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Flamco Group
Product Overview
P.O. Box 502
3750 GM Bunschoten - the Netherlands
Amersfoortseweg 9
3751 LJ Bunschoten - the Netherlands
T +31 33 299 18 00
F +31 33 298 64 45
E info@flamcogroup.com
I www.flamcogroup.com
Edition 56
Flamco B.V. refers you further to its international sales and delivery conditions as
drawn up by Orgalime S-2000.
Dear valued client,
This latest version of our catalogue gives you a user-friendly overview of our entire product
range. Whether you need expansion vessels, storage vessels, water heaters, air and dirt
separators or accessories for your heating and sanitary installations, installation brackets, wall
brackets, floor brackets, pipe hangers, rail and rail accessories, terminal rosettes or radiator
brackets, Flamco has the answer!
Youll find more information on our website, including the online catalogue with technical data
sheets, manuals, brochures and product images. We also offer you various calculation tools.
We hope that youll find this new catalogue both interesting and informative. Our employees
would be pleased to help you choose the right Flamco solution for your application. Weve
been doing this for over fifty years and always work to our three basic principles: high quality,
excellent service and sound advice.
Yours faithfully,
2 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Flamco: Your reliable partner worldwide
Flamco focuses on the development, production and Flamco has seven production locations and delivers
sale of quality products for heating, ventilation, drinking successful and innovative products for the installation
water, air conditioning and cooling. industry in more than 60 countries. All of these
With more than 55 years of experience and around 550 products are available from technical wholesalers.
employees, Flamco is a global leader in its industry.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 3
Contact
Were pleased to be of service to you
Flamco is known around the world for its quality and service. You can rely on our experience, quality products
and service at all times.
If you have any questions or would like information of a more general nature on Flamco products, then visit our
website or get in touch with one of the staff members in our sales department.
For an immediate answer to your technical question, call one of our product specialists or send them an e-mail.
If you have a question or a situation that requires on-site service, then contact our Service department.
The team is standing by to arrange an appointment with you at the earliest opportunity.
Our field sales staff will also drop by to offer you no-obligation advice on the best and fastest solutions using
Flamco products.
Turkey/Africa/Americas China
Flamco B.V. Flamco Heating Accessories
Jacques Vroemen (Changshu) Ltd,Co.
P.O. Box 502 Frank Niu
3750 GM Bunschoten No. 1, Nan Tong Road
the Netherlands Yushan Hi-Tech Industrial Park
T +31 33 299 18 12 Changshu (Jiangshu Province)
M +31 6 51 25 57 42 Peoples Republic of China
F +31 33 298 64 45 T +86 512 528 41731
E jacques.vroemen@flamco.nl F +86 512 528 41731
E yecho@flamco.com.cn
Asia/Russia/Oceania/
Middle East/Egypt Southern and Eastern Europe
Flamco Middle East Flamco B.V.
Jim Martin Jrg Bodenbender
P.O. Box 262636 P.O. Box 502
Dubai 3750 GM Bunschoten
United Arab Emirates the Netherlands
T +971 4 8819540 T +31 33 299 75 00
F +971 4 8819560 M +49 172 971 56 78
E jim.martin@flamco-gulf.com F +31 33 298 64 45
E jorg.bodenbender@flamco.nl
4 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Flamco B.V.
Postbus 502
3750 GM BUNSCHOTEN
Amersfoortseweg 9,
3751 LJ BUNSCHOTEN
the Netherlands
T +31 33 299 18 00
F +31 33 298 64 45
E info@flamcogroup.com
I www.flamcogroup.com
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 5
Flamco Online
3D CAD Symbols
Flamco Rail
Calculation Tools
BSA
Pictures
Prescor
Flamcomat
News Online Catalogue
Flexcon
Animations Manuals
Airfix Support
Flamco
www.flamcogroup.com
6 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
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Flamco Expansion Systems and Accessories
1. Expansion Vessels 16
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 7
Flamco Expansion Systems Accessories for automats
Drain and Refill Sets......................................................................... 67
and Accessories Steel Cabinet.................................................................................... 67
Bimetallic Temperature Switch.......................................................... 67
Soft Foam Heat Insulation................................................................. 67
1. Expansion Vessels Ball Valve.......................................................................................... 68
Flexible Connecting Kit..................................................................... 68
Contra-Flex Gas Sensor Connecting Group......................................................... 68
Contra-Flex W 8 - 35........................................................................ 30 Backflow Security............................................................................. 69
Contra-Flex W 50 - 80...................................................................... 30 Surge Vessel (PN 6).......................................................................... 69
Contra-Flex 100 - 200...................................................................... 30 Impulse Output Water Meter............................................................. 69
Flexcon C Rotating Connection, Face Sealed.................................................... 69
Flexcon C 2 - 25............................................................................... 31 Optional control units
Flexcon C 35 - 80............................................................................. 31 Easycontact..................................................................................... 69
Flexcon C 110 - 1000....................................................................... 32 Diaphragm Rupture Sensor.............................................................. 69
Flexcon Soft Starter for Pumps...................................................................... 69
Flexcon 110 - 1000 - 6.0 bar............................................................ 33 Analogue Signal Output.................................................................... 70
Flexcon 110 - 1000 - 10.0 bar.......................................................... 34 Bus Coupler LONWorks Standard.................................................... 70
SD Card Module............................................................................... 70
Flexcon Top
Flexcon Top 2 - 25............................................................................ 35 Flexcon MPR-S - pump units
Flexcon Top 35 - 80.......................................................................... 35 MPR-S Single Pump Unit................................................................. 71
MPR-S Double Pump Unit................................................................ 71
Flexcon Solar
Flexcon Solar 8 - 25......................................................................... 36 Flexcon M-P
Flexcon Solar 35 - 80....................................................................... 36 Flexcon M-P/G Main Vessels............................................................ 72
Flexcon Solar 110 - 1000................................................................. 36 Flexcon M-P/B Auxiliary Vessels....................................................... 72
2. Pressurisation and Expansion Automats Flexcon packaged sealed system units and sets
Presspak Digital Packaged Sealed System Sets............................... 79
Flexcon M-K/U Compressor expansion automat Basepak Expansion Equipment........................................................ 79
Flexcon M-K/U - 6.0 bar................................................................... 54 Flexconpak Expansion Equipment.................................................... 79
Flexcon M-K/U - 10.0 bar................................................................. 54
Flexcon M-K/C Compressor expansion automat 3. Accessories for Heating and
Flexcon M-K/C - 6.0 bar................................................................... 55
Cooling Installations
Flexcon M-K/S Compressor expansion automat
Flexcon M-K/S - 3.0 bar................................................................... 56 Connection sets and isolating unions
Flexcon M-K/S - 6.0 bar................................................................... 57 Flexcon Connection Set ................................................................ 86
Flexcon M-K/S - 10.0 bar................................................................. 57 Flexcon Connection Set 1................................................................. 86
FlexControl....................................................................................... 87
Extra compressors Reduction Fitting.............................................................................. 87
Second Compressor Unit................................................................. 58 Flexfast............................................................................................. 87
Flexcon M-K auxiliary vessels Wall mounting
Flexcon M-K - 3.0 bar...................................................................... 58 Flexconsole .................................................................................. 88
Flexcon M-K - 6.0 bar...................................................................... 59 Flexconsole Plus............................................................................... 88
Flexcon M-K - 10.0 bar.................................................................... 59 Flexconsole S 20.............................................................................. 88
Flexcon M-K Connecting Kit (pneumatic).......................................... 59 Flexconsole Plus S 20...................................................................... 89
Flange Connection........................................................................... 59 Flamconsole S 25............................................................................. 89
MB................................................................................................... 90
Flamcomat - pump units
Cubex R Bracket.............................................................................. 90
Single Pump Control (PN 10)............................................................ 64
Single Pump Control (PN 16)............................................................ 64 Dosing pots
Double Pump Control (PN 10).......................................................... 65 Mild Steel Dosing Pots...................................................................... 91
Double Pump Control (PN 16).......................................................... 65
Flamco relief vessels
Flamcomat vessels Flamco EG....................................................................................... 91
Flamcomat GB Main Vessels............................................................ 66
Flamcomat BB Auxiliary Vessels....................................................... 66
8 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
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Safety valves 5. Accessories for Sanitary Installations
Prescor............................................................................................. 94
Flopress........................................................................................... 95 Prescor B safety valves
Prescor Solar.................................................................................... 95 Prescor B....................................................................................... 136
Prescor S......................................................................................... 96 Prescor SB..................................................................................... 136
TRD Safety Valves............................................................................ 97
AirfixControl
Selection Table For TRD Safety Valves (capacity In kW).................... 97
AirfixControl.................................................................................... 136
Red Brass Safety Valve..................................................................... 98
Prescomano..................................................................................... 98 Wall mounting
Flopressmano................................................................................... 98 Flexcon DT..................................................................................... 137
Prescofiller........................................................................................ 98 SB-A Band..................................................................................... 137
Manofiller.......................................................................................... 99 MB................................................................................................. 137
Prescorplus T ............................................................................... 99
Tundish............................................................................................. 99 Safety groups
Prescor IC...................................................................................... 139
Flexcon pressure gauges Flexbrane....................................................................................... 139
Pressure Gauges............................................................................ 100
Thermo Pressure Gauges............................................................... 100 Flexofit S water shock arrestor
Shut-off Valves............................................................................... 100 Flexofit S........................................................................................ 142
Precharge Pressure Tester.............................................................. 101 Flexofit S T-fitting............................................................................ 142
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 9
Duo 1500 - 2000............................................................................ 171 LPG tanks
Connection Diagram Duo 1500 - 2000........................................... 171 LPG Tanks...................................................................................... 195
Duo Solar water heaters Custom made vessels
Duo Solar 200 - 500....................................................................... 172 Flamco Large and Custom Made Vessels....................................... 195
Connection Diagram Duo Solar 200 - 500...................................... 172
Duo Solar 750 - 1000..................................................................... 173
Connection Diagram Duo Solar 750 - 1000.................................... 173 8. Venting Range and Dirt Separators
WPS-E stainless steel heat pump cylinder Flexvent automatic air vents
WPS-E 200 - 500........................................................................... 174 Flexvent.......................................................................................... 204
Connection diagram WPS-E 200 - 500........................................... 174 Flexvent H...................................................................................... 204
Flexvent Top................................................................................... 204
Duo HLS water heaters Flexvent Super................................................................................ 205
Duo HLS 300 - 500........................................................................ 175 Flexvent MAX................................................................................. 205
Connection Diagram Duo HLS 300 - 500....................................... 175 Flexvent Solar................................................................................. 205
Duo HLS-E stainless steel high performance cylinder Flexvent Top Solar.......................................................................... 205
Duo HLS-E 100 - 500..................................................................... 176 Air accumulator
Connection diagram Duo HLS-E 100 - 500.................................... 176 Flamco LTA Air Accumulator........................................................... 205
Duo HLS-E 750 -910...................................................................... 177
Connection diagram Duo HLS-E 750 - 910.................................... 177 Flexair Air Separators
Flexair G......................................................................................... 207
HLS Solar water heaters Flexair S......................................................................................... 207
HLS Solar 400 - 500....................................................................... 178 Flexair S......................................................................................... 207
Connection Diagram HLS Solar 400 - 500...................................... 178 Flexair F - PN 10............................................................................. 208
Duo HLS-E Solar stainless steel high performance cylinder Flexair F - PN 16............................................................................. 208
Duo HLS-E Solar 200 - 500............................................................ 179 Flexair F - PN 25............................................................................. 209
Connection diagram, Duo HLS-E Solar 200 - 500.......................... 179 Flexair accessories
Duo HLS-E Solar 750 - 910............................................................ 180 Automatic Air Vent.......................................................................... 209
Connection diagram Duo HLS-E Solar 750 - 910........................... 180
Flamcovent microbubble air separators (22 mm - 2")
DWH direct water heaters Flamcovent..................................................................................... 220
DWH Water Heaters....................................................................... 181 Flamcovent V.................................................................................. 220
Heating Elements Selection Guide.................................................. 181 Flamcovent Smart.......................................................................... 221
Technical Specifications.................................................................. 181 Flamcovent EcoPlus....................................................................... 221
U-HP water heaters Flamcovent EcoPlus V.................................................................... 222
U-HP 110 - 160.............................................................................. 182 Flamcovent Smart EcoPlus............................................................. 222
Flamcovent Solar............................................................................ 223
TS water heaters Flamcovent Solar V......................................................................... 223
TS 120 - 200.................................................................................. 183
Connection Diagram TS................................................................. 183 Flamcovent S/R/F microbubble air separators (DN 50 - DN 600)
Flamcovent S................................................................................. 229
HZWH Indirect Water Heaters Flamcovent R................................................................................. 229
HZWH Water Heaters..................................................................... 183 Flamcovent F - PN 10..................................................................... 229
Flamcovent F - PN 16..................................................................... 230
LS storage vessels
Flamcovent F - PN 25..................................................................... 230
LS 200 - 2000................................................................................ 184
Accessories Flamcovent
LS-E Stainless steel cylinder
Automatic Air Vent.......................................................................... 231
LS-E 300 - 500............................................................................... 185
Flamco IsoPlus............................................................................... 231
Connection diagram, LS-E 300 - 500............................................. 185
LS-E 750 - 1000............................................................................. 186 ENA de-aeration and make-up
Connection diagram, LS-E 750 - 1000........................................... 186 ENA 5 - 30..................................................................................... 234
Gas Sensor.................................................................................... 234
PS storage vessels
PS 50 - 850.................................................................................... 187 Flamco Clean dirt separators (22 mm - 2")
Connection Diagram PS 50 - 850................................................... 187 Flamco Clean................................................................................. 235
PS 1000 - 3000.............................................................................. 188 Flamco Clean V.............................................................................. 235
Connection Diagram PS 1000 - 2000............................................. 188 Flamco Clean Smart....................................................................... 236
Flamco Clean EcoPlus.................................................................... 236
PS-R Storage vessels
Flamco Clean EcoPlus V................................................................. 237
PS-R 500 - 750.............................................................................. 189
Flamco Clean Smart EcoPlus......................................................... 237
Connection Diagram PS-R 500 - 750............................................. 189
PS-R 1000 - 1500.......................................................................... 190 Flamco Clean dirt separators (DN 50 - 600)
Connection Diagram PS-R 1000 - 1500......................................... 190 Flamco Clean S.............................................................................. 239
Flamco Clean F.............................................................................. 239
KPS combi vessels
Flamco Clean R.............................................................................. 239
KPS 500......................................................................................... 191
Connection Diagram KPS 500........................................................ 191 Flamco Clean accessories
KPS 750 - 1000............................................................................. 192 Dirt Wiper....................................................................................... 240
Connection Diagram KPS 750 - 1000............................................. 192 Flamco IsoPlus............................................................................... 240
Duo FWS combi vessels Flamcovent Clean air & dirt separators (22 mm - 2")
Duo FWS 550 - 1000..................................................................... 193 Flamcovent Clean........................................................................... 241
Connection Diagram Duo FWS 550 - 1000..................................... 193 Flamcovent Clean Smart................................................................ 241
Flamcovent Clean Smart EcoPlus................................................... 241
FWP combi vessels
FWP 750 - 1000............................................................................. 194 Flamcovent Clean air & dirt separators (DN 50 - DN 600)
Connection Diagram FWP 750 - 1000............................................ 194 Flamcovent Clean S........................................................................ 242
Flamcovent Clean R....................................................................... 243
10 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
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Flamcovent Clean F........................................................................ 243 11. Wall and Floor Clips
Flamcovent Clean accessories For all types of pipe
Automatic Air Vent.......................................................................... 243 BMA-SU Wall Clips......................................................................... 298
BMA-HK Wall Clips......................................................................... 299
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 11
ClickEasy HBS............................................................................... 335 15. STRUT Rail and Accessories
ClickEasy K.................................................................................... 335
STRUT Rail
ClickConnection STRUT Rail..................................................................................... 374
ClickConnection............................................................................. 336 STRUT Rail Consoles..................................................................... 374
ClickConnection RH....................................................................... 337 STRUT Dual Rail Consoles............................................................. 374
ClickConnection PS31.................................................................... 338
ClickConnection RZ-V.................................................................... 338 STRUT sliding nuts
ClickConnection RZ-H.................................................................... 339 STRUT M Sliding Nuts.................................................................... 375
STRUT M-SS Sliding Nuts.............................................................. 375
STRUT M-SL Sliding Nuts.............................................................. 375
14. Rail and Rail Accessories STRUT M-RAPID Sliding Nuts........................................................ 375
STRUT HBS-RAPID Hammer-head Bolt Sets................................. 375
Flamco rail
R Flamco Rail................................................................................. 350 STRUT accessories
Dimensions R Flamco Rail.............................................................. 350 STRUT SP Clamping Plates............................................................ 376
STRUT RV Flat Rail Connectors...................................................... 376
Insert rail STRUT UK Mounting Crosses........................................................ 376
R1i Flamco Insert Rail..................................................................... 351 STRUT RH Mounting Angles.......................................................... 377
A1i Anchor Bracket........................................................................ 351 STRUT ZK Mounting Crosses......................................................... 377
Rail consoles STRUT RL Rail Extensions.............................................................. 378
R .x... Rail Console......................................................................... 352 STRUT VL Floor Consoles.............................................................. 378
STRUT RP Profile Fixings................................................................ 379
Rail end caps
RD Rail End Cap............................................................................ 353
Rail clamp squares
16. Mounting Accessories
PS 31 Rail Clamp (square).............................................................. 353 Threaded rods and studs
D Threaded Ends........................................................................... 384
Angle support
Threaded Tube............................................................................... 384
HS 1 Angle Support Set................................................................. 354
Threaded Tube............................................................................... 384
HS 2 Angle Support....................................................................... 355
DS Threaded Nipples..................................................................... 384
HS 3 Angle Support....................................................................... 356
HO Dowel Screws.......................................................................... 385
Rail support saddles HD Dowel Screws.......................................................................... 386
RZ-V Rail Support Saddles............................................................. 357 HO-K Threaded Studs With Collar.................................................. 386
RZ-H Rail Support Saddles............................................................. 358 HZ Hex Head Wood Screws........................................................... 387
HZI Wood Screw Studs.................................................................. 387
Rail support flanges D Threaded Rods........................................................................... 387
KF Rail Support Flanges................................................................. 359 SCS Self Tapping Concrete Screw.................................................. 389
Mounting angles SCS-St Self-tapping Concrete Screw............................................. 389
RH Rail Angle................................................................................. 360 SCS-I Self-tapping Concrete Screw................................................ 389
SCS-P Self-tapping Concrete Screw.............................................. 389
Rail extensions
RL Rail Extender............................................................................. 361 Anchors
AS Segment Anchor....................................................................... 390
Sliding nuts AP Push-in Anchor......................................................................... 390
M..s Sliding Nuts............................................................................ 361 APP Pin.......................................................................................... 390
M..SR Sliding Nuts......................................................................... 362 AB Brass Anchor............................................................................ 390
AT Tipping Dowel........................................................................... 391
Nuts PM Steel Plug................................................................................. 391
M Nuts........................................................................................... 362 PP Plastic Plug............................................................................... 391
M..h Nuts....................................................................................... 362
Drive tool
Clamping plates Drive Tool....................................................................................... 391
SP Clamping Plates........................................................................ 363
SP..SR Clamping Plates.................................................................. 363 Noise suppression strips
SR.................................................................................................. 392
Washers SR 4............................................................................................... 392
S Washers...................................................................................... 364
S..s Washers.................................................................................. 364 Connectors
S..SR Washers............................................................................... 364 KSM Connectors............................................................................ 393
Bushing.......................................................................................... 393
Fixed point constructions Connector...................................................................................... 394
BVP Fixed Point Construction......................................................... 365 AD Adapters................................................................................... 394
Hammer head bolts PV Parallel Connectors................................................................... 394
HB Hammer Head Bolts................................................................. 366 K Ball Hangers................................................................................ 395
HB..SR Hammer Head Bolts.......................................................... 366 KK Short Ball Hangers.................................................................... 395
HBS Hammer Head Bolt Sets......................................................... 367 Backplates
Mounting plates and corners GP Backplates 60....................................................................... 396
VH Corner Brackets....................................................................... 368 GP Backplates 80 x 30................................................................... 396
VP Corner Plates............................................................................ 369 GP Backplates 120 x 40................................................................. 397
VG Angle Plate............................................................................... 370 GP Backplates 70 x 20................................................................... 397
Backplates GPS............................................................................. 398
Rail girder clips Backplates RTG 4.......................................................................... 398
RB Rail Girder Clips........................................................................ 371 GPK Backplates 80 x 30................................................................ 398
Gas wall consoles Expansion units
GWK Console................................................................................. 371 GK 50 Expansion Units................................................................... 399
12 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
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GK 150 Expansion Units................................................................. 399 RMD Double Pipe Rozettes............................................................ 421
GK 500 Expansion Units................................................................. 400
GK 750 Expansion Unit.................................................................. 400
19. Clevis Hangers and Accessories
Profile fixings
KC Profile Clamps.......................................................................... 401 Clevis hangers
KCK Profile Clamps........................................................................ 402 CH - G Clevis Hangers................................................................... 425
KCH Profile Clamps........................................................................ 402 CH - E Clevis Hangers.................................................................... 426
KCL Profile Clamps........................................................................ 403 CH - GL Clevis Hangers................................................................. 427
KVS-D Profile Clips......................................................................... 403
Pipe Covers
BC Profile Clips.............................................................................. 404
CPS Pipe Covers............................................................................ 428
Trapezium fixings CPS Shield Size No. Selection........................................................ 429
Trapezium Fixings........................................................................... 404 CPS Shield Size No. Selection........................................................ 429
Trapezium Pliers............................................................................. 405
Roller Hangers
Air duct brackets RHA Roller Hanger......................................................................... 430
LR Air Duct Bracket........................................................................ 405 RRH Roller Hanger......................................................................... 431
LZ Air Duct Bracket........................................................................ 405
Roller Chair
LL Air Duct Bracket........................................................................ 406
RC Roller Chair............................................................................... 432
Backplate assemblies
Pipe Roll Stands
BME Backplate Assembly............................................................... 406
RS Pipe Rol Stand.......................................................................... 433
BMD Backplate Assemblies............................................................ 407
RSA Pipe Rol Stand....................................................................... 434
BMV Backplate Assembly............................................................... 407
BMU Backplate Assembly.............................................................. 407 Pipe Roller Supports
BMF Backplate Assemblies............................................................ 408 PRS Pipe Roller Support................................................................ 435
BMG Backplate Assembly.............................................................. 408
Protection Saddles
Noise-suppression fixtures CS Protection Saddles................................................................... 436
DA Noise-suppression Fixtures....................................................... 409
Standard Riser Clamps
SRC Riser Clamps.......................................................................... 438
17. Stainless Steel Mounting Material Conversions and calculations
Stainless steel clips
(Metric and Imperial)
BRS M 8/10 - SST Clips................................................................. 412
BRS-A M 8/10 - SST Clips............................................................. 412 Dimensions and weights for tubes
BSF / M 10 - SST Clips.............................................................. 413
BSA / M 10 - SST Clips.............................................................. 413 Dimensions and weights for flanges
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 13
Expansion Systems and
Expansion Vessels Pressurisation and Expansion Automats
14 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
d Accessories Accessories for Heating
and Cooling Installations
Flamco T-Plus
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 15
1.
Expansion Vessels
Flamco produces a comprehensive range of diaphragm expansion
vessels. Both the steel vessel and the diaphragm are of the highest
quality. They are compliant with all prevailing European standards and
carry the CE mark of conformity. Flamco vessels are available for both
potable, chilled and heated water systems in sizes ranging from 2 litres
up to 8,000 litres.
16 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Expansion Vessels
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 17
Expansion Vessels Overview
Cubex
18 - 600 litres.
Max. operating pressure;
3 bar: 18 - 35 litres,
6 bar: 50 - 600 litres.
Flexcon
2 - 1,000 litres.
Max. operating pressure:
3 bar: 2 - 80 litres,
6 bar: 110 - 1,000 litres,
10 bar: 110 - 1,000 litres.
For systems large and small.
The Flexcon 18 litre model is also
available in white.
Flexcon TOP
2 - 80 litres.
Max. operating pressure: 6 bar.
High-pressure alternative
for smaller systems.
Flexcon P
18 - 50 litres.
Max. operating pressure: 3 bar.
Space-saving alternative
for smaller systems.
Flexcon Solar
8 - 1,000 litres.
Max. operating pressure:
8 bar: 8 - 80 litre,
10 bar: 110 - 1,000 litres.
For solar systems.
18 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Expansion Vessels
1
Flexcon P: Space Saving Expansion Vessels
of Superior Quality
Butyl rubber diaphragm: Excellent pre-charge gas pressure maintenance.
Pre-formed convex diaphragm with exible 'rolling' action prevents the
diaphragm from stretching.
The proven Flamco clamp ring construction permits the use of a butyl
rubber diaphragm that is approximately half the size of a full diaphragm in a
comparable vessel. This ensures reduced permeability and a long service
life for the expansion vessel. FLEXCON P 18
Quick, easy and space saving installation using the wall mounting bracket.
5 year warranty.
FLEXCON P 25
FLEXCON P 35
FLEXCON P 50
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 19
Vessel Calculation for Central Heating Systems
Calculation for a Flexcon expansion vessel
for central heating systems with fixed or Initial pressure of the Flexcon expansion vessel
removable diaphragm This is the pressure measured at the nitrogen filler
valve at ambient temperature and atmospheric
Basic parameters for the calculation of a Flexcon pressure. The pressure is equivalent to the static
expansion vessel. height, rounded up to a factor of 0.5 bar.
Pre-charge
pressure
20 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Expansion Vessels
1
Note: Expansion volume
pressure in bar absolute The expansion volume is calculated as follows:
Max. output of Flexcon expansion vessels expansion volume = water capacity x increase in
with fixed diaphragm 0.63. volume at average heating temperature.
Max. output of Flexcon 800 litre expansion
vessel = 0.5, Example: heating temperature 90/70 C
Flexcon 1,000 litre expansion vessel = 0.4. (average 80 C) = 2.89%.
Max. output of Flexcon M = 0.72.
Safety factor
If the maximum output of an expansion vessel is We recommend including a margin of 25%
exceeded, the diaphragm may be subjected to tensile when calculating the expansion volume.
stress. This could lead to damage to the diaphragm
or even cause it to rupture. Gross capacity of Flexcon expansion vessels
The gross capacity of Flexcon expansion vessels is
System water capacity calculated as follows:
This is the total volume of water in the entire system
expansion volume x 1.25
including heat source, radiators, pipe work etc. Gross capacity of vessel =
output
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 21
Increase in volume of water in % Temperature in the Flexcon expansion vessel
The table below shows the percentage volume The maximum continuous temperature in the
increase of water as temperature increases from Flexcon expansion vessel is 70 C.
10C to 110C. The minimum permissible temperature in the Flexcon
expansion vessel is -10 C.
4
Volume increase [%]
0
10 20 30 40 50 60 70 80 90 100 110 120
Temperature [C]
FLAMC 1273
22 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Expansion Vessels
1
Output
In this table you can read off the output for various levels of initial and end pressure.
We recommend a margin of at least 1.5 bar between the initial and end pressure.
Static height Initial pressure End pressure
[m] [bar] [bar]
3 6 8 10
5 0.5 0.63 - - -
10 1 0.50 0.71 - -
15 1.5 0.38 0.64 0.72 -
20 2 0.25 0.57 0.67 -
25 2.5 0.13 0.50 0.61 0.68
30 3 - 0.43 0.56 0.64
35 3.5 - 0.36 0.50 0.59
40 4 - 0.29 0.44 0.55
45 4.5 - 0.21 0.39 0.50
50 5 - - 0.33 0.45
55 5.5 - - 0.28 0.41
60 6 - - 0.22 0.36
65 6.5 - - 0.17 0.32
70 7 - - - 0.27
75 7.5 - - - 0.23
80 8 - - - 0.18
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 23
Example calculations for Flexcon expansion vessels
Example 1 Example 2
Data Data
- water capacity = 340 liters - capacity unknown
- average heating temperature (90/70 C) = 80 C - boiler output = 280 kW
- system height =8m - average heating temperature (80/60 C) = 70 C
- end pressure = 3.0 bar - system height = 12 m
- Flexcon expansion vessel and boiler placed above. - end pressure = 3.0 bar
- Flexcon expansion vessel and boiler placed below.
Calculation - system components: 100% panel radiators
Increase in volume in % = 2.89% 2.9%
Calculation
340 x 2.9
Expansion volume = = 9.86 liters Calculated system capacity = 280 x 8.8 = 2,464 liters
100
Reserve 25% = 9.9 x 1.25 = 12.4 liters Increase in volume in % = 2.25%
24 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Expansion Vessels
1
Theory
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 25
Vessel Calculation for Cooling Systems
In a cooling system, Flexcon expansion vessels may The Expansion Coefficient of Antifreeze
have the following functions:
As the system cools, the volume of the cooling water All Flexcon expansion vessels can be used in systems
shrinks. The Flexcon expansion vessel thus gives in which glycol-based anti-freeze is added to the
water back to the system, maintaining system system water.
pressure. The table below shows the increase in volume of
If the system is turned off, the water can return to various water/ethylene glycol mixing ratios. These are
the ambient temperature, allowing it to expand. average values.
The vessel absorbs this expansion volume.
5
Volume Increase [%]
4
]
C
0
[-4 ]
l.% C ]
3 vo [ - 30 5 C ]
52 2
l.% [- 0 ]
C
vo l.% [-2 C
44 9 vo l.% [-15 C]
3 vo .% -10
l
2 34 vo .% [ ter
28 vol wa
20 =
1,31 l.%
vo
1 0
0,78
0,64
0,44
0,28
0,13 0
-40 -30 -20 -10 0 10 20 30 40 50 60 70
Temperature [C]
26 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Expansion Vessels
1
Calculation for a Cooling System
The following data is required to calculate the required The initial pressure of the expansion vessel is selected
volume of Flexcon expansion vessel: to match the static height of the system (above the
Volume of system water. expansion vessel). The following formula can be used
Percentage of added anti freeze. to calculate the fill level of the expansion vessel at the
Lowest system temperature. lowest operating pressure.
Maximum system temperature
(= highest ambient temperature).
Water - anti-freeze mix expansion (percentage).
Static height of the system above the vessel.
Maximum working pressure.
This means that the residual factor of the expansion vessel can be determined.
The end pressure must be 0.5 bar lower than the set pressure of the safety valve.
Note:
Pressure in bar absolute.
Max. output of Flexcon expansion vessels with fixed diaphragm 0.63.
Max. output of Flexcon 800 liter expansion vessel = 0/5, Flexcon 1.000 liter expansion vessel = 0/4.
Max. output of Flexcon M = 0.72.
The temperature in the Flexcon expansion vessel must remain above -10 C.
A buffer vessel or Flexcon intermediate expansion vessel may have to be fitted between the
system and the Flexcon expansion vessel.
For calculations of Flexcon expansion vessels for Solar installations, refer to the spreadsheet on
www.amcogroup.com.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 27
Flamco Flexcon
The Top in Pressure Expansion Vessels
Why Flexcon is the best choice
Flamcos standard programme covers a wide range of The rolling action of the diaphragm prevents
expansion vessels from 2 - 8,000 liters with a wide stretching.This has a significant impact on its
choice of pre-charge pressures and maximum service life.
operating pressures. All models are characterised by The unique clamp construction damages neither the
their construction, superior quality diaphragms or diaphragm nor the two halves of the expansion
bladders, high quality coating on the expansion vessel.
vessel itself and efficient production methods. The thread of the water connection is uncoated to
ensure easy and water tight installation.
All vessels are factory tested.
28 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Expansion Vessels
1
4 4
Systems with Flexcon expansion
2 vessels
1. Flexcon expansion vessel.
3 2 1
2. Prescor Safety valve.
6 3 5 3. Flamco tundish.
5 6
4. Flamcovent or Flexair air separator.
5. Flexfast quick-release coupling.
1 1 6. Flexcon pressure gauge.
When cold, the nitrogen When heated, the expansion When heated further, the If the pressure rises too high,
cushion presses the vessel partially fills with water expansion vessel portion the Prescor valve opens.
diaphragm against the wall of and the nitrogen gas is fully fills with water and the The excess water/steam is
the Flexcon expansion vessel. compressed. nitrogen gas is fully discharged.
compressed.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 29
CONTRA-FLEX
For sealed heating and chilled water (cooling) installations.
When the temperature in the installation rises, the system water will expand. The expansion water is stored temporarily in the
expansion vessel to keep the pressure in the installation at the correct level. Each vessel is factory tested.
Contra-Flex W 8 - 35
Maximum operating pressure: 3.0 bar.
Deep drawn zinc plated steel clench ring.
White (RAL 9010) epoxy powder coating.
Type Capa- Pre- Dimensions Syst. Weight Order
city charge conn. [kg] Code
[l] [bar] H. (M)
[mm] [mm]
Contra-Flex W 8 8 1.5 245 304 3/4" 2.2 50 26063
Contra-Flex W 12 12 1.5 286 336 3/4" 2.1 36 26153
Contra-Flex W 18 18 1.5 328 328 3/ "
4 3.7 24 26163
Contra-Flex W 25 25 1.5 358 380 3/ "
4 4.5 18 26233
Contra-Flex W 35 35 1.5 396 439 3/ "
4 5.4 18 26333
Nr. 0343
Contra-Flex W 50 - 80
Maximum operating pressure: 6.0 bar.
Deep drawn zinc plated steel clench ring.
White (RAL 9010) epoxy powder coating.
Type Capa- Pre- Dimensions Syst. Weight Order
city charge conn. [kg] Code
[l] [bar] H. (M)
[mm] [mm]
Contra-Flex W 50 50 1.5 435 495 /4"
3 11.2 12 26483
Contra-Flex W 80 80 1.5 519 551 1" 15.0 12 26783 Nr. 0343
30 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Expansion Vessels
1
FLEXCON C
For sealed heating and chilled water (cooling) installations.
When the temperature in the installation rises, the system water will expand. The expansion water is stored temporarily in the
expansion vessel to keep the pressure in the installation at the correct level. Each vessel is factory tested.
The diaphragm is clamped between two vessel halves, preventing mechanical damage to the diaphragm or vessel halves
during use. Compared to other bladder type vessels, the clamp ring construction cuts the air to water diaphragm surface
ratio in half, resulting in a much lower permeability of the gas charge, a greater reliability and overall life expectancy of the
vessel.
The thread of the system connection is uncoated, ensuring problem free connection.
Diaphragm: Flexible rubber with rolling action.
Suitable for addition of glycol-based anti-freeze up to 50%.
Red (RAL 3002) epoxy powder coating.
Max. temperature on diaphragm (EN 13831/8): 70 C.
Max. temperature at (heating) outlet: 120 C.
In accordance with Pressure Equipment Directive 97/23/EC.
Flexcon C 2 - 25
Maximum operating pressure: 3.0 bar.
Deep drawn zinc plated steel clench ring.
Type Capa- Pre- Dimensions Syst. Weight Order
city charge conn. [kg] Code
[l] [bar] H. (M)
[mm] [mm]
Flexcon C 2 2 0,5 216 152 3/4" 1,1 120 13211
Flexcon C 2 2 1.5 194 152 3/4" 1.1 120 13213
Flexcon C 4 4 0,5 194 257 3/ "
4 1,6 90 13411
Flexcon C 4 4 1.5 194 257 3/ "
4 1.6 90 13413
Flexcon C 8 8 1.5 245 304 3/ "
4 2.2 60 16077
Flexcon C 12 12 1.5 286 336 3/ "
4 2.1 60 16127
Flexcon C 18 18 0,5 328 328 3/ "
4 3.7 30 16175
Flexcon C 18 18 1.5 328 328 3/ "
4 3.7 30 16177
Flexcon C 25 25 0,5 358 380 3/ "
4 4.5 24 16245 Nr. 0343
Flexcon C 25 25 1.5 358 380 3/ "
4 4.5 24 16247
Flexcon C 35 - 80
Maximum operating pressure: 3.0 bar.
Deep drawn zinc plated steel clench ring.
Type Capa- Pre- Dimensions Syst. Weight Order
city charge conn. [kg] Code
[l] [bar] H. (M)
[mm] [mm]
Flexcon C 35 35 1.5 396 439 3/4" 5.4 24 16347
Flexcon C 50 50 0,5 435 495 3/4" 11.2 12 16491
Flexcon C 50 50 1,0 435 495 3/ "
4 11.2 12 16492
Flexcon C 50 50 1.5 435 495 3/ "
4 11.2 12 16493
Flexcon C 50 50 1.5 435 495 3/ "
4 11.2 12 16493
Flexcon C 80 80 0,5 519 551 1" 15.0 12 16815
Flexcon C 80 80 1,0 519 551 1" 15.0 12 16816
Flexcon C 80 80 1.5 519 551 1" 15.0 12 16817 Nr. 0343
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 31
Flexcon C 110 - 1000
Maximum operating pressure: 6.0 bar.
All welded construction.
Red (RAL 3002) epoxy powder coating.
Type Capa- Pre- Dimensions Syst. Weight Order
city charge conn. [kg] 8 Code
[litres] (bar) (M)
Height
[mm] (mm)
Flexcon C 110 110 0.5 484 784 1" 23,8 17110
Flexcon C 110 110 1.0 484 784 1" 23,8 8 17111
Flexcon C 110 110 1.5 484 784 1" 23,8 8 17112
Flexcon C 110 110 specify 484 784 1" 23,8 8 17114
Flexcon C 140 140 0.5 484 950 1" 25,3 8 17115
Flexcon C 140 140 1.0 484 950 1" 25,3 8 17116
Flexcon C 140 140 1.5 484 950 1" 25,3 8 17117
Flexcon C 140 140 specify 484 950 1" 25.3 8 17119
Flexcon C 200 200 0.5 484 1300 1" 38,1 8 17120
Flexcon C 200 200 1.0 484 1300 1" 38,1 8 17121
Flexcon C 200 200 1.5 484 1300 1" 38,1 8 17122
Flexcon C 200 200 specify 484 1300 1" 38.1 8 17124
Flexcon C 300 300 0.5 600 1330 1" 56,9 6 17130
Flexcon C 300 300 1.0 600 1330 1" 56,9 6 17131
Flexcon C 300 300 1.5 600 1330 1" 56,9 6 17132
Flexcon C 300 300 specify 600 1330 1" 56.9 6 17134
Flexcon C 425 425 0.5 790 1180 1" 76,4 1 17140
Flexcon C 425 425 1.0 790 1180 1" 76,4 1 17141
Flexcon C 425 425 1.5 790 1180 1" 76,4 1 17142
Flexcon C 425 425 specify 790 1180 1" 76.4 1 17144
Flexcon C 600 600 0.5 790 1540 1" 92,9 1 17160
Flexcon C 600 600 1.0 790 1540 1" 92,9 1 17161
Flexcon C 600 600 1.5 790 1540 1" 92,9 1 17162
Flexcon C 600 600 specify 790 1540 1" 92.9 1 17164
Flexcon C 800 800 1.0 790 1888 1" 126,9 1 17180
Flexcon C 800 800 1.5 790 1888 1" 126,9 1 17181
Flexcon C 800 800 specify 790 1888 1" 126.9 1 17184
Flexcon C 1000 1000 1.5 790 2268 1" 145,9 1 17190
Flexcon C 1000 1000 specify 790 2268 1" 145.9 1 17194
Nr. 0343
32 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Expansion Vessels
1
FLEXCON
For sealed heating and chilled water (cooling) installations.
When the temperature in the installation rises, the system water will expand. The expansion water is stored temporarily in the
expansion vessel to keep the pressure in the installation at the correct level. Each vessel is factory tested.
All welded construction.
Diaphragm: Flexible rubber with rolling action.
Suitable for addition of glycol-based anti-freeze up to 50%.
Red (RAL 3002) epoxy powder coating.
Max. temperature on diaphragm (EN 13831/8): 70 C.
Max. temperature at (heating) outlet: 120 C.
In accordance with Pressure Equipment Directive 97/23/EC.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 33
Flexcon 110 - 1000 - 10.0 bar
Maximum operating pressure: 10.0 bar.
Type Capa- Pre- Dimensions Syst. Weight Order
city charge conn. [kg] Code
[l] [bar] H. (M)
[mm] [mm]
Flexcon 110 110 0.5 484 784 1" 38.5 6 16101
Flexcon 110 110 1.0 484 784 1" 38.5 6 16102
Flexcon 110 110 1.5 484 784 1" 38.5 6 16103
Flexcon 110 110 2.0 484 784 1" 38.5 6 16104 Nr. 0343
Flexcon 110 110 2.5 484 784 1" 38.5 6 16105
Flexcon 110 110 3.0 484 784 1" 38.5 6 16106
Flexcon 110 110 specify 484 784 1" 38.5 6 16100
Flexcon 140 140 0.5 484 950 1" 44.6 6 16131
Flexcon 140 140 1.0 484 950 1" 44.6 6 16132
Flexcon 140 140 1.5 484 950 1" 44.6 6 16133
Flexcon 140 140 2.0 484 950 1" 44.6 6 16134
Flexcon 140 140 2.5 484 950 1" 44.6 6 16135
Flexcon 140 140 3.0 484 950 1" 44.6 6 16136
Flexcon 140 140 specify 484 950 1" 44.6 6 16130
Flexcon 200 200 0.5 600 960 1" 49.3 6 16191
Flexcon 200 200 1.0 600 960 1" 49.3 6 16192
Flexcon 200 200 1.5 600 960 1" 49.3 6 16193
Flexcon 200 200 2.0 600 960 1" 49.3 6 16194
Flexcon 200 200 2.5 600 960 1" 49.3 6 16195
Flexcon 200 200 3.0 600 960 1" 49.3 6 16196
Flexcon 200 200 specify 600 960 1" 49.3 6 16190
Flexcon 300 300 0.5 600 1330 1" 73.7 6 16291
Flexcon 300 300 1.0 600 1330 1" 73.7 6 16292
Flexcon 300 300 1.5 600 1330 1" 73.7 6 16293
Flexcon 300 300 2.0 600 1330 1" 73.7 6 16294
Flexcon 300 300 2.5 600 1330 1" 73.7 6 16295
Flexcon 300 300 3.0 600 1330 1" 73.7 6 16296
Flexcon 300 300 specify 600 1330 1" 73.7 6 16290
Flexcon 425 425 0.5 790 1180 1" 105.5 1 16411
Flexcon 425 425 1.0 790 1180 1" 105.5 1 16412
Flexcon 425 425 1.5 790 1180 1" 105.5 1 16413
Flexcon 425 425 2.0 790 1180 1" 105.5 1 16414
Flexcon 425 425 2.5 790 1180 1" 105.5 1 16415
Flexcon 425 425 3.0 790 1180 1" 105.5 1 16416
Flexcon 425 425 specify 790 1180 1" 105.5 1 16410
Flexcon 600 600 0.5 790 1540 1" 132.0 1 16591
Flexcon 600 600 1.0 790 1540 1" 132.0 1 16592
Flexcon 600 600 1.5 790 1540 1" 132.0 1 16593
Flexcon 600 600 2.0 790 1540 1" 132.0 1 16594
Flexcon 600 600 2.5 790 1540 1" 132.0 1 16595
Flexcon 600 600 3.0 790 1540 1" 132.0 1 16596
Flexcon 600 600 specify 790 1540 1" 132.0 1 16590
Flexcon 800 800 0.5 790 1888 1" 182.0 1 16791
Flexcon 800 800 1.0 790 1888 1" 182.0 1 16792
Flexcon 800 800 1.5 790 1888 1" 182.0 1 16793
Flexcon 800 800 2.0 790 1888 1" 182.0 1 16794
Flexcon 800 800 2.5 790 1888 1" 182.0 1 16795
Flexcon 800 800 3.0 790 1888 1" 182.0 1 16796
Flexcon 800 800 specify 790 1888 1" 182.0 1 16790
Flexcon 1000 1000 0.5 790 2268 1" 210.0 1 16891
Flexcon 1000 1000 1.0 790 2268 1" 210.0 1 16892
Flexcon 1000 1000 1.5 790 2268 1" 210.0 1 16893
Flexcon 1000 1000 2.0 790 2268 1" 210.0 1 16894
Flexcon 1000 1000 2.5 790 2268 1" 210.0 1 16895
Flexcon 1000 1000 3.0 790 2268 1" 210.0 1 16896
Flexcon 1000 1000 specify 790 2268 1" 210.0 1 16890
34 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Expansion Vessels
1
FLEXCON TOP
For sealed heating and chilled water (cooling) installations.
When the temperature in the installation rises, the system water will expand. The expansion water is stored temporarily in the
expansion vessel to keep the pressure in the installation at the correct level. Each vessel is factory tested.
Flexcon Top 2 - 25
Deep drawn zinc plated steel clench ring.
Type Capa- Pre- Dimensions Syst. Weight Order
city charge conn. [kg] Code
[l] [bar] H. (M)
[mm] [mm]
Flexcon Top 8 8 0.5 245 280 3/4" 3.2 77 16008
Flexcon Top 8 8 1.0 245 280 3/4" 3.2 50 16009
Flexcon Top 8 8 2.5 245 280 3/ "
4 3.2 50 16010
Flexcon Top 8 8 specify 245 280 3/ "
4 3.2 50 16011 Nr. 0343
Flexcon Top 12 12 0.5 286 313 3/ "
4 4.5 60 16012
Flexcon Top 12 12 1.0 286 313 3/ "
4 4.5 36 16013
Flexcon Top 12 12 2.5 286 313 3/ "
4 4.5 36 16014
Flexcon Top 12 12 specify 286 313 3/ "
4 4.5 36 16015
Flexcon Top 18 18 0.5 328 306 3/ "
4 5.7 24 16018
Flexcon Top 18 18 1.0 328 306 3/ "
4 5.7 24 16019
Flexcon Top 18 18 2.5 328 306 3/ "
4 5.7 24 16020
Flexcon Top 18 18 specify 328 306 3/ "
4 5.7 24 16017
Flexcon Top 25 25 0.5 358 359 3/ "
4 7.3 18 16025
Flexcon Top 25 25 1.0 358 359 3/ "
4 7.3 18 16026
Flexcon Top 25 25 2.5 358 359 3/ "
4 7.3 18 16027
Flexcon Top 25 25 specify 358 359 3/ "
4 7.3 18 16030
Flexcon Top 35 - 80
Deep drawn zinc plated steel clench ring.
Type Capa- Pre- Dimensions Syst. Weight Order
city charge conn. [kg] Code
[l] [bar] H. (M)
[mm] [mm]
Flexcon Top 35 35 0.5 396 416 3/4" 8.8 18 16035
Flexcon Top 35 35 1.0 396 416 3/4" 8.8 18 16036
Flexcon Top 35 35 1.5 396 416 3/ "
4 8.8 18 16039
Flexcon Top 35 35 2.5 396 416 3/ "
4 8.8 18 16037
Nr. 0343
Flexcon Top 35 35 specify 396 416 3/ "
4 8.8 18 16038
Flexcon Top 50 50 0.5 435 473 3/ "
4 11.2 12 16051
Flexcon Top 50 50 1.0 435 473 3/ "
4 11.2 12 16052
Flexcon Top 50 50 1.5 435 473 3/ "
4 11.2 12 16050
Flexcon Top 50 50 2.5 435 473 3/ "
4 11.2 12 16053
Flexcon Top 50 50 specify 435 473 3/ "
4 11.2 12 16054
Flexcon Top 80 80 0.5 519 540 1" 15.0 12 16081
Flexcon Top 80 80 1.5 519 540 1" 15.0 12 16085
Flexcon Top 80 80 2.5 519 540 1" 15.0 12 16083
Flexcon Top 80 80 specify 519 540 1" 15.0 12 16084
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 35
FLEXCON SOLAR
Expansion vessels for solar powered installations.
Flexcon Solar 8 - 25
Deep drawn zinc plated steel clench ring.
White (RAL 9010) epoxy powder coating.
Maximum operating pressure: 8.0 bar.
Maximum temperature load on the diaphragm: 110 C.
Type Capa- Pre- Dimensions Syst. Weight Order
city charge conn. [kg] Code
[l] [bar] H. (M)
[mm] [mm]
Flexcon Solar 8 8 2.5 245 280 3/4" 3.2 50 16060 Nr. 0343
Flexcon Solar 35 - 80
Deep drawn zinc plated steel clench ring.
White (RAL 9010) epoxy powder coating.
Maximum operating pressure: 8.0 bar.
Maximum temperature load on the diaphragm: 110 C.
Type Capa- Pre- Dimensions Syst. Weight Order
city charge conn. [kg] Code
[l] [bar] H. (M)
[mm] [mm]
Flexcon Solar 35 35 2.5 396 416 /4"
3 8.8 18 16064 Nr. 0343
Flexcon Solar 140 140 3.0 484 950 1" 44.6 8 16068
Flexcon Solar 200 200 3.0 600 960 1" 49.3 8 16069
Flexcon Solar 300 300 3.0 600 1330 1" 73.7 6 16070
Flexcon Solar 425 425 3.0 790 1180 1" 105.5 1 16071
Flexcon Solar 600 600 3.0 790 1540 1" 132.0 1 16072
Flexcon Solar 800 800 3.0 790 1888 1" 181.8 1 16073
Flexcon Solar 1000 1000 3.0 790 2268 1" 211.0 1 16074
36 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Expansion Vessels
1
CUBEX R
For sealed heating and chilled water (cooling) installations.
