Ifm Catalogue Control Systems GB 09

Control systems
for mobile vehicles

Catalogue 2009 / 2010
www.ifm.com/gb/mobile
fluid sensors
and diagnostic
systems
position
sensors
and object
recognition
bus,
identification
and control systems
The easy way to find what you are looking for
Header
1 Section
2 Heading
3 Product
4 Product group name
5 Heading repeated
6 Illustration
1 2 3 4 5 6
Sensors for Inclination sensors

mobile applications
Sensors with CAN interface Inclination sensors
Parameter setting of the display Inclinometer

Zero point levelling and position detection of mobile machines
information
resolution via the CAN bus.
General
Compact and robust design. Angular Number Resolution / Interface Device Wiring Draw- Order
range of axes accuracy connection diagram ing no.
14
List of articles
no. no.
Signal output via CAN or via two ±15° 2 0.001° / 0.025° CAN M12 25 1 CR2101
analogue current interfaces. ±45° 2 0.1° / 0.5° analogue / CAN M12 27 2 CR2102
CAN interface with CANopen protocol.
controllers
Mobile
e1 type approval of the German
Federal Office for Motor Traffic.
I/O modules
Application example Block diagram CR2101
10
Dialogue
modules
+UB
Inclinometers
reset
15
and service
clock
Diagnosis
sensor
CAN hybrid
2-axis inclination sensor Connectors and splitter boxes 8-bit
2 1 μController
16
applications
The automation of vehicles and mobile machines can no +UB
for mobile
Type Description Order 5
11
Sensors
EEPROM
longer be imagined without controller electronics and no. 3 4
sensors. Often the horizontal alignment of machines or

machine parts is an important requirement for reliable Adapter cable for CAN devices
operation. Typical examples are mobile cranes or access EC2062
with M12 connector (5-pole)
converters
platforms.
Signal
The inclinometer detects precisely the deviations of the
two measurement axes (X and Y direction). As the sen- Socket M12
Block diagram CR2102
E80021
8-pole, straight, 2 m
12 sor must often be mounted at difficult positions in the
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vehicle, special attention has been given to the mecha-
nical and electrical properties of the sensor during deve-
lopment. The high accuracy is achieved with measuring Socket M12
8-pole, angled, 2 m
E80022 Common technical data +UB
cells which operate to the conductometric principle. The
Accessories
reset D
change in conductivity of a liquid is determined. Depen- Housing: aluminium
Temperature range: -30...80 °C MUX
ding on the sensor inclination the electrodes are sur- Protection rating: IP 67 clock
rounded by a different level of liquid. This results in a Socket M12
E11511 Ub: 10...32 V DC A
behaviour comparable to that of a potentiometer. Due wirable, 5-pole, straight Current consumption: 80 mA (at 24 V DC)
and customer
Iout-X I A sensor
information
Interface: CAN U D
to a suitable arrangement of the electrodes the signed
Technical
CANopen: CiA DS 301 V 3 (V 4 CR2102) Iout-Y 16-bit GAL
service
I A
values for the two axes are obtained. profile WDP 410 U D μController clock generator
Baud rate: 20...1,000 Kbits/s CAN
EEPROM
CE, e1 (only CR2102)
13 Further accessories are available starting on page 143

Further connectors and splitter boxes are available
starting on page 127
You can find scale drawings from page 187
Pressure sensors
Sensors Analogue Inductive for mobile
Sensors for with CAN sensors / Sensors for efector m Sensors for hydraulic
mobile applications interface switches mobile applications sensors mobile applications applications
Inclination Inductive Pressure

sensors sensors sensors
Page 110 - 111 112 - 113 114 - 117 118 - 119
110 111
7 8 9
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7 Current heading 14 Technical data
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units or common technical data
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10 Special features of the units
11 Recommended accessories
and connectors
12 Product description
13 Notes for further details
information
General information Notes and explanations 5 - 20
General
List of articles
Order numbers
List of articles in alphanumeric order
23 - 25
controllers
Mobile controllers Controllers and software 27 - 51
Mobile
I/O-modules
I/O modules
I/O modules with CANopen interface
53 - 67
Displays, input modules

Dialogue modules
Dialogue
69 - 85
modules
and camera systems
and service
Remote maintenance and data memory,
Diagnosis
Diagnosis and service CAN interface and CAN diagnosis
87 - 99
applications
Sensors for Inclination sensors,
for mobile
inductive sensors, 101 - 119
Sensors
mobile applications pressure sensors
converters
Frequency, current
Signal converters and voltage converters
121 - 127
Signal
Connection
technology
M12 connectors for sensors
Connection technology and actuators
129 - 136
Accessories
Accessories Accessories for control systems 139 - 152
and customer
Wiring diagrams 156 - 178
information
Technical information Scale drawings 180 - 195

Technical
Technical glossary 196 - 200

service
and customer service 202 - 211

ifm information and ordering service
3
General information
General introduction
Notes and explanations
6 - 20
5
Technical Accessories Connection Signal Sensors Diagnosis Dialogue I/O-modules Mobile List of articles General
information technology converters for mobile and service modules controllers information
and customer applications
service
General information Notes and explanations
Control technology for mobile applications

Life today cannot be imagined without electronics in modern motor vehicles
and mobile machines. Many necessary and convenient functions could not
be implemented without electronic support. In contrast to electronics in
consumer goods and “normal” industrial applications such as packaging
machines and conveyors the requirements for components for mobile appli-
cations are much higher.
Requirements
Mobile machines and installations are often specially tailored to the applica-
Modern shredder The electronics
tions and thus very expensive. Consequently, a high uptime of these cost- for wood and are protected by
intensive machines and installations is of utmost priority. The machine needs wood waste. Only means of special
to provide extensive, simple and reliable diagnostic information enabling an extremely housing and
powerful control installation con-
operators to locate faults quickly, therefore reducing downtime. Safe oper- system such as cepts. As the elec-
ating concepts, adapted to the respective operating situation, help to avoid ecomatmobile tronics are in-
incorrect handling. Displays provide the necessary overview for the operator. allows safe and stalled within the
reliable opera- machine the
The operating and system states must be stored for statistics and documen- tion. When the components are
tation by means of an operational data logger. Due to increasing legal recycling material exposed to high
requirements for the machine manufacturers the systems are becoming is processed the temperatures
whole machine from the diesel
more and more complex. Against this background, networked electronic and thus also the engine.
systems are used in order to reduce wiring complexity. electronics are
exposed to high
The bus system enables the decentralised arrangement of powerful input / impacts.
output modules close to the sensors and actuators. The components are
mounted where data are provided or required. In addition, the components
must be easy to mount and handle in case of service. This is achieved by the
mechanical design as well as by easy and clear integration during program-
ming.
Last but not least the components and devices used must withstand extreme
mechanical, climatic and electrical conditions and reliably function for a long
time. All above-mentioned requirements aim at: The development of relia-
ble, cost-optimised and thus competitive machines.
Electronic requirements
The components need to be carefully selected, mainly because of the ex-
treme mechanical stress caused by impacts and shocks and the use at extreme
operating temperatures. The direct influence of dirt, humidity and water
often cannot be excluded in field applications. Therefore a high protection
rating and a special selection of the materials are required for the devices.
In addition to mechanical and environmental influences, electrical interference
affecting the whole system as well as individual devices, have to be taken
into account. A wide supply voltage range and well-adapted protective
measures ensure safe operation of the devices even in case of large voltage
fluctuations by the battery / generator system. Strong conducted or radiated
interference must not influence the function either.
Visit our website: www.ifm.com
6
For device networking the CAN bus has become the successful standard in
the last few years. Whereas for the high volume production of passenger
information
cars special, optimised and well-adapted protocols are used, the CANopen
General
protocol has become indispensable in mobile machines. Manufacturer and The mobile crane
industry-specific protocols, such as diagnostic engine data according to SAE at the construc-
List of articles
J 1939, the agricultural bus system (ISO bus) and the truck-trailer interface tion site. Only
a sensible and
for articulated lorries can be coupled to the machine process via gateways. reliable machine
control can meet
The most important functional units the requirements.
Modern mobile machines consist of different segments. The automation
controllers
components of the ecomatmobile control system, particularly suited for
Mobile
mobile applications, can be used for various tasks in these segments.
Depending on the requirements they assume for example controlling, moni-
toring or displaying functions. Networking is made via the CAN bus with the
I/O-modules
CANopen protocol.
Segment drive
In contrast to utility vehicles, often consisting of a truck and a body (e.g.
a refuse truck), special machines are assembled from single elements by the
Dialogue
modules
manufacturer. The drive is therefore precisely adapted to the machine and
the later task (e.g. a mobile crane). It has to fulfil two essential tasks, on
highway as a vehicle and off highway operation as a construction machine.
and service
If safe operation on the highway is to be possible the control components
Diagnosis
must meet safety requirements for road traffic use, defined by e1 type ap-
proval. Without e1 type approval the operating permit is invalid.
When the vehicle arrives at the site where it is used it becomes a construc-
tion machine. Now, different conditions apply. The vehicle has to be suited
applications
for mobile
for off-road use and needs to be easily manoeuvrable. The control compo-
Sensors
nents used are thus switched to the respective operating situation.
Segment diesel engine
converters
So-called industrial engines are mainly used in construction machines. These
Signal
are engines which are ideally tailored to the requirements of the machine
builder. Depending on the mechanical design and the performance rating
they can be used for different purposes. Modern engines moreover feature
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technology
a CAN interface which is accessible for the user. It is mainly designed accord-
ing to the US standard SAE J 1939. In this standard the different CAN iden-
tifiers are assigned to the specific data of the engine, such as operating tem-
perature, oil pressure, torque or rotational speed.
Accessories
For the control of the operating process these data are filtered by means of
the gateway function of the R 360 controller and – if necessary – also pro-
cessed with the software. It is also possible to use the R 360 gateway func-
tion to connect two networks operating at different transmission rates. and customer
information
Technical
service
7
Segment input and output

The machine is operated by means of different control elements. By using
cabinet modules, I/O modules for use in operating and control panels, the
information from joysticks, switches and pushbuttons is transmitted to the
process controller via CAN bus where it is processed. The PDM360 graphic
display informs the operator about the machine’s operational status.
Meaningful symbols and texts help to quickly locate possible errors. Opera-
tional and diagnostic data can be stored on memory cards if necessary. In
case of service they provide significant information on the application and
the cause of the failure. If, in addition, the CAN / GSM radio modem CANcom
is integrated into the network error messages can directly be sent to the serv-
ice department or to the machine manufacturer. Especially with machines
which are used worldwide considerable service cost savings can be made.
Segment working element or vehicle body

This segment is the actual operating process of the machine. Decentralised
The CAN / GSM
output modules trigger the hydraulic valves. For the operation of proportion- radio modem
al valves these modules also feature current-controlled PWM outputs. The directly transmits
current value is transmitted via the bus and controlled by the module. machine data
and error mes-
Furthermore sensor signals are read by the bus modules and transmitted to sages to the serv-
the process controller. ice department.
In small machines as well as in large and complex systems whole functional
units are controlled by intelligent slave modules such as the SmartController.
These freely programmable devices directly process all relevant signals of the
corresponding machine function. Depending on the type of machine or
vehicle only status messages and processed data are transmitted to other
participants in the network.
Robust I/O mod-

ules for decentral-
ised use in mobile
applications
8
Safety technology
information
There are functions in almost all mobile machines which may endanger
General
material and persons. Many movements cannot be secured due to the
machine’s size and the extreme conditions under which they are used. This
also explains why only a few, instructed people are allowed into the opera-
List of articles
ting areas of these systems. Of course the manufacturers do their best to
design safe machines which minimise the risk of accidents. Today, every
manufacturer has to comply with the general regulations for a safe machine
design. But as these regulations and standards apply for many different
machines they cannot be precisely adapted to the function of a special
controllers
machine. Therefore there is an increasing number of product standards
Mobile
which are specifically tailored to these requirements.
In some types of applications (e.g. vehicle lifts) there have been clear, defi-
ned product standards for some time now. The employers’ liability insurance
I/O-modules
associations also often have clear requirements towards the manufacturers
of machines.
For this reason there is an increasing demand for certified electronic assem-
blies for mobile machines. The SafetyController can be used in applications
which require components up to safety category 3. The safety concept
Dialogue
modules
monitors all internal and external functions and safely switches off in the
case of an error. In future the CANopen protocol will also be used for the
transmission of safe data. The protocol addition CANopen Safety enables
and service
the transmission of safe and ”non-safe“ data on the same bus cable.
Diagnosis
applications
Classification
for mobile
of the different
Sensors
basic safety standards safety standards
type A
standards for machines and
basic installations.
safety
requirements
converters
for all machines
Signal
safety group
type B standards
standards
B1 standards B2 standards
general special
safety safety
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technology
requirements requirements
product
type C standards
standards
special
safety requirements
Accessories
for individual machines
and customer
information
Technical
service
9
Requirements for mobile and robust machine concepts

Electronic components are not only increasingly used in “normal” motor
vehicles but also in modern mobile machines and installations.
The following points sum up the main reasons for this development:
High uptime of the machines and installations to minimise downtime
costs.
Extensive, simple and safe system diagnosis for fast error location
directly by the operators.
Safe and simple handling via displays and other input modules
according to the respective operating situation.
Simple handling for mounting and service of the components
in use owing to the modular concept.
Reduced wiring by means of decentralisation: Powerful input / output
modules are used where data are provided or required. ecomatmobile
stands for high
Documentation of the operating and system states by means reliability under
of an operational data logger. With real-time clock, statistic and extreme oper-
protocol functions informative system reports can be created. ating conditions.
These requirements can only be met with components precisely developed

and made for the corresponding application.
ifm electronic develops and makes such automation components and
systems. This includes a wide range of sensing and control products e.g. pro-
ximity switches, pressure sensors, complex control systems and much more.
ecomatmobile, control technology for extreme conditions

The components presented in this catalogue have been developed and opti-
mised for increased requirements in close co-operation with our customers
over a period of several years. ifm electronic now supplies a sophisticated
control and automation system which conforms to the needs of the market.
In addition to flexibility and performance attention was given to the
following points:
Use even at extreme operating temperatures.
Safety under extreme mechanical stress caused by impacts and shocks.
Use even with direct exposure to dirt, water and humidity
Operational reliability despite strong supply voltage fluctuations
by the battery / generator system.
Insensitivity to conducted and radiated interference
in the whole electrical system.
Application-related networking possible with the CAN bus system
suitable for mobile applications.
All components
withstand impacts
and shocks as
well as electrical
interference.
10
CAN – The fieldbus for mobile machines
information
The basics Especially when
several machine
General
At the beginning of the 1980s a bus system was developed in co-operation parts are inter-
with some automotive manufacturers, which preferably was to be used for connected CAN
engine management. About 20 years later this bus system – CAN (Controller offers decisive
List of articles
advantages.
Area Network) – has become the standard in modern vehicles and mobile
machines and installations. When several machine parts (e.g. engine, drive
and operating function) are networked to form a whole system, CAN pro-
vides decisive advantages. Also, when the CAN bus was developed, the spe-
cial operating conditions had already been taken into account.
controllers
Therefore ifm electronic also uses this safe and reliable bus system for the
Mobile
ecomatmobile control system.
The “Controller Area Network” (CAN) is defined in the international stan-
dard ISO 11898. It is based on the Producer / Consumer Network Model.
I/O-modules
It allows data to be very efficiently distributed to the other network partici-
pants by means of the broadcast method. At the same time the Producer /
Consumer Model also allows communication according to the master / slave
or peer-to-peer principles. These different principles are used depending on
the type of mobile machine and its special design.
Dialogue
modules
and service
The CAN bus
Diagnosis
is used to read,
write and process
networking sensor and actua-
tor signals.
WAN, Internet TCP/IP
applications
for mobile
Sensors
visualisation
LAN, H1, Ethernet, Profinet
control
Interbus, DeviceNet, Modbus,
converters
Profibus, CAN
Signal
processing
AS-interface
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input/output
Accessories
The CAN communication services
Irrespective of the network configuration the transmission of the messages
always takes place between a sending node (producer) and a receiving node
(consumer). With CAN data transmission no addresses are assigned to the and customer
information
individual participants. Instead, each message to be transmitted (e.g. oil

Technical
service
temperature, rotational engine speed) is given a clear identification mark

(identifier) which is valid in the whole network. This identifier also defines
the priority of the message.
This ensures that even in the case of simultaneous access by several partici-
pants the more important message is transmitted first. In contrast to other
bus systems the messages are not assigned a target address but an identifi-
cation mark (identifier). The message can be clearly identified by means of
this identifier. CAN is therefore not a participant-oriented protocol but a
message-oriented protocol.
11
CAN is not a par-

station 1 station 2 station 3 station 4 ticipant-oriented
but a message-
process generate process
oriented protocol.
message message message
check check check

send
message
receive receive receive

In this example station 2, as the producer, generates a message and gives it

to the bus. All other CAN participants receive this message at the same time
as consumers and check the identifier of the sent message. On the basis of
the identifier each receiver decides whether it has to process the message (in
the example stations 1 and 4) or whether no reaction is required (in the
example station 3).
This mechanism is called acceptance filtering. Transmission according to the
broadcast method thus relieves the network because several consumers can
be addressed by a single message at the same time. As each participant in
the network is constantly “listening” all participants have the same data
information. Complex synchronisation and data management are not neces-
sary.
Due to the definition of certain identifiers which are used by a transmitter An agricultural
machine with
for its messages and which at the same time trigger a reaction of one receiv- centralised con-
er peer-to-peer connections can also be established. In this case all nodes trol unit.
are listening but only one participant reacts due to the identifier of the sent
message. Peer-to-peer communication represents a possible variant to the
broadcast communication. Peer-to-peer connections are mainly used for the
transmission of device configuration data or for the upload / download of
programs. The allocation of the identifiers to the respective messages of the
bus participants can also be carried out in such a way that communication is
centrally managed via a master. Such a master / slave architecture is recom-
mended when new nodes are to be integrated into a CAN network without
considerable configuration efforts. These only have to establish a communi-
cation channel to the master module, which then forwards the messages.
Given that the bus is only accessed when data are to be transmitted the bus
loading can be easily controlled and monitored.
The structure of a CAN message

The identifier
A CAN message is composed of three main parts: The identifier, the data
field and the help and protective information for the data transmission. The
identifier can be used as an 11-bit or 29-bit variant. 2,048 different messa-
ges can be distinguished by means of the 11-bit identifier. This is sufficient
for most CAN protocols such as CANopen. The extended 29-bit identifier is
for example used in agricultural technology and also for the exchange of
engine data in accordance with SAE J 1939. Due to the large amount of dif-
ferent messages possible (536,870,912) certain information and data can be
assigned to specific identifiers. For example this then allows all engine manu-
facturers to use the same specific messages.
12
Structure of the
start of control end of CAN message.
information
message bits message
General
List of articles
identifier data CRC
controllers
The user data
Mobile
0 to 8 data bytes can be transmitted in the data field. It contains the actual
information for the other network participants.
Help and protective information for error detection
I/O-modules
In contrast to other bus systems, the CAN protocol does not acknowledge
received data. If a bus participant detects an error, e.g. because of a faulty
checksum (CRC), it immediately sends an error message and thus causes the
abortion of the transmission or the rejection of the correct messages already
received by the other participants. It is therefore ensured that all participants
Dialogue
modules
have correct and uniform data. Since the error message is directly transmit-
ted the sender can repeat the disturbed message immediately, as opposed to
fieldbus systems (they wait until a defined acknowledgement time has
and service
elapsed).
Diagnosis
CAN data safety
With the introduction of safety-related systems in mobile machines and
installations the requirements for the safety of data transmission have in-
applications
creased. To avoid dangerous states the data protection must be high and the
for mobile
Sensors
probability of undiscovered errors must be low.
Errors mainly occur if data are distorted by external influences (e.g. electro-
magnetic interference). A sensible statement on error probability can be
achieved by means of a calculation model.
converters
If a data rate of 500 Kbits/s, an average bus load of 50 % and an average
Signal
message length of 80 bits are assumed you obtain the following values:
With an operating time for the system of 8 hours a day on 365 days a year
and an error rate of 0.7 errors/s the statistical mean value is one undiscov-
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technology
ered error in 1000 years.
Designing a CAN system

With CAN, equal network participants (e.g. controllers, sensors, decentral-
Accessories
ised input / output modules) are interconnected via a serial bus. The electrical
connection is a three-wire line, consisting of the CANH, CANL and CANGND
cables which are, depending on the requirements, screened or unscreened. and customer
information
Technical
service
13
The structure of the network

The ISO 11898 standard assumes a line structure of the CAN network. In
addition the CANH and CANL cables must be provided with a 120 Ω termi-
nating resistor on each end.
General
structure of a
Node 1 Node n CAN network.
CAN_H
CAN Bus Line

120
120
CAN_L
Ideally, no spur should lead to the bus participants (node 1... node n) because
depending on the total cable length and the transmission time, reflections
may occur on the bus. However, in practice this requirement often cannot be
implemented. In order to avoid that the spurs to a bus participant (e.g. to an
I /O module) cause system errors they should not exceed a certain length.
Spurs up to a length of 2 m are considered to pose no problem. The sum of
all spurs in the whole system should not exceed 30 m. In any case a network
design should be examined under real conditions (field test) in practice.
The length of the bus cable depends on the characteristics of the bus con-
nection (cable, connector), the cable resistance and the necessary transmis-
sion rate (baud rate). As described above, the length of the spurs must also
be considered for the network design. Simplified, the following dependence
between bus length and baud rate can be assumed:
The maximum
data transmission
baud rate [Kbits/s]
rate depends on
the length of the 1000
bus cable. 500
200
100
50
20
10
5
0 10 50 100 200 1000 10000
bus length [m]
14
CANopen
information
To make things even simpler for the CAN user the standardised protocol
General
layer CANopen is based on the existing definitions. More and more manu-
facturers of machines and installations join to form “user groups” to make
their specific definitions on the basis of these standards. This is why CAN
List of articles
with the protocol layer CANopen provides the future-oriented and flexible
basis for a bus system in mobile machines and installations.
General information on CANopen

The CAN functions described above control the physical link and the data
controllers
transmission between the bus participants. For a practical CAN application
Mobile
this means that the programmer is responsible for the definition of the data
protocol for the specific application.
To obtain a uniform protocol for networking different CAN participants
I/O-modules
CANopen has been defined. It defines the meaning of the data for the cor-
responding device type (e.g. I /O module, drive, encoder, etc.). With these
definitions the application programmer can access many components from
different manufacturers with CANopen capability without any intensive
work on the protocol. CANopen participants which belong to the same dev-
Dialogue
modules
ice family have their data organised in the same way. The characteristics of
these device classes are indicated in the “device profiles”.
Despite this definition the basic CAN structure which allows each bus partic-
and service
ipant to send messages (data) to the network is maintained. Only the net-
Diagnosis
work master (NMT master) exists once and is used, among others, for the
initialisation and monitoring of the system.
A list of device parameters is defined in CANopen nodes in the object direc-
tory (OD) in which all settings are described and stored. It does not only
applications
for mobile
serve as a device description but also as an interface for the access to the
Sensors
data by other CANopen devices.
Larger, non time-critical data volumes are transmitted via “Service Data
Objects” (SDOs). In addition there are at least two “Process Data Objects”
converters
(PDOs) for transmitting and receiving time-critical process data.
Signal
Monitoring of the participants and the network is also carried out via CAN
objects. The “Nodeguarding Object” or the “Heartbeat” monitors if a partic-
ipant responds within a defined time. “Emergency Objects” are transmitted
Connection
technology
for the display of hardware and software errors.
CAN in ecomatmobile components

All devices described in this catalogue with CAN interface support the
Accessories
CANopen protocol.
When using CANopen devices from ifm electronic configuration can be
carried out by means of the programming software and the control modules
(network master) but also by means of external tools (PC software, CAN- and customer
information
view analyser).
Technical
service
Which tool is best suited depends on the complexity and on the system
requirements. ifm electronic supports project engineers and programmers
with the appropriate tools and services.
15
Automation of a mobile machine

Which devices are suited for the individual applications mainly depends on
the design of the machine or installation. Also, the service and mounting
concept is important for the device selection.
For the sake of simplicity a distinction is made between three concepts:
Machines with central controller

In general, these are machines with fewer operating functions. Only a few
controller inputs and outputs are needed.
Controller module with suitable I / O configuration (e.g. CR0020).
Dialogue module to display system states and diagnostic data. Depen-
ding on the requirements a PDM360 display with graphic capabilities
(e.g. CR1050) or the PDM360 smart display (e.g. CR1070).
Extreme shock
and vibration:
Reliable function
of the sensitive
electronics must
be guaranteed
under harsh
operating condi-
tions as well.
F1 F2 F3 F4 F5 F6
esc
Typical example
of a machine Distributed
with a central intelligence: In
controller. the different
functional
segments of
Typical applications: mobile cranes
segment-specific
Equipment mounted on agricultural machines, access platforms, compact control units are
construction machines, simple monitoring and diagnostic modules. often used.
Machines with distributed intelligence

Machines, which can be split up in logical function blocks, can often be op-
erated with several stand-alone controller modules. The input and output
requirement of these machines is higher and often includes several independ-
ent controller elements. Only a few data have to be exchanged between the
individual controllers.
Two or more controller modules with suitable I /O configuration (e.g.
CR0020 / CR0505). Each module has its own application program. Data,
which are important for the whole system, are provided via the CAN bus.
Dialogue module to display system states and diagnostic data.
Depending on the requirements a PDM360 colour display with graphic
capabilities (e.g. CR1051) or the PDM360 smart display (e.g. CR1070).
Typical applications:
Complex construction machines, mobile cranes, aircraft tractors, multiple-
unit vehicles, fork-lift trucks.
16
Machines with decentralised control technology
information
For reducing the wiring complexity a decentralised machine design is recom-
General
mended. Several decentralised input / output modules are connected to a
central controller. Via the CAN bus the data are read and processed in the
controller and then transferred again to the I / O modules. Depending on the
List of articles
complexity of the installation the correct design of the bus system must be
ensured.
Controller module with suitable I / O configuration (e.g. CR0505).
One or several decentralised input / output modules which are networked
via the CAN bus (CANopen protocol).
controllers
Mobile
Dialogue module to display system states and diagnostic data. Depen-
ding on the requirements a PDM360 display with graphic capabilities
(e.g. CR1051) or the PDM360 smart display (e.g. CR1070).
I/O-modules
CAN slaves
Dialogue
modules
F1 F2 F3 F4 F5 F6
esc
and service
CAN master
Diagnosis
applications
for mobile
Sensors
CAN/CANopen
converters
Signal
Typical example
of a machine with
a decentralised
controller.
Connection
technology
Typical applications:
Complex construction machines, drilling tools, municipal vehicles.
Accessories
Decentralised
control techno-
logy is often
used in munici-
pal vehicles.
and customer
information
Technical
service
17
3 steps to define the mobile control system

Step 1: Definition of the automation concept
First the automation concept must be defined. It depends on the size of the
machine and complexity of the control task. Integration of the system com-
ponents and after-sale service must also be taken into account when the
system is designed.
Small compact machines are often fitted with a central control system. If
necessary, some actuators, e.g. remote valve blocks, are connected to the
system via a CAN module. Since components without the required protec-
tion rating are often used they are mounted in a control cabinet. For practi-
cal reasons the controller is then also installed there.
If there is a
control cabinet
anyway, the
controller is often
also mounted
there for practical
reasons.
If it is possible from a technical and commercial point of view, the structure

should be decentralised. To do so, the machine is divided into logical func-
tion units. Hydraulic valve blocks, sensors and machine specific functions are
divided into a clearly structured network. The advantage: In case of a service
only individual modules have to be checked and replaced, if necessary.
The following points should be taken into account for the system
design.
Where are the system components positioned? Are they protected
against extreme mechancial stress (e.g. impact from stones or other
debris on the connector system)? Extreme temperatures (e.g. hot
asphalt) can also influence the components.
Which wiring is chosen (material and cable design)?
Where are the cables routed?
When the CAN

Node Node Node
network is
2 Node 2 Node 2 Node
designed, the
Node 3 Node 3 Node 3 network structure
1 1 1 must be taken
into account.
CAN_L CAN_H
CAN_H
CAN_H
CAN_L CAN_L
Node Node Node

