Code for Construction Quality Acceptance and Evaluation of Electric Power Construct-Part 5: Piping & System

ICS27.
100
F20
File No.: J904-2009

DL
PROFESSIONAL STANDARD
OF THE PEOPLES REPUBLIC OF CHINA

P DL/T 5210.5-2009
Code for Construction Quality Acceptance and

Evaluation of Electric Power Construct-Part 5:
Piping & System
5

Issued on July 22, 2009 Implemented on December 1, 2009

Issued by the National Energy Administration of the People's Republic of China
Contents
Foreword ...................................................................................................................................II
1 Scope ................................................................................................................................... 1
2 Normative References ......................................................................................................... 2
3 General Provisions .............................................................................................................. 3
4 Construction Quality Acceptance ........................................................................................ 4
4.1 Requirements in Construction Quality Acceptance .................................................. 4
4.2 Division of Construction Quality Acceptance Range and General Tables................ 6
4.3 General Criteria....................................................................................................... 47
4.4 Installations of Four Main Pipes ............................................................................. 49
4.5 Installation of Medium- and Low-Pressure Pipes................................................... 78
4.6 Installation of Fuel Oil and Fuel Gas Pipes in Plant ............................................... 89
4.7 Installation of Other Pipes ...................................................................................... 97
5 Evaluation on the Quality of Single Project .................................................................... 103
5.1 Basic Requirements .............................................................................................. 103
5.2 Evaluation Provisions ........................................................................................... 104
5.3 Evaluation Content ............................................................................................... 104
5.4 Evaluation Methods .............................................................................................. 105
5.5 Quality Evaluation on Installation of Four main pipes ......................................... 107
5.6 Quality Evaluation on Installation of Medium and low-pressure pipes.................116
5.7 Quality Evaluation on Installation of Fuel Oil and Fuel Gas Pipes in Plant......... 123
5.8 Summarizing of Evaluation Score of Project Position (Scope) of Single Project 130
5.9 Report of Single Project Quality Evaluation......................................................... 130
6 Quality Evaluation of Single Unit ................................................................................... 132
7 Quality Evaluation of Overall Project ............................................................................. 135
Appendix A (Normative) Confirmation and Signature Table for Acceptance of Unit Project
Appearance Quality ............................................................................................................... 139
I
Foreword
The standard series Code for Construction Quality Acceptance and Evaluation of
Electric Power Construct consists of 8 parts:
DL/T 5210.1 Part 1: civil work
DL/T 5210.2 Part 2: boiler unit
DL/T 5210.3 Part 3: steam turbine generator unit
DL/T 5210.4 Part 4: thermal meter and control device
DL/T 5210.5 Part 5: piping & system
DL/T 5210.6 Part 6: the equipment and the system with the water treatment and
hydrogen generation
DI7T 5210.7 Part 7: welding
DL/T 5210.8 Part 8: processing preparation
This Part is the fifth part of DL/T 5210.
This Part was formualted according to "Announcement of National Development and
Reform Commission on Issuing the Professional Standard Project Planning in 2008"
(Fagaiban Gongye [2008] No. 1242).
During the drafting procedure of this Part, the drafting group refers to the content of
"Standard for Quality Inspection and Evaluation of Thermal Power Construction (Piping
Section)" (2000) (Guodian Dianyuan [2001] No.116) issued by the former State Power
Corporation.
Appendix A in this part is normative.
This Part is proposed by the China Electricity Council.
This Part is under the jurisdiction of and is explained by Committee for Standardization
of Thermal Power Construction in Power Industry.
Chief drafting organization: Hunan Provincial Thermal Power Construction Company
(HTPC)
Participating organizations: TianJin Electric Power Construction Company, Jiangsu
Electric Power Construction No.3 Engineering Company, Chongqing Power Construction
Company and Hunan Electric Power Industry Association.
Chief drafting staffs: Li Weiguo, Chen Jinong, Zhou Wenjiang, Li Pengqing, Zhou Defu,
Yang Jianhua, Yang Fengzhen, Cai Kehong, Zhao Changhe and Xue Zhiqiang.
The "Standard for Quality Inspection and Evaluation of Thermal Power Construction
(Piping Section)" (2000) (Guodian Dianyuan [2001] No. 116) shall be abolished on the
issuing date of this Part.
During the process of implementing this Part, the relevant opinions and advice,
whenever necessary, can be posted or passed on to the Standardization Center of the China
Electricity Council (Address: No. 1, 2nd lane, Baiguang Road, Beijing, 100761, China).
II
1 Scope
This Part of DL/T 5210 specifies the relevant requirements in construction quality
acceptance standard, quality evaluation of single project, quality evalution of single unit, and
quality evaluation of overall project of the pipeline and system in thermal power generation
project.
This Part is applicable to the construction quality acceptance and engineering quality
evaluation of the pipeline and system in the constructed, extended and renovated thermal
power generation projects with unit capacity of 300MW~1000MW.The construction quality
acceptance and engineering quality evaluation of the pipeline and system in the 300MW and
bellow thermal power generation project, conventional island of nuclear power station and
power plant public part (BOP) may comply with this Part by reference.
1
2 Normative References
The following standards contain provisions which, through reference in this part,
constitute provisions of this part. For dated reference, subsequent modification to (excluding
correction to), or revisions of, any of these publications do not apply. For undated references,
the latest edition of the normative document is applicable to this Part.
GB 502351997 Code for Construction and Acceptance of Industrial Metallic Piping
GB 50375 Evaluating Standard for Excellent Quality of Building Engineering
DL 50311994 The Code of Erection and Acceptance for Electric Power Construction
(Piping Section)
DL/T 441-2004 Supervision Code for Creep Strain of Steam Pipe in High Temperature
and High Pressure in Fossil Fuel Power Plant
DL/T 852-2004 Guide for Boiler Start-up Commissioning Test
DL/T 869 The code of Welding for Power Plant
2
3 General Provisions
3.0.1 This standard is formulated with a view to intensifying construction engineering