When the temperature in the installation rises, the system water will expand. The expansion water is stored temporarily in the
expansion vessel to keep the pressure in the installation at the correct level. Each vessel is factory tested.
Cubex R
Type Capa- Pre- Dimensions Syst. Weight Order
city charge conn. [kg] Code
[l] [bar] H. (M)
[mm] [mm]
Cubex R 12 12 0.5 387 133 3/4" 5.1 48 13212
Cubex R 14 14 0.5 387 153 3/4" 5.3 48 13214
Cubex R 18 18 0.5 387 183 3/ "
4 6.4 48 13218
Nr. 0343
FLEXCON P
Expansion vessel with reduced height and suspension eye for use in sealed heating and cooling installations.
When the temperature in the installation rises, the system water will expand. The expansion water is stored temporarily in the
expansion vessel to keep the pressure in the installation at the correct level. Each vessel is factory tested.
The oval shape combined with the practical suspension eye enables quick and easy mounting, optimising the use of space.
Thanks to the design no rest water remains in the vessel.
Flexcon P
Type Capa- Pre- Dimensions Syst. Weight Order
city charge conn. [kg] Code
[l] [bar] H. (M)
[mm] [mm]
Flexcon P 18 18 1.0 387 226 3/4" 5.7 30 13316
Flexcon P 25 25 1.0 435 256 3/4" 7.7 20 13326
Flexcon P 35 35 1.0 435 333 3/ "
4 8.9 20 13336
Flexcon P 50 50 1.5 515 344 3/ "
4 11.8 12 13357
Nr. 0343
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 37
Flexcon M
A Flexcon M expansion vessel offers you All Flexcon M expansion vessels are fitted with an
advantages in installations with big differences in exchangeable bladder. This bladder forms the
the static pressure and set pressure separation between the expansion water inside the
of the safety valve. bladder and the nitrogen cushion.
FLEXCON M
38 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Expansion Vessels
1
FLEXCON M
For heating and chilled water (cooling) installations.
The vessel is equipped with a replaceable bladder made from high-quality butyl rubber in compliance with EN 13831/8.
Particular benefits of use are achieved in installations with large variations between static pressure and pre-set pressure of the
safety valve. Accessories to be ordered separately.
Replaceable bladder.
With inspection cover and pressure gauge.
With height-adjustable feet (From 2,800 litres).
Delivered ready for connecting to system.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 39
Flexcon Pro
A Flexcon Pro expansion vessel offers you Diaphragm pressure expansion vessel with an
extra-special advantages in installations with big exchangeable bladder according to DIN 4807/3.
differences in the static pressure and set pressure For the use in heating installations with a working
of the safety valve. temperature of 120 C (maximum temperature
(bladder) of 70 C) and for chilled water (cooling and
airconditioning) installations.
FLEXCON PRO
40 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Expansion Vessels
1
FLEXCON PRO
For heating and chilled water (cooling) installations.
Replaceable bladder.
Red (RAL 3002) epoxy powder coating.
Suitable for addition of glycol-based anti-freeze up to 50%.
Max. operating pressure: 6.0 bar.
Max. temperature on diaphragm (EN 13831/8): 70 C.
Max. temperature at (heating) outlet: 120 C.
In accordance with Pressure Equipment Directive 97/23/EC.
Material quality: ASTM/ISO: A181 class 60 / S235JRG2.
Flexcon PRO
Type Capa- Pre- Dimensions Syst. Weight Order
city charge conn. [kg] Code
[l] [bar] H. (M)
[mm] [mm]
Flexcon PRO 200 200 2.5 550 1150 1" 47 1 25420
Flexcon PRO 250 250 2.5 550 1400 1" 55 1 25425
Flexcon PRO 300 300 2.5 550 1650 1" 63 1 25430
Flexcon PRO 370 370 2.5 650 1350 1" 74 1 25431
Flexcon PRO 430 430 2.5 750 1170 1" 87 1 25443
Flexcon PRO 540 540 2.5 750 1420 1" 108 1 25454
Flexcon PRO 650 650 2.5 750 1670 1" 125 1 25465
Flexcon PRO 770 770 2.5 750 1950 1" 153 1 25477
Flexcon PRO 870 870 2.5 750 2200 1" 172 1 25487
Flexcon PRO 1000 1000 2.5 750 2450 1" 180 1 25500
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 41
Flexcon VSV/VB Intermediate Vessels
In sealed heating systems, the supply temperature can In this intermediate vessel the expansion water is
reach 120 C. allowed to cool.
The maximum permissible continuous temperature The maximum supply temperature of the water for
load on the diaphragm in the Flexcon vessels is 70 C Flexcon VSV/VB vessels is 160 C. The extent to
in compliance with the appropriate standard. That is which the expansion water is cooled depends on the
why Flexcon expansion vessels must be fitted in the volume of the intermediate vessel.
return line. An intermediate vessel must not be insulated.
If the temperature in the return line is not capped at Around the vessel and between the vessel and the
70 C, an intermediate vessel must be fitted. ceiling there must be clearance of at least 400 mm.
Expansion
Drain line
42 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Expansion Vessels
1
FLEXCON INTERMEDIATE VESSELS
Vessels to protect Flexcon expansion vessels on elevated temperature systems.
The vessels are fitted in between the expansion vessel and the system return.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 43
2.
Pressurisation
and Expansion
Automats
For large or tall sealed systems traditional expansion vessels are not
the most efcient solution in terms of operational pressure or physical
footprint. Flamco Expansion Automats balance the system pressure,
using a highly efcient vessel design and control equipment.
We produce a comprehensive range of models that offer high-quality
performance and versatility which may be further enhanced by the
addition of numerous optional accessories. This makes the Flamco
expansion automats suitable for use in a variety of situations.
As demands and preferences differ worldwide, Flamco has opted for an
adaptable, modular range to suit every clients requirements.
44 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pressurisation and Expansion Automats
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 45
Pressurisation and Expansion Automats Overview
Flexfiller Mini
Compact, fully-integrated topping-up
and filling unit.
Max. operating pressure: 3 bar(g).
One or two pumps (130D/230D).
Flexfiller Midi
Compact, fully-integrated wall
mounted topping-up and filling unit.
Max. operating pressure: 2.7 / 8.0
bar(g).
One or two pumps
(125D/150D/225D/250D).
46 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pressurisation and Expansion Automats
2
Packaged sealed system sets
Basepak
Flexfiller Twin System Skid Mounted Packaged Sealed
Compact, fully-integrated topping-up System Set.
and filling unit for two systems. Flexfiller pressurisation unit, Flexcon
Max. operating pressure: 2.7 / 8.0 expansion vessel and connecting
bar(g). hose kit included.
One pump for each system One pump.
(125D/150D/180DS).
Flexconpak
Flexfiller Glycol Cabinet Housed Packaged Sealed
Compact, fully-integrated topping-up System Set.
and filling unit. Pressurisation unit and Flexcon
Two tanks: a water tank and a expansion vessel included (integral).
glycol tank. Glycol is introduced on One pump.
demand
Max. operating pressure: 2.5 / 5.0
bar(g).
Two pumps (225D/250D).
Flexfill Plus
Compact, fully-integrated unit for
pressurisation and Pressure Step
Degassing.
Two microprocessors for
independant control.
Max. operating pressure: 6.0 / 8.0
bar(g).
Two pumps (250D/280DS).
Midifill Plus
Compact, fully-integrated unit for
pressurisation and Pressure Step
Degassing.
Two microprocessors for
independant control.
Max. operating pressure: 8.0 bar(g).
One pump (150D).
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 47
Sizing Expansion Automats
Basic Concepts for the Calculation of System water capacity
Expansion Automats This is the total volume of water in the entire system
including heat source, radiators, pipe work etc.
To select the right expansion automat it is necessary
to understand the following principles: Increase in water volume (in %)
The table below shows the percentage volume
Static height increase of water as temperature increases from
This is the height of the system between the 10 C to 110 C.
connection of the Flexcon expansion appliance and
the highest point, measured in water column metres Expansion volume
(1 wcm = 0.1 bar). The expansion volume is determined in the following
way: expansion volume = capacity x increase in
volume at the average heating temperature.
[C] [%]
5
10 - 25 0.35
10 - 30 0.43
Increase in volume [%]
4
10 - 35 0.63
10 - 40 0.75 3
10 - 45 0.96
10 - 50 1.18 2
10 - 55 1.42
10 - 60 1.68 1
10 - 70 2.25
10 - 80 2.89 0
10 - 90 3.58 10 20 30 40 50 60 70 80 90 100 110 120
10 - 100 4.34 Temperature [C]
10 - 110 5.16
10 PN16
9 PN10
FLAMC 1273
8
2x
7 K-0
42
Set system pressure [bar]
6 2x
1x K-0
4 PN6
K-0
5 4 2
2x 1x
K- 1x K-0
02 4 2x
4 K-0 K-0
3 3
3 1x
K-0
1x 2
2
K/C
0
0 1 2 3 4 5 6 7 8 9 10 11 12
FlExCon M-K / U Heating capacity [MW]
48 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pressurisation and Expansion Automats
2
Example: heating temperature 90/70 C The factor of 1.3 is based on the following
(average 80 C) = 2.89%. assumptions:
The expansion vessel has to hold at least 10%
Heating/Cooling power more than the calculated expansion volume.
This is the sum of the nominal heating capacities. The volume of the vessel allows for refilling
and min./max. levels.
Capacity of the expansion automat Corrections to tolerances which, according to
The capacity of a pump expansion automat is various standards, are admissible for parts of the
determined in the following way: capacity of system.
expansion appliance = 1.3 x expansion volume (in
the case of the Flexcon M-K / C the factor is 1.4).
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 49
Calculations for Expansion Automats in Heating Installations
ExAmplE 1
DATA
- heating power = 1,500 kW
- average heating temperature (90/70 C) = 80 C
- static height = 20 metres
- system volume = 15,400 litres
- provision for expansion (vessel) situated at the bottom of the system.
15,400 x 2.9
Expansion volume = = 447 litres
100
YOUR CHOICE
Alternative I : Flamcomat GB 600.
Calculation - control unit with pump.
Nominal operating pressure = 2 + 1 = 3 bar.
The 1.5 MW - 3 bar point is under the M 02 pump curve
(see Flamcomat pump characteristics graph).
Selected: Flamcomat GB 600/m 02.
ExAmplE 2
DATA
- heating power = 7,000 kW
- average heating temperature (70/40C) = 55 C
- static height = 37 metres
- system volume = unknown
- provision for expansion (vessel) situated at the bottom of the system.
- system components: mixed utility.
7,000 x 1.42
Expansion volume = = 994 litres
100
Required expansion reservoir capacity = 994 x 1.3 = 1,292 litres
50 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pressurisation and Expansion Automats
2
YOUR CHOICE
Alternative I : Flamcomat GB 1600.
Calculation - control unit with pump.
Nominal operating pressure = 3.7 + 1 = 4.7 bar.
The 7 MW - 4.7 bar point is on the D 20 group curve
(see Flamcomat pump characteristics graph).
Selected: Flamcomat GB 1600/D 20.
DATA
- heating power = 5,400 kW
- system volume = 95,000 litres
- static height = < 5 metres (with vessel above)
- temperature (6/12 C) = 9 C
- max. ambient temperature = 30 C
- no glycol
95,000 x 0.43
Expansion volume = = 409 litres
100
Required expansion reservoir capacity = 409 x 1.3 = 531 litres
YOUR CHOICE
Alternative I : Flexcon m-K/U 600,
6 bar model, possibly in combination with an ENA 10 de-aeration appliance.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 51
Flexcon M-K/U, the reliable
compressor expansion automat
The Flexcon M-K/U compressor expansion automats
store the expansion water from the system.
They also hold the system pressure at the pre-set level
within clearly defined limits. Water and compressed
air are separated from each other by a removable
high-quality butyl-rubber bladder which has a high
diffusion density (low gas permeability).
FLEXCON M-K/U
1. Cold 2. Warming up
The automat contains a The volume of water, and
small amount of water. thus the system pressure,
The automat is at rest. increases.
The controller responds to
this by discharging air from
the vessel and, as a result,
the expansion water flows
into the bladder.
52 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pressurisation and Expansion Automats
2
Flexcon M-K/U
(SPC-control unit).
Compressor.
Exchangeable bladder of
high-quality butyl-rubber.
Weight/capacity sensor.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 53
FLEXCON M-K/U COMPRESSOR EXPANSION AUTOMAT
For heating and chilled water (cooling) installations.
Ideal for larger systems and systems which cannot tolerate the rise in pressure associated with standard sealed system
equipment.
These units are distinguished by their wide range of applications. Installation is both simple and cost-effective due to the
adjustable system connection and the fact that the systems come complete and ready to operate. The unit is combined with
the latest technology SPC control unit.
Compact, space saving unit, which has a low noise, oil free compressor. This compressor expansion automat has a simple and
clear control panel which can be connected to a building management system or system monitoring device.
Replaceable bladder.
Internally uncoated (internal coating available to special order).
Red (RAL 3002) epoxy powder coating.
Maximum temperature on bladder (EN 13831/8): 70 C.
Min. temperature at (heating) outlet: 0 C.
In accordance with European Pressure Equipment Directive 97/23/EC.
Material quality:
- ASTM/ISO: A181 class 60 / S235JRG2.
- EN/ISO: P245N.
Flexcon M-K/U 400 400 750 1369 K-011 G 1 1/4" 153 1 23824
Flexcon M-K/U 600 600 750 1789 K-011 G 1 1/4" 183 1 23826
Flexcon M-K/U 800 800 750 2189 K-031 G 1 1/4" 218 1 23828
Flexcon M-K/U 1000 1000 750 2689 K-031 G 1 1/2" 253 1 23830
Flexcon M-K/U 1200 1200 1000 2025 K-031 G 1 1/2" 313 1 23832
Flexcon M-K/U 1600 1600 1000 2525 K-031 G 1 1/2" 368 1 23836
Flexcon M-K/U 2000 2000 1200 2277 K-031 G 2 1/2" 453 1 23840
Flexcon M-K/U 2800 2800 1200 2877 K-031 G 2 1/2" 538 1 23848
Flexcon M-K/U 3500 3500 1200 3677 K-031 G 2 1/2" 648 1 23855
Flexcon M-K/U 400 400 750 1369 K-011 G 1 1/4" 188 1 23864
Flexcon M-K/U 600 600 750 1789 K-011 G 1 1/4" 228 1 23866
Flexcon M-K/U 800 800 750 2189 K-031 G 1 1/4" 258 1 23868
Flexcon M-K/U 1000 1000 750 2689 K-031 G 1 1/2" 308 1 23870
Flexcon M-K/U 1200 1200 1000 2025 K-031 G 1 1/2" 418 1 23872
Flexcon M-K/U 1600 1600 1000 2525 K-031 G 1 1/2" 508 1 23876
Flexcon M-K/U 2000 2000 1200 2277 K-031 G 2" 618 1 23880
Flexcon M-K/U 2800 2800 1200 2877 K-031 G 2 1/2" 785 1 23888
Flexcon M-K/U 3500 3500 1200 3675 K-031 G 2 1/2" 938 1 23895
54 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pressurisation and Expansion Automats
2
FLEXCON M-K/C COMPRESSOR EXPANSION AUTOMAT
For smaller heating and chilled water (cooling) installations.
This product is especially designed for smaller commercial systems with limited space, providing all the benefits of an automat at
an affordable price.
Nr. 0343
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 55
FLEXCON M-K/S COMPRESSOR EXPANSION AUTOMAT
For heating and chilled water (cooling) installations.
High efficiency units with Flexcon S microprocessor control unit designed to operate heating and air conditioning systems at a
constant pressure. Ideal for larger systems and systems which cannot tolerate the rise in pressure associated with standard
sealed system equipment.
These units are distinguished by their wide range of applications. Installation is both simple and cost effective due to the
adjustable system connection and the fact that the systems come complete and ready to operate. Installation parameters are
programmed before operation.
Compact, space saving unit, which has a low noise, oil free compressor. This compressor unit has a simple and clear control
panel which can be connected to a building management system or system monitoring device.
Replaceable bladder.
Red (RAL 3002) epoxy powder coating.
Maximum temperature on bladder (EN 13831/8): 70 C.
Min. temperature at (heating) outlet: 0 C.
In accordance with Pressure Equipment Directive 97/23/EC.
Material quality:
- ASTM/ISO: A181 class 60 / S235JRG2.
- EN/ISO: P245N.
Flexcon S control unit is capable of operating together with up to 2 other controllers in the same system. Details on request.
56 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pressurisation and Expansion Automats
2
Flexcon M-K/S - 6.0 bar
Maximum operating pressure: 5.2 bar, design pressure PN 6.
Type Capa- Dimensions Com- Syst. Weight Order
city pressor conn. [kg] Code
[l] H. ISO 228-1
[mm] [mm] (F)
Flexcon M-K/S 400 400 750 1369 K-011 G 1 1/2" 153 1 22901
Flexcon M-K/S 400 400 750 1369 K-031 G 1 1/2" 153 1 22903
Flexcon M-K/S 400 400 750 1369 K- 04 G 1 1/2" 170 1 22906
Flexcon M-K/S 600 600 750 1789 K-011 1 1/4" 186 1 22907
Flexcon M-K/S 600 600 750 1789 K-031 G 1 1/2" 189 1 22909
Flexcon M-K/S 600 600 750 1789 K- 04 G 1 1/2" 200 1 22911
Flexcon M-K/S 800 800 750 2189 K-011 G 1 1/2" 221 1 22912
Flexcon M-K/S 800 800 750 2189 K-031 G 1 1/2" 224 1 22914
Flexcon M-K/S 800 800 750 2189 K- 04 G 1 1/2" 235 1 22916
Flexcon M-K/S 1000 1000 750 2689 K-011 G 1 1/2" 256 1 22917
Flexcon M-K/S 1000 1000 750 2689 K-031 G 1 1/2" 259 1 22919
Flexcon M-K/S 1000 1000 750 2689 K- 04 G 1 1/2" 270 1 22921
Flexcon M-K/S 1200 1200 1000 2025 K-011 G 1 1/2" 316 1 22922
Flexcon M-K/S 1200 1200 1000 2025 K-031 G 1 1/2" 319 1 22924
Flexcon M-K/S 1200 1200 1000 2025 K- 04 G 1 1/2" 330 1 22926
Flexcon M-K/S 1600 1600 1000 2277 K-031 G 1 1/2" 374 1 22929
Flexcon M-K/S 1600 1600 1000 2525 K- 04 G 1 1/2" 385 1 22931
Flexcon M-K/S 2000 2000 1200 2277 K-031 G 2" 459 1 22934
Flexcon M-K/S 2000 2000 1200 2277 K- 04 G 2" 470 1 22936
Flexcon M-K/S 2800 2800 1200 2877 K-031 G 2 1/2" 544 1 22939
Flexcon M-K/S 2800 2800 1200 2877 K- 04 G 2 1/2" 555 1 22941
Flexcon M-K/S 3500 3500 1200 3677 K-031 G 2 1/2" 654 1 22944
Flexcon M-K/S 3500 3500 1200 3677 K- 04 G 2 1/2" 665 1 22946
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 57
EXTRA COMPRESSORS
The second compressor unit is assembled on a second console on the Flexcon M-K/S or M-K/U compressor expansion
automat. Both compressors must be of equal capacity and type. Delivered complete, assembled and ready for use.
Note: This configuration comes with failure changeover operation option only.
Flanges as per DIN 2633 PN 16 with adapter available (to be ordered separately).
58 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pressurisation and Expansion Automats
2
Flexcon M-K - 6.0 bar
Design pressure: PN 6.
Type Capa- Dimensions Syst. Weight Order
city conn. [kg] Code
[l] H. ISO 228-1
[mm] [mm] (F)
Flexcon M-K 400 400 750 1335 1 1/4" 130 1 22040
Flexcon M-K 600 600 750 1755 1 1/4" 160 1 22041
Flexcon M-K 800 800 750 2155 1 1/4" 195 1 22042
Flexcon M-K 1000 1000 750 2710 1 1/2" 230 1 22043
Flexcon M-K 1200 1200 1000 1940 1 1/2" 290 1 22044
Flexcon M-K 1600 1600 1000 2440 1 1/2" 345 1 22045
Flexcon M-K 2000 2000 1200 2180 2" 430 1 22046
Flexcon M-K 2800 2800 1200 2780 2 1/2" 515 1 22048
Flexcon M-K 3500 3500 1200 3580 2 1/2" 625 1 22047
Flange Connection
With flange connection PN 16.
Suitable for 6.0 and 10.0 bar vessels.
Volume of tank Connections L. Suitable for Order
[l] [mm] Code
In PN 16
400 - 800 1 1/4" DN 32 350 Flexcon M & M-K 1 23795
1000 - 1600 1 1/2" DN 40 470 Flexcon M & M-K 1 23796
2000 2" DN 50 560 Flexcon M & M-K 1 23797
2800 - 3500 2 1/2" DN 65 560 Flexcon M & M-K 1 23798
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 59
Tomorrow's Technology in Today's Flamcomat
The Flamcomat is a modern, pump-driven In this way we can tailor the equipment precisely to
pressurisation unit. Thanks to its sophisticated the needs of your system.
construction we have made it possible to
incorporate important functions into one The Flamcomat is suitable for any size of heating
compact unit. installation and for both refrigeration and air-
conditioning installations. The Flamcomat makes sure
The Flamcomat consists of a pump unit and a that the system pressure remains within precise limits
pressureless vessel. This modular expansion system and that the system is topped-up automatically should
can be expanded with additional vessels and there be any requirements. The venting process is
accessories from our comprehensive range. incorporated, dynamic and energy-efficient.
Flexible hoses.
Top-up hose.
FLAMCOMAT GB
60 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pressurisation and Expansion Automats
2
Connection assembly sensor (optional)
The Flamcomat de-aeration process can be performed
even more economically. When the pre-set minimum
gas volume has been reached, the normal de-aeration
process is stopped until the next time the sensor
detects an excessive level of gas in
the expansion fluid.
Atmospheric ventilation.
Removable bladder of
high-quality butyl-rubber.
Active de-aeration
By using an integrated PALL ring box it is possible
to de-aerate the installation continuously and
completely.
The Turbo-vent function significantly increases
the de-aeration capacity.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 61
The Flamcomat is a versatile expansion equipment
with supreme technical performance. The de-aeration
capacity is not dependent on the circulation speed or
the pressure in the system. In systems with a large
difference between summer and winter operation, we
recommend using a double (load-dependant)
pumpunit.
Pressure sensor.
Solenoid valve.
with double pump control unit pump, basic and additional vessels and
intermediate vessel.
Supply temperature < 120 C
* = Supplied as standard
Control unit * Heat source 1 Heat source 2
Automatic oatvent
with aeration arrestor * ** = Accessories
error
AI
Return temperature < 70 C
AP 230V50Hz L N PE
MDB
RS 485 data output
Additional vessel **
F/A
Error log sensor
Shut-off valve **
Shut-off valve **
Basic vessel *
Top-up
Expansion line, discharge side
M1 M2 M1 V2 M3 M/A
Capacity, analogue
Pressure, analogue
Shut-off valve ** Diaphragm-rupture sensor
Level sensor
Intermediate vessel ** 2)
Expansion line, inlet side
Vessel connection **
}*** 1) Additional vessel(s) connection must have the same pipeline diameter
Basic vessel connection set * and vessels must be congured symmetrically.
2) Use if return temperature > 70 C.
Connection from additional
Top-up line
vessel - pump
for mains water
Connection from additional
vessel - valve
Shut-off valve ** BA reux guard with dirt lter **
62 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pressurisation and Expansion Automats
2
How the Automat Works
1. Cold
The automat contains a small
5. Topping-up amount of water. The automat 2. Warming up
If the water level in the vessel is still at rest. The volume of water and the
drops to a critical level, an system pressure increases. The
appropriate amount of water will unit responds to this by opening
be carefully pumped into the the solenoid valve. Water flows
system from the water mains. into the pressureless vessel. The
This water will be de-aerated (by water in the vessel is de-aerated
pressure loss and the PALL rings), due to both the drop in pressure
before entering the vessel. and the presence of the PALL rings.
3. Full power
4. Cooling down When the system has warmed up
The volume of water and the completely, the vessel will be
system pressure decreases. almost full to capacity.
The de-aerated water is 1 2
pressure.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 63
FLAMCOMAT - PUMP UNITS
For heating and chilled water (cooling) installations.
Flamcomats with pump units are used for storage of expansion water, de-aeration and topping up your installation automatically
as an integrated controlled unit carried out with state of the art micro-electronics.
The easy to use, detachable control unit shows all system operation and fault conditions clearly and conveniently. The control
unit can also be used remotely, up to a distance of 500 metres, so that you can view the system from your workstation and
may be interfaced with external systems to give a networked control and alarm system.
By using Flamco-patented PALL-rings, gas bubbles down to a size of 18 microns can be removed from the system. The
PALL-rings have a large adhesive surface, which means that the Flamcomat can eliminate large and small air bubbles from
your system. This is described further in the independent research report commissioned from the Technical University of Delft,
the Netherlands, which can be obtained from Flamco.
State-of-the-art technology gives low power usage, long life and ease of maintenance.
Red (RAL 3002) epoxy powder coating.
Maximum temperature on bladder (EN 13831/8): 70 C.
Maximum temperature at (heating) outlet: 120 C.
64 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pressurisation and Expansion Automats
2
Double Pump Control (PN 10)
Type* Pump Maximum Dimensions Connection (F) to Weight Order
orientation working L. x W. x H. [kg] Code
pressure [mm] Tank System Water
[bar] supply
DM hor. 3.0 660 x 385 x 340 G 1" Rp 3/4" Rp 1/2" 14 1 17881
D02 hor. 3.5 840 x 900 x 670 G 1 1/2" G 1 1/2" Rp 1/2" 65 1 17788
D10 hor. 5.0 840 x 900 x 670 G 1 1/2" G 1 1/2" Rp 1/2" 75 1 17782
D20 hor. 5.0 840 x 900 x 670 G 1 1/2" G 1 1/2" Rp 1/2" 75 1 17783
D60 vert. 8.5 842 x 850 x 580 G 1 1/2" G 1 1/2" Rp 1/2" 116 1 17785
* For larger, more powerful systems please contact Flamco.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 65
FLAMCOMAT VESSELS
For heating and chilled water (cooling) installations.
A multi function product which provides all the essential requirements for a sealed chilled or heated water system i.e. automatic
expansion control, pressurisation, de-aeration and make-up.
66 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pressurisation and Expansion Automats
2
ACCESSORIES FOR AUTOMATS
Steel Cabinet
Type Order
Code
Steel cabinet for mono pump horizontal (M 0 - M 20) 1 17655
Steel cabinet for mono pump vertical (M 60 - M 130) 1 17656
Steel cabinet for dual pump horizontal (D 0 - D 20) 1 17657
Steel cabinet for dual pump vertical (D 60 - D 130) 1 17658
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 67
Ball Valve
With drain connection.
Rp R
68 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pressurisation and Expansion Automats
2
Backflow Security
Including strainer and shut-off valves.
With multiple potable water approvals.
Type Connection Weight Order
(F - M) [kg] Code
Backflow security 1/2" - 1/2" 0.6 1 17736
Easycontact
Remote volt free failure contacts for pressure, level and thermal motor protection.
Type Control unit Optional for Order
Code
F SCU SPC M-K/S M-K/C M-K/U Flam-
comat
Easycontact 4 4 4 4 4 4 4 1 23649
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 69
Analogue Signal Output
Internal.
For analogue signalling (0-10 V) of vessel volume (0-100 %) and system pressure (0-16 bar).
Build-in afterwards is possible.
Setting up data processing and visualisation is left up to the contractor.
Type Control unit Optional for Order
Code
F SPC M-K/U Flamcomat
Analogue signal output - 4 4 4 1 17802
SD Card Module
External.
For saving parameter files.
SD Card module used for:
Saving of SPC parameter files.
Downloading of files via SD Card to PC.
Transmission of the files to Service centre.
Uploading of files adapted by the service support.
Type Control unit Optional for Order
Code
F SPC M-K/U Flamcomat
SD card module - 4 4 4 1 17803
70 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pressurisation and Expansion Automats
2
FLEXCON MPR-S - PUMP UNITS
For expansion water control and topping up of heating and chilled water (cooling) installations.
Expansion water can be stored and topped up in your installation automatically, as an integrated unit controlled and carried
out with state of the art electronics.
The control unit is the proven "Steuerautomat" with convenient methods of programming.
22
21 1.7;2.7
20
19
18
17 2.7
1.6;2.6
16
15
14
2.6
13
1.5;2.5
12
11
10
2.5
9
1.4;2.4
8
7
2.4
6
5 1.3;2.3
4 2.3
3 1.2;2.2
2.2
2
0
0 1 2 3 4 5 6 7
PN16 PN25
Special microprocessor controlled automatic systems for water expansion management, pressure maintenance and controlled
top-up/pressurisation of hydronic cooling and heating installations with high pressure ratings or large heating/cooling outputs.
The system comprises of one or more expansion vessels, a single or dual pump unit, a microprocessor controller and the
appropriate sensors, valves and connection hardware.
72 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pressurisation and Expansion Automats
2
FLEXCON M-P 10-60
M-P 10-60 pump controlled, custom designed expansion automats for boiler power ratings between 10 and 60 MW.
Especially for district heating or cooling systems it is important to have a maximum reliability and adaptation to the system
parameters.
The M-P 10-60 basic design permits us to supply exactly to customers needs.
Rp G MVE 2
NFE 3
G Rp
Rp G
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 73
MVE 2 Solenoid Valve Unit
Solenoid valve units for systems with expansion automats with SDS control units.
All models have an impulse water meter for monitoring the amount of water topped up.
Any malfunctions will result in a visible alarm and may be made visible automatically in the
malfunction log, even via remote control (dead socket).
Type Dimensions Connection to Weight Order
[kg] Code
L. D. H. Potable System
[mm] [mm] [mm] water
Flamco-Fill PE 400 320 495 1/2 1 /2 25 1 23757
74 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pressurisation and Expansion Automats
2
Flamco Digital Pressurisation Units
For large or tall sealed heated or chilled water We produce a comprehensive range of models that
systems traditional expansion vessels are not offer high-quality performance and versatility
always the most efcient solution in terms of which may be further enhanced by the addition of
operational pressure or physical footprint. Flamco numerous optional accessories.
expansion systems balance the system pressure, Flamco has an adaptable, modular range to suit
using a highly efcient vessel design and control every requirement.
equipment.
Digital pressurisation equipment including: supplies up to 240V with a maximum current draw of
5 amps.
Bright LED display incorporating scrolling messages
RS 485 Connectivity.
showing status and alarm modes.
Hours run counter (per pump).
Single or twin pump configurations.
12 month service reminder.
Complete with integral water break tank utilising an
Excessive start alarm (>3 times in 8 hours).
AB airgap and a WRAS approved float valve.
Pump pulse option (2 second pulse per pump if
Twin pump equipment operates as cyclic duty -
inactive for 60 days).
standby with automatic changeover.
Fill system option (Not available on 130D/230D).
Internal alarm with mute function.
Security password protected.
Flexconpak (cabinet housed) and Basepak (baseplate
Auto resetting low water detection, for pump protection.
mounted) packaged sealed system units, Presspak
Auto resetting high and low pressure alarm.
packaged sealed system units and floor standing
Digital pressure setpoint with adjustable differential.
pressurisation units are available with a range of
Flood protection provided by pump run time limiter.
options to suit your specific requirements.
Normally closed, common fault, volt free contact
For full details please contact our Sales Office.
(Boiler interlock).
Normally open, individual volt free contacts for pump
trip, high pressure, low pressure and sensor health.
All volt free contacts are for use with electrical
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 75
Flexfiller Selection Guide
HL switch kits available on request.
Mechanical Presspaks available on request.
Ref Description Automatic Nr. of Top up Maximum Minimum Full load Digital Digital
pump pumps flow rate output output current High / Low system
change-over (po. max.) pressure pressure [A] switches diagnostic
[ l/min.] [bar(g)] [bar(g)]
130D Mini digital - 1 0.4 3.0 0.5 3.0 4 4
pressurisation unit
230D Twin pump mini digital 4 2 0.4 3.0 0.5 3.0 4 4
pressurisation unit
125D Digital 25m head - 1 10.0 2.5 0.5 5.0 4 4
pressurisation unit
150D Digital 50m head - 1 6.5 5.0 1.0 5.0 4 4
pressurisation unit
225D Twin pump digital 25m 4 2 10.0 2.5 1.0 3.2 4 4
head pressurisation unit
250D Twin pump digital 50m 4 2 6.5 5.0 1.0 3.2 4 4
head pressurisation unit
280D Twin pump digital 80m 4 2 30.0 8.0 1.0 6.7 4 4
head pressurisation unit
Flexfiller Mini
Mini Pressurisation Unit for use on heating systems utilising a 300 litre expansion vessel or less,
or chilled systems utilising a 50 litre expansion vessel or less.
Electric pump, 220-240V 50Hz 1ph (110V 60Hz 1ph available upon request).
Type Pump Dimensions Syst. Dry Order
Qty conn. weight Code
W. D. H. BSP [kg]
[mm] [mm] [mm] (M)
Flexfiller Mini 130 D 1 245 155 485 1/ "
4 6 1 17455
Flexfiller Mini 230 D 2 245 155 485 1/ "
4 6.2 1 17456
Flexfiller Midi
Wall mounted pressurisation unit.
Electric pump, 220-240V 50Hz 1ph (110V 60Hz 1ph available upon request).
Type Pump Dimensions Syst. Dry Order
Qty conn. weight Code
W. D. H. BSP [kg]
[mm] [mm] [mm] (F)
Flexfiller Midi 125 D 1 245 245 485 1/ "
2 13.5 1 17460
Flexfiller Midi 150 D 1 360 276 485 1/ "
2 14 1 17461
Flexfiller Midi 225 D 2 360 276 485 1/ "
2 16 1 17462
Flexfiller Midi 250 D 2 360 276 485 1/ "
2 16 1 17463
Flexfiller Standard
Free standing pressurisation unit.
Electric pump, 220-240V 50Hz 1ph (110V 60Hz 1ph available upon request).
Type Pump Dimensions Syst. Dry Order
Qty conn. weight Code
W. D. H. BSP [kg]
[mm] [mm] [mm] (M)
Flexfiller 125 D 1 470 320 800 1/ "
2 28 1 17395
Flexfiller 150 D 1 470 320 800 1/ "
2 28 1 17396
Flexfiller 225 D 2 470 320 800 1/ "
2 30 1 17397
Flexfiller 250 D 2 470 320 800 1/ "
2 40 1 17398
Flexfiller 280 DS 2 470 230 800 1/ "
2 42 1 17394
Flexfiller 2100 D 2 680 730 1590 1/ "
2 170 1 17393
76 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pressurisation and Expansion Automats
2
Flexfiller Twin System
Compact, totally enclosed units with user-friendly microprocessor for use with Flexcon expansion
vessels in order to maintain a minimum system pressure. The controller provides low and high
pressure monitoring as well as system diagnostic tools.
Electric pump, 220-240V 50Hz 1ph (110V 60Hz 1ph available upon request).
Type Pump Dimensions Syst. Dry Order
Qty conn. weight Code
W. D. H. BSP [kg]
[mm] [mm] [mm] (M)
Twinsystem 2 x 125 D 2* 470 320 800 1/ "
2 35 1 17464
Twinsystem 2 x 150 D 2* 470 320 800 1/ "
2 40 1 17465
Twinsystem 2 x 180 DS 2* 470 230 800 1/ "
2 42 1 17466
* 1 pump for each system.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 77
Flexfill Plus
Compact, totally enclosed combined digital pressurisation unit with vacuum degasser for use on sealed systems in order to
maintain a minimum system pressure and effective dissolved gas removal.
MidiFill Plus
Compact, totally enclosed wall mounted combined digital unit with vacuum degasser for use on sealed systems in order to
maintain a minimum system pressure and effective dissolved gas removal.
78 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pressurisation and Expansion Automats
2
FLEXCON PACKAGED SEALED SYSTEM UNITS AND SETS
Pump quantity: 1. High head and/or twin pumpsets available upon request.
Electric pump, 220-240V 50Hz 1ph (110V 60Hz 1ph available upon request).
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 79
3.
Accessories for Heating
and Cooling Installations
Flamco has a complete range of products for safeguarding chilled and
heating systems. The various models of Flamco Prescor safety relief
valves are used around the world to prevent overpressure in sealed
systems. The FlexBalance and FlexBalance Plus are an excellent
solution for preventing hydraulic imbalance in sealed systems. Pressure
gauges and lling assemblies of various types are also available.
80 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Heating and Cooling Installations
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 81
Accessories for Heating and Cooling Installations
Wall Mounting Safety Valves
Prescor S
Safety valve for sealed heating and
Dosing Pots cooling installations.
Connection Sets and
With connections from 1" up to 2" Isolating Unions
these valves are ideal for protecting
larger commercial installations.
Mild steel dosing pots Connecting group "
For dosing sealed heating or chilled For connecting expansion vessels
systems with chemical additives. to a heating or cooling system.
Consists of a shut-off valve, a fill
TRD Full stroke safety valve and drain cock with hose
According to TRD 721-6 directive. connections.
Spring loaded, directly activated. Also available with optional
Specify set pressure up on order manometer.
(between 1 bar and 10 bar).
Relief Vessels Flexcon connecting set 1"
For connecting expansion vessels
Red brass safety valve to a heating or cooling system.
For sealed heating systems with Consists of a shut-off valve, fill
Flamco EG supply temperatures up to 120 C and drain cock with hose
Used in sealed heating systems with and for solar systems. connection".
high temperatures for separating Also available with optional
steam from condensate at safety manometer (0-12 Bar).
valve exit.
Used in combination with a full Prescomano
stroke safety valve. For sealed heating and
cooling installations. FlexControl "
Safety valves with The FlexControl connects the
pressure gauge (0 - 4 bar). Flexcon expansion vessel with the
central heating system.
Enables checking the pre-charge of
Prescofiller the Flexcon expansion vessel and
Filling and safety group suitable for topping up the system.
smaller domestic installations. Enables replacing the expansion
Combination of Prescor vessel without depressurising or
safety valve, Flexcon draining the system.
pressure gauge and a fill and
drain set. Flexfast "
Prescomano and ball valve are Quick disconnect coupler for check-
supplied separate from the T-piece ing the pre-charge of the Flexcon
and fill and drain set, so that mount- expansion vessels up to 25 litres.
ing in any position is made possible. Enables replacing the expansion
vessel without depressurising or
draining the system.
82 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Heating and Cooling Installations
3
Auxiliary Products Hydraulic Balancers
WMS
Mechanical low water level FlexBalance Plus S
protection device. Equalizes hydraulic imbalance
inbetween primary and secondary
circuits.
Welding connection.
With Pall-rings.
Supplied with automatic float vent
WMS -E and a drain cock.
Electronic low water level
protection device.
For monitoring system pressure FlexBalance Plus R
and system temperature. Equalizes hydraulic imbalance
Maximum pressure: 10.0 bar inbetween primary and secondary
circuits.
Flexcon DT Grooved pipe system connection.
For unmounting Flexcon and Airfix With Pall-rings.
vessels. Supplied with automatic float vent
Suitable for 2 - 24 litre vessels. and a drain cock.
Flexcon GVA 90
Gas valve extension bent at 90 to
increase accessibility of Flexcon 110
- 1000 gas valves.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 83
Quickly Connect, Disconnect and Inspect Flexcon
Expansion Vessels
Flexconsole Plus
A Flexcon vessel can be directly connected to a Supplied with:
pipeline. However, it is easier to use one of the Flexcon pressure gauge.
Flexfast quick-release couplings, Flexconsoles or Flexvent floatvent.
Flexcon connection assemblies shown here. Flamco safety valve.
These products make it easier to read off the Flexfast quick-release coupling.
pressure or to disconnect the vessel without having Fixing set.
to drain the system or release the pressure.
Valve closed.
Valve open.
FLEXCONSOLE PLUS
Valve closed.
Valve open. Flexconsole
This version is supplied
with a " radiator cap
plus manual de-aerator.
Flexfast
Flexfast quick-release couplings Easy to assemble with the right tools; then just
make the process of checking the screw in the components by hand.
initial pressure of Flexcon vessels up Saves a considerable amount of time when
to and including 25 litres quick and servicing a Flexcon vessel.
easy, and also enable you to change Version with internal thread and external
FLEXFAST " the vessel without having to release thread.
pressure or drain it.
84 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Heating and Cooling Installations
3
Flexcon Connection Assemblies
Flexcon connection assemblies include a drain tap The Flexcon " connection assembly can be fitted to
and a lockshield valve. After the valve has been shut the expansion line, whereas the 1" version must be
off, the vessel can be drained, inspected or replaced. fitted to the water nipple of the Flexcon vessel.
Valve with
safety sleeve.
Installation
connection.
FlexControl M
For easy disconnecting of Flexcon vessels
without having to drain the vessel or release
pressure.
FLEXCONTROL M
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 85
CONNECTION SETS AND ISOLATING UNIONS
84
84
A B 97 A B 97
C C
51 51
93
87.5
145 50
B
86 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Heating and Cooling Installations
3
FlexControl
This isolating union incorporates a lockshield block and bleed valve and connects the expansion vessel to the central heating
system and enables verification of the vessel's gas charge or, alternatively, allows you to replace it without draining the entire
system.
The " F version has a swivelnut connection to connect to the expansion vessel.
Reduction Fitting
For the water connection of expansion vessels, to reduce the connection to a 12 mm soldered
connection.
Type Connection Used for Order
["] Code
Connecting set 3/4 /4 x 12 mm
3 35 - 50 litres 10 27941
Connecting set 1 1 x 12 mm 80 litres and up 10 27942
Flexfast
This isolating union makes it possible to check quickly and easily if a Flexcon expansion vessel is still working correctly (gas
charge) or if it needs to be replaced.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 87
WALL MOUNTING
For mounting a Flexcon expansion vessel (2 - 25 litres) to a wall.
Flexconsole
With the Flexconsole, the Flexcon vessel is set up vertically, fitted to the water connection, with the water nipple fitted on the
" connection of the console and the expansion pipe fitted to the " connection. Equipped with a wall plate with two slots for
accurate wall mounting.
42
B A
C
Flexconsole Plus
As the conventional Flexconsole, but also with a Flexcon pressure gauge with shut off valve, a
Flexvent float vent with shut off valve, a safety valve set to 3.0 bar, and a Flexfast shut off valve.
Type Connection Order
Code
System Vessel
Flexconsole Plus 3 /4" F 3/4" F 1 27996
Flexconsole Plus 3/4 x 3/4 without 3/ "
4
3/ "
4 1 27988
Flexfast
Flexconsole S 20
D
G
F
E E
42
B A
C
88 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Heating and Cooling Installations
3
Flexconsole Plus S 20
As the conventional Flexconsole S 20, but also with a Flexcon pressure gauge with shut off valve, a Flexvent float vent with
shut off valve, a safety valve, and a Flexfast shut off valve.
D
G
F
E E
42
B A
C
Flamconsole S 25
C
Type Connection Order
Code A
B
E
A B C D E
["] ["] ["] ["] ["]
Flamconsole S 25 Rp 3/8 Rp 3/8 R1 Rp 1 G1 1 27991
D
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 89
MB
For mounting Flexcon/Airfix vessels of 8 - 25 litres. Provided with a slot into which the Flexcon vessel clamp ring fits precisely.
Tightening the two bolts is all that is needed to make a sturdy connection.
Cubex R Bracket
For easy connecting vessels to a wall.
Suitable for Cubex R vessel sizes: 12 - 18 litres.
Material: DD12.
Weight: 300 g.
Mounting bracket zinc plated.
Cubex-R expansion vessels have to be installed with the system connector facing downwards.
Connection to the clench ring of the vessel.
Connection of the vessel to the mounting bracket by one M8 x 45 bolt.
90 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Heating and Cooling Installations
3
DOSING POTS
Dosing pots are used for dosing sealed heating and chilled systems with chemical additives. Internally uncoated to guarantee
chemical compatibility with standard installations.
Flamco EG
Flamco relief vessel for sealed heating systems for separate flows of gas and water. Used in sealed heating systems with high
temperatures for separating steam from condensate at safety valve exit. Used in combination with a full stroke safety valve.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 91
Prescor Safety Valves:
A Complete Range for the Safety of Your System
If you are looking for reliable safety valves, you need The Benefits of Prescor
look no further than Flamco's Prescor range. The High-quality materials and construction guarantee
best protection for all sealed heating and chilled reliable function.
systems from overpressure. The Prescor valves are If there is a rapid build-up of pressure, the valve will
suitable for systems with a capacity of up to 580 kW 'pop' open. The pressure can then be discharged
at 3.0 bar. Systems with greater capacity will need quickly.
the heavy-duty Prescor S. CE conformity mark (PED 97/23/EC).
The opening pressure of all valves is individually
tested.
Cap of high-impact
plastic.
PRESCOR
92 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Heating and Cooling Installations
3
Prescor S Safety Valves
With connection dimensions of 11/4" up to and Prescomano: a handy
Prescor safety valve and
including 2", these valves are the ideal safeguard for Flexcon pressure gauge
larger systems. in one.
More than one Prescor S safety valve may be fitted to
a system so that it can meet the required capacity if
the applicable regulations allow.
Lifting lever.
PRESCOR S
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 93
SAFETY VALVES
Prescor safety valves have a special shape, which not only achieves a perfect seal, but also a large blow off capacity. The valve
seal is made of high quality rubber, which is heat resistant to 140 C, and where the hardness of the rubber adjusts to the set
pressure of the safety valve. In this way, the valve cannot stick to the seat.
All valves are tested before they leave our facility and are available for heating and cooling installations, as well as for protection
of various hot water storage appliances. For safety valves for potable water installations see "Accessories for potable water
systems".
Prescor
C
B
A
G
94 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Heating and Cooling Installations
3
Flopress
Nr. 0343
Prescor Solar
For closed solar installations.
For temperatures of - 30 C up to 160 C.
Suitable for addition of glycol-based anti-freeze up to 100%.
According to TV. SV.08/118.SOL.
D
A
G
Nr. 0343
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 95
Prescor S
For sealed central heating and chilled water (cooling) installations.
D
F
B
E
96 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Heating and Cooling Installations
3
TRD Safety Valves
Specify set-pressure when ordering between 1.0 bar and 10.0 bar.
Produced according to TRD directives.
Cast iron body (PN 10).
H
E
B D
F
A
C
Nr. 0525
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 97
Red Brass Safety Valve
For closed heating systems with supply temperatures up to 120 C according to TRD 721 (DIN
4751) and solar systems.
Please specify set pressure when ordering.
Type Set pressure Connection Order
[bar] ["] Code
Safety valve 1 0.5 - 10.0 1F 1 29500
Safety valve 1 1/4 0.5 - 10.0 1 1/4 F 1 29510
Nr. 0343
Prescomano
Safety valves with manometer for sealed central heating and chilled water (cooling) installations.
B
F
A
G
Flopressmano
Safety valves with manometer for sealed central heating and chilled water (cooling) installations.
Type Set Connection Heating Order
pressure capacity Code
[bar] Inlet Outlet [kW]
["] ["]
Flopress AG + Mano 1/2 NF 3.0 1 /2 F 1/2 F 100 30 27092
Nr. 0343
Prescofiller
Domestic heating system filling device with safety valve and pressure gauge 0 - 4 bar.
Type Set Connection Heating Order
pressure capacity Code
[bar] Inlet Outlet [kW]
["] ["]
Prescofiller 3.0 1 /2 M 1 /2 F 125 1 27685
Nr. 0343
98 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Heating and Cooling Installations
3
Manofiller
Domestic heating system filling device with pressure gauge 0 - 4 bar.
Type Connection Order
["] Code
Manofiller 1 /2 M 1 27097
Prescorplus T
Prescorplus T is a Prescor safety valve with an integrated T-piece 22 mm (compression fitting).
Type Set Connection Heating Order
pressure capacity Code
[bar] Inlet Outlet [kW]
[mm] [mm]
Prescorplus T 1/2 3.0 2 x 22 15 125 1 27668
Nr. 0343
Tundish
Fitted between the Prescor safety valve and the discharge pipe to prevent back pressure to the safety valve. Furthermore it
enables you to check through the opening whether the safety valve is discharging excess water.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 99
FLEXCON PRESSURE GAUGES
Pressure Gauges
The pressure in the installation is indicated by the pressure gauge.
Type Connection Pressure Marking Shut-off Order
["] range [bar] valve Code
[bar]
Shut-off Valves
For pressure gauges.
Self sealing by means of a PTFE ring.
Type Connection Order
["] Code
Shut-off valve 3/8 x 1/4 3/8 x 1/4 100 27705
Shut-off valve 3/8 x 3/8 3/8 x 3/8 100 27706
Shut-off valve 1/4 x 1/2 1/ x 1/
4 2 150 27912
100 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Heating and Cooling Installations
3
Precharge Pressure Tester
Type Pressure range Order
[bar] Code
Precharge tester (0 - 10.0 bar) 0.4 - 6.8 1 27907
SYSTEM ACCESSORIES
B
D E
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 101
WMS-E Low Water Level Protection Device
Electronic low water level protection device.
Maximum operating pressure: 10.0 bar.
Type Connection Order
(DN 259) Code
WMS-E (220V - 1ph - 50Hz) R 3/4" M 1 27450
Flexcon DT
To assist in mounting and removing Flexcon and Airfix vessels.
