Académique Documents
Professionnel Documents
Culture Documents
A = Accepted
EQUIPMENT : ADSORBERS
TOTAL PAGES : 94
(INCL. THIS PAGE)
Table of Contents
Cover Sheet ............................................................................................................................................................................... 2
Title Page ................................................................................................................................................................................. 3
Warnings and Errors: ......................................................................................................................................................... 4
Input Echo: ............................................................................................................................................................................... 5
XY Coordinate Calculations: ....................................................................................................................................... 10
Internal Pressure Calculations: ............................................................................................................................. 11
External Pressure Calculations: ............................................................................................................................. 15
Element and Detail Weights: ....................................................................................................................................... 17
Nozzle Flange MAWP: .......................................................................................................................................................... 20
Natural Frequency Calculation:................................................................................................................................ 21
Wind Load Calculation:................................................................................................................................................... 22
Earthquake Load Calculation: .................................................................................................................................... 25
Wind/Earthquake Shear, Bending: ............................................................................................................................. 27
Wind Deflection: ................................................................................................................................................................. 28
Longitudinal Stress Constants:................................................................................................................................ 29
Longitudinal Allowable Stresses: ........................................................................................................................... 30
Longitudinal Stresses due to: .................................................................................................................................. 31
Stress due to Combined Loads: .................................................................................................................................. 33
Center of Gravity Calculation:................................................................................................................................ 37
Lifting Lug Calcs: ............................................................................................................................................................ 39
Leg Check, (Operating Case): .................................................................................................................................... 46
Nozzle Summary: ................................................................................................................................................................... 56
Nozzle Calcs.: A .............................................................................................................................................................. 57
Nozzle Calcs.: C1 ............................................................................................................................................................ 64
Nozzle Calcs.: C2 ............................................................................................................................................................ 68
Nozzle Calcs.: C3 ............................................................................................................................................................ 72
Nozzle Calcs.: M B .............................................................................................................................................................. 76
Nozzle Schedule: ................................................................................................................................................................. 83
Fatigue Stress Evaluation: ......................................................................................................................................... 84
MDMT Summary: ........................................................................................................................................................................ 91
Vessel Design Summary:................................................................................................................................................... 92
Cover Page 2
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ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
DESIGN CALCULATION
Note:
PV Elite performs all calculations internally in Imperial Units
to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the user's set of selected units.
EQUIPMENT: ADSORBERS 4
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Warnings and Errors: Step: 0 2:31pm Aug 19,2017
EQUIPMENT: ADSORBERS
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
Configuration Directives:
Detail ID A
Dist. from "FROM" Node / Offset dist 0 mm.
Nozzle Diameter 381 mm
Nozzle Schedule None
Nozzle Class 300
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 1839.9 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-105 [Impact Tested]
--------------------------------------------------------------------
As the shell is splitted into two parts, vendor should split the molecular sieve packing into two parts according to the height of packing.
EQUIPMENT: ADSORBERS 8
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Input Echo: Step: 1 2:31pm Aug 19,2017
--------------------------------------------------------------------
XY Coordinate Calculations:
| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | mm. | mm. | mm. | mm. |
----------------------------------------------------------------------
BTM. D'END| ... | 50 | ... | 50 |
SHELL| ... | 2860 | ... | 2810 |
TOP D'END| ... | 2910 | ... | 50 |
----------------------------------------------------------------------
BTM. D'END
SHELL
TOP D'END
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
----------------------------------------------------------------------
BTM. D'END 157.8 235.8 0.669 29.39
SHELL 148.7 235.8 0.631 29.39
TOP D'END 147.3 235.8 0.625 29.39
----------------------------------------------------------------------
BTM. D'END
SHELL
TOP D'END
Weight of Details:
Note that the above value for the miscellaneous weight percent has
EQUIPMENT: ADSORBERS 18
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Element and Detail Weights: Step: 5 2:31pm Aug 19,2017
Note:
The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
| | Surface |
From| To | Area |
| | cm |
----------------------------
10| 20| 106579 |
20| 30| 270133 |
30| 40| 107123 |
----------------------------
Total 483834.688 cm
-------------------------------------------------
10| 20| ... | ... | ... |
20|Legs| 248.077 | 248.077 | 248.077 |
Legs| 30| 645.636 | 645.636 | 645.636 |
30| 40| ... | ... | ... |
-------------------------------------------------
Note: ANSI Ratings are per ANSI/ASME B16.5 2013 Metric Edition
Note: Large Diameter Flange ratings per ANSI B16.47 2011 edition.
