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ADSORBERS – R01-R02

ADSORBERS – R01-R02

ADSORBERS – R01-R02
 

MECHANICAL DESIGN CALCULATIONS FOR

ADSORBERS

MPOS Project Number

33991001

E&C India Project Number

12076

Project Name

MISCO SIGMA H250

MPOS Document No.

33991001-004-352V650

 

E&C India Document No.

12076-4621845-352V650

 

Revision No

0

Vendor Document No

OMPL-DC-277

Vendor Revision No

0

Date of Issuance of Document

19.08.17

Prepared By

PKP

Approved By

CMP

Distribution Purpose

For Review

Issue Status

Approved for Design

 

EQUIPMENT : ADSORBERS TAG NO : R01 & R02 DOCUMENT NO. : OMPL-DC-277

PAGE

 

1

ORIENTAL MANUFACTURERS (A DIVISION OF ORIENTAL ENTERPRISE PVT. LTD.)

REV.

 

0

DATE

19-Aug-17

 

COVER PAGE

PRPD.

CHKD.

APPD.

 

PKP

PKP

CMP

 

P.O. NO.

:

4621845-000/7.12076/I17 DATED 03.08.17

 

CLIENT

:

AIR LIQUIDE GLOBAL E & C SOLUTIONS

EQUIPMENT

:

ADSORBERS

 

JOB NO.

:

V-669 & V-670

MFR'S SERIAL NO.

:

001707 & 001708

TOTAL PAGES

:

94

(INCL. THIS PAGE)

MECHANICAL DESIGN CALCULATIONS FOR ADSORBERS

 
 

TAG NO :

R01 & R02

 

DOCUMENT NO. : OMPL-DC-277

 

REVISION NO. OF THIS SHEET INDICATES REVISION NO. OF ENTIRE DOCUMENT

 

0

19-Aug-17

ISSUE FOR APPROVAL

PKP

PKP

CMP

REV.

DATE

 

CONTENT

PRPD

CHKD

APPD

Table of Contents

Cover Sheet

2

Title

Page

3

Warnings and Errors:

4

Input Echo:

5

XY Coordinate Calculations:

10

Internal

Pressure

Calculations:

11

External

Pressure

Calculations:

15

Element and Detail Weights:

17

Nozzle Flange MAWP:

20

Natural Frequency Calculation:

21

Wind Load Calculation:

22

Earthquake Load

Calculation:

Shear, Bending:

25

Wind/Earthquake

27

Wind Deflection:

28

Longitudinal Stress Constants:

29

Longitudinal Allowable Stresses:

30

Longitudinal Stresses due to:

31

Stress due to Combined Loads:

33

Center of Gravity Calculation:

37

Lifting Lug Calcs:

39

Leg Check, (Operating Case):

46

Nozzle

Summary:

56

Nozzle

Calcs.: A

57

Nozzle

Calcs.: C1

64

Nozzle

Calcs.: C2

68

Nozzle

Calcs.: C3

72

Nozzle

Calcs.: B

76

Nozzle Schedule:

83

Fatigue Stress Evaluation:

84

 

MDMT Summary:

91

Vessel Design Summary:

92

Cover Page

2

EQUIPMENT: ADSORBERS ITEM NO.: R01 & R02 DOCUMENT NO : OMPL-DC-277

DESIGN CALCULATION

In Accordance with ASME Section VIII Division 1

ASME Code Version

: 2015

Analysis Performed by : ORIENTAL MANUFACTURERS (P) LTD

Job File

: \\SERVER\SERVER\DESIGN\NEW WORK ORDER\AIR LIQUID

Date of Analysis

: Aug 19,2017

2:31pm

PV Elite 2017, January 2017

Title Page

3

Note:

PV Elite performs all calculations internally in Imperial Units to remain compliant with the ASME Code and any built in assumptions in the ASME Code formulas. The finalized results are reflected to show the user's set of selected units.

EQUIPMENT: ADSORBERS

4

ITEM NO.: R01 & R02 DOCUMENT NO : OMPL-DC-277

PV Elite 2017

FileName : ADSORBER-01 Warnings and Errors:

Licensee: ORIENTAL MANUFACTURERS (P) LTD

Step:

0

2:31pm Aug 19,2017

Class From To : Basic Element Checks. ==========================================================================

Class From To: Check of Additional Element Data ==========================================================================

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

EQUIPMENT: ADSORBERS

5

ITEM NO.: R01 & R02 DOCUMENT NO : OMPL-DC-277

PV Elite 2017

FileName : ADSORBER-01 Input Echo:

Licensee: ORIENTAL MANUFACTURERS (P) LTD

Step:

1

2:31pm Aug 19,2017

PV Elite Vessel Analysis Program: Input Data

EQUIPMENT: ADSORBERS ITEM NO.: R01 & R02 DOCUMENT NO : OMPL-DC-277

Design Internal Pressure (for Hydrotest)

22

bars

Design Internal Temperature

65

°C

Type of Hydrotest Hydrotest Position

UG-99(b) Note [36] Horizontal

Projection of Nozzle from Vessel Top

500

mm.

Projection of Nozzle from Vessel Bottom

500

mm.

