DLT 5210.4-2009 - Part 4 Instrumentation and Control

DL
ICS27.100
F20
File No.: J903-2009
PROFESSIONAL STANDARD
OF THE PEOPLES REPUBLIC OF CHINA

P DL/T 5210.4-2009
Code for construction quality acceptance

and evaluation of electric power construct -
Part 4: Instrumentation and control
Issued on July 22, 2009 Implemented on December 1, 2009

Issued by the National Energy Administration of the People's Republic of China
Contents
1 Scope...........................................................................................................................................1
2 Normative References.................................................................................................................1
3 General Provisions ......................................................................................................................2
4 Construction quality acceptance .................................................................................................3
4.1 Requirements in construction quality acceptance ............................................................3
4.2 Division of Construction Quality Acceptance Range and General Tables .......................5
4.3 General criteria.............................................................................................................104
4.4 Installation of Sampling element and sensitive element ..............................................105
4.5 Installation of Local Inspection and Control Instrument..............................................134
4.6 Installation of Control Panel (Console, Box and Cabinet) ...........................................149
4.7 Laying and Wiring of Wire and Cable .........................................................................156
4.8 Pipe laying and Connection .........................................................................................163
4.9 Protection and Grounding ............................................................................................166
4.10 Debugging and Acceptance of Measuring Instruments and Control Devices ............175
5 Evaluation on the Construction Quality of Individual project ................................................235
5.1 Basic Requirements......................................................................................................235
5.2 Evaluation Provisions ..................................................................................................236
5.3 Evaluation Content.......................................................................................................237
5.4 Evaluation Methods .....................................................................................................237
5.5 Construction quality evaluation on installations of sampling element and sensitive
element, local testing and control instrument........................................................................240
5.6 Construction quality evaluation of installing control panel (console, box, cabinet) .......244
5.7 Evaluation on construction quality of installing bridge, wire, cable laying and connection
..............................................................................................................................................247
5.8 Evaluation on construction quality of instrument pipe laying and connection ...............250
5.9 Evaluation on construction quality of I&C device debugging ........................................252
5.10 Evaluation score summarized table of each part of individual project .........................255
5.11 Report of individual project quality evaluation.............................................................256
6 Quality evaluation of individual unit .........................................................................................256
7 Overall project quality evaluation..............................................................................................258
Annex A (Normative) Insulation resistance of industrial automation instrument ...................263
Annex B (Normative) Selection of gasket material ................................................................264
Annex C (Normative) The shortest straight pipe segment length shall be required by orifice
plate, nozzle and venturi nozzle ....................................................................................................265
Annex D (Normative) Sealing test standard of pipe and valve ...............................................266
Annex E (Normative) The minimum distance between signal cable and power cable ...........267
Annex F (Normative) Selection of instrument pipe material and pipe diameter........................267
Annex G (Informative) General record table of sampling element and sensitive element
installation engineering .................................................................................................................269
Annex H (Informative) General record table of local testing and control instrument installation
engineering....................................................................................................................................273
Annex I (Informative) Common record list for installation engineering of control panel
(console, box, cabinet) ..................................................................................................................274
Annex J (Informative) General record list of wire, cable laying and wiring installation........275
Annex K (Informative) General record table of pipe laying and connection..........................278
Annex L (Informative) General record table of protection and grounding .............................279
Annex M (Informative) General record table of debugging and acceptance of measuring
instrument and control devices for heating engineering ...............................................................281
3
Foreword
The standard series DL/T 5210 "Code for Construction Quality Acceptance and
Evaluation of Electric Power Construct consists of 9 parts:
DL/T 5210.1 Part 1: civil work
DL/T 5210.2 Part 2: boiler unit
DL/T 5210.3 Part 3: steam turbine generator unit
DL/T 5210.4 Part 4: instrumentation and control
DL/T 5210.5 Part 5: piping & system
DL/T 5210.6 Part 6: water treatment/hydrogen generation equipment and system
DL/T 5210.7 Part 7: welding
DL/T 5210.8 Part 8: processing preparation
This Part is the fourth part of DL/T 5210.
This Part is formulated by the National Development and Reform Commission according
to the requirements of the document "Announcement on Issuing the Professional Standard
Project Planning in 2008" (Fagaiban Gongye [2008] No.1242).
During the drafting procedure, this Part references the content of "Standard for Quality
Inspection and Evaluation of Thermal Power Construction - Part of Thermal Meters and
Control Devices " (Dianzong [1998] No.145).
Annex A, Annex B, Annex C, Annex D, Annex E and Annex F in this Part are normative.
Annex G, Annex H, Annex I, Annex J, Annex K, Annex L and Annex M in this Part are
informative.
This Part is proposed by the China Electricity Council.
The Technical Committee for Standardization of Thermal Power Construction in power
industry is under the jurisdiction of and in charge of the explanation of this Part.
Chief Drafting Organizations: Guangdong Power Engineering Corporation, First Electric
Power Construction Company of Jiangsu Province
Participating organizations: Beijing Electric Power Construction Company, Northeast
China Power Administration - No.1 Engineering Corporation, Northwestern Electric Power
Construction Group Company, Zhejiang Electric Power Test & Research Institute
Chief drafting staffs: Fan Youlin, Chen Fayu, Guo Wei, Ye Mingjia, Wen Zhiguo, Gong
Jianhua, Liu Aimin, Cai Qibin, Tian Zhiqun, Liu Qiang, Lang Guocheng, Sun Changsheng
The former "Standard for Quality Inspection and Evaluation of Thermal Power
Construction - Part of Thermal Meters and Control Devices" (Dianzong [1998] No.145) shall
be abolished on the issuing date of this Part.
During the process of implementing this Part, the relevant opinions and advice, whenever
necessary, can be posted or passed on to the Standardization Center of the China Electricity
Council (No. 1, Baiguang Road Ertiao, Beijing 100761).
1 Scope
This Part in DL/T 5210 specifies the relevant requirements in the construction quality
acceptance standard for instrumentation and control device ("instrumentation and control", or
"I&C"), and quality evaluation for individual project, individual unit and overall project.
This Part is applicable to the construction quality acceptance and engineering quality
evaluation of I&C device for newly-built, extended and rebuilt thermal power generation
projects with unit capacity 300MW~1000MW. The unit capacity construction quality
acceptance and evaluation of I&C device for thermal power generation project with unit
capacity under 300MW may comply with this Part by reference.
2 Normative References
The following normative documents contain provision which, through reference in this
text, constitute provisions of this Part. Subsequent amendments (excluding correction to) to,
or revisions of, any of these publications do not apply. However, parties to agreements based
on this Part are encouraged to investigate the possibility of applying the most recent editions
of the standards indicated below. For undated references, the latest editions of the normative
documents are applicable to this part.
GB/T 2624.1-2006 Measurement of fluid flow by means of pressure differential
devices inserted in circular cross-section conduits running full -
Part 1: General principles and requirements
Part 2: Orifice plates
Part 3: Nozzles and Venturi nozzles
Part 4: Venturi tubes
GB/T 2887 Specification for Electronic Computer Field
GB/T 3733.1 24 cone connectors - Straight thread
GB 4830 Pressure range and quality of air supply for the industrial process
measurement and control instruments
GB/T 5625~5653 Flared couplings - Straight thread
GB/T 8624 Classification on burning behaviour for building materials
GB/T 9261-1999 Electrical capacitance level meter
GB/T 12666 Test method on electric wires or cables under fire conditions
GB/T 13399-1992 Specification for steam turbine safety monitoring devices
GB/T 13969-1992 Displacement type level instruments
GB/T 15414-1994 Generic specification for furnace high-temperature television
system
GB/T 15415-1994 Methods of measurement for rurnace high-temperature television
1
system
GB/T 15479-1995 Technical requirements and test methods of insulation resistance
and insulating strength for use in industrial process measurement
and control instruments
GB/T 50166 Code for installation and acceptance of fire alarm system
GB 50168-2006 Code for construction and acceptance of cable system electric
equipment installation engineering
GB 50257 Code for construction and acceptance of electric device for
explosion atmospheres and fire hazard electrical equipment
installation engineering
GB/T 50375-2006 Evaluating standard for excellent quality of building engineering
DL/T 641-2005 Motor-driven valve actuators for power plant
DL/T 665 The acceptance standard of water and steam integrated sampling
and on-line analyzing unit
DL/T 677-1999 Checking and calibration code for on-line chemical analysis
instrument of fossil fuel power plant
DL/T 855-2004 The code for maintenance and safekeeping of thermal power
equipment in electric power construction
DL/T 869-2004 The Code of the Welding for Power Plant
DL 5009.1 Code of safety operation in power engineering construction Part
1: Steam power plants
DL 5011-1992 The code of erection and acceptance of electric power
construction - Part of steam turbine unit
DL 5027 Specification for Fire Protection of Electric Power Installation
DL/T 5035 Technical code for heating ventilation and air conditioning
design of fossil fuel power plant
DL/T 5047-1995 The Code of Election and Acceptance for Power Plant
Construction - Part of boiler unit
DL 5053 Design code of labor safety and industrial hygiene for fossil fuel
power plants
DL/T 5190.52004 The Code of Election and Acceptance for Power Plant
Construction - Part 5: thermal automation
CECS 31 Design specifications for steel cable bridge engineering
CECS 81 Technical specification on interference resistance of monitor
system for industrial computer
CECS 87 Technical specification on wiring works of flexible metallic wire
conduit
JJG 74 Verification Regulation of selfbalance Display Instruments
JJG 535-2004 Verification Regulation of Zirconia Oxygen Analyzers
JJG 617-1996 Verification Regulation of Digital Temperature Indicators and
Controllers
3 General Provisions
2
3.0.1 This standard is formulated with a view to intensifying construction engineering
quality control in electric power industry, improving construction quality level, and unifying
the relevant requirements in construction quality acceptance standard and evaluation for
thermal power generation engineering.
3.0.2 The construction quality acceptance for thermal power generation project shall be
conducted by batch, subitem, subsection, and subsystem. the construction quality acceptance
is only applied with a quality grade "qualified"; in case of any nonconformity, it shall comply
with the requirements in Article 4.1.12 in this Part.
3.0.3 The engineering quality evaluation shall be conducted for the projects that apply the
"high quality" titles.
3.0.4 The engineering quality evaluation shall be conducted by the three phases (stage) -
individual project, individual unit and overall project.
3.0.5 The construction quality evaluation for individual project shall be conducted upon that
the construction quality acceptance for all subsystems is qualified and the collection and
rearrangement of engineering technical document is completed, and the evaluation shall cover
the whole work content before 168-h trial running with full load.
3.0.6 The quality evaluation for individual unit shall be conducted after the construction
quality acceptance for all individual projects and the 168-h trial running of the unit with full
load are completed and the environmental works supported are normally put into operation.
The synergic system shall be bought into the evaluation for the first unit.
3.0.7 The quality evaluation for overall project shall be conducted after the quality
evaluation for all individual units, the performance tests of the units and the engineering
archives evaluation are completed.
4 Construction quality acceptance

4.1 Requirements in construction quality acceptance
4.1.1 The inspection, acceptance and certification for the installation engineering
construction quality of I&C device in the thermal power project shall be conducted
according to the requirements of this Part.
4.1.2 For the inspection and acceptance for the project construction quality, the construction
contractor shall prepare the quality acceptance range division table on the base of the works
scope according to the requirements of Chapter 4 in this Part; the supervisor shall conduct the
examination and the parties of construction, supervision and owner jointly sign and seal for
approval after the owner make a confirmation. For the engineering projects with engineering
general contract or construction project management (mode), the construction contractor may,
according to the actual situation, add acceptance organizations in column "acceptance
organization" in the construction quality acceptance range division table; if the designer and
the equipment supplier in column "acceptance organization" participate in the quality
acceptance, the owner may make proper calibration according to the actual situation.
4.1.3 The part of the inspection items in "Construction Quality Acceptance Range Division
Table" in Chapter 4, incongruent with the ones in the actual project, may be added or
canceled. the items added or canceled may be numbered or not in the project numbering in the
construction quality acceptance range, but the original number shall not be altered.
3
4.1.4 The project construction quality shall be inspected by the acceptance organization
specified in "Construction Quality Acceptance Range Division Table". the acceptance for
batch, subitem and subsection, the supervisor shall, if participating in, shall organize them,
and the organizations concerned shall participate; the owner shall organize the acceptance for
subsystem, and the organizations concerned shall participate; the designer and the supplier
shall participate in the acceptance of the related items according to the requirements of
"Construction Quality Acceptance Range Division Table". The quality acceptance personnel
shall hold the qualification certificate consistent with his/her acceptance profession, and the
qualification certificate shall be within the validity period. The acceptance authority of the
personnel involved in the quality acceptance for subsystem, subsection, subitem and batch
shall be determined by the organizations concerned under the organization of the owner.
4.1.5 In the engineering quality inspection and acceptance, the quality inspection personnel
at all levels shall strictly comply with the requirements of this part as well as the relevant
current national standard, professional standard, contract terms, design document and
manufacturing technical document, and they shall be responsible for the acceptance results.
4.1.6 The quality acceptance must be conducted after the construction project is completed.
the construction contractor shall apply the quality acceptance to the projects supervisor and
owner upon the construction contractor has completed self-checking and prepared complete
self-checking records.
4.1.7 The construction contractor shall notify the supervisor and the organizations
concerned to witness acceptance before being concealed, and complete the inspection
acceptance record and the certification.
4.1.8 The appearance quality of subsystems shall be inspected by the quality inspection
personnel with visual observation, feeling or necessary measurement, and confirmed and
singed according to the overall condition of the inspected project.
4.1.9 The inspection and acceptance of project construction quality shall comply with the
requirements in Chapter 4 of this Part and be conducted by batch, subitem, subsection and
subsystem; where a subsystem is constructed by multiple construction contractors by sections,
individual subsystems may be set up. the individual subsystem number is the original
subsystem number affixed with English letters for distinguishing.
4.1.10 The project construction quality acceptance shall meet the following requirements:
The acceptance for subitem shall be conducted only upon the acceptance for batches is
qualified; the acceptance for subsection shall be conducted only upon the acceptance for
subitems is qualified; the acceptance for subsystem shall be conducted only upon the
acceptance for subsections is qualified.
4.1.11 The "qualified" construction quality acceptance for batch, subitem, subsection and
subsystem shall meet the following requirements:
1 The complete inspection is conducted for the inspection items according to the
requirements on batches and subitems, and the inspection results meet the quality criteria; the
quality acceptance for this batch or subitem is qualified.
2 The acceptance for the batches contained in a subitem is qualified and the data for the
subitem is complete; the quality acceptance for this subitem is qualified.
3 The acceptance for the subitems contained in a subsection is qualified and the data
for the subsection is complete; the quality acceptance for this subsection is qualified.
4
4 The quality acceptance for the subsections contained in a subsystem is qualified and
the data for the subsystem is complete and meets the archives management requirements; the
quality acceptance for this subsystem is qualified.
4.1.12 The nonconformity of construction quality, if existing, shall be registered for record
and treated according to the following requirements:
1 The inspection items for reworked ones, or replaced instrument or equipment, shall
be conducted again.
2 The inspection items replaced, which satisfy the functional requirements of safe
handling, may be inspected according to the technical scheme and the agreement.
3 Unqualified inspection item, which cannot be replaced or reworked, shall be
identified by the certifying agency or the organizations concerned; the inspection items
without effects on inner quality, service life, use function and safe operation may be
concessional. The concessional items may not be inspected again, but they shall be indicted in
column "acceptance conclusion", and the written report shall be attached following the
acceptance table.
4.1.13 The construction quality of batch and subitem under one of the following conditions
shall not be inspected:
1 The inspection results of its dominant inspection items cannot meet the quality
criteria.
2 The designer or the supplier has data requirement in quality criteria and the measured
data are not filled in the inspection result columns.
3 The quality acceptance documents do not conform to the archives management
regulations.
4.1.14 The quality problems caused by design or equipment manufacturing shall be solved
by the designer or equipment supplier. When the onsite processing entrusted to the
construction contractor can not make individual dominant items meet the standard
requirements completely, the concessional treatment may be applied upon the certification in
writing made the owner jointly with the designer, supplier, supervisor and construction
contractor. the project (item) with concessional treatment may not be inspected again, but it
shall be indicated in column "acceptance conclusion", and the written report hereof shall be
attached following the acceptance table.
4.1.15 The quality acceptance documents for batch, subitem, subsection and subsystem
shall be of accurate data, complete document collection, and complete signature procedure;
and the material and handwriting for document preparation shall meet the requirements of
"durability" and the archives management specifications.
4.2 Division of Construction Quality Acceptance Range and General Tables

4.2.1 The construction quality acceptance shall be conducted by batch, subentry project,
subsection and subsystem; the division of quality acceptance range shall meet the
requirements specified in Table 4.2.1.
5
Table 4.2.1 Construction quality acceptance range division table
Project No. Project name Nature Acceptance organization Number of quality
acceptance table
Subsystem Subsection Subitem Batch Construction Supervisor Supplier Designer Owner
contractor
01 Installation of I&Cshared I&C system Dominant
01 Installation of I&C (panel, console, cabinetpanel,

console, box) at control room
01 Fabrication and installation of panel base
01 Fabrication and installation of panel base Table 4.6.2-1
02 Installation of panel (console, panel and cabinet) Dominant
01 Installation of panel (console, panel and cabinet) in rows Dominant Table 4.6.2-2
02 Installation of individual panel (console, box and Dominant Table 4.6.2-3

cabinet)
02 Installation of electronic equipment room (panel, Dominant

console, box)
01 Fabrication and installation of panel base
01 Fabrication and installation of panel base Table 4.6.2-1
02 Installation of panel (console, panel and cabinet) Dominant
02 Installation of individual panel (console, box and Dominant Table 4.6.2-3

cabinet)
6
03 Installation of computer monitoring and control system Dominant
01 Installation of instruments on panel Dominant
01 Installation of instruments on panel Dominant Table 4.6.3-1
02 Installation of distributed control system equipment Dominant Table 4.6.3-2
03 Installation of digital display instrument Dominant Table 4.6.3-3
04 Installation of recording instrument Dominant Table 4.6.3-4
05 Installation of survey instrument Dominant Table 4.6.3-5
06 Installation of flashing-signal alarm devices Dominant Table 4.6.3-6
07 Installation of control system for PLC Dominant Table 4.6.3-7
04 Installation of I&C for steam-water analysis station
01 Installation of steam-water analysis instrument Dominant
01 Installation of steam-water analysis instrument Dominant Table 4.5.4-2
02 Installation of steam-water analysis station Dominant Table 4.5.4-3
02 Installation and piping installation of steam-water

analytical sampling device and pipe laying
01 Installation of steam-water analytical sampling device Table 4.4.6-2
02 Pipe laying Table 4.8.2-1
03 Cable laying and wiring
7
01 Cable laying Table 4.7.3-1
02 Laying of wire and compensating wire Table 4.7.3-2
03 Fabrication, installation and wiring of cable head Table 4.7.4
05 Installation of I&C for furnace injection system
01 Installation of instruments for furnace injection system
01 Installation of local indicating pressure gauges Table 4.5.2-1
02 Installation of indicating pressure gauge with signal Table 4.5.2-2

contact
03 Installation of local differential-pressure indicating Table 4.5.2-3

instrument
04 Installation of differential-pressure indicating Table 4.5.2-4

instrument with signal contact
02 Installation of furnace injection device and piping

installation
02 Piping in panel and transmitter Table 4.8.2-2
03 Installation of stop valve and pressure relief valve Table 4.8.3-1
03 Cable laying and wiring
01 Cable laying Table 4.7.3-1
02 Laying of wire and compensating wire Table 4.7.3-2
8
03 Fabrication, installation and wiring of cable head Table 4.7.4
06 Installation of I&C for HVAC
01 Installation of I&C panel (box, cabinet)
01 Installation of panel (console, panel and cabinet) in rows Table 4.6.2-2
02 Installation of individual panel (console, box and Table 4.6.2-3

cabinet)
03 Installation of thermostat and protective box Table 4.6.2-4
02 Installation of sampling element and sensitive element
01 Installation of temperature measuring element for air Table 4.4.2-5

pipe and equipments
02 Installation of pressure sampling element for air pipe Table 4.4.3-2
03 Installation of pressure sampling element for steam, Table 4.4.3-1

water and oil pipe
03 Installation of measurement and control instrument
01 Installation of local indicating pressure gauge Table 4.5.2-1

contact

instrument
04 Installation of differential-pressure indicating instrument Table 4.5.2-4

with signal contact
9
05 Installation of transmitter Table 4.5.2-5
06 Installation of temperature switch Table 4.5.3-1
07 Installation of pressure and differential pressure switches Table 4.5.3-2
08 Installation of flow switch Table 4.5.3-3
04 Cable laying and wiring Dominant
01 Cable laying Dominant Table 4.7.3-1
02 Laying of wire and compensating wire Dominant Table 4.7.3-2
03 Fabrication, installation and wiring of cable head Dominant Table 4.7.4
05 Pipe laying
02 Piping in panel and for transmitter Table 4.8.2-2
07 Installation of I&C for compressed air system
02 Installation of individual panel (console, box and Table 4.6.2-3

cabinet)
03 Installation of thermostat and protective box Table 4.6.2-4
10
01 Installation of steam, water, oil pipe temperature Table 4.4.2-1

measuring elements
02 Installation of pressure sampling element for steam, Table 4.4.3-1

water and oil pipe

contact

instrument
04 Installation of differential-pressure indicating instrument Table 4.5.2-4

with signal contact
09 Installation of travel switch Table 4.5.3-5
04 Cable laying and wiring Dominant
11
03 Fabrication, installation and wiring of cable head Dominant Table 4.7.4
05 Pipe laying
08 Protection and grounding of plant I&C
01 Plant I&C protection
01 I&C explosion-proof work Table 4.9.2-1
02 I&C fire-proof inflaming-retarding work Table 4.9.2-2
03 Steam-tracing and anti-freezing Table 4.9.3-1
04 Electric-tracing and anti-freezinging work Table 4.9.3-2
05 I&C antifouling paint work Table 4.9.4
06 I&C waterproofing work Table 4.9.6
02 Plant I&C grounding Dominant
01 Installation of special grounding device for I&C Dominant Table 4.9.5-1
02 Installation of I&C protection, shielding and signal Table 4.9.5-2

grounding wires
03 Installation of grounding wire for dispersed system Table 4.9.5-2
12
2
Installation of boiler I&C Dominant

01
Installation of local I&C panel (box, cabinet)
01
Fabrication and installation of panel base
02 01 Fabrication and installation of panel base Table 4.6.2-1

02
Installation of panel (console and cabinet) Dominant
02 Installation of individual panel (console, box and cabinet) Dominant Table 4.6.2-3
03 03 Installation of thermostat and protective box Dominant Table 4.6.2-4

03
Installation of instruments on panel
01 Installation of instruments on panel Table 4.6.3-1
02 Installation of equipments in distributed control system Dominant Table 4.6.3-2
03 Installation of digital display instrument Table 4.6.3-3
04 Installation of recording instrument Table 4.6.3-4
05 Installation of survey instrument Table 4.6.3-5
06 Installation of flashing-signal alarm devices Table 4.6.3-6
13
02 07 Installation of control system for PLC Table 4.6.3-7
02
Installation of sampling element and sensitive element
01
Installation of steam-water temperature measuring element Dominant
02 01 Installation of steam-water temperature measuring element Dominant Table 4.4.2-1

02
Installation of metallic wall temperature measuring element Dominant
01 Installation of armoured thermocouple for non-fixing device for measuring Dominant Table 4.4.2-2
metal wall temperature
02 Installation of armoured thermocouple for movable staple sleeve device for Dominant Table 4.4.2-3
measuring metal wall temperature
03 03 Installation of special thermal resistance for measuring metal wall Dominant Table 4.4.2-4
03 temperature
Installation of steam-water pressure sampling element Dominant
04 01 Installation of steam-water pressure sampling element Dominant Table 4.4.3-1

04
Installation of steam-water flow sampling element and throttling device Dominant
01 Installation of nozzle and standard orifice plate Dominant Table 4.4.4-1
02 Installation of assemble-type major-diameter nozzle Dominant Table 4.4.4-2
03 Installation of annubar flowmeter Dominant Table 4.4.4-3
04 Installation of wing speed measurement pipe Dominant Table 4.4.4-4
05 Installation of rotor flowmeter Dominant Table 4.4.4-5
14
06 Installation of oval gear flowmeter Dominant Table 4.4.4-6
07 Installation of target type flowmeter Dominant Table 4.4.4-7
08 Installation of turbine flowmeter Dominant Table 4.4.4-8
09 Installation of vortex (vortex street) flowmeter Dominant Table 4.4.4-9
10 Installation of electromagnetic flowmeters Dominant Table 4.4.4-10
05 11 Installation of ultrasonic flowmeter Dominant Table 4.4.4-11

05
Installation of steam-water liquid level sampling element Dominant
01 Installation of differential pressure type sampling element for liquid-level Dominant Table 4.4.5-1
measurement
02 Installation of electrical-contact water level gauge Dominant Table 4.4.5-2
03 Installation of float-ball level meter Dominant Table 4.4.5-3
04 Installation of floating-pipe level meter Dominant Table 4.4.5-4
05 Installation of capacitance level meter Dominant Table 4.4.5-5
06 06 Installation of ultrasonic (radar) level meter Dominant Table 4.4.5-6

06
Installation of fume-air temperature measuring element
07 01 Installation of fume-air temperature measuring element Table 4.4.2-5

07
Installation of fume-air pressure and flow sampling element
01 Installation of pressure sampling element for fume and air pipe Table 4.4.3-2
15
08 02 Installation of wing speed measurement pipe Table 4.4.4-4
08
Installation of flue gas analysis and sampling devices
01 Installation of zirconia oxygen-content analytical sampling device Dominant Table 4.4.6-1
09 02 Installation of gas analysis and sampling device Table 4.4.6-3

09
Installation of milling temperature measuring element
10 01 Installation of milling temperature measuring element Table 4.4.2-5

10
Installation of milling pressure and flow sampling element
01 Installation of pressure sampling element for pulverized fuel line Table 4.4.3-2
11 02 Installation of nozzle and standard orifice plate Dominant Table 4.4.4-1

11
Installation of milling level gauging device
01 Installation of capacitance level meter Table 4.4.5-5
12 02 Installation of ultrasonic (radar) level meter Table 4.4.5-6

12
Installation of fuel oil sampling element and sensitive element
01 Installation of steam, water, oil pipe temperature measuring elements Table 4.4.2-1
02 Installation of pressure sampling element for steam, water and oil pipe Table 4.4.3-1
03 Installation of speed regulating flowmeter Table 4.4.4-3
04 Installation of rotor flowmeter Table 4.4.4-5
16
13 05 Installation of electromagnetic flowmeter Table 4.4.4-10
13
Installation of monitoring device for furnace tank flame and steam drum Dominant
water level
01 Installation of furnace flame camera Dominant Table 4.4.9-1
02 Installation of water level camera Dominant Table 4.4.9-2
03 Installation of flame detection and monitoring probe Dominant Table 4.4.9-3
14 04 Installation of camera Dominant Table 4.4.9-4

14
Installation of special instrument for boiler auxiliary system Dominant
01 Installation of induced displacement measuring device Dominant Table 4.4.7-1
02 Installation of electromagnetic vibration measuring device Dominant Table 4.4.7-2
03 Installation of current vortex measuring device Dominant Table 4.4.7-3
04 Installation of magnetoelectric speed sensor Dominant Table 4.4.7-4
15 05 Installation of travel indicator measuring device Dominant Table 4.4.7-5

15
Installation of furnace tube leak probe
16 01 Installation of furnace tube leak probe Table 4.4.6-4

16
Installation of fly ash carbon-content measuring device
03 01 Installation of fly ash carbon-content measuring device Table 4.4.6-5

03
Installation of measurement and control instrument
17
01 Installation of local pressure and differential-pressure indicating instrument
02 Installation of indicating pressure gauge with signal contact Table 4.5.2-2
03 Installation of local differential-pressure indicating instrument Table 4.5.2-3
04 Installation of differential-pressure indicating instrument with signal contact Table 4.5.2-4
02 05 Installation of transmitter Table 4.5.2-5

02
Installation of gas analysis instrument
03 01 Installation of gas analysis instrument Table 4.5.4-1

03
Installation of switching instrument
04 Installation of level switch Table 4.5.3-4
04 05 Installation of travel switch Table 4.5.3-5

04
Installation of actuator Dominant
01 Installation of motor-driven actuator Dominant Table 4.5.5-1
02 Installation of pneumatic actuator Dominant Table 4.5.5-2
18
03 Installation of motor-driven valves motor Dominant Table 4.5.5-3
04 Installation of driving arm Dominant Table 4.5.5-4
05 Installation of solenoid valve Dominant Table 4.5.5-5
06 Installation of control system for vibration coal feeder Dominant Table 4.5.5-6
05 07 Installation of control system for pneumatic control valve Dominant Table 4.5.5-7
05
Installation of local-mounted instrument
01 Installation of pneumatic local-mounted instrument Table 4.5.6-1
04 02 Installation of PLC Table 4.5.6-2

04
Cable laying and wiring Dominant
01
Installation of connection box and thermostat
02 01 Installation of connection box and thermostat Table 4.6.2-4

02
Cable bridge (bracing) frame
01 Installation of cable bridge Table 4.7.2-1
02 Installation of independent cable support Table 4.7.2-2
03 Installation of wire slot Table 4.7.2-3
04 Installation of support and hanger Table 4.7.2-4
03 05 Installation of wiring pipe, cable conduit and metal hose Table 4.7.2-5
19
03 Cable laying Dominant
04 02 Laying of wire and compensating wire Dominant Table 4.7.3-2

04
Cable head making and wiring Dominant
05 01 Cable head making and wiring Dominant Table 4.7.4

05
Pipe laying Dominant
01
Laying of steam-water measuring tube Dominant
02 01 Laying of steam-water measuring tube Dominant Table 4.8.2-1

02
Installation of water blow-down pipe and apparatus
02 Installation of blowdown container Table 4.8.3-2
03 03 Installation of separation container Table 4.8.3-3

03
Laying of fume-air milling pipe
04 03 Installation of stop valve and pressure relief valve Table 4.8.3-1

04
Laying of fuel oil measuring tube
20

05
Laying of pneumatic control pipe Dominant
06 03 Installation of stop valve, solenoid valve and pressure relief valve Table 4.8.3-1
06
Pipe sealing test Dominant
01 Pipe sealing test Dominant Table 4.8.2-1

03
Installation of I&C for steam turbine generator units Dominant
01
01

02
21
03

02
01
Installation of steam-water temperature measuring element Dominant
02 01 Installation of steam-water temperature measuring element Dominant Table 4.4.2-1

02
Installation of steam-water pressure sampling element Dominant
03 01 Installation of steam-water pressure sampling element Dominant Table 4.4.3-1

03
Installation of steam-water flow sampling element and throttling device Dominant
01 Installation of nozzle and standard orifice plate Dominant Table 4.4.4-1
22

04
Installation of steam-water liquid level sampling element Dominant
01 Installation of differential pressure type sampling element for liquid-level Dominant Table 4.4.5-1
measurement
02 Installation of electrical contact water level gauge Dominant Table 4.4.5-2
03 Installation of float-ball level meter Dominant Table 4.4.5-3
04 Installation of float-cylinder level meter Dominant Table 4.4.5-4

05
Installation of metal temperature measuring element for steam cylinder and Dominant
23
bearing bush
01 Installation of armoured thermocouple for non-fixing device for measuring Dominant Table 4.4.2-2
02 Installation of armoured thermocouple for movable staple sleeve device for Dominant Table 4.4.2-3
06 03 Installation of special thermal resistance for measuring metal wall Dominant Table 4.4.2-4
06 temperature
Installation of pressure sampling element for steam turbine main body Dominant
07 01 Installation of pressure sampling element for steam turbine main body Dominant Table 4.4.3-1
07
Installation of special instrument for steam turbine generator units Dominant

08
Installation of sampling element and sensitive element for turbine oil system
09 02 Installation of pressure sampling element for steam, water and oil pipe Table 4.4.3-1
09
Inspection and installation of temperature measuring element for generator Dominant
body
24
10 01 Inspection and installation of temperature measuring element for generator Dominant Table 4.4.2-4
10 body
Installation of sampling element and sensitive element for generator cooling

and sealing system
03 Installation of pressure sampling element Table 4.4.3-2
04 Installation of annubar flowmeter Table 4.4.4-3
05 Installation of electromagnetic flowmeters Table 4.4.4-10
06 Installation of differential pressure type sampling element for liquid-level Table 4.4.5-1
measurement
07 Installation of electrical contact water level gauge Table 4.4.5-2
08 Installation of float-ball level meter Table 4.4.5-3
09 Installation of float-cylinder level meter Table 4.4.5-4

11
Installation of hydrogen analysis and sampling devices
12 01 Installation of hydrogen analysis and sampling devices Table 4.4.6-3

12
Installation of hydrogen leakage detection and sampling
25
03 01 Installation of hydrogen leakage detection and sampling Table 4.4.6-3
03
01
Installation of local pressure and differential-pressure indicating instruments

02
Installation of hydrogen analysis instrument
03 01 Installation of hydrogen analysis instrument Table 4.5."

03
Installation of hydrogen leakage detection device
04 01 Installation of hydrogen leakage detection device Table 4.5.4-1

04
Installation of switching value instrument
26
05
03 Installation of electric actuator for motor-driven valve Dominant Table 4.5.5-3
06
Installation of local-mounted instrument Dominant
01 Installation of pneumatic local-mounted instrument Dominant Table 4.5.6-1
04 02 Installation of PLC Dominant Table 4.5.6-2

04
01

02
27
03 04 Installation of support and hanger Table 4.7.2-4

03
Cable laying Dominant

04

05
01
Laying of steam-water measuring tube Dominant
01 Pipe laying Dominant Table 4.8.2-1
02 Piping in panel and for transmitter Dominant Table 4.8.2-2
02 03 Installation of stop valve and pressure relief valve Dominant Table 4.8.3-1
02
Installation of water blow-down pipe and apparatus
03 02 Installation of blowdown container Table 4.8.3-2

03
Laying of measuring piping for turbine oil system
28

04
Laying of measuring tube for generator cooling and sealing system

05
Laying of pneumatic control pipe Dominant
06
06 01 Pipe sealing test Dominant Table 4.8.2-1

06
Installation of I&C air cooling island
01
Installation of I&C panel (box, cabinet) Dominant
29
03
04 08 Installation of flow switch Table 4.5.3-3

04
05 03 Fabrication, installation and wiring of cable head Dominant Table 4.7.4

05
30

04
Installation of I&C for deoxidation and feedwater system
01
01

02

03
Installation of instruments on panel Dominant
01 Installation of instruments on panel Dominant Table 4.6.3-1
03 Installation of digital display instrument Dominant Table 4.6.3-3
04 Installation of recording instrument Dominant Table 4.6.3-4
05 Installation of survey instrument Dominant Table 4.6.3-5
31
06 Installation of flashing-signal alarm devices Dominant Table 4.6.3-6
02 07 Installation of control system for PLC Dominant Table 4.6.3-7

02
01
Installation of sampling element and sensitive element for steam and water
circuit system
02
Installation of oil system sampling element and sensitive element for feed
pump oil system
04 Installation of electromagnetic flowmeter Table 4.4.4-10
measurement
03 08 Installation of float-cylinder level meter Table 4.4.5-4

03
Installation of special instrument for feed pump Dominant
32

03
01
Installation of local indicating instrument and transmitter

02
33
03
04
01

02
Installation of cable bridge (bracing) frame and protecting tube Dominant
01 Installation of cable bridge Dominant Table 4.7.2-1
02 Installation of independent cable support Dominant Table 4.7.2-2
03 Installation of wire slot Dominant Table 4.7.2-3
03 04 Installation of support and hanger Dominant Table 4.7.2-4

03
34
04

05
01
Laying of measuring pipe Dominant
02
Laying of pneumatic control pipe

03
Pipe sealing test
01 Pipe sealing test Table 4.8.2-1

05
Installation of I&C for auxiliary plant water system
01
Installation of feedwater I&C Dominant
35
02 Installation of individual panel (console, box and cabinet) Table 4.6.2-3
02 03 Installation of thermostat and protective box Table 4.6.2-4

02
measurement
03 09 Installation of steam-water analytical sampling device Table 4.4.6-2

03
36

04

05
02
Installation of I&C for condensed water precision process
37

02
04 Installation of electromagnetic flowmeters Table 4.4.-10
measurement

03
38

04

05
03
Installation of I&C for circulating water system
39

02
measurement

03
40

04

05
04
Installation of I&C for wastewater
41

02
measurement

03
42

04

05
05
Installation of I&C for domestic sewage
01
Installation of I&C panel (box, cabinet)
43

02
measurement

03
44
09 Installation of level switch Table 4.5.34

04

05
06
Installation of I&C at rain pump house
01
45

02
measurement

03
46

04

05
07
Installation of I&C at feedwater pump house
01
47

02
measurement

03
48

04

05
08
Installation of I&C for seawater desalination
01
49

02
measurement
03 09 Installation of steam and water analyzing and sampling device Table 4.4.6-2
03
50

04

05
03 Installation of stop valve and pressure relief valve Dominant Table 4.8.3-1
05 Installation of separation container Table 4.8.3-3

06
Installation of I&C for fuel system
51
01 Installation of coal conveying I&C
01

02
Installation of level and weighing instrument
02 Installation of ultrasonic (radar) level meter Table 4.4.5-6
03 Installation of electronic belt weigher Table 4.4.8-1
03 04 Installation of weigh bridge Table 4.4.8-2

03

02
Installation of I&C for defrost house
01
52

02
measurement
08 Installation of float-cylinder level meter Table 4.4.54

03
53

04

05
03
Installation of fuel oil I&C Dominant
01
54

02
measurement
06 Installation of float-ball level meter Table .4.4.5-3

03
55
09 Installation of level switch Table 4.5.34

04

05

04
Installation of fuel gas I&C Dominant
01
56

02
measurement

03
57

04

05
07
Installation of I&C for auxiliary boiler
01
Installation of I&C (panel, console, box)
01
58
02
Installation of panel (console, panel and cabinet) Dominant

03

02
01
Installation of steam-water sampling element and sensitive element Dominant
01 Installation of steam, water, oil pipe temperature measuring elements Dominant Table 4.4.2-1
02 02 Installation of pressure sampling element for steam, water and oil pipe Dominant Table 4.4.3-1
02
Installation of fume, air, coal and powder sampling element and sensitive
element
59
01 Installation of pressure sampling element for fume, air and pulverized pipes Table 4.4.3-2
03 02 Installation of wing speed measurement pipe Table 4.4.4-4

