Technical Specification For Field Erected Fuel Oil Storage Tanks

Ref. (Department/Year/Serial No.
) Rev
SPEL/EN M&SG/11/099 2
Subject/Title Place Date
Technical specification for Field Erected Gurgaon 11-01-2012
Fuel Oil Storage Tanks Author(s) Department Tel. Signature
Abhijit Saha SPEL EN M&SG 6065 AS sgd
Project
Signature for Release by Dept. Concerned Signature for External Release by
MALACAS - TG5 (for Contents, Handling, Distribution) Sales & Marketing Dept. (Not
Required for Approval Documents)
Handling Instructions
Unrestricted Neeraj Sharma SPEL EN M&SG 4139 NS sgd
Proj.-Code UA Contents Code Doc. Ident. No.
PE1012 XW01 2511 481718647
Summary*) Pages of Text: 17 Appendices: -
This document includes the technical purchase specification for Field Erected Fuel Oil Storage-
Tanks for Malacas - TG5 Project.
Distribution (add "f.i.o.", if only Summary is distributed for information):

Rev Vers. Date Page(s) Author(s)
Initials
Initials for
Release
Chris Moering E F ES EN ORL PEM A 14.10.11 17 AS NS

Chris Moering E F ES EN ORL PEM 0 17.11.11 17 AS NS
The reproduction, transmission or use of this document or its contents is not permitted without
Siemens Energy Inc. Orlando, FL express written authority. Offenders will be liable for damages. All rights, including rights created by
patent grant or registration of a utility model or design, are reserved.
MALACAS - TG5 DOC NO. SPEL/EN M&SG/11/099 REV -2

Document Technical specification for Field Erected Fuel Oil Page: 2 of 17
Storage Tanks
Handling: Unrestricted
Revision Sheet
Revision Revision Date Section Description of Change
A 14.10.2011 All FIRST ISSUE

0 17.11.2011 All CHANGE AS PER COMMENTS
1 23.11.2011 All CHANGE AS PER COMMENTS
AND REVISION MARKED IN
TRIANGLE
2 11.01.2012 All RELEASED FOR EXECUTION
Siemens Power Engineering Pvt Ltd. express written authority. Offenders will be liable for damages. All rights, including rights created by

Storage Tanks
Index
S. No. Description Page Number
1.0 SCOPE................................................................................................................................................ 4
2.0 GENERAL REQUIREMENTS ....................................................................................................... 4

2.1 WORK TO BE PROVIDED................................................................................................................. 4
2.2 APPLICABLE PUBLICATIONS ......................................................................................................... 4
3.0 DETAILED REQUIREMENTS ...................................................................................................... 6
3.1 DESCRIPTION OF SERVICE ............................................................................................................. 6
3.2 DESIGN AND OPERATION CONDITIONS ........................................................................................ 6
3.3 MATERIALS .................................................................................................................................... 7
3.4 DESIGN AND CONSTRUCTION FEATURES ..................................................................................... 7
3.5 SPECIAL TOOLS ............................................................................................................................ 10
3.6 TANK CLEANING AND PAINTING................................................................................................. 10
3.7 QUALITY ASSURANCE .................................................................................................................. 11
3.8 MARKING ...................................................................................................................................... 11
4.0 INSTALLATION ............................................................................................................................ 11
5.0 TESTING ......................................................................................................................................... 12

5.1 MATERIAL TESTS ......................................................................................................................... 12
5.2 FIELD TESTS ................................................................................................................................. 12
6.0 INFORMATION TO BE SUBMITTED ....................................................................................... 13
6.1 WITH BID ...................................................................................................................................... 13
6.2 AFTER AWARD ............................................................................................................................. 13
TABLE 1 PROJECT REQUIREMENTS FOR FIELD ERECTED FUEL OIL STORAGE TANK . 14
TABLE 2 TECHNICAL DATA SUPPLIED BY CONTRACTOR FOR FIELD ERECTED FUEL

OIL STORAGE TANK............................................................................................................................... 16

Storage Tanks
1.0 SCOPE
This Specification covers the requirements for the engineering, design, fabrication, delivery,
unloading, storage, erection, and field testing of two (2) fuel oil storage tanks including tank
internal piping, accessories as specified in TABLE 1, "PROJECT REQUIREMENTS FOR
FIELD ERECTED FUEL OIL STORAGE TANK".
2.0 GENERAL REQUIREMENTS
2.1 Work to be provided
Contractor shall furnish all labor, supervision, materials, tools and equipment required for
the completion of the following Work as specified herein:
Engineer, design, fabricate, deliver, unload, store and erect two (2) fuel oil storage
tanks (single wall) complete with tank internal piping, ladders, safety cages, walkways,
platforms and all accessories as specified herein.
Furnish and install level instrumentation as specified in TABLE 1.
Perform cleaning and protective coating of oil storage tanks, appurtenances and
accessories.
Perform field testing of fuel oil storage tanks and accessories.
Furnish all documentation.
2.2 Applicable Publications
The latest edition and addenda of the following publications in effect on the date of Contract
Award are part of this Specification.
American Petroleum Institute (API)
API Standard 650 Welded Steel Tanks for Oil Storage