quality control in electric power industry, improving construction quality level, and unifying
the relevant requirements in construction quality acceptance standard and evaluation for
thermal power generation engineering.
3.0.2 The construction quality acceptance for thermal power generation project shall be
conducted by inspection lot, subitem project, subsection project and unit project. The
construction quality acceptance is only applied with a quality grade "qualified"; in case of any
nonconformity, it shall comply with Article 4.1.12 in this Part.
3.0.3 The engineering quality evaluation shall be conducted for the projects with the "high
quality" engineering objective.
3.0.4 The engineering quality evaluation shall be conducted by the three phases (stage) -
single project, single unit and overall project.
3.0.5 The construction quality evaluation for single project shall be conducted upon that the
construction quality acceptance for all unit projects is qualified and the collection and
rearrangement of engineering technical document is completed, and the evaluation shall cover
the whole work content before 168-h trial operation with full load.
3.0.6 The quality evaluation for single unit shall be conducted after the construction quality
acceptance for all single projects and the 168-h trial operation of the unit with full load are
completed and the environmental protection projects supported are normally put into
operation. The synergic system shall be bought into the evaluation for the first unit.
3.0.7 The quality evaluation for overall project shall be conducted after the quality
evaluation for all single units, the performance tests of the units and the engineering archives
evaluation are completed.
3
4 Construction Quality Acceptance
4.1 Requirements in Construction Quality Acceptance
4.1.1 The inspection, acceptance and acceptance confirmation and signature for pipeline and
system of thermal power generation project shall be conducted according to the requirements
of this Part.
4.1.2 For the inspection and acceptance for the project construction quality, the construction
organization shall prepare the quality acceptance range division table on the base of the works
scope according to the requirements of Chapter 4 in this Part; the supervision organization
shall conduct the examination and the parties of construction, supervision and construction
organization jointly sign and seal for approval after the construction organization make a
confirmation. For the engineering project with engineering general contract or other project
management mode, the acceptance organization may be added in "acceptance organization"
column of construction quality acceptance range division table by development organization
according to actual situation. The items that the design organization and equipment
manufacture organization shall participate in the quality acceptance specified in "acceptance
organization" column may be adjusted by development organization according to actual
situation.
4.1.3 The part of the inspection items in "Construction Quality Acceptance Range Division
Table" in Chapter 4, incongruent with the ones in the actual project, may be added or canceled.
The items added or canceled may be numbered or lack of number in the project numbering in
the construction quality acceptance range, but the original number shall not be altered.
4.1.4 Engineering construction quality acceptance shall be carried out by the acceptance
organizations stipulated in "construction quality acceptance range division table. The
acceptance for inspection lot, subitem project and subsection project shall be organized by the
supervision organization, if participating in, and the organizations concerned shall participate;
the construction organization shall organize the acceptance for unit project with the
participation of the organizations concerned. The design organization and the manufacturing
organization shall participate in the acceptance of the related items according to the
requirements of "Construction Quality Acceptance Range Division Table. Quality acceptance
personnel shall hold the qualification certificate consistent with the profession which shall be
within the validity period. The acceptance authority of the personnel involved in the quality
acceptance for unit project, subsection project, subitem project and inspection lot shall be
determined by the organizations concerned under the organization of the construction
organization.
4.1.5 In the engineering quality inspection and acceptance, the quality inspection personnel
at all levels shall strictly comply with the requirements of this part as well as the relevant
current national standard, professional standard, contract terms, design document and
manufacturing technical document, and they shall be responsible for the acceptance results.
4.1.6 The quality acceptance must be conducted after the construction project is completed.
The construction organization shall apply the quality acceptance to the project supervision
and the development organization upon the construction organization has done self-checking
4
and prepared complete self checking records.
4.1.7 The construction organization shall notify the supervision organization and the
organizations concerned to conduct witness acceptance before the concealed project being
concealed, and the inspection acceptance record and the confirmation and signature shall be
completed.
4.1.8 The appearance quality of unit projects shall be inspected by the quality inspection
personnel through visual observation, feeling or necessary measurement, and confirmed and
singed according to the overall condition of the inspected project (see Appendix A).
4.1.9 The inspection and acceptance of project construction quality shall comply with the
requirements in Chapter 4 of this Part and be conducted by inspection lot, subitem project,
subsection project and unit project; where a unit project is constructed by multiple
construction organizations in sections, subunit projects may be set up. The subunit project
number is the original unit project number affixed with English letters for distinguishing.
4.1.10 The construction quality acceptance shall meet the following requirements:
The acceptance for subitem projects shall be conducted only upon the acceptance for
inspection lots is qualified; the acceptance for subsection project shall be conducted only
upon the acceptance for subitem projects is qualified; the acceptance for unit project shall be
conducted only upon the acceptance for subsection projects is qualified.
4.1.11 The qualified construction quality acceptance for inspection lot, subitem project,
subsection project and unit project shall meet the following requirements:
1 The complete inspection is conducted for the inspection items according to the
requirements on inspection lots and subitem projects, and the inspection results meet the
quality criteria; the quality acceptance for this inspection lot or subitem project is qualified.
2 All the items for acceptance of the inspection lots contained in a subitem project are
qualified and the data for the subitem project is complete, the quality acceptance for this
subitem project is qualified.
3 The quality acceptance for the subitem projects contained in a subsection project is
qualified and the data for the subsection project is complete, the quality acceptance for this
subsection project is qualified.
4 The quality acceptance for the subsection projects contained in a unit project is
qualified and the data for the unit project is complete and meets the records management
requirements; the quality acceptance for this unit project is qualified.
4.1.12 The nonconformity of construction quality, if existing, shall be registered for record
and treated according to the following requirements:
1 The inspection items for reworked ones, or replaced instrument or equipment, shall
be checked for acceptance again.
2 The inspection items that are able to satisfy the functional requirements of safe
handling through reworking and treatment, may be inspected according to the technology
processing scheme and the negotiated document.
3 As for the inspection items that are unable to be reworked or are unqualified through
repairing, the certifying agency or the organizations concerned shall carry out appraisal and
may make concessional treatment for the project not affecting the inner quality, service life,
use function and safe operation. The items given with quarter may not be inspected again,
but they shall be indicted in column "acceptance result", and the written report shall be
5
attached following the acceptance table.
4.1.13 The construction quality of inspection lot and subitem project under one of the
following conditions shall not be inspected:
1 The inspection results of the dominant inspection items cannot meet the quality
criteria.
2 The design organization or the manufacturer has data requirement in quality criteria
and the measured data are not filled in the inspection result column.
3 The quality acceptance documents do not conform to the records management
regulations.
4.1.14 As for quality problems caused by design or equipment manufacture, the design or
equipment manufacture units shall be responsible for the disposal. After the entrusted on-site
disposal by construction organization, if specific non-dominant items cannot fully meet
standard requirements, upon the written signature by design organization, manufacturing
organization, supervision organization and construction organization, the concessional
treatment can be made. Secondary acceptance will not be carried out to project undergone
concessional treatment, but it shall be indicated in column "acceptance result", and the written
report hereof shall be attached following the acceptance table.
4.1.15 The quality acceptance documents for inspection lot, subitem project, subsection
project and unit project shall be of accurate data, complete document collection, and complete
signature procedure; and the material and handwriting for document preparation shall meet
the requirements of "durability" and the records management specifications.
4.2 Division of Construction Quality Acceptance Range and General Tables
4.2.1 The construction quality acceptance shall be conducted by inspection lot, subitem
project, subsection project and unit project; the division of quality acceptance range of all
levels of acceptance organizations shall meet those specified in Table 4.2.1.
6
Table 4.2.1 Construction Quality Acceptance Range Division Table
Project number Acceptance organization Number of
Unit Subsection Subitem Inspection Project name Property Construction Supervision Design Manufacturing Development quality
project project project lot organization organization organization organization organization acceptance table
01 Installations of four main pipes
01 Installation of main steam pipe Dominant
Installation of main steam pipe Dominant
01 Appearance inspection and cleaning of pipes Dominant Table 4.3.1-1

