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Safety instructions

Overview
Iwaki Pump Protector
DRN series

Installation
Operation
Maintenance

Instruction manual
Thank you for choosing our product.

Please read through this instruction manual before use.

This instruction manual describes important precautions and


instructions for the product. Always keep it on hand for quick
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reference.

2015 IWAKI CO., LTD.


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Open the package and check that the product conforms to your order. If
any problem or inconsistency is found, immediately contact your distribu-
tor.

a. Check if the delivery is correct.


Check the nameplate to see if the information such as model codes, power
voltage and power consumption are as ordered.

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b. Check accessories are complete.


3m extension cable 1
JS10FL current sensor 1 (DRN-01) or JS24FL current sensor 1 (DRN-02)
This instruction manual 1
Mode transition diagram 1

c. Check if the delivery is damaged or deformed.


Check for transit damage and loose bolts.

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Contents
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Safety instructions
Read through this section before use. This section describes
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Overview
Product characteristics, features and part names are de-
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Overview
Operating principle
An Iwaki DRN series pump protector monitors the parameters of the motor
power current, the discharge pressure of the pump, a liquid/motor temperature,
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MDW magnetic drive pumps with the 0.37kW - 75kW range motors.

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Rated-I : Alarm area


Pressure
Cmin : Current lower limit
OVER PRESSURE
Cmax : Current upper limit
Rated-P Pmin : Pressure lower limit
Pmax : Pressure upper limit
Low Flow Over Load OVER Rated-I : Rated motor power current
Rated-P : Max allowable discharge
CURRENT
pressure
Pmax=0.5MP

0 The current reading has exceeded


Cmin=15A Cmax=20A the upper limit and the pressure reading
Current is above the duty point of the pump 
The DRN diagnose it as Over Load.
Pmin=0.3MP

Dry Run High Flow Upper/Lower limit setting with:


Cmax=20A, Cmin=15A
Pmax=0.5MP, Pmin=0.3MP

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Protector
Remove the protective sheet from the operational panel before use.

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The model codes of the protector represent the following information.

DRN - 01
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Installation
This section describes the installation of the protector and wir-
ing. Read through this section in advance.

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Installation
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Before installation
Observe the following points to ensure good installation environment.

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Precautions
Observe the following points when installing the protector. Or the life time of
the protector may shorten.

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Installation
This DIN rail-mount protector is designed to be installed into your control panel
or distribution switchboard via the 35mm width DIN rail.
NOTE
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After the DAN is installed, attach either the JS10FL (0-30.00A) or JS24FL (0-
200.0A) clamp current sensor according to the motor rated current, to any one
of three motor power lines.
NOTE
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Installation
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Wiring for a power voltage, earthing and external signals.

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TC (IN)
-50 - 200C

AN2 (IN) Pt100 (IN)


0-20mADC -50 - 200C
3-phase power line 0-5VDC

DIG (IN) such as


external alarm reset
Current sensor

RS485 communication
Discharge with PLC/sequencer
pressure
sensor
0-20mADC
1-5VDC
MC

Pump MC relay output

ALM realy output

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Signal wire connection

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:LULQJ 29
Power voltage/Earthing

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NOTE
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ON ON
POWER POWER
OFF OFF
TIME TIME

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Wiring diagram

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AN2 (IN)
0 - 20mADC TC (IN)
0 - 5VDC -50 - 200C

AN1 (IN)
Pressure sensor Pt100 (IN)
0 - 20mADC -50 - 200C
0 - 5VDC

DIG (IN) RS485 communication


with PLC or sequencer

Installation
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(auxiliary
switch
contact)

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Operation
This section describes protector control and programming.

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Front panel

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Lower limit Upper limit

Measurable range

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Operation
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Power ON
: Manual shift

: Automatic shift
Ver. Info

Upper/Lower
Current limits
detected Measuring exceeded
WAIT mode Alarm mode
mode ESC key
MODE key
(3 sec) STOP key

Pump stop

MODE key MODE/Enter/


(3 sec) Direction keys MODE key
Auxiliary
Config mode Setting mode
features

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Points to be checked
Before operation, check if:
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Alarm state cancellation


If one of any monitoring parameters has exceeded its upper or lower alarm, in-
vestigate the root cause of the abnormal condition. Then take the steps below
to cancel the alarm state.