Vessel Carrier
A handy vessel carrier which makes it very easy and safe to handle or transport the exchanged
vessel.
Easy to use.
Prevents spilling of (polluted) heating installation water in your transporter or at home with the
customer.
The vessel can be handled with one hand only.
Easy to be mounted and removed (for multiple use).
Type Connection Application Order
Code
Vessel carrier /4"
3 Flexcon/Airfix 2 - 25 1 27902
102 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Heating and Cooling Installations
3
Flanged Lock-shield Valves PN 6
Type Dimensions Order
Code
H. L.
[mm] [mm]
Valve DN 20 195 120 1 29021
Valve DN 25 195 125 1 29026
Valve DN 32 195 130 1 29033
Valve DN 40 220 140 1 29041
Valve DN 50 230 150 1 29051
Valve DN 65 260 170 1 29066
Valve DN 80 330 180 1 29081
Valve DN 100 355 190 1 29101
Valve DN 125 405 200 1 29126
Valve DN 150 460 210 1 29151
Flexcon GVA 90
Gas valve extension bent at 90 to increase accessibility of Flexcon 110 - 1000 gas valves.
Type Connection Order
Code
Vessel Outlet
Flexcon GVA 90 Vg 8 F Vg 8 M 10 27952
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 103
The Solution for Hydraulic Imbalance in
Central Heating Installations
Increasingly, heating installations are fitted with imbalance, which will lead to poor heat transfer,
several boilers. As a result, individual boilers can overloading of pumps and a system that is difficult
be switched on or off, depending on the heating to stabilise.
requirements. In addition, there are often multiple Using a FlexBalance hydraulic balancer prevents
sub-systems fitted with individual pumps. With this problem and improves the efficiency of the
these systems, there is a chance of hydraulic system.
Supply connections.
Steel body.
Cage with PALL rings for air (top) and dirt (bottom) separation.
Return connections.
FLEXBALANCE PLUS
104 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Heating and Cooling Installations
3
FlexBalance Hydraulic Balancer Benefits Two Extra FlexBalance Functions
No more overloaded pumps. FlexBalance hydraulic balancers must be placed
More accurate regulation of the system is possible. between the primary and secondary circuits to
Considerably improved warmth transference. balance out both circuits. This is also the perfect
Higher output by the system. place for air and dirt separation:
With the high temperature water flowing through the
supply connections, this is the best possible point
for air separation.
Dirt separation takes place in the return connection,
behind the radiators, and immediately before the
boiler, thus protecting it from dirt.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 105
FLEXBALANCE HYDRAULIC BALANCER
For balancing hydraulic pressure in heating installations consisting of multiple circuits and pumps. FlexBalance hydraulic
balancers are supplied with an automatic air vent and a dirt chamber. Internal flow rate reducing perforated plate.
FlexBalance F
With flanged connections.
D
D
C C A
A
B B
106 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Heating and Cooling Installations
3
FlexBalance S
With welding connections.
D
D
C C A
A
B B
FlexBalance R
With grooved pipe system connections.
D
D
C C A
A
B B
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 107
FLEXBALANCE PLUS HYDRAULIC BALANCER
For balancing hydraulic pressure in heating installations consisting of multiple circuits and pumps. FlexBalance hydraulic
balancers are supplied with an automatic air vent and a dirt chamber. The use of our patented PALL-ring technique enables a
better response, returns higher efficiency, decreases total built-in height and shares its de-aeration and dirt separation benefits.
FlexBalance Plus F
With flanged connections.
D
D
C A A
C
B B
108 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Heating and Cooling Installations
3
FlexBalance Plus S
With welding connections.
D
D
A
C A C
B B
FlexBalance Plus R
With grooved pipe system connections.
D
D
A
C A C
B B
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 109
Flexbalance EcoPlus C: Perfect Balance
Combined with the Ultimate Output
Unprecedented output and a compact format. minimized (no warming up of the return flow to the
Those are the most significant benefits of the boiler). This immediately explains the unequalled
Flexbalance EcoPlus C. output: the thermal exchange between the flows
This very efficient hydraulic balancer for heating remains at a minimum. Moreover, the ingenious
systems ensures heat transfer of no less than 99 design ensures particularly low flow resistance.
per cent!
The Benefits of the Flexbalance EcoPlus C
The in- and outlets are connected in the bottle of the Compact.
Flexbalance EcoPlus C, by half-open pipes. Heat transfer level of 99%
This ensures that the upper or supply and under or (demonstrably the market leader).
return flows stay balanced, while thermal losses are Low flow resistance.
Immersion pipe
Stepped galvanized connections. For temperature sensor.
Stepped connections make the bubbles bump
against the wall of the bottle and coalesce.
Thermal equilibrium Thermal input > demand Thermal input < demand
110 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Heating and Cooling Installations
3
FLEXBALANCE ECOPLUS C
Flexbalance EcoPlus C
The Flexbalance EcoPlus C allows hydraulic separation between the primary and secondary circuits of commercial heating and
cooling systems with air and dirt separation.
D
F
A
G
C
E
14,5
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 111
4.
Expansion Vessels for
Potable Installations
Domestic installations lose millions of litres of potable water due to
expansion water leaking from the vent and expansion pipe. Flamcos
Airx diaphragm pressure expansion vessels for Potable equipment
work to prevent this waste. Bacteria formation is prevented because
Airx vessels are designed to allow a continuous ow through of water
to maintain constant circulation.
These expansion vessels can be applied in combination with all hot
water caloriers and as surge vessels in pressure boosting systems.
112 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Expansion Vessels for Sanitary Installations
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 113
Airx Expansion Vessels for Sanitary Systems
Fixed diaphragm Replaceable diaphragm Removable
Replaceablediaphragm
diaphragm
(not streamlined) (streamlined)
Airx 2 - 4 Airx P 2 - 35 Airx DE
2 - 4 liters. 2 - 35 liters. 50 - 3,000 liters.
Max. operating pressure: 5 bar. Max. operating pressure: 10 bar. Max. operating pressure: 16 bar.
Small pressurized vessels with Colour: aluminium-grey Pressurized vessels with streamline
internal coating. (RAL 9006). function.
DVGW, ACS, WRAS and WRC
approved.
Electronic diaphragm-rupture sensor.
Airx P - Horizontal
Standard pre-charge: 3.5 bar.
Colour: aluminium-grey
(RAL 9006).
Airx DEB
50 - 3,000 liters.
Max. operating pressure: 25 bar.
Pressurized vessels
(without streamline function).
WRAS and WRC approved.
Suitable for industrial use.
114 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Expansion Vessels for Sanitary Installations
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 115
Airx A and D Expansion Vessels
for Potable Water Systems
Altogether, households lose many millions of liters bacterial growth could occur. Therefore, users can
of drinking water every year due to expansion rely on high quality drinking water. The vessel has an
water slowly dripping away into the sewer. internal epoxy coating, so that the water cannot come
into contact with bare steel.
The Airfix A and D expansion vessels, which can be
used in storage boiler systems and pressure boosting
systems, operate in such a way that the water flows
right through and they are continuously flushed with
fresh water from the mains. This prevents tepid,
stagnant water from collecting in the vessel in which
C E R T I F I E D
116 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Expansion Vessels for Sanitary Installations
4
Internationally Used and Approved
Flamco has been delivering Airfix expansion Installers all over the world confirm how easy it is to
vessels for many years now. Households all over install an Airfix expansion vessel from small homes to
the world are entirely used to such expansion big utility buildings and, consequently, how easy it is
vessels as part of their potable water system. for your client to save precious water and energy.
Internal coating
prevents rust
formation, even in the
event of a defective
diaphragm.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 117
Calculation for Airx Vessels
for Mains Water Systems
Basic Concepts for the Calculation
of an Expansion Vessel in a Mains Water
System
118 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Expansion Vessels for Sanitary Installations
4
Example Calculation of Expansion Vessels for Mains Water Systems
Data
- water capacity of the boiler = 150 litres
- maximum water temperature = 70 C
- cold water supply pressure = 4 bar
- safety valve set pressure = 8 bar
- vessel initial pressure (4 - 0.2) = 3.8 bar
- end pressure (mean) = 7.2 bar
Initial vessel pressure = Cold water supply pressure - 0.2 bar = 3.8
End pressure (mean) = Set pressure of safety valve x 90% = 7.2 bar.
Calculation
Increase in volume: at 70 C is 2.25% = 150 x 2.25 % = 3.4 litres
(cold water supply pressure - initial pressure) (4.0 + 1.0) - (3.8 + 1.0)
Fill level: = = 0.04
(cold water supply pressure) (4.0 + 1.0)
Residual factor: 1 - fill level= 1 - 0.04 = 0.96
(end pressure - cold water supply pressure) (7.2 + 1.0) - (4.0 + 1.0)
Output: x residual factor = x 0.96 = 0.375
(end pressure) (7.2 + 1.0)
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 119
Instructions for Correct Fitting
of Expansion Vessels in Hot Water Potable
Systems
Where an expansion vessel is used in a potable The expansion vessel's initial pressure must be
system, it must always be used in combination with lower than the pressure in the cold-water line or the
a Prescor inlet assembly or Prescor B boiler valve. pressure behind a governor.
The expansion vessel must be fitted in the cold- The use of expansion vessels in boiler systems must
water line, between the non-return valve and the always comply with the demands of the local water
boiler. authority.
120 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Expansion Vessels for Sanitary Installations
4
AIRFIX A
For use in potable water or fresh water installations.
The inside of the Airfix vessel has a special coating which prevents oxidation. The composition of the diaphragm has been
made for this range in such a way that there will be no variation in smell, colour or taste of the water. The famous Flexcon
clench ring construction allows the water section to be coated before assembly.
The Airfix A is fitted with a synthetic flow through device in a standard T-piece (included) which eliminates the formation of
unwanted bacteria.
Airfix A
Type Pre- Max. Dimensions Con- Weight Order
charge work. nection [kg] Code
[bar] press. H.
[bar] [mm] [mm]
Airfix A 8 3 10 245 301 3/4" 3.2 50 24258
Airfix A 8 4 10 245 301 3/4" 3.2 50 24259
Airfix A 8 specify 10 245 301 3/ "
4 3.2 50 24257
Airfix A 12 3 10 286 334 3/ "
4 4.3 36 24348
Airfix A 12 4 10 286 334 3/ "
4 4.3 36 24349
Airfix A 12 specify 10 286 334 3/ "
4 4.3 36 24347 Nr. 0343
AIRFIX D
For use in potable water or fresh water installations.
The inside of the Airfix vessel has a special coating which prevents oxidation. The composition of the diaphragm has been
made for this range in such a way that there will be no variation in smell, colour or taste of the water. The famous Flexcon
clench ring construction allows the water section to be coated before assembly.
The Airfix D is fitted with a special synthetic full flow through device which eliminates the formation of unwanted bacteria.
Airfix D
Type Pre- Max. Dimensions Con- Weight Order
charge work. nection [kg] Code
[bar] press. H.
[bar] [mm] [mm]
Nr. 0343
Airfix D 8 4 10 245 301 3/4" 3.2 50 14259
Airfix D 12 4 10 286 334 3/ "
4 4.3 36 14349
Airfix D 18 4 10 328 325 3/ "
4 4.9 24 14459
Airfix D 25 4 10 358 378 3/ "
4 6.6 18 14559
Airfix D 35 4 8 396 437 3/ "
4 8.1 18 14659
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 121
Well-designed Airx Technology Offers
Users Signicant Benets
Diaphragm pressure expansion vessels with boosted systems either on the suction side or the
removable diaphragms are suitable for use in hot discharge side of the pumps.
water, boosted and water-supply systems. These systems are designed to prevent low pressures
The Airfix D-E expansion vessel can be used in and changes in pressure at low flow rates.
122 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Expansion Vessels for Sanitary Installations
4
Airfix D-E: sturdy, reliable and easy to install
The Airfix D-E is a flow through vessel with two The Airfix D-E expansion vessel collects the water in
flanged connections and is equipped with a removable its butyl-rubber bladder. Should the system pressure
butyl-rubber bladder. rise (when the pump starts up or water is no longer
The Airfix D-E is fitted with an electronic diaphragm- being drawn off) the vessel will take in water which
rupture sensor as standard and has an internally- will collect in the diaphragm; should the system
coated steel flow through flange. pressure drop (if water is drawn off), this water will be
recirculated into the draw off line.
The flow rate through the vessel is coupled with a
minimal loss of pressure.
Diaphragm-rupture sensor,
red LED light to indicate
diaphragm rupture.
Benefits Airfix P
A wide-ranging line, suitable for many different uses.
Available in both vertical and horizontal models.
All vessels are WRAS and ACS-certified.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 123
Airx Expansion Vessel Calculation for
Pressure Boosting Sets (Mains water)
The system can be used for the following applications: Selecting the appropriate Airfix
a. In small independent mains-water systems which expansion vessel
draw water from an aquifer or well.
b. in systems which, although they are connected to a Two factors play an important role in the choice of an
water main, are so far from a pumping station or expansion vessel. The first consideration is the total
water tower that pressure must be boosted locally. flow requirements of the system. This determines the
pump capacity, which can be used as the basis for the
The pressure expansion vessel is used to maintain calculation. The second factor of importance is the
uniform pressure in the system in combination with time the pump needs to top up the expansion vessel
a pressure switch that activates and deactivates from minimum to maximum pressure.
the pump.
If the pressure expansion vessel in question has a
greater capacity than required for the aforementioned
use, it can also be used as a storage vessel. In this
respect, the pump does not have to be activated when
small amounts are removed by the system, increasing
the pump's overall service life.
124 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Expansion Vessels for Sanitary Installations
4
The size of the pressure expansion vessel can be calculated using the following formula:
Qu + Qi pu + 1 pi + 1
V = 0.278 x = x x x t
2 pu pi pv + 1
If the smaller pressure expansion vessel is selected, The pressure expansion vessel will then also work as a
the switching frequency of the pump will increase storage vessel. In this situation, we recommend using
significantly which, in turn, will have an adverse effect a flow-through Airfix vessel.
on the pump's service life. For larger capacity vessels it is possible to connect
If you need to discharge small amounts of water often more than one pressure expansion vessel in parallel.
without the pump cutting in, choose a greater value
for time; the value of V, the capacity of the pressure
expansion vessel will, accordingly, rise too.
Gas ll valve/
Shut off valve Shut off valve Airx D-E inspection
connection
Non-return valve
Pump
Reducer valve
Pressure switch PS Non-return valve Pressure gauge
Pressure gauge
Control valve Non-return valve
Mains water systems, particularly those which draw The pressure expansion vessel is filled with a
water from an aquifer or well, have relatively high controlled throughput.
levels of air. Thus, the pressure expansion vessel We recommend fitting a pressure regulator.
must be fitted so that there is no chance of an 'air
cushion' forming at the diaphragm.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 125
AIRFIX D-E
High quality vessels for use in all (potable) water installations.
Its special flow through construction eliminates the formation of unwanted bacteria. The composition of the diaphragms has
been made for this range in such a way that there will be no variation in smell, colour or taste. The inside of the Airfix connection
flange has a special coating which prevents oxidation.
Replaceable bladder.
Electronic diaphragm rupture sensor.
With flange connection.
Max. working temperature: 70 C.
Material quality:
- ASTM/ISO: A181 class 60 / S235JRG2.
- EN/ISO: P245N.
ACS certified.
126 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Expansion Vessels for Sanitary Installations
4
AIRFIX D-E-L
Standard vessels for use in all (potable) water installations. The construction also permits use in closed HVAC installations with a
maximum temperature of 70 C.
Its special flow-through construction eliminates the formation of unwanted bacteria. The composition of the diaphragms has
been made for this range in such a way that there will be no variation in smell, colour or taste. The inside of the Airfix vessel has
a special coating which prevents oxidation.
Replaceable bladder.
Visual bladder rupture indication by sight-glass.
Max. operating pressure: 10.0 bar.
Max. working temperature: 70 C.
Material quality:
- ASTM/ISO: A181 class 60 / S235JRG2.
- EN/ISO: P245N.
Airfix D-E-L
Type Capa- Dimensions Connection Weight Order
city [kg] Code
[l] H.
[mm] [mm]
Airfix D-E-L 50 50 450 845 G 1 1/4" 60 1 14702
Airfix D-E-L 80 80 450 1025 G 1 1/4" 70 1 14802
Airfix D-E-L 120 120 450 1280 G 1 1/4" 80 1 14814
Airfix D-E-L 180 180 550 1235 G 1 1/4" 110 1 14820
Airfix D-E-L 240 240 550 1495 G 1 1/4" 130 1 14826
Airfix D-E-L 300 300 550 1835 G 1 1/4" 150 1 14832
Airfix D-E-L 600 600 750 1850 G 1 1/4" 230 1 14862
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 127
AIRFIX D-E-B
Standard vessels for use in all (potable) water installations. The construction also permits use in closed HVAC installations with a
maximum temperature of 70 C.
The composition of the bladder has been made for this range in such a way that there will be no variation in smell, colour or
taste. The inside of the Airfix connection flange has a special coating which prevents oxidation.
Replaceable bladder.
With single threaded steel connection (no flow-through function).
Max. working temperature: 70 C.
Material quality:
- ASTM/ISO: A181 class 60 / S235JRG2.
- EN/ISO: P245N.
ACS certified.
128 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Expansion Vessels for Sanitary Installations
4
Airfix D-E-B - 25.0 bar
Maximum operating pressure: 25.0 bar.
Type Capa- Dimensions Connection Weight Order
city (F) [kg] Code
[l] H.
[mm] [mm]
Airfix D-E-B 50 50 450 830 1 1/2" 59 1 14705
Airfix D-E-B 80 80 450 1010 1 1/2" 71 1 14805
Airfix D-E-B 120 120 450 1265 1 1/2" 87 1 14811
Airfix D-E-B 180 180 550 1255 1 1/2" 123 1 14817
Airfix D-E-B 240 240 550 1515 1 1/2" 149 1 14829
Airfix D-E-B 300 300 550 1855 1 1/2" 182 1 14835
Airfix D-E-B 600 600 750 1840 2" 349 1 14865
Airfix D-E-B 800 800 750 2230 2" 417 1 14885
Airfix D-E-B 1000 1000 750 2730 2" 500 1 14905
Airfix D-E-B 1600 1600 1000 2680 2 1/2" 747 1 14915
Airfix D-E-B 2000 2000 1200 2400 2 1/2" 957 1 14925
Airfix D-E-B 3000 3000 1200 3300 2 1/2" 1288 1 14935
Mono Connections
Type Capacity Connection Order
[l] Code
Mono small - Stainless steel 50 - 300 G 1 1/2" 1 14960
Mono medium - Stainless steel 600 - 1000 G 2" 1 14961
Mono large - Stainless steel 1600 - 3000 G 2 1/2" 1 14962
Mono small - Coated steel 50 - 300 G 1 1/2" 1 14955
Mono medium - Coated steel 600 - 1000 G 2" 1 14956
Mono large - Coated steel 1600 - 3000 G 2 1/2" 1 14957
Duo Connections
Stainless steel: AISI 304.
Type Capacity Connection Order
[l] Code
Vessel System *
Duo small - Stainless steel 50 - 300 G 1 1/2" PN16 DN40 1 14950
Duo medium - Stainless steel 600 - 1000 G 2" PN16 DN50 1 14951
Duo large - Stainless steel 1600 - 3000 G 2 1/2" PN16 DN80 1 14952
* According to EN 1092-1 PN 16.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 129
AIRFIX P
Potable water expansion vessels for use in domestic and commercial sealed chilled and hot water systems.
Airfix P 2 - 35
Maximum working pressure: 10.0 bar.
Colour: coated grey (RAL 9006).
WRAS and ACS certified.
Type Capa- Dimensions Con- Weight Diaphragm Order
city nection [kg] Code
[l] H. (M)
[mm] [mm]
Airfix P 2 2 120 235 1/2" 4,6 * Butyl 336 24850
Airfix P 3 3 170 240 3/4" 1.5 Butyl 168 24851
Airfix P 5 5 170 275 3/4" 1.7 Butyl 144 24852
Airfix P 8 8 220 305 3/ "
4 2.2 Butyl 90 24853
Airfix P 12 12 260 310 3/ "
4 2.9 Butyl 72 24854
Airfix P 16 16 260 345 3/ "
4 3.4 EPDM 60 24855
Airfix P 18 18 260 375 3/ "
4 3.5 EPDM 60 24856
Airfix P 24 24 260 485 3/ "
4 4.3 EPDM 56 24857
Airfix P 35 35 380 470 1" 8.0 EPDM 24 24858
* Set of four in one box.
Nr. 1370
Airfix P 50 - 300
Maximum operating pressure: 10.0 bar.
Colour: coated grey (RAL 9006).
WRAS and ACS certified.
Type Capacity Dimensions Connection Weight Order
[l] (M) [kg] Code
H.
[mm] [mm]
Airfix P 50 50 380 720 1" 9.9 15 24859
Airfix P 60 60 380 830 1" 12.1 15 24860
Airfix P 80 80 460 760 1" 14.0 10 24861
Airfix P 100 100 460 880 1" 16.0 10 24862
Airfix P 150 150 510 1030 1" 25.5 8 24863
Airfix P 200 200 590 1070 1 1/4" 37.5 8 24864
Airfix P 300 300 650 1250 1 1/4" 50.5 3 24865
Nr. 1370
130 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Expansion Vessels for Sanitary Installations
4
Airfix P 500 - 3000
Maximum operating pressure: 10.0 bar.
Colour: coated grey (RAL 7040).
Airfix P 750 - 3,000 supplied with feet.
Type Capa- Dimensions Connection Weight Dia- Order
city (M) [kg] phragm Code
[l] H.
[mm] [mm]
Airfix P 500 * 500 650 1780 R 1 1/2" 86 EPDM 1 24866
Airfix P 750 750 750 2035 R 1 1/2" 128 EPDM 1 24867
Airfix P 1000 1000 750 2535 Rp 2" 163 Butyl 1 24868
Airfix P 1500 1500 1000 2510 Rp 2 1/2" 423 Butyl 1 24869
Airfix P 2000 2000 1100 2745 Rp 2 1/2" 483 Butyl 1 24870
Airfix P 2500 2500 1200 3295 Rp 2 1/2" 537 Butyl 1 24871
Airfix P 3000 3000 1200 3425 Rp 2 1/2" 766 Butyl 1 24872
Airfix P 5000 5000 1500 3615 Rp 2 1/2" 1620 Butyl 1 24873
* WRAS and ACS certified.
Airfix P Horizontal
Maximum operating pressure: 10.0 bar.
Colour: coated grey (RAL 9006).
WRAS and ACS certified.
Type Max. working Capa- Dimensions Con- Weight Order
pressure city nection [kg] Code
[bar] [l] H. (M)
[mm] [mm]
Airfix P 24-H 8 24 260 485 3/4" 4.7 56 24880
Airfix P 50-H 10 50 380 595 1" 8.1 20 24890
Airfix P 60-H 10 60 380 720 1" 10.4 15 24881
Airfix P 80-H 10 80 460 660 1" 12.3 12 24882
Airfix P 100-H 10 100 460 780 1" 14.0 12 24883
Airfix P 150-H 10 150 510 950 1" 23.5 6 24884
Airfix P 200-H 10 200 590 940 1 1/4" 34.2 6 24885
Airfix P 300-H 10 300 650 1150 1 1/4" 44.0 6 24886
Airfix P 500-H 10 500 750 1420 1 1/4" 58.0 6 24887 Nr. 1370
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 131
5.
Accessories for
Sanitary Installations
Flamcos Prescor B safety valves protect potable water systems from
exceeding the maximum design operating pressure. Once the set
pressure has been reached the safety valve will open to prevent a further
rise in pressure. Prescor valves are produced in a variety of tting sizes
and pressure ratings.
The materials and construction of Flamco B safety valves are of the
highest quality to ensure total safety and peace of mind. They can be
used in combination with any boiler system.
132 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Sanitary Installations
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 133
Prescor Boiler Valves
The Highest Quality of System Protection
The Prescor B and SB boiler valves protect sealed compressed, so without this sort of safeguard the
mains water systems against excess pressure. pressure in the system could rise to a dangerous
Such a safeguard is a requirement because of the level. Local regulations and standards and water
expansion of system water and the presence of a pressures must be observed when using Prescor B
non-return valve. Of course, water cannot be and Prescor SB valves at all times.
PRESCOR B
Benefits
Solid brass housing. N.B. Prescor boiler valves must not be installed with the
Wide range, so the right valve can be used at all discharge port facing upwards.
X
times.
Because of the ''pop'' effect a high blow-off
capacity.
Can be used in combination with any storage boiler
system.
Construction and choice of materials are your
guarantee of safety.
OK WRONG
134 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Sanitary Installations
5
How It Works
When the system pressure reaches the set pressure, creating a large blow off capacity. This is a
the Prescor B boiler valve begins to vent, whereby the permanent, reliable safeguard against overpressure.
pressure stops rising. If, due to specific Venting can be prevented by fitting a suitably sized
circumstances, the pressure rapidly rises over the set Airfix expansion vessel for sanitary systems.
pressure, the Prescor B boiler valve will open fully,
Lifting lever.
PRESCOR SB
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 135
PRESCOR B SAFETY VALVES
For protecting water heaters and potable water systems.
Prescor B
Type Set Connection Capacity Order
pressure [kW] Code
[bar] Inlet Outlet
Prescor B /2
1 6.0 1/2" F 1/2" F 75 50 27100
Prescor B 1/2 8.0 1/2" F 1/2" F 75 50 27101
Prescor B 1/2 10.0 1/ " F
2
1/ " F
2 75 50 27102
Prescor B 3/4 6.0 3/ " F
4 1" F 150 40 27110
Prescor B 3/4 7.0 3/ " F
4
3/ " F
4 150 40 28233
Prescor B 3/4 8.0 3/ " F
4 1" F 150 40 27111
Prescor B 3/4 10.0 3/ " F
4 1" F 150 40 27112
Prescor B 1 6.0 1" F 1 1/4" F 250 16 29005
Prescor B 1 7.0 1" F 1 1/4" F 250 16 28993
Prescor B 1 8.0 1" F 1 1/4" F 250 16 29006
Prescor B 1 10.0 1" F 1 1/4" F 250 16 29007
Nr. 0343
Prescor SB
Type Set Connection Capacity Order
pressure [kW] Code
[bar] Inlet Outlet
Prescor SB 1 /4 1 6.0 1 /4" F
1 1 /2" F
1 350 1 29008
Prescor SB 1 1/4 8.0 1 1/4" F 1 1/2" F 350 1 29009
Prescor SB 1 1/4 10.0 1 1/4" F 1 1/2" F 350 1 29010
Prescor SB 1 1/2 6.0 1 1/2" F 2" F 600 1 29011
Prescor SB 1 1/2 8.0 1 1/2" F 2" F 600 1 29012
Prescor SB 1 1/2 10.0 1 1/2" F 2" F 600 1 29013
Prescor SB 2 6.0 2" F 2 /2" F
1 900 1 29015
Prescor SB 2 8.0 2" F 2 1/2" F 900 1 29016
Prescor SB 2 10.0 2" F 2 1/2" F 900 1 29017
Nr. 0343
AIRFIXCONTROL
With this component the flushing function is fully guaranteed. When the vessel is disconnected from the system, the system flow
remains in function.
AirfixControl enables an easy yearly precharge check of the Airfix A or D expansion vessel.
AirfixControl
Type Order
Code
AirfixControl 1 28930
136 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Sanitary Installations
5
WALL MOUNTING
Flexcon DT
To assist in mounting and removing Flexcon and Airfix vessels.
SB-A Band
For mounting an Airfix P expansion vessel (2 - 35 litres) to the wall.
Type Application Order
Code
SB-A Band for fitting Airfix P vessels, to be 5 27914
combined with MB-2
MB
For mounting Flexcon/Airfix vessels of 8 - 25 litres. Provided with a slot into which the Flexcon vessel clamp ring fits precisely.
Tightening the two bolts is all that is needed to make a sturdy connection.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 137
Flamco Safety Groups
For Effective Safeguarding of Your System
Combination Pressure Relief Valves and Safety The Benefits of Prescor IC ".
Groups Sound-class 1 approved.
Apart from the Prescor B and Prescor SB boiler KIWA/Belgaqua certied.
valves, Flamco also supplies different types of Prescor With " 15 mm compression tting.
IC and Flexbrane safety groups. Large ow capacity, so hardly any loss of pressure
through the outlet.
Tundish can be rotated through 360. Hence it can
be tted in almost any position.
Compact, so recommended for built-in appliances.
Non-return valve
prevents water
flowing back into
the supply line.
Opening for the
non-return valve at
the back.
Relief valve.
FLEXBRANE
Tundish.
PRESCOR IC
138 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Sanitary Installations
5
SAFETY GROUPS
For protecting the potable water system from excess pressure during the heating cycle.
A non-return valve with inspection port will prevent the water (e.g. from a water heater) from flowing back into the mains water
pipe.
2.0
1.5
1.0
0.9
0.8
0.7
0.6
Pressure (bar)
0.5
0.4
0.3
Prescor IC " Prescor IC "
0.2
0.1
Prescor IC
Type For storage Set Connection* Order
vessels pressure [mm] Code
up to [bar]
[l]
Prescor IC 1/2 - solder 200 8 15 w x 15 w x 22 c 20 27172
Prescor IC 1/2 - compression 200 8 15 c x 15 c x 22 c 20 27173
Prescor IC 3/4 - solder 1000 8 22 w x 22 w x 28 c 1 27191
Prescor IC 3/4 - compression 1000 8 22 c x 22 c x 28 c 1 27190
* c = compression connection
w = solder connection
Flexbrane
Type Set pressure Connection Order
[bar] Code
Flexbrane CE-H 3/4 hor. 7 3/4" F x 3/4" M x 1" M 1 28388
Flexbrane SST NF - ACS 7 3/4" F x 3/4" M x 1" M 20 28365
Flexbrane CF 1 hor. 7 1" F x 1" M x 1" M 1 28387
Plastic siphon for CE and 7 1" x 1" 1 27184
connection piece
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 139
Prevent Water Hammer Simply and Effectively
The Flexofit water hammer arrestor has been
specially developed to absorb water hammer
in sanitary mains water systems and
is made of chrome-plated brass.
Rubber diaphragm.
T-piece.
140 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Sanitary Installations
5
Selection Table
System pressure [bar] 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7
A Flexofit in the line leading to a urinal In combination with a wash hand basin Used with a washing machine
flusher
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 141
FLEXOFIT S WATER SHOCK ARRESTOR
Flexofit S absorbs water hammer in order to minimize noise and damage to the system.
Flexofit S
Type Pre-charge Dimensions Connection Order
[bar] Code
H.
[mm] [mm]
Flexofit S 1/2 2 83 102 1/2" M 20 24980
Flexofit S T-fitting
For mounting Flexofit water hammer arrestors quickly and easily between the tap and the
washing machine or dish-washer.
Type Connection Order
Code
T-fitting Flexofit S 3 /4" F x 1/2" F x 3/4" M 1 24985
VESSEL CARRIER
Vessel Carrier
A handy vessel carrier which makes it very easy and safe to handle or transport the exchanged vessel.
Easy to use.
Prevents spilling of (polluted) heating installation water in your transporter or at home with the customer.
The vessel can be handled with one hand only.
Easy to be mounted and removed (for multiple use).
142 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Sanitary Installations
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 143
7.
Accessories
for Water Heaters
and Storage Vessels
With a product range that includes ribbed-tube heat exchangers, insulation
ttings and capillary dip tubes for temperature sensors, Flamcos range
of accessories for water heaters and storage vessels is extensive.
As with the caloriers and storage vessels, the range of accessories is made
from the highest quality materials and contributes to the efciency of the
system.
144 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Water Heaters and Storage Vessels
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 145
Accessories for Water Heaters and Storage Vessels
External thermostat
Insulation coupling
Built-in thermostat
Magnesium anode
flange connection
Maintenance-free
Screw-in heating
Ribbed tube heat
Plunge pipe 1)
Thermometer
exchanger
element
anode
Foot-height adjuster
TR 1/2" L = 300 mm
TR 3/4" L = 200 mm
Inspection port
MGA 700-L 22
MGA 1100-M
MGA 1500-M
MGA 1500-L
MGA 500-M
MGA 700-M
MGA 900-M
IVS - G 1/2"
IVS - G 3/4"
TH 63/100
TH 80/100
IVS - G 1"
RWT 1.8
RWT 2.3
RWT 4.6
FSA 400
FSA 800
FSA 401
FSA 801
EHK 4.5
EHK 7.5
EHF 2.5
EHF 3.8
EHF 7.5
EHF 10
EHF 12
RWT 1
RWT 3
EHK 2
EHK 3
EHK 6
EHK 9
EHF 3
EHF 5
EHF 6
EBTH
ATH
Item
120 110 B B B
150 110 B B B
Standard
Standard
200 110 B B B
300 110 A A A
400 110 I A A A E
Duo
500 110 I A A A E
For RWT 1
1500 205 R R R R R R R R I I I I I
2000 205 R R R R R R R R I I I I I
200 110 B B B
Standard
Standard
300 110 A A A
400 110 I A A A E
Duo Solar
500 110 I A A A E
750 205 R R R R R R R R I I I I C C C C E
1000 205 R R R R R R R R I I I I C C C C C
200
300
WPS-E
400
500
300 110 B
Sta.
Sta.
Sta.
HLS Solar
500 110 I A A A E
200
300
Duo HLS-E 400
Solar 500
750 110
910 110
200
300
For RWT 1
500 110 I B B B B
LS 750 110 I B B B B B
1000 110 I B B B B B B
1500 110 I B B B B B B
2000 110 I B B B B B B
300
500
LS-E
750 110
1000 110
110 K K
Sta.
U-HP
160 K K
146 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Water Heaters and Storage Vessels
7
Accessories for Water Heaters and Storage Vessels
External thermostat
Insulation coupling
Built-in thermostat
Magnesium anode
flange connection
Maintenance-free
Screw-in heating
Ribbed tube heat
Plunge pipe 1)
Thermometer
exchanger
element
anode
Foot-height adjuster
TR 1/2" L = 300 mm
TR 3/4" L = 200 mm
Inspection port
MGA 700-L 22
MGA 1100-M
MGA 1500-M
MGA 1500-L
MGA 500-M
MGA 700-M
MGA 900-M
IVS - G 1/2"
IVS - G 3/4"
TH 63/100
TH 80/100
IVS - G 1"
RWT 1.8
RWT 2.3
RWT 4.6
FSA 400
FSA 800
FSA 401
FSA 801
EHK 4.5
EHK 7.5
EHF 2.5
EHF 3.8
EHF 7.5
EHF 10
EHF 12
RWT 1
RWT 3
EHK 2
EHK 3
EHK 6
EHK 9
EHF 3
EHF 5
EHF 6
EBTH
ATH
Item
150
200
ESP 300
400
500
120 80
Stand.
Stand.
TS 150 80
200 80
200 F F F
300 F F F
500 F F F
750 F F F
825 F F F
PS 850 F F F
1000 F F F
1200 F F F
1500 F F F
1800 F F F
2000 F F F
500 205 R R R R R R R R F F F
PS-F 750 205 R R R R R R R R F F F
1000 205 R R R R R R R R F F F
500 F F F
750 F F F
PS-R
1000 F F F
1500 F F F
500/150
KPS 750/200
1000/200
500
Duo FWS 750
1000
750
FWP
1000
A = Can be built in using blank DN 110 flange adapter including sleeve/socket G 11/2" (order code 18967); alternatively can be fitted
directly into sleeve/socket G 11/2" above the lower coil (Mg anode must be replaced with maintenance-free anode from EHK 3 in
400 and 500 liter model).
B = Can be built in using blank DN 110 flange adapter including sleeve/socket G 11/2" (order code 18967).
C = Can be fitted directly into sleeve/socket G 11/2" above the lower coil.
D = For DUO 1000 850 (old model) only.
E = Can be fitted directly into sleeve/socket G 11/2" above the lower coil; Mg anode must be replaced with maintenance-free FSA
anode in 400 and 500 litre model.
F = Can be built in using reducer coupling 3/4" x 1/2".
I = Use in combination with IVS insulation coupling only; a prerequisite for enamelled water heaters.
K = For models with cleaning flange only.
R = Can be built in using adapter flange. DN 205/DN 110 (order code 18920).
1)
Standard here means that the plunge pipe is already built in. (Varies in length depending on the type).
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 147
TANK ACCESSORIES
ANODES
For potable water systems.
FSA Anode
Maintenance free anode for Duo, Duo Solar, LS, TS, KPS and UHP.
Type Used for Con- Fitted length Order
nection [mm] Code
(M)
FSA 400 Duo 150-500, Duo Solar 300-500, 3 /4" 400 1 18960
UHP 110-160 basic, LS 200-750, KPS
FSA 800 Duo/Duo-Solar 750-1000, LS 1000 3/ "
4 800 1 18961
FSA 401 UHP 110-160, TS 120-200 M8 400 1 18962
FSA 801 Duo 1000 (850) M8 800 1 18963
FSA/E Anode
Maintenance free anode for LS-E.
Protection for stainless steel vessels designed for aggressive water conditions.
Type Order
Code
FSA/E 800 1 18964
MgA Anode
Magnesium replaceable anode. Non insulated version.
Type Used for Con- Fitted length Order
nection [mm] Code
(M)
MgA 500 - M Duo 150-300, LS 200-500, UHP 110- 1 1/4" 500 1 18970
160 basic, KPS
MgA 700 - M Duo 400-500, 1 1/4" 700 1 18971
Duo-Solar 300-400,
LS 750
MgA 700 - L 22 TS 120-200, UHP (B) 110-160 M8 700 1 18974
MgA 900 - M Duo-Solar 500, LS 1000, Duo HLS 1 1/4" 900 1 18973
300-400, HLS-Solar 400
MgA 1500 - M Duo/Duo-Solar 750 - 1000 1 1/4" 1500 1 18975
MgA 1500-L Duo 1000 ( 850) M8 1500 1 18976
148 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Water Heaters and Storage Vessels
7
FLANGES
For potable water systems.
Reducing Flange
With double enamelling, gasket and M 12 bolts, to fit heating elements (screwed, flanged).
Type Order
Code
Reducing flange DN 205 x DN 110 1 18920
Reducing flange DN 180 x DN 110 1 18919
Reducing flange DN 110 x G 1 1/2 * 1 18967
Reducing flange DN 180 x G 1 1/2 * 1 18968
Reducing flange DN 205 x G 1 1/2 * 1 18969
* For assembly of threaded heating element EHK. With bushing G 1 .
Blind Flange
Same corrosion protection as the vessel.
Bolts and gasket included.
Type Order
Code
Blind flange DN 110 1 18980
Blind flange DN 180 1 18981
Blind flange DN 205 1 18922
Gaskets
Type Order
Code
Gasket DN 110 - F 1 18990
Gasket DN 110 - Lipseal 1 18993
Gasket DN 120 1 18992
Gasket DN 205 1 18923
THERMOSTATS
TH Tank Thermometer
Immersion pipe included.
Type Order
Code
Flamco TH 63/100 1 18925
Flamco TH 80/150 1 18926
Built-in thermometer with capillary sensor 1 18927
TR Immersion Pipe
For temperature sensor.
Type Order
Code
Flamco TR G 1/2 - 300 1 18955
Flamco TR G 3/4 - 200 1 18956
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 149
HEATING ELEMENTS
For potable water systems.
150 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Water Heaters and Storage Vessels
7
DUO/DUO-SOLAR INSULATION
LS INSULATION
Insulating Mantle LS
80 mm soft foam insulation mantle (CFC-free) for the LS.
Type Colour Order
Code
Insulation LS 500 orange 1 18753
Insulation LS 500 white 1 18755
Insulation LS 750 orange 1 18783
Insulation LS 750 white 1 18781
Insulation LS 1000 white 1 18805
Insulation LS 1000 orange 1 18803
Insulation LS 1500 white 1 18836
Insulation LS 1500 orange 1 18813
Insulation LS 2000 orange 1 18823
Insulation LS 2000 white 1 18825
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 151
Flamco Fleece Insulation: The Solution For
Reduction Of Heat Losses
Do good ideas actually ever have to be complicated?
The new fleece insulation jacket from Flamco
proves the opposite is true: It is supplied as a
complete set, can be quickly fitted and
is highly versatile.
Versatile
Our new fleece insulation is available for the PS and
PS/R storage vessels and the FWP and Duo FWS
combination heaters.
Moreover, the new materials conform to the
B2 fire-safety class under the terms of DIN 4102.
152 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Water Heaters and Storage Vessels
7
Quickly and easily fitted Fitting instructions
With the aid of the hooked fastening strips the fleece The insulating jacket is fitted around the vessel and
insulation can be easily and quickly fitted in a few secured in place using the hooked fastening strips.
simple steps. The jacket can be smoothed and lightly tapped with
the hand until it fits snugly to the surface of the vessel.
Then the fastening strips can be tightened, working
from top to bottom, so that the jacket fits tightly all
around the vessel. Once fitting is complete, the
fastening strips can be conveniently concealed with
the covering strips provided.
Well insulated
The new insulating jacket ensures that heat losses
can be reduced to a minimum. This insulating jacket
comprises insulating material which is particularly
ecologically sound, as it contains 50% recycled
material. The precise fit ensures minimum convection
losses. This keeps the heat where it belongs.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 153
FWP/DUO FWS INSULATION
KPS INSULATION
154 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Accessories for Water Heaters and Storage Vessels
7
PS(-R) INSULATION
Similar to the Fleece Insulation Mantle FWP / Duo FWS, but for the PS / PS-R 200 - 2000.
Type Colour Order
Code
100 mm fleece insulation PS 200 white 1 19223
100 mm fleece insulation PS 300 white 1 19224
100 mm fleece insulation PS / PS-R 500 white 1 19225
100 mm fleece insulation PS / PS-R 750 white 1 19226
100 mm fleece insulation PS 825 white 1 19227
100 mm fleece insulation PS 850 white 1 19228
100 mm fleece insulation PS / PS-R 1000 ( 790) white 1 19229
100 mm fleece insulation PS / PS-R 1000 ( 850) white 1 19230
100 mm fleece insulation PS 1200 white 1 19231
100 mm fleece insulation PS / PS-R 1500 white 1 19232
100 mm fleece insulation PS 1800 white 1 19233
100 mm fleece insulation PS 2000 white 1 19234
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 155
6.
Water Heaters and
Storage Vessels
Flamcos range of high quality storage vessels and caloriers for potable
water, airconditioning and heating systems. The caloriers can be used
with all modern heating systems, whilst the Twin Coil units are ideal for
use with solar panels and secondary heat sources.
Made from top quality materials and insulated according to the most
stringent environmental guidelines, they have a high heat output and are
highly energy efcient.
156 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Water Heaters and Storage Vessels
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 157
Water Heaters and Storage Vessels
Indirect Water Heaters Direct Water Heaters /
(potable water) Storage Vessels
(potable water)
Duo Duo-HLS-E Solar LS
Indirect water heater with integrated, Indirectly-heated stainless-steel Storage tank for use in combination
enamelled heating coil. upright cylinder, which can be used with external heat exchangers.
High quality (double) enamelled to link thermal solar systems with High quality (double) enamelled
vessel. modern central-heating systems. vessel.
150 - 2,000 litres. 200 - 910 litres. 200 - 2,000 litres.
UHP
WPS-E Indirect water heater with one
Indirectly-heated stainless-steel integrated enamelled heating coil
upright cylinder, which can be used for mounting under a wall mounted
in combination with heat pumps. boiler.
200 - 500 litres. High quality (double) enamelled
vessel.
110 - 160 litres.
Duo-HLS
Indirect water heater with integrated, HZWH
enamelled high yield heating coil for Indirect horizontal water heater.
connecting to heat pumps. 100 - 300 litres.
High quality (double) enamelled
vessel.
300 - 5,000 litres.
TS
Duo-HLS-E Indirect horizontal water heater
Indirectly-heated stainless-steel with integrated heating coil.
upright cylinder, which can be High quality (double) enamelled
combined with all modern central- vessel.
heating systems. 120 - 200 litres.
100 - 910 litres.
HLS-Solar
With two integrated, enamelled
high yield heating coils (one for
connecting to heat pumps and one
for connecting to a solar powered
system.
High quality (double) enamelled
vessel.
400 - 500 litres.
158 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Water Heaters and Storage Vessels
6
Storage Vessels 'Combi' Vessels
(cooling and heating systems) (potable water systems)
PS FWP
Steel storage tanks (internally Combined storage vessel with
uncoated). potable water heater for solar heated
50 - 3,000 litres. installations.
For connecting to heat pumps.
750 - 1,000 litres.
PS-R Duo-FWS
Steel storage tanks (internally Combined storage vessel with
uncoated) potable water heater for solar heated
With heat exchanger. installations.
500 - 1,500 litres. Stainless steel heating coil for
heating potable water.
550 - 1,000 litres.
KPS
Space saving storage tank with
integrated heater.
500 - 1,000 litres.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 159
Flamco Water Heaters for Potable Water,
Cooling and Heating Systems
The Benefits of Flamco Water Heaters:
Flamco water heaters are made from first class Officially certified materials.
materials, provide excellent heat output and are very Very high heat output and wide product range.
energy efficient. The Duo and Duo Solar ranges offer Insulation compliant with the strictest environmental
a modern solution for your potable water system. guidelines.
Compliant with European Directives for potable water.
DUO WPS-E
160 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Water Heaters and Storage Vessels
6
Duo HLS
Indirectly heated upright vessel with welded, high for hygienic water heating and optimum protection
capacity tube heat exchangers. Can be combined against corrosion in combination with Mg-anode.
with heat pumps. With DN 110 inspection port for connecting an
The vessel and spiral tubes are made of high quality electrical element using a flange adapter.
steel with two coat enamelling (DIN 4753/3 compliant)
Supply.
Return
Inspection port which can
be used for an electrical
element.
Cold water.
U-HP WPS-E
Small glasslined water heaters providing the optimum Indirectly heated stainless steel upright cylinder,
thermal output and reducing the loss of energy to a which can be used in combination with heat pumps.
minimum.
TS
Duo HLS-E Solar Compact and small horizontal water heaters providing
Indirectly heated stainless steel upright cylinder, hot (potable) water to the system.
which can be used to link thermal solar systems with
modern central heating systems.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 161
Flamco Storage Vessels:
Craftsmanship, Experience and High Quality
Water heaters and storage vessels are used in products. The number and configuration of the
numerous locations and use a variety of energy connections make it possible to combine the vessels
sources. Flamco has a solution for the majority of with all typical boilers with little extra effort.
applications. All materials used are independently tested and
The Flamco range is as wide as it is flexible and really certified.
stands out due to the first-class quality of the
Circulation.
Connection LS-E
of heat exchanger.
Cold water.
LS
162 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Water Heaters and Storage Vessels
6
PS Cooling and Heating Buffer Vessels
Flamco buffer vessels are distinguished by their Suitable for use in all sorts of sealed heating systems,
sturdy, low maintenance construction. High-quality but can also be used as a cold-water reservoir. With
materials guarantee optimum protection against corrosion-resistant primer on the outside, while the
corrosion and guarantee environmentally friendly heat inside is untreated. Can be coupled to a heat-storage
insulation. Modern production methods and the use system with more than one buffer vessel.
of qualified professionals mean that you can always
rely on the quality of these products.
System connection/
venting.
System connection.
System connection.
DN 205 cleaning/
inspection port
PS-F only).
PS-R
PS/F
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 163
Combination Water Heaters
FWP 750 - 1000
The FWP water heater is suitable for connection to The capacity of the potable water helical tube is
heat pumps with hygienic potable water heating in approximately 40 litres, so that the comfort of direct
the integrated stainless steel helical corrugated tube water heating is guaranteed.
with a heated surface area of 7 m.
Supply (reserve)
or de-aeration as appropriate.
Supply, solid
fuel boiler or pellet boiler.
Hot water.
Supply, oil/gas boiler
for potable water heating.
Return, heating.
FWP
KPS
164 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Water Heaters and Storage Vessels
6
Duo FWS 750 - 1000
The Duo FWS combination water heater is suitable for energy systems in combination with potable water
combining more than one heating system, such as heating. Potable water heating using stainless steel
solid fuel, oil or gas boilers and a second tube for helical ribbed tube.
independent background heating from solar
Supply (reserve)
or de-aeration as appropriate.
Supply, solid
fuel boiler or pellet boiler.
Hot water.
Supply, oil/gas boiler
for potable water heating.
Return, heating.
Return, solar.
DUO FWS
Insulation
Duo FWS and FWP insulation: installation friendly
soft foam package, with a choice of 80 mm with PVC
outer sheeting, 120 mm with polystyrene outer
sheeting or 100 mm fleece insulation.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 165
The Latest Range of Stainless Steel Storage
Vessels from Flamco
Flamco offers a wide selection of stainless steel exchangers, through to storage systems such as solar
storage vessels for various applications. From and heat pump vessels developed especially for
indirectly heated, upright storage tanks for use in renewable energies. The sizes available range from
combination with gas or oil-fired boilers, to primary 100 to 1,000 litres.
cylinders for combination with external heat
DUO HLS-E
Indirectly heated, upright
stainless steel high
performance tank. Can be
combined with all modern WPS-E
heating systems.
Indirectly heated, upright
stainless steel storage
vessels with large heat
exchanger, specially
developed for
use in conjunction with
heat pumps.
166 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Water Heaters and Storage Vessels
6
Advantages of Flamco Stainless Steel
Storage Vessels:
Made from high quality, 1.4521/AISI 444 stainless steel con-
taining molybdenum, with excellent corrosion resistance.