4 4 4
Node Node Node
5 5 5
Ring Linie / Line Stern / Star
18
How can an optimum network structure be implemented?
information
Which operating concept is planned? Conventional design with mecha-
General
nical switches and pushbuttons wired onto the controller module or an
I /O module? Or is the machine to be operated via a dialogue module,
e.g. PDM360?
List of articles
Which diagnostic and service functions are planned? Are system messa-
ges to be displayed or transferred via CANcom / GPS with position infor-
mation of the machine, if needed?
Can functions be grouped? In particular for the implemention of relay-
controlled systems using CAN modules and operating functions in dialo-
controllers
Mobile
gue modules often reduces the number of the required inputs and
outputs.
Step 2: Selection of the components
I/O-modules
In most cases selection of the system components is based on the needed
data. So the number of the inputs and outputs and their function must be
considered. The controllers and I/O modules of the ecomatmobile system
are configurable in many ways. Almost all requirements for the system
Dialogue
design can therefore be implemented.
modules
If components are mounted in the exposed part of the machine, the devices
should have the protection rating IP 67.
The CompactModules are an excellent choice for applications that are to
and service
extend the machine functions at a later point in time. Even if machines with
Diagnosis
a variety of options are made, compact modules are the first choice. Flexibil-
ity of the SmartModules is fully utilised if they are connected using a pre-
wired cable harness.
applications
The controllers and modules of the Cabinet series are intended for use in the
for mobile
Sensors
cab or control cabinets.
For machines with open control panels, using a monochrome PDM360 with
transflective display is recommended, as even frontal sun radiation does not Irrespective of
influence readability. the application
converters
ecomatmobile
Signal
always offers
a solution.
Connection
technology
32 bit Conroller 16 bit Conrollers I /O modules Dialogue modules
Classic Classic Smart Cabinet Compact Smart Cabinet Keypad PDM360 PDM360 PDM360
Extended compact smart
Small
Accessories
• • • • • • • •
application
Complex
• • • • • • • • •
machines
Safety and customer
information
require- •
Technical
ments
service
Machines
• • • • • •
with cabin
Machines
with open • • • • • • • •
control panel
Engine
• • •
diagnosis
19
Step 3: Programming and network configuration

The R 360 controllers are programmed with the software CoDeSys. All the
required functions for parameter setting of the CANopen modules, trig-
gering of the dialogue modules and for the complex control functions are
available.
It makes sense to implement the machine functions with individual software
modules, so-called function blocks, and to test them individually. The soft-
ware can then be organised more clearly. Function blocks have one more
advantage. Implemented functions can be grouped in libraries and used in
another project later on.
Extensive software tools support the programmer to implement the applica-
tion. The “downloader” program enables loading of the controller software
independently of the programming system. This function is mainly used in
production because downloading can be automated via an easy batch pro-
cessing.
In combination with the CAN interface CANview, the bus monitoring soft-
ware CANmon enables exact monitoring of the communication data on the
bus.
Depending on the monitoring profile selected the data are commented and
filtered. Incorrect settings can be determined quickly and reliably.
CAN bus
monitoring with
CANmon.
From projection
programming documentation visualisation up to visualisation
projection evaluation evaluation ecolog software
in practice.
SD-Card
GSM
CANmem CANcom internet
20
21
service
List of articles
Control systems
Order numbers
in alphanumeric order
24 - 25
23
service
Order numbers
List of articles in alphanumeric order
Control systems
Order Approvals Catalogue Order Approvals Catalogue Order Approvals Catalogue

no. page no. page no. page
CP9006 49 85 E11419 134 EC2050 143

CP9008 49 85 E11420 134 EC2053 142
CR0020 37 E11504 132 EC2056 143
CR0032 39 E11505 132 EC2058 145
CR0200 41 E11506 132 EC2059 150
CR0301 47 E11511 130 EC2060 113
CR0302 47 E11589 130 EC2061 113
CR0303 47 E11590 132 EC2062 143
CR0505 37 E11591 135 EC2063 144
CR1050 81 E11592 135 EC2068 140
CR1051 81 E11593 135 EC2070 99
CR1052 79 E11594 135 EC2071 99
CR1053 79 E11595 135 EC2074 51
CR1055 79 E11596 130 EC2075 142
CR1056 79 E11597 130 EC2076 145
CR1060 81 E11598 132 EC2077 140
CR1070 77 E11599 132 EC2080 140
CR1071 77 E11622 135 EC2081 140
CR1500 67 E11898 141 EC2082 113
CR2012 65 E11949 135 EC2083 146
CR2014 65 E21137 136 EC2084 141
CR2016 65 E21138 136 EC2086 141
CR2031 61 E21139 136 EC2088 144
CR2032 61 E73004 146 EC2089 142
CR2033 61 E80021 131 EC2090 142
CR2101 111 E80022 131 EC2091 145
CR2102 111 EC1021 150 EC2092 150
CR2500 43 EC1410 147 EC2093 150
CR2512 63 EC1411 147 EVC001 130
CR2513 63 EC1412 147 EVC002 130
CR3001 127 EC1413 147 EVC003 130
CR3002 127 EC1450 148 EVC004 130
CR3003 127 EC1451 148 EVC005 130
CR3004 127 EC1452 146 EVC006 130
CR3101 97 EC1453 146 EVC010 134
CR3105 95 EC1520 142 EVC011 134
CR3106 95 EC1521 142 EVC012 134
CR7020 45 EC1522 143 EVC013 134
CR7200 45 EC1523 143 EVC014 134
CR7505 45 EC2013 141 EVC015 134
E10735 151 EC2015 152 EVC016 134
E10736 151 EC2016 152 EVC017 134
E10737 151 EC2019 113 EVC018 134
E11048 151 EC2025 127 EVC019 134
E11049 151 EC2032 144 EVC030 134
E11187 135 EC2034 144 EVC031 134
E11277 135 EC2036 150 EVC032 134
E11416 134 EC2045 113 EVC033 134
E11417 134 EC2046 141 EVC034 134
E11418 134 EC2049 127 EVC055 135
24
Order numbers
in alphanumeric order
Order Approvals Catalogue Order Approvals Catalogue

no. page no. page
information
General
EVC056 135 IGM207 115
EVC057 135 IIM200 117
List of articles
EVC058 135 IIM201 117
EVC059 135 IIM202 117
EVC060 135 IIM203 117
EVC061 135 IIM208 115
controllers
EVC062 135 IIM209 115
Mobile
EVC063 136 IIM210 115
EVC064 136 IIM211 115
EVC065 136 IN5281 117
I/O modules
EVC066 136 IN5282 117
EVC067 136 O2M110 83
EVC068 136 PA3020 119
EVC069 136 PA3021 119
Dialogue
modules
EVC070 131 PA3022 119
EVC071 131 PA3023 119
EVC072 131 PA3024 119
EVC073 131 PA3026 119
and service
Diagnosis
EVC074 131 PA3060 119
EVC075 131 PA9020 119
EVC076 132 PA9021 119
applications
EVC077 132 PA9022 119
for mobile
Sensors
EVC078 132 PA9023 119
EVC079 132 PA9024 119
EVC080 132 PA9026 119
converters
EVC081 132 PA9060 119
Signal
EVC094 133 PP2001 151
EVC095 132 PP7550 119
EVT010 130 PP7551 119
Connection
technology
EVT011 130 PP7552 119
EVT012 130 PP7553 119
EVT013 130 PP7554 119
EVT014 130 PP7556 119
Accessories
EVT015 130
EVT043 135
IFM203 117 and customer
information
IFM204 117
Technical
service
IFM205 115
IFM206 115
IFM207 117
IFM208 117
IFM209 115
IFM210 115
IGM200 117
IGM201 117
IGM202 117
IGM203 117
IGM204 115
IGM205 115
IGM206 115
25
information
General
Mobile controllers
List of articles
controllers
Mobile
Controllers and software
I/O-modules
System description 28 - 33
Selection chart 34 - 35
ClassicController 16 bit 36 - 37
ClassicController 32 bit 38 - 39
ExtendedController 16 bit 40 - 41
Dialogue
modules
SmartController 16 bit 42 - 43
SafetyController 16 bit 44 - 45
CabinetController 16 bit 46 - 47
CoDeSys software and tools 48 - 49
Starter set 50 - 51
and service
Diagnosis
applications
for mobile
Sensors
converters
Signal
Connection
technology
Accessories
and customer
information
Technical
service
27
Mobile controllers Controllers and software
System description
Introduction
In the meantime the 3rd generation of the ecomatmobile controller is avail-
able. Due to the new and extended functions it is a universal and user-
friendly control system used in a wide range of applications worldwide.
The powerful 16-bit microcontroller enables a very short cycle time of the
application program. The large program memory allows the processing of
complex application programs. A second integrated 8-bit microcontroller
monitors the important system functions such as cycle time or hardware
timer.
All common data types like BIT, WORD, STRING, REAL (floating decimal
point) and extensive function libraries are available to the user for program-
ming. They are used to solve among others mathematical tasks (e.g. arith-
metic, trigonometric and standardisation functions) and implement control
functions (e.g. PID controller, synchro controller). Libraries for CAN and
CANopen communication, exchange of data with dialogue modules and dif-
ferent gateway functions (e.g. SAE J 1939) offer the programmer a conven-
ient software interface to the other network components.
In addition to digital inputs and outputs the controller also has analogue
ports. Inputs for fast signals up to 50 kHz can additionally be used. Each
device has 8 or 16 PWM outputs, some of which are current-controlled. The
inputs and outputs are protected against interference and overload.
The ports support diagnostic functions for signal monitoring. All devices
have a wide-range power supply for operation in 12 / 24V on-board supply
systems. Integrated safety functions monitor the program run and reliably
switch off the outputs, if necessary (SafetyController).
The 3rd gene-

ration of the
controller family:
R360.
28
Important technical data for the R360 controller
information
Mechanical resistance to exteme shocks
General
High protection rating (IP 67) for outdoor use
Powerful microcontrollers (C167CS or TriCore 1796) for short cycle times
List of articles
Increased functional reliability by means of permanent
check sum test of the program and system
8-bit parallel processor to monitor the main processor
Load-dump resistance
Diagnostic functions for inputs and outputs
controllers
Mobile
Current-controlled PWM channels
Current, voltage and ratiometric measurement through
parameter setting of analogue channels
I/O-modules
0...30 kHz frequency inputs with the option to connect
incremental encoders
Monitoring and measurement of the supply voltage
and device temperature
Dialogue
modules
2 or 4 CAN interfaces with CANopen protocol and free protocol
(layer 2) for program download and communication
Serial RS-232 interface for program download and communication
and service
Use as safety-related controller according to IEC 61508 / EN 13849
Diagnosis
Free programming to IEC 61131-3 with the standardised languages
function block diagram (FBD), ladder diagram (LD), instruction list (IL),
sequential function chart (SFC) and structured text (ST)
applications
for mobile
Sensors
converters
Signal
Connection
technology
Accessories
and customer
information
Technical
service
29
System description
ClassicController
The ClassicController is the basic device of the R360 controller family. The
first generation was a universal platform for a wide range of applications
with its numerous configurable inputs and outputs.
The latest generation of this controller is available in two types, they enable
implementation of many device variants due to their flexible configuration.
The great advantage: storage at the OEM and for service on site is consider-
ably reduced.
The ClassicController is available as 16-bit variant with 24 or 40 inputs and
outputs and as 32-bit variant with 32 multifunctional inputs and outputs.
The function is defined in the user program.
ExtendedController
Like the ClassicController, the ExtendedController supports the various func-
tions of the configurable inputs / outputs and interfaces. In one housing it
provides up to 80 inputs / outputs, connection is made via two 55-way con-
nectors. High flexibility
Depending on the selected mode the ExtendedController can be used with for a wide range
simple or dual CPU function. As default, 80 inputs / outputs are available. All of applications:
The Classic-
functions are managed by the central CPU and programmed via a user pro- Controller.
gram to IEC 61131-3.
In the “dual CPU” mode the user can access two separately programmable
controllers with 40 inputs / outputs each. But the internal synchronised data
interface still enables easy exchange between separately running processors.
SmartController
The SmartController performs different control functions. Programmable to
IEC 61131-3 like all controllers of the ecomat moble system, it can be adapt-
ed to different requirements. Whether it serves as an intelligent slave in a
distributed system, as gateway between different CAN systems (SAE J 1939 /
CANopen) or as controller for small stand-alone machines, the SmartCon-
troller performs all tasks. In this device it is also possible to set the parame-
ters of the input and output function via the user program.
SafetyController
The ClassicController for safety-related appliations up to the safety category 3
(EN 954-1) is called SafetyController. In this device special test routines for
hardware and software monitoring are implemented. Nevertheless, the con-
trollers are easily and conveniently programmable via CoDeSys. Due to the
certification of the hardware, operating system software and programming
tools it is easy for the project engineer to get the approval for the machine.
Full concentration can be given to the application program.
Basic device struc-

ture in controllers
feedback signals up to the safety
category 3.
signal control
generator electronics
machine
decoupling
control
electronics
30
CabinetController
information
The CabinetController is suitable for signal processing, in particular in oper-
General
ating panels. To connect the switches, sensors and actuators the important
potentials are available at the device connectors. No further terminals are
needed. The flat design enables integration in dashboards and operating
List of articles
panels. The CabinetController is also used in control cabinets of small stand-
alone machines. Free programming via CoDeSys enables evaluation and pro-
cessing of the signals directly where they are provided.
controllers
For installation in
Mobile
dashboards and
operating panels:
The CabinetCon-
troller.
I/O-modules
Dialogue
modules
and service
Diagnosis
Configurability
Analogue inputs
applications
for mobile
The analogue inputs can be configured via the user program. They can be
Sensors
used as 0/4...20 mA current inputs and as voltage inputs. In the function
voltage input the measuring range 0...10 V or 0...32 V can be selected. If the
operating mode 0...32 V is selected it is possible to read back the system
converters
supply voltage. This allows the measurement to be performed ratiometri-
Signal
cally. Potentiometers or joysticks can then be evaluated without additional
reference voltage. Supply voltage fluctuations have no influence on the
measured value. As an alternative, an analogue channel can also be evalu-
Connection
technology
ated as a digital input.
Block diagram
of the analogue
UB inputs.
Accessories
reference and customer

voltage
information
Technical
service
analogue input
EMC voltage
filter
voltage measurement
current measurement
0… 10/ 32 V
31
System description
Digital inputs
Depending on the controller, digital inputs are available with different confi-
guration options. In addition to the protective mechanisms against interfer-
ence the digital inputs are internally evaluated via an analogue converter.
This enables diagnosis of the input signals. In the application software the
input signal is provided as bit information. For some of the digital inputs the
reference potential is selectable. The input can then be adapted to positive
or negative signals.
Block diagram
high-side /
low-side input
for negative
and positive
sensor signals
digital input
EMC
filter voltage
High-side input Low-side input

for negative for positive sensor
sensor signals. UB signals.
UB
Sensor
Sensor
GND GND
Inputs with special input filters enable a frequency and period measurement
up to 50 kHz. Due to a software function block for CoDeSys encoders can be
easily and conveniently evaluated.
32
Digital and PWM outputs
information
For the controller outputs three types can be differentiated:
General
High-side digital outputs with or without diagnostic function
High-side digital outputs with or without diagnostic function
and additional PWM mode
List of articles
PWM outputs with or without current control function
Current-controlled PWM outputs are mainly used to trigger proportional
hydraulic functions.
The Classic and ExtendedControllers also enable selection of high and low-
controllers
side outputs. This allows the implementation of H bridges, e.g. to trigger Here triggering
Mobile
of the propor-
directional electric motors, in these devices. tional hydraulic
functions is per-
formed by cur-
I/O-modules
rent-controlled
PWM outputs.
High-side
output for
positive signal.
UB UB
Dialogue
modules
Last / load
Last / load
and service
Diagnosis
GND GND
applications
Low-side
for mobile
Sensors
output for
negative signal.
Further important functions:
converters
Gateway functions
Signal
All controllers have at least one CAN interface which is used to transfer data,
e.g. to the decentralised input / output modules or to a dialogue module
through the CANopen protocol. The CANopen protocol enables fast and fle-
Connection
technology
xible connection to the bus.
Controllers with more than one CAN interface can be used as gateway. Two
different CAN networks can be easily connected to each other. They enable
direct processing of for example control and diagnostic data of diesel en-
Accessories
gines with SAE J 1939 protocol. As an alternative the second CAN interface
can also be used for freely definable CAN messages (CAN layer 2). For the
SmartController CR2501 the second interface is designed as “truck-trailer
interface” to ISO 11992. and customer
information
Programmable to IEC 61131-3

Technical
service
Programming via CoDeSys with the programming languages from the stan-
dard IEC 61131-3 enables the user to create clear and easy application soft-
ware. Function libraries are available for the special hardware functions (e.g.
gateway SAE J 1939 / CANopen).
33
Selection chart
Type Total Interfaces Area of appl. TÜV approval Page

numbers of IEC 61508
inputs / CAN RS-232 CAN Field Control EN 13849
outputs gateway cabinet
function
Mobile controllers R360

ClassicController 16 bit
40 2 1 • • – – 36
24 2 1 • • – – 36
32 4 1 • • – – 38
ExtendedController 16 bit
80 4 2 • • – – 40
SmartController 16 Bit
12 2 1 • • – – 42
SafetyController 16 Bit
40 2 1 • • – • 44
24 2 1 • • – • 44
SafetyController 16 Bit
80 4 2 • • – • 44
CabinetController, 42 I/O
42 1 1 – – • – 46
36 1 1 – – • – 46
42 2 1 • – • – 46
34
Type Total Interfaces Area of appl. TÜV approval Page

numbers of IEC 61508
information
inputs / CAN RS-232 CAN Field Control EN 13849
General
outputs gateway cabinet
function
List of articles
Starter set
Starter set
12 2 1 • – – – 50
controllers
Mobile
System software for mobile controllers
CoDeSys + tools
I/O-modules
Down- Down-
– load via load via – – – – 48
CAN RS-232
Dialogue
modules
and service
Diagnosis
applications
for mobile
Sensors
converters
Signal
Connection
technology
Accessories
and customer
information
Technical
service
35
ClassicController
Inputs for analogue, digital,

diagnostic and pulse signals.
Digital, PWM or current-controlled
outputs, H-bridge function.
Freely programmable
to IEC 61131-3.
2 gateway interfaces, protocols for
CANopen, SAE J 1939, ISO 11992.
Robust controller for mobile use Connectors and splitter boxes

The ClassicController has been specially developed for Type Description Order
use in vehicles and mobile machines. Many years of no.
experience with the development and construction of
mobile controllers have been applied to the new device Connector AMP 55-pole
generation. EC2013
wirable, with contacts
The user can select the requested function of the inputs
and outputs through parameter setting. Thus the same
controller module can be used for different require- Connector wired
EC2046
ments. This reduces storage. In addition to the flexible cable length 2.5 m
I/O level each controller module is equipped with two Connector wired
EC2086
CAN interfaces. A freely programmable CAN gateway cable length 1.2 m
can be implemented for coupling different networks. It Cable with connector
EC2084
supports all important bus protocols. This enables an cores sealed individually, 1.2 m
easy exchange of SAE J 1939 engine and CANopen
data. Different transmission rates and the transparent or
preprocessing exchange of data between the networks Programming software CoDeSys
CP9006
are supported. The user can easily integrate all functions + tools, German
in the application program via programming to IEC Programming software CoDeSys
CP9008
61131-3. + tools, English

Further accessories are available starting on page 139
CoDeSys
Classic- Extended- Smart- Safety- Cabinet- software
Mobile controllers Controller Controller Controller Controller Controller and tools Starter set
Controllers
and
software
Page 36 - 39 40 - 41 42 - 43 44 - 45 46 - 47 48 - 49 50 - 51
36
ClassicController 16 Bit
Analogue, digital, diagnostic and pulse inputs
information
Digital, PWM or current-controlled outputs, H-bridge function
General
Inputs / Inputs Inputs dig. / Inputs Inputs Outputs Out- Outputs Function Wiring Draw- Order
outputs digital / frequency digital digital digital / PWM / puts digital H-bridge diagram ing no.
List of articles
total analogue (pos. / neg.) (pos. / neg.) curr.-controlled digital PWM no. no.
40 8 8 8 16 8 12 4 2 1 1 CR0020
24 8 8 – 8 8 – – – 2 1 CR0505
controllers
Mobile
I/O modules
Dialogue
modules
and service
Diagnosis
Application example Block diagram
applications
for mobile
5V 3.3 V
Sensors
VBBS
reset watchdog
VBBR
VBBO
converters
Signal
digital OUT
55-pole connection
16-bit
analogue IN μController clock
Connection
technology
address
digital IN decoder
TEST RAM
2x128 kbytes
RS 232
FRAM
32 kbytes
Accessories
CAN 1
Flash
CAN 2 2048 kbytes
Common technical data
Housing: metal and customer
Connection: 55-pole AMP connector
information
Temperature range: -40...85 °C

Technical
service
Protection rating: IP 67
Ub: 10...32 V DC
Switching current outputs: 4 A / 2 A
Interfaces: 2 x CAN 2.0, 1 x RS-232
Program memory: 768 kB flash
Data memory: 128 kB SRAM, 128 kB flash
Data memory (non volatile): 17 kB
CE, e1, appr. for railway applic. (EN 50155)
37
ClassicController

Freely programmable
to IEC 61131-3.
Robust controller for mobile use Connectors and splitter boxes

The ClassicController has been specially developed for Type Description Order
use in vehicles and mobile machines. Many years of no.
experience with the development and construction of
mobile controllers have been applied to the new device Connector AMP 55-pole
generation. EC2013
The user can select the requested function of the inputs
and outputs through parameter setting. Thus the same
controller module can be used for different require- Connector wired
EC2046
ments. This reduces storage. In addition to the flexible cable length 2.5 m
I/O level each controller module is equipped with four Connector wired
EC2086
CAN interfaces. A freely programmable CAN gateway cable length 1.2 m
can be implemented for coupling different networks. It Cable with connector
EC2084
supports all important bus protocols. This enables an cores sealed individually, 1.2 m
easy exchange of SAE J 1939 engine and CANopen
data. Different transmission rates and the transparent or
preprocessing exchange of data between the networks Programming software CoDeSys
CP9006
are supported. The user can easily integrate all functions + tools, German
in the application program via programming to IEC Programming software CoDeSys
CP9008
61131-3. + tools, English

CoDeSys
Controllers
and
software
Page 36 - 39 40 - 41 42 - 43 44 - 45 46 - 47 48 - 49 50 - 51
38
ClassicController 32 Bit
information
Digital, PWM or current-controlled outputs, H-bridge function
General
List of articles
32 16 16 16 16 16 16 16 2 3 1 CR0032
controllers
Mobile
I/O modules
Dialogue
modules
and service
Diagnosis
applications
for mobile
Sensors
input group 16 channels output group 16 channels
input EMC signal switching between sections digital and PWM output output
terminal protection processing and operating modes current measurement and diagnosis terminal
converters
Signal
Connection
technology
Impedance transformation
comparator
current measurement,
ADC, counter, ... PWM, diagnosis
main processor 32-bit CPU Infineon TriCore 1796
Accessories
S-RAM FRAM
relay
voltage monitoring
Housing: metal
RS-232 interface
special functions
(USB hardware)
test input, LED
voltage output
virt. COM port
CAN interface
CAN interface
CAN interface
CAN interface
and customer
coprocessor
Connection: 55-pole AMP connector 5.0 V

watchdog
reference
information
10...32 V
Temperature range: -40...85 °C 3.3 V

Technical
relay
service
Protection rating: IP 67 1.5 V

Ub: 10...32 V DC
Interfaces: 4 x CAN, 1 x RS-232, 1 x USB supply EMC voltage
terminals protection supply
Program memory: 1.25 MB flash
Data memory: 256 kB SRAM
Data memory (non volatile): 56 kB FRAM
39
ExtendedController
Inputs for analogue, digital, diagnostic

and pulse signals.
Freely programmable
to IEC 61131-3.
Extended ClassicController with
80 input / output channels.
Twin-packed mobile controller Connectors and splitter boxes

If many inputs and outputs are required in mobile Type Description Order
machines and installations, the ExtendedController is no.
used. Like the ClassicController, it supports the nume-
rous functions of the configurable inputs / outputs and Connector AMP 55-pole
interfaces. EC2013
Depending on the selected operating system the Exten-
dedController can be used with single or dual CPU func-
tion. As default, 80 inputs and outputs are available. Connector wired
EC2046
Furthermore, this operating mode supports two CAN cable length 2.5 m
interfaces for the freely programmable CAN gateway Connector wired
EC2086
functions. All these functions are managed by the cen- cable length 1.2 m
tral CPU and programmed via a user program to IEC Cable with connector
EC2084
61131-3. cores sealed individually, 1.2 m
In the “dual CPU” mode the user can access two sepa-
rately programmable controllers with 40 inputs / out-
puts each. But the internal synchronised data interface Programming software CoDeSys
CP9006
+ tools, German
still enables easy exchange between the separately run-
ning application processes. The ExtendedController Programming software CoDeSys
CP9008
+ tools, English
additionally supports up to four CAN interfaces in this
operating mode.

CoDeSys
Controllers
and
software
Page 36 - 39 40 - 41 42 - 43 44 - 45 46 - 47 48 - 49 50 - 51
40
Compact design with 80 inputs / outputs
information
General
List of articles
80 16 16 16 32 16 24 8 4 1 2 CR0200
controllers
Mobile
I/O modules
Dialogue
modules
and service
Diagnosis
Application example Block diagram (present twice in the device)
applications
for mobile
5V 3.3 V
Sensors
VBBS
reset watchdog
VBBR
VBBO
converters
Signal
digital OUT
55-pole connection
16-bit
Connection
technology
address
digital IN decoder
TEST RAM
2x128 kbytes
RS 232
FRAM
32 kbytes
Accessories
CAN 1
Flash
CAN 2 2048 kbytes
information

Technical
service
Ub: 10...32 V DC
41
SmartController
Usable as intelligent I/O module

or CANopen master.
Gateway functions,
CANopen, SAE J 1939.
Configurable I/O functions.
Freely programmable
to IEC 61131-3.
SmartController 16 bit
Universal controller Connectors and splitter boxes

In small machines or applications where preprocessing Type Description Order
of signals and data is required compact and very power- no.
ful controller modules are used. The SmartController
R360 has the required features. Depending on the con- Connector AMP 55-pole
figuration it can fulfil the different requirements. EC2013
It can therefore be used as a compact controller. The
integrated CANopen interface enables a flexible and
powerful extension of the system with further intelligent Connector wired
EC2046
and standard I/O modules. cable length 2.5 m
If the two CAN interfaces are used, a freely programm- Connector wired
EC2086
cable length 1.2 m
able CAN gateway for coupling different networks is
available which supports all important bus protocols. Cable with connector
EC2084
cores sealed individually, 1.2 m
This enables an easy exchange of SAE J 1939 engine and
CANopen data. Different transmission rates and the
transparent or preprocessing exchange of data between
networks are supported. Programming software CoDeSys
CP9006
+ tools, German
Programming software CoDeSys
CP9008
+ tools, English

CoDeSys
Controllers
and
software
Page 36 - 39 40 - 41 42 - 43 44 - 45 46 - 47 48 - 49 50 - 51
42
SmartController 16 bit
Gateway functions for CANopen, SAE J 1939, ISO 11992 and ISO 11783
information
General
Inputs / Inputs Inputs dig. / Inputs Outputs Gateway Wiring Draw- Order
outputs analogue frequency digital digital / PWM / function diagram ing no.
List of articles
total (V / I) (pos. / neg.) (pos. / neg.) curr.-controlled 2nd CAN no. no.
8 4 2 2 4 SAE J 1939 4 3 CR2500
controllers
Mobile
I/O modules
Dialogue
modules
and service
Diagnosis
applications
for mobile
5V
Sensors
+UB
reset
watchdog
+UB clock
converters
Signal
digital OUT
55-pole connection
16 Bit
analogue IN μController EEPROM
address
Connection
technology
digital IN decoder
TEST RAM
2x128 kbytes
RS 232
flash
CAN 1 1 Mbyte
Accessories
CAN 2 external CAN
Common technical data controller

information

Technical
service
Ub: 10...32 V DC
Switching current outputs: 4 A
43
SafetyController
Safety controller to IEC 61508 /

EN 13849 safety category 3.
Extended monitoring and test
routines for hardware and software.
Freely programmable
to IEC 61131-3.
CAN interface with CANopen
and CANopen safety protocol.
R360 SafetyController 16 bit
Safety-related controller Connectors and splitter boxes

For control tasks with increased safety requirements the Type Description Order
SafetyController R360 is available. Due to its integrated no.
hardware and software function applications to
IEC 61508 / EN 13849 can be controlled and monitored. Connector AMP 55-pole
EC2013
Permanent checks of the CPU, memory and other hard- wirable, with contacts
ware by the operating system and extended diagnostic
functions of the outputs enable a continuous monito-
ring of the control process. All important system infor- Connector wired
EC2046
mation for the application program can be found in the cable length 2.5 m
easy and clear programming system CoDeSys to IEC Connector wired
EC2086
61131-3. Software tools enable safe and reliable loa- cable length 1.2 m
ding of the approved software for the machine produc- Cable with connector
EC2084
tion as well. cores sealed individually, 1.2 m
Via the CAN interface and CANopen protocol the Safe-

tyController can be connected to further non safety-
related controllers or input / output modules of the Programming software CoDeSys
CP9006
+ tools, German
R360 device family.
Programming software CoDeSys
CP9008
+ tools, English