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1

Operation
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Emergency stop
In case of emergency, push the STOP key on the DRN front panel. The pump
stops running.

6WDUWXS 35
Initial diagnostic test
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Turning on the DRN
Do not send input signal from the sensors/inputs to the DRN before it is pow-
ered ON. This could damage the DRN.

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15.00A

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CURR
WAITING

Operation

6WDUWXS 37
Main menu
The main menu consists of the six menu items as shown below. Use the up
and down keys to scroll through each menu item.

0RWRUSRZHUFXUUHQW
CURR >>>
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VRULVVKRZQRQWKHGLVSOD\

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Measure
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15/04/25 'DWH 7LPH


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38 6WDUWXS
Date & Time setting
Set the current year, month, day, hour (military time) and minute to the protector.

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15.00A 10:30

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15/04/25 15/04/25
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15/04/25 25/04/25
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6WDUWXS 39
Initial setup
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information to the DRN.
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The upper and lower limits must be set to the monitoring parameters of the
motor power current (CURR), discharge line pressure (PRSS), analog current/
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Preliminary setting
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be set properly before the upper and lower limits are entered to the DRN.

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Operation
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5
SAVE? SETTING
YES< NO SAVED

8SSHU/RZHUOLPLWV 53
Scaling
This function can be set in any of the manual, easy and auto control modes. The
mA or VDC reading of a pressure or an analog sensor can be converted into Pa,
kP or MPa, and the range of those units are adjustable.

,IWKH03DUDQJHWRP$LVFKDQJHGIURP03DWR
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B
0.10MPa

0.05MPa

A
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4.00mA 20.00mA 4.00mA 20.00mA

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Operation
+20.00kP +10.00kP

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6
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8SSHU/RZHUOLPLWV 55
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,QWKHVWHSEHORZWKHFXUUHQWYROWDJHUHDGLQJLVWREHDGMXVWHGWRWKHRZ
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6
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SAVE? SETTING
YES< NO SAVED

Operation

8SSHU/RZHUOLPLWV 57
Dry contact digital input
The DRN can also control the pump operation in accordance with ON and
OFF of the external dry contact digital signal to the DRN. The control functions
include the external alarm reset, the 2-way setting shift and the level sensor
monitoring. These three functions can not be used at the same time. Choose
one of them which is most needed for your system as well as the optimal type
RIFRQWDFW QRUPDOO\RSHQRUQRUPDOO\FORVHG WKURXJKWKHFRQJXUHPRGH

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58 8SSHU/RZHUOLPLWV
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Operation
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6
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7 3XVKWKH(6&NH\WZLFHDQGVDYHWKHVHWWLQJ
SAVE? SETTING
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8SSHU/RZHUOLPLWV 59
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DIGI <<< Measure <


LV_SNSR DELAY-T

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9
Measure DELAY-T
DELAY-T < 010s

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10
DELAY-T Measure
005s DELAY-T <

11 3XVKWKH(6&NH\RQFHDQGVDYHWKHVHWWLQJ
SAVE? SETTING
YES< NO SAVED

60 8SSHU/RZHUOLPLWV
Upper/Lower limit and Sensing delay time
Take the steps below to set the upper and lower limits of the measured motor
power current, discharge pressure, 0-20mA/0-5VDC analog signal and tempera-
ture as well as their sensing delay time for stable pump control. The DRN stops
the pump when a valid setting of the limits has been exceeded by a measured
value. A short delay time could often disturb the pump operation while a long
delay time could leave the pump and system in unfavourable condition for a long
time. The optimal delay time could change depending on operating conditions. In
general, it would be 5 to 10 seconds, and the DRN default setting is 5 seconds.

