph-N in Volts (triple bar graph with limit marks)
Mains current per phase in Volts (triple bar graph with limit marks: Nominal=IDMT, Short
current limit)
Mains screen (high voltage)

Mains import in kW
Mains kVAr
Mains PF
Mains voltage L1 Ph-Ph in Volts
Mains current per phase in Volts (triple bar graph with limit marks: Nominal=IDMT, Short
current limit)
Object screen (standard version)

Object consumption in kW
Object kVAr
Object PF
Bus voltage Ph-Ph in Volts
Bus voltage Ph-N in Volts (triple bar graph with limit marks)
Object screen (high voltage)

Object consumption in kW
Object kVAr
Object PF
Bus voltage L1 Ph-Ph in Volts
Gensets screen
Gensets total power in kW
Gensets total kVAr
Calculated gensets PF
Mains frequency in Hz
Bus frequency in Hz
MaxVectorS in
Analog inputs
AnIn1 IM IM-CU Analog input 1 (bar graph with one limit mark)
Battery voltage (bargraph)
Analog inputs IG-IOM (when configured)

AnIn IOM1 IG-IOM or IGS-PTM Analog input 1 (bar graph with limit mark)

IM-IM+IOM-6.1.pdf
Binary inputs IM-CU 1/2

BI1 to BI5
Binary inputs IM-CU 2/2

BI6 to BI9
Binary outputs IM-CU 1/2

BO1 to BO5
Binary outputs IM-CU 2/2

BO6 to BO9
Binary inputs IM-PCLSM

BI1 to BI4
Binary outputs IM-PCLSM

BO1 to BO4
Binary inputs IG-IOM or IGS-PTM 1 / 2 (when configured)

BI1 to BI4
Binary inputs IG-IOM or IGS-PTM 2 / 2 (when configured)

BI5 to BI8
Binary outputs IG-IOM or IGS-PTM 1 / 2 (when configured)

BO1 to BO4
Binary outputs IG-IOM or IGS-PTM 2 / 2 (when configured)

BO5 to BO8
Power measuring
Mains Import total in kW
Mains Import per phase L1, L2, L3
Mains PF total
Mains PF per phase L1, L2, L3
Mains reactive power total in kVAr
Mains rective power per phase L1, L2, L3
Mains apparent power total in kVA
Mains apparent power per phase L1, L2, L3
Mains statistic
Mains total kWh
Mains total reactive power in kVAhr
Sum of kWh of all on CAN connected controllers

Sum of kVAhr of all on CAN connected controllers
Actual system date

Actual system time

IM-IM+IOM-6.1.pdf
Synchronizing
Synchroscope
Bus Slip frequency in 0.01 Hz
Mains voltage L1 in V
Bus voltage L1 in V
LSO Sync/Load ctrl loop output value to LS line (-10.0V to +10.0V).
VVO Volt/PF ctrl loop output value to CAN bus (-10000 to +10000).
Power management
Total Available Pnom = sum of Nominal power
Total Running Pnom = sum of Nominal power
Total Running power bar graph
Active Reserve bar graph with Start,Stop limit
CAN BUS status for addresses 1 to 16
CAN BUS status for addresses 17 to 32
Alarm list
Alarm list screen displays actual alarms. Active alarms have dark background. Alarms presence is
displayed on the main measure screen by exclamation mark in the right up corner.

IM-IM+IOM-6.1.pdf
PAGE PAGE
PAGE
Measure Screens Par. Edit Screens History Screens

OFF MAN AUTO
IM-IM+IOM-6.1.pdf
500 ENGINE BASIC
ENGINE PROT
0 1000 GEN BASIC
12345h
GEN PROTECT
Screen
MAINS FAIL
586 kW 14:23:15
PAGE ENTER
GEAR TEETH O F
150 150 -
NOM RPM
Next 1500 1500 RPM
START RPM LE Y
30 30% R
CRANK TIME
Screen 10 10s
B
InteliMains, SW Version 6.1, ComAp December 2004

TA ISTO
H
Parameter setting:
1. Set cursor by buttons

ENTER
2. Press to editing mode
Chart guide to menus and pushbuttons operation
3. Adjust parameter by buttons

ENTER
Next 4. Press to write parameter into memory
Screen Press PAGE to cancel of editing mode ENTER ENTER
ENTER
PAGE
85/114
..... TO MEASURE SCREEN
Function description
There are three modes of InteliMains: OFF MAN AUT.
To select the mode use MODE and MODE.
OFF mode
InteliMains has no influence at gen-sets group.
If mains voltage is within limits and no mains alarm is active (e.g. IDMT overcurrent), MCB is closed
after MCB close del.
InteliMains is disconnected from the Load sharing line.
MAN mode
When Mains voltage is out of limits InteliMains switches the MCB off.
If the Mains voltage is within limits (adjusted in the set points group Mains protection) and there is
no Bus voltage press MCB ON/OFF to close MCB.
If Mains or Bus voltage is out of the limits, InteliMains does not respond to MCB ON/OFF.
If the Mains and Bus voltage are in limits pressing of MCB ON/OFF starts synchronizing of MCB.
AUT mode
When Mains voltage is out of limits InteliMains switches the MCB off.
When Mains voltage returns InteliMains switches MCB to dead bus MCB close del delayed.
When Mains voltage returns and bus voltage is within limits InteliMains starts synchronizing Mains
ret del delayed.
Hint:
InteliMains does not respond to MCB ON/OFF button in AUT mode.
Load shedding
Binary input: Man load recon
Binary outputs: Load shedd 1 (2, 3)
Setpoints: Load Shedding
G en-set power
Ld shed level
closed
BO Load shed 1
closed
BO Load shed 2
closed
BO Load shed 3
Ld shed del Ld shed del Ld shed del

IM-IM+IOM-6.1.pdf
Load reconnection automatic
AutoLd recon = ENABLED
G en-set power
Ld recon level
BO Load shed 3 opened
Ld recon del Ld recon del Ld recon del
Load reconnection manual

AutoLd recon = DISABLED
G en -set po w
Ld recon level er
BI Man load recon

no action
MGCB control
MGCB control in AUT mode
MGCB closes when:
b. Actual Load reserve is fulfilled and
c. There is no voltage on the IM Bus
Or
a. MCB is closed, MCB feedback is closed and
b. No GCB is closed
MGCB opens when:

1. All GCBs are opened and
2. MCB is opened
MGCB control in MAN mode

To close MGCB use Binary input MGCBButton. There are following conditions to close:
1. MCB is opened

IM-IM+IOM-6.1.pdf
MGCB is closed only when is no voltage on IM Bus.
2. MCB is closed
MGCB is closed when all GCBs are opened.
MGCB can be opened in any condition by Binary input MGCBButton in MAN mode.
Hint:
InteliMains see only GCBs from controllers communicating on CAN bus. MGCB is not closed when no
controller communicate on CAN bus.
MGCB is opened in OFF mode.
MGCB closing and opening is written to History record.
TestOnLoad
Initial conditions
InteliMains in AUT mode and
Gensets group is running parallel to the mains and
Process control: SysLsCtrlPtm = LDSHARING and
Process control: LS/BldCtrlType = IMP/EXP and
Actual Load reserve is OK.
When Binary Input TestOnLoad is closed InteliMains transfers Load from mains to generators (reduces
Import/Export value to zero) and opens MCB (even if Mains is OK).
When TestOnLoad is not successful, WrnTstOnLdFail alarm is activated and binary output TestOnLoadFail
is closed.
Temperature by power control

