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CONTENTS Page
ABBREVIATION ................................................................................................................ 4
1 INTRODUCTION ................................................................................................... 5
2 OBJECTIVE .......................................................................................................... 5
6 DEFINATIONS ...................................................................................................... 8
6.1 CONSUMED LOAD (in KW) ................................................................................. 8
6.2 RATED POWER (in KW) ...................................................................................... 8
6.3 CONTINUOUS LOADS ......................................................................................... 9
6.4 INTERMITTENT LOADS ....................................................................................... 9
6.5 STANDBY LOADS ................................................................................................ 9
7 GENERAL ............................................................................................................. 9
8 CT DATA ............................................................................................................... 9
9 VALUE OF RM ....................................................................................................... 9
11 RELAY SETTINGS.............................................................................................. 10
ATTACHMENT-1 ............................................................................................................. 12
ATTACHMENT-2 ............................................................................................................. 14
ATTACHMENT-3 ............................................................................................................. 16
ATTACHMENT-4 ............................................................................................................. 18
DEFINITIONS
For the purposes of this report, the following definitions of terms and interpretations shall
apply regardless of and other meaning the words may have in other respects:
ABBREVIATION
BP RP - British Petroleum Recommended Practices
BS - British Standard
DEPM - Diesel Engine Prime Mover
DG - Diesel Generator
ES - Engineering Standard
EPIC - Engineering Procurement Installation and Commissioning
ESD - Emergency Shutdown System
FAT - Factory Acceptance Test
GCP - Generator Control Panel
IEC - International Electro-technical Commission
IET - Institute of Environmental Technology
IEEE - International Electrical Electronics Engineers
ISO - International Organization for Standardization
OEM - Original Equipment Manufacturer
QDC - Qatar Design Consortium
QP - Qatar Petroleum
RMS - Root Mean Square
Uk - CT knee point Voltage
Us - Stabilizing Voltage
Ikmax - Short Circuit Current.
n - Turns Ratio
Rin - Internal resistance of the current transformer secondary winding
Rm - Total resistance of the longest measuring loop
Ie - Excitation Current
Ip - Primary current level, for which the protection is to operate
Ir - Current corresponding to the relay settings
Iu - Current flowing through the positive resistor at the voltage level Us
- Number of current transformers per phase belonging to the
m
protection
1 INTRODUCTION
QATAR PETROLEUM (QP) has awarded contract to Petroserv Controls &
Communication for the project (Engineering Consultancy Services for Upgrading of
500kVA Emergency DG set at GD station S) under the contract no. LC16104300. Qatar
Design Consortium (QDC) is engineering design consultant to perform the detailed
design and engineering services for the contract.
2 OBJECTIVE
This document specification detailed about requirements for Protection Relay Setting for
1000kVA Emergency DG set at GD station S.
3 SCOPE DEFINITION
3.1 BACKGROUND
The Emergency switch board SSB-104 is now in excess of load, it would be more than
500kVA. Therefore, the existing 500kVA DG set needs to be upgraded to higher range of
DG capacity. Power supply to the existing switch board (S-SB-104) is fed from 500KVA
DG set in case of emergency power required. The existing DG set is skid mounting type;
Make: FG Wilson (Engineering) Ltd, the rating of the DG set is 500KVA or rated standby
power capacity of DG is 548 kVA (438kW).
Controller ACESS 4000 is provided for the protection of DG set. ACCESS 4000 controller
has a facility to operate the DG set in both Auto & Manual mode. The existing batteries:
2nos of 12V of capacity 200AH (Make: CAT; model: 1400 CCA) maintenance free with
auxiliary charger used for charging of batteries during DG off condition.
The power cables laid in existing cable trench from generator power panel to switch
board SWB-104. Adequacy of existing power cable needs to be checked for new
proposed DG set and the higher range of cable shall be replaced suitably, if the existing
cables are found inadequate.
The existing cable shall be 2Rx1Cx 630 Sq.mm per phase; Cu/XLPE/AWA/PVC cables
per phase & 1Rx1Cx 630Sq.mm for neutral; Cu/XLPE/AWA/PVC laid and these are
connected from DG power panel to the DG incomer ACB in the existing emergency
switch board SB-104.
3.2 SCOPE
This document specification detailed about requirements for industrial type self-excited
power generators driven by diesel engine abbreviated DEPM (Diesel engine prime mover)
along with brushless excitation system, automatic voltage regulator, generator control panel,
generator breaker and associated accessories.
4 BASIC DATA
4.1 ENVIRONMENTAL CONDITIONS
The highest average humidity occurs during the months of December and January. At the
time of maximum temperature the maximum relative humidity is 46%. Humidity in the
range of 100% at 27C is recorded previously. Moisture in the atmosphere occasionally
holds salts.
4.1.3 Rainfall
4.1.4 Winds
4.1.5 Lightning
4.1.6 Sandstorm
4.1.7 Earthquakes
Dummy tags shall be used for the proposed equipment. A request for actual tags shall be
generated by EPIC contractor to QP during detail design phase as per QP
Engineering Standard QPR-DKN-05_Rev.02 (2012).
5.1 QP STANDARDS/SPECIFICATIONS
QP STANDARDS
E.S.2.14.0015 Low Voltage Switchgear and Control gear for use indoor
INTERNATIONAL STANDARDS
6 DEFINATIONS
The following items defined below are for general information and better understanding of Load
Schedule
This is the design power requirement of the driven equipment at design point, in kilowatt. The
design power requirement is the power drawn by the equipment when the plant is operating at the
design capacity under normal operating condition.