Economical: Minimal heat loss, quick heating time, ensuring
energy efciency.
Hygienic and low maintenance: no anode.
Lighter than enamelled cylinders and consequently easy to
install.
Optimum insulation.
The vessels with a capacity of up to
500 litres are supplied with high
quality EPS insulation with foil jacket
and cover caps. Vessels with a
capacity of greater than 500 litres
have removable eece insulation.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 167
DUO WATER HEATERS
Type Heating coil Dimensions * Insulation Weight Heating Water capacity Order
surface area colour [kg] capacity [l/h] ** Code
[m] H. [kW] **
[mm] [mm]
Duo 120 0.5 560 1040 white 63 12.1 210 1 18312
Duo 120 0.5 560 1040 white alu 63 12.1 210 1 18311
Duo 150 0.6 560 1150 white alu 68 14.5 252 1 18313
Duo 150 0.6 560 1150 orange 68 14.5 252 1 18317
Duo 150 0.6 560 1150 white 68 14.5 252 1 18319
Duo 200 0.9 560 1450 white alu 86 23.4 406 1 18327
Duo 200 0.9 560 1450 orange 86 23.4 406 1 18409
Duo 200 0.9 560 1450 white 86 23.4 406 1 18411
Duo 300 1.4 560 1950 white alu 109 36 626 1 18329
Duo 300 1.4 560 1950 orange 109 36 626 1 18415
Duo 300 1.4 560 1950 white 109 36 626 1 18417
Duo 400 1.6 750 1630 wh. alu 158 40.8 708 1 18390
Duo 400 1.6 750 1630 orange 158 40.8 708 1 18421
Duo 400 1.6 750 1630 white 158 40.8 708 1 18423
Duo 500 2.0 750 1830 white alu 181 47.5 863 1 18395
Duo 500 2.0 750 1830 orange 181 47.5 863 1 18427
Duo 500 2.0 750 1830 white 181 47.5 863 1 18429
* Dimensions including insulation.
** At 80 C flow temperature and 60 C water temperature.
168 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Water Heaters and Storage Vessels
6
Connection Diagram Duo 120 - 500
connection G1
G1 G1
E
G
C
G1 DN
11
R1 0
D
Type F Distance from floor to connections
F D C G E
[mm] [mm] [mm] [mm] [mm]
Duo 120 65 245 545 635 885
Duo 150 65 245 590 690 985
Duo 200 65 245 710 885 1285
Duo 300 65 245 910 1035 1785
Duo 400 70 330 770 870 1470
Duo 500 70 330 890 990 1670
* Connection absent on Duo 150 and 200.
Technical Specifications
Cylinder Type Duo 120 Duo 150 Duo 200 Duo 300
Cylinder material Steel Steel Steel Steel
Cylinder Finish (internal) Enamelled Enamelled Enamelled Enamelled
Cylinder Finish (external) Prime coated Prime coated Prime coated Prime coated
Insulation Hard Foam Hard Foam Hard Foam Hard Foam
Magnesium anode 1 1 1 1
Max. working pressure [bar] 10 10 10 10
Primary flow [l/min] 20 26 43 50
Secondary flow rate [l/min] 28 - 30 28 - 30 28 - 30 28 - 30
Coil surface [m] 0.5 0.6 1.0 1.4
Indirect reheat time [T 50C] 19 min 19 min 16 min 19 min
Immersion heater 1 x 1 1/2" 1 x 1 1/2" 1 x 1 1/2" 1 x 1 1/2"
Max. cylinder temperature [C] 95 95 95 95
Heat loss (kWh in 24h at 56C) 0.9 1.0 1.3 1.8
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 169
Duo 750 - 1000
Economical, high performance glasslined indirect water heater providing hot (potable) water for large domestic dwellings, flats
with centralised services, commercial and industrial premises.
Connection 100
G for anode
R1 G1
(temp.) G
Sensor
terminal
strip Connection
for EHK
G1
G1
E
R
DN 205
C
G
G1
FK
D
F
R1
F D C G E FK
[mm] [mm] [mm] [mm] [mm] [mm]
Duo 750 60 320 1040 890 1880 570
Duo 1000 70 330 1110 960 2140 580
170 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Water Heaters and Storage Vessels
6
Duo 1500 - 2000
Economical, high performance glasslined indirect water heater providing hot (potable) water for large domestic dwellings, flats
with centralised services, commercial and industrial premises.
R2
G
G
R1
G2
E
C 280
G G
G2
R2 D
G1
F FK
F D C G E FK
[mm] [mm] [mm] [mm] [mm] [mm]
Duo 1500 85 435 1555 1735 2235 640
Duo 2000 105 455 1575 1755 2255 580
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 171
DUO SOLAR WATER HEATERS
Control unit
G1"
including thermometer Magnesiumanode
R1"
for DUO-Solar 200 and 300
Position immersion pipe /
G1"
connection G1"
G1"
C
DN
R1" 11
D
0
F
Type Heating coil Dimensions * Colour Weight Heating Water capacity Order
surface area insulation [kg] capacity [l/h] ** Code
[m2] ** H. [kW] ***
[mm] [mm]
Duo-Solar 300 0.8 / 1.4 560 1950 white 123 15.4 / 27.8 243 / 438 1 18227
Duo-Solar 300 0.8 / 1.4 560 1950 white alu. 123 15.4 / 27.8 243 / 438 1 18362
Duo-Solar 400 1.0 / 1.6 750 1630 white 176 19.5 / 31.4 308 / 496 1 18233
Duo-Solar 400 1.0 / 1.6 750 1630 white alu. wit alu. 19.5 / 31.4 308 / 496 1 18367
Duo-Solar 500 1.0 / 2.0 750 1830 white 199 19.5 / 40.6 308 / 642 1 18239
Duo-Solar 500 1.0 / 2.0 750 1830 white alu. 199 19.5 / 40.6 308 / 642 1 18372
* Dimensions including insulation.
** Upper/lower heating surface, as per DIN 4708.
*** At 80 C flow temperature and 60 C water temperature.
F D C G B A E
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
Duo-Solar 200 65 245 545 710 885 1085 1285
Duo-Solar 300 65 245 910 1035 1135 1455 1785
Duo-Solar 400 70 330 770 870 970 1250 1470
Duo-Solar 500 70 330 890 990 1090 1370 1670
172 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Water Heaters and Storage Vessels
6
Duo Solar 750 - 1000
Economical, high performance glasslined indirect water heater for solar heated installations with two integrated heat
exchangers to enable combination with various heating systems like solid fuel, oil and/or gas boilers, providing hot (potable)
water for large domestic dwellings, flats with centralised services, commercial and industrial premises.
Connection 100
G for anode
R1 G1
(temperature) G
Sensor terminal strip
G1
Connection G1
G1 for EHK
G1
R*
E
A
DN 205
B
C
G
G1
R1
D
FK
F
Type Heating coil Dimensions * Weight Heating capacity Water capacity Order
surface area [kg] [kW] *** [l/h] ** Code
[m2]** H.
[mm] [mm]
Duo-Solar 750 2.0 / 2.7 750 1970 320 34.4 / 55.4 543 / 875 1 18378
Duo-Solar 1000 2.1 / 3.2 800 2230 420 38.2 / 65.5 603 / 1034 1 18379
* Dimensions including insulation.
** Upper/lower heating surface, as per DIN 4708.
*** At 80 C flow temperature and 60 C water temperature.
F D G C B A E FK
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
Duo-Solar 750 60 320 890 1040 1140 1620 1880 570
Duo-Solar 1000 70 330 960 1110 1260 1740 2140 580
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 173
WPS-E STAINLESS STEEL HEAT PUMP CYLINDER
Indirectly heated stainless steel upright cylinder, which can be used in combination with heat pumps.
A cylinder developed specially for the combination with heat pumps. The large heat exchanger surface of the heating pipes and
their innovative diabolo shape ensure highly efficient hot water production. This means a quick heating time and guaranteed hot
water comfort.
Made from high quality, molybdenum stainless steel (1.4521/AISI 444) with excellent corrosion resistant properties for a long
service life.
Internally and externally 100% pickled and passivated.
Innovative, diabolo shaped heating pipes for better heat transfer.
Very quick heating time, so very energy efficient.
Economical: insignificant heat loss due to optimal EPS insulation.
Hygienic and low maintance: no anode.
Lighter than enamelled cylinders and, as a consequence, easy to install.
"
1"*
1"
"
"
HN 1"
I
F/M
" E
D G1
G2
1"*
1"*
A/C
* 200 Liter: Connection .
Type Capa- H.E. Dimensions * Colour Weight Cont. Hot Total Hot Pressure Key Order
city surface insula- [kg] power water heat water loss perfor- Code
[l] [m2] H tion (DIN output loss through- [mbar] mance
[mm] [mm] 4708) (10-45 C) (DIN put indicator
[kW] [l/h] 44532) [m/h] (60 C)
[KWh/24h] [NL]
WPS-E 200 200 2.5 555 1593 silver 45 41 / 47 1008 / 1163 1.94 2/3 117 / 243 6 1 19430
WPS-E 300 300 2.9 605 1775 silver 61 45 / 52 1104 / 1284 2.28 2/3 132 / 276 9 1 19431
WPS-E 400 400 3.2 735 1542 silver 82 49 / 56 1182 / 1386 2.73 2/3 144 / 298 10 1 19432
WPS-E 500 500 3.7 735 1849 silver 86 52 / 62 1284 / 1530 3.09 2/3 165 / 342 12 1 19433
* Insulation included.
A/C D E F/M G1 G2 N I
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
WPS-E 200 51 1341 1001 1111 1054 554 1341 1593
WPS-E 300 47 1537 1152 1287 1252 722 1537 1775
WPS-E 400 52 1210 875 1025 1010 582 1210 1542
WPS-E 500 52 1517 1182 1317 1197 687 1517 1849
174 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Water Heaters and Storage Vessels
6
DUO HLS WATER HEATERS
With permanently welded in extra large dimensioned, twin tube heat exchanger.
With built in thermometer and dip pipe. Thermostat available on request.
High quality glass lining according to DIN 4753 Part 3 to provide hygienic hot water supply and with standard Mg-anode for
optimal corrosion protection and minimal calcium build up.
Assembly friendly and largely maintenance free construction.
Adjustable feet for accurate levelling optional.
Low tendency to calcification due to smooth surfaces.
With inspection flange (DN 110).
Maximum operating pressure (cylinder/coil): 10.0/16.0 bar.
Maximum working temperature (cylinder/coil): 95/110 C.
Heating coil designed to reach the lowest part of the vessel for complete water heating to prevent bacteria (Legionella)
growth.
Insulation: 50 mm CFC-free hard foam (with easy to clean, outer plastic shell).
Colour of plastic shell: Orange, white or white aluminum.
Other colours available on request.
Price and delivery including insulation mantle.
Material quality:
- ASTM/ISO: A181 class 60 / S235JRG2.
- EN/ISO: P245N.
Control unit
including thermometer Magnesium G1
Anode
R1
Posistion immersionpipe G1
G1
R
for DUO HLS 300
G1
DN
11
R1 0
D
F
F D G C E
[mm] [mm] [mm] [mm] [mm]
Duo HLS 300 65 305 845 945 155
Duo HLS 400 70 330 870 970 1470
Duo HLS 500 70 330 990 1090 1670
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 175
DUO HLS-E STAINLESS STEEL HIGH PERFORMANCE CYLINDER
Indirectly heated stainless steel upright cylinder, which can be combined with all modern central heating systems.
The diabolo shaped heating pipe ensures that the heat transfer is efficient, with quick heating time. The Duo HLS-E offers
optimum comfort combined with high energy efficiency.
Made from high quality, molybdenum stainless steel (1.4521/AISI 444) with excellent corrosion resistant properties for a long
service life.
Internally and externally 100% pickled and passivated.
Innovative, diabolo shaped heating pipes for better heat transfer.
Very quick heating time, so very energy efficient.
Economical: insignificant heat loss due to optimal EPS insulation, from Duo HLS-E 750 with fleece jacket.
Hygienic and low maintance: no anode.
Lighter than enamelled cylinders and, as a consequence, easy to install.
"
1"
"*
HN 1"
1" I
F
"* E
MD
G
1"*
1"*
A/C
* 100 - 200 Liter: Connection .
Type Capa- H.E. Dimensions Colour Weight Cont. Hot Total Hot Pressure Key Order
city surface insula- [kg] power water heat water loss perfor- Code
[l] [m2] H tion (DIN output loss through- [mbar] mance
[mm] * [mm] * 4708) (10-45 C) (DIN put indicator
[kW] [l/h] 44532) [m/h] (60 C)
[KWh/24h] [NL]
Duo HLS-E 100 100 0.6 510 1005 white 20 29 712 1.35 2.5 75 1.5 1 19400
Duo HLS-E 150 150 0.7 510 1411 white 28 33 810 1.64 2.5 90 2.5 1 19401
Duo HLS-E 150 150 0.7 510 1411 silver 28 33 810 1.64 2.5 90 2.5 1 19402
Duo HLS-E 200 200 1.0 555 1593 white 32 42 1031 1.94 2.5 125 6 1 19403
Duo HLS-E 200 200 1.0 555 1593 silver 32 42 1031 1.94 2.5 125 6 1 19404
Duo HLS-E 300 300 1.4 605 1775 white 47 65 1596 2.29 3 260 16 1 19405
Duo HLS-E 300 300 1.4 605 1775 silver 47 65 1596 2.29 3 260 16 1 19406
Duo HLS-E 400 400 1.7 733 1542 white 63 85 2088 2.86 4 190 22 1 19407
Duo HLS-E 400 400 1.7 733 1542 silver 63 85 2088 2.86 4 190 22 1 19408
* Including insulation.
A/C M D E F/N G I
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
Duo HLS-E 100 55 395 - 660 765 295 992
Duo HLS-E 150 55 455 - 1065 1170 335 1398
Duo HLS-E 200 51 554 - 1111 1341 379 1558
Duo HLS-E 300 47 652 792 1287 1472 452 1690
Duo HLS-E 400 52 687 742 1025 1210 487 1476
Duo HLS-E 500 52 687 836 1317 1517 487 1783
176 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Water Heaters and Storage Vessels
6
Duo HLS-E 750 -910
Polyurethane foam insulation: 100 mm.
"
1"
"
H N 1"
1" I
110 F
" E
J MD
G
1"
1"
A/C
Type Capa- H.E. Dimensions * Colour Weight Heating Tap water Total heat Hot Pressure Key Order
city surface insula- [kg] capacity capacity loss water loss perfor- Code
[l] [m2] H tion (DIN (10-45 C) (DIN through- [mbar] mance
[mm] [mm] 4708) [l/h] 44532) put indicator
[kW] [KWh/24h] [m/h] (60 C)
[NL]
Duo HLS-E 750 750 2.3 990 1875 silver 101 130 3193 3.42 5 380 47 1 19411
Duo HLS-E 910 910 2.3 990 2050 silver 110 130 3193 3.84 5 380 54 1 19412
* Insulation included.
A/C M D E F/N G I J
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
Duo HLS-E 750 50 838 936 1293 1518 568 1807 413
Duo HLS-E 910 50 838 936 1468 1693 568 1982 413
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 177
HLS SOLAR WATER HEATERS
With permanently welded in extra large dimensioned, twin tube heat exchanger and single tube heat exchanger for
connection to solar systems.
With built in thermometer and dip pipe. Thermostat available on request.
High quality glass lining according to DIN 4753 Part 3 to provide hygienic hot water supply and with standard Mg-anode for
optimal corrosion protection and minimal calcium build-up.
Assembly friendly and largely maintenance free construction.
Adjustable feet for accurate levelling optional.
Low tendency to calcification due to smooth surfaces.
With inspection flange (DN 110).
Maximum operating pressure (cylinder/coil): 10.0/16.0 bar.
Maximum working temperature (cylinder/coil): 95/110 C.
Heating coil designed to reach the lowest part of the vessel for complete water heating to prevent bacteria (Legionella)
growth.
Insulation: 50 mm CFC-free hard foam (with easy to clean, outer plastic shell).
Colour of plastic shell: White. Other colours available on request.
Price and delivery including insulation mantle.
G1
R1
G1
R E
G1 G1
A
G1 F
B
G
G1 C 1
D 80
R1
Type Heating coil Dimensions * Colour Weight Heating Water capacity Order
surface area insula- [kg] capacity [l/h] ** Code
[m2] ** H. tion [kW] ***
[mm] [mm]
HLS Solar 400 3.0 / 1.2 750 1630 white 210 55.0 / 22.0 868 / 351 1 18126
HLS Solar 500 3.6 / 1.6 750 1830 white 240 64.8 / 31.4 1022 / 496 1 18128
* Dimensions including insulation.
** Upper/lower heating surface, as per DIN 4708.
*** At 80 C flow temperature and 60 C water temperature.
F D C G B F A E
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
HLS Solar 400 65 280 640 700 760 860 1240 1455
HLS Solar 500 65 320 760 820 880 980 1440 1655
178 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Water Heaters and Storage Vessels
6
DUO HLS-E SOLAR STAINLESS STEEL HIGH PERFORMANCE CYLINDER
Indirectly heated stainless steel upright cylinder, which can be used to link thermal solar systems with modern
central heating systems.
Solar storage tank for use in systems using renewable energy. The diabolo shaped heating pipes ensure that the heat transfer is
efficient, with quick heating time. The Duo HLS-E Solar offers optimum comfort combined with high energy efficiency.
Made from high quality, molybdenum stainless steel (1.4521/AISI 444) with excellent corrosion resistant properties for a long
service life.
Internally and externally 100% pickled and passivated.
Innovative, diabolo shaped heating pipes for better heat transfer.
Very quick heating time, so very energy efficient.
Economical: insignificant heat loss due to optimal EPS insulation, from Duo HLS-E Solar 750 with fleece jacket.
Hygienic and low maintance: no anode.
Lighter than enamelled cylinders and, as a consequence, easy to install.
"
1"**
1"**
"
"
1"**
HN 1"
1"** I
F
M
" ZE
KDB
L
1"**
1"**
A/S
** 200 Liter: Connection .
Type Capa- H.E. Dimensions Colour Weight Cont. Hot Total Hot Pressure Key Order
city surface insula- [kg] power water heat water loss perfor- Code
[l] [m2] H tion (DIN output loss through- [mbar] mance
[mm] * [mm] * 4708) (10-45 C) (DIN put indicator
[kW] [l/h] 44532) [m/h] (60 C)
[KWh/24h] [NL]
Duo HLS-E Solar 200 200 0.5 / 1 555 1593 white 35 24 / 42 590 / 1031 1.94 2 / 2.5 61 / 125 1/6 1 19415
Duo HLS-E Solar 200 200 0.5 / 1 555 1593 silver 35 24 / 42 590 / 1031 1.94 2 / 2.5 61 / 125 1/6 1 19416
Duo HLS-E Solar 300 300 0.9 / 1.4 605 1775 white 53 44 / 65 1031 / 1596 2.29 3/3 188 / 260 3.5 / 16 1 19417
Duo HLS-E Solar 300 300 0.9 / 1.4 605 1775 silver 53 44 / 65 1031 / 1596 2.29 3/3 188 / 260 3.5 / 16 1 19418
Duo HLS-E Solar 400 400 0.9 / 1.7 733 1542 white 70 46 / 85 1130 / 2088 2.86 3.5 / 4 98 / 190 6 / 22 1 19419
Duo HLS-E Solar 400 400 0.9 / 1.7 733 1542 silver 70 46 / 85 1130 / 2088 2.86 3.5 / 4 98 / 190 6 / 22 1 19420
Duo HLS-E Solar 500 500 0.9 / 1.7 733 1849 white 77 46 / 85 1130 / 2088 3.09 4/4 125 / 190 6 / 27 1 19421
Duo HLS-E Solar 500 500 0.9 / 1.7 733 1849 silver 77 46 / 85 1130 / 2088 3.09 4/4 125 / 190 6 / 27 1 19422
* Insulation included.
A/S B M D E F Z N I K L
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
Duo HLS-E Solar 200 51 1005 1245 762 1147 1377 1147 1341 1558 554 379
Duo HLS-E Solar 300 47 927 1287 792 1287 1537 1167 1537 1690 652 452
Duo HLS-E Solar 400 52 798 1130 742 1025 1210 1010 1210 1476 687 487
Duo HLS-E Solar 500 52 985 1317 836 1197 1517 1197 1517 1783 687 487
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 179
Duo HLS-E Solar 750 - 910
Fleece jacket: 100 mm.
"
1"
1"
" "
H N 1"
1"
1" I
110 MF
" Z/E
J K D B
L
1"
1"
A/S
Type Capa- H.E. Dimensions Colour Weight Cont. Hot Total Hot Pressure Key Order
city surface insula- [kg] power water heat water loss perfor- Code
[l] [m2] H tion (DIN output loss through- [mbar] mance
[mm] * [mm] * 4708) (10-45 C) (DIN put indicator
[kW] [l/h] 44532) [m/h] (60 C)
[KWh/24h] [NL]
Duo HLS-E Solar 750 750 1.6 / 2.3 990 1875 silver 111 70 / 130 1720 / 3193 3.42 41398 215 / 380 15 / 47 1 19423
Duo HLS-E Solar 910 910 1.6 / 2.3 990 2050 silver 119 70 / 130 1720 / 3193 3.42 41398 215 / 380 24 / 54 1 19424
* Insulation included.
A/S B M D Z/E F N I K L J
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
Duo HLS-E Solar 750 50 1031 1441 936 1291 1516 1518 1805 838 568 413
Duo HLS-E Solar 910 50 1208 1618 936 1468 1693 1693 1982 838 568 413
180 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Water Heaters and Storage Vessels
6
DWH DIRECT WATER HEATERS
Direct water heaters for potable water installations.
All units are extremely compact and the connections are all conveniently placed in-line to make installation easier, neater and,
as a result, faster. This direct model can be fitted with two or more electric immersion heating elements.
High quality double layer glass-lining to DIN 4753 Part 3 to provide hygienic hot water supply, optimum corrosion protection
and minimal calcium build up.
Insulation:
120 - 300 litre: CFC-free hard foam (with easy clean, white outer plastic shell).
500 - 3000 litre: 70 mm extruded polystyrene (EPS) assembly friendly insulation jacket with Polystyrol outer lining.
Colour of insulation: White.
Max. operating pressure (cylinder): 10.0 bar.
Max. working temperature (cylinder): 95 C.
Material quality:
- ASTM/ISO: A181 class 60 / S235JRG2.
- EN/ISO: P245N.
Technical Specifications
Cylinder Type 120 150 180 210 250 300
Cylinder material Steel Steel Steel Steel Steel Steel
Cylinder Finish (internal) Enamelled Enamelled Enamelled Enamelled Enamelled Enamelled
Cylinder Finish (external) Prime coated Prime coated Prime coated Prime coated Prime coated Prime coated
Insulation Hard Foam Hard Foam Hard Foam Hard Foam Hard Foam Hard Foam
Magnesium anode 1 1 1 1 1 1
Temp. / pressure relief valve " " " " " "
Secondary flow rate [l/min] 28 - 30 28 - 30 28 - 30 28 - 30 28 - 30 28 - 30
Immersion heater (220/240 V) 2 x 3 kW 2 x 3 kW 2 x 3 kW 2 x 3 kW 2 x 3 kW 2 x 3 kW
Heat loss [kWh in 24h at 56C] 0.9 1.0 1.2 1.3 1.6 1.8
Weight full [kg] 173 192 223 255 305 356
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 181
U-HP WATER HEATERS
182 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Water Heaters and Storage Vessels
6
TS WATER HEATERS
TS 120 - 200
Compact and small horizontal water heaters providing hot (potable) water to the system.
R
R
A B
D
R
R
Connection Diagram TS
Type Dimensions
A B C D
[mm] [mm] [mm] [mm]
TS 130 75 220 380
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 183
LS STORAGE VESSELS
LS 200 - 2000
Economical glasslined storage vessels for hot (potable) water storage. Also suited for use or in
combination with Duo indirect water heaters.
184 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Water Heaters and Storage Vessels
6
LS-E STAINLESS STEEL CYLINDER
Upright stainless steel cylinder, which can be used for potable water heating systems connected to external heat
exchangers.
Cylinder for use in systems in which heat is exchanged by external plate heat exchangers. Enables heating of large volumes of
potable water in a short time span.
Made from high quality, molybdenum stainless steel (1.4521/AISI 444) with excellent corrosion resistant properties for a long
service life.
Internally and externally 100% pickled and passivated.
Very quick heating time, so very energy efficient.
Economical: insignificant heat loss due to optimal EPS insulation, from LS-E 750 with fleece jacket.
Hygienic and low maintance: no anode.
Lighter than enamelled cylinders and, as a consequence, easy to install.
"
1" (2x)
12
"
H 12
N
1" I
F/M
12 E G1
1"(2x) G2
D
G3
A/C
A/C D G3 G2 E G1 F/M/N I
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
LS-E 300 272 792 372 792 1125 1412 1537 1712
LS-E 500 312 836 446 1002 1276 1412 1517 1739
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 185
LS-E 750 - 1000
Fleece jacket: 100 mm.
"
1"(2x)
" 12
12
H N
I
F/M
110
12 E G1
J 1" G2
G3
A/C
1"
A/C G3 G2 E G1 F/M/N I J
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
LS-E 750 323 448 1003 1278 1413 1518 1848 413
LS-E 910 323 448 1003 1453 1588 1693 2023 413
186 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Water Heaters and Storage Vessels
6
PS STORAGE VESSELS
PS 50 - 850
Flamco PS mild steel storage vessels suitable for water storage in heating and chilled water installations. Also suited for
connection to a heat storage installation with multiple storage vessels.
G1**
G1* G
G1*
G1*
G1*
G
G1*
G1* C
G1* A C
G1* D B G
F
F
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 187
PS 1000 - 3000
Flamco PS mild steel storage vessels suitable for water storage in heating and chilled water installations. Also suited for
connection to a heat storage installation with multiple storage vessels.
G2* G
G2*
G2*
G2*
G
G2*
C C
G2*
A
G2* B
D G
G2*
F
F
G1**
188 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Water Heaters and Storage Vessels
6
PS-R STORAGE VESSELS
G1*
G1* G
G1*
G1*
G1*
G1 G
G1*
G1*
C
G1* C
A G1 E G
G1* B
D
F F F
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 189
PS-R 1000 - 1500
Flamco PS-R mild steel storage vessels suitable for water storage in heating and chilled water installations. With welded-
in tube heat exchanger for connecting to additional heat sources (such as a solar powered installation). Also suitable for
connection to a heat storage installation with multiple buffer vessels.
G2*
G2* G
G2*
G2*
G2*
G1 G
G2*
C G2* C
A G2*E B
G2* G1 G
D
F F F
G2**
190 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Water Heaters and Storage Vessels
6
KPS COMBI VESSELS
KPS 500
Space saving storage vessel for connection of various heating systems like solid fuel, oil, solar and/or gas boilers together with
an integrated indirect water heater.
With clamping strip for free positioning of the heated water temperature control sensor, to enable optimum energy efficiency
of the storage vessel/water heater.
Adjustable feet for accurate levelling.
Cold water inlet at the bottom of the waterheating tank, to ensure temperature levelling.
Storage tank externally coated with anti corrosion epoxy primer.
High quality glasslining to DIN 4753 part 3 to provide hygienic hot water supply, optimum corrosion protection and minimal
calcium build up, includes magnesium anode.
Insulation: 80 mm CFC-free assembly friendly soft foam (with easy to clean outer plastic shell).
Colour of plastic shell: Orange or white (please state the desired colour when ordering). Other colours available on request.
Maximum operating pressure (water heater tank/storage tank/coil): 3.0/10.0/10.0 bar.
Maximum working temperature (water heater tank/storage tank/coil): 95/95/110 C.
Price and delivery without insulation mantle. (For insulation mantles see chapter "Accessories for water heater and storage
vessels".)
G1
G1
Magnesium anode
45 45
Cold R
G1 Circulation R
G1 Hot R
G1 E
H
30
G1
G
C
R1
D
I
KPS 500/150 500 150 2 650 1630 170 40,6 642 1 19110
* Dimensions without insulation.
** At 80 C flow temperature and 65 C water temperature.
F D C G B A E H I
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
KPS 500/150 65 285 805 905 385 705 1555 1365 265
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 191
KPS 750 - 1000
Space saving storage vessel for connection of various heating systems like solid fuel, oil, solar and/or gas boilers together with
an integrated indirect water heater.
With clamping strip for free positioning of the heated water temperature control sensor, to enable optimum energy efficiency
of the storage vessel/water heater.
Adjustable feet for accurate levelling.
Cold water inlet at the bottom of the water heating tank, to ensure temperature levelling.
Storage tank externally coated with anti-corrosion epoxy primer.
High quality glass lining to DIN 4753 part 3 to provide hygienic hot water supply, optimum corrosion protection and minimal
calcium build-up, includes magnesium anode.
Insulation: 80 mm CFC-free assembly friendly soft foam (with easy to clean outer plastic shell).
Colour of plastic shell: Orange or white (please state the desired colour when ordering). Other colours available on request.
Maximum operating pressure (water heater tank/storage tank/coil): 3.0/10.0/10.0 bar.
Maximum working temperature (water heater tank/storage tank/coil): 95/95/110 C.
Price and delivery without insulation mantle. (For insulation mantles see chapter "Accessories for water heater and storage
vessels".)
G1 G1
G1
Magnesium anode
G1 45 45
G1 Cold R
G1 Circulation R
G1 Hot R
E
E
F
H
J
G1 30
G
G1
C
A
insulation
F
F
F D C G B A E H I J
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
KPS 750/200 280 370 930 1030 470 830 1660 1570 270 1230
KPS 1000/200 295 385 985 1085 485 885 1925 1835 285 1285
192 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Water Heaters and Storage Vessels
6
DUO FWS COMBI VESSELS
With clamping strip for free positioning of the heated water temperature control sensor, to enable optimum energy efficiency
of the storage vessel/water heater.
Insulation: 80 mm CFC-free assembly friendly soft foam (with easy to clean, outer plastic shell) or 120 mm extruded
polystyrene (EPS) assembly friendly insulation jacket with Polystyrol outer lining. Insulation type must be stated on order.
Colour of plastic shell: White.
Maximum operating pressure (cylinder/coils): 3.0/10.0 bar.
Maximum working temperature (cylinder/solar coil/warm water coil): 95/110/95 C.
Price and delivery without insulation mantle. (For insulation mantles see chapter "Accessories for water heater and storage
vessels".)
G1
R1 G1
G1
G1
G1 G1
G1
G1
K H E
G1
J
M G1 G
A C
R1 G1 L
G1 B
I D
F
F D B A C G J H E I K L
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
Duo FWS 550 235 325 425 785 885 985 1185 1525 1700 235 1700 635
Duo FWS 750 280 370 470 830 930 1030 1230 1570 1660 270 1670 680
Duo FWS 1000 295 385 485 885 985 1085 1285 1835 1925 285 1935 695
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 193
FWP COMBI VESSELS
With clamping strip for free positioning of the heated water temperature control sensor, to enable optimum energy efficiency
of the storage vessel/water heater.
Insulation: 80 mm CFC-free assembly-friendly soft foam (with easy to clean, outer plastic shell) or 120 mm extruded
polystyrene (EPS) assembly-friendly insulation jacket with Polystyrol outer lining. Insulation type must be stated on order.
Colour of plastic shell: White.
Maximum operating pressure (cylinder/coil): 3.0/10.0 bar.
Maximum working temperature (cylinder/coil): 95 C.
Price and delivery without insulation mantle.
G1
R1 G1
G1
G1
G1
G1
G1
K
G1 H E
J
M G1 G
A
R1 G1 L
B
I F
F B A G J H E I K L M
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
FWP 750 280 470 830 1030 1230 1570 1660 270 1670 680 985
FWP 1000 295 485 885 1085 1285 1835 1925 285 1935 695 1040
194 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Water Heaters and Storage Vessels
6
LPG TANKS
LPG Tanks
Using the very latest production methods, Flamco manufactures liquified gas tanks of all types
and sizes. Flamco supplies above ground liquified gas tanks to DIN EN 12542, up to 13 m3, and
below ground liquified gas tanks to DIN EN 14075 up to 13 m3 as standard.
catgenforcetextbelowlasttable
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 195
8.
Venting Range and
Air/Dirt Separators
Systems in which the water is properly de-aerated and free of
contamination are more efcient, produce less noise and have a longer
service life. Our products use proven technology to remove air and solid
particles from the water, i.e. using coalescence, ow velocity reduction and
pressure drop.
Regardless of whether in a domestic environment or commercial
installations with large heating or cooling systems, Flamcos range of
automatic air vents and air/dirt separators provide the most efcient
solution.
196 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Venting Range and Dirt Separators
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 197
Venting Range and Dirt Separators
Floatvents Air Reservoirs Micro-bubble Air Separators
Flamcovent F
Air separator using the
principle of coalescence.
With flanged connections.
For commercial systems.
Steel model.
Flamcovent R
Air separator using the
principle of coalescence.
With grooved connections.
For commercial systems.
Steel model.
198 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Venting Range and Dirt Separators
8
Bleeding and Topping Up Dirt Separators Air and Dirt Separators
Flamcovent Clean S
Flamco Clean Smart Ecoplus Air/dirt separator using the
Similar to the Flamco Clean Smart, principle of coalescence.
but with an insulation mantle. With welded connections.
Steel model.
Flamco Clean R
Dirt separator using the
principle of coalescence.
For large commercial systems.
With grooved connections.
Steel model.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 199
Air in central heating systems
Air in a central heating system leads to: Possible causes of air in central heating systems
Irritating noise. To prevent or eliminate air problems in a system,
Loss of heat from radiators. it is important to understand the causes:
Corrosion. Air in the system prior to filling.
Damage to the circulation pump. Air enters the system during filling.
Reduced system service life. Air in the water with which the system
Increased energy consumption. is filled.
Higher maintenance costs. Air dissolved in the system water.
T Temperature [C] 0
Normal dm air per 1,000 kg of water
C
The presence of dissolved air in water can be quantified using As the diagram shows, the air that can be dissolved in the water
Henry's law. which states that: C = K x P depends on both the temperature and the pressure. When the
C = concentration of the dissolved air temperature increases or the pressure drops, dissolved air in the
K = absorption factor (depending on the temperature) water is released.
P = pressure
200 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Venting Range and Dirt Separators
8
Henry's law in a central heating system
Very high temperatures can occur at the boiler walls. of the system can dissolve and be absorbed by this
Aerated water can release tiny bubbles here. These water. This absorption effect can be exploited to
'micro-bubbles' dissipate in other parts of the central coalesce all the free air in a system and help the air
heating system at low temperatures if they are not out of the system with the boiler/Flamcovent
removed immediately. If the micro-bubbles are absorption air separator combination. This venting
immediately removed before the boiler, the system procedure is a process that continues until only
water is free of air (unsaturated). Air from other parts unsaturated water, which can absorb more air,
remains.
Air volume [dm] released from 1,000 kg water
Air volume [dm] released from 1,000 kg water
T T Temperature
Temperature
[C][C] T T Temperature
Temperature
[C][C]
P P Pressure
Pressure
[bar[bar
(g)] (g)] P P Pressure
Pressure
[bar[bar
(g)] (g)]
Henry's law allows us to calculate how much dissolved If the pressure decreases or the temperature increases,
air will be released from the water when heated up, for dissolved air will escape. If the temperature decreases
example from 20 C to 80 C. or the pressure increases, air bubbles will be absorbed
by the water.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 201
Flexvent Floatvents
Reliable and Easy to Mount
Most Flexvent types are supplied with a brass Due to the particularly compact dimensions of the
shut-off valve to facilitate installation and removal. floatvent, it is possible to install Flexvent floatvents
When the floatvent is unscrewed from the shut-off on the best suitable places.
valve, the valve will close automatically and the
system need not be de-pressurized or drained.
Under normal circumstances, the Flexvent
floatvent needs no maintenance.
10
0 1 2 3 4 5 6
bar
202 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Venting Range and Dirt Separators
8
Flexvent Super/ MAX
The cap of the Flexvent Super is conical in shape.
The advantage of this construction is that the
clearance between the water level and venting valve
is maximized. The air escape duct can be opened or
closed with an adjusting screw.
The venting valve forms an integral part of the cap,
so that it is impossible to damage the floatvent
mechanism from outside. FLEXVENT FLEXVENT
MAX SUPER "
Flexvent Flexvent
open closed Flexvent Top
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 203
FLEXVENT AUTOMATIC AIR VENTS
The compact, proven design has high efficiency and guaranteed operation for heating and air conditioning.
The water within the installation contains air which can form corrosion and reduce the thermal transfer. A Flexvent is fitted at
places where the air collects. Float operated, the air is collected in the Flexvent causing the float to drop and open the air release
valve. When the air is eliminated the float rises and closes the valve.
Flexvent float vents are made of brass. Most types are equipped with a shut-off valve for easy fitting and dismantling.
A Flexvent float vent is easy to fit in any installation due to its very small dimensions. The relatively large air cushion at the top of
each type of Flexvent float vent protects the valve seat sufficiently against contamination, so that the Flexvent will not leak.
To guarantee top quality, we test all Flexvents before they leave our facility!
Flexvent
Flexvent H
Type Dimensions Connection Shut-off Order
valve Code
H.
[mm] conn. [mm]
inc.
[mm]
Flexvent H 1/2 Nickel plated 31 50,5 70 R 1/2" M no 50 27710
Flexvent H 1/2 White 31 50,5 70 R 1/2" M no 50 27711
Shut-off valve Flexvent H ZD - - - R 1/2" - 25 27703
Flexvent Top
Type Dimensions Connection Shut-off Order
valve Code
H.
[mm] [mm]
Flexvent Top 54 86 Rp 1/2" no 25 28515
Flexvent Top White 54 86 R 3/8" yes 20 28510
204 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Venting Range and Dirt Separators
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Flexvent Super
Type Dimensions Connection Shut-off Order
valve Code
H.
[mm] [mm]
Flexvent Super 1/2 73 119 1 /2" F no 1 28520
Shut-off valve Flexvent Super - - 1/ "
2 - 1 28525
Flexvent MAX
Maximum operating pressure: 25.0 bar.
Type Dimensions Connection Shut-off Order
valve Code
H.
[mm] [mm]
Flexvent MAX 3/4 77 120 Rp 3/4" no 1 28550
Flexvent Solar
Manually operated de-aerator for solar systems with glycol based solutions.
Non automatic, without shut off valve and key (manual operation).
Maximum operating temperature: 200 C.
Type Dimensions Connection Shut-off Order
valve Code
H.
[mm] [mm]
Flexvent Solar 3/8 M 30 75.5 3 /8" M no 1 27785
AIR ACCUMULATOR
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 205
FLEXAIR AIR SEPARATORS
For the removal of air from heating and cooling installations.
The function of the Flexair air separator is based on the principle of a centrifuge.
The tangentially-fitted connections induce a vortex within the water in the Flexair, causing the water, being heavier, to be pushed
against the sides whilst the air, being lighter, collects in the middle of the Flexair, from where it can easily be separated. The best
results are achieved at higher water speeds.
Flexair range from 1" - DN 600 with various connecting options. Sizes above DN 600 available on request.
B
B
H
H
206 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
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Flexair G
With BSP threaded connections.
Maximum operating pressure: 10.0 bar.
Type Connection Capacity Dimensions Weight Order
[l] [kg] Code
B H E
[mm] [mm] (mm)
Flexair 1 G 1" F 1.2 284 275 176 1.8 1 27512
Flexair 1 1/4 G 1 1/4" F 1.2 297 275 176 2.0 1 27513
Flexair 1 1/2 G 1 1/2" F 1.5 330 285 180 2.5 1 27514
Flexair 2 G 2" F 2.3 352 305 192 3.0 1 27515
Flexair S
With welded connections.
Maximum operating pressure: 10.0 bar.
Type Connection Capacity Dimensions Weight Order
[l] [kg] Code
[DN] [mm] B E H
[mm] [mm] [mm]
Flexair 25 S 25 33.7 1.2 252 176 275 1.7 1 27550
Flexair 32 S 32 42.4 1.2 262 176 275 1.8 1 27551
Flexair 40 S 40 48.3 1.5 290 180 285 2.0 1 27552
Flexair 50 S 50 60.3 2.3 310 192 305 2.5 1 27553
Flexair S
With welded connections.
Maximum operating pressure: 10.0 bar.
Type Connection Capacity Dimensions Weight Order
[l] [kg] Code
[DN] [mm] B E H
[mm] [mm] [mm]
Flexair 65 S 65 76.1 17 400 190 448 10 1 27558
Flexair 80 S 80 88.9 17 400 190 448 11 1 27554
Flexair 100 S 100 114.3 79 568 277 675 34 1 27555
Flexair 125 S 125 139.7 79 563 290 675 38 1 27556
Flexair 150 S 150 168.3 38 563 289 754 91 1 27557
Flexair 200 S 200 219.1 125 780 543 1275 261 1 27560
Flexair 250 S 250 273.0 235 1040 620 1555 510 1 27561
Flexair 300 S 300 323.9 275 1170 697 1765 700 1 27562
Flexair 350 S 350 355.6 455 1300 710 2100 1000 1 27563
Flexair 400 S 400 406.4 665 1560 846 2480 1900 1 27564
Flexair 500 S 500 508.0 1260 1950 994 2950 3500 1 27565
Flexair 600 S 600 610.0 1955 2000 1132 3380 6000 1 27566
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 207
B
Flexair S Flexair F
Flexair F - PN 10
With flanged connections.
Maximum operating pressure: 10.0 bar.
Type Connection * Capacity Dimensions Weight Order
[l] [kg] Code
[DN] [mm] B E H
[mm] [mm] [mm]
Flexair 65 F 65 185 17 487 190 448 17 1 27538
Flexair 80 F 80 200 17 487 190 448 19 1 27534
Flexair 100 F 100 220 79 673 277 675 50 1 27535
Flexair 125 F 125 250 79 673 290 675 73 1 27536
Flexair 150 F 150 285 91 674 289 754 75 1 27537
Flexair 200 F 200 340 261 904 543 1275 140 1 27527
Flexair 250 F 250 405 510 1180 620 1555 260 1 27528
Flexair 300 F 300 460 700 1326 697 1765 320 1 27529
Flexair 350 F 350 520 1000 1464 710 2100 505 1 27530
Flexair 400 F 400 580 1900 1730 846 2480 745 1 27531
Flexair 500 F 500 715 3500 2130 994 2950 1370 1 27532
Flexair 600 F 600 840 6000 2190 1132 3380 2090 1 27533
* According to EN 1092-1 PN16.
Flexair F - PN 16
With flanged connections.
Maximum operating pressure: 16.0 bar.
Type Connection Capacity Dimensions Weight Order
[l] [kg] Code
[DN] [mm] B E H
[mm] [mm] [mm]
Flexair 65 F 65 185 17 487 190 448 25.5 1 28242
Flexair 80 F 80 200 17 487 190 448 26.7 1 28243
Flexair 100 F 100 220 79 673 277 675 62 1 28244
Flexair 125 F 125 250 79 673 290 675 70 1 28245
Flexair 150 F 150 285 91 674 289 754 82 1 28246
Flexair 200 F 200 340 261 904 543 1275 192 1 28247
Flexair 250 F 250 405 510 1180 620 1555 308 1 28248
Flexair 300 F 300 460 700 1326 697 1765 413 1 28249
Flexair 350 F 350 520 1000 1464 710 2100 625 1 28250
Flexair 400 F 400 580 1900 1730 846 2480 970 1 28251
Flexair 500 F 500 715 3500 2130 994 2950 1860 1 28252
Flexair 600 F 600 840 6000 2190 1132 3380 3225 1 28253
208 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
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Flexair F - PN 25
With flanged connections.
Maximum operating pressure: 25.0 bar.
Type Connection Capacity Dimensions Weight Order
[l] [kg] Code
[DN] [mm] B E H
[mm] [mm] [mm]
Flexair 65 F 65 185 17 487 190 448 31 1 28262
Flexair 80 F 80 200 17 487 190 448 34 1 28263
Flexair 100 F 100 220 79 673 277 675 85 1 28264
Flexair 125 F 125 250 79 673 290 675 95 1 28265
Flexair 150 F 150 285 91 674 289 754 115 1 28266
Flexair 200 F 200 340 261 904 543 1275 253 1 28267
Flexair 250 F 250 405 510 1180 620 1555 432 1 28268
Flexair 300 F 300 460 700 1326 697 1765 578 1 28269
Flexair 350 F 350 520 1000 1464 710 2100 872 1 28270
Flexair 400 F 400 580 1900 1730 846 2480 1395 1 28271
Flexair 500 F 500 715 3500 2130 994 2950 2150 1 28272
Flexair 600 F 600 840 6000 2190 1132 3380 3386 1 28273
FLEXAIR ACCESSORIES
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 209
The best air separator in every situation
The mode of operation of the Flamcovent is based on a
special process of separating gases from fluid (water).
Transmission
mechanism.
Air chamber.
Vent valve.
Float gauge.
Housing (brass).
Cover plate.
Regulating screw.
PALL rings.
210 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Venting Range and Dirt Separators
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Flamcovent Solar
In solar thermal systems, steam (vapour) may arise The Flamcovent Solar is a type of through-flow air
due to the high temperatures involved. If a floatvent separator in which the vent head cannot be disconnected
is in direct communication with the vapour, the float from the system. That is why the Flamcovent Solar has a
will not close off the vent (i.e. the vent floats on the manual vent, so the system will not boil dry when vapour
water, not the vapour). is created.
FLAMCOVENT FLAMCOVENT V
FLAMCOVENT FLAMCOVENT
SOLAR SOLAR V
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 211
Determining the Appropriate Size of a
Flamcovent
The information below is applicable to heating and cooling systems. The effectiveness of the Flamcovent air
separator depends on the speed of water flowing through the system. For the best results, Flamco advises a flow
speed of between 0,5 and 1 m/s, assuming the Flamcovent is installed in the right place in the system (with the
lowest pressure and the highest temperature). Even at flow speeds of between 1 and 1,5 m/s, the vents function
is still adequate. Higher speeds (above 1,5 m/s) are not recommended. In such cases, a Flamcovent with a
greater connection diameter should be used with adapters, in order to reduce the water speed inside the
Flamcovent.
2"
1" /s
,5 m
v=0
1"
Connection
s
m/
1" v=1
/s s
,5 m m/
" v=1 v=3
1 2 3 4 5 6 7 8 9 10 12 14 16
Flow [m3/h]
600
500
400
350
300
250
Connection
200
150 /s
,5 m
125 v=0
s
100 m/
v=1 m/s
80 ,5
65
v=1
s
m/
50 v=3
7 8 9 10 15 20 30 40 50 60 80 100 150 200 300 500 700 1000 1500
Flow [m3/h]
212 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Venting Range and Dirt Separators
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The air chamber of the Flamcovent is conical in shape. Flamcovent air separators 80
The advantage of this construction is that the distance are outperform other air
70
(A) between the water level and the vent valve is larger separators
than with a straight air chamber. This means that there Research at the Delft Technical 60
(m)
is little chance of pollution. University has shown that
50
Flamcovent air separators
remove all micro-bubbles from
Flow (L/s)
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 213
Groundbreaking Innovation:
Flamcovent Smart
Flamco Clean Smart
Flamcovent Clean Smart
Flamcovent
Clean Smart
Flamcovent
Clean Smart
EcoPlus
214 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Venting Range and Dirt Separators
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Flamco has the answer.
The Smart air and dirt separators remove even the smallest microbubbles and minuscule
dirt particles from the system water. They are near enough maintenance-free and the ow
resistance is negligibly low. The magnetite particles present in the water are directly attracted
by the magnetic eld and all other dirt particles are also trapped extremely efciently.
Flamco Flamcovent
Clean Smart Smart
EcoPlus EcoPlus
Main advantages
60% better performance compared to conventional air and dirt separators.
Suitable for temperatures of up to 120 C.
Suitable for operating pressures of up to a maximum of 10 bar.
Unique ow velocities, up to 3 m/s.
Can be used with all kinds of pipework.
Compact dimensions, light weight.
Available in various sizes up to 2".
Extremely low ow resistance and pressure loss and therefore low loss of energy.
Consistent performance throughout its service life.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 215
Double Thrust Function
The new standard
Two thrust functions ensure efcient dirt removal and de-aeration of the system water. The rst function is
achieved by the action of the separating element built into the body in the path of the water ow through the unit.
Contaminated water is diverted through the separating element. The second effect is achieved by combining the
increased return ow of clean water from the plenum opposite the separation element back into the main stream.
This forces the micro-bubbles and dirt particles towards the sides of the body and into the plenum chamber to be
removed.
Separating element.
216 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Venting Range and Dirt Separators
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Performs 60% better
Flamco Smart performs 60% better than conventional air and dirt separators, while the ow resistance has
been reduced to a negligible level. This avoids wear to the pump of the central heating boiler and reduces
energy costs.
Supermagnets
Four neodymium supermagnets are incorporated into the logo
on the outside of the Flamco Clean Smart and the Flamcovent
Clean Smart (g. A). These are so powerful that they can lift
a steel object weighing three kilograms. The logo/magnet
holder is situated right opposite the outow opening, through
which all ferrous particles are directly attracted and held.
Even particles as small as 4 m are removed.