Temperature by power control changes genset group power to keep measured temperature.
Setpoints setting
ProcessControl: #SysLdCtrlPtM = LDSHARING
LS/BldCtrlType = T BY PWR
TbyPwr extern = AIN
TempByPwr Treq
TempByPwr gain
TempByPwr int
TempByPwr der
Vector shift protection

The vector shift (VS) protection protects synchronous generator in parallel operation to the mains. VS
protection opens very fast MCB in the case of mains voltage vector shift.
The VS protection detects mains failure within 30 ms. The total time of disconnection is shorter than 100 ms
including disconnecting time of the circuit breaker (depends on time). The requirement for generator
disconnection comes on power change of more than 15% - 20%. Slow changes of frequency (e.g. governor
commands) dont activate the protection.
As shown in the timing diagram the voltage jumps to another value and the phase position changes. This
procedure is named phase or vector shift. InteliMains continuously measures the cycles, starting each zero
up ward slope. The time cycle is internally compared to the quartz table reference time. In case of vector

IM-IM+IOM-6.1.pdf
shift the zero up ward is delayed and the device trips instantaneously. The trip angle and consequently
the sensitivity of the vector shift detection is adjustable see setpoint
Mains protect: VectorS limit adjustable in the range 1 to 45.

IM-IM+IOM-6.1.pdf
Alarm management
Following alarms are available:
Warning
History record
History record + Active call
Warning
When warning comes up, only alarm outputs are closed.
Possible warnings:
Analog inputs alarm
Binary inputs alarm
Mains voltage, frequency, current alarm
Bus voltage, frequency alarm
MCB failure
History record (+ Active call)

History record is made and binary output COM WR HST is activated when
binary input is closed (or opened)
protection level of analog input is over or under stepped.
Binary inputs
Use WinEdit to configure following alarms on binary inputs:
Type of Binary input alarm Adjusting in WinEdit

Warning Alarm list and History record. Only this alarm flash gen-set Warning
red LED and must be confirmed pressing FAULT RESET button.
History record when binary input closed (rising edge) WrHstActOnly
History record when binary input closed or opened (rising or falling edge) WriteHistory
History record and Active call when binary input closed (rising edge) WrHstActOnly+C
History record and Active call when binary input closed or opened (rising WriteHistory+C
or falling edge)
Hint:
Active calls has to be enabled in Act. Calls/SMS set points group.
Analog inputs
There is only one warning level on each analog input.

Alarms are configurable
active when over limit
active when below limit
Type of Analog input alarm Adjusting in WinEdit

Sensor failure (when measured value is out of the selected characteristic) Sensor Fail
Warning Alarm list and History record. Only this alarm flash gen-set Warning
red LED and must be confirmed pressing FAULT RESET button
History record when AI is active (over or under limit) WrHstActOnly
History record and Active call when AI is active (over or under limit) WrHstActOnly+C

IM-IM+IOM-6.1.pdf
Hint:
Most of Alarms except Warning are intended to record Power station behavior into history file.
Voltage phase sequence detection

InteliMains controller detects phase sequence on both mains/bus voltage terminals. This protection is
important after controller installation to avoid wrong voltage phases connection. Following alarms can be
detected:
Wrong phase sequence

There is fix defined phase sequence in InteliMains controller L1, L2, L3. When the phases are connected in
different order (e.g. L1,L3,L2 or L2,L1,L3) following alarms are detected:
M ph opposed = wrong mains phase sequence
B ph opposed = wrong bus phase sequence
Inverted phase polarity

inverted phase polarity can be detected due to wrong connection of separation transformers between
controller and generator / mains / bus voltage. Phase sequence is OK but some phase(s) is connected in
opposite way (180 shift).
Following alarms can be detected:
M L1 neg = mains phase L1 is inverted
BUS L1 neg = bus phase L1 is inverted
Wrong phase sequence and inverted polarity

It is combination of both previous alarms
M ph+L1 neg = wrong mains phase sequence and phase L1 is inverted
B ph+L1 neg = wrong bus phase sequence and phase L1 is inverted
Hint:
Phase sequence detection is active when voltage in all three phases is >50VAC and all phases angles are in
the range 120 20.
Phase sequence alarm detection is 1 sec delayed to avoid transient effects.
B (=BUS) alarms are detected in MINT, MEXT applications instead M. (=MAINS) alarms.
MCB fail detection

MCB fail detection is based on comparing of binary output CB close/open with binary input CB feedback.
There are three different time delays for CB fail detection see following diagrams.
When is BO MCB close/open in steady state and MCB feedback is changed the MCB fail is detected
immediately (no delay).
BO MCB close/open closed
opened
BO MCB close/open
closed
BI MCB feedback
BI MCB feedback opened
active
No MCB fail
Hint:
No fail is detected when MCB is closed and MCB feedback opens because MCB can be opened due to an
external protection device.

IM-IM+IOM-6.1.pdf
When BO MCB close/open closes, there is 2 sec delay for MCB fail detection:
closed
BO MCB close/open
T ime delay closed

BI MCB feedback 2 sec
active
Alarm: MCB fail
Bus voltage error detection

BusMeasError is detected when:
Mains is OK, MCB is closed, no voltage on the bus
Bus is OK, MCB is closed, no Mains voltage
MCB/MGCB closing is blocked when:

Mains is OK, bus voltage is not within limits but it is greater than 10V
GCBs are closed and load reserve is fulfilled (according to information on the CAN bus) IM
doesnt close MGCB when there is voltage on the bus (greater than 10V)
Detection delay : fix 20 sec
Sensor fail detection

Sensor fail Fls is detected when measured value is 6,2 percent out of range. Controller screen displays in
this case string #### instead measured value.
R1
R2
R3
R4
R5
Sensor -6% Range of measurement +6% Sensor
100%
Failure Failure
Range of sensor
IM-PCLSM module fail

IM-PCLSM connection is detected during controller switch-on only. Fail is not detected during operation
state.

IM-IM+IOM-6.1.pdf
Sequencing
InteliMains operation states
InteliMains operation states are displayed on the first main measure screen. There are
three process displayed - InteliMains states, Load shedding conditions and timer conditions.
The state machine logic use the following State Machines:
InteliMains operates in following states.

Init After IM-CU power supply switch on
MnsBusOff MCB not closed if Mains OK . Closing to dead bus possible
ParalOper Gen-sets are running parallel to mains
IslOper Gen-sets are island running
MainsRet MCB not closed, synchronizing is possible
RevSync Reverse synchronizing
RSyncErr Reverse synchronizing error
Load conditions :
No LdShed No load shedding is active.
LdShedL1 Load shedding of the first step is active.
LdShedL2 Load shedding of the second step is active.
LdShedL3 Load shedding of the third step is active.
Timer conditions
No Timer No timing is active.
LdShedChg Load timing is active
LdRecChg Load reconnection timing is active

IM-IM+IOM-6.1.pdf
Remote control and data logging
Direct connection to the PC
InteliMains can be connected directly with PC via RS232 interface.
Use the standard cable RS232 cable to connect PC with InteliMains.
PC software - WinEdit
On the PC (for direct or modem connection) has to be installed the ComAps software package WinEdit.
(based on Windows 95 or newer platform)
WinEdit enables:
read the quantities,
adjust all set points,
read the history
control the engine
configure the controller
select software configuration
modify alarm inputs and outputs
direct or modem communication
receive active calls
History file
InteliMains controller stores a record of an each important event into the history file. The history file contains
120 records. When the history file is full, the oldest records are removed.
Record structure
Hint:
Mains and bus voltage is measured and stored depends on archive
Phase to Neutral voltage in standard archives: IM-5.1.aig, IM+IOM-5.1.aig
Phase to Phase voltage in high voltage archives: IM-HV-5.1.aig, IM+IOM-HV-5.1.aig.