01
02 Piping fabrication Dominant Table 4.3.1-2
03 Installation of main steam pipe Dominant Table 4.4.2
Installation of main steam bypass pipe Dominant

02 02 Piping fabrication Dominant Table 4.3.1-2
03 Inspection and installation of valves Dominant Table 4.3.1-3
04 Installation of main steam bypass pipe Dominant Table 4.4.2
Installation of main steam drainage pipe Dominant
01 Appearance inspection and cleaning Dominant Table 4.3.1-1

03
03 Installation of main steam drainage pipe Dominant Table 4.4.2
Preparation and installation of supporter and

Dominant
hanger of main steam pipe
04
01 Dominant Table 4.4.1
hanger of main steam pipe
Installation of displacement indicator of main

05 Dominant
steam pipe
7
Installation of displacement indicator of main

steam pipe
Installation of creep supervision segments and

Dominant
creep measurement points of main steam pipe
06
creep measurement points of main steam pipe
02 Installation of hot reheat steam pipe Dominant
Installation of hot reheat pipe Dominant

01
03 Installation of hot reheat pipe Dominant Table 4.4.2
Installation of hot reheat bypass pipe Dominant

04 Installation of hot reheat bypass pipe Dominant Table 4.4.2
Installation of hot reheat drainage pipe Dominant

03
03 Installation of hot reheat drainage pipe Dominant Table 4.4.2

04 Dominant
hanger of the hot reheat pipe
8

hanger of hot reheat pipe
Installation of displacement indicator of hot

Dominant
reheat pipe
05
Installation of displacement indicator of hot
reheat pipe

creep measurement points in the hot-reheat Dominant
segment
06
01 creep measurement points in the hot-reheat Dominant Table 4.4.6
segment
Installation of cold reheat steam pipe Dominant
Installation of cold reheat pipe Dominant

03
04 Installation of cold reheat pipe Dominant Table 4.4.3
Installation of cold reheat drainage pipe

02
01 Appearance inspection and cleaning of pipes Table 4.3.1-1
03 02 Inspection and installation of valves Dominant Table 4.3.1-3
03 Installation of cold reheat drainage pipe Dominant Table 4.4.3
9

Dominant
hanger of cold reheat pipe
03
hanger of cold reheat pipe
Tightness test of the cold reheat pipe system Dominant

04
01 Tightness test of the cold reheat pipe system Dominant Table 4.4.3
04 Installation of high-pressure water supply pipe Dominant
Installation of main water supply pipe

Dominant
(including bypass pipe)

01
03 Inspection and installation of valves Dominant Table 43.1-3
04 Installation of main water supply pipe Dominant Table 4.4.4
Installation of recirculating pipe

04 Installation of recirculating pipe Dominant Table 4.4.4
Installation of high-pressure desuperheating

03
water pipe
10
Installation of high-pressure desuperheating

water pipe
Installation of water and air release pipes

04
02 Inspection and installation of valves Table 4.3.1-3
03 Installation of water and air release pipes Table 4.4.4
Preparation and installation of the supporter and

Dominant
hanger of high-pressure water supply pipe
05
hanger of high-pressure water supply pipe
Tightness test of the high-pressure water supply

Dominant
pipe system
06
Tightness test of high-pressure water supply
pipe system
05 Installation of steam lead pipe of turbine Dominant
01 Installation of high-pressure steam lead pipe Dominant
01 01 Appearance inspection and cleaning of pipes Dominant Table 4.3.1-1

01
02 Installation of high-pressure steam lead pipe Dominant Table 4.4.2
Installation of medium-pressure steam lead pipe Dominant
02 01 Appearance inspection and cleaning of pipes Dominant Table 4.3.1-1
02 Installation of medium-pressure steam lead pipe Dominant Table 4.4.2
11
Installation of discharge pipe

03
03 Installation of discharge pipe Table 4.4.2

hanger of turbine steam lead pipe
04
01 Table 4.4.1
hanger of turbine steam lead pipe
Blowing (flushing) inspection of high-pressure

Dominant
pipe
Blowing inspection of main steam pipe, cold

Dominant
pipe and hot pipe
06 01
Blowing inspection of main steam pipe, cold
pipe and hot pipe
Flashing inspection of water supply system Dominant

02
01 Flashing inspection of water supply system Dominant Table 4.4.8
02 Installation of medium and low pressure pipes
01 Installation of pipes in condensation system Dominant
01 Installation of condensed water pipe
02 Piping fabrication Table 4.3.1-2
12
04 Installation of condensed water pipe Dominant Table 4.5.3

hanger of condensed water pipe
02
01 Table 4.5.2
hanger of condensed water pipe
Tightness test of condensed water pipe

03
01 Tightness test of condensed water pipe Dominant Table 4.5.5
Water flushing of condensed water pipe Dominant

04
01 Water flushing of condensed water pipe Dominant Table 4.5.6
Installation of pipes in medium and

Dominant
low-pressure water supply system
02 Installation of medium and low-pressure water

01 supply pipes
02 02 Piping fabrication Table 4.3.1-2

01
Installation of medium and low-pressure water
supply pipes

hanger of medium and low-pressure water
02
supply pipes
01 Preparation and installation of supporter and Table 4.5.2
13
hanger of medium and low-pressure water

supply pipes
Tightness test of medium and low-pressure

Dominant
water supply pipes
03
Tightness test of medium and low-pressure
water supply pipes
Installation of pipes in demineralized water

system
Installation of demineralized water pipe

04 Installation of demineralized water pipe Dominant Table 4.5.3

03 Preparation and installation of supporter and

hanger of demineralized water pipe
02
01 Table 4.5.2
hanger of demineralized water pipe
Tightness test of demineralized water pipe Dominant

03
01 Tightness test of demineralized water pipe Dominant Table 4.5.5
Water flushing of demineralized water pipe Dominant

04
01 Water flushing of demineralized water pipe Dominant Table 4.5.6
04
Installation of pipes in high-pressure heater
14
draining system
Installation of high-pressure heater drainage

pipe
Installation of high-pressure heater drainage

pipe

hanger of high-pressure heater drainage pipe
02
01 Table 4.5.2
hanger of high-pressure heater drainage pipe
Tightness test of high-pressure heater drainage

Dominant
pipe
03
Tightness test of high-pressure heater drainage
pipe
Installation of pipes in low-pressure heater

draining system
05
Installation of low-pressure heater drainage pipe
01
05 01 02 Piping fabrication Table 4.3.1-2
15
04 Installation of low-pressure heater drainage pipe Dominant Table 4.5.3

hanger of low-pressure heater drainage pipe
02
01 Table 4.5.2
hanger of low-pressure heater drainage pipe
Tightness test of low-pressure heater drainage

Dominant
pipe
03
Tightness test of low-pressure heater drainage
pipe
Installation of pipes in closed recirculating

