Vous êtes sur la page 1sur 19

COMMENTS RESOLUTION

SHEET [ CRS ]

QP CONTRACT NUMBER LC16104300


CONTRACT TITLE EPIC FOR UPGRADING 500KVA EMERGENCY DG SET AT GD STATION 'S' MESAIEED
QP TRANSMITTAL NO LC16104300-QP-TN-0025 DATE 23.07.2017
DOCUMENT NUMBER PCR049-MGDS-2-30-0001 DOCUMENT REVISION 1
DOCUMENT TITLE RELAY SETTING SCHEDULE
No. QP COMMENTS CONTRACTOR RESPONSE
AS PER CLAUSE 8.5.2 OF ES.2.03.0001 REV-B, THE FREQUENCY SHALL NOT DEVIATE FROM
1 RATED FREQUENCY BY MORE THAN +/- 2%. THE UNDER FREQUENCY (81) SETTING SEEMS
COMMENTS NOTED. DOCUMENT HAS BEEN REVISED WITH
REV. 02.
TO BE HIGH - PLEASE CLARIFY.
`

CONTRACT NO : LC16104300 PROJECT NO: PCR049

PROJECT TITLE:-

EPIC FOR UPGRADING 500KVA EMERGENCY DG SET AT GD


STATION 'S', MESAIEED

DOCUMENT TITLE:

RELAY SETTING SCHEDULE

MAIN CONTRACTOR: DESIGN CONSULTANT:

P.O. Box: 22006


AlWaab City |Salwa Road |Doha|Qatar

2 28-09-2017 ISSUED FOR CONSTRUCTION DS CR HT

1 18-07-2017 RE ISSUED FOR COMMENTS DS CR HT

0 28-04-2017 ISSUED FOR COMMENTS DS CR HT

Rev Date Description Prepared Checked Approved Approved


by by by by QP

Document No. PCR049-MGDS-2-30-0001 01


o of 18
RELAY SETTING SCHEDULE

CONTENTS Page

ABBREVIATION ................................................................................................................ 4

1 INTRODUCTION ................................................................................................... 5

2 OBJECTIVE .......................................................................................................... 5

3 SCOPE DEFINITION ............................................................................................. 5


3.1 BACKGROUND .................................................................................................... 5
3.2 SCOPE .................................................................................................................. 6

4 BASIC DATA ........................................................................................................ 6


4.1 ENVIRONMENTAL CONDITIONS ........................................................................ 6
4.2 TAGGING SYSTEM .............................................................................................. 7

5 CODES AND STANDARDS .................................................................................. 7


5.1 QP STANDARDS/SPECIFICATIONS ................................................................... 7

6 DEFINATIONS ...................................................................................................... 8
6.1 CONSUMED LOAD (in KW) ................................................................................. 8
6.2 RATED POWER (in KW) ...................................................................................... 8
6.3 CONTINUOUS LOADS ......................................................................................... 9
6.4 INTERMITTENT LOADS ....................................................................................... 9
6.5 STANDBY LOADS ................................................................................................ 9

7 GENERAL ............................................................................................................. 9

8 CT DATA ............................................................................................................... 9

9 VALUE OF RM ....................................................................................................... 9

10 ADEQUACY OF UK (CTS KNEE POINT VOLTAGE) ........................................ 10

11 RELAY SETTINGS.............................................................................................. 10

12 SENSITIVITY CHECK ......................................................................................... 10

ATTACHMENT-1 ............................................................................................................. 12

ATTACHMENT-2 ............................................................................................................. 14

ATTACHMENT-3 ............................................................................................................. 16

ATTACHMENT-4 ............................................................................................................. 18

Doc No: PCR049-MGDS-2-30-0001 Rev.2 Page 2 of 18


RELAY SETTING SCHEDULE

DEFINITIONS
For the purposes of this report, the following definitions of terms and interpretations shall
apply regardless of and other meaning the words may have in other respects:

Shall The word "shall" is to be understood as mandatory.

