Académique Documents
Professionnel Documents
Culture Documents
Part 3
For the galley1
1.0. Raw ingredients 6
Appendices
Appendix 1
Temperature requirements for chilling and heating 18
Appendix 2
Sickness pathways from different disease-causing
microorganisms 20
Appendix 3
20 good tips for safer galley 22
Appendix 4
Example - Leftover reuse plan 23
Appendix 5
Thermometers 24
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PART 3 for the galley
Practical knowledge
for self-assessment
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for the galley PART 3
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PART 3 for the galley
During preparation of food, there is unavoidable contami- For example, trichinosis in pork is never occurring in Denmark.
nation of food from the surrounding environment because It is more than 80 years since trichinosis was found in Danish
natural microbial growth is to be found everywhere. No food meat. Thousands of meat samples are taken every day, all year
is free of microorganisms just as no production is sterile. round, to ensure that the dangerous parasite is not present in
So self-assessment is important because it can be used meat because it can be transmitted to humans. In contrast, it is
preventatively and to correct faults. widespread in other countries so you need to be very careful
when buying fresh pork in local markets or from suppliers that
1.1. Meat are not approved by the shipowner.
Red meat comes from cattle and pigs and white meat from
poultry such as chickens and turkeys. All meat products are Poultry is often slaughtered industrially using machinery and
more or less prepared. A rolled meat sausage has been on the there is the risk of contamination when used in the galley.
move longer than the vacuum packed lamb because the rolled Large quantities of water are used to reduce the risk and in
meat sausage has also been cooked. A fresh leg of lamb has some countries such as the US, chlorine is added to the water
not. From the moment of slaughter to the finished product, the to remove bacteria such as salmonella and campylobacter.
meat is chilled as quickly as possible to prevent bacteria from By using chlorine it affects the quality of the meat.
getting established in the meat. In Denmark, every step in the
refrigeration chain and meat control is highly controlled. 1.1.1. Meat quality
The colour of meat depends on e.g. the age of the animal, its
Production standards are not equally high everywhere in the origin and where the meat is cut from the carcase. Meat from a
world. Meat quality and food safety is always greater in young bullock is lighter because it has not yet been moving
countries with major exports to markets with critical consumers, around so much but has spent more time on eating and growing.
such as Japan and the US. This is where meat controls are
better and if meat is infected for example with salmonella, Meat has a different ability to bind water and light meat gene-
production self-regulation ensures that the source of infection rally contains more liquid than red meat. The better meat is
usually can be identified because it is possible to trace where at retaining water, the greater is the chance to get tender juicy
an animal has been slaughtered. When provisioning it is worth meat. So the colour and quality of meat also reflect animal
consider in which country the meat has been produced. And welfare issues. The more stress an animal has suffered before
it is important to ensure that the supplier complies with food slaughter, the more liquid the meat will release during the
safety legislation. The level of food safety varies in different maturation process.
countries and there are different requirements imposed
by the national authorities on food producers. Fortunately, The maturation process occurs while refrigerated. The refrigera-
HACCP, self-assessment and self-regulation are reason- tion and storage temperature are critical for making the meat
ably widespread in many countries because they would like sufficiently tender and hence also its final quality. The colour,
to export food to the US and other high standard countries flavour, tenderness and texture after cooking make up part of
and the US and other countries impose requirements on the the sensory quality of the meat.
countries they import from. So if you purchase food products
in for example Singapore or Australia, you can always ask your In general the animal welfare and hence the meat quality
supplier for a sight of their HACCP programme. varies from country to country. As a ground rule the cattle
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for the galley PART 3
farming conditions have high standards in countries with a Some of the most dangerous bacteria actually give no indica-
lot of meat export. Beef from Argentina, Uruguay, Australia, tion that they are in the meat, which is why self-assessment
USA and South Africa is especially good because of suit- is important. Self-assessment means you can be sure that all
able climate for grassland and good natural conditions for microorganisms have the worst possible conditions for repro-
cattle. Growth hormones are still being used in e.g. Brasil and ducing or being transmitted from one food product to another.
