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Shinya Inazumi1, Hiroaki Sano2, Mikio Yamada3 and Hsin Ming Shang4
1
Akashi National College of Technology, 679-3, Nishioka, Uozumi, Akashi, Hyogo
6748501, Japan; inazumi@akashi.ac.jp
2
Oita National College of Technology, 1666, Maki, Oita, Oita 8700152, Japan;
sano@oita-ct.ac.jp
3
Fukui National College of Technology, Geshi, Sabae, Fukui 9168507, Japan;
yamasan@fukui-nct.ac.jp
4
Jines Construction Co. Ltd., No.67, Lane 11, Kwang-Fu N.Road, Taipei City,
Taiwan; shm@jines.com.tw
INTRODUCTION
As more gypsum boards are produced, gypsum board waste from construction sites,
and so on, is also increasing every year. According to the Gypsum Board Association
of Japan, it is estimated that the total annual waste volume of gypsum boards may
reach 2,969,000 tons in 2038 (Gypsum Board Association of Japan 2012): 159,000
tons from new construction sites and 2,810,000 tons from sites being demolished.
Under such circumstances, development of new treatment methods not to dispose
gypsum board waste (gypsum dihydrate) has become imperative in Japan. As one of
such methods, many researchers have studied the applicability of gypsum board waste
as foundation material in the civil engineering sector that consumes a high volume of
gypsum in each construction project (Kamei and Shuku 2007a and 2007b; Horai et al.
2008; Kamei et al. 2009). The authors have also studied the application of gypsum
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This indicates that the recycled gypsum dihydrate needs to be burned at a certain
temperature and for a certain length of time so that the recycled gypsum hemihydrate
can be used as a main ground improvement material, although different cases apply to
the recycled gypsum dihydrate.
Also, various burning treatments are required to test the application of the recycled
gypsum as a geo-material. Particularly, Test method for water content of soils (JIS A
1203: 2009) (Japanese Geotechnical Society 2009a) and Test method for density of
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soil particles (JIS A 1202: 2009) (Japanese Geotechnical Society 2009b) are
commonly implemented in all the geo-material tests and these tests require oven-
drying at (1105)C to gain samples with a specified mass, and it usually takes about
18-24 hours. As mentioned above, the formation of gypsum is significantly
influenced by heating temperature and time. Therefore, to use the recycled gypsum as
a geo-material, the behavior under heating at 110C should be identified.
Therefore, to review the thermal behavior of gypsum in detail, changes in mass of
different masses of gypsum during oven-drying, i.e., changes in the water content,
were measured, and the formation change of gypsum was discussed based on the
masses calculated considering the chemical Equations of the gypsum.
In order to implement the tests, the gypsum board waste was transported to the
intermediate treatment site for industrial waste in Oita City and a pile of the boards in
a warehouse were crushed, fractured and separated from the original board paper
using a crushing machine to obtain recycled gypsum dihydrate. Because there was no
facility to thermally dehydrate gypsum dihydrate in such intermediate treatment site
in Oita City, the heating unit installed in Isahaya City, Nagasaki Prefecture, was used
to obtain gypsum hemihydrate from the above-mentioned recycled gypsum dihydrate.
The gypsum sampled in April 2008 and July 2011 was used for this test.
Because the recycled gypsum dihydrate forms particles of up to 2.5mm due to the
performance of the crusher of the intermediate treatment site, the original particles
were sieved and sorted by 2000m, 850m and 425m sizes to use for the test to
study the influence of the difference in particle diameter.
The method for the heating test was as follows: samples were accurately weighed to
10g each at room temperature, and put into stainless containers of diameter 6 cm and
height 3 cm. At that time, the surface of the samples were flattened as much as
possible to help with the drying. Here, with 10g of sample, the thickness was about
6mm and the bulk density was 0.59g/cm3.