Should The word "should" is to be understood as being strongly


Recommended

May The word "may" is used where alternatives are equally


acceptable

Must The word "must" is used where a provision is a statutory


Requirement

Client / Company Qatar Petroleum

Contractor Company / Firm or Party appointed by QP to perform the


works in accordance with this specification

Manufacturer The Party that manufactures, fabricates or produces


materials or products covered by this specification

Supplier Company / Firm or Party appointed by QP to supply


material, equipment or other products in accordance with
this specification

Doc No: PCR049-MGDS-2-30-0001 Rev.2 Page 3 of 18


RELAY SETTING SCHEDULE

ABBREVIATION
BP RP - British Petroleum Recommended Practices
BS - British Standard
DEPM - Diesel Engine Prime Mover
DG - Diesel Generator
ES - Engineering Standard
EPIC - Engineering Procurement Installation and Commissioning
ESD - Emergency Shutdown System
FAT - Factory Acceptance Test
GCP - Generator Control Panel
IEC - International Electro-technical Commission
IET - Institute of Environmental Technology
IEEE - International Electrical Electronics Engineers
ISO - International Organization for Standardization
OEM - Original Equipment Manufacturer
QDC - Qatar Design Consortium
QP - Qatar Petroleum
RMS - Root Mean Square
Uk - CT knee point Voltage
Us - Stabilizing Voltage
Ikmax - Short Circuit Current.
n - Turns Ratio
Rin - Internal resistance of the current transformer secondary winding
Rm - Total resistance of the longest measuring loop
Ie - Excitation Current
Ip - Primary current level, for which the protection is to operate
Ir - Current corresponding to the relay settings
Iu - Current flowing through the positive resistor at the voltage level Us
- Number of current transformers per phase belonging to the
m
protection

Doc No: PCR049-MGDS-2-30-0001 Rev.2 Page 4 of 18


RELAY SETTING SCHEDULE

1 INTRODUCTION
QATAR PETROLEUM (QP) has awarded contract to Petroserv Controls &
Communication for the project (Engineering Consultancy Services for Upgrading of
500kVA Emergency DG set at GD station S) under the contract no. LC16104300. Qatar
Design Consortium (QDC) is engineering design consultant to perform the detailed
design and engineering services for the contract.

2 OBJECTIVE

This document specification detailed about requirements for Protection Relay Setting for
1000kVA Emergency DG set at GD station S.

3 SCOPE DEFINITION
3.1 BACKGROUND

The Emergency switch board SSB-104 is now in excess of load, it would be more than
500kVA. Therefore, the existing 500kVA DG set needs to be upgraded to higher range of
DG capacity. Power supply to the existing switch board (S-SB-104) is fed from 500KVA
DG set in case of emergency power required. The existing DG set is skid mounting type;
Make: FG Wilson (Engineering) Ltd, the rating of the DG set is 500KVA or rated standby
power capacity of DG is 548 kVA (438kW).

Controller ACESS 4000 is provided for the protection of DG set. ACCESS 4000 controller
has a facility to operate the DG set in both Auto & Manual mode. The existing batteries:
2nos of 12V of capacity 200AH (Make: CAT; model: 1400 CCA) maintenance free with
auxiliary charger used for charging of batteries during DG off condition.

The power cables laid in existing cable trench from generator power panel to switch
board SWB-104. Adequacy of existing power cable needs to be checked for new
proposed DG set and the higher range of cable shall be replaced suitably, if the existing
cables are found inadequate.

The existing cable shall be 2Rx1Cx 630 Sq.mm per phase; Cu/XLPE/AWA/PVC cables
per phase & 1Rx1Cx 630Sq.mm for neutral; Cu/XLPE/AWA/PVC laid and these are
connected from DG power panel to the DG incomer ACB in the existing emergency
switch board SB-104.

Doc No: PCR049-MGDS-2-30-0001 Rev.2 Page 5 of 18


RELAY SETTING SCHEDULE

3.2 SCOPE

This document specification detailed about requirements for industrial type self-excited
power generators driven by diesel engine abbreviated DEPM (Diesel engine prime mover)
along with brushless excitation system, automatic voltage regulator, generator control panel,
generator breaker and associated accessories.