03
01
Installation of local instrumental equipments
01 Installation of local indicating pressure gauges Table 4.5.2.1
02 Installation of indicating pressure gauge with signal contact Table 4.5.2.2

04
01
Connection box protective box
02 01 Connection box protective box Table 4.6.2-4

02
Cable bridge
60
03 05 Wiring pipe, cable conduit and metal hose Table 4.7.2-5
03

04

05
01
Laying of instrumentation pipes Dominant
02

08
Installation of I&C for hydrogen generation and supply station
01
Installation of I&C for hydrogen generation and supply station Dominant
01
61

02
01 Installation of temperature measuring elements for steam and water pipes Table 4.4.2-1
02 Installation of pressure sampling element for steam and water pipe Table 4.4.3-1
measurement

03
62

04

05

09
Installation of I&C for heat supply system
01
Installation of I&C for temperature and pressure reducing stations
01
63

02
measurement

03
04 Installation of differential-pressure indicating instrument with signal contact Table 4.5.24
64

04

05
02
Installation of I&C for heating network Dominant
01
65

02
02 03 Installation of annubar flowmeter Table 4.4.4-3

02
measurement

03
66

04

05
10
Installation of I&C for ash and slag removal system
01
Installation of panel (console, panel and cabinet)
01

02
67

02
01
Installation of temperature measuring element
02 01 Installation of temperature measuring element Table 4.4.2-1

02
Installation of pressure sampling element
03 01 Installation of pressure sampling element Table 4.4.3-2

03
Installation of flow sampling element and throttling device
04 01 Installation of flow sampling element and throttling device Table 4.4.4-1

04
Installation of liquid level sampling element
03 02 Installation of ultrasonic (radar) level meter Table 4.4.5-6

03
01
Installation of pressure/differential-pressure indicating instrument and
transmitter
68

02
Switching value gauge

03
Actuator
01 Installation of motor-driven actuator Table 4.5.5-1
02 Installation of pneumatic actuator Table 4.5.5-2
03 Installation of electric actuator for motor-driven valve Table 4.5.5-3
04 Installation of driving arm Table 4.5.5-4
05 Installation of solenoid valve Table 4.5.5-5
04 06 Installation of control system for pneumatic control valve Table 4.5.5-7

04
69
01 Cable laying Dominant
02 01 Cable laying Dominant Table 4.7.3-1

02
Laying of wire and compensating wire Dominant

03

05
01
02 01 Pipe laying Dominant Table 4.8.2-1

02
Piping in panel and for transmitter Dominant
03 01 Piping in panel and for transmitter Dominant Table 4.8.2-2

03
Installation of stop valve and pressure relief valve Dominant
11
Installation of I&C for desulfuration and denitration Dominant

01
Fabrication and installation of panel base Dominant
02 01 Fabrication and installation of panel base
70
02 Installation of panel (console, panel and cabinet) Table 4.6.2-1
01 Installation of panel (console, panel and cabinet) in rows Dominant

03
Installation of instruments on panel Dominant Table 4.6.2-4
01 Installation of instruments on panel
02 Installation of equipments in distributed control system Table 4.6.3-1

02
Installation of sampling element and sensitive element Table 4.6.3-7
01
Installation of temperature measuring element Dominant
01 Installation of steam, water, oil pipe temperature measuring elements
02 Installation of armoured thermocouple for non-fixing device for measuring Table 4.4.2-1
03 Installation of armoured thermocouple for movable staple sleeve device for Table 4.4.2-2
71
04 Installation of special thermal resistance for measuring metal wall Table 4.4.2-3
temperature
02 05 Installation of temperature measuring elements for fume, air, pulverized fuel Table 4.4.2-4
02 pipe and equipment
Installation of pressure sampling element Table 4.4.2-5
01 Installation of pressure sampling element for steam, water and oil pipe
03 02 Installation of pressure sampling element for fume, air and pulverized pipes Table 4.4.3-1
03
Installation of flow sampling element and throttling device Table 4.4.3-2
01 Installation of nozzle and standard orifice plate Dominant
72

04
Installation of level detection device Dominant Table 4.4.4-11
01 Installation of capacitance level meter Dominant

05
Installation of analysis and sampling device Dominant Table 4.4.5-6
01 Installation of zirconia oxygen-content analytical sampling device Dominant
06 02 Installation of gas analytical sampling device Dominant Table 4.4.6-1

06
Installation of special instrument Dominant Table 4.4.6-3
01 Installation of induced displacement measuring device Dominant

07
Installation of material weighing sensor Dominant
01 Installation of electronic belt weigher Dominant Table 4.4.8-1
03 02 Installation of weigh bridge Dominant Table 4.4.8-2
73
01
Installation of local pressure and differential-pressure indicating instruments

02

03
74
04
01

02
03

04
75
05 Pipe laying Dominant
01

12
Installation of I&C for plant monitoring system
01
01

02
76
03
02 01 Installation of instruments on panel Dominant Table 4.6.3-1

02
Installation of monitoring devices
01
03 01 Installation of monitoring devices Table 4.4.9-4

03
01
Installation of bridge (bracing) frame
02
03 02 Laying of lead wire Dominant Table 4.7.3-2
77
03 Cable head making and wiring Dominant
01 Cable head making and wiring Dominant Table 4.7.4

13
Installation of I&C for plant access control system
01
01

02

03
02 01 Installation of instruments on panel Dominant Table 4.6.3-1

02
Installation of local equipments
01
03 01 Installation of monitoring devices Table 4.4.9-4

03
78
01 Installation of bridge (bracing) frame
02
03 02 Laying of lead wire Dominant Table 4.7.3-2

03
01 Cable head making and wiring Dominant Table 4.7.4

14
Calibration of plant I&C monomer and adjustment of the circuit
01
Calibration of measuring instrument monomer
01
Calibration of temperature measuring element Dominant
01 General inspection items of debugging for instrument and alarm device Dominant Table 4.3.1
02 Calibration of bimetal thermometer and pressure type thermometer Dominant Table 4.10.2-1
79
03 Calibration (inspection) of thermocouple and sheathed thermocouple Dominant Table 4.10.2-2
02 04 Calibration (inspection) of thermocouple and sheathed thermocouple Dominant Table 4.10.2-3

02
Calibration of local mounted indicating instrument
03 02 Calibration of bourdon tube pressure gauge, vacuum gauge, pressure Dominant Table 4.10.24
03 vacuum gauge and differential-pressure-gauge
Calibration of sensor and transmitter Dominant
02 Calibration of remote pressure and differential pressure gauge (variable Dominant Table 4.10.2-5
resistance and differential transformer)
03 Calibration of capacitance, inductance, piezoelectric and piezoresistance Dominant Table 4.10.2-6

pressure and differential pressure transmitter
04 Calibration of intelligent pressure and differential pressure transmitter Dominant Table 4.10.2-7
04 05 Calibration of temperature transmitter Dominant Table 4.10.2-8

04
Calibration of local flow instrument Dominant
02 Calibration (inspection) of rotameter Dominant Table 4.10.2-9
03 Calibration (detection) of volumetric flowmeter (rotor, gear, elliptic gear, Dominant Table 4.10.2-10
root and scraping type flowmeter)
80
04 Calibration (inspection) of turbine flowmeter (sensor) Dominant Table 4.10.2-11
05 Calibration of vortex shedding flowmeter Dominant Table 4.10.2-12
06 Calibration of electromagnetic flowmeters Dominant Table 4.10.2-13
07 Calibration of ultrasonic flowmeter Dominant Table 4.10.2-14
05 08 Calibration of target type flowmeter Dominant Table 4.10.2-15

05
Calibration of level gauging instrument
01 General inspection items of debugging for instrument and alarm device Table 4.3.1
02 Calibration of electrical contact water meter Table 4.10.2-16
03 Calibration of double-color water gauge Table 4.10.2-17
04 Calibration of float level meter Table 4.10.2-18
05 Calibration of capacitance level meter Table 4.10.2-19
06 Calibration of electric weight level indicator Table 4.10.2-20
06 07 Calibration of supersonic wave and radar level meter Table 4.10.2-21

06
Calibration of composition analysis instrument
02 Calibration of zirconia oxygen analyzer Table 4.10.2-22
81
03 Calibration of boiler fly ash carbon-content monitoring system (microwave Table 4.10.2-23
carbon meter)
04 Calibration of thermal conductance hydrogen analyzer Table 4.10.2-24
05 Calibration of industrial electric conduction meter Table 4.10.2-25
06 Calibration of industrial acid and alkali concentration meter Table 4.10.2-26
07 Calibration of industrial acidity (PH value) meter Table 4.10.2-27
08 Calibration of water dissolved oxygen analyzer Table 4.10.2-28
09 Calibration of silicon, phosphate radical analyzer Table 4.10.2-29
10 Calibration of negative and positive ion exchanger failure monitor Table 4.10.2-30
11 Calibration of industrial sodium densimeter Table 4.10.2-31
12 Calibration of hydrazine monitor Table 4.10.2-32
07 13 Calibration of flue gas composition analysis device Table 4.10.2-33

07
Calibration of special instrument Dominant
02 Calibration of inductance and eddy current type axial displacement and Dominant Table 4.10.2-34
relative expansion measuring instruments and protective devices
03 Calibration of steam turbine thermal expansion and strong indicator Dominant Table 4.10.2-35
04 Calibration of steam-turbine crisis breaker electric indicator Dominant Table 4.10.2-36
82
05 Calibration of turbine rotor eccentricity measuring device Dominant Table 4.10.2-37
06 Calibration of electromagnetic and eddy current type steam turbine vibration Dominant Table 4.10.2-38
gauge
08 07 Calibration of tachometer and protective device Dominant Table 4.10.2-39

08
Calibration of material weighing device
02 Simulation calibration of electronic belt weigher Table 4.10.2-40
03 Simulation calibration of electronic belt weigher substance detector Table 4.10.2-41
04 Simulation calibration of dynamic electronic weigh bridge Table 4.10.2-42
09 05 Simulation calibration of static electronic track scale (weighing wagon Table 4.10.2-43
09 tipper)
Calibration of indicating instrument on panel Dominant
04 Calibration of digital indicator and display accommodometer Dominant Table 4.10.2-44
05 Calibration of intellectualized balanced type indicating instrument Dominant Table 4.10.2-45
10 06 Calibration of temperature circuit measuring instrument Dominant Table 4.10.2-46

10
Calibration of other instruments
83
02 Calibration of flame monitoring devices Table 4.10.2-47
03 Calibration of industrial television Table 4.10.2-48
02 04 Calibration of generator hydrogen leakage monitor Table 4.10.2-49

02
Calibration of control instrument Dominant
01
Calibration of switching value instrument Dominant
02 Calibration of pressure and differential pressure switches Dominant Table 4.10.2-50
03 Calibration of temperature switch Dominant Table 4.10.2-51
04 Calibration of flow switches Dominant Table 4.10.2-52
05 Calibration of liquid level switches Dominant Table 4.10.2-53
06 Calibration of travel switches Dominant Table 4.10.2-54
02 07 Calibration of capacitance level controller Dominant Table 4.10.2-55

02
Calibration of thermal signalling apparatus Dominant
02 Calibration of microcomputer alarm device Dominant Table 4.10.2-56
03 Calibration of circuit alarm instrument and SOE event recorder Dominant Table 4.10.2-57
84
03 04 Calibration of microcomputer alarm device Dominant Table 4.10.2-58
03
Calibration of actuator and its accessories Dominant
02 Calibration of motor-driven actuator Dominant Table 4.10.2-59
03 Calibration of motor-driven actuator servo amplifier Dominant Table 4.10.2-60
04 Calibration of pneumatic actuator Dominant Table 4.10.2-61
05 Calibration of pneumatic diaphragm valve Dominant Table 4.10.2-62
06 Calibration of pneumatic (electric-pneumatic) valve positioner Dominant Table 4.10.2-63
07 Calibration of motor-driven valve Dominant Table 4.10.2-64
08 Calibration of electrical tie bar Dominant Table 4.10.2-65
09 Inspection of solenoid valve Dominant Table 4.10.2-66
10 Calibration of vibration coal feeder Dominant Table 4.10.2-67
04 11 Calibration of speed control device for electromagnetic coupling Dominant Table 4.10.2-68
04 asynchronous motor
Inspection of I&C auxiliary device
02 Inspection of thermocouple compensating wire performance Table 4.10.2-69
85
03 Inspection of cold junction compensation box and cold junction thermotank Table 4.10.2-70
04 Inspection of DC stabilized voltage supply unit Table 4.10.2-71
05 Inspection of AC stabilized voltage supply unit Table 4.10.2-72
06 Inspection of middle and time relay Table 4.10.2-73
07 Inspection of self-limit-temperature heating zone Table 4.10.2-74
03 Debugging of thermal measurement circuit Dominant

03
Debugging of I&C power circuit Dominant
01
01 General inspection items of circuit debugging Dominant Table 4.3.2
02 Debugging of I&C power circuit Dominant Table 4.10.3-1
02 03 Uninterrupted power supply (UPS) system test Dominant Table 4.10.3-2

02
Debugging of Temperature, Pressure, Pressure Difference Measurement Dominant
Circuit
02 Debugging of temperature measurement circuit Dominant Table 4.10.3-3
03 03 Debugging of Pressure and Pressure Difference Measurement Circuit Dominant Table 4.10.3-4
03
Debugging of local flow measuring circuit
01 General inspection items of circuit debugging Table 4.3.2
86
02 Debugging of spinner survey circuit Table 4.10.3-5
03 Debugging of volumetric flowmeter measurement circuit Table 4.10.3-6
04 Debugging of turbine flowmeter measurement circuit Table 4.10.3-7
05 Debugging of vortex shedding flow meter measurement circuit Table 4.10.3-8
06 Debugging of electromagnetic flowmeter measurement circuit Table 4.10.3-9
04 07 Debugging of supersonic flowmeter measurement circuit Table 4.10.3-10

04
Debugging of level measurement circuit
02 Debugging of electrical contact water meter measurement circuit Table 4.10.3-11
03 Debugging of double-color water gauge measurement circuit Table 4.10.3-12
04 Debugging of float-pipe level meter measurement circuit Table 4.10.3-13
05 Debugging of capacitance level meter measurement circuit Table 4.10.3-14
06 Debugging of electric weight level indicator measurement circuit Table 4.10.3-15
05 07 Debugging of ultrasonic-wave (radar) level meter measurement circuit Table 4.10.3-16

05
Debugging of composition-analysis circuit
87
02 Debugging of measurement circuit for analyzing oxygen quantity in Table 4.10.3-17
zirconium oxide
03 Debugging of circuit for measuring carbon content in boiler fly ash Table 4.10.3-18
04 Debugging of thermal-conduction-hydrogen-analyzer measurement circuit Table 4.10.3-19
05 Debugging of industrial electric conduction meter measurement circuit Table 4.10.3-20
06 Debugging of stock acid and soda concentration measurement circuit Table 4.10.3-21
07 Debugging of industrial acidity (pH value) meter measurement circuit Table 4.10.3-22
08 Debugging of in-water dissolved-oxygen analyzer measurement circuit Table 4.10.3-23
09 Debugging of measurement circuit of silicon and phosphate radical analyzer Table 4.10.3-24
10 Debugging of measurement circuit of instrument to monitoring negative and Table 4.10.3-25

positive ion exchanger failure
11 Debugging of industrial sodium densimeter measurement circuit Table 4.10.3-26
12 Debugging of hydrazine monitor measurement circuit Table 4.10.3-27
06 13 Debugging of flue gas composition analysis device circuit Table 4.10.3-28

06
Debugging of mechanical quantity measurement circuit Dominant
02 Debugging of circuit for measuring axial displacement and relative Dominant Table 4.10.3-29
expansion of turbine shaft
03 Debugging of measurement circuit for thermal expansion and strong Dominant Table 4.10.3-30
88
indicator of steam turbine
04 Debugging of measurement circuit for steam turbine emergency-governor Dominant Table 4.10.3-31
electric indicating device
05 Debugging of turbine-rotor eccentricity measurement circuit Dominant Table 4.10.3-32
06 Debugging of turbine vibration measurement circuit Dominant Table 4.10.3-33
07 07 Debugging of rotational speed measurement circuit Dominant Table 4.10.3-34

07
Debugging of material weighing device circuit
02 Dynamic debugging of electronic belt weigher Table 4.10.3-35
03 Dynamic debugging of substance detection device (electronic belt weigher) Table 4.10.3-36
04 Dynamic debugging of dynamic electronic weigh bridge Table 4.10.3-37
08 05 Dynamic debugging of static electronic weigh bridge (weighing wagon Table 4.10.3-38
08 tipper)
Debugging of other monitoring circuits
02 Debugging of flame monitoring device circuit Table 4.10.3-39
03 Debugging of furnace flame industrial television circuit Table 4.10.3-40
04 04 Calibration of generator hydrogen leakage monitor Table 4.10.3-41
89
04 Debugging of thermal signal circuit Dominant
01
Debugging of thermal signal circuit
02 Debugging of thermal signal circuit for flashing alarm instrument Dominant Table 4.10.3-42
03 Debugging of thermal signal circuit for microcomputer warning device Dominant Table 4.10.3-43
Owner (Seal) Supervisor (Seal) Construction contractor (Seal)
Date Date Date
90
4.2.2 The construction management conditions of subsystem shall be inspected during the
construction and acceptance of subsystem and the inspection results shall be filled in Table
4.2.2.
Table 4.2.2: record of inspection for construction management of subsystem ()
Project name Owner
Discipline director of
Designer
designer
Supervision engineer of
Supervisor
subsystem
Construction technology
Construction contractor
director of subsystem
Commissioning date of Completion date of

subsystem subsystem
Results of construction management inspection
No. Inspection item and implementation Inspection result
1 List of implemented technical standards
Preparation and reviewing of construction plan and construction

2
scheme
3 Examination and inspection of working diagram
4 Acceptance and inspection of equipments and materials
5 Implementation condition of compulsory provision
6 Quality management system and implementation
7 Safety management system and implementation
8 Energy saving and emission reduction target and system
9 Environmental protection
10 Certification of special workers
11 Management of measurement tools
12 Qualification management of subcontractor
13 Management situation of engineering materials
Inspection results of quality supervision and problem resolution

14
condition
91
Acceptance conclusion:
Chief supervision engineer: Date:

Discipline director of owner: Date
4.2.3 The information listed in Table 4.2.3 shall be examined for the subsystem acceptance;
the examining results shall be complete and meet the requirements of records management.
Table 4.2.3: check table of quality control documents of subsystem ( )
Unit ________ Project number:
Copies Copies
No. Document name Check condition
expected obtained
Registration forms of design alteration and advice

1
notes of materials substitutes
Registration form of factory test report and quality

2
certificate documents for equipment and material
Equipment defect notice and equipment defect

3
handling report
Registration form of measurement tools used in the

4
subsystem
5 Quality acceptance table of the batch
6 Quality acceptance table of the subitem
7 Quality acceptance table of the subsection
8 Quality acceptance table of the subsystem
9 Certification of concealed project
10 Construction record
11 certification of single machine trial running
Inspection table on the compulsory provision

12
implementations
92
Signature of the acceptance organization
Construction contractor Date:
Supervisor Date:
Owner Date:
4.2.4 The advice notes for engineering design alteration, material substitution and altered
design shall be numbered, registered and attached on the registration form. The registration of
engineering design alteration and material substitution in subsystem shall meet the
Table 4.2.4: registration form of advice notes for design alteration and materials substitutes of
subsystem ( )
Unit________ Project number:
Original Drawing number related No. of amended contents in the
No. Name of advice note Implementation
number to alteration advice note
93
Construction
contractor Supervisor
Date: Date:
4.2.5 The factory test reports and the quality certificate documents of equipment and
material shall be numbered, registered and attached on the registration form. The registration
of equipment and material factory test report and quality certificate documents of subsystem
shall meet the requirements specified in Table 4.2.5.
Table 4.2.5: Registration form of equipment and material factory test report and quality
certificate document in subsystem ()
Original number
of report and
Name of equipment and material test Report issuing Total pages of
No. quality Remarks
report and quality certificate document organization the report
certificate
document
94
Prepared by
Date:
4.2.6 Any equipment defect shall be inspected and confirmed by the construction contractor,
supervisor, supplier and owner together and the advice note of equipment defect shall be filled
in. The filling of equipment defect advice note shall meet the requirements specified in Table
4.2.6.
Table 4.2.6: Advice note of equipment defect
Name of subsystem Name of subitem
Name of batch No.
Equipment name Detecting date
95
Condition of equipment defect:
Construction contractor:
Date:
Construction
Supplier
contractor
Supervisor Owner
Treatment suggestion:
Discipline director of the owner:
Date:
Organization Defect treatment suggestion Signature
Construction
Date:
contractor
Supplier Date:
Supervisor Date:
Owner Date:
4.2.7 After the equipment defect treatment, the defect treatment organization shall submit
the report to the owner, and the owner shall organize the organizations concerned to conduct
inspection and acceptance and sign the equipment defect treatment report. the filling of the
equipment defect reports shall meet the requirements specified in Table 4.2.7.
Table 4.2.7: Equipment defect treatment report
Unit _________ Project number:
Name of subsystem Name of subitem
Name of batch No.
Equipment name Treatment date
96
Treatment condition of defect:
Technical director of the defect treatment organization:

Date:
Defect treatment conclusion:
Supervisor:
Date:
Signature of the acceptance organizations
Supplier Date:
Supervisor Date:
Owner Date:
4.2.8 The measurement tools used in the construction must be inspected, and used within
the calibration validity period. All measurement tools used in the construction procedure shall
be registered according to the requirements specified in Table 4.2.8. The supervision engineer
shall conduct the inspection and confirmation (approval) for the measurement tools registered
in the table.
Table 4.2.8: Registration form of measurement tools used in subsystem ()
Name of measuring Factory Measurement Calibration
No. Type/model Accuracy grade Remarks
equipment (instrument, tool) number limit validity period
97

Construction
Date: Supervisor Date:
contractor
4.2.9 The construction quality of batches shall be inspected and accepted according to the
quality criteria of the inspection items, and the acceptance table for acceptance table of batch
shall be filled. No "Dominant" in column "nature" means "general" according to the
requirements specified in Table 4.2.1. For the items outside of the acceptance range, the
acceptance organization column shall be filled with "/". the construction quality acceptance of
batches shall meet the requirements specified in Table 4.2.9.
Table 4.2.9: construction quality acceptance table of batch ()
Unit________ Project number: Nature: Table:
Name of subitem
Procedure Inspection item Nature Unit Quality standard Inspection result Conclusion
98
Supervisor:
Signature of acceptance organization
Supervisor Date:
Supplier Date:
Designer Date:
Owner Date:
4.2.10 The construction quality of subitem shall be inspected according to those specified in
Table 4.2.10 and the construction quality acceptance table of subitem shall be filled in.
According to construction quality acceptance range division table 4.2.1, no "Dominant" in
"nature" column represents "general" and for the items outside of the acceptance range, the
acceptance organization column shall be filled with "/".
Table 4.2.10: construction quality acceptance table of subitem ( )
Unit________ Nature: Table:
Name of subsection
Acceptance
No. Name of batch Nature Remarks
result
99
Supervisor:
Construction Date:
contractor
Supervisor Date:
Supplier Date:
Designer Date:
Owner Date:
4.2.11 The construction quality of subsections shall be inspected and accepted according to
the requirements of Table 4.2.11, and the acceptance table for acceptance table of batch shall
be filled. No "Dominant" in column "nature" means "general" according to the requirements
specified in Table 4.2.1. For the items outside of the acceptance range, the acceptance
organization column shall be filled with "/".
Table 4.2.11: construction quality acceptance table of subsection ()
Name of
subsystem
Acceptance
No. Name of subitem Nature Remarks
result
100
Supervisor:
Construction Date:
contractor
Supervisor Date:
Supplier Date:
Designer Date:
Owner Date:
4.2.12 The construction quality of subsystems shall be inspected and accepted according to
the requirements of Table 4.2.11, and the acceptance table for acceptance table of batch shall
be filled. No "Dominant" in column "nature" means "general" according to the requirements
specified in Table 4.2.1. For the items outside of the acceptance range, the acceptance
organization column shall be filled with "/".
Table 4.2.12: Construction quality acceptance table of subsystem ()
Acceptance
No. Name of subsection Nature Remarks
result
101
Owner:
Supervisor Date:
Supplier Date:
Designer Date:
Owner Date:
4.2.13 The inspection table for compulsory provision implementations in subsection shall be
inspected according to the inspection items listed in Table 4.2.13.
Table 4.2.13: Check table on the implementation of the compulsory provisions for subsection
Name of
Name of subsection
subsystem
Project number Acceptance date
102
Related
No. Inspection item Implementation
information
1 Alloy steel parts and pipe material shall be carried out spectrum
test or other test before and after installing, repairing and
transforming; the type of steel shall be checked to prevent misuage
2 Under one of the following conditions, bourden gauge must not

be used: the pointer of the bourden gauge with limiting nail cannot
return to the limiting nail where no pressure is applied; the distance
from the pointer without pressure to the zero position exceeds the
specified permissible error of the bourden gauge without limiting
nail; the glass is crushed or the meter scale is slur; the sealing
stamp is damaged or the gauge exceeds the verification valid
period; internal leakage or pointer fluctuation; or other defects
effecting the accurate pressure indication
3 Meters and electromagnetic sensor elements for steam turbine unit

protective devices shall be inspected by the I&C engineer before
being installed.
4 As for the electronic protective devices for overspeed monitoring

protection, vibration monitoring protection and axial displacement
monitoring protection, the transmitting element hereof shall be
equipped wall jointly with the I&C engineer, to make the
measurement points located correctly, the test actuation digit accurate
and lead wire arranged outside of the machine
5 The clear distance of cable to heating pipe or equipment, in parallel

way, shall not be less than 1m; in intersection way, it shall not be less
than 0.5m. Otherwise, the heat insulation protection measure shall be
adopted. The cable channel shall be arranged clear away from boiler
observation hole and explosion door in coal pulverizing system;
otherwise, the heat insulation fire precautions like pipe sleeving and
enclosed slot shall be taken. the cable should not be arranged over
thermal equipment and heating pipe
6 The cable must not be arranged over or under the pipe in parallel;
in particular cases, the arrangement shall comply with the following
requirements: although the clear distance from cable to thermal pipe
(trench), oil piping (trench), combustible gas and inflammable liquid
pipe (trench), thermal equipment or other pipe (trench) meets the
requirements, the protection measures shall be arranged 1 m away
from the crosspoint backwards and forwards if the pipe overhaul may
damage the cable; of the crossing clear distance cannot meet the
requirements, the electric cable shall be sleeved by pipes and the
clear distance may be reduced to 0.25 m
103
Inspection result
Construction contractor: (seal) Supervisor: (seal)
Project technical director: Supervision engineer:
Date: Date:
4.3 General criteria

4.3.1 The general inspection items of debugging for instrument and alarm device are
detailed in Table 4.3.1.
Table 4.3.1: General inspection items of debugging for instrument and alarm device
Inspection
Procedure Inspection item Nature Unit Quality criteria methods and
instruments
Appearance Intact, rustles, no scratches Observation
Nameplate and mark Clean and meeting the design Observation
Fixed parts Complete, clean, firm

Mechanical
Movable Observation
parts Dominant Flexible motion
Inside parts
Electrical Plug-in Without loosening

Observation
Inspection parts Parts Without burns
Motor-driven Signal circuit Dominant M 20

Measuring
actuator Power circuit Dominant M 50
Insulation
Motor-driven General area Dominant M 1
resistance Measuring
valve Humid area Dominant M 0.5
Meeting the requirements of

Measuring meters Dominant M Measuring
Annex C
Calibration of potentiometer or screw and Tightened and sealed with

Observation
lock nut varnish paint
Calibration
result Meter function marks Clear Observation
treatment Clear writing, accurate data

Test record Checking
and complete items
104
4.3.2 The general inspection items of circuit debugging are detailed in Table 4.3.2.
Table 4.3.2: General inspection items of circuit debugging
Inspection methods
Procedure Inspection item Nature Unit Quality criteria
and instruments
Re-inspection rate % 95
Wiring Checking
Correct rate Dominant % 100

Power fuse capacity the design and in the installed Checking
capacity
Inspection Nameplate and function sign of
Clean and meeting the design Checking
equipment
Circuit General area Dominant M 1 Measuring with

insulation 500V insulation
Humid area Dominant M 0.5
resistance resistance meter
Signal cable shielding layer grounding Good Observation
Calibration of screw or retaining nut for Tightened and sealed with

Calibration Observation
potentiometer varnish paint
result
Clear writing, accurate data
treatment Test record Checking
and complete items
4.4 Installation of Sampling element and sensitive element

4.4.1 Quantity for acceptance inspection
1 The sampling elements and sensitive elements exposed to high-temperature,
high-pressure, negative-pressure, combustible, explosive, toxic and harmful media shall be
inspected by 100%.
2 The sampling elements and sensitive elements exposed to middle- and lower pressure,
normal-temperature innoxious media shall be randomly inspected by 30% according to the
type of the sampling element and sensitive element.
3 100 % alloy steel material spectrum shall be re-inspected and recorded.
4.4.2 Installation of temperature measuring element
1 Installation, inspection and acceptance of steam, water, oil pipe temperature
measuring elements are detailed in Table 4.4.2-1.
Table 4.4.2-1 Installation of steam, water, oil pipe temperature measuring elements
Procedure Nature Unit Quality criteria Inspection method
Inspection item
and instrument
Measuring Without violent

Environment Observation
point vibration
positions Meeting the design,
convenient for Check and
Measuring point positions
installation and observation
overhaul
Space Measuring with a

Measuring holes and welded joints Outside of welded ruler
joint or heat affected
105
zone
Two measuring holes mm D, and>200
Gasket material Meeting the design Check
Socket dimension Meeting the design Check

Excavation Measuring with
Measuring hole diameter error 1
of caliper
measuring Measuring with a
Open pore vertical deviation 3
holes and ruler
installation
Measuring with a
of socket Socket installation vertical deviation 1
ruler
Meet the requirements

Welding and heat treatment Checking records
of DL/T 5210.7
Intact
Appearance Observation
Measuring with 500V

Inspection Insulation M >100 insulation resistance
meter
Checking spectral
Gasket material Dominant Meeting Annex B
analysis record
Penetration High-pressure D>250 mm Should be 100
depth of high-temperature
D250 mm Should be 70
thermocouple steam Check
and thermal D>500 mm Should be 300
General liquid
resistance D500 mm Should be 1/2D
Installation Penetration depth of temperature sensing element Immerged in the tested
Dominant Check
of (bimetallic thermometer) media completely
temperature Penetration depth of temperature Dived in the medium
Dominant Observation
measuring sensing bulb completely
element
Measuring with a
Bending radius of capillary vessel mm 50
Pressure type ruler
thermometer Protective measures of capillary Complete, and easy to
Observation
vessel overhaul
Without violent
Ambient temperature Observation
change
Fastening and
Member assembly Dominant Checking record
leak-free
Its contents shall meet

the design, it shall be
Nameplate hanged firmly, and its Check
handwriting shall be
difficult to shed off
Note: DExternal diameter of measured pipe
106
2 Installation inspection and acceptance of sheathed thermocouple for non-fixing
device for measuring metal wall temperature are detailed in Table 4.4.2-2
Table 4.4.2-2 Installation of sheathed thermocouple for non-fixing device for measuring metal wall
temperature
Inspection method
and instrument
Type and specification Meeting the design Check
Appearance Intact Observation
Measuring with
Inspection
Insulation resistance Mm >1000 500V insulation
resistance meter
Measuring with
Grounding Meeting the design
ohmmeter
Installation position Meeting the design Check
Surface of Smoothness and cleanness Smooth and burr free Observation

Installation
fixing device
of fixing
and Manual-shaking
device
Welding Tight and firm
measured observation
metal wall
Manual-shaking
Thermocouple penetration Dominant Close and firm
observation
Heat preservation Good

Observation
Checking with
End terminal connection Dominant Correct and firm
Wiring line-checkers
Installation Wire size mark Correct, clear and unfading Observation

of Inner Manual-shaking
Fixed with cylinder wall Firm
thermocouple cylinder of observation
steam
Outgoing line exit sealing Tight and leak-free Observation
turbine
Its contents shall meet the

design, it shall be hanged
Nameplate Check
firmly, and its handwriting
shall be difficult to shed off
3 Installation inspection and acceptance of sheathed thermocouple for staple sleeve

device for measuring metal wall temperature are detailed in Table 4.4.2-3
Table 4.4.2-3 Installation of sheathed thermocouple for staple sleeve device for measuring metal wall
temperature
Inspection method
and instrument
Inspection Type and specification Meeting the design Check
Appearance Good Observation
107
Measuring with
Insulation resistance Mm >1000 500V insulation
resistance meter
Measuring with
Grounding Meeting the design
ohmmeter
Position Meeting the design Check
Manual-shaking
Welding Firm
observation
Meet the requirements of

Heat treatment Check
DL/T 5210.7
Installation of Socket material Meeting the design Check

socket
Conduit material Stainless steel Checking the record
Vertical
Measuring with a
installation Conduit bending radian () >130
ruler
on
100 outstretching out of the
superheater
Conduit length mm frame cover of the furnace Observation
pipe wall
top
Manual-shaking
Installation of staple sleeve device Firm
observation
Contacting closely to the Manual-shaking

Thermocouple inserting conduit Dominant
superheater tube wall observation
Installation of
Checking with
sheathed Wiring End terminal connection Correct and firm
line-checkers
thermoelectric
Wire size mark Correct, clear and unfading Observation
couple
Nameplate Check
4 Installation inspection and acceptance of special thermal resistance for measuring

metal wall temperature are detailed in Table 4.4.2-4.
Table 4.4.2-4 Installation of special thermal resistance for measuring metal wall temperature
Inspection method and
instrument
of Appearance Undamaged Observation

temperature
Pt M 100 Measuring with 100V
measuring Insulation
insulation resistance
element resistance Cu M 50
meter
Installation Diameter deviation of measuring hole >0.2d Measuring with a ruler

of thrust
Distance from the measuring hole edge to
pad mm 0.5 Measuring with a ruler
the working surface
108
temperature Meeting the specifications
Depth of measuring hole Measuring with a ruler
measuring of supplier
element Material
Oil proof and heat resisting Check
Outgoing line
of Manual-shaking
Welding Firm
temperature observation
measuring Firm, and the allowance
element Fixation shall be reserved for the Observation and check
wire

Nameplate Observation and check
Temperature measuring element and shaft Trial-assembly

Consistent
block screw thread inspection
Installation Depth of penetration Meeting the design Check
of bearing End terminal connection Dominant Correct and firm

Wiring
temperature
measuring
element
Nameplate Check
Measuring with
Meeting the specifications
Insulation resistance insulation resistance
Inspection of supplier
meter
of machine
airing Resistance value Check
of supplier
temperature
measuring
element Nameplate Check
Note: dExternal diameter of thermal resistance
5 Installation inspection and acceptance of temperature measuring elements for fume,

air, pulverized coal pipe and equipment are detailed in Table 4.2.2-5.
Table 4.4.2-5 Installation of temperature measuring elements for fume, air, pulverized coal pipe and
equipment
instrument
Measuring Meeting the design,

point Measuring point positions convenient for maintenance Check
position and overhaul
selection
Distance from measuring hole to welded Outside of welded joint or Observation
109
joint heat affected zone
Space of two measuring holes mm >D, and>200 Measuring with a ruler
Roughness of measuring hole edge Smooth and burr free Observation
Excavate of Convex edge facing at the

Installation direction of protection cover Observation
measuring media flow direction
holes and Manual-shaking
Fixing of protection cover Firm
installation observation
of socket Checking the air
Installation of socket Tight
pressure test records
Appearance Intact Observation
Measuring with 500V

Insulation resistance M >100 insulation resistance
Inspection
meter
Gasket material Meeting Annex B Check
Fastening, tight and

Member assembly Dominant Checking record
Installation leak-free
of Penetration depth in fume, air, pulverized
(1/3~1/2)D Measuring with a ruler
temperature coal pipes
measuring Penetrated from the top
Penetration direction
element Pulverized vertically
coal hopper Layering according to the
Depth of penetration Observation
design specification

Nameplate Check
4.4.3 Installation of pressure sampling element

1 See Table 4.4.3-1 for installation inspection and acceptance of steam, water and oil
pipe pressure sampling element.
Table 4.4.3-1 Installation of steam, water and oil pipe pressure sampling element
instrument
Measuring Measuring point positions Meeting the design Check

point Space between measuring holes and Outside of welded joint or
Observation
positions welded joints heat affected zone
Along the media flow
Pressure and direction, the pressure
temperature Position Dominant measuring hole is located Observation
measuring before the temperature

a
hole measuring hole
Distance mm >D, and>200 Measuring with a ruler
110
Over the horizontal center
Steam Dominant line or below it within the
Direction of
45 included angle
measuring
Over the horizontal center
hole on aslant Gas Dominant
line
or horizontal
Within the 45 included Observation
pipe
Liquid Dominant angle below the horizontal
center line
Material of pressure sampling stub pipe Meeting the design Check
Deviation of measuring hole diameter and

pressure sampling stub pipe internal nm 0.5~1 Measuring with a ruler
Installation
diameter
of
Smoothness of measuring hole Smooth and burr free Observation
sampling
Vertical deviation of pressure sampling
element mm 2 Measuring with a ruler
stub pipe
Position of pressure sampling stub pipe Not exceeding the pipe

Dominant Observation
inserted into the pipe internal wall

Welding and heat treatment Check
DL/T 5210.7
Installation
Installation position Meeting the design Observation
of
sampling Inlet & outlet directions Correct Observation
element Installation and fixation Upright and firm Observation
Connection with pipes Firm and leak-free Observation
Installation Gasket material Meeting Annex B Check

of
sampling
valve Nameplate Check
a- When straight pipe length meets the requirements, positions of pressure and temperature measuring holes are unrestricted.
2 Installation inspection and acceptance of pressure sampling element for fume, air and
pulverized coal pipes are detailed in Table 4.4.3-2.
Table 4.4.3-2 Installation of pressure sampling element for fume, air and pulverized coal pipes
Proced Inspection method and
Inspection item Nature Unit Quality criteria
ure instrument
Measur Meeting the design, convenient for