API Standard 2000 Venting Atmospheric and Low Pressure Storage Tanks
API RP 2003 Protection Against Ignition Arising Out of Static, Lightning and Stray
Currents
API RP 2350 Overfill Protection for Storage Tanks in Petroleum Facilities
American Society of Mechanical Engineers (ASME)
ASME/ANSI 16.5 Pipe Flanges and Flanged Fittings

ASME/ANSI 16.21 Nonmetallic Flat Gaskets for Pipe Flanges
ASME B31.1 Power Piping

Storage Tanks
ASME Boiler and Pressure Vessel Code (BPVC)

Section IX, Welding and Brazing Qualifications
American Society for Testing and Materials (ASTM)
ASTM A36 Structural Steel

ASTM A105 Forgings, Carbon Steel, for Piping Components
ASTM A106 Seamless Carbon Steel Pipe for High-Temperature Service
ASTM A283 Low and Intermediate Tensile Strength Carbon Steel Plates, Shapes
and Bars
ASTM A307 Carbon Steel Externally Threaded Standard Fasteners
ASTM A563 Carbon and Alloy Steel Nuts
Environmental Protection Agency (EPA)
Factory Mutual Loss Prevention Data Sheet 7-88

(FM) (FM 7-88)
UBC 1997 Universal Building Code
American Welding Society (AWS)
D1.1 Structural Welding Code

National Fire Protection Agency (NFPA)
NFPA 850 Recommended Practice for Fire Protection for Electric Generating
Plants and High Voltage Direct Current Converter Stations
American Society of Civil Engineers (ASCE)
ASCE 7-05 Minimum Design Load for Buildings and Other Structures
Steel Structure Painting Council (SSPC)
SSPC - SP-10 Near -White Blast Cleaning

SSPC - PA 1 Shop, Field, and Maintenance Painting of Steel

Storage Tanks
3.0 DETAILED REQUIREMENTS
3.1 Description of Service
The fuel oil storage tanks, provided under this specification, will be used to store Fuel Oil
specified in TABLE 1.
3.2 Design and Operation Conditions
Tanks shall be provided as specified herein and in accordance with TABLE 1.

Tanks shall be designed and fabricated in accordance with API Standard 650. Lightning
protection shall be provided.
Tanks shall be designed for temperature, pressure, and storage capacity specified in
TABLE 1, and for operation in the environment and ambient conditions specified in TABLE
1.
Provision for Nitrogen Blanketing shall be provided by Contractor.
Contractor shall supply a roof-mounted level indicator, which shall be designed in
accordance with TABLE 1.
Corrosion allowance over the calculated API Standard 650 thickness for tank plates shall
be as specified in TABLE 1.
The tanks shall be designed for the roof live loads in accordance with the requirements of
the ASCE 7-05 code. The tanks shall be designed for wind and seismic loads in
accordance with the requirements of ASCE 7-05 code. Refer to TABLE 1 and API Standard
650 and the following criteria:
Wind Loads IBC2003
Basic wind speed - 100 miles per hour
Wind Exposure Category C
Wind Importance Factor Iw = 1.15
Seismic Loads
Seismic loads shall be determined in accordance with UBC 1997
Seismic Zone 4
Soil type - SD
Ladder, platform and walkway design shall be in accordance with the requirements in the
UBC1997 Building Code and API Standard 650.
Level indication design shall be in accordance with requirements in the UBC1997 Building
Code, NFPA and the API Standard 650 and API RP2350.

Storage Tanks
3.3 Materials
Materials for the tanks, tank piping, stairways, ladders, walkways, and accessories shall be
as specified as follows:
Tank-shell, roof, and bottom plates
ASTM A283, Grade C, ASTM A36, or equivalent in accordance with API 650
Structural steel for ladder, walkways, platforms, bracing, and supporting members shall be
galvanized:
ASTM A36 or equivalent in accordance with API 650
Pipe and Nozzles
ASTM A106, Seamless Grade B or equivalent
Flanges
ASTM A105 or equivalent
Bolting
ASTM A307, A563 or equivalent
Where the material for a specific component is not specified, an appropriate material for the
application shall be selected by Contractor and approved by PURCHASER.
Structural materials and fasteners exposed to atmosphere, such as manway covers, stairs,
ladders, platforms, and handrails, shall be hot-dipped galvanized. Exposed steel members
thinner than 3/16-inch shall be hot-dipped galvanized.
3.4 Design and Construction Features
3.4.1 General design and construction features for each tank
Tank shall be vertical, cylindrical, fixed roof type, with butt-welded construction. Tank
shall be constructed in accordance with all applicable codes and regulations, as
specified herein and in accordance with additional special requirements as stated in
TABLE 1.
Tank storage capacity shall be based on useable capacity from outlet connection to
bottom of overflow connection.
The tank shall be built on top of a concrete ring-wall foundation, which will be designed
by A/E in accordance with contractor requirements. Contractor may submit an option
price for providing the tank foundation and performing structural backfill to support it
per geotech report and "Civil Construction Specification" Section 02224.
A supported or self-supporting roof design in accordance with API Standard 650 shall
be used. A frangible roof-to-shell design shall be used.
The tank shall be constructed with a double bottom for leak prevention and detection
purposes. The inner tank bottom holding the tank's oil contents shall be leak-tight and