4 BASIC DATA
4.1 ENVIRONMENTAL CONDITIONS

A typical sulphurous coastal environment prevails with frequent sandstorms. The


atmosphere can be both salt and sand laden. Hydrogen sulphide (H2S) at corrosive
levels can be present in the atmosphere. The environmental data to be used is as
follows:

4.1.1 Temperature & Pressure


Average Maximum Shade Temperature: 49 Deg C

Maximum Recorded Shade Temperature: 52 Deg C

Average Minimum Shade Temperature: 20 Deg C

Normal Winter Minimum Temperature: 12 Deg C

Minimum Winter Temperature 0 Deg C

Maximum Sun Radiation Temperature 84 Deg C

Average Barometric Pressure 0.98 / 1.01 Bar A

4.1.2 Relative Humidity

Absolute Maximum Humidity 100%

Absolute Minimum Humidity 0%

The highest average humidity occurs during the months of December and January. At the
time of maximum temperature the maximum relative humidity is 46%. Humidity in the
range of 100% at 27C is recorded previously. Moisture in the atmosphere occasionally
holds salts.

4.1.3 Rainfall

Average annual rainfall 80 mm

Maximum recorded annual rainfall 175 mm

Doc No: PCR049-MGDS-2-30-0001 Rev.2 Page 6 of 18


RELAY SETTING SCHEDULE

Minimum recorded annual rainfall 13 mm

4.1.4 Winds

Prevailing wind direction is from the North-West to North-North-West

Basic Wind Speed for Civil/ Structural 45m/Sec to BS CP3

for Design purpose wind direction shall be any direction.

4.1.5 Lightning

Thunderstorms and lighting occur at infrequent periods

4.1.6 Sandstorm

Severe sandstorms are common.

4.1.7 Earthquakes

Earthquakes do not occur and an earthquake zone rating is not applicable.

4.2 TAGGING SYSTEM

Dummy tags shall be used for the proposed equipment. A request for actual tags shall be
generated by EPIC contractor to QP during detail design phase as per QP
Engineering Standard QPR-DKN-05_Rev.02 (2012).

5 CODES AND STANDARDS


Reference has also been made in this specification to the latest edition of the following
codes standards and specifications.

5.1 QP STANDARDS/SPECIFICATIONS

QP STANDARDS

ES.2.03.0001 Electrical Engineering Philosophy, Rev B

ES.2.06.0001 Electrical Installation Recommended Practices, Rev A

ES.2.14.0002 Diesel Engine Driven Generator, Rev A

E.S.2.14.0098 Electrical Requirement for package equipment

E.S.2.14.0015 Low Voltage Switchgear and Control gear for use indoor

E.S.2.14.0035 Low Voltage cage induction Motors.

ES.2.14.0070 Electrical Power Control Cables and Cable glands, Rev A

ES.2.14.0074 Electrical Bulk Materials

Doc No: PCR049-MGDS-2-30-0001 Rev.2 Page 7 of 18


RELAY SETTING SCHEDULE

ES.2.18.0001 Safety Instructions Electrical General, Rev 1

ES.2.03.0001 Electrical Engineering Philosophy, Rev B

INTERNATIONAL STANDARDS

IEC 60034 Rotating Electrical Machines

IEEE 141 Electrical power distribution for Industrial plants.

Low-voltage electrical installations - Part 5-52: Selection and


IEC 60364
erection of electrical equipment - Wiring systems

IEC 60439 Low Voltage switchgear and control Assemblies.

IEC-60947 LV Motor Starters

IEC-60227 PVC cables of rated voltages up to including 450/750V.

BS 7671 Requirements for Electrical Installations, IET Wiring Regulations

BS 6883 Cable selection and sizing

BS 6121 Cable Glands.

Guide for measuring earth resistivity, ground impedance and


IEEE 81
earth surface potentials for ground system.

IEC 60529/ BS 60592 Degrees of protection provided by enclosures (IP Code)

IEC 60079 Electrical Apparatus for Explosive Gas Atmospheres.