06 Dominant
cooling water system
Installation of closed recirculating cooling water

pipe

Installation of closed recirculating cooling water

pipe

hanger of closed recirculating cooling water
02
pipe
16
hanger of closed recirculating cooling water

pipe
Tightness test of closed recirculating cooling

Dominant
water pipe
03
Tightness test of closed recirculating cooling
water pipe
Water washing of closed recirculating cooling

Dominant
water pipe
04
Water washing of closed recirculating cooling
water pipe
Installation of pipes in open recirculating

07
cooling water system
Installation of open recirculating cooling water

pipe

Installation of open recirculating cooling water

pipe

02 hanger of open recirculating cooling water pipe
17
hanger of open recirculating cooling water pipe
Tightness test of open recirculating cooling

Dominant
water pipe
03
Tightness test of open recirculating cooling
water pipe
Water washing of open recirculating cooling

water pipe
04
Water washing of open recirculating cooling
01 Table 4.5.6
water pipe
08 Installation of pipes in industrial water system
Installation of industrial water pipe

04 Installation of industrial water pipe Dominant Table 4.5.3

hanger of industrial water pipe
02
01 Table 4.5.2
hanger of industrial water pipe
Tightness test of industrial water pipe Dominant

03
01 Tightness test of industrial water pipe Dominant Table 4.5.5
04 Water flushing of industrial water pipe
18
01 Water flushing of industrial water pipe Table 4.5.6
Installation of pipes in seal water system

(including the cooling water pipe of feed pump)
Installation of seal water pipe

01
03 Installation of seal water pipe Dominant Table 4.5.3

09
hanger of seal water pipe
02
01 Table 4.5.2
hanger of seal water pipe
Tightness test of seal water pipe Dominant

03
01 Tightness test of seal water pipe Dominant Table 4.5.5
Water washing of seal water pipe Dominant

04
01 Water washing of seal water pipe Dominant Table 4.5.6
Installation of pipes in drain and blowdown

10 system (including the drainage pipe of the main
body)
Installation of drain and blowdown pipe

01
03 Installation of drain and blowdown pipe Dominant Table 4.5.3
19

hanger of drain and blowdown pipe
02
01 Table 4.5.2
hanger of drain and blowdown pipe
Tightness test of drain and blowdown pipe Dominant

03
01 Tightness test of drain and blowdown pipe Dominant Table 4.5.5
Installation of related pipes of integrated pump

11
station

station

01

03 Table 4.5.3
station

hanger for related pipes of integrated pump
station
02
01 hanger for related pipes of integrated pump Table 4.5.2
station
Tightness test of related pipes of integrated

03 Dominant
pump station
20
Tightness test of related pipes of integrated

pump station
Installation of pipes in circulating water system
Installation of circulating water pipe

04 Installation of circulating water pipe Table 4.5.3

12

hanger of circulating water pipe
02
01 Table 4.5.2
hanger of circulating water pipe
Tightness test of circulating water pipe Dominant

03
01 Tightness test of circulating water pipe Dominant Table 4.5.5
Installation of pressure pipes of water

13 circulating pump room (including the
lubricating water pipe)
Installation of pressure pipes of water

circulating pump room
01 01 Appearance inspection and cleaning of pipes Table 4.3.1-1
03 Installation of pressure pipes of water Table 4.5.3
21

hanger of the pressure pipes in water circulating
pump room
02
01 hanger of the pressure pipes in water circulating Table 4.5.2
pump room
Tightness test of pressure pipes of water

Dominant
03
Tightness test of pressure pipes of water
Flushing of pressure pipes of water circulating

Dominant
pump room
04
Flashing of pressure pipes of water circulating
pump room
Installation of pipes of rubber ball cleaning

14 system
01 Installation of rubber ball cleaning pipe
14 01 01 Appearance inspection and cleaning of pipes Table 4.3.1-1
03 Installation of rubber ball cleaning pipe Table 4.5.3
22
hanger of rubber ball cleaning pipe

01 Table 4.5.2
hanger of rubber ball cleaning pipe
03 Tightness test of rubber ball cleaning pipe Dominant
01 Tightness test of rubber ball cleaning pipe Dominant Table 4.5.5
Installation of pipes in heating network steam

15
/water system
Installation of heating network steam /water

pipes

Installation of heating network steam /water

04 Table 4.5.3
pipes
Preparation and installation of supporters and

hangers for heating network steam/water pipes
02
01 Table 4.5.2
hangers for heating network steam/water pipes
Tightness test of heating network steam/water

Dominant
pipes
03
Tightness test of heating network steam/water
pipes
23
Flashing of heating network steam /water pipes

04
01 Flashing of heating network steam /water pipes Table 4.5.6
Installation of pipes in main body steam

extraction system (including all levels of steam Dominant
extraction)
Installation of main body steam extraction pipes Dominant

01
Installation of main body stream extraction

16 pipes

hanger of main body steam extraction pipes
02
01 Table 4.5.2
hanger of main body steam extraction pipes
Tightness test of main body steam extraction

Dominant
pipe
03
Tightness test of main body steam extraction
pipe
Installation of pipes in station-service steam

17
system
01 Installation of station-service steam pipe
24
01 03 Inspection and installation of valves Dominant Table 4.3.1-3
04 Installation of station-service steam pipe Dominant Table 4.5.3

hanger of station-service steam pipe
02
01 Table 4.5.2
hanger of station-service steam pipe
Tightness test of station-service steam pipe Dominant

03
01 Tightness test of station-service steam pipe Dominant Table 4.5.5
Blowing of station-service steam pipe Dominant

04
01 Blowing of station-service steam pipe Dominant Table 4.5.6
Installation of pipes in shaft seal system and

18 Dominant
valve lever leakage steam system
Installation of shaft seal and valve lever leakage

Dominant -
steam pipes

Installation of shaft seal and valve lever leakage

steam pipes
02
25
hanger of shaft seal and valve lever leakage

steam pipes<

01 hanger of shaft seal and valve lever leakage Table 4.5.2
steam pipes
Tightness test of shaft seal and valve lever

03 Dominant
leakage steam pipes
Tightness test of shaft seal and valve lever

leakage steam pipes
Blowing inspection of shaft seal and valve lever

04 Dominant
leakage steam pipes
Blowing inspection of shaft seal and valve lever

leakage steam pipes
Installation of the heating pipe for flange bolt
Installation of the heating pipe for flange bolt

01
01 Installation of the heating pipe for flange bolt Table 4.5.3

19 hanger for heating pipe of flange bolt
02
01 Table 4.5.2
hanger for heating pipe of flange bolt
Tightness test of heating pipe for flange bolt Dominant

03
01 Tightness test of heating pipe for flange bolt Dominant Table 4.5.5
26
Installation of the turbine exhaust pipe of feed

pump

pump
20
01

03 Table 4.5.3
pump

hanger for turbine exhaust pipe of feed pump
02
20 01 Table 4.5.2
hanger for turbine exhaust pipe of feed pump
Tightness test of turbine exhaust pipe of feed

Dominant
pump
03
Tightness test of turbine exhaust pipe of feed
pump
Installation of steam (fume) exhaust pipe
Installation of steam (fume) exhaust pipe

