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RAPID P0030 CPP PMG WPR 0001 0020
Package 30A
WEEKLY PROGRESS REPORT NO. 0020
9th Sep 15th Sep2017
Signature:
Document Class: O
Sections changed in last revision are identified by a vertical line in the right margin.
HOLDs
TABLE OF CONTENTS
1. HSSE STATISTIC.......................................................................................................................... 4
2. PROJECT HIGHLIGHTS............................................................................................................... 4
2.1 PROJECT MANAGEMENT................................................................................................4
2.2 ENGINEERING.................................................................................................................. 5
2.3 PROCUREMENT............................................................................................................... 6
4.2 ENGINEERING.................................................................................................................. 11
4.3 PROCUREMENT............................................................................................................... 11
5. AREA OF CONCERNS................................................................................................................ 13
5.1 PROJECT MANAGEMENT................................................................................................13
5.2 ENGINEERING.................................................................................................................. 14
5.3 PROCUREMENT............................................................................................................... 14
1. HSSE STATISTIC
2. PROJECT HIGHLIGHTS
2.1.1 HSE
Significant Accomplishments W/E 15-Sep-2017
Inspection 2 pile machines, 1 black hole, 2 mobile crane. (11/9/2017)
Mass Toolbox Meeting and Walkabout. (14/9/2017)
Support work for piling work. (on progress)
Daily safety briefing for piling workers. (on progress)
2.1.2 QA/QC
Site inspection done on Peck Chew documentation status and compiling system on 8th Sept
Underlined the inspection document requirement with CCM/Peck Chew as per PRPC project
documentation requirement.
Civil inspector already arrived site on 15 Sept
2.1.3 Subcontracting
2.2 ENGINEERING
Note
Two items of delay for the Engineering study
1) Hazardous Area Classification will start on 25th Sep 2017
2) Corrosion Design Base Memoranda (CDBM)-CPP and the third party company had
disagreements with the scope of work, CDBM havent got a recovery plan date.
Total
IFR IFA IFC/IFD/IFE
Amou Pla Actu Reply Pla Actu Reply Pla Actu Reply
N Discipli
Weight nt of n al Varian from n al Varian from n al Varian from
o ne
Doc's Issu Issu ce OWNE Issu Issu ce OWNE Issu Issu ce OWNE
e e R e e R e e R
1 CVS 14.35% 132 34 40 6 38 23 26 3 24 21 27 6 26
2 ELE 13.48% 124 55 51 -4 49 2 2 0 1 21 39 18 34
3 HSE 6.74% 62 22 26 4 13 14 10 -4 7 8 9 1 5
4 HVA 1.85% 17 0 0 0 0 0 0 0 0 0 0 0 0
5 INC 11.96% 110 30 28 -2 18 13 13 0 13 13 17 4 14
6 MCI 1.52% 14 8 9 1 9 2 0 -2 0 2 3 1 3
7 MEC 13.04% 120 40 42 2 35 8 5 -3 1 15 19 4 6
8 NVT 5.11% 47 35 35 0 29 1 2 1 1 18 20 2 17
9 PIP 10.33% 95 33 31 -2 19 13 11 -2 3 8 7 -1 1
1
PRO 17.83% 164 134 137 3 111 94 74 -20 12 18 13 -5 0
0
1
ROT 3.80% 35 19 18 -1 15 3 3 0 2 6 10 4 9
1
100.00
Total 920 410 417 7 336 173 146 -27 64 130 164 34 115
%
2.3 PROCUREMENT
1) Issue the official Purchase Order of GRE Pipes to NOV Singapore Pet Ltd. (Sep 9, 2017)
2) Receive approve PIV MR (Sept 15, 2017)
3) Send out official RFQ of Carbon Steel Pipe(Sep 13,2017)
4) Issue the official Purchase Order of liquid refrigerant compressor.(Sep 15,2017)
5) Issue official RFQ to approved vendors for Fittings( Sep 9, 2017)
2.4.1 Procurement
1) PO for Flange/ forging and elbow tentatively to be issue on 1st October 2017. CPP
confirmation reply is required.
2) PO for CS/SS pipe tentatively will be issue on October 2017, detail will be confirmed on
next week.
2.4.2 Expediting
1) Blind test had performed on 14th September 2017 at MMHE-ATB. PRPC had joined the
testing.
2) CPP received official tax invoice for the 20% claim payment milestone from MMHE-ATB.
3) Engineering meeting on all the engineering document had carried out on 11th September
2017. MOM will be Distribute out on 15th September 2017.
4) MOM Monthly progress meeting No 7 distributed out on 12th September 2017.
5) Site weekly progress meeting had carry out on 13th September 2017.
6) CPP and MMHE-ATB meet on 11th October 2017 to align the method of measurement for
the schedule, CPP commented current weightage proposed by MMHE-ATB is not
reasonable, MMHE-ATB will readjust the weightage and propose after project execution
schedule REV D submit on 20th September 2017.
7) Daily short meeting with MMHE-ATB project engineer to follow up with document and
fabrication status.