Next, the containers were placed in a constant-temperature drying oven (DX601
manufactured by Yamato Scientific Co., Ltd., interior capacity: 153L, temperature
control range: +5 to 280C, temperature control accuracy: 1C, temperature
distribution accuracy: 10C (setting temperature at 280C, exhaust vent 1/3 open)),
which controlled the temperature by units of 10C between 40-160C, and was heated
for 24 hours at specified temperatures. Further, a condition with a temperature setting
of 45C was added as prescribed in the method for quantifying the water content of
gypsum included in Methods for chemical analysis of gypsum (JIS R 9101:1995)
(Japanese Sandards Association 1995).
After heating, the samples were cooled down in a desiccator for 30 minutes until the
temperature became room temperature and then the mass was measured. The heating
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tests were implemented on 6 samples at different temperatures and the average value
was used, considering variations in the data.
This time, because of the performance of the constant-temperature drying oven
(temperature distribution accuracy: 10C), the influence of the temperature
difference due to location in the oven was unavoidable. Taking this into
consideration, 6 samples were prepared and placed in the same place in the drying
oven, and measured and the temperature in the drying oven was adjusted as needed.
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The authors believe the reliability of the results was secured in this way.
Here, when gypsum dihydrate and gypsum hemihydrate were heated, it is believed
that a formation change occurs in a certain temperature range as shown as the
chemical equations below(The Society of Inorganic Materials, Japan 1996).
(1) From gypsum dihydrate to gypsum hemihydrate
1 3
CaSO4 2 H 2O CaSO4 H 2O H 2O (1)
2 2
Based on the molecular masses of above (1)-(3) chemical equations, the mass of
gypsum hemihydrate generated from 10g of gypsum dihydrate is calculated as 8.43g.
In similar ways, 7.91g of gypsum anhydrate is generated, and 9.38g of gypsum
anhydrate is generated from 10g of gypsum hemihydrate.
The mass of the recycled gypsum hemihydrate () decreases at 110C, but does
not decrease along with a temperature rise at 120C and higher.
When the above phenomena are reviewed with the formation change of the gypsum
related to the masses calculated from the Equations (1)-(3), it is implied that the
recycled gypsum dihydrate transforms to the recycled gypsum hemihydrate through
thermal dehydration for 24 hours at 90C and the recycled gypsum hemihydrate
transforms to the recycled gypsum anhydrate through the thermal dehydration for 24
hours at 120C.
The reagents were calcium sulfate dihydrate (reagent manufactured by Kanto
Chemical Co., Ltd., Cica 1 Class, content: 98.0% or more) and calcined gypsum
(reagent manufactured by Kanto Chemical Co., Ltd., Cica 1 Class, content: 99.0% or
more). Hereafter, calcium sulfate dihydrate shall be called reagent gypsum
dihydrate and calcined gypsum shall be called reagent gypsum hemihydrate
corresponding to the representation of the recycled gypsum.
For the masses of the samples in the test, by referring to the description in Test
method for water content of soils (JIS A 1203: 2009) (Japanese Geotechnical
Society 2009a), If the maximum particle diameter of the sample is 2mm, the
minimum mass required to measure is 10-30g, the masses of the samples were
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varied in 4 categories within the range of 5-30g to review the influence of the sample
volume on the mass change at heating.
The heating test was implemented using 6 samples at each temperature and the
average value was used, considering dispersion of the data, which was the same as
when the recycled gypsum was tested.
Figure 1 shows the relationship between heating temperature and mass of the
reagent gypsum dihydrate and gypsum hemihydrate when the masses at the beginning
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of the test were 5g, 10g, 20g and 30g. Also, the masses calculated from above
Equations (1)-(3) are shown as one chain line in the figure. When 5g, 20g and 30g of
samples were used, the results were converted to 10g for indication purposes.
The figure shows that although the reduction trend of the gypsum mass at heating,
i.e., the thermal dehydration trend, depends on the gypsum mass at the beginning of
the test, the mass of the reagent gypsum dihydrate (marked as ) starts
sharply decreasing at 80C (First Phase) when heated, there is no major change at 90-
100C, it decreases further at 110C (Second Phase), and there is no major change at
120C and more.