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
Input Values:
Note:
Per Section 1609 of IBC 2003/06/09/12/15 these results are also applicable
for the determination of Wind Loads on structures (1609.1.1).
Nomenclature
Note: The base shear and top load printed above have been modified
by the user defined Earthquake scalar.
Calculation Steps for Computing the design Base Shear (V) per UBC 1997
The computed base shear is the minimum of V from 34-1 and 30-5.
Next compute the top load per equation 30-14. The top load is
zero if the period of vibration (T) is less than 0.7 seconds.
Compute the load at each level based on equation 30-15 and multiply
by the load case scalar. The sum will be the total adjusted shear.
Note:
The Earthquake Loads calculated and printed in the Earthquake
Load calculation report have been factored by the input
scalar/load reduction factor of: 0.714.
Note:
The Wind Shears/Moments and the Earthquake Shears/Moments calculated
and printed in the Wind/Earthquake Shear and Bending report have
been factored by the input Scalar/Load reductions factors of;
Wind: 1.000; Earthquake: 0.714.
Note:
Review the Vessel Design Summary for the cumulative shear force
and bending moment on the support.
Wind Deflection:
| | | Hydrotest | | Hydrotest |
From| To | Tensile | Tensile | Compressive | Compressive |
| | N./mm | N./mm | N./mm | N./mm |
-------------------------------------------------------------------
10| 20| 165.48 | 282.96 | -126.54 | -128.04 |
20|Legs| 165.48 | 282.96 | -128.362 | -129.705 |
Legs| 30| 165.48 | 282.96 | -128.362 | -129.705 |
30| 40| 165.48 | 282.971 | -128.362 | -129.705 |
-------------------------------------------------------------------
| | Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To | Empty | Operating |Hydrotest | Emp. Mom. | Opr. Mom. |
| | N./mm | N./mm | N./mm | N./mm | N./mm |
---------------------------------------------------------------------------
10| 20| ... | ... | ... | ... | ... |
20|Legs| 0.17627 | 0.17627 | ... | 0.001221 | 0.001221 |
Legs| 30| -0.6671 | -0.6671 | ... | 0.0031777 | 0.0031777 |
30| 40| -0.25086 | -0.25086 | ... | ... | ... |
---------------------------------------------------------------------------
Longitudinal Stresses due to Weight Loads and Bending for these Conditions:
| | Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |
From| To | Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind | Hyd. Equ. |
| | N./mm | N./mm | N./mm | N./mm | N./mm |
---------------------------------------------------------------------------
10| 20| ... | ... | ... | ... | ... |
20|Legs| ... | 0.001811 |0.00017554 | ... | ... |
Legs| 30| ... | 0.020092 | 0.27602 | ... | ... |
30| 40| ... | 0.0018221 | 0.028899 | ... | ... |
---------------------------------------------------------------------------
General Notes:
Critical Values:
Forces and Moments at selected elevations (not all analysis points shown):
PV Elite does not compute weak axis bending forces on the lugs. It is
assumed that a spreader bar is used.
Computed Results:
Converting the weld leg dimension (tw) to the weld throat dimension.
Weld Group Inertia about the Circumferential Axis Ilc 6644.822 cm**4
Weld Group Centroid distance in the Long. Direction Yll 175.004 mm.
Dist. of Weld Group Centroid from Lug bottom Yll_b 74.996 mm.