Measuring point positions Check and observation
ing installation and maintenance
point Space between measuring holes and welded Outside of welded joint or heat
Observation
positio joints affected zone
n Space of two measuring holes mm >D, and>200 Measuring with a ruler
111
selectio
Measuring hole position Symmetrical on right and left sides Observation
n
Deviation of measuring hole diameter and

pressure sampling stub pipe internal mm 0.5~1 Measuring with a ruler
diameter
Domin
Smoothness of measuring hole Smooth and burr free Observation
ant
Vertical deviation of separator sampling

mm 0.5 Measuring with a ruler
element
Diving position of pressure sampling pipe in Domin Being flush with the furnace wall
Observation
Installa furnace wall ant internal wall
tion of Inclination of furnace pressure sampling
() 30~45 Measuring with a ruler
samplin pipe
g Domin Angle and direction shall meet
Air pressure plugging prevention device Check
element ant those specified by manufactory
Meet the requirements of DL/T

Welding Check
5210.7
Inspecting the air

Sealing Tight and leak-free
pressure records
Its contents shall meet the design,

it shall be hanged firmly, and its
Nameplate Check
handwriting shall be difficult to
shed off
4.4.4 Installation of flow sensing element and instrumentation equipment

1 Installation inspection and acceptance of nozzle and standard orifice plate are
detailed in Table 4.4.4-1.
Table 4.4.4-1 Installation of nozzle and standard orifice plate
instrument

of throttling Appearance Smooth and flat Observation
device Regulating the inlet
side of the orifice plate
Inlet side edge of orifice plate Acute angle being acute at the light source;
observing, without
reflected light
Hole 0.45 0.001d

diameter Measuring with a ruler
>0.45 0.0005d
deviation
Outlet side edge of nozzle Acute angle being acute Regulating the nozzle
outlet at the light
source; observing,
112
without reflected light
Internal diameter of ring casing D~1.02D Measuring with a ruler
Consistent with ring casing

Orifice plate direction Observation
exit
Length of straight pipe section Meeting Annex C Check
Cross section Circular, free from mutating Observation
Inspection Internal wall surface of 10D upstream Clean, and free from filth,
Observation
of straight and 4D downstream pipe sections unevenness and sediments
pipe Installation direction Dominant Correct Observation
sections in Verticality of throttling component end

() 1 Measuring with a ruler
the face and pipe axis
upstream Material Meeting Annex B Check

and Thickness mm 0.1~2 Measuring with a ruler
downstream Gasket The gaskets after being
of throttling Internal diameter compacted must not irrupt Observation
component into the pipe
Fixation Firm Observation
Sealing Leak-free Check
Installation Installation record Correct and complete Observation

of pressure Within the 45 included angle
sampling Tapping Steam over the pipe horizontal
stub pipe, point on center line
condenser horizontal Gas Over the pipe Observation
and valve or tipping Within the 45 included angle
pipes Liquid below pipe horizontal center
line
Valve installation position Convenient for maintenance Observation
Valve inlet and outlet direction Correct Observation
Installation and fixation of valve Upright and firm Observation
Uniform
Installation Space Observation
of valve in
Height difference
rows mm 3 Measuring with a ruler
Connection between valve and pipe Firm and leak-free Check
Installation height deviation of two

Dominant mm 2 Measuring with a ruler
condensers

Welding Check
DL/T 5210.7

Heat treatment Check
DL/T 5210.7
113
Nameplate Check
Note: dInternal diameter of orifice plate open pore;

DInternal diameter of pipe;
d
Ratio of orifice plate internal diameter and pipe internal diameter
D
2 Installation inspection and acceptance of assemble-type long-neck nozzle are detailed
in Table 4.4.4-2.
Table 4.4.4-2 Installation of assemble-type long-neck nozzle
Inspection
Procedure Inspection item Nature Unit Quality criteria method and
instrument
Dimension Meeting the specifications of

Check
Inspection supplier
Straight pipe sections before and after

Meeting Annex C Check
measuring devices
Tapping point Within the 45 included angle over

Steam
on horizontal the pipe horizontal center line
Observation
or tipping Within the 45 included angle below
Liquid
pipes pipe horizontal center line
Valve installation position Convenient for maintenance Observation
Valve inlet and outlet direction Correct Observation
Installation Manual-shaking
Connection between valve and pipe Firm and leak-free
of observation
sampling Gasket material Meeting Annex B Check

condenser
Installation height difference of condenser Dominant mm 2 Measurement
and valve
Meeting the requirements of DL/T
Welding and heat treatment Check
5210.7
Installation record Correct and complete Check
Its contents shall meet the design, it

shall be hanged firmly, and its
Nameplate Check
handwriting shall be difficult to
shed off
3 Installation inspection and acceptance of annubar flowmeter are detailed in Table

4.4.4.3.
Table 4.4.4-3 Installation of annubar flowmeter
instrument
114
Appearance Without damage Observation

Inspection
Meeting the specifications of

Dimension Check
supplier
Pressure Toward the media flow

Dynamic pressure hole Dominant
sampling direction
Observation
element Against the media flow
Installation Static pressure hole Dominant
direction direction
Perpendicularly intersecting Measuring with a ruler

sampling elements axis
with the pipe axis Observation
Superposing with the pipe

Center line of dynamic pressure hole Observation
center line
Length of straight pipe section before and Meeting the specifications of

Check
after speed regulating pipe supplier
Sealing Leak-free Observation

Installation
Inspection record Complete Observation

Nameplate Check
4 Installation inspection and acceptance of wing speed measurement pipe are detailed
in Table 4.4.4-4.
Table 4.4.4-4 Installation of wing speed measurement pipe
Inspection method
and instrument
Inspection Meeting the specifications of

Dimension Check
supplier
Length of Before device 0.6D

Measuring with a
straight pipe
After device 0.2D ruler
section
Superposing with the air duct

Installation Center line of device Dominant Observation
center line
The static pressure hole is

Two or more speed measurement pipes
located in the same cross Observation
for a measuring point
section with the air duct
Parallel with the gas flow

Symmetrical centre line Dominant Observation
direction
115
Nameplate Check
Note: DPipe equivalent diameter
5 Installation inspection and acceptance of rotameter are detailed in Table 4.4.4-5.

Table 4.4.4-5 Installation of rotameter
instrument

Inspection
Length of straight pipe section on the

50D Measuring with a ruler
upstream side
Installation vertical deviation of taper

Dominant mm 1.5 Measuring with a ruler
pipe
Installation Firm, flat and free from Manual-shaking

Fixation
mechanical stress observation
Connection of air pipe Fastening and tight Observation
Checking with
End terminal connection Correct and firm

Installation Its contents shall meet the
Nameplate Check
Note: DPipe equivalent diameter
6 Installation inspection and acceptance of oval gear flowmeter are detailed in Table
4.4.4-6.
Table 4.4.4-6 Installation of oval gear flowmeter
Inspection method
and instrument

Inspection

Dimension Check
supplier
Parallel with the pipe center

Installation Dial face Observation
line
Direction of arrow on the shell Dominant Consistent with fluid Observation
116
<20% flowmeter nominal Measuring with a
Deviation of pipe internal diameter
diameter ruler
Must not stretch out the pipe

Installation of gasket Observation
internal wall
Firm and free from mechanical Manual-shaking

Fixation
stress observation
Installation of filter Meeting the design Check
Checking with

Nameplate Check
7 Installation inspection and acceptance of target type flowmeter are detailed in Table
4.4.4-7.
Table 4.4.4-7 Installation of target type flowmeter
instrument

Inspection

Length of straight pipe section Check
of supplier
Target card Perpendicular to the flow Measuring with a ruler

Dominant
direction Observation
Consistent with flow

Arrow Dominant Observation
Direction direction
Located from the lower to

Installation of vertical pipe
the upper along the fluid Observation
section
direction

Installation Target card center line Measuring with a ruler
center line
Checking with

Nameplate Check
8 Installation inspection and acceptance of turbine flowmeter are detailed in Table

4.4.4-8.
117
Table 4.4.4-8 Installation of turbine flowmeter
instrument

Inspection
Length of Upstream side m
straight pipe
Downstream side m Meeting the design Inspecting with a ruler
section

Turbine center line Dominant Measuring with a ruler
center line
Consistent with medium flow

Arrow direction Dominant Observation
direction
Checking with
Installation Wiring line-checkers

Nameplate Check
9 Installation inspection and acceptance of vortex (vortex street) flowmeter are detailed
in Table 4.4.4-9.
Table 4.4.4-9 Installation of vortex (vortex street) flowmeter
instrument

Inspection
Dimension Check
of supplier
Length of front and back straight pipe Meeting the specifications

Check
section of supplier
Perpendicularly intersecting
Installation Tap axis Observation
with the pipe axis
Penetration depth of vortex generating

To the pipe center Measuring with a ruler
body
Consistent with medium

Arrow direction Dominant Observation
flow direction
Distance from preamplifier to flowmeter m 20 Measuring with a ruler
Checking with
Wiring End terminal connection Correct and firm
line-checkers
118

Nameplate Check
10 Installation inspection and acceptance of electromagnetic flowmeter are detailed in

Table 4.4.4-10.
Table 4.4.4-10 Installation of electromagnetic flowmeter
instrument

Inspection
Lining
Without damage Observation
Located from the lower to

On vertical pipe section Dominant the upper along the fluid
direction
Direction Two measuring electrode Observation
On horizontal or tipping shall not be located on

Dominant
pipe section upward side or downward
side
Firm, flat and free from Manual-shaking

Fixation
mechanical stress observation
Installation Fluid, flange and instrument

Measuring and
Grounding Dominant shell shall have same
comparing
potential
Checking with

Nameplate Check
11 Installation inspection and acceptance of ultrasonic flowmeter are detailed in Table

4.4.4-11.
Table 4.4.4-11 Installation of ultrasonic flowmeter
Inspection method
and instrument

Inspection
Internal wall of process pipe Smooth and burr free Observation
119
Straight pipe
Before the flowmeter 10D
section
Measuring with a
Length After the flowmeter 5D
ruler
Probe installation position Dominant Meeting the design Check
Manual-shaking
Fixation Firm
observation
Installation
Checking with
Wire size mark Correct and clear Observation

Nameplate Check
Note: DExternal diameter of pipe
4.4.5 Installation of level sensing element and instrumentation equipment

1 Installation inspection and acceptance of differential pressure type sampling element
for liquid-level measurement are detailed in Table 4.4.5-1.
Table 4.4.5-1 Installation of differential pressure type sampling element for liquid-level measurement
Inspection method
and instrument
Container sealing Leak-free Check
Free from skin lamination,

Inspection Appearance Observation
crack and blister
Material Meeting the design Check

Dimension Check
of supplier
Between the tested

Position equipment and the Observation
balancing container
Installation
Valve body
of Transverse
sampling Direction Observation
Valve rod
valve Horizontal

Welding Check
DL/T 5210.7
Installation Single-chamber Measuring with a

Vertical deviation mm <2
of balancing ruler
balancing container Elevation Dominant Meeting the design Check
120
container Measuring with a
Double-chamber Vertical deviation mm <2
ruler
balancing
Center point position and Measuring with a
container Dominant Superposition
normal liquid level line horizontal U-tube
Measuring with a
Vertical deviation mm <2
ruler
Deviation from design

Measuring with a
zero level to steam drum Dominant mm <2
ruler
zero level line
Heat expansion
Complete Observation
compensating device
Stub pipe connecting to Shall be possessed of

Observation
Compensation steam drum reflux gradient
balancing Meet the requirements of
Welding Check
container DL/T 5210.7
Length to horizontal pipe

Measuring with a
section of differential m >0.4
ruler
pressure gauge
Vertical distance from

Measuring with a
downstream pipe to drain m >10
ruler
pipe
Convenient for operation

Position of drain valve Observation
and maintenance
Upper part of the container

Heat preservation Observation
is exposed
Water compensation facilities for balancing

Complete Observation
container

Nameplate firmly, and its handwriting Check
shall be difficult to shed
off
2 Installation inspection and acceptance of electrical contact water level gauge are
Table 4.4.5-22 Installation of electrical contact water level gauge
instrument
Inspecting hydraulic test

Sealing Leak-free
records
121
Measuring with 500V
Insulation resistance of electrode against
M 100 insulation resistance
ground
meter
Smoothness of electrode surface Without crack or spot Observation
Trial assembly
Electrode and drum screw thread Good coordination
observation
Installation Drum vertical deviation mm <2 Measuring with a ruler
of Position of zero level electrode and normal Measuring with a glass

Consistent
measuring water level line level ruler
cylinder Bottom drainage valve Complete Observation
Valve body Transverse

Direction Observation
Valve rod Horizontal
Stub pipe connection Tight Check
Manual-shaking
Installation Fixation Firm
observation
of
sampling Its contents shall meet the
valve design, it shall be hanged

Nameplate Check
Checking with
line-checkers
Wiring Wire size mark Correct, clear and unfading Observation
3 Installation inspection and acceptance of float ball level meter are detailed in Table
4.4.5-3.
Table 4.4.5-3 Installation of float ball level meter
instrument

Inspection
The float ball can move

Installation Flange hole direction upward and downward free
Flange on same vertical plane
Observation
installation The float ball can move
Dimension of flange and
upward and downward free
container connecting pipe
within the measuring range
Consistent with liquid level

Movement direction Dominant Observation
fluctuation
Installation
Manual-shaking
of float ball Movement degree Block-free
observation
Checking the
Sealing Leak-free
hydraulic test records
122
Nameplate Check
4 Installation inspection and acceptance of float-cylinder level meter are detailed in

Table 4.4.5-4.
Table 4.4.5-4 Installation of float-cylinder level meter
ure instrument

Inspect
ion
Measuring with 500V
Insulation resistance M 10
insulation resistance meter
Installation mode Vertical Observation
Vertica Domin
Per meter mm <2
l ant
Installation of Measuring with a ruler
deviati Domin
guide pipe Full length mm <20
on ant
Manual-shaking
Connection of guide pipe Firm
observation

Position Observation
measuring range
Installation of Domin
Verticality () <2 Measuring with a ruler
outer ant
Installa
float-cylinder Installation direction Vertical Measuring with a ruler
tion
Manual-shaking
Float-cylinder actuation Block-free
observation
Proof reading the hydraulic

Sealing Leak-free
test records
Checking with
End terminal connection Correct and reliable

Nameplate Check
5 Installation inspection and acceptance of capacitance level meter are detailed in Table
4.4.5-5.
Table 4.4.5-5 Installation of capacitance level meter
instrument
123
Electrode Without damage Observation

Inspection
Measuring with 500V
Insulation resistance M insulation resistance
supplier
meter
Located away from the

Orientation Dominant material dead corner and the Observation
inlet/outlet
Sensor Installation of metal bar

auxiliary electrode in Firm Observation
nonconductor container
Verticality Dominant () 5 Measuring with a ruler

Installation
Checking with

Nameplate Check
6 Installation inspection and acceptance of ultrasonic (radar) level meter are detailed in
Table 4.4.5-6.
Table 4.4.5-6 Installation of ultrasonic (radar) level meter
Inspection method
and instrument

Inspection
Insulation resistance M Check
supplier
Without barrier within the

Ambient conditions Dominant Observation
sound velocity range
Installation of
Installation in the The energy transducer shall
detector Observation
powder storehouse be away from the feed inlet
Manual-shaking
Fixation Firm
Installation observation
Checking with

Nameplate design, it shall be hanged Check
124
4.4.6 Installation of analytical sampling device

1 Installation inspection and acceptance of zirconia oxygen-content analytical sampling
device are detailed in Table 4.4.6-1.
Table 4.4.6-1 Installation of zirconia oxygen-content analytical sampling device
Inspection method
and instrument

Inspection
Probe appearance Without crack or spot Observation
Direction Dominant Correct Observation

Installation
Operating environment Meeting the design Check
of probe
Operating temperature Check
supplier
Checking the
Sealing of probe flange Good
pressure test records
Manual-shaking
Installation Fixation of furnace wall conduit Firm
observation
Wiring orientation of probe junction box Convenient for overhaul Observation
Manual-shaking
Fixation Firm
observation

Nameplate Check
2 Installation inspection and acceptance of steam-water analytical sampling device are

Table 4.4.6-2 Installation of steam-water analytical sampling device
instrument
Sampling position Dominant Meeting the design Check

Installation
Valve Meeting the design Check
Installation Stub pipe Meeting the design Check
Valve position Convenient for maintenance Observation
Manual-shaking
Fixation Firm
observation
Drainage system Meeting the design Check
1
Penetration depth of sampling pipe Dominant D Measuring with a ruler
3
Welding Meet the requirements of DL/T Check
125
5210.7

design, it shall be hanged firmly,
Nameplate Check
and its handwriting shall be
difficult to shed off
3 Installation inspection and acceptance of gas analytical sampling device are detailed
in Table 4.4.6-3.
Table 4.4.6-3 Installation of gas analytical sampling device
Inspection method
and instrument
Sampling position Dominant Meeting the design Proof reading
Valve Meeting the design Check
Stub pipe Meeting the design Check

Sampling valve position Observation
and maintenance
Manual-shaking
observation
Checking the pressure

Sealing Leak-free
test records

Nameplate Check
4 Installation inspection and acceptance of furnace tube leak probe are detailed in Table
4.4.6-4.
Table 4.4.6-4 Installation of furnace tube leak probe
instrument
Auxiliaries Complete and intact Check

Inspection
Measuring with 500V
Insulation resistance M 1 insulation resistance
meter
Meeting the design or the

Installation Position Check
specifications of manufactory
Installation of square tank and sound Meeting the specifications of

Check
conduit supplier
Manual-shaking
Installation of support Firm
observation
126
Fixation angle Dominant Correct Check
Manual-shaking
Installation of probe Dominant Correct and firm
observation
Protective facilities Complete and intact Observation

Cooling facilities Check
supplier
Checking with
line-checkers
Wiring Meeting the specifications of

Grounding Dominant Check
supplier

Nameplate Check
firmly, and its handwriting shall
be difficult to shed off
5 Installation inspection and acceptance of fly ash carbon content measuring device are
detailed in Table 4.4.6.5.
Table 4.4.6-5 Installation of fly ash carbon content measuring device
instrument

Open pore position Check
of supplier
Installation angle of microwave horn Meeting the specifications

Check
antenna of supplier
Manual-shaking
observation
Manual-shaking
Installation of transmitter and receiver Dominant Correct and firm
observation
Protective facilities Complete and intact Observation

Installation
Checking with
line-checkers
Wiring Meeting the specifications

Grounding Dominant Check
of supplier

Nameplate Check
4.4.7 Installation of special instrument

1 Installation inspection and acceptance of induced displacement measuring device are
Table 4.4.7-1 Installation of induced displacement measuring device
127
Inspection method
and instrument

Gap Dominant Check
supplier
Inspection
Measuring with 500V
meter
Checking local dial

Consistent with the "zero"
indicator quantity
Device "zero position" scale division of the
value with indicating
mechanical hand wheel
instrument

Position Check
supplier
Manual-shaking
Fixation Firm
observation
Installation Gap between device iron core to rotor Meeting the specifications of
Dominant Check
flange supplier
Checking with

Nameplate Check
2 Installation inspection and acceptance of electromagnetic vibration measuring device

are detailed in Table 4.4.7-2.
Table 4.4.7-2 Installation of electromagnetic vibration measuring device
instrument

Inspection
Measuring with 500V
meter
Installation Fixation of vibration pickup Firm and with spring pad Observation
Connection with bearing cover Dominant Rigid connection and firm Observation
Before launching, the

Inspection of vibration pickup stopping stopping screw shall be
Observation
screw disassembled and the hole
shall be blocked
128
Measuring with 500V
Insulation resistance of generator (exciter)
M 0.5 insulation resistance
shaft block against the ground
meter
Checking with

Nameplate Check
3 Installation inspection and acceptance of current vortex measuring device are detailed
in Table 4.4.7-3.
Table 4.4.7-3 Installation of current vortex measuring device
instrument

Inspection
Measuring with 500V
meter

Gap Dominant Check
of supplier
Manual-shaking
Fixation Firm
observation
End terminal and Checking with

Installation Correct and firm
Wiring connection line-checkers

Nameplate Check
4 Installation inspection and acceptance of magnetoelectric speed sensor are detailed in

Table 4.4.7-4.
Table 4.4.7-4 Installation of magnetoelectric speed sensor
instrument

Inspection
Measuring with 500V
Insulation resistance M 5
129
meter
Manual-shaking
Installation of speed measurement frame Firm
observation
Direction Facing against the tooth top Observation

Installation
Gasket Fastened Observation
of speed
measurement Gap Dominant Check
supplier
probe
Installation
Checking with

Nameplate Check
5 Installation inspection and acceptance of travel indicator measuring device are

Table 4.4.7-5 Installation of travel indicator measuring device
instrument

Inspection
Measuring with 500V
meter
Manual-shaking
Fixation Dominant Firm
observation
Checking with
Installation

Nameplate Check
4.4.8 Installation of material weighing sensor

1 Installation inspection and acceptance of electronic belt weigher are detailed in Table
4.4.8-1.
Table 4.4.8-1 Installation of electronic belt weigher
130
Inspection method
and instrument

Inspection
Measuring with 500V
meter
Contact area of roller wheel and

% 80 Observation
pulley
Installation
Direction of roller wheel center Perpendicular to the pulley
of speed Dominant Observation
line drive direction
measurement
Installation of roller wheel and
sensor Dominant No skidding on belt Observation
feed belt
Manual-shaking
Fixation Firm
observation
The spring leaf is

Connection of balancing frame perpendicular to the conveyer Observation
Installation belt frame, free of twisting
of weighing Meeting the specifications of

Position of hanger Check
sensor supplier
Installation
Manual-shaking
Fixation Firm
observation
Without corrosion, intense

Installation
Installation environment magnetic field and good Observation
of local
ventilation
indicating
Manual-shaking
instrument Fixation Firm
observation
Checking with

Nameplate Check
2 Installation inspection and acceptance of weigh bridge are detailed in Table 4.4.8-2.
Table 4.4.8-2 Installation of weigh bridge
instrument
Inspection Appearance Without damage Observation
Position Meeting the design Proof reading
131
Measuring with 500V
Insulation resistance Dominant M 5 insulation resistance
meter
Installation and fixation Correct and firm Observation
Checking with
Installation Wiring line-checkers

Nameplate Check
4.4.9 Installation of monitoring and sensing element

1 Installation inspection and acceptance of furnace flame camera are detailed in Table
4.4.9-1.
Table 4.4.9-1 Installation of furnace flame camera
instrument
Auxiliaries Complete Observation
Measuring with 500V

Inspection
meter
Installation platform Meeting the design Check
Overhaul platform Meeting the design Check
Depth of penetration Dominant Meeting the design Check

Installation
Firm and meeting the
of light sense
Fixation Dominant requirements of the thermal Observation
probe
expansion of the main body
Gas source control Reliable Check

Installation
Quality of coolant Check
supplier
Checking with

Nameplate Check
2 Installation inspection and acceptance of water level camera are detailed in Table
132
4.4.9-2.
Table 4.4.9-2 Installation of water level camera
instrument
Measuring with 500V

Inspection
meter
TV installation platform Meeting the design Check
Movable distance of probe Meeting the design Check
Installation Firm and meeting the

of light Fixation Dominant requirements of the thermal Observation
sense probe expansion of the main body
Gas source control Reliable Check
Installation Meeting the specifications

Probe protective facilities Check
of supplier
Checking with

Nameplate Check
3 Installation inspection and acceptance of flame detection and monitoring probe are
Table 4.4.9-3 Installation of flame detection and monitoring probe
instrument
Inspection Auxiliaries Complete and intact Observation
Measuring with 500V

meter
Installation Position Meeting the design Check
Measuring with
Ambient temperature 60
thermometer
133
Manual-shaking
observation
Meet the requirements of Manual-shaking

Fixation angle Dominant
manufacture observation
Consistent with those on the

Serial number of probe Dominant Observation
panel
Protective facilities Complete and intact Check

Cooling facilities Check
supplier
Checking with

Nameplate Check
4 Installation inspection and acceptance of camera are detailed in Table 4.4.9-4.

Table 4.4.9-4 Installation of camera
instrument
Inspection Measuring with 500V

meter
Fixation Dominant Firm Observation
Checking with
Installation

Nameplate Check
4.5 Installation of Local Inspection and Control Instrument

1 Important instruments and equipments with high temperature, high pressure, negative
pressure, water level, attacking media, flow and being combustible, explosive and toxic shall
be inspected 100%.
2 Those instruments with general parameters shall be randomly inspected 30%
134
according to the systems and functions respectively.
4.5.2 Installation of pressure/differential-pressure indicating instrument and transmitter
1 Installation inspection and acceptance of local indicating pressure gauge are detailed
in Table 4.5.2-1.
Table 4.5.2-1 Installation of local indicating pressure gauge
ure instrument
Without violent vibration and

Installation environment Observation
corrosive gas
Inspect Convenient for operation and

Installation site Observation
ion maintenance
Pressure-gauge location number Meeting the design Check
Height from bourden gauge center to the

m Should be 1.2~1.5 Observation
ground
Bourden Center height difference mm 3

gauges
Measuring with a ruler
installed in Space deviation mm 5
rows
Fixation Upright and firm Observation
Installa Measuring medium

Installation Domina
tion temperature greater than Shall be additionally installed
conditions of nt
60 Observation
U-tube or
Domina
annular tube Pipe length less than 3m Shall be additionally installed
nt
Domina Without leakage or mechanical

Connection between gauge head and pipe Observation
nt stress
Domina
nt
2 Inspection and acceptance of indicating pressure gauge with signal contact are
Table 4.5.2-2 Installation of indicating pressure gauge with signal contact
Proce Inspection method and
dure instrument
Small vibration, without

corrosive gas and ambient Observing and measuring
Installation environment
temperature being less than with thermometer
60
Inspec
Convenient for calibration
tion Installation site Observation
and maintenance
Gauge location number Meeting the design

Check
Type and specification Meeting the design
135
Height from pressure gauge center to the ground m Should be 1.2~1.5 Observation
Pressure Center height difference mm 3

gauges
rows
Upright, firm and the

Fixation installation in rows shall be Observation
arranged in good order
Domin Checking with

Actuation Flexible and reliable
ant line-checkers
Connection
Measuring with 500V
point Domin
ant
meter
Domin Inspecting with

Install End terminal connection Correct and firm
ant line-checkers
ation Wiring
Domin
ant
Inspecting whether the

Domin Without leakage or
Joint connection joint is consistent with
ant mechanical stress
core center
Domin
ant
Additionally installed for

Buffer unit after valve the tested medium with Observation
great pressure fluctuation
Installation Measuring medium temperature Domin Shall be additionally

conditions of greater than 60 ant installed
U-tube or Domin Shall be additionally
Pipe length less than 3m Observation
annular tube ant installed
3 Installation inspection and acceptance of local differential-pressure indicating

instrument are detailed in Table 4.5.2-3.
Table 4.5.2-3 Installation of local differential-pressure indicating instrument
Inspection method
and instrument

corrosive gas
Inspection Convenient for operation and

maintenance
Differential-pressure-gauge location number Meeting the design Check
Installation Type and specification Meeting the design Check
Height from differential-pressure-gauge center to the

ground
136
Center height difference mm 3
Measuring with a
Differential-pressure-gauges
Space deviation mm 5 ruler
installed in rows
Trial running
Fixation Upright and firm inspection and
observation
Without leakage or
Inspecting by
Joint connection Dominant mechanical stress; with
loosening joints
correct direction
Gasket material Dominant Meeting Annex B Check
Nameplate mark Correct and clear Observation
4 Installation inspection and acceptance of differential-pressure indicating instrument

with signal contact are detailed in Table 4.5.2-4.
Table 4.5.2-4 Installation of differential-pressure indicating instrument with signal contact
instrument
Small vibration, without

Observing and
corrosive gas and ambient
Installation environment measuring with
temperature being less than
thermometer
60
Convenient for calibration

and maintenance
Differential-pressure-gauge location
Meeting the design Check
Inspection number
Height from differential-pressure-gauge

center to the ground
Pressure Center height difference mm 3

gauges
rows
Manual-shaking
Installation Fixation Upright and firm
observation
Checking with
Actuation Dominant Flexible and reliable
line-checkers
Connection
Measuring with 500V
point
meter
Inspecting with
Joint connection Dominant With correct direction; Observation

without leakage or
137
mechanical stress
Gasket material Dominant Meeting Annex B Check
5 Installation inspection and acceptance of transmitter are detailed in Table 4.5.2-5.

Table 4.5.2-5 Installation of transmitter
ure instrument

Environment Observation
corrosive gas
Measuring with
Ambient temperature 5~55
Inspec thermometer
tion Measuring with

Environment relative humidity % 80
hygrometer
Appearance Intact and undamaged Observation
Dominan
Waterproof measures of transmitter With layering arrangement Observation
t
Distance s from transmitter installation

m 3<s<45 Measuring with a ruler
site to measuring point
Installation in rows Arranged in order and beautifully Observation
Manual-shaking
Fixation Firm
observation
Install
Observing and
ation Dominan
Joint connection Without leakage or mechanical stress inspecting by loosening
t
joints
Dominan Without leakage but with correct

Pipe connection Observation
t connection
Checking with
4.5.3 Switching value instrument

1 Installation inspection and acceptance of temperature switch are Table 4.5.3-1
Table 4.5.3-1 Installation of temperature switch
instrument
Inspection Type and specification Meeting the design Proof reading
Installation position Meeting the design Proof reading
138
Installation environment Without violent vibration Observation
Switching value instrument Upright and firm Observation
Temperature sensing element Leak-free Pressure test inspection
Capillary-pipe protecting facility Dominant Intact and undamaged Observation
Checking with
line-checkers
Connection
Installation Measuring with 500V
point
meter
Checking with
line-checkers
Wiring
Correct and clear and
Wire size mark Observation
unfading
2 Installation inspection and acceptance of pressure and differential pressure switches

Table 4.5.3-2 Installation of pressure and differential pressure switches
instrument

corrosive gas

Inspection
Appearance Undamaged Observation
Convenient for calibration and

Installation position Observation
maintenance
Manual-shaking
observation
Installation Center height difference mm 3

in rows Space deviation mm 5
Installation Measuring medium
conditions of temperature greater than Dominant Shall be additionally installed

Observation
U-tube or 60
annular tube Pipe length less than 3m Dominant Shall be additionally installed
Observing and
Without leakage or mechanical
Joint connection inspecting by
stress
loosening joints
Insulation resistance Dominant M Meeting Annex A Measuring with 500V

139
meter
Signal contact Flexible and reliable actuation Observation
Checking with
3 Installation inspection and acceptance of flow switch are detailed in Table 4.5.3-3.
Table 4.5.3-3 Installation of flow switch
instrument

Inspection and maintenance
Manual-shaking
Fixation Upright and firm
observation
Direction Dominant Correct Observation
Inspection of hydraulic
Without leakage or
Joint connection pressure and trial
mechanical stress
running
Checking with
Installation line-checkers
Connection
Measuring with 500V
point
meter
Checking with
4 Installation inspection and acceptance of level switch are detailed in Table 4.5.3-4.
Table 4.5.3-4 Installation of level switch
instrument

Inspection
Manual-shaking
observation
140
Checking with
line-checkers
Connection
Measuring with 500V
point
meter
Checking with
5 Installation inspection and acceptance of travel switch are detailed in Table 4.5.3.5
Table 4.5.3-5 Installation of travel switch
instrument

Inspection
Checking with
line-checkers
Connection
Measuring with 500V
point
meter
observation
Checking with
4.5.4 Analysis instrument

1 Installation inspection and acceptance of gas composition analysis instrument are
Table 4.5.4-1 Installation of gas composition analysis instrument
instrument
Location number Meeting the design Check
Appearance inspection Intact and undamaged Observation
Inspection Auxiliaries Complete and intact Check

Ambient temperature Check
supplier

Ambient humidity Check
supplier
141
Without violent vibration, harmful
Installation environment gas, intense radiation and Observation
electromagnetic interference
Hazardous rating of gas instrument Dominant Meeting the design Proof reading

Distance from sampling point Proof reading
supplier
Sender installation position Convenient for maintenance Observation
Manual-shaking
observation
Installation Fixation of bolt Complete Observation
Correct, without leakage or

Joint connection Dominant Observation
mechanical stress
DC resistance of the connecting wire of Measuring with

<2.5
temperature compensator electric bridge
Checking with

Grounding Check
supplier
2 Installation inspection and acceptance of steam-water analysis instrument are detailed

in Table 4.5.4-2.
Table 4.5.4-2 Installation of steam-water analysis instrument
instrument
Appearance inspection Intact and undamaged Observation
Auxiliaries Complete and intact Observation

Inspection Ambient temperature Check
supplier

Ambient humidity Check
supplier

harmful gas
Analyzer installation position Convenient for maintenance Check
Manual-shaking
Installation Fixation of analyzer Upright and firm
observation
Fixation of bolt Complete Observation
Correct, free from mechanical stress

Connecting pipe Dominant Observation
and leakage
Source of cooling water Dominant Reliable Observation
142
Clean, without oil dirt, shall not be
Electrode Dominant Observation
inverted

Grounding Check
supplier
Connected smoothly with discharge

Overflow pipe Observation
main pipe, unimpeded

Total length of shielded cable Check
supplier
Checking with
3 Installation inspection and acceptance of steam-water analysis station are detailed in

Table 4.5.4-3.
Table 4.5.4-3 Installation of steam-water analysis station
instrument
Inspection Analysis station environment Meeting the design Check
Installation of equipment Meeting the design Check
Equipment appearance Intact and undamaged Observation
Equipment auxiliaries Complete and intact Observation

Panel, box and cabinet Dominant Check
4.6

Cable laying Check
4.7

Installation Pipe laying Check
4.8
Quality and parameters of cooling water

sources
Drainage pipe Unimpeded Observation
Checking with
4.5.5 Actuator
1 c Installation inspection and acceptance of motor-driven actuator are detailed in Table
4.5.4-3.
Table 4.5.5-1 Installation of motor-driven actuator
instrument
143
Measuring with 500V

meter
Travel switch Flexible and reliable actuation Manual inspection
Manual-shaking
Driving mechanism Flexible transmission
observation
Convenient for operation and

Position Observation
maintenance
Fixation Dominant Firm Manual observation
Distance from handwheel center to the

mm Should be 900 Measuring with a ruler
ground
Close clockwise; open Manual-shaking

Handwheel operation direction
anticlockwise observation
Opening and closing directions of Consistent with regulating

Dominant Check
actuator mechanism

Installation Oil mass and quality of reduction box Observation
supplier
Reduction box sealing Leak-free Observation
Consistent with thermal

Displacement of regulating mechanism Dominant Observation
expansion direction
Openair protective device Intact Observation
Checking with
Connecting rod length m Adjustable, and<5 Measuring with a ruler
Manual-shaking
Connecting rod transmission Flexible and stable actuation
observation
Transmission Automatic Dominant % 1

idle stroke Remote operation Dominant % 1.5
Connecting
Manual-shaking
rod Connecting rod connection Firm and without looseness
observation
preparation
Manual-shaking
Connecting-rod regulating actuation Flexible
observation
Consistent with
Manual-shaking
Actuator travel Dominant regulating-mechanism total
observation
travel
2 Installation inspection and acceptance of pneumatic actuator are detailed in Table

4.5.5-2.
Table 4.5.5-2 Installation of pneumatic actuator
instrument
144
Measuring with 500V

Inspection
meter
Sealing of pneumatic system Meeting Annex D Pressure test
Manual-shaking
Piston action Flexible
observation
Manual-shaking
Fixation Firm
observation
Consistent with regulating Manual-shaking

Opening and closing directions of actuator Dominant
mechanism observation

Air supply quality Check
supplier
Consistent with thermal

Installation Displacement of regulating mechanism Dominant Observation
expansion direction
"three-breaking" protective device (power, Trial running

Reliable
signal, air) inspection
Openair protective device Intact Check
Checking with
Connecting rod length m Adjustable, and<5 Measuring with a ruler
Manual-shaking
Connecting-rod transmission action Flexible and stable
observation
Automatic Dominant % 1
Connecting-rod
transmission Remote operation Dominant % 1.5
Connection
idle stroke
rod
Manual-shaking
preparation Connecting rod connection Firm and without looseness
observation
Manual-shaking
Connecting-rod adjusting screw Flexible calibration
observation
Consistent with
Actuator travel Dominant regulating-mechanism total Observation
travel
3 Installation inspection and acceptance of motor-driven valves motor are detailed in

Table 4.5.5-3.
Table 4.5.5-3 Installation of motor-driven valves motor
Procedure Inspection item Nature Unit Quality criteria Inspection method
145
and instrument
Inspection Auxiliaries Complete Observation
Measuring with 500V

meter
Travel switch Dominant Flexible and reliable Manual inspection
Manual-shaking
Mechanical structure Flexible transmission
observation
Trial running
Moment protection Dominant Flexible and reliable actuation
inspection
Checking with
Installation End terminal connection Dominant Correct and firm

Oil mass of reduction box Check
supplier

Oil quality of reduction box Check
supplier
4 Installation inspection and acceptance of driving arm are detailed in Table 4.5.5-4.
Table 4.5.5-4 Installation of driving arm
instrument

Inspection
and maintenance
Manual-shaking
Installation Fixation Dominant Firm
observation

Oil quality of reduction box Check
supplier
Consistent with regulating

Opening and closing directions of tie bar Dominant Observation
mechanism
Manual-shaking
Transmission Flexible and stable
observation
Contact of protection switch Reliable actuation Checking with
146
line-checkers
Checking with
5 Installation inspection and acceptance of solenoid valve are detailed in Table 4.5.5-5.
Table 4.5.5-5 Installation of solenoid valve
instrument

Inspection Measuring with 500V
meter
Manual-shaking
observation
Inlet & outlet directions Dominant Correct Observation
Installation Space Uniform

in rows Height difference mm 3
Installation Sealing Dominant Leak-free Observation
Iron core Block-free Trial running
Checking with
6 Installation inspection and acceptance of the control system for vibration coal feeder
Table 4.5.5-6 Installation of the control system for vibration coal feeder
instrument

Vibration coal Installation angle Check
supplier
Inspection feeder
Without short circuit and Inspecting with a
Coil Dominant
circuit-open multimeter
Measuring with 500V

meter
Installation
Fixation of control device Upright and firm Manual-shaking
147
observation
Checking with
Grounding of casing Good Observation
7 Installation inspection and acceptance of the control system for pneumatic control
valve are detailed in Table 4.5.5-7.
Table 4.5.5-7 Installation of the control system for pneumatic control valve
Inspection method
and instrument
Inspection Auxiliaries Complete Observation
Valve body arrow shall be consistent

Valve body direction Dominant Observation
with medium flow direction
Meeting valve travel requirements, Manual-shaking

Feedback mechanism
with flexible actuation observation
Installation
End terminal Checking with
Dominant Correct and firm
Wiring connection line-checkers
4.5.6 Pneumatic local-mounted instrument

1 Installation inspection and acceptance of pneumatic local-mounted instrument are
Table 4.5.6-1 Installation of pneumatic local-mounted instrument
instrument
Inspection Auxiliaries Complete and intact Check

corrosive gas
Convenient for operation and

Installation position Check
maintenance
Manual-shaking
observation
Measurement with level

Instrument direction Vertical
ruler
Temperature measuring element Meeting the specification of 4.4.2 Check
148
Pressure and pressure-difference
Dominant Meeting the specification of 4.4.3 Check
measuring device
Outer wall gap Uniform Measuring with a ruler

Liquid level
At the same horizontal line of tested
float-cylinder Circular mark Dominant Observation
medium control-section center
Checking with
2 Installation inspection and acceptance of PLC are detailed in Table 4.5.6-2.

