Corrosion Monitoring Section Procedure No:

Report UT/CPF1/2016/V
Corrosion-Ultrasonic Testing Report No 13240A/036

CPF1-HP COMPRESSOR PK13210A-Suction Scrubber(2nd Stage) V-13240A Date 13-Jan-17

Genaral Notes:
1- Suction Scrubber(2nd stage) V-13240A commissioned on May 30, 2012
2- Corrosion rate calculated for duration of 4.6 year.
3- 4mm corrosion allowance added to shell thickness.
4- Design thickness is 16mm shell /16mm head.( including 4mm corrosion allowance )
5- Our calculation of corrosion rate based on to 16mm (as in nameplate)
6- 8 points were not measured because of high location ,scaffold required.
7- Gauge type:Olympus 38DLplus Serial No.: 130772412 Sonic velocity:5.950mm/s
Corrosion Rate calculation = (tprevious- tactual)/Duration of year ( t- Thickness)
Commissioning 30-May-12
First measurement time 28-Jan-16
Last measurement time 13-Jan-17
Measurement interval in years 0.9
Duration in years 4.6

Test by: Calibrate by: Approved by:

 Percentage Of
Corrosion Metal Lost
Material Nominal Actual Thk As Of Actual Thk As Of Total Metal
Gauge Point Description Size Rate within Remarks & Comments
Specification Thk (mm) 28-Jan-2016/(mm) 13-Jan-2017/(mm) Loss In Mm (mm/Year)
4.6 year
1 Head SA-516 Gr.60N 1000 16 17.1 16.9 0.2 0.2 1%
2 Head SA-516 Gr.60N 1000 16 17.6 17.6 0 0.0 0%
3 Head SA-516 Gr.60N 1000 16 17 16.9 0.1 0.1 1%
4 Head SA-516 Gr.60N 1000 16 17.3 17.1 0.2 0.2 1%
5 Head SA-516 Gr.60N 1000 16 16.5 16.4 0.1 0.1 1%
6 Head SA-516 Gr.60N 1000 16 17.1 17.1 0 0.0 0%
7 Head SA-516 Gr.60N 1000 16 16.7 16.5 0.2 0.2 1%
8 Head SA-516 Gr.60N 1000 16 17.1 16.9 0.2 0.2 1%
9 Shell SA-516 Gr.60N 1000 16 16.8 16.6 0.2 0.2 1%
10 Shell SA-516 Gr.60N 1000 16 16.8 16.6 0.2 0.2 1%
11 Shell SA-516 Gr.60N 1000 16 16.8 16.6 0.2 0.2 1%
12 Shell SA-516 Gr.60N 1000 16 16.6 16.5 0.1 0.1 1%
13 Shell SA-516 Gr.60N 1000 16 16.8 16.6 0.2 0.2 1%
14 Shell SA-516 Gr.60N 1000 16 16.8 16.7 0.1 0.1 1%
15 Shell SA-516 Gr.60N 1000 16 16.8 16.7 0.1 0.1 1%
16 Shell SA-516 Gr.60N 1000 16 16.8 16.6 0.2 0.2 1%
17 Shell SA-516 Gr.60N 1000 16 16.8 16.7 0.1 0.1 1%
18 Shell SA-516 Gr.60N 1000 16 16.8 16.7 0.1 0.1 1%
19 Shell SA-516 Gr.61N 1001 16 16.8 16.7 0.1 0.1 1%
20 Shell SA-516 Gr.62N 1002 16 16.7 16.7 0 0.0 0%
21 Shell SA-516 Gr.63N 1003 16 16.7 16.7 0 0.0 0%
22 Shell SA-516 Gr.64N 1004 16 16.8 16.8 0 0.0 0%
23 Shell SA-516 Gr.65N 1005 16 16.7 16.7 0 0.0 0%
24 Shell SA-516 Gr.66N 1006 16 16.7 16.7 0 0.0 0%