CoDeSys
Controllers
and
software
Page 36 - 39 40 - 41 42 - 43 44 - 45 46 - 47 48 - 49 50 - 51
44
R360 SafetyController
information
Digital, PWM or current-controlled outputs, H-bridge function (to IEC 61508 / EN 13849)
General
List of articles
total analogue (pos.) (pos. / neg.) curr.-controlled digital PWM no. no.
40 8 8 8 4 8 12 4 2 5 1 CR7020
24 8 8 – 4 8 – – – 6 1 CR7505
80 16 16 16 8 16 24 8 4 5 2 CR7200
controllers
Mobile
I/O modules
Dialogue
modules
and service
Diagnosis
applications
for mobile
5V 3.3 V
Sensors
VBBS
reset watchdog
VBBR
VBBO
converters
Signal
digital OUT
55-pole connection
16-bit
Connection
technology
address
digital IN decoder
TEST RAM
2x128 kbytes
RS 232
FRAM
32 kbytes
Accessories
CAN 1
Flash
CAN 2 2048 kbytes
information

Technical
service
Ub: 10...32 V DC
45
CabinetController

Digital outputs designed as solid-
state outputs or potential-free relays.
Usable as a controller for cockpit
or operating panels.
Freely programmable
to IEC 61131-3.
CabinetController 16 bit
Space-saving control cabinet solution Connectors and splitter boxes

For large mobile machines cabins for operators are often Type Description Order
used. In the environment around the driver's workplace no.
many signals, e.g. from switches, joysticks and signal
indicators are generated. To ensure a low-cost connec-
tion of these signals to the process controller, they are Plug set for CR0301, CR0302 EC2075
collected at a central point, preprocessed and transfer-
Plug set for CR0303 EC2090
red via CANopen.
The CabinetController has been developed for this RS-232 programming adapter
EC2076
application. Its flat design enables integration in dash- for CR0301, CR0302
boards and operating panels. To connect the switches,
sensors and actuators all important potentials are
brought out to the connectors. But the CabinetControl- Cable with connector
EC1520
ler is also used in small compact machines. Here the AMP 6-pole, wired, 1.2 m
controller is often directly installed in a control cabinet. Cable with connector
EC1521
Therefore a high protection rating and robust housing AMP 10-pole, wired, 1.2 m
are not required. All other important data of a mobile Cable with connector
EC1522
controller comply with those of the other controllers AMP 14-pole, wired, 1.2 m
from the ecomat mobile family. Cable with connector
EC1523
AMP 18-pole, wired, 1.2 m

CoDeSys
Controllers
and
software
Page 36 - 39 40 - 41 42 - 43 44 - 45 46 - 47 48 - 49 50 - 51
46
R360 CabinetController
Integration in dashboards and operating panels
information
General
Inputs / Inputs digital / Inputs Inputs Outputs Outputs Wiring Draw- Order
outputs analogue digital / digital digital / relay diagram ing no.
List of articles
total (V / I) frequency PWM no. no.
42 8/8 4/4 8/– 4/4 10 / – 7 4 CR0301
36 8/8 4/4 8/– 4/8 –/– 8 5 CR0302
42 8/8 4/4 12 / 4 12 / 8 –/6 9 6 CR0303
controllers
Mobile
I/O modules
Dialogue
modules
Application example Cable for CabinetController
and service
Diagnosis
EC1520 EC1521 EC1522 EC1523
6 poles 10 poles 14 poles 18 poles
applications
CR0301 1 2 – 3
for mobile
Sensors
CR0302 1 2 – 2
CR0303 2 2 – 3
converters
Signal
Block diagram CR0301, CR0302
Connection
technology
+UB 5V
+UB
reset
watchdog
digital OUT
clock
except for
Accessories
CR 0302
Common technical data analogue IN

16-bit
μController EEPROM
CR0301, CR0302 digital IN and customer
Housing: open with potting address
information
decoder
Connectors.: 18-, 10-, 6-pole AMP
Technical
service
Temperature range: -40...85 °C TEST RAM

Protection rating: IP 20; Ub: 10...32 V DC 2x128 kbytes
RS 232
Switch. curr. output: PNP 2 A, relays 2/10 A Flash
Interfaces: 1 x CAN 2.0, 1 x RS232 CAN 512 kbytes
Data memory: 64 kB SRAM, 32 kB flash 1 Amp +UB
47
CoDeSys software and tools
Usable on common Windows PCs.
Easy networking of the devices with

the PC by means of the CAN bus.
Standardised software interface with
DDE or OLE technology.
Powerful interfaces, e.g. for GPS
data or FTP transfer.
User-friendly and easy to use.
CoDeSys + tools
Powerful programming software Connectors and splitter boxes

The importance of the software keeps increasing in Type Description Order
mobile control technology as well. Therefore it is neces- no.
sary for the user to have compatible and easy-to-use
programs for software creation, parameter setting and
remote maintenance. CAN-PC interface CANview RS-232 EC2070
The programming tool CoDeSys to IEC 61131-3 provi-

des the programmer with different program languages
(FBD, LD, SFC, IL and ST) for fast project implementation CAN-PC interface CANview USB EC2071
and management. A powerful visualisation module for
the graphic representation of the machine and installa-
tion functions completes the package. Via the integra-
ted target visualisation the drawn graphic elements can
be directly loaded to the graphic display PDM360.
In addition to the programming tool, the software CAN-
com Basisstation provides a powerful PC tool for remote
monitoring and maintenance. It is also possible to
exchange the application software in the networked
controllers via this interface.

CoDeSys
Controllers
and
software
Page 36 - 39 40 - 41 42 - 43 44 - 45 46 - 47 48 - 49 50 - 51
48
CoDeSys programming and diagnostic software

Software tools for the ecomatmobile system
information
General
Version Language Use for Use for Programming Data carrier Order
CoDeSys R 360 PDM 360 interface no.
List of articles
2.3 German yes yes RS-232, CAN, Ethernet CD-ROM CP9006
2.3 English yes yes RS-232, CAN, Ethernet CD-ROM CP9008
controllers
Mobile
I/O modules
Dialogue
modules
and service
Diagnosis
CD structure Screenshot
applications
for mobile
Sensors
converters
Signal
Connection
technology
Accessories
and customer
information
Technical
service
49
Starter set
Easy system introduction.
Wired hardware components.
Integrated simulator for analogue

and digital signals.
Two CAN interfaces to test all
CAN / gateway functions.
Programming system, examples
and documentation on CD-ROM.
R360 starter set
Complete set for learning and testing. Connectors and splitter boxes
If you have no experience with programming via CoDe- Type Description Order
Sys, the R360 starter set gives you an easy and conve- no.
nient introduction to the R360 controller hardware and
to the different CoDeSys programming languages. The
package contains all the required hardware components Spring terminal box EC2032
– from the controller, power supply to the complete
cable harness with integrated simulator for input and
output signals. The required programming software,
documentation and other tools are contained on the
enclosed CD. The printed brief instructions allow easy
and successful introduction to the first project with the
R360 starter set.
But the starter set also offers many advantages for the
experienced programmer. Program parts can be develo-
ped, tested and optimised without much input irrespec-
tive of the overall application. The CAN interfaces
brought out from the cable harness enable development
and optimisation of network programs.

CoDeSys
Controllers
and
software
Page 36 - 39 40 - 41 42 - 43 44 - 45 46 - 47 48 - 49 50 - 51
50
R360 starter set with SmartController

Easy start with the ecomatmobile system
information
General
R360 device Version Language Programming Data Wiring Order
CoDeSys interface carrier diagram no.
List of articles
no.
CR2500 2.3 German / English RS-232, CAN CD-ROM 18 EC2074
controllers
Mobile
I/O modules
Dialogue
modules
and service
Diagnosis
Starter set EC2074 Schematic diagram
applications
for mobile
Sensors
converters
RS 232
Signal
D- SUB (9 poles)
24V DC
connector (2 poles)
Connection
technology
CAN bus 1
socket (5 poles)
CAN bus 2
socket (5 poles)
Accessories
The set consists of: %QX0.0 %QX0.8 %QX1.0 %QX1.8
and customer
SmartController (CR2500),
information
%IW6 I / O simulator box

programming software CoDeSys,
Technical
%IX0.0 %IX0.8 %IX1.0 %IX1.8

service
tools and documentation, ecomat 100 System R 360

plug-in power supply with adapter (EU / UK),
complete cable harness,
simulator for input / output signals,
manual with examples,
short instructions
51
I/O modules
SmartModules
Selection chart
KeypadModule
CabinetModules
I/O modules
System description
CompactModules metal
with CANopen interface
66 -
64 -
62 -
60 -
67
65
63
61
58
54 - 57
53
service
I/O modules
System description
Introduction
Decentralised I /O modules connect binary and analogue sensors and actua-
tors to the controller via the CAN bus. The great advantage over conven-
tional direct wiring: The CAN modules are mounted where the signals are
generated. Compared to conventional wiring the number of the cables is
considerably reduced. Furthermore, I /O modules also provide functions for
signal preprocessing.
In the control cabinet, the cabin or directly in the field: The various types and
connection technologies provide solutions for almost all applications.
The common function of all I /O modules of the ecomatmobile series: They
are networked with the other system components by means of the CAN bus
via the CANopen protocol.
CANopen in I /O modules
To obtain a uniform protocol for networking the different CAN participants
CANopen was defined in 1996. First the structure of the communication
profile was laid down. It defines among others the network configuration,
the transmission of process data and the synchronous exchange of data be-
tween network participants.
To standardise the device and application-specific parameters of the prod-
ucts on the market, further definitions were made in the device profiles.
For digital and analogue input / output modules the profile DSP 401 is used.
The device parameters are set via the object directory using “service data
objects” (SDOs). Additionally, time-critical process data, i.e. the “process
data objects” (PDOs), of the sensors and actuators can be exchanged via the
object directory.
CAN objects also monitor the participants and the network. The “nodeguar-
ding object” or the “heart beat” monitors if a participant responds within a
defined time. “Emergency objects” are transmitted for the display of hard-
ware and software errors.
Model of a CAN-
open I/O module.
CANopen CANopen device

DS301+DSP401 object directory application
programs program
SDO communication outputs

PDO objects
NMT application
emergency Sync objects inputs
The input / output functionality of the module is listed by means of applica-

tion objects which are described in the object directory of the device. Strictly
speaking, this also includes objects that are only used in the device. The
functionality of the CANopen network is described by means of the commu-
nication objects. They are also entered in the object directory. In short: The
object directory is the central point for the communication of CANopen
devices.
54
I/O modules
CompactModules metal –
the flexible devices with M12 connection technology
information
General
The CompactModules can be connected using either a 5-wire cable for
supply voltage and CAN bus, or using a wired connection cable. To do so,
the terminal chamber or the universal M12 connectors on the device are
List of articles
available.
CompactModules
can be adapted
to the application
through parame-
controllers
ter setting.
Mobile
I/O-modules
Dialogue
modules
and service
Diagnosis
applications
for mobile
Sensors
The metal CompactModules provide a high flexibility for the configuration
of the inputs and outputs. So the user can select between the functions ana-
logue and digital input. The analogue channels can be used as 0...20 mA
converters
current inputs and as voltage inputs.
Signal
In the function voltage input the measuring range 0...10 V or 0...32 V can be
selected. If in the operating mode 0...32 V the supply voltage is read back,
Connection
technology
the measurement is performed ratiometrically. This means without addition-
al reference voltage potentiometers or joysticks can be evaluated. Fluctua-
tion of the supply voltage has no effect on this measured value. The inputs
are configured from the user program via the object directory. The outputs
can be used as digital and PWM outputs. The module CR2031 also provides
Accessories
current control for the direct control of hydraulic valves. The controller trans-
fers the preset current value to the modules via a PDO. They monitor the
preset value and regulate it if necessary. The CAN network is relieved of this and customer
task.
information
Technical
Unused sockets for sensors and actuators can be sealed with blanking plugs.
service
ifm electronic’s wide selection of connection cables offers the right prewired
cable for every application. Straight or angled connection – all cables have
the high protection rating IP 67 and are easy to use.
For the CompactModule in metal design connection to CAN is also made
using wired cables. The CAN drop cables fulfil the specifications of bus
wiring and provide the easy and safe handling of “conventional” M12 Compact
module CR2031
cables. in a harsh
environment.
55
I/O modules
System description
SmartModules – devices with central plug for the cable harness

The functions of the devices from the SmartModule family can be compared
to the devices from the CompactModule series. The difference however is
the mechanical design. By means of a central plug they can be directly inte-
grated into the cable harnesses of mobile machines and vehicles.
These modules also offer high flexibility for the input and output configura-
tion. The user can define the inputs to be analogue or digital. For the
CR2513 the function of the analogue inputs can be additionally defined
through parameter setting. Configuration is done from the user program via
the object directory. The analogue channels can be used as 0 /4...20 mA
current inputs and as voltage inputs. In the function voltage input the meas-
uring range 0...10 V or 0...32 V can be selected. If the operating mode
0...32 V is selected it is possible to read back the system supply voltage. This
allows the measurement to be performed ratiometrically. Potentiometers or
joysticks can then be evaluated without additional reference voltage. Supply The Smart-
voltage fluctuations have no influence on the measured value. The outputs Modules are
incorporated in
can be used as digital and PWM outputs. The modules CR2511 and CR2512 the same robust
also provide a current control for the direct triggering of hydraulic valves. metal housing
The preset current value is transferred to the modules by the controller via a as the mobile
controllers.
PDO. They monitor the preset value and regulate it if necessary. The CAN
network is relieved of this task.
For sensors and actuators all required connection pins are provided on the
central plug: supply voltage, ground connection or signal inputs or outputs.
If no cable harness is used, the prewired 55-pole connection cables can be
used. For higher requirements a sealed version is available.
Standard Sealed
connection cable. connection cable.
56
I/O modules
CabinetModules – flexibility for operating panels and cockpit
information
CabinetModules are especially suited for processing signals in operating
General
panels and in the cockpit. The flat design enables easy integration in dash-
boards and operating panels. These devices are also used in smaller ma-
chines with decentralised control cabinets.
List of articles
To connect the switches, sensors and actuators the important potentials are
made available to the device connectors. This eliminates the need of further
terminals. The parameter setting of the inputs and outputs provides the right
function for every application. Configuration is done from the user program
via the object directory. For four input channels the user can select the func-
controllers
tion analogue or digital input. For these devices the ratiometric measure-
Mobile
ment is also supported. This means that for example analogue joysticks can
be directly evaluated just by reading back the supply voltage without addi- Space-saving
I /O modules for
tional reference voltage. Supply voltage fluctuations then have no influence
I/O-modules
mounting in the
on the measured value. cockpit and ope-
rating panels.
CabinetModules are an easy option to give analogue joysticks CANbus
capability.
Dialogue
modules
KeypadModule – the I /O module for the operator
In operating panels a large number of keys and signal indicators are often
needed. Conventional keys and indicators require much installation space
and service
Diagnosis
and complex mounting.
The KeypadModule has a great advantage, in particular with respect to
these two points. Irrespective of whether the device is surface or panel
mounted – with few mounting steps and easy wiring on the CAN bus it is
applications
for mobile
quickly ready for use.
Sensors
Many functions
of the Keypad-
Module can
converters
be freely defined
Signal
through para-
meter setting.
LED row 1
and arrow keys
top left / right
Connection
technology
LED row 2
and arrow keys
bottom left / right
Accessories
and customer
information
Technical
Each of the 12 function and 4 arrow keys enables the following operating
service
modes:
In the mode “pulse operation” each key is active as long as it is pressed. If
needed, a timer on delay is also possible.
In addition, the keys also support the operating mode “latching”. They
remain active until they are pressed again.
Via the IEC function “CR1500” of the CoDeSys programming software the
key status is transferred to the application.
The status LEDs can be triggered individually. Depending on the operating
state they are off, permanently on or flash at 2 freely selectable frequencies.
The LED rows are another display option. The individual segments can be
triggered in red or green. Additionally, the operating mode “segment row”
with or without colour change is possible.
57
I/O modules
Selection chart
Type Total Inputs Outputs Connection Page

number of
inputs / analo- digital keys PWM / PWM / digital
outputs gue digital / digital
current-
controlled
I/O modules
CompactModules metal cable /
8 – – – 8 – – 60
connector
cable /
12 4 4 – – 4 – 60
connector
cable /
16 4 4 – – 8 – 60
connector
SmartModules 55-pole
12 – 4 – 8 – – 62
connector
55-pole
12 4 4 – – 4 – 62
connector
CabinetModule
16 4 16 – – – 4 connector 64
CabinetModule
32 4 12 – – 4 16 connector 64
KeypadModule
KeypadModule
2x
WAGO
bar graph
cage
30 – – 16 – – (10-LED) 66
clamps
+
5-pole
12 LEDs
58
59
I/O modules
service
I/O modules
CompactModule metal
Configurable input /
output function.
Current-control function
for hydraulic valves.
M12 connector for quick and
reliable wiring.
CAN interface with
CANopen protocol.
CompactModule metal
Robust modules with M12 connector Connectors and splitter boxes

If a central controller cannot be used in a mobile machi- Type Description Order
ne, decentralised input / output modules are employed. no.
A decentralised structure enables installation of the elec-
tronics at the requested machine positions. Due to CAN drop jumper
module networking via the powerful CAN bus with the E11591
plug M12 / socket M12, 0.3 m
CANopen protocol for mobile use the application can be CAN drop jumper
E11593
quickly implemented. plug M12 / socket M12, 2 m
The metal CompactModules are fitted with M12 con- CAN drop socket
E11596
nectors which are widely used in industry. An extensive wired, M12, 2 m
line of connection cables allows direct, easy and reliable CAN drop socket
E11597
connection of sensors and actuators. The baud rate and wired, M12, 5 m
node number are directly set via CANopen commands CAN drop connector
E11598
or by means of integrated code switches in the terminal wired, M12, 2 m
chamber. For networking the CAN bus via wired drop CAN drop connector
E11599
cables M12 connections and terminating resistors are wired, M12, 5 m
available. Jumper M12 plug / valve plug type A,
E11187
1 m, (according to DIN 43650)
Due to the high protection rating the modules can be
directly used in areas with dirt and splashing water. Jumper M12 plug / valve plug type A
E11622
2 m, (according to DIN 43650)

Compact-
Module Smart- Cabinet- Keypad-
I/O modules metal Module Module Module
I/O modules
with
CANopen
interface
Page 60 - 61 62 - 63 64 - 65 66 - 67
60
I/O modules
CompactModules metal
Baud rate and node number selectable via coding switch
information
General
Inputs / Inputs Inputs Outputs Outputs Device Wiring Draw- Order
outputs analogue digital digital / PWM / digital / connection diagram ing no.
List of articles
total (V / I) curr.-controlled PWM no. no.
8 – – 8 – cable / connector 10 1 CR2031
16 4 4 – 8 cable / connector 11 2 CR2032
12 4 4 – 4 cable / connector 12 3 CR2033
controllers
Mobile
I/O modules
Dialogue
modules
and service
Diagnosis
Terminal chamber Block diagram
applications
for mobile
Sensors
+UB 5V
reset
clock
converters
+UB
1 2
Signal
8x IN / OUT
4 3
16-bit
μController EEPROM
1 2 2 1 CAN 1
Connection
technology
4 3 3 4
terminal block
+UB rotary switch

(hex-coded)
Accessories
baud ID
selector rate
Housing: diecast zinc and customer
Connection: M12 sockets
information

Technical
service
Ub: 10...32 V DC
Current consumption: 50 mA (at 24 V DC)
Switching current: 4 A
Interface: CAN
CANopen slave CiA DS 401 / DS 301 V 4
Baud rate: 10...1,000 kbits/s
61
I/O modules
SmartModule
Configurable input /
output function.
Current-control function for
hydraulic valves.
Central plug for quick integration
into the cable harness.
CAN interface with
CANopen protocol.
SmartModule
High protection rating due to central plug Connectors and splitter boxes
If a central controller cannot be used in a mobile machi- Type Description Order
ne, decentralised input / output modules are employed. no.
A decentralised structure enables installation of the elec-
tronics at the requested machine positions. Due to Connector AMP 55-pole
module networking via the powerful CAN bus with EC2013
CANopen protocol for mobile use the application can be
quickly implemented. Moreover wiring complexity is
considerably reduced using the bus technology. Connection cable wired
EC2086
The SmartModules are fitted with a central plug which is cable length 1.2 m
used for connecting all sensors, actuators, the CAN bus Connection cable wired
EC2046
and voltage supply. Due to the high protection rating cable length 2.5 m
the modules can be directly used in areas with dirt and Cable with connector
EC2084
splashing water. cores sealed individually, 1.2 m
Parameter setting of the inputs and outputs enables use

in different applications.

Compact-
I/O modules
with
CANopen
interface
Page 60 - 61 62 - 63 64 - 65 66 - 67
62
I/O modules
SmartModules
Central plug for sensors, actuators, CAN bus and voltage supply
information
General
Inputs / Inputs Inputs Outputs Outputs Device Wiring Draw- Order
outputs analogue digital digital / PWM / digital / connection diagram ing no.
List of articles
total (V / I) curr.-controlled PWM no. no.
12 – 4 8 – 55-pole connec. 13 4 CR2512
12 4 4 – 4 55-pole connec. 14 4 CR2513
controllers
Mobile
I/O modules
Dialogue
modules
and service
Diagnosis
applications
for mobile
Sensors
5V
+UB
converters
reset
Signal
55-pole connection
+UB clock
IN / OUT
Connection
technology
μController EEPROM
CAN 1
Accessories
Connection: 55-pole connector
information

Technical
service
Ub: 10...32 V DC
Switching current: 4 A
Interface: CAN
63
I/O modules
CabinetModule
Inputs for digital and joystick signals.
Usable as a controller for cockpit

or operating panels.
Central plug system for quick
integration into the cable harness.
CAN interface with
CANopen protocol.
CabinetModule
For space-saving mounting. Connectors and splitter boxes

For large mobile machines cabins for operators are often Type Description Order
used. In the environment around the driver's workplace no.
many signals, e.g. from switches, joysticks and signal
indicators are generated. To ensure a low-cost connec-
tion of these signals to the process controller, they are Plug set for CR2012 / CR2014 EC2053
collected at a central point and transferred via the CAN
bus to the process controller. The wiring complexity is
considerably reduced. Cable with connector
EC1520
The CabinetModules have been developed just for this AMP 6-pole, wired, 1.2 m
application. Their flat design enables integration in Cable with connector
EC1521
dashboards and operating panels. To connect switches, AMP 10-pole, wired, 1.2 m
joysticks or signal indictors all important potentials are Cable with connector
EC1522
brought out to the connectors. This eliminates the need AMP 14-pole, wired, 1.2 m
of further terminals. Due to the parameter setting of the Cable with connector
EC1523
input and output functions the modules can be flexibly AMP 18-pole, wired, 1.2 m
adapted to their application.

Compact-
I/O modules
with
CANopen
interface
Page 60 - 61 62 - 63 64 - 65 66 - 67
64
I/O modules
CabinetModules
Integration in dashboards and operating panels
information
General
Inputs / Inputs Input voltage Inputs Outputs Device Wiring Draw- Order
outputs analogue analogue digital digital / connection diagram ing no.
List of articles
total (V) inputs PWM no. no.
16 4 10 V 16 4/2 plug 15 5 CR2012
16 4 5 12 4/– plug 16 6 CR2014
32 4 0...10 / 32 V 12 16 / 4 plug 17 7 CR2016
controllers
Mobile
I/O modules
Dialogue
modules
Connection CR2012 Cable for CabinetModul
and service
Diagnosis
EC1520 EC1521 EC1522 EC1523
6 poles 10 poles 14 poles 18 poles
applications
CR2012 1 – – 2
for mobile
Sensors
CR2014 1 – – 2
CR2016 1 – 2 2
converters
Signal
Connection
technology
+UB 5V
reset
Accessories
clock
+UB
IN / OUT
for type CR2012 8 Bit
μController EEPROM
CAN 1
and customer
Housing: open with potting
information
Connection: 18-pole, 6-pole connectors

Technical
service
Temperature range: -25...85 °C +UB

Protection rating: IP 20; Ub: 10...32 V DC
Current consumption: 50 mA (at 24 V DC) rotary switch
Switching current: 500 mA (hex-coded)
Interface: CAN
CANopen slave CiA DS 401 / DS 301 V 3 ID
CE, e1
65
I/O modules
KeypadModule
Housing prepared for surface and

panel mounting.
Status indication via function key
LEDs and 10-digit LED rows.
Free labelling of the keys via
inserted strips.
Extensive software library for
programming and parameter setting.
KeypadModule
Flexible KeypadModule
For the design of operating and control panels correct
positioning of the input elements is essential. For these
cases a compact module for surface and panel moun-
ting is required. Depending on the application the
assignment and labelling of the keys must also be chan-
ged. LEDs and bar graph displays are available to give
the operator feedback on key and system states.
The KeypadModule provides this flexibility. Via the inte-
grated CAN interface the device can be connected
directly to the bus. The CANopen protocol enables easy
and flexible parameter setting and convenient exchange
of data with the connected process controller. The func-
tion library for the programming system supports the
easy integration of the device functions in the applica-
tion program.
Compact-
I/O modules
with
CANopen
interface
Page 60 - 61 62 - 63 64 - 65 66 - 67
66
I/O modules
KeypadModules
Panel and surface mounting possible
information
General
Supply Number of Cursor keys LED bar graph Device Wiring Draw- Order
voltage the function 10-digit connection diagram ing no.
List of articles
keys with LED no. no.
10...30 V DC 12 4 2 Wago cage clamps 5-pole 19 8 CR1500
controllers
Mobile
I/O modules
Dialogue
modules
and service
Diagnosis
Module with housing low. part Operating mode rows of LEDs
applications
for mobile
operating mode description
Sensors
1 red individual segment in a row of LEDs lighting green
converters
2 green individual segment in a row of LEDs lighting red
Signal
3 red individual segment
4 green individual segment
Connection
technology
5 red row of segments in a row of LEDs lighting green
6 green row of segments in a row of LEDs lighting red
Accessories
Common technical data 7 red row of segments
Housing: plastic (Noryl)
8 green row of segments
and customer
information
Technical
service
Ub: 10...30 V DC
9 red row of segments with colour change point (here 5)
Current consumption: 150 / 250 mA,
24 / 12 V DC
Interface: CAN 10 green row of segments with colour change p. (here 7)
CE, e1
67
information
General
Dialogue modules
List of articles
controllers
Mobile
and camera systems
I/O-modules
PDM360 smart 76 - 77
PDM360 compact 78 - 79
PDM360 dialogue monitors 80 - 81
Dialogue
modules
O2M Ethernet camera 82 - 83
CoDeSys software 84 - 85
and service
Diagnosis
applications
for mobile
Sensors
converters
Signal
Connection
technology
Accessories
and customer
information
Technical
service
69
Dialogue modules and camera systems
System description
Introduction
Most machines require an operator for the operating process. Machine
states must be indicated and operator inputs must be processed. The typical
structure of an operating panel with light indicators, pushbuttons, switches
and – depending on the complexity of the machine – additional pointer
instruments was predominant in mobile machines and installations until a
few years ago. Due to the higher requirements for machines and higher
expectations of the users as regards their “mobile workplace” these con-
cepts are no longer up to date.
Depending on the size and complexity of the machine, modern dialogue
modules are fitted with text or full graphic displays and different operating
fields. One unit provides all functions which in case of conventional designs
could only be implemented with time-consuming and cost-intensive mount-
ing and wiring of individual components. Due to the individual program-
ming of the dialogue modules the user only sees the situation-dependent
information which is relevant. For example the operator gets additional
warnings and notes for fault elimination only in case of a machine fault. Due
to this situation-dependent display the operating panels have a clearer struc-
ture and the operator can concentrate better on the actual work function.
Service and maintenance staff also use dialogue modules as an intelligent
access to the machine. Due to special pages, which can be password-pro-
tected, parameters can be changed in the machine controller and the oper-
ating data stored. The maintenance history of the machine can also be read.
Process dialogue monitor PDM360 and PDM360 compact

The dialogue monitor PDM360 is such a user interface. With its powerful
32-bit controller and the flexible programming according to IEC 61131-3 it
can be used in almost all applications. Depending on the version the 5.7"
graphic display is either a monochrome FSTN or TFT colour display.
Due to its robust housing (protection rating IP 67) and the different mount-
ing options the unit can be used outside as well as in the cabin. It is designed
to be either panel or surface mounted.
Communication is done via the CAN bus with the CANopen protocol. The
integrated interfaces like Ethernet, USB, RS-232 and 2 x CAN together with
the Linux operating system form a universal platform for further networking
and communication with other CAN devices, networks or the PC. Due to the
integrated PCMCIA slot a standardised and flexible interface is available for
system expansion.
PDM360 compact.
The central plug

of the PDM360.
70
and camera systems
The dialogue monitor PDM360 compact is mainly designed as a PDM360.