Minimum Design Metal Temperature

-20

°C

Type of Construction

Welded

Special Service

Air/Water/Steam

Degree of Radiography

RT 1

Use Higher Longitudinal Stresses (Flag)

Y

Select t for Internal Pressure (Flag)

N

Select t for External Pressure (Flag)

N

Select t for Axial Stress (Flag)

N

Select Location for Stiff. Rings (Flag)

N

Consider Vortex Shedding

N

Perform a Corroded Hydrotest

N

Is this a Heat Exchanger

No

User Defined Hydro. Press. (Used if > 0)

29.1

bars

User defined MAWP

22

bars

User defined MAPnc

0

bars

Load Case 1

NP+EW+WI+FW+BW

Load Case 2

NP+EW+EE+FS+BS

Load Case 3

NP+OW+WI+FW+BW

Load Case 4

NP+OW+EQ+FS+BS

Load Case 5

NP+HW+HI

Load Case 6

NP+HW+HE

Load Case 7

IP+OW+WI+FW+BW

Load Case 8

IP+OW+EQ+FS+BS

Load Case 9

EP+OW+WI+FW+BW

Load Case 10

EP+OW+EQ+FS+BS

Load Case 11

HP+HW+HI

Load Case 12

HP+HW+HE

Load Case 13

IP+WE+EW

Load Case 14

IP+WF+CW

Load Case 15

IP+VO+OW

Load Case 16

IP+VE+EW

Load Case 17

NP+VO+OW

Load Case 18

FS+BS+IP+OW

Load Case 19

FS+BS+EP+OW

ASCE-7 98/02/05/IBC-03/STS-1

 

Wind Design Code Wind Load Reduction Scale Factor

1.000

Basic Wind Speed Surface Roughness Category

[V]

162 km/hr C: Open Terrain

Importance Factor

1.0

Type of Surface

Moderately Smooth

Base Elevation

200

mm.

Percent Wind for Hydrotest

33.0

Using User defined Wind Press. Vs Elev.

N

Height of Hill or Escarpment

H or Hh

0

mm.

Distance Upwind of Crest

Lh

0

mm.

Distance from Crest to the Vessel

x

0

mm.

Type of Terrain ( Hill, Escarpment )

Flat

Damping Factor (Beta) for Wind (Ope)

0.0100

Damping Factor (Beta) for Wind (Empty)

0.0000

EQUIPMENT: ADSORBERS

6

ITEM NO.: R01 & R02 DOCUMENT NO : OMPL-DC-277

PV Elite 2017

FileName : ADSORBER-01 Input Echo:

Licensee: ORIENTAL MANUFACTURERS (P) LTD

Step:

1

2:31pm Aug 19,2017

Damping Factor (Beta) for Wind (Filled)

0.0000

Seismic Design Code

UBC 1997

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4)

2

UBC Importance Factor

1.250

UBC Seismic Coefficient Ca

0.220

UBC Seismic Coefficient Cv

0.320

UBC Seismic Coefficient Nv

1.000

UBC Horizontal Force Factor

2.900

Apply Allowables per paragraph 1612.3.2

No

Design Pressure + Static Head

Y

Consider MAP New and Cold in Noz. Design

N

Consider External Loads for Nozzle Des.

Y

Use ASME VIII-1 Appendix 1-9

Y

Material Database Year

Configuration Directives:

Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37

No

Use Table G instead of exact equation for "A"

Yes

Shell Head Joints are Tapered

Yes

Compute "K" in corroded condition

Yes

Use Code Case 2286

No

Use the MAWP to compute the MDMT

Yes

Using Metric Material Databases, ASME II D

No

Calculate B31.3 type stress for Nozzles with Loads

Yes

Reduce the MDMT due to lower membrane stress

Yes

Complete Listing of Vessel Elements and Details:

Element From Node

10

Element To Node

20

Element Type

Elliptical

Description

BTM. D'END

Distance "FROM" to "TO"

50

mm.

Inside Diameter

3000

mm.

Element Thickness

28

mm.

Internal Corrosion Allowance

1.6

mm.

Nominal Thickness

32

mm.

External Corrosion Allowance

0

mm.

Design Internal Pressure

22

bars

Design Temperature Internal Pressure

65

°C

Design External Pressure

0

bars

Design Temperature External Pressure

0

°C

Effective Diameter Multiplier

1.2

Material Name Allowable Stress, Ambient Allowable Stress, Operating

SA-516 70 [Impact Tested] 137.9 N./mm² 137.9 N./mm²

Allowable Stress, Hydrotest Material Density P Number Thickness Yield Stress, Operating UCS-66 Chart Curve Designation

235.8 N./mm² 7750.4 kg/m³ 30.988 mm. 246.5 N./mm² Impact Tested

External Pressure Chart Name

CS-2

UNS Number

K02700

Product Form

Plate

Efficiency, Longitudinal Seam

1.0

Efficiency, Circumferential Seam

1.0

Elliptical Head Factor

2.0

Element From Node

10

Detail Type

Nozzle

EQUIPMENT: ADSORBERS

7

ITEM NO.: R01 & R02 DOCUMENT NO : OMPL-DC-277

PV Elite 2017

FileName : ADSORBER-01 Input Echo:

Licensee: ORIENTAL MANUFACTURERS (P) LTD

Step:

1

2:31pm Aug 19,2017

Detail ID

A

Dist. from "FROM" Node / Offset dist

0

mm.

Nozzle Diameter

381

mm

Nozzle Schedule

None

Nozzle Class

300

Layout Angle

0.0

Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl

N 1839.9 N GR 1.1 SA-105 [Impact Tested]

Element From Node

10

Detail Type

Weight

Detail ID

GRATING+BEAM

Dist. from "FROM" Node / Offset dist

0

mm.

Miscellaneous Weight

11493

N

Offset from Element Centerline

0

mm.

Element From Node

10

Detail Type

Weight

Detail ID

INLET PIPING

Dist. from "FROM" Node / Offset dist

-100

mm.

Miscellaneous Weight

1961.2

N

Offset from Element Centerline

0

mm.