China. Pork is especially good from e.g. Canada, Denmark,
Germany, Ireland and some other European countries. In If a vacuum pack is not intact or the meat or poultry smells
these countries you can buy quality meat. Pork from e.g. China bad, it should be rejected. Vacuum packed meat and poultry
should be avoided due to a poor standard of animal welfare. often has an unpleasant smell, appearance and a slimy surface.
It does not mean the meat is off, but if you are in doubt, do not
When loading meat aboard, smell, appearance and surface use the product and send it back if possible. At the very least,
are the best indicators of the freshness of meat or poultry. you can complain. Be especially aware of meat and poultry that
But even though products are found to be in order, there is come aboard frozen. Bear in mind the defrosting temperature/
no guarantee that microorganisms are not present. method to prevent the presence of microorganisms.
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PART 3 for the galley
1.3.1. Fresh fish quality You should always be careful when serving mussels or oysters
You can tell quality fish from the outside. The external since they can contain viruses or toxins from algae. You
appearance of the skin must be really shiny without should always be cautious with crayfish and shellfish since
discolouration or sores with a clear slimy surface; the eyes they can cause life-threatening poisoning. During preparation,
should be clear, protruding and shiny, the colour of the gills mussels should always be checked first. The shell must be
should be clear without slime. If fish have not been cleaned, closed from the beginning and open after cooking. You can
all the organs should have a clear red colour. Only buy the check whether the mussel is alive by tapping it gently on a
fresh fish that you already know. If you buy fresh fish and chopping board, when it should close. If mussels are closed
shellfish outside the shipowners approved suppliers, at the after cooking, they should be thrown away. Crayfish lose their
local fish market for example, we recommend buying well red colour and smell of ammonia when they are off and must
known species and only buy fish that have been guaranteed be thrown away. Some types of prawns e.g. sand prawns
to have been on/stored on ice. do not turn red on boiling. It does not mean that they are
decayed, but simply that they lack pigment.
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for the galley PART 3
If there is no surface damage, fruits and vegetables are 1.7. Corn, flour, grains and rice
naturally resistant to microorganisms. They should always be Corn, flour, grains and rice can contain the spores of soil
stored in a separate room to prevent contamination of other bacteria coming from their production. These foods should
food with bacteria from the soil. Fresh vegetables should be be stored on shelves above the floor, and kept clean, dark and
stored carefully so that their nutritional content of vitamins dry. If these products get damp and are kept at too high tem-
and minerals, are retained as long as possible. peratures, there is danger of these spores reproducing. These
products can also contain poisonous fungi and pests. Flour,
Highly perishable vegetables should always be used first. etc., can be refrigerated to prevent this happening. If the
Thorough, careful sorting can however extend shelf life of damage has been done, these products can be frozen. This
vegetables. This means that all vegetables with signs of damage kills the fungi and pests but does not remove any sources of
and mould should be thrown out. bacterial contamination. Rice should be washed before use.
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PART 3 for the galley
Food products can be contaminated with physical items, How can I avoid chemical and physical contaminants
chemical substances and microorganisms. Physical contami- in my food?
nants could be bits of stone in bread, hair, bits of eggshell K eep all chemicals (detergents and disinfectants) in their
or shards or splinters from utensils. Chemical contaminants original packaging.
might be chemical residues for example from detergents or P lace chemicals somewhere with easy access and where
toxins from plastic. The most serious problem however in the there are no food products.
everyday cooking comes from microorganisms and viruses; D o not spray or use chemical pesticides in the same place
more on this at page 12. as you store food products or in the galley. If vermin are a
serious problem and they come back again and again, get
an authorized pest fighter to deal with them.
U se plastic boxes designed for heating food in. Do not
use boxes that products such as ice cream have come in
because when they get hot in the microwave, they release
hazardous substances into your food.