IEC-60885 Electric test methods for Electric cables.

6 DEFINATIONS
The following items defined below are for general information and better understanding of Load
Schedule

6.1 CONSUMED LOAD (in KW)

This is the design power requirement of the driven equipment at design point, in kilowatt. The
design power requirement is the power drawn by the equipment when the plant is operating at the
design capacity under normal operating condition.

6.2 RATED POWER (in KW)

The rated power is the rated kilowatt indicated on the name plate of the equipment.

Doc No: PCR049-MGDS-2-30-0001 Rev.2 Page 8 of 18


RELAY SETTING SCHEDULE

6.3 CONTINUOUS LOADS

All the loads, which may be running continuously in normal operating conditions like motors,
lighting loads, UPS and battery charger loads etc.

6.4 INTERMITTENT LOADS

All the loads which are required for intermediate operations like Hoist, Motor operated Valves etc.

6.5 STANDBY LOADS

All loads which are required to be operated only in the event of failure of normal operating loads
and during shutdown of plant like spare motors, receptacle outlets, welding outlets etc.

7 GENERAL
Relay used : ABB make, Type SPAE 010 (For REF Protection)
ABB make, Type REF 542 Plus (For Over current & Earth Fault
Protection)
Alternator Rating : 1000KVA, 415V, Xd= 0.15 p.u.
Generator Neutral is solidly earthed.
All the CTs for REF SPAE 010 relay are installed in the 415V switch board (S-SB-104)
with a negligible small CT lead lengths.

8 CT DATA
Uk (Min) : 635V
n :1600 (CTR= 1600/1A)
Rin : 8.7 (As per CT name plate data)
Ie : 8.7mA (Average rounded off value) @ Uk =894V

9 VALUE OF RM
The value of Rm, total resistance of the longest measuring circuit, may be evaluated as
below.
The CT secondary circuit lead conductor size is = 2.5 sq mm, copper
Resistance of 2.5 sq mm copper conductor is = 7.46 /kM
The length of longest lead is = 2 mtr (Assumed)
Thus the longest measuring circuit loop resistance is = 2 x 2 x (7.46/1000)
Rm = 0.02984

Doc No: PCR049-MGDS-2-30-0001 Rev.2 Page 9 of 18


RELAY SETTING SCHEDULE

10 ADEQUACY OF UK (CTS KNEE POINT VOLTAGE)


The given CTs Knee point Voltage shall satisfy the equation (1) below
UK min 2 x US ...................................................... (1)
Where,US = ( Ikmax ) x ( Rin + Rm ) ..... (2)
N
Thus, US = (9265) x (8.7 + 0.02984)
1600
= 50.51 V
Thus, 2 x US = 101.2 V
The Uk (Min) value of the CT given as 635V. Thus the condition of the equation (1) is
satisfied and hence the value of Uk is adequate.

11 RELAY SETTINGS
The settings value of the relay, (U >/Un) can be calculated from the following expressions.

(U >/Un) Us............................... (3)


The minimum permissible (U >/Un) settings for the reliable operation shall be
(U >/Un) 50.51 V
From equation 2 and section 8.0, the value of Us is 50.51V.
The voltage taps available in the relay are 50V / 100V / 200V. Thus the proposed voltage
tap setting of the relay is 100V.

However to achieve operating voltage closer to Us, the relay setting of 0.8 x (U >/Un)
may be adopted.
By assigning the above setting to the relay the effective voltage at setting becomes (0.8 x
100) = 80V

Thus the recommended voltage setting is = 0.8 x (U >/Un)

12 SENSITIVITY CHECK
The sensitivity of the setting can be calculated using the following expression:

Iprim = n x (Us / Rs + m x Ie + IU)


The value of Ie = (Us/ UK) x Ie @ Uk
= (50.51/894) x 0.0087
= 0.000491 A

Doc No: PCR049-MGDS-2-30-0001 Rev.2 Page 10 of 18


RELAY SETTING SCHEDULE

The value of internal stabilising resistor corresponding to 50V tap is


R31 = 2.2k
R31 = 2.2k
R31+R32= 2.2+2.2= 4.4 k

= 1600 x ((50.51/ (4.4x103)) + 1x 0.000491 + 0.001)