Here, when inferred from the chemical Equations (1)-(3), the First Phase
corresponds to the process in which 10g of gypsum dihydrate produces 8.43g of
gypsum hemihydrate and the Second Phase corresponds to the process in which 10g
of gypsum dihydrate produces 7.91g of gypsum anhydrate. These results imply the
reagent gypsum dihydrate transforms to gypsum hemihydrate through thermal
dehydration for 24 hours at 90C and gypsum anhydrate through thermal
dehydration for 24 hours at 120C.
Then, the mass of the reagent gypsum hemihydrate ( ) decreases by
heating at 40C. Further, the mass starts decreasing at 110C, there is no major mass
11
Reagent dihydrate Weight of gypsum
Weight of gypsum m
Reagent hemihydrate 5
10
10 20
30
9.38g
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change at 120C and a mass change along with a temperature rise does not occur. The
stage at 120C corresponds to the process in which 10g of gypsum hemihydrate
transforms to 9.38g of gypsum anhydrate. Also, this temperature corresponds to the
temperature at which gypsum hemihydrate transforms to gypsum anhydrate after
reagent gypsum dihydrate transforms to the gypsum hemihydrate, which was shown
above.
When judged comprehensively from the result of the heating tests of the recycled
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gypsum and the reagent gypsum above, it was empirically proved that gypsum
dihydrate transforms to gypsum hemihydrate through thermal dehydration for 24
hours at 90C and gypsum hemihydrate transforms to gypsum anhydrate through
thermal dehydration for 24 hours at 120C.
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flasks were placed and left in the water tank, the scale of the mineral oil surface was
read one day after that, then the flasks were shaken again to remove the air for
another day. This procedure was repeated until the mineral oil surface became stable
and then the values read at that time were taken as the measured values. A standing
still period of 3-4 days was required.
Also, although the specified cement volume for the test is 100g (Japanese Sandards
Association 1997) under the method complying with the cement density test, the
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sample volume was adjusted to 85-90g, because the gypsum densities (reagent
gypsum dihydrate: 2.326g/cm3, reagent gypsum hemihydrate: 2.681g/cm3) are
generally smaller than that of Portland Cement (3.15g/cm3).
Where, m represents mass of gypsum and V represents volume of gypsum and the
subscripts represent forms of gypsum. Then, the density of gypsum dihydrate GD
and the density of gypsum hemihydrate GH can be represented as the following Eq.
(5) by its definitional equations:
m GD m GH
VGD , VGH (5)
GD GH
On the other hand, the content gypsum hemihydrate in the recycled gypsum CGH
(abbreviation of Gypsum Hemihydrate Content) can be defined as the following Eq.
(8):
m GH
C GH 100
m GD m GH (8)
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Finally, Eq. (10), which the authors propose, can be obtained by substituting Eq. (9)
for Eq. (7):
100
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GD GH (10)
100 C GH C GH
GD GH
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2.5
Proposed Eq.
2.4
3
Reagent gypsum dihydrate =2.326g/cm
2.3
Experimental value
2.2
0 20 40 60 80 100
Set gypsum hemihydrate content
CGH=mGH/(mGD+mGH) 100 %
(11)
As the correlation of the empirical Eq. (11) was very high, again the validity of Eq.
(10) was confirmed.
The result of the density test of the recycled gypsum made in Oita Prefecture was
shown in Chapter 2. To validate the quality of the recycled gypsum as well as the
validity of the proposed Eq. (10) and the empirical Eq. (11), the density values
determined from the experiment were substituted for Eqs. (10) and (11) to calculate
the gypsum hemihydrate content CGH and the gypsum dihydrate content (100-CGH).
CONCLUSIONS
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REFERENCES
Geoenvironmental Engineering