Storage Tanks
properly supported to withstand the weight of the tank's contents without deformation.
The leak detection volume between the two (2) bottoms of the tank shall be provided
with three (3) -inch NPT half-couplings on the perimeter of the tank wall spaced at 120
degrees around the tank. The three (3) -inch connections shall be used to connect the
Purchaser's supplied leak detection system and shall be located at the lowest point on
the tank wall. The space between the two (2) bottoms of the tank and the design of the
support arrangement for the tank bottoms shall facilitate leak detection by allowing any
leakage to drain to the three (3) leak detection connections at the perimeter.
The double bottom design of the tank shall accommodate the required water draw-off
sump without creating an inaccessible low point within the leak detection volume.
All tank joints shall be constructed so that openings in the shell and shell
reinforcements shall not intersect longitudinal or girth joints.
All piping shall be in accordance with ASME B31.1 - Power Piping.
An exterior caged ladder and one (1) connecting platform shall be provided. Ladders,
platforms, handrail and safety cages shall be hot dip galvanized.
Walkways around the perimeter of the tank complete with handrails and toe plates,
shall be provided at the top of the tank. Other connecting walkways as specified in
TABLE 1 shall be provided.
The locations of the nozzles, manways, ladder, and platform shall be approved by the
PURCHASER prior to release of Contractor's outline drawing of the tank for fabrication.
All tank manways shall have hinged, bolted flange-type covers complete with gaskets,
bolts and nuts, and welded-on handgrips or lifting lugs. Manways shall be circular.
Minimum size shall be 24".
All roof manways and equipment hatches shall have reinforced roof structure around
the roof openings for expected work to be carried on through roof openings.
Wall thickness, manway sizes, and vents shall be based on API Standard 650
guidelines unless otherwise specified herein.
Anchor bolt sizes, numbers and locations shall be determined by Contractor. Anchor
bolts (if required) to be supplied and installed by Contractor.
Water draw-off sump shall be provided for the tank in accordance with API Standard
650. Contractor shall provide piping and water drain valve. The water drain valve shall
be of anti-freeze type.
A level indicator readable from grade shall be installed on the exterior of the tank as
detailed in TABLE 1 (Level gauge tape system).
Tank shall be provided with a minimum of four (4) ground lug pads welded near the
base of the tank, 90 degrees apart to accommodate ground system connections.
A fire fighting foam system in accordance with NFPA 850 shall be provided by the
Contractor.
The requirement for a floating suction within the tanks shall be provided by contractor.

Storage Tanks
Contractor shall design and provide conservation vent and overflow line to work with a
seller-provided Nitrogen blanketing system. Contractor shall provide conservation vent
at the top of the tank as well as Nitrogen inlet flange. The overflow line shall be
designed to keep nitrogen inside the tank with either overflow seal or other means
which shall be approved by purchasers engineer.
3.4.2 Welding Requirements
All welding procedures, welders, and welding operators shall be qualified in

accordance with the requirements of ASME and AWS.
Qualified welding procedures shall be submitted to the PURCHASER for approval prior
to the start of any work.
All welding shall be performed in accordance with Contractor's written procedures and
the requirements of API Standard 650.
All welds shall be inspected, tested, and repaired in accordance with the requirements
of API Standard 650.
The qualifications of the field inspection personnel engaged by the Contractor shall be
submitted for PURCHASER's approval.
3.4.3 Connections
Flanged connections shall be in accordance with ASME/ANSI B16.5 and shall be

provided with gaskets. Gasket shall be flat ring type and suitable for fuel oil.
Dimensional requirements shall be in accordance with ASME/ANSI B16.21.
All welded connections two (2") inch and smaller shall have socket-welding ends
unless otherwise specified in TABLE 1.
The tank shall be provided with all necessary openings and connections.
The location, size, type and quantity of all openings, connections (including instrument
connections), and fittings shall be provided as per Purchasers drawings. Locations
may be subject to change during engineering and design prior to release of
Contractor's drawing for fabrication, at no additional cost to Buyer.
Nozzles having a nominal diameter of twelve (12") inches or greater shall have a
minimum nozzle length of ten (10") inches. Nozzles having nominal diameters between
and including two and one half (2-1/2") and ten (10") inches shall have a minimum
nozzle length of six (6") inches. Nozzles having nominal diameters between and
including one half (1/2") and two (2") inches shall have a minimum nozzle length of four
(4") inches.
Nozzles shall be reinforced in accordance with the requirements of API Standard 650.
Nozzles color coding shall comply with API requirements.
Holes shall not be made in shell plate for erection purposes.