Fig. A Fig. B
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 217
Optimal Performance
Efcient dirt separation Efcient air separation
100 10
60
magnetite distribution
90 9 55
Flamco Smart
80 8 50
A
B 45 Flamco Smart
70 7
A
40 4 25
30 3 20
15
20 2
10
10 1
5
0 0 0
0 20 40 60 80 100 120 140 160 180 200 30 40 50 60 70 80 90 100 110 120
0,6
0,4
0,2
0,5 m/s
0,0
0 2 4 6 8 10 12
Flow velocity
doorstroomhoeveelheid [m3/h] [m /h]
3
218 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
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Flexible assembly
An important feature of the latest generation of air and dirt separators is
that they can be incorporated in a variety of heating and cooling systems.
The compact dimensions of the Flamcovent Smart series enables them to
be easily installed even when space is limited.
Low-maintenance
The low-maintenance characteristic of the dirt separators is also a great
advantage. The renewed technology ensures extended periods between
necessary maintenance. A sticker can be afxed to the handle of the drain
valve that makes it simple to show when maintenance was last performed.
Installation
Depending on the primary function
(dirt or air separator), the air, dirt and
combined air/dirt separators can be
installed in a variety of ways (see g.
4A, 4B, 4C, 4D). Place the product
upstream of the boiler in the return
line, if dirt separation is the primary
function.
If the primary function is air separation
or a combined air/dirt separator is
being used, the optimum location is
immediately downstream of the boiler
or mixing valve, and upstream of the
Fig. 4A Fig. 4B
circulation pump. This traps bubbles
produced immediately after heating
the water.
In a cooling system that is just before
the chiller.
Fig. 4C Fig. 4D
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 219
FLAMCOVENT MICROBUBBLE AIR SEPARATORS (22 MM - 2")
For total elimination of air from heating and cooling installations. Removes not only the smallest air bubbles, but even the air
which has been absorbed into the water. Even microbubbles from 15 - 20 m!
To prove this, the Technical University of Delft, the Netherlands, has run tests which have shown that the Flamcovent can
remove even the smallest bubbles from the water. The Flamcovents air chamber is conical in shape, which means that a large
distance can be achieved between the water level and the venting valve. This prevents leaks. Flamcovent range from 22 mm up
to DN 600 with various possibilities for connection.
Flamcovent
Large contact surface (PALL-ring filling).
Maximum working temperature: 120 C.
Flamcovent V
For mounting in vertical rising pipes.
220 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
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Flamcovent Smart
More compact, lighter, cleaner and even more efficient.
The new Flamcovent Smart air separators are smart products in every aspect. And just as in other innovations from Flamco,
their groundbreaking new design also delivers optimal performance. These air and dirt separators for heating and cooling
systems are the new standard.
The Smart air separators remove even the smallest microbubbles from the system water. They are near enough maintenance-
free and the flow resistance is negligibly low.
60% better performance compared to conventional air separators.
Suitable for water and water/glycol solutions of up to 50% glycol.
Suitable for temperatures of up to 120 C.
Can be used with all kinds of pipework.
Compact dimensions, light weight.
Available in various sizes up to 2".
Extremely low flow resistance.
Low energy consumption.
Flamcovent EcoPlus
Similar to the Flamcovent V, but with Styropor insulation included.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 221
Flamcovent EcoPlus V
Similar to the Flamcovent V, but with Styropor insulation included.
222 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
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Flamcovent Solar
For mounting in solar powered installations.
Flamcovent Solar V
For mounting in vertical riser pipes in solar powered installations.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 223
Flamco Dual Zone Flow Diversion
Systems in which the water is sufficiently Research carried out at the University of Antwerp
de-aerated and free of solid particles of all kinds shows that our air separators remove all
give a better yield, produce less noise and have an microscopic air-bubbles from 15 m and larger and
improved service life. all solid particles between 15 and 200 m (normal
Good reasons to opt for Flamco's innovative spectrum of particles in a HVAC system).
solutions!
FLAMCOVENT
FLAMCO CLEAN
224 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Venting Range and Dirt Separators
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Significant Benefits and High Output
Superior Performance
The performance of our comprehensive range of air Our extensive new range of brass or steel air and dirt
and dirt separators are widely accepted as the best in separators with welded, flanged or grooved
their field. Apart from air-bubbles, solid particles such connections offers you the best result for any
as grains of sand, fragments of metal and paint or situation. The function of Dual Zone Flow Division
tape residue flow through every system. They can has been extensively tested by the University of
cause rust, blockages and compromised output. The Antwerp in Belgium.
consequences could prove costly.
Such problems can be prevented.
35 40
Dirt separation efficiency Flamco Air separation efficiency
A
30 35
B
C
Seperation efficiency (%)
Flamco
A 30
25
B
D 25
20
Separation efficiency (%)
20
15
15
10
10
5
5
0
0
12 14 16 19 22 26 30 35 41 48 56 66 31 42 52 62 73 83 94 104 114
DN50, values at 1 m/s Particle size of magnetite (m) DN50, values at 0.5 m/s Micro bubble (m)
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 225
Three Technologies in One
Flamco's patented Dual Zone Flow Diversion unites The combination of these three technologies,
all existing technologies to separate air and solid combined with optimum system flow, guarantees the
particles from system water: best possible result.
1. coalescence;
2. reduction of the flow speed;
3. and pressure reduction.
FLAMCOVENT CLEAN
226 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Venting Range and Dirt Separators
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How does it work?
There is a perforated cubic basket fitted in the and rise to be released by the automatic de-aerator.
separator. The PALL rings in the basket have a For solid particles that remain floating on the water
relatively large surface area, so that even micro- there is a blow-off cock fitted under the automatic
bubbles of 15 m can adhere to them. Solid particles de-aerator, whilst larger solid particles can be
that are heavier than water sink to the bottom of the removed via a tap on the bottom of the unit. All this
unit. In the quiet zone, the micro-bubbles coalesce happens with the minimum loss of pressure.
V+ / P-
V- / P+
Step 1
- + -
Because the basket's corners are at an angle to the flow
direction, the system water is split at the inlet. The water that
is forced against the basket causes the pressure inside the
basket to rise.
Step 2 Step 3
The difference in pressure The water in the basket is fed
(higher in the basket and along all surfaces of the PALL
lower in the separate rings. Micro-bubbles and solid
streams) means that when particles are led to the quiet
the pressure drops, a slow zones by the slow secondary
secondary stream will flow stream. The flow area on the
from the basket over the way to the quiet zones
edges of the partitions and becomes increasingly large,
back into the quicker main while the pressure drops.
stream. FLOW (FRONT)
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 227
FLAMCOVENT S/R/F MICROBUBBLE AIR SEPARATORS (DN 50 - DN 600)
For total elimination of air from heating and cooling installations. Removes not only the smallest air bubbles, but even the air
which has been absorbed into the water. Using the special PALL-ring procedure patented by Flamco, it is possible to remove all
air from the installation. Even microbubbles from 15 - 20 m!
To prove this, the Technical University of Delft, the Netherlands, has run tests which have shown that the Flamcovent can
remove even the smallest bubbles from the water. The Flamcovents air chamber is conical in shape, which means that a large
distance can be achieved between the water level and the venting valve. This prevents leaks.
B B B
E E E
H H H
228 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Venting Range and Dirt Separators
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Flamcovent S
With welded connections.
Maximum operating pressure: 10.0 bar.
Type Capacity Connection Dimensions Weight Order
[l] [kg] Code
[DN] [mm] B E H
[mm] [mm] [mm]
Flamcovent 50 S 8 50 60 260 338 470 8.0 1 28131
Flamcovent 65 S 8 65 76 260 338 470 8.1 1 28132
Flamcovent 80 S 25 80 89 370 435 621 14.5 1 28133
Flamcovent 100 S 25 100 114 370 435 621 15.5 1 28134
Flamcovent 125 S 59 125 140 525 515 790 33.0 1 28135
Flamcovent 150 S 60 150 168 525 510 790 34.0 1 28136
Flamcovent 200 S 123 200 219 650 670 970 56.5 1 28137
Flamcovent 250 S 287 250 273 850 892 1277 120.0 1 28138
Flamcovent 300 S 333 300 324 850 1032 1442 139.0 1 28139
Flamcovent 350 S 646 350 356 1050 1109 1586 238.0 1 28140
Flamcovent 400 S 731 400 406 1050 1252 1759 263.0 1 28151
Flamcovent 500 S 1384 500 508 1400 1470 2090 502.0 1 28153
Flamcovent 600 S 2390 600 610 1680 1760 2485 820.0 1 28155
Flamcovent R
With grooved pipe system connections.
Maximum operating pressure: 10.0 bar.
Type Capacity Connection Dimensions Weight Order
[l] [kg] Code
[DN] [mm] B E H
[mm] [mm] [mm]
Flamcovent 50 R 8 50 60 260 338 472 8.0 1 28111
Flamcovent 65 R 8 65 76 260 338 472 8.1 1 28112
Flamcovent 80 R 25 80 89 370 435 612 14.5 1 28113
Flamcovent 100 R 25 100 114 370 435 612 15.5 1 28114
Flamcovent 125 R 59 125 140 525 515 740 33.0 1 28115
Flamcovent 150 R 60 150 168 360 510 740 34.0 1 28116
Flamcovent 200 R 123 200 219 450 670 975 56.5 1 28117
Flamcovent F - PN 10
With flanged connections.
Maximum operating pressure: 10.0 bar.
Type Capacity Connection * Dimensions Weight Order
[l] [kg] Code
[DN] [mm] B E H
[mm] [mm] [mm]
Flamcovent 50 F 8 50 60 350 338 470 13,1 1 28141
Flamcovent 65 F 8 65 76 350 338 470 14,1 1 28142
Flamcovent 80 F 25 80 89 470 435 621 22,4 1 28143
Flamcovent 100 F 25 100 114 470 435 621 24,8 1 28144
Flamcovent 125 F 59 125 140 635 515 790 45,6 1 28145
Flamcovent 150 F 60 150 168 635 510 790 50,0 1 28146
Flamcovent 200 F 123 200 219 774 670 970 79,5 1 28147
Flamcovent 250 F 287 250 273 990 892 1277 154,0 1 28148
Flamcovent 300 F 333 300 324 1016 1032 1442 184,0 1 28149
Flamcovent 350 F 646 350 356 1214 1109 1586 304,0 1 28150
Flamcovent 400 F 731 400 406 1220 1252 1759 346,0 1 28152
Flamcovent 500 F 1384 500 508 1580 1470 2090 635,0 1 28154
Flamcovent 600 F 2390 600 610 1870 1760 2485 1028,0 1 28156
* According to EN 1092-1 PN16.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 229
Flamcovent F - PN 16
With flanged connections.
Maximum operating pressure: 16.0 bar.
Type Capacity Connection Dimensions Weight Order
[l] [kg] Code
[DN] [mm] B E H
[mm] [mm] [mm]
Flamcovent 50 F 8 50 60 350 338 470 21 1 28401
Flamcovent 65 F 8 65 76 350 338 470 22 1 28402
Flamcovent 80 F 25 80 89 470 435 621 40 1 28403
Flamcovent 100 F 25 100 114 470 435 621 43 1 28404
Flamcovent 125 F 59 125 140 635 515 790 69 1 28405
Flamcovent 150 F 60 150 168 635 510 790 77 1 28406
Flamcovent 200 F 123 200 219 774 670 970 136 1 28407
Flamcovent 250 F 287 250 273 990 892 1277 275 1 28408
Flamcovent 300 F 333 300 324 1016 1032 1442 321 1 28409
Flamcovent 350 F 646 350 356 1214 1109 1586 583 1 28410
Flamcovent 400 F 731 400 406 1220 1252 1759 660 1 28411
Flamcovent 500 F 1384 500 508 1580 1470 2090 1188 1 28412
Flamcovent 600 F 2390 600 610 1870 1760 2485 1900 1 28413
Flamcovent F - PN 25
With flanged connections.
Maximum operating pressure: 25.0 bar.
Type Capacity Connection Dimensions Weight Order
[l] [kg] Code
[DN] [mm] B E H
[mm] [mm] [mm]
Flamcovent 50 F 8 50 60 350 338 470 22 1 28601
Flamcovent 65 F 8 65 76 350 338 470 24 1 28602
Flamcovent 80 F 25 80 89 470 435 621 52 1 28603
Flamcovent 100 F 25 100 114 470 435 621 56 1 28604
Flamcovent 125 F 59 125 140 635 515 790 91 1 28605
Flamcovent 150 F 60 150 168 635 510 790 102 1 28606
Flamcovent 200 F 123 200 219 774 670 970 186 1 28607
Flamcovent 250 F 287 250 273 990 892 1277 374 1 28608
Flamcovent 300 F 333 300 324 1016 1032 1442 432 1 28609
Flamcovent 350 F 646 350 356 1214 1109 1586 704 1 28610
Flamcovent 400 F 731 400 406 1220 1252 1759 802 1 28611
Flamcovent 500 F 1384 500 508,0 1580 1470 2090 1428 1 28612
Flamcovent 600 F 2390 600 610 1870 1760 2485 2222 1 28613
230 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Venting Range and Dirt Separators
8
ACCESSORIES FLAMCOVENT
Flamco IsoPlus
Flamco IsoPlus insulation for the Flamcovent S+F and Flamco Clean S+F.
Melamine resin foam insulation with polystyrene surface and thermoformed deep-drawn
covers.
Fire class B2, according to DIN 4102.
Temperature resistant to 120 C (393 K).
Colour white/aluminium RAL 9006.
The outer polystyrene layer (thickness 1 mm) is laminated on the melamine foam
(thickness 50 mm).
Easy to install, two piece insulating plates are joined by attached hook fasteners.
Retrospective installation permissible.
Available for Flamcovent S+F and Flamco Clean S+F with connections from DN 50 to DN 200.
Flamco IsoPlus is 100 % recyclable.
Type Dimensions Weight Order
[kg] Code
H.
[mm] [mm]
Flamco IsoPlus 50 285 510 1,5 1 28160
Flamco IsoPlus 65 285 510 1,5 1 28161
Flamco IsoPlus 80 400 660 2,5 1 28162
Flamco IsoPlus 100 400 660 2,5 1 28163
Flamco IsoPlus 125 500 810 3,5 1 28164
Flamco IsoPlus 150 500 810 3,5 1 28165
Flamco IsoPlus 200 560 1010 5,0 1 28166
Nr. 0343
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 231
ENA: The Effective De-aeration
and Top-Up Unit
De-aeration and leakage of the system, will reduce Decreases in pressure can be compensated with
the pressure in the system. This may result in automatic topping up. The water is de-gassed before
damage to the system or impaired performance. being pumped into the system. The vacuum thus
The Flamco ENA water de-aeration and top-up unit created means that the system can be de-aerated in
is the solution. the most effective way possible.
180000
160000
140000
120000
100000
ENA 10
80000
60000
40000
ENA 7 ENA 20 ENA 30
20000
ENA 5
0
0 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 7,5 8
ENA 5
ENA HEATING SELECTION GRAPH
System capacity [litres]
400000
350000
300000
ENA 30
250000
200000
150000
ENA 5
0
1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 7,5 8
232 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Venting Range and Dirt Separators
8
How the ENA works
1. Not active
When the ENA is inactive, the
stainless steel column is filled with
water and the pressure is equal to
the system pressure.
2. Creating a vacuum
4. Topping-up As the pump draws more water
If water is lost from the system out of the column than can flow
on installation the volume, and back in, a vacuum is created.
as a conse-quence the pressure Gas is released and collects on
will drop. Water for topping-up the surface of the water.
is de-aerated in the column and
fed into the system in small
doses (until the correct pressure
has been restored).
3. Water intake
The pump stops and the column
fills up again with water. The
gas is then expelled via the
automatic air vent.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 233
ENA DE-AERATION AND MAKE-UP
For central de-aeration of both system fluid and make-up fluid. Exceptional de-aeration and (optional) make-up
performance with compact and robust design, taking up minimal space.
Easy to operate.
No on-site assembly.
System connection: Rp ".
Freely programmable control unit with RS 485 connection.
Increased system computer control.
Noise level: ca. 55dB.
Maximum working temperature: 70 C.
Maximum ambient temperature: 45 C.
ENA 5 - 30
Gas Sensor
Type Order
Code
Gas sensor for ENA 7 - 30 1 17071
234 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Venting Range and Dirt Separators
8
FLAMCO CLEAN DIRT SEPARATORS (22 MM - 2")
Removes solid particles that need to be flushed out before they can cause damage to the pump or water heater, for example.
Flamco Clean
For mounting in horizontal pipes.
Brass housing, corrosion resistant internals.
Flamco Clean V
For mounting in vertical pipes.
Brass housing, corrosion resistant internals.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 235
Flamco Clean Smart
More compact, lighter, cleaner and even more efficient.
The new Flamco Clean Smart dirt separators are smart products in every aspect. And just as in other innovations from
Flamco, their groundbreaking new design also delivers optimal performance. These dirt separators for heating and cooling
systems are the new standard.
The Smart dirt separators remove minuscule dirt particles from the system water. They are near enough maintenance-free and
the flow resistance is negligibly low. The magnetite particles present in the water are directly attracted by the magnetic field
and all other dirt particles are also trapped extremely efficiently.
60% better performance compared to conventional dirt separators.
Suitable for water and water/glycol solutions of up to 50% glycol.
Can be used with all kinds of pipework.
Compact dimensions, light weight.
Available in various sizes up to 2".
Extremely low flow resistance.
Low energy consumption.
236 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Venting Range and Dirt Separators
8
Flamco Clean EcoPlus V
Similar to the Flamco Clean V, but with an insulation mantle included.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 237
FLAMCO CLEAN DIRT SEPARATORS (DN 50 - 600)
Removes solid particles that need to be flushed out before they can cause damage (to pumps or water heaters for example),
using the Dual Zone Flow Diversion technology.
Materials used: Welded steel body EN/ISO S235JRG2, equivalent to ASTM A181 class 60.
Wall thickness: >10 mm.
External coating: 2 part Epoxy (RAL 3002), > 45m.
Maximum operating pressure: 10.0 bar.
Maximum operating temperature: 120 C.
B B B
E E E
H H H
238 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Venting Range and Dirt Separators
8
Flamco Clean S
With welded connections.
Type Capacity Connection Weight Dimensions Order
[l] [kg] Code
DN [mm] B E H
[mm] [mm] [mm]
Flamco Clean S 50 8 50 60.3 8.0 260 135 517 1 28118
Flamco Clean S 65 8 65 76.1 8.1 260 135 517 1 28119
Flamco Clean S 80 25 80 88.9 14.5 370 180 651 1 28120
Flamco Clean S 100 25 100 114.3 15.5 370 180 651 1 28121
Flamco Clean S 125 59 125 139.7 33.0 525 225 780 1 28122
Flamco Clean S 150 60 150 168.3 34.0 525 230 780 1 28123
Flamco Clean S 200 123 200 219.1 56.5 650 300 1013 1 28124
Flamco Clean S 250 287 250 273.0 120.0 850 400 1330 1 28125
Flamco Clean S 300 333 300 323.9 139.0 850 420 1495 1 28126
Flamco Clean S 350 646 350 355.6 238.0 1050 490 1636 1 28127
Flamco Clean S 400 731 400 406.4 263.0 1050 520 1810 1 28128
Flamco Clean S 500 1384 500 508.0 502.0 1400 630 2140 1 28129
Flamco Clean S 600 2390 600 610.0 820.0 1680 795 2535 1 28130
Flamco Clean F
With flanged connections.
Type Capacity Connection * Weight Dimensions Order
[l] [kg] Code
[DN] [mm] B E H
[mm] [mm] [mm]
Flamco Clean F 50 8 50 60.3 13.1 350 135 517 1 28188
Flamco Clean F 65 8 65 76.1 14.1 350 135 517 1 28189
Flamco Clean F 80 25 80 88.9 22.4 470 180 651 1 28190
Flamco Clean F 100 25 100 114.3 24.8 470 180 651 1 28191
Flamco Clean F 125 59 125 139.7 45.6 635 225 780 1 28192
Flamco Clean F 150 60 150 168.3 50.0 635 230 780 1 28193
Flamco Clean F 200 123 200 219.1 79.5 774 300 1013 1 28194
Flamco Clean F 250 287 250 273.0 154.0 990 400 1330 1 28195
Flamco Clean F 300 333 300 323.9 184.0 1016 420 1495 1 28196
Flamco Clean F 350 646 350 355.6 304.0 1214 490 1636 1 28197
Flamco Clean F 400 731 400 406.4 346.0 1220 520 1810 1 28198
Flamco Clean F 500 1384 500 508.0 635.0 1580 630 2140 1 28199
Flamco Clean F 600 2390 600 610.0 1028.0 1870 795 2535 1 28200
* According to EN 1092-1 PN16.
Flamco Clean R
With grooved pipe system connections.
Type Capacity Connection Weight Dimensions Order
[l] [kg] Code
[DN] [mm] B E H
[mm] [mm] [mm]
Flamco Clean R 50 8 50 60.3 8.0 260 135 517 1 28181
Flamco Clean R 65 8 65 76.1 8.1 260 135 517 1 28182
Flamco Clean R 80 25 80 88.9 14.5 370 180 651 1 28183
Flamco Clean R 100 25 100 114.3 15.5 370 180 651 1 28184
Flamco Clean R 125 59 125 139.7 33.0 525 225 780 1 28185
Flamco Clean R 150 60 150 168.3 34.0 525 230 780 1 28186
Flamco Clean R 200 123 200 219.1 56.5 650 300 1013 1 28187
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 239
FLAMCO CLEAN ACCESSORIES
Dirt Wiper
Type Order
Code
Dirt wiper 1 28560
Flamco IsoPlus
Flamco IsoPlus insulation for the Flamcovent S+F and Flamco Clean S+F.
Melamine resin foam insulation with polystyrene surface and thermoformed deep-drawn
covers.
Fire class B2, according to DIN 4102.
Temperature resistant to 120 C.
Colour white/aluminium RAL 9006.
The outer polystyrene layer (thickness 1 mm) is laminated on the melamine foam
(thickness 50 mm). Nr. 0343
Easy to install, two piece insulating plates are joined by attached hook fasteners.
Retrospective installation permissible.
Available for Flamcovent S+F and Flamco Clean S+F with connections from DN 50 to DN 200.
Flamco IsoPlus is 100 % recyclable.
Type Dimensions Weight Order
[kg] Code
H.
[mm] [mm]
Flamco IsoPlus 50 285 510 1,5 1 28160
Flamco IsoPlus 65 285 510 1,5 1 28161
Flamco IsoPlus 80 400 660 2,5 1 28162
Flamco IsoPlus 100 400 660 2,5 1 28163
Flamco IsoPlus 125 500 810 3,5 1 28164
Flamco IsoPlus 150 500 810 3,5 1 28165
Flamco IsoPlus 200 560 1010 5,0 1 28166
240 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Venting Range and Dirt Separators
8
FLAMCOVENT CLEAN AIR & DIRT SEPARATORS (22 MM - 2")
Flamcovent Clean has been specially designed to remove solid particles as well as air from a heating installation.
Flamcovent Clean
Type Dimensions* Connection Order
Code
H.
[mm] [mm]
Flamcovent Clean 22 115 283 22 mm 1 28680
Flamcovent Clean 3/4 90 283 3/ "
4 1 28681
Flamcovent Clean 1 104 315 1" 1 28682
Flamcovent Clean 1 1/4 114 345 1 1/4" 1 28683
Flamcovent Clean 1 1/2 114 345 1 1/2" 1 28684
* including connection.
The Smart air and dirt separators remove even the smallest microbubbles and minuscule dirt
particles from the system water. They are near enough maintenance-free and the flow resistance
is negligibly low. The magnetite particles present in the water are directly attracted by the
magnetic field and all other dirt particles are also trapped extremely efficiently.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 241
FLAMCOVENT CLEAN AIR & DIRT SEPARATORS (DN 50 - DN 600)
Flamcovent Clean has been specially designed to remove solid particles as well as air from a heating installation, using the Dual
Zone Flow Diversion technology.
B B B
E E E
H H H
Flamcovent Clean S
With dirt chamber and welded connections.
Type Capacity Connection Dimensions Weight Order
[l] [kg] Code
[DN] [mm] B E H
[mm] [mm] [mm]
Flamcovent Clean 50 S 10 50 60.3 260 54.5 560 9,5 1 28070
Flamcovent Clean 65 S 10 65 76.1 260 70.3 560 9,7 1 28071
Flamcovent Clean 80 S 33 80 88.9 370 82.5 756 18 1 28072
Flamcovent Clean 100 S 33 100 114.3 370 107.1 756 19 1 28073
Flamcovent Clean 125 S 78 125 139.7 525 130.7 970 39 1 28074
Flamcovent Clean 150 S 78 150 168.3 525 159.3 970 40 1 28075
Flamcovent Clean 200 S 158 200 219.1 650 206.5 1193 66 1 28076
Flamcovent Clean 250 S 370 250 273.1 850 260.4 1577 141 1 28077
Flamcovent Clean 300 S 415 300 323.9 850 309.7 1742 157 1 28078
Flamcovent Clean 350 S 840 350 355.6 1050 339.6 1986 256 1 28079
Flamcovent Clean 400 S 927 400 406.4 1050 388.8 2159 281 1 28095
Flamcovent Clean 500 S 1768 500 508.0 1400 486.0 2590 530 1 28096
Flamcovent Clean 600 S 3056 600 610.0 1680 585.0 3085 890 1 28097
242 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Venting Range and Dirt Separators
8
Flamcovent Clean R
With dirt chamber and mechanical couplings.
Type Capacity Connection Dimensions Weight Order
[l] [kg] Code
[DN] [mm] B E H
[mm] [mm] [mm]
Flamcovent Clean 50 R 10 50 60,3 260 55 560 9.5 1 28101
Flamcovent Clean 65 R 10 65 76,1 260 70,3 560 9,7 1 28102
Flamcovent Clean 80 R 33 80 88,9 370 82,5 756 18 1 28103
Flamcovent Clean 100 R 33 100 114,3 370 107,1 756 19 1 28104
Flamcovent Clean 125 R 78 125 139,7 525 130,7 970 39,0 1 28105
Flamcovent Clean 150 R 78 150 168,3 525 159,3 970 40,0 1 28106
Flamcovent Clean 200 R 158 200 219,1 650 206,5 1193 66 1 28107
Flamcovent Clean F
With dirt chamber and welded connections.
Type Capacity Connection ** Dimensions * Weight Order
[l] [kg] Code
[DN] [mm] B E H
[mm] [mm] [mm]
Flamcovent Clean 50 F 10 50 60.3 350 54.5 560 15 1 28080
Flamcovent Clean 65 F 10 65 76.1 350 70.3 560 15,7 1 28081
Flamcovent Clean 80 F 33 80 88.9 470 82.5 756 26 1 28082
Flamcovent Clean 100 F 33 100 114.3 470 107.1 756 28,5 1 28083
Flamcovent Clean 125 F 78 125 139.7 635 130.7 970 52 1 28084
Flamcovent Clean 150 F 78 150 168.3 635 159.3 970 56 1 28085
Flamcovent Clean 200 F 158 200 219.1 774 206.5 1193 89 1 28086
Flamcovent Clean 250 F 370 250 273.1 990 260.4 1577 175 1 28087
Flamcovent Clean 300 F 415 300 323.9 1006 309.7 1742 202 1 28088
Flamcovent Clean 350 F 840 350 355.6 1214 339.6 1986 322 1 28089
Flamcovent Clean 400 F 927 400 406.4 1220 388.8 2159 364 1 28090
Flamcovent Clean 500 F 1768 500 508.0 1580 486.0 2590 663 1 28091
Flamcovent Clean 600 F 3056 600 610.0 1870 585.0 3085 1098 1 28092
* Width including connections.
** According to EN 1092-1 PN16.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 243
9.
Flamco T-Plus
The T-Plus is an ideal product for the expansion, conversion or overhaul
of an existing system. No longer is it necessary to isolate, drain,
de-pressurise or freeze a pipe when an extra branch is required.
This prevents costly down time. The new branch can be tted in
seconds, even in hard-to-reach places. Time is money and installers will
immediately appreciate the difference that T-Plus makes.
There are three models in the Flamco range (steel, copper and copper
with integral ball valve) which can be used with a wide range of tubes
and pipes for water, air and other non-ammable uids and even natural
gas.
244 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Flamco T-Plus
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 245
Flamco T-Plus
The Flamco T-Plus is unrivalled in its Advantages
speed and ease of installation for branches The installation of Flamco T-Plus can be carried out
in existing piping systems. at any time.
The system does not need to be de-pressurized,
emptied, refilled and vented.
That means you save time, and time is money.
Flamco T-Plus is particularly useful for expanding, Expensive down-time can be avoided. So, for
converting or renovating existing systems. Even in example, working on a heating system in winter is not a
places which are difficult to access, you can use problem.
Flamco T-Plus without any problems.
Flamco T-Plus can also be used in systems that have With Flamco T-Plus, you can optimise your service and
to remain operative around the clock. your work will be finished significantly quicker.
246 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Flamco T-Plus
9
Installation
This is how it's done.
Attach the Flamco T-Plus to the pipe and secure with four Tighten the bolts cross-wise to the tightening torque
bolts. specified in the mounting instructions.
Connect the pipe branch. Ensure that no fluids are present Remove the protective cap. Strike the pin with a short,
in the connecting pipe. sharp hammer blow. Vent the connected branch... That's all
there is to it!
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 247
Flamco T-Plus
Areas of application
Branch
Pin
Charge
Piston
Removed section
of pipe
Existing pipe
248 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Flamco T-Plus
9
How it works
This is how the Flamco T-Plus works
Piston Ignition
There is a cutting piston in the Flamco T-Plus housing. When the pin is struck, the charge will ignite.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 249
FLAMCO T-PLUS
A unique product for incorporating branches in existing installations (e.g. hospitals, industrial installations) without the slightest
problem.
C
F
E
D G
250 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Flamco T-Plus
9
T-Plus Brass
For thin-walled steel central heating pipes, copper pipes and stainless steel pipes:
Thin-walled steel central heating pipes according to NEN 1982 and DIN 2391.
Hard (R290) / semi-hard (R250) copper pipes according to EN 1057.
Stainless steel pipes according to NEN 1982 and DIN 2391 made of AISI 316 or 1.4401 (except size 42 x " x 42).
Max working pressure: 16 bar.
Maximum permissible temperature: 90 C.
C
F
E
G
D
D G
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 251
Pipe Mounting Material
Universal Clips Wall and Floor Clips
252 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pipe Hangers Flamco Smart System
Clevis Hangers
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 253
10.
Universal Clips
Whether you need ceiling, wall or oor mounted clips, Flamco has
the solution. We offer a wide range of universal mounting clips with
a variety of closures, connections and nishes. With or without sound
absorbing rubber lining. For the smallest to the largest pipes.
Flamco universal clips make sure you can mount every pipe,
everywhere.
254 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Universal Clips
10
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 255
Choose the rubber lined BS clip
that suits every type of pipe
Flamco offers you a wide range of BSA clips for They are also available with various types of rubber
all types of pipe. The BSA range extends from for special applications.
diameter 12 mm to 16" and from a M 8 to a " Flamco BS clips can be fitted universally and can
connection. be mounted either horizontally or vertically.
R rail.
RD rail end caps.
256 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Universal Clips
10
Benefits of BSA clips: Extra feature of BSA-S clips:
Quick assembly and installation thanks to the Special silicon rubber, temperature-resistant
patented 'click-spring' closure. from -60 C to +250 C.
Very close fitting, making it possible to mount
pipes directly to the ceiling.
Thick and wide material, so the clip is both very
stable and rigid.
Rubber lining with four air chambers for optimum
BSA noise suppression (19 dB(A)). BSA-S
Rubber lining clamped to the bracket. Should the
pipe move in any way, the rubber will not
separate from the clip: it will remain in place at all
times.
The rubber has high temperature resistance: from
-40 C to +120 C.
BSA-G
BSI BSI-WH
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 257
FOR ALL TYPES OF PIPE
BSA M 8 Clips
BSA clips are rubber lined universal clips for mounting pipes to the wall or ceiling. Thanks to the unique locking system,
the pipe can be pre-mounted without the use of tools. This means that the pipe's position can be adjusted afterwards if
necessary, and the position of a bend or a T joint determined more accurately. At this stage the fixing bolt can be tightened, so
that the pipe is held and installation completed.
C
B
A
258 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Universal Clips
10
BSA M 8/10 Clips
Similar to the BSA M 8 clips, but with a combined M 8/10 connection.
Type Pipe Strip Max. Dimensions Order
dimensions working Code
Ext. dia. Nom. [mm] load A B C
[mm] ["] [N] [mm] [mm] [mm]
BSA M 8/10 x 12 - 13.5 12 - 13.5 1/4" 25 x 1.75 1300 45 14 16 100 39300
BSA M 8/10 x 14 - 16 14 - 16 - 25 x 1.75 1300 47 15 16 100 39301
BSA M 8/10 x 17 - 19 17 - 19 3/ "
8 25 x 1.75 1300 50 17 16 100 39302
BSA M 8/10 x 20 - 24 20 - 24 1/ "
2 25 x 1.75 1300 54 19 16 100 39303
BSA M 8/10 x 25 - 28 25 - 28 3/ "
4 25 x 1.75 1300 59 21 16 100 39304
BSA M 8/10 x 29 - 33 29 - 33 - 25 x 1.75 1300 63 23 16 100 39305
BSA M 8/10 x 33 - 37 33 - 37 1" 25 x 1.75 1300 70 27 16 100 39306
BSA M 8/10 x 38 - 42 38 - 42 1 1/4" 25 x 1.75 1300 78 31 16 100 39307
BSA M 8/10 x 44.5 - 49 44.5 - 49 1 1/2" 25 x 1.75 1300 83 34 16 50 39308
BSA M 8/10 x 50 - 54 50 - 54 - 25 x 1.75 1300 90 37 16 50 39309
BSA M 8/10 x 56 - 60 56 - 60 2" 25 x 1.75 1300 96 40 16 50 39310
BSA M 8/10 x 62 - 64 62 - 64 - 25 x 2.75 2000 119 43 16 25 39311
BSA M 8/10 x 68 - 73 68 - 73 - 25 x 2.75 2000 126 46 16 25 39312
BSA M 8/10 x 75 - 80 75 - 80 2 1/2" 25 x 2.75 2000 133 50 16 25 39313
BSA M 8/10 x 82 - 86 82 - 86 - 25 x 2.75 2000 139 53 16 25 39314
BSA M 8/10 x 89 - 91 89 - 91 3" 25 x 2.75 2000 145 56 16 25 39315
BSA M 8/10 x 95 - 102 95 - 102 3 1/2" 25 x 2.75 2000 157 62 16 25 39317
BSA M 8/10 x 108 - 116 108 - 116 4" 25 x 2.75 2000 168 67 16 25 39318
BSA M 8/10 x 121 - 127 121 - 127 - 25 x 2.75 2000 184 71 16 25 39320
BSA M 8/10 x 133 - 141 133 - 141 5" 25 x 2.75 2000 195 78 16 25 39321
BSA M 8/10 x 159 - 162 159 - 162 - 25 x 2.75 2000 220 93 16 25 39323
BSA M 8/10 x 165 - 168 165 - 168 6" 25 x 2.75 2000 227 97 16 25 39324
BSA M 10 Clips
Similar to the BSA M 8 clips, but with a M 10 connection.
Type Pipe Strip Max. Dimensions Order
dimensions working Code
Ext. dia. Nom. [mm] load A B C
[mm] ["] [N] [mm] [mm] [mm]
BSA M 10 x 108 - 116 108 - 116 4" 25 x 2.75 2000 168 67 10 25 39557
BSA M 10 x 121 - 127 121 - 127 - 25 x 2.75 2000 184 71 10 25 39559
BSA M 10 x 133 - 141 133 - 141 5" 25 x 2.75 2000 195 78 10 25 39560
BSA M 10 x 159 - 162 159 - 162 - 25 x 2.75 2000 220 93 10 25 39562
BSA M 10 x 165 - 168 165 - 168 6" 25 x 2.75 2000 227 97 10 25 39563
BSA M 12 Clips
Similar to the BSA M 8 clips, but with a M 12 connection.
Type Pipe Strip Max. Dimensions Order
dimensions working Code
Ext. dia. Nom. [mm] load A B C
[mm] ["] [N] [mm] [mm] [mm]
BSA M 12 x 17 - 19 17 - 19 3/8" 25 x 1.75 1300 50 17 12 50 39272
BSA M 12 x 20 - 24 20 - 24 1/2" 25 x 1.75 1300 54 19 12 50 39273
BSA M 12 x 25 - 28 25 - 28 3/ "
4 25 x 1.75 1300 59 22 12 50 39274
BSA M 12 x 33 - 37 33 - 37 1" 25 x 1.75 1300 70 27 12 50 39276
BSA M 12 x 38 - 42 38 - 42 1 1/4" 25 x 1.75 1300 78 31 12 50 39277
BSA M 12 x 44.5 - 49 44.5 - 49 1 1/2" 25 x 1.75 1300 83 34 12 50 39278
BSA M 12 x 50 - 54 50 - 54 - 25 x 1.75 1300 90 37 12 50 39279
BSA M 12 x 56 - 60 56 - 60 2" 25 x 1.75 1300 96 40 12 50 39280
BSA M 12 x 62 - 64 62 - 64 - 25 x 2.75 2000 119 43 12 25 39231
BSA M 12 x 68 - 73 68 - 73 - 25 x 2.75 2000 126 46 12 25 39232
BSA M 12 x 75 - 80 75 - 80 2 1/2" 25 x 2.75 2000 133 50 12 25 39233
BSA M 12 x 82 - 86 82 - 86 - 25 x 2.75 2000 139 53 12 25 39235
BSA M 12 x 89 - 91 89 - 91 3" 25 x 2.75 2000 145 56 12 25 39236
BSA M 12 x 95 - 102 95 - 102 3 1/2" 25 x 2.75 2000 157 62 12 25 39237
BSA M 12 x 108 - 116 108 - 116 4" 25 x 2.75 2000 168 67 12 25 39238
BSA M 12 x 121 - 127 121 - 127 - 25 x 2.75 2000 184 71 12 25 39240
BSA M 12 x 133 - 141 133 - 141 5" 25 x 2.75 2000 195 78 12 25 39241
BSA M 12 x 159 - 162 159 - 162 - 25 x 2.75 2000 220 93 12 25 39243
BSA M 12 x 165 - 168 165 - 168 6" 25 x 2.75 2000 227 97 12 25 39244
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 259
BSA M 16 Clips
Similar to the BSA M 8 clips, but with a M 16 connection.
Type Pipe Strip Max. Dimensions Order
dimensions working Code
Ext. dia. Nom. [mm] load A B C
[mm] ["] [N] [mm] [mm] [mm]
BSA M 16 x 213 - 219 213 - 219 8" 25 x 3.0 3000 325 122 16 50 39253
BSA M 16 x 267 - 273 267 - 273 10" 50 x 5.0 9000 376 149 16 50 39254
BSA M 16 x 315 - 324 315 - 324 12" 50 x 5.0 9000 427 175 16 50 39255
BSA M 16 x 350 - 356 350 - 356 14" 50 x 5.0 9000 459 191 16 50 39256
BSA M 16 x 400 - 406 400 - 406 16" 50 x 5.0 9000 509 216 16 50 39257
BSA Clips
Similar to the BSA M 8 clips, but with a " connection.
Designed for heavier installations.
C
B
260 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Universal Clips
10
BSA / M 10 Clips
Similar to the BSA M 8 clips, but with a combined " (M) / M 10 (F) connection.
C
B
A
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 261
BSA-S Clips
BSA-S clips are silicon rubber lined universal clips for use in high temperature applications. Thanks to the unique locking
system, the pipe can be pre-mounted without the use of tools. This means that the pipe's position can be adjusted afterwards
if necessary, and the position of a bend or a T joint determined more accurately. At this stage the fixing bolt can be tightened,
so that the pipe is held and installation completed.
C
B
A
262 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Universal Clips
10
BSB Clips
BSB clips are rubber lined universal clips for mounting pipes to the wall or ceiling.
C
B
A
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 263
BSI M 8/10 Clips
BSI clips are rubber lined universal clips for mounting pipes to the wall or ceiling.
C
B
A
264 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Universal Clips
10
BSI-WH Clips
C
B
A
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 265
BSI-HDI M 8/10 Clips
BSI-HDI clips are rubber lined, hot dip galvanized universal clips for mounting pipes to the wall or ceiling.
The clip has one or more strengthening ribs to achieve a strong working load.
Close fitting possible.
Stainless steel bolts with slot and cross head and retaining ring.
Noise-suppressing rubber lining according to DIN 4109.
(To achieve good sound suppression do not overload the fitting)
Clip: hot dip galvanizing average > 55m, min 45 m.
Suitable for temperatures - 40 C to + 120 C.
BSI-HDI clips are compatible with pipe sizes according to DIN 2448 and DIN EN 1057.
Safety factor on max. working load(V) = 3.
C
B
A
266 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Universal Clips
10
BSH M 8/10 Clips
BSH clips are rubber lined universal clips for mounting pipes to the wall or ceiling.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 267
FOR PLASTIC PIPES
BSG M 8 Clips
BSG clips are universal clips for mounting plastic pipes to the wall or ceiling.
Close fitting possible.
Clip: electrolytically zinc plated.
Rounded edges prevent damage to the pipe due to thermal expansion.
Spring-activated assembly for easy pre-assembly without the use of tools.
D
B
E
C
A
BSG M 10 Clips
Similar to the BSG M 8 clips, but with a M 10 connection.
Type Pipe Max. Strip dimensions Dimensions Order
ext. dia. working [mm] Code
[mm] load A B C D E
[N] [mm] [mm] [mm] [mm] [mm]
BSG M 10 x 75 75 2000 25 x 2.5 116 87 59 54 97 50 38904
BSG M 10 x 90 90 2000 25 x 2.5 131 102 67 61 112 50 38905
BSG M 10 x 110 110 2000 25 x 2.5 151 122 77 71 132 50 38906
BSG M 10 x 125 125 2000 25 x 2.5 166 137 84 79 147 25 38907
BSG M 10 x 160 160 2000 25 x 2.5 201 172 102 94 180 25 38908
BSG M 10 x 200 200 2000 25 x 2.5 241 212 122 114 220 25 38909
268 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Universal Clips
10
BSA-G Clips
BSA-G clips are rubber lined universal clips for mounting plastic pipes to the wall or ceiling. The smooth rubber lining
incorporates noise suppression qualities and allows the plastic pipe to expand in the clip.
The plastic spacing washer prevents overtightening of the clip and the quick closing mechanism makes pre-mounting without
tools possible.
C
B
A
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 269
Clips Without Rubber Lining
Flamco's extensive clip range contains a series of In addition we supply clips for all kinds of pipe, such
clips without rubber lining. BSF and BSF-D clips as fixed point structures, clips for copper pipes,
are available in a wide range of connections and heavy duty pipes etc..
dimensions from 3/8" - 16" and allow installation in In our range, you will find just the clip you need.
situations with minimal clearance.
Threaded rod.
Locknut.
BSF-D
270 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Universal Clips
10
Variofit Clips
For mounting copper or thin-wall steel With a brass lock nut
pipes, or for us in all Flamco rails. adjustable to
Hinged 'click' connection with equal approx. 5 mm.
centre to centre distance for the
Variofit 12 15 and 22 28.
KIWA certified.
VARIOFIT
KS Clips
For horizontal or vertical fitting
of copper pipes.
Single and double format.
Quick assembly and installation
Suppression of noise due to high quality
polypropylene material.
Available in white and chrome.
KS
UB
UB Clips
Heavy duty clip for attaching steel pipes
direct to a Flamco rail or other surface. KSD
Threaded connections from M 6 to M 16.
Four nuts included.
KB Clips
Suitable for fixed point constructions.
Suitable for very high loads.
Specially for mounting heavy pipes
e.g. rising mains.
KB
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 271
FOR COPPER AND THIN-WALLED STEEL PIPES
Variofit Clips
Variofit nylon clips are especially designed for mounting copper and thin-walled steel pipes to the wall or ceiling. Variofit clips
can be secured using an M 6 rod or with wood screws with heads up to 7 mm and can be mounted using Flamco R 1, R 2, R
3 and R 4 rails. The ring on the bottom prevents damage to the wall during fitting.
H
Type Pipe Minimum pull-out force Dimension Order
ext. dia. H Code
[mm] Cap open Cap closed [mm]
[N] [N]
Variofit 12 12 100 500 20 500 15112
Variofit 15 15 100 500 20 500 15115
Variofit 22 22 100 700 25 250 15122
Variofit 28 28 100 700 25 250 15128
KS Clips
For horizontal or vertical fitting of copper pipes.
Fast mounting.
High quality polypropylene material provides excellent noise damping.
With brass nut with M 6 connection.
Suitable for temperatures from -30 C to 120 C.
H
272 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Universal Clips
10
KSC Clips
Chromium plated.
+
Type Pipe Dimension Order
ext. dia. H Code
[mm] [mm]
KSC 10 10 16 100 62360
KSC 12 12 17 100 62362
KSC 15 15 18 100 62365
KSD Clips
Double clip.
KSDC Clips
Chromium plated double clip.
A
H
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 273
Mounting Chilled Water Pipes Made Easy
with Flamco Insulated Pipe Clips
In chilled systems pipe clips can contribute to thermal A simple solution is to use Flamco vapour proof
losses thereby compromising the efficiency of the insulated pipe clips that can be bonded as an integral
system. Thermal energy is transferred from the pipe part of the pipe insulation. Flamco produces an
to the supporting clips due to thermal conduction. extensive range of insulated mounting materials for
chilled system pipework. CA, CB and CC clips offer
a choice of vapour proof insulating materials,
clip type and closing mechanism.
CA Benefits:
Fitted with elastomer insulation.
The insulation is an integral part of the clip.
Hook shape allows easy pre-mounting
of pipework.
The pipe is supported during installation to
allow final adjustments.
Insulation and clip width are identical, with
a view to attaining 'precision' bonding.
CB Benefits: CC Benefits:
Suitable for mounting of chilled water pipes with soft Suitable for mounting chilled water pipes with
thermal insulation. PIR insulation to the ceiling or wall.
Fitted with elastomer insulation and PVC sleeve. Hard PIR insulation with aluminium shield.
Universal clip with M8/10 combi nut. Universal clip with M8/10 combi nut.
Ease of installation by quick closing mechanism. Ease of installation by quick closing mechanism.
The bolts are designed not to fall out during The bolts are designed not to fall out during
installation. installation.
274 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Universal Clips
10
Table for Selecting the Appropriate CA, CB or CC Clip
Pipe dimension Nominal Insulation thickness Nom. Insulation thickness Nom. Insulation thickness
Order code Order code Order code Order code Order code Order code Order code
8 13,5 15 39800 39810 39820 39870 39770 39850
16
3
/8 17,2 18 16 39801 39811 39821 39871 39886 39771 39851
10 17,2
20
1
/2 21,3 22 20 39802 39812 39822 39872 39887 39772 39852
15 21,3
25
3
/4 26,9 28 25 39803 39813 39823 39873 39888 39773 39853
20 26,9
31,8
1 33,7 35 32 39804 39814 39824 39874 39889 39774 39854
25 33,7
1 /41
42,4 32 42,4 42 40 39805 39815 39825 39875 39890 39775 39855
1 1/2 48,3 40 48,3 50 39806 39816 39826 39876 39891 39776 39856
51 54 39807 39817 39827 39841 39897 39777 39857
57 39778 39858
2 60,3 50 60,3 39808 39818 39828 39877 39892 39779 39859
63,5 64 63 39843 39898
70 39780 39860
2 1/2 76,1 65 76,1 76,1 75 39809 39819 39829 39878 39893 39781 39861
3 88,9 80 88,9 88,9 90 39830 39879 39894 39782 39862
108 108 39783 39863
4 114,3 100 114,3 110 39831 39880 39895 39784 39864
133 133 39785 39865
5 139,7 125 139,7 39832 39786 39866
6 165,1 39833
8 219 200 219,1 39834
CA CB CC
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 275
FOR CHILLED WATER PIPES
CA Clips - 9 mm
For mounting pipework with a elastomer insulation to the wall or ceiling to prevent thermal losses.
276 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Universal Clips
10
CA Clips - 13 mm
Similar to CA clips - 9 mm, but with 13 mm elastomer insulation.
A
B B
CA Clips - 19 mm
Similar to CA clips - 9 mm, but with 19 mm elastomer insulation.
Sizes 3" and above with modified closure.
Type Pipe Strip dimensions Max. working load * Dimensions Order
[mm] Code
Ext. dia. Nom. Ceiling Wall A B
[mm] ["] [N] [N] [mm] [mm]
CA 19 x 15 15 - 50 x 1.5 145 50 103.5 60.0 25 39820
CA 19 x 18 - 3/8 18 3/8" 50 x 1.5 175 50 103.5 60.0 25 39821
CA 19 x 22 - 1/2 22 1/ "
2 50 x 1.5 210 45 111.5 68.0 25 39822
CA 19 x 28 - 3/4 28 3/ "
4 50 x 1.5 270 40 118.5 75.0 25 39823
CA 19 x 35 - 1 35 1" 50 x 1,5 340 65 132.0 83.0 25 39824
CA 19 x 42 - 1 1/4 42 1 /4"
1 50 x 1.5 400 60 138.5 90.0 25 39825
CA 19 x 48 - 1 1/2 48 1 1/2" 50 x 1.5 460 50 146.0 97.0 25 39826
CA 19 x 54 54 - 50 x 1.5 520 50 154.0 104.5 25 39827
CA 19 x 60 - 2 60 2" 50 x 1.5 585 45 160.5 112.0 25 39828
CA 19 x 76 - 2 1/2 76 2 1/2" 50 x 1.5 740 40 178.5 130.0 25 39829
CA 19 x 89 - 3 ** 89 3" 30 x 4.0 850 - 159.0 146.0 1 39830
CA 19 x 114 - 4 ** 114 4" 30 x 4.0 1100 - 187.0 175.0 1 39831
CA 19 x 140 - 5 ** 140 5" 50 x 4.0 2250 - 213.0 205.0 1 39832
CA 19 x 168 - 6 ** 168 6" 50 x 4.0 2700 - 231.0 223.0 1 39833
CA 19 x 219 - 8 ** 219 8" 50 x 4.0 3500 - 282.0 274.0 1 39834
* The max. working load will be determed by the PIR insulation. The max. working load of the clip: min. 4900 N.