01
01 Installation of steam (fume) exhaust pipe Table 4.5.3
21

02 hanger of steam (fume) exhaust pipe
27
hanger of steam (fume) exhaust pipe
Installation of pipes in compressed air system
Installation of compressed air pipe

04 Installation of compressed air pipe Table 4.5.3

22
hanger of compressed air pipe
02
01 Table 4.5.2
hanger of compressed air pipe
Tightness test of compressed air pipe Dominant

03
01 Tightness test of compressed air pipe Dominant Table 4.5.5
Blowing inspection of compressed air pipe Dominant

04
01 Blowing inspection of compressed air pipe Dominant Table 4.5.6
Installation of pipes in air system of vacuum

23
pump
Installation of air duct of vacuum pump

01
03 Installation of air duct of vacuum pump Table 4.5.3
02
28
hanger for air duct of vacuum pump

01 Table 4.5.2
hanger for air duct of vacuum pump
Tightness test of air duct of vacuum pump Dominant

03
01 Tightness test of air duct of vacuum pump Dominant Table 4.5.5
Installation of pipes in wastewater and sewage

reclamation and utilization systems
24
Installation of wastewater and sewage
01
reclamation and utilization pipes

01
Installation of wastewater and sewage
03 Table 4.5.3

hangers for wastewater and sewage reclamation
24 and utilization pipes
02
01 hangers for wastewater and sewage reclamation Table 4.5.2
and utilization pipes
Tightness test of wastewater and sewage

Dominant
03 reclamation and utilization pipes
01 Tightness test of wastewater and sewage Dominant Table 4.5.5
29
Installation of pipes in steam exhaust cooling

25 Dominant
system of air cooling unit
Installation of main steam exhaust pipe

(including the installation of steam distributing Dominant
pipes, pipe bundles and headers)
01
03 Installation of main steam exhaust pipe Table 4.5.4
Installation of condensed water pipe and

vacuum pipe
02
Installation of condensed water pipe and
01 Table 4.5.3
vacuum pipe

hangers for pipes in steam exhaust cooling
system
03
01 hangers for pipes in steam exhaust cooling Table 4.5.2
system
Tightness test of pipes in exhaust steam system Dominant

04
01 Tightness test of pipes in exhaust steam system Dominant Table 4.5.5
05 Water washing of pipes in cooling system Dominant
30
01 Water washing of pipes in cooling system Dominant Table 4.5.6
Installation of miscellaneous pipes
Installation of miscellaneous pipes

01
03 Installation of miscellaneous pipes Table 4.5.3

26 hangers of miscellaneous pipes
02
01 Table 4.5.2
hangers of miscellaneous pipes
Tightness test of miscellaneous pipes Dominant

03
01 Tightness test of miscellaneous pipes Dominant Table 4.5.5
Flashing of miscellaneous pipes Dominant

04
01 Flashing of miscellaneous pipes Dominant Table 4.5.6
Installation of pipes of in-plant fuel oil and fuel

03 Dominant
gas systems
01 Installation of pipes in fuel oil system Dominant
Installation of fuel pipe Dominant

04 Installation of fuel pipe Dominant Table 4.6.2
31

hanger of fuel pipe
02
01 Table 4.5.2
hanger of fuel pipe
Tightness test of fuel pipe Dominant

03
01 Tightness test of fuel pipe Dominant Table 4.6.3
Blowing inspection of fuel pipe system Dominant

04
01 Blowing inspection of fuel pipe system Dominant Table 4.6.4
Installation of pipes in fuel gas system Dominant
Installation of fuel gas pipe Dominant

04 Installation of fuel gas pipe Dominant Table 4.6.2

hanger of fuel gas pipe
02
01 Table 4.5.2
hanger of fuel gas pipe
Tightness test of fuel gas pipe Dominant

03
01 Tightness test of fuel gas pipe Dominant Table 4.6.3
Blowing inspection of fuel gas pipe system Dominant

04
01 Blowing inspection of fuel gas pipe system Dominant Table 4.6.4
32
Installation of hydrogen pipe
Installation of hydrogen pipe

01
03 Installation of hydrogen pipe Table 4.6.2

hanger of hydrogen pipe
02
01 Table 4.5.2
03 hanger of hydrogen pipe
03 Tightness test of hydrogen pipe Dominant
01 Tightness test of hydrogen pipe Dominant Table 4.6.3
04 Installation of other pipes
01 Installation of steel pipes
Installation of steel pipes

01 02 Piping fabrication .Table 4.3.1-2
04 Installation of steel pipes Table 4.7.2

hanger of steel pipe
33
hanger of steel pipe
Tightness test of steel pipe Dominant

03
01 Tightness test of steel pipe Dominant Table 4.7.2
Installation of pipes in ash (slag) handling

system
Installation of ash (slag) handling pipes

01
03 Installation of ash (slag) handling pipes Table 4.7.3

02

hangers of ash (slag) handling pipes
02
01 Table 4.5.2
hangers of ash (slag) handling pipes
Tightness test of ash (slag) handling pipes Dominant

03
01 Tightness test of ash (slag) handling pipes Dominant Table 4.7.3
Installation project of nonmetallic

03
corrosion-resistant pipe
Installation of nonmetallic corrosion-resistant

pipe
03 Installation of nonmetallic corrosion-resistant Table 4.7.4
34
pipe

hanger of nonmetallic corrosion-resistant pipe
02
01 Table 4.5.2
hanger of nonmetallic corrosion-resistant pipe
Tightness test of nonmetallic corrosion-resistant

Dominant
pipe
03
Tightness test of nonmetallic corrosion-resistant
pipe
(Signature) (Signature)
(Signature)
Development
Supervision organization Supervision organization
organization
Date
Date Date
35
4.2.2 The construction management condition of unit project shall be inspected during the
construction and acceptance of unit project and the inspection results shall be filled in Table
4.2.2.
Table 4.2.2 Records of Construction Management and Inspection of Unit Project ( )
Development
Project name
organization
Profession director of
Design organization
design organization
Supervision Supervision engineer

organization of unit project
Construction
Construction
technique director of
organization
unit project
Commencement date Completion date of

of unit project unit project
Inspection results of construction management
Inspection items of construction management system and implementation

No. Inspection result
performance
1 List of implemented technical standards
Preparation and reviewing of construction organization design and construction

2
scheme
3 Examination and inspection of working diagram
4 Acceptance and inspection of equipments and materials
5 Implementation condition of compulsory provisions
6 Quality management statute and implementation performance
7 Safety management system and implementation performance
8 Energy saving and emission reduction target and system
9 Environmental protection
10 Prior certification condition of special type of work
11 Management of measurement tools
12 Qualification management of subcontractor
13 Management situation of engineering materials
14 Inspection results of quality supervision and problem resolution condition
Acceptance conclusion:
General supervision engineer: Date:
Profession director of development organization: Date:
36
4.2.3 The information listed in Table 4.2.3 shall be checked during the unit project
acceptance; the checking results shall be complete and meet the requirements of records
management.
Table 4.2.3 Check Table of Quality Control Documents of Unit Project ( )
________Unit Project number________
Copies Copies
SN Document name Check condition
expected obtained
Registration forms of advice notes for design alteration