IM-IM+IOM-6.1.pdf
Abbreviation Historical Value
No. Number of historical event
Reason Event specification
Date Date of historical event in format DD/MM/YY
Time Time of historical event in format HH:MM:SS
MImp Mains import power
MPF Mains power factor
MLCh Mains character of the load
Mfrq Mains frequency
Vm1 Mains voltage L1
Im1 Mains current L1
MVS Maximum vector shift
Bfrq Bus frequency
Vb1 Bus voltage L1
Vb2 Bus voltage L2
Vb3 Bus voltage L3
Batt Battery voltage
AI1 InteliMains analog input 1 value
AIM1 IG-IOM or IGS-PTM analog input 1 value (only when IG-IOM is
configured)
configured)
configured)
configured)
BINP Binary inputs IM-CU
BIPC Binary inputs IM-PCLSM
BIM Binary inputs IG-IOM or IGS-PTM (only when IG-IOM is
configured)
BOUT Binary outputs IM-CU
BOPC Binary outputs IM-PCLSM
BOM Binary outputs IG-IOM or IGS-PTM (only when IG-IOM is
configured)
LSO Load sharing line output value
VVO Voltage/PF control output value (send by CAN line)
This item is recorded in application without IOM only.
Mode 0 = OFF, 1=MAN, 2=AUT
TRPw Total running power (sum of all gensets)
List of possible events:
Zero signed events are not displayed or stored.

Events specification Alarm History
Configurable
Analog inputs IM-CU alarms YES YES
Analog inputs IG-IOM or IGS-PTM alarms YES YES
Binary inputs IM-CU alarms YES YES
Binary inputs IM-PCLSM alarms YES YES
Binary inputs IG-IOM or IGS-PTM alarms YES YES

IM-IM+IOM-6.1.pdf
System info
InteliMains switched on 0 Switched On
Periodic history record 0 Time Stamp
Wrong parameters checksum 0 Wrong params
Application archive (aig) loaded 0 Appl loaded
Firmware (mhx) loaded 0 Firmw.loaded
Watchdog reset 0 Watchdog Rst
Time mode was changed 0 TimeModeChngd
IG-IOM or IGS-PTM fail or not connected 0 Wrn IOM fail
IM-PCLSM fail or not connected 0 Wrn PCLSM fail
Password set 0 Password set
Password changed 0 Password chngd
Low or high battery voltage warning Wrn Batt volt Wrn Batt volt
Binary input Remote OFF was closed 0 Remote OFF set
Sync/Load control loop limit Wrn SpdRegLim Wrn SpdRegLim
Volt/PF control loop limit Wrn VoltRegLim Wrn VoltRegLim
Remote OFF set by binary input 0 Remote OFF set
Wrn Speed regulator output limit Wrn SpdRegLim Wrn SpdRegLim
Wrn Voltage regulator output limit Wrn VoltRegLim Wrn VoltRegLim
Wrn Bus measure error WrnBusMeasErr WrnBusMeasErr
Load shedding stage change 0 Load Shed
Load Recon stage change 0 Load Recon
Ext MFRelay 0 Ext MFRelay
MGCB opened 0 MGCB opened
MGCB closed 0 MGCB closed
WrnCANbusEmpty WrnCANbusEmpty WrnCANbusEmpty
TestOnLoad fail WrnTstOnLdFail WrnTstOnLdFail
Mains
Mains phase 1 over voltage Vm1 Over Vm1 Over
Mains phase 1 under voltage 0 Vm1 Under
Mains voltage unbalance Vm Unbal Vm Unbal
Mains current unbalance Im Unbal Im Unbal
Mains over frequency fm Over fm Over
Mains under frequency 0 fm Under
Short current protection MainsShortCurr MainsShortCurr
IDMT protection Mains IDMT Mains IDMT
Failure of mains circuit breaker MCB fail MCB fail

Mains circuit breaker closed 0 MCB closed
Mains circuit breaker opened 0 MCB opened
Reverse sync timeout 0 Wrn RevSyncTO
Bus measurement error Wrn BusMeasErr 0
Modem
RS232 control command RS232 control
MODEM control command MODEM control
SMS control command SMS control
Modem Bridge control command MB control
Local Bridge control command LB control
Internet Bridge control command IB control
Active call 0 Active Call
Active SMS1 was successfully sent 0 ActSMS1 sent

IM-IM+IOM-6.1.pdf
Unsuccessful active call ActCall failed ActCall failed
Unsuccessful active SMS ActSMS failed ActSMS failed
Phase sequence
Inverted polarity of bus phase L1 BUS L1 neg 0
Wrong bus phase sequence BUS ph opposed 0
Wrong bus phase sequence and polarity L1 BUS ph + L1 neg 0
Inverted polarity of mains phase L1 M L1 neg 0
Bad mains phase sequence M ph opposed 0
Bad mains phase sequence and polarity L1 M ph + L1 neg 0

IM-IM+IOM-6.1.pdf
Remote and mobile communication
Modbus protocol
Direct connection: RS232, RS422, RS485
Modem connection
9600 bps, 8 data bits, 1 stop bit, no parity
Transfer mode RTU
Function 3 (Read Multiply Registers)
Function 6 (Write Single Register)
Function 16 (Write Multiply Registers)
The response to an incoming message is sent with minimum 4.096 ms delay after message reception
The complete description of Modbus communication protocol can be found in Modbus Protocol Reference
Guide PI-MBUS-300 and Open Modbus Specification Release 1.0. Both documents are available from web
site at http://www.modicon.com/openmbus/ .
Communication object vs. Register

All the data intended for communication has its representation as communication objects in the controller.
The communication object is represented by the n-byte array in the controller memory and identified by the
unique 16-bit communication object number. The register, according to Modbus communication protocol,
represents a two-byte data and in communication functions is referenced by 16-bit register address. Further
in the description of communication functions the communication object number will always be used as
a register address and length of the communication object will be expressed by number of registers. Just
one communication object can be read or written by one communication function.
Hint:
It is possible to download the Actual IG or IS controller description from on-line controller or from (aig or ais)
archive. Use ..\ Program files \ ComAp \ WinEdit \ Tools \ Cfg_img \ Cfg_img.exe software.
IG-MU SW version 1.6 does not support Modbus protocol.
Recommended ISDN modem

Askey TAS-200E (12 VDC power supply)
Recommended GSM modem
Wavecom WMOD2, dual 900/1800MHz (baud rate 9600 bps).