** From 3" modified closure and M 12 threaded connection.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 277
CB Clips - 13 mm
For mounting pipework with a elastomer insulation to the wall or ceiling to prevent thermal losses.
A
D
278 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Universal Clips
10
CB Clips - 19 mm
Similar to CB clips - 13 mm, but with 19 mm elastomer insulation.
A
D
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 279
CC Clips - 30 mm
For mounting pipework with a elastomer insulation to the wall or ceiling to prevent thermal losses.
A
D
280 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Universal Clips
10
CC Clips - 40 mm
Similar to CC clips - 30 mm, but with 40 mm PIR insulation.
A
D
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 281
FOR STEEL PIPES
BSF M 8 Clips
BSF clips are designed for mounting steel pipes to the wall or ceiling.
With retaining ring.
Clip: electrolytically zinc plated.
Close fitting possible.
Suitable for high loads and temperatures.
BSF clips are compatible with pipe sizes as per DIN 2448.
C
B
A
282 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Universal Clips
10
BSF M 10 Clips
Similar to the BSF M 8 clips, but with a M 10 connection.
Type Pipe Connection Strip Max. Dimensions Order
dimensions working Code
Ext. dia. Nom. [mm] load A B C
[mm] ["] [N] [mm] [mm] [mm]
BSF M 10 x 13 - 17.5 13 - 17.5 3/8" M 10 20 x 2.5 2000 53 11 10 100 38711
BSF M 10 x 21 - 25.5 21 - 25.5 1/2" M 10 20 x 2.5 2000 61 15 10 100 38712
BSF M 10 x 26.5 - 30.5 26.5 - 30.5 3/ "
4 M 10 20 x 2.5 2000 68 18 10 100 38713
BSF M 10 x 33.5 - 38.5 33.5 - 38.5 1" M 10 20 x 2.5 2000 76 22 10 100 38714
BSF M 10 x 41.5 - 47 41.5 - 47 1 /4"
1 M 10 20 x 2.5 2000 86 26 10 100 38715
BSF M 10 x 48 - 54 48 - 54 1 1/2" M 10 20 x 2.5 2000 95 32 10 50 38716
BSF M 10 x 56 - 62.5 56 - 62.5 2" M 10 20 x 2.5 2000 104 34 10 50 38717
BSF M 10 x 62.5 - 69.5 62.5 - 69.5 - M 10 20 x 2.5 2000 111 37 10 50 38718
BSF M 10 x 69.5 - 76.5 69.5 - 76.5 2 1/2" M 10 20 x 2.5 2000 118 41 10 50 38719
BSF M 10 x 77.5 - 84 77.5 - 84 - M 10 20 x 2.5 2000 125 45 10 50 38720
BSF M 10 x 85 - 92.5 85 - 92.5 3" M 10 20 x 2.5 2000 134 49 10 50 38721
BSF M 10 x 93 - 100.5 93 - 100.5 - M 10 25 x 2.5 2500 152 53 10 25 38722
BSF M 10 x 101.5 - 110 101.5 - 110 - M 10 25 x 2.5 2500 161 58 10 25 38723
BSF M 10 x 110 - 117.5 110.0 - 117.5 4" M 10 25 x 2.5 2500 169 61 10 25 38724
BSF M 10 x 119.5 - 127.5 119.5 - 127.5 - M 10 25 x 2.5 2500 179 66 10 25 38725
BSF M 10 x 127.5 - 133.5 127.5 - 133.5 - M 10 25 x 2.5 2500 185 69 10 25 38726
BSF M 10 x 134.5 - 142.5 134.5 - 142.5 5" M 10 30 x 3.0 3000 197 76 10 25 38727
BSF M 10 x 143.5 - 150.5 143.5 - 150.5 - M 10 30 x 3.0 3000 205 78 10 25 38728
BSF M 10 x 151.5 - 159.5 151.5 - 159.5 - M 10 30 x 3.0 3000 214 83 10 25 38729
BSF M 10 x 163.5 - 171.5 163.5 - 171.5 6" M 10 30 x 3.0 3000 226 89 10 25 38730
BSF M 10 x 172.5 - 182 172.5 - 182 - M 10 30 x 3.0 3000 236 94 10 25 38731
BSF M 10 x 192.5 - 198 192.5 - 198 - M 10 30 x 3.0 3000 252 102 10 25 38732
BSF M 10 x 215 - 220 215 - 220 8" M 10 30 x 3.0 3000 274 113 10 25 38733
BSF M 12 Clips
Similar to the BSF M 8 clips, but with a M 12 connection.
Type Pipe Connection Strip Max. Dimensions Order
dimensions working Code
Ext. dia. Nom. [mm] load A B C
[mm] ["] [N] [mm] [mm] [mm]
BSF M 12 x 93 - 100.5 93 - 100.5 - M 12 25 x 2.5 2500 152 53 12 25 38742
BSF M 12 x 101.5 - 110 101.5 - 110 - M 12 25 x 2.5 2500 161 58 12 25 38743
BSF M 12 x 110 - 117.5 110 - 117.5 4" M 12 25 x 2.5 2500 169 61 12 25 38744
BSF M 12 x 119.5 - 127.5 119.5 - 127.5 - M 12 25 x 2.5 2500 179 66 12 25 38745
BSF M 12 x 127.5 - 133.5 127.5 - 133.5 - M 12 25 x 2.5 2500 185 69 12 25 38746
BSF M 12 x 134.5 - 142.5 134.5 - 142.5 5" M 12 30 x 3.0 3000 197 76 12 25 38747
BSF M 12 x 143.5 - 150.5 143.5 - 150.5 - M 12 30 x 3.0 3000 205 78 12 25 38748
BSF M 12 x 151.5 - 159.5 151.5 - 159.5 - M 12 30 x 3.0 3000 214 83 12 25 38749
BSF M 12 x 163.5 - 171.5 163.5 - 171.5 6" M 12 30 x 3.0 3000 226 89 12 25 38750
BSF M 12 x 172.5 - 182 172.5 - 182 - M 12 30 x 3.0 3000 236 94 12 25 38751
BSF M 12 x 192.5 - 198 192.5 - 198 - M 12 30 x 3.0 3000 252 102 12 25 38752
BSF M 12 x 215 - 220 215 - 220 8" M 12 30 x 3.0 3000 274 113 12 25 38753
BSF M 16 Clips
Similar to the BSF M 8 clips, but with a M 16 connection.
Type Pipe Connection Strip Max. Dimensions Order
dimensions working Code
Ext. dia. Nom. [mm] load A B C
[mm] ["] [N] [mm] [mm] [mm]
BSF M 16 x 267 - 273 267 - 273 10" M 16 50 x 5.0 10000 363 142 12 1 38754
BSF M 16 x 315 - 324 315 - 324 12" M 16 50 x 5.0 10000 414 167 12 1 38755
BSF M 16 x 350 - 356 350 - 356 14" M 16 50 x 5.0 10000 446 183 12 1 38756
BSF M 16 x 400 - 406 400 - 406 16" M 16 50 x 5.0 10000 496 208 12 1 38757
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 283
BSF Clips
Similar to the BSF M 8 clips, but with a " (F) connection.
Designed for heavier installations.
C
B
A
284 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Universal Clips
10
BSF / M 10 Clips
Similar to the BSF M 8 clips, but with a combined " (M) / M 10 (F) connection.
C
B
A
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 285
BSF-D Clips
The BSF-D clip provides the possibility of mounting pipes directly under or next to each other,
both horizontally and vertically.
C
B
A
286 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Universal Clips
10
BSU M 8/10 Clips
BSU clips are designed for mounting steel pipes to the wall or ceiling.
C
B
A
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 287
UB U-bolts
U-bolts for fixing pipes directly to rail or other foundations.
A
B
Type Pipe Connection Suitable for Dimensions Order
Flamco rail Code
Ext. dia. Nom. A B
[mm] ["] [mm] [mm]
UB M 6 x 10 - 14 10 - 14 /4"
1 M6 R1/R2/R8 35 30 100 81001
UB M 6 x 15 - 18 15 - 18 /8"
3 M6 R1/R2/R8 36.5 30 100 81002
UB M 6 x 19 - 22 19 - 22 /2"
1 M6 R1/R2/R8 38.5 30 100 81003
UB M 8 x 23 - 27 23 - 27 3/ "
4 M8 R0-2/R8 45 30 50 81004
UB M 8 x 28 - 34 28 - 34 1" M8 R0-2/R8 49 40 50 81005
UB M 8 x 35 - 43 35 - 43 1 1/4" M8 R0-2/R8 53 40 50 81006
UB M 8 x 44 - 49 44 - 49 1 1/2" M8 R0-2/R8 56 40 50 81007
UB M 8 x 50 - 61 50 - 61 2" M8 R1/R2/R8 62 45 50 81008
UB M 8 x 62 - 70 62 - 70 - M8 R1/R2/R8 67 45 50 81009
UB M 8 x 71 - 77 71 - 77 2 1/2" M8 R0-2/R8 70 45 50 81010
UB M 10 x 78 - 89 78 - 89 3" M 10 R1/R2/R8 82 45 20 81011
UB M 10 x 90 - 102 90 - 102 3 1/2" M 10 R1/R2/R8 88 50 20 81012
UB M 10 x 103 - 108 103 - 108 - M 10 R1/R2/R8 91 50 20 81013
UB M 10 x 109 - 115 109 - 115 4" M 10 R1/R2/R8 94 50 20 81014
UB M 12 x 116 - 127 116 - 127 - M 12 R4/R7/R8 104 50 20 81015
UB M 12 x 128 - 133 128 - 133 - M 12 R4/R7/R8 107 60 20 81016
UB M 12 x 134 - 140 134 - 140 5" M 12 R4/R7/R8 111 60 20 81017
UB M 12 x 141 - 159 141 - 159 - M 12 - 120 60 20 81018
UB M 12 x 160 - 169 160 - 169 6" M 12 R4/R7/R8 125 60 20 81019
UB M 12 x 170 - 220 170 - 220 8" M 12 R4/R7/R8 150 60 20 81020
UB M 16 x 221 - 273 221 - 273 10" M 16 - 180 60 10 81021
UB M 16 x 274 - 324 274 - 324 12" M 16 - 205 70 10 81022
UB M 16 x 325 - 356 325 - 356 14" M 16 - 220 70 10 81023
UB M 16 x 357 - 407 357 - 407 16" M 16 - 250 70 10 81024
288 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Universal Clips
10
KB Fixed Point Clips (Hot Dip Galvanized)
KB clips are designed for rigid support, such as mounting heavy pipes for rising mains.
Suitable for fixed point construction.
D D
K
R
C A C
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 289
KB Fixed Point Clips (Steel)
KB clips are designed for rigid support, such as mounting heavy pipes for rising mains.
Suitable for fixed point construction.
D D
K
R
C A C
290 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Universal Clips
10
FOR AIR DUCT FIXING
BSL Clips
BSL clips are especially designed for mounting circular air duct work to the wall or ceiling.
D
E
B
C
A
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 291
BSL-A Clips
BSL-A clips are especially designed for mounting circular air duct work to the wall or ceiling and are fitted with a noise
suppressing rubber lining.
A
C
D
E
B
292 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 293
11.
Wall and Floor
Mounted Clips
The Flamcos BM range of wall mounted clips is designed for installing
threaded tubes, sprinkler pipes, thin wall steel tubes and copper pipes.
These one piece clips, complete with sound absorbing rubber lining,
are ideal for high loads. They can be tted easily and the fastening is
concealed within the clip.
Flamco is also the professionals choice for oor mounted brackets.
We produce a wide range of oor mounted direct fastenings for steel
pipes, synthetic pipes and under oor heating.
294 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Wall and Floor Clips
11
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 295
BM and DP clips allow you to hang pipes to
perfection and give you a smooth nish
Flamco's BM clips are made up of three parts: the to indicate when the nut has been tightened
undivided clip, the sleeve and a nut. The sleeve sufficiently. Finally, it has a conical finish, so that
has three characteristics. At the front it is clearly secure clamping is ensured.
rounded, and this acts as a locating edge. Thanks to this technical finesse, the BM clips are
At the back there is the sleeve turns inward, very easy to fit.
Screw the hanger screw into Bend open the clip as shown Push on the sleeve. Tighten the nut... And that's all
the wall. and bend it closed around there is to it!
the pipe.
296 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Wall and Floor Clips
11
DP double pipe clips DP lined double pipe clips
To attach steel pipes (including thin-walled pipes). With noise suppressing neoprene lining, which is bonded to
Depth adjustable. Fixed centre to centre distance. the clip.
With a reinforced backplate with an 18 x 8 mm slot.
BM benefits:
The one piece clip can withstand a very The threaded attachment cannot be seen behind
high load. the clip, so there are no screws in the field of vision.
The hanger bolt (in the case of the HL and HK) A perfect finish and solid attachment. Allows the
has a Torx screw drive so that it can be fitted tube/pipe to expand.
with a drill bit.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 297
FOR ALL TYPES OF PIPE
BMA wall clips are designed for mounting threaded pipes, sprinkler pipes, thin walled steel pipes and copper pipes to the wall
and are made up of three parts, namely the one-piece clip, the sleeve, and a nut. The sleeve has three characteristics. The
leading edge is flared to permit easy location. The trailing edge is domed and acts as a travel stop for the nut. Finally, its overall
conical shape ensure secure fixture. Thanks to these technical features, BMA clips are very easy to mount correctly.
298 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Wall and Floor Clips
11
BMA-HK Wall Clips
Execution HK: with short wood screw and plastic plug.
Wood screws:
HO 8 x 80,
HO 10 x 90,
HO 12 x 120.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 299
FOR STEEL PIPES
BM wall clips are designed for mounting threaded pipes, sprinkler pipes and thin-walled steel pipes to the wall and are made up
of three parts, namely the one-piece clip, the sleeve, and a nut. The sleeve has three characteristics. The leading edge is flared
to permit easy location. The trailing edge is domed and acts as a travel stop for the nut. Finally, its overall conical shape ensure
secure fixture. Thanks to these technical features, BM clips are very easy to mount correctly.
300 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Wall and Floor Clips
11
BM-HK Wall Clips
Execution HK: with short wood screw and plastic plug.
Wood screws:
HO 8 x 80,
HO 10 x 90,
HO 12 x 120.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 301
FOR COPPER PIPES
BMK wall clips are designed for mounting copper pipes to the wall and are made up of three parts, namely the one-piece clip,
the sleeve, and a nut. The sleeve has three characteristics. The leading edge is flared to permit easy location. The trailing edge
is domed and acts as a travel stop for the nut. Finally, its overall conical shape ensure secure fixture. Thanks to these technical
features, BM clips are very easy to mount correctly.
302 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Wall and Floor Clips
11
BMK-HK Wall Clips
Execution HK: with short wood screw and plastic plug.
Wood screws:
HO 8 x 80,
HO 10 x 90,
HO 12 x 120.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 303
FOR STEEL PIPES
DP clips are designed for mounting steel pipes and thin walled steel pipes to the wall. The double pipe clips are especially
designed for mounting return and supply pipework side by side.
Compatible with pipe sizes as per DIN 2448 and DIN EN 1057.
Provided with a reinforced backplate with a slot of 18 x 8 mm.
Depth adjustable and easy adjustment with spanner or screwdriver.
B
A
304 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Wall and Floor Clips
11
FOR GAS AND POTABLE WATER PIPES
Omega Clips
PC Plugclips
For floor mounting.
Temperature resistance: -50 C up to 80 C.
Type Pipe Order
ext. dia. Code
[mm]
PC 13 - 16 single 13 - 16 50 15213
PC 16 - 19 single 16 - 19 50 15216
PC 20 - 25 single 20 - 25 50 15220
PC 25 - 30 single 25 - 30 50 15225
PC 13 - 16 double 13 - 16 50 15313
PC 20 - 25 double 20 - 25 50 15320
PC 25 - 30 double 25 - 30 50 15325
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 305
12.
Pipe Hangers
Many thousands of kilometres of piping are suspended from the roofs
of buildings in every country. Flamcos comprehensive range of pipe
supports offers a complete solution for mounting threaded tubes,
thin-wall steel pipes, copper pipes, plastic pipes and rail structures
safely, easily and reliably. Flamco also offers a range of certied pipe
hangers for sprinkler systems.
In short, Flamco offers a solution for any conceivable situation.
306 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pipe Hangers
12
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 307
BK Pipe Hangers: One Piece Construction
Ensures The Highest Strength
The advantages of Flamco BK:
The one-piece clip can withstand a very high load. Given the length of the sleeve, it is also possible to
Thanks to the ball joint, it is not necessary to insulate the pipe after fitting, without impairing the
have a separate ball hinge to accommodate freedom of movement of the ball joint.
low level expansion.
Substantial freedom of movement.
RD rail end cap.
R rail.
ClickEasy K.
D threaded rod.
308 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pipe Hangers
12
BK pipe hangers BKI pipe hangers
To hang threaded pipes, boiler With a noise suppressing rubber lining.
tubes and thin wall steel tubes. For pipe dimensions in excess of
Sendzimir zinc plated clip. 219.1 mm, a BK clip can be used with
a separate rubber SR lining strip.
Sendzimir zinc plated clip
(BKI 12 electrolytically zinc plated).
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 309
FOR ALL TYPES OF PIPE
310 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pipe Hangers
12
Type Pipe Con- Max. Max. Strip Dimen- Order
nection wor- working dimensions sion Code
Threaded Sprinkler Thin-W. Copper king load [mm] A
Tube Pipe ext. Steel Pipe pipe ext. load [N] [mm]
[mm] ext. [mm] [N] -20 dB(A)
[mm]
BKI 12 x 146 - 146 - - M 12 5000 2000 25 x 2.75 60 50 33250
BKI 12 x 152 - 152.4 - - M 12 5000 2000 25 x 2.75 60 50 33251
BKI 12 x 159 - 159 - - M 12 5000 2000 25 x 2.75 60 50 33252
BKI 12 x 168 6" 168.3 - - M 12 5000 2000 25 x 2.75 60 50 33253
BKI 12 x 171 - 171 - - M 12 5000 2000 25 x 2.75 60 50 33254
BKI 12 x 193 - 193.7 - - M 12 5000 2000 25 x 2.75 60 25 33256
BKI 12 x 219 8" 219.1 - - M 12 5000 2000 25 x 2.75 60 25 33258
* Carries KIWA certificate.
D
C
Type Pipe Max. working load Max. working load Dimensions Order
[N] [N] Code
Nom. Ext. dia. -17 dB(A) C D
["] [mm] [mm] [mm]
BSC 3/8 3/8" 17.2 2000 750 12 8.5 50 33271
BSC 1/2 1/2" 21.3 2000 750 12 8.5 50 33272
BSC 3/4 3/ "
4 26.9 2000 750 12 8.5 50 33273
BSC 1 1" 33.7 2000 750 12 8.5 50 33274
BSC 1 1/4 1 1/4" 42.3 2000 750 12 8.5 50 33275
BSC 1 1/2 1 1/2" 48.3 2000 750 12 8.5 50 33276
BSC 54 54 2000 750 12 8.5 50 33282
BSC 2 2" 60.3 2000 750 12 8.5 50 33277
BSC 2 1/2 2 1/2" 76.1 5000 1500 12 11 25 33278
BSC 3 3" 88.1 5000 1500 12 11 25 33279
BSC 110 110 5000 1500 12 11 25 33280
BSC 4 4" 114.3 5000 1500 12 11 25 33281
EB 18 - 8 M8 250 33269
EB 25 - 8 M8 250 33267
EB 25 - 8 M M8 250 33260
EB 25 - 10 M 10 250 33268
EB 50 - 8 M8 250 33261
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 311
FOR STEEL PIPES
BK M 6 Pipe Hangers
BK clips are designed for mounting steel pipes to the ceiling. The hanger consists of a ball element, a sleeve and a one piece
clip. Due to the ball element, the pipe hangers have an axial movement of 6 in any plane. This allows for unrestricted pipe
expansion during fluctuations in temperature without damaging the installation.
The length of the sleeve is designed to enable the pipe to be insulated even after mounting the suspension without restricting
the axial movement of the ball element.
Electrolytically zinc plated (except for clip BK 6/8: Sendzimir zinc plated).
The one-piece clip guarantees a high permissible load.
Maximum swing of the pipe hanger: 6 from vertical in any direction.
Clips for pipe sizes 25 mm and up with provision allowing additional clips to be installed beneath using BO connector whilst
maintaining flexibility.
BK 12: with locking system on the inside of the sleeve.
BK pipe hangers are compatible with pipe sizes as per DIN 2448.
Safety load (V) = 3.
Rubber washer to keep sleeve positioned during mounting clip around pipe.
6 6
A
312 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pipe Hangers
12
BK M8 Pipe Hangers
Type Sprinkler Threaded Thin-W. Connection Max. Strip T cap Dimension Order
Pipe Tube Steel Pipe working dimensions A Code
ext. ext. load [mm] [mm]
[mm] [mm] [N]
BK 8 x 15 - - 15 M8 1500 12 x 1.5 T 8S 32 250 32209
BK 8 x 3/8 - 3/8" - M8 1500 12 x 1.5 T 8S 32 250 32201
BK 8 x 18 - - 18 M8 1500 12 x 1.5 T 8S 32 250 32201
BK 8 x 1/2 - 1/ "
2 - M8 1500 12 x 1.5 T 8S 32 250 32202
BK 8 x 22 - - 22 M8 1500 12 x 1.5 T 8S 32 250 32202
BK 8 x 3/4 - 3/ "
4 M8 1500 12 x 1.5 T 8S 32 250 32203
BK 8 x 28 - - 28 M8 1500 12 x 1.5 T 8S 32 250 32210
BK 8 x 1 - 1" M8 1500 12 x 1.5 T 8S 32 250 32204
BK 8 x 35 - - 35 M8 1500 12 x 1.5 T 8S 32 250 32211
BK 8 x 42 - - 42 M8 1500 12 x 1.5 T 8S 32 250 32205
BK 8 x 1 1/4 - 1 1/4" - M8 1500 12 x 1.5 T 8S 32 250 32205
BK 8 x 44 44.5 - - M8 1500 12 x 1.5 T 8S 32 250 32233
BK 8 x 1 1/2 - 1 1/2" - M8 1500 12 x 1.5 T 8S 32 250 32206
BK 8 x 51 51.9 - - M8 1500 12 x 1.5 T 8S 32 250 32234
BK 8 x 57 57.9 - - M8 1500 12 x 1.5 T 8S 32 50 32235
BK 8 x 2 - 2" - M8 1500 12 x 1.5 T 8S 32 50 32207
BK 8 x 64 63.5 - - M8 1500 12 x 1.5 T 8S 32 50 32236
BK 8 x 70 70 - - M8 2500 16 x 1.9 T 8S 54 50 32237
BK 8 x 76 76.1 2 1/2" - M8 2500 16 x 1.9 T 8S 54 50 32238
BK 8 x 78 78 - - M8 2500 16 x 1.9 T 8S 54 50 32280
BK 8 x 83 82.5 - - M8 2500 16 x 1.9 T 8S 54 50 32239
BK 8 x 89 88.9 3" - M8 2500 16 x 1.9 T 8S 54 50 32240
BK 8 x 90 90 - - M8 2500 16 x 1.9 T 8S 54 50 32281
BK 8 x 95 95 - - M8 2500 16 x 1.9 T 8S 54 50 32241
BK 8 x 102 102 3 1/2" - M8 2500 16 x 1.9 T 8S 54 50 32242
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 313
FOR COPPER PIPES
Clip: copper.
Sleeve and ball element: electrolytically zinc plated.
One-piece clip guarantees a high permissible load.
Maximum swing of pipe hanger: 6 from vertical in any direction.
Clips for pipe sizes 22 mm and up with provision, allowing additional clips to be installed beneath using BO connector whilst
maintaining flexibility.
BKK pipe hangers are compatible with pipe sizes as per DIN EN 1057.
Type Pipe ext. dia. Connection Max. working Strip Dimension Order
[mm] load dimensions A Code
[N] [mm] [mm]
314 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pipe Hangers
12
FOR PLASTIC PIPES
A
Type Pipe Connection Max. working Strip Dimension Order
ext. dia. load dimensions A Code
[mm] [N] [mm] [mm]
BKP 6 x 40 40 M6 1500 12 x 1.5 32 50 32433
BKP 6 x 50 50 M6 1500 12 x 1.5 32 50 32434
BKP 6 x 63 63 M6 1500 12 x 1.5 32 50 32436
BKP 6 x 75 75 M6 1500 12 x 1.5 32 50 32438
BKP 6 x 90 90 M6 1500 12 x 1.5 32 50 32441
BKP 6 x 110 110 M6 1500 12 x 1.5 32 50 32444
BKP 6 x 125 125 M6 1500 12 x 1.5 32 50 32446
BKP 8 x 140 140 M8 2500 16 x 1.9 54 50 32549
BKP 8 x 160 160 M8 2500 16 x 1.9 54 10 32553
BKP 8 x 200 200 M8 2500 16 x 1.9 54 10 32570
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 315
PIPE HANGER ACCESSORIES
N.B.: The size of the upper pipe hanger determines the choice of the correct extension piece.
A
Type Connection Max. working load Dimension Order
[N] A Code
[mm]
BO 6 M6 1500 37 250 80201
BO 8 M8 2500 55 250 80202
BO 12 M 12 5000 56 250 80204
BOK 6 M6 600 37 250 80211
BOK 8 M8 750 35 250 80212
T Caps
Prevents moisture and dust from entering the ball element, so that the axial movement is unrestricted. During fitting, the cap
can hold the sleeve, so that both hands are free.
Material: PVC.
Colour: black.
A
B
316 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pipe Hangers
12
ST Spreader Plates
d D
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 317
Your Supplier for Specialist Sprinklersystem
Supports
Flamco offers three different clips for hanging In addition, BES and BCS clips are also UL
sprinkler system tubes: the BKS, BES and BCS approved. All these clips can be fitted easily,
clips. The BCS, the BKS and certain of the BES without tools, and stand out due to their
clips are FM approved. Some of the BES clips are excellent finish.
also available with a VdS mark.
BES clip.
Locknut.
BKS clip.
UL
LISTED
318 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pipe Hangers
12
BES Benefits BCS Benefits BKS Benefits
The one-piece clip guarantees a The one piece clip guarantees a The one piece clip guarantees a
high permissible load. high permissible load. high permissible load.
The special clasp mechanism The height of the mechanism can FM approved.
makes it easy to pre-assemble. be adjusted. Rigid mechanism mounting.
The height of the mechanism can FM/UL approved load bearing. FM approved finish with extra
be adjusted. locknut.
Depending on type, FM, VdS and
UL approved.
Heavy duty quality.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 319
FOR SPRINKLER SYSTEMS
L1
L2
L3
320 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pipe Hangers
12
BES Pipe Hangers
A
Type Pipe Connection Approval Min. test failure load* Strip dimensions Order
[mm] Code
Nom. Ext. UL FM VdS UL FM VdS
["] dia. [N] [N] [N]
[mm]
BES 8 x 3/4 3/4" 26.9 M8 - - 4 - - 4000 25 x 1.5 50 35753
BES 8 x 1 1" 33.7 M8 - - 4 - - 4000 25 x 1.5 50 35754
BES 8 x 1 1/4 1 1/4" 42.4 M8 - - 4 - - 4000 25 x 1.5 50 35755
BES 8 x 1 1/2 1 1/2" 48.3 M8 - - 4 - - 4000 25 x 1.5 50 35756
BES 8 x 2 2" 60.3 M8 - - 4 - - 4000 25 x 1.5 50 35757
BES 10 x 3/4 3/ "
4 26.9 M 10 4 4 - 3336 1512 - 25 x 1.25 100 35703
BES 10 x 1 1" 33.7 M 10 4 4 - 3336 1824 - 25 x 1.25 100 35704
BES 10 x 1 1/4 1 1/4" 42.4 M 10 4 4 - 3336 1913 - 25 x 1.25 100 35705
BES 10 x 1 1/2 1 1/2" 48.3 M 10 4 4 - 3336 2313 - 25 x 1.25 100 35706
BES 10 x 2 2" 60.3 M 10 4 4 - 3336 2815 - 25 x 1.25 100 35707
BES 10 x 2 1/2 2 1/2" 76.1 M 10 4 4 4 3781 4181 7000 25 x 2.5 50 35708
BES 10 x 3 3" 88.9 M 10 4 4 4 4670 4715 7000 25 x 2.5 50 35709
BES 10 x 3 1/2 3 1/2" 101.6 M 10 4 4 4 5560 5583 7000 25 x 2.5 50 35710
BES 10 x 108 - 108 M 10 - 4 4 - 6055 7000 25 x 2.5 50 35711
BES 10 x 114 4" 114.3 M 10 4 4 4 6672 6561 7000 25 x 2.5 50 35712
BES 12 x 133 - 133 M 12 - 4 4 - 8534 10000 30 x 2.5 50 35713
BES 12 x 140 5" 139.7 M 12 4 4 4 8896 8896 10000 30 x 2.5 50 35714
BES 12 x 159 - 159 M 12 - 4 4 - 11104 10000 30 x 2.5 50 35715
BES 12 x 168 6" 168.9 M 12 4 4 4 11787 11632 10000 30 x 2.5 50 35716
BES 12 x 219 8" 219.1 M 12 4 4 - 18014 16903 - 30 x 2.5 25 35717
BES 16 x 219 8" 219.1 M 16 - - 4 - - 17000 37 x 3.0 25 35767
* Min. breaking load under to FM/UL/VdS regulations.
8/
/,67('
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 321
BCS Pipe Hangers
BCS pipe hangers are designed for mounting sprinkler system pipes to the ceiling.
BDS clips
Type Pipe Con- Strip Max. Order
nection dimensions load * Code
(mm) (N)
Nom. Ext. dia.
(mm) (mm)
BDS 1/2 1/2" 20 - 23 M 10 25 / 2.5 2000 50 38150
BDS 3/4 3/4" 25 - 30 M 10 25 / 2.5 2000 50 38151
BDS 1 1" 31 - 35 M 10 25 / 2.5 2000 50 38152
BDS 1 1/2 1 1/2" 48 - 53 M 10 25 / 2.5 2000 50 38154
BDS 1 1/4 1 1/4" 40 - 45 M 10 25 / 2.5 2000 50 38153
BDS 2 2" 60 - 65 M 10 25 / 2.5 2000 50 38155
BDS 2 1/2 2 1/2" 76 - 81 M 10 30 / 3.0 3500 50 38156
BDS 3 3" 88 - 94 M 10 30 / 3.0 3500 50 38157
BDS 4 4" 110 - 116 M 10 30 / 3.0 3500 50 38159
BDS 5 5" 133 - 140 M 12 40 / 4.0 5000 50 38161
BDS 6 6" 159 - 165 M 12 40 / 4.0 5000 50 38162
BDS 7 7" 167 - 173 M 12 40 / 4.0 5000 50 38163
BDS 8 8" 219 - 226 M 16 40 / 4.0 5000 50 38164
BDS 100 102 - 108 M 10 30 / 3.0 3500 50 38158
BDS 127 124 - 129 M 10 30 / 3.0 3500 50 38160
* Min. breaking load according to VdS regulations.
322 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pipe Hangers
12
MOUNTING STRIPS
LB Mounting Strip
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 323
13.
FSS Flamco
Smart System
Accurately suspending pipes from the ceiling is a common problem, but
not if you use the Flamco Smart System. Setting the pipe clips, and
therefore the pipes, to the right distance is very simple.
The Smart System is especially suited to uneven ceilings. Only the
rst and last pipe clips need to be set to the exact height and distance
from the ceiling. The brackets in between will adjust to the correct
height automatically. In addition, the rails need not be cut as they are
produced in a number of standard lengths.
324 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Flamco Smart System
13
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 325
With
The Flamco
FSS Flamco
SmartOffers
System a Range
Saves of
Time
Products
and to
Simplify
Ensures Every
Perfect
Installation
Results
Apart
Hangingfrom
pipes
the from
FlamcoFit
the ceiling
rail and
is not
the the
unit,easiest Flamco
But whyreally continue
doesmaking
make ititeasier,
difficultand
forenables
yourself?
the
the
of jobs.
FSS Flamco
For instance,
SmartoneSystem
needscan a lot
alsoofoffer
separate installer
The solution to save
is within
a lot of
reach!
time.
you
products,
a comprehensive
all of which range
are subject
of other
to gravity.
smart 'click' The
It is more
calledyouthe install,
FSS Flamco
the more you save!
products.
If the ceiling
Each
is uneven,
one hasyouthecan
samehave
ingenious
a tough time All
Smart
our System.
products are made with the proven Flamco
construction
positioning the and
clips
choice
and of
pipes
materials
at the and
correct
is attention to detail, so you know you can always
finished
distanceto from
perfection.
the ceiling.
This range offers you rely
The on FSS Flamco
Flagship:
accessories.
FlamcoFit
multiple areas of application. The fastest, all-in-one solution
for mounting pipes in the Flamco Smart
FSS ClickFit System product range is the FlamcoFit,
consisting of only 2 parts to do the job:
For use with the Flamco Rail R, fitted either horizontally or vertically.
With a stop function to prevent it turning back so that the FSS TheClickFit
FlamcoFit Rail and FlamcoFit Unit.
cannot
fall out of the rail. Then, just slide it into the correct position on the rail.
The right-angled shape of the FSS ClickFit offers you the possibility of visually
checking whether the FSS ClickFit has been fittedthe
Anchor correctly.
FlamcoFitMade entirely of
rail to the
steel. ceiling. The rail has a
standard length of 35 cm.
FSS ClickEasy
Easy to fit. Just press the FSS ClickEasy onto the Flamco rail R and
twist clockwise 45. Stop function to prevent it turning back, hence
the FSS ClickEasy cannot fall out of the rail. No loose parts, so
the installation time is minimal. All variations are available with
either M 6, M 8 or M 10 connection.
Both the FSS ClickFit and the FSS ClickEasy will stay
in place, even if they are fitted to a vertical rail. FSS
ClickFit and FSS ClickEasy are suitable for Flamco
rails R 0 - R 8. 1. In almost all cases,
the rail is strong
enough to be fitted
with just a single
fixing point in the
centre. More than
one pipe can be
attached to the rail.
Once you have
determined the position of
the pipe, the FlamcoFit unit can be locked by just
bending the lip as shown.
326 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Flamco Smart System
13
FlamcoFit Advantages Fitting the ClickFit
Considerable time savings. No more separate parts: Everything is intergrated in
Particularly useful for uneven ceilings. the FlamcoFit unit.
Each individual hanger adjusts itself to the pipe's Fixed rail length: no need to saw the unit to length.
proper position. The special construction means that FlamcoFit rails
It is no longer necessary to deburr and turn in can be fitted seamlessly together.
threaded rods. The threaded rod can just be clicked Electrolytically galvanized.
into the FlamcoFit unit.
Slide the ClickFit into the Flamco R-rails. Turn the ClickFit 45.
You will hear the click. Now it is locked in Slide the ClickFit into the desired position.
place and cannot fall out. Secure it and - thats all there is to it!
FSS ClickConnection
A series of products to connect Flamco R-rails together: horizontally, vertically, at an
angle, layered or on the wall. Suitable for various Flamco R-rails. Easy to install: just
slide the FSS ClickConnection into the Flamco R-rails and twist the ClickConnection
2. Fit the FlamcoFit unit into 3.45.
InsertNo
the loose rod means 4.
parts
threaded quick
Lockinstallation.
the unit. The unit's 5. The FlamcoFit unit has an
the rail and twist it into into the unit and slide the position in the rail and the axial clearance of 5.
position. The unit cannot unit to the desired pipe's distance from the
now fall out of the rail. FSS Click-In
position. BSA
Until the unitand
is GP Backplate
ceiling is now locked.
Both
lockedproducts
by bending aretheavailable
lip, with M8 or M10 thread gauges. The FSS Click-In BSA is
it can be moved freely
available from " - 2". Thanks to the twist-lock system, the threaded rod no longer
and the distance from the
needs to be
ceiling can be deburred.
adjusted. The right position is obtained by turning the clip. All models
are electrolytically galvanized.
Once the clips are in the right position and the pipe has been fitted, just fold the lip of the
unit over. The unit and the pipe clip are now locked for good.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 327
With FSS Flamco Offers a Range of Products to
Simplify Every Installation
Apart from the FlamcoFit rail and the unit, Flamco really does make it easier, and enables the
the FSS Flamco Smart System can also offer installer to save a lot of time.
you a comprehensive range of other smart 'click' The more you install, the more you save!
products. Each one has the same ingenious All our products are made with the proven Flamco
construction and choice of materials and is attention to detail, so you know you can always
finished to perfection. This range offers you rely on Flamco accessories.
multiple areas of application.
FSS ClickFit
For use with the Flamco Rail R, fitted either horizontally or vertically.
With a stop function to prevent it turning back so that the FSS ClickFit cannot
fall out of the rail. Then, just slide it into the correct position on the rail.
The right-angled shape of the FSS ClickFit offers you the possibility of visually
checking whether the FSS ClickFit has been fitted correctly. Made entirely of
steel.
FSS ClickEasy
Easy to fit. Just press the FSS ClickEasy onto the Flamco rail R and
twist clockwise 45. Stop function to prevent it turning back, hence
the FSS ClickEasy cannot fall out of the rail. No loose parts, so
the installation time is minimal. All variations are available with
either M 6, M 8 or M 10 connection.
Both the FSS ClickFit and the FSS ClickEasy will stay
in place, even if they are fitted to a vertical rail. FSS
ClickFit and FSS ClickEasy are suitable for Flamco
rails R 0 - R 8.
328 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Flamco Smart System
13
Fitting the ClickFit
Slide the ClickFit into the Flamco R-rails. Turn the ClickFit 45.
You will hear the click. Now it is locked in Slide the ClickFit into the desired position.
place and cannot fall out. Secure it and - thats all there is to it!
FSS ClickConnection
A series of products to connect Flamco R-rails together: horizontally, vertically, at an
angle, layered or on the wall. Suitable for various Flamco R-rails. Easy to install: just
slide the FSS ClickConnection into the Flamco R-rails and twist the ClickConnection
45. No loose parts means quick installation.
FSS CLICK- FSS CLICK FSS CLICK- FSS CLICK- FSS CLICK- FSS CLICK-IN BSA FSS CLICK-IN GP
CONNECTION 45 CONNECTION L CONNECTION 90 CONNECTION RZ-V CONNECTION RZ-H
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 329
FLAMCOFIT
Completely new pipe mounting system for irregular ceilings without deburring and turning threaded rods.
Product features:
Parts like sliding nut, check nut, clamping plate and ball-hanger integrated into one unit.
Rail mounting with just one anchor bolt.
Rail needs no sawing.
Deburring of threaded rods not needed.
No loose parts like studs, washers and nuts.
Adjustable in height.
Electrolytically zinc plated.
Fire resistant.
FlamcoFit Rail
B
C D
H
A
FlamcoFit Unit
Safety load (V) = 3.
Suitable for thread in accordance with ISO 965-2.
H
330 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Flamco Smart System
13
CLICK-IN
For quick mounting of clips or back plates.
Product features:
Electrolytically zinc plated.
Suitable for thread in accordance with ISO 965-2.
BSA M 8 Click-In
Details of clip: - see standard BSA clip.
Deburring of threaded rod is not neccesary.
Reduced installation time.
The correct position can be set by turning the clip.
Safety load (V) = 3.
Type Pipe Max. Strip Order
working dimensions Code
Nom. Ext. dia. load [mm]
["] [mm] [N]
BSA Click-In 12 - 13.5 1/4" 12 - 13.5 600 25 / 1.75 100 39170
BSA Click-In 14 - 16 - 14 - 16 600 25 / 1.75 100 39171
BSA Click-In 17 - 19 3/ "
8 17 - 19 600 25 / 1.75 100 39172
BSA Click-In 20 - 24 1/ "
2 20 - 24 600 25 / 1.75 100 39173
BSA Click-In 25 - 28 3/ "
4 25 - 28 600 25 / 1.75 100 39174
BSA Click-In 29 - 33 - 29 - 33 600 25 / 1.75 100 39175
BSA Click-In 33 - 37 1" 33 - 37 600 25 / 1.75 100 39176
BSA Click-In 38 - 42 1 1/4" 38 - 42 600 25 / 1.75 100 39177
BSA Click-In 44.5 - 49 1 1/2" 44.5 - 49 600 25 / 1.75 50 39178
BSA Click-In 50 - 54 - 50 - 54 600 25 / 1.75 50 39179
BSA Click-In 56 - 60 2" 56 - 60 600 25 / 1.75 50 39180
BSA M 10 Click-In
Safety load (V) = 3.
Type Pipe Max. Strip Order
working dimensions Code
Nom. Ext. dia. load [mm]
["] [mm] [N]
BSA Click-In 12 - 13.5 1/4" 12 - 13.5 600 25 / 1.75 100 39370
BSA Click-In 14 - 16 - 14 - 16 600 25 / 1.75 100 39371
BSA Click-In 17 - 19 3/ "
8 17 - 19 600 25 / 1.75 100 39372
BSA Click-In 20 - 24 1/ "
2 20 - 24 600 25 / 1.75 100 39373
BSA Click-In 25 - 28 3/ "
4 25 - 28 600 25 / 1.75 100 39374
BSA Click-In 29 - 33 - 29 - 33 600 25 / 1.75 100 39375
BSA Click-In 33 - 37 1" 33 - 37 600 25 / 1.75 100 39376
BSA Click-In 38 - 42 1 1/4" 38 - 42 600 25 / 1.75 100 39377
BSA Click-In 44.5 - 49 1 1/2" 44.5 - 49 600 25 / 1.75 50 39378
BSA Click-In 50 - 54 - 50 - 54 600 25 / 1.75 50 39379
BSA Click-In 56 - 60 2" 56 - 60 600 25 / 1.75 50 39380
GP Click-In
Safety load (V) = 3.
H
A
B
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 331
CLICKFIT
For quick mounting of rail nut, hammer head bolts and sets.
Product features:
Easy mounting by pushing and turning the unit in the rail 45 clockwise.
No-return stop.
Reduced installation time.
No loose parts like studs, washers and nuts.
Electrolytically zinc plated.
Fire resistant (no plastic).
Suitable for thread in accordance with ISO 965-2.
ClickFit M
Safety load (V) = 3.
Type Connection Max. working Max. tightening Rail nut Locking plate Order
load torque [mm] DxE Code
[N] [Nm] [mm]
ClickFit M 6 M6 2100 10 39 x 13.8 30 x 45 100 80306
ClickFit M 8 M8 2100 15 39 x 13.8 30 x 45 100 80307
ClickFit M 10 M 10 2100 15 39 x 13.8 30 x 45 100 80308
ClickFit HB
Safety load (V) = 3.
E
C
D
B
A
Type Con- Max. Max. Rail nut Locking Threaded Dimensions Order
nection working tigh- C plate rod Code
load tening [mm] DxE A B
[N] torque [mm] [mm] [mm]
[Nm]
332 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Flamco Smart System
13
ClickFit HBS
Safety load (V) = 3.
D
A
Type Connection Max. Max. Rail nut Locking Threaded Dimensions Order
working tigh- E plate rod Code
load tening [mm] DxE A B
[N] torque [mm] [mm] [mm]
[Nm]
ClickFit K
Safety load (V) = 3.
E
B
A
D
Type Connection Max. Max. Rail nut Locking Ball hanger Dimensions Order
working tigh- C plate Code
load tening [mm] DxE A B
[N] torque [mm] [mm] [mm]
[Nm]
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 333
CLICKEASY
For quick mounting of rail nut, hammer head bolts and sets.
Product features:
Easy mounting by pushing and turning the unit in the rail 45 clockwise.
No-return stop.
Reduced installation time.
Electrolytically zinc plated.
No loose parts such as studs, washers and nuts.
Suitable for thread in accordance with ISO 965-2.
ClickEasy
Safety load (V) = 3.
d
Type Connection Max. working Max. tightening Rail nut Order
load torque C Dxd Code
[N] [Nm] [mm] [mm]
ClickEasy M 6 M6 1800 5 36 x 13.8 28 x 6.6 50 80360
ClickEasy M 8 M8 1800 10 36 x 13.8 28 x 8.6 50 80361
ClickEasy M 10 M 10 1800 15 36 x 13.8 28 x 10.6 50 80362
ClickEasy HB
Safety load (V) = 3.
C
D
d
B
A
Type Con- Max. Max. tightening Rail nut Threaded Dimensions Order
nection working torque C Dxd rod Code
load [Nm] [mm] [mm] A B
[N] [mm] [mm]
ClickEasy HB 6 M6 1800 5 36 x 13.8 28 x 6.6 M 6 x 18 6 18 50 80365
ClickEasy HB 8 M8 1800 10 36 x 13.8 28 x 8.6 M 8 x 18 6 18 50 80366
ClickEasy HB 10 M 10 1800 15 36 x 13.8 28 x 10.6 M 10 x 20 6 18 50 80367
334 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Flamco Smart System
13
ClickEasy HBS
Safety load (V) = 3.
d
A
Type Connection Max. Max. tightening Rail nut Washer Threaded Dimensions Order
wor- torque C Dxd rod Code
king [Nm] [mm] [mm] A B
load [mm] [mm]
[N]
ClickEasy HBS 6 x 25 M6 1800 5 36 x 13.8 28 x 6.6 M 6 x 25 11 25 50 80370
ClickEasy HBS 6 x 30 M6 1800 5 36 x 13.8 28 x 6.6 M 6 x 30 16 30 50 80371
ClickEasy HBS 6 x 40 M6 1800 5 36 x 13.8 28 x 6.6 M 6 x 40 26 40 50 80372
ClickEasy HBS 6 x 50 M6 1800 5 36 x 13.8 28 x 6.6 M 6 x 50 36 50 50 80373
ClickEasy HBS 8 x 25 M8 1800 10 36 x 13.8 28 x 8.6 M 8 x 25 11 25 50 80374
ClickEasy HBS 8 x 30 M8 1800 10 36 x 13.8 28 x 8.6 M 8 x 30 16 30 50 80375
ClickEasy HBS 8 x 40 M8 1800 10 36 x 13.8 28 x 8.6 M 8 x 40 26 40 50 80376
ClickEasy HBS 8 x 50 M8 1800 10 36 x 13.8 28 x 8.6 M 8 x 50 36 50 50 80377
ClickEasy HBS 10 x 25 M 10 1800 15 36 x 13.8 28 x 10.6 M 10 x 25 11 25 50 80378
ClickEasy HBS 10 x 30 M 10 1800 15 36 x 13.8 28 x 10.6 M 10 x 30 16 30 50 80379
ClickEasy HBS 10 x 40 M 10 1800 15 36 x 13.8 28 x 10.6 M 10 x 40 26 40 50 80380
ClickEasy HBS 10 x 50 M 10 1800 15 36 x 13.8 28 x 10.6 M 10 x 50 36 50 50 80381
ClickEasy K
Safety load (V) = 3.
C
B
d
A
Type Connection Max. Max. tightening Rail nut Locking Ball hanger Dimensions Order
wor- torque C washer Code
king [Nm] [mm] Dxd A B
load [mm] [mm] [mm]
[N]
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 335
CLICKCONNECTION
For quick connection of Flamco rail including rail support saddles.
Product features:
Easy mounting by pushing and turning the unit in the rail 45 clockwise.
Reduced installation time.
No loose parts like studs, washers and nuts.
Electrolytically zinc plated.
ClickConnection
For Flamco rail R 0 8.
Safety load (V) = 3.
L T
L
B
T
L
H T
L
336 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Flamco Smart System
13
ClickConnection RH
For Flamco rail R 0 8.
Safety load (V) = 3.
T
H
L
T
L
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 337
ClickConnection PS31
For Flamco rail R 0, R 1, R 2 and R 8.
Safety load (V) = 3.
T
B
L
h H
ClickConnection RZ-V
For Flamco rail R 0 4.
Safety load (V) = 3.
h
T
A
L
H B
338 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Flamco Smart System
13
ClickConnection RZ-H
For Flamco rail R 0 4.
Safety load (V) = 3.
h
L
H B
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 339
14.
Rail and Rail
Accessories
Installing pipe suspension systems or wall bracket systems quickly and
efciently is easy if one uses Flamco rails and accessories.
Flamco has specically developed a complete range for this purpose.
The various brackets and clamps can be tted next to each other, on a
single rail, for instance. The at slotted construction makes tting in a
restricted space possible. Sliding rail lock nuts can also glide smoothly
to the correct position on the rail.
As we use an universal slot prole all rail accessories can be used in
each type of Flamco Rail. There is a selection of Flamco Rail proles to
provide the correct load handling capabilities.