8) Fabrication report as of 14thSeptember 2017.
5220-
19 231 0 0 -
101C 2/10/2017 20/5/2018 PCS
Marking
20 9 -32
& Cutting 2/10/2017 11/10/2017 28/8/2017 PCS 54 29
21 Rolling 9 12/10/2017 18/10/2017 5/9/2017 PCS 54 13 -34
2.5.1 Construction
The main work this week includes:
Piling work for butadiene vessel foundation (5220-V-101A/B/C/D), 3 piling rigs working.
Butadiene vessel foundation (5220-V-101A/B/C/D) piles PDA activities.
Piling work for propylene vessel foundation (5220-V-104C), 1 piling rig working.
Mobilized the new 1 piling rig to site for propylene vessel (5220-V-104A) piles driving.
P30A area low point backfilling and levelling, 1 backhoe working.
ICP piles delivery to site for butadiene and propylene pile driving.
TCF office area levelling and compaction.
Week Total
SN. Work Description Work Duration Complete Complete Remarks
5220-V-101A/B/C/D Piles
1 8th Sep-14th Sep 137 219/405
driving activity
Piles for butadiene delivery to
2 8th Sep-14th Sep 35% 60%
site.
5220-V-101A/B/C/D Piles
3 8th Sep-14th Sep 6 9/21
PDA
Propylene vessels piles
4 8th Sep-14th Sep 37 43/320
driving
Piles for propylene delivery to
5 8th Sep-14th Sep 12% 20%
site.
6 P30A area low point levelling 8th Sep-14th Sep 30% 60%
7 TCF area levelling 8th Sep-14th Sep 65% 80%
th th
8 TCF area compaction 8 Sep-14 Sep 50% 50%
th th
9 TCF area fabrication 8 Sep-14 Sep 35% 75%
2.5.2 Commissioning
Nil
Milestone status
Milestone Description Baseline Date Actual Date
EFFECTIVE DATE of Contract 28-Apr-17 28-Apr-17
MC- Butadiene 30-Sep-18
RFSU- Butadiene 30-Nov-18
MC-Propylene 31-Jan-19
RFSU- Propylene 31-Mar-19
MC-Ethylene 31-Jul-19
RFSU- Ethylene 30-Sep-19
Certificate Of Provisional Acceptance signed by OWNER 31-Dec-19
Overall progress
Last Week Cumm This Period This Period Cumm
Description WTG
Plan Actual Variance Plan Actual Plan Actual Variance
Engineering 11.22% 36.71% 37.70% 0.99% 5.06% 4.45% 41.77% 42.14% 0.37%
Procurement 39.22% 9.42% 8.60% -0.81% 0.10% 1.37% 9.52% 9.97% 0.45%
Construction 44.67% 0.43% 0.37% -0.06% 0.36% 0.75% 0.79% 1.11% 0.32%
Commissioning 4.89% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
Overall 100.00% 8.00% 7.77% -0.24% 0.77% 1.37% 8.77% 9.13% 0.36%
Manpower
Indirect Manpower
Indirect Manpower(Site office ) Direct Manpower
(Home office & Engineering office )
Plan Actual Plan Actual Plan Actual
Man-hours
Indirect Man-hours
Indirect Man-hours (Site office ) Direct Man-hours (Site work)
(Home office & Engineering office )
Plan Actual Plan Actual Plan Actual
4.1.1 HSE
4.1.2 QA/QC
16/9/2017-22/9/2017
To submit the Lateral Testing Procedure
Inspect and monitor that MMHE-ATB fabrication
Inspection and monitor at site for piling work
Monitor the PDA and Lateral test
Discussion with PRPC on the Table of Contain for final documentation on next quality meeting
Preparation of procedures on other disciplines as per the site requirement
23/9/2017-29/9/2017
Quality Walkabout on MMHE ATB on 25th Sept
Inspect and monitor that MMHE-ATB fabrication
Inspection and monitor at site for piling work
Monitor the PDA and Lateral test
4.1.3 Subcontracting
Complete the technical and commercial evaluation of Civil and Structure Sub-Contractor for
Butadiene and Propylene Tank Foundation Work. (September 21, 2017): Bidders believe that
need to clarify and request to extend the date of submission of proposals. Contractor want to
have a face-to-face communication with bidders on September 18-19, 2017, Make sure that the
award date is unchanged.
Submit the documents of proposed Sub-contractor list for GRE drainage pipeline work, for
OWNERs approval (September 21, 2017): Up to now only one Sub-contractor has not yet been
submitted the company profile, the others had submitted, Contractor has reminded.
Issue the LOA to the Civil and Sub-Contractor for Butadiene and Propylene Tank Foundation
Work. (September 23, 2017): Contractor will submit the TBE to OWNER for review, if approval
by OWNER, Contractor will issue the LOA.
Submit the documents of proposed Sub-contractor list for pre-cast manhole, for OWNERs
approval (September 23, 2017): Up to now only one Sub-contractor has submitted the company
profile, the others has not yet been submitted, Contractor has reminded them.