D o not use pewter, copper or galvanized metal for acidic
food such as meat in a marinade (vinegar).
R eplace utensils in time before they get worn. There can
be the risk of foreign bodies in food such as plastic from
plastic coated utensils or a piece of wire from a wire brush
for cleaning.
K eep the equipment in the galley maintained. It is easy for
a loose screw to drop into food from a poorly maintained
machine.
S ome fish and plants contain naturally occurring poisons
called toxins and boiling or frying does not always destroy
them.
N ever use mushrooms if you do not know the species.
Mushrooms can contain toxins.
A lways buy fish and shellfish that you know are edible.
Some species can produce toxins if kept at the wrong
temperature.
F ood must never be stored in rooms where there are diesel
fumes or pipes running through with the risk of oil leaks.
On a long tour when the ship might be overstocked, full
tins of conserves can in emergency be placed in a separate
room.
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for the galley PART 3
Disease-causing microorganisms that can lead to foodborne Viruses can cause acute stomach infections and for example
disease are called pathogenic microorganisms. Read more at norovirus is extremely infectious and can pass from person
page 12. Some pathogenic microorganisms are not harmful to person or indirectly from serving spoon to fork. Infection is
whilst others can kill people. So it is important to focus on therefore often the reason for epidemics.
prevention. See the overview of pathogenic bacteria and the
pathways to sickness in Appendix 2. Focusing on tempera- Foodborne illnesses often give influenza-like symptoms such
tures, good work routines and correct preparation of food as nausea, vomiting, diarrhoea or fever. Which is why it is not
reduce the risk of pathogenic bacteria. always easy to recognize an illness that is caused by food.
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PART 3 for the galley
Bacteria
Viruses
Pathogenic Foodborne
microorganisms sickness
Parasites
Microorganisms Fungi
Figure 1.
The most dangerous microorganisms are the pathogens. You cannot always smell, taste or see them. They can make people
seriously ill and cause permanent injuries. Bacteria that cause taint are less harmful to humans and are often easily recognizable be-
cause the microorganisms make food smell bad or discolour it and make the surface slimy. You can always check for these signs
because they show whether food is tainted.
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Nature allows us to use our senses to tell us whether some- 4.3.3. Fungus
thing is bad or tainted. We generally automatically avoid Fungus can be divided into two types, that is moulds
tainted food to avoid being ill. and yeasts. Mould can be seen on the surface of food.
Yeast cannot be seen with the naked eye but shows
4.1. Useful microorganisms clear signs by off-taste and pressure building up in
Natures microorganisms bring with them taste and variation packaging.
in food, for example yoghurt, cheese, wine and beer. This is
done in strictly controlled processes in food production. It can 4.4. Speed of bacterial growth
extend the shelf life of certain food, for example fermentation The rate at which microorganisms reproduce depends
of salami. on the type and number of microorganisms present at
the start. The rate of reproduction depends on growth
4.2. Destructive microorganisms conditions.
Mould can make food go mouldy, become sour or rotten.
Food then smells and becomes inedible. It is not enough to Under favourable conditions, a single bacterial cell can
cut away visible mould, for example on bread. The loaf must divide into two every 20 minutes. This means that ten
be thrown out since the mould will be present in the whole bacteria become 10,000 in three hours and in six hours,
loaf and it forms long invisible threads. Mould produces a single bacterium can become 1 million. After a while with
poisonous substances in food. such dramatic growth rates, microorganisms growth rate may
actually decline because of the lack of nutrients.
4.3. Sickness-causing microorganisms
Food may not necessary smell off even though it may contain
many pathogenic microorganisms. This is called contamina-
tion because the food is contaminated by bacteria or fungus.