1
and materials substitutes
Registration form of factory test report and quality

2
certificate documents for equipment and material
Equipment defect notice and equipment defect

3
handling report
4 Registration form of measurement tools
5 Quality acceptance table of the inspection lot
6 Quality acceptance table of the subitem project
7 Quality acceptance table of the subsection project
8 Quality acceptance table of the unit project
Confirmation and signature of concealed project and

9
tightness test
10 Construction record
Inspection table on the implementation performance of

11
compulsory provisions
Signature of the acceptance organization
Construction organization Date:
Supervision organization Date:
Development organization Date:
37
4.2.4 The advice notes for engineering design alteration, material substitution and altered
design shall be numbered, registered and attached on the registration form. The registering of
engineering design alteration and material substitution in unit project shall meet the
requirements specified in Table 4.2.4.
Table 4.2.4 Registration Form of Advice Notes for Design Alteration and Material Substitutes of Unit
Project ( )
No. of amended
Original Drawing number
SN Name of advice note contents in the Implementation
number related to alteration
advice note
Construction Supervision
Date: Date:
organization organization
38
4.2.5 The factory test reports and the quality certificate documents of equipments and
materials shall be numbered, registered and attached following the registration form. The
registering of factory test report and quality certificate documents of the equipments and
materials in unit project shall meet the requirements specified in Table 4.2.5.
Table 4.2.5 Registration Form of Factory Test Report and Quality Certificate Documents of Equipments
and Materials in Unit Project ( )
Total Original number of report
Name of equipment and material test report Report issuing
SN pages of and quality certificate Remarks
and quality certificate document organization
the report document
Prepared by Date:
39
4.2.6 The equipment defect, if any discovered, shall be inspected and confirmed by the
construction, supervision, manufacturing and development organizations together and the
letter of notice on equipment defect shall be filled in. The filling of equipment defect advice
note shall meet the requirements specified in Table 4.2.6.
Table 4.2.6 Letter of Notice on Equipment Defects
Project name
Name of unit project Name of subitem project
Name of inspection lot No.
Equipment name Detecting date
Condition of equipment defect:
Construction organization:
Date:
Manufacturing organization Construction organization
Supervision organization Development organization
Treatment suggestion:
Profession director of the development organization:
Date:
Organization Defect treatment suggestion Signature
Manufacturing organization Date:
40
4.2.7 After the equipment defect treatment, the defect treatment organization shall submit
the report to the development organization, and the development organization shall organize
the organizations concerned to conduct inspection and acceptance and sign the equipment
defect treatment report with acceptance opinions and signature. The filling of the equipment
defect report shall meet the requirements specified in Table 4.2.7.
Table 4.2.7 Equipment Defect Treatment Report
Project name
Name of unit project Name of subitem project
Name of inspection lot No.
Equipment name Treatment date
Treatment condition of defect:
Technical director of the defect treatment organization:
Date:
Defect treatment conclusion:
Supervision organization:
Date:
Acceptance organization Acceptance opinion Acceptance signature
Manufacturing organization Date:
41
4.2.8 The measurement tools used in the construction must be inspected and used within the
calibration validity period. All the measurement tools used in the construction procedure shall
be registered according to the requirements specified in Table 4.2.8. The supervision engineer
shall conduct the inspection and confirmation (approval) for the measurement tools registered
in the table.
Table 4.2.8 Registration Form of Measurement Tools Used in Unit Project ()
Calibration
Name of measuring equipment Factory Measurement Accuracy
SN Type/model validity Remarks
(instrument, tool) number limit grade
period
Construction
Date: Supervision organization Date:
organization
42
4.2.9 The construction quality of inspection lots shall be inspected and accepted according
to the quality criteria of the inspection items, and the Construction Quality Acceptance Table
of inspection lot shall be filled. No "Dominant" in column "property" means "general"
according to the requirements specified in Table 4.2.1. For the items outside of the acceptance
range, the acceptance organization column shall be filled with "/". The construction quality of
inspection lots shall meet the requirements specified in Table 4.2.9.
Table 4.2.9 Construction Quality Acceptance Table of Inspection Lot ( )
________Unit Project number: Property: Table: X.X.X
Name of subitem project
SN Inspection items Property Unit Quality criteria Inspection result Conclusion
Supervision organization:
Signature of acceptance organization
Construction organization Date
Supervision organization Date
Manufacturing organization Date
Design organization Date
Development organization Date
43
4.2.10 The construction quality of subitem project shall be inspected according to those
specified in Table 4.2.10 and the construction quality acceptance table of subitem project shall
be filled in. According to construction quality acceptance range division table (Table 4.2.1),
no "Dominant" in "property" column represents "general", and for the items outside of the
acceptance range, the acceptance organization column shall be filled with "/".
Table 4.2.10 Construction Quality Acceptance Table of Subitem Project ( )
________Unit Property: Project number________
Name of subsection project
SN Name of inspection lot Property Acceptance result Remarks
Supervision organization
44
4.2.11 The construction quality of subsection projects shall be checked for acceptance
according to the requirements of Table 4.2.11, and the quality acceptance table of subsection
project shall be filled. No "Dominant" in column "property" means "general" according to the
requirements specified in Table 4.2.1. For the items outside of the acceptance range, the
acceptance organization column shall be filled with "/".
Table 4.2.11 Construction Quality Acceptance Table of Subsection Project ( )
________Unit Property: Project number________
Name of unit project
SN Name of subitem project Property Acceptance result Remarks
45
4.2.12 The construction quality of unit projects shall be checked for acceptance according to
the requirements of Table 4.2.12, and the construction quality acceptance table for unit project
shall be filled. No "Dominant" in column "property" means "general" according to the
requirements specified in Table 4.2.1. For the items outside of the acceptance range, the
acceptance organization column shall be filled with "/".
Table 4.2.12 Construction Quality Acceptance Table of Unit Project ( )
SN Name of subsection project Property Acceptance result Remarks
46
4.3 General Criteria
4.3.1 Application scope: The general criteria are applicable to the quality acceptance of the
pipe installation projects of thermal power plant, thereinto, the appearance inspection and
cleaning of pipes are detailed in Table 4.3.1-1, the piping fabrication is detailed in Table
4.3.1-2 and the inspection and installation of valves are detailed in Table 4.3.1-3.
4.3.2 Inspection quantity: The items shall be inspected one by one.
4.3.3 Quality criteria: according to those specified in Table 4.3.1-1~Table 4.3.1-3.
Table 4.3.1-1 Appearance Inspection and Cleaning of Pipes
Inspection methods and
Procedure Inspection items Property Unit Quality criteria
instruments
Rechecking the technical