The 3.8-inch display in portrait format has the same resolution in a slimmer
information
housing. For the dialogue monitor PDM360 compact the device connection
General
is made via universal M12 connectors. As an option, the PDM360 compact
provides two digital inputs and two digital outputs, for example, for the con-
List of articles
nection of external operating elements and displays.
With the operating system Embedded Linux the specialist can use another
software platform. CoDeSys functions in the user program enable direct
access to the operating system. Further independent programs can be
started, Linux commands (shell commands) and system calls can be executed
controllers
directly and the file system can be accessed.
Mobile
As Linux is a real multitasking operating system all started programs, for
example the CoDeSys runtime system, are executed as independent tasks.
I/O-modules
Linux model
software struc-
user programs
ture and system (e. g. CoDeSys runtime system)
interfaces.
interface for system calls
Dialogue
modules
operating system (kernel)
driver interface kernel
and service
Diagnosis
driver driver driver driver
PDM 360 hardware
applications
for mobile
Sensors
PDM360 smart
with M12
converters
connector.
Signal
Process dialogue monitor PDM360 smart
The PDM360 smart is a compact graphic display for panel and surface
Connection
technology
mounting. The monochrome backlit display has a resolution of 128 x 64
pixels. This display can show text in seven different font sizes and mono-
chrome graphics (e.g. bar graphs, symbol bitmaps). Preset and current values
from the control process are shown as graphics or text.
Accessories
The keys can be used for internal functions (e.g. set-up menu, editing of
preset values) or can be freely used via the user program. The six function
keys are arranged directly around the display and can be freely programmed
as softkeys. and customer
information
In the application the device is connected via two universal M12 connectors
Technical
service
which ensure the voltage supply and connection to the communication

interfaces CAN and RS-232.
Depending on the device version four digital inputs and four digital outputs
are available. The user can connect external switches, sensors and actuators
to the additional M12 connectors.
The PDM360 smart works without a separate operating system. All impor-
tant functions are directly integrated in the runtime system and comparable
with the R360 controllers. The device library and visualisation functions are
the interface for application programming.
PDM360 smart.
71
System description
Flexible and tried-and-tested RAM mount installation system

The PDM360 dialogue units are often installed in vehicles as surface mount
devices. On the one hand, a secure fit and, on the other hand, an easy to
adjust mechanical system are required. The universal RAM mount system
provides both.
One ball is mounted at the PDM360 and one in the vehicle. The clamp arm
connects the two balls. Depending on the requested device position RAM
mount arms can be used in three different lengths. The handle enables ease
of use and quick adjustment to almost any position. Due to the patented
two-ball system vibrations are intercepted by the holder and therefore not
passed on to the device. The stable holder cups ensure a secure fit even for
the heavy PDM360 monitors.
Programming and network configuration by means of IEC 61131-3

As for the R360 controller family, CoDeSys software is used for program- RAM mount
installation on
ming the PDM360 monitors. The controllers and the PDM360 family are PDM360 smart.
programmed with only one tool.
The visualisation editor integrated into the programming package has been
an integral part of the software for a long time. With this editor the user can
develop static and dynamic visualisation objects and directly show them on
the PC or internet browser, e.g. for diagnosis of the connected plc.
The target visualisation provides a further option. Due to this hardware-inde-
pendent technology the created graphical objects are compiled into the IEC
code ST (structured text) before downloading to the PDM360. The run time
system processes this code on the device and, in combination with a graphic
library, displays the objects which have been created on the PC. Vector gra-
phics as well as bit maps can be shown on the individual visualisation pages.
At the same time a device-specific control process can be programmed and
executed irrespective of the visualisation.
The connection to the machine controller is made via the CAN bus. The
CANopen protocol provides a universal platform for this.
If the PDM360 monitors are used as a network master, the network config-
urator integrated into the programming software is used to project and
The PDM360 can
configure the connected slaves (e.g. I/O modules). Via the PDOs the process be programmed
signals are available directly in the dialogue unit as IEC addresses. individually
and is a very
convenient visua-
lisation solution.
72
and camera systems
Convenient:
Parameter setting
information
of the PDM360
General
at the PC.
List of articles
controllers
Mobile
I/O-modules
Dialogue
modules
As an alternative, the PDM360 monitors can be configured as a terminal.
They are then configured as CANopen slaves. The necessary data objects are
defined by the programmer, depending on the application. After completion
and service
of this communication interface between the machine controller and the
Diagnosis
dialogue module an EDS is generated and integrated when the machine
controller is configured. The PDOs and SDOs are immediately available in this
application.
applications
for mobile
Sensors
Ethernet camera O2M for mobile applications
In addition to dialogue units to display machine information, camera systems
are used in many mobile machines and vehicles to monitor operational
converters
areas. They give the user or driver information about blind spots. Today ana-
Signal
logue camera systems and monitors often perform this task. Disadvantage:
a second screen must be mounted beside the operating panel.
With the integrated network technology the O2M camera data is directly
Connection
technology
displayed on the dialogue module PDM360 (colour) with graphic capability.
A separate monitor is no longer needed. Via a simple Ethernet hub or Ether-
net switch the camera image can be shown on any number of displays. It is
also possible to connect several O2M cameras to a display in this way.
Accessories
The modern CMOS sensor, the powerful controller and the integrated firm-
ware are the basis for image capturing and processing. White adjustment
and colour saturation can be set individually, if necessary. The digital cap- and customer
turing and transmission of the image data enable scaling and free position-
information
Technical
ing of the camera image. With a splitscreen representation, up to four

service
camera images can be simultaneously displayed. In addition, the PDM360

can be used to store individual images on a compact flash card. They can, for
example, be used for protocolling.
Parameter setting of the camera functions and data transmission are directly
done from the application programmed with CoDeSys. Using function O2M110 with
blocks the displayed camera images can be mirrored, rotated, zoomed and mounting kit.
scaled. If necessary, visualisation elements and the camera image can be
shown simultaneously.
73
Selection chart
Type Display type Resolution Number of Type of Programming / Page

keys mounting data format
Displays and input modules

PDM360 smart
8
COG, 128 x 64 function keys
surface / panel CoDeSys 2.3 76
monochrome pixels +
4 curser keys
PDM360 compact
3
FSTN, 240 x 320 function keys
monochrome pixels +
1 pushbutton
PDM360 compact
3
FSTN, 320 x 240 function keys
monochrome pixels +
1 pushbutton
PDM360 dialogue monitor

6
function keys
FSTN, 320 x 240
+ surface / panel CoDeSys 2.3 80
monochrome pixels
encoder with
pushbutton
PDM360 dialogue monitor

6
function keys
320 x 240
TFT, colour + surface / panel CoDeSys 2.3 80
pixels
encoder with
pushbutton
System software for displays and input modules

CoDeSys + tools
Programming soft-
– – – – ware for PDM360 84
dialogue monitors
74
and camera systems
Type Resolution Type Protocol Data Device connection Page

of sensor format (connec. / socket)
information
General
Camera systems
O2M Ethernet camera
List of articles
M12 (5-pole),
8-bit
A-coded /
320 x 240 CMOS UDP / IP Windows 82
M12 (4-pole),
bitmap
D-coded
controllers
Mobile
I/O-modules
Dialogue
modules
and service
Diagnosis
applications
for mobile
Sensors
converters
Signal
Connection
technology
Accessories
and customer
information
Technical
service
75
PDM360 smart
Text and dialogue display with

graphics capability: PDM360 smart.
Freely programmable to IEC 61131-3
with target visualisation.
128 x 64 pixels, display with
12 backlit function keys.
Closed robust metal housing for
surface and panel mounting.
PDM360 smart
Intelligent compact display Connectors and splitter boxes

A powerful dialogue module for operation and for the Type Description Order
indication of system messages is required in almost all no.
mobile machines today. The PDM360 smart is such a
user interface. With its compact design and the flexible Socket , M12, 5-wire, 2 m
programming according to IEC 61131-3 it can be used E11596
CAN and supply voltage
in almost all applications. Its robust IP 67 housing ena-
M12 connector, 5-wire, 2 m E11598
bles surface and panel mounting outside and in cabins.
Communication with the other system components in Jumper
the machine is carried out via the CAN bus with the E11459
M12 plug / M12 socket, 2 m
CANopen protocol. The additional RS-232 interface and Jumper
E11460
the optional inputs and outputs together form a plat- M12 plug / M12 socket, 5 m
form for further networking and communication with Mounting plate
other units. EC1410
for RAM mount system
Mounting arm, 90 mm
EC1411
Mounting arm, 144 mm
EC1412

PDM360 O2M
PDM360 PDM360 dialogue Ethernet CoDeSys
Dialogue modules smart compact monitors camera software
Displays,
input modu-
les, camera
systems
Page 76 - 77 78 - 79 80 - 81 82 - 83 84 - 85
76
and camera systems
PDM360 smart
Intelligent compact display for use in mobile vehicles
information
General
Display Display- Background Mounting Func- Cursor and Inputs / Device Wiring Draw- Order
resolution type illumination type tion control keys outputs connection diagram ing no.
List of articles
(pixels) keys no. no.
128 x 64 COG mono. LED panel / surf. 6 6 – 2 x M12 20 1 CR1070
128 x 64 COG mono. LED panel / surf. 6 6 4/4 4 x M12 21 1 CR1071
controllers
Mobile
I/O modules
Dialogue
modules
and service
Diagnosis
applications
for mobile
Sensors
display
supply 128 x 64
flash
memory
SRAM
converters
FRAM
Signal
CAN
128 byte
576 kbyte (retain)
CPU 48 kbyte
RS232 1536 byte
Connection
technology
(remanent)
digital IN
Accessories
digital OUT keyboard

information
Technical
service
Operating voltage: 10...32 V DC

Interfaces: CAN, RS232
Data memory: 48 kbytes
Data memory (non volatile): 1664 bytes
CE, e1 (2005/49/EC),
appr. for railway applic. (EN 50155)
77
PDM360 compact
Graphic display for operation and

parameter setting of mobile machines.
3.8" display with 3 function keys and
encoder with pushbutton.
M12 connector for quick and
safe wiring.
CANopen interfaces with
CANopen protocol.
PDM360 compact
Intelligent compact display Connectors and splitter boxes

In almost all mobile machines a powerful dialogue unit Type Description Order
is needed for machine operation and showing system no.
messages. The PDM360 compact is such a user interfa-
ce. With its powerful 32-bit controller and flexible pro- Socket , M12, 5-wire, 2 m
gramming to IEC 61131-3 it can be used in almost all E11596
CAN and supply voltage
applications. Its robust IP 67 housing enables surface
M12 connector, 5-wire, 2 m E11598
and panel mounting outside and in the cabin. Commu-
nication with the other system components in the Jumper, M12 plug / RJ45 plug
machine is made via the CAN bus using the CANopen E11898
Ethernet
protocol. The additional Ethernet and RS-232 interfaces
as well as the optional inputs and outputs together form
a platform for further networking and communication Mounting plate
with other units. EC1410
Mounting arm, 90 mm
EC1411
Mounting arm, 231 mm
EC1413

PDM360 O2M
Displays,
input modu-
les, camera
systems
Page 76 - 77 78 - 79 80 - 81 82 - 83 84 - 85
78
and camera systems
PDM360 compact
Process and dialogue monitor for mobile vehicles
information
General
Display Display Backgr. Mounting Function Operating Real- Inputs / Device Wiring Draw- Order
resolution type illumina- type keys elements time outputs connec- diagram ing no.
List of articles
(pixels) tion clock tion no. no.
240 x 320 FSTN mono. LED panel / surf. 3/1 1 encoder no – 3 x M12 22 2 CR1052
240 x 320 FSTN mono. LED panel / surf. 3/1 1 encoder yes 2/2 4 x M12 23 2 CR1053
320 x 240 FSTN mono. LED panel / surf. 3/1 1 encoder no – 3 x M12 22 3 CR1055
controllers
320 x 240 FSTN mono. LED panel / surf. 3/1 1 encoder yes 2/2 4 x M12 23 3 CR1056
Mobile
I/O modules
Dialogue
modules
and service
Diagnosis
applications
for mobile
flash
Sensors
RTC memory
RAM
display
240 x 320
supply
16 mbyte
system 16 mbyte
system
converters
Signal
CAN
CPU
16 mbyte
RS232 user 16 mbyte
Connection
technology
user
Ethernet
/home
/home/bin
digital IN /home/lib
Accessories
/home/project
Common technical data digital OUT keyboard

information
Technical
service
Operating voltage: 10...32 V DC

Interfaces: CAN, RS232, Ethernet
Program memory: 32 MB flash
Data memory: 32 MB SDRAM
Operating system: Linux 2.4.x
CE, e1 (2005/49/EC)
79
PDM360 dialogue monitors
5.7" display with graphic capabilities

and background illumination
Closed robust metal housing for
surface and panel mounting.
Night design function for operating
keys and input element.
Convenient user interface Connectors and splitter boxes

In almost all mobile machines powerful process dialogue Type Description Order
modules are nowadays used for operation and visualisa- no.
tion of system messages. The PDM360 is such a user
interface. With its powerful 32-bit controller and flexible Snap in set for panel mounting
programming with the CoDeSys target visualisation it EC1452
(4 pieces)
can be used in almost all applications.
Due to the robust IP 67 housing the PDM360 can be
used outside and in cabins. It is for surface or panel Fixing set for control cabinet mounting
EC1453
mounting. (4 mounting brackets, 4 cylinder screws)
Communication with the other system components in

the machine is carried out via the CAN bus with the
CANopen protocol. The additional interfaces like Ether- Mounting plate
EC1410
net, USB, RS-232 and the second CAN interface toget-
her with the Linux operating system form a universal
platform for further networking and communication
with other CAN devices, networks or the PC. Further- Mounting arm, 144 mm
EC1412
more the PDM360 is fitted with a PCMCIA slot for
system and memory extension.

PDM360 O2M
Displays,
input modu-
les, camera
systems
Page 76 - 77 78 - 79 80 - 81 82 - 83 84 - 85
80
and camera systems

Backlit 5.7" display with graphic capabilities
information
Programming via CoDeSys target visualisation
General
Display Display Backlight Mounting Function / Operating Real- Device Wiring Draw- Order
resolution type type push- elements time connection diagram ing no.
List of articles
(pixels) buttons clock (connector) no. no.
320 x 240 FSTN monochr. LED panel / surf. 6/1 1 encoder yes M23 (19-pole) 24 4 CR1050
320 x 240 TFT colour LED panel / surf. 6/1 1 encoder yes M23 (19-pole) 24 4 CR1051
320 x 240 FSTN monochr. CCFL panel / surf. 6/1 1 encoder yes M23 (19-pole) 24 4 CR1060
controllers
Mobile
I/O modules
Dialogue
modules
and service
Diagnosis
applications
for mobile
Sensors
RTC
Display Flash
320 x 240 Memory
Supply
converters
RAM
16 MByte
Power Control System 16 MByte
Signal
System
16 MByte
CAN 1 User 16 MByte
CAN 2 User
RS 232-2
CPU
Connection
technology
USB
Keyboard
Ethernet
Buzzer
USB
Ethernet RS 232-1 PC-CARD
Accessories
information
Technical
service
Ub: 10...40 V DC
Interfaces: 2 x CAN, RS-232, Ethernet
Program memory: 8 MB flash
Data memory: 16 MB SRAM
Operating system: Linux 2.4.x
81
Ethernet camera
Camera system for mobile vehicles.
Can be used as a rear view camera

using its select. image mirror function.
Operates all year due to temperature-
controlled lens heating.
Programming and parameter setting
interface for CoDeSys 2.3.
Camera systems
Ethernet camera Connectors and splitter boxes

In almost all mobile vehicles, users today use displays for Type Description Order
indicating vehicle information. At the same time camera no.
systems monitor the operating areas in an increasing
number of applications. Ethernet-jumper,
E11898
The robust camera system O2M can be directly connec- M12-plug D-coded, RJ45 (cross-link)
ted to the PDM360 dialogue monitor with graphic capa-
bility and colour display using integrated Ethernet inter-
faces. This eliminates the need for a separate monitor. Jumper, M12 plug / M12 plug
E21138
The IP 67 housing enables direct mounting outside the Ethernet, 2 m, PVC-cable
vehicles and machines. Jumper, M12 plug / M12 plug
E21139
Ethernet, 5 m, PVC-cable
Via user-friendly parameter setting and control functions
from the CoDeSys application library, image transmis- Socket M12,
EVC001
2 m black, PUR-cable
sion and display are adapted to the requirements of the
mobile vehicle. Using function blocks the camera ima- Socket M12,
EVC002
5 m black, PUR-cable
ges and visualisation elements can be mirrored, rotated,
zoomed, scaled and displayed simultaneously. Mounting set for
E2D110
rod mounting Ø 12mm
The modern CMOS sensor, the powerful controller and
the integrated firmware are the basis for image captu-
ring and processing. So the user can set, for example,
white adjustment and colour saturation individually, if
necessary.

PDM360 O2M
Displays,
input modu-
les, camera
systems
Page 76 - 77 78 - 79 80 - 81 82 - 83 84 - 85
82
and camera systems
Ethernet camera
information
General
Image Sensor Protocoll Data Device Wiring Draw- Order
resolution type format connection diagram ing no.
List of articles
plug / socket no. no.
320 x 240 CMOS UDP/IP 8 Bit Windows® Bitmap M12 (4-pol.) A-cod. / M12 (4-pol.) D-cod. 25 5 O2M110
controllers
Mobile
I/O modules
Dialogue
modules
and service
Diagnosis
Applikation example Software-interface
applications
for mobile
camera 3100
Sensors
server
3100 frame
camera buffer
server server
3100
converters
CoDeSys
server
Signal
image
frame
buffer
Connection
technology
CAM_CTRL
1
CoDeSys CAM_CTRL
Accessories
application 2
Common technical data CAM_CTRL

3

information
Protection: IP69k
Technical
service
Operating voltage: 8..32 V DC

Power cons.: < 4 VA (ecl. lens heating)
Interfaces: Ethernet 10base-T / 100base-TX
Image repetition rate : <= 15 fps
Operating distance/
Field of view size: 1m / 2m x 1.3m;
2m / 4m x 2.6m; 5m / 10m x 6.6m
CE, e1 (2005/49/EG)
83
CoDeSys software
Usable on common Windows PCs.
Easy networking of the devices with

the PC by means of the CAN bus.
Standardised software interface
with DDE or OLE technology.
Powerful interfaces, e.g. for GPS
data or FTP transfer.
User-friendly and easy to use.
CoDeSys + tools
Powerful programming software Connectors and splitter boxes

The importance of the software keeps increasing in Type Description Order
mobile control technology as well. Therefore it is neces- no.
sary for the user to have compatible and easy-to-use
programs for software creation, parameter setting and
remote maintenance. CAN-PC interface CANview RS-232 EC2070
The programming tool CoDeSys to IEC 61131-3 provi-

des the programmer with different program languages
(FBD, LD, SFC, IL and ST) for fast project implementation CAN-PC interface CANview USB EC2071
and management. A powerful visualisation module for
the graphic representation of the machine and installa-
tion functions completes the package. Via the integra-
ted target visualisation the drawn graphic elements can
be directly loaded to the graphic display PDM 360.
In addition to the programming tool, the software CAN-
com Basisstation provides a powerful PC tool for remote
monitoring and maintenance. It is also possible to
exchange the application software in the networked
controllers via this interface.

PDM360 O2M
Displays,
input modu-
les, camera
systems
Page 76 - 77 78 - 79 80 - 81 82 - 83 84 - 85
84
and camera systems
CoDeSys programming and diagnostic software

Software tools for the ecomatmobile system
information
General
Version Language Use for Use for Programming Data carrier Order
CoDeSys R360 PDM360 interface no.
List of articles
2.3 German yes yes RS-232, CAN, Ethernet CD-ROM CP9006
2.3 English yes yes RS-232, CAN, Ethernet CD-ROM CP9008
controllers
Mobile
I/O modules
Dialogue
modules
and service
Diagnosis
CD structure Screenshot
applications
for mobile
Sensors
converters
Signal
Connection
technology
Accessories
and customer
information
Technical
service
85
information
General
Diagnosis and service
List of articles
controllers
Mobile
Remote maintenance and data memory
CAN interface and CAN diagnosis
I/O-modules
Selection chart 92
Dialogue
modules
CANcom / CANcom GPS 94 - 95
and service
CANmem 96 - 97
Diagnosis
CAN interface and CAN diagnosis
applications
for mobile
Sensors
CANview 98 - 99
converters
Signal
Connection
technology
Accessories
and customer
information
Technical
service
87
System description
Introduction
In times of globalisation of the markets the distances to the customer are
increasing. The costs for the provision of services as well as shortening of
downtimes in case of malfunctions are becoming more and more important.
Therefore manufacturers of plant and machinery are using the fast and inex-
ANT.
pensive on-site diagnostic tools to an increasing extent. Even more efficient:
RS 232
order no. CR 3100
GSM
RS 232
ON
ERROR
POWER / CAN
SIM
CAN
Remote diagnosis by means of radio connection.

The diagnosis and service units CANcom, CANmem and CANview not only
support the application programmer, but also the end user.
Remote diagnosis – online connection around the globe

Normally a programming or operational data logging system is directly
connected to a control system in the machine via a fixed cable connection.
To do so the usual interfaces (e.g. RS-232, Ethernet) or field buses (e.g.
CAN) are used.
In most cases access and data exchange are made via PC or notebook. For
stationary machines and installations the connection is made by means of
the components installed in the control cabinet.
It is more difficult if a system is not in a fixed place, like a mobile machine.
The service technicians are usually not on site and if a service is required it is
in most cases very time-consuming and expensive.
This problem can only be solved by using a wireless connection to the ma-
chine. Service and operating data can be exchanged in the open field. Transmission of
Among radio connections the GSM network (Global System for Mobile com- machine data
munication) is currently the best option for telecommunication. GSM offers directly from the
controller.
good availability and can be used internationally. Furthermore GSM cannot
only transmit language but also data, the latter being used for the connec-
tion to the machine controller.
One of the most well-known services of the GSM network is the Short Mes-
sage Service (SMS). It serves for the exchange of short text messages
between GSM units. If the remote station is not available SMS messages are
stored with the network provider over a longer period of time and delivered
when the receiver is available again.
GPRS (General Packet Radio Services) is a new mobile radio technology for
fast data transmission. It also uses the GSM radio network. In contrast to the
current GSM communication, the data is condensed into packets that can be
transmitted via the radio network depending on customer needs and system
capacity. At the receiver these data packets are reassembled. So GPRS
achieves not only higher transmission speeds but also a permanently active
radio connection. The incurred communication cost is only calculated on the
basis of the transmitted data volumes (e.g. new configuration data) and
not on the connection time. Because of the structure of the data packets
they are exchanged in the network similar to TCP/IP communication. This
enables, for example, simple access to machine data via the internet.
88
Remote maintenance and
data memory, CAN interface
and CAN diagnosis
The CAN / GSM / GPRS radio gateway CANcom
information
The Short Message Service and the transmission of larger amounts of data
General
via a special network service are also used by the CANcom radio gateway
with integrated CAN interface. In principle a radio modem is designed like a
normal mobile telephone. Only the keyboard and the display are missing.
List of articles
The data are put in and transmitted digitally directly from the connected
controller. To do this the CANcom is connected to the controller via the inte-
grated CAN gateway. It also converts and processes the data between the
CAN and GSM networks. Before transmission all data are converted into a
text. The GSM test and safety mechanisms monitor the correctness of the
controllers
transmitted data.
Mobile
Due to its compact and robust design CANcom can be used directly in the
machine. The 5-pole M12 round connector is for the connection to the CAN
bus in the machine and for the voltage supply. The standardised aerial con-
I/O-modules
nection enables the use of application-related aerials. The slot for the SIM Online connec-
card has a protective cover. There is also a serial RS-232 interface via which tion to the central
control station
an update of the firmware can be made if necessary. via GSM radio
CANcom provides special function calls to the programmer for controlling network.
Dialogue
and processing the data. The messages are transmitted as SMS, fax, e-mail
modules
or via GPRS. Using the SIM data card, larger data volumes can also be trans-
mitted at low cost.
and service
Diagnosis
CANcom Basis-
applications
station, GSM con-
for mobile
nection directly
Sensors
from the PC.
converters
Signal
Connection
technology
Accessories
and customer
information
Technical
service
The PC software “CANcom Basisstation” is used for the connection of the

service centre to the machine. In addition to a safe, password-protected
establishing of the connection it also offers the possibility to manage SMS
data and a directory. After establishing an online connection it can also
establish a connection to further PC software (e.g. CAN bus monitor CAN-
mon) which then has direct access to the CAN bus of the machine via the
GSM network.
89
System description
CANcom / GPS – determining exact positions

GPS stands for “Global Positioning System”, i.e. for the worldwide determi-
nation of a position. The system which was developed by the American
defence ministry for military purposes for determining positions consists of a
network of 24 satellites which circle the earth twice a day at a height of
about 20,000 km. These satellites transmit their data worldwide and round
the clock.
A part of the GPS system can be used for civilian purposes. The GPS infor-
mation can be received and processed free of charge in order to show a GPS
user his own position on the surface of the earth. By using an almanac inte-
grated into the GPS receiver (table of the satellite identifiers and the corre-
sponding orbit) the GPS receiver continuously calculates the distance of the
GPS user to the receiving satellite. On the basis of this the GPS unit deter-
mines the geographic position of the user. To ensure that this functions
correctly the signals of at least three satellites are required. With signals of By means of GPS
four satellites it is additionally possible to determine the current height the position of
above sea level. Further satellite signals increase the accuracy of the position mobile machines
can be deter-
information. It is usually three to five metres. mined with an
The CANcom / GPS is equipped with such a GPS receiver. The received posi- accuracy of
3 metres.
tion data can be further processed for position-dependent processes directly
in the control system. It is also possible to transmit the position via the GSM
modem together with other machine data, for example to a service centre.
CANcom / GPS –
detecting and
communicating
positions
worldwide.
CANcom
By means of CAN-
mem operational
data are stored
cyclically on a
memory card.
CANmem – data storage in real time

Instead of transmitting machine data online they can also be stored locally. The
data memory and logger CANmem enables fast and reliable storage
of sporadic and cyclical data. They are stored on exchangeable and PC-
compatible memory cards (PCMCIA or SD card).
When setting the device parameters the user determines the minimum time
intervals and format for data storage. Furthermore the memory manage-
ment can be set. So the operating mode ring buffer enables continuous data
storage, for example, for black box systems in accident data recorders. With
linear writing to the buffer, data can be stored up to the maximum size of
the memory card. A “time stamp” is added and the data is evaluated later
on by means of a PC program (e.g. Excel spreadsheet).
90
and CAN diagnosis
CANmem
configurator.
information
General
List of articles
controllers
Mobile
I/O-modules
Dialogue
modules
CANview – PC interface for programming, diagnosis and service
and service
Diagnosis
CANview is an intelligent and robust interface for the connection of a CAN
network to a PC. Due to an easy and clearly structured configuration soft-
ware CANview can be adapted to the corresponding PC hardware. Thus it is
available to all ifm software packages supporting a VCI CAN interface. CAN-
applications
view is available in versions with RS-232 or USB interface, the latter allowing
for mobile
Sensors
higher transmission rates.
Due to the integrated graphic display (100 x 32 pixels) the CANview analyser
enables clear representation and processing of CAN bus data. Furthermore,
it supports parameter setting and configuration of CANopen modules in the
converters
laboratory, workshop and field. For additional monitoring and diagnostic
Signal
functions an A / D converter is integrated. The supply voltage and CAN
signals can be statically measured. Furthermore, an automatic baud rate
detection and recording of CAN and CANopen messages for fault location
Connection
technology
are supported. With the CANview analyser you can work independently of
a PC. The voltage is supplied via the CAN bus or an external power supply.
Four control keys are available for user inputs.
As for CANview RS-232 the CANview analyser can be used as an intelligent
Accessories
and robust interface for connection of a CAN network to a PC via its inte-
grated RS-232 interface.
and customer
information
Technical
service
91
Selection chart
Type Type of unit Characteristics Connection Page
Remote maintenance
CANcom
quad-band for
GSM radio modem for CAN 850, 900, 1,800 M12 plug, SMA connector 94
and 1,900 MHz
CANcom GPS
quad-band for
GSM radio modem
850, 900, 1,800 M12 plug, SMA connector 94
with GPS for CAN
and 1,900 MHz
Data memory
CANmem
data memory and SRAM Flash USB socket,

96
logger for CAN SD card type Mini-B
Diagnosis
CANview RS-232
CAN PC interface PC connection: RS-232 9-pole Sub-D plug 98
CANview USB
CAN PC interface PC connection: USB 9-pole Sub-D plug 98
92
93
and CAN diagnosis
service
Remote maintenance
Diagnosis and service and data memory
CANcom / CANcom GPS
GSM modem designed for

mobile applications.
Easy parameter setting via software
or application program.
Support of SMS, fax, e-mail
and data services.
Tri band version for worldwide use.
Communication via the CAN interface.
CANcom
GSM radio modem Connectors and splitter boxes

CANcom III uses the “global system for mobile commu- Type Description Order
nication” (GSM) to exchange data between the CAN no.
bus system and receiver. Via coupling to an existing
CANopen network messages can be directly sent as CANcom GSM for 850, 900 / 1800 /
SMS, e-mail or fax. By means of direct data links CAN EC2092
1900 MHz planar aerial
messages can be transmitted worldwide. CANcom GPS for 850, 900 / 1800 /
EC2093
The software CANcom Basisstation can set up a proto- 1900 MHz planar aerial
col-transparent connection between the CAN network Socket M12
E11511
and any PC software with “CAN capability” (e.g. CAN- wirable, 5-pole, straight
mon or CoDeSys). This is an important condition to fit
every mobile machine with a remote maintenance func-
tion at low cost. Serial interface cable
EC2063
2 x 9-pole D-SUB (female)
With CANcom / GPS III the machine is also given the
position data of the device connected via CAN. This
technology opens up a variety of options for fleet
management and location determination of borrowed
machines.
The integrated tri band GSM modem allows worldwide
use.