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DRN. 7KH'51UHDGLQJFRXOGRIWHQH[FHHGWKHXSSHUORZHUOLPLWVDQGGLVWXUE
WKHSXPSRSHUDWLRQDVWKH\DUHVHWWRRORZRUWRRKLJKFORVHWRWKHUDWHGGXW\
SRLQWRIWKHSXPS7KH\PXVWVHWDZD\IURPWKHQRUPDOOHYHOZLWKDQDSSURSUL-
DWHGLVWDQFH

Operation
Total head
Duty point of
the pump

Monitoring parameters such as


CURR, PRESS, ANA, TEMP
Upper limit

Lower limit

Flow rate

8SSHU/RZHUOLPLWV 61
8SSHU/RZHUOLPLWVHWWLQJWRWKH&855 35(66$1$7(03
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CURR >>> Cmin <


15.00A Cmax

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2
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Cmin Cmin <


0.50A Cmax

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4
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5
Cmax Cmin
2 0.00A Cmax <

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6
Cmax Cmin-T
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62 8SSHU/RZHUOLPLWV
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8
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9
NH\

Cmax-T Cmin-T
006s Cmax-T <

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10
SAVE? SETTING
YES< NO SAVED

Operation

8SSHU/RZHUOLPLWV 63
($6<FRQWUROPRGH
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WKHQWKHSRVVLEOHRZUDQJHRIWKHSXPSRQO\LVNQRZQDQGDGLVFKDUJHYDOYH
LVSURYLGHGRQWKHV\VWHPIRUWKHDGMXVWPHQWRIDSXPSRXWSXWLQWKDWUDQJH
7KH'51DXWRPDWLFDOO\WDNHVLQWKHXSSHUDQGORZHUOLPLWVZKLOHWKHSXPSLV
UXQQLQJDWWKHERWKHQGV
*$GLVFKDUJHYDOYHLVDOZD\VUHTXLUHGIRUWKHVHWWLQJZLWKWKH($6<FRQWUROPRGHIRU
WKHDGMXVWPHQWRIWKHRZUDWH'RQRWXVHDVXFWLRQYDOYHIRUWKHDGMXVWPHQW2FFXU-
UHQFHRIFDYLWDWLRQZLOOGDPDJHWKHSXPSZLWKIULFWLRQKHDW

Pump range

Total head

B-POINT
Upper limit
Operating parameters of
CURR, PRESS, and ANA A-POINT
Lower limit

Flow rate

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CURR >>> Measure


15.00A A-POINT <

64 8SSHU/RZHUOLPLWV
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2
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3

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<A-CURR> <A-PRSS> <A-ANA>


20.00A 0.2MP 4.00mA

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5
<A-ANA> Measure
4.00mA END

Operation
&KRRVHWKH%32,17RSWLRQDQGSUHVVWKHHQWHUNH\RQFH
6
A-POINT <B-CURR>
B-POINT < 05.00A

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7

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8
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<B-CURR> <B-PRSS> <B-ANA>
05.00A 0.3MP 20.00mA

8SSHU/RZHUOLPLWV 65
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9
<B-ANA> Measure
20.00mA END

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10
B -P OINT MIN-T
MIN-T < 010s

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11
MIN-T B-POINT
010s MIN-T <

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MIN-T MAX-T
MA X -T < 010s

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13
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SAVE? SETTING
YES< NO SAVED

66 8SSHU/RZHUOLPLWV
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C U R R >>> Measure
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2
Measure <N-CURR>
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Operation
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3

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<N-CURR> <N-PRSS> <N-ANA>
20.00A 1000MP 16.00mA

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<N-ANA> Measure
16.00mA END

8SSHU/RZHUOLPLWV 67
6HOHFWWKH%$1':DQGSXVKWKHHQWHUNH\
6
NML-PT BAND-W
BAND-W < 50%

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7
SRLQWSDUDPHWHUVDWVWHS
BAND-W NML-PT
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8
BAND-W DELAY-T
DELAY < 5s

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9
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DELAY-T BAND-W
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10 3XVKWKH(6&NH\RQFHDQGVDYHWKHVHWWLQJ