Siemens M20, supports only 900MHz network.
Siemens TC35 (Siemens firmware version at least 3.0)
GSM Modem setup

Prior to start work with GSM modem run following program for GSM proper setup.
Program writes all the necessary AT commands to configure the GSM modem properly for use with IM-CU or
IS-CU.
This program runs independent on WinEdit:
Start MS Windows-Start-Program files - WinEdit Gm_setup.exe.
Select COM port configurated modem is connected to
Select IM-CU (=IS-CU) or IG-MU unit
Press Setup button
1. Follow commands in GSM Modem Setup window
Hint:
It is strongly recommended to use the same type of modem on the both sides (IG and PC) of connection.

IM-IM+IOM-6.1.pdf
Analog Analog GSM GSM
modem modem or modem modem
Modem connection
Modem communication of Inteli controllers, IG-MU and IG-IB is based on full modem cable connection
where all handshaking signal DCD, RTS, CTS are active and connected.
Intelicontrollers and IG-MU, IG-IB automatically detect modem connection via RS232 - DSR (Data Send
Ready) signal. Controller detects modem when is DSR active and direct connection when passive or not
connected.
Make sure all signals are connected and activated in modem when it is not possible to open connection.
Mobile SIM card setting
Adjust SIM card on GSM modem in the following way:

Enable data communication (it could be done by your local GSM operator),
Set phone number SMS service center SC (recommended in international format),
Set no PIN code required.
Hint:
All SMS on SIM card will be erased during GSM modem initialization. Valid SMS on SIM card will be served
except adjusting and gen-set control command.
SMS message format

IG-MU serves and answers only SMS in valid format addressed to controller IG 5.2 / IS 2.2 or above.
SMS message format:
Start with # character, followed controller address, followed colon character and access code,
Commands are comma separated,
Commands are not case sensitive,
Maximum message length is limited up to 160 characters,
IG-MU answers only message with valid Access code,
Answer exceeds 160 characters is separated to more messages.
SMS message header
Every SMS must start with header in format:
#address:access command1, command2
where address is controller address 1 to 32

access is valid access code set-up by WinEdit (up to 15 characters length),
# character indicated beginning of message,
: character separated controller address and access code
Hint:
For direct communication to one controller is possible skip address setting.
SMS message commands

Hint:
SMS commands are available for IG-MU from software version 1.9.

IM-IM+IOM-6.1.pdf
1. Controller address
Controller address is unique controller identification number located in setpoint group Basic setting
: Contr addr [1 to 32].
Syntax: #XX
XX controller address [1 to 32]
Example: #5
Message is addressed to controller with address 5.
2. Access code
InteliGen / InteliSys Access code is 15 characters length string. Access code is separated from
controller address by column.
Syntax: #5:X
X controller access code up to 15 characters length
Example: #5:accesscode
Message is addressed to controller with address 5 and its access code is set to
value accesscode.
Hint:
Access code cant contain space character. Access code can be changed in WinEdit only.
3. Read value or setpoint

Command for reading of selected value or setpoint. Return value is in appropriate numerical or string
format.
Syntax: r XXXX (or rXXXX)

r command
XXXX value or setpoint code
Example: #5:accesscode r 8252
Reading of setpoint 8252 (8252 = Gear teeth)
4. Adjust setpoint
Command for adjusting of selected setpoint. Answer message contains only confirmation of
successful adjusting or appropriate error.
Syntax: w XXXX YYYY (or wXXXX YYYY)

w command
XXXX setpoint code
YYYY value of setpoint in appropriate format
Example: #5:accesscode w 8252 144
Adjusting of setpoint 8252 to value 144 (8252 = Gear teeth).
Return code: ok adjusting setpoint was correct

w_err adjusting setpoint was not successful
er_pass adjusting setpoint required enter valid password
er_old command for adjusting was read out from SMS during GSM
modem initialization in this case command will not be served.
5. Enter password
Password setting command. Password has to be set before adjusting of protected setpoint or calling
protected gen-set control command. Setting password command is not necessary before every
adjusting. Password is four digit number in range 0 to 9999 and is valid for all rest of SMS.
Syntax: p PPPP (or pPPPP)

p command
PPPP password
Example: #5:accesscode p 1234, w 8252 144
Setting password before adjusting protected setpoint.

IM-IM+IOM-6.1.pdf
Return code: ok setting password was successful
er_pass setting password is not valid
6. Gen-set control
SMS command for invoking gen-set control command as Start, Stop, Fault reset etc.
Syntax: c Y (or cY)
c command
Y type of operation
Y Type of operation Y Type of operation

1 Start 7 MCB ON
2 Stop 8 MCB OFF
3 Horn Reset 9 GCB ON/OFF
4 Fault Reset 10 MCB ON/OFF
5 GCB ON 11 Next Mode
6 GCB OFF 12 Previous Mode
Example: #5:accesscode p 1234, c1

This SMS command invokes genset Start. Password setting is needed in case of
password protection was configured for genset commands.
Return code: ok genset command was accepted

er_pass valid password was not set before executing the command
c? unknown genset command
c_er gen-set command execution is not allowed in actual state (e.g.
attempt to start the genset in OFF mode).
er_old command was read out from SMS during GSM modem
initialization in this case command will not be served.
7. Read Alarm list
Read actual Alarm list.
Syntax: a
a command
Example: #5:accesscode a
Request of actual Alarm list.
Return code: AL=(items of alarm list) comma separated items of Alarm list.
Exclamation mark in front of Alarm list item indicates inverse record (still active
alarm).
Note: 1. Answer message contains most eight items of Alarm list.

2. Alarm list is not separated to more messages.
8. Time delay
Insert time delay before serving next SMS command.
Syntax: d T
d command
T time delay in sec (in range 1 to 600)
Example: #5:accesscode d 10
Request 10 sec delay before serving next SMS command.
Return code: d_ok time delay was successful performed

d_over requested time delay is out of range (1 to 600 sec)
Note: Any other SMS messages are not served during time delay!

IM-IM+IOM-6.1.pdf
9. Help
Request for list of supported SMS command.
Syntax: ?
Example: #5:accesscode ?
Return code: ?=(p passwd,r comm_obj,w com_obj val,c cmd_num,d sec,a,?) list
of supported SMS commands
Note: Return code is not separated to more message.
10. Answer message

Answer message start with # character followed Gen-set name. Colon separate this head form return
codes of SMS commands. Answer message is generated during serving received message and is
sending in case of acquirement 160 characters or end of received message. Answer message is
sending to the originator phone number. Tree dots at the end of message indicate separation and
next following message.
Example: #5:accesscode r8252,w8252 100,r8252

answer message
#Gensetname: 144,ok,100
11. Examples of SMS commands

Here is following several examples of SMS messages addresses to controller InteliSys with address
5, named Gen-set name. Access code in this controller is set to accesscode and password is 1234. In
examples are used setpoints and values 8276 Nomin.power, 8209 RPM, 8315 Controller Mode, 8235
binary inputs, 8296 Gen > f.
Example 1 reading value

SMS: #5:accesscode r8276 read value 8276
Answer: #Gen-set name:100
Example 2 adjusting setpoint

SMS: #5:accesscode p 1234, r8276,w8276 read value 8276,
110,r8276 write 110,
read value 8276
Answer: #Gen-set name:ok,100,ok,110 Password was accepted,
read value of 8276 is 100,
writing to 8276 was ok,
new value of 8276 is 110
#Gen-set name:er_pass,100, w_er, Password was not accepted,
100 read value of 8276 is 100
writing to 8276 was not successful
read value of 8276 is still 100
Example 3 Gen-set control and delay time