Table 4.5.6-2 Installation of PLC
instrument
Specification and type Meeting the design Observation
Without composition that is

Inspection Atmosphere Observation
Installation corrosive to nonferrous metal
environment Measuring with
Temperature 5~45
thermometer
Fixation Upright and firm Observation

Grounding Check
supplier
Installation
Checking with
4.6 Installation of Control Panel (Console, Box and Cabinet)4.6.1 Quantity for
acceptance inspection
1 Control panel (console, box and cabinet) installed in rows shall be inspected 100%.
2 Control panel (console, box and cabinet) installed separately shall be inspected 30%
randomly.
3 Other installation items shall be inspected 20% randomly.
4.6.2 Installation of control panel
1 Manufacture and installation inspection and acceptance of control panel (console,
box and cabinet) and equipment base are detailed in Table 4.6.2-1.
Table 4.6.2-1 Manufacture and installation of control panel (console, box and cabinet) and equipment base
instrument
Manufacture Type and specification Meeting the design Check
Dimension Dominant mm 3 Measuring with a ruler
Deviation of diagonal Dominant mm 3 Measuring with a ruler
Assembly Straight and even Observation
149
Center deviation of fixed holes mm 1.5 Measuring with a ruler

Welding Check
5210.7
Per meter mm <1

Verticality
Full length mm <5 Measuring with a ruler
Per meter mm <1

Levelness
Full length mm <5 Measuring with a ruler
Position error and

Installation Full length mm <5 Measuring with a ruler
non-parallelism
Observation and
Curve layout Meeting the design
measurement
Base top above the ground level mm 10~20 Measuring with a ruler
Manual-shaking
Fixation Firm
observation
Paint Uniform, intact and beautiful Observation
2 Installation inspection and acceptance of control panel (console, box and cabinet) and
in rows are detailed in Table 4.6.2-2.
Table 4.6.2-2 Installation of control panel (console, box and cabinet) in rows
instrument
Fitting equipment Complete and intact Check
Measuring on lateral
face and front face of
Installation Vertical deviation (per meter) Dominant mm <1.5
the panel with a ruler
and a suspension wire
Tops of two adjacent Drawing wire and

Dominant mm <2
panels measuring with a ruler
Horizontal deviation
Tops of panels in or level ruler on the
Dominant mm <5
rows panel top
Sides of two Drawing wire and

Dominant mm <1
adjacent panels measuring with a ruler
Panel surface
on upper, middle and
deviation Surface of panels in
Dominant mm <5 lower positions of the
rows
panel plane
Measuring with a feeler

Seam between panels Dominant mm <2
gauge
Broken line corner of arc panel Consistent Observation
150
Bolt rust-proof layer Intact Observation
Manual-shaking
Fixation Firm
observation

Grounding Check
4.9.5
Nameplate mark Dominant Correct, complete and clear Observation
3 Installation inspection and acceptance of individual panel (console, box and cabinet)
Table 4.6.2-3 Installation of individual panel (console, box and cabinet)
instrument
Fittings Complete and intact Check
Not influencing passing,

Installation position Dominant convenient for overhaul Observation
and wiring
Measuring with
thermometer
Measuring on lateral face

and front face of the
Vertical deviation (per meter) Dominant mm 1.5
panel with a ruler and a
suspension wire
Drawing wire and

Horizontal inclination deviation(Per measuring with a ruler or
Installation Dominant mm 1.2
meter) level ruler on the panel
top
Bolt rust-proof layer Intact Observation
Manual-shaking
Fixation Firm
observation
Meeting the requirements

Grounding Check
of 4.9.5
Uniform, intact and

Paint Observation
beautiful
Correct, complete and

Nameplate mark Dominant Observation
clear
4 Installation inspection and acceptance of thermostat, protective box and connection

box are detailed in Table 4.6.2-4.
Table 4.6.2-4 Installation of thermostat, protective box and connection box
Procedure Inspection item Nature Unit Quality criteria Inspection method and
151
instrument
Not influencing passing,

Installation position Dominant convenient for overhaul and Observation
wiring
Measuring with
thermometer
Height1.2m Dominant mm 3 Measurement with

Vertical
suspension wire and
deviation Height>1.2m Dominant mm 4
ruler
Arrangement Regular Observation
Fixation Firm
observation

Grounding Check
4.9.5
Insulating layer of thermostat Intact Observation
Connected to the external of

Discharge pipe Observation
the box
Uniform, intact and

Paint Observation
beautiful
Nameplate mark Dominant Correct, complete and clear Observation
4.6.3 Installation of instruments on panel

1 Installation inspection and acceptance of instrument on panel are detailed in Table
4.6.3-1.
Table 4.6.3-1 Installation of instruments on panel
instrument
Without damage and

Inspection Appearance Observation
looseness
Actuation Dominant Flexible Trial running

Contact Observation and
Contact Dominant Close and reliable
measurement
Nameplate mark Dominant Clear and complete Observation
Drawer of drawer-type Drawer

Flexible and block-free Trial running
switch box actuation
Drawer of Mechanical interlocking

Correct and reliable Trial running and
drawer-type actuation
measurement
switch box
Electrical interlocking Correct and reliable
152
actuation
Contact of power circuit

Dominant Good
inserter
Box drawer Measurement
Contact of secondary
Dominant Good
circuit inserter
Position Correct Check
Instrument Supporter Firm Trial running
Panel surface Dominant Without deformation Observation
Instrument connection Without mechanical stress Inspection

Installation
Disassembly and assembly of instrument Convenient Observation
Checking with
2 Installation inspection and acceptance of distributed control system are detailed in

Table 4.6.3-2.
Table 4.6.3-2 installation of distributed control system
instrument

Inspection
Auxiliaries Intact and complete Check
Installation environment Meeting the design Check
System hardware Correct and firm Check and inspection
Insulation resistance of assembly Meeting the specifications of

Dominant M Measurement
common point to equipment cabinet supplier
External equipment Correct and firm Check
Network cable connection Dominant Correct and reliable Check

Installation
Grounding mode Meeting the design Check
Grounding Meeting the specifications of
Grounding resistance Measurement
supplier
Checking with
Power supply Meeting the design Check
3 Installation inspection and acceptance of digital display instrument are detailed in

Table 4.6.3-3.
Table 4.6.3-3 Installation of digital display instrument
instrument
153
Inspection
Manual-shaking
observation
Grounding Good Measurement
Measuring with insulation

Insulation resistance Dominant M Meeting Annex A
Installation resistance meter
Checking with
line-checkers
Wiring
Correct, clear and
Wire size mark Observation
unfading
4 Installation inspection and acceptance of recording instrument are detailed in Table

4.6.3-4.
Table 4.6.3-4 Installation of recording instrument
instrument

Inspection
Inclination deviation () 2 Measuring with angle rule
Manual-shaking
observation
Grounding Good Measurement

Installation Measuring with insulation
Insulation resistance Dominant M Meeting Annex A
resistance meter
Checking with
5 Inspection and acceptance of survey instrument are detailed in Table 4.6.3-5.

Table 4.6.3-5 Survey instrument
instrument

Inspection
Manual-shaking
observation
154
Fittings Complete Observation
Grounding Good Observation
Measuring with
Insulation resistance Dominant M Meeting Annex A insulation resistance
meter
Checking with
6 Installation inspection and acceptance of flashing-signal alarm devices and large

screen display are detailed in Table 4.6.3-6.
Table 4.6.3-6 Installation of flashing-signal alarm devices and large screen display
instrument

Inspection
Manual-shaking
observation
Grounding Good Observation
Measuring with
Meeting Annex A of this
Installation Insulation resistance Dominant M insulation resistance
Part
meter
Checking with
7 Installation inspection and acceptance of the control system for PLC are detailed in
Table 4.6.3-7.
Table 4.6.3-7 Installation of the control system for PLC
instrument

Inspection
Positions of inserter and plug Meeting the design Check
Installation Fixation Upright and firm Observation

Grounding Measurement
of supplier
Flashboard and inserter Upright and firm Manual inspection
Insulation resistance Dominant M Meeting Annex A Measuring with

155
meter
Checking with
4.7 Laying and Wiring of Wire and Cable

1 Installation of cable main bridge and vertical shaft shall be inspected 100% according
to the inspection batch.
2 Distance between the cable and expansion equipments/heat distribution pipes shall be
inspected 100% according to the inspection batch.
3 Control and electric circuit installed in the areas with potential explosion or fire
hazard shall be inspected 100% according to the inspection batch.
4 Other installation items shall be inspected 30% randomly according to inspection
batch.
4.7.2 Installation of cable bridge (support)
1 See Table 4.7.2-1 for installation inspection and acceptance of cable bridge.
Table 4.7.2-1 Installation of cable bridge
ure instrument

Inspect
Cladding Intact Observation
ion
Appearance Without distortion or deformation Observation
Install Position Meeting the design Check

ation Support height deviation 5 Measuring with a ruler
Horizontal Per meter mm 2

inclination Measuring with a ruler
Total length mm 10
deviation
Vertical Per meter mm 2

deviation Total length mm 10
Inside bending radius Dominant mm >300 Measuring with a ruler
One every other 30m in the

Steel bridge
straight section and complete
Compensatio Aluminum alloy or glass fiber One every other 15m in the
n devices of plastic bridge straight section and complete
Observation
bridge Expansion joints crossing
Dominant One and complete
buildings
Connection of bridges with different

Gentle transition Observation
heights (widths)
Butt of bridge Without misalignment Observation
Installation of bridge cover plate Dominant Firm and convenient for Observation
156
disassembly
Fastening, nuts are placed outside

Bridge bolted connection Dominant Observation
of the groove
Interlaminar central distance mm 200 Measuring with a ruler
Support post space Meeting the design Measuring with a ruler
Position Meeting the design Check and observation

Install
ation Support vertical space in the vertical shaft Dominant m 1 Measuring with a ruler
of Vertical error % 0.2 height of vertical shaft Measuring with a ruler

vertica
Horizontal deviation of support cross brace % 0.2 width of vertical shaft Measuring with a ruler
l shaft
Fixation of vertical shaft Dominant Firm Observation
Connecting auxiliaries of bridge and

Correct and complete Observation
vertical shaft

Others
Welding Check
5210.7
Grounding Meeting the requirements of 4.9.5 Measurement
2 Installation inspection and acceptance of independent cable support are detailed in

Table 4.7.2-2.
Table 4.7.2-2 Installation of independent cable support
instrument
Cable m 0.4~0.8
Horizontal
Wire duct and Measuring with a ruler
Support laying m <2
conduit
space
Vertical Cable m 0.8~1.2
laying Wire duct and conduit m <2
Top height Per meter mm 2

difference of Measuring with a ruler
Installation Total length(5m) mm 10
supports in rows
Vertical deviation (per meter) mm 2 Measuring with a ruler
Fixation Dominant Firm and beautiful Observation
Uniform, intact and

Paint Observation
beautiful

Article 4.9.5
3 Installation inspection and acceptance of wire slot are detailed in Table 4.7.2-3.
Table 4.7.2-3 Installation of wire slot
instrument
Installation
Appearance Without distortion or Observation
157
deformation
installation of wire slot Dominant Straight and even Observation
Fastening, nuts are placed

Bolted connection Dominant Observation
outside of the groove
Connection of wire slots with different

Gentle transition Observation
widths
Complete and convenient for

Cover plate of wire slot Observation
disassembly and assembly
Fixation Dominant Firm and beautiful Observation
Open pore Mechanical processing Observation
Bolt auxiliaries Complete Observation

4.9.5
4 Installation inspection and acceptance of support and hanger are detailed in Table
4.7.2-4.
Table 4.7.2-4 Installation of support and hanger
Inspection method
and instrument
Horizontal Cable conduit m 1~15 Measuring with a

Support
laying Cable m 0.8 ruler
installation
Vertical Cable conduit m 1.5~2 Measuring with a
space
laying Cable m 1 ruler
Measuring with a
Space deviation mm 1
ruler
Measuring with a
Vertical deviation mm 2
ruler
Installation
Measuring with a
Height deviation of cable supports Dominant mm 5
ruler
Support height deviation of cable Measuring with a

Dominant mm 3
conduit ruler

Welding Check
5210.7
Manual-shaking
Fixation Firm
observation
5 Installation inspection and acceptance of wiring pipe, cable conduit and metal hose
Table 4.7.2-5 Installation of wiring pipe, cable conduit and metal hose
instrument
158
In the pipe Without sundries and burr Observation
Inspection Out of the pipe Without hollow, damage or corrosion Observation
Bending part Without crack and obvious hollow Observation
Exposed wiring
6D
pipe laying
Bending radius Measuring with a ruler
Meet requirements of cable bend radius
Cable conduit
in a pipe
Difference of elbow diameters Dominant <10%D Measuring with a ruler
Internal diameter of pipe 1.5 Measuring with a ruler
Flexibility () 90 Measuring with a ruler
Quantity of General elbow 3

Observation
conduit elbows Square elbow 2
Siphon
Fixation Adopting U bolt, anchor ear or clip Observation
Pipe opening Dominant Smooth and burr free Observation
Distance from pipe opening to

mm 500 Measuring with a ruler
equipment
Single pipe installation Straight and even Observation
Pipe opening
Consistent Observation
Installation in height
rows Bend radian Consistent Observation
Arrangement Dominant Regular Observation
Height of a pipe over platform m Should >1 Measuring with a ruler
Distance Parallel laying mm 500

from
insulation Cross laying mm 250
layer
Pipe and pipe Firm

Installation
Connection Mechanical hole opening on the side Observation
of cable Pipe and bridge
surface of bridge, threaded connection
conduit
Length of metal pipe jointing Check and
Dominant >2.2D
sleeve measurement
Sleeve joint or cutting grafting

(1.1~1.8)d Observation
depth of hard plastic pipe
Pipe opening blockage Good Observation
Appearance Without crack or collapse Observation

Installation
Single pipe Proper reserved length Observation
of metal
In groups Arrangement Regular Observation
159
hose Radian Consistent
Height Consistent
Joint screw thread Proper cooperation Observation
Coupling Dominant Complete Observation
Fixed connection Firm Observation
Not influencing normal operation of

Laying of threading pipe and
Others Dominant locomotive equipment and equipment Observation
metal hose
overhaul
Note: D External diameter of wiring pipe (or cable) conduit;

dInternal diameter of wiring pipe (or cable) conduit:
External diameter of bunched conductor (cable)
4.7.3 Laying and fixing of cable

1 Inspection and acceptance of cable laying are detailed in Table 4.7.3-1.
Table 4.7.3-1 Cable laying
Inspection method
and instrument
Appearance Without hollow or damage Observation

Inspection Measuring with
Insulation resistance M 1 500V insulation
resistance meter
Freezing-resistance jacket control

Laying Dominant M -20
cable
Rubber insulation PVC jacket

Dominant -15
control cable
Ambient PVC insulation and jacket control Measuring with

Dominant 0
temperature cable thermodetector
C1 Dominant -40~+60
Optical C2 Dominant -30~+60
cable C3 Dominant -20~+60
C4 Dominant -5~+60
Distance Parallel laying mm 500

from cable
Measuring with a
to
ruler
insulating Cross laying mm 250
layer
Interlayer Cable and conduit mm 150~200 Measuring with a

distance Cable and cable mm 150~200 ruler
Cable Measuring with a

Sheathed cable 12
bending ruler
160
radius
Unsheathed cable 6
Shielded flexible cable 6
Fire-resistant cable 8
Fluoroplastic insulation and

10
jacket cable
Static 15
Optical
cable
Dynamic >120
Distance from cable to non-insulated hot Measuring with a

m 1
surface ruler
Regular, less intersection,

Cable arrangement Observation
without twist
Cable layering Meeting the design Check
Laying records Dominant Clear and complete Observation
Correct, complete, clear Check and

Nameplate mark
and difficult of shedding observation
Layering of shielded cable and common

cable
Meeting the design or

Distance from power cable Dominant Observation
Annex E
Cable arrangement Regular Observation
Radian of cable turning the corner Consistent arrangement Observation
Vertical laying On each support
Horizontal laying At both ends Observation
Fixed position of cable At conduit section Before and after conduit

Arrangement clip
Before the panel mm 300~400
and fixation Measuring with a
Before the wiring
mm 150~300 ruler
box
Measuring with a
Before terminal row mm 150~300
Fixed position of cable ruler
clip Cable turning and At turning (branching)
Observation
branching point
Note: Cable diameter
2 Inspection and acceptance of wire and compensating wire laying are detailed in Table
4.7.3-2.
Table 4.7.3-2 Laying of wire and compensating wire
161
instrument
Type and specification Dominant Meeting the design Check
Signal circuit M 2
Measuring with 500V
Compensating wire M10m 5
Insulation resistance insulation resistance
24V wire M 0.1
meter
Installation >24V wire M 1
Straight and even without

Wire laying Observation
twist
End terminal
Dominant Correct and firm
Wiring connection Observation
Wire size mark Correct and clear
4.7.4 Manufacture, installation and wiring of cable head

Inspection and acceptance of manufacture, installation and wiring of cable head are
detailed in Table 4.7-4.
Table 4.7.4 Manufacture, installation and wiring of cable head
instrument
Manual-shaking
Sheathed cable steel hoop Fastening
observation
Manufacture Regular, beautiful and free
Wrapping of cable head Observation
and from leakage
installation
Wrapping length Consistent Observation
of cable
Arrangement Dominant Regular Observation
head
Fixation Firm and beautiful Observation
Without oxidizing layer or

Wiring Core wire surface Observation
scar
Clockwise, and with proper

Core wire bending ring direction Dominant Observation
size
Bolt and washer Complete and fastened Observation
Pressure welding of wiring sheet Fastened Manual trial running
Winding displacement Regular and beautiful Observation
Measurement and
Standby core To the farthest terminal
observation
Checking with
Core wire and terminal Good contact
line-checkers
Wiring Dominant Correct and firm Observation
Wire bending radian Consistent Observation
Wire size Wire size mark Correct, clear and unfading Observation
162
Consistent with letter
Writing direction
orientation

Shielding layer grounding Dominant Check
Article 4.9.5
4.8 Pipe laying and Connection

1 Those instrument pipes with high temperature, high pressure, negative pressure,
attacking media, important technological parameters, being combustible, explosive and toxic;
those metering, safety, linkage and warning instrument pipes as well as the attached pipes in
instrument panel (console, box and cabinet) shall be inspected 100 %.
2 Those instrument pipes without harmful medium and with general technological
parameters shall be inspected 30% randomly according to systems.
3 Alloy steel material spectrum shall be re-inspected and recorded 100 %.
4.8.2 Pipe laying
1 Inspection and acceptance of pipe laying are detailed in Table 4.8.2-1.
Table 4.8.2-1 Pipe laying
instrument
Meeting the requirements of the

Type and specification Check
design or Annex F
Inspection Without crack, scar or skin

lamination
Internal Dominant Clean and unimpeded Observation
Metal 3D
Bending radius Measuring with a ruler
Plastic 4.5D
Ellipticity Dominant % 10 Measuring with a ruler
Bend radian of pipes in rows Regular and beautiful Observation
Pipe surface Without crack or drop pit Observation
Pipe Pressure
m 150
processing measuring pipe
Micro-pressure and
Length of
vacuum measuring m 100
measuring Measuring with a ruler
pipe
pipe
Water level and
flow measuring m 50
pipe
Pipe Space Cable and pipe mm 200 Measuring with a ruler

laying Oil pipe and hot
surface (during mm 150
cross laying)
Water-level-gauge mm 150
pipe and
163
high-temperature
hot surface
Central distance of
2D
two pipes
Pressure pipe % 1
Measuring with ruler
Gradient Pressure
>1/12 and drawing wire
difference pipe
Meeting the requirements of DL/T

Gradient inclination direction Observation
5190.5-004
Pipes with the

Without staggered joint Observation
same diameter
Contra
Internal diameter
aperture of
difference of pipes
pipe mm 1 Measuring with a ruler
with different
diameters

Welding Check
D/T5910.5-2004
Fixation of pipe Firm Observation
Fixation of stainless steel pipes Firm and separated from the support Observation
Pipe arrangement Regular and beautiful Observation
Horizontal
m 1.0~1.5, uniform
laying
Vertical
Pipe Seamless steel pipe m 1.5~2.0, uniform
laying
support
Horizontal
space m 0.5~0.7, uniform
laying
Copper pipe and Vertical
m 0.7~1.0, uniform
plastic pipe laying
Cable head
Regular and beautiful
Laying of manufacture
nylon Cable core Observation

Correct
cable connection
Laying sealing Straight, without tension
Sealing Dominant Meeting Annex D Check
Appearance Regular and beautiful
Nameplate Contents Correct Observation
Handwriting Intact and clear
Paint Intact Observation
Note: DExternal diameter of pipe
2 Inspection and acceptance of piping in panel and for transmitter are detailed in
Table 4.8.2-2.
Table 4.8.2-2 Piping in panel and for transmitter
164
instrument
Without crack, scar or skin

Inspection lamination
Internal Clean and unimpeded Observation
Arrangement Dominant Regular and beautiful Observation
Uniform and convenient for

Pipe distance Observation
maintenance
Height of conduit over platform Consistent Observation
Sealing between inlet/outlet pipes of

Tight Observation
thermostat and the cabinet body
piping Arrangement of annular pipes in the
Regular and beautiful Observation
panel
Manual-shaking
Fixation Firm
observation
Correct, without leakage or Observing after the

Connection
mechanical stress joint is demounted
4.8.3 Installation of instrument valve, blowdown and separation containers

1 Installation inspection and acceptance of stop valve and pressure relief valve are
Table 4.8.3-1 Installation of stop valve and pressure relief valve
instrument
Inspection Manual-shaking
Threaded connection Proper
observation
Installation of valve body Upright Observation
Directions of inlet and outlet Dominant Correct Observation
Manual-shaking
Fixation Firm
observation
Space Uniform Observation

Installation in rows
Installation
Height difference mm 3 Measuring with a ruler
Clip and bolt Complete Observation
Sealing Meeting Annex D Check
2 Installation inspection and acceptance of blowdown container are detailed in Table

4.8.3-2.
Table 4.8.3-2 Installation of blowdown container
165
instrument

Inspection
Outlet and inlet Unimpeded Observation
Installation of container Dominant Straight and even Observation
Gradient of discharge pipe 1/20 Measuring with a ruler
Installation Cover plate of discharging container Open and close flexibly Observation
Sealing of discharging container Leak-free Observation
3 Installation inspection and acceptance of separation container are detailed in Table

4.8.3-3.
Table 4.8.3-3 Installation of separation container
instrument

Inspection
Manual-shaking
Threaded connection Proper
observation
Main body installation Upright Observation
Sealing Dominant Leak-free Observation

Installation
Pipe connection Dominant Correct Observation
Filling with spacer fluid Meeting the design Check
4.9 Protection and Grounding

1 Those protection and grounding projects in places with potential explosion and fire
hazard shall be inspected 100%.
2 Those protection and grounding projects in places without potential explosion and
fire hazard shall be inspected 30% randomly according to systems.
4.9.2 Explosion proof and fire proof
1 Inspection and acceptance of I&C explosion-proof installation project are detailed in
Table 4.9.2-1.
Table 4.9.2-1 I&C device explosion-proof installation project
Inspection method
and instrument
Inspection Appearance Type and specification Meeting the design Check

of Nameplate and explosion-proof
Correct and clear Observation
equipment distinctive mark "Ex"
Shell, wiring column and insulation Without crack or damage Observation
166
piece
Explosion-proof surface and

Good sealing and complete Observation
service entrance
Product certificate and explosion-proof

Complete and effective Check
technical verification record
Auxiliaries Complete Check
Installation Ventilation, without corrosive

of Ambient environment gas or gas with dust, convenient
Installation of
equipment for overhaul
explosion-proof
Looseness-proof measures Complete, without looseness Observation
instrument and
of fastening blots and corrosion
auxiliaries
Compact, intact, sealing of
Isolation and sealing
unused eyelet, without omission
Installation of Grounding connection Reliable and intact

explosion-proof
Mark with power (must not Observation
instrument and Clear and obvious
be moved)
auxiliaries
Threaded connection, effective

meshing screw thread 6 screw
thread, locknut shall be locked
Connection inspection tightly, conductive anti-rust
grease shall be coated on the
screw thread, with good Observation
electrical continuity
Rotatable parts Uniform and without friction
Internal and external gaps shall

Installation
Wall-passed conduit Dominant be filled compactly and
connection
completely
between conduits
Welding must be forbidden,
and other pipe Manual-shaking
Fixing of conduit conduit clip fixation shall be
fittings and observation u
firm
equipments
Conduit opening blockage Dominant Tight
Hazardous rating shall meet

relevant requirements,
installation shall be firm and Observation
Installation of wiring box
without looseness, without
corrosion, sealing of entrance
hole shall be intact
Meeting the design Testing with

Static protective grounding
specification multimeter
Explosion-proof Meeting the design

Material Check
sealed pipe specification
167
Filling Dominant Compact and intact Observation
Space with equipments m 0.45 Measuring with a
Metal hose length m 0.45 ruler
Positive draft Air pipe Unimpeded Test and observation

and
Meeting the design
explosion-proof Air pressure Check
specification
device
Wiring connection (pressing Wiring fastening and good Manual-shaking

or bolted joint) contact observation
Wiring in
Testing with
explosion places One point shall be grounded,
Shielding grounding insulation resistance
wiring firm
meter
When its density is greater that

that of the air, cables shall be
laid overhead, perforating or
closed-type cable bridge shall
be adopted
Inflammable gas locations When its density is less than
that of the air, cables shall be
Cable line
laid in the lower place,
perforating or closed-type cable
Cable laying bridge or cable trench shall be Observation

adopted
Shall be laid at the side with

Along general medium pipe less explosion or hazard
possibility
When density of the pipe

Cables laid along pipes
medium is less than that of the
transporting inflammable
air, cables should be laid below
gas or liquid
the process pipes
Fixation of cable Firm
2 Inspection and acceptance of I&C fire-proof inflaming-retarding installation project

Table 4.9.2-2 I&C device fire-proof inflaming-retarding installation project
Inspection method
and instrument
Type and quality shall meet

Inspecting technical
the relevant requirements of
or product
the design and GB/T 12666;
Material Flame retardant cable identification reports
with quality qualification
compared to the
and product certificate
design drawing
approved by the authority
168
Meeting the design
specification, is applicable to
Inspecting technical
the project environment and
or product
with durability and
Type and material identification reports
reliability. Identification
compared to the
information and product
design drawing
qualification certificate shall
Fireproof
be complete
material
Combustion performance
Close-type fire-proof box and
shall reach the requirements
fire-proof clapboard used for
for Class A or Class B
cables
specified in GB 8624-2006 Check
Cable fire-proof coating Meeting the design
Fire-proof putty and

Meeting the design
fire-retardant package
Inspection Observation
Fire passage Unimpeded
inspection
Cable interlayer
Fire alarm and fire extinguishing Meeting the design, with
Check and test
devices feasible actuation
Arrangement of fire-retardant According to the design Inspection comparing

Dominant
partition wall specification with drawing
Fireproof packages shall be

Crotch of cable channel
filled and without gaps
Soft fireproof putty such as

Fire-retardant fireproof package and
partition wall Cable interlayer of cable channel mineral wool block shall be Observation
entering into the control room infilled and without gaps, inspection
fire retardant separation shall

be carried out
Cable interlayer of unit control Partition wall shall separate

room the interlayer among units
Fire-proof
Meeting the design
facilities Entering into DCS signal cable
specification
and
Standby manually-operated
measures Meeting the design
furnace shutdown and machine
specification
Locations with shutdown lines
flame retardant Oil tanks, oil pipes and heat pipes Fire-retardant separation
cables
According to the design
specification (such as cables
Other areas that are easy to Field inspection
and flame-check cables at
trigger cable fire disaster
the steam turbine regulating
door)
169
Installation of refractory liner Dominant Firm Pulling inspection
Panel, console,
Firm, compact and without Observation
box and cabinet Fireproof putty Dominant
gaps inspection
Fireproof package Compact and without gaps Observation
Fireproof putty Dominant Compact and light proof inspection

Wall-penetration
floor slab Pulling and
Installation of fireproof
Firm and light proof observation
Hole clapboard
inspection
blockage
In the shaft opening that passing Fireproof package or
through channel (tunnel) or floor Dominant fireproof putty shall be
slab infilled
Cable shaft
Fireproof package or
Length of cable shaft larger than Observation
Dominant fireproof putty shall be
7m inspection
infilled every other 7m
Cable pipe opening blocked tightly, and putty Observation

Dominant mm 2~5
bulges inspection
4.9.3 Anti-freezing
1 See Table 4.9.3-1 for inspection and acceptance of steam-tracing anti-freezing
project.
Table 4.9.3-1 Steam-tracing anti-freezing project
instrument
Closely contacted with measuring

Installation Heavy trace pipe
pipe
With a certain distance away from

Light trace pipe
Position measuring pipe Observation
Heating degree of positive and

Pressure-difference pipe
Dominant negative pressure pipes shall be
tracing
consistent
Pumping device Unimpeded Observation
Sealing Leak-free Check
Connection Welded connection, single circuit

shall supply steam and return water,
Connection of tracing pipes Check and observation
each circuit without serial
connection
Shall not be fixed excessively

Fixation of trace pipes tightly and shall be able to stretch Observation
freely
Tracing valves Tracing pipe inlet equipped with Inspection

stop valve, steam trap equipped
with stop valve during return water
mode, valve operation shall be 170
convenient and flexible
Tracing steam parameter Dominant MPa Pressure should be 0.3~1.0 Observation
Measuring pipe and trace pipe shall

be in the same insulation shell
Heat preservation which shall not influence tracing; Observation
medium shall not freeze or vaporize
medium in the measuring pipe
Meeting the anti-freezing

Heating effect Inspection
requirements
2 Inspection and acceptance of electric-tracing anti-freezing project are detailed in

Table 4.9.3-2.
Table 4.9.3-2 Electric-tracing anti-freezing project
instrument
Shall be greater than the

Heat-resisting temperature of heating wire temperature transited to the
Dominant Inspection
scarfskin heating wire scarfskin during
measuring pipe washing
Overhaul power supply shall

not be used; voltage and current
Tracing power supply, voltage and current Inspection
shall conform to the technical
requirements of heating wire
Installation Meeting the design

Laying of heating wire Dominant Observation
requirements
In the insulation shell and away

Temperature sensor installation position Observation
from heating wire
Fixation of heating wire Firm Inspection
Measuring with 500V

meter
Meeting the anti-freezing

Heating effect Inspection
requirements
4.9.4 Corrosion-proof
Inspection and acceptance of I&C corrosion-proof construction are detailed in Table
4.9.4.
Table 4.9.4 I&C device corrosion-proof construction
Inspection method
and instrument
Painting Positions to be painted Meeting the design requirements Check
171
Meeting the design requirements;
pipes that might contact high
Paint performance and specification Check
temperature shall be painted with
high temperature lacquer
Coating area Meeting the design requirements Check
Without such dirt as rust, welding

Treatment of painting surface Observation
slag, burr, oil and water
Carried out after pressure test of the

Painting time of instrument pipes system, and the ambient temperature Observation
is 5~40
Uniform, firm, without painting skip

and peeling phenomenon; lower track
Coating quality Dominant painting shall be carried out after the Observation
film is completely dry during the
multi-layer painting
Pipes with hazardous media (such as

oil, hydrogen and gas) shall be
Coating color Observation
painted with the finishing paint of the
same color with the main system
Cable and instrument tubes in the

Shall not be installed near trench Observation
chemical water treatment places
Away from acid and alkali hold-up

Cable and instrument tubes in the acid
vessel and acid and alkali Observation
and alkali treatment places
transmission pipe
Other Instruments and electrical equipment
corrosion Electrical equipment and instrument s except sensor shall not be installed Observation
proof in the acid and alkali room
Away from and against to acid and

Control cabinet and instrument wiring
alkali treatment locations, in the Observation
box
upstream of ventilation
Thermal equipments, components and Corrosion-proof measures shall be

Observation
cables in other corrosive places reliable
4.9.5 Grounding
1 Installation inspection and acceptance of I&C special grounding device are detailed
in Table 4.9.5-1.
Table 4.9.5-1 Installation of I&C device special grounding device
instrument

Installation
Specification and dimension Meeting the design Check
of
Buried depth Dominant Meeting the design Check
grounding
electrode
Grounding electrode scope Safe grounding and Observation
protective grounding points
172
and ground of high-voltage and
strap high-current equipments
shall not be set within the
scope
Welded joints shall be flat

and without cracks
Welding Flat steel 2 times of width

Overlapping
Round Measuring with a ruler
length 6 times of diameter
steel
Attached figure is clear;

Record of concealed project the dimension is marked Inspection
correctly and clearly
Measuring with special

Grounding resistance Dominant Meeting the design grounding resistance
instrument
According to the design

Configuration Checking the design
Protector preventing requirements
Installation
surge Meeting the requirements
Grounding Inspection
of code
2 Installation inspection and acceptance of I&C protection, shielding and signal

grounding wires are detailed in Table 4.9.5-2.
Table 4.9.5-2 Installation of I&C device protection, shielding and signal grounding wires
Inspection method
and instrument
Groundwire collecting plate mm 60020020 copper plate Check
Between groundwire collecting plate and Sectional area of grounding wire

mm2 Check
ground screen terrestrial pole shall not be less than 50
Area of
Center grounding point of different
grounding Sectional area of grounding wire
properties in the system to groundwire mm2 Check
conductor shall not be less than 25
collecting plate
in control
Chain-type grounding among the Sectional area of grounding wire
system mm2 Check
equipment cabinet shall not be less than 16
Sectional area of wire connection

Grounding in the equipment cabinet mm2 Check
shall not be less than 4
Inspecting with
Low voltage insulation power cable; spanner for bolted
Connection between groundwire
Grounding after pressure welded with line nose, connection,
collecting plate and ground screen
connection connected or welded by bolts with observation
terrestrial pole
spring pad inspection for
welding
Connection of independent grounding Control device and equipment cabinet Disconnecting

shall not be connected with grounding point and
grounding grid, its shell shall be inspecting with
173
insulated from cabinet foundation multimeter
base
Metal joints, metal damp-blocking

layer and metal reinforcement core of
Connection of optical cable Inspection
optical cable shall be grounded
directly at the user's
Shall be connected to the electrical

Remote control cabinet or I/O cabinet Inspection
grounding grid independently nearby
It shall not be greater than 0.5 when

Measuring with
connected with electrical grounding
special grounding
System grounding resistance Q grid, and not greater than 2 when
measuring
connected to the grounding grid
instruments
independently
Inspecting with
Control panel cabinet
spanner
Type and specification meet the
Inspecting with
design requirements and the relevant
Wiring box spanner or
requirements of CECS 81; firmly and
screwdriver
reliably connected with protective
Wiring pipe grounding grid, without series Inspection
Cable stand grounding conditions Inspection

Protective
grounding Equipment installation base Inspection
Inspecting with
Tandem connection positions Wiring of welded metal span spanner or
screwdriver
Exposed metal components of

electriferous equipments that may
Others Check
contact with human body, protective
grounding shall be intact
Connection with common grounding Firm and close Check
Wiring mode Meeting the design Check

Signal
Meeting the design requirements, one
grounding
point shall be grounded for total Measuring with a
Grounding mode of shielding layer Dominant
shielding layer and pair twist multimeter
shielding layer in general
Signal
cable
shielding Grounding position of shielding layer It shall be grounded at the side of Inspection
grounding computer when signal source floats, it
shall be grounded close to the signal
source when the signal source is
grounded, one end of shielding layer
174
shall be connected with shielding
cover and the other end shall be
connected with common mode
ground when the amplifier floats
Electrical continuity shall be intact in

Grounding wire connection Dominant Inspection
the entire travel
Not directly contact with the shaft

Grounding sensor and pipes Inspection
block of generator and exciter
Connection between groundwire and Welded points shall be free from

Inspection
terrestrial pole cracks, rosin joint and corrosion
Firm, good contact and without

All grounding connection Inspection
looseness at the joint
4.9.6 Water-proof
Inspection and acceptance of I&C water-proof construction are detailed in Table 4.9.6.
Table 4.9.6 I&C device water-proof construction
Inspection method
and instrument
With air conditioning gas outlet on

Without measures that protecting
the panel, screen, cabinet and Inspection
against dropping water
equipment in the room
Instrument cabinet Cabinet shall be closed tightly, all

holes shall be sealed, shall
Wiring box
Installation prevent rain water
Outdoor Rain hood shall be able to

Inspection
inspection Outdoor equipment guarantee the equipments prevent
rain water
Pipe openings are blocked, and

Openair cable conduit
rain water can not enter
4.10 Debugging and Acceptance of Measuring Instruments and Control Devices