--------------------------------------------------------------------

Element From Node

20

Element To Node

30

Element Type

Cylinder

Description

SHELL

Distance "FROM" to "TO"

2810

mm.

Inside Diameter

3000

mm.

Element Thickness

30

mm.

Internal Corrosion Allowance

1.6

mm.

Nominal Thickness

30

mm.

External Corrosion Allowance

0

mm.

Design Internal Pressure

22

bars

Design Temperature Internal Pressure

65

°C

Design External Pressure

0

bars

Design Temperature External Pressure

0

°C

Effective Diameter Multiplier

1.2

Material Name

SA-516 70 [Impact Tested]

Efficiency, Longitudinal Seam

1.0

Efficiency, Circumferential Seam

1.0

Element From Node

20

Detail Type

Packing

Detail ID

ALUMINA

Dist. from "FROM" Node / Offset dist

200

mm.

Height of Packed Section

774

mm.

Density

745 kg/m³

Percent Volume Holdup

0.0

Specific Gravity of Packing Liquid

0.0

Element From Node

20

Detail Type Detail ID

Packing MOLECULAR SIEVE

Dist. from "FROM" Node / Offset dist

974

mm.

Height of Packed Section

1120

mm.

Density

565 kg/m³

Percent Volume Holdup

0.0

Specific Gravity of Packing Liquid

0.0

EQUIPMENT: ADSORBERS

8

ITEM NO.: R01 & R02 DOCUMENT NO : OMPL-DC-277

PV Elite 2017

FileName : ADSORBER-01 Input Echo:

Licensee: ORIENTAL MANUFACTURERS (P) LTD

Step:

1

2:31pm Aug 19,2017

Element From Node

20

Detail Type

Nozzle

Detail ID

C1

Dist. from "FROM" Node / Offset dist

225

mm.

Nozzle Diameter

42.82

mm

Nozzle Schedule

None

Nozzle Class

300

Layout Angle

60.0

Blind Flange (Y/N)

Y

Weight of Nozzle ( Used if > 0 )

170.2

N

Grade of Attached Flange Nozzle Matl

GR 1.1 SA-105 [Impact Tested]

Element From Node

20

Detail Type

Nozzle

Detail ID

C2

Dist. from "FROM" Node / Offset dist

225

mm.

Nozzle Diameter

42.82

mm

Nozzle Schedule

None

Nozzle Class

300

Layout Angle

180.0

Blind Flange (Y/N)

Y

Weight of Nozzle ( Used if > 0 )

170.2

N

Grade of Attached Flange Nozzle Matl

GR 1.1 SA-105 [Impact Tested]

Element From Node

20

Detail Type

Nozzle

Detail ID

C3

Dist. from "FROM" Node / Offset dist

225

mm.

Nozzle Diameter

42.82

mm

Nozzle Schedule

None

Nozzle Class

300

Layout Angle

300.0

Blind Flange (Y/N)

Y

Weight of Nozzle ( Used if > 0 )

170.2

N

Grade of Attached Flange Nozzle Matl

GR 1.1 SA-105 [Impact Tested]

Element From Node

20

Detail Type

Leg

Detail ID

LEGS

Dist. from "FROM" Node / Offset dist

780

mm.

Diameter at Leg Centerline

3367.2

mm.

Leg Orientation

2

Number of Legs

4

Section Identifier

HE320B

Length of Legs

3555

mm.

Element From Node

20

Detail Type

Weight

Detail ID

INNER SHELL

Dist. from "FROM" Node / Offset dist

0

mm.

Miscellaneous Weight

1275.8

N

Offset from Element Centerline

0

mm.

--------------------------------------------------------------------

Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Inside Diameter

30

40

Elliptical

TOP D'END

50

3000

mm.

mm.

EQUIPMENT: ADSORBERS

9

ITEM NO.: R01 & R02 DOCUMENT NO : OMPL-DC-277

PV Elite 2017

FileName : ADSORBER-01 Input Echo:

Licensee: ORIENTAL MANUFACTURERS (P) LTD

Step:

1

2:31pm Aug 19,2017

Element Thickness

30

mm.

Internal Corrosion Allowance

1.6

mm.

Nominal Thickness

36

mm.

External Corrosion Allowance

0

mm.

Design Internal Pressure

22

bars

Design Temperature Internal Pressure

65

°C

Design External Pressure

0

bars

Design Temperature External Pressure

0

°C

Effective Diameter Multiplier

1.2

Material Name

SA-516 70 [Impact Tested]

Efficiency, Longitudinal Seam

1.0

Efficiency, Circumferential Seam

1.0

Elliptical Head Factor

2.0

Element From Node

30

Detail Type Detail ID

Packing Pack: [1 of 1]

Dist. from "FROM" Node / Offset dist

0

mm.

Height of Packed Section

0

mm.

Density

0

kg/m³

Percent Volume Holdup

0.0

Specific Gravity of Packing Liquid

0.0

Element From Node

30

Detail Type

Nozzle

Detail ID

B

Dist. from "FROM" Node / Offset dist

0

mm.

Nozzle Diameter

965.2

mm

Nozzle Schedule

None

Nozzle Class

300

Layout Angle

0.0

Blind Flange (Y/N)

Y

Weight of Nozzle ( Used if > 0 )

15112

N

Grade of Attached Flange Nozzle Matl

GR 1.1 SA-105 [Impact Tested]

Element From Node

30

Detail Type Detail ID

Weight FILTER + RAILIN

Dist. from "FROM" Node / Offset dist

500

mm.

Miscellaneous Weight

11316

N

Offset from Element Centerline

0

mm.