= 20.75A

Doc No: PCR049-MGDS-2-30-0001 Rev.2 Page 11 of 18


RELAY SETTING SCHEDULE

ATTACHMENT-1

Doc No: PCR049-MGDS-2-30-0001 Rev.2 Page 12 of 18


Relay Setting for 1000KVA DG Incomer
RELAY RELAY DESCRIPTION CT or VT
SET POINT RELAY SETTINGS REMARKS
PANEL NO SERVICE SYMBOL MODEL NO TIME CHAR RANGE RATIO
IDMT Current
0.45
51 IDMT EI 0.05-40 ln 1600/1A 720 Refer ETAP Report
IDMT TMS 0.51

IDMT Current 0.1


51N IDMT VI 0.05-4.0 ln 1600/1A 160 Refer ETAP Report
IDMT Time Delay 0.53

IDMT Current
0.2
0.05-4.0 ln
51G IDMT VI 1600/1A 320 Refer ETAP Report
Definite Time Delay
0.88
IDMT Td

0.1-1.2Un 0.85
Start Value U<, U<< 93.5
27 415/110V
Time 40-30,000ms 2000ms
Lowest Voltage=0 Used/Not Used Not Use

Start Value U>, U>> 0.1-3.00 Un 123.2V 1.12 Un


OverVoltage High/Low
59 Time 40-30,000ms 415/110V 10000ms 10,000ms
Start Value U>>> 0.1-3.00 Un 132V 1.2 Un
Over Voltage Inst.
Time 15-300,00ms 1000ms 1,000ms

U Dead Line
0.10 0.1
0.10-0.80xUn1
U Live Line
1.0 1.0
0.5-1xUn1
U Dead Line
0.10 0.1
0.10-0.80xUn2
U Live Line
ABB REF- 1.0 1.0
Synchro Check 0.5-1xUn2 415/110V
542 PLUS Dead Time 0.1-
0.1S 0.1S
S-SB-104 415V DG Incomer 20.0s
Delta Voltage
0.05 0.05
0.20-0.40xUn1s
Delta Phase 5-50
10Deg 10Deg
degree
Time
1Sec 1Sec
0.20-1000.00s

Negative Sequence O/C


Is 160 0.1 In
0.05-0.30 In
K 0.5-0.30 In 10 10
46 1600/1A
Reset Time 0-2,000s 120 Sec 120 Sec
Timer decreasing
0-100% 10% 10%
rate

Under Frequency
Trip Criteria f/f_AND_df/dt, Under Ferquency
f_OR_df/dt
Set Value 40.00-75.00Hz 1600/1A 49Hz 49Hz 2
81
415/110V
0.10=1.00Hz/Sec 0.5Hz/ Sec 0.5Hz/ Sec
Frequency gradient
Time 0.10-30.00s 2Sec 2Sec
U/V treshold 0.10-1.00 Un 0.4Un

Directional power
Direction prtection Backward
forward/Backward
Nominal
32 1-10000000kW 870Kw 870Kw
ActivePower
Maximum Reverse
1-50 % Pn 5% 5%
Load
Operating Time 1.0-1000 s 5Sec 5Sec

Voltage Settings 0.4-1.2x(U>/Un) 0.8x (U>/Un)


64 SPAE010 Rated Voltage 1600/1A Refer Calculation Sheet
50V/100V/200V 100V
settings
RELAY SETTING SCHEDULE

ATTACHMENT-2
(ETAP OVER CURRENY RELAY SETTING)