1 As for the bimetallic thermometer and pressure type thermometer, 100% inspection
shall be carried out. Their acceptance random inspection quantity shall be determined
according to the provisions specified in Item 5 of this Article.
2 As for those specified in Annex A of "Technical Supervision Provisions for I&C
devices in Thermal Power Plant", 100% inspection of the main-parameter thermocouples to
measure temperature shall be carried out; for the thermocouples to measure the temperature of
air-flue gas system and other positions, the performance verification shall be carried out as
required and according to batch random inspection; while, for the insulation resistance, 100%
inspection shall be carried out. Quantity of batch random inspection and acceptance random
inspection shall be carried out according to the provisions of Item 5 of in this Article.
3 As for those specified in Annex A of "Technical Supervision Provisions for I&C
devices in Thermal Power Plant", 100% inspection of the main-parameter thermal resistance
to measure temperature shall be carried out; for the thermal resistance to measure the
175
temperature of industrial water system and other positions, the performance verification shall
be carried out as required and according to batch random inspection; while, for the
assembling quality of insulation resistance and temperature sensing element, 100% inspection
shall be carried out. Quantity of batch random inspection and acceptance random inspection
shall be carried out according to the provisions of Item 5 of in this Article.
4 100% verification shall be carried out for the I&C devices listed in this Chapter. The
quantity of acceptance and random inspection shall be determined according to the
requirements specified in Item 5 of this Article.
5 Random quantities of inspection and acceptance are listed below:
1) Instrument is calculated according to the square root of total lot.
2) If one is unqualified during random inspection, twice quality shall be re-inspected
during which if un-qualification is discovered again; 100% instruments in this lot shall be
inspected.
6 All thermal measurements and signal circuits as detailed in this Section shall be
carried out debugging.
7 For the acceptance of single parameter and single measurement signal circuits, 5% of
the total quantity shall be taken to carry out for random inspection.
8 For the acceptance of multi-parameter and compound thermal measurement circuits,
50% of the total quantity shall be taken to carry out random inspection.
4.10.2 Debugging of instrumentation and alarm devices
1 Calibration of temperature measuring element
Calibration of all temperature measuring elements is specified in Table
4.10.2-1~4.10.2-3.
Table 4.10.2-1: calibration of bimetal thermometer and pressure type thermometer
instrument
Not greater than permissible

Reading error at room temperature point Dominant %
fundamental error
Not greater than the absolute

Indication error Dominant value of permissible
Comparison method,
fundamental error
standard thermometer and
Not greater than the absolute
thermostatic bath
Hysterisis error Dominant value of permissible
fundamental error
Calibration
Pointer free from fluctuation
Rising and falling whole route indicating
Dominant or stuck phenomenon, stable Observation
value motion
indicating value
Not greater than the absolute Setting the signal pointer,

Error of signal operation Dominant value of permissible changing bath temperature,
fundamental error proof reading
Inspecting with
Connection point contact Good
line-checkers
Table 4.10.2-2: inspection of thermocouple and sheathed thermocouple
176
instrument
Connection point Firmly welded Observation
Without mechanical damage,

Thermal couple wires cracks, pores, corrosion, Observation
embrittlement metamorphism
Inspection Polarity mark clear and meeting design Observation
Type and function mark clear and meeting design Observation
Thermocouple M 100 Measuring with 500V

Insulation
Sheathed insulation resistance
resistance Mm 1000
thermocouple meter
Platinum-rhodium 10platinum I Dominant Meeting inspection procedure With comparison

Performance (S) requirements method, tubular
II Dominant
inspection of furnace and standard
Platinum-rhodium II Dominant Meeting inspection procedure
thermocouple platinum rhodium -
30platinum-rhodium 6 (B) Dominant requirements platinum thermocouple
I Dominant With comparison

method, tubular
II Dominant Meeting inspection procedure
Copper-constantan (T) furnace and standard
requirements
Dominant platinum rhodium -
platinum thermocouple
Performance
inspection of I Dominant Meeting inspection procedure
Iron-constantan (J) With comparison
thermocouple II Dominant requirements
method, tubular
Nickel-chromiumconstantan (E) I Dominant
furnace and standard
Nickel-chromiumnisiloy (K) II Dominant Meeting inspection procedure
platinum rhodium -
Nickel-chromium-silicon requirements
platinum thermocouple
Dominant
nisiloy (N)
Table 4.10.2-3: inspection of thermal resistance and sheathed thermal resistance

Procedur Inspection method and
e instrument
Pt M 100 Measuring with 100V

Insulation
Inspectio resistance Cu M 50
meter
n
without short circuit and Inspecting with
Assembly of temperature sensing elements
open circuit multimeter
R0 Grade Pt10(R0=10) Dominan

Platinum Comparison method,
nominal A Pt100(R0=100) t Meeting inspection
thermal sink and second-class
resistance Grade Pt10(R0=10) Dominan procedure requirements
resistance mercury thermometer
error test B Pt100(R0=100) t
Meeting inspection
Copper thermal Cu50(R0=50) Dominan procedure requirements Comparison method,
resistance Cu100(R0=100) t sink and second-class
177
mercury thermometer
Dominan
Grade A Ratio Comparison method,
Platinum thermal t
sink and second-class
resistance Dominan Meeting inspection
R100 Grade B Ratio mercury thermometer
R0
t procedure requirements
Comparison method,
Resistanc Dominan Meeting inspection
Copper thermal resistance Ratio sink and second-class
e ratio t procedure requirements
mercury thermometer
Note 1: Grade A platinum resistance is not applicable to the two wire system connection modes; as for the Grade A platinum
resistance with R0=100, the service temperature scope shall be less than or equal to 650.
Note 2: the inspection of two-wire-system connection thermal resistance shall include the lead resistance in thermal resistance;
during the inspection of multi-branch temperature-sensing two wire system thermal resistance, the internal lead resistance of
thermal resistance shall be provided by the supplier.
2 Calibration of locally-mounted indicating instrumentation

Calibration of locally-mounted indicating instrumentation is specified in Table 4.10.2-4.
Table 4.10.2-4: Calibration of bourdon tube pressure gauge, vacuum gauge, pressure vacuum gauge and
differential-pressure-gauge
Inspection method
and instrument
Measurement of special medium

Inspection Clear Observation
instrumentation panel mark
Liquid column correction Correct Observation
Meeting inspection procedure Comparison method,

Indication error Dominant %
requirements pressure
Vacuum calibration
Meeting inspection procedure
Hysterisis error Dominant Pa console and standard
requirements
instrumentation

Tapping quantity of change Pa Observation
requirements
Calibration
Pointers movement in the full range Observation
requirements
Changing pressure
Alarm deviation Dominant Pa and proofing
requirements
Signal actuation value
actuation Actuation of given pointers Flexible Observation
Inspecting with
Connection point contact Good
line-checkers
3 Calibration of sensor and transmitter

Calibration of various sensors and transmitters is specified in Table 4.10.2-5~ Table
4.10.2-8.
Table 4.10.2-5: Calibration of remote pressure and differential pressure gauge (variable resistance and
differential transformer)
178
instrument
Pressure test according

Sealing inspection Without leakage to the requirements of
Inspection supplier
Liquid column correction (with pressure

Correct Inspecting records
transmitter)
Meeting inspection According to the test

procedure requirements methods specified in the
Calibration
Meeting inspection instruction of the
Hysterisis error Dominant Pa
procedure requirements supplier
Table 4.10.2-6: Calibration of capacitance, inductance, piezoelectric and piezoresistance pressure and
differential pressure transmitter
instrument
Polarity Correct positive and negative polarity

Supply measuring with a
Meeting the load characteristic requirements
voltage Amplitude digital voltmeter
of the supplier
Inspection
Pressure test according
Sealing Without leakage to the requirements of
supplier
Liquid column correction of Inspecting input

Correct
pressure transmitter pressure or pressure
Indication error Dominant % Meeting inspection procedure requirements difference
Hysterisis error Dominant % Meeting inspection procedure requirements Inspecting input

Calibration pressure or pressure
Terminal group consistency % Meeting inspection procedure requirements
difference
Repeatability error % Meeting inspection procedure requirements Inspecting input

pressure or pressure
Dead zone % Meeting inspection procedure requirements
difference
Table 4.10.2-7: Calibration of intelligent pressure and differential pressure transmitter

instrument
Pressure test according to the

Inspection Sealing Without leakage
requirements of supplier
Correct positive and

Polarity
negative polarity
Supply Meeting the load
Inspecting with a voltmeter
voltage characteristic
Amplitude
requirements of the
supplier
Single point ground resistance 100 Inspecting with a multimeter
179
Meeting the requirements Inspecting configuration with
Initial inspection of software
of measurement for special intelligence
configuration
process flow communicator
Meeting the requirements Carrying out setting and

Software configuration data allocation
of measurement for checking with special
and verification
process flow intelligence communicator
7.1% Dominant % Input pressure or pressure

Flow Output
Meeting inspection difference signal, with SFC
square root allowable 7.1%~50% Dominant %
procedure requirements intelligence communicator,
extractor error
50% Dominant %
reference signal source with
Meeting inspection 0.04 grade accuracy, Grade 3
procedure requirements voltmeter. Carrying out
Calibration
calibration for the zero point,
measuring range and zero
Meeting inspection point transference of meters
Hysterisis error Dominant %
procedure requirements with SFC keyboard according
to the methods specified in the

product manual.
Table 4.10.2-8: calibration of temperature transmitter

instrument
Meeting the specifications of According to the

Output current
supplier connection mode and
methods specified by
Protection of broken couple
Inspection Thermocouple the supplier
Meeting inspection
temperature Comparison method,
procedure requirements
transmitter Cold junction compensation second-class mercury
thermometer
Meeting inspection
Zero point transference Inspecting input signal
Meeting inspection
Calibration Indication error Dominant % inspecting input signal
Meeting inspection
Hysterisis error Dominant inspecting input signal
4 Inspection of flow measurement instrumentation

Inspection of various flow measurement instrumentations is specified in Table 4.10.2-9~
Table 4.10.2-15.
Table 4.10.2-9: rotameter inspection
instrument
Accurate data and complete

Inspection Delivery inspection report Observation
items
Reading reticle Clear Observation
180
Complete and without
Rotor appearance Observation
damage
Meeting the design

Rotor materials Observation
requirements

Indication error Dominant % According to the
requirements
method specified in
Repeatability error inspection procedures
requirements
Test
Cardinal extremity rotor position According to the
supplier
method specified in
Scale division conversion inspection procedures
supplier
Table 4.10.2-10: inspection of volumetric flowmeter (rotor, gear, elliptic gear, root and scraping type
flowmeter)
Inspection method
and instrument
Clear writing, without abrasion,

Dial Observation
scratch or crack
Flexible rotation of drum wheel,

Drum counter high-low consistency, regular Observation
font style and uniform distance
Remote flowmeter printed circuit board

Inspection No Looseness Observation
connector
Carrying out
pressure test
Sealing Without leakage together with
thermodynamic
system

Meeting inspection procedure method specified in
Rotor type
Sensitivity Dominant requirements inspection
procedures
Test
Gear, elliptic gear, root Meeting inspection procedure method specified in
and scrapping type Repeatability error Dominant requirements inspection
procedures
Table 4.10.2-11: inspection of turbine flowmeter (sensor)

Inspection method
and instrument
Inspection Fluid direction mark definite and clear Observation
Measuring range of 70~80

Verification of Maximum flow %
transmitter Check
measuring range
Maximum flow The lower limit specified by the
181
supplier
Measuring with a
Sensing coil resistance value 3000
ohmmeter
Lowest frequency Hz 20 According to the

Output voltage of method specified in
transmitter Amplitude mV 10 inspection
procedures

Test Indication error Dominant %
requirements According to the
Meeting inspection procedure method specified in

Linearity Dominant %
requirements inspection
Meeting inspection procedure procedures

Repeatability error %
requirements
Note: this article is compiled according to Series LW flowmeters.
Table 4.10.2-12: Calibration of vortex shedding flow meter

Inspection method
and instrument
Fluid direction mark definite and clear Observation
Without unevenness and bruise

Flange sealing surface Observation
phenomenon
Resistance value of sensor silicon stress Inspecting with

k 2~3
sheet multimeter 10k
Insulation resistance M 100 range
Inspection Maximum flow Meeting the upper and lower

Measuring
limit value requirements Check
range Maximum flow
specified in the product manual
Carrying out
pressure test
Sealing Without leakage together with
thermodynamic
system
Calibration Indication error Dominant % Meeting inspection procedure

Sensor According to the
Repeatability error Dominant % requirements
test methods
Allowable Zero point V specified in the
error of Meeting inspection procedure inspection
Midpoint V
Detector analogous requirements procedures and
indicator output Full scale V
instruction of the
Meeting inspection procedure supplier
Integrating constant setting
requirements
Remote Indication Analogous Meeting inspection procedure According to the

Dominant %
indicator error output requirements test methods
182
Integrating specified in the
Dominant %
value inspection
procedures and
Integrating speed Word/second instruction of the
requirements
supplier
Note: this article is compiled according to Series LU flowmeter.
Table 4.10.2-13: calibration of electromagnetic flowmeter

Inspection method
and instrument
Delivery inspection report Accurate data and complete items Check
Signal terminal M 20 Measuring with

Inspection Sensor insulation
500V insulation
resistance Power supply terminal M 100
resistance meter
Meeting the requirements of According to the

Parameter setting measurement for design and test methods
process flow specified in the
inspection
Meeting inspection procedure procedures and
requirements instruction of the
supplier
Calibration
Meeting inspection procedure According to the
Repeatability error Dominant %
requirements test methods
Meeting inspection procedure specified in the

Permissible error of zero point %
procedures and
Cutting off value of low flow integrating Meeting inspection procedure
% instruction of the
signal requirements
supplier
Table 4.10.2-14: calibration of ultrasonic flowmeter

Inspection method
and instrument
Inspection Delivery inspection report Accurate data and complete items Check
Meeting the requirements of According to the

Parameter setting measurement for design and test methods
process flow specified in the
Calibration Meeting the requirements of the inspection
Functional inspection
supplier procedures and
Indication, record Indication error Dominant % Meeting inspection procedure instruction of the
and integrating Repeatability error Dominant % requirements supplier
Table 4.10.2-15: calibration of target type flowmeter

Inspection method
and instrument
Inspection Sealing Without leakage Pressure test
183
according to the
requirements of
supplier
Indication error Dominant % Inspecting by

adding standard
Meeting inspection procedure weights on the
Hysterisis error Dominant % requirements target surface of

target type
flowmeter
Calibration
Terminal group consistency % Inspecting by
adding standard
Meeting inspection procedure weights on the
requirements target surface of
Dead zone % target type
flowmeter
5 Calibration of level gauge

Calibration of various level gauges is specified in Table 4.10.2-16~ Table 4.10.2-21.
Table 4.10.2-16: Calibration of electrical-contact water level gauge
Inspection method
and instrument
Meeting the requirements of the Measuring with

Insulation Converter M
Inspection supplier 500V insulation
resistance
Electrical contact M 100 resistance meter
Calibration Digital quantity Dominant Clear, correct Inspecting point by

point water level
Indicating gauge Step type show value
Analog quantity indication,
corresponding to digital display
high-low alarm and
actuation value
specified in the comparison Table
Analog quantity output is 4mA~20mA with 50K
on analog signals and digital
resistance,
displays from the supplier
imitating water
bright and clear light cross and
Light cross indication Dominant conductive
correct indicating value
resistance,
connected to the
High-low alarms Dominant wire connecting
terminal
Actuation value meets the corresponding to
Overrun operating requirements of the the converter. 0.1
actuation value tested vessels, overrun indicating grade analog
High-low protection Dominant lamp flashes quantity output,
inspecting with
4mA~20mA
standard meter
184
Inspecting with
Output contact Good contact
line-checkers
Table 4.10.2-17: Calibration of double-color water level gauge

Inspection method
and instrument
Observing optical
fiber outlet by
lighting the inlet
Inspection Light ray conduction Bright and clear luminous spots with 20W
auto-bulb (or cold
light halogen
lamps)
Inspecting with
multimeter when
Output voltage of reduction transformer V 12
all the light bulbs
are lightened
Calibration Power-on
All bull eye windows of water
No water test Dominant observation of
level gauge are red
light source system
Red-green light changes are Water injection

Water injection test Dominant
corresponding to the water level observation
Table 4.10.2-18: Calibration of float level meter

Procedure Inspection item Nature Unit Quality criteria Inspection
method and
instrument
Inspection Mechanical driven parts of Flexible rotation without Shaking the

converter jamming float-cylinder
with hand
Insulation resistance M 10 Measuring

with 500V
insulation
resistance
meter
Calibration Indication error Dominant % Meeting inspection According to

procedure requirements the method
Hysterisis error Dominant mm
specified in
inspection
procedures
Repeatability error Dominant mm Meeting inspection According to

procedure requirements the method
Dead zone Dominant mm
specified in
Initial point drift Dominant mm
inspection
procedures
Table 4.10.2-19: Calibration of capacitance level meter
185
Inspection method
and instrument
Measuring with
Insulation resistance M 50 500V insulation
resistance meter
Holding the
capacitance
electrode with
Upper and lower swaying of hand to observe the
Body capacitance induction
indicating value, normal reaction indicating value
change after the
instrument is
Inspection power-on.
Indicating meter indicating to a Observing the

Indicating value change
certain value indicating value
change on
indicating
Artificial
instrument by
capacitor
connecting
actuation Alarm presetting Alarm lamp with change reaction
simulation
capacitance to Cx
or ground wire
terminal
Inspecting with
Alarm connection point Good contact
line-checkers

Meeting inspection procedure method specified
Hysterisis error Dominant mm requirements in inspection

Calibration
procedures
Repeatability error mm According to the

Meeting inspection procedure method specified
Alarm actuation value error % requirements in inspection

procedures
Table 4.10.2-20: Calibration of electric weight level indicator

Inspection method
and instrument
Flexible rotation forward and Power-on

Actuator actuation
backward inspection
Power-on
Inspection Braking Reliable
inspection
Power-on
Feedback current of level detection Adjustable
inspection
Driving device of overweight and According to the

Calibration Dominant Reliable actuation
weightless moment test methods
186
Manual Dominant specified in the
Driver actuation instruction of the
Automatic Dominant supplier
supplier
Inspecting with
level alarm Normal actuation
line-checkers
Inspecting with
Contact Good contact
line-checkers
Table 4.10.2-21: Calibration of ultrasonic wave and radar level meter

Inspection method
and instrument
According to the
Meeting the operating
Parameter setting and calibration methods specified
requirements of the tested vessel
by the supplier
Inspection External connection CRT terminal device Stable images, clear writing, Power-on
power-on adjustable luminance inspection
Power-on
External-connection printer Complete items and clear writing
inspection

requirements
According to the
Discriminability Dominant % methods specified
requirements
by the supplier
Measuring blind area
Calibration supplier
According to the
Actuation value methods specified
Overrun requirements of the tested vessel
by the supplier
alarm
Inspecting with
Connection point Good contact
line-checkers
6 Calibration of composition analysis instrument

Calibration of various composition analysis instruments is specified in Table 4.10.2-22 ~
Table 4.10.2-33.
Table 4.10.2-22: Calibration of zirconia oxygen analyzer
and instrument
Inspection Internal Probe battery (within the range 80 According to the

resistance of 75050) method specified
Temperature control 2~6 in inspection
thermocouple (at ordinary procedures
temperature)
Heating electric stove wire (at 10~120

ordinary temperature)
Resistance from instrumentation grounding 0.2 Measuring with

terminal to grounding grid electric bridge
187
Stabilized 25V~5V V 0.2 With digital
voltage multimeter
6V~15V V 1
supply
equipment
Calibration Temperature Scope of cold junction 2020 According to the

controller compensation methods specified
Temperature converter, Meeting the requirements of the by the supplier
constant temperature supplier

performance, temperature
indicating gauge
Transmitter Indication error Dominant % Meeting inspection procedure According to the

requirements method specified
in inspection
O2/mA linearity
procedures
Table 4.10.2-23: Calibration of boiler fly ash carbon content monitoring system (microwave carbon meter)
Inspection method
and instrument
Shaker Effective shaking Injecting dry fly ash

in the sampling
funnel, power on,
Inspection Clean ash discharge, not stopping
Ash ejector carrying out shaking
up ash
and ash discharge
inspection
Calibration Rectification of Zero point %

Inspecting by
host machine, Meeting inspection procedure
inputting 0~5V DC
remote indication Measurement range % requirements
signals
and record meter
Scope of accumulative
1/V 500~1000
Integrator constant Inspecting by
Zero clearing Normal resetting inputting 0~5V DC
Meeting the requirements of signals

Calibration of alarm actuation value
process flow
Compensation displayed zero point Dominant

According to the
calibration of Meeting the specifications of
methods specified by
background initial Slope indication Dominant supplier
the supplier
voltage
Coefficient (K) calibration of fly ash According to the

specimen carbon content host machine Dominant K=C/U methods specified by
indicating value the supplier
Indicating gauge Dominant

Remote indicating According to the
Consistent with the indicated
value coefficient Record meter Dominant methods specified by
value of the host machine
calibration the supplier
Integrator Dominant
188
Empty bucket voltage
V Meeting the specifications of
(Um)
supplier
Full bucket voltage (UL) V
Ash discharge voltage

of ash discharge door V Ut=UL+0.5
Ash bucket ash According to the
(Ut)
location control methods specified by
calibration Automatic control the supplier
supplier
Continuous ash
discharge Meeting the specifications of
Stopping ash discharge supplier
Switchover function
Note 1: This article is compiled according to WCT boiler fly ash carbon content monitoring system.
Note 2: In the calculation formula of coefficient K: C- chemical assay quantity; U- voltage equivalent
Table 4.10.2-24: Calibration of thermal conductance hydrogen analyzer

Inspection method
and instrument
Indication error Dominant % Inspecting and

rectifying with
standard hydrogen
Supply voltage change 10% allowable
% Meeting inspection procedure sample according
Calibration error
requirements to the methods
Tested pressure change 3kPa allowable
% specified in
error
inspection
Temperature change 10 allowable error % procedures
Table 4.10.2-25: Calibration of industrial electric conduction meter

Inspection method
and instrument
Rectifying with
standard solution or
Allowable error of
Transmitter 0.01 standard electrode
electrode constant
which constant is
given
Allowable error of full scale Inspecting converter

%
self-checking by using resistance
Calibration Allowable error of box to simulate the
temperature compensation % medium temperature
self-checking Meeting inspection procedure and electrical

Converter
requirements conductivity
according to the
Hysterisis error Dominant
methods specified in
inspection
Sensitivity %
procedures; carrying
189
out complete
machine indicating
value inspection
rectification with
standard solution
Table 4.10.2-26: calibration of industrial acid, alkali concentration meter

Inspection method
and instrument
Measuring with
Allowable error of electrode constant 0.5
standard solution
Allowable error of 15V Measuring with a

% 0.2
stabilized voltage supply voltmeter
Allowable error of full scale Adjusting

% 5
self-checking converter by using
Allowable tolerance of resistance box to
temperature compensation % 5 simulate the
self-checking medium
Meeting inspection procedure temperature, acid

Calibration Indication error Dominant %
requirements and alkali
Converter
Meeting inspection procedure concentration;
Hysterisis error Dominant
requirements carrying out
complete machine
indicating value
Allowable error of alarm Meeting inspection procedure
% inspection
actuation value requirements
rectification with
standard solution
Inspecting with
Warning contact Good contact
line-checkers
Table 4.10.2-27: Calibration of industrial acidity (PH value) meter

Inspection method
and instrument
Allowable tolerance of 15V stabilized Measuring with a

Inspection % 0.2
voltage supply voltmeter
Rectifying the
Allowable tolerance of neutral pure water
Dominant pH complete machine
(pH: 7) zero point
by using resistance
0.2 box to simulate
medium
Indication error of acid and alkaline water Dominant pH
Calibration temperature and
high-resistance
potentiometer
input signals and
Sensitivity pH 002
to rectify
indicating value or
190
prepare standard
solution according
to the methods
specified in
inspection
procedures and
DL/T 677-1999
Table 4.10.2-28: calibration of water dissolved oxygen analyzer

Inspection method
and instrument
Fully filling the tank room,

Sensor electrolyte Observation
without bubble
Inspection
Complete, undamaged and not
Permeable plastic film Observation
stained with grease
Meeting process flow

Over-temperature actuation of sensor
requirements, reliable solenoid
temperature controller According to the
valve actuation
methods specified
Self-checking of converter 0, 1/4, 1/2 and Meeting the specifications of
% in inspection
full scale supplier
procedures, DL/T
Coarse calibration error of local
% 1 677-1999 and by
atmosphere oxygen content
Calibration supplier
Delicate calibration error of water Meeting the specifications of
%
electrolysis quantitative oxygen supplier
Meeting inspection procedure Rectifying and

requirements inspecting
according to the
Sensitivity Dominant methods specified
supplier
by the supplier
Table 4.10.2-29: Calibration of silicon, phosphate radical analyzer

Inspection method
and instrument
Allowable error of stabilized voltage Measuring with a

% 2
supply voltmeter
Inspection Meeting the specifications of According to the

Parameter setting and configuration
supplier methods specified
Auxiliary devices Well running by the supplier
Debugging Cabinet body temperature 5 According to the
Constant temperature methods specified

0.5
deviation in inspection
Temperature
procedures, DL/T
controller
Reaction time s 30 677-1999 and by
supplier
According to the
Superhigh and low Meeting the specifications of
191
temperature alarm supplier methods specified
Meeting the requirements of in inspection

Analysis program period min
analysis process flow procedures, DL/T
Sequencer
677-1999 and by
Sequential steps Correct actuation
supplier
Manual/automatic Meeting the specifications of

self-adjusting zero function supplier According to the
Displayer Error of indication and Meeting inspection procedure methods specified
%
records requirements by the supplier
Repeatability error % 1
Note: This article is compiled according to BF -8061 (Silicon Table) and BF -8063 (Phosphorus Table)
Table 4.10.2-30: Calibration of the instrument to monitoring the negative and positive ion exchanger failure
Inspection method
and instrument
Indication error of record meter Dominant % According to the

Calibration methods specified
Hysterisis error of record meter Dominant % requirements
by the supplier
Table 4.10.2-31: calibration of industrial sodium densimeter

Inspection method
and instrument
Measuring electrode glass ball bubble Without crack or ageing Observation
Medium in the solution

storage tank of calomel Permeated and free from
Observation
Reference electrode and in the bubbles
electrode ceramic tube
Ceramic sand core Measuring with a

Inspection k 10
resistance ohmmeter
Measuring with
Insulation resistance of glass measuring
M 106 meter (the voltage
electrode
grade of which meets
supplier's provisions)
Measuring with
voltmeter according
to the methods
Allowable tolerance of 15V stabilized
% 0.1 specified in
voltage supply
inspection
Calibration procedures and DL/T

677-1999
Indication error Dominant % Adjusting, using

Meeting inspection procedure resistance box
Hysterisis error Dominant % requirements simulating medium

temperature,
192
high-resistance
potential difference
meter simulating
sodium densimeter,
or preparing standard
solution
Note: This article is compiled according to DWG -205 industrial sodium densimeter.
Table 4.10.2-32: calibration of hydrazine monitor

Inspection method
and instrument
Immersion cleaning time with 2% NaOH h 1 Check

Inspection
Gelatinous electrolyte in ceramic tube Filling up, no air gap Check
Zero point error Dominant %

Meeting inspection procedure Calibrating with
requirements standard solution
Response time min 3

Calibration Calibrating with
Actuation value for overrun warning standard solution
process flow
Inspecting with
line-checkers
Table 4.10.2-33: calibration of flue-gas composition analysis equipment

Inspection method
and instrument

Power supply Observation
supplier
Resistance from instrumentation grounding Measuring with

Inspection 2
terminal to grounding grid electric bridge
Pressure meets supplier's

Instrument air Observation
requirements
Measuring range Dominant
Zero point drift According to the

Calibration Total amplitude drift Meeting the design requirements methods specified
Linearity by the supplier
Alarm limit Dominant
7 Calibration of special instrument

Calibration of various special instruments are specified in 4.10.2-34~ Table 4.10.2-39.
Table 4.10.2-34: Calibration of inductance and eddy current type axial displacement and relative expansion
measuring instruments and protective devices
Inspection method
and instrument
Meeting the specifications of With DC

Inspection DC resistance of sensing coil
supplier Wheatstone bridge
193
Meeting the specifications of Measuring with a
Performance of voltage stabilizer
supplier digital voltmeter
Moving analog
device, changing
Meeting the axial displacement or the gap between
Instrument indicating direction Dominant
dilatometric change direction the corresponding
sensor and analog
axis
Moving analog
device; changing
Positive-negative Meeting the axial displacement or the gap between
Dominant
actuation dilatometric change direction the corresponding
sensor and analog
axis; and
inspecting
Warning and functions
protection according to
Calibration positive &

Indicator lamp Corresponding lamp lightening
negative
"warming" buttons
and "resetting"
button
Inspecting with
line-checkers
Measuring range 30% Actual value Check
Carrying out
inspection on the
Indication error of system Dominant % 3
axial displacement
calibration console
Carrying out
inspection on the
Linearity Dominant % 1.5
axial displacement
calibration console
Table 4.10.2-35: Calibration of steam turbine thermal expansion and strong indicator
Inspection method
and instrument

Inspection DC resistance of sensing coil
Measuring range 30% Actual value Carrying out
Indication error of system Dominant % 2 rectifying by using

Calibration dial indicator to
Linearity Dominant % 1.5 measure iron core

displacement
Table 4.10.2-36: Calibration of steam-turbine crisis breaker electric indicator
194
Inspection method
and instrument
Meeting the specifications of Inspecting with

Inspection Sender DC resistance
supplier DC bridge
3V~4V Dominant Failure to actuate Test by inputting

Calibration
10V~16V Dominant Giving out action signal analog voltage
Table 4.10.2-37: Calibration of the devices to measure the eddy current type steam turbine rotor eccentricity
Inspection method
and instrument
Meeting the specifications of Inspecting with a

Stabilized voltage supply calibration
supplier voltmeter
Inspection
DC resistance of sensing coil
Inspecting by
Turning alarm value calibration Meeting the design requirements pressing "turning"
alarm button
Inspecting by
pressing "raising
Calibration Raising speed alarm value calibration Meeting the design requirements
speed" alarm
button
Display "Alarm" lamp lightening

Warning Light memory under Observation
Normal
accidental state
Pressing
"resetting" button
Resetting "Alarm" lamp off
after accident
Warning
extinction
Inspection Inspecting with
line-checkers
Indication error of system Dominant % 10 Inspecting on the

eccentricity
Linearity Dominant % 5
calibration console
Table 4.10.2-38: Calibration of electromagnetic and eddy current type steam turbine vibration gauge
Inspection method
and instrument
Seismometer Electromagnetic Meeting the specifications of Test with DC

Inspection
coil resistance Eddy current supplier Wheatstone bridge
Meeting the specifications of Inspecting with a

Calibration Stabilized voltage supply calibration
supplier voltmeter
Inspecting by
Calibration of alarm value Meeting the design requirements pressing
"presetting" button
195
Indication error of instrument Dominant % 5 Inspecting on the
vibration
Indication error of system Dominant % 10
calibration console
Display "Alarm" lamp lightening Inspecting on the
Light memory under vibration

Normal
accidental state calibration console
Warning
Pressing "resetting"
Resetting "Alarm" lamp off button after
accident extinction
Table 4.10.2-39: Calibration of tachometer and protective device

Inspection method
and instrument
Rotation Flexible Observation
Inspecting with DC
DC resistance
bridge
Tachogenerator Relationship Meeting the specifications of Inspecting with
Inspection between the motor supplier rotational speed

speed and output calibration console
voltage and voltmeter
Eddy current Meeting the specifications of Inspecting with DC

Sensor DC resistance
Reluctance supplier bridge
Indicating value static error Dominant % 0.25 Inspecting with

rotational speed
Indicating value dynamic error Dominant % 0.5
calibration console
Dynamic response time Dominant s 0.1 Inspecting with
Meeting the specifications of rotational speed

Calibration Actuation error
supplier calibration console
Overspeed Output connection Inspecting with

Good contact
protection point line-checkers
Light indication
Normal Observation
memory
8 Calibration of material weighing device

Calibration of various material weighing devices is specified in Table 4.10.2-40 ~ Table
4.10.2-43.
Table 4.10.2-40: Simulation calibration of electronic belt weigher
Inspection method
and instrument
Inspection Microcomputer belt weigher ground-wire Good grounding Check
Input terminal M 20 Measuring with

Insulation resistance 500V insulation
Power terminal M 50
resistance meter
Belt conveyer Meeting the requirements Measuring with
196
specified in design and by measuring
supplier instruments
Meeting the requirements Measuring with

Metering frames and carrier roller specified in design and by measuring
supplier instruments
Technical
performance Meeting inspection procedure Checking delivery
Comprehensive requirements certificate

%
allowable error
Applying
Load bearing sensor maximum load on
Displacement of
the weighting
elastic application Meeting inspection procedure
platform,
point under the requirements
measuring
maximum load
displacement with
dial indicator
Inspecting
Coarse calibration error of mechanical Meeting inspection procedure according to the
%
weighing original zero point requirements methods specified
by the supplier
Allowable error of Meeting inspection procedure Measuring with

%
rated speed requirements tachometer
No-load running test Meeting inspection procedure Measuring with
Complete turn time s
of belt weigher requirements stopwatch
Not greater than the length Measuring with

Actual belt length
specified by supplier metering band
Delicate adjusting error of initial load According to the

(deadweight and pre-compression) zero % methods specified
requirements
point by the supplier
Calibration Indicating value and integrating error Dominant % Inspecting by
adopting chain
Linearity Dominant %
weights,
Discriminability % suspending
Repeatability error weights, weight
requirements
blocks in the
Accumulative error of integrator when trolley weights or
belt no-load running complete circuit calibrating

resistance

Maximum error of 50% unbalance load Loading inspection
requirements
Without damaged elements, not

120% overload test exceeding allowable error after Loading inspection
unloading
Table 4.10.2-41: Simulation calibration of electronic belt weigher substance detector
197
Inspection method
and instrument
Microcomputer device grounding wire Good grounding Check

Charging and discharging belt conveyor specified in design and by Check
supplier

Structure of weighing hopper, feed Check and
specified in design and by
opening and bearing beam observation
supplier

Technical
Dominant specified in design and by Checking delivery
Load bearing sensor performance
supplier certificate
Accuracy Dominant 0.03

Technical
specified in design and by
Weighing display performance Checking delivery
Inspection supplier
controller certificate
Permissible variation
requirements
Stable images, clear writing, Power-on

CRT terminal equipment
adjustable luminance inspection
Complete item, accurate data and Power-on

Printer
clear writing inspection
Indication division value (d) kg 0.1d10 Check
Calibration division value (e) kg 5e10 Check
Calibration division value (n) 3000n10 000 Check
Self checking function of hopper scale Power-on

Accurate
accuracy inspection
Lifting weight and procedures of charging Actuation meets measurement Power-on

and feeding process control requirements inspection
Zero point of empty scale Dominant kg Inspecting by

05e
increasing and
Indication <500e Dominant kg
decreasing standard
error >(500~2000)e Dominant kg 10e
weights on the
>(2000~10 000)e Dominant kg 1.5e weighting platform
Observing variation
Calibration
by increasing and
Discriminability kg 1.0e decreasing 1.4
times of division
value (e)

Repeatability error of indicating value % Loading inspection
requirements
Table 4.10.2-42: Simulation calibration of dynamic electronic weigh bridge
198
Inspection
instrument
Meeting supplier's provisions, Measuring

guaranteeing up and down weighs with
Tracks in the weighing area
of vehicle to be stable, smooth measuring
transition instruments
Rain protection
Fundamental
Drainage Complete and good equipments Check
pit facilities
Winter protection
Without cracks, sand holes,

Weighing apparatus iron castings, iron and
looseness, continuous pores, Observation
steel structures
internal stress; firm
Switch of weighing area and weighing

Reliable actuation Inspection
platform
Grounding resistance of electrical system 2 Inspection

Performance of thermostat
supplier
Inspection Checking
Sensor Permissible variation Dominant delivery
requirements
certificate
Unbalance load allowable error
Margin of error
of four sensors
Measuring 24V voltage

V 0.005
bridge-circuit deviation According to
pressure the methods
stabilization Output voltage specified by

mV 2.25
integrated scope the supplier
Electrical package
parts Indicating
instrument and According to
Weighing specified in design and by supplier
control system the methods
display
Micro-treatment specified by
controller Complete and perfect software
computer the supplier
Printer Clear writing and complete items
4% Maximum weighing under With 4 grade

Calibration Zero setting function of Zero setting scope Dominant
dynamic state weights or the
empty weigher
Zero point error Dominant 0.5da measurement
standard
Weighing of platform deadweight Dominant vehicle higher
supplier
than 510-4
Indication error Dominant Permissible error
accuracy
Discrimination capacity of indicating value 0.01% Maximum weighing

change by increasing and decreasing 0.02% under dynamic state
199
maximum load
Minimum load 50da, and 5t
Unbalance load Margin of error
a d is the minimum division value of weighing apparatus.
Table 4.10.2-43: Simulation calibration of static electronic track scale (weighing wagon tipper)
Inspection method
and instrument
Measuring with
Inspection Tracks in the weighing area measuring
requirements
instruments
Rain protection and

Firm foundation, complete
anti-freezing
Infrastructure facilities, without sinking Observation
Lightning protection and
fracture
drainage
Environment Meet design requirements
Can observe the upper and lower

Weighing Visual angle
balance of the vehicle
room Observation
Speed limit sign on both ends
conditions
of the weighing track Obvious, perfect and all right
Shunting signal
Heavy vehicle
Correct actuation and good Inspecting with
Switch Empty vehicle
contact line-checkers
Position
Microcomputer balance grounding

2 Check
electrode resistance

Each technical index
requirements
Zero point allowable error of

Dominant mV 0.5
total balance bridge circuit Checking delivery
Sensor
Zero point allowable error of certificate
Dominant mV 0.5
total weighing bridge circuit
Supply voltage of weighing Meeting the specifications of

bridge circuit supplier
Electrical Load indicators and control Meeting inspection procedure

Inspection
parts circuit requirements
Autognosis of computer (or

PLC), duplicate and copy of According to the
microcomputer system specified methods
supplier
software and application of supplier
software
200
Placing of microcomputer
parameters (time clock,
Correct and clear item contents
vehicle, coal, mine ticket
number)
Meeting the weighing apparatus

Program inspection of
weighing, wagon tipper
microcomputer application
discharging coal, and vehicle According to the
software
entry and exit flow specified methods
CRT indication inspection of supplier

Complete item, accurate data and
Autognosis and inspection of
clear writing
printing
Automatic balancing and zero point tracing Meeting inspection procedure

Dominant
inspection requirements
Meeting the leave factory records

Deadweight test of weighing platform Dominant
of supplier According to the
Calibration Meeting inspection procedure specified methods
Indicating value change identification

function by increasing and decreasing 1.4 Dominant
supplier
times of division value weight
9 Calibration of indicating instrument on panel