Element From Node

30

Detail Type Detail ID

Weight OUTLET PIPING +

Dist. from "FROM" Node / Offset dist

150

mm.

Miscellaneous Weight

2941.8 N

Offset from Element Centerline

0

mm.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

EQUIPMENT: ADSORBERS

10

ITEM NO.: R01 & R02 DOCUMENT NO : OMPL-DC-277

PV Elite 2017

FileName : ADSORBER-01 XY Coordinate Calculations:

Licensee: ORIENTAL MANUFACTURERS (P) LTD

Step:

2

2:31pm Aug 19,2017

XY Coordinate Calculations:

 

|

|

|

|

|

|

From

|

To |

X (Horiz.)|

Y (Vert.) |

DX (Horiz.)|

DY (Vert.) |

|

|

mm. |

mm. |

mm. |

mm. |

----------------------------------------------------------------------

BTM. D'END|

|

50 |

|

50 |

SHELL|

|

2860 |

|

2810 |

TOP D'END|

|

2910 |

|

50 |

----------------------------------------------------------------------

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

EQUIPMENT: ADSORBERS

11

ITEM NO.: R01 & R02 DOCUMENT NO : OMPL-DC-277

PV Elite 2017

FileName : ADSORBER-01 Internal Pressure Calculations:

Licensee: ORIENTAL MANUFACTURERS (P) LTD

Step:

3

2:31pm Aug 19,2017

Element Thickness, Pressure, Diameter and Allowable Stress :

From

| | Int. Press |

|

| To | + Liq. Hd

bars |

|

|

Nominal | Total Corr |

Thickness | Allowance |

mm. |

mm. |

Allowable |

Diameter | Stress(SE)|

N./mm² |

Element |

mm. |

----------------------------------------------------------------------------------

BTM. D'END|

22 |

32 |

1.6 |

3000 |

137.9 |

SHELL|

22 |

30 |

1.6 |

3000 |

137.9 |

TOP D'END|

22 |

36 |

1.6 |

3000 |

137.9 |

----------------------------------------------------------------------------------

Element Required Thickness and MAWP :

 

|

|

Design |

M.A.W.P. |

M.A.P. |

Minimum |

Required |

From

| To

|

Pressure |

Corroded | New & Cold |

Thickness |

Thickness |

|

|

bars |

bars |

bars |

mm. |

mm. |

----------------------------------------------------------------------------------

BTM. D'END|

22 |

24.2349 |

25.6919 |

28 |

25.5615 |

SHELL|

22 |

25.7871 |

27.2514 |

30 |

25.7889 |

TOP D'END|

22 |

26.0674 |

27.5233 |

30 |

25.5615 |

----------------------------------------------------------------------------------

Minimum

22.000

25.692

MAWP: 22.000 bars, limited by: DESIGN (user specified)

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2015

Elliptical Head From 10 To 20 SA-516 70 at 65 °C

BTM. D'END

Material UNS Number:

K02700

Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)

= (22.0*3003.2*0.999)/(2*137.9*1.0-0.2*22.0)

= 23.9615 + 1.6000 = 25.5615 mm.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)

= (2*137.9*1.0*26.4)/(0.999*3003.2+0.2*26.4)

= 24.235 bars

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)

= (2*137.9*1.0*28.0)/(1.0*3000.0+0.2*28.0)

= 25.692 bars

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)

= (22.0*(0.999*3003.2+0.2*26.4))/(2*1.0*26.4)

= 125.183 N./mm²

Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c

= (22.0*1501.6)/(137.9*1.0-0.6*22.0)+1.6

= 25.789 mm.

per UG-27 (c)(1)

Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

EQUIPMENT: ADSORBERS

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ITEM NO.: R01 & R02 DOCUMENT NO : OMPL-DC-277

PV Elite 2017

FileName : ADSORBER-01 Internal Pressure Calculations:

Licensee: ORIENTAL MANUFACTURERS (P) LTD

Step:

3

2:31pm Aug 19,2017

= (137.9 * 1.0 * 30.4)/(1501.6 + 0.6 * 30.4 )

= 27.581 bars

Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth )) 2 )/6

= ( 2 + ( 3003.2/( 2 * 751.6 )) 2 )/6

= 0.998582

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 4.563 %

MDMT Calculations in the Knuckle Portion:

Note: This Element/Detail was specified as being Impact Tested.

MDMT Calculations in the Head Straight Flange:

Note: This Element/Detail was specified as being Impact Tested.

Cylindrical Shell From 20 To 30 SA-516 70 at 65 °C

SHELL

Material UNS Number:

K02700

Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)

= (22.0*1501.6)/(137.9*1.0-0.6*22.0)

= 24.1889 + 1.6000 = 25.7889 mm.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (137.9*1.0*28.4)/(1501.6+0.6*28.4)

= 25.787 bars

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (137.9*1.0*30.0)/(1500.0+0.6*30.0)

= 27.251 bars

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)

= (22.0*(1501.6+0.6*28.4))/(1.0*28.4)

= 117.648 N./mm²

% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 0.990 %

Minimum Design Metal Temperature Results:

Note: This Element/Detail was specified as being Impact Tested.