SAVE? SETTING
YES< NO SAVED

NOTE
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DQGWKHUHIRUHQHDGMXVWPHQWFDQQRWEHXVHG,I\RXQHHGWKHQHUDGMXVWPHQWWR
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68 8SSHU/RZHUOLPLWV
NOTE
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ORZLQJFDOFXODWLRQ
<"CURR" with the DRN-01>
8SSHUOLPLW 23$ 2SHUDWLQJ3RLQW$PSHUH $2SHUDWLQJEDQGZLGWK 
/RZHUOLPLW 23$$2SHUDWLQJEDQGZLGWK 
<"CURR" with the DRN-02>
8SSHUOLPLW 23$$2SHUDWLQJEDQGZLGWK 
/RZHUUOLPLW 23$$2SHUDWLQJEDQGZLGWK 
DRN-01 DRN-02
BAND-W
8SSHUOLPLW /RZHUOLPLW 8SSHUOLPLW /RZHUOLPLW
 23$$ OPA-3A 23$$ OPA-20A
 23$$ OPA-1.5A 23$$ OPA-10A
 23$$ OPA-0.9A 23$$ OPA-6A
 23$$ OPA-0.3A 23$$ OPA-2A
If the DRN-01 is used with the 15A OPA and 10% bandwidth, the limits is:
Upper limit :15A+30A(10/100)=18A
3A
Operaing Point Ampere :15A
3A
Lower limit :15A-30A(10/100)=12A

<"PRSS" and "ANA" with the DRN-01/-02 >


5(SCALE-B - SCALE-A) (BAND - W/100)
Upper limit : OPA +
4

Operation
5(SCALE-B - SCALE-A) (BAND - W/100)
Lower limit : OPA +
4
,IWKH6&$/($LVVHWWRP$ RU9'& DQGWKH6&$/(%LVVHWWRP$ RU9'& 
the uppler/lower limits are:
P$ 9'&
BAND-W
8SSHUOLPLW /RZHUOLPLW 8SSHUOLPLW /RZHUOLPLW
 23$P$ 23$P$ 23$9'& 23$9'&
 23$P$ 23$P$ 23$9'& 23$9'&
 23$P$ 23$P$ 23$9 23$9'&
 23$P$ 23$P$ 23$9 23$9'&
If the DRN-01/-02 is used with the 10mA OPA and 10% bandwidth, the limits is:
5 (20 - 4) (10/100)
Upper limit : 10 + = 12mA
4
2mA
Operaing Point Ampere : 10mA
2mA 5 (20 - 4) (10/100)
Lower limit : 10 - = 8mA
4
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8SSHU/RZHUOLPLWV 69
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The DRN has some auxiliary features as shown below.

Pre-Alarm
The appropriate use of the pre-alarm upper/lower limits will detect increment or
decrement of the DRN reading before it has exceeded the alarm upper/lower
limits and the MC relay deactivates to stop the motor.

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CURR >>> CURR >>>


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15.00A MODE

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Operation
SXVKWKHHQWHUNH\

ALM-OUT< ALARM
PRE-ALM PRE-ALM<

6HOHFWWKH35($/0RSWLRQDQGSXVKWKHHQWHUNH\
4
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ALM-OUT ON <
PRE-ALM< OFF

3XVKWKH(6&NH\WZLFHDQGVDYHWKHVHWWLQJ
7
SAVE? SETTING
YES< NO SAVED

0DQXDOFRQWUROPRGH 3UH$ODUP
8SSHU/RZHUOLPLWVHWWLQJWRWKH&85535(66$1$RU7(03
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6HHSDJHIRUVHWWLQJVWHSV
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7(03DVZHOO

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CURR >>> Cmin <
15.0 0A Cmax

6HOHFWWKH&PLQ3DQGSXVKWKHHQWHUNH\
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Cmin- < Cmin-
Cmax- 05.00A

6HWWKHORZHUOLPLWFXUUHQWDQGSXVKWKHHQWHUNH\
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72 $X[LOLDU\IHDWXUHV
6HOHFWWKH&PD[3DQGSXVKWKHHQWHUNH\
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Cmin-P Cmax-P
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3XVKWKH(6&NH\RQFHDQGVDYHWKHVHWWLQJ
6
SAVE? SETTING
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Operation
35(66DQG$1$OLPLWVHWWLQJV