Calibration of various indicating instrument on panels is specified in Table 4.10.2-44 ~
Table 4.10.2-46.
Table 4.10.2-44: Calibration of digital indicator and display accommodometer
Inspection method
and instrument

Calibration Indication function
requirements

requirements
Repeatability Ordinary instrument Dominant
error HR instrument Dominant %
Error of dead Ordinary instrument

zone HR instrument
requirements
Fluctuation of Ordinary instrument
indicating Inspecting by
HR instrument
value applying electric
Meeting inspection procedure signals
Ambiguity error
requirements

Drifting in 1 hour %
requirements
Response time Step-input s Meeting inspection procedure
201
Polarity change s requirements
Overloading recover s

Actuation value error %
requirements
Warning
Inspecting with
Signal contact Good contact
line-checkers
Thermocouple cold junction Meeting inspection procedure Power-on

compensation requirements inspection
Table 4.10.2-45: Calibration of intellectualized balanced type indicating instrument

Inspection method
and instrument
Meeting inspection procedure Power-on

Digital display function

Recording transmission mechanism
Inspection requirements inspection
According to the
Software parameter setting specified methods
process flow
of supplier
Inspecting by
Calibration Indication error Dominant % applying electric
requirements
signals
Repeatability error Dominant
Error of dead zone
Fluctuation of indicating
value
Ambiguity error
Digital display
Drifting in 1 hour % Inspecting by
applying electric
Step-input s requirements
signals
Polarity
Response s
change
time
Overloading
s
recover
Thermocouple cold
junction compensation
Inspecting by
Damping characteristic records applying electric
requirements
signals
Records Record error Dominant % Meeting inspection procedure Inspecting by

requirements applying electric
signals
Terminal group %
202
consistency error
Function on switching
points and sequence
Inspecting by
Actuation value error % applying electric
requirements
Warning signals
Inspecting with
line-checkers
Table 4.10.2-46: Calibration of temperature circuit measuring instrument

Inspection method
and instrument

Digital display function
requirements

Display of polarity, unit and symbol
process flow Power-on
Meeting the specifications of inspection
Automatic routing inspection cycle
Inspection supplier
Operation of manual setting point Normal actuation
Point and sequence display Correct and consistent with input
According to the
Software parameter setting specified methods
process flow
of supplier
Repeatability error Dominant
Error of dead zone

Inspecting by
Digital Indicating Ordinary Meeting inspection procedure
applying electric
display value instrument requirements
signals
fluctuation HR instrument
Drifting in 1 hour %
Ambiguity error
Calibration
Inspecting by
Printer printing error % applying electric
requirements
signals
Inspecting by
Actuation value error % applying electric
requirements
Warning signals
Inspecting with
line-checkers

Thermocouple cold junction compensation
10 Calibration of other instruments
203
Calibration of various other instruments is specified in Table 4.10.2-47~ 4.10.2-49.
Table 4.10.2-47: Calibration of flame monitoring device
Inspection method
and instrument
Self checking function of flame indication Meeting the specifications of Inspecting by

signal channel supplier using lamplight or
firelight to
Calibration Normal display of analog simulate flame
Flame inspection sensitivity Dominant indication lamp under flame according to the
condition methods specified
by supplier
Table 4.10.2-48: Calibration of industrial televisions

Inspection method
and instrument
Air cooling system

According to the
Liquid cooling system methods specified
supplier
by the supplier
CRT luminance and contrast Dominant
Calibration
Distinct, symmetrical,
Graphical display Dominant Observation
undistorted
Free advance and retreat, reliable

Advance and retreat transmission of probe Power-on test
protection actions
Table 4.10.2-49: Calibration of generator hydrogen-leakage monitor

Inspection method
and instrument
Air permeability of sensor

Calibration
hydrogen film
Inspection of the
Hydrogen
performances of heater, According to the
sensing and Meeting the specifications of
thermostatic bath and specified methods
transmission supplier
temperature controller of supplier
type
Error of point sequence
switcher, warning actuation
value and reproducibility
Hydrogen analyzer, point

sequence switcher
Air pump, oily water liquid According to the

Thermal Meeting the specifications of
level switch specified methods
conduction supplier
Air pressure dial gauge, of supplier
external-connection record
meter
Allowable error of zero correction Dominant % Meeting inspection procedure Rectifying with
requirements standard hydrogen
Allowable error of measuring range Dominant %
204
correction sample

requirements Rectifying with
Calibration Actuation Dominant % 3.2~3.8 standard hydrogen
of alarm sample
Resetting Dominant % 2.5~2.9
value
11 Calibration of switching value instrument

Calibration of various switching value instruments is specified in Table 4.10.2-50 ~ Table
4.10.2-55.
Table 4.10.2-50: Calibration of pressure and differential pressure switches
Inspection method
and instrument
Liquid column correction of pressure

Correct
switch
Inspecting with
Calibration of actuation value Dominant pressure standard
process flow
Calibration equipments
Actuation error Dominant
requirements
Inspecting with
line-checkers
Table 4.10.2-51: Calibration of temperature switches

Inspection method
and instrument
Meeting the requirements of Inspecting with

Calibration of actuation value Dominant
process flow temperature
Meeting inspection procedure standard

Calibration Actuation error Dominant
requirements equipments
Inspecting with
Contact Dominant Good contact
line-checkers
Table 4.10.2-52: Calibration of flow switches

Inspection method
and instrument

process flow
Meeting the specifications of Outsourced

Actuation error Dominant
supplier inspection
Calibration
Allowable error of switching Dominant
supplier
Inspecting with
line-checkers
Table 4.10.2-53: Calibration of liquid level switch

Inspection method
and instrument
205
Meeting the requirements of Injecting water
process flow into water level
measuring
cylinder,
Meeting inspection procedure inspecting with
Calibration Actuation error Dominant mm
requirements glass
communicating
pipe
Inspecting with
line-checkers
Table 4.10.2-54: Calibration of travel switches

Inspection method
and instrument
Adjusted with the

Meeting the actuation conditions
Travel actuation Dominant travel route of the
of the main body equipment
Calibration major equipments
Inspecting with
line-checkers
Table 4.10.2-55: Calibration of capacitance level controller

Inspection method
and instrument

Selection of inspection sensitivity
measured level nature
Setting of alarm upper and lower limits Meeting the design requirements
According to the
Calibration of time delay interval Meeting tested level fluctuation
Calibration specified methods
Zero position self-checking of empty Meeting the specifications of of supplier
bucket background capacitance supplier

process flow
12 Calibration of thermal signaling apparatus

Calibration of various thermal signaling apparatuses is specified in Table 4.10.2-56 ~
Table 4.10.2-58.
Table 4.10.2-56: Calibration and control of flashing alarm devices
Inspection method
and instrument
Pressing testing
button, shorting
Signal lamp flashing and giving
Calibration Alarm actuation test Dominant the signal input
off sound
terminals point by
point
Constant lighting of signal lamp, According to the

Confirming test Dominant
sound disappear test methods
206
specified in the
Signal lamp extinguishes
Release test Dominant instruction of the
(without external signals)
supplier
Table 4.10.2-57: Calibration of circuit alarm instrument and SOE event recorder
Inspection method
and instrument
Automatic tour gauging Dominant
Manual setting point Dominant
Scanning Actuation Dominant
Warning Records Dominant Meeting the specifications of Inputting analog
Disappear Dominant supplier event signal
Working/emergency power
supply switching
Power supply
Calibration Overtime protection for
emergency power supply
Clock, group and point Meeting the specifications of

sequence printing supplier
Printing and Point sequence and memory Meeting the specifications of Inputting analog
display indication supplier event signal
Event actuation
Dominant ms 1
discriminability
Inspecting with
Signal output contact Good contact
line-checkers
Table 4.10.2-58: Calibration of microcomputer alarm device

Inspection method
and instrument
Meeting those specified in

Flat connecting lines in the cabinet Check
supplier's drawings
Calibration test of power device

Inspection According to the
input/output voltages Meeting the specifications of
specified methods
Switching operation of supplier
of supplier
working/emergency power supply
Electrical leakage resistance of DC

Calibration k 50 According to the
grounding detector
specified methods
Configuration of sound, lighting and Meeting the requirements of
Dominant of supplier
working mode process flow
Functions of testing, sound deadening, Meeting the specifications of

confirmation and resetting supplier
According to the
Matrix inspection of tie jumper Meeting the requirements of
Dominant specified methods
configuration process flow
of supplier
Setting of position switch Dominant
process flow
207
Configuration setting
Multi-point
of position switch (or According to the
same-lamp
jumper) Meeting the design requirements specified methods
re-flashing
Inspection of multi-point of supplier
members
re-flashing functions
13 Calibration of actuator and its accessories

Calibration of various electric actuators, actuator and the auxiliaries is specified in Table
4.10.2-59 ~ Table 4.10.2-68.
Table 4.10.2-59: Calibration of motor-driven actuator
Inspection method
and instrument
Flexible actuation without

Inspection Manual/automatic switching hand grip Trial running
jamming
Actuation direction Correct

Power-on
Mechanism actuation Stable and flexible
inspection
Travel time 20% Rated time
Calibration
Travel error Dominant %
Output axis of Meeting inspection procedure Power-on
actuator requirements inspection
Dead zone Dominant %
Table 4.10.2-60: Calibration of motor-driven actuator servo amplifier

Inspection method
and instrument
Zero point error Dominant mV 1 Inspecting by

Magnetic
Meeting the specifications of applying electric
amplifier Gain error Dominant
supplier signals
Calibration
Positive and Allowable error of dead Inspecting by
negative travel zone Dominant applying electric
supplier
routes Signal allowable error signals
Table 4.10.2-61: Calibration of pneumatic actuator

Inspection method
and instrument
Manual switching hand grip Carrying out

Flexible switchover and correct switching
Inspection
Manual/automatic switchover actuation operation under
air-free conditions
Rotating manual
Flexible actuation without
Calibration Mechanical transmission parts handwheel, trial
jamming
running inspection
Actuation direction confirmation of Meeting the specifications of Applying analog

actuator supplier electrical signal or
pneumatic signal,
208
inspecting item by
item
Initial end Dominant % Applying analog

electrical signal or
Travel route Middle Dominant % Meeting inspection procedure
pneumatic signal,
allowable error End point Dominant % requirements
inspecting item by
of actuator
Backhaul Dominant % item
output axis
Meeting the specifications of Applying analog
No-load travel time Dominant
supplier electrical signal or
pneumatic signal,
"three-breaking" protection actions Meeting the specifications of
inspecting item by
(power, signal, air) supplier
item
Table 4.10.2-62: Calibration of pneumatic diaphragm valve

Inspection method
and instrument
Inspecting
pneumatic (or
Action direction (positive and reverse) electric-pneumatic)
when pneumatic positioner valve and positioner valve
supplier
control valve used jointly nozzle gap and
feedback cam
direction
Starting point Dominant mm Valve stem displacement 0.1~0.2 Checking by

Calibration
applying air
Travel Correct whole travel pressure according
Ending point Dominant
displacement to the supplier's
provisions
Consistent with control valve

Indicator Inspecting by
opening
Operation applying air
Whole travel route
Flexible without fluctuation pressure signals
actuation
Table 4.10.2-63: Calibration of pneumatic (electric-pneumatic) valve positioner

Inspection method
and instrument
Quality of working air supply Meet design requirements Check
Confirmation of positioner positive and

Meeting the design requirements
inverse action direction
Limit of error Dominant % Inspecting by

Calibration
Positioner Meeting inspection procedure applying pneumatic
output requirements or electric signals
Dead zone Dominant %
Positioning/straight-through switching Normal actuation
209
Table 4.10.2-64: Calibration of motor-driven valves
Inspection method
and instrument
Manual/automatic Actuation Flexible without jamming

Manual inspection
switching hand grip Switching force Proper
Inspection
Actuation Flexible without jamming
Manual handwheel Manual inspection
Operating force Proper
Actuation Flexible without jamming Power-on

Electrically operated
On-off directions Correct inspection
Mechanical director Dominant %

Indicating error of Electric Power-on
5.0
valve position transmission Dominant % inspection
indicator
On-off indicating
Calibration Dominant Correct indication direction
lamp Power-on
Valve travel switch
Output connection inspection
Dominant Good contact
point
Valve off actuation

Dominant Meeting the requirements of
value
Rotation moment valve tightening force of process Power-on
Valve on actuation
switch Dominant flow inspection
value
Repeatability error Dominant % 8
Table 4.10.2-65: Calibration of driving arm

Inspection method
and instrument
Flexible expansion and Power-on

Tie bar actuation
contraction without jamming inspection
Meeting the specifications of Power-on

Whole travel route actuation time
supplier inspection
Power-on
Overload protection Reliable actuation
inspection
Calibration Actuation Correct Inspecting with

Travel switch
Contact Good contact line-checkers
Adjusting "zero
point" and "full
Allowable error of travel indication % 2.5 scale"
potentiometer
respectively
Table 4.10.2-66: Inspection of solenoid valve
210
and instrument
Meeting the specifications of Inspecting with DC

Coil DC resistance
supplier bridge
Power-on
Inspection Valve core actuation Dominant Flexible, reliable
inspection
Ventilation
Medium passage Unimpeded
inspection
Table 4.10.2-67: Calibration of vibration coal feeder

Inspection method
and instrument
Power-on
Linearity error of amplitude-control signal Dominant % 5
inspection
Calibration
Power-on
Amplitude of vibration coal feeder Dominant mm 2
inspection
Table 4.10.2-68: Calibration of speed control device for electromagnetic coupling asynchronous motor
Inspection method
and instrument
Inspection Manual signal dial Flexible, reliable Manual inspection
Lowest Dominant Meeting the specifications of Power-on

Speed limit
Highest Dominant supplier inspection
Switchover between manual control,

Stable, adjustable and correct Power-on
automatic control and manual/automatic Dominant %
actuation inspection
bump-less
Calibration Manual Dominant
Automatic Dominant Power-on

Signal indication error 2.5
Rotational inspection
Dominant
speed
Power-on
Speed controlling scope Dominant 1:10
inspection
14 Inspection of I&C auxiliary device

Inspection of I&C auxiliary devices is specified in Table 4.10.2.69 ~ Table 4.10.2-74.
Table 4.10.2-69: Inspection of thermocouple compensating wire performance
Inspection method
and instrument
Appearance Without avulsion or short circuit Observation

Inspection
Type and polarity mark Clear Observation
Inspection Ordinary Dominant Meeting inspection procedure Checking the

SC type (with S thermocouple)
of Delicate Dominant requirements inspection records
permissible
KC type and KX type (with K Ordinary Dominant
error
thermocouple) Delicate Dominant
EX type (with E thermocouple) Ordinary Dominant
211
Delicate Dominant
Ordinary Dominant
JX type (with J thermocouple)
Delicate Dominant
Ordinary Dominant
TX type (with T thermocouple)
Delicate Dominant
NC type and NX type (with N Ordinary Dominant
thermocouple) Delicate Dominant
Table 4.10.2-70: Inspection of cold junction compensation box and cold junction thermo-tank
Inspection method
and instrument
S scale
Dominant
division No.
Equilibrium K scale
Dominant
point error division No.
E scale
Cold junction Dominant
division No. Meeting the specifications of Checking the
compensation
S scale supplier inspection records
Test box Dominant
division No.
Error in the
K scale
compensation Dominant
division No.
scope
E scale
Dominant
division No.
Constant temperature error of cold junction Meeting the specifications of Power-on

thermo-tank supplier inspection
Table 4.10.2-71: Inspection of DC stabilized voltage supply equipments

Inspection method
and instrument
Meeting the specifications of Inspecting with DC

Output DC voltage Dominant
supplier voltmeter
Measuring with a
Change of input voltage % 10
voltmeter
Measuring with a
Inspection Change of input voltage Dominant % 1
voltmeter
On-load 24h
Rated loading test Dominant % Not heating
inspection
Actuation value of under-voltage, Meeting the specifications of

Checking records
over-voltage and over-current alarm supplier
Table 4.10.2-72: Inspection of AC stabilized voltage supply equipments

Inspection method
and instrument
Meeting the specifications of Inspecting input

Inspection Inspection of voltage stabilizer voltage Dominant
supplier and output voltage
212
Output rated value is constant Changing input
Pressure stabilization value Dominant % when input voltage changes voltage, power-on
within 10 inspection
Table 4.10.2-73: Inspection of intermediate and time relay

Inspection method
and instrument
Meeting the specifications of Inspecting by

Actuation voltage Dominant
supplier adding voltage
Inspecting by
Time relay Return voltage Dominant 5% Rated value
adding voltage
Inspection Inspecting with

Error of actuation time Dominant s 5% Setting value
stopwatch
Sucking
Intermediate Actuation Meeting the requirements of the Inspecting by
combination
relay value supplier adding voltage
Release
Table 4.10.2-74: Inspection of self-limit temperature heating zone

Inspection method
and instrument
Without impacting shriveled

Appearance of external sheath Observation
parts, folds and distortion
Type and function mark Clear Observation
Checking the
actual power when
Leave certificate Clear, accurate data the room
Inspection
temperature is
10
Meeting the characteristic

Power-temperature characteristic test According to the
requirements of the supplier
specified methods
Meeting the requirements of heat
Maximum maintaining temperature Dominant of supplier
tracing
4.10.3 Debugging of instrument pipe and route

1 Debugging of I&C power circuit
Debugging of I&C power circuit is specified in 4.10.3-1 and Table 4.10.3-2.
Table 4.10.3-1: Debugging of I&C device power circuit
Inspection method
and instrument
Connection terminal, electric wiring and

Inspection Meeting the design requirements Check
cable cross section in the panel
Inspecting with a
Test Transformer voltage ratio Meeting the design requirements
voltmeter
Meeting the performance Variation range of

Allowable error of AC and DC output
requirements of I&C system input voltage:
voltage
power supply 190~240V
213
Performance of AC and DC stabilized Output change meets the Inspecting output
Dominant
voltage supply specifications of supplier voltage
Inspecting
Working/emergency power supply Reliable operation and meet the
switching
switching requirements of full load
operation
Table 4.10.3-2: Testing of UPS uninterrupted power supply system

Inspection method
Procedure Inspection item Nature Unit /Quality criteria
and instrument
Scope of the voltage

% 10 Inspecting with
fluctuation
voltmeter/oscillograph
Allowable Harmonic content % 10
error of input Inspecting with a
Steady load Dominant % 2
voltage voltmeter
Inspecting with a
50% sudden load change Dominant % 8
Test voltmeter
Inspecting
Switching time of power supply Dominant ms 3 interrupting time with
oscilloscope
Correct actuation, actuation

Overvoltage, undervoltage and
value comply with the Power-on inspection
overcurrent protection
specifications of supplier
2 Debugging of temperature, pressure, pressure-difference measurement circuit

Debugging of temperature, pressure and pressure-difference measurement circuit is
specified in Table 4.10.3-3 and Table 4.10.3-4.
Table 4.10.3-3: Debugging of temperature measurement circuits
Inspection method
and instrument
Heating inspection
Thermocouple measurement, circuit
Correct of thermocouple
polarity inspection
working end
Inspection
Inspecting with
Changeover Contact Good
line-checkers
switch
Mark Clear Observation
Debugging Line Thermocouple 0.1 Measuring with

and resistance Wheatstone bridge
Thermal resistance 0.05
putting error of
into moving-coil
Between two wires of thermal
operation indicating 0.01
resistance
gauge
Permitted Input terminal Thermocouple Meeting the specifications of

level of non of digital or supplier
Thermal
essential electronic
resistance
resistance indicating meter
214
Output terminal of display and
regulation instrument
Inspecting by
Composite error of temperature Meeting inspection procedure
Dominant adding simulate
measurement circuit requirements
electric signal
Dot, scribed line, paper feed of recording Meeting the specifications of

Observation
instrument supplier
Damping characteristic and alarm actuation Meeting the requirements of

Observation
value of indicating instrument process flow
Inspecting by
Tour gauging display, warning, memory and
Normal operation adding simulate
self checking functions
electric signal
Table 4.10.3-4: Debugging of pressure and pressure difference measurement circuits

Inspection method
and instrument
Inspection Pulse circuit connection Correct Check
Carrying out
pressure test
Tightness of bearing parts Without leakage together with
thermodynamic
system
Circuit washing Clean Observation
Debugging Corrected value of pressure measurement

Correct Check
and liquid column
putting Pressure difference measurement zero
Correct Check
into point
operation Electric remote
Indicating value
transmission Clear, correct Check
Warning actuation value
meter
Checking the
Composite error of pressure, pressure Meeting inspection procedure indicating values
Dominant %
difference measurement circuits requirements of relevant
instruments
3 Debugging of flow measurement circuit

Debugging of various flow measurement circuits is specified in Table 4.10.3-5 ~ Table
4.10.3-10.
Table 4.10.3-5: Debugging of rotor flowmeter measurement circuit
Inspection method
and instrument
Inspection Tested medium parameters Meeting the design requirements Check
Not less than 20 times rotor

Tested medium density Check
density
215
Vertical misalignment of measuring tube
() 1 Check
center line
Carrying out
pressure test
Pipe sealing Without leakage together with
thermodynamic
system
Not greater than the scale mark of

Rotor location Dominant According to the
Zero point of lower limit
specified methods
blank pipe Output error of
Dominant mA 0.1 of supplier
Debugging electrical signal
and Through-flow washing Clean, unblocked According to the

putting specified methods
Liquid filling and exhaust No bubble in pipe
into of supplier
operation Meeting inspection procedure
requirements
specified methods
Conversion of indicating-value scale Meeting the specifications of
of supplier
division supplier
Table 4.10.3-6: Debugging of volumetric flowmeter measurement circuit

Inspection method
and instrument
Tested medium parameters Meeting the design requirements Observation
Carrying out
Inspection pressure test

thermodynamic
system
According to the
Debugging
Through-flow washing Clean, unblocked specified methods
and
of supplier
putting
Liquid filling and exhaust No bubble in pipe According to the
into
Meeting inspection procedure specified methods
operation Indication error Dominant %
Table 4.10.3-7: Debugging of turbine flowmeter measurement circuit

Inspection method
and instrument
Tested medium parameters Meeting the design requirements Check

Straight pipe segments at outlet and inlet Check
supplier
Inspection
Carrying out
Pipe sealing Without leakage pressure test
together with
216
thermodynamic
system
Debugging Through-flow washing Clean, unblocked Observation

and
According to the
putting Meeting inspection procedure
Indication error Dominant % specified methods
into requirements
of supplier
operation
Table 4.10.3-8: Debugging of vortex-shedding-flowmeter measurement circuit

Inspection method
and instrument

Straight pipe segments at outlet and inlet Check
supplier
Carrying out
pressure test
Inspection
thermodynamic
system
Matching of sensors, detectors and Checking delivery

Shall be matched
indicating instruments certificate
Debugging Indication error Dominant %

and According to the
Integrating error Dominant % Meeting inspection procedure
requirements
into of supplier
operation
Table 4.10.3-9: Debugging of electromagnetic-flowmeter measurement circuit

Inspection method
and instrument

Inspection Straight pipe segments at outlet and inlet Check
supplier
Carrying out
pressure test
thermodynamic
system

Measuring media in the pipe Observation
supplier

Measuring circuit Observation
supplier

Grounding mode of cable shielding layer Observation
supplier

Grounding resistance Measurement
supplier
217

Impedance matching of signal connecting
impedance matching curve Check
cable
specified by supplier
Debugging Liquid filling and exhaust Full packages, no bubble

Error of zero point flow Dominant % 0.2
into Indication error Dominant % of supplier
requirements
operation
Table 4.10.3-10: Debugging of ultrasonic-flowmeter measurement circuit

Inspection method
and instrument
Wall thickness, internal diameter and

material of straight pipe segments at pipe Check
supplier
outlet and inlet

Inspection Permissible Length and aiming angle of
error of audio track

energy Included angle and interval Check
supplier
transducer between audio track and
installation pipe

Online self-diagnosis function Check
supplier
Debugging Meeting the specifications of
and No ultrasonic echo warning Dominant Check
supplier
putting
Error of zero flow indication Dominant %
into According to the
Error of display, integrating and record Dominant % Meeting inspection procedure
operation specified methods
requirements
Repeatability error of display, integrating of supplier
Dominant %
and record
4 Debugging of level measurement circuit

Debugging of various level measurement circuits is specified in Table 4.10.3-11 ~ Table
4.10.3-16.
Table 4.10.3-11: Debugging of the measurement circuit of electrical-contact water level gauge
Inspection method
and instrument
Carrying out
pressure test
Inspection Sealing of measuring tube Without leakage together with
thermodynamic
system
Debugging Water injection Error of digital or light Meeting the specifications of Injecting water in
Dominant
and inspection cross indicating value supplier measurement tube,
218
putting Output error of Meeting the specifications of and comparing
into simulation quantity supplier with glass
operation Meeting the requirements of communicating
Error of signal operation Dominant fixed value of process flow pipe and steel plate
warning ruler
Comparing with
Normal display, correct high-low
Putting into operation Dominant local water level
overrun warning actuation
gauge
Table 4.10.3-12: Debugging of double-color-water-level-gauge measurement circuit

Inspection
instrument
Inspecting with
Meeting the design line-checker and
Inspection Collating circuit and optical fiber connection
requirements incandescent
lamp
Closing water
valve, opening 1
Preheating ring of drainage
min 40~60
time of steam valve and 1/4
ring of steam
valve
Heat-tightened Heat-tightening
and screwed Nm 100 by torque
force moment spanner wrench
Putting double-color-water-level- according to the
gauge into operation specified
Putting into sequence in
operation instruction
Putting into
book,
operation of
Normal heat-tightening
water level
in turn the nuts
gauge
according to 20,
40, 60, 80 and
100 Nm screw
moment
Inspecting by
Putting into operation of remote transmission Bright display, clear interface, comparing with
optical fiber indicator clear colors local water level
gauge
Table 4.10.3-13: Debugging of float-cylinder level gauge measurement circuit

Inspection method
and instrument
219
Perpendicularity of guide tube of Inspecting by
mm 5
instrument steel wire (or steel strip) suspending line
Inspection No bend or coil buckling, jointed
Driving steel wire to pulley guiding slot, no slack Observation
rope

Zero point Dominant Check
supplier
Debugging
and Full range Dominant Check
supplier
putting
into Indication error Dominant Check
supplier
operation
Actuation value of high-low warning Dominant Check
process flow
Table 4.10.3-14: Debugging of capacitance level-meter measurement circuit

Inspection method
and instrument
Between sensor and

<15
Connecting wire displayer
Inspecting with
Inspection resistance of each Output signal of
Wheatstone bridge
circuit displayer remote <45
transmission
Calibration of circuit initial distribution

capacitance (allowable error of zero point % 1.0 Check
indicating value)
Allowable error Non explosion-proof

Debugging Dominant % 1.0
of indicating type Check
value Safe spark type Dominant % 1.5
Allowable error of warning actuation

Dominant % 2.5 Check
value
Table 4.10.3-15: Debugging of electric hammer level gauge measurement circuit

Inspection method
and instrument
Turning the
Flexible, free of jam and slack operating handgrip
Wire rope gearing mechanism
Inspection rope and observing the
trial running
Oil level of reduction box Within oil pointer range Observation
Meeting the requirements of Comparing with

Debugging Raising limit
hopper measurement range local manually
Meeting the requirements of mechanical level

Weight loss moment during falling
hopper measurement range meter, or
Error of level feedback indicating value Dominant % 1 measuring the
220
Meeting the specifications of level of hopper by
Manual/automatic operation Dominant
supplier ruler or steel tape
Meeting technological directly

level alarm Dominant
requirements
Table 4.10.3-16: Debugging of ultrasonic-wave (radar) level meter measurement circuit

Inspection method
and instrument
Included angle of sensor transmitted wave Measuring with

measuring
Relative plan radius of level lower limit
instruments during
Blind area of wave beam Meeting the specifications of empty hopper, and
Inspection
supplier calculating
Distance between container centre line according to the
and beam center line specified formulae
of supplier
Indication Digital display Dominant Meeting inspection procedure

Observation, check
Debugging error requirements
Analogous output Dominant
and
CRT terminal display Accurate data and steady image Observation, check
putting
into Printing Clear writing and complete items Observation, check
operation Meeting the requirements of
Overrun alarm limit Observation, check
process flow
5 Debugging of composition-analysis measurement circuit

Debugging of various composition-analysis measurement circuits is specified in Table
4.10.3-17 ~ Table 4.10.3-28.
Table 4.10.3-17: Debugging of measurement circuit for analyzing the oxygen quantity in zirconium oxide
Inspection method
and instrument
Signal cable wiring Impending and no grounding Observation
Inspection Thermal couple compensating wire Shielding of metallic shield layer Observation
Sealing of flue gas sampling system Inleakage Observation
Inspecting by
switching
Accuracy self-checking "Standard "
supplier
position, switching
Debugging
on for 15~30min
and
putting (0.1%~5%)O2 Dominant % 2
Inspecting allowable According to the
into error by switching on (5.1%~10%)O2 Dominant % 3 specified methods
operation standard gas of supplier
Linearity Dominant % 1
Measuring and
Putting into operation Dominant Normal indication
comparing in same
221
position by Orsat
analysis apparatus
Table 4.10.3-18: Debugging of the circuit to measure the carbon content in boiler fly ash
Inspection method
and instrument
Carrying out
pressure test
Inspection Sealing of fly ash sampling pipe system Without leakage together with
thermodynamic
system
Online Empty ash bucket Display a negative value According to the

indicating value Display range V -5.00 specified methods
of carbon meter Zero point display V -V0 of supplier
Voltage equivalent of
Online empty hopper Um
Debugging and
According to the
putting into reinspection of Voltage equivalent of full Meeting the specifications of
specified methods
operation ash level bunker UL supplier
of supplier
control Threshold value of ash
control Ut
Root-sum-square error of carbon meter According to the

online sampling test (percentage of Dominant % 2.5 specified methods
measure range) of supplier
Table 4.10.3-19: Debugging of thermal-conduction-hydrogen-analyzer measurement circuit

Inspection method
and instrument
Carrying out
pressure test
Sealing of system Without leakage together with
Inspection thermodynamic
system
Inspecting by
Phase correction Dominant Correct
switching out
According to the
Letting in standard gas Dominant % 5 methods of
Debugging
Allowable supplier
and
error of Analyzing and
putting
indicating comparing by gas
into
value Putting into operation Dominant % 5 analyzer at the
operation
same sampling
point
Table 4.10.3-20: Debugging of the measurement circuit of industrial electric conduction meter
222
and instrument
Pointer close to initial end 0.5

Lead capacitance compensation %
lattice
Accuracy Full scale % 1003

Debugging
self-checking Temperature compensation % 863
Online allowable error of temperature
putting 3 methods of
coefficient of tested solution
into supplier
Allowable error within the basic
operation Dominant % 3
measuring range
Allowable error within the reference

Dominant % 5
measurement range
Table 4.10.3-21: Debugging of the circuit to measure industrial acid and alkali concentration
Inspection method
and instrument
Type and serial number of transmitter Correct Embossing steel

letter of "A" with
acid densitometer
Inspection and transmitter;
Pipe fittings joints of transmitter Without leakage
embossing steel letter
of "B" with alkali
densitometer
Conducting wire capacitance Pointer close to initial end 0.5 According to the
compensation lattice specified methods of
Debugging Full scale % 1005 supplier

Accuracy
and Temperature
self-checking % 805
putting compensation
into Online allowable error of temperature
% According to the
operation coefficient of tested solution
5 specified methods of
Allowable error of densitometer online
Dominant % supplier
indicating value
Table 4.10.3-22: Debugging of industrial acidity (pH value) meter measurement circuit
Inspection method
and instrument
Transmission cable from high-resistance Meeting the specifications of

Observation
transducer to transmitter supplier
Inspection
System and shielding grounding Observation
supplier
Debugging Adding standard

Dominant pH Verifying with
and solution
Allowable error of laboratory
putting 0.2
indicating value acidometer or
into Putting into operation pH
standard solution
operation
Table 4.10.3-23: Debugging of in-water dissolved-oxygen analyzer measurement circuit
223
Inspection method
and instrument
Carrying out
pressure test
Inspection Pipe and pipe fittings of instrument Without leakage together with
thermodynamic
system
Sampling tube
Colorless and clean water
washing
According to the
Debugging before Sampling water
mL/min 30020 specified methods
putting into service quantity
Debugging of supplier
and Sampling water
252
putting temperature
into Rectification self-checking of converter
operation electrical signal According to the

Delicate adjusting of quantitative specified methods
Dominant supplier
electrolytic oxygen of supplier
Allowable error of putting into service Dominant
Table 4.10.3-24: Debugging of the measurement circuit of silicon and phosphate radical analyzer
Inspection method
and instrument
Equipment cabinet and instrument system Meeting the specifications of Check and
grounding supplier observation
Connection and pipe fittings of the pipe

Correct connection, no system Check and
system inside and outside the equipment
Inspection leakage observation
cabinet
Reagent and Loadage Reagent bottle full of solution

Check and
standard silicon Meeting the specifications of
Validity period observation
solution supplier
Zero point of primary color water in the

analyzer
Debugging
Allowable indicated value of analyzer
and Dominant % According to the
when added in standard solution online Meeting the specifications of
Alarm limit and warning function of supplier
into of supplier
silicon surface temperature controller
operation
Allowable error of putting analyzer into
Dominant
operation
Table 4.10.3-25: Debugging of measurement circuit of the instrument to monitoring the negative and
positive ion exchanger failure
Inspection method
and instrument
Inspection Pipe system Without leakage Observation
224
Resin and white ball charge Observation
supplier
Negative
Dominant % 1 (Full scale ) According to the
Zero correction and baseline drift meter
specified methods
within 2h Positive
Dominant % 2(Full scale) of supplier
Debugging meter
Baseline of normal point Dominant Nearby 0 scale division According to the

specified methods
Fail point 1%~3% Basic scale mark a
of supplier
a % Is percentage ratio = Electric conductivi ty of reference water Electric conductivi ty of measurement water
100%
Electric conductivi ty of reference water
Table 4.10.3-26: Debugging of industrial-sodium-densimeter measurement circuit

Inspection method
and instrument
Length
Insulation resistance
High-insulation
Distributed capacitance Meeting the specifications of
and coaxially Check
supplier
shielded cable Grounding
Wrapper material of
cable head
Glass ball bubble No pollution, crack, aging
New electrode According to the

Measuring
Inspection purification, the time provisions of the
electrode h 24
of immersion cleaning supplier
with distilled water
Medium in the solution storage tank of

Fully filled, no bubbles Observation
calomel electrode and in the ceramic tube
Carrying out
pressure test
Sealing of sampling tube Without leakage together with
thermodynamic
system
Debugging Taking the overflow of spillover

Sampling water flow rate Observation
and tube as limitation
putting According to the
into Allowable error of indicating value Dominant pNa 0.2 specified methods
operation of supplier
Table 4.10.3-27: Debugging of hydrazine-monitor measurement circuit

Inspection method
and instrument
Inspection Electrolyte in the ceramic tube of sensor Fully filled, no air space Check
225
Carrying out
pressure test
Connecting Sealing Without leakage together with
pipe thermodynamic
system
Pipe material PVC plastic pipe Check
Pressure, flow capacity, temperature, PH Meeting the specifications of

Check
value of tested water sample supplier
Water level in groove is slightly

Constant pressure water
higher than spillway According to the
Water quantity
Spilling water starting in specified methods
calibration Overflow water
overflow pipe of supplier
Sampling water mL/min 100

Debugging
Zero point Dominant %
Allowable error According to the
and
of scale Full scale Dominant % 5 specified methods
putting
division of supplier
into Indicating value Dominant %
operation
Repeatability error Dominant % 3
Steady allowable error in 72h Dominant % 2 According to the

specified methods
Response time Dominant min 3
of supplier
Overrun alarm Dominant
process flow
Table 4.10.3-28: Calibration of flue-gas composition analysis equipment circuit

Inspection method
and instrument
Signal cable wiring Single point grounding Observation

Inspection
Sealing of flue gas sampling system Inleakage Observation

Response time
Debugging supplier
putting Accuracy self-checking specified methods
supplier
into of supplier
Linearity % 1
operation
Putting into operation Dominant Normal indication
6 Debugging of mechanical quantity measurement circuit

Debugging of various mechanical quantity measurement circuits is specified in Table
4.10.3.29 ~ Table 4.10.3-34.
Table 4.10.3-29: Debugging of the circuit to measure the axial displacement and relative expansion of steam
turbine
Inspection method
and instrument
Inspection Assemblage gap of transmitter Meeting the specifications of Inspecting with
226
supplier feeler gauge
Pushing the main

shaft of steam
Original position of the steam turbine Meeting the specifications of turbine to the thrust
Dominant
major axis steam turbine supplier block surface of
initial position by
lifting jack
Direction Dominant Correct Changing

transmitter gap by
using the attached
machine adjusting
Instrument frame, inspecting
display Composite error of circuit Dominant % 3 with feeler gauge (or
dial indicator) and
recording the
corresponding
output voltage
Error % 3 Inspecting by
Negative changing the

Display Correct
direction Connection of output transmitter gap (or
Debugging
Good pressing the given
terminal
inspection buttons,
Error % 3
Warning such as "alarm" and
Display Correct "tripping operation"
Positive
buttons at the
direction Connection of output
positive and
Good
terminal negative direction of
equipment)
Pressing
"Restoration "
button after accident
Memory function of alarm lamp Normal
extinction, alarm
lamp going out and
resetting
Instrument display meeting the

Supporting axis with
gap between two thrust block
Reinspection of axial displacement and jack up and down,
surfaces of steam turbine; error
expansion difference not less than two
meeting the specifications of
cycles
supplier
Table 4.10.3-30: Debugging of the measurement circuit of steam turbine heat expansion and travel indicator
Inspection method
and instrument
227
During zero
positioning, turbine
chamber shall be
Zero value error of equipment Dominant % 2 under normal
temperature or
valve is in closed
position
Mechanical index Measuring the shift

Dominant %
gauge position of iron
Debugging
core by dial
indicator
Indication
(indicating gauge
linearity error and
2 shall point to 0~
circuit composite Electric indicating
Dominant % 100 % when valve
error gauge
is in complete
shutdown or
complete opening
state)
Table 4.10.3-31: Debugging of the measurement circuit of steam-turbine emergency-governor electric

indicating device
Inspection method
and instrument

Inspection Assemblage gap of transmitter Dominant
Shifting
mechanical lever
by hand to make
Manual simulation operation Correct operation, alarm lamp on
Debugging armature enter into
or approach to
transmitter
Steam turbine overspeed operation Dominant Correct operation, alarm lamp on Observation
Table 4.10.3-32: Debugging of turbine-rotor eccentricity measurement circuit