Elliptical Head From 30 To 40 SA-516 70 at 65 °C

TOP D'END

Material UNS Number:

K02700

Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)

= (22.0*3003.2*0.999)/(2*137.9*1.0-0.2*22.0)

EQUIPMENT: ADSORBERS

13

ITEM NO.: R01 & R02 DOCUMENT NO : OMPL-DC-277

PV Elite 2017

FileName : ADSORBER-01 Internal Pressure Calculations:

Licensee: ORIENTAL MANUFACTURERS (P) LTD

Step:

3

2:31pm Aug 19,2017

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)

= (2*137.9*1.0*28.4)/(0.999*3003.2+0.2*28.4)

= 26.067 bars

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)

= (2*137.9*1.0*30.0)/(1.0*3000.0+0.2*30.0)

= 27.523 bars

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)

= (22.0*(0.999*3003.2+0.2*28.4))/(2*1.0*28.4)

= 116.383 N./mm²

Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c

= (22.0*1501.6)/(137.9*1.0-0.6*22.0)+1.6

= 25.789 mm.

per UG-27 (c)(1)

Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (137.9 * 1.0 * 34.4)/(1501.6 + 0.6 * 34.4 )

= 31.161 bars

Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth )) 2 )/6

= ( 2 + ( 3003.2/( 2 * 751.6 )) 2 )/6

= 0.998582

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 5.114 % Note: Please Check Requirements of UCS-79 as Elongation is > 5%.

MDMT Calculations in the Knuckle Portion:

Note: This Element/Detail was specified as being Impact Tested.

MDMT Calculations in the Head Straight Flange:

Note: This Element/Detail was specified as being Impact Tested.

Hydrostatic Test Pressure Results:

Pressure per UG99b

= 1.3 * M.A.W.P. * Sa/S

28.600

bars

Pressure per UG99b[36] = 1.3 * Design Pres * Sa/S

28.600 bars

Pressure per UG99c

= 1.3 * M.A.P. - Head(Hyd)

33.007 bars

Pressure per UG100

= 1.1 * M.A.W.P. * Sa/S

24.200 bars

Pressure per PED

= 1.43 * MAWP

31.460 bars

Pressure per App 27-4

= 1.3 * M.A.W.P. * Sa/S

28.600 bars

User Defined Hydrostatic Test Pressure at High Point

29.100 bars

Horizontal Test performed per: UG-99b (Note 36)

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered when determining the hydrotest pressure for those test types that are based on the MAWP of the vessel.

Stresses on Elements due to Test Pressure (N./mm² & bars):

From To

Stress

Allowable

Ratio

Pressure

EQUIPMENT: ADSORBERS

14

ITEM NO.: R01 & R02 DOCUMENT NO : OMPL-DC-277

PV Elite 2017

FileName : ADSORBER-01 Internal Pressure Calculations:

Licensee: ORIENTAL MANUFACTURERS (P) LTD

Step:

3

2:31pm Aug 19,2017

----------------------------------------------------------------------

BTM. D'END

157.8

235.8

0.669

29.39

SHELL

148.7

235.8

0.631

29.39

TOP D'END

147.3

235.8

0.625

29.39

----------------------------------------------------------------------

Stress ratios for Nozzle and Pad Materials (N./mm²):

Description

----------------------------------------------------------------------

Ratio

Pad/Nozzle

Ambient

Operating

A

Nozzle

137.90

137.90

1.000

C1

Nozzle

137.90

137.90

1.000

C2

Nozzle

137.90

137.90

1.000

C3

Nozzle

137.90

137.90

1.000

B

Nozzle

137.90

137.90

1.000

----------------------------------------------------------------------

1.000

Minimum

Stress ratios for Pressurized Vessel Elements (N./mm²):

Description

----------------------------------------------------------------------

Ratio

Ambient

Operating

BTM. D'END

137.90

137.90

1.000

SHELL

137.90

137.90

1.000

TOP D'END

137.90

137.90

1.000

----------------------------------------------------------------------

1.000

Minimum

Hoop Stress in Nozzle Wall during Pressure Test (N./mm²):

Description

----------------------------------------------------------------------

Ratio

Stress

Allowable

A

45.86

223.40

0.205

C1

8.96

223.40

0.040

C2

8.96

223.40

0.040

C3

8.96

223.40

0.040

B

57.62

223.40

0.258

----------------------------------------------------------------------

Elements Suitable for Internal Pressure.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

EQUIPMENT: ADSORBERS

15

ITEM NO.: R01 & R02 DOCUMENT NO : OMPL-DC-277

PV Elite 2017

FileName : ADSORBER-01 External Pressure Calculations:

Licensee: ORIENTAL MANUFACTURERS (P) LTD

Step:

4

2:31pm Aug 19,2017

External Pressure Calculation Results :

External Pressure Calculations:

|

|

Section |

Outside |

Corroded |

Factor

|

Factor |

From|

To |

Length |

Diameter | Thickness |

A

|

B

|

|

|

mm. |

mm. |

mm. |

|

N./mm² |

-----------------------------------------------------------------------------

10|

20|

No Calc |

3056 |

26.4 |

0.0011998 |

90.7038 |

20|

30|

3410 |

3060 |

28.4 |

0.0010773 |

87.5567 |

30|

40|

No Calc |

3060 |

28.4 |

0.001289 |

92.7229 |

-----------------------------------------------------------------------------

External Pressure Calculations:

|

|

External |

External |

External |

External |

From|

To |

Actual T. | Required T.| Design Pressure |

M.A.W.P. |

|

|

mm. |

mm. |

bars |

bars |

-----------------------------------------------------------------------

10|

20|

28 |

4.1 |

|

8.70579 |

20|

30|

30 |

No Calc |

|

10.8343 |

30|

40|

30 |

4.1 |

|

9.56128 |

-----------------------------------------------------------------------

Minimum

External Pressure Calculations:

8.706

|

|

Actual Length | Allowable Length | Ring Inertia | Ring Inertia |

From|

To | Bet. Stiffeners |

Bet. Stiffeners |

Required |

Available |

|

|

mm. |

mm. |

cm**4 |

cm**4 |

--------------------------------------------------------------------------------

10|

20|

No Calc |

No Calc |

No Calc |

No Calc |

20|

30|

3410 |

No Calc |

No Calc |

No Calc |

30|

40|

No Calc |

No Calc |

No Calc |

No Calc |

--------------------------------------------------------------------------------

Elements Suitable for External Pressure.