340 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Rail and Rail Accessories
14
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 341
Quick Fitting with Flamco Rail and
Rail Accessories
Flamco Rail is second to none for fast and The wide range of Flamco Rail and rail
professional installations. Several fixtures and accessories available on these pages makes
fittings can be mounted next to each other on one installation quick, easy and, more to the point,
rail. Flamco Rail is available in various sizes and adjustable.
load capacities.
342 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Rail and Rail Accessories
14
R0 R1 R2 R3 R4 R6 R7 R8
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 343
Even More Options with Flamco Rail
Structures
No two installations are the same. This means that In this respect, Flamco rail offers countless
we are often asked which specific fixtures and possibilities. With Flamco Rail and accessories,
fittings can best and most efficiently be deployed. you will never be faced with impossible situations.
Against the wall, on the ceiling, in a shaft or free
standing. Flexibly or specifically rigid.
1X
Rail angles.
2X
HS 1 angle bracket
In combination with Flamco
R 1 or R 2 Rails, these can be
Flamco rail.
used to make a tailor made
hanger or support.
Comprises three brackets
and six pre assembled bolts.
Corner brackets.
HS 2 angle bracket
Comprises a bent corner
plate with reinforcing ribs.
For an adjustable hanger or
support structure.
HS 3 angle bracket
Available in various types for
Rail support saddles. Flamco Rail R 1, R 2 and R 4.
As with the other angle
brackets, this type is also
electrolytically galvanized.
344 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Rail and Rail Accessories
14
GWK gas boiler wall console PS 31 perpendicular rail clamp
For fitting/supporting wall mounted gas For cross connection with Flamco Rail R 1.
boilers. Ideal for making rail structures, e.g. in shafts.
Corner brackets supplied with threaded rod,
to make roof or wall fixture.
Finished with rail end caps.
VH mounting angles
Used for adjustable fixtures/wall mounted or ceiling mounted
RZ-V RAIL SUPPORT RZ-H RAIL SUPPORT support structures, or on the ground.
SADDLES SADDLES
VP connector plates
The Flamco Rail can be attached to the holes with two bolts.
Used for adjustable fixtures/wall mounted or ceiling mounted
support structures, or on the ground.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 345
Calculation method for Flamco Rail
Calculation method for Flamco Rail
There are two types of load situations. One whereby There are a number of examples shown with various
the force is outside the fixing points of the Flamco rail loads.
(see graph A) and one whereby the force is between
the fixing points of the Flamco Rail (see graph B). The following applies to both graphs:
In both cases, two values are important: Graphs A and B are based on the usual strength
force F. calculations and apply a maximum bending stress of
length L. 140 N/mm2.
The shaded areas show where a deflection of
Force F is dependent on the pipe diameter and the
distance between two suspension points. 1
L is exceeded.
250
With a load between two suspension points whereby
several forces are at work, an equivalent load (F1)
must be determined.
346 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Rail and Rail Accessories
14
Graph A
Mb = F.L
F
3.5 L
3000 N HBS
3
R6 2700 N M...s/R6+SP
2500 N M...s/R3 /R4
2.5
F [kN]
R4 2200 N M..s/R6
R3 2100 N Clickt
2000 N M...s/R7
2
1800 N Clickeasy
R7
1500 N M...s/R8
1.5
R8
1
R2
R0
0.5
R1
0
5 6 7 8 9 10 15 20 30 40 50 60
12.5 17.5 L. [cm]
Graph B
x1000
R6 98300 100
0
00
00
500
40
30
90
l
Mb = F.L F.L
l=
4 48.E.Ix
00
80
25
Mb [Ncm]
F
1
70 2 L
L
00
20
60
Mb maximum
)
F (N
R4 47700 50
00
15
R7 41700
50
40 12
R3 32300 0
100
30
800
l/L 1/200
20 600
953 400
R8 14400
R2 10750
10
R0 6850
R1 6300 200
100
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 347
Table 1
Number of loads Equivalent load Adjustment factor
and distribution
F F F1 F1 = 1 x F
1/4 1/2 1/4
F F F F1 F1 = 1.68 x F
1/6 1/3 1/3 1/6
F F F F F1 F1 = 2 x F
1/8 1/4 1/4 1/4 1/8
When there are two or more loads between support points, graph B must not be used.
The equivalent load must first be determined with the above correction factor.
The equivalent load F1 is determined as follows:
F1 = correction factor x F
amc 0249
Using the equivalent load F1 graph B may now be used to select the rail.
The partition may not exceed 1/4, 1/6 or 1/8.
Calculation example 1
Two pipes of diameter 139.7 mm, filled with water, have to be fixed to a rail and have a centre distance of 20 cm.
The distance between the respective rails is 250 cm. What type of Flamco Rail should be used?
20 cm
F F F1
1/4 1/2 1/4
What to do
The weight of the pipe is 27.1 kg/m, which means 2.5 x 27.1 = 67.75 kg = 677.5 N per pipe.
Table 1 shows that the equivalent load (F1 = 1 x F) = 1 x 677.5 = 677.5 N.
The distance between the rail fixing points (L) is max. 40 cm. As graph B shows, the Flamco rail R 2 is most
suitable.
1872
Conclusion: Flamco rail R 2 meets the requirement.
1873
348 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Rail and Rail Accessories
14
Calculation example 2
Four pipes, dia. 76.1 mm, need to be fixed to a rail underneath a profile.
The load is symmetrical in relation to the profile. The distance between the rails is 2 metres.
14 cm 14 cm
5 cm 5 cm
F F F F
A A
What to do
Pipe weight 76.1 mm plus water (gross weight) = 9.2 kg = 92 N/m = 184 N per 2 metres.
Heater
R 4 X 350
Rail console
2000 N
35/2 = 17.5 cm
What to do
2,000 N
Working load= = 500 N < 2,500 N: OK.
4
2,000 N
Bending stress = 17.5 cm = 17,500 Ncm < 36,550 Ncm: OK.
2
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 349
FLAMCO RAIL
Flamco rail is exceptionally versatile when it comes to one or more suspensions or wall fixings. These can be achieved quickly
and skilfully whilst several suspensions can be mounted alongside each other on one rail. Flamco rails are available in several
types with differing strength characteristics.
Rail accessories, such as sliding nuts and hammer head bolts make mounting easy, and can be adjusted after installation.
R Flamco Rail
Material: St 02 Z 275 NA. as per DIN 17162 TL. 1.
Easy and quick mounting.
With slotted holes for adjustable mounting.
Safety load (V) = 3.
Type Stock Point load Mb Ix Wx Mass Order code
Length [cm2] recom- [cm4] [cm3] [kg/m] (priced per metre)
[m] Max. wor- Rupture mended
kingload load [Ncm] **
[N] [N]
R 0 Sendzimir zinc plated 2 0.86 2000 6000 6850 0.338 0.428 0.66 520 m 50020
R 1 Sendzimir zinc plated * 2 1.09 2000 6000 6300 0.315 0.394 0.85 520 m 50010
R 1 Sendzimir zinc plated * 2 1.09 2000 6000 6300 0.315 0.394 0.85 780 m 50310
R 2 Sendzimir zinc plated * 2 1.45 2500 7500 10750 0.705 0.672 1.27 440 m 50011
R 2 Sendzimir zinc plated * 3 1.45 2500 7500 10750 0.705 0.672 1.27 660 m 50311
R 4 Sendzimir zinc plated 2 2.92 2500 7500 47700 6.914 2.981 2.35 352 m 50013
R 4 Sendzimir zinc plated 3 2.92 2500 7500 47700 6.914 2.981 2.35 480 m 50313
R 6 Sendzimir zinc plated 2 4.57 3000 9000 98300 1.8548 6.144 3.6 208 m 50017
R 7 Sendzimir zinc plated * 2 2.46 2000 6000 41700 5.381 2.606 1.98 456 m 50029
R 7 Sendzimir zinc plated * 3 2.46 2000 6000 41700 5.381 2.606 1.98 684 m 50019
* Available in every desired length up to 6 metres.
** Maximum point load.
B
D
T B
D
E
E
10
5
H
H
30
20
S
S
R 0-2 / R4-8 R3
Type Dimensions
H B D E S T
[mm] [mm] [mm] [mm] [mm] [mm]
R 0 Sendzimir zinc plated 18 28 1.25 9 14 8.5
R 1 Sendzimir zinc plated 15 30.5 2 8 14.5 10.5
R 2 Sendzimir zinc plated 20 34 2.4 10.5 14.5 10.5
R 3 Sendzimir zinc plated 40 34 2.4 - 14.5 10.5
R 4 Sendzimir zinc plated 46 35 2.5 23 14.5 13.5
R 6 Sendzimir zinc plated 60 40 3 30 14.5 13.5
R 7 Sendzimir zinc plated 41 41 2 21 14.5 13.5
350 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Rail and Rail Accessories
14
INSERT RAIL
Flamco R 1i insert rail is identical to Flamco R 1 rail with the exception of the anchor brackets so that it can be cast into the soffit
or wall to give a flush finish.
Black finish.
Polystyrene filling strip, which ensures that the Flamco rail is not filled with concrete during pouring. The filling strip can be
easily removed after pouring.
D
E
H
G
F
M5
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 351
RAIL CONSOLES
For suspension or support directly against a wall.
352 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Rail and Rail Accessories
14
RAIL END CAPS
For a neat finish to Flamco rail R 1 - R 8 and rail consoles. (For a neat finish to Flamco rail R 3, we advise two RD 2 rail end
caps.)
H
A D B
15
H
F
C
A
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 353
ANGLE SUPPORT
A B
A 3 9
d1 C 5 10 15 20 25 cm.
100 R2
200 R1
E
300
400
500
600
N 700
d1 800
900
1000
354 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Rail and Rail Accessories
14
HS 2 Angle Support
For making a customised (adjustable) suspension or support in combination with Flamco rail R 0, R 1 or R 2, or with D 6 or
D 8 threaded rod.
A B
d2 d2
d1
A B
8 10 12 14 16 18 20 22 24 26 28 30 cm
150
R1 R2 200
400
600
E
800
1000 N
1200
1400
d1
1600
1800
2000
A B max. E d1 d2 A A+B
[mm] [mm] [mm] [mm] [mm] [N] [N]
HS 2 D 6, D 8, R 0 - 2 80 220 56 6 9 1800 156 25 71602
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 355
HS 3 Angle Support
For making a customised (adjustable) suspension or support in combination with Flamco rail R 0, R 1 R 2 or R 4.
22.5
25.1
26.6
32.2
30 35 40 45 50 5560 cm
d2 d2
E
250
500 N
1000
1500
d1
R1 2000
F G
R2 2500
A B
R4
356 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Rail and Rail Accessories
14
RAIL SUPPORT SADDLES
F
A
E
RZ-V 90 L D
F
A
RZ-V 45 L D
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 357
RZ-H Rail Support Saddles
For mounting Flamco rails R 0, R 1, R 2, R 3 and R 4 on the wall, ceiling or floor.
B
A
E
RZ-H 90 L D
C
F
B
A
RZ-H 45 E
L D
358 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Rail and Rail Accessories
14
RAIL SUPPORT FLANGES
B
A
KF-H C L
A
KF-V
B L
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 359
MOUNTING ANGLES
RH Rail Angle
A B
C
H
RH 90 -1 D
D
H
A
RH 45-1
B
H
L
D
RH 90 -2
B
D
H
L
RH 45 -2
360 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Rail and Rail Accessories
14
RAIL EXTENSIONS
RL Rail Extender
For the in-line connection of two Flamco rails.
A
C
B
D
M10
H
RL 80
A
B
C
E
D
F
M10
H
RL 140
SLIDING NUTS
B
C
A
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M..SR Sliding Nuts
Extra strong version (Strut) for the easy mounting of a suspension in Flamco rail.
B C
A
NUTS
For easy mounting of a suspension in Flamco rail.
M Nuts
Type Spanner size Connection Height of nut Order
(SW) [mm] Code
M6 10 M6 5 1000 70201
M8 13 M8 6.5 1000 70202
M 10 17 M 10 8 1000 70203
M 12 19 M 12 10 500 70204
M 16 24 M 16 13 250 70205
M 20 30 M 20 16 100 70206
M..h Nuts
Type Spanner size Connection Height of nut Order
(SW) [mm] Code
M 6h 10 M6 2.5 1000 70101
M 8h 13 M8 3 1000 70102
M 10h 17 M 10 4 1000 70103
362 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Rail and Rail Accessories
14
CLAMPING PLATES
For easy mounting of a suspension in Flamco rail.
SP Clamping Plates
A
C
B
Type Suitable Connection Dimensions Order
for rail Code
A B C D
[mm] [mm] [mm] [mm]
SP 6 R2-4 M6 34 7 25 6.5 100 80606
SP 8 R2-4 M8 34 7 25 8.5 100 80608
SP 10 R2-4 M 10 34 7 25 8.5 100 80610
SP 12 R2-4 M 12 34 7 25 12.5 100 80612
A
C
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 363
WASHERS
For easy mounting of a suspension in Flamco rail.
S Washers
Type Connection Dimensions Order
Code
D.
[mm] [mm]
S6 M6 14 0.8 250 70801
S8 M8 18 1.5 250 70802
S 10 M 10 22 1.5 250 70803
S 12 M 12 28 2.0 1000 70804
S 16 M 16 33 2.0 250 70805
S 20 M 20 40 2.5 250 70806
S..s Washers
Type Connection Dimensions Order
Code
D.
[mm] [mm]
S 6s M6 25 2.0 1000 70811
S 8s M8 28 2.0 1000 70812
S 10s M 10 28 2.0 1000 70813
S..SR Washers
Type Connection Dimensions Order
Code
D.
[mm] [mm]
S 6 SR M6 40 3.0 100 70831
S 8 SR M8 40 3.5 100 70832
S 10 SR M 10 40 3.5 100 70833
S 12 SR M 12 40 5.0 100 70834
S 16 SR M 16 40 6.5 25 70835
364 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Rail and Rail Accessories
14
FIXED POINT CONSTRUCTIONS
A
F
G
= =
B
BVP 135-1
B
= =
G1
B
A C
D
X
L
E
G2
BVP 135-D
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 365
HAMMER HEAD BOLTS
Electrolytically zinc plated.
E
B
C
A
D
D B
C
A
366 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Rail and Rail Accessories
14
HBS Hammer Head Bolt Sets
The hammer head bolt set makes simple and fast mounting possible of Flamco pipe mounting material to all types of Flamco
rail.
A E
D C
B
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 367
MOUNTING PLATES AND CORNERS
VH Corner Brackets
For making an adjustable suspension or support construction on the wall, ceiling or floor.
F
E
D
H
A
B
d1
F
B H
G
d1
F
D
E
A
B H
G
d1
368 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Rail and Rail Accessories
14
VP Corner Plates
For making an adjustable suspension or support construction on the wall, ceiling or floor.
B
E
d1
A
F
B
E
E
F
A
d1
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 369
VG Angle Plate
For making a fixed point construction, adjustable suspension or support construction.
S
M
B
K L E
A
D
370 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Rail and Rail Accessories
14
RAIL GIRDER CLIPS
A B
H
Type Suitable Bolt Max. Dimensions Order
for rail clamping height Code
H A B
[mm] [mm] [mm]
RB 1 R1 M 8 x 55 15 20 44 50 80601
RB 2 R2 M 8 x 55 15 20 44 50 80602
RB 3 / 4 R3/4 M 10 x 80 15 20 44 50 80604
RB 6 R6 M 10 x 100 15 20 50 50 80603
RB 7 / 8 R7/8 M 10 x 80 15 20 50 10 80605
GWK Console
Parts zinc plated, uprights galvanized.
HS brackets for making various structures with Flamco rail.
HS brackets are zinc plated.
A
B
H
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 371
15.
Strut Rail
and Accessories
Professionals who need high strength rail structures need look no further
than Flamcos Strut range of brackets and ttings.
A comprehensive range of proles and stock dimensions mean they
can be used without the need for cutting to size.
These heavy-duty ttings are designed specically for use in the
construction industry and consequently are more robust than those
ttings typically used in central heating and cooling systems.
372 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
STRUT Rail and Accessories
15
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 373
STRUT RAIL
STRUT Rail
374 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
STRUT Rail and Accessories
15
STRUT SLIDING NUTS
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 375
STRUT ACCESSORIES
376 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
STRUT Rail and Accessories
15
STRUT RH Mounting Angles
Hot dip galvanized.
L2 H3 D4
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 377
STRUT RL Rail Extensions
Hot dip galvanized.
E1 E2 D4 DE DD
378 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
STRUT Rail and Accessories
15
STRUT RP Profile Fixings
Hot dip galvanized.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 379
16.
Mounting
Accessories
All pipes are subject to thermal expansion or contraction. It is therefore
essential that the designer or installer selects the correct support system
to accommodate such movement.
The comprehensive range of Flamco pipe support systems and
components provide a solution for all conditions and pipe materials
including xed-point installations.
380 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Mounting Accessories
16
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 381
Everything else you need for optimal installation
Proper pipe support demands there is a wide range of
quality fixtures and fittings available.
Because you'll need more than just a clip and a pipe,
Flamco offers an extensive range of mounting
accessories.
D threaded rod.
M nut.
DA noise suppressor.
PV parallel connector.
T cap.
BK pipe hanger.
ST spreader plate.
PROFILE CLIPS
AND CLAMPS EXPANSION UNITS CONNECTORS AND
ADAPTERS
382 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Mounting Accessories
16
Table of threaded products for wall mounting
Threaded rod Pipes with Pipes with external thread
(ISO 965-2, Quality 4.8) internal (ISO 228)
thread
(ISO 228)
F x L3
f= mm Deection
3xExI
L
fmax=
150
mm Permissible deection L
FxL
= N/mm Tension
W
max= 160 N/mm Permissible bending stress
x d4
Ix = mm4 Moment of inertia
64
x d3
Wx = mm Section modulus
32
E= 21,000 N/mm Tensile modulus
Mb = 25 Nmm Bending moment
The lowest value is normative.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 383
THREADED RODS AND STUDS
D Threaded Ends
For all fixing and constructions requiring threaded rod.
Threaded Tube
Female thread.
Type Connection L. Order
[mm] Code
Threaded pipe 1/2 x 1 m 1 /2" 1000 1m 51615
Threaded Tube
Male thread.
Type Size L. Order
[mm] Code
Threaded pipe R 3/8 x 2 m R 3/8" M 2000 1 51610
Threaded pipe R 1/2 x 2 m R 1/2" M 2000 1 51611
Threaded pipe R 3/4 x 2 m R 3/4" M 2000 1 51612
Threaded pipe R 1 x 2 m R 1" M 2000 1 51613
DS Threaded Nipples
For fixing BS universal clips.
A B
L
384 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Mounting Accessories
16
HO Dowel Screws
Machine thread to wood thread dowel screws for fixing BM wall clips and BS universal clips.
Without plug.
Electrolytically zinc plated.
As per DIN 13, part 12, rolled thread.
With torques.
Without collar.
With hexagonal midsection.
SW
A B
L
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 385
HD Dowel Screws
Machine thread to wood thread dowel screws for fixing BM wall clips and BS universal clips.
With plug.
Electrolytically zinc plated.
As per DIN 13, part 12, rolled thread.
With torques.
Without collar.
With hexagonal midsection.
sw
A B
L
A B
L
386 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Mounting Accessories
16
HZ Hex Head Wood Screws
Electrolytically zinc plated.
As per DIN 13, part 12, rolled thread.
With hexagonal head.
SW
L
D Threaded Rods
For all fixing and constructions requiring threaded rod.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 387
SCS Self Tapping Concrete Screws
The innovative fastening system for concrete and The advantage: signicant time savings when
brickwork with general type approval. The approved mounting/unmounting.
mounting system uses a new way of applying
anchoring technology. The screw anchor can be
tted without plugs.
SCS
SCS-I
SCS-P
SCS-St
388 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Mounting Accessories
16
SCS Self Tapping Concrete Screw
With hexagon head.
Type Dimensions Spanner Drill Drill depth Adm. tension load Rec. tensile Order
size diameter [mm] stress Code
L. (SW) [mm] cracked non- non-
[mm] [mm] concrete cracked cracked
C20/25 concrete concrete
[kN] C20/25 C20/C25
[kN] [kN]
SCS 7.5 x 50 7.5 50 13 6 55 0.5** 2.0** 3.7 100 82050
SCS 7.5 x 60 7.5 60 13 6 55 / 65 2.0* 3.1* 5.3 100 82051
SCS 7.5 x 80 7.5 80 13 6 55 / 65 2.0* 3.1* 5.3 50 82052
SCS 10 x 60 10 60 16 8 65 0.8** - 5 50 82055
SCS 10 x 80 10 80 16 8 75 3.7* 4.9* 6.8 50 82056
SCS 10 x 100 10 100 16 8 75 3.7* 4.9* 6.8 25 82057
* In accordance with ETA 05/0010.
** In accordance with DIBT-approval report no. Z-21.1-1503. ETA
ETA-05/0010
F 120
ETA-05/0010
F 120
ETA-05/0010
F 120
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 389
ANCHORS
AS Segment Anchor
sw
L
Type Connection Dimensions Drill Drill depth Shear Pull-out load * Order
diameter [mm] load * [kN] Code
L Spanner [mm] [kN]
[mm] size
(SW)
AS 8 x 75 ** M8 75 13 8 65 5.31 4.84 100 82035
AS 8 x 50 M8 50 13 8 40 - - 100 82030
AS 8 x 90 M8 90 13 8 65 5.31 4.84 100 82036
AS 8 x 115 M8 115 13 8 65 5.31 4.84 100 82037
AS 10 x 90 M 10 90 17 10 70 8.19 6.03 100 82040
AS 10 x 120 M 10 120 17 10 70 8.19 6.03 50 82041
AS 10 x 150 M 10 150 17 10 70 8.19 6.03 50 82042
AS 12 x 110 M 12 110 19 12 85 11.77 9.29 50 82045
AS 12 x 150 M 12 150 19 12 85 11.77 9.29 50 82046
AS 12 x 160 M 12 160 19 12 85 11.77 9.29 50 82047
* In non-cracked concrete C20/25, -5 C - 50 C.
** Comes standard with S 8s 8 x 28 washer. ETA
ETA-05/0242
AP Push-in Anchor
Type Con- Drill Drill Rec. Approval Order
nection diame- depth tension Code
ter [mm] load * FM VdS
[mm] [kN]
AP 6 M6 8 - - - - 100 82000
AP 8 M8 10 33 2.8 - 4 100 82001
AP 10 M 10 12 44 4.2 4 4 100 82002
AP 12 M 12 15 54 7.4 4 4 50 82003
* In non-cracked concrete C20/25. ETA
ETA-04/0011
F 120
APP Pin
For AP push-in anchor.
Type Connection Order
Code
APP 6 M6 1 82005
APP 8 M8 1 82006
APP 10 M 10 1 82007
APP 12 M 12 1 82008
AB Brass Anchor
Type Connection Order
Code
AB 6 M6 100 82010
AB 8 M8 100 82011
AB 10 M 10 100 82012
390 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Mounting Accessories
16
AT Tipping Dowel
Special attachment for false ceilings, hollow walls and corrugated sheets.
VdS approved.
With large washer.
Type Connection L. Order
[mm] Code
AT 8 x 100 M8 100 25 82025
AT 10 x 100 M 10 100 25 82026
PM Steel Plug
Particularly suitable for aerated concrete blocks.
Type Dimensions Order
Code
L.
[mm] [mm]
PM 6 x 32 6 32 200 82015
PM 8 x 38 8 38 100 82016
PM 10 x 60 10 60 100 82017
PP Plastic Plug
Type Dimensions Drill Drill depth Min. ins. Order
diameter [mm] depth Code
L. [mm] [mm]
[mm] [mm]
PP 8 8 40 8 25 20 100 82020
PP 10 10 50 10 60 50 100 82021
PP 12 12 60 12 70 60 100 82022
DRIVE TOOL
For the easy tightening of wood screw studs, coach screws and studs.
Drive Tool
Electrolytically zinc plated.
One assembly spanner with four different thread sizes.
Rotating lever.
Type Connection Order
Code
Drive tool M 6 / M 8 / M 10 / M 12 50 71400
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 391
NOISE SUPPRESSION STRIPS
For insertion in clip and rail fittings.
Rubber EPDM.
At normal frequency and pressure range, noise suppression 20 dB(A).
Suitable for temperatures -40 C to +110 C.
Electrical values: specific resistance: 2 x 109 cm.
Surface resistance: 2 x 109 .
N.B.: When noise suppression strip is used, the chosen clip must be able to accommodate the outside diameter of the pipe to
be fitted.
SR
Suitable for BM, BK or BSF clips.
H
B
SR 4
Suitable for Flamco rail (Except R0) and M8 threaded rod.
B
D
H
392 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Mounting Accessories
16
CONNECTORS
KSM Connectors
For connecting BK pipe hangers under each other, two threaded rods, or BS universal clips.
L1
L2 L1
L2
C
D
B
D
C
A
KSM 1 KSM 2
L1 L1
L1
L2
L2
B
D
A
A
L1 L1
L2 L2
D
A
D
B
D
A
Bushing
Electrolytically zinc plated.
Type Connection L. Order
thread [mm] Code
Threaded coupling M 8 x 25 M8 25 100 61690
Threaded coupling M 8 x 35 M8 35 100 61692
Threaded coupling M 6 x 25 M6 25 100 61680
Threaded coupling M 6 x 30 M6 30 100 61682
Threaded coupling M 10 x 25 M 10 25 100 61700
Threaded coupling M 10 x 35 M 10 35 100 61702
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 393
Connector
Type Connection Order
Code
Sleeve 1/2 /2"
1 100 52810
AD Adapters
For a rigid construction with a BS universal clip.
D2
D1
B
PV Parallel Connectors
For the easy and fast connection of two threaded rods of the same diameter.
Zamac.
Vertical adjustment possible.
Safety load (V) = 3.
A
C B
394 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Mounting Accessories
16
K Ball Hangers
For a flexible and vertically adjustable suspension.
D1 20 20
D1
L1
L3
L2
D2
D2
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 395
BACKPLATES
For a rigid wall or ceiling fastening of a clip by means of a threaded rod/pipe.
GP Backplates 60
B
D
E
GP Backplates 80 x 30
B
A
H
396 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Mounting Accessories
16
GP Backplates 120 x 40
E
A
H
GP Backplates 70 x 20
B
D
E
A
H
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 397
Backplates GPS
Welded all around.
H
A
E
Type Connection Dimensions Slotted hole Order
[mm] Code
A B H D E
[mm] [mm] [mm] [mm] [mm]
GPS - 3/8 R 3/8" 85 40 120 16 4 13 x 8 50 39436
GPS - 1/2 R 1/2" 85 40 120 19 4 13 x 8 50 39437
GPS - 3/4 R 3/4" 85 40 120 21 4 13 x 8 50 39438
GPS - 1 R 1" 85 40 120 25 4 13 x 8 50 39439
Backplates RTG 4
Welded all around.
B
E
H
GPK Backplates 80 x 30
Copper.
With insert M 10 connection.
B
D
E
A
H
398 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Mounting Accessories
16
EXPANSION UNITS
The expansion units are specially designed to allow for thermal expansion along the length of the pipe. This makes for a superb
and solid joint which if necessary can move with the pipe.
GK 50 Expansion Units
Sliding block: nylon PA 6.
Threaded connection: brass.
Applicable in Flamco rails R 1, R 2, R 3, R 4 and R 6.
Maximum axial movement depends on rail length.
M M
E
C D
B
D1 D1
B
C
D2 D2
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 399
GK 500 Expansion Units
Carriage holder S235JRG2 EN 10250/2: electrolytically zinc plated.
Sliding block: nylon PA 6.
Pressure plate S235JRG2 EN 10250/2: electrolytically zinc plated.
Maximum axial movement 90 mm.
Pressure plate completely enclosed in sliding block.
Slotted holes for accurate adjustment of the expansion unit.
B
C
E
M
D
D1 D1
B
D2 D2
C
400 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Mounting Accessories
16
PROFILE FIXINGS
For fixing a single suspension under a steel profile, obviating the need for drilling or welding. They are available in different
threaded connections and some versions may be adjusted vertically after fixing.
KC Profile Clamps
For securing a single mounting next to or under a steel profile without welding or drilling.
Forged steel C 22/C 35 - DIN 17200.
Bolt: steel DIN 564-8.8.
Uncoated or zinc plated.
H1
H2
A
F
E
Type Con- Max flange Bolt Max. Dimensions Treatment Approval Order
nection thickness working Code
A [mm] load H1 H2 E F
[N] [mm] [mm] [mm] [mm]
KC 6 M6 18 M 8 x 45 2100 54 21 46 25 Zinc plated - 25 71521
KC 8 M8 18 M 8 x 45 3800 54 21 46 25 Zinc plated VdS * 25 71522
KC 10 M 10 18 M 10 x 45 5000 54 21 46 25 Zinc plated FM/ VdS * 25 71523
KC 12 M 12 18 M 10 x 45 5000 54 21 46 25 Zinc plated FM/ VdS * 25 71524
KC 6 M6 18 M 8 x 45 2100 54 21 46 25 Untreated - 25 71501
KC 8 M8 18 M 8 x 45 3800 54 21 46 25 Untreated - 25 71502
KC 10 M 10 18 M 10 x 45 5000 54 21 46 25 Untreated - 25 71503
KC 12 M 12 18 M 10 x 45 5000 54 21 46 25 Untreated - 25 71504
* VdS approval only in combination with AS anchor strip.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 401
KCK Profile Clamps
For securing a single mounting next to or under a steel profile without welding or drilling.
Malleable cast iron, KCK GTS 45 - DIN 1692.
Steel bolt: steel DIN 564-8.8.
Uncoated or zinc plated.
Vertically adjustable.
The bottom provided with two different threaded connections.
H1
H2
B A
F
E
A
E
402 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Mounting Accessories
16
KCL Profile Clamps
For securing a single mounting next to or under a steel profile without welding or drilling.
E
F
H1
H2
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 403
BC Profile Clips
For securing a single mounting next to or under a steel profile without welding or drilling.
C
H1
H2
B
F A
E
TRAPEZIUM FIXINGS
For mounting threaded rod to steel roof profiles.
Electrolytically zinc plated.
LT : threadless opening.
LTM: with welded nut.
LTV: vertical re-adjustment by turning the lowest part of the threaded bush, after mounting the threaded rod.
Trapezium Fixings
Threaded rod not included.
C
d
E
A B
404 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Mounting Accessories
16
Trapezium Pliers
Type Order
Code
PT 1 27929
Spare cutting nipples 1 27939
A
C
G
B
D
B
A
C
G
E
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 405
LL Air Duct Bracket
For mounting rectangular air ducts.
Noise reduction: 18 dB(A) according to ISO 3822-1.
A
B C
G
E
BACKPLATE ASSEMBLIES
For use in combination with Flamco BS universal clips.
Electrolytically zinc plated.
A
F
406 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Mounting Accessories
16
BMD Backplate Assemblies
For double wall clip mounting.
Rigid pipe installation as a result of fixed centres.
A
F
E
D
A
F
A
F
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 407
BMF Backplate Assemblies
For use with two wall clips.
F
D
E
Type Connection Slotted hole Dimensions Order
[mm] Code
A D E F
[mm] [mm] [mm] [mm]
BMF 8 - 8 x 40 M8 8.2 x 22 40 60 25 5 50 37950
BMF 8 - 8 x 55 M8 8.2 x 22 55 75 25 5 50 37951
BMF 8 - 8 x 65 M8 8.2 x 22 65 85 25 5 50 37952
BMF 8 - 8 x 85 M8 8.2 x 22 85 105 25 5 50 37953
BMF 8 - 8 x 105 M8 8.2 x 22 105 125 25 5 50 37954
BMF 8 - 8 x 150 M8 8.2 x 22 150 170 25 5 50 37955
BMF 8 - 8 x 200 M8 8.2 x 22 200 220 25 5 50 37956
A
F
408 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Mounting Accessories
16
NOISE-SUPPRESSION FIXTURES
For a noise reducing suspension.
DA Noise-suppression Fixtures
Housing: electrolytically zinc plated.
Noise suppression: 20 dB(A), see TNO-TH 807/410/1 report.
Suitable for temperatures of -50 C up to +110 C.
Hardness of rubber: 65 - 70 Shore A.
B
C C
F
D
E
E
A
A
B
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 409
17.
Stainless Steel
Mounting Material
Flamco produces a wide range of stainless steel brackets and ttings
for stainless steel pipes and tubes. These are ideal for use, not only in
HVAC installations, but also in process industries where stainless steel
pipe systems are specied.
410 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Stainless Steel Mounting Material
17
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 411
STAINLESS STEEL CLIPS
For use in situations where stainless steel mounting material is necessary, such as food processing, facilities, laboratories, the
chemical industry, etc.
412 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Stainless Steel Mounting Material
17
BSF / M 10 - SST Clips
Stainless steel 316.
Type Pipe Connection Strip Order
dimensions Code
Nom. Ext. dia. [mm]
["] [mm]
BSF 13 - 17.5 SST 3/8" 13 - 17.5 " / M 10 20 / 2.5 50 51851
BSF 21 - 25.5 SST 1/2" 21 - 25.5 " / M 10 20 / 2.5 50 51852
BSF 26.5 - 30.5 SST 3/4" 26.5 - 30.5 " / M 10 20 / 2.5 50 51853
BSF 33.5 - 38.5 SST 1" 33.5 - 38.5 " / M 10 20 / 2.5 50 51854
BSF 41.5 - 47 SST 1 1/4" 41.5 - 47 " / M 10 20 / 2.5 50 51855
BSF 48 - 54 SST 1 1/2" 48 - 54 " / M 10 20 / 2.5 50 51856
BSF 56 - 62.5 SST 2" 56 - 62.5 " / M 10 20 / 2.5 50 51857
BSF 69.5 - 76.5 SST 2 1/2" 69.5 - 76.5 " / M 10 20 / 2.5 50 51859
BSF 77.5 - 84 SST - 77.5 - 84 " / M 10 25 / 3.0 10 51860
BSF 85 - 92.5 SST 3" 85 - 92.5 " / M 10 25 / 3.0 10 51861
BSF 93 - 100.5 SST - 93 - 100.5 " / M 10 25 / 3.0 25 51862
BSF 101.5 - 110 SST - 101.5 - 110 " / M 10 25 / 3.0 25 51863
BSF 110 - 117.5 SST 4" 110 - 117.5 " / M 10 25 / 3.0 25 51864
BSF 119.5 - 127.5 SST - 119.5 - 127.5 " / M 10 25 / 3.0 25 51865
BSF 127.5 - 133.5 SST - 127.5 - 133.5 " / M 10 25 / 3.0 25 51866
BSF 134.5 - 142.5 SST 5" 134.5 - 142.5 " / M 10 30 / 3.0 25 51867
BSF 143.5 - 150.5 SST - 143.5 - 150.5 " / M 10 30 / 3.0 25 51868
BSF 151.5 - 159.5 SST - 151.5 - 159.5 " / M 10 30 / 3.0 25 51869
BSF 163.5 - 171.5 SST 6" 163.5 - 171.5 " / M 10 30 / 3.0 25 51870
BSF 172.5 - 182 SST - 172.5 - 182 " / M 10 30 / 3.0 25 51871
BSF 192.5 - 198 SST - 192.5 - 198 " / M 10 30 / 3.0 25 51872
BSF 215 - 220 SST 8" 215 - 220 " / M 10 30 / 3.0 25 51873
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 413
STAINLESS STEEL RAIL
For fast and easy mounting of one or more suspensions or wall fixings.
414 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Stainless Steel Mounting Material
17
STAINLESS STEEL THREADED PRODUCTS
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 415
18.
Pipe Rozettes
When piping passes through a wall, ceiling or oor the tting of Flamco
rozettes ensures that the installation is completed professionally and
is pleasing to the eye. They are both functional and effective as they
cover any unsightly or over-drilled holes. They are sleek in design and
are available in various shapes and colours. The comprehensive Flamco
range of rozettes provides that nal nishing touch!
416 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pipe Rosettes
18
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 417
STANDARD
A neat and efficient method of concealing pipe holes in floors, walls and ceilings.
RK Pipe Rozettes
Colour: Gray.
Snap-on fitting bracket (pin-hole fastening).
d
H
d
H
18
RV Pipe Rozettes
Colour: White.
Dovetail joint.
H
D
d
H
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 419
RME Pipe Rozettes
A neat and efficient method for concealing pipes.
A
d
B
Type Dimensions Order
Code
A B E d
[mm] [mm] [mm] [mm]
RME 54 76 - 94 30-048 30 1 12581
E
H
HRDB 50
E
H
RDC 50
420 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Pipe Rosettes
18
RVD Double Pipe Rozettes
Colour: White.
D
d
B
E
D
d
B
A
d
E
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 421
19.
Clevis Pipe Hangers,
Supports and
Accessories
A comprehensive range of pipe hangers, supports and accessories,
many of which are UL Listed and have FM approval. Most products in
this range comply with MSS-SP-69 and A-A-1192 A.
Please enquire about items that are not specically shown in this
section.
422 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Clevis Hangers and Accessories
19
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 423
Alternative Finishes
Flamco can offer alternative coatings for all galvanized, electro zinc, copper, COPPER-GARD,
products detailed in this chapter such as plastic, chrome and colour coordinated finishes.
red and yellow oxide primer, epoxy, hot dip Specialized finishes may be available upon request.
424 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Clevis Hangers and Accessories
19
CLEVIS HANGERS
CH - G Clevis Hangers
Type 11
Standard, adjustable clevis hangers.
F
B
E
C
Pipe
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 425
CH - E Clevis Hangers
Type 11x
Clevis hangers with extended bottom.
Complies with: Federal Specifications WW-H-171-E (Type# 1), A-A-1192 A (Type# 1).
Manufacturers Standardization Society MSS SP-58 and SP-69 (Type# 1).
Notes: Upper locknut must be tightened securely to assure proper hanger performance.
B
C E
Pipe
426 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Clevis Hangers and Accessories
19
CH - GL Clevis Hangers
Type 110
Adjustable clevis hangers, lightweight.
F
B
E
C
Pipe
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 427
PIPE COVERS
Complies with: Federal Specifications WW-H-171-E (Type# 41), A-A-1192 A (Type# 40).
Manufacturers Standardization Society MSS SP-58 and SP-69 (Type# 40).
428 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Clevis Hangers and Accessories
19
CPS Shield Size No. Selection
Find the correct CPS shield size number.
Based on tube size and insulation thickness.
Tubing Insulation thickness
size (A)
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 429
ROLLER HANGERS
Material: Carbon steel yoke and crossbolt with cast iron roller
Finish: Electrogalvanized *.
Service: Designed for the suspension of pipe where longitudinal movement of pipe may occur due to the expansion
and contraction, and where vertical adjustment may be necessary.
Complies with: Federal Specification WW-H-171-E (Type# 44), A-A-1192 A (Type# 43).
Manufactures' Standardization Society MSS SP-58 and SP-59 (Type# 43).
B E
430 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Clevis Hangers and Accessories
19
RRH Roller Hanger
Type 277
Adjustable two rod roller hanger.
Material: Carbon steel axle with cast iron roller and sockets ends.
Finish: Electrogalvanized *.
Service: Designed for the suspension of pipe where longitudinal movement of pipe may occur due to the expansion
and contraction, and where vertical adjustment is necessary.
Complies with: Federal Specification WW-H-171-E (Type# 44), A-A-1192 A (Type# 41).
Manufactures' Standardization Society MSS SP-58 and SP-59 (Type# 41).
E B
R
C
L
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 431
ROLLER CHAIR
RC Roller Chair
Type 275
Roller chair.
Material: Carbon steel chair and axle with cast iron roller.
Finish: Electrogalvanized *.
Service: Designed for the support of pipe where longitudinal movement of pipe may occur due to the expansion and
contraction, and where vertical adjustment is not necessary. May be bolted or welded to supporting
member.
F
D
E
432 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Clevis Hangers and Accessories
19
PIPE ROLL STANDS
Complies with: Federal Specification WW-H-171-E (Type# 45), A-A-1192 A (Type# 41).
Manufactures' Standardization Society MSS SP-58 and SP-69 (Type# 44).
Notes: Stainless roller chairs are recommended for applications where protection from corrosive environments is
needed.
G
E
F
A
J D
H C
B
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 433
RSA Pipe Rol Stand
Type 280
Adjustable pipe rol stand, carbon steel, galvanized.
Material: Carbon steel chair and axle with cast iron roller *.
Finish: Galvanized *.
Service: Designed for support of pipe where longitudinal movement of pipe may occur due to the expansion and
contraction, and where vertical adjustment is necessary.
Complies with: Federal Specification WW-H-171-E (Type# 47), A-A-1192 A (Type# 46).
Manufactures' Standardization Society MSS SP-58 and SP-69 (Type# 46).
Notes: Stainless steel roller chairs are recommended for applications where protection from corrosive environments
is needed.
C
E
F
D D
A B
434 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Clevis Hangers and Accessories
19
PIPE ROLLER SUPPORTS
Material: Carbon steel chair base plate and axle with cast iron roller *.
Finish: Galvanized *.
Service: Designed to be mounted on slotted rail for the support of pipe where longitudinal movement of pipe may
occur due to the expansion and contraction.
Complies with: Federal Specification WW-H-171-E (Type# 47), A-A-1192 A (Type# 46).
Manufactures' Standardization Society MSS SP-58 and SP-69 (Type# 46).
Notes: Stainless steel adjustable roller chair support are recommended for applications where protection from
corrosive environments is needed.
E A
B
D
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 435
PROTECTION SADDLES
CS Protection Saddles
Type 1900 - 1905
Pipe covering protection saddles.
Material: Carbon steel.
Finish: Plain *.
Service: Designed for use on insulated high temperature pipe lines to protect insulation from damage and minimize
heat loss.
Complies with: Federal Specification WW-H-171-E (Type# 40A and 40B), A-A-1192 A (Type# 39A and 39B).
Manufactures' Standardization Society MSS SP-58 and SP-69 (Type# 39A and 39B).
Notes: All saddles are 12" long when side edges beveled in. Stainless steel and alloy saddles are available and
priced on aplication.
CS 1: 1" Insulation 1900
CS 2: 1" Insulation 1901
CS 3: 1" Insulation 1902
CS 4: 1" Insulation 1903
CS 5: 1" Insulation 1904
CS 6: 1" Insulation 1905
C
D
Type Actual Hanger roller size Center line Center line Center line Weight Max. rec. Order
thickness of use with model of pipe to of pipe to of pipe to [lbs] load Code
covering outside of center line center line [lbs]
["] RC RH-A RS saddle of roll of roll
RRH RS-A C D E
["] ["] ["]
CS 1 x 3/7 /73 5 5 1/2 5 - 3 1/2 4 9/16 4 15/16 5 1/4 0.96 1203 1 88001
CS 2 x 3/4 /43 3 3 1/2 2 - 3 1/2 2 1/8 2 5/8 2 7/8 1.74 1200 1 88002
CS 3 x 3/4 3/
4 4 5 2 - 3 1/2 2 3/4 3 3/8 3 3/8 2.60 1200 1 88003
CS 1 x 1 1 2 1/2 3 2 - 3 1/2 1 13/16 2 1/4 2 7/16 0.93 1200 1 88011
CS 2 x 1 1 3 4 2 - 3 1/2 2 7/16 2 15/16 3 1.74 1200 1 88012
CS 3 x 1 1 4 5 2 - 3 1/2 2 7/8 3 1/2 3 1/2 2.60 1200 1 88013
CS 1 x 1 1/4 1 1/4 2 1/2 3 2 - 3 1/2 1 15/16 2 1/2 2 9/16 1.32 1200 1 88021
CS 2 x 1 1/4 1 1/4 3 1/2 5 2 - 3 1/2 2 9/16 3 1/8 3 3/16 1.82 1200 1 88022
CS 3 x 1 1/4 2 1/16 5 5 2 - 3 1/2 3 11/16 3 11/16 3 11/16 2.60 1200 1 88023
CS 1 x 1 1/2 1 3 3 1/2 2 - 3 1/2 2 1/8 2 5/8 2 11/16 1.32 1200 1 88031
CS 2 x 1 1/2 1 1/2 3 1/2 5 2 - 3 1/2 2 11/16 3 1/4 3 5/16 1.82 1200 1 88032
CS 3 x 1 1/2 2 5/16 5 6 4-6 6 7/16 4 1/8 3 7/8 2.75 1800 1 88033
CS 4 x 1 1/2 2 13/16 7 7 4-6 3 13/16 4 5/8 4 1/2 3.01 1800 1 88034
CS 1 x 2 1 1/16 3 1/2 4 2 - 3 1/2 2 7/16 3 3 1/16 1.34 1200 1 88041
CS 2 x 2 1 9/16 4 5 2 - 3 1/2 2 7/8 3 1/2 3 9/16 1.98 1200 1 88042
CS 3 x 2 2 1/8 5 6 4-6 3 11/16 4 3/8 4 3/16 2.80 1800 1 88043
CS 4 x 2 2 5/8 7 7 4-6 3 15/16 4 3/4 4 3/4 3.18 1800 1 88044
CS 5 x 2 3 1/8 8 8 4-6 4 11/16 5 1/2 5 1/4 3.97 1800 1 88045
CS 1 x 2 1/2 1 1/16 3 1/2 5 2 - 3 1/2 2 11/16 3 1/4 3 5/16 1.34 1200 1 88051
CS 2 x 2 1/2 1 7/8 5 6 4-6 3 3/4 4 1/8 3 15/16 1.98 1200 1 88052
CS 3 x 2 1/2 2 5/16 6 7 4-6 3 15/16 4 5/8 4 1/2 2.80 1800 1 88053
CS 4 x 2 1/2 2 7/8 7 7 4-6 4 7/16 5 1/4 5 3.20 1800 1 88054
CS 5 x 2 1/2 3 3/8 8 10 4-6 4 15/16 5 3/4 5 1/2 3.98 1800 1 88055
CS 1 x 3 1 4 5 2 - 3 1/2 2 15/16 3 1/2 3 9/16 1.48 1200 1 88061
CS 2 x 3 1 9/16 5 6 4-6 3 1/2 4 3/16 4 1/4 2.08 1800 1 88062
CS 3 x 3 2 1/16 7 7 4-6 4 1/8 4 7/8 4 11/16 2.90 1800 1 88063
436 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Clevis Hangers and Accessories
19
Type Actual Hanger roller size Center line Center line Center line Weight Max. rec. Order
thickness of use with model of pipe to of pipe to of pipe to [lbs] load Code
covering outside of center line center line [lbs]
["] RC RH-A RS saddle of roll of roll
RRH RS-A C D E
["] ["] ["]
CS 4 x 3 2 9/16 8 8 4-6 4 11/16 5 3/8 5 5/16 3.01 1800 1 88064
CS 5 x 3 3 1/16 10 10 8 - 10 5 5 15/16 6 1/16 4.49 1800 1 88065
CS 1 x 3 1/2 1 1/4 5 6 4-6 3 7/16 4 3 15/16 1.48 1200 1 88071
CS 2 x 3 1/2 1 13/16 7 7 4-6 4 4 11/16 4 1/2 2.08 1800 1 88072
CS 3 x 3 1/2 2 1/4 8 8 4-6 4 3/8 5 3/16 5 2.90 1800 1 88073
CS 4 x 3 1/2 2 3/4 8 10 8 - 10 4 13/16 5 3/4 5 11/16 3.43 1800 1 88074
CS 5 x 3 1/2 3 5/16 10 10 8 - 10 5 1/2 6 7/16 6 3/8 4.49 1800 1 88075
CS 1 x 4 1 1/16 5 6 4-6 3 9/16 4 3/16 4 3/16 1.58 1800 1 88081
CS 2 x 4 1 9/16 7 7 4-6 3 7/8 4 11/16 4 3/4 2.14 1800 1 88082
CS 3 x 4 2 1/16 8 8 4-6 4 11/16 5 1/2 5 1/4 2.95 1800 1 88083
CS 4 x 4 2 9/16 8 10 8 - 10 5 1/8 6 1/16 6 3.43 1800 1 88084
CS 5 x 4 3 1/16 10 10 8 - 10 5 9/16 6 1/2 6 5/8 4.49 1800 1 88085
CS 6 x 4 4 1/16 12 14 8 - 10 6 9/16 7 11/16 7 9/16 6.09 1800 1 88086
CS 1 x 5 1 7 7 4-6 4 1/8 4 13/16 4 3/4 2.62 1800 1 88091
CS 2 x 5 1 1/2 8 8 4-6 4 1/2 5 5/16 5 3/8 3.30 1800 1 88092
CS 3 x 5 2 8 10 8 - 10 4 15/16 5 7/8 6 1/8 3.45 1800 1 88093
CS 4 x 5 2 9/16 10 12 8 - 10 5 9/16 6 1/2 6 5/8 6.85 1800 1 88094
CS 5 x 5 3 1/16 10 12 8 - 10 6 1/8 7 1/16 7 1/4 4.49 1800 1 88095
CS 6 x 5 4 3/16 12 14 4-6 7 3/16 8 1/4 8 3/16 9.06 1800 1 88096
CS 1 x 6 1 8 8 4-6 4 9/16 5 3/8 5 1/4 3.82 1800 1 88101
CS 2 x 6 1 1/2 8 10 8 - 10 5 1/16 5 7/8 6 4.28 1800 1 88102
CS 3 x 6 2 10 12 8 - 10 5 1/2 6 1/2 6 1/2 5.40 1800 1 88103
CS 4 x 6 2 1/2 10 12 8 - 10 6 1/16 7 1/16 7 1/4 6.85 1800 1 88104
CS 5 x 6 3 12 12 8 - 10 6 9/16 7 5/8 7 5/8 7.69 1800 1 88105
CS 6 x 6 4 1/8 14 16 12 - 14 7 5/8 91/
8 8 3/4 10.24 1800 1 88106
CS 2 x 8 1 1/2 10 12 8 - 10 6 7 1/8 7 1/16 5.82 1800 1 88111
CS 3 x 8 2 12 12 8 - 10 6 1/2 7 5/8 7 9/16 6.41 1800 1 88112
CS 4 x 8 2 11/16 12 14 8 - 10 7 1/4 8 5/16 8 5/16 7.21 1800 1 88113
CS 5 x 8 3 1/8 14 16 12 - 14 7 5/8 9 1/8 8 3/4 9.14 1800 1 88114
CS 6 x 8 4 1/8 16 18 12 - 14 8 11/16 10 1/8 9 7/8 10.24 1800 1 88115
CS 2 x 10 1 9/16 12 14 8 - 10 7 1/4 8 5/16 8 5/16 6.66 5000 1 88121
CS 3 x 10 2 1/16 14 16 12 - 14 7 5/8 9 1/16 8 13/16 8.57 5000 1 88122
CS 4 x 10 2 9/16 14 16 12 - 14 8 3/16 9 5/8 9 5/16 8.91 5000 1 88123
CS 5 x 10 3 1/16 16 18 16 - 20 8 7/8 10 1/4 10 11.10 5000 1 88124
CS 6 x 10 4 1/16 18 20 16 - 20 9 11/16 11 5/16 11 1/8 14.10 5000 1 88125
CS 2 x 12 1 1/2 14 16 12 - 14 8 1/16 9 5/8 9 1/4 7.61 5000 1 88131
CS 3 x 12 2 1/16 16 18 16 - 20 8 13/16 10 3/16 10 8.73 5000 1 88132
CS 4 x 12 2 5/8 16 18 16 - 20 9 1/8 10 11/16 10 1/2 9.69 5000 1 88133
CS 5 x 12 3 1/16 18 20 16 - 20 9 11/16 11 5/16 11 11.38 5000 1 88134
CS 6 x 12 4 1/8 20 - 16 - 20 10 13/16 12 3/8 12 3/16 14.20 5000 1 88135
CS 2 x 14 1 1/2 16 18 12 - 14 8 7/8 10 3/16 10 1/16 7.67 5000 1 88141
CS 3 x 14 2 16 18 16 - 20 9 1/4 10 3/4 10 11/16 9.43 5000 1 88142
CS 4 x 14 2 1/2 18 20 16 - 20 9 3/4 11 5/16 11 3/16 9.69 5000 1 88143
CS 5 x 14 3 18 20 16 - 20 10 1/4 11 7/8 11 5/8 11.82 5000 1 88144
CS 6 x 14 4 20 - 24 11 7/16 13 1/8 12 5/8 18.48 7200 1 88145
CS 2 x 16 1 1/2 18 20 16 - 20 9 7/8 11 3/8 11 1/8 8.35 5000 1 88151
CS 3 x 16 2 18 20 16 - 20 10 1/4 11 7/8 11 9/16 10.00 5000 1 88152
CS 4 x 16 2 1/2 20 - 16 - 20 10 7/8 12 7/16 12 3/16 14.62 7200 1 88153
CS 5 x 16 3 24 - 24 11 3/16 13 1/8 12 7/16 18.17 7200 1 88154
CS 6 x 16 4 24 - 24 12 5/16 14 3/16 12 3/16 21.80 7200 1 88155
CS 2 x 18 1 1/2 20 - 16 - 20 10 7/8 12 1/2 12 3/16 8.92 5000 1 88161
CS 3 x 18 2 20 - 24 11 1/2 13 1/16 12 11/16 13.19 7200 1 88162
CS 4 x 18 2 1/2 24 - 24 12 13 15/16 13 1/16 16.89 7200 1 88163
CS 5 x 18 3 24 - 24 12 5/16 14 1/4 13 5/8 18.20 7200 1 88164
CS 6 x 18 4 24 - 24 13 1/2 15 7/16 14 3/4 21.95 7200 1 88165
CS 2 x 20 1 1/2 24 - 24 11 3/4 13 11/16 13 1/16 13.76 7200 1 88171
CS 3 x 20 2 24 - 24 12 5/16 14 1/4 13 5/8 14.98 7200 1 88172
CS 4 x 20 2 1/2 24 - 24 12 7/8 14 13/16 14 3/16 16.79 7200 1 88173
CS 5 x 20 3 24 - 24 13 1/2 15 1/2 14 3/4 18.40 7200 1 88174
CS 6 x 20 4 30 - 30 14 3/16 16 5/8 15 7/8 22.83 7200 1 88175
CS 2 x 24 1 1/2 30 - 30 13 5/8 16 1/16 15 1/4 16.05 7200 1 88181
CS 3 x 24 2 30 - 30 14 3/16 16 5/8 15 3/4 17.62 7200 1 88182
CS 4 x 24 2 1/2 30 - 30 14 3/4 17 3/16 16 7/16 18.75 7200 1 88183
CS 5 x 24 3 30 - 30 15 3/8 17 13/16 17 19.72 7200 1 88184
CS 6 x 24 4 30 - 30 16 9/16 19 19 1/4 23.14 7200 1 88185
* Electrogalvanized finish available upon request.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 437
STANDARD RISER CLAMPS
A
B
438 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Clevis Hangers and Accessories
19
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 439
CONVERSIONS AND CALCULATIONS
(METRIC AND IMPERIAL)
Capacity calculations
Cylinders: = Height x pr2
Height x 0.785 2
Tanks:
Gallons = Length x Width x Height (in) / 277
Liters = Length x Width x Height (cm) / 1000
440 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Technical Information
Conversion formulae
Metric Imperial
1 liter = 1000 cm 3 1 gallon = 277 in3
Volume
Liters m3 Imp galls U.S. galls ft3
1 0.001 0.22 0.264 0.03532
1000 1 220 264.17 35.32
4.546 0.004546 1 1.2 0.16054
3.788 0.003788 0.8333 1 0.1339
28.32 0.02832 6.229 7.475 1
Pressure
bar psi kPa
1 14,5 100
0.06895 1 6,89476
0.01 0.145 1
Velocity
Ft / sec m / sec
1 0.3048
3.28084 1
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 441
DIMENSIONS AND WEIGHTS FOR TUBES
To support selections and calculations of the right pipe supporting materials we have selected an overview of a number of
common tube types. The data have been distributed by third parties (such as standardisation institutes and suppliers) and are
subject to occasional changes. The data mentioned in the tables are indicative and dependent on the used material and local
standards. The data for maximum recommended span are mentioned according to DIN 1988-2 (TWRI) and are valid for straight
lengths inbetween two brackets. In the case of a bend or a loose extremity the span between two brackets is 0.65 x the span as
mentioned in the table.
