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Intro
Boilers are inspected to maintain the regulatory requirement. Regular
internal and external examination during such survey constitutes the
preventive maintenance schedule the boiler goes through to have a safe
working condition.
Interval:
Boilers require to be surveyed at 2-year intervals until they are 8 years
old, thereafter they become due for survey annually.
Procedures
Planning
1. Discuss with Master and Chief Engineer to confirm time available,
manpower and time required and steam requirement for next port.
a. Checks before shutting down boiler:
b. Sufficient spares (joints, packing, gauge glass, etc)
c. Past reports and manual for special attention need to be take care
2. Special Tools required
3. Meeting and brief with all engineers involved
4. Mark all valves, safety valve setting and spigot clearance
Boiler Inspection
1. Thoroughly cleaned before boiler is surveyed
2. Wire brush and hose down may be sufficient to prepare for survey in
well maintained boiler
3. Chipping off scale is necessary
4. If traces of oil are found in boiler, chemical means may have to be
adopted to remove them
Route of inspection
1. Gas Side
a. Exterior of drums for signs of tube roll, leakage, corrosion, soot erosion
and overheating
b. Condition of outside drum insulation
c. Drum seals for sign of air leakage
d. Inspect drum support for crack and expansion clearance
e. All blowdown connections for expansion and flexibility of support
f. All piping and valve for leaks
g. Water wall tubes and fins for crack
h. Exterior of all tubes for corrosion, carbon build up, erosion, blisters and
sagging
i. Tubes near soot blowers for steam impingement
j. Condition of refractory
k. Around burner assembly, refractory and accumulation of soot or carbon
l. Soot blower for distortion, worn bearings, rubbing of tubes, condition of
nozzles, cracks, freedom of movement and effective lubrication
2. Water side
a. Steam drum for corrosion scaling and pitting
b. Manhole seats and surface
c. Condition of all fee, chemical feed, blowdown lines and inside pressure
parts for choking, security and leaks
d. Tubes for corrosion, excessive deposits, flare cracking and pitting
e. Hand hole plates and stud threads
3. Safety Valve
a. Condition of valve internal parts for signs of corrosion, galling and wear
b. Check for pitting, crack, resiliency and condition of springs
c. Check spindle for straightness and adjusting ring thread for freedom of
movement
d. Check discharge and drain piping
4. Check dampers to ensure that linkage are secured and well greased
5. Condition of burners, swirler and air register
6. Wind-box dampers and vanes for sign of corrosion and erosion
7. Check condition and operation of all valve
8. Check feed water controller and control valve connection lines and
ensure proper functioning
9. Examine the foundation and bracing bolts of boiler for corrosion, fretting
and rusting
Closing
Flashing Up