ASME Code, Section VIII, Division 1, 2015

Elliptical Head From 10 to 20 Ext. Chart: CS-2 at 0 °C

BTM. D'END

Elastic Modulus from Chart: CS-2 at 0 °C

:

0.200E+09 KPa.

Results for Maximum Allowable External Pressure (MAEP):

Tca

OD

D/t

Factor A

B

26.400

3056.00

115.76

0.0011998

90.70

EMAP = B/(K0*D/t) = 90.7038/( 0.9 *115.7576 ) = 8.7058 bars

Check the requirements of UG-33(a)(1) using P = 1.67 * External Design pressure for this head.

Material UNS Number:

K02700

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)

= ((2*137.9*1.0*26.4)/(0.999*3003.2+0.2*26.4))/1.67

= 14.512 bars

EQUIPMENT: ADSORBERS

16

ITEM NO.: R01 & R02 DOCUMENT NO : OMPL-DC-277

PV Elite 2017

FileName : ADSORBER-01 External Pressure Calculations:

Licensee: ORIENTAL MANUFACTURERS (P) LTD

Step:

4

2:31pm Aug 19,2017

Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )

= min( 8.71, 14.5119 )

= 8.706 bars

Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 0 °C

SHELL

Elastic Modulus from Chart: CS-2 at 0 °C

:

0.200E+09 KPa.

Results for Maximum Allowable External Pressure (MAEP):

Tca

OD

SLEN

D/t

L/D

Factor A

B

28.400

3060.00

3410.00

107.75

1.1144 0.0010773

87.56

EMAP = (4*B)/(3*(D/t)) = (4*87.5567)/(3*107.7465) = 10.8343 bars

Results for Maximum Stiffened Length (Slen):

 

Tca

OD

SLEN

D/t

L/D

Factor A

B

28.400

3060.00

3410.00

107.75

1.1144 0.0010773

87.56

EMAP = (4*B)/(3*(D/t)) = (4*87.5567)/(3*107.7465) = 10.8343 bars

Elliptical Head From 30 to 40 Ext. Chart: CS-2 at 0 °C

TOP D'END

Elastic Modulus from Chart: CS-2 at 0 °C

:

0.200E+09 KPa.

Results for Maximum Allowable External Pressure (MAEP):

Tca

OD

D/t

Factor A

B

28.400

3060.00

107.75

0.0012890

92.72

EMAP = B/(K0*D/t) = 92.7229/( 0.9 *107.7465 ) = 9.5613 bars

Check the requirements of UG-33(a)(1) using P = 1.67 * External Design pressure for this head.

Material UNS Number:

K02700

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)

= ((2*137.9*1.0*28.4)/(0.999*3003.2+0.2*28.4))/1.67

= 15.609 bars

Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )

= min( 9.56, 15.6092 )

= 9.561 bars

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

EQUIPMENT: ADSORBERS

17

ITEM NO.: R01 & R02 DOCUMENT NO : OMPL-DC-277

PV Elite 2017

FileName : ADSORBER-01 Element and Detail Weights:

Licensee: ORIENTAL MANUFACTURERS (P) LTD

Step:

5

2:31pm Aug 19,2017

Element and Detail Weights:

|

|

Element |

Element |

Corroded |

Corroded | Extra due

|

From| To | Metal Wgt. | ID

Volume |Metal Wgt. |

ID Volume | Misc %

|

|

|

kg. |

|

kg. |

|

kg. |

---------------------------------------------------------------------------

10|

20|

2846.97 |

3.79589 |

2704.62 |

3.80768 |

427.045 |

20|

30|

6219.42 |

19.3936 |

5890.84 |

19.435 |

932.913 |

30|

40|

3211.12 |

3.79589 |

3068.4 |

3.80768 |

481.668 |

---------------------------------------------------------------------------

Total |

12277 |

Weight of Details:

26.99 |

11663 |

27.05 |

1841 |

| |

Weight of |

X Offset, | Y Offset, |

 

From|Type|

Detail | Dtl. Cent. |Dtl. Cent. |

Description

|

|

kg. |

mm. |

mm. |

-------------------------------------------------

 

10|Nozl|

215.776 |

|

-750 |

A

10|Wght|

1172 |

|

|

GRATING+BEAM

10|Wght|

200 |

|

-100 |

INLET PIPING

20|Pack|

4076.07 |

|

587 |

ALUMINA

20|Pack|

4473.12 |

|

1534 |

MOLECULAR SIEVE

20|Nozl|

19.9601 |

1521.41 |

225 |

C1

20|Nozl|

19.9601 |

1521.41 |

225 |

C2

20|Nozl|

19.9601 |

1521.41 |

225 |

C3

20|Legs|

2531.09 |

|

-997.5 |

LEGS

20|Wght|

130.1 |

|

|

INNER SHELL

30|Pack|

|

|

50 |

Pack: [1 of 1]

30|Nozl|

1772.24 |

|

1054.8 |

B

30|Wght|

1154 |

|

500 |

FILTER + RAILIN

30|Wght|

300 |

|

150 |

OUTLET PIPING +

-------------------------------------------------

Total Weight of Each Detail Type

Total Weight of Packing

8549.2

Total Weight of Nozzles

2047.9

Total Weight of Legs

2531.1

Total Weight of Weights

2956.1

---------------------------------------------------------------

Sum of the Detail Weights

16084.3 kg.