CANcom /
Diagnosis and service CANcom GPS CANmem Diagnosis and service CANview
Remote CAN
diagnosis interface
and data and CAN
memory diagnosis
Page 94 - 95 96 - 97 98 - 99
94
Remote maintenance
and data memory
CANcom
GSM modem for remote maintenance of mobile machines
information
General
GSM frequency GPS Online SMS Device Wiring Draw- Order
bands function direct messages connection diagram ing no.
List of articles
MHz connection (connector) no. no.
850, 900, 1800, 1900 no yes text M12, SMA 26 1 CR3105
850, 900, 1800, 1900 yes yes text M12, SMA 26 2 CR3106
controllers
Mobile
I/O modules
Dialogue
modules
and service
Diagnosis
Side view CR3105 Application options
applications
for mobile
Sensors
PC FAX E-Mail mobile
converters
aerial
Signal
direct SMS SMS SMS
modem
connection
data bidirectional
data bidirectional
Connection
technology
data unidirectional
big data blocks bidirectional
Accessories
Housing: aluminium and customer
Connection for PC: 9-pole Sub-D connector
information
Temperature range: -20...60 °C CAN-BUS

Technical
service
Ub: 10...30 V DC (± 10 %)
Current consumption: 75 mA
(when transmitting 140 mA)
Interface: CAN, RS-232
CANopen: CiA DS 301 V 4
CE, appr. for railway applic. (EN 50155)
95
Remote maintenance
Diagnosis and service and data memory
CANmem
Storage modules designed

for mobile use.
Usable as data logger or external
data memory.
Exchange of data via PCMCIA or
SD/MMC memory card.
Integrated real-time clock
for data protocolling.
Communication via the CAN interface.
CANmem
Data memory on PC card basis Connectors and splitter boxes

Diagnosis and storage of data are the most frequent Type Description Order
requirements for modern machine concepts for mobile no.
use.
The data memory and logger CANmem is a compact SD memory card 1 GB EC1021
device for mobile use that meets these requirements.
Due to its widely used PC card and SD card interface,
flash and SRAM memories can be used. When using
CANmem as a data memory, the controller can read and Serial interface cable
EC2058
write directly to the memory cards. The data can be furt- with ultra thin plug
her processed in a PC if necessary.
If CANmem is used as a data logger, previously defined
data (CAN messages) are stored on the memory card
used time or event controlled. Due to the internal real-
time clock every message receives a time stamp. This
enables exact evaluation of the saved data later on.
With these functions error memories, accident data
recorders (black box) and operational data logging
systems can be easily designed.

CANcom /
Remote CAN
diagnosis interface
and data and CAN
memory diagnosis
Page 94 - 95 96 - 97 98 - 99
96
Remote maintenance
and data memory
CANmem
Data memory and logger
information
General
Memory Max. Memory Real Status Device Wiring Draw- Order
type memory operating modes time display connection diagram ing no.
List of articles
size clock (LEDs) (connector) no. no.
SRAM / Flash 4 MB / 2 GB linear, ring, on address yes 5 M12 27 3 CR3101
controllers
Mobile
I/O modules
Dialogue
modules
and service
Diagnosis
Side view CR3101 Application options
applications
for mobile
Sensors
CANmem as CANmem as
PC card drive data memory/ logger
converters
Signal
Connection
technology
Accessories
USB
order no. CR 3101

PCMCIA
CARD ERROR
CARD ACCESS
ON
Housing: aluminium ERROR
POWER/ CAN
and customer
POWER
CAN
Connection for PC: USB socket type Mini B
information
ultra-thin connector
Technical
service

Ub: 10...30 V DC (± 10 %)
Interface: CAN, USB
CANopen: CiA DS 301 V 3
CE
97
CAN interface
Diagnosis and service and CAN diagnosis
CANview
Device version for field use.
PC interface with RS-232

or USB interface.
Status indication via
diagnostic LEDs.
Electrically isolated PC interface.
Easy configuration of the

PC software interface.
CANview
Overview in the CAN network Connectors and splitter boxes

CANview is an intelligent and robust interface for con- Type Description Order
necting a CAN network to a PC. Due to an easy and no.
clear configuration software CANview can be adapted
to the corresponding PC hardware. It can be used for all
ifm software packages supporting a VCI CAN interface. CAN communication cable EC2034
CANview can be supplied with RS-232 or USB interface.

As for CANview with RS-232 interface the connection of
the CANview USB to the PC is made by means of a vir- Adapter cable for CAN analyser and
EC2050
tual COM port. This COM port behaves like a conventio- spring terminal box
nal RS-232 interface, supports however the high speeds
of the USB interface.
The voltage for CANview RS-232 is supplied via the CAN Plug-in power supply EC2059
bus or an external power supply. CANview USB is supp-
lied with voltage via the USB port of the PC. All devices
are electrically isolated from the PC interface.

CANcom /
Remote CAN
diagnosis interface
and data and CAN
memory diagnosis
Page 94 - 95 96 - 97 98 - 99
98
CAN interface
and CAN diagnosis
CANview
PC interface for programming, diagnosis and service
information
General
PC CAN CAN bus Terminating Status Parameter Wiring Draw- Order
interface identifier connection resistor display setting diagram ing no.
List of articles
(bits) (connector) (LEDs) no. no.
RS-232 11 / 29 Sub-D (9-pole) integrated, switchable 4 via software 28 1 EC2070
USB 11 / 29 Sub-D (9-pole) integrated, switchable 4 via software 28 2 EC2071
controllers
Mobile
I/O modules
Dialogue
modules
and service
Diagnosis
Front view EC2070 Screenshot
applications
for mobile
Sensors
converters
Signal
Connection
technology
Accessories
Housing: aluminium and customer
CAN connection: 9-pole Sub-D connector
information
Temperature range: 0...70 °C

Technical
service
Ub: 10...30 V DC
Current consumption: 300 mA (USB),
80 mA (RS-232, 24 V DC)
Interface: CAN
CE
99
information
General
Sensors for
mobile applications
List of articles
controllers
Mobile
Inclination sensors
Inductive sensors
Pressure sensors
I/O-modules
Dialogue
modules
Inclination sensors
Sensors with CAN interface 110 - 111
and service
Analogue sensors / switches 112 - 113
Diagnosis
Inductive sensors
applications
for mobile
Sensors
Inductive efectorm sensors 114 - 117
converters
Signal
Pressure sensors
Connection
technology
Pressure sensors for mobile hydraulic applications 118 - 119
Accessories
and customer
information
Technical
service
101
mobile applications
System description
Inclination sensors
In automation sensors are the “nerves” of the control system. Sensors are
also used in mobile machines and installations. In contrast to the units for
industrial automation, however, sensors for mobile applications have to
meet considerably higher demands. As they are mounted in exposed posi-
tions they have to meet special requirements. The protection rating and the
mechanical resistance are important features. The electrical requirements
can be compared to those of the controllers, I/O modules and dialogue
modules – due to their compact design they are a challenge as regards the
circuit development.
Sensors are generally differentiated between units with a built-in CANopen
interface and sensors with binary or analogue output stages which are con-
nected directly to controllers or I/O modules.
Inclination sensors with a built-in interface

The 2-axis inclination sensor with CANopen interface enables levelling and
angular position detection of mobile machines.
Typical applications are for example angle detection of access platforms,
levelling of mobile cranes or the set-up of mobile machines working on
uneven ground.
This is a group of sensors of which the analogue measured value is evalu-
ated, standardised and converted into a CANopen message in the sensor
electronics. The structure of the transmitted data is defined via a CANopen
profile, like for the I/O modules. Under the profile number 410, inclinometer,
all important parameters and the transmission of the user data are defined.
Principle of incli-
nation sensors
measured with a built-in
values
CANopen inter-
analogue face.
values micro-
processor
interface
parameter
data
The measuring cells function according to the conductometric principle. The

change of conductivity of a liquid is evaluated. Depending on the sensor
inclination the electrodes in the liquid are exposed to different degrees of
wetness.
This leads to characteristics comparable to that of a potentiometer. Ar-
ranging the electrodes crosswise results in the signed values for the two
axes. The inclination sensor CR2102 additionally has two analogue outputs.
For this unit the measured values are additionally indicated as current values
4...20 mA.
Angle of inclina-
tion depending
on the sensor
mounting surface axis of CR2101.
+15% Y –15% +15% X –15%

transverse inclination longitudinal inclination
102
Inclination sensors
Analogue inclination sensors
information
This sensor type is based on a capacitive acceleration sensor which functions
General
like a capacitor. Depending on the inclination of the sensor a micromass
changes the capacitance of the plate capacitor. This generates a sinusoidal
output signal. This robust unit is for example suitable for the position detec-
List of articles
tion of loading platforms.
Design of a
sensor cell.
controllers
R
Mobile
C1
U0
I/O-modules
C2
ifm offers
R
sensors for a
wide range
of mobile
applications.
Dialogue
modules
Rotation
axis of the
inclination – 45° 0° +45°
sensor.
and service
Diagnosis
applications
for mobile
Sensors
converters
Signal
Digital tilt sensors
The mercury-free tilt sensor has one inclination-dependent switch point. In a
Connection
technology
small switching element there are two electrodes which are shorted by the
conductive alcoholic liquid if the sensor is tilted. The output stage amplifies
the output signal. The switching signal can then be used for direct triggering
of controller inputs or loads.
Accessories
Function of the
digital tilt sensor.
output stage
and customer
information
Technical
service
103
Sensors for Inductive sensors
mobile applications
System description
Inductive sensors standard setting in practice

In all automated processes sensors are absolutely necessary to provide the
plc with information. They supply the necessary signals on positions, limits or
serve as pulse pick-ups for counting tasks or for monitoring rotational
speed. In comparison with mechanical switches they offer almost ideal con-
ditions: operation without contact and wear as well as high switching fre-
quencies and accuracy. In addition, they are not affected by vibration, dust adjustment with
setting LED
and moisture. Inductive proximity switches detect all metals without contact.
Operating principle of inductive sensors

Inductive sensors take advantage of the physical effect of a change in the qua-
lity factor of a resonant circuit caused by eddy current losses in conductive
materials. This is how it works: An LC tuned circuit generates a high-fre-
quency electromagnetic field. This field is emitted from the active face of the
sensor. If a conductive material passes through this field, eddy currents are
formed in accordance with the law of inductance which take energy away
80 100
from the oscillator. This reduces the oscillation amplitude. This change is sensing range [%]
converted into a switching signal. The operating principle permits detection standard sensing range
of all metals irrespective of whether they are moving or not. Important: The increased Sn safe setting range
high-frequency field causes no measurable heat in the object nor is there increased Sn unsafe setting range
any magnetic interference. So the sensors operate without interaction. The
distance to the active face at which an electrically conductive material leads
to a signal change in the sensor is called sensing range. The sensing range of In practice that means sensing
an inductive sensor is defined by means of a target made of mild steel. If the ranges more than 2.4 times
greater than using standard sensors.
sensor is damped by other metals, e.g. aluminium or copper, it changes. By
means of correction factors which exist for every kind of metal the user can
calculate the sensing range expected. Quick set-up:
The set-up LED
helps to send
Modular sensors the optimum
A special series of inductive sensors are the application sensors which are sensing range.
called “efectorm”– The “m” stands for modular technology. It is based on a
new mechanical concept, new assembly methods and an innovative sealing
system. It is based on an O ring (made of Viton / EPDM) which is in the front
cap and in the plug area. In addition, these areas are sealed using a special
cast resin. The reinforced housing provides additional mechanical stability. A
high degree of automation is reached in manufacturing. This new produc-
tion technology provides high quality sensors. During production all compo-
nents and the individual production steps are subjected to a continuous
function check. This severe quality testing guarantees permanent reliable
operation even under extreme conditions. The common feature of these
sensors is an increased sensing range. It permits use where standard units
meet their limit.
High-frequency
electromagnetic
field: The
inductive sensor
detects all metals.
Cable drum of a An inductive

mobile crane: An sensor serves for
inductive sensor position monito-
type M18 moni- ring in a hydraulic
tors and signals system.
the end of the
cable.
104
Inductive sensors
All units have a lasered type label which cannot be lost. The units can be
clearly identified even after many years. No sensor leaves the production
information
without a functional test. Furthermore each unit is tested for full sealing.
General
This philosophy is specially rewarding for applications in wet areas. A univer-
sal connection technology has been developed so that the user can react to
List of articles
his customers and markets quickly and easily. The switches can be used as
3-wire or 2-wire units. One unit provides two connection variants.
The application sensor for mobile applications is also distinguished by this
new mechanical concept and the innovative sealing system. Sensor compo-
nents like front cap or housing material are adapted to the harsh application
controllers
conditions. The units are designed to ensure highest shock and vibration
Mobile
resistance. Corrosion-resistant M12 connectors with gold-plated contacts
increase the life of the unit. An outstanding advantage for safe detection is
the increased sensing range. Due to the high sensing range larger fluctua-
I/O-modules
tions in the detection area, caused by mechanical tolerances in the vehicles
for example, can be better compensated for. This helps to prevent the sen-
sor from being damaged. The increased sensing range is of course valid over
the complete temperature range of -40...85 °C and the units are insensitive
to quick temperature changes.
Dialogue
modules
A voltage range of 10...60 V for mobile sensors ensures that large fluctua-
tions of the on-board supply do not impair the function. To meet the in-
creasing EMC requirements in the mobile area the efectorm units have an
and service
increased EMC resistance of 100 V/m.
Diagnosis
applications
for mobile
Sensors
converters
Signal
Connection
technology
Accessories
and customer
information
Technical
service
105
Sensors for Pressure sensors
mobile applications
System description
Pressure sensors
The ifm pressure sensors have been developed for monitoring the system
pressure in hydraulic and pneumatic applications. Mobile applications can-
not be imagined without pressure sensors either. ifm offers a series of differ-
ent types for the different applications. All units have one thing in common:
They have a one-piece housing and need no moving parts such as pistons or
springs. The result: The sensors are robust against mechanical influence and
work completely without wear and tear or fatigue.
The sensor has a ceramic measuring cell. The advantage of this material: It is
resistant to corrosion and absolutely long-term stable. In the long run this
guarantees a continuous accuracy of the measured values. ifm sensors are Pressure sensors
on a valve unit.
also resistant to dynamic pressure peaks and have a high overload resis-
tance.They are resistant to pressure peaks which typically occur on fast
closing valves. In view of the resistance to impact and vibration the electronic
sensor components are mounted on a flexible film instead of on a rigid
pressure ceramics
printed circuit board. measuring cell
Operating principle
The most important element of the sensor is the ceramic pressure measuring
cell made of aluminium oxide (Al203). It has a disk made of aluminium oxide
with a layer of gold resinate (thick layer paste) at the inside. This gold layer electrodes diaphragm
forms a measuring electrode and a reference electrode on the aluminium
oxide disk. The counterpart is a second disk of aluminium oxide to which
another gold layer is applied. This layer forms a second measuring electrode. The ceramic
Aluminium oxide is used in view of its excellent chemical resistance to high measuring cell:
strain and its high resistance to pressure peaks. The two disks are connected In case of
overload the
by means of a glass frit with the electrode layers being opposite each other. diaphragm is
The distance is approximately 10 μm. After assembly the structure of the supported by
ceramic cell is similar to a plate capacitor. The capacitance is invertly propor- the base. This
provides security
tional to the distance between the electrodes. If this distance changes by a in case of
small value I because the pressure applied to the cell rises, the capacitance is extreme strain.
changed by C.
C+C= 1/ I+I
This shows that the ratio between pressure changes and capacitance (C) is
linear if the pressure is proportional to the distance (I). The distance between
the electrodes is determined with a constant loading process. The capacitor
is loaded by a current source over a certain period of time. The current differ-
ence at the beginning and at the end of the loading process is a measure of
the deflection of the diaphragm. To compensate for interference and to
improve the ratio signal / interference, the signal difference is determined on
the basis of the measuring and reference electrodes. This signal is then pro-
cessed by a microprocessor.
106
Pressure sensors
Pressure switches for mobile hydraulic applications
information
In mobile hydraulic applications abruptly switching valves can lead to pres-
General
sure spikes which are much higher than the operating pressure. In particular
load monitoring requires the highest reliability. Quick and precise response
of the sensor is as indispensable for the protection of the process as clear
List of articles
and easy setting of the sensor. The highly resistant measuring cell can with-
stand extremely harsh operating conditions. The electronics allow quick and
precise conversion of the sensor signal into switch points.
The new PP75 units of the mobile series are specially adapted to this use.
A special feature of the pressure switches is the e1 type approval by the
controllers
Kraftfahrt Bundesamt (German Federal Office for Motor Traffic). The sensor PP-series:
Mobile
Separate display /
is designed to have a high EMC and shock resistance. programming
The pressure sensors often have to be mounted at places which are difficult unit.
to access in the vehicle or machine. Programming and reading of the values
I/O-modules
on site are difficult. The solution: Sensors of the PP series with EPS interface.
Pressure sensor and control monitor are located in the sensor housing on
site. Programming is performed using the programming unit (PP2000) which
is connected to the sensor by a cable. The sensors can be set by Teach
button directly at the measuring point with medium pressure being applied.
Dialogue
modules
The current medium pressure applied is stored as measured switch point.
As feedback for the successfully terminated operation the pressure switch
gives an output signal which is confirmed by the LED lighting on the Teach
and service
button. This easy type of setting can also be activated or made by a remote
Diagnosis
button in a central operating panel or even automated by a plc. In addition,
PP2000 can also be used as remote display. An electronic lock protects
against unauthorised access to the configuration.
applications
for mobile
Easy set-up
Sensors
For sensors with switching output the switch-on point and the switch-off
point can be set to any value within the operating range independent of
each other before the sensor is mounted. With this feature – called adjust-
converters
able hysteresis – one single sensor can for example monitor two pressure
Signal
values and give a signal if the current value is above or below the preset
value at one of the two switching outputs. Damping and delay times can be
freely selected by the user. After programming of the switch points the user
Connection
technology
can lock the sensors electronically against unauthorised access.
Accessories
and customer
information
Technical
service
107
Inductive sensors
mobile applications Pressure sensors
Selection chart
Type Operating range Output signal Connection Page
digital analogue CAN bus
Inclination sensors
Inclinometer +/- 15˚ – – • M12 plug 110
+/- 45˚ – • • M12 plug 110
Inclination sensor +/- 90˚ – • – cable 112

+/- 90˚ – • – cable 112
Inclination sensor, pigtail M12 +/- 20˚ – • – pigtail with M12 plug 112
+/- 90˚ – • – pigtail with M12 plug 112
Tilt switch
2,5...5˚ • – – cable 112
Inductive sensors
Standard series
4...22 mm
(UB = 10...36 V) • – – cable or connector 116
Standard series
4 mm
(UB = 10...36 V) • – – cable 116
High-end series
4...22 mm
(UB = 10...60 V) • – – cable or connector 114
108
Inclination sensors
Inductive sensors
Pressure sensors
Type Operating range Output signal Connection Page
information
General
digital analogue CAN bus
Pressure sensors
List of articles
type PP75..
0...400 bar • – – M12 connector 118
controllers
Mobile
Pressure transmitter
type PA30..
I/O-modules
1x
0...600 bar – – M12 connector 118
4...20 mA
type PA90..
Dialogue
modules
1x
0...600 bar – – M12 connector 118
0...10 V
and service
Diagnosis
applications
for mobile
Sensors
converters
Signal
Connection
technology
Accessories
and customer
information
Technical
service
109
mobile applications
Sensors with CAN interface
Parameter setting of the display

resolution via the CAN bus.
Compact and robust design.
Signal output via CAN or via two

analogue current interfaces.

Inclinometers
2-axis inclination sensor Connectors and splitter boxes

The automation of vehicles and mobile machines can no Type Description Order
longer be imagined without controller electronics and no.
machine parts is an important requirement for reliable Adapter cable for CAN devices
operation. Typical examples are mobile cranes or access EC2062
with M12 connector (5-pole)
platforms.
The inclinometer detects precisely the deviations of the
two measurement axes (X and Y direction). As the sen- Socket M12
E80021
sor must often be mounted at difficult positions in the 8-pole, straight, 2 m
vehicle, special attention has been given to the mecha-
nical and electrical properties of the sensor during deve-
lopment. The high accuracy is achieved with measuring Socket M12
E80022
cells which operate to the conductometric principle. The 8-pole, angled, 2 m
change in conductivity of a liquid is determined. Depen-
ding on the sensor inclination the electrodes are sur-
rounded by a different level of liquid. This results in a Socket M12
E11511
behaviour comparable to that of a potentiometer. Due wirable, 5-pole, straight
to a suitable arrangement of the electrodes the signed
values for the two axes are obtained.

Sensors Analogue Inductive

Sensors for with CAN sensors / Sensors for efector m
mobile applications interface switches mobile applications sensors
Inclination Inductive
sensors sensors
Page 110 - 111 112 - 113 114 - 117
110
Inclination sensors
Inclinometer
Zero point levelling and position detection of mobile machines
information
General
Angular Number Resolution / Interface Device Wiring Draw- Order
range of axes accuracy connection diagram ing no.
List of articles
no. no.
±15° 2 0.001° / 0.025° CAN M12 27 1 CR2101
±45° 2 0.1° / 0.5° analogue / CAN M12 29 2 CR2102
controllers
Mobile
I/O modules
Application example Block diagram CR2101
Dialogue
modules
+UB
reset
and service
clock
Diagnosis
sensor
CAN hybrid
8-bit
2 1 μController
applications
+UB
for mobile
5
Sensors
EEPROM
3 4
converters
Signal
Connection
technology
Common technical data +UB
Accessories
reset D
Housing: aluminium
Temperature range: -30...80 °C MUX
Protection rating: IP 67 clock
Ub: 10...32 V DC A
Current consumption: 80 mA (at 24 V DC) Iout-X sensor
and customer
I A
information
Interface: CAN U D
Technical
CANopen: CiA DS 301 V 3 (V 4 CR2102) Iout-Y 16-bit GAL

service
I A
profile WDP 410 U D μController clock generator
Baud rate: 20...1,000 Kbits/s CAN
EEPROM
CE, e1 (only CR2102)
Pressure sensors
for mobile
Sensors for hydraulic
mobile applications applications
Pressure
sensors
118 - 119
111
mobile applications
Analogue sensors / switches
Easy and reliable handling.
Compact and robust design.
Wide angle range.
Signal output as digital or analogue

signal depending on the sensor type.
High protection rating IP 67.
Inclination sensors
Inclination detection Connectors and splitter boxes

The automation of vehicles and mobile machines can no Type Description Order
longer be imagined without controller electronics and no.
machine parts is an important requirement for reliable
operation. Typical applications are cranes, access plat- Wirable plug M12, 4-pole E11504
forms or outriggers.
The micromechanics of the integrated capacitive measu-
ring cell responds to the gravitational acceleration. This
generates a sinusoidal analogue signal which depends
on the inclination. The sensor outputs supply the output
signal as voltage or current value depending on the
device.
If only a switch point is to be detected, the mercury-free
tilt switch is used. Due to its design it has the same good
switching characteristics as a conventional mercury
switch. But due to the harmless filling of the switching
element with alcohol it has considerable ecological
advantages in case of damage or disposal.


sensors sensors
Page 110 - 111 112 - 113 114 - 117
112
Inclination sensors
Inclination sensors
Digital or analogue signal output
information
General
Angular range / Supply Number Repeatability Interface Output Device Wiring Draw- Order
switching voltage of axes signal connec- diagram ing no.
List of articles
hysteresis tion no. no.
Inclination sensors
±90° 15...30 V DC 1 0.1° analogue 0...10 V cable 36 3 EC2019
±90° 8...30 V DC 1 0.1° analogue 0.5...4.5 V cable 36 3 EC2045
controllers
±20° 11...15 V DC 1 0.1° analogue 4...20 mA M12 30 3 EC2060
Mobile
±90° 20...30 V DC 1 0.1° analogue 4...20 mA M12 30 3 EC2082
Mercury-free inclination switch
I/O modules
2.5...5° 10...30 V DC 1 0.2° digital – cable 37 4 EC2061
Dialogue
modules
and service
Diagnosis
Application example Output graph EC2019
applications
for mobile
Sensors
output voltage
10,00
converters
9,00
Signal
8,00
7,00
6,00
5,00
Connection
technology
4,00
3,00
2,00
1,00
Common technical data 0,00
– 90
– 80
– 70
– 60
– 50
– 40
– 30
– 20
–10
0
10
20
30
40
50
60
70
80
90
Accessories
Housing: plastic
Temperature range: -30...80 °C angle °
Short-circuit and overload protection
CE and customer
information
Technical
service
Pressure sensors
for mobile
Pressure
sensors
118 - 119
113
mobile applications
Inductive efector m sensors

Increased temperature range
from -40...85 °C.
IP 69 K and IP 67: Ingress-resistant
even under severe environmental.
Increased EMC resistance: 100 V/m
according to automotive standards.
Wide voltage range of 10...60 V DC
and increased sensing range.
Inductive efector m
sensors
Inductive sensors for extreme applications Connectors and splitter boxes

The new efector m units with increased sensing range Type Description Order
of the mobile series are specially adapted for use in vehi- no.
cles.
The e1 type approval of the German Federal Office for Mounting clamp M12 E11047
Motor Traffic certifies that the units comply with the
automotive standards and can therefore be installed on Mounting clamp M18 E11048
vehicles without invalidating their operating permit.
The units with stainless steel housings pass environmen- Mounting clamp M30 E11049
tal tests without problem, for example salt spray test,
temperature / humidity cycles, continuous shocks and
vibrations.
The permissible application range of the sensors covers Angle bracket M12 x 1 E10735
-40...85 °C. Furthermore, the units are insensitive to
rapid temperature changes. Angle bracket M18 x 1 E10736
The sensors of the mobile efector m series are distin-

guished by their superb ingress resistance and withstand Angle bracket M30 x 1.5 E10737
even high-pressure cleaning without problem. This is
evidenced by the protection rating IP 69 K.
A voltage range of 10...60 V ensures that even high
fluctuations in the on-board supply system do not cause
any problems.


sensors sensors
Page 110 - 111 112 - 113 114 - 117
114
Inductive sensors

3-wire DC PNP
information
General
Dimensions Sensing Ub Protection f Iload Udrop Wiring Draw- Order
range rating diagram ing no.
List of articles
[mm] [mm] [V] [Hz] [mA] [V] no. no.
M12 connector · output function

M12 / L = 70 4f 10...60 IP 67 / IP 69 K 600 200 < 2.5 38 1 IFM205
M12 / L = 70 7 nf 10...60 IP 67 / IP 69 K 400 200 < 2.5 38 2 IFM206
controllers
M18 / L = 70 8f 10...60 IP 67 / IP 69 K 100 200 < 2.5 38 3 IGM204
Mobile
M18 / L = 70 12 nf 10...60 IP 67 / IP 69 K 100 200 < 2.5 38 4 IGM205
M30 / L = 70 12 f 10...60 IP 67 / IP 69 K 50 200 < 2.5 38 5 IIM208
I/O modules
M30 / L = 70 22 nf 10...60 IP 67 / IP 69 K 50 200 < 2.5 38 6 IIM209
PUR cable, 6 m · output function
M12 / L = 80 4f 10...60 IP 67 / IP 69 K 600 200 < 2.5 39 7 IFM209
M12 / L = 80 7 nf 10...60 IP 67 / IP 69 K 400 200 < 2.5 39 8 IFM210
Dialogue
modules
M18 / L = 80 8f 10...60 IP 67 / IP 69 K 100 200 < 2.5 39 9 IGM206
M18 / L = 80 12 nf 10...60 IP 67 / IP 69 K 100 200 < 2.5 39 10 IGM207
M30 / L = 80 12 f 10...60 IP 67 / IP 69 K 50 200 < 2.5 39 11 IIM210
M30 / L = 80 22 nf 10...60 IP 67 / IP 69 K 50 200 < 2.5 39 12 IIM211
and service
Diagnosis
Application example
applications
for mobile
Sensors
converters
Signal
Connection
technology
Accessories
and customer
information
Technical
service
Pressure sensors
for mobile
Pressure
sensors
118 - 119
115
mobile applications