SMS: #5:accesscode r8276,c1,d30,r8209 read value 8276,
invoke gen-set command START,
delay 30 sec,
read value 8209
Answer: #Gen-set name:110,ok,d_ok,1499 read value of 8276 is 110,
Gen-set command START was
accepted,
confirm delay command,
read value of 8209 is 1499
Example 4 adjusting special setpoint

SMS: #5:accesscode r8315,w8315 read value 8315,
0,r8315 write 1 (index of stringlist type),
read value 8315
Answer: #Gen-set name:MAN,ok,OFF read value of 8315 as string,
writing was ok,

IM-IM+IOM-6.1.pdf
read new value of 8315 as string
Hint:
Setpoints Stringlist type (e.g. Controller Mode) is read as string and adjust as index of string
item in string list. e.g. Controller Mode:
Read value Write value [as

[as string] index]
OFF 0
MAN 1
SEM 2
AUT 3
TEST 4
Example 5 reading and writing other type

SMS: #5:accesscode r8235,w8296 read value 8235,
110.2 write 110.2 with decimal
point
Answer: #Gen-set name:OIIIOOIIO,ok read value of 8235 (binary
value),
writing was ok
Note: 1. Writing binary setpoint is not supported.

2. Writing setpoint with decimal point is automatically complement in appropriate
number of decimal places.
Example 6 reading actual Alarm list

SMS: #5:accesscode a read actual Alarm list
Answer: #Gen-set name:AL=(!Wrn Actual Alarm list contains
PrimWater temp, !Wrn SecWater temp, three items.
Batt volt)
Active SMS message
Active SMS message is invoked by controller request. Active SMS message is sending to GSM phone
number specified in setpoints group Act. Calls/SMS on InteliGen/InteliSys. Specified phone number must
be in international format +cccyyyxxxxxx where ccc is country code, yyy is operator prefix and xxxxxx is local
phone number. Active message contains items of actual Alarm list (most eight items).
Example of active SMS message:
#Gen-set name:AL=(Wrn PrimWater temp, !Emergency stop)
IG-IB Internet communication

IG-IB Internet bridge is interface for Internet communication between one or more controllers and PC.
Internet Bridge be can currently connected to internet only via LAN (Ethernet connector). In future it will be
possible to use also Modem dial-up connection to local internet Provider.
Hint:
Contact local IT manager in any case before using IG-IB.
Hint:
Do not use IG firmware older than 5.2 and IS firmware older than 2.2 for full functionality of internet
connection.
Hint:
Company LAN connected to the Internet is probably configured to enable access to the servers located on
the Internet, but to disable access in the reverse direction. If IG-IB has to be visible from the Internet, then
your LAN administrator should create a communication channel on the Internet access server. The IG-IB
uses the TCP-communication and listens on the port 23 (known as Telnet port).

IM-IM+IOM-6.1.pdf
One controller - RS232/Ethernet connection
In this case no dongle is necessary.
One unit could be also connected via CAN interface.
INTERNET
ETHERNET
LED 1 2
IB CONFIG
iG-CU
DONGLE
MODEM
IG-CU RS232
iG-IB
(iS-CU)
LED 3 4 5 6 LED
CAN POWER
IG-IB interface
Modem / IB config RS232 interface for IG-IB configuration or Modem connection
IG-CU / Dongle RS232 interface for one controller connection or for Dongle for multiple
controllers communication.
CAN bus interface to group of controllers
Ethernet to LAN interface to company net
See IG-IB Internet bridge
Hint:
More details see Communication guide chapter IG-IB Internet communication.

IM-IM+IOM-6.1.pdf
Value and set points codes
Hint:
Following table contains full IM configuration include IG-IOM module im-iom.aig.
Values (read only)

Name Sw configuration Date Sw conf. ver. Ser. num. Filename
InteliMains IM 21.12.2004 6,1 0811056D
Group Name Value Dimension Com. obj. Data type
Binary IO Bin Inp CU 100000000 8235 Binary 16

Binary IO Bin Inp PCLSM 0 8601 Binary 8
Binary IO Bin Inp IOM 0 8602 Binary 16
Binary IO Bin Out CU 0 8239 Binary 16
Binary IO Bin Out PCLSM 1001 8603 Binary 8
Binary IO Bin Out IOM 1 8604 Binary 16
Analog Inputs Batt Volt 26,7 V 8213 Integer 16

Analog Inputs AnIn1 iM 61 U1 8227 Integer 16
Analog Inputs AnInIOM1 ##### U4 8978 Integer 16
Mains Mains Import 0 kW 8202 Integer 16

Mains MP L1 0 kW 8524 Integer 16
Mains Mains kVAr 0 8203 Integer 16
Mains MQ L1 0 8527 Integer 16
Mains MainsApparPwr 0 kVA 8565 Integer 16
Mains MA L1 0 8530 Integer 16
Mains Mains PF 0 8204 Integer 8
Mains MPf L1 0,93 8533 Integer 8
Mains Mains Ld Char 8395 Char
Mains M Ld Char 1 8626 Char
Mains ActReqMnsPwr 0 kW 8663 Integer 16
Mains ActReqMnsPf 0 9032 Integer 8
Mains ActReqMnsChr 9033 Char
Mains Mains freq 50 Hz 8210 Unsigned 16

IM-IM+IOM-6.1.pdf
Mains Vm1 220 V 8192 Unsigned 16
Mains Mains L1-L2 0 V 9628 Unsigned 16
Mains Im1 0 A 8198 Unsigned 16
Mains MaxVectorS 0 9847 Unsigned 16
Mains protect BOutRA15 0 9849 Binary 16
Bus Bus freq 50 Hz 8211 Unsigned 16

Bus Bus Slip freq 0 Hz 8224 Integer 16
Bus Bus Angle 0 8225 Integer 16
Bus Vb1 224 V 8195 Unsigned 16
Bus Bus L1-L2 0 V 9631 Unsigned 16
Bus Object PF 0 9025 Integer 8
Bus Obj Load char 9026 Char
Bus Object kVAr 0 9029 Integer 16
Bus Object consum 0 kW 8615 Integer 16
Bus Gensets PF 0 9027 Integer 8
Bus Gens Load char 9028 Char
Bus Gensets kVAr 0 8497 Integer 16
Bus LSO 0 9052 Integer 16
Bus VVO 0 9053 Integer 16
Bus TotRunPact 0 kW 8496 Integer 16
Pwr management TotAvlbPnom 0 kW 8498 Integer 16

Pwr management TotRunPnom 0 kW 8499 Integer 16
Pwr management TotRunPnomAll 0 kW 9020 Integer 16
Pwr management TotRunPact 0 kW 8496 Integer 16
Pwr management ActReserve 0 kW% 8625 Integer 16
Pwr management LoadRes Start 60 kW% 8622 Integer 16
Pwr management LoadRes Stop 80 kW% 8623 Integer 16
Statistics Mns kWh 0 8205 Integer 32

Statistics M kVAhr 0 8539 Integer 32
Statistics Sum kWh 0 8980 Integer 32
Statistics S kVAhr 0 8981 Integer 32
IG info Timer Text MainsRet 8954 Unsigned 16