Storage Tanks
Lugs or other projections on the interior shell surface shall be removed and any sharp-
edged projection of weld metal shall be chipped or ground from the plate. Any sharp-
edged scars shall be filled with weld metal and ground smooth.
All appurtenances that require welding to the tank shell shall be installed and tested
prior to the hydrotest.
3.4.4 Corrosion Allowance
Corrosion allowance shall be provided as specified in TABLE 1. A connection for a

sacrificial anode cathodic protection system shall be provided.
3.5 Special Tools
Contractor shall supply one (1) complete set of all special tools required for the
maintenance of the tanks.
3.6 Tank Cleaning and Painting
All tank surfaces shall be free of mill scale, heat treating scale, heavy oxide, organic matter,
dirt, slag, or any flux, other well splatter, oil, grease, or any other foreign materials.
Tank plates shall be blast cleaned in Contractor's shop to clean metal and shall be cleaned
of all blast cleaning abrasive. Surface preparation shall be abrasive blasting to SSPC-SP-
10, per Siemens Document ZDX566-DS00-000-4181-02 - "Paint Specification for BOP
Equipment."
External surfaces including the underside of the tank bottoms and all structural steel, with
the exception of machine finished surfaces and edges prepared for field welding for a
distance of 1-1/2 inch from the weld edge, shall be given one (1) shop coat of the corrosion
resistant primer specified in TABLE 1.
All edges prepared for field welding shall be protected against corrosion with one (1) coat of
rust inhibiting coating applied after inspection and cleaning in Contractor's shop.
Upon completion of field welding, all weld joints shall be wire brushed clean and exterior
weld joints shall be given one (1) coat of same corrosion resistant primer applied on the
external surfaces in Contractor's shop, in accordance with coating manufacturer's
requirements.
Protective coatings suitable for the storage of the diesel fuel IR3 oil or grade 55 kerosene
shall be applied on the tank interior and exterior in accordance with TABLE 1 requirements.
The detailed protective coating and painting systems and application methods shall be
submitted with bid and subject to Engineer's approval prior to the commencement of work.
Different color for different layers of coating shall be used for ease of coating monitoring.
Before each layer is applied, previous coating shall be touched up where necessary by way
of rust removal and cleaning, in accordance with the coating manufacturer's specification.
The final topcoat shall be reapplied completely if required.
Field touch-up shall consist of prime coating of connections, including bolt heads and nuts,
after their installation and inspection, and touch-up of abrasions of the shop coat.

Storage Tanks
Suitable lining materials shall be used to protect the tank interior. Linings shall be applied in
accordance with the manufacturer's recommendations and Table 1.
All construction involving pockets or crevices that will not drain or that cannot be properly
sandblasted and lined shall be avoided.
All weld spatter shall be removed. All sharp edges shall be ground to a minimum 1/8"
(3mm) radius.
The completed lining shall be checked for pinholes, holidays, and bare areas with a Tinkor
Rasor Model APW Spark Tester or equivalent at a minimum of 1500 volts. Any pinholes
shall be removed by grinding out the coating area to the shell plate, followed by an
inspection to assure the appropriate surface profile exists before reapplication of the
coating. Repairs shall be in accordance with the lining manufacturer's recommendations.
All of the above work shall be done in accordance with SSPC PA- I, Contractor's written
procedures and coating manufacturer's requirements.
3.7 Quality Assurance
The PURCHASERs Engineer shall be permitted free entry to all parts of the Contractor's
plant concerned with the Contract whenever any work under the Contract is being
performed.
Mill and shop inspection shall not release the Contractor from responsibility for replacing
any defective material and for repairing any defective workmanship that may be discovered
in the field.
Welding Materials and Procedures: Conform to API Standard 650, AWS and ASME Codes
and applicable state labor regulations. Submit welding procedures, welder qualifications,
painting and coating procedures for Engineer review and approval prior to commencing any
work.
A detailed quality plan (QA/QC) shall be submitted to the PURCHASERs Engineer for
review and approval prior to the commencement of the work.
3.8 Marking
A stainless steel nameplate shall be attached to each tank in a clearly visible, easily
accessible location as described in API Standard 650.
The nameplate shall be the API Standard 650 monogrammed nameplate carrying the
information prescribed in API Standard requirements. PURCHASERs Engineer's
identifying tank number and information shall be included.
Tank numbers, tank inlet and tank outlet pipes labels shall be marked clearly on the tank
wall. Detailed font size and design shall be coordinated with the Owner prior to tank
fabrication.
4.0 INSTALLATION
The Contractor shall furnish all labor, supervision, materials, tools, and equipment
necessary to complete this work.