It can be caused by passing from one food product to another
or by infection transferred from dirty hands. At 37C (99F), 10 bacteria can multiply
to 10,000 in 3 hours
4.3.1. Virus
Viruses are microorganisms that cannot themselves repro- Time No.
duce and therefore depend on a host to be able to spread 12.00 10
their infection. Our airways and intestinal tracts are often 12.18 20
exposed to virus attack. This is why viruses often require 12.36 40
great attention because we can infect others via poor hand 12.54 80
hygiene, coughing and sneezing. One of the most common 13.12 160
foodborne sicknesses is caused by norovirus. 13.30 320
13.48 640
4.3.2. Parasites 14.06 1280
Parasites are small creatures than can be transmitted from 14.24 2560
food to people. Raw fish can contain disease-causing para- 14.42 5120
sites so these should be killed by freezing the fish down to 15.00 10.240
-20C (-4F) for at least 20 hours before serving.
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PART 3 for the galley
Temperature +100C
The temperature is one of the most important factors in bacte- Boiling (212F) Some bacteria die,
rial reproduction. Food must accordingly be heated to a core others survive
temperature of 75C (167F) to kill all disease-causing micro-
organisms. But it is important to remember that the spores
from microorganisms can survive this temperature. Spores are
not dangerous in themselves since they are germ cells that +75C
Roasting (167F) Bacteria die.
can develop into bacteria. Bacterial growth can definitely be
Many bacterial spores
reduced by chilling. The colder the surroundings, the slower survive
the growth. +65C
(149F)
-18C
Freezer (0F) Many bacteria survive
but growth stops.
Some bacteria die
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for the galley PART 3
pH
The level of acidity (pH) can also be used to protect certain
foods. Adding vinegar to food preserves it by reducing its pH.
The acidic environment, for example in a marinade, makes it
difficult for bacteria to reproduce. Preservatives often include
acidifying substances.
15
16
Appendices
17
Appendix 1. Temperature requirements for chilling and heating
Storing temperature in cooler/freezer/storage
Max. C Max. F
Raw meat, chicken and lightly preserved fish products. +5C +41F
Whole meat, whole chicken and chicken pieces, pro- (Also while defrosting)
cessed meat and fish products, boiled prawns
Prepared food and ready products. Hot or chilled food, +5C +41F
perishable foods such ready-to-eat stews and sliced (Also while defrosting)
meats
18
Ensure internal temperature when cooking and reheating
Min. C Min. F
Egg Cook till yolk and white are set Do.
Egg dishes 75C 167F
Sauce with egg, puddings 72C 162F
Minced and mixed meat
Chicken, turkey 75C 167F
Beef, veal, lamb and pork 72C 162F
Fresh beef, veal, lamb and pork
Medium/red 63C 145F
Medium/pink 72C 162F
Well done 75C 167F
Fresh pork
Medium/pink 72C 162F
Well done 75C 167F
Ham
Fresh (raw) 72C 162F
Cooked ham (reheat) 60C 140F
Roastbeef
Precooked and ready to eat 60C 140F
Poultry*
All kinds of poultry 75C 167F
Meat loaf and stuffing
Forcemeat or stuffing in poultry 75C 167F
Sauces, gravy, soup, marinade
Together with raw meat, poultry Bring to the boil Bring to the boil
and fish
Fish and shellfish 63C 145F
Fish Cook till flesh is not transparent Cook till flesh is not transparent
and the flakes fall apart. and the flakes fall apart.
Shrimps/king prawns/fresh water Most turn red on boiling. Most turn red on boiling.
shrimps Some go brown. But flesh Some go brown. But flesh
must not be transparent. must not be transparent.
Scallops Must be milky white, non- Must be milky white, non-
transparent and firm. transparent and firm.
Mussels Cook till shells open. Cook till shells open.
Leftovers for reheating 75C. 167F.
Bacteria: Poultry, beef, pork, Low infection dose, down to Infection from utensils, raw Infection cam
Campylobacter unpasteurized milk. 500 bacteria. No reproduc- meat, etc from food eaten with
tion in food. no further heating.