IG info Timer Value 0 8955 Unsigned 16
IG info SW version 6,1 8393 Unsigned 8
IG info IM Mode OFF 9651 Unsigned 8
IG info IOM version 0 9022 Unsigned 8
IG info CAN16 1E+11 8546 Binary 16
IG info CAN32 0 8827 Binary 16
IG info PasswordDecode 4018494723 9090 Unsigned 32

IM-IM+IOM-6.1.pdf
Set points (read / adjust )
Name Sw configuration Date Sw conf. ver. Ser. num. Filename
InteliMains IM 21.12.2004 6,1 0811056D
Group Name Value Dimension Password Com. obj. Low limit High limit Data type
ProcessControl #SystBaseLoad 200 kW 0 8775 0 32000 Unsigned 16

ProcessControl SysBaseLdMode INTERNAL 0 10339 String list
ProcessControl #SystPwrFactor 1 0 8776 0,6 1 Integer 16
ProcessControl SysImport load 200 kW 0 8641 -30000 30000 Integer 16
ProcessControl SysImport PF 1 0 8642 0,6 1 Integer 16
ProcessControl SysImportLdChr L-Im kVAr 0 9021 String list
ProcessControl #SystLdCtrlPtM BASELOAD 0 8774 String list
ProcessControl #SysPFCtrl PtM BASEPF 0 8779 String list
ProcessControl LS/BldCtrlType CTINT-I/E 0 9901 String list
ProcessControl VS ctrl type CTINT-I/E 0 10224 String list
ProcessControl Analog extern AIN IG 1 0 9902 String list
ProcessControl AnalogExternPF AIN IG 1 0 10225 String list
ProcessControl TByPwr extern AIN IG 1 0 9903 String list
ProcessControl TempByPwr Treq 80 C 0 9607 -30000 30000 Integer 16
ProcessControl TempByPwr gain 0 % 0 9608 0 100 Unsigned 16
ProcessControl TempByPwr int 0 % 0 9609 0 100 Unsigned 16
ProcessControl TempByPwr der 0 % 0 9610 0 100 Unsigned 16
ProcessControl Mns/AnExt ON 50 kW 0 9023 -32000 32000 Integer 16
ProcessControl Mns/AnExt OFF -50 kW 0 9024 -32000 32000 Integer 16
ProcessControl Mns/AnExONdel 5 s 0 9056 0 600 Unsigned 16
ProcessControl Mns/AnExOFFdel 5 s 0 9896 0 600 Unsigned 16
ProcessControl Object ON Pwr 60 kW 0 9897 -32000 32000 Integer 16
ProcessControl Object OFF Pwr 30 kW 0 9898 -32000 32000 Integer 16
ProcessControl ObjectON del 5 s 0 9899 0 600 Unsigned 16
ProcessControl ObjectOFF del 5 s 0 9900 0 600 Unsigned 16
ProcessControl Overheat prot DISABLED 0 9619 String list
ProcessControl Min Power PtM 50 % 0 9241 0 100 Unsigned 16
Basic settings ControllerName InteliMains 0 8637 Short string

Basic settings NomMainsVPh-Ph 400 V 0 9673 1 65000 Unsigned 16
Basic settings NomBusVPh-Ph 400 V 0 9907 1 65000 Unsigned 16
Basic settings NominMainsV 230 V 0 8277 100 37527 Unsigned 16
Basic settings NominBusV 230 V 0 9888 100 37527 Unsigned 16
Basic settings Nomin freq 50 Hz 0 8278 45 65 Unsigned 16
Basic settings Nomin current 1000 A 0 8275 1 5000 Unsigned 16
Basic settings NominMainsImp 100 kW 0 8276 0 32000 Unsigned 16
Basic settings CT ratio 200 /5A 0 8274 1 10000 Unsigned 16
Basic settings Vm PT ratio 1 /1 0 9579 0,1 500 Unsigned 16
Basic settings Vb PT ratio 1 /1 0 9580 0,1 500 Unsigned 16
Basic settings AnOut-kW/20mA 1000 0 9019 1 32000 Integer 16
Basic settings Analog output MAINS IMP 0 9904 String list
Basic settings Horn timeout 10 s 0 8264 0 600 Unsigned 16
Basic settings Mode iM OFF 0 8315 String list
Basic settings Contr. addr 5 3 24537 1 32 Unsigned 8
Basic settings RS232 mode STANDARD 3 24522 String list
Basic settings CAN bus mode 32C 3 24499 String list
Protections AnlInp1 level1 10 U1 0 8369 -100 10000 Integer 16

Protections AnlInp1 del 2 s 0 8365 0 180 Unsigned 16

IM-IM+IOM-6.1.pdf
Protections AI1 IOM level1 10 U4 0 8762 -100 10000 Integer 16
Protections AI1 IOM del 2 s 0 8770 0 180 Unsigned 16
Protections Batt >V 36 V 0 9587 18 40 Integer 16
Protections Batt <V 18 V 0 8387 8 36 Integer 16
Protections Batt V del 5 s 0 8383 0 600 Unsigned 16
Mains protect Mains >V 110 % 0 8291 100 150 Unsigned 16

Mains protect Mains <V 90 % 0 8293 50 100 Unsigned 16
Mains protect Mains V del 1 s 0 8292 0 60 Unsigned 16
Mains protect MVolt unbal 50 % 0 8288 1 150 Unsigned 16
Mains protect MVolt unb del 2 s 0 8289 0 60 Unsigned 16
Mains protect Mains >f 110 % 0 8296 100 150 Unsigned 16
Mains protect Mains <f 90 % 0 8298 50 100 Unsigned 16
Mains protect Mains f del 1 s 0 8297 0 60 Unsigned 16
Mains protect MnsIShort prot DISABLED 0 10179 String list
Mains protect MainsIshort 200 % 0 8282 100 500 Unsigned 16
Mains protect Ishort del 0 s 0 9991 0 10 Unsigned 16
Mains protect Mns2Inom prot DISABLED 0 10235 String list
Mains protect Mains2Inom del 2 s 0 8283 0 60 Unsigned 16
Mains protect MCurrUnbal 50 % 0 8284 1 200 Unsigned 16
Mains protect MCurrUnbal del 2 s 0 8285 0 60 Unsigned 16
Mains protect VectorS prot DISABLED 0 9839 String list
Mains protect VectorS limit 30 0 9843 1 45 Unsigned 16
Mains protect MCB opens on MAINSFAIL 0 9850 String list
Mains protect MCB Logic CLOSE-OFF 0 8444 String list
Mains protect MCB close del 3 s 0 8389 0 60 Unsigned 16
Mains protect Mains ret del 5 s 0 8302 0 3600 Unsigned 16
Mains protect MCB control STANDARD 0 9873 String list
Mains protect MnsRevPwr prot DISABLED 0 10048 String list
Mains protect MainsRev power 50 % 0 8486 0 50 Unsigned 8
Mains protect MainsRevPwrDel 1 s 0 8552 0 600 Unsigned 16
Pwr management #Pwr mgmt mode ABS(kW) 0 9874 String list