Storage Tanks
Laydown area shall be agreed with the PURCHASER before commencement of work.
Laydown area within the Owner's property is minimal.
The fabrication and erection recommendations of API Standard 650 shall be followed.
The Contractor shall obey all Plant regulations while conducting work at the Owner's facility
including safety, fire, traffic, and security regulations.
Contractor shall repair all defects found in any stage of the installation. All defects found in
welds shall be called to the attention of the PURCHASER and their approval shall be
obtained before the defects are repaired. All completed repairs shall be subject to the
approval of the PURCHASER. Acceptance criteria shall be in accordance with API
Standard 650.
5.0 TESTING
5.1 Material Tests
Certified mill test reports for pressure retaining materials shall be prepared in accordance
with ASTM specifications and shall include actual mechanical and chemical properties.
5.2 Field Tests
PURCHASER reserves the right to witness field tests. Contractor shall notify PURCHASER
of the field tests at least fifteen (15) days in advance of the dates of the tests.
Methods of inspecting joints shall be submitted to the PURCHASER prior to the
commencement of the work. The methods shall be in accordance with the API Standard
650.
Upon completion of welding of each tank bottom, a vacuum box test shall be applied to the
weld joints in accordance with the requirements of API Standard 650. This shall also
include the tank sidewall to bottom weld.
Upon completion of welding of the tank roof, visual inspection shall be applied to the weld
joints in accordance with the requirements of API Standard 650.
Upon completion of the entire tank and prior to the connection of any permanent external
piping, the tank shell shall be filled with water and hydrostatically tested in accordance with
API Standard 650. All connections, pumping, blind flanges, nuts, bolts, and gaskets as
required to perform the test shall be provided, installed and removed by the Contractor.
Water for hydrostatic testing will be provided by and disposed of by PURCHASER / Owner
prior to finish painting.
Repairs of defects discovered after the tank has been tested or filled with water for testing
shall be made with the water level at least 1 foot below the point being repaired or, if repairs
are on or near the tank bottom, with the tank empty. Repairs shall not be attempted on any
tank that is filled with oil or on any tank that has contained oil until the tank has been
emptied, cleaned, and gas freed in a safe manner.
All tank openings shall be appropriately protected against entrance of dirt, dust, moisture, or
other deleterious materials during and after the completion of the field test.

Storage Tanks
Certified reports of all field tests and repairs shall be prepared and submitted by the
Contractor.
6.0 INFORMATION TO BE SUBMITTED
6.1 With Bid
Bidder shall complete the Master Document List Fuel Oil Storage Tank Documents (MDL)
and include with the bid. After acceptance by the Purchaser, the data will become part of
the Contract Documents.
6.2 After Award
Submittal requirements are listed in Master Document List.

Contractor shall submit documents in accordance with Siemens Power Generation
specification 22T7177 "Supplier Document Submittal Process", including use of a Master
Document List (MDL) listing and describing the documents to be provided and the promise
issue dates. See attached MDL for specific requirements.
The following are minimum submittal requirements for the purpose of satisfying the bid
evaluation. Failure to submit this information will be grounds for rejection of the Bid.
Preliminary base loading for foundation design. Base loads shall be accurate to plus-
or-minus 10 percent of the final base loads.
Preliminary anchor bolt requirements and arrangement.

Storage Tanks
TABLE 1
PROJECT REQUIREMENTS FOR FIELD ERECTED FUEL OIL STORAGE TANK
SHEET 1 OF 2
Spec. Para Item

Quantity of Tanks required: Two (2)
Design and Operating Conditions:
Design Temperature (Min/Max) 59F/98F
Design Pressure Atmospheric
- Design Storage Capacity (usable capac-
6000 m3. (each tank)
ity)
Nominal Outer Diameter 86 feet
Nominal Wall Height 40 feet
Maximum Overall Tank Height: To be determined by Contractor
Tank Operating Temperature 59F/98F
Tank Operating Pressure Atmospheric
1/8" Tank Bottom and Tank
Corrosion Allowance
Shell
Roof Live Load - Minimum 25 psf
Lightning protection: Required
Ambient Conditions:
Pressure Atmospheric
Temperature 59F/98F
Relative Humidity 60% to 80%
Maximum Wind Speed Per Paragraph 3.2
Seismic Load Per Paragraph 3.2
Oil Type
Content B5
Maximum Filling Rate 2x375 gpm

Maximum Emptying Rate 2x320 gpm
Design and Construction Features:
Foundation Type: Concrete ring beam
Anchor Bolting: Determined by Contractor.
- Protective Coating:

Storage Tanks
TABLE 1
PROJECT REQUIREMENTS FOR FIELD ERECTED FUEL OIL STORAGE TANK
SHEET 2 OF 2
Spec.
Item
Para
- Surface Preparation Abrasive blast to SSPC-SP-10
Epoxy phenolic two (2) coat sys-
- Tank bottom and first 3 feet of tank in-
tem.(ROAE*: Carboline Phenoline
terior
187 at 4-6 mils)
Inorganic zinc ethyl silicate (ROAE*:
Carbozinc 11 at 2-4 mils)
Two pack zinc rich epoxy
- Tank exterior including roof: (ROAE*: Carbozinc 859 at 3-5 mils)
- Primer: Two pack epoxy (*ROAE: Car-
- Primer Touch-Up: boguard 890 at 4-6 mils)
- Intermediate: Two pack aliphatic polyurethane
- Final Coat: (*ROAE: Carbothane 134 HG at 2-3
mils)
*ROAE = Recommended or ap-
proved equal
Color selection will be provided Later
Leak Detection System:
- Double bottom construction with three (3) -inch NPT half-coupling spaced at
120 degrees at perimeter of tank.
Special Tank Accessories:
- Tank level gauge tape system on exterior of tank.
- Roof-mounted level indicator.
Tank Internal Piping :
- Tank fill
- Fuel return
- Water sump drain from Tank
Fire Protection System :
- Foam System
-