Weight Summation: kg.

Fabricated |

Shop Test |

Shipping |

Erected |

Empty | Operating

|

------------------------------------------------------------------------------

14119.1

|

20000.2 |

14119.1 |

20000.2 |

14119.1 |

28549.4 |

|

27626.2 |

|

8549.2 |

|

|

2047.9

|

|

2047.9 |

|

|

|

2531.1

|

|

2531.1 |

|

8549.2 |

|

|

|

|

|

|

1654.0 |

|

|

|

|

|

|

|

|

|

|

2047.9 |

|

1302.1

|

|

1302.1 |

|

2531.1 |

|

|

|

|

|

1302.1 |

|

20000.2

|

47626.5 |

28549.4 |

28549.4 |

28549.4 |

30203.4 |

Miscellaneous Weight Percent: 15.0 %

Note that the above value for the miscellaneous weight percent has

EQUIPMENT: ADSORBERS

18

ITEM NO.: R01 & R02 DOCUMENT NO : OMPL-DC-277

PV Elite 2017

FileName : ADSORBER-01 Element and Detail Weights:

Licensee: ORIENTAL MANUFACTURERS (P) LTD

Step:

5

2:31pm Aug 19,2017

been applied to the shells/heads/flange/tubesheets/tubes etc. in the weight calculations for metallic components.

Note:

The shipping total has been modified because some items have been specified as being installed in the shop.

Weight Summary

Fabricated Wt. - Bare Weight W/O Removable Internals

20000.2 kg.

Shop Test Wt.

- Fabricated Weight + Water ( Full )

47626.5 kg.

Shipping Wt.

- Fab. Wt + Rem. Intls.+ Shipping App.

28549.4 kg.

Erected Wt.

- Fab. Wt + Rem. Intls.+ Insul. (etc)

28549.4 kg.

Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts.

28549.4 kg.

Operating Wt.

- Empty Wt + Operating Liq. Uncorroded

30203.4 kg.

Field Test Wt.

- Empty Weight + Water (Full)

47626.5 kg.

Mass of the Upper 1/3 of the Vertical Vessel

9787.6 kg.

Outside Surface Areas of Elements:

|

|

Surface |

From| To |

Area |

|

|

cm² |

----------------------------

10|

20|

106579 |

20|

30|

270133 |

30|

40|

107123 |

----------------------------

Total

483834.688 cm²

Element and Detail Weights:

To |

From| To |

|

|

|

Total Dtl.| Oper. Wgt. |

Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |

kg. |

Total Ele.| Total. Ele.|Total. Ele.|

kg. |

kg. |

kg. |

N-m |

---------------------------------------------------------------------------

10|

20|

4661.79 |

4861.79 |

8547.83 |

|

4861.79 |

20|Legs|

4411.17 |

4411.17 |

7549.2 |

248.077 |

4411.17 |

Legs|

30|

11480.3 |

11480.3 |

19647.3 |

645.636 |

11480.3 |

30|

40|

5465.03 |

6919.03 |

9351.07 |

|

6919.03 |

---------------------------------------------------------------------------

Cumulative Vessel Weight

|

From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |

kg. |

| | Cumulative Ope | Cumulative | Cumulative

|

|

kg. |

kg. |

-------------------------------------------------------

10|

20|

|

|

|

20|Legs|

-4861.79 |

-4861.79 |

-8547.83 |

Legs|

30|

18399.4 |

18399.4 |

28998.3 |

30|

40|

6919.03 |

6919.03 |

9351.07 |

-------------------------------------------------------

Note: The cumulative operating weights no liquid in the column above are the cumulative operating weights minus the operating liquid weight minus any weights absent in the empty condition.

Cumulative Vessel Moment

| | Cumulative | Cumulative |Cumulative |

From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|

N-m |

|

|

N-m |

N-m |

EQUIPMENT: ADSORBERS

19

ITEM NO.: R01 & R02 DOCUMENT NO : OMPL-DC-277

PV Elite 2017

FileName : ADSORBER-01 Element and Detail Weights:

Licensee: ORIENTAL MANUFACTURERS (P) LTD

Step:

5

2:31pm Aug 19,2017

-------------------------------------------------

10|

20|

|

|

|

20|Legs|

248.077 |

248.077 |

248.077 |

Legs|

30|

645.636 |

645.636 |

645.636 |

30|

40|

|

|

|

-------------------------------------------------

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

EQUIPMENT: ADSORBERS

20

ITEM NO.: R01 & R02 DOCUMENT NO : OMPL-DC-277

PV Elite 2017

FileName : ADSORBER-01 Nozzle Flange MAWP:

Licensee: ORIENTAL MANUFACTURERS (P) LTD

Step:

6

2:31pm Aug 19,2017

Nozzle Flange MAWP Results :

Nozzle

Flange Rating

 

Description

Operating

Ambient

Temperature

Class

Grade/Group

bars

bars

°C

----------------------------------------------------------------------------

A

49.0

51.1

65

300

GR 1.1

C1

49.0

51.1

65

300

GR 1.1

C2

49.0

51.1

65

300

GR 1.1

C3

49.0

51.1

65

300

GR 1.1

B

49.0

51.1

65

300

GR 1.1

----------------------------------------------------------------------------

Minimum Rating

49.0

51.1 bars

(for Core Elements)

Note: ANSI Ratings are per ANSI/ASME B16.5 2013 Metric Edition

Note: Large Diameter Flange ratings per ANSI B16.47 2011 edition.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

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21

ITEM NO.: R01 & R02 DOCUMENT NO : OMPL-DC-277

PV Elite 2017

FileName : ADSORBER-01 Natural Frequency Calculation:

Licensee: ORIENTAL MANUFACTURERS (P) LTD

Step:

7

2:31pm Aug 19,2017

The Natural Frequencies for the vessel have been computed iteratively by solving a system of matrices. These matrices describe the mass and the stiffness of the vessel. This is the generalized eigenvalue/ eigenvector problem and is referenced in some mathematical texts.