Bacteria: Meat, poultry, egg, dried milk Usually > 100,000 per g food Insufficient heating. Contami- Infection salm
Salmonella products, vegetables. but, can be as low as 10 per nation via utensils, meat juice,
g food. etc. to uncooked food.
Bacteria: Milk, cheese, meat products Not known for certain. Repro- Insufficient or no heating. Infection liste
Listeria monocytogenes (esp. in combination of raw duction in food. Contamination of cooked or be a carrier and
milk and raw meat.), salted food. although no sym
vegetables, fish products,
(can also develop at refrigera-
tion temperature).
Bacteria: Pork and port products. Very high infection dose. Contamination of heated food Infection yers
Yersinia enterocolitica 100,000-1 million per g food. refrigerated for too long.
Reproduction in food.
Bacteria: Minced beef, vegetables, Low infection dose but not Insufficient heating. Infection.
Verotxin producing unpasteurized milk, contami- known with certainty. A few
E.coli0517 nated water. hundred probably enough.
Bacteria: Vegetables (esp. from coun- Low infection dose. 200 per g Contamination of cooked Infection shig
Shigella sonnei tries with poor sanitation). food is enough. food from human hands, etc.
Insufficient chilling or heating.
Bacteria: Cooked food with meat/poul- 1 - 10 millions per g food. Slow chilling of large portions Poisoning inte
Clostridium perfringens try, stews, soups. Reproduction in food. of cooked food. Products not tion of toxin (sm
kept sufficiently hot.
Bacteria: Home made fish products Reproduction in food. Insufficient salt or acidification Poisoning toxi
Clostridium botulinum (stored airtight), liver paste, of food. Food not sufficiently in food.
fruit and vegetable products, heated or chilled.
salt preserved meat products.
Bacteria: Cooked salt meat and fish 100,000 - 1 million per g food. Contamination of cooked Poisoning toxi
Staphylococcus aureus products. Ready meals, Reproduction in food. food from human hands, sores, in food.
creams and sauces. etc. Insufficient chilling.
Bacteria: Products with flour creams, 100,000 - 1 million per g food. Slow chilling of heated Poisoning toxi
Bacillus cereus sauces, rice, milk and flour- Reproduction in food. products. Milk refrigerated for in food and sma
thickened sauces. too long.
Parasite: Live in fish guts and migrate in Ingesting just a few larvae can Fish not properly cooked Parasite transm
Anisakis larvae fish meat. cause discomfort. or ingestion of raw fish or humans.
shellfish.
20
oning Incubation period Duration Symptoms Prevention
mpylobacteriosis. 2-10 days. 1 week. Generally weak for Diarrhoea, nausea, stomach
several weeks. pain, fever.
siniosis. 3-10 days. Sickness has 2 stages: 1st pathway: Fever, diarrhoea, Heat to +75C/167F.
1. Few days to a week. stomach pain, gastro-intestinal
2. After 1-2 weeks, can cause inflammation.
complications for several 2nd pathway: Joint pain,
months. rheumatoid symptoms, esp.
patients with tissue type
HLA-B27.
1-4 days. 5-10 days. Diarrhoea, bloody diarrhoea, Heat to +75C/167F.
stomach cramps, vomiting,
mild fever. Rarely; Acute
kidney failure, kidney/CNS
damage.
gellosis. 12 hrs. Fever, diarrhoea, stomach Heat to +75C /167F.
pain. Be very careful when cleaning
vegetables.
estinal produc- Normally 8-12 hrs (can vary 24 hrs. Diarrhoea, stomach pain,
mall instestine). 6-24 hrs). shortness of breath.
in production 18-36 hrs. or longer. Survivors may take 6 months Nausea, vomiting, diarrhoea, Boil at 100C/212F.
to recover. 50% of cases die. vision disturbance, muscle Store at <+2C/36F in
weakness, constipation, swal- airy conditions.
lowing/respiratory paralysis,
heart failure.
in production 2-4 hrs. 1-2 days. Nausea, violent vomiting,
stomach cramps, diarrhoea.
in production Diarrhoea type: 6-24 hrs. 12 hrs Diarrhoea, stomach pain, Heat to +75C/167F and
all intestine. Vomiting type: 1-5 hrs. 1-2 days. vomiting. rapid chilling.
mitted to 1-2 weeks. Larvae cannot survive in Upset stomach, perforated Heat to +75C/167F or
humans. intestines. freeze to <-20C/-4F for
20 hours.