Storage Tanks
TABLE 2
TECHNICAL DATA SUPPLIED BY CONTRACTOR FOR FIELD ERECTED FUEL OIL
STORAGE TANK
SHEET 1 OF 2
The following technical data sheets for each tank shall be completed by Contractor and submitted
with the Bid:
Manufacturer:
Name:
Location:
1. Design Code
2. Design Pressure, psig
3. Design Temperature, F
4. Empty Weight, lb
5. Flooded Weight, lb
6. Inner Tank Diameter, ft
7. Inner Tank Wall Height, ft
8. Inner Tank Roof Height, ft
9. Outer Tank (Dike) Diameter, ft
10. Outer Tank (Dike) Height, ft
11. Storage Capacity, gallon
12. Materials (ASTM No. & Grade)
Shell Material
Plate Thickness, in
Roof Material
Plate Thickness, in
Bottom Material
Plate Thickness, in
Steel for Stairways, ladders, Platforms, Walkways,
and Supporting Members
Piping
Flanges & Nozzles
Bolts & Nuts
13. Protective Coating
Surface Finish
Primer coat (interior)
Top Coat (interior)
Primer Coat (exterior)
Top Coat (exterior)
Guarantee, years
14. Dimensional outline drawing of the tank showing overall dimensions, location of piping,
and nozzle connections.
Drawing Title:
Drawing No.:
15. Bottom liner description
16. Leak detection system description

Storage Tanks
TABLE 2
TECHNICAL DATA SUPPLIED BY CONTRACTOR FOR FIELD ERECTED FUEL OIL
STORAGE TANK
SHEET 2 OF 2
17. Level indication system description
18. Internal piping description
19. Tank accessories description
20. Double-bottom tank design description
21. Water sump details and description
22. List of technical exceptions to Specifications

Sheet: 1 of 1
MASTER DOCUMENT LIST Template - UNID# 481718647
Yellow cells indicate the Cog Engineer to provide information - Orange cells indicate the Buyer to provide information Note to Buyer & Cog:
(SAP PROJECT #) PKZ #: PE1012 Project Name: MALACAS - TG5 Numeric revision inidates a quality
ERSR Sequence #: Sequence Description: Technical Specification for Fuel Oil Storage Tanks approved MDL from the buyer
Unit #: 01 Siemens Drwg./Spec. #: SPEL/EN M&SG/11/099 Rev: 0 Alpha revisions inidcates the
Buyer: PO Release Date: MDL is in the negotitations stage
Cog Eng: Abhijit Saha/ Chris Moering Contractual Ship Date:
Siemens SAP Supplier No: Supplier Contact Name: Country:

Siemens SAP Supplier Company Name: Supplier Contact Phone #: PDM Exchange?
Siemens SAP PD2 Purchase Order: Supplier Contact Group E-mail:
Distribution
Supplier to Confirm for Valid Reviewers Siemens Data
Allow External Publishing

COG Duration (Calendar
Project Eng. Manager
Supply Mgmt. (Lead
For Design - AE # 1
For Design - AE # 2
Thermal Equipment
Engineer of Record
Environmental Eng
Reviewer Duration
Delivery Required
Relative Delivery
Civil Engineering
(Calendar Days)
Comments /
Mechanical Eng
Process Group
Calendar Days
Architect Eng
MV Electrical
HV Electrical
LV Electrical
Plant Layout
Instructions
Constructor
Customer
Cog Eng
DCC
As-Built
Buyer)
Item #
Days)
Doc LD
I&C
Title of Document Type EDL Apply? ACTUAL DUE DATE
Dimensional outline drawing of the tank showing overall

1 dimensions, location of piping, and nozzle connections
Design Calculation of Field Erected Fuel Oil Storage Tanks

2
3 Bottom liner description

4 Leak detection system description
5 Level indication system description
6 Internal piping description
7 Tank accessories description
8 Double-bottom tank design description
9 Water sump details and description
10 List of technical exceptions to Specifications
11 Drawing of metal mechanical works applicable
12 Drawing of Fire Prevention System (1:100 scale)
13 Fire fighting system description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
DESIGN DATA BUILDING LEGEND