Increased temperature range
from -40...85 °C.
IP 67: Ingress-resistant even under
severe environmental conditions.
Rectangular design with 2 A
current rating.
Robust design for mobile use with
high shock and vibration resistance.
Inductive efector m
sensors
Robust iductive sensors for mobile use Connectors and splitter boxes
The new efector m units with increased sensing range Type Description Order
of the mobile series are specially adapted for use in vehi- no.
cles. The sensor is designed so that it meets the highest
demands.
Mounting clamp M12 E11047
The e1 type approval of the German Federal Office for
Motor Traffic certifies that the units comply with the Mounting clamp M18 E11048
automotive standards and can therefore be installed on
vehicles without invalidating their operating permit. Mounting clamp M30 E11049
For the design special attention has been given to resi-
stance to the most important environmental influences.
The units pass environmental tests without problem, for
example salt spray test, temperature / humidity cycles, Angle bracket M12 x 1 E10735
continuous shocks and vibrations.
The sensors in round design are distinguished by their Angle bracket M18 x 1 E10736
high ingress resistance and withstand even high-pressu-
re cleaning without problem. This is evidenced by the Angle bracket M30 x 1.5 E10737
protection rating IP 69 K. The permissible temperature
range covers -40...85 °C. The rectangular switches are
distinguished by their high current rating.


sensors sensors
Page 110 - 111 112 - 113 114 - 117
116
Inductive sensors
Inductive efector m proximity switches

3-wire DC PNP
information
General
Dimensions Sensing Ub Protection f Iload Udrop Wiring Draw- Order
range rating diagram ing no.
List of articles
[mm] [mm] [V] [Hz] [mA] [V] no. no.
M12 connector · output function

M12 / L = 70 4f 10...36 IP 67 / IP 69K 600 100 < 2.5 38 1 IFM203
M12 / L = 70 7 nf 10...36 IP 67 / IP 69K 400 100 < 2.5 38 2 IFM204
controllers
M18 / L = 70 8f 10...36 IP 67 / IP 69K 200 100 < 2.5 38 3 IGM200
Mobile
M18 / L = 70 12 nf 10...36 IP 67 / IP 69K 200 100 < 2.5 38 4 IGM201
M30 / L = 70 12 f 10...36 IP 67 / IP 69K 100 100 < 2.5 38 5 IIM200
I/O modules
M30 / L = 70 22 nf 10...36 IP 67 / IP 69K 100 100 < 2.5 38 6 IIM201
M12 / L = 80 4f 10...36 IP 67 / IP 69K 600 100 < 2.5 39 7 IFM207
M12 / L = 80 7 nf 10...36 IP 67 / IP 69K 400 100 < 2.5 39 8 IFM208
Dialogue
modules
M18 / L = 80 8f 10...36 IP 67 / IP 69K 200 100 < 2.5 39 9 IGM202
M18 / L = 80 12 nf 10...36 IP 67 / IP 69K 200 100 < 2.5 39 10 IGM203
M30 / L = 80 12 f 10...36 IP 67 / IP 69K 100 100 < 2.5 39 11 IIM202
M30 / L = 80 22 nf 10...36 IP 67 / IP 69K 100 100 < 2.5 39 12 IIM203
and service
Diagnosis
40 x 12 x 36 4 nf 10...36 IP 67 70 2.000 <4 40 13 IN5281
applications
for mobile
Sensors
40 x 12 x 36 4 nf 10...36 IP 67 70 2.000 <4 41 13 IN5282
Application example
converters
Signal
Connection
technology
Accessories
and customer
information
Technical
service
Pressure sensors
for mobile
Pressure
sensors
118 - 119
117
Sensors for Pressure sensors Pressure sensors for mobile
mobile applications
hydraulic applications
M12 connector for quick

and reliable connection.
Easy change of the basic setting
by programming modules.
Highest shock and vibration resistance.
Excellent EMC resistance

up to 150 V/m.
Reliable operation and low
Pressure sensor type PA3060.
buying price.
Pressure sensors
Pressure sensors type PPxx Connectors and splitter boxes

In mobile hydraulic applications abruptly switching val- Type Description Order
ves can lead to pressure spikes which are much higher no.
than the operating pressure. Quick and precise response
of the sensor is as indispensable for the protection of Programming and display unit
the process as clear and easy setting. PP2001
for EPS sensors
The highly resistant measuring cell withstands extreme
stress. The sensor signal is converted into switch points
quickly and precisely by the electronics. Easy and precise Jumper M12-plug / M12-socket, 2 m EVT043
setting of the switch points is possible even without
system pressure.
Programming from normally closed to normally open is
possible at any time. Damping and delay times are free-
ly selectable by the user.
The optional programming unit turns a simple pressure
switch into an intelligent sensor. It is used to transfer the
set parameters to any number of pressure switches. Set-
up is very simple due to the temporarily connected pro-
gramming unit.


sensors sensors
Page 110 - 111 112 - 113 114 - 117
118
Pressure sensors
Electronic pressure sensor

Type PPxx: Teach, NO or NC function programmable
information
Type PAxx: Analogue output 4...20 mA or 0...10 V
General
Measuring Poverload Pbursting Set point Reset point Step Protection Wiring Draw- Order
range max. min. SP1 rP1 increment rating diagram ing no.
List of articles
[bar] [bar] [bar] [bar] [bar] [bar] no. no.
M12 connector · Output function 2 x no / nc programmable or 1 x no / nc programmable + 1 x norm. closed (diagnostic function)
0...400 600 1000 4...400 2...398 2 IP 68 / IP 69K 42 1 PP7550
0...250 400 850 2...250 1...249 1 IP 68 / IP 69K 42 1 PP7551
controllers
0...100 300 650 1.0...100.0 0.5...99.5 0.5 IP 68 / IP 69K 42 1 PP7552
Mobile
0...25 150 350 0.2...25.0 0.1...24.9 0.1 IP 68 / IP 69K 42 1 PP7553
-1...10 75 150 -0.90...10.00 -0.95...9.95 0.05 IP 68 / IP 69K 42 1 PP7554
I/O modules
0...2.5 20 5 0.02...2.50 0.01...2.49 0.01 IP 68 / IP 69K 42 1 PP7556
M12 connector · Output function 4...20 mA analogue
0...600 800 1200 – – – IP 68 / IP 69K 43 2 PA3060
0...400 600 1000 – – – IP 68 / IP 69K 43 2 PA3020
Dialogue
modules
0...250 400 850 – – – IP 68 / IP 69K 43 3 PA3021
0...100 300 650 – – – IP 68 / IP 69K 43 3 PA3022
0...25 150 350 – – – IP 65 43 3 PA3023
0...10 75 150 – – – IP 65 43 3 PA3024
and service
Diagnosis
0...2.5 20 50 – – – IP 65 43 3 PA3026
M12 connector · Output function 0...10 V analogue
0...600 800 1200 – – – IP 68 / IP 69K 44 3 PA9060
applications
for mobile
0...400 600 1000 – – – IP 68 / IP 69K 44 2 PA9020
Sensors
0...250 400 850 – – – IP 68 / IP 69K 44 3 PA9021
0...100 300 650 – – – IP 68 / IP 69K 44 3 PA9022
0...25 150 350 – – – IP 65 44 3 PA9023
converters
0...10 75 150 – – – IP 65 44 3 PA9024
Signal
0...2.5 20 50 – – – IP 65 44 3 PA9026
Connection
technology
Common technical data Application example
Accessories
Ub PPxx: 9.6...36 V DC
Ub PA3xx: 9,6...32 V DC
Ub PA9xx: 16...32 V DC
Current rating PPxx: 2 x 250 mA
Current consumption PPxx: < 45 mA and customer
information
Switch point accuracy PPxx: < 0.5 %

Technical
Materials (wetted parts): ceramics,

service
stainless steel (303S21), FPM (Viton)

Shock resistance PPxx: 1,000 g
Shock resistance PAxx: 20 g
Vibration resistance: 20 g (10...2,000 Hz)
Further data: www.ifm.com
Pressure sensors
for mobile
Pressure
sensors
118 - 119
119
Signal converters
Selection chart
System description
Frequency, current
and voltage converters
PWM / analogue, current, DC/DC converters

126 - 127
124
122 - 123
121
service
Frequency, current
System description
Introduction
If the user wants to connect sensors or actuators to a controller or input /
output module which does not provide the suitable output or trigger signal,
signal converters are used. They are problem solvers for special input / out-
put applications.
The converter components from the ecomatmobile range are offered as
open pcbs or in a potted housing.
PWM / analogue converters

The PWM / analogue converters change the present PWM signal into an
analogue output. These units are for example used for the triggering of
valves which cannot directly evaluate a PWM signal. The internal circuitry of
the converter smoothes the PWM signals and generates an output voltage
which is proportional to the mark to space ratio.
The output
UB UOUT voltage is
dependent
upon the
PWM signal.
15% on 85% off
UB UOUT
70% on 30% off
122
Frequency, current
CurrentControl Module
information
For special current-regulated or current-controlled actuators the output cur-
General
rent is measured and read via the analogue inputs of the controller R360.
The CurrentControl module detects the measured current and provides it as
an input signal. These modules are mainly for the control of hydraulic
List of articles
motors. As the control currents of these aggregates are usually very low the
measured current is limited to max. 200 mA. The control function is im-
plemented in the application program.
controllers
Block diagram
Mobile
of the
CurrentControl
PWM OUT 1 4 load (+) Module.
I/O-modules
analogue IN 2
Dialogue
modules
GND 3 5 load (-)
and service
Diagnosis
If the ratiometric inputs of the R360 cannot be used and a constant supply
voltage, e.g. for joysticks or potentiometers, is needed, the DC/DC converter
applications
for mobile
can be used. Independent of the input supply (within the permissible opera-
Sensors
ting voltage range) the DC/DC converter generates a constant output volt-
age. At the same time there is an electrical separation.
converters
Signal
DC/DC converter
with electrical
separation.
Connection
technology
18-36 V DC 10 V DC
Accessories
and customer
information
Technical
service
123
Frequency, current
Selection chart
Type Function Connection Page
PWM / DC/DC Current

analogue converter converter transformer
Signal converters
PWM / analogue converter
• – – terminals 126
• – – pigtails 126
DC/DC converter
– • – pigtails 126
Current transformer
• – • cage clamps 126
124
125
Frequency, current
service
Frequency, current
Signal converters and voltage converters PWM / analogue, current,
DC/DC converters
Easy to use.
Compact design.
Field or panel mounting.
Constant output signals.
Signal converter
Versatile solutions
The converter modules enable adaptation of process sig- If the ratiometric inputs of the R360 cannot be used and
nals when the inputs or outputs of the mobile controller a constant supply voltage is needed, e.g. for joysticks,
R360 are not directly compatible with triggering hydrau- the DC/DC converter can be used. It supplies a constant
lic valves and drives. output voltage of 10 V DC even in case of voltage fluc-
The PWM / analogue converters convert the present tuations.
PWM signal into an analogue output signal. These devi-
ces are mainly used for triggering valves which cannot
directly evaluate a PWM signal. These valves are often
directly controlled by analogue joysticks when the
machine is designed conventionally.
For special current-controlled actuators (e.g. hydraulic
drives) the measured value is read via the analogue
inputs of the R360. The CurrentControl module detects
the measured current and provides it as input signal.
Further processing is then carried out in the application
program.
PWM / analogue,
current, DC/DC
Signal converters converters
Frequency,
current
and voltage
converters
Page 126 - 127
126
Frequency, current
Signal converter
Adaptation of process signals
information
General
Function Supply Design Output Device Wiring Draw- Order
voltage signal connection diagram ing no.
List of articles
no. no.

PWM / analogue converter 24 V DC PCB 0...5 V screw terminals 31 1 CR3001
PWM / analogue converter 24 V DC PCB 0...10 V screw terminals 32 1 CR3002
controllers
PWM / analogue converter 24 V DC housing 0...5 V connection wires 33 2 CR3003
Mobile
PWM / analogue converter 24 V DC housing 0...10 V connection wires 34 2 CR3004
DC / DC converter
I/O modules
stab. supply voltage 18...36 V DC housing 10 V connection wires 35 3 EC2025
Current converter
series element PWM signal module IP 20 < 200 mA cage clamps – 4 EC2049
Dialogue
modules
and service
Diagnosis
CR3001 / CR3002 EC2025 EC2049
applications
for mobile
Sensors
converters
Signal
Connection
technology
Accessories
and customer
information
Technical
service
127
Plugs
Sockets
Jumper cables
Connection technology
and actuators
134 - 136
132 - 133
130 - 131
129
service
Sockets
Type Cable Wire Material U Ta Pro- Gold LEDs Draw- Order

specification housing / tection con- ing no.
nut [V] [°C] tacts no.
Group 1 · Socket M12, 4-pole, 4-wire

2 m black 4 x 0,34 mm2 TPU / 250 AC
-25...90
IP 68 /
• – 1 EVC001
PUR Ø 4,9 mm brass 300 DC IP 69K
-25...90
IP 68 /
• – 1 EVC002
10 m black 4 x 0,34 mm2 TPU / 250 AC
-25...90
IP 68 /
• – 1 EVC003

-25...90
IP 68 /
• – 2 EVC004
-25...90
IP 68 /
• – 2 EVC005
10 m black 4 x 0,34 mm2 TPU / 250 AC
-25...90
IP 68 /
• – 2 EVC006
Group 2 · Socket M12, 5-pole, 5-wire, CAN

-40...90
IP 67 /
• – 3 E11596
PUR + 2 x 0,34 mm2 brass 36 DC IP 69 K
-40...90
IP 67 /
• – 3 E11597
Group 3 · Terminating resistor socket M12, 5-pole, CAN
TPU / IP 67 /
– – – -40...90 • – 4 E11589
brass IP 69 K
Group 4 · Socket M12, 5-pole
wirable ...0,75 mm2 PA / 125

-25...100 IP 68 • – 5 E11511
(Ø 4...6 mm) brass AC/DC

5 m orange 5 x 0,34 mm2 PVC / 30 AC
-25...100
IP 68 /
• – 6 EVT010
PVC Ø 5,1 mm stainless steel 36 DC IP 69K
-25...100
IP 68 /
• – 6 EVT011
-25...100
IP 68 /
• – 6 EVT012

-25...100
IP 68 /
• – 7 EVT013
-25...100
IP 68 /
• – 7 EVT014
-25...100
IP 68 /
• – 7 EVT015
130
and actuators

information
General
2 m black 5 x 0,34 mm2 TPU / 30 AC IP 68 /
List of articles
-25...90 • – 8 EVC070
5 m black 5 x 0,34mm2 TPU / 30 AC
-25...90
IP 68 /
• – 8 EVC071
-25...90
IP 68 /
• – 8 EVC072
controllers
Mobile
-25...90
IP 68 /
• – 9 EVC073
I/O modules
-25...90
IP 68 /
• – 9 EVC074
-25...90
IP 68 /
• – 9 EVC075
Dialogue
modules
2 m orange TPU / 30 AC
and service
8 x 0,25 mm2 -25...90 IP 67 – – 10 E80021
Diagnosis
PUR brass 36 DC
2m TPU / 30 AC
8 x 0,25 mm2 -25...90 IP 67 – – 11 E80022
applications
PUR brass 36 DC
for mobile
Sensors
converters
Signal
Connection
technology
Accessories
and customer
information
Technical
service
131
Plugs

Group 7 · Plug M12, 4-pole, 4-wire

-25...90
IP 68 /
• – 12 EVC076
-25...90
IP 68 /
• – 12 EVC077
10 m black 4 x 0,34 mm2 TPU / 250 AC
-25...90
IP 68 /
• – 12 EVC078

-25...90
IP 68 /
• – 13 EVC079
-25...90
IP 68 /
• – 13 EVC080
10 m black 4 x 0,34 mm2 TPU / 250 AC
-25...90
IP 68 /
• – 13 EVC081
Group 8 · Plug M12, 5-pole, 5-wire, CAN

-40...90
IP 67 /
• – 14 E11598
-40...90
IP 67 /
• – 14 E11599
Group 9 · Terminating resistor plug M12, 5-pole, CAN
TPU / IP 67 /
– – – -40...90 • – 15 E11590
brass IP 69 K
Group 10 · Plug M12, 4-pole
wireable ...0,75 mm2 PA / 250

-25...100 IP 68 • – 16 E11504

-25...100 IP 68 • – 17 E11505
Group 11 · Plug M12, 5-pole

-25...100 IP 68 • – 18 E11506

-25...90
IP 68 /
• – 19 EVC095
PUR Ø 5 mm brass 36 DC IP 69K
132
and actuators

information
General
List of articles
-25...90 • – 20 EVC094
PUR Ø 5 mm brass 36 DC IP 69K
controllers
Mobile
I/O modules
Dialogue
modules
and service
Diagnosis
applications
for mobile
Sensors
converters
Signal
Connection
technology
Accessories
and customer
information
Technical
service
133
Jumper cables

Group 14 · Jumper M12, 4-pole, 4-wire

0,3 m black 4 x 0,34 mm2 TPU / 250 AC
-25...90
IP 68 /
• – 21 EVC010
0,6 m black 4 x 0,34mm2 TPU / 250 AC
-25...90
IP 68 /
• – 21 EVC011
-25...90
IP 68 /
• – 21 EVC012
-25...90
IP 68 /
• – 21 EVC013
-25...90
IP 68 /
• – 21 EVC014
0,3 m black 4 x 0,34 mm2 TPU / 250 AC

-25...90
IP 68 /
• – 22 EVC015
0,6 m black 4 x 0,34mm2 TPU / 250 AC
-25...90
IP 68 /
• – 22 EVC016
-25...90
IP 68 /
• – 22 EVC017
-25...90
IP 68 /
• – 22 EVC018
-25...90
IP 68 /
• – 22 EVC019
0,3 m black 4 x 0,34 mm2 TPU / 250 AC

-25...90
IP 68 /
• – 23 EVC030
0,6 m black 4 x 0,34mm2 TPU / 250 AC
-25...90
IP 68 /
• – 23 EVC031
-25...90
IP 68 /
• – 23 EVC032
-25...90
IP 68 /
• – 23 EVC033
-25...90
IP 68 /
• – 23 EVC034
Group 15 · Jumper M12 / DIN A, 3/4-pole, 3-wire, LED

0,3 m black 3 x 0,5 mm2 PUR /
24 AC/DC -25...80 IP 67 – yellow 24 E11416
PUR Ø 5 mm brass
0,6 m black 3 x 0,5mm2 PUR /
24 AC/DC -25...80 IP 67 – yellow 24 E11417
PUR Ø 5 mm brass
1 m black 3 x 0,5 mm2 PUR /
24 AC/DC -25...80 IP 67 – yellow 24 E11418
PUR Ø 5 mm brass
24 AC/DC -25...80 IP 67 – yellow 24 E11419
PUR Ø 5 mm brass
24 AC/DC -25...80 IP 67 – yellow 24 E11420
PUR Ø 5 mm brass
134
and actuators

information
General
Group 16 · Jumper M12 plug / valve plug type A (according to DIN 43650) for current controlling
0,75 m TPU / IP 67 /
List of articles
PUR 2 x 0,75 mm2 brass
24 AC/DC -40...90
IP 69 K
– – 25 E11277
1m TPU / IP 67 /
24 AC/DC -40...90
IP 69 K
– – 25 E11187
2m TPU / IP 67 /
24 AC/DC -40...90
IP 69 K
– – 25 E11622
controllers
3m TPU / IP 67 /
Mobile
24 AC/DC -40...90
IP 69 K
– – 25 E11949
Group 17 · jumper M12 plug, 4-pole / M12 socket, 4-pole, 4-wire
I/O modules
-25...100
IP 68 /
• – 26 EVT043
Group 18 · Jumper M12, 5-pole, 5-wire, CAN
Dialogue
modules
0,3 m black 2 x 0,25 mm2 TPU / 30 AC
-40...90
IP 67 /
• – 27 E11591
-40...90
IP 67 /
• – 27 E11592
and service
Diagnosis
-40...90
IP 67 /
• – 27 E11593
-40...90
IP 67 /
• – 27 E11594
applications
for mobile
Sensors
-40...90 • – 27 E11595
converters
Group 19 · Jumper M12, 5-pole, 5-wire,
Signal
0,3 m black 5 x 0,34 mm2 TPU / 30 AC
-25...90
IP 68 /
• – 28 EVC055
0,6 m black 5 x 0,34 mm2 TPU / 30 AC
-25...90
IP 68 /
• – 28 EVC056
Connection
technology
-25...90
IP 68 /
• – 28 EVC057
-25...90
IP 68 /
• – 28 EVC058
Accessories
-25...90
IP 68 /
• – 28 EVC059
and customer
information
Technical
service
0,3 m black 5 x 0,34 mm2 TPU / 30 AC

-25...90
IP 68 /
• – 29 EVC060
0,6 m black 5 x 0,34 mm2 TPU / 30 AC
-25...90
IP 68 /
• – 29 EVC061
-25...90
IP 68 /
• – 29 EVC062
135
Jumper cables

Group 19 · Jumper M12, 5-pole, 5-wire,

-25...90
IP 68 /
• – 29 EVC063
-25...90
IP 68 /
• – 29 EVC064
0,3 m black 5 x 0,34 mm2 TPU / 30 AC
-25...90
IP 68 /
• – 30 EVC065
0,6 m black 5 x 0,34 mm2 TPU / 30 AC
-25...90
IP 68 /
• – 30 EVC066
-25...90
IP 68 /
• – 30 EVC067
-25...90
IP 68 /
• – 30 EVC068
-25...90
IP 68 /
• – 30 EVC069
Group 20 · M12 plug / M12 plug, 4-pole, 4-wire, Ethernet

10 m green TPU / 250 IP 67 / IP
PVC cable 4 x 0.34 mm2 diecast zinc AC/DC
-20...60
69K
• – 31 E21137

-20...60
69K
• – 31 E21138

-20...60
69K
• – 31 E21139
136
137
and actuators
Technical Accessories Connection Signal Sensors Diagnosis Dialogue I/O modules Mobile List of articles General
service
information
General
Accessories
List of articles
controllers
Mobile
Accessories for control systems
I/O-modules
Connection technology for control systems 140 - 144
Accessories for M12 CompactModules and displays 146 - 148
Accessories for diagnosis, remote maintenance and sensors 150 - 151
Protection devices and documentation 152
Dialogue
modules
and service
Diagnosis
applications
for mobile
Sensors
converters
Signal
Connection
technology
Accessories
and customer
information
Technical
service
139
Accessories Accessories for control systems Connection technology
for control systems
Illustration Description Order

no.
Cable with connector

EC2068
for process and dialogue modules PDM360

EC2077

EC2081
Patch cable
Cross-over patch cable for the direct connection of process and EC2080
dialogue modules PDM 360 to a PC Ethernet interface
140

no.
information
General
List of articles
Jumper
E11898
Ethernet
controllers
Mobile
I/O modules
Dialogue
modules
Connector AMP 55-pole
wired, 1.2 m EC2084
cores sealed individually
and service
Diagnosis
applications
for mobile
Sensors
EC2046
converters
wired, 2.5 m
Signal
Connection
technology
EC2086
wired, 1.2 m
Accessories
and customer
information
Technical
service

EC2013
wirable
141
for control systems

no.
Plug set for CabinetModule CR2012 / CR2014

EC2053
wirable
Plug set for CabinetController CR0301 / CR0302

EC2075
wirable

EC1520

EC1521
142

no.
information
General
List of articles
EC1522
controllers
Mobile
EC1523
I/O modules
Dialogue
modules
Adapter cable
for CAN analyser
EC2050
and spring terminal box
and service
9-pole D-SUB (female)
Diagnosis
applications
for mobile
Sensors
converters
Signal
Adapter cable for CAN devices with M12 connector (5 pole)
EC2062
e.g. CANmem, CANcom or inclination sensors
Connection
technology
Accessories
and customer
information
Technical
service
Plug for Danfoss PWM valves EC2056
143
for control systems

no.
Plug for Danfoss PWM valves / M12 connector, 0.3 m EC2088
CAN communication cable

cable length 2 m EC2034
interface 9-pole D-SUB (female)
Spring terminal box

Accessory for simulator EC2032
and starter set
Serial interface cable

EC2063
2 x 9-pole D-SUB (female)
144

no.
information
General
List of articles
USB cablel
EC2058
tyep A to type mini B
controllers
Mobile
I/O modules
Dialogue
modules
RS-232 Programming adapter
EC2076
with gender changer for pin-socket conversion
and service
Diagnosis
applications
for mobile
Sensors
converters
Signal
Programming cable for CabinetController CR0303 EC2091
Connection
technology
Accessories
and customer
information
Technical
service
145
Accessories Accessories for control systems Accessories for M12
compact modules and displays

no.
Protective cap, M12

E73004
pack quantity = 10 pcs.
Snap in set
For order No. CR1050, CR1051, CR1052, CR1053, CR1054, EC1452
CR1060, CR1070, CR1071
Fixing set
CR1060, CR1070, CR1071
Mounting base
For order No. CR1050, EC2083
CR1051 in use with cable EC2081
146

no.
information
General
List of articles
Mounting plate
CR1060, CR1070, CR1071, EC1411, EC1412, EC1413, CR1060
controllers
Mobile
I/O modules
Dialogue
modules
Mounting arm short , 90 mm EC1411
and service
Diagnosis
applications
for mobile
Sensors
converters
Signal
Mounting arm standard, 144 mm EC1412
Connection
technology
Accessories
and customer
information
Technical
service
Mounting arm long, 231 mm EC1413
147
Accessories Accessories for control systems Accessories for M12
compact modules and displays

no.
sealing
For order No. CR1052, CR1053, CR1055, EC1450
CR1056, CR1070, CR1071
sealing
EC1451
For order No. CR1050, CR1051, CR1060
148
149
service
Accessories Accessories for control systems Accessories for diagnosis,
remote maintenance and sensors

no.
plug-in power supply

EC2059
For order No. CR3101, CR1050, CR1051, EC2070
CANcom GSM planar aerial

EC2092
For order No. CR3105, CR3106
CANcom GPS planar aerial

EC2093
For order No. CR3106
SD memory card
EC1021
For order No. CR3101
CAN analyser EC2036
150

no.
information
General
List of articles
Programming and display unit for EPS sensors PP2001
controllers
Mobile
I/O modules
Mounting clamp
E11048
for types M18
Dialogue
modules
and service
Diagnosis
Mounting clamp
E11049
for types M30
applications
for mobile
Sensors
Angle bracket
E10735
for types M12
converters
Signal
Angle bracket
E10736
for types M18
Connection
technology
Angle bracket
E10737
for types M30
Accessories
and customer
information
Technical
service
151
Accessories Accessories for control systems Protection devices
and documentation

no.
Load-Dump-Module 12 V DC EC2015
Load-Dump-Module 24 V DC EC2016
152
153
service
information
General
Technical information
and customer service
List of articles
controllers
Mobile
Wiring diagrams
I/O-modules
Control systems 156 - 178
Scale drawings
Dialogue
modules
Mobile controllers 180 - 181
I/O modules 182 - 183
and service
Dialogue modules 184
Diagnosis
Diagnosis and service 185 - 186
Sensors for mobile applications 187 - 190
Signal converters 191
Connectors and splitter boxes 192 - 195
applications
for mobile
Sensors
Technical glossary
converters
Control systems 196 - 200
Signal
Connection
technology
ifm information and ordering service
Other ifm products 202 - 205

Internet service 206 - 207
Accessories
Customer service 208
Ordering service 209
Addresses 210 - 211
and customer
information
Technical
service
155
Technical information Wiring diagrams
Control systems
1 CR0020, CR0200 (2 x)
wiring
pin potential description note
23 VBBS (10...32 V DC) supply sensors and module
05 VBBO (10...32 V DC) supply outputs relay switched (1)
34 VBBR (10...32 V DC) supply via relay relay switched (2)
01 GNDS ground sensors and module
15 GNDO ground outputs
12 GNDA ground analogue outputs
CAN, RS232, ERROR, TEST