Inspection method
and instrument
Inspecting with
Inspection Assemblage gap of probes Dominant feeler gauge or
supplier
delicate multimeter
Turning status % Comparing with

Composite error
10 the indicated value
of circuit Speed raising status %
of locally mounted
Debugging
mechanical dial
Alarm limit indicator and
supplier
eccentricity
228
indicating gauge
Table 4.10.3-33: Debugging of steam-turbine vibration measurement circuit

Inspection method
and instrument

Grounding of signal cable shielding layer Check
supplier
Grounding of electromagnetic vibration

Inspection Good Check
pickup casing

Assemblage gap of current vortex probes Dominant
Input terminal of
Zero point % short circuit
requirements
equipment
Setting the
Inspection
changeover switch
before
on the panel to
electromagnetic
"Calibration"
vibration gauge Meeting inspection procedure
Intermediate point % position, and
starting requirements
restoring it to
"Measure "
Debugging
position after
inspection
Composite error of circuit Dominant % Comparison and

inspection on the
monitor vibration
gauge of steam
10
Allowable error of alarm limit Dominant % turbine during
operation and
additional assumed
steam turbine
Table 4.10.3-34: Debugging of rotational speed measurement circuit

Inspection method
and instrument
Grounding of signal cable shielding layer Meet design requirements Observation

Inspection Meeting the specifications of Inspecting with
Assemblage gap of probes Dominant
Debugging
Composite error of circuit Dominant % 0.5 Comparison and
inspection on the
steam turbine
during operation
starting and
additional assumed
229
monitor revolution
indicator
Inspecting during
the overspeed trip
Overrun alarm limit Dominant Meeting the design requirements
test of steam
turbine
7 Debugging of material-weighing-device measurement circuit

Debugging of various material-weighing-device measurement circuits is specified in
Table 4.10.3-35 ~ Table 4.10.3-38.
Table 4.10.3-35: Dynamic debugging of electronic belt weigher
Inspection method
and instrument
Grounding of micro-machine belt weigher

Inspection Good Check
grounding
Zero value error of weigher without load Dominant % Carrying out

substance
Error of indicating value and integrating Dominant %
inspection with
substance
requirements
Repeatability error Dominant % detection device
(electronic belt
weigher)
Debugging Meeting inspection procedure

Error of no-load weigher integrating Dominant % Carrying out
requirements
substance
Discriminability % inspection with
requirements
substance
Minimum accumulative
detection device
Material measurement Meeting the specifications of
(electronic belt
weighing Maximum accumulative supplier
weigher)
measurement
Table 4.10.3-36: Dynamic debugging of substance detection device (electronic belt weigher)
Inspection
instrument
Inspection of micro-machine hopper weigher Meeting the specifications of

Check
grounding supplier
Zero error of hopper deadweight Inspecting with

0.5ea
Self-checking resetting standard weights
Inspection
of <500e 0.5ea
suspending Indication Inspecting with
>(500~2000)e 1.0ea
weights error standard weights
a
>(2000~10 000)e 1.5e
Debugging Substance Taking the coal

Zero point error of weigher Dominant 1.0ea
230
without load weighed
accurately to
Indication <500e Dominant 1.0ea
carry out dynamic
error >(500~2000)e Dominant 2.0ea check
weighing Taking the coal
weighed
Indication
a
>(2000~10 000)e 3.0e accurately to
error
carry out dynamic
check
Smooth material feed and clean

Loading and Shaker operation
hopper
unloading Observation
Operating mechanism of Smooth unloading and uniform
materal
unloading door coal flow calibration
a e is inspection division value
Table 4.10.3-37: Dynamic debugging of dynamic electronic weigh bridge

Inspection method
and instrument
Grounding resistance of weighing sensor

Inspection 4 Check
and equipment cabinet
Continuous rolling duration Day 10 Heavy load train

(weighing inspection
The times of starting, braking, shutting
Times 3 train) is pulled (or
down, pushing and towing
pushed) by engine
Overspeed alarm of trains head to pass through
supplier
the railway track in
Pit fundament No damage, crack
weighing area with
Main beam No damage, crack the speed from slow
Railway
Bearing plate No damage, crack to fast, the highest
track
Reinspection after speed meets
putting into Transitional devices Good track
rolling supplier's provisions.
service,
Inspect according the
rolling and
starting, braking,
reinspection Foundation bolt Without loosening
pushing and towing
within weighing area
Simulating those
Meeting those specified in methods specified
Simulation weighing re-inspection after simulation calibration table on for calibration Table
rolling dynamic electronic weigh according to
bridge dynamic electronic
weigh bridge
Dynamic Allowable error of Truck with or Meeting inspection procedure According to the
Dominant
check weighing without trailer requirements specified methods of
Whole train Dominant supplier
231
Mixed train Dominant
Distinguishing of mixed train passing

Dominant Correct
weighing apparatus
Displaying and printing of CRT and Complete items, clear

Observation
printer parameters writing, accurate data
Table 4.10.3-38: Dynamic debugging of static electronic weigh bridge (weighing wagon tipper)
Inspection method
and instrument
Micro-machine weighing apparatus,

Inspection sensor, equipment cabinet and system Check
supplier
grounding
Rolling with the

heavy vehicle of
80% the
Times rolled by heavy vehicle on
maximum
up-weighing approach rail and weighing Times 3
weighing of
apparatus surface
weighing
apparatus with the
speed of 5~7km/h
Debugging
Automatic balancing and zero point Meeting inspection procedure
Dominant According to the
tracing requirements
specified methods
Meeting the leave factory
Weighing the deadweight of platform Dominant of supplier
records of supplier

requirements
specified methods
Increasing and decreasing the
1ea of supplier
discriminability of 1.4 times scale weight
a e Is inspection division value
8 Debugging of other monitoring circuits

Debugging of other monitoring circuits is specified in Table 4.10.3-39 ~ Table 4.10.3-41.
Table 4.10.3-39: Debugging of flame monitoring device circuit
Inspection method
and instrument
Air pressure Pa 1500 Inspecting with

U-shaped
Inspection Cooling air differential
Air temperature 65
pressure gauge and
thermometer
According to the
Self checking function of flame indication Meeting the specifications of
Debugging specified methods
signal supplier
of supplier
232
Inspecting each
probe with
swinging
Normal display of flame
Reinspection of simulation flame signal flashlight;
condition lamp
swinging
frequency is 5~30
times/s
Frequency of probe
responding to the frequency According to the
supplier
Online of flickering flame specified methods
sensitivity of Flame signal output value Meeting the specifications of of supplier
single burner of probe supplier

flame Meeting the combustion
Display of flame condition
Dominant condition variation of burner in Observation
lamp
the furnace
Correctly distinguish whether the

Distinguishing of the multi-burner flame Dominant burner flame is burning or going Observation
out
Table 4.10.3-40: Debugging of furnace flame industrial television circuit

Inspection method
and instrument
Measuring with
Pressure, temperature, input air of cooling Meeting the specifications of
measuring
air of video probe supplier
instruments
Linking and warning of refrigeration Meeting the specifications of

Joint inspection
Inspection system supplier
Interlocking starting/stopping of standby Meeting the specifications of

Joint inspection
cooling fan supplier
Trial running
Advance and retreat operation of TV probe Dominant Reliable and free operation
inspection
Temporarily turn
on the
incandescent bulbs
at the upper and
lower jet burner of
Screen center superposed with furnace tank, light
Debugging Visual angle calibration of probe Dominant furnace tank center, the image bulb light spot
covers the flame of all jet burners shall be clear
displayed on the
CRT screen, and
adjust the visual
angle of probe as
required
Table 4.10.3-41: Calibration of generator hydrogen leakage monitor
233
Inspection method
and instrument
Sealing of sampling pipe Not leakage Observation
Silica gel of dry filter Effective, adequate Observation
Performance of constant temperature Meeting the specifications of
Inspection heater supplier

According to the
Interlocking start/stop of working/standby Meeting the specifications of
specified methods
air pump supplier
of supplier
Measuring points switching
supplier
Meeting inspection procedure Inspecting by

Zero point error Dominant %
requirements letting in clear air
Inspecting by
letting in
Measuring range error Dominant % corresponding
requirements
measurement range
Debugging
standard hydrogen

Overrun alarm limit Dominant
process flow According to the
Meeting the requirements of specified methods

Hydrogen with oily water and hydrogen
logic function specified by of supplier
overrun protection
supplier
9 Debugging of thermal signal circuit

Debugging of various thermal signal circuits is specified in Table 4.10.3-42 and Table
4.10.3-43.
Table 4.10.3-42: Debugging of thermal signal circuit for flashing alarm instrument
Inspection method
and instrument
Resistance between warning connection

20 Measurement
point to the alarm system
The number of alarm instruments sharing

Inspection
the "testing lamp" and "sound suppression" Meeting the specifications of
Check
buttons, phase conductor of power supply, supplier
and connecting mode of zero conductor
Pressing
Lighting , sounding, sound suppression and Meeting the specifications of
Debugging corresponding
elimination tests supplier
operating buttons
Inspecting at the
Simulation operation, sound suppression initial end by
and elimination test of each warning signal Dominant Correct actuation simulating each
point warning signal
respectively
234
Calibration of each signal contact requirements, correct and Check
reliable operation
Light brands of signal Clear writing and correct display Check
Table 4.10.3-43: Debugging of thermal signal circuit for microcomputer warning device
Inspection method
and instrument
The length, cross section and system

Inspection grounding of conducting wire from Check
supplier
equipment to signal lamps
Pressing
Lighting , sounding, sound suppression Meeting the specifications of
Dominant corresponding
and elimination test supplier
operation buttons
Supply voltage allowable error 6V Dominant V 6(+0, -2.5)

Measuring with a
under the condition of turning on
24V Dominant V 24(+0, -4) voltmeter
all light brands
Inspecting at the
Simulation operation, sound suppression initial end by
and elimination test of each warning signal Dominant Correct actuation simulating each
point warning signal
respectively
Debugging Using 50K
resistance to
connect with any
Simulation grounding test of external
Grounding alarm lamp on point of external
circuit
circuit to carry out
simulation
grounding

Observation and
Calibration of each signal contact requirements, correct and reliable
check
operation
Observation and
Light brands of signal Correct display, clear writing
check
5 Evaluation on the Construction Quality of Individual project

5.1 Basic Requirements
5.1.1 In thermal power generation project, such individual projects as the civil work, boiler
unit, steam turbine generator unit, thermal meter and its control device, pipe and system,
water treatment/hydrogen generation equipment and system, welding work, processing
preparation and electrical device installation shall be evaluated respectively.
5.1.2 In the in thermal power generation project, the individual project evaluation for the
boiler unit, steam turbine generator unit, thermal meter and its control device, pipe and system,
water treatment/hydrogen generation equipment and system, as well as processing preparation
235
shall be evaluated respectively according to this code.
5.1.3 The project owner engaged in applying high quality title shall organize the
participating organizations to formulate quality objective, conduct objective management,
develop quality planning, highlight corresponding responsibilities, strengthen process control
and intensify quality acceptance in each phase before the commencement.
5.1.4 Organizations to evaluate and construct the individual project shall inspect themselves
according to the requirements specified in this Part; the owner shall be responsible for
organizing supervisor or other evaluation organization to evaluate; in addition, the supervisor
or other evaluation organization shall summarize and analyze the evaluation results and then
prepare evaluation report.
5.1.5 During the evaluation of construction quality, the actual project quality and technical
project information shall be comprehensively inspected.
5.1.6 Construction quality of individual project shall be evaluated after all the subsystems
are qualified in the acceptance inspection.
5.1.7 Construction quality of individual project shall be evaluated according to the
following five parts: installation of sampling elements, sensing elements, local detection and
control instruments; installation of control panel (console, box and cabinet); bridge
installation, cable laying and wiring; instrument pipe laying; and debugging of I&C device.
5.1.8 Each project part shall be evaluated according to the on-site quality assurance
condition, performance testing, quality records, size deviation and actual limit measurement,
compulsory provision implementation and appearance quality. Corresponding weighing value
of each evaluation project shall be given according to its work load and importance in this
project part.
5.1.9 Each evaluation item shall consist of several kinds of evaluation which shall specify
the standard score according to their importance priority. During the evaluation of
construction quality, each evaluation is judged as Class I, Class II or Class III which are
corresponding to the standard scores of 100%, 85% and 70% respectively.
5.1.10 During project construction quality evaluation, attention shall be given to promote
scientific management, strengthen project quality control, improve management mechanism
and persist to improve evaluation competence.
5.1.11 Control of project construction quality shall highlight material receiving inspection,
process quality control and function effectiveness test so as to improve management
efficiency and operating skills.
5.1.12 During the evaluation of project construction quality, attention shall be given to
apply the advance of science and technology as well as environmental protection.
5.1.13 The score for the evaluated excellent construction quality of individual project shall
be greater than or equal to 85 scores; those projects with total scores being at last 92 shall be
extremely excellent projects.
5.2 Evaluation Provisions
5.2.1 The evaluated weight value of the part contained in individual project is specified
according to the comprehensiveness of importance, difficulty and work load. The individual
project part of I&C devices shall be evaluated according to those specified in Table 5.2.1.
Table 5.2.1: Distribution of weight value on the project part of I&C devices
236
Weighing score
Weighing score
Project part
Installation of sampling elements, sensing elements, local detection and control

25
instruments
Installation of control panel (console, box and cabinet) 15
Bridge installation, cable laying and wiring 20
Instrument pipe laying 20
Debugging of I&C devices 20
5.2.2 Quality evaluation of each project part shall include the quality assurance in
construction site, performance testing, quality records, quality records, size deviation and
actual limit measurement, compulsory provision implementation and appearance quality.
5.2.3 Weight value of the evaluation item shall meet those specified in Table 5.2.3.
Table 5.2.3: distribution on the weight value of evaluation item in project part
Installation of sampling
Installation of Bridge Instrument
elements, sensing
control panel installation, pipe laying Debugging of
No. Evaluation item elements, local
(console, box cable laying and I&C devices
detection and control
and cabinet) and wiring connection
instruments
Quality assurance on construction

1 15 15 15 15 15
site
2 Performance test 20 10 10 15 25
3 Quality records 15 20 20 15 20
Size deviation and actual limit

4 15 15 15 15 15
measurement
Compulsory provision
5 15 15 15 15 15
implementations
6 Appearance quality 20 25 25 25 10
Note: If there is nonexistent evaluation item in the table, its weight value shall be calculated according to full score.
5.3 Evaluation Content

5.3.1 Construction quality of individual project shall be evaluated item by item according to
the project part and evaluation item content of this Part; the construction quality shall be
statistically analyzed basing on the records of random inspection on construction site as well
as the quality acceptance records of each batch, subitem, subsection and subsystem; in
addition, the construction quality is scored according to project part and the requirements
specified in evaluation item (corresponding table).
5.3.2 Individual project shall not be evaluated to be excellent where there is any of the
following conditions:
1 To use the materials and products which China forbids publicly
2 The obtained score of any project part or evaluation item is less than 85% standard
score.
5.4 Evaluation Methods
5.4.1 Content and methods to evaluate the quality assurance on construction site shall meet
237
the following requirements:
1 If the followings can be practically achieved, the quality assurance on construction site
is Class I and gains 100% standard score: sound quality management, liability system and
project-department organization; effectively-operated quality management system; perfect
technologies, working management system, site acceptance system and sampling inspection
system. If sound quality management and liability systems can be basically achieved, the
quality assurance on construction site is Class II and gains 85% standard score. And if main
quality management and liability systems can be basically achieved, the quality assurance on
construction site is Class III and gains 70% standard score.
2 The quality assurance on construction site with standard quality inspection and
acceptance required by projects, standard construction technologies, complete working
methods, operation specifications and operation manuals which have strong pertinency and
operability are Class I and gain 100% standard score; the quality assurance on construction
site with standard and complete quality inspection and acceptance, standard construction
technologies, basically complete operation specifications and operation manuals which have
relatively strong pertinency and operability are Class II and can gain 85% standard score; and
the quality assurance on construction site with standard and complete quality inspection and
acceptance, standard major construction technologies and complete operation specifications
as well as operation manuals which have general pertinency and operability are Class III and
gain 70% standard score.
3 The quality assurance on construction site with complete processes to develop and
approve construction management plan, construction scheme, construction measures and risk
prevention measures which have strong pertinency and operability, are seriously implemented
and achieve notable effectiveness is Class I and gains 100% standard score; the quality
assurance on construction site with complete development and approval processes, relatively
strong pertinency and operability, being implemented and achieving preferable effectiveness
is Class II and gain 85% standard score; and the quality assurance on construction site with
sound development and approval processes, being generally implemented is Class III and
gains 70% standard score.
4 The quality assurance on construction site with specified quality objective, proper &
effective management system and notable implementation effectiveness is Class I and gains
100% standard score; the quality assurance on construction site with preferable
implementation effectiveness is Class II and gains 85% standard score; and the quality
assurance on construction site with general implementation effectiveness is Class III and
gains 70% standard score.
5.4.2 Content and methods to evaluate the performance inspection shall meet the following
requirements:
1 Inspection and test of construction process as well as subsystem trial running shall
meet the requirements specified in relevant standards; the performance inspection provided
with complete and standard test records and reports is Class I and gains 100% standard score;
2 Inspection and test of construction process as well as subsystem trial running shall
meet the requirements specified in relevant standards; the performance inspection provided
with complete and basically standard test records and reports is Class II and gains 85%
standard score;
238
3 The above test items and test conditions basically meet the requirements specified in
relevant standards; and the performance inspection provided with basically complete test
records and reports is Class III and gains 70% standard score.
4 To check the test records and reports; to measure on site, if necessary
5.4.3 Content and methods to evaluate the quality records shall meet the following
requirements:
1 Those quality records with material & equipment quality certificates (outgoing quality
certificates), material/equipment acceptance record, construction record, construction test
record, data; actual and effective content, standard classification & rearrangement, perfect
reviewing and signing procedures and meeting the requirements specified in design and
standards are Class I and gain 100% standard score. Those quality records with complete
information, relatively complete data, actual and effective content, relatively standard
rearrangement, relatively complete reviewing and signing procedures and meeting the
requirements specified in design and standards are Class II and gain 85% standard score.
Those quality records with basically complete information, date; actual and effective content;
basically standard rearrangement, basically complete reviewing and signing procedures and
basically meeting the requirements specified in design and standards are Class III and gain
70% standard score.
2 To inspect the quantity and content of information
5.4.4 Content and methods to evaluate the size deviation and actually measured limit shall
meet the following requirements:
1 As for those evaluation items, if they are permissible deviation ones; the actual values
measured at each item measuring point reach the ones specified in standard and the actual
values of 80% and more measuring points are less than or equal to 0.8 times the ones
specified in standard, they are Class I and gain 100% standard score. For those evaluation
items, if the actual values of each measuring point reach the ones specified in standard and the
average actual values of greater than 50% (including 50%) but less than 80% measuring
points are less than or equal to 0.8 times the ones specified in standard; they are Class II and
gain 85% standard score. For those evaluation items, if the actual values of each measuring
point reach the ones specified in standard; they are Class III and gain 70% standard score.
2 For those evaluation items, if they are two-way limits items, the actual values measured
at each measuring point meet the ones specified in standard and the actual values of at least
50% measuring points approximate to the medium limit value; they are Class I and gain 100%
standard score; those evaluation items all of whose actual values at each measuring point are
within the limit specified in standard are Class II and gain 85% standard score; those
evaluation items whose measuring points meet the standard specification after treatment are
Class III and gain 70% standard score.
3 For those evaluation items, if they are one-way limit items and all the actual values at
each measuring point meet the ones specified in standard, they are Class I and gain 100%
standard score; those evaluation items whose measuring points meet the standard speciation
after treatment are Class III and gain 70% standard score.
4 If both permissible deviation and limit are available, the decision value is from the
lower Class.
5 Random 10 batches or all lots if they are less than 10 are sampled from the relevant
239
batches or subitems in the category for analyzing and calculating. If necessary, random
measurement on site may be carried out.
5.4.5 Content and methods to evaluate the compulsory provision implementations shall
meet the following requirements:
1 Those compulsory provisions with detailed implementation plan, comprehensive
content, strong operability, strict implementation and complete inspection records are Class I
and gain 100% standard score; those ones with implementation plan, comprehensive content,
preferable operability, preferable implementation and relatively complete inspection records
are Class II and gain 85% standard score; those ones with implementation plan,
comprehensive content, operability, implementation and inspection records are Class III and
gain 70% standard score.
2 To randomly inspect the compulsory provision implementation plan, scheme measure,
operation manual, construction record certification and compulsory provisions inspection
record;
5.4.6 Content and methods to evaluate the appearance quality shall meet the following
requirements:
1 The inspection points of each evaluation item are evaluated according to "good",
"ordinary" and "poor". Those evaluation item whose 90% or more inspection points are
"good" and the other inspection points are "ordinary" are Class I and gain 100% standard
score; those evaluation item whose greater than 70% (including 70%) and less than 90%
inspection points are "good" and the other inspection points are "ordinary" are Class II and
gain 85% standard score; those evaluation item whose greater than 30% (including 30% ) and
less than 70% inspection points are "good" and the other inspection points are "ordinary" are
Class III and gain 70% standard score.
2 To observe (to measure, if necessary); to inspect the quality acceptance records of
subsection and to analyze and calculate.
5.5 Construction quality evaluation on installations of sampling element and sensitive

element, local testing and control instrument
5.5.1 Evaluation methods of quality assurance condition for installing construction site of
sampling element and sensitive element, local testing and control instrument installations
shall meet requirements of Article 5.4.1 of this Part. The evaluation content shall be inspected
and judged comprehensively according to those requirements specified in Table 5.5.1.
Table 5.5.1 Evaluation Table on Quality Assurance Condition for Construction Site
Construction Before carrying out trial running
Project part
stage with 168 h full load
Evaluation
organization
Serial Evaluation result Obtained

Evaluation content Score Remarks
number 100% 85% 70% score
240
Quality
Organizational structure of project
management
department, quality management
and product
system, operational technology,
1 liability system 30
management, working system
for
Systems for material, equipment site
construction
acceptance and sampling inspection
site
Pertinency and workability of quality inspection and

acceptance standard, construction technology standard,
2 30
working method, operation specifications and operation
instructors
Examination and approval of construction organization

design, construction scheme, construction measure, risk
3 20
aversion measure, etc. With strong effects of
pertinency, workability and implementation
Implement effects of quality objective and management

4 20
system
Weight value 15 scores

Total score:
Inspection Total obtained score:
result Evaluation score of quality assurance condition for construction site=obtained score/score*15=
Evaluation personnel(sign)
5.5.2 Inspection and evaluation methods of performance testing for installing sampling
element and sensitive element, local testing and control instrument shall meet requirements of
Article 5.4.2 of this Part. The evaluation content shall be inspected and judged
comprehensively according to those requirements specified in Table 5.5.2.
Table 5.5.2 Inspection and evaluation table on performance
Before carrying out trial
Installations of sampling element and sensitive element, Construction
Project part running with 168 h full
local testing and control instrument stage
load
Construction
Evaluation organization
contractor
Serial Evaluation content Obtained

Testing insulation of equipment and

1 20
device
2 Leak test for pipe and sampling valve 30
3 Spectrum analysis of alloy parts 50
241
Total score:
Total obtained score
Evaluation
Score of inspection and evaluation of performance on installing sampling element and sensitive element, local testing
content
and control instrument=obtained score/score* 20=
Evaluation personnel(sign):
Date
5.5.3 Inspection and evaluation methods of quality records for installing sampling element
and sensitive element, local testing and control instrument shall meet requirements of Article
5.4.3 of this Part. The evaluation content shall be inspected and judged comprehensively
according to those requirements specified in Table 5.5.3
Table 5.5.3 Evaluation table of quality records
Installations of sampling element and sensitive Construction Before carrying out trial
Project part
element, local testing and control instrument stage running with 168 h full load
Evaluation
organization

Records of product certificate and site acceptance for

1 15
material (equipment, instrument, accessories)
Records of installation and prevention 15
Construction Acceptance record of concealed work 10

2
note
Acceptance record of inspection batch,
30
subitem, subsection and subsystem
Reports of material verification 10
Construction Testing insulation of component and

3 10
test equipment
Leak test for pipe and source valve 10

Total score:
Total obtained score:
Evaluation
Score of evaluation on quality record for installing sampling element and sensitive element, local testing and control
content
instrument=obtained score/score* 15=
Date
5.5.4 Evaluation methods of actual measurement of dimension and limit for installing
construction site of sampling element and sensitive element, local testing and control
instrument installations shall meet requirements of Article 5.4.4 of this Part. The evaluation
content shall be inspected and judged comprehensively according to those requirements
specified in Table 5.5.4
Table 5.5.4 Evaluation table of actual measurement of dimensional deviation and limit
Project part Installations of sampling element and sensitive element, local Construction Before carrying out trial
242
testing and control instrument stage running with 168 h full load
Evaluation
organization

Gauging hole diameter deviation, vertical

1 20
misalignment and distance of tap
2 Installation deviation of tap socket 10
3 Insertion depth of sensor 20
Installation site deviation of mechanical quantity

4 20
pickup probe
Central height difference and distance deviation of

banks of pressure (pressure difference) index
5 10
gauge, pressure (pressure difference) switch,
solenoid valve, etc.
Central distance surface elevation of pressure

6 (pressure difference) index gauge, pressure 10
(pressure difference) switch
Distance of installation site and measuring point

7 10
of transmitter

Total score:
Evaluation
Score of actual measurement and evaluation of dimensional deviation and limit on installing sampling element and
content
sensitive element, local testing and control instrument=obtained score/score* 15=
Date
5.5.5 Evaluation methods of implementation of compulsory provision management for

installing sampling element and sensitive element, local testing and control instrument shall
meet requirements of Article 5.4.5 of this Part. The evaluation content shall be inspected and
judged comprehensively according to those requirements specified in Table 5.5.5
Table 5.5.5 Evaluation table on implementation of compulsory provision management
Before carrying out trial running
Project part Construction stage
with 168 h full load
Construction
Evaluation organization
contractor
Serial Evaluation content

Evaluation content Score Obtained score Remarks
number 100% 85% 70%
Compilation conditions of
1 implementing compulsory provision 15
plan
2 Workability of implementing 15
243
compulsory provision plan
Compulsory provision of this

3 position(range) has been 30
implemented entirely
Strictness degree of implementing

4 20
compulsory provision of this part
Records of implementing compulsory

provision whether be complete and
5 20
meet requirements of specification or
not

Total score:
Inspection Total obtained score:
result Evaluation score of implementation on compulsory provision management=obtained score/score*15=
Date
5.5.6 Inspection and evaluation methods of appearance quality for installing sampling element
and sensitive element, local testing and control instrument shall meet requirements of Article
according to those requirements specified in Table 5.5.6.
Table 5.5.6 Evaluation table on appearance quality
Installations of sampling element and sensitive element, local Construction Before carrying out trial
Project part
testing and control instrument stage running with 168 h full load
Construction Evaluation
contractor organization

Installations of gauging hole cutting and sampling

1 20
element
2 Sensor installation 25
Installations in rows of measurement and control

3 15
with one and the same nature
4 Connection of paint and joint 20
5 Nameplate and mark 10
6 Instrument prevention 10

Total score:
Evaluation
Evaluation score of appearance quality on installing sampling element and sensitive element, local testing and
content
control instrument=obtained score/score* 20=
Date
5.6 Construction quality evaluation of installing control panel (console, box, cabinet)
244
5.6.1 Evaluation method of quality assurance condition of construction site for installing
control panel (console, box, cabinet) shall meet requirements specified in Article 5.4.1 of this
Part. The evaluation content shall be inspected and judged comprehensively according to
those requirements specified in Table 5.5.1
5.6.2 Inspection and evaluation method of performance testing for installing control panel
(console, box, cabinet) shall meet requirements specified in Article 5.4.2 of this Part. The
evaluation content shall be inspected and judged comprehensively according to those
requirements specified in Table 5.6.2
Installations of control panel (console, box, Construction Before carrying out trial running with
Project part
cabinet) stage 168 h full load

1 Ground detection of DCS system 70
Grounding resistance testing of other panel

2 30
(console, box, cabinet)

Total score:
Evaluation
Inspection and evaluation score of performance for installing control panel (console, box, cabinet)=obtained
content
score/score*10=
Date
5.6.3 Inspection and evaluation method of quality records for installing control panel (console,
box, cabinet) shall meet requirements specified in Article 5.4.3 of this Part. The evaluation
specified in Table 5.6.3.
Before carrying out trial
Construction
Project part Installations of control panel (console, box, cabinet) running with 168 h full
stage
load
Evaluation
organization

Records of product certificate and site acceptance for

1 15
material (equipment, instrument, accessories)
Records of installation and prevention 20

Construction
2 Acceptance record of inspection batch,
note 25
245
Inspection acceptance record of
Construction grounding for panel, cabinet and 20

3
test console
Ground detection record of DCS system 20

Total score:
Evaluation Total obtained score:

content Evaluation score of quality record for installing control panel (console, box, cabinet)=obtained score/score*20=
Date
5.6.4 Inspection and evaluation method of actual measurement of dimensional deviation and
limit for installing control panel (console, box, cabinet) shall meet requirements specified in
Article 5.4.4 of this Part. The evaluation content shall be inspected and judged
comprehensively according to those requirements specified in Table 5.6.4
Construction Before carrying out trial

Project part Installations of control panel (console, box, cabinet)
stage running with 168 h full load

Vertical misalignment of installing banks of panel,

1 30
cabinet and console, and joint of panel
Horizontal deviation of installing banks of panel,

2 25
cabinet and console
Disc surface deviation of installing banks of panel,

3 cabinet and console, and edge deviation of two 25
neighboring panel
Vertical misalignment and horizontal tilt deviation

4 20
of installing single panel, cabinet, console

Total score:
Evaluation
Evaluation score of actual measurement of dimensional deviation and limit for installing control panel (console, box,
content
cabinet) = obtained score/score*15=
Date
5.6.5 Evaluation method of implementation of compulsory provision management for

installing control panel (console, box, cabinet) shall meet requirements specified in Article
according to those requirements specified in Table 5.5.5.
5.6.6 Inspection and evaluation method of appearance quality for installing control panel
(console, box, cabinet) shall meet requirements specified in Article 5.4.6 of this Part. The
246
Table 5.6.6 evaluation table on appearance quality
Project part Installations of control panel (console, box, cabinet)

1 Installing banks of panel, cabinet, console 30
2 Installing single panel, cabinet, console 15
3 Sign board of panel, cabinet and console 15
4 Paint of panel, cabinet and console 15
5 Protection and grounding 25

Total score:
content Evaluation score of appearance quality for installing control panel (console, box, cabinet)=obtained score/score*25=
Date
5.7 Evaluation on construction quality of installing bridge, wire, cable laying and
connection
5.7.1 Evaluation method of quality assurance condition for construction site of bridge
installation, wire, cable laying and connection shall meet requirements specified in Article
5.7.2 Inspection and evaluation method of performance testing for bridge installation, wire,
cable laying and connection shall meet requirements specified in Article 5.4.2 of this Part The
Project part Bridge installation, wire, cable laying and connection

number J00% 85% 70% score
1 Insulation testing 70
2 Testing grounding resistance of bridge 30
247
Total score:
Evaluation
Score of inspection and evaluation on performance of bridge installation, wire, cable laying and connection=obtained
content
score/score*10=
Date
5.7.3 Inspection and evaluation method of quality record for bridge installation, wire, cable
laying and connection shall meet requirements specified in Article 5.4.3 of this Part The
Table 5.7.3 evaluation table of quality record
Bridge installation, wire, cable laying and Construction Before carrying out trial
Project part
connection stage running with 168 h full load
Evaluation
organization

Records of product certificate and site acceptance

1 15
for material (equipment, instrument, accessories)
Installation record 15
Construction Record of concealed work 10

2
note
Acceptance record of inspection batch,
25
Construction Insulation testing 15

3
test Protection and grounding 20

Total score:
Evaluation
Score of inspection and evaluation on quality record of bridge installation, wire, cable laying and
content
connection=obtained score/score*20=
Date
limit for bridge installation, wire, cable laying and connection shall meet requirements
specified in Article 5.4.4 of this Part The evaluation content shall be inspected and judged
comprehensively according to those requirements specified in Table 5.7.4
248
Distance between layers, distance between cable

1 20
and insulating layer at the time of laying cable
Cable conduit, wiring pipe tortuosity, internal

2 diameter of pipe, and elbow quantity of each 10
conduit
Height deviation, horizontal tilt deviation and

vertical misalignment of installing cable bridge
3 20
(support) bracket, internal diameter, bending
radius and central distance between layers
4 Fixed position of cable clip 10
5 Blockage and fire prevention of cable 10
Resistivity when ground resistance of system

6 15
connects electrical ground grid
7 Sectional area of grounding wire 15

Total score:
Evaluation
Evaluation score of actual measurement of dimensional deviation and limit of bridge installation, wire, cable laying
content
and connection=obtained score/score*15=
Date
5.7.5 Evaluation method of implementation of compulsory provision management for bridge

installation, wire, cable laying and connection shall meet requirements specified in Article
5.4.5The evaluation content shall be inspected and judged comprehensively according to
those requirements specified in Table 5.5.5.
5.7.6 Inspection and evaluation method of appearance quality for bridge installation, wire,
cable laying and connection shall meet requirements specified in Article 5.4.6 of this Part.
The evaluation content shall be inspected and judged comprehensively according to those

1 Technology of cable (wire) laying 20
2 Technology of cable connection 20
3 Label plate of cable and wire core 10
249
4 Installation technology of bridge (support) 15
5 Technology of cable conduit and wiring pipe 15
Fire retardant coating are brushed at the places

6 where cable are concentrated such as cable 10
interlayer
7 Fire prevention and blockage 10

Total score:
Evaluation
Score of evaluation on appearance quality of bridge installation, wire, cable laying and connection=obtained
content
score/score*25=
Date
5.8 Evaluation on construction quality of instrument pipe laying and connection

5.8.1 Evaluation method of quality assurance condition of construction site for pipe laying
and connection of instrument shall meet requirements specified in Article 5.4.1 of this Part.
The evaluation content shall be inspected and judged comprehensively according to those
5.8.2 Inspection and evaluation method of testing performance of Pipe laying and connection
of instrument shall meet requirements specified in Article 5.4.2 of this Part. The evaluation
Instrument pipe laying and Construction Before carrying out trial running
Project part
connection stage with 168 h full load

1 Leak test of oil chamber 60
2 Spectrum analysis of alloy parts 40

Total score:
Evaluation
Score of inspection and evaluation on performance of pipe laying and connection of instrument =obtained
content
score/score*15=
Date
5.8.3 Inspection and evaluation method of quality record of pipe laying and connection of
instrument shall meet requirements specified in Article 5.4.3 of this Part. The evaluation
Table 5.8.3 Evaluation table of quality record
250
Project part Instrument pipe laying and connection
Evaluation
organization


1 15
Installation record 20
Record of concealed work 10

Construction
2 Acceptance record of inspection
note
batch, subitem, subsection and 20
subsystem
Construction Reports of material verification 15

3
test Pipe leak test 20

Total score:
Evaluation
Score of inspection and evaluation on quality record of Pipe laying and connection of instrument =obtained
content
score/score*15=
Date
limit for Pipe laying and connection of instrument shall meet requirements specified in Article
Project part Instrument Pipe laying and connection

1 Length of instrument pipe 20
2 Distance of instrument pipe 20
3 Slope of instrument pipe 20
4 Contra aperture of pipe of instrument 20
5 Distance of pipe and support of instrument 20
251
Total score:
Evaluation
Evaluation score of actual measurement of dimensional deviation and limit for Pipe laying and connection of
content
instrument =obtained score/score*15=
Date:
5.8.5 Evaluation method of implementation of compulsory provision management for pipe

laying and connection of instrument shall meet requirements specified in Article 5.4.5 of this
Part. The evaluation content shall be inspected and judged comprehensively according to
those requirements specified in Table 5.5.5
5.8.6 Inspection and evaluation method of appearance quality for pipe laying and connection
of instrument shall meet requirements specified in Article 5.4.6 of this Part. The evaluation
specified in Table 5.8.6
Instrument pipe laying and Construction Before carrying out trial running with
Project part
connection stage 168 h full load
contractor organization.