21
Appendix 3. 20 good tips for safer galley
20 good tips
for safer galley
1 Avoid spilling oil and fat onto the deck and if 12 NEVER use saucepans as deep fryers since
you do, wipe it up immediately. there is the risk of oil catching fire if the temperature
is too high.
Take care of hot metal handles on pans and
2
frying pans - always have a dishcloth or oven 13 I f the deep fryer does catch fire, NEVER use
cloth to hand. water to try to put it out. Put a lid on it to starve
it of oxygen, turn off the heat and let it stand
I f the sea is rough, place damp tea towels on the until the fire goes out by itself.
3
table - it can help prevent things from falling on
the floor. 14 ake sure all doors to refrigerators, ovens and
M
freezers are secure so they do not slam in heavy
se the sway gear on the stove so pans do not
U seas. A hot oven door can easily cause burns if
4
fall on the deck in heavy sea. it is swinging uncontrollably.
Place the lowest shelf in the storeroom 15 cm 15 se different plastic chopping boards for dif-
U
5
(6 ins.) above the deck and place fiddles on all ferent ingredients such as red for meat, yellow
shelves. for chicken, blue for fish, green for vegetables,
brown for bread and white for cold cuts or other
6 Do not place equipment, boxes or sacks on the things.
deck - you risk falling over them.
16 Clean tables, surfaces and knives every time
7 Do not use chairs or loose boxes for storage but you change ingredient.
place all goods on shelves with raised edges.
17 Check the temperatures while cooking,
8 Do not place sharp knives to soak in the sink every day. Check equipments condition.
but wash them immediately after use.
18 lways wash hands before, during and after
A
9 Always place knives that are not in use on the cooking - especially when handling raw ingredients
magnetic knife rack or some other holder. and when getting ready to serve up.
10 Use a wooden tamper to press food waste into 19 lways use food-grade latex gloves if you have
A
the waste grinder, never the fingers. cuts and/or sores on your hands. Latex gloves
can also be used daily to protect against allergic
11 ever use glass, for example glass bowls; only
N reactions.
equipment that can tolerate falling on the deck.
Never recycle glass packaging. Food-grade Always use a armour glove during demanding
20
containers should be CE-approved or marked butchery to prevent cuts and serious damage to
with the glass/fork symbol. the hands.
22
Appendix 4. Example Leftover reuse plan
From buffet to frozen Always remember to use sticky labels with dates on packs
Leftovers from the buffet can only be reused if they have not when packing leftovers in boxes.
been standing out too long. So limit the time for the buffet.
Food should only stand out for a maximum of three hours Hot leftovers should be chilled from 65C (149F) to 10C
from being taken from and replaced in the refrigerator. The (50F) within a maximum of three hours. If it is sizzling hot,
three hour interval does however assume a constant tem- allow to cool to room temperature before refrigerating. Place
perature of at least 65C (149F) for the warm food (on hot leftovers for the night tray in the refrigerator and cover with
plates), and for cold food to be at a max. 5C (41F) on microwave film, for example.
23
Appendix 5. Thermometers
Several types
of thermometers
are available
24
Digital probe thermometers are not designed to stay in the oven at high temperatures.
They are designed to be quickly inserted in food to measure the core temperature at
several places in a stew or roast. If taking the temperature of a dish or a roast that is
not thick, the sensor should be inserted along the centre.
igital surface thermometers are designed to take the temperature of food when
D
served on a dish. The temperature is measured by laser so that the sensor does not
touch the food.
25
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