Pwr management #SysAMFstrtDel 5 s 0 8549 0 600 Unsigned 16
Pwr management #SysAMFstpDel 20 s 0 8550 0 600 Unsigned 16
Pwr management #LoadResStrt 1 60 kW% 0 8489 -32000 32000 Integer 16
Pwr management #LoadResStp 1 80 kW% 0 8491 -32000 32000 Integer 16
Pwr management #NextStrtDel 5 s 0 8492 0 600 Unsigned 16
Pwr management #OverldNextDel 2 s 0 8493 0 600 Unsigned 16
Pwr management #NextStopDel 30 s 0 8494 0 36000 Unsigned 16
Pwr management #SlowStopDel 30 s 0 8495 0 600 Unsigned 16
Pwr management #MinRunPower 1 0 kW 0 9584 0 60000 Unsigned 16

IM-IM+IOM-6.1.pdf
Pwr management DetectOtherCAN DISABLED 0 9921 String list
Load Shedding LdShedBased on MAINS IMP 0 9905 String list

Load Shedding Ld shed level 90 % 0 8884 50 200 Integer 16
Load Shedding Ld Shed del 2 s 0 8887 0 1800 Unsigned 16
Load Shedding Ld recon level 50 % 0 8890 0 90 Integer 16
Load Shedding Ld recon del 5 s 0 8893 0 1800 Unsigned 16
Load Shedding AutoLd recon DISABLED 0 9649 String list
Sync/Load ctrl Voltage window 3 % 0 8650 0 100 Unsigned 16

Sync/Load ctrl BtoM AngleReq 0 0 9578 -30 30 Integer 16
Sync/Load ctrl Phase window 8 0 8652 0 90 Unsigned 16
Sync/Load ctrl Dwell time 0,3 s 0 8653 0 25 Unsigned 16
Sync/Load ctrl Slip freq gain 10 % 0 8715 0 200 Integer 16
Sync/Load ctrl Slip freq int 30 % 0 8716 0 100 Integer 16
Sync/Load ctrl Slip freq der 10 % 0 8717 0 100 Integer 16
Sync/Load ctrl Angle gain 10 % 0 8718 0 200 Integer 16
Sync/Load ctrl Angle der 10 % 0 8719 0 100 Integer 16
Sync/Load ctrl Load ramp 60 s 0 8658 0 600 Unsigned 16
Sync/Load ctrl Load gain 10 % 0 8659 0 200 Integer 16
Sync/Load ctrl Load int 30 % 0 8713 0 100 Integer 16
Sync/Load ctrl Load der 10 % 0 8714 0 100 Integer 16
Sync/Load ctrl Sync timeout 60 s 0 8657 0 1800 Unsigned 16
Sync/Load ctrl Reg loops mode NORMAL 0 9235 String list
Volt/PF ctrl Voltage gain 25 % 0 8501 0 200 Integer 16

Volt/PF ctrl Voltage int 5 % 0 8720 0 100 Integer 16
Volt/PF ctrl Voltage der 10 % 0 8502 0 100 Integer 16
Volt/PF ctrl PF gain 25 % 0 8503 0 200 Integer 16
Volt/PF ctrl PF int 5 % 0 8721 0 100 Integer 16
Volt/PF ctrl PF der 10 % 0 8504 0 100 Integer 16
Act. calls/SMS Warning call DISABLED 0 8482 String list

Act. calls/SMS AcallCH1-Type DISABLED 0 9594 String list
Act. calls/SMS AcallCH1-Addr 0 9597 Long string
Act. calls/SMS Num rings AA 3 3 24512 1 30 Unsigned 8
DateTime TimeStamp per 60 min 0 8979 0 240 Unsigned 8

DateTime SummerTimeMode DISABLED - 0 8727 String list
DateTime Time 17:59:26 0 24554 Time
DateTime Date 10.12.2004 0 24553 Date
Sensors spec Calibr An 1 0 U1 0 8431 -1000 1000 Integer 16


IM-IM+IOM-6.1.pdf
Technical data
Power supply
Voltage supply 8-36V DC
Consumption depends on supply voltage 0,34A at 8VDC
0,12A at 24VDC
0,09A at 36VDC
Battery voltage measurement tolerance 2 % at 24V
RTC battery life-cycle 10 year
Hint:
When internal RTC battery becomes flat InteliGen function (e.g. Ready for stand by) does not change until
controller power supply is switched off.
After the next power switch on controller:
Stays in the INIT state (not possible to run genset)
All History records disappear except Wrong params record
Alarm list is empty
Time and Date values are set to zero
Statistics values are random
Operating conditions
Operating temperature IG-CU -20..+70oC
Operating temperature IG-CU-LT -30..+70oC
Storage temperature -30..+80oC
Flash memory data retention time 10 years
Protection front panel IP65
Humidity 95% without condensation
(From IG serial number xxxx0900)
Standard conformity
Low Voltage Directive EN 61010-1:95 +A1:97
Electromagnetic Compatibility EN 50081-1:94, EN 50081-2:96
EN 50082-1:99, EN 50082-2:97
Vibration 5 - 25 Hz, 1,6mm
25 - 100 Hz, a = 4 g
Shocks a = 200 m/s2
Dimensions and weight

Dimensions 180x120x50mm
Weight 800g
Mains and bus

Nominal frequency 50-60Hz
Frequency measurement tolerance 0,1Hz
Current inputs ../5A transducers

Nominal input current (from CT) 5A
Load (CT output impedance) < 0,1
CT input burden < 0,2 VA per phase (In=5A)
Max. measured current from CT 10 A
Current measurement tolerance 2% from the Nominal current
Max. peak current from CT 150 A / 1s
Max. continuous current 12 A

IM-IM+IOM-6.1.pdf
Voltage inputs
Measuring voltage 231VAC phase to neutral
400VAC phase to phase
Maximal measured voltage 290VAC phase to neutral
Input resistance 6 M phase to phase
6 M phase to neutral
Voltage measurement tolerance 2 % from the Nominal voltage
Overvoltage class III (EN61010)
Hint:
For high voltage application use high voltage transformers and adjust Vm and Vb PT ratio in Basic settings
group.
IG-MTU
Primary voltage Ph-Ph 3x400 VAC / 50Hz (3x480 VAC / 60 Hz)
Secondary voltage Ph-N 3x 230 V AC ( 3x277 VAC / 60 Hz) , 5 VA
Mechanical dimensions: 155 x 95 x 60 mm , DIN rail (35 mm) mounted
Primary/secondary Phase shift < 1
Operating temperature -30..+70oC
IG-MTU-C
Primary voltage Ph-Ph 3x400 VAC / 50Hz (3x480 VAC / 60 Hz)
Secondary voltage Ph-N 3x 230 V AC ( 3x277 VAC / 60 Hz) , 5 VA
Primary/secondary Phase shift 3
Binary inputs and outputs

Binary inputs
Number of inputs 9
Input resistance 4,7 k
Input range 0-36 VDC
Switching voltage level for close contact indication 0-2 V
Max voltage level for open contact indication 8-36 V
Contact relay outputs

Number of outputs 2
Electric life cycle min 100.000 switching cycles
Maximum current 12 A DC resistive load
4 A DC inductive load
Maximum switching voltage 36 VDC
Minimum load 24 V / 0,1 A
Insulation voltage 500 Veff
Binary open collector outputs