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1
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CURR >>> Measure


15.00A A-POINT <

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2
MIN-P < MIN-P
MA X -P 050%

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MIN-P MAX-P
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SAVE? SETTING
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NOTE
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3UH$ODUPXSSHUOLPLW
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Alarm upper limit = 30A


8A
Pre-Alarm upper limit = 30 - (30 - 10) / 2 0.8 = 22A

Pre-Alarm lower limit = 10 + (30 - 10) / 2 0.5 = 15A


5A
Alarm lower limit : 10A

74 $X[LOLDU\IHDWXUHV
Reading adjustment
The motor power current reading or the temperature reading of the DRN can
be adjusted to the reading of a reference ammeter or thermometer.

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20.00A
Correction
15.00A

DRN reading
DRN reading

0.00A Reference 20.00A 0.00A Reference 20.00A


ammeter ammeter
reading reading

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1

Operation
KROGWKHHQWHUNH\IRUVHFRQGV

CURR >>> ADJUST:


20.00A 20.00A

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2
A DJUS T: ADJUST:
20.00A 15.00A

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3
7KH'51VKRZVWKHDGMXVWHGFXUUHQWUHDGLQJRQLWVVFUHHQ
SAVE? SETTING
YES< NO SAVED

$X[LOLDU\IHDWXUHV 75
7HPSHUDWXUHUHDGLQJ
:KHQWKH'51WHPSHUDWXUHUHDGLQJLV&DQGWKHUHIHUHQFHWKHUPRPHWHU
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$Q\DGMXVWPHQWRYHUWKDWUDQJHZLOOEHUHMHFWHG

25C
24C Offset (+1C)

DRN reading
DRN reading

0C 25C 0C 25C
Reference Reference
thermometer thermometer
reading reading

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1
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TE MP >>> OFFSET:
24 C 24 C

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2
WXUH
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SAVE? SETTING
YES< NO SAVED

76 $X[LOLDU\IHDWXUHV
Event log view mode
The DRN logs the monitoring parameters shown below.
$ODUP $/$50
7KHSDVWDODUPHYHQWVDQGWLPHVFDQEHYLHZHGEDFN.

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1
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20.00A MENTE

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A LA RM < < No.01 >


ME NTE CURR MAX
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Operation
NH\V

No.01 > < No.02 >


CURR MAX TEMP MIN

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VKRZQ

< No.02 > 15 / 01 / 01


TEMP MIN 00:00

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3

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< No.01 > < No.02 >
1000h 2000h

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< No.02 > 15 / 01 / 01
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P UMP -ON< PUMPT


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Operation
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P UMP -ON CNTRO LLR


CNTR-ON< 00000h

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80 $X[LOLDU\IHDWXUHV
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20.00A MENTE

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2
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Operation
Cmin > < Cmax >
00.00A 30.00A
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MA X -MIN I-MINT >


DE LA Y -T < 010s
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I-MINT > < I-MAXT >
010s 010s

3 3XVKWKH(6&NH\WZLFHWRPRYHEDFNWRWKHPDLQPHQX

$X[LOLDU\IHDWXUHV 81
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CURR >>> ALARM <
20.00A MENTE

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S E TTING DRN-01
MODE L <

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3

Maintenance reminder
The maintenance reminder of the DRN reminds you of the need for inspection
and maintenance every time the maintenance interval has passed. See page
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conditions such as the pump type, piping system and liquid properties.

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1
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82 $X[LOLDU\IHDWXUHV
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ME NTE OK? CURR >>>


YES< NO 20.00A

Operation

$X[LOLDU\IHDWXUHV 83
Cavitation detection
If an analog pressure sensor is used with the DRN to monitor the discharge
line pressure, an appropriate judgement width can help the DRN to detect a
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cavitation.
7KH'51ZLOOVKRZDQZDUQLQJLQGLFDWLRQRQLWVVFUHHQLIDPHDVXUHGXFWXD-
tion width has exceeded the judgement width (user settable) that is made
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right after the end of the start delay time), and this state continues for one min-
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tion width reduces and stays within the return width.