Meeting the design requirements and the
Specification and type Dominant documents for
relevant requirements of DL 5031-1994
production
Meeting the design requirements, the results Checking the technical

for chemical compositions, mechanical documents and carrying
properties, impact strength, heat treatment out 100% spectrrm
Material Dominant
conditions or metallographic analysis of inspection and hardness
Appearance
materials shall be in accordance with the inspection (required in
inspection of
corresponding national standard the code) on alloy steel
pipe
Without such defects as cracks, shrinkage Inspection with vernier
holes, inclusion, burnt-on sands, folds, caliper, ruler or thickness
missing solder and skin lamination; smooth tester, as well as
Surface inspection surface without sharp scratches; depression appearance inspection
depth not exceeding 1.5mm, depression
dimension being neither larger than 5% of
the pipe perimeter nor larger than 40mm
No sundries like severe rust, oil stain, paint, Sand-blast cleaning or

welding slag or silt in the pipe mechanical cleaning and
General requirements
appearance inspection of
pipes
Meeting the acidwashing technique as Technical document

required by the manufacturer, being with checking and appearance
Acidwashing Dominant
rustless internal part and one layer of passive inspection
protecting film
Pipe cleaning Without rust, skin lamination, welding slag
Steam
Internal Dominant or other sundries in the pipe, showing Appearance inspection
cleaning
cleaning metallic lustre
Without oil stain, rust, skin lamination, Appearance inspection

welding slag or other sundries in the pipe, after wiping with
Physical
Dominant showing metallic lustre absolute alcohol or
cleaning
acetone or after
mechanical cleaning
Sealing Both ends of the pipe shall be sealed firmly Appearance inspection
47
and reliably
Table 4.3.1-2 Piping Fabrication

Inspection methods and
Procedure Inspection items Property Unit Quality criteria
instruments
Meeting the relevant requirements of Appearance inspection and

Piping General requirements
Chapter 5 in DL 5031-1994 technical document checking
Meeting the provisions specified in Checking with vernier caliper

Groove cleanliness, type
Dominant 5.1.8 and 5.1.10 of DL 5031-1994 and ruler, as well as appearance
and size
inspection
Ruler-based measurement at
Straightness of
a
DN 100 Dominant mm 1 the position 200mm away from
double jointer
welded junction center
DN>100 Dominant mm 2 Appearance inspection
Meeting the relevant requirements of Checking the relevant technical

Weld inspection Dominant
DL/T 869 data
Length of piping Meeting the requirements of piping Checking the relevant technical
components partition map data
Sealing of piping Firmly and reliably sealing both ends Appearance inspection
components of component
Uniformly numbering the pipe Checking the real objects and

segments, setting distinct and reliable examining the records
Piping mark
labels, preparing the one-to-one piping
plans
a DN means the nominal diameter of pipe
Table 4.3.1-3 Inspection and Installation of Valves

Inspection Inspection methods and
Procedure Property Unit Quality criteria
items instruments
General Checking the real

Meeting those specified 3.5.1 of DL 5031-1994 and the
inspection objects and the
design requirements
requirements supporting documents
Rechecking the
Specification
Dominant Meeting the design specifications technical documents for
and type
production
Switching flexibly and correctly and indicating

Valve Valve stroke Observation
correctly
inspection
Checking the technical
documents, records and
Valve Meeting the relevant regulations of GB 50235-1997 or
Dominant conducting spectrum
inspection DL 5031-1994
reinspection and
tightness test
Clean internal part without sundries, no foundry sands

Cleanliness Appearance inspection
or paint in the valves of oil system
48
Spot inspection and
Installation Accurate position, being easy to overhaul and operate,
technical document
position type/model of valve being consistent with the design
checking
Checking the real

Installation Right direction as determined according to the medium
Dominant objects and the technical
direction flow direction
documents
Flexible rotation of swing joint, included angle between

axial lines of transmission rod and valve rod being no
Valve larger than 30. The electric actuator, if any, being Appearance inspection
Driving device
installation connected well with the valve, without jamming and drawing checking
phenomenon, specification and type meeting the design
requirements, being easy to operate
Operating
Flexible and accurate operating mechanism Appearance inspection
mechanism
Flanges being counter connected without strong

Valve strength, being symmetrical, uniform and fastened,
Appearance inspection
connection welded connection meeting the relevant requirements
of DL/T 869
a All the imported valves and the valves disallowed being disassembled by the manufacturing organization may not be carried
out with strip inspection, but they must be with the written confirmation documents of the manufacturing organization.
4.4 Installations of Four Main Pipes
4.4.1 This article is applicable to the quality acceptance of supporter and hanger preparation
and installation for the main steam pipe, the reheated steam hot/cold segment pipe, the main
feed water pipe, and the bypass pipe used in the thermal power plant; the acceptance criteria
are detailed in Table 4.4.1. The preparations and installations of other alloy pipes (including
the steam pipe of steam turbine and the drainage pipe of this system) may refer to this article.
Table 4.4.1 Supporter and Hanger Preparations and Installations of Four Main Pipes
Inspection method and
Procedure Inspection item Property Unit Quality criteria
instrument
Checking the drawing,

test report and
Supporter and hanger
Meeting the design specification re-inspecting the alloy
specification and material
steel spare parts with
100% spectrum
Industrialized
processing and Meeting the drawing design
Type and size and ruler-based
preparation requirements and tolerance
measurement
Smooth without defects like crack,

missing solder and lack of adhesion;
Surface quality Appearance inspection
weld quality shall meet those
specified in DL/T 869
Pipe fittings
Specification and material Meeting the design specification Checking the drawing,
49
test report and
re-inspecting the alloy
steel spare parts with
100 % spectrum
Appearance inspection;
Meeting the drawing design
Working size and accuracy Ruler-based
preparation requirements and tolerance
measurement
Straight and even without bending

draw rod Appearance inspection
and solid welded
Without broken cutter, burr, scar and

Screwed parts other defects and well-integrated Appearance inspection
with nut
Sliding plate Sliding surfaces are smooth without Appearance inspection

burr and matched in parallel
mutually
Guide plate Vertical to the base plate, each pair Appearance inspection
of guide plates shall be in parallel
with each other and the space meets
the design requirements
Anchor ear The support, bearing plate and other Appearance inspection
circular arc sections shall be smooth
and fit without unevenness and the
bending radius shall be correct
Ball bearings and roller The surface shall be processed Appearance inspection
components smooth and clean, flexibly rotated
and the physical dimension shall
meet the design requirements and
Pipe fittings well-integrated
preparation Diameter deviation of eyelet mm 3 Ruler-based

and tension bar measurement
Component Main Each parts shall be slick and Appearance inspection

control well-integrated
Specification and Main Meeting the design requirements and checking delivery
type control with certificate certificate
Surface quality Main Without crack, fold, layering and Appearance inspection
control other defects
Complete Main Meeting the product certificate; Observation or record

Spring compression and control meeting the Article 4.4.5 of DL inspection
inspection deformation 5031-1994 where no certificate is
testing provided (1)Inspection
Operating load Main Meeting the product certificate;

and compression control inspecting according to Article 4.4.5
test of DL 5031-1994 where no
certificate is provided
50
Material and specification Meeting the design requirements Appearance inspection
Type and working size Meeting the design requirements ruler-based