1 Appearance of instrument pipe 20
2 Instrument Pipe laying 20
3 Fixing instrument pipe 20
Distance of pipe and support of

4 10
instrument
5 Sign board of instrument pipe 10
6 Instrument pipe welding 20

Total score:
content Score of evaluation on appearance quality for Pipe laying and connection of instrument =obtained score/score*25=
Date:
5.9 Evaluation on construction quality of I&C device debugging

5.9.1 Evaluation method of quality assurance condition of construction site of I&C device
debugging shall meet requirements specified in Article 5.4.1. The evaluation content shall be
inspected and judged comprehensively according to those requirements specified in Table
5.5.1
5.9.2 Inspection and evaluation method of testing performance for I&C device debugging
shall meet requirements specified in Article 5.4.2. The evaluation content shall be inspected
and judged comprehensively according to those requirements specified in Table 5.9.2
252
Debugging and acceptance of measuring Construction Before carrying out trial
Project part
instruments and control devices stage running with 168 h full load
Evaluation
organization
Evaluation content Obtained

Serial number Evaluation content Score Remarks
100% 85% 70% score
1 Instrument verification 40
2 Circuit debugging of I&C measurement 30
3 I&C debugging control circuit 30

Total score:
content Score of inspection and evaluation on performance for I&C device debugging=obtained score/score*25=
Date:
5.9.3 Inspection and evaluation method of quality records for I&C device debugging shall
meet requirements specified in Article 5.4.3The evaluation content shall be inspected and
judged comprehensively according to those requirements specified in Table 5.9.3.
Project part
Evaluation
organization

Evaluation content Score

1 15
Certificate of verification personal 10
Verification certificate of standard

10
Construction meter
2
record Acceptance record of inspection
batch, subitem, subsection and 20
subsystem
Calibration record of instrument 15
Debugging record of equipment

Construction 20
3 monomer
test
Loop checking record of
10
measurement signal
253
Total score:
content Score of evaluation on quality record for I&C device debugging=obtained score/score*20=
Date:
5.9.4 Inspection and evaluation method of actual measurement for dimensional deviation and
limit for I&C device debugging shall meet requirements specified in Article 5.4.4. The
Project part

1 Precision of standard meter 40
Alignment error of instrument and control

2 60
device

Total score:
Evaluation
Score of evaluation on actual measurement of dimensional deviation and limit for I&C device debugging=obtained
content
score/score*15=
Date:
5.9.5 Evaluation method of implementation of compulsory provision management of I&C

device debugging shall meet those requirements specified in Articles 5.4.5 in this Part. The
5.9.6 Inspection and evaluation method of appearance quality for I&C device debugging shall
meet requirements specified in Article 5.4.6 in this Part. The evaluation content shall be
inspected and judged comprehensively according to those requirements specified in Table
5.9.6.
Table 5.9.6 Evaluation table on appearance quality
Debugging and acceptance of measuring Construction Before carrying out trial running
Project part
instruments and control devices stage with 168 h full load

254
Name identification of instrument and
1 40
control device
Calibration label of instrument and

2 60
control device

Total score:
content Score of evaluation on appearance quality for I&C device debugging=obtained score/score*10=
Date:
5.10 Evaluation score summarized table of each part of individual project

5.10.1 Quality evaluation score of individual project shall be summarized and evaluated
corresponding to each project part and evaluation project
5.10.2 Quality evaluation score of individual project and evaluation rating shall be
implemented in accordance with requirements specified in Article 5.10.2
Table 5.10.2 Evaluation score summarized table of each part of individual project
Project part
Installations of
sampling Installations
Bridge Debugging and
element and of control Instrument
Serial Evaluation installation, acceptance of
sensitive panel pipe laying Total Remarks
number content wire, cable measuring
element, local (console, and
laying and instruments and
testing and box, connection
connection control devices
control cabinet)
instrument
Quality
assurance
1
condition of
construction site
Performance
2
testing
3 Quality record
Actual
measurement of
4 dimensional
deviation and
limit
Compulsory
5 provision
implementation
Appearance
6
quality
Total
255
Weight value% 25 15 20 20 20
Obtained score
Total score Opinion rating (grade)
Evaluation organization(seal))
Date:
5.11 Report of individual project quality evaluation

5.11.1 After quality evaluation of individual project, supervision or evaluation organizations
shall carry out evaluation report which shall include the following content:
1 Overview of individual project
2 Quality evaluation situation and result of project part
3 Quality evaluation situation and result of individual project
5.11.2 Report of individual project quality evaluation shall meet the following requirements:
1 Individual project overview: explaining primary device situation, each participating
contractor (design, construction, debugging, supervision, etc), contracting pattern and
construction safety workload (contract amount), major projects characteristics, quality control
in the construction process.
2 Administrative situation of individual project: quality characteristic (technology highlights,
management innovation, technology innovation, "four new "application), machine set trial
running with 168h and targets accomplishment of quality, safety, saving and environmental
protection.
3 Engineering acceptance situation: checking acceptance result of subsystem, subsection,
and subitem.
4 Evaluation of each project part: where there is the item of serious inconformity, it shall be
indicated on stress.
5 Score summary of individual projects quality evaluation, evaluation rating and conclusive
opinion.
6 Quality evaluation of individual unit

6.0.1 Quality evaluation of individual unit shall be carried out on the basis of evaluation
accomplishment of entire individual project construction quality of this unit and development
of support environmental protection engineering and after full-load trial running with 168 h of
this unit. Evaluation of performance test technology index of individual unit shall be brought
into the stage of overall project quality evaluation.
6.0.2 More units shall be evaluated synchronously in accordance with individual unit
respectively, and the support public system of subsequent operation of the unit and operation
unit shall be evaluated synchronously.
6.0.3 Technology index evaluation of unit full-load trial running with 168 h shall be in
accordance with those specified in Table 6.0.3.
Table 6.0.3 Technology index evaluation table of full-load trial running with 168 h of the unit
Serial number of
Project name
plant unit
Test organization Evaluation
256
organization
Examining
Serial Examination
Evaluation content Nature standard/examining Remarks
number result/actual values
value
Conditions ready for 168 h trial

1 Dominant Meeting requirements
running
2 Continuous operating time Dominant 168h
Meeting preselected
3 Continuous steady load
load curve
4 Continuous average load rate 90%
5 Time of continuous full load 96h
6 Utilization rate of I&C protection Dominant 100%
Automatic utilization rate of I&C

(coordinating utilization, and
7 Dominant 95%
controlling quality to come up to
standards)
I&C, electrical measuring

8 99%
point/instrument utilization rate
Accuracy rate of I&C meter

9 indication and meter indication of 98%
electrical measuring point
10 Utilization rate of electric protection Dominant 100%
11 Utilization rate of electromatic device Dominant 100%
Qualification of steam and water

12 Qualified
quality
Approved by
13 Termination of full load trial running Dominant
commander-in-chief
Number of days of first trial running

with 168 h full load from blowing
14 90d
pipe and lighting a fire to
accomplishment
Starting frequency of 168 h trial

15 3times
running
16 Sealing of vacuum system Dominant 0.3kPa/min
Hydrogen leakage rate of electric

17 10Nm3/d
generator
18 Shafting vibration of unit Dominant 76m
19 Load dump test of unit Meeting requirements
Evaluation score:
Date:
257
Note 1: Class I: If the following conditions are met: each index reaches examination value and the relevant requirements; and test
conditions meet requirements; the test report and certification are complete and standard, it is rated as Class I with the evaluation
score of 92 scores or above ~100 scores
Note 2: Class II: evaluation score 85 (including 85)~92; dominant indexes reaching assessment value and relevant requirements;
test conditions meeting the requirements; test report, certification complete and normative; 85% and above general indexes
reaching assessment value and relevant requirements; test report, certification complete and normative fundamentally.
Note 3: Class III: evaluation score 70 (including 70)~85; dominant indexes reaching assessment value and relevant requirements;
test conditions meeting the requirements; test report, certification complete and normative; 70% and above general indexes
reaching assessment value and relevant requirements; test report, certification complete and normative fundamentally.
6.0.4 Individual unit evaluation score is the sum of obtained score of all weighted individual
project quality evaluation and unit 168-h full load trial running technical index evaluation.
Evaluation score statistics shall be in accordance with those specified in Table 6.0.4.
Table 6.0.4 Individual unit evaluation score statistic table
Project name Unit number
Serial Obtained
Quality evaluation of individual project Scores Weight %
number score
1 Civil engineering 15
2 Boiler unit 16
3 Steam turbine generator unit 15
4 Instrumentation and control 9
5 Pipe and system 5
6 Water treatment/hydrogen generation equipment and system 5
7 Welding 6
8 Processing preparation 3
9 Installation of electrical devices 10
10 Technical index of unit 168-h full load trial running 16
Evaluation score:
Evaluation organization(seal)
Date:
Note 1: evaluating civil engineering shall refer to requirements specified in GB / T 50375 - 2006
Note 2: Electrical device installation shall be evaluated according to the subsystem fine rate in DL/T 5161-2002; Class I: fine rate
is 100%; Class II: fine rate is 95%~99%; Class III: fine rate is 90%~94%.
7 Overall project quality evaluation

7.0.1 The quality evaluation for overall project shall be conducted after the quality evaluation
for all individual units, grid special test, the performance tests of the units and the engineering
archives management evaluation are completed.
7.0.2 Performance test technical index evaluation of individual unit shall be in accordance
258
with those specified in Table 7.0.2.
Table 7.0.2 Performance test technical index evaluation table of individual unit
Project name Unit number
Evaluation
Test organization
organization
Design Test
Test report
Serial value / Actual conditions
Evaluation content Nature (coincidence Remarks
number guarantee values (coincidence
rate)
value rate)
1 Boiler thermal efficiency Dominant
2 Maximum continuous rating of boiler
3 Boiler rated load
Minimum stable combustion rating of

4
boiler fuel (arc) cut
5 Coal pulverizing system rating
6 Coal mill unit consumption
7 Air preheater air leakage ratio
8 Dust remover efficiency
Maximum rating of steam turbine

9 Dominant
(combustion engine)
Nominal rating of steam turbine

10
(combustion engine)
Heat consumption of steam turbine

11 Dominant
(combustion engine)
12 Coal consumption of unit power supply Dominant
13 Power consumption rate in the unit plant Dominant
14 Unit shafting vibration Dominant
15 Unit RB test
Pollutant emission (NOx, so2, smoke

16 Dominant
and dust, waste water)
17 Noise
18 Heat dissipation
19 Dust
20 Denitration efficiency
21 Denitration efficiency
22 Waste water and sewage treatment Dominant
Power generation water consumption

23 Dominant
rate
Evaluation score:
Date:
259
Note 1:Class I: evaluation score 92 or above(including 92)~100; each index reaching design value, contract guarantee value and
relevant criteria; test conditions meeting the requirements; test reports and statistical forms complete and normative.
Note 2: Class II: evaluation score 85 or above (including 85)~92; dominant indexes reaching design value, contract guarantee
value and relevant criteria; test conditions meeting the requirements; 85% and above general indexes reaching design value,
contract guarantee value and relevant criteria, test reports and statistical forms complete and normative fundamentally.
Note 3: Class III: evaluation score 70 or above (including 70)~85; dominant indexes reaching design value, contract guarantee
value and relevant criteria; test conditions meeting the requirements; 70% and above general indexes reaching design value,
contract guarantee value and relevant criteria, test reports and statistical forms complete and normative fundamentally.
7.0.3 Engineering archives management evaluation shall be in accordance with those

Table 7.0.3 Engineering archives management evaluation table
Project name Project scale
Evaluation
Owner
organization
Contents of unmatched Obtained

items score
Each item archives working system shall be improved;

management system and working procedure shall be
developed. Unified leadership, hierarchical
management and responsibility system of leader shall
5
be adopted for project archives work. Owners shall
supervise and instruct construction participating
organization. Project archives work shall be carried out
Basic synchronously with project construction.
management Filing work shall be brought into the post
of archives responsibilities of relevant department and personnel as
5
work well as contract management, and provided with
assessment measures.
Archives management shall be informationalized and

convenient for shortcut retrieve and utilization.
Facilities, equipments and personnel allocation shall
20
meet the requirements of archives safety, protection
and modernization management. Personnel shall be on
duty with certificates.
Time of Within 45 days after putting into production, all

5
filing archives shall be handed over to owners
Filing documents shall be intact, accurate, systematic

Scope of
and effective. Retention period shall be classified 30
filling
accurately.
Project document collection and arrangement

Archives (classification, volume compilation, arrangement, serial
20
quality number and catalog) shall be normative; hand-over
procedures shall be complete.
260
Completion drawing compilation shall be normative
5
and meet the actual conditions
Durable carrier, legibility, complete signature and seal 10
Engineering archives management evaluation score:

Evaluation
results
Date:
Note 1: Class I: evaluation score shall be 92 score or above (including 92) ~100 score.
Note 2: Class II: evaluation score shall be 85 score or above (including 85) ~ 92score.
Note 3: Class III: evaluation score shall be 70 score or above (including 70) ~85 score.
7.0.4 Application of advanced technology such as advance of science and technology as well
as energy saving and emission reduction shall be paid attention to in the overall project
quality evaluation. Once obtain awards including scientific and technical achievement at
provincial or department (industry) level, patents, working method, QC achievement, "four
new" application, new record, saving, environmental protection, etc., each item can be added
0.5 score; and each item obtaining national award can be added 1 score. The same class of
awards shall be added marks in accordance with the highest award (only once), and the total
awarded marks shall not exceed 5 scores at the most. Projects that win state, province and
department (industry) level award or certificate shall be awarded marks according to those
Table 7.0.4 State, province and department (industry) level award statistic table
Serial
Awarded project Awarded project name Award department Adding marks
number
1 High quality engineering award
2 Scientific and technological achievement award
3 Patent
4 Working method
5 QC achievement
6 "Four new" application
7 New record
8 Saving
9 Environmental protection
Total score:
Evaluation personnel(sign)
Date:
7.0.5 Overall project quality evaluation score is the sum of mean value of all individual unit
evaluation scores, mean value of all unit performance test evaluation scores, Obtained score
of engineering archives management evaluation and awarded scores. Overall project quality
shall be evaluated according to those specified in Table 7.0.5.
Table 7.0.5 Overall project quality evaluation summary table
261
Owner Supervisor
Debugging
Construction organization
contractor Performance test
organization
Serial Obtained
Evaluation item Weight %
number score
1 Mean value of all individual unit evaluation scores 55
2 Mean value of all unit performance test evaluation scores 30
3 Engineering archives management evaluation 15
4 Awarded score
Overall project quality evaluation score:
Date:
7.0.6 Fine project: overall project quality evaluation score is 85 and above; high-quality fine
project: 92 and above.
7.0.7 Overall project quality evaluation shall be organized and coordinated by owners, and
carried out independently by supervisors or other evaluation organizations. Evaluation content
shall be provided with assessment report.
7.0.8 Overall project quality evaluation shall meet the relevant requirements of current
national and professional project completion acceptance and evaluation.
262
Annex A
(Normative)
Insulation resistance of industrial automation instrument

A.1 For the instruments equipped with protective grounding terminals or points, and the
instruments supplied by low voltage safety power supply (means in the circuit separated from
supply main by security isolation transformer or convertor equipped with individual winding:
for the instruments with electronic components, effective value of ac voltage between each
conductor or between any conductor to the earth shall no greater than 50V; for the electric
measure indicator and recording meter without electronic components, effective value of ac
voltage between each conductor shall no greater than 42V; or in the three phase line, effective
value of ac voltage between conductor and middle line shall no greater than 24V) , when
carry out insulation resistance test under different test conditions, DC test voltage
(megohmmeter voltage) applied respectively to between the insulated grounding terminal and
outer cover (or the ground), or between the mutually isolated terminals shall comply with the
specified value of Table A.1, insulation resistance shall not be less than the specified value of
Table A.1.
Table A.1 Insulation resistance of industrial automation instrument (I)
Insulation resistance M
Rated voltage or nominal circuit
voltage (DC or effective value of DC test voltage V Test condition
sine-wave alternate current) (V) Atmospheric conditions of
Hot and damp conditions
general test
60 100 5 1
>60~130 250 7 2
>130~650 500 10 5
A .2 For the instruments without protective grounding terminal or points, when carry out
insulation resistance test under different test conditions, DCDC test voltage (voltage of
insulation resistance meter) applied to each insulated grounding terminal and outer cover shall
comply with the specified value of A.2, insulation resistance shall not be less than the
specified value of Table A.2; DCDC test voltage applied to the mutually isolated terminals
shall comply with the specified value of Table A.1, insulation resistance shall not be less than
the specified value of Table A.1
Table A.2 Insulation resistance of industrial automation instrument (II)
Insulation resistance M
Rated voltage or nominal circuit
voltage (DC or effective value of DC test voltage V Test condition
sine-wave alternate current) (V) Atmospheric conditions of

Hot and damp conditions
general test
60 100 5 7
>60~130 250 10 5
263
>130~650 500 20 7
A 3 The aforesaid technical requirements of insulation resistance do not applicable to the

system integrated equipment; the technical requirements of insulation resistance of system
integrated equipment shall comply with relevant standards or specifications of supplier.
Annex B
(Normative)
Selection of gasket material

Gasket material selection of I&C device shall be in accordance with those specified in Table
B.1
Table B.1 Selection of gasket material
Gasket Application scope
Pressure
Types Material Temperature , Medium
(0.098MPa)
Paper pad Fish paper <120 Oil, water
Natural rubber 6 -60~100 Water, sea water, air

Rubber gasket
General rubber gasket -40~60 Water, air
Splint reinforced
Fabric reinforced rubber 6 -30~60 Sea water, air
rubber gasket
Dilute acid, acidic solution,

SPVC gasket SPVC plate 16 <60
oxidative steam and gas
Intensified acid, alkali, solvent,

PTFE gasket PTFE plate 30 -180~250
oils, fire-resistant oil
High pressure rubber-asbestos

gasket
60 450
Middle pressure rubber-asbestos Air, compressed air, steam, noble
40 350
Rubber and gasket gas, water, sea water, acid, salt
15 220
asbestos gasket Low pressure rubber-asbestos
gasket
Oil proof rubber-asbestos plate 40 400 Oil, oil gas, solvent, alkali
Spiral wound Metal part: copper,aluminum,08

gasket, flat metal steel,1 Cr 13,1 Cr 18 Ni 9 Ti;
64 600 Steam, hydrogen, air, oil, water
gasket or wave nonmetallic part: asbestos tape and
shape gasket PTEF
Flat metal gasket A3, 10, 20, 1Cr13 200 550 Steam, water
1Cr18Ni9Ti 200 600 Steam
264
100 250 Water
Copper, aluminum
64 425 Steam
The same flat

08 steel, 1Cr13
Metal tooth form metal gasket The same flat metal Fire-resistant oil of the same flat
Alloy steel
gasket 40 gasket660 metal gasket
Soft steel
40
Note: material of selected gasket shall be requested not to have chemical reaction with tested medium
Annex C
(Normative)
The shortest straight pipe segment length shall be required by orifice
plate, nozzle and venturi nozzle

The shortest straight pipe segment length required by orifice plate, nozzle and venturi
nozzle shall be in accordance with those specified in Table C.1.
Table C.1 The shortest straight pipe segment length required by orifice plate, nozzle and venturi nozzle
The shortest
Choked flow mode of throttling components at the upstream side and the shortest straight pipe length
straight pipe
length at the
downstream
Single 90 Reducing All ball of throttling

Two or more Complete
Diameter elbow or tee Two or more pipe (for the Increasing pipe (for valves or component
90 elbows opening
ratio joint T (liquid 90 elbows length of the length of sluice (including all
on different of
just effuse on the same 1.5D~3D, 1D~2D, changed valves throttling
plane spherical
from one plane surface changed from from 0.5D to D) complete components
surfaces valve
branch pipe) 2D to D) opening in the left
column of
this table)
265
0.20 10 (6) 14 (7) 34 (17) 5 16 (8) 18 (9) 12 (6) 4 (2)
0.25 10 (6) 14 (7) 34 (17) 5 16 (8) 18 (9) 12 (6) 4 (2)
0.30 10 (6) 16 (8) 34 (17) 5 16 (8) 18 (9) 12 (6) 5 (2.5)
0.35 12 (6) 16 (8) 36 (18) 5 16 (8) 18 (9) 12 (6) 5 (2.5)
0.40 14 (7) 18 (9) 36 (18) 5 16 (8) 20 (10) 12 (6) 6 (3)
0.45 14 (7) 18 (9) 38 (19) 5 17 (9) 20 (10) 12 (6) 6 (3)
0.50 14 (7) 20 (10) 40 (20) 6 (5) 18 (9) 22 (11) 12 (6) 6 (3)
0.55 16 (8) 22 (11) 44 (22) 8 (5) 20 (10) 24 (12) 14 (7) 6 (3)
0.60 18 (9) 26 (13) 48 (24) 9 (5) 22 (11) 26 (13) 14 (7) 7 (3.5)
0.65 22 (11) 32 (16) 54 (27) 11 (6) 25 (13) 28 (14) 16 (8) 7 (3.5)
0.70 28 (14) 36 (18) 62 (31) 14 (7) 30 (15) 32 (16) 20 (10) 7 (3.5)
0.75 36 (18) 42 (21) 70 (35) 22 (11) 38 (19) 36 (18) 24 (12) 8 (4)
0.80 46 (23) 50 (25) 80 (40) 30 (15) 54 (27) 44 (22) 30 (15) 8 (4)
The shortest length of straight pipe

Choked flow parts
section on the upstream side
Symmetrical sudden contraction tapered pipe: diameter ratio

For the all diameter ratio greater than or equal to 0.5
30 (15)
Thermometer insertion socket and plug seat: diameter less than
5 (3)
or equal to 0.03 D
20 (10)
Thermometer tube and plug seat with diameter between 0.03 D
to 0.13 D
Note 1: List value: the shortest length of straight pipe segment required at the upstream or downstream of throttling component
and the shortest length of straight pipe segment of different kinds of choked flow and throttling component Note2:the values
without parentheses is the values with 0 additional uncertainty
Note 3:the values with parentheses is the values with "0.5% additional uncertainty ".
Note 4:Straight pipe length all expressed the multiples of internal diameter D, they shall be measured from the upstream end
surface of throttling components.
Annex D
(Normative)
Sealing test standard of pipe and valve

Sealing test standard of pipe and valve of instrumentation and control engineering shall be in accordance with those specified in
Table D.1
Table D.1 Sealing test standard of pipe and valve

Serial
Test item Test code
number
Sealing test of valve, steam and water pipe Carry out water pressure test with 1.25 times of working pressure, and
1
of tap check the no-leakage phenomenon within 5 min
Carry out sealing test with 1.5 times of working pressure, pressure
2 Sealing test of pneumatic signal pipe
unloading value within 5 min shall not be greater than 0.5%
266
Try to press with 0.10 MPa ~ 0.15 MPa (gauge pressure) compressed air,
Sealing test of compressed air pipe and
3 if it is no-leakage, then conduct test with 6 kPa, and the pressure reduction
changeover switches
value within 5 min shall not be greater than 50 Pa
Tested with 0.1~0.15MPa (gauge pressure) compressed air, pressure

4 Sealing test of oil pipe and vacuum piping
reduction value within 15 min shall not be greater than 3% of test pressure
Sealing test shall be carried out for instrument pipe and valve along with
5 Sealing test of hydrogen pipe system hydrogen system of electric generator, and the test code shall meet
requirements specified in DL 5011 - 1992 of Annex J
Annex E
(Normative)
The minimum distance between signal cable and power cable

The minimum distance between signal cable and power cable shall be in accordance with
those specified in Table E.1.
Table E.1 Minimum distance between signal cable and power cable
Laying in metallic cable tank with cover plate or laying through the steel plate Laying in
Cable laying way
(mm) the cable
Below 10 m tank with

Length of the cable laying parallel 25m 100m 200m 500m 500
and cover plate
with power cable Below Below Below Below Above
perpendicular (mm)
120V, 10ABelow 10 10 50 100 200 250
250V, 50ABelow 10 50 150 200 250 250

Power 1500
cable 400V, 100ABelow 50 100 200 250 250 250
capacity
500V, 200ABelow 100 200 250 250 250 250
500V, 200AAbove >500 3000
Note: Internal voltage in the Power Cable Capacity column is the maximum voltage of circuit, and current is the sum of
simultaneous current of each circuit
Annex F
(Normative)
Selection of instrument pipe material and pipe diameter

Selection of instrument pipe material and pipe diameter shall be in accordance with those
specified in Table F.1
Table F .1 selection of instrument pipe material and pipe diameter
Tested Tested medium Before sampling valve After sampling valve Remarks
267
medium parameters Pressure Conduit pipe
Conduit pipe
Name sampling stub (external
(external
Material pipe (external Material diameter *
diameter * wall
diameter * wall wall
thickness)mm
thickness)mm thickness)mm
12Cr1MoVOr
p=2.7MPa~14.0MPa; 257
material of main 163 Steel20 142
t=500~540 226
pipe
12Cr1MoVOr
p=16.0MPa~17.5MPa; 257
material of main 163 Steel20 162.5
t=500~540 226
pipe
12Cr1MoVOr
p=17.0MPa~25.4MPa; 257 163.5
material of main Steel20 163
t=500~566 226 184
pipe
p=12.0MPa~18.4MPa; 257
Steel20 162.5 Steel20 162.5
t=200~235 226
p=19.0MPa~28.0MPa; 257
Steel20 163 Steel20 163
t=240~280 226
12Cr1MoVOr
p=28.0MPa~45.0MPa; 257 163.5
material of main Steel20 163.5
t=240~286 226 184
Steam, pipe
water Steel20 Steel20
p=3.9MPa; 257
Or 142 Or 142
t=450 226
Steel10 Steel10
Steel20 Steel20
p=7.6MPa;
Or Note 3 142 Or 142
t175
Steel10 Steel10
After balancing container, discharge

p=4.0MPa~12.5MPa;
pollutions in drain pipe and electrical Boiler
t=249~326 Before balancing container, before
contact water meterSteel20 142 drum
electrical contact water
After balancing container, discharge water
p=15.0MPa~20.0MPa; levelSteel20 284
pollutions in drain pipe and electrical Level
t=340~364
contact water meterSteel20 162.5
Water
Before balancing container, before After balancing container, discharge
p=20.0MPa~27.3MPa; level of
electrical contact water pollutions in drain pipe and electrical
t=364~435 steam
levelSteel20 286 contact water meterSteel20 163
separator
Heavy oils, buck mixture Steel10 202 or 182
Oil, gas, flue gas, gas-powder

Steel10 142
mixture
Composition analysis of steam, 1Cr18Ni9Ti 142(For steam and water

water, flue gas, cooling water of analyzing pipe, it is only need to consider
water cooled generator chemical analysis sampling cooler
268
connection tube)
Note 1: P is working pressure; t is working temperature.

Note 2: pipe specification in Table162.5Unify to163.
Note 3: when sampling valve is welded type valve,257or 226, otherwise163
Note 4: Selection of pipe material and pipe diameter of instrument of Unit with above supercritical pressure shall meet
requirements of design
Annex G
(Informative)
General record table of sampling element and sensitive element
G .1 Record of valve water pressure test should be according to those specified in Table G.1.
Table G .1 valve water pressure test record
_____ Unit Project number:
Project name
Name of subitem Inspection batch
Serial Operating
Valve No. Valve name Type/model Test pressure Remarks
number pressure
Conclusion:
269
Serial number, specification of the using counting device
Supervisor Date:
Owner Date:
G.270 Inspection record of orifice plate should be according to those specified in Table G.2
Table G .2 Inspection record of orifice plate

_____ Subsystem number:
Project name
Serial Hole diameter Inlet side edge of

Name Design No. value Accessory Remarks
number deviation orifice plate
Conclusion:
Serial number, specification of the counting device used:
270
Construction
Date:
contractor
Supervisor Date:
Owner Date:
G.3 Record of special instruments installation should be according to those specified in Table G.3
Table G .3 Record of special instruments installation
Project name
Inspection
Name of subitem
batch
Serial Measuring Transformer Insulation Gap between sensors and

Design number Fixing
number point Name type resistance feedback surface
Conclusion:
Serial number, specification of the counting device used
271
Construction
Date:
contractor
Supervisor Date:
Owner Date:
G.4 Spectrum re-inspection record of alloy steel parts should be according to those specified in
Table G.4
Table G .4 Spectrum reinspection record of alloy steel parts

_____ Subsystem number:
Project name
Parts/system Figure No.
Process Inspection rate

Acceptance standard
standard
Determine the nature or Correspond with results

Serial number Work name Specification Design material
semi quantitative analysis whether or not
Conclusion:
272
Construction
Date:
contractor
Supervisor Date:
Owner Date:
G.5 Certification of concealed work should be according to those specified in Table G.5.
Table G .5 Certification of concealed work
_____ Unit project number:
Project name
Shelter content:
Conclusion:
Construction
Date:
contractor
Supervisor Date:
Owner Date:
Annex H
(Informative)
General record table of local testing and control instrument
273
Record of local testing and control instrument installations should be according to those specified
in Table H.1.
Table H .1 Record of local testing and control instrument installations
Project name
Serial Equipment
Equipment name Type/model Installation site Inspection of blockage conformity
number number
Conclusion:
Construction
Date:
contractor
Supervisor Date:
Owner Date:
Annex I
(Informative)
274
Common record list for installation engineering of control panel
(console, box, cabinet)

Installations record of control panel (console, box, cabinet) should be carried out according to
those specified in Table I.1.
Table I.1 installations record of control panel (console, box, cabinet)
Project name
Subentry project
Inspection batch
name
This inspection includes size of control panel (console,

box, cabinet)
Inspection item Data Remarks
The maximum value of vertical misalignment, mm/m
The maximum value of altitude difference of two

neighboring panel top, mm
The maximum altitude difference of banks of panel

tops, mm
The maximum deviation of disc surface of neighboring

panel, mm
Total deviation of disc surface of over 5 panel in rows,

mm
The maximum value of joint gap of panel, mm
Schematic diagram (If any):
Conclusion:
Construction
Date:
contractor
Supervisor Date:
Owner Date:
Annex J
275
(Informative)
General record list of wire, cable laying and wiring installation

J .1 Record of laying cable and compensating wire should be carried out according to those
specified in Table J.1.
Table J .1 Record of laying cable and compensating wire
______ Unit Project number:
Project name
Name of subitem Batch
Cable
Specification Cable end Cable length Cable coil Surrounding Laying
No. Cable mark starting Remarks
and model point (m) m number temperature date
point (m)
Conclusion:
No. specification of the using counting device
Construction
Date:
contractor
Supervisor Date:
276
Owner Date:
J .2 Inspection record of cable insulation should be carried out according to those specified in
Table J.2
Table J .2 Inspection record of cable terminating
Project name
No. Cable mark Specification Cable starting Cable end Insulation resistance Terminating Remarks
and model point point M inspection
Conclusion:
No. specification of the counting device used
Construction
Date:
contractor
277
Supervisor Date:
Owner Date:
Annex K
(Informative)
General record table of pipe laying and connection

Record of instrument pipe sealing test should be carried out according to those specified in Table
K .1.
Table K .1 Record of instrument pipe sealing test
Project name
Conduct a test with referring to standards of Annex D
No. Pipe No. Pipe name Installation position Operating pressure Test pressure Remarks
Procedure description of pipe sealing test:
Conclusion:
278
Construction
Date:
contractor
Supervisor Date:
Owner Date:
Annex L
(Informative)
General record table of protection and grounding

L .1 Record of fire prevention and blockage should be carried out according to those specified in
Table L .1.
Table L .1 Record of fire prevention and blockage
Project name
Category of plugging Inspection of blockage

No. Site Marking Remarks
material conformity
Conclusion:
279
Construction
Date:
contractor
Supervisor Date:
Owner Date:
L.2 Special grounding device of I&C, protection, shielding, inspection acceptance record of signal
grounding installation should be carried out according to those specified in Table L .2.
Table L .2 Check records of installing special grounding device, protection, shielding, signal grounding line
of I&C
Project name
Grounding
No. Site Content Remarks
resistance
280
Conclusion:
No., specification of the using counting device
Construction
Date:
contractor
Supervisor Date:
Owner Date:
Annex M
(Informative)
General record table of debugging and acceptance of measuring
instrument and control devices for heating engineering

M.1 TSI calibration record of instrument should be carried out according to those specified in
Table M .1
Table M .1 TSI instrument calibration record
Project name
Sample name
P/N: P/N:
Probe Proximitor
S/N: S/N:
Voltage V
Gap
mm Positive travel Return travel
route route
281
Average calibration coefficient Sensitivity calibration
Appearance inspection:
Conclusion:
Standard instrument
No. Type Accuracy Remarks
Name
Calibrated by Audited by:
Date Date
M.2 Calibration record of transmitter should be carried out according to those specified in Table
M.2.
Table M.2 calibration record of transmitter
Project name
Sample name Type and specification No.
Room temperature
Measuring range Accuracy
calibration
Installation site and

supplier
purpose
Output actual value Basic error

Standard signal
Input parameter mA mA Hysteresis Remarks
mA
Up Down Up Down
282
Appearance inspection: Calibration situation:
Conclusion:
Standard instrument
Name
Calibrated
Audited by:
personnel
Date Date
M.3 Pressure switch (flow switch, temperature switch, liquid level switch, etc)calibration record
should be according to those specified in TableM.3
Table M .3 Calibration record of switch
Project name
Measuring Room temperature

Accuracy
range calibration

supplier
purpose
Operating value Contact and

Frequency Given value () Return value () Error () Remarks
() Insulation
First
Second
283
Third
Conclusion:
Standard instrument
Name
Calibrated
Audited by:
personnel
Date Date
M .4 Calibration record of electric contact thermometer should be carried out in accordance with
Table M.4
Table M .4 Calibration record of electric contact thermometer
Project name
Name of subitem , Batch
Type and
Sample name No.
specification
Room
Measuring
Accuracy temperature
range
calibration
Installation site
Division value
and purpose
Scale division Import

of tested standard Practical indicated value Basic error Variation Remarks
meter value
Up Down Up Down
284
Connection
Given Operating Return The maximum Contact and Insulation of
point Remarks
value value value error each time Insulation contact to shell
calibration
First
Second
Third
Conclusion:
Standard instrument
Name
Calibrated
Audited by:
personnel
Date Date
M.5 Calibration record of thermocouple should be carried out according to those specified in Table M.5
Table M .5 Calibration record of thermocouple

Project name
Standard Standard couple Tested thermocouple

Calibration
Temperature , certificate
point No: No: No: No: No:
e
Point 1 1
Reading 2
Average
285
Temperature at reference edge
Difference between calibration points
Actual value
Error
Reading 2
Average
Point 2 Temperature at reference edge
Actual value
Error
Reading 2
Average
Point 3 Temperature at reference edge
Actual value
Error
Conclusion:
Standard instrument Name No. Type Accuracy Remarks
Audited
Calibrated personnel
by:
Date Date
M.6 Calibration record of thermocouple should be carried out according to those specified in TableM.6
Table M .6 calibration record of thermocouple

Project name
No.
Type
Graduation
Tested thermocouple
Accuracy rating
Supplier
Purpose
286
Standard
Standard
Inspection item platinum Tested thermocouple
resistance
resistance
Calibration 2
point 3
4
Reading
5
Average
mV
Actual value
Qualified acceptance of single point
Calibration 2
point 3
Average
mV
Actual value
Qualified acceptance of single point
Conclusion:
Standard instrument
Name
Calibrated
Audited by:
personnel
Date Date
M.7 Calibration record of thermocouple should be carried out according to those specified in TableM.7
Table M .7 Calibration record of pressure gauge

Project name
287
Room
Measuring
Accuracy temperature
range
calibration
Installation site and Allowable

supplier
purpose tolerance
Standard Indicating value of tested meter Amount of change of pointer of
pressure after being tapped tested meter after being tapped Hysteresis error Remarks
Pa Up Down Up Down
Conclusion:
Standard instrument
Name
Calibrated
Audited by:
personnel
Date Date
288
M .8 Calibration record of motor-driven valve (unadjustable) and solenoid valve should be carried
out according to those specified in Table M .8
Table M .8 unadjustable electric (pneumatic) valve calibration records
Project name
ON- time OFF-time

No. Valve No. Valve name Exfactory SN. Type supplier Remarks
s s
Conclusion:
Standard instrument
Name
Calibrated Audited by:
289
personnel
Date Date
M .9 calibration record of operating mechanism should be carried out according to those specified in Table M .9
Table M .9 Calibration record of operating mechanism

Project name
Valve name Type No.
Measurement
Accuracy
range

supplier
purpose
Import standard Basic error

Valve scale Feedback signal mA
value mA Variation Remarks
division%
mA Up Down Up Down
Conclusion:
Standard instrument
Name
290
Calibrated
Audited by:
personnel
Date Date
291

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DL

Code for construction quality acceptance

Issued on July 22, 2009 Implemented on December 1, 2009

4 Construction quality acceptance

4.2 Division of Construction Quality Acceptance Range and General Tables

01 Installation of I&Cshared I&C system Dominant

01 Installation of I&C (panel, console, cabinetpanel,

01 Fabrication and installation of panel base

01 Fabrication and installation of panel base Table 4.6.2-1

02 Installation of panel (console, panel and cabinet) Dominant

02 Installation of individual panel (console, box and Dominant Table 4.6.2-3

02 Installation of electronic equipment room (panel, Dominant

01 Fabrication and installation of panel base

01 Fabrication and installation of panel base Table 4.6.2-1

02 Installation of panel (console, panel and cabinet) Dominant

02 Installation of individual panel (console, box and Dominant Table 4.6.2-3

01 Installation of instruments on panel Dominant

01 Installation of instruments on panel Dominant Table 4.6.3-1

02 Installation of distributed control system equipment Dominant Table 4.6.3-2

03 Installation of digital display instrument Dominant Table 4.6.3-3

04 Installation of recording instrument Dominant Table 4.6.3-4

05 Installation of survey instrument Dominant Table 4.6.3-5

06 Installation of flashing-signal alarm devices Dominant Table 4.6.3-6

07 Installation of control system for PLC Dominant Table 4.6.3-7

04 Installation of I&C for steam-water analysis station

01 Installation of steam-water analysis instrument Dominant

01 Installation of steam-water analysis instrument Dominant Table 4.5.4-2

02 Installation of steam-water analysis station Dominant Table 4.5.4-3

02 Installation and piping installation of steam-water

01 Installation of steam-water analytical sampling device Table 4.4.6-2

02 Pipe laying Table 4.8.2-1

03 Cable laying and wiring

02 Laying of wire and compensating wire Table 4.7.3-2

03 Fabrication, installation and wiring of cable head Table 4.7.4

05 Installation of I&C for furnace injection system

01 Installation of instruments for furnace injection system

01 Installation of local indicating pressure gauges Table 4.5.2-1

02 Installation of indicating pressure gauge with signal Table 4.5.2-2

03 Installation of local differential-pressure indicating Table 4.5.2-3

04 Installation of differential-pressure indicating Table 4.5.2-4

02 Installation of furnace injection device and piping

01 Pipe laying Table 4.8.2-1

02 Piping in panel and transmitter Table 4.8.2-2

03 Installation of stop valve and pressure relief valve Table 4.8.3-1

03 Cable laying and wiring

01 Cable laying Table 4.7.3-1

02 Laying of wire and compensating wire Table 4.7.3-2

06 Installation of I&C for HVAC

01 Installation of I&C panel (box, cabinet)

01 Installation of panel (console, panel and cabinet) in rows Table 4.6.2-2

02 Installation of individual panel (console, box and Table 4.6.2-3

03 Installation of thermostat and protective box Table 4.6.2-4

02 Installation of sampling element and sensitive element

01 Installation of temperature measuring element for air Table 4.4.2-5

02 Installation of pressure sampling element for air pipe Table 4.4.3-2

03 Installation of pressure sampling element for steam, Table 4.4.3-1

03 Installation of measurement and control instrument

01 Installation of local indicating pressure gauge Table 4.5.2-1

02 Installation of indicating pressure gauge with signal Table 4.5.2-2

03 Installation of local differential-pressure indicating Table 4.5.2-3

04 Installation of differential-pressure indicating instrument Table 4.5.2-4

06 Installation of temperature switch Table 4.5.3-1

07 Installation of pressure and differential pressure switches Table 4.5.3-2

08 Installation of flow switch Table 4.5.3-3