The Natural Frequency for the Vessel (Empty.) is 17.7012 Hz.

The Natural Frequency for the Vessel (Ope

) is 17.7012 Hz.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

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22

ITEM NO.: R01 & R02 DOCUMENT NO : OMPL-DC-277

PV Elite 2017

FileName : ADSORBER-01 Wind Load Calculation:

Licensee: ORIENTAL MANUFACTURERS (P) LTD

Step:

8

2:31pm Aug 19,2017

Input Values:

Wind Design Code

ASCE-7 98/02/05/IBC-03/STS-1

 

Wind Load Reduction Scale Factor

1.000

Basic Wind Speed Surface Roughness Category

[V]

162 km/hr C: Open Terrain

Importance Factor

1.0

Type of Surface

Moderately Smooth

Base Elevation

200

mm.

Percent Wind for Hydrotest

33.0

Using User defined Wind Press. Vs Elev.

N

Height of Hill or Escarpment

H or Hh

0

mm.

Distance Upwind of Crest

Lh

x

0

mm.

Distance from Crest to the Vessel

0

mm.

Type of Terrain ( Hill, Escarpment )

Flat

Damping Factor (Beta) for Wind (Ope)

0.0100

Damping Factor (Beta) for Wind (Empty)

0.0000

Damping Factor (Beta) for Wind (Filled)

0.0000

Wind Analysis Results

Static Gust-Effect Factor, Operating Case [G]:

= min(0.85, 0.925((1 + 1.7 * gQ * Izbar * Q )/( 1 + 1.7 * gV * Izbar)))

= min(0.85,0.925((1+1.7*3.4*0.228*0.958)/(1+1.7*3.4*0.228)))

= min(0.85, 0.903 )

= 0.850

Natural Frequency of Vessel (Operating)

17.701 Hz

Natural Frequency of Vessel (Empty)

17.701 Hz

Natural Frequency of Vessel (Test)

14.022 Hz

Note:

Per Section 1609 of IBC 2003/06/09/12/15 these results are also applicable for the determination of Wind Loads on structures (1609.1.1).

User Entered Importance Factor is

1.000

Force Coefficient

[Cf] 0.504

Structure Height to Diameter ratio

1.263

Height to top of Structure

3690.000 mm.

This is classified as a rigid structure. Static analysis performed.

Sample Calculation for the First Element

The ASCE code performs all calculations in Imperial Units only. The wind pressure is therefore computed in these units.

Value of [Alpha] and [Zg]:

Exposure Category: C from Table C6-2 Alpha = 9.5: Zg = 274320. mm.

Effective Height [z]:

= Centroid Height + Vessel Base Elevation

= 474.673 + 200.0 = 674.673 mm.

= 2.213 ft. Imperial Units

Velocity Pressure coefficient evaluated at height z [Kz]:

Because z (2.213 ft.) < 15 ft.

= 2.01 * ( 15 / Zg ) 2 / Alpha

= 2.01 * ( 15/900.0 ) 2/9.5

EQUIPMENT: ADSORBERS

23

ITEM NO.: R01 & R02 DOCUMENT NO : OMPL-DC-277

PV Elite 2017

FileName : ADSORBER-01 Wind Load Calculation:

Licensee: ORIENTAL MANUFACTURERS (P) LTD

Step:

8

2:31pm Aug 19,2017

Type of Hill: No Hill

Wind Directionality Factor [Kd]:

= 0.95 per [6-6 ASCE-7 98][6-4 ASCE-7 02/05]

As there is No Hill Present: [Kzt]:

K1

= 0,

K2 = 0,

K3 = 0

Topographical Factor [Kzt]:

= (

= ( 1 + 0.0* 0.0* 0.0 )²

= 1.0

1

+

K1 * K2 * K3 )²

Velocity Pressure evaluated at height z, Imperial Units [qz]:

= 0.00256 * Kz * Kzt * Kd * I * Vr(mph)²

= 0.00256 * 0.849 * 1.0 * 0.95 * 1.0 * 100.665²

= 20.9 psf [102.143] Kgs/m²

Force on the first element [F]:

= qz * G * Cf * WindArea

= 20.92 * 0.85 * 0.504 * 26.093

= 234.0 lbs. [1041.0] N

Element

Kgs/m²

---------------------------------------------------------------------------

Hgt (z)

mm.

K1

K2

K3

Kz

Kzt

qz

BTM. D'END

674.7

0.000

0.000

0.000

0.849

1.000

102.143

SHELL

2405.0

0.000

0.000

0.000

0.849

1.000

102.143

TOP

D'END

4164.2

0.000

0.000

0.000

0.849

1.000

102.143

Wind Vibration Calculations

This evaluation is based on work by Kanti Mahajan and Ed Zorilla

Nomenclature

Cf

- Correction factor for natural frequency

D

- Average internal diameter of vessel mm.

Df

- Damping Factor < 0.75 Unstable, > 0.95 Stable

Dr

- Average internal diameter of top half of vessel mm.

f

- Natural frequency of vibration (Hertz)

f1