Weld Group Inertia about the Longitudinal Axis Ill 15429.242 cm**4
Weld Group Centroid Distance in the Circ. Direction Ylc 155.000 mm.
Note: The Impact Factor is applied to the Forces acting on the Lug.
WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in
the new and Cold Condition (no corrosion applied).
Note: The full lug load is applied in both the circumferential and
EQUIPMENT: ADSORBERS 42
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Lifting Lug Calcs: Step: 17 2:31pm Aug 19,2017
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 13.2| 13.2| 13.2| 13.2| 17.0| 17.0| 17.0| 17.0|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 294.9| 294.9| 268.5| 268.5| 264.8| 264.8| 298.7| 298.7|
------------------------------------------------------------------------------------------------
WRC 107 Stress Analysis for Leg to Shell Junction, Ope Condition
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
------------------------------------------------------------------------------------------------
Long. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.9| 0.9| -0.9| -0.9| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 3.8| -3.8| -3.8| 3.8| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 4.7| -2.9| -4.7| 2.9| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -1.0| -1.0| 1.0| 1.0|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| -1.0| -1.0| 1.0| 1.0|
------------------------------------------------------------------------------------------------
Str. Int. | 5.5| 2.9| 5.5| 2.9| 2.0| 2.0| 2.0| 2.0|
Note - The ! mark next to the figure name denotes curve value exceeded.
Long. Memb. |MC 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. |MC 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. |ML 1.9| 1.9| -1.9| -1.9| 0.0| 0.0| 0.0| 0.0|
Long. Bend. |ML 5.0| -5.0| -5.0| 5.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 6.9| -3.0| -6.9| 3.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -1.5| -1.5| 1.5| 1.5|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| -1.5| -1.5| 1.5| 1.5|
------------------------------------------------------------------------------------------------
Str. Int. | 8.5| 3.0| 8.5| 3.0| 3.0| 3.0| 3.0| 3.0|
Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -2.1| -2.1| -2.1| -2.1| -1.0| -1.0| -1.0| -1.0|
Circ. Bend. P | -3.7| 3.7| -3.7| 3.7| -7.3| 7.3| -7.3| 7.3|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 6.8| 6.8| -6.8| -6.8| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 11.8| -11.8| -11.8| 11.8| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 12.8| -3.4| -24.4| 6.7| -8.3| 6.2| -8.3| 6.2|
------------------------------------------------------------------------------------------------
Long. Memb. P | -1.3| -1.3| -1.3| -1.3| -2.3| -2.3| -2.3| -2.3|
Long. Bend. P | -5.5| 5.5| -5.5| 5.5| -3.6| 3.6| -3.6| 3.6|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 4.2| 4.2| -4.2| -4.2| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 10.9| -10.9| -10.9| 10.9| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 8.4| -2.4| -21.8| 10.8| -5.9| 1.3| -5.9| 1.3|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.4| -0.4| 0.4| 0.4|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| -0.4| -0.4| 0.4| 0.4|
------------------------------------------------------------------------------------------------
Str. Int. | 12.8| 3.4| 24.4| 10.8| 8.4| 6.3| 8.4| 6.3|
------------------------------------------------------------------------------------------------
Shear Pl(TOTAL)| 0.0| 0.0| 0.0| 0.0| -1.2| -1.2| 1.2| 1.2|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Q (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Q (TOTAL)| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 73.3| 75.5| 73.3| 75.5| 73.3| 75.5| 73.3| 75.5|
------------------------------------------------------------------------------------------------
Pm (SUS+OCC) | 73.3| 75.5| 73.3| 75.5| 73.3| 75.5| 73.3| 75.5|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 74.9| 77.1| 71.8| 74.0| 73.4| 75.5| 73.4| 75.5|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS+OCC)| 77.3| 79.5| 67.3| 69.5| 72.8| 75.0| 72.8| 75.0|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 87.1| 69.8| 52.3| 84.5| 68.7| 79.0| 68.7| 79.0|
------------------------------------------------------------------------------------------------
Shear Q (TOTAL)| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 115.2| 117.4| 115.2| 117.4| 115.2| 117.4| 115.2| 117.4|
------------------------------------------------------------------------------------------------
Pm (SUS+OCC) | 115.2| 117.4| 115.2| 117.4| 115.2| 117.4| 115.2| 117.4|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 118.3| 120.5| 112.1| 114.3| 115.3| 117.5| 115.3| 117.5|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS+OCC)| 123.1| 125.3| 103.3| 105.5| 114.3| 116.4| 114.3| 116.4|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 136.6| 111.7| 82.3| 126.4| 107.0| 123.7| 107.0| 123.7|
I-Beam Leg
Eccentricity (e):
= MOMENT * Conv_Factor / P
= 50980.65 *999.68/68648.02
= 742.34 mm. > D/6 [Plate Uplift Condition]
a = (D - d) / 2
= (550.0 - 320.0)/2
= 115.00 mm.