14 CAN 1H CAN interface 1 (high)
32 CAN 1L CAN interface 1 (low)
26 CAN 2H CAN interface 2 (high) SAE J 1939
25 CAN 2L CAN interface 2 (low) SAE J 1939
33 GND ground (RS-232/CAN)
06 RxD RS 232 interface (programming) pin 03, PC D-Sub (9 pin)
07 TxD RS 232 interface (programming) pin 02, PC D-Sub (9 pin)
13 ERROR error output BH
24 TEST test input
inputs/outputs
pin inputs configuration outputs configuration diagnostic capability relay switched
input / output
08 %IX0.00 / %IW03 BL A – – • / –
27 %IX0.01 / %IW04 BL A – – • / –
09 %IX0.02 / %IW05 BL A – – • / –
28 %IX0.03 / %IW06 BL A – – • / –
10 %IX0.04 / %IW07 BL A – – • / –
29 %IX0.05 / %IW08 BL A – – • / –
11 %IX0.06 / %IW09 BL A – – • / –
30 %IX0.07 / %IW10 BL A – – • / –
44 %IX0.08 BL %QX0.00 BH PWM PWMI – / • VBBO (1)
20 %IX0.12 BL IL (FRQ 0) – – • / –
02 %IX0.13 BL IL (FRQ 1) – – • / –
21 %IX0.14 BL IL (FRQ 2) – – • / –
38 %IX0.15 BL IL (FRQ 3) – – • / –
36 %IX1.00 BL %QX0.04 BH PWM PWMI – / • VBBR (2)
19 %IX1.04 BL/H IL (CYL0) – – • / –
55 %IX1.05 BL/H IL (CYL1) – – • / –
18 %IX1.06 BL/H IL (CYL2) – – • / –
37 %IX1.07 BL/H IL (CYL3) – – • / –
39 %IX1.08 BL/H %QX0.08 BH • / • VBBO (1)
03 %IX1.09 BL/H %QX0.09 BH • / • VBBO (1)
40 %IX1.10 BL/H %QX0.10 BH • / • VBBO (1)
22 %IX1.11 BL/H %QX0.11 BH • / • VBBO (1)
41 %IX1.12 BL/H %QX0.12 BH • / • VBBO (1)
42 %IX1.13 BL/H %QX0.13 BH • / • VBBO (1)
43 %IX1.14 BL/H %QX0.14 BH • / • VBBO (1)
04 %IX1.15 BL/H %QX0.15 BH • / • VBBO (1)
48 %IX2.00 BL %QX1.00 BH PWM • / • VBBR (2)
49 %IX2.01 BL %QX1.01 BH/L H-bridge • / • VBBR (2)
16 %IX2.06 BL %QX1.06 BH/L H-Bridge • / • VBBR (2)
note the double pin connection of inputs/ outputs inputs of the type BH are without diagnostic capability Abbreviations see technical glossary chapter
156
Wiring diagrams
2 CR0505
information
General
List of articles
wiring
controllers
Mobile
I/O modules

Dialogue
modules
and service
Diagnosis
24 TEST test input
inputs/outputs
applications
for mobile
Sensors
input / output
08 %IX0.00 / %IW03 BL A – – • / –
27 %IX0.01 / %IW04 BL A – – • / –
09 %IX0.02 / %IW05 BL A – – • / –
converters
28 %IX0.03 / %IW06 BL A – – • / –
Signal
10 %IX0.04 / %IW07 BL A – – • / –
29 %IX0.05 / %IW08 BL A – – • / –
11 %IX0.06 / %IW09 BL A – – • / –
Connection
technology
30 %IX0.07 / %IW10 BL A – – • / –
Accessories
20 %IX0.12 BL IL (FRQ 0) – – • / –
02 %IX0.13 BL IL (FRQ 1) – – • / –
21 %IX0.14 BL IL (FRQ 2) – – • / –
38 %IX0.15 BL IL (FRQ 3) – – • / – and customer
information
Technical

service

19 %IX1.04 BL/H IL (CYL0) – – • / –
55 %IX1.05 BL/H IL (CYL1) – – • / –
18 %IX1.06 BL/H IL (CYL2) – – • / –
37 %IX1.07 BL/H IL (CYL3) – – • / –
note the double pin connection of inputs/ outputs inputs of the type BH are without diagnostic capability
Abbreviations see technical glossary chapter
157
Control systems
3 CR0032
Supply
Supply +DC Output +DC
GND Output +DC
Output GND
terminal 15 Output GND
(ignition)
VBB15 32
42
01
19
37
20
10
VBBO
VBBR
VBBS
GND
GND
GND
relay
Inputs Outputs
S 55 IN 00 A, BL/H, FRQ PWM, BH, (2/4 A) OUT 00 18 L

S 36 IN 01 A, BL/H, FRQ PWM, BH/L, (2/4 A), H OUT 01 17 L
S 53 IN 04 A, BL/H, FRQ PWM, BH, (2 A) OUT 04 14 L
S 52 IN 06 A, BL/H, FRQ relay PWM, BH, (2 A) OUT 06 12 L

10-32 V
VREF OUT (5/10 V, 400 mA) 51
5/ 10 V
50 TEST
Interfaces 47 CAN1_H
29 CAN1_L
46 CAN2_H
28 CAN2_L
CAN
45 CAN3_H
27 CAN3_L
44 CAN4_H
26 CAN4_L
25 RxD
RS-232
43 TxD
30 USB_P
48 USB_N
virtual COM Port
31 USB_5 V
49 USB_GND
158
Wiring diagrams
4 CR2500
information
supply
General
supply GND output +DC
supply +DC
List of articles
VBB S 23
GND S 01
VBB O 05
inputs outputs
controllers
Mobile
08 +VBB S
CYL 0 / FRQ 0 IN0
40 %IX0.0 BL
(100Hz...50kHz)
12 GND +VBB O 20
OUT 0
BH %QX0.0 38
I/O modules
27 +VBB S GND 02
CYL 1 / FRQ 1 IN1
41 %IX0.8 BL
(100Hz...50kHz)
22 GND digital
e.g. two-way valves
11 +VBB S
IN2
52 %IX1.0 BL
Dialogue
modules
35 GND +VBB O 21
OUT 1
BH %QX0.8 39
30 +VBB S
IN3 GND 03
53 %IX1.8 BL
and service
17 GND
Diagnosis
PWM,
current controlled
e.g. proportional valve
09 +VBB S
IN4
46 %IW6 A
applications
+VBB O 36
for mobile
04 GND OUT 2
Sensors
BH %QX1.0 54
28 +VBB S GND 18
IN5
47 %IW7 A
25 GND
converters
10 +VBB S
Signal
IN6
48 %IW8 A
34 GND +
+VBB O 37
OUT 3
BH %QX1.8 55
Connection
technology
29 +VBB S GND 19 –
IN7
49 %IW9 A
16 GND PWM
e.g. Danfoss
proportional valve
(pull-down resistor
Accessories
51 CAN_H
integrated)
50 CAN_L
15 CAN_GND For safety reasons
CAN 1 CAN_H the valve is
14
supplied with
32 CAN_L and customer
voltage via a
information
33 CAN_GND binary output.

Technical
interfaces
service
43 CAN_H
44 CAN_L
26 CAN_GND
CAN 2 CAN_H
42
45 CAN_L
31 CAN_GND
07 TxD
RS 232 06 RxD
13 GND
24 test
159
Control systems
5 CR7020, CR7200 (2 x)
wiring

24 TEST test input
inputs/outputs
input / output
08 %IX0.00 / %IW03 BL A – – – / –
27 %IX0.01 / %IW04 BL A – – – / –
09 %IX0.02 / %IW05 BL A – – – / –
28 %IX0.03 / %IW06 BL A – – – / –
10 %IX0.04 / %IW07 BL A – – – / –
29 %IX0.05 / %IW08 BL A – – – / –
11 %IX0.06 / %IW09 BL A – – – / –
30 %IX0.07 / %IW10 BL A – – – / –
44 %IX0.08 BL – %QX0.00 BH PWM PWMI – – / • VBBO (1)
20 %IX0.12 BL IL (FRQ 0) – – – / –
02 %IX0.13 BL IL (FRQ 1) – – – / –
21 %IX0.14 BL IL (FRQ 2) – – – / –
38 %IX0.15 BL IL (FRQ 3) – – – / –
36 – – %QX0.04 BH PWM PWMI – / • VBBR (2)
19 %IX1.04 BL IL (CYL0) – – – / –
55 %IX1.05 BL IL (CYL1) – – – / –
18 %IX1.06 BL IL (CYL2) – – – / –
37 %IX1.07 BL IL (CYL3) – – – / –
39 %IX1.08 BL/H – %QX0.08 BH – – / • VBBO (1)
03 %IX1.09 BL/H – %QX0.09 BH – – / • VBBO (1)
40 %IX1.10 BL/H – %QX0.10 BH – – / • VBBO (1)
22 %IX1.11 BL/H – %QX0.11 BH – – / • VBBO (1)
41 %IX1.12 BL/H – %QX0.12 BH – – / • VBBO (1)
42 %IX1.13 BL/H – %QX0.13 BH – – / • VBBO (1)
43 %IX1.14 BL/H – %QX0.14 BH – – / • VBBO (1)
04 %IX1.15 BL/H – %QX0.15 BH – – / • VBBO (1)
48 – – %QX1.00 BH PWM – / • VBBR (2)
49 – – %QX1.01 BH/L* H-Bridge – / • VBBR (2)
50 – – %QX1.03 BH PWM – / • VBBR (2)
51 – – %QX1.04 BH PWM – / • VBBR (2)
35 – – %QX1.07 BH PWM – / • VBBR (2)
note the double pin connection of inputs/ outputs *) only High Side outputs are safety related Abbreviations see technical glossary chapter
160
Wiring diagrams
6 CR7505
information
General
List of articles
ANSCHLUßBELEGUNG / wiring
controllers
Mobile
I/O modules

Dialogue
modules
26 CAN 2H CAN interface 2 high) SAE J 1939
and service
Diagnosis
24 TEST test input
EIN-/AUSGÄNGE / inputs/outputs
applications
for mobile
Sensors
input / output
08 %IX0.00 / %IW03 BL A – – – / –
27 %IX0.01 / %IW04 BL A – – – / –
09 %IX0.02 / %IW05 BL A – – – / –
converters
28 %IX0.03 / %IW06 BL A – – – / –
Signal
10 %IX0.04 / %IW07 BL A – – – / –
29 %IX0.05 / %IW08 BL A – – – / –
11 %IX0.06 / %IW09 BL A – – – / –
Connection
technology
30 %IX0.07 / %IW10 BL A – – – / –
Accessories
20 %IX0.12 BL IL (FRQ 0) – – – / –
02 %IX0.13 BL IL (FRQ 1) – – – / –
21 %IX0.14 BL IL (FRQ 2) – – – / –
38 %IX0.15 BL IL (FRQ 3) – – – / – and customer
information
Technical

service

19 %IX1.04 BL IL (CYL0) – – – / –
55 %IX1.05 BL IL (CYL1) – – – / –
18 %IX1.06 BL IL (CYL2) – – – / –
37 %IX1.07 BL IL (CYL3) – – – / –
note the double pin connection of inputs/ outputs
161
Control systems
7 CR0301
A A_IN00 01
A A_IN01 02
A A_IN02 03
A A_IN03 04
UB 05 X2
GND 06 analogue inputs
A A_IN04 07
A A_IN05 08
A A_IN06 09
A A_IN07 10
02 RxD
RS 232 03 TxD BL IN00 01
programming 05 GND BL IN01 02
TEST input 06 UB BL IN02 03
09 test BL IN03 04
BL IN04 05 X4
BL IN05 06 digital inputs
1,00 A BL IN06 07
multifuse BL IN07 08
01 UB UB 09
02 GND GND 10
X1
03 CAN_L BL / IL IN08 11 FRQ 0 / CYL0
operating voltage
04 CAN_H BL / IL IN09 12 FRQ 1 / CYL1
CAN bus
BL / BH IN12 15
BL / BH IN13 16
BL / BH IN14 17
BL / BH IN15 18
BH / PH OUT 00 01 PWM 0
pin connection BH / PH OUT 02 03 PWM 2
(view from the BH / PH OUT 03 04 PWM 3
top on pin side) UCOM 01 05
BH OUT 04 06
2 1 BH OUT 05 07 X3
4 3 BH OUT 06 08 digital outputs
6 5 BH OUT 07 09
UCOM 02 10
01 OUT 13_NC OUT 08_NC 01

02 UCOM 08 R5 R0 UCOM 03 02
03 OUT 13_NO OUT 08_NO 03
04 n.c. n.c. 04
06 UCOM 09 R6 R1 UCOM 04 06
08 n.c. n.c. 08
X5.2 X5.1
10 UCOM 10 R7 R2 UCOM 05 10
relay outputs relay outputs
12 n.c. n.c. 12
14 UCOM 11 R8 R3 UCOM 06 14
16 UCOM 12 UCOM 07 16
17 OUT 17_NC R9 R4 OUT 12_NC 17
162
Wiring diagrams
8 CR0302
information
General
A A_IN00 01
A A_IN01 02
List of articles
A A_IN02 03
A A_IN03 04
UB 05 X2
GND 06 analogue inputs
A A_IN04 07
controllers
A A_IN05 08
Mobile
A A_IN06 09
A A_IN07 10
02 RxD
RS 232 03 TxD BL IN00 01
I/O modules
programming 05 GND BL IN01 02
TEST input 06 UB BL IN02 03
09 test BL IN03 04
BL IN04 05 X4
BL IN05 06 digital inputs
Dialogue
modules
1.00 A BL IN06 07
multifuse BL IN07 08
01 UB UB 09
02 GND GND 10
X1
and service
operating voltage
Diagnosis
CAN bus
BL / BH IN12 15
applications
BL / BH IN13 16
for mobile
Sensors
BL / BH IN14 17
BL / BH IN15 18
converters
Signal
U COM 01 05
BH OUT 04 06
Connection
technology
BH OUT 05 07 X3
BH OUT 06 08 digital outputs
BH OUT 07 09
U COM 02 10
Accessories
pin connection n.c. 01
(view from the U COM 03 02
top on pin side) n.c. 03
BH OUT 08 04 and customer
2 1
information
n.c. 05
Technical
4 3 n.c. 06
service
6 5 n.c. 07
BH OUT 09 08
n.c. 09 X5
n.c. 10 digital outputs
n.c. 11
BH OUT 10 12
n.c. 13
n.c. 14
n.c. 15
BH OUT 11 16
n.c. 17
n.c. 18
163
Control systems
9 CR0303
18 IN07 BL CAN2_H 06
17 VBB S OUT CAN2_L 05
P / N1
16 IN06 BL CAN1_H 04
power supply
15 VBB S OUT CAN1_L 03
CAN bus
14 IN 05 BL GND 02
13 VBB S OUT VBB S 01
12 IN04 BL
11 GND
X12 10 GND n.c. 06
inputs 09 GND TEST 05
IN03 BL
N2
08 RS-232 TxD 04
GND
RS-232
07 RS-232 RxD 03
IN02 BL
TEST
06 GND 02
05 VBB S OUT VBB TEST 01
04 IN01 BL
03 VBB S OUT 10-32 V
02 IN00 BL
01 VBB S OUT 5 / 10 V
10 A_IN23 A VBB O 02 10
09 A_IN22 A BH / PH OUT07 /PWM 07 09
08 A_IN21 A BH / PH OUT06 /PWM 06 08
07 A_IN20 A BH / PH OUT05 /PWM 05 07
X11 06 GND BH / PH OUT04 /PWM 04 06 X21
inputs 05 VBB S OUT VBB O 01 05 outputs
04 A_IN19 A BH / PH OUT03 /PWM 03 04
03 A_IN18 A BH / PH OUT02 /PWM 02 03
02 A_IN17 A BH / PH OUT01 /PWM 01 02
01 A_IN16 A BH / PH OUT00 /PWM 00 01
18 IN15 BL / BH BH OUT11 18
17 VBB S OUT BH OUT10 17
14 IN 13 BL / BH VBB STAB (5/10 V) 14
13 VBB S OUT VBB O 03 13
12 IN12 BL / BH BH OUT17 (10 A) 12
11 GND VBB O 17 11
X10 10 GND BH OUT16 (10 A) 10 X20
inputs 09 GND VBB O 16 09 outputs
08 IN11/ FRQ 03 BL / IL BH OUT15 (10 A) 08
07 GND VBB O 15 07
164
Wiring diagrams
10 CR2031
information
General
GND O
VBB O
List of articles
Outputs Outputs
01 n.c. n.c. 01
02 Current 7 8 Current 02
controllers
Channel 7 03 L– L– 03 Channel 8
Mobile
04 OUT 7 8 OUT 04
05 Shell Shell 05
I/O modules
01 n.c. n.c. 01
04 OUT 5 6 OUT 04
Dialogue
modules
05 Shell Shell 05
and service
01 n.c. n.c. 01
Diagnosis
04 OUT 3 4 OUT 04
05 Shell Shell 05
applications
for mobile
Sensors
01 n.c. n.c. 01
converters
04 OUT 1 2 OUT 04
Signal
05 Shell Shell 05
Connection
technology
Accessories
01 GND S GND S 01
02 + VBB C + VBB C 02
CAN IN 03 CAN_GND CAN_GND 03 CAN OUT
04 CAN_H CAN_H 04
05 CAN_L CAN_L 05
and customer
information
Technical
service
+ VBB O
CAN_H
+ VBB C
+ VBB S
CAN_L
GND O
GND S
= jumper
03
01
02
04
05
06
07
CAN Interface / Supply Abbreviations see technical glossary chapter
165
Control systems
11 CR2032
GND O
VBB O
GND S
VBB S
Inputs Outputs
01 L+ L+ 01
02 IN 7 8 OUT 02
04 IN 7 8 OUT 04
05 Shell Shell 05
01 L+ L+ 01
02 IN 5 6 OUT 02
04 IN 5 6 OUT 04
05 Shell Shell 05
01 L+ L+ 01
02 IN 3 4 OUT 02
04 IN 3 4 OUT 04
05 Shell Shell 05
01 L+ L+ 01
02 IN 1 2 OUT 02
04 IN 1 2 OUT 04
05 Shell Shell 05
01 GND S GND S 01
02 + VBB C + VBB C 02
CAN IN 03 CAN_GND CAN_GND 03 CAN OUT
04 CAN_H CAN_H 04
05 CAN_L CAN_L 05
multifuse
+ VBB O
CAN_H
+ VBB C
+ VBB S
CAN_L
GND O
GND S
= jumper
03
04
05
06
07
01
02
CAN Interface / Supply Abbreviations see technical glossary chapter
166
Wiring diagrams
12 CR2033
information
General
GND O
VBB O
GND S
VBB S
inputs inputs / outputs
List of articles
01 L+ L+ 01
02 IN 7 8 IN 02
controllers
Mobile
channel 7 03 L– L– 03 channel 8
04 IN 7 8 OUT 04
05 shell shell 05
I/O modules
01 L+ L+ 01
02 IN 5 6 IN 02
04 IN 5 6 OUT 04
Dialogue
modules
05 shell shell 05
and service
Diagnosis
01 L+ L+ 01
02 IN 3 4 IN 02
04 IN 3 4 OUT 04
05 shell shell 05
applications
for mobile
Sensors
01 L+ L+ 01
02 IN 1 2 IN 02
converters
Signal
04 IN 1 2 OUT 04
05 shell shell 05
Connection
technology
Accessories
01 GND S GND S 01
02 + VBB C + VBB C 02
CAN IN 03 CAN_GND CAN_GND 03 CAN OUT and customer
information
04 CAN_H CAN_H 04
Technical
05 CAN_L CAN_L 05
service
+ VBB O
+ VBB O
CAN_H
+ VBB S
CAN_L
GND O
GND S
= jumper
03
04
05
06
07
01
02
CAN interface / supply Abbreviations see technical glossary chapter
167
Control systems
13 CR2512
supply
supply +DC
GND S 01
VBB S 23
VBB O 05
GND S
VBB O
VBB S
input output
+VBB O 08
1 OUT 20
channel 1
1 current 38
GND 02
+VBB O 27
2 OUT 21
channel 2
2 current 39
43 +VBB S GND 03
channel 9 47 IN 1
06 GND S
+VBB O 09
3 OUT 22
channel 3
3 current 40
44 +VBB S GND 04
channel 10 48 IN 2
07 GND S
+VBB O 28
4 OUT 42
channel 4
4 current 41
45 +VBB S GND 25
channel 11 49 IN 3
24 GND S
+VBB O 10
5 OUT 34
channel 5
5 current 52
GND 16
46 +VBB S
channel 12 31 IN 4
26 GND S
+VBB O 29
6 OUT 35
channel 6
6 current 53
GND 17
+VBB O 11
7 OUT 36
channel 7
7 current 54
GND 18
51 CAN_H
50 CAN_L
CAN 15 CAN_GND +VBB O 30
interface 14 CAN_H 8 OUT 37
channel 8
32 CAN_L 8 current 55
33 CAN_GND GND 19
168
Wiring diagrams
14 CR2513
information
General
supply
List of articles
supply +DC
GND S 01
VBB S 23
VBB O 05
controllers
Mobile
inputs outputs
I/O modules
08 +VBB S +VBB O 20
40 channel 5 BL BH channel 1 38
12 GND RC 42
GND 02
27 +VBB S digital
Dialogue
modules
41 channel 6 BL e.g. two-way valves
22 GND
+VBB O 21
11 +VBB S BH channel 2 39
and service
52 channel 7 BL
Diagnosis
RC 43
35 GND GND 03
30 +VBB S PWM
e.g. proportional valve
applications
53 channel 8 BL
for mobile
17 GND
Sensors
+VBB O 36
BH channel 3 54
RC 44
09 +VBB S GND 18
converters
46 channel 9 A
Signal
04 GND
28 +VBB S
Connection
technology
+VBB O 37
47 channel 10 A +
BH channel 4 55
25 GND
RC 45
–
GND 19
10 +VBB S
Accessories
48 channel 11 A Danfoss
34 GND type PVEH/S/M
(RC low-pass filter)
29 +VBB S For safety reasons

the valve is and customer
49 channel 12 A
information
supplied with
Technical
16 GND voltage via a

service
binary output.
51 CAN_H
50 CAN_L
CAN 15 CAN_GND
interface 14 CAN_H
32 CAN_L
33 CAN_GND
169
Control systems
15 CR2012
Connector X1
Pin Potential Inputs Outputs
1 channel 1 Bin IN 1 – – –
2 +UB
2 1 4 +UB
4 3 5 channel 3 Bin IN 3 – – –
6 5 6 +UB
· ·
X1 · ·
· · 8 +UB
· · 9 +UB
· · 10 +UB
18 17 11 channel 5 Bin IN 5 Ana IN 5 – –
12 channel 6 Bin IN 6 Ana IN 6 – –
13 GND
2 1
4 3 14 GND
6 5 15 channel 7 Bin IN 7 – Bin OUT 7 –
· · 16 GND
X2 · · 17 channel 8 Bin IN 8 – Bin OUT 8 PWM 8
· · 18 GND
· ·
· ·
18 17
Connector X2
2 1 Pin Potential Inputs Outputs
X3 4 3
6 5
2 +UB
4 +UB
6 +UB
8 +UB
9 +UB
10 +UB
13 GND
14 GND
15 channel 15 Bin IN 15 – Bin OUT 15 –
16 GND
17 channel 16 Bin IN 16 – Bin OUT 16 PWM 16
18 GND
Connector X3
Pin Potential
1 +UB
2 GND
3 +UB
4 GND
5 CANL
6 CANH
Abbreviations see chapter ‘Technical glossary’
170
Wiring diagrams
16 CR2014
information
General
List of articles
Connector X1
Pin Potential Inputs Outputs
controllers
Mobile
1 channel 1 Bin IN 1 – –
2 +UB
2 1 4 +UB
I/O modules
4 3 5 channel 3 Bin IN 3 – –
6 5 6 +UB
· ·
X1 · ·
· · 8 +UB
· · 9 +UB
· · 10 +UB
18 17 11 channel 5 – Ana IN 1 –
Dialogue
modules
12 channel 6 – Ana IN 2 –
13 GND
2 1
4 3 14 GND
6 5 15 channel 7 Bin IN 7 – Bin OUT 1
· · 16 GND
and service
X2 · ·
Diagnosis
17 channel 8 Bin IN 8 – Bin OUT 2
· · 18 GND
· ·
· ·
18 17
Connector X2
applications
for mobile
2 1 Pin Potential Inputs Outputs
Sensors
X3 4 3
6 5
2 +UB
converters
4 +UB
Signal
6 +UB
8 +UB
9 +UB
Connection
technology
10 +UB
13 GND
14 GND
Accessories
16 GND
18 GND
and customer
information
Connector X3
Technical
service
Pin Potential
1 +UB
2 GND
3 +UB
4 GND
5 CANL
6 CANH
Abbreviations see chapter ‘Technical glossary’
171
Control systems
17 CR2016
18 A_IN04 A BH OUT16 14
16 A_IN03 A GND OUT 12
14 A_IN 02 A GND OUT 10
12 A_IN01 A X21
GND OUT 08
11 GND
VBB O 02 07
outputs
X11 10 GND (group 2)
inputs 09 GND GND OUT 06
07 GND GND OUT 04
03 VBB S OUT
02 IN09 BL / BH
01 VBB S OUT
BH OUT08 14
BH OUT07 13
GND OUT 12
BH OUT06 11
GND OUT 10
BH OUT05 09
18 IN08 BL GND OUT 08
X20
outputs
16 IN07 BL (group 1)
15 VBB S OUT GND OUT 06
14 IN 06 BL BH / PH OUT04 /PWM 04 05
13 VBB S OUT GND OUT 04
12 IN05 BL BH / PH OUT03 /PWM 03 03
11 GND BH / PH OUT01 /PWM 01 02
X10 10 GND BH / PH OUT02 /PWM 02 01
inputs 09 GND
08 IN04/ FRQ 04 BL / IL
07 GND
06 IN03/ FRQ 03 BL / IL CAN_H 06
05 VBB S OUT CAN_L 05
P / N1
04 IN02/ FRQ 02 BL / IL CAN_H 04
power supply
03 VBB S OUT CAN_L 03
CAN bus
02 IN01/ FRQ 01 BL / IL GND 02
01 VBB S OUT VBB S 01
172
173
Wiring diagrams
service
Control systems
18 21
RS 232 Connection 1 Connection 2

Supply, CAN RS-232, CAN
pin 1: n.c. pin 6: n.c.
1
2
6 pin 2: TxD pin 7: n.c.
2 1 Pin Potential 1 2 Pin Potential
7 1 Shield 1 RS-232_TxD
3
4
8
pin 3: RxD pin 8: n.c. 5 2 10...32 V DC 5 2 RS-232_RxD
pin 4: n.c. pin 9: n.c. 3 GND 3 GND
9
5 pin 5: GND
3 4 4 CAN_H 4 3 4 CAN_H
5 CAN_L 5 CAN_L
CAN bus (2x)

Connection 3 Connection 4
Inputs Outputs
4 3 pin 1: GND
pin 2: VBB 1 2 Pin Potential 1 2 Pin Potential
1 IN 1 1 OUT 1
5 pin 3: CAN-GND
5 2 IN 2 5 2 OUT 2
pin 4: CAN-H
3 IN 3 3 OUT 3
1 2 pin 5: CAN-L
4 3 4 IN 4 4 3 4 OUT 4
CAN terminating resistor 120
5 +VBB (out) 5 GND
19 22
1 Shield 1 RS-232_TxD
5 2 VBBS (10...32 V DC) 5 2 RS-232_RxD
3 GND 3 GND
1 CANH 3 4 4 CAN_H 4 3 4 CAN_H
2 CANL 5 CAN_L 5 CAN_L
3 GND
4 GND Connection 4
5 +24 V Ethernet
1 2 Pin Potential
1 TxD +
2 RxD +
3 TxD –
4 3 4 RxD –
20 23
Connection 1 Connection 2 5 2 VBBS (10...32 V DC) 5 2 RS-232_RxD
3 GND 3 GND
Supply, CAN RS-232, CAN 3 4 4 CAN_H 4 3 4 CAN_H
5 CAN_L 5 CAN_L
5 2 10...32 V DC 5 2 RS-232_RxD Connection 3 Connection 4
3 GND 3 GND
3 4 4 CAN_H 4 3 4 CAN_H Inputs,outputs Ethernet
5 CAN_L 5 CAN_L
1 IN 1 1 TxD +
5 2 IN 2 2 RxD +
3 OUT 1 3 TxD –
4 3 4 OUT 2 4 3 4 RxD –
5 VBBO
174
Wiring diagrams
24 27
information
General
M23 round connector
pin potential
1 GND (power)
List of articles
2 GND (power)
3 VBB + (supply)
4 CAN 1 low
5 CAN 1 high
6 n.c. description pin potential
4 3
12 1
11
18 2 7 1. RS 232, RxD operating voltage 1 GND
10
17
19
13 8 1. RS 232, TxD 2 10...30 V DC
16 14
3
9 VBB + (supply switched) 5 CAN interface 3 CAN_GND
controllers
9 15 4
10 GND (power)
4 CAN_H
1 2
8
Mobile
5
7 6 11 GND (power)
5 CAN_L
12 n.c.
13 CAN 2 low
14 CAN 2 high
15 Ethernet RxD –
I/O modules
16 Ethernet RxD +
17 Ethernet TxD –
18 Ethernet TxD +
19 shield
Dialogue
modules
25 28
and service
Diagnosis
Supply Ethernet
applications
2 1 1 2 NC 5
for mobile
Pin Potential Pin Potential 9 + VBB
NC 4
Sensors
1 U+ 1 TxD + 8 NC
GND 3
2 not used 2 RxD + 7 CAN H
CAN L 2
3 4 3 0V 4 3 3 TxD – NC 1
6 GND
4 not used 4 RxD –
converters
Signal
Connection
technology
26 29
Accessories
RS 232
1 pin 1: n.c. pin 6: n.c.