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7KHZDUQLQJLQGLFDWLRQZLOOGLVDSSHDUZKHQ
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84 $X[LOLDU\IHDWXUHV
DRN monitoring

Warning Return to
Keeps normal state indication normal state

Start delay 3 sec 1 minute

Discharge pressure

Time

Return width
Judgement width

2SHUDWLRQ
Discharge pressure fluctuation
Time

NOTE
7KHFDYLWDWLRQGHWHFWLRQEHFRPHVDXWRPDWLFDOO\HQDEOHGZKHQWKHSUHVVXUHVHQVRULV
DWWDFKHGWRWKH'51
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PRSS <<< PRSS <<<


+10.00MP WARNING

$X[LOLDU\IHDWXUHV 85
-XGJHPHQW5HWXUQZLGWK
$GMXVWWKHMXGJHPHQWDQGWKHUHWXUQZLGWKLIQHFHVVDU\

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1 VHFRQGV

CURR >>> INITIAL <


15.00A MODE

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2

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5
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6
RETURN JUDGE
060 RETURN <

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7
SAVE? SETTING
YES< NO SAVED

86 $X[LOLDU\IHDWXUHV
Keypad lock
DRN keypads can be locked for the prevention of erroneous key operation.
.H\SDGORFNDFWLYDWLRQ

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CURR >>> KEY


20.00A LOCK

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CURR >>> KEY
20.00A UNLOCK

Operation
(PHUJHQF\VWRSZLWKNH\SDGVORFNHG

3UHVVDQGKROGWKH6723NH\IRUVHFRQGV
1 7KHSXPSVWRSVUXQQLQJ

CURR >>> PUMP


20.00A STOP

Communication
7KH'51FDQFRPPXQLFDWHZLWKDQH[WHUQDOXVHU3/&YLDWKH56LQWHUIDFH
See page 94.

$X[LOLDU\IHDWXUHV 87
Initialization (monitoring parameters)
The user setting parameters in the manual, easy, and auto control modes only
DUHWREHLQLWLDOL]HGZLWKWKHIDFWRU\SUHVHWV7KHFRQJXUDWLRQSDUDPHWHUV
DUHQRWLQLWLDOL]HGDQGUHPDLQWKHVDPH6HHSDJHDQGODWHUSDJHVIRUWKH
parameters to be initialized.
,QLWLDOL]DWLRQSURFHVV

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CURR >>> DEFAULT?
20.00A YES< NO

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2
DE FA ULT? CURR >>>
YES< NO 20.00A

Factory defaulting (all settings)


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ALL-RST?
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88 $X[LOLDU\IHDWXUHV
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seconds in any of the main menu options.
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 ZLWKD
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356,9 - 3&855392/7 P-CURR -
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INITIAL
ALM-OUT - ALARM/PRE-ALM ALARM -
PRE-ALM - ON/OFF OFF -
- ON/OFF OFF -
VW7,0(
0 - 9999 K -
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1;77,0(
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Operation
(;7567(9(17
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RETURN - 0 - 999 10 -
RS485 - ON/OFF OFF -
ADDRESS - 1 - 32 1 -
1200/2400/4800/9600
ESV - 9600 -
/19200/38400
COMMUN &KDU/HQ - ELWELW ELW -
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'51SDUDPHWHUV 89
Manual control mode (EVENT 1)
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Perform daily and periodic inspection to keep pump performance and safety.

Periodic inspection
The controller itself requires very little maintenance. Wipe with a damp cloth
and a neutral detergent if necessary.
Do not clean the pump or nameplate with a solvent such as benzine or thinner.
This may discolor the pump or erase printing.
In a humid environment, take apart the DRN every year to see if its inside is
wet or not. An wet electrical connection or part can reduce the insulation resist-
ance and adversely affect DRN parameter reading.

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http://www.iwakipumps.jp
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TEL: +81 3 3254 2935 FAX: +81 3 3252 8892

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T925 '15/09