The rated power is the rated kilowatt indicated on the name plate of the equipment.
All the loads, which may be running continuously in normal operating conditions like motors,
lighting loads, UPS and battery charger loads etc.
All the loads which are required for intermediate operations like Hoist, Motor operated Valves etc.
All loads which are required to be operated only in the event of failure of normal operating loads
and during shutdown of plant like spare motors, receptacle outlets, welding outlets etc.
7 GENERAL
Relay used : ABB make, Type SPAE 010 (For REF Protection)
ABB make, Type REF 542 Plus (For Over current & Earth Fault
Protection)
Alternator Rating : 1000KVA, 415V, Xd= 0.15 p.u.
Generator Neutral is solidly earthed.
All the CTs for REF SPAE 010 relay are installed in the 415V switch board (S-SB-104)
with a negligible small CT lead lengths.
8 CT DATA
Uk (Min) : 635V
n :1600 (CTR= 1600/1A)
Rin : 8.7 (As per CT name plate data)
Ie : 8.7mA (Average rounded off value) @ Uk =894V
9 VALUE OF RM
The value of Rm, total resistance of the longest measuring circuit, may be evaluated as
below.
The CT secondary circuit lead conductor size is = 2.5 sq mm, copper
Resistance of 2.5 sq mm copper conductor is = 7.46 /kM
The length of longest lead is = 2 mtr (Assumed)
Thus the longest measuring circuit loop resistance is = 2 x 2 x (7.46/1000)
Rm = 0.02984
11 RELAY SETTINGS
The settings value of the relay, (U >/Un) can be calculated from the following expressions.
However to achieve operating voltage closer to Us, the relay setting of 0.8 x (U >/Un)
may be adopted.
By assigning the above setting to the relay the effective voltage at setting becomes (0.8 x
100) = 80V
12 SENSITIVITY CHECK
The sensitivity of the setting can be calculated using the following expression:
ATTACHMENT-1
IDMT Current
0.2
0.05-4.0 ln
51G IDMT VI 1600/1A 320 Refer ETAP Report
Definite Time Delay
0.88
IDMT Td
0.1-1.2Un 0.85
Start Value U<, U<< 93.5
27 415/110V
Time 40-30,000ms 2000ms
Lowest Voltage=0 Used/Not Used Not Use
U Dead Line
0.10 0.1
0.10-0.80xUn1
U Live Line
1.0 1.0
0.5-1xUn1
U Dead Line
0.10 0.1
0.10-0.80xUn2
U Live Line
ABB REF- 1.0 1.0
Synchro Check 0.5-1xUn2 415/110V
542 PLUS Dead Time 0.1-
0.1S 0.1S
S-SB-104 415V DG Incomer 20.0s
Delta Voltage
0.05 0.05
0.20-0.40xUn1s
Delta Phase 5-50
10Deg 10Deg
degree
Time
1Sec 1Sec
0.20-1000.00s
Under Frequency
Trip Criteria f/f_AND_df/dt, Under Ferquency
f_OR_df/dt
Set Value 40.00-75.00Hz 1600/1A 49Hz 49Hz 2
81
415/110V
0.10=1.00Hz/Sec 0.5Hz/ Sec 0.5Hz/ Sec
Frequency gradient
Time 0.10-30.00s 2Sec 2Sec
U/V treshold 0.10-1.00 Un 0.4Un
Directional power
Direction prtection Backward
forward/Backward
Nominal
32 1-10000000kW 870Kw 870Kw
ActivePower
Maximum Reverse
1-50 % Pn 5% 5%
Load
Operating Time 1.0-1000 s 5Sec 5Sec
ATTACHMENT-2
(ETAP OVER CURRENY RELAY SETTING)
30 Relay3 - P - 51 30
OC1
ABB
REF 542plus
10 10
CT Ratio 1600:1
Extremely Inverse
5 Pickup = 0.45 (0.05 - 40 xCT Sec) 5
Seconds
Seconds
Time Dial = 0.51
3 3x = 5.1 s, 5x = 1.7 s, 8x = 0.648 s 3
9.615 kA @ 0.415 kV
t1: 0.23 s
1 1
.5 .5
.3 .3
Gen1
800 kW R Relay5
o
.1 .1
CB5
.05 .05
o
R Relay3
CB3
.01 Load1
100 kVA
.01
.005 .01 .03 .05 .1 .3 .5 1 3 5 10 30 50 100
Star27
ATTACHMENT-3
(EARTH FAULT RELAY SETTING)
Seconds
ABB
3 REF 542plus 3
CT Ratio 1600:1
Very Inverse
Pickup = 0.2 (0.05 - 40 xCT Sec)
1 Time Dial = 0.88 1
3x = 5.94 s, 5x = 2.97 s, 8x = 1.7 s
11.659 kA @ 0.415 kV
.5 .5
t1: 0.625 s
.3 .3
Gen1
800 kW
o
.1 .1
R Relay5
CB5
.05 .05
o
R Relay3
CB3
.01 Load1
100 kVA
.01
.005 .01 .03 .05 .1 .3 .5 1 3 5 10 30 50 100
Star36
ATTACHMENT-4
(PROTECTION RELAY CATALOGUE)