F = 0.5 * d + z
= 0.5 * 320.0 + 50.0
= 210.00 mm.
K1 = 3.0 (e - 0.5*D)
= 3.0 (742.34 - 0.5*550.0)
= 1402.01
K2 = 6 * n * Ast / B * (F + e)
= 6 * 8.59 * 5.92/550.0 * (210.0 + 742.34)
= 528.60
K3 = -K2 * (0.5 * D + F)
= -528.6 * (0.5 * 550.0 + 210.0)
= -256370.18
NUM = (D / 2 - Y / 3 - e)
= (550.0/2 - 113.78/3 - 742.34)
= -505.26
DENOM = (D / 2 - Y / 3 + F)
= (550.0/2 - 113.78/3 + 210.0)
= 447.07
= (a * B / 6) * (f1 + 2 * FC)
= (115.0 * 550.0/6) * (-0.5 + 2 * 46.74)
= 11275.21 N-m
Summary of Results:
Actual Required Pass/Fail
Baseplate Thickness ( mm. ): 45.000 42.277 Pass
Bolt Root Area (Bednar) ( cm ): 11.84 3.90 Pass
Bolt Root Area (D. Moss) ( cm ): 5.92 4.50 Pass
MAWP Summary:
Minimum MAWP Nozzles : 22.000 Nozzle : B
Minimum MAWP Shells/Flanges : 22.000 Element : BTM. D'END
Minimum MAPnc Shells/Flanges : 25.692 Element : BTM. D'END
-------------------------------------------------------------------
Computed Vessel M.A.W.P. : 22.000 bars
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Note: MAWPs (Internal Case) shown above are at the High Point.
Hub Height of Integral Nozzle h 68.0000 mm. 61.8 as per GA. Vendor
Height of Beveled Transition L` 51.0000 mm. should check & update.
Hub Thickness of Integral Nozzle ( tn or x+tp ) 64.0000 mm.
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EQUIPMENT: ADSORBERS 58
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Nozzle Calcs.: A Nozl: 6 2:31pm Aug 19,2017
| |
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_________/| |
| \ | |
| \ | |
|_________\|_____|
Note: Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 35.1, Allowable : 137.9 N./mm Passed
Expansion : 0.0, Allowable : 309.6 N./mm Passed
Occasional : 18.5, Allowable : 183.4 N./mm Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (82.8876 - 18.5412 + 2 * 62.4 * 1.0 *
(1.0 * 26.4 - 21.5741 ) ) * 138
= 970307.19 N
Note: The MAWP of this junction was limited by the parent Shell/Head.