6 pin 2: TxD pin 7: n.c.
2 and customer
7
3 pin 3: RxD pin 8: n.c.
information
description pin potential

4
8
pin 4: DSR pin 9: n.c. 2
Technical
9 5 4 operating voltage 1 10...30 V DC

service
5 pin 5: GND
2 GND
3 1 CAN interface 3 CAN_H
8 7 6 4 CAN_L
5 CAN_GND
CAN bus analogue outputs 6 I_OUT X
4 3 pin 1: GND (X-/Y-axis) 7
8
I_OUT Y
GND_A
pin 2: VBB
5 pin 3: CAN-GND
pin 4: CAN-H
1 2 pin 5: CAN-L
CAN terminating resistor 120
175
Control systems
30 33
4 3 pin 1: L+
+24 V DC RD
pin 2: n.c. BK 0...5 V
pin 3: L– PWM IN BK
BU GND
pin 4: output GND BU
1 2
31 34
+ 24 V DC + 24 V DC RD
0...5 V BK 0...10 V
PWM IN PWM IN BK
GND GND BU GND
GND BU
32 35
+24 V DC IN 18-36 V RD BK 10 V DC OUT

PWM IN 0...10 V
GND GND
GND BU BU GND
176
177
Wiring diagrams
service
Control systems
36 43
BK 1
L+ L+
BN
L
BU 2
OUT L
37 44
BK 1
L+ L+
BU 2
BN 3
L L
38
1
L+
4
3
L
39
BN
L+
BK
BU
L
40
BN
L+
BU
L
41
BN
L+
BU
L
42
1
L+
2
OUT2
4
OUT1/Teach/
3 Data
L
178
179
Wiring diagrams
service
Technical information Scale drawings
Control systems
Mobile controllers
1 type CR .... 3 type CR ....
225
132
26
5,5 20 15
26
43 LED 5,5 20 15
45°
45°
26
26
80
80
153
43 LED
page 43
4 type CR ....
153
33
25
223
page 37, 39, 45
2 type CR ....
247
134
108
26
20 15
45°
26
80
198
4,5
10 LED
page 47
5 type CR ....
43 LED
33
25
223
153
134
108
page 41, 45
198
4,5
10 LED
page 47
180
6
133 39
108
page 47
Mobile controllers
X10
X20
X11
X21
198
226
N2
X12
P/N1
7,8
5,8
type CR ....
181
Scale drawings
service
Control systems
I/O modules
69 132
26
43 LED 5,5 20 15
45°
39
23
26
227
205
CAN out
80
153
PWR DIA
8
2
77
52
9
1
5
7
CAN in
5 LED M12 x1 6 5
page 61
2 type CR ....
page 63
69
5 type CR ....
39
23
27
227
205 18 LED
163
CAN out
PWR DIA
8
2
77
52
9
1
5
7
42,3
CAN in
63
5
5 LED M12 x1 6
142,3
4,5
page 61
page 65
3 type CR ....
6 type CR ....
69
27
39
23
18 LED
227 163
205
CAN out
42,3
63
PWR DIA
8
2
77
52
9
1
5
7
CAN in
5 6 142,3
LED M12 x1
4,5
page 61 page 65
182
8
7
page 67
page 65
105 30
82
I/O modules
P/N1
X10
190
X20
161
181
X11
X21
90
7,8
5,8
32
type CR ....
type CR ....
183
Scale drawings
service
Control systems
Dialogue modules
53,4 81
109 46,4 189 63 7
F1 F2 F3
165
165
F4 F5 F6
esc ok
page 81
5 type O2 ....
page 77
42 55
2 type CR ....
65,3 1
20,5
109 46,4 7
60
57
45
24,5
80
30,5
4,3
M12 x1
21,1
M12x1 34,1
45,6
165
page 83
F1
esc F2 F3
page 79
3 type CR ....
65,3
165 46,4 7
109
page 79
184
3
2
1
page 97
page 95
page 95
35
35
35
85 85 85
119
119
119
132
132
130
5 LED
5 LED
6 LED
M12 x1 M12 x1 M12 x1
type CR ....
type CR ....
type CR ....
Diagnosis and service · Remote maintenance and data memory
185
Scale drawings
service
Control systems
Diagnosis and service · CAN interface and CAN diagnosis
1 type EC ....
102
35 94
60
RS 232 4 LED
page 99
2 type EC ....
98
35 94
60
USB 4 LED
page 99
186
4
3
2
1
page 113
page 113
page 111
page 111
M12 x1 M12 x1
41
24 41
92
75
90
60
75
90
60
52
81
6,2
5,3 6 5,3 6
45 41 45 41
5,2
12,75
5,25 37
8,25
2,75
20
60
60
Sensors for mobile applications · Inclination sensors
LED
LED
5
type EC ....
type EC ....
type CR ....
type CR ....
187
Scale drawings
service
Control systems
Sensors for mobile applications · Inductive sensors
1 type IF .... 6 type II ....
70
70
59
59
57
50
38 15
M12 x1
M12x1
M30x1,5
M12 x1
4
LED 17
5
LED 4 x 90° 36
page 115, 117
page 115, 117
2 type IF ....
7 type IF ....
70
59
45 5 79
62
M12 x1
M12x1
53
M12x1
5,4
4
LED 17
4
LED 4 x 90° 17
page 115, 117
page 115, 117
3 type IG ....
8 type IF ....
70
59
57 79
50 62
48 5
M18 x1
M12 x1
M12x1
5,4
4 4
LED 4 x 90° 24 LED 4 x 90° 17
page 115, 117 page 115, 117
4 type IG .... 9 type IG ....
70 81
59 64
57 57
40 10 50
M18 x1
M18 x1
M12 x1
4 4
LED 4 x 90° 24 LED 4 x 90° 24
page 115, 117 page 115, 117
5 type II .... 10 type IG ....
70 81
59 64
57 57
53 40 10
M18 x1
M30x1,5
M12 x1
4
5 LED 4 x 90° 24
LED 4 x 90° 36
page 115, 117 page 115, 117
188
13
12
11
page 117
page 115, 117
page 115, 117
LED
12
6 5 5
40
3,2
LED 4 x 90°
LED 4 x 90°
18
26
36
36
13
81
81
38
3,2
64
64
4
5
5
57
57
53
32 4
LED
15
1
M30x1,5 M30x1,5
16 10
Sensors for mobile applications · Inductive sensors
type IN ....
type II ....
type II ....
189
Scale drawings
service
Control systems
Sensors for mobile applications · Pressure sensors
1 type PP ....
30
M12 x1
79,5
65,5
LED
12
30 M5
1 G 1/4
page 119
2 type PA ....
30
M12 x1
77,5
1,3
16,5
30 G1 4
21,5
27
page 119
3 type PA ....
30
M12 x1
75
1,3
14
30 G1 4
21,5
27
page 119
190
4
3
2
1
page 127
page 127
page 127
page 127
45
Signal converters
3
54
54
42,5
42,5
49
42,5
3,2
24,5 24,5
34 34
112
24,5
3,2
30
15
15
24
30
type EC ....
type EC ....
type CR ....
type CR ....
191
Scale drawings
service
Control systems
Connectors
1 type EV .... 6 type EV ....
15,5 14 14
1 2 1 2
5
15,5
4 3 4 3
M12x1 45 45
M12 x1
page 130 page 130
2 type EV .... 7 type EV ....
15,5 26,5 26,5
15,5
1 2 1 2
36,5
36,5
5
M12x1 M12x1
14 4 3 14 4 3
page 130 page 130
3 type E1 .... 8 type EV ....
15 15,5 14
1 2 1 2
5 5
43 4 3 4 3
M12 x1 M12x1 45
page 130 page 130
4 type E1 .... 9 type EV ....
15,5 26,5
15
1 2 1 2
M12 x1
36,5
5 5
M12x1
43 4 3 14 4 3
M12 x1
page 130 page 130
5 type E1 .... 10 type E1, E2, E8 ....
20 52,5 15
1 2 8 1 2
5 7 3
6 4
4 3 43 5
M12 x1 19 M12 x1
page 130 page 130
192
Scale drawings
Connectors
information
11 type E8 .... 16 type E1 ....
General
15 27
List of articles
20 58
8 1 2 2 1
39
7 3
6 4 3 4
M12 x1 5
M12 x1 19
10,5
controllers
Mobile
page 130 page 132
12 type EV .... 17 type E1 ....
I/O modules
20 40
15,5 14
2 1 2 1
38
3 4 3 4
M12x1 49,5
Dialogue
modules
M12 x1 19
page 132 page 132
and service
Diagnosis
13 type EV .... 18 type E1 ....
15,5 30,5
applications
20 58
for mobile
2 1 2 1
Sensors
36,5
5
M12x1 14 3 4 3 4
M12 x1 19
converters
Signal
page 132 page 132
14 type E1 .... 19 type EV ....
Connection
technology
15,5 30,5
15
2 1 2 1
M12 x1
36,5
5 5
3 4 3 4
Accessories
47 M12x1 14
M12 x1
and customer
page 132 page 132
information
Technical
service
15 type E1 .... 20 type EV ....
15 15,5 14
2 1 2 1
M12 x1
5 5
46 3 4 3 4
M12 x1 M12x1 49,5
page 132 page 132
193
Control systems
Connectors
21 type EV .... 26 type EV ....
M12x1 14 14 M12x1 M12 x1 14 14 M12 x1

2 1 1 2 2 1 1 2
15,5
15,5
15,5
15,5
3 4 4 3 3 4 4 3
49,5 L 45 49 L 45
page 134 page 134
22 type EV .... 27 type E1 ....
M12x1 14
15,5
2 1 1 2 2 1 1 2
M12 x1
M12 x1
26,5
49,5 L
5 5
3 4 14 4 3 3 4 47 L 43 4 3
15,5 M12x1
36,5
page 134 page 134
23 type EV .... 28 type EV ....
M12x1 14 14 M12x1
26,5
30,5
2 1 1 2 2 1 1 2
5 5
15,5
15,5
14
14
3 4 M12x1 15,5 15,5 M12x1 4 3 3 4 4 3
49,5 L 45
36,5 L 36,5
page 134 page 134
24 type E1 .... 29 type EV ....

M12x1
29,5
M12x1 14
47 L 17,5 29,5
15,5
2 1 1 2
26,5
5 49,5 L
5
LED
5 2 1 3 4 14 4 3
3 4 15,5 M12x1
28,5
36,5
M3
page 134
page 134
30 type EV ....
25 type E1 ....
14 M12x1
M12 x1
15,5
28,4
2 1 1 2
30,5
5 L 45 5
47 L 15 26,5 3 4 4 3
14
2 1
M12x1 15,5
5 1 2 36,5
3 4
26,5
M3 page 134
page 134
194
31
page 134
Connectors
15
47,3
L
47,3
15
3
2
4
1
type E2 ....
195
Scale drawings
service
Technical information Technical glossary
Control systems
Analogue output Using a PWM output with a downstream PWM/analogue converter an ana-
logue output voltage can be generated. On the basis of a defined PWM fre-
quency an output voltage of between 0...10 V results from the chosen mark
to space ratio between 0...100 %.
Cable sheath materials Depending on environment and application the materials show different
resistances. Therefore certain properties or the suitability for a certain appli-
cation cannot be guaranteed. Concerning the specific resistances we refer
you to the explanations under “PUR cable”, “PVC cable” and “PPU cable”.
The general notes given there do not exempt from any tests.
Cable sheath materials Depending on environment and application the materials show different
resistances. Therefore certain properties or the suitability for a certain appli-
cation cannot be guaranteed.Concerning the specific resistances we refer
you to the explanations under “PUR cable”, “PVC cable” and “PPU cable” .
The general notes given there do not exempt from any tests.
CAN The abbreviation stands for “Controller Area Network”. It is a communica-

tion system (bus system) specially developed for vehicle applications. It is
distinguished by a high transmission speed and safety.
CANopen To simplify the connection of different network components (e.g. input /

output modules, inclination sensors) profiles have been defined which deter-
mine the communication in the CAN network. Devices of the same type use
the same communication profile. This allows to use manufacturer-indepen-
dent CANopen components. Furthermore the necessary network services
such as monitoring of the connected devices (CAN node) or network initiali-
sation are defined under CANopen.
Current consumption Current for the internal consumption of the unit. The value specified in the
data sheet applies to the switched unit without load.
Current consumption Current for the internal consumption of the device. The value specified in
the data sheet applies to the active device without external load.
196
Technical glossary
Housing materials Metal housing:
information
Aluminium, stainless steel, galvanised steel, diecast zinc.
General
Plastic housing:
List of articles
PBTP
Largely resistant to aliphatic and aromatic hydrocarbons, oils, greases,
hydraulic fluids, and fuels. No stress cracking when exposed to air. Not resi-
stant to hot water, hot steam, halocarbons, concentrated acids and alkalis
controllers
(-> plastics).
Mobile
Modified PPO:
I/O modules
Largely resistant to diluted mineral acids, weak alkalis, some alcohols, oils
and greases depending on the additives. Resistant to hydrolysis in hot and
cold water. Not resistant to aromatic hydrocarbons and hydrocarbons
containing chlorine, oils and greases depending on additives (-> plastics).
Dialogue
modules
Input frequency The maximum input frequency is the pulse frequency to be evaluated by the
input stage (typ. 50 Hz). Higher frequencies are not detected and the devices
react as if the input frequency = 0 (no pulses). For the evaluation of high
and service
Diagnosis
input frequencies pulse input channels (typ. 50 kHz) must be used. If these
inputs are to be used to evaluate mechanical pulse pick-ups, contact boun-
cing of the pulse pick-ups must be suppressed via the software.
applications
for mobile
Sensors
Memory The electronic memories are used to store programs (operating system and
application program) and for the data necessary for the execution. Depen-
ding on the task different types of memory are used.
converters
Signal
RAM (Random Access Memory):
volatile write/read memory
Connection
technology
ROM (Read Only Memory):
non volatile read memory (non erasable)
Accessories
EPROM (Erasable Programmable Read Only Memory):
non volatile externally erasable read memory
and customer
information
Flash-EPROM:
Technical
service
non volatile erasable read memory which can be written and erased directly
in the device via the software
Noise immunity To avoid malfunction as a result of too high voltage peaks which may occur
in critical applications, we recommend laying the cables of sensors and pulse
pick-ups separately from other cables (e.g. motors, solenoid valves). In espe-
cially difficult cases it may be necessary to lay screened cables. If in doubt
please contact our engineers.
Operating temperature Temperature range which guarantees a safe functioning of the device. The
operating temperature of the unit must be within the range indicated in the
data sheet and must not be above or below this range.
197
Control systems
Operating voltage The voltage range for which the device is rated. The stated nominal voltage
and the tolerance result in the operating voltage range in which the device
functions safely. Exceeding or falling below the maximum or minimum
values is only allowed within the limits specified in the data sheets.
Overload protected The response threshold for the short-circuit protection is above the specified
value for the continuous current rating. In this range devices protected
against overload are also protected against destruction.
PELV PELV (Protective Extra Low Voltage) describes an electrical system in which
the voltage cannot exceed the value of 60 V DC. It also includes a protective
measure against direct and indirect contact with dangerous voltage, the so-
called “safe isolation” from the supply system. Circuits and/or bodies in a
PELV system can be connected to ground - in contrast to the SELV system.
Protection classes Protection class 1 (I): units with protective wire connection
Protection class 2 (II): units with protective insulation (double insulation)
Protection class 3 (III): units for connection to protective extra-low voltage,
voltage supply to EN 50178, PELV, SELV
All units marked protection class III or all units without protective wire con-
nection or protective insulation mark must be connected to protective extra-
low voltage (max. 60 V DC) with safe isolation. For inductive proximity
sensors this can be SELV or PELV.
198
Technical glossary
Protection rating The protection rating (according to IEC 529 / DIN 40 050) defines the degree
of protection from ingress of dust and moisture.
information
General
IP 20
Protection against ingress of solid particles with a diameter greater than
List of articles
12 mm. No special protection against ingress of water.
IP 40
Protection against ingress of solid particles with a diameter greater than
1 mm. No special protection against ingress of water.
controllers
IP 50
Mobile
Complete protection against contact with live parts or internal moving parts.
Protection against harmful dust deposits. The ingress of dust is not comple-
tely prevented but dust must not penetrate in such quantity as to impair the
I/O modules
operation. No special protection against ingress of water.
IP 61
Complete protection against contact with live parts; protection against
ingress of dust.
Dialogue
modules
IP 64
ingress of dust and splashing water.
and service
Diagnosis
IP 65
ingress of dust and water jets.
IP 66
applications
for mobile
Sensors
Complete protection against contact with live parts or internal moving parts.
Protection against ingress of dust and powerful water jets. Water must not
penetrate the equipment in harmful quantities in case of temporary power-
ful water jets.
converters
IP 67
Signal
Complete protection against contact with live parts, protection against
ingress of dust, protection against the effects of immersion under defined
Connection
technology
conditions:
1 m depth of water for 30 minutes.
IP 68 (ifm specific definition)
Accessories
ingress of dust, protection against the effects of immersion under defined
conditions:
1 m depth of water for 7 days. and customer
IP 69 K
information
Technical
service

ingress of dust, protection against ingress of water during high-pressure
steam cleaning.
PTB / INERIS National bodies testing electrical equipment and approving it for hazardous
areas.
PTB = Physikalisch-Technische Bundesanstalt Braunschweig und Berlin.
INERIS = Institut National de L'Environnement Industriel et de Risques
(France).
199
Control systems
PUR cable Oil-resistant cable. Not resistant to hydrolysis, therefore not suited for per-
manent contact with water. In order to avoid breakage the cables should not
be moved if the temperature falls below -5°C.
PUR cable Oil-resistant cable. Not resistant to hydrolysis, therefore not suited for per-
manent contact with water. In order to avoid breakage the cables should not
be bent if the temperature falls below -5 °C (-> plastics).
PUR/PVC cable (PPU cable) PVC cable with additional PUR sheathing. Oil-resistant cable. Not resistant to
hydrolysis, therefore not suited for permanent contact with water. In order
to avoid breakage the cables should not be bent if the temperature falls
below -5 °C (-> plastics).
PVC cable Tried and tested standard cable. In order to avoid breakage the cables must
not be moved if the temperature falls below -5 °C. PVC cables are not inten-
ded for continuous operation in oily environments. They are neither resistant
to ozone nor to ultra-violet light.
PWM output PWM stands for pulse-width modulation. It is mainly used to trigger propor-
tional valves (PWM valves) for mobile and robust controller applications.
Also, with an additional component (accessory) for a PWM output the pulse-
width modulated output signal can be converted into an analogue output
voltage (-> analogue output). The PWM output signal is a pulsed signal
between GND and supply voltage. Within a defined period (PWM frequency)
the mark to space ratio varies. The connected load determines the
corresponding current depending on the mark to space ratio.
Residual ripple The standing ripple component of the DC output voltage. It is either stated
as root-mean-square value (rms) or as peak-to-peak value (pp).
SELV SELV (Safe Extra Low Voltage) describes an electrical system in which the vol-
tage does not exceed the value of 60 V DC. It includes a protective measure
against direct and indirect contact with dangerous voltage, the so-called
“safe isolation” from the supply system. In contrast to a PELV system a SELV
system must not be grounded.
Short-circuit protection The power outputs of the controller components are protected against short
circuit and overload. For components with diagnostic capabilities the fault is
also indicated in the software and hardware.
Storage temperature Temperature range in which the device can be stored without being dama-
ged. The safe operation is only ensured when the operating temperature has
been reached.
TPR cable Cable for operating temperatures from -40 °C...150 °C. Good resistance to
oils, fuels, acids and alkalies.
200
Technical glossary
Abbreviations used in the A = Analogue

wiring diagrams
information
BH = Binary high-side
General
BL = Binary low-side
CANH = CAN interface
List of articles
CANL = CAN interface
CYL = Input for time period measurement
ENC = Input for encoder signals
FRQ = Input for frequency measurement
controllers
H = H bridges
Mobile
IH = Pulse high-side
IL = Pulse low-side
L = Load
I/O modules
PH = PWM high-side
PL = PWM low-side
PWM = Output for pulse-width-modulated signals
Dialogue
R = Readback channel
modules
RxD = Serial interface (data received)
S = Sensor
and service
TxD = Serial interface (data transmitted)
Diagnosis
%IWx = IEC address for analogue input
%IX0.xx = IEC address for binary input
%QX0.xx = IEC address for binary output
applications
for mobile
Sensors
converters
Signal
Connection
technology
Accessories
and customer
information
Technical
service
201
Technical information ifm information
and customer service and ordering service
Other ifm products
Position sensors
and object
recognition
Inductive sensors
Electromagnetic field immune and temperature shock resistant sensors · High-grade
stainless steel housings · Protection up to IP 69 K · Versions with increased sensing
range · Analogue output · Use e.g. in hazardous areas, in the food industry and in
mobile machines · Sensors with correction factor 0 or 1
Capacitive sensors
High operational reliability by increased noise immunity · Adjustable sensing ranges ·
Variable connection options by cable, connector or terminals · Versions for industrial
applications and use in hazardous areas
Magnetic sensors, cylinder sensors

Cylinder sensors: For robust industrial applications · For position detection of pistons
in pneumatic cylinders · Versions with ATEX approval · Accessories for all common
cylinder types · Magnetic sensors: For position detection · Polarity independent ·
Ingress resistant to high-pressure cleaning
Safety technology
Sensors in compliance with the machinery directive · All four control categories
available · Direct connection to PLCs and logic modules · Sensors operating without
coded target · Enable zone monitored for target position and dwell time
Valve sensors
Absolutely safely with no wear at all · Protection rating IP 67 · Resistant to mechanical
stress such as shock or vibration · Special versions for AS-interface and hazardous
areas · Quick and easy mounting
Photoelectric sensors
Infrared and red light sensors: Through-beam, retro-reflective and retro-reflective
sensors with polarisation filter · Diffuse reflection sensors · Fibre optics · Laser sensors ·
Colour and contrast detection · Glass and film detection· Laser distance sensors with
PMD technology: 10 m range · Background suppression
Object recognition
Object recognition for assembly and manufacturing tasks and quality control ·
Orientation-independent recognition of contour and orientation · Ultra-flat back-
lights for 4 times higher luminous power
Encoders
Incremental encoders: Solid shaft encoders · Hollow shaft encoders with integrated
stator coupling · Absolute encoders: Singleturn and multiturn · SSI interface · Profibus
DP gateway
Evaluation systems, power supplies

Pulse processing and display: Monitors with various pulse evaluation functions · Speed
monitors · Programmable counters · Digital displays · Hazardous dust areas · Trans-
former and switched-mode power supplies: Versions from 1 to 40 A
High-quality connectors · From M8, M12, M18 standard versions to the valve plug · For
different applications: Industrial applications, oils and coolants, electromagnetic fields,
robotics, hygienic and wet areas as well as explosive atmospheres
202
ifm information
and ordering service
information
General
List of articles
Fluid sensors
and diagnostic
controllers
systems
Mobile
I/O-modules
Dialogue
modules
and service
Diagnosis
applications
for mobile
Sensors
Level sensors
Capacitive level sensors: For liquids and dry bulk material · Increased noise immunity ·
Level sensors: Local level indication · Point level sensors: Versions with approvals to the
converters
German overspill standard WHG section 19
Signal
Flow sensors
Flow sensors with integrated control monitor or external amplifier · Flow sensors for
hazardous areas · Flow rate sensor for industrial applications · Airflow sensor ·
Connection
technology
Thermal compressed air meter for leakage monitoring · Consumed quantity meter for
special gases
Pressure sensors
High overload resistance · Universal process fitting via adapter · Alphanumeric LED
Accessories
display · Maintenance-free and with longterm stability · Setting of the switch points
possible without system pressure · Special versions for process technology and
integration into hydraulic / pneumatic networks
Temperature sensors and customer

information
Control monitors with integrated sensor or for the connection of probe / cable sensors ·
Technical
Pt100 / Pt1000 versions · Universal process connection via adapter · Alphanumeric LED
service
display · Analogue and / or switching outputs
Diagnostic systems
Rolling element bearing diagnosis: Rolling element bearing damage can be detected
as it arises · Increased uptime of plants and machines · Real-time maintenance: Sensors
with serial or Ethernet interface · Visualisation software · Diagnostic electronics for
vibration sensors
Evaluation systems, power supplies

Switching amplifiers: Threshold relay for standard signals with RS-232 interface ·
Digital displays with LED or LCD display · Transformer / switched-mode power
supplies: Transformer power supply with 1 or 2 channels · Integrated sensor supply ·
Switched-mode power supplies with a stable supply voltage
High-quality connectors · From M8, M12, M18 standard versions to the valve plug ·
Versions for different applications: Industrial applications, oils and coolants, electro-
magnetic fields, hygienic and wet areas as well as explosive atmospheres
203
Other ifm products
Bus system AS-interface

AS-i controller with integrated PLC · Masters · Gateways to all common bus systems ·
AS-i repeaters · I/O modules · AS-i Safety at Work · Intelligent sensors with integrated
AS-i slave · AS-i actuators · Extensive range of accessories · Software
Power supplies
AS-i switched-mode power supplies · PELV requirements to EN 50178 and EN 60204 ·
Voltage selector for 230 V or 115 V networks · One-phase or three-phase versions ·
Regulated DC output voltage between 29.5 V und 31.6 V · Rail mounting
Bus systems
Identification
systems
Multicode reading systems

Sensors for reading 1D and 2D codes · High reading speed and data protection · Small
robust design · Direct PLC connection · Quick and easy set-up · High readability on
rough, very reflective or structured surfaces with diffuser (cloudy day) or spotlight
RF-identification systems
Industrially compatible identification system for AS-interface · Read / write head or
read head requiring little space due to the narrow design · Coding of workpiece car-
riers in routing conveyors · Quick and easy set-up
Power supplies
AS-i switched-mode power supplies · PELV requirements to EN 50178 and EN 60204 ·
Voltage selector for 230 V or 115 V networks · One-phase or three-phase versions ·
Regulated DC output voltage between 29.5 V und 31.6 V · Rail mounting
204
ifm information
Control systems for mobile vehicles
information
Controllers and masters with CANopen gateway · Remote maintenance and diagnosis ·
Displays and operating elements · Decentralised I/O modules to control proportional
General
hydraulic valves · Sensors · Data memory and logger
List of articles
controllers
Mobile
I/O-modules
Control
Dialogue
systems
modules
and service
Diagnosis
applications
for mobile
Sensors
converters
Signal
Connection
technology
Accessories
and customer
information
Technical
service
205
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ifm information
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I/O-modules
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applications
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Sensors
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Overview ifm main catalogues:
Position sensors Fluid sensors Bus systems

and object recognition and diagnostic systems Bus system AS-interface
Inductive sensors Level sensors Power supplies
Capacitive sensors Flow sensors Connection technology
Magnetic sensors, Pressure sensors
cylinder sensors Temperature sensors Identification systems
Safety technology Diagnostic systems Multicode reading systems
Valve sensors Evaluation systems, RF-identification systems
Photoelectric sensors power supplies Power supplies
Object recognition Connection technology Connection technology
Encoders
Evaluation systems, Control systems
power supplies Control systems
Connection technology for mobile vehicles
ifm electronic –
ifm article no. 7511306 · Printed in Germany on non-chlorine paper.

We reserve the right to make technical alterations without prior notice. · 10.2008

Ifm Catalogue Control Systems GB 09

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Control systems

for mobile vehicles

Sensors for Inclination sensors

Parameter setting of the display Inclinometer

CAN interface with CANopen protocol.

sensors. Often the horizontal alignment of machines or

13 Further accessories are available starting on page 143

Inclination Inductive Pressure

Page 110 - 111 112 - 113 114 - 117 118 - 119

Navigation bar Right

Displays, input modules

Technical information Scale drawings 180 - 195

Technical glossary 196 - 200

and customer service 202 - 211

Control technology for mobile applications

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Segment diesel engine

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Segment input and output

Segment working element or vehicle body

Robust I/O mod-

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Requirements for mobile and robust machine concepts

These requirements can only be met with components precisely developed

ecomatmobile, control technology for extreme conditions

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CAN – The fieldbus for mobile machines

individual participants. Instead, each message to be transmitted (e.g. oil

temperature, rotational engine speed) is given a clear identification mark

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CAN is not a par-

check check check

receive receive receive

In this example station 2, as the producer, generates a message and gives it

The structure of a CAN message

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Designing a CAN system

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The structure of the network

CAN Bus Line

bus length [m]

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General information on CANopen

CAN in ecomatmobile components

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Automation of a mobile machine

Machines with central controller

Machines with distributed intelligence

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Machines with decentralised control technology

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3 steps to define the mobile control system

If it is possible from a technical and commercial point of view, the structure

When the CAN

Node Node Node

Ring Linie / Line Stern / Star

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How can an optimum network structure be implemented?

Step 2: Selection of the components

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Step 3: Programming and network configuration

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