NOZZLES Percentage Of
Corrosion Metal Lost
Material Nominal Actual Thk As Of Actual Thk As Of Total Metal within
Gauge Point Description Size Rate Remarks & Comments
Specification Thk (mm) 28-Jan-2016/(mm) 13-Jan-2017/(mm) Loss In Mm 4.6 year
(mm/Year)
N1, 3clocok Natural gas Inlet SA-106Gr.B 10" / 16.3 16.3 0 0.0 0%
N1, 6clocok Natural gas Inlet SA-106Gr.B 10" / 16.1 15.9 0.2 0.2 1%
N1, 9clocok Natural gas Inlet SA-106Gr.B 10" / 16.1 16.1 0 0.0 0%
N1, 12clocok Natural gas Inlet SA-106Gr.B 10" / 16.5 16.3 0.2 0.2 1%
N2, 3clock Natural gas Outlet SA-106Gr.B 10" / 16.7 16.7 0 0.0 0%
N2, 6clock Natural gas Outlet SA-106Gr.B 10" / 16.6 16.4 0.2 0.2 1%
N2, 9clock Natural gas Outlet SA-106Gr.B 10" / 16 16 0 0.0 0%
N2, 12clock Natural gas Outlet SA-106Gr.B 10" / 16.1 16.1 0 0.0 0%
N3, 3clock Drain SA-106Gr.B 11/2" / / / / / /
N3, 6clock Drain SA-106Gr.B 11/2" / / / / / /
N3, 9clock Drain SA-106Gr.B 11/2" / / / / / /
N3, 12clock Drain SA-106Gr.B 11/2" / / / / / /
N4, N Spare SA-106Gr.B 1" / / / / / /
N4, E Spare SA-106Gr.B 1" / / / / / /
N4, W Spare SA-106Gr.B 1" / / / / / /
N4, S Spare SA-106Gr.B 1" / / / / / /
K1A,3clcok LG13241A SA-106Gr.B 1" / 15 15 0 0.0 0%
K1A,6clcok LG13241A SA-106Gr.B 1" / 15 14.9 0.1 0.1 1%
K1A,9clcok LG13241A SA-106Gr.B 1" / 14.3 14.2 0.1 0.1 1%
K1A,12clcok LG13241A SA-106Gr.B 1" / 14.5 14.5 0 0.0 0%
K1B,3clcok LG13241A SA-106Gr.B 1" / 15 14.8 0.2 0.2 1%
K1B,6clcok LG13241A SA-106Gr.B 1" / 14.8 14.8 0 0.0 0%
K1B,9clcok LG13241A SA-106Gr.B 1" / 14.2 14 0.2 0.2 1%
K1B,12clcok LG13241A SA-106Gr.B 1" / 14.3 14.2 0.1 0.1 1%
K2A, 3clcok LG13242A SA-106Gr.B 1" / 15.2 15.1 0.1 0.1 1%
K2A, 6clcok LG13242A SA-106Gr.B 1" / 15.1 15.1 0 0.0 0%
K2A, 9clcok LG13242A SA-106Gr.B 1" / 14.7 14.5 0.2 0.2 1%
K2A, 12clcok LG13242A SA-106Gr.B 1" / 14.6 14.5 0.1 0.1 1%
K2B,3clcok LG13242A SA-106Gr.B 1" / 13.9 13.8 0.1 0.1 1%
K2B,6clcok LG13242A SA-106Gr.B 1" / 13.4 13.3 0.1 0.1 1%
K2B,9clcok LG13242A SA-106Gr.B 1" / 13.6 13.6 0 0.0 0%
K2B,12clcok LG13242A SA-106Gr.B 1" / 14.1 14.1 0 0.0 0%
K3, 3clcok TG13221A SA-106Gr.B 1.1/2" / 14.7 14.7 0 0.0 0%
K3, 6clcok TG13221A SA-106Gr.B 1.1/2" / 14.7 14.5 0.2 0.2 1%
K3, 9clcok TG13221A SA-106Gr.B 1.1/2" / 14.5 14.5 0 0.0 0%
K3, 12clcok TG13221A SA-106Gr.B 1.1/2" / 14.5 14.5 0 0.0 0%
K4,3clcok TT13221A SA-106Gr.B 1.1/2" / 14.3 14.3 0 0.0 0%
K4,6clcok TT13221A SA-106Gr.B 1.1/2" / 15 14.8 0.2 0.2 1%
K4,9clcok TT13221A SA-106Gr.B 1.1/2" / 14.7 14.5 0.2 0.2 1%
K4,12clcok TT13221A SA-106Gr.B 1.1/2" / 14.2 14.1 0.1 0.1 1%
M,3clock Manway SA-106Gr.B 20" / 17.1 17 0.1 0.1 1%
M,6clock Manway SA-106Gr.B 20" / 17.6 17.5 0.1 0.1 1%
M,9clock Manway SA-106Gr.B 20" / 17.2 17.1 0.1 0.1 1%
M,12clock Manway SA-106Gr.B 20" / 17.2 17.1 0.1 0.1 1%