= min(2*137.9*62.4/(137.9*26.4) * (62.4/446.6), 1)
= 1.0
Summary of results:
P Fz Mb
bars N N-m
---------------------------------------------------------------------------
Actual: 22.000 14999.990 20615.527
Allowable: 26.792 1054884.250 130429.227
---------------------------------------------------------------------------
Ratio: 0.821 0.014 0.158
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EQUIPMENT: ADSORBERS 65
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Nozzle Calcs.: C1 Nozl: 7 2:31pm Aug 19,2017
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
The mean Vessel Dia. Dm is 3031.6 and the mean conn. pipe Dia. is 53.16
= [2+2*Dmrat^1.5*(tn/t)+1.25*Lamda]/[1+(Dmrat)*(tn/t)1.5]
= [2 + 2* 0.018^1.5 * ( 40.0/30.0 ) + 1.25 * 0.181]/
[1 + ( 0.018) * (40.0/30.0)1.5]
= 1.847
To pass check (1) 1.847 must be <= 2.95( t/tr ) which is 3.464
= ([B1(tn/t)+228(tn/t)(Dmrat)+B2]Lamda+155)/
[108Lamda+[228(Dmrat)]Lamda+152]
= ([54.0*(1.352)+228*(1.352)*( 0.018)+318.0] 0.181+155)/
[108* 0.181 + (228 * Dmrat + 228)* 0.018 + 152]
= 1.176
This connection passes checks (1) and (2), as such the internal
pressure calculations per UG-37 are not required. Please insure
EQUIPMENT: ADSORBERS 66
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Nozzle Calcs.: C1 Nozl: 7 2:31pm Aug 19,2017
Note:
Note: The MAWP of this junction was limited by the parent Shell/Head.
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EQUIPMENT: ADSORBERS 69
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Nozzle Calcs.: C2 Nozl: 8 2:31pm Aug 19,2017
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
The mean Vessel Dia. Dm is 3031.6 and the mean conn. pipe Dia. is 53.16
= [2+2*Dmrat^1.5*(tn/t)+1.25*Lamda]/[1+(Dmrat)*(tn/t)1.5]
= [2 + 2* 0.018^1.5 * ( 40.0/30.0 ) + 1.25 * 0.181]/
[1 + ( 0.018) * (40.0/30.0)1.5]
= 1.847
To pass check (1) 1.847 must be <= 2.95( t/tr ) which is 3.464
= ([B1(tn/t)+228(tn/t)(Dmrat)+B2]Lamda+155)/
[108Lamda+[228(Dmrat)]Lamda+152]
= ([54.0*(1.352)+228*(1.352)*( 0.018)+318.0] 0.181+155)/
[108* 0.181 + (228 * Dmrat + 228)* 0.018 + 152]
= 1.176
This connection passes checks (1) and (2), as such the internal
pressure calculations per UG-37 are not required. Please insure
EQUIPMENT: ADSORBERS 70
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Nozzle Calcs.: C2 Nozl: 8 2:31pm Aug 19,2017
Note:
Note: The MAWP of this junction was limited by the parent Shell/Head.
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EQUIPMENT: ADSORBERS 73
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Nozzle Calcs.: C3 Nozl: 9 2:31pm Aug 19,2017
| |
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_________/| |
| \ | |
| \ | |
|_________\|_____|
The mean Vessel Dia. Dm is 3031.6 and the mean conn. pipe Dia. is 53.16
= [2+2*Dmrat^1.5*(tn/t)+1.25*Lamda]/[1+(Dmrat)*(tn/t)1.5]
= [2 + 2* 0.018^1.5 * ( 40.0/30.0 ) + 1.25 * 0.181]/
[1 + ( 0.018) * (40.0/30.0)1.5]
= 1.847
To pass check (1) 1.847 must be <= 2.95( t/tr ) which is 3.464
= ([B1(tn/t)+228(tn/t)(Dmrat)+B2]Lamda+155)/
[108Lamda+[228(Dmrat)]Lamda+152]
= ([54.0*(1.352)+228*(1.352)*( 0.018)+318.0] 0.181+155)/
[108* 0.181 + (228 * Dmrat + 228)* 0.018 + 152]
= 1.176
This connection passes checks (1) and (2), as such the internal
pressure calculations per UG-37 are not required. Please insure
EQUIPMENT: ADSORBERS 74
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Nozzle Calcs.: C3 Nozl: 9 2:31pm Aug 19,2017
Note:
Note: The MAWP of this junction was limited by the parent Shell/Head.