I R A
1. CODE / STANDARD: API STANDARD 650
A 2. NOMINAL CAPACITY / NET WORKING CAPACITY: 6000m
Dome type 3. TANK SIZE: DIAMETER: 26200mm TOTAL HEIGHT: 12000mm A
4. PRODUCT STORED: FUEL OIL
F 5. CORROSION ALLOWANCE (mm): SHELL: 3.2 BOTTOM: 3.2 ROOF and STRUCT. : 3.2 STRUCTURALS: 0
6. SHELL DESIGN: API 650
L 7. ROOF DESIGN: - FRANGIBLE JOINT: YES
B B
8. MAX. DESIGN PRESSURE ATMOSPHERIC WORKING PRESSURE: Atmospheric LEGEND
9. DESIGN TEMPERATURE Min. 57F ; Max. 98F WORKING TEMPERATURE: min. 57F max.98F
10. EARTHQUAKE DESIGN: Seismic Zone=4.0 Soil Type =SD
P1 P2 P3 E H
N 11. WIND LOADS: 100miles/hr
12. WELD EXAMINATION / LIQUID PENETRANT: API650
C C
MATERIAL SPECIFICATION / TYPES OF INSPECTION DOCUMENTS NOTES 1. END OF PIPES ARE TO BE FITTED WITH DIVERTER PLATES TO MINIMIZE
AGITATION OF TANK CONTENTS.
2. CONTRACTORS SHALL FURNISH FLANGED CONNECTIONS SUITABLE FOR
1. SHELL PLATES: ASTM A 283,GR.C,ASTM A 36 OR EQUIVALENT 3.1.B FOR FOAM PIPING .
3. SUPPORT LUGS SHALL BE PROVIDED BY CONTRACTOR ON TANK
V=6000m3 Reinforcement Ring 2. ROOF PLATES: ASTM A 283,GR.C,ASTM A 36 OR EQUIVALENT 3.1.B
EXTERIOR FOR SUPPORT OF EXTERNAL TANK PIPING, EXTERNAL
PIPING WILL BE BY OTHERS.
4. LEAK DETECTION CONNECTIONS (3 TOTAL) PLACED AS CLOSEN AS
POSSIBLE TO THE BOTTOM, SPACED 120 AROUND THE TANK.
D 3. BOTTOM PLATES: ASTM A 283,GR.C,ASTM A 36 OR EQUIVALENT 3.1.B 5. CONNECTIONS FOR SACRIFICIAL ANODE D
4. ANNULAR BOTTOM PLATES ASTM A 283,GR.C,ASTM A 36 OR EQUIVALENT CATHODIC PROTECTION SYSTEM (BY OTHERS) SHALL BE PROVIDED.
3.1.B 6.LOCATIONS OF NOZZLES MUST BE DEFINED LATER ON.
5. MAIN STRUCTURES: ASTM A 283,GR.C,ASTM A 36 OR EQUIVALENT 3.1.B (*)-DIMENSIONS OF NOZZLES MUST BE CONFIRMED LATER ON.
EN 10204 7.THE HEIGHT OF SEALING LEG SHALL BE CALCULATED BASED ON
6. SECONDARY STRUCT: ASTM A 283,GR.C,ASTM A 36 OR EQUIVALENT 3.1.B NITROGEN BLANKETING PRESSURE..
C B 7. FLANGES: ASTM A 105/ANSI B16.5 3.1.B GRAPHIC SCALE

E 8. PIPES: ASTM A 106 Gr. B/ANSI B36.10 3.1.B E
9. BOLTS: ASTM A 307,A563 OR EQUIVALENT 3.1.B
J O 10. NUTS: ASTM A 307,A563 OR EQUIVALENT 3.1.B
K D 11. GASKETS: NON-METALLIC
12. PAINTING: AS PER SPECIFICATION REFERENCE DRAWINGS
F F
S ROOM IDENTIFICATION SYSTEM

G
M G
Double Bottom Construction

H ELEVATION H
J
55 S
120
B
FOR INFORMATION ONLY J
P 90 KEY PLAN
PLANT
NORTH
K K
MANHOLE AND NOZZLE TABULATION

L MARK QUANT. SIZE NOZZLES FLANGES TYPE SERVICE NOTES L
TYPE
C 1 6"(*) FLGRF ASME B 16.5/150# Inlet
10 O D 1 6"(*) FLGRF ASME B 16.5/150# Outlet
P 175 L 1 10"(*) FLGRF ASME B 16.5/150# Overflow Outlet
M D 0 180 Walkway M 1 6"(*) FLGRF ASME B 16.5/150# Drain
M
E 1 4"(*) FLGRF ASME B 16.5/150# Return
O 1 6"(*) FLGRF ASME B 16.5/150# Spare With Blind FL
350 H K 190 G 1 2"(*) FLGRF ASME B 16.5/150# Water Draw off

H 1 3"(*) FLGRF ASME B 16.5/150# Recirculation
J 195 S 3 1/2"(*) NPT --- Leak Detection connection
N
340 E G 200 N 1 3"(*) FLGRF ASME B 16.5/150# Level Switch
N
K 1 1.5"(*) FLGRF ASME B 16.5/150# Temperature- TI

P1,P2,P3 3 6"(*) FLGRF ASME B 16.5/150# Foam
330 S C S 210 I 1 --- --- --- Conservation Vent
F 1 2"(*) FLGRF ASME B 16.5/150# Nitrogen Inlet
P Projekt/Project PKZ/PC
P
Plateform & Ladders UNID
MALACAS TG-5
UA/DCCType
PE1012
Inhaltskennzeichen
Contents code
XXXXX
A N R Variante
Variant
XXXX
Zhl-Nr.
XXXX
Serial no. XXXX
P M 220 5. ROOF NOZZLES

Ursprung-Nr.
Origin no.
erstellt mit
Created with SP3D Abtlg.
Dept. SPEL
Q B 295 L 270 245 228.5 MARK QUANT. SIZE NOZZLES