442 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Technical Information
Steel fire tube
EN 10220 (replaces DIN 2458)
Pipe D s Weight of pipe Water content Water filled weight L max.
[mm] [kg/m] [l/m] [kg/m] [m]
DN O.D.[mm]
(DN)
6 10.2 1.6 0.34 0.04 0.38 1
8 13.5 1.8 0.52 0.08 0.6 1
- 16 1.8 0.63 0.121 0.751 1.1
10 17.2 1.8 0.68 0.145 0.825 1.2
- 20 2 0.89 0.201 1.091 1.2
15 21.3 2 0.95 0.235 1.185 1.3
- 25 2 1.13 0.346 1.476 1.4
20 26.9 2 1.23 0.41 1.64 1.5
- 30.0 2 1.38 0.53 1.91 1.8
- 31.8 2 1.47 0.61 2.08 1.8
25 33.7 2 1.56 0.69 2.25 2
- 38 2.3 2.02 0.88 2.9 2.2
32 42.4 2.3 2.27 1.12 3.39 2.3
- 44.5 2.3 2.39 1.25 3.64 2.4
40 48.3 2.3 2.61 1.5 4.11 2.5
- 51 2.3 2.76 1.69 4.45 2.8
- 57 2.3 3.1 2.16 5.26 3
50 60.3 2.3 3.29 2.44 5.73 3.1
- 63.5 2.6 3.9 2.67 6.57 3.1
- 70.0 2.6 4.32 3.3 7.62 3.2
65 76.1 2.6 4.71 3.95 8.66 3.3
- 82.5 2.6 5.12 4.69 9.81 3.7
80 88.9 2.9 6.15 5.42 11.57 4.2
- 101.6 2.9 7.06 7.21 14.27 4.3
- 108 2.9 7.52 8.2 15.72 4.4
100 114.3 3.2 8.77 9.14 17.91 4.5
- 127 3.2 9.77 11.42 21.19 4.7
- 133 3.6 11.49 12.43 23.92 4.9
125 139.7 3.6 12.08 13.79 25.87 5.1
- 152.4 4 14.64 16.38 31.02 5.3
- 159 4 15.29 17.91 33.2 5.5
150 168.3 4 16.21 20.18 36.39 5.8
- 177.8 4.5 19.23 22.38 41.61 6
- 193.7 4.5 21 26.79 47.79 6
200 219.1 4.5 23.82 34.67 58.49 6
- 244.5 5 29.53 43.19 72.72 6
250 273 5 33.05 54.33 87.38 6
300 323.9 5.6 43.96 76.8 120.76 6
350 355.6 5.6 48.34 93.16 141.5 6
400 406.4 6.3 62.16 121.8 183.96 6
450 457 6.3 70.02 155.11 225.13 6
500 508 6.3 77.95 192.75 270.7 6
600 610 6.3 93.8 280.3 374.1 6
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 443
AKB (Multilayer pipe)
Pipe D s Weight of pipe Water content Water filled weight L max.
O.D.al [mm] (kg/m) (L/m) (kg/m) (m)
14 2 0.111 0.079 0.19 1
16 2 0.129 0.113 0.242 1
16 2.5 0.135 0.104 0.239 1
20 2 0.175 0.201 0.376 1
20 2.5 0.185 0.177 0.362 1
25 2.5 0.274 0.314 0.588 1.5
26 3 0.3 0.314 0.614 1.5
32 3 0.415 0.531 0.946 2
40 3.5 0.595 0.855 1.45 2
50 4 0.84 1.385 2.225 2
63 4.5 1.1 2.29 3.39 2.5
HDPE
DIN 8074, column 5
Pipe D s Weight of pipe Water content Water filled weight L max.
O.D.al [mm] (kg/m) (L/m) (kg/m) (m) *
10 2 0.05 0.028 0.078 0.5
12 2 0.06 0.05 0.11 0.5
16 2 0.08 0.113 0.193 0.5
20 2 0.11 0.201 0.311 0.75
25 2.3 0.16 0.327 0.487 0.9
32 3 0.26 0.531 0.791 1
40 3.7 0.4 0.835 1.235 1
50 4.6 0.62 1.307 1.927 1.15
63 5.8 0.99 2.075 3.065 1.25
75 6.9 1.4 2.942 4.342 1.33
90 8.2 2 4.254 6.254 1.45
110 10 2.98 6.362 9.342 1.6
125 11.4 3.87 8.203 12.073 1.7
140 12.8 4.86 10.279 15.139 1.75
160 14.6 6.34 13.437 19.777 1.9
180 16.4 8.01 17.018 25.028 1.95
200 18.2 9.88 21.021 30.901 2
225 20.5 12.51 26.59 39.1 2.1
250 22.8 15.46 32.813 48.273 2.25
280 25.5 19.37 41.187 60.557 2.4
315 28.7 24.52 52.117 76.637 2.5
* At 40 C (314 K).
444 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Technical Information
Round airduct (Spiral tube)
EN 12237 (replaces DIN EN 24147)
Pipe D s Weight of pipe L max.
O.D.al [mm] (kg/m) (m)
80 0.5 1.1 3
100 0.5 1.4 3
125 0.5 1.8 3
160 0.5 2.3 3
200 0.5 2.8 3
250 0.5 3.5 3
315 0.6 5.3 3
355 0.6 6 3
400 0.6 6.8 3
450 0.6 7.6 3
500 0.6 8.4 3
560 0.6 9.5 3
630 0.8 14.2 3
710 0.8 16 3
800 0.8 18 3
900 0.8 20.3 3
1000 1 28.1 3
1120 1 31.5 3
1250 1 35.2 3
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 445
GA cast iron drainage pipes according to
DIN 19500
Pipe D s Weight of pipe Water content Water filled weight L max.
[mm] [kg/m] [l/m] [kg/m] [m] **
DN O.D.
[mm] [mm]
50 60 3.5 5.2 2.205 7.405 1.5
70 80 3.5 7 4.183 11.183 1.5
100 112 4 11.3 8.491 19.791 1.5
125 137 4 14 13.063 27.063 1.5
150 162 5 20.6 18.137 38.737 1.5
200 212 6 32.4 31.4 63.8 1.5
** A minimum of 2 clips per trade length.
PVC-hart
PN16 DIN 8062, column 5
Pipe D s Weight of pipe Water content Water filled weight L max.
[mm] [kg/m] [l/m] [kg/m] [m] *
DN O.D.
[mm] [mm]
10 16 1.2 0.08 0.15 0.23 0.50 *
15 20 1.5 0.13 0.23 0.35 0.60 *
20 25 1.9 0.2 0.35 0.55 0.65 *
25 32 2.4 0.33 0.58 0.91 0.70 *
32 40 3 0.51 0.91 1.42 0.90 *
40 50 3.7 0.79 1.43 2.21 1.10 *
50 63 4.7 1.26 2.26 3.51 1.20 *
70 75 5.6 1.78 3.2 4.98 1.35 *
80 90 6.7 2.56 4.61 7.17 1.50 *
100 110 8.2 3.83 6.88 10.71 1.70 *
125 125 10.4 6.18 11.16 17.34 1.95 *
150 160 11.9 8.08 14.57 22.65 2.10 *
- 180 13.4 10.24 18.43 28.67 2.2
- 200 14.9 12.65 22.75 35.4 2.2
- 225 16.7 15.96 28.83 44.79 2.3
- 250 18.6 19.74 35.57 55.31 2.5
- 280 20.8 24.73 44.64 69.37 2.8
- 315 23.4 31.3 56.49 87.79 3
* According DIN 1988-2, at 40 C (314 K).
446 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Technical Information
SML waste pipe (cast iron)
DIN 19522-2010-12 + DIN EN 877 (replaces DIN 19522-2000-1)
Pipe D s Weight of pipe Water content Water filled weight L max.
[mm] [kg/m] [l/m] [kg/m] [m] *
DN [mm] O.D. [mm]
40 48 3 3.07 1.39 4.46 1.5
70 78 3.5 5.94 3.96 9.9 1.5
80 83 3.5 6.34 4.54 10.88 1.5
100 110 3.5 8.49 8.33 16.82 1.5
125 135 4 11.93 12.67 24.6 1.5
150 160 4 14.21 18.15 32.36 1.5
50 58 3.5 4.34 2.04 6.38 1.5
200 210 5 23.35 31.42 54.77 1.5
250 274 5.5 33.64 54.33 87.97 1.5
300 326 6 43.73 77.44 121.17 1.5
400 429 8.1 77.65 133.83 211.48 1.5
500 532 9 107.21 207.5 314.71 1.5
600 635 9.9 140.95 297.25 438.2 1.5
* A minimum of 2 clips per trade length.
PE drainage pipes
DIN 19535
Pipe D s Weight of pipe Water content Water filled weight L max.
[mm] [kg/m] [l/m] [kg/m] [m]
DN [mm] O.D. [mm]
26 32 3 0.273 0.531 0.804 0.95
34 40 3 0.348 0.907 1.255 0.95
40 (44) 50 3 0.443 1.52 1.963 1.05
50 56 3 0.5 1.963 2.463 1.2
57 63 3 0.566 2.55 3.116 1.2
70 75 3 0.679 3.737 4.416 1.3
80 90 3.5 0.952 5.408 6.36 1.45
100 110 4.3 1.432 8.071 9.503 1.6
115 (125) 125 4.8 1.817 10.454 12.271 1.7
125 140 5.4 2.296 13.104 15.394 1.8
150 160 6.2 3.004 17.102 20.106 1.9
200 200 6.2 3.83 27.627 31.457 2
250 250 7.8 6.019 43.131 49.15 2.2
300 315 9.8 9.4 68.51 77.91 2.4
Flanges
According to EN 1092-1 PN 16.
Material: C 22.3 according to DIN 17243. without corrosion protection.
d1
S
d2 h1
r
b
d3
d4
k
D
DN d1 D d3 s b r k h1 Holes D2 d4 Weight
[kg]
50 60.3 165 75 2.9 18 6 125 45 4 18 102 2.53
65 76.1 185 90 2.9 18 6 145 45 8 18 122 3.06
80 88.9 200 105 3.2 20 8 160 50 8 18 138 3.7
100 114.3 220 125 3.6 20 8 180 52 8 18 158 4.62
125 139.7 250 156 4 22 8 210 55 8 18 188 6.3
150 168.3 285 184 4.5 22 10 240 55 8 22 212 7.75
200 219.1 340 235 5.9 24 10 295 62 12 22 268 11.0
250 273 405 292 6.3 26 12 355 70 12 26 320 15.6
300 323.9 460 344 7.1 28 12 410 78 12 26 378 22.0
350 355.6 520 390 8 30 12 470 82 16 26 438 28.7
400 406.4 580 445 8 32 12 525 85 16 30 490 36.3
450 457 640 490 8 32 12 585 85 18 30 550 44.1
500 508 715 548 8 34 12 650 90 20 33 610 61.0
600 610 840 652 8.8 36 12 770 95 20 36 725 75.4
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 447
Thermal Length Change in Pipes
The pipe length changes due to thermal variations Installing length compensators, for instance, and/or by
within systems. The extent of the change depends on integrating a mixture of sliding and fixed clips, or
the type of material of which the pipe is made. Slight expansion bolts/bends in the pipework.
changes in length can be absorbed by 'elasticity' in The length that needs to be compensated for can be
the pipe network. Larger changes in length demand calculated by working out the length differences in the
action of some sort. pipework prior to installation.
Expansion of pipes
The equation for calculating the change in the length Expansion coefcient of Expansion [mm/m C]
of pipes is as follows: steel 0.0120
L = L x x T stainless steel 0.0166
copper 0.0168
aluminium 0.0232
L = total change in the length of the pipe [mm] PE 0.1800
PVC 0.2000
L = original pipe length [m]
= linear expansion coefficient
T = difference in temperature [C]
Example 1: Example 2:
Pipe material: steel Pipe material: copper
Pipe length: 30 metres Pipe length: 10 metres
T-max. = +80 C T-max. = +30 C
T-min. = +15 C T-min. = -30 C
System temperature: +15 C. System temperature: +15 C.
T = +80 C - +15 C = 65 C T hot = +30 C - +15 C = 15 C
L = 30 x 0.0120 x 60 = 23.4 mm T cold = +15 C - -30 C = 45 C
T total = T hot + T cold = 10 C + 50 C = 60 C
Caution: If the system temperature exceeds T-min. L = 10 x 0.0186 x 60 = 10.08 mm
(for instance with chilled water pipes), the pipe will
shrink somewhat.
448 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Technical Information
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 449
Selection Table
Universal Clips
Type of Pipe / Application
Steel Plastic Copper Cast Iron Thin Air Duct Wicu Stainless Sprink- Gas and Chilled Fixed
Walled Steel ler Mains Water Point
Type Page Steel Water
BSA 258
BSA-S 262
BSB 263
BSI 264
BSI-WH 265
BSI-HDI 266
BSH 267
BSG 268
BSA-G 269
Variofit 272
KS 272
KSC 273
KSD 273
KSDC 273
CA 276
CB 278
CC 280
BSF 282
450 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Selection Tables
BSF-D 286
BSU 287
UB 288
KB 289
BSL 291
BSL-A 292
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 451
Selection Table
Wall- and Floorclips
Type of Pipe / Application
Steel Plastic Copper Cast Thin Air Duct Wicu Stain- Sprink- Gas and Chilled Fixed Rain
Iron Walled less ler Mains Water Point Water
Steel Steel Water Drain
Type Page Pipe
BMA 298
BM 300
BMK 302
DP 304
Omega 305
PC (floor) 305
452 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Selection Tables
Selection Table
Pipe Hangers and Sprinkler Clips
Type of Pipe / Application
Steel Plastic Copper Cast Iron Thin Air Duct Wicu Stainless Sprink- Gas and Chilled Fixed
Walled Steel ler Mains Water Point
Type Page Steel Water
BKI 310
BSC 311
BK 312
BKK 314
BKP 315
BKS 320
BES 321
BCS 322
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 453
A BSA M 16 Clips ............................................................................ 254
BSA-S Clips ................................................................................. 256
A1i Anchor Bracket ...................................................................... 345 BSB Clips ..................................................................................... 257
AB Brass Anchor .......................................................................... 384 BSC Pipe Hangers ....................................................................... 305
AD Adapters ................................................................................. 388 BSF Clips ................................................................................. 278
Additional Connection Sleeves ...................................................... 142 BSF / M 10 Clips ...................................................................... 279
Airfix A .......................................................................................... 115 BSF Clips - Stainless Steel ........................................................... 407
AirfixControl .................................................................................. 130 BSF-D Clips ................................................................................. 280
Airfix D .......................................................................................... 115 BSF M 8/10 Clips ......................................................................... 276
Airfix D-E - 10.0 bar ...................................................................... 120 BSF M 8 Clips .............................................................................. 276
Airfix D-E - 16.0 bar ...................................................................... 120 BSF M 10 Clips ............................................................................ 277
Airfix D-E-B - 10.0 bar .................................................................. 122 BSF M 12 Clips ............................................................................ 277
Airfix D-E-B - 16.0 bar .................................................................. 122 BSF M 16 Clips ............................................................................ 277
Airfix D-E-B - 25.0 bar .................................................................. 123 BSG M 8 Clips .............................................................................. 262
Airfix D-E Bladder Rupture Sensor ................................................ 120 BSG M 10 Clips ............................................................................ 262
Airfix D-E-L ................................................................................... 121 BSH M 8/10 Clips ........................................................................ 261
Airfix P 2 - 35 ................................................................................ 124 BSI-HDI M 8/10 Clips ................................................................... 260
Airfix P 50 - 300 ............................................................................ 124 BSI M 8/10 Clips .......................................................................... 258
Airfix P 500 - 3000 ........................................................................ 125 BSI M 10/12 Clips ........................................................................ 258
Airfix P Horizontal ......................................................................... 125 BSI-WH Clips ............................................................................... 259
Analogue Signalling ........................................................................ 64 BSL-A Clips .................................................................................. 286
APP Pin ........................................................................................ 384 BSL Clips ..................................................................................... 285
AP Push-in Anchor ....................................................................... 384 BSU M 8/10 Clips ......................................................................... 281
AS Segment Anchor ..................................................................... 384 BSU M 10/12 Clips ....................................................................... 281
ATH Build-on Thermostat ............................................................. 143 BT-FIX PE Clips ............................................................................ 263
AT Tipping Dowel ......................................................................... 385 Bus Coupler LONWorks Standard .................................................. 64
Automatic Air Vent ......................................................... 203, 225, 237 Bushing ........................................................................................ 387
Bushing - Stainless Steel .............................................................. 409
B BVP Fixed Point Construction ....................................................... 359
454 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
..
C.
$/3+$%(7,&,1'(;
B/
A/
Drain and Refill Sets ....................................................................... 61 Flexair F - PN 10 ........................................................................... 202
Drive Tool ..................................................................................... 385 Flexair F - PN 16 ........................................................................... 202
DS Threaded Nipples ................................................................... 378 Flexair F - PN 25 ........................................................................... 202
D Threaded Ends ......................................................................... 378 Flexair G ....................................................................................... 201
D Threaded Rods ......................................................................... 381 Flexair S ....................................................................................... 201
D Threaded Rods - Stainless Steel ............................................... 409 FlexBalance EcoPlus C ................................................................. 105
Duo 120 - 500 .............................................................................. 162 FlexBalance F ............................................................................... 100
Duo 750 - 1000 ............................................................................ 164 FlexBalance Plus F ....................................................................... 102
Duo 1500 - 2000 .......................................................................... 165 FlexBalance Plus R ....................................................................... 103
Duo Connections .......................................................................... 123 FlexBalance Plus S ....................................................................... 103
Duo FWS 550 - 1000 ................................................................... 187 FlexBalance R .............................................................................. 101
Duo HLS 300 - 500 ...................................................................... 169 FlexBalance S ............................................................................... 101
Duo HLS-E 100 - 500 ................................................................... 170 Flexbrane ..................................................................................... 133
Duo HLS-E 750 -910 .................................................................... 171 Flexcon 110 - 1000 - 6.0 bar .......................................................... 27
Duo HLS-E Solar 200 - 500 .......................................................... 173 Flexcon 110 - 1000 - 10.0 bar ........................................................ 28
Duo HLS-E Solar 750 -910 ........................................................... 173 Flexcon C 2 - 25 ............................................................................. 25
Duo Solar 200 - 500 ..................................................................... 166 Flexcon C 35 - 80 ........................................................................... 25
Duo Solar 750 - 1000 ................................................................... 166 Flexcon C 110 - 1000 ..................................................................... 26
DWH Water Heaters ..................................................................... 175 Flexcon Connection Set .............................................................. 80
Flexcon Connection Set 1 ............................................................... 80
E Flexcon DT ............................................................................. 96, 131
Flexcon GVA 90 .............................................................................. 97
Easycontact ................................................................................... 63 Flexcon M - 6.0 bar ........................................................................ 33
EB Eye Bolts For BSC .................................................................. 305 Flexcon M-K - 3.0 bar .................................................................... 52
EB-LB Eye Bolts ........................................................................... 317 Flexcon M-K - 6.0 bar .................................................................... 53
EBTH Built-in Thermostat ............................................................. 143 Flexcon M-K - 10.0 bar .................................................................. 53
EHF Heating Element ................................................................... 144 Flexcon M-K/C ............................................................................... 49
EHK Heating Element ................................................................... 144 Flexcon M-K Connecting Kit (pneumatic) ........................................ 53
ENA 5 - 30 ................................................................................... 228 Flexcon M-K/S - 3.0 bar ................................................................. 50
Flexcon M-K/S - 3.0 bar Internal Coating ........................................ 50
Flexcon M-K/S - 6.0 bar ................................................................. 51
F Flexcon M-K/S - 10.0 bar ............................................................... 51
Flamco Clean ............................................................................... 229 Flexcon M-K/U - 6.0 bar ................................................................. 48
Flamco Clean EcoPlus .................................................................. 230 Flexcon M-K/U - 10.0 bar ............................................................... 48
Flamco Clean EcoPlus V ............................................................... 231 Flexcon M-P/B Auxiliary Vessels ..................................................... 66
Flamco Clean F ............................................................................ 233 Flexcon M-P/G Main Vessels .......................................................... 66
Flamco Clean R ............................................................................ 233 Flexcon P ....................................................................................... 31
Flamco Clean S ............................................................................ 233 Flexconpak Expansion Equipment .................................................. 73
Flamco Clean Smart ..................................................................... 230 Flexcon PRO .................................................................................. 35
Flamco Clean Smart EcoPlus ....................................................... 231 Flexcon Solar 8 - 25 ....................................................................... 30
Flamco Clean V ............................................................................ 229 Flexcon Solar 35 - 80 ..................................................................... 30
Flamco EG ..................................................................................... 85 Flexcon Solar 110 - 1000 ............................................................... 30
Flamco-Fill PE Top-up Unit (pressurisation) ..................................... 68 Flexconsole ................................................................................ 82
FlamcoFit Rail ............................................................................... 324 Flexconsole Plus ............................................................................. 82
FlamcoFit Unit .............................................................................. 324 Flexconsole Plus S 20 .................................................................... 83
Flamco IsoPlus ..................................................................... 225, 234 Flexconsole S 20 ............................................................................ 82
Flamco Large and Custom Made Vessels ..................................... 189 Flexcon Top 2 - 25 .......................................................................... 29
Flamco LTA Air Accumulator ......................................................... 199 Flexcon Top 35 - 80 ........................................................................ 29
Flamcomat BB Auxiliary Vessels ..................................................... 60 FlexControl ................................................................................. 80
Flamcomat GB Main Vessels .......................................................... 60 Flexcon V-B - 6.0 bar ..................................................................... 37
Flamconsole S 25 ........................................................................... 83 Flexcon V-B - 10.0 bar ................................................................... 37
Flamcovent ................................................................................... 214 Flexcon VSV - 6.0 bar ..................................................................... 37
Flamcovent Clean ......................................................................... 235 Flexcon VSV - 10.0 bar ................................................................... 37
Flamcovent Clean F ...................................................................... 237 Flexfast ....................................................................................... 81
Flamcovent Clean R ..................................................................... 237 Flexfiller Digital Glycol Pressurisation ............................................... 70
Flamcovent Clean S ...................................................................... 236 Flexfiller Midi ................................................................................... 70
Flamcovent Clean Smart .............................................................. 235 Flexfiller Mini ................................................................................... 70
Flamcovent Clean Smart EcoPlus ................................................. 235 Flexfiller Standard ........................................................................... 70
Flamcovent EcoPlus ..................................................................... 215 Flexfiller Twin System ...................................................................... 71
Flamcovent EcoPlus V .................................................................. 216 Flexfill Plus ...................................................................................... 71
Flamcovent F - PN 10 ................................................................... 223 Flexible Connecting Kit ................................................................... 62
Flamcovent F - PN 16 ................................................................... 224 Flexofit S ...................................................................................... 136
Flamcovent F - PN 25 ................................................................... 224 Flexofit S T-fitting .......................................................................... 136
Flamcovent R ............................................................................... 223 Flexvent ........................................................................................ 198
Flamcovent S ............................................................................... 223 Flexvent H .................................................................................... 198
Flamcovent Smart ........................................................................ 214 Flexvent MAX ............................................................................... 199
Flamcovent Smart EcoPlus ........................................................... 216 Flexvent Solar ............................................................................... 199
Flamcovent Solar .......................................................................... 216 Flexvent Super .............................................................................. 199
Flamcovent Solar V ....................................................................... 217 Flexvent Top ................................................................................. 198
Flamcovent V ................................................................................ 214 Flexvent Top Solar ........................................................................ 199
Flange Connection ......................................................................... 53 Flopress ......................................................................................... 89
Flanged Lock-shield Valves PN 6 .................................................... 97 Flopressmano ................................................................................. 92
Flanged Lock-shield Valves PN 16 .................................................. 97 Foot Levelling Set ......................................................................... 142
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 455
FSA Anode ................................................................................... 142 L
FSA/E Anode ................................................................................ 142
FWP 750 - 1000 ........................................................................... 188 LB Mounting Strip ........................................................................ 317
LL Air Duct Bracket ...................................................................... 399
LPG Tanks .................................................................................... 189
G
LR Air Duct Bracket ...................................................................... 399
Gaskets ........................................................................................ 143 LS 200 - 2000 .............................................................................. 178
Gas Sensor .................................................................................. 228 LS-E 300 - 500 ............................................................................. 179
Gas Sensor Connecting Group ....................................................... 62 LS-E 750 -1000 ............................................................................ 180
GK 50 Expansion Units ................................................................. 393 LZ Air Duct Bracket ...................................................................... 399
GK 150 Expansion Units ............................................................... 393
GK 500 Expansion Units ............................................................... 393 M
GK 750 Expansion Unit ................................................................ 394
GP Backplates 70 x 20 ................................................................. 391 Manofiller ........................................................................................ 93
GP Backplates 80 x 30 ................................................................. 390 MB ......................................................................................... 84, 131
GP Backplates 120 x 40 ............................................................... 390 MgA Anode .................................................................................. 142
GP Backplates 60 ..................................................................... 390 M..h Nuts ..................................................................................... 356
GP Backplates - Stainless Steel .................................................... 409 MidiFill Plus ..................................................................................... 72
GPK Backplates 80 x 30 .............................................................. 393 Mild Steel Dosing Pots .................................................................... 85
GWK Console ............................................................................... 365 M Nuts ......................................................................................... 356
M Nuts - Stainless Steel ............................................................... 408
Mono Connections ....................................................................... 123
H
M-P 10-40 Pump Unit .................................................................... 67
HB Hammer Head Bolts ............................................................... 360 MPR-S Double Pump Unit .............................................................. 65
HBS Hammer Head Bolt Sets ....................................................... 360 MPR-S Single Pump Unit ............................................................... 65
HB..SR Hammer Head Bolts ........................................................ 360 M ..s Rail Support Nuts - Stainless Steel ....................................... 408
HBS - Stainless Steel ................................................................... 409 M..SR Sliding Nuts ....................................................................... 356
HD Dowel Screws ........................................................................ 379 M..s Sliding Nuts .......................................................................... 355
HLS Solar 400 - 500 ..................................................................... 172 MVE 1 Direct Pressurisation Control ............................................... 67
HM Mounting Strip Accessories .................................................... 317 MVE 2 Solenoid Valve Unit .............................................................. 68
HO Dowel Screws ........................................................................ 379
HO-K Threaded Studs With Collar ................................................ 380 N
HO Wood Screw Studs - Stainless Steel ...................................... 409
HRDB/RDC Double Pipe Rozettes ................................................ 414 NFE 1 Top-up Unit .......................................................................... 68
HS 1 Angle Support Set ............................................................... 348 NFE 2 Top-up Unit .......................................................................... 68
HS 2 Angle Support ..................................................................... 348 NFE 3 Ball Valve With Dirt Collector ................................................ 68
HS 3 Angle Support ..................................................................... 349
HZ Hex Head Wood Screws ......................................................... 380 O
HZI Wood Screw Studs ................................................................ 381
HZWH Water Heaters ................................................................... 177 Omega Clips ................................................................................ 299
I P
Impulse Output Water Meter ........................................................... 63 PC Plugclips ................................................................................. 299
Insulating Mantle Duo/Duo-Solar .................................................. 145 PM Steel Plug ............................................................................... 385
Insulating Mantle FWP/DUO FWS ................................................. 148 PP Plastic Plug ............................................................................. 385
Insulating Mantle KPS ................................................................... 148 Precharge Pressure Tester .............................................................. 95
Insulating Mantle LS(/E) ................................................................ 145 Prescofiller ...................................................................................... 92
Insulating Mantle PS(/R) ................................................................ 149 Prescomano ................................................................................... 92
IVS Isolating Joints ....................................................................... 142 Prescor ........................................................................................... 88
Prescor B ..................................................................................... 130
K Prescor IC .................................................................................... 133
Prescorplus T ............................................................................. 93
K Ball Hangers .............................................................................. 388 Prescor S ....................................................................................... 90
KB Fixed Point Clips (hot Dip Galvanized) ..................................... 283 Prescor SB ................................................................................... 130
KB Fixed Point Clips (steel) ........................................................... 284 Prescor Solar .................................................................................. 89
KCH Profile Clamps ...................................................................... 396 Presspak Digital Packaged Sealed System Sets ............................. 73
KCK Profile Clamps ...................................................................... 396 Pressure Gauges ............................................................................ 94
KCL Profile Clamps ...................................................................... 396 Pressure Reducing Valves ............................................................... 95
KC Profile Clamps ........................................................................ 395 Pressure Safety Switch ................................................................... 96
KF Rail Support Flanges ............................................................... 353 PRS Pipe Roller Support .............................................................. 429
KK Short Ball Hangers .................................................................. 389 PS 31 Rail Clamp (square) ............................................................ 347
KPS 500 ....................................................................................... 185 PS 50 - 850 .................................................................................. 181
KPS 750 - 1000 ........................................................................... 186 PS 1000 - 3000 ............................................................................ 181
KSC Clips ..................................................................................... 266 PS/R 500 - 750 ............................................................................ 183
KS Clips ....................................................................................... 266 PS/R 1000 - 1500 ........................................................................ 184
KSDC Clips .................................................................................. 267 PV Parallel Connectors ................................................................. 388
KSD Clips ..................................................................................... 267
KSM Connectors .......................................................................... 387 R
KVS-D Profile Clips ....................................................................... 397
R1i Flamco Insert Rail ................................................................... 345
RB Rail Girder Clips ...................................................................... 365
RC Roller Chair ............................................................................. 426
456 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
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RD Rail End Cap .......................................................................... 347 T
Red Brass Safety Valve ................................................................... 92
Reducing Flange ........................................................................... 143 T Caps ......................................................................................... 310
Reduction Fitting ............................................................................ 81 Thermo Pressure Gauges ............................................................... 94
R Flamco Rail ............................................................................... 344 Threaded Tube ............................................................................. 378
RHA Roller Hanger ....................................................................... 424 TH Tank Thermometer .................................................................. 143
RH Rail Angle ............................................................................... 354 T-Plus Brass ................................................................................. 245
RK Pipe Rozettes ......................................................................... 412 T-Plus Brass With Ball Valve .......................................................... 245
RKW Pipe Rozettes ...................................................................... 412 T-Plus Cast Iron ............................................................................ 244
RL Rail Extender ........................................................................... 355 Trapezium Fixings ......................................................................... 398
RMD Double Pipe Rozettes .......................................................... 415 Trapezium Pliers ........................................................................... 399
RME Pipe Rozettes ...................................................................... 413 TRD Safety Valves .......................................................................... 91
Rotating Connection, Face Sealed .................................................. 63 TR Immersion Pipe ....................................................................... 143
R . Rail - Stainless Steel ................................................................ 408 TS 120 - 200 ................................................................................ 177
RRH Roller Hanger ....................................................................... 424 Tundish ........................................................................................... 93
RSA Pipe Rol Stand ..................................................................... 427
RSL-G Clips ................................................................................. 285 U
RS Pipe Rol Stand ........................................................................ 427
RVC Pipe Rozettes ....................................................................... 413 UB U-bolts ................................................................................... 282
RVDC Double Pipe Rozettes ........................................................ 415 U/HP 110 - 160 ............................................................................ 176
RVD Double Pipe Rozettes ........................................................... 414
RV Pipe Rozettes ......................................................................... 413 V
RWT Finned-pipe Heat Exchanger ................................................ 144
R .x... Rail Console ....................................................................... 346 Variofit Clips .................................................................................. 266
R . x ... Rail Consoles - Stainless Steel ......................................... 408 Vessel Carrier ......................................................................... 96, 136
RZ-H Rail Support Saddles ........................................................... 351 VG Angle Plate ............................................................................. 363
RZ-V Rail Support Saddles ........................................................... 351 VH Corner Brackets ..................................................................... 362
VP Corner Plates .......................................................................... 362
S
W
SB-A Band ................................................................................... 131
SCS-I Self-tapping Concrete Screw .............................................. 383 WMS-E Low Water Level Protection Device .................................... 96
SCS-P Self-tapping Concrete Screw ............................................ 383 WMS Low Water Level Protection Device ....................................... 95
SCS Self Tapping Concrete Screw ................................................ 378 Wood Screw Studs - Stainless Steel ............................................. 409
SCS-St Self-tapping Concrete Screw ........................................... 383 WPS-E 200 - 500 ......................................................................... 168
SD Card Module ............................................................................. 64
Second Compressor Unit ............................................................... 52
Shut-off Valves ............................................................................... 94
Single Pump Control (PN 10) .......................................................... 58
Single Pump Control (PN 16) .......................................................... 58
Soft Foam Heat Insulation ............................................................... 61
Soft Start For Pumps ...................................................................... 63
SP Clamping Plates ...................................................................... 357
SP..SR Clamping Plates ................................................................ 357
SR ................................................................................................ 386
SR 4 ............................................................................................. 386
SRC Riser Clamps ........................................................................ 432
S..SR Washers ............................................................................. 358
S..s Washers ................................................................................ 358
Steel Cabinet .................................................................................. 61
STRUT Double Rail ....................................................................... 368
STRUT Dual Rail Consoles ........................................................... 368
STRUT HBS-RAPID Hammer-head Bolt Sets ............................... 369
STRUT M-RAPID Sliding Nuts ...................................................... 369
STRUT M Sliding Nuts .................................................................. 369
STRUT M-SL Sliding Nuts ............................................................ 369
STRUT M-SS Sliding Nuts ............................................................ 369
STRUT Rail ................................................................................... 368
STRUT Rail Consoles ................................................................... 368
STRUT RH Mounting Angles ........................................................ 370
STRUT RL Rail Extensions ............................................................ 370
STRUT RP Profile Fixings .............................................................. 372
STRUT RV Flat Rail Connectors .................................................... 370
STRUT SP Clamping Plates .......................................................... 370
STRUT UK Mounting Crosses ...................................................... 370
STRUT VL Floor Consoles ............................................................ 372
STRUT ZK Mounting Crosses ....................................................... 371
ST Spreader Plates ....................................................................... 310
Surge Vessel (PN 6) ........................................................................ 63
S Washers .................................................................................... 358
S Washers - Stainless Steel .......................................................... 408
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 457
General Sale & Delivery Terms and Conditions
1. General 5.7 With the exception of intentional acts or negligence on the part of Flamco,
exceeding the agreed delivery time does not give the customer the right to
1.1 These General Sale & Delivery Conditions are part and parcel of all whole or partial dissolution of the agreement. Failure to meet the delivery date
Flamco quotations and agreements with the exception of service contracts. for whatever reason, does not entitle to give the customer the right to perform
Deviations from these conditions must be put down in writing. Flamco does not work in order to perform the contract without court authorisation.
accept references to the customers own terms and conditions unless otherwise
specifically agreed in writing. 5.8 With the exception of intentional acts or negligence, Flamco is not liable for
damage of any nature which is the result of late delivery by Flamco. However,
1.2 In these terms and conditions the following words shall have the following if Flamco has still not delivered when the new date for delivery (as specified in
meanings: article 5.6) passes, the customer shall be entitled to compensation from the date
Flamco: Flamco B.V., a group enterprise or a company that is contracted for in question. This fixed compensation amounts to 0.5% of the purchase price
an assignment. for every full week that the delivery date is exceeded, subject to a maximum of
Customer: The entity to which the quotation is addressed or with which 7.5%.
Flamco has concluded an agreement. The customer loses his right to the fixed compensation if he does not claim the
Product(s): Any product, any service or any execution of work activities. compensation in writing within six months after the day on which the delivery
should have occurred.
2. Quotations
5.9 The customer must report any problems, such as incorrect products,
2.1 All quotations or offers are without commitment and revocable. incorrect quantities or damage to Flamco, in writing, within ten (10) working
days. Flamco is obliged to respond to this in writing within five (5) working days.
2.2 Flamco may alter any data specified in the quotation, including (but not
limited to) technical specifications, weights and measures, until such time as 6. Risk and transfer of title
Flamco confirms the order in writing.
6.1 Immediately after delivery within the meaning of Article 5.6, the risk for all
3. Documentation the direct or indirect damage that might arise to these goods or be caused by
these goods shall be transferred to the customer. This applies both to damage
3.1 Any data regarding measures, weights and other properties of products sustained by the customer or by third parties.
stated in catalogues, price lists, quotations, mailshots, illustrations, drawings,
diagrams and other Flamco documentation is non-binding. Flamco reserves the 6.2 Without prejudice to the statements in the previous sub-section and in sub-
right to modify its products without prior notice, even if the customer has already section 5.6, title to the goods is not transferred until the customer has carried
ordered these products. out all his/her obligations arising from this agreement including payment of any
interest and costs. Before such time, the customer may not use the products as
3.2 These publications are protected by copyright. These publications may collateral, sell them, destroy them or make them part of a system not owned by
not be copied, handed over to third parties or given for inspection without the Flamco.
explicit permission of Flamco.
6.3 If the customer fails to pay Flamcos invoices, any goods in stock at the
4. Prices customer's warehouse delivered by Flamco shall be considered to pertain to
these invoices.
4.1 The prices specified are subject to change. Flamco has the right to adjust
the agreed price if factors which have an impact on the cost price, including (but 7. Warranty
not limited to) an increase in material prices, wages, National Insurance or Tax
contributions (including import duties and Value Added Tax) arise, even after an 7.1 Subject to the restrictions stated below, we warrant the reliability of the
agreement has been concluded, whether or not such a factor could have been products delivered by us as well as the quality of the material used for that
anticipated. purpose. The customer must prove defects to delivered products within a
timeframe which may vary from product to product. The warranty starts on the
4.2 The customer is considered to agree to the adjusted price if the customer day that the system is put into operation. If the installer fails to record this in
does not notify Flamco in writing that he/she objects to the adjusted price within writing, the production date specified for the product by means of a code shall
eight (8) days of Flamco sending the announcement of the price adjustment to be accepted in principle Flamco will replace without charge only those products
the customer. designed by Flamco that show defects as a result of faulty construction,
imperfect finishing or the use of substandard materials.
4.3 Once sold, products will not be taken back or exchanged.
7.2 The customer must return the defective goods carriage paid to Flamco.
4.4 Flamco reserves the right to charge for packaging at cost. Flamco is not obliged to repair any defects on the spot. Any warranty obligation
regarding a certain product delivered by Flamco expires if and when the
5. Delivery customer and/or third parties execute work on the product without Flamcos
written permission.
5.1 Delivery is subjects to agreements made individually on a case-by-case
basis. 7.3 If Flamco must replace products for new ones in settlement of its warranty
obligation, Flamco will deliver these replacements free of charge under the same
5.2 Delivery is "Ex Works" (EXW as explained in the INCOTERMS) unless conditions as those that applied to the products to be replaced. Flamco obtains
specific delivery agreements have been made. the ownership of the products that are replaced by new ones.
5.3 If delivery is Ex Works, the customer bears the risk of delivery, even if the 7.4 The warranty does not apply to defects that are the result of any government
carrier demands a declaration in the bills of carriage that all damage during regulation regarding the nature or the quality of the materials used.
transport are to be borne by the shipper. Lacquering and chrome plating are excluded from the warranty unless damage
to lacquering and chrome plating are the result of defects in other parts.
5.4 Partial deliveries are permitted unless otherwise agreed. In these cases,
Flamco has the right to demand payment of an invoice relating to such a partial 7.5 A claim under these warranty conditions may be made only if the product
delivery according to the current payment terms. has been installed and maintained according to the installation instructions
provided by Flamco.
5.5 The delivery time shall commence once Flamco has confirmed the order in
writing, and all formalities needed for the start of work have been completed, 7.6 The warranty does not cover damage caused by pollution, by the addition
and the customer has provided the data that in Flamcos opinion is required of additives other than those approved by Flamco, or by water with a pH level
for delivery of the product. If payment in advance has been agreed upon, the lower than 5.0 or higher than 9.0.
delivery time does not start earlier than after the payment is made and after
compliance with the aforementioned conditions. 7.7 Any objection against defects visible on the outside of the products must
be made in writing within eight (8) working days of receipt of the goods by the
5.6 A product is considered delivered once it is ready for shipment to the customer. In the absence of such an objection, Flamco's warranty obligation
customer. If Flamco foresees that it cannot deliver within the agreed upon regarding such defects shall lapse.
delivery time, Flamco shall inform the customer about this in writing and if
possible state the date when delivery is expected. Flamco is not liable for any 7.8 Flamco's failure to comply with this guarantee obligation does not release
damage as a result of late delivery except where Flamco has failed to notify the the principal from the obligations arising from this or any other agreement.
customer within the agreed delivery time that delivery as initially agreed could
not occur. 7.9 These warranty conditions shall lapse if the customer fails to comply in any
In that case, the customer has the right to compensation of any additional costs way with any obligation that might arise for him from this agreement or any
incurred by him/her, which could have avoided if notification had been received. other agreement corresponding to this agreement, including without limitation
installation and maintenance instructions.
458 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
7:13 The warranty obligations shall be suspended if the warranty obligations 8.4 Where the term of payment is exceeded, the customer must pay interest at
cannot be met, for example due to import and/or export prohibitions, strikes and a rate of 1.5% per month on the outstanding amount from the due date, without
other unforeseen circumstances. notice of default being required. All judicial and extra-judicial costs, which
Flamco incurs in order to collect the amount owed by the customer shall be
7:14 For the warranty conditions, Flamcos products are divided into the borne by the customer. Flamco is authorised to dissolve the agreement wholly or
following product groups: partially out of court.
Product Group 1: 8.5 Contrary to the statement in Article 8.1, Flamco may demand where
Expansion vessels Flamco deems appropriate that payment be made solely in the form of an
- Flexcon expansion vessels 5-year warranty immediate cash payment or by sending cash on delivery (C.O.D.), even if the
- Airfix A and D expansion vessels 3-year warranty agreement stipulates otherwise.
- B and C expansion vessels 2-year warranty
- private label expansion vessels 8.6 All claims become due and payable in the event of late/tardy compliance.
depending on customer, at least 1-year warranty
- Airfix P expansion vessels 2-year warranty 8.7 Flamco reserves the right to settlement at all times. Settlement on the part of
- Flexcon VSV and VB intermediate vessels 3-year warranty the customer is excluded.
Flamco or a registered installation company must put the product into operation
according to the supplied installation instructions.
The breakdown must always be reported within eight (8) working days to the
Flamco organisation in the country concerned.
The costs of the service (material, labour, travel and accommodation expenses)
are charged to the customer if it is detected on site that the breakdown is not
covered by the warranty conditions.
Product Group 3:
Separate warranty conditions are agreed upon with every OEM customer.
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 459
Notes
460 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Notes
Notes
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 461
Notes
462 Product overview 2013 We reserve the right to change designs and technical specifications of our products.
Notes
Notes
Product overview 2013 We reserve the right to change designs and technical specifications of our products. 463