Doc No: PCR049-MGDS-2-30-0001 Rev.2 Page 14 of 18


Per Unit
.005 .01 .03 .05 .1 .3 .5 1 3 5 10 30 50 100
1K 1K
Normalized (shifted) TCC
CB3 3-Phase (Sym) fault: 9.615kA @ 0.415kV
500 ABB SACE PR212 500
Adj Bus: Bus3
Sensor = 250 Connector: CB3 - Load1
300 LT Pickup = 0.65 (162.5 Amps) 300
SQOP File: Untitled
LT Band = Curve A Data Rev: Base
ST Pickup = 6 (1500 Amps) Configuration: Normal
ST Band = Curve A (I^x)t = IN Date: 04-27-2017
100 9.615 kA @ 0.415 kV 100

t1: 0.04 s, t2: 0.06 s


50 50

30 Relay3 - P - 51 30

OC1
ABB
REF 542plus
10 10
CT Ratio 1600:1
Extremely Inverse
5 Pickup = 0.45 (0.05 - 40 xCT Sec) 5
Seconds

Seconds
Time Dial = 0.51
3 3x = 5.1 s, 5x = 1.7 s, 8x = 0.648 s 3
9.615 kA @ 0.415 kV
t1: 0.23 s

1 1

.5 .5

.3 .3

Gen1
800 kW R Relay5
o

.1 .1

CB5

.05 .05
o

R Relay3

.03 Bus3 .03

CB3

.01 Load1
100 kVA
.01
.005 .01 .03 .05 .1 .3 .5 1 3 5 10 30 50 100

Per Unit ETAP Star 12.6.0H

Star27

Project: EU-161_EPIC FOR UPGRADING DG Date: 04-27-2017


Location: MEASAIEED, QATAR SN:
Contract: Rev: Base
Engineer: DHARMENDER Fault: Phase(Normalized)
Filename: C:\Users\owner66\Desktop\Dharmendra\EU-161.OTI
RELAY SETTING SCHEDULE

ATTACHMENT-3
(EARTH FAULT RELAY SETTING)

Doc No: PCR049-MGDS-2-30-0001 Rev.2 Page 16 of 18


Per Unit
.005 .01 .03 .05 .1 .3 .5 1 3 5 10 30 50 100
1K 1K
Normalized (shifted) TCC
CB3 Line-to-Ground (Sym) fault: 11.659kA @ 0.415kV
500 ABB SACE PR212 Adj Bus: Bus3 500
Sensor = 250 Connector: CB3 - Load1
300 Ground Pickup = 0.4 (100 Amps) SQOP File: Untitled 300

Ground Band = Curve A (I^x)t = IN Data Rev: Base


11.659 kA @ 0.415 kV Configuration: Normal
t1: 0.08 s, t2: 0.12 s Date: 05-01-2017
100 100
Relay3 - G - 51
OC1
50 ABB 50
REF 542plus
30 CT Ratio 1600:1 30
Very Inverse
Pickup = 0.1 (0.05 - 40 xCT Sec)
Time Dial = 0.53
10 3x = 3.58 s, 5x = 1.79 s, 8x = 1.02 s 10
11.659 kA @ 0.415 kVRelay5 - G - 51
t1: 0.377 s OC1
5 5
Seconds

Seconds
ABB
3 REF 542plus 3
CT Ratio 1600:1
Very Inverse
Pickup = 0.2 (0.05 - 40 xCT Sec)
1 Time Dial = 0.88 1
3x = 5.94 s, 5x = 2.97 s, 8x = 1.7 s
11.659 kA @ 0.415 kV
.5 .5
t1: 0.625 s
.3 .3

Gen1
800 kW
o

.1 .1
R Relay5

CB5
.05 .05
o
R Relay3

.03 Bus3 .03

CB3

.01 Load1
100 kVA
.01
.005 .01 .03 .05 .1 .3 .5 1 3 5 10 30 50 100

Per Unit ETAP Star 12.6.0H

Star36

Project: EU-161_EPIC FOR UPGRADING DG Date: 05-01-2017


Location: MEASAIEED, QATAR SN:
Contract: Rev: Base
Engineer: DHARMENDER Fault: Ground(Normalized)
Filename: C:\Users\owner66\Desktop\Dharmendra\EU-161.OTI
RELAY SETTING SCHEDULE

ATTACHMENT-4
(PROTECTION RELAY CATALOGUE)

Doc No: PCR049-MGDS-2-30-0001 Rev.2 Page 18 of 18

Vous aimerez peut-être aussi