Issue RFQ for Civil Sub-Contractor for pre-cast manhole for UG FW and AOC (September 25,
2017)
Issue RFQ for GRE drainage pipeline work (September 25, 2017)
Prepare and issue the RFQ for the Civil Work of Electrical Substation and Field Auxiliary Room.
(Sep 28, 2017)
4.2 ENGINEERING
Planned Significant Objectives W/E 22-SEP-2017
HAZOP study will be held during 18th to 22nd Sep
The drawing status
Amount Weekly(16-sep~22-Sep) Cumm
No Discipline Weight of Progres Progres
Doc's IFR IFA IFC/IFD/IFE IFR IFA IFC/IFD/IFE
s s
1 CVS 14.35% 132 4 0 1 2.16% 38 23 22 25.45%
2 ELE 13.48% 124 0 0 3 0.52% 55 2 24 37.70%
3 HSE 6.74% 62 6 3 0 7.42% 28 17 8 37.10%
4 HVA 1.85% 17 1 0 0 4.41% 1 0 0 4.41%
5 INC 11.96% 110 4 1 2 3.18% 34 14 15 26.23%
6 MCI 1.52% 14 0 0 1 1.79% 8 2 3 48.93%
7 MEC 13.04% 120 2 0 6 2.25% 42 8 21 30.63%
8 NVT 5.11% 47 2 0 5 5.85% 37 1 23 70.85%
9 PIP 10.33% 95 9 0 7 8.42% 42 13 15 35.42%
10 PRO 17.83% 164 10 10 4 5.55% 144 104 22 72.62%
11 ROT 3.80% 35 1 0 1 2.57% 20 3 7 47.57%
Total 100.00% 920 39 14 30 3.92% 449 187 160 41.22%
4.3 PROCUREMENT
1) Send out the Quantity Clarification of Pipes, Fittings (Sep 20,2017)
2) Send out official RFQ of MAC (Sep 18,2017)
3) Arrange the Production of GRE Pipes, assist the Training of GRE Welder
4) Mill Audit of Stainless Steel Plate and MOVs proposed vendor
4.4 BULLET
TANKS:
4.4.1 Procurement
1) Follow up for PO for Flange/ forging and elbow.
2) MMHE-ATB will confirm the date on PO for CS/SS pipe next week.
4.4.2 Expediting
1) COP 2 - Separate meeting will be arranged to discuss between PRPC, CPP and
MMHE-ATB. Date from 2nd October 2017 onwards.
2) Official tax invoice for the 20% claim payment milestone to be submit to CPP finance
department next Tuesday.
3) Expedite on fabrication schedule delay and to catch up the delay.
4) Expedite on outstanding document from PRPC and MMHE-ATB.
5) MMHE-ATB to provide inspection document status.
4.5.1 Construction
Piling work for butadiene vessel foundation (5220-V-101A/B/C/D), 3 piling rigs working.
Butadiene vessel foundation (5220-V-101A/B/C/D) piles PDA activities.
Butadiene vessel foundation (5220-V-101A/B/C/D) piles cutting works.
Butadiene vessel foundation (5220-V-101A/B/C/D) piles PIT activities.
Piling work for propylene vessel foundation (5220-V-104C), 1 piling rig working.
Piling work for propylene vessel foundation (5220-V-104A), 2 piling rigs working.
Propylene vessel foundation (5220-V-104A/C) piles PDA activities.
Propylene vessel foundation (5220-V-104A/C) piles cutting works.
Propylene vessel foundation (5220-V-104A/C) piles PIT activities.
Piling work for propylene vessel foundation (5220-V-104B/D), 2 piling rigs working.
Ethylene tank foundation (5220-T-101) trial pile lateral load test.
Piling work for ethylene tank foundation (5220-T-101), 1 piling rig working at beginning.
P30A area low point backfilling and levelling, 1 backhoe working.
ICP piles delivery to site for butadiene and propylene and ethylene piles driving.
TCF office area levelling and compaction.
TCF office foundation construction.
TCF office fabricated materials delivery.
Temporary road and drainage.
Precast valve pit for firefighting system.
Precast U-Ditch for drainage.
4.5.2 Commissioning
The mound effect the piling at east of butadiene vessel area need to be removed.
5. AREA OF CONCERNS
5.2 ENGINEERING
Documents should be reviewed and feedback to CPP on time.
Provide the relevant document for reference as the agreement in last high-level meeting.
Civil work, such as FAR and Substation, will be constructed on 1 st Nov. We had start the
work based on experience, there is some risk for future design and construction.
Pleases feedback comments for PTA of refrigerant compressor as soon as possible.
5.3 PROCUREMENT
Nil
Letter to PETRONAS
Nil
7. ATTACHMENTS
7.1 Project overall progress
7.2 Engineering progress
7.3 The list of delay deliverables
7.4 Procurement progress
7.5 Subcontractor Matrix
7.6 Three Weeks look ahead schedule of site work
7.7 60 Days Concrete Demand Form
7.8 Site picture