Number of outputs 7
Maximum current 0,5 A
Analog inputs
Not electrically separated
Resolution 10 bits
Sensor resistance range 0 -2,4 k
Resistance measurement tolerance 4 % 2 out of measured value

IM-IM+IOM-6.1.pdf
RS232 interface
Maximal distance 10m
Speed 19.2kBd
Recommend external RS232 to RS485 converter:
ADVANTECH ADAM 4520: RS232 to RS422/485 converter, DIN rail, automatic RS485 bus supervision,
no external RTS, DTS data flow control signals, galvanic isolated.
Recommended internal RS232 to RS485 converter:

ADVANTECH PCL-745B or PCL745S : Dual port RS422/485 Interface card, automatic RS485 bus
supervision, no external data flow control signals, galvanic isolated.
IM-PCLSM
Power supply: 8 36 V DC
Consumption: 100 mA
Binary inputs
Number of inputs 4
Input range 0-36 VDC
Switching voltage level for close contact indication 0-2 V
Open collector outputs

Number of outputs 4
LS output: max 10 V / 15 mA
IG-IOM
Consumption 0,1A depend on supply voltage
Connection to IG-CU standard IOM cable 2 meters length, not galvanic separated
Binary inputs
Number of inputs 8
Input range 0 - 36 VDC
Switching voltage level for close contact indication 0-2V
Binary open collector outputs

Number of outputs 8
Analog inputs
Number of inputs 4
Resolution 10 bits
Sensor resistance range 0 -2,4 k
Analog output
Number of outputs 1

IM-IM+IOM-6.1.pdf
Resolution 10 bits
Output range 0 to 20 mA 0,33 mA
IG-MU
Interface to modem or PC RS232, RS422, RS485
Interface to controller CAN
IG-IB
Interface to controller RS232 or CAN
Interface to modem RS232
Interface to Ethernet RJ45
IGS-PTM
Interface to controller CAN
Binary inputs and outputs see IG-IOM
Analog output see IG-IOM
Analog inputs
Number of inputs 4
Resolution 10 bits
Maximal resistance range 0 250
Maximal voltage range 0 100 mV
Maximal current range 0 20 mA
Voltage measurement tolerance 1,5 % 1mV out of measured value
Current measurement tolerance 2,5 % 0,5mA out of measured value
IGL-RA15
Power supply
Consumption 0,35-0,1A (+1A max horn output)
Depend on supply voltage
Operating conditions
Storage temperature -30..+80oC
Protection front panel IP65

IM-IM+IOM-6.1.pdf
Dimensions and weight
Dimensions 180x120x55mm
Weight 950g
Horn output
Maximum current 1A
Communication interface
CAN bus interface
Galvanically separated
Maximal CAN bus length 200m
Speed 250kBd
Nominal impedance 120
Cable type twisted pair (shielded)
Following dynamic cable parameters are important especially for maximal 200 meters CAN bus length and
32 IS-COM units connected:
Nominal Velocity of Propagation min. 75% (max. 4,4 ns/m)
Wire crosscut min.0,25 mm2
Maximal attenuation (at 1 MHz) 2 dB / 100m
Recommended Industrial Automation & Process Control Cables:

BELDEN (see http://www.belden.com):
3082A DeviceBus for Allen-Bradley DeviceNet
3086A DeviceBus for Honeywell SDS
3087A DeviceBus for Honeywell SDS
3105A Paired EIA Industrial RS485 cable
LAPP CABLE (see http://www.lappcable.com)

Unitronic BUS DeviceNet Trunk Cable
Unitronic BUS DeviceNet Drop Cable
Unitronic BUS CAN
Unitronic-FD BUS P CAN UL/CSA
Hint:
When use double pair cable, use data pair for CAN bus and Power supply DC pair for Load sharing line
connection.

IM-IM+IOM-6.1.pdf

IMIMIOM6.1 Intelimain

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IMIMIOM6.1 Intelimain

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Compact Controller for Stand-by and Parallel Operating Gen-sets

for InteliGen and InteliSys controllers

IM-CU + IM-PCLSM +IG-COM

Software version IM-6.1, December 2004

ComAp, spol. s r.o.

InteliMains, SW Version 6.1, ComAp December 2004 2/114

InteliMains, SW Version 6.1, ComAp December 2004 3/114

What is the purpose of the manual?

InteliMains, SW Version 6.1, ComAp December 2004 4/114

WARNING VERY IMPORTANT !!!

Every time you want to disconnect following InteliMains controller terminals:

Mains voltage measuring and / or

Switch InteliMains to MAN mode.

!!! CAUTION !!!

Adjust set points

!!! WRONG ADJUSTMENT OF BASIC PARAMETERS

InteliMains, SW Version 6.1, ComAp December 2004 5/114

Accessories Description Optional / Obligatory

InteliMains display software description

InteliMains, SW Version 6.1, ComAp December 2004 6/114

MAINS CURRENT MAINS VOLTAGE BINARY INPUTS

ANALOG INPUTS BINARY OUTPUTS POWER

InteliMains, SW Version 6.1, ComAp December 2004 7/114

The IG-COM label is from side.

Green CAN connectors are separated:

CAN2 = inter-controller CAN, CAN1 = for extension modules

IG-IOM, IGS-PTM terminals

BINARY INPUTS ANALOG INPUTS ANALO G O UT

BINARY OUTPUTS PO WER

IG-IOM and IGS-PTM unit is DIN rail (35mm) mounted.

InteliMains, SW Version 6.1, ComAp December 2004 8/114

IGS-PTM unit is DIN rail (35mm) mounted.

1. RS 232 Cable must be ordered separately, order code: AT LINK-CABLE 1,8m.

InteliMains, SW Version 6.1, ComAp December 2004 9/114

IG-IOM unit is DIN 35 mm rail mounted.

BINARY OUTPUTS POWER

IGS-PTM unit is DIN 35 mm rail mounted.

IG-IOM, IGS-PTM is DIN rail mount (35mm).

InteliMains, SW Version 6.1, ComAp December 2004 10/114

IG-IB Internet bridge

H COM L CAN POWER 8 - 36 V DC

It is recommended to use IG-IB firmware version 2.0

InteliMains, SW Version 6.1, ComAp December 2004 11/114

Cutout for Remote Annunciator: 167 x 108 mm (6,6 x 4,3).

InteliMains, SW Version 6.1, ComAp December 2004 12/114

Multiple parallel to Mains, Stand-by, no MCB synchronization, IM-CU

InteliGen, InteliMains hardware requirements

InteliMains, SW Version 6.1, ComAp December 2004 13/114

Software system configuration: IM + Multiple Internal (MINT)

InteliMains, SW Version 6.1, ComAp December 2004 14/114

InteliGen, InteliMains hardware requirements

InteliMains, SW Version 6.1, ComAp December 2004 15/114

InteliMains, SW Version 6.1, ComAp December 2004 16/114

InteliMains, SW Version 6.1, ComAp December 2004 17/114

InteliGen, InteliMains hardware requirements

Software system configuration: IM + Multiple Internal (MINT)

Description without MGCB

InteliMains, SW Version 6.1, ComAp December 2004 18/114

Description with MGCB

InteliMains, SW Version 6.1, ComAp December 2004 19/114

InteliGen, InteliMains hardware requirements

InteliSys hardware requirements

InteliMains, SW Version 6.1, ComAp December 2004 20/114