TYPE FLANGES TYPE SERVICE NOTES
a 2011-10-14 A.S. sgd N. S. sgd FIRST ISSUE
300
Index Datum bearb. geprft
275 R 1 --- --- --- Level Instrument Tank Roof
80
Rev. Date Coord. Checked nderungshinweise/Details of revision
Gewicht
Weight
Format
Format ANSI E Mastab
Scale NTS Spez.
Specs.
J 1 3"(*) FLGRF ASME B 16.5/150# Level Instrument Datum / Date Name / Name Titel/Title
Mae nicht abgreifbar / Not to scale

gezeich.
Drawn 2011-10-14 G.K Sharma. sgd PLAN VIEW AT 0.00m
B 2 24" --- ASME B 16.5/150# Shell Manhole bearb.
Coord. 2011-10-14 A.Saha. sgd
PLAN
geprft
2011-10-14 N.Sharma. sgd
A 1 24" --- ASME B 16.5/150#
Checked
Roof Manhole Copyright (C) Siemens FIELD ERECTED FUEL OIL STORAGE TANKS
R All Rights Reserved
Handhabung
SPECIFICATION DRAWING
Handling
Zeichnungs-Nr. Index/Rev.
Drawing no.
Export classification AL: ECCN:

a
PE1012-XXXXX-XXXX-XXXXXX
20
The reproduction, transmission or use of this document or its contents is Goods labeled with "AL not equal to N" are subject to European or German export authorization when being Blatt-Nr.
not permitted without express written authority. exported out of the EU. Goods labeled with "ECCN not equal to N" are subject to US reexport authorization. Sheet no.
Offenders will be liable for damages. All rights, including rights created by
patent grant or registration of a utility model or design, are reserved. Copyright (C) Siemens AG 2011 Even without a label, or with label "AL:N" or "ECCN:N", authorization may be required due to the final
whereabouts and purpose for which the goods are to be used. 1/1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
clh019xxxxxxx.sha

Technical Specification For Field Erected Fuel Oil Storage Tanks

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Technical Specification For Field Erected Fuel Oil Storage Tanks

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Proj.-Code UA Contents Code Doc. Ident. No.

PE1012 XW01 2511 481718647

Summary*) Pages of Text: 17 Appendices: -

Distribution (add "f.i.o.", if only Summary is distributed for information):

Chris Moering E F ES EN ORL PEM A 14.10.11 17 AS NS

MALACAS - TG5 DOC NO. SPEL/EN M&SG/11/099 REV -2

Revision Revision Date Section Description of Change

A 14.10.2011 All FIRST ISSUE

MALACAS - TG5 DOC NO. SPEL/EN M&SG/11/099 REV -2

2.0 GENERAL REQUIREMENTS ....................................................................................................... 4

5.0 TESTING ......................................................................................................................................... 12

TABLE 2 TECHNICAL DATA SUPPLIED BY CONTRACTOR FOR FIELD ERECTED FUEL

MALACAS - TG5 DOC NO. SPEL/EN M&SG/11/099 REV -2

2.0 GENERAL REQUIREMENTS

2.1 Work to be provided

2.2 Applicable Publications

API Standard 650 Welded Steel Tanks for Oil Storage

American Society of Mechanical Engineers (ASME)

ASME/ANSI 16.5 Pipe Flanges and Flanged Fittings

MALACAS - TG5 DOC NO. SPEL/EN M&SG/11/099 REV -2

ASME Boiler and Pressure Vessel Code (BPVC)

American Society for Testing and Materials (ASTM)

ASTM A36 Structural Steel

ASTM A563 Carbon and Alloy Steel Nuts

Environmental Protection Agency (EPA)

Factory Mutual Loss Prevention Data Sheet 7-88

American Welding Society (AWS)

D1.1 Structural Welding Code

American Society of Civil Engineers (ASCE)

Steel Structure Painting Council (SSPC)

SSPC - SP-10 Near -White Blast Cleaning

MALACAS - TG5 DOC NO. SPEL/EN M&SG/11/099 REV -2

3.0 DETAILED REQUIREMENTS

3.1 Description of Service

3.2 Design and Operation Conditions

Tanks shall be provided as specified herein and in accordance with TABLE 1.

MALACAS - TG5 DOC NO. SPEL/EN M&SG/11/099 REV -2

3.4 Design and Construction Features

3.4.1 General design and construction features for each tank

MALACAS - TG5 DOC NO. SPEL/EN M&SG/11/099 REV -2

MALACAS - TG5 DOC NO. SPEL/EN M&SG/11/099 REV -2

3.4.2 Welding Requirements

All welding procedures, welders, and welding operators shall be qualified in

Flanged connections shall be in accordance with ASME/ANSI B16.5 and shall be

MALACAS - TG5 DOC NO. SPEL/EN M&SG/11/099 REV -2

3.4.4 Corrosion Allowance

Corrosion allowance shall be provided as specified in TABLE 1. A connection for a

3.5 Special Tools

3.6 Tank Cleaning and Painting

MALACAS - TG5 DOC NO. SPEL/EN M&SG/11/099 REV -2

3.7 Quality Assurance

MALACAS - TG5 DOC NO. SPEL/EN M&SG/11/099 REV -2

5.1 Material Tests

5.2 Field Tests

MALACAS - TG5 DOC NO. SPEL/EN M&SG/11/099 REV -2

6.0 INFORMATION TO BE SUBMITTED

6.1 With Bid

6.2 After Award

Submittal requirements are listed in Master Document List.

MALACAS - TG5 DOC NO. SPEL/EN M&SG/11/099 REV -2

Spec. Para Item

Maximum Filling Rate 2x375 gpm