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EQUIPMENT: ADSORBERS 77
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Nozzle Calcs.: B Nozl: 10 2:31pm Aug 19,2017
/ |
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| \ | |
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|_________\|_____|
Note: Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 23.8, Allowable : 137.9 N./mm Passed
Expansion : 0.0, Allowable : 321.0 N./mm Passed
Occasional : 21.8, Allowable : 183.4 N./mm Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (208.9233 - 66.1023 + 2 * 70.4 * 1.0 *
(1.0 * 28.4 - 21.5741 ) ) * 138
= 2101856.75 N
Note: The MAWP of this junction was limited by the parent Shell/Head.
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
------------------------------------------------------------------------------------------------
Nozzle Schedule:
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Note: The Outside projections below do not include the flange thickness.
Notes:
1. The C1, C2... Factors are taken from Table 3.F. 1
2. Also the table values are based upon Imperial (Customary) Units.
Notes:
1. The C1, C2... Factors are taken from Table 3.F. 1
2. Also the table values are based upon Imperial (Customary) Units.
= 23.1059 ksi
Case 1 Peak Stress: Adjusted below per above Pressure Index table:
Notes:
1. The C1, C2... Factors are taken from Table 3.F. 1
2. Also the table values are based upon Imperial (Customary) Units.
Case 1 Peak Stress: Adjusted below per above Pressure Index table:
Notes:
1. The C1, C2... Factors are taken from Table 3.F. 1
2. Also the table values are based upon Imperial (Customary) Units.
Case 1 Peak Stress: Adjusted below per above Pressure Index table:
Notes:
1. The C1, C2... Factors are taken from Table 3.F. 1
2. Also the table values are based upon Imperial (Customary) Units.
Curve
Basic Reduced UG-20(f) Thickness Gov E*
Description MDMT MDMT MDMT ratio Thk
Notes C C C mm.
----------------------------------------------------------------------------
BTM. D'END [10] ! -20 -23 -29 0.908 28.000 1.000
BTM. D'END [7] ! -20 -29 -29 0.796 32.000 1.000
SHELL [8] ! -20 -26 -29 0.852 30.000 1.000
TOP D'END [10] ! -20 -26 -29 0.844 30.000 1.000
TOP D'END [7] ! -20 -34 -29 0.703 36.000 1.000
A [1] ! -20 -29 -29 0.817 28.000 1.000
C1 [1] ! -20 -29 -29 0.852 30.000 1.000
C2 [1] ! -20 -29 -29 0.852 30.000 1.000
C3 [1] ! -20 -29 -29 0.852 30.000 1.000
B [1] ! -20 -31 -29 0.760 30.000 1.000
----------------------------------------------------------------------------
Warmest MDMT: -20 -23
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.
Note:
Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
EQUIPMENT: ADSORBERS 93
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Vessel Design Summary: Step: 28 2:31pm Aug 19,2017
Weights:
Fabricated - Bare W/O Removable Internals 20000.2 kg.
Shop Test - Fabricated + Water ( Full ) 47626.5 kg.
Shipping - Fab. + Rem. Intls.+ Shipping App. 28549.4 kg.
Erected - Fab. + Rem. Intls.+ Insul. (etc) 28549.4 kg.
Empty - Fab. + Intls. + Details + Wghts. 28549.4 kg.
Operating - Empty + Operating Liquid (No CA) 30203.4 kg.
Field Test - Empty Weight + Water (Full) 47626.5 kg.
Add separate cover page for Regeneration case indicating major design parameters
REGENERATION CASE
Design Pressure : 6 bar (g)
Design Temperature:300 oC/-20 oC
Cyclic Load Data
Low pressure : 1.14 bar (a)
High Pressure: 19.7 bar (a)
No of Cycles :43800
Vendor should perform the calculation for regeneration case also and full
version of calculation should be added to the bottom of this calculation.