Root parts
measurement
preparation
Structural welding Meeting the relevant requirements of Appearance inspection
DL/T 869
Installation position Main Meeting the design requirements Checking the drawing
control without disturbing the position of and inspecting the
pipe with free expansion appearance
Fixed support The root shall be solid and meeting

the design requirements and well Appearance inspection
combined with pipe
Sliding support Correct for position and the thermal

potential displacement shall meet the
design specifications and the pipe
may freely expand; the sliding
surfaces contact well without
jamming
Guide bracket The intervals at both sides of support

and guide plate shall be uniform and
the sliding surfaces shall be well
contacted
Rolling support The support surface and the base

Pipe fittings
plate or ball bearing (roller) shall be Appearance inspection
installation
well contacted and flexibly rolling
Hanger The tension bar shall be integrate in

thread without bending and shall be
well-integrated with nut and the Appearance inspection
lifting ring shall be welded solidly
and the lifting lug shall be flexible
Common spring supporter Main Correctly installed and the

and hanger control compressing height of spring shall Appearance test and
meet the design requirements and complete record
well-recorded
Special spring supporter and Main The specification, installation and

hanger control adjustment shall meet the design
Appearance test and
requirements and the welding parts
complete record
shall be solidly installed and the
flexibly rotated
Damping supporter and Main Meeting the design requirements or Appearance inspection
hanger control the requirements of manufacturer
Root position and type Meet the design specifications Appearance inspection
Root parts
Structural welding Meeting the relevant requirements Appearance inspection;
installation
of DL/T 869 checking the data
51
Material and specification Shall meet design requirements of Appearance inspection
drawing
Connection type and quantity Connection type shall meet the Checking the drawing
Installation of design specifications and the
jointing elements quantity shall be complete
Thread inspection Without broken cutter or burr and Appearance inspection

the thread length shall meet the
design requirements
Installation of Fastening pieces Tightened, reliable and convenient Appearance inspection

jointing elements for adjusting
Installation of jointing Meeting the design requirements; Checking the drawing

elements each parts shall be well-integrated, and inspecting the
turnbuckle shall be reserved with appearance
adequate fitting allowance and the
locknut shall be tightly locked
Supporter and Supporter and hanger Supporter and hanger form, material Checking the drawing
hanger inspection inspection and position shall meet the design and real objects
and adjustment requirements after the pipe is
completed
Spring adjustment Main Meeting the design requirements and Appearance inspection;
control inspecting according to the relevant well recorded
requirements of Article 5.6 of DL
5031- 1994
Supporter and hanger Main Meeting the design requirements and Appearance inspection
adjustment control inspecting according to the
relevant requirements of Article 5.6
of DL 5031-1994
4.4.2 This article is applicable to the quality acceptance of preparation and installation of
main steam pipe, hot segment pipe of reheated steam, bypass pipe and other accessories in
thermal power plant and the acceptance criteria are detailed in Table 4.4.2. The preparations
and installations of other alloy pipes (including steam lead pipe of steam turbine and drainage
pipe of this system) may refer to this article.
Table 4.4.2 Installations of Main Steam Pipe and Hot Segment Pipe of Reheated Steam
instrument
Level meter, ruler and string

Elevation deviation mm 15
cable-based inspection
a
Flexibility of DN100 mm 1/1000L , and 20 Ruler and string cable-based
Location horizontal pipe DN>100 mm 1.5/1000L, and 20 inspection
dimension The pipe slope direction and

Main Level meter or theodolite
Pipe slope slope shall meet the design
control based measurement
requirements
Vertical pipe verticality mm 2/1000L, and 15 Ruler and string cable-based
52
inspection
Main
DN100 mm 1 Measuring with ruler at the
Straightness of control
section 200mm away from
Contra aperture double jointer Main
DN>100 mm 2 welded junction center
and weld joint control
Meeting the relevant Checking the relevant

Weld inspection
requirements of DL/T 869 technical data
Cold drawing position Meeting the design requirements Appearance inspection

Pipeline cold
Main Meeting the design requirements Inspecting with ruler and
drawing Cold drawing value
control well-recorded inspecting the record
Specification, type and Rechecking the technical

Meeting the design requirements
material documents for production
Position and quantity shall be

Flow Inspecting the appearance and
Installation position correct and in accordance with
measurement checking the drawing
the design specifications
device
Correct and in accordance with
Inspecting the appearance
Installation direction the relevant requirements of
and checking the drawing
DL/T 5210.4
a L is the length of straight pipe segment
4.4.3 This article is applicable to the quality acceptance of installation of main steam pipe,
hot segment pipe of reheated steam, bypass pipe and other accessories in thermal power plant
and the acceptance criteria are detailed in Table 4.4.3. The other carbon steels and common
low alloy pressure pipe (including drainage pipe of this system) may refer to this article.
Table 4.4.3 Installation of Cold Segment Pipe of Reheated Steam
instrument
Level meter, ruler and string

Elevation deviation nun 15
cable-based inspecting
Flexibility of DN100 mm 1/1000L, and 20 Inspecting with ruler and

horizontal string cable
DN>100 mm 1.5/1000L, and 20
Location pipe
dimension Level meter or
Main The pipe slope direction and slope shall
Pipe slope theodolite-based
control meet the design requirements
measurement
Ruler and string cable-based

Vertical pipe verticality mm 2/1000L, and 15
inspection
Main Measuring with ruler at the

Straightness DN100 mm 1
control section 200mm away from
Contra of double
Main welded junction center
aperture and jointer DN>100 mm 2
control
weld joint
Main Meeting the relevant requirements of Checking the relevant
Weld inspection
control D1/T869 technical data
Flanged Appearance inspection

Flange inspection The flange joint surface shall be good,
53
smooth and clean without radial
penetrability scratch
Butted joint shall be tight, parallel and Appearance inspection

coaxial and shall be vertical to the pipe
Flange installation center line; the bolt shall be provided with
uniform force and 2~3 threads shall be
protruded
connection
Gradient of flange end Not greater than 1.5/1000 of the flange Angle ruler-based inspection
mm
surface outer diameter and not greater than 2mm
Material and specification shall meet the Appearance inspection

design requirements; the thread shall be
Bolts, nuts and other
flawless and be painted with supramoly or
accessories
black lead powder and shall be correctly
installed
Water shall be clean; the air in the system Inspecting the system test
shall be drained up. The ambient
Main temperature shall be above 5; within
General requirements
control the validity period and the at least 2
qualified pressure gages not less than
Level 1.5 in accuracy shall be provided
Meeting the design drawing requirements. Pressure gage based

Main the relevant requirements of GB 50235- inspecting
Hydraulic Test pressure MPa
control 1997 shall be complied with where no
pressure test
design requirement is provided
a
Complete inspection under

design pressure shall be
Main
Test check No leakage or abnormal deformation carried out where the
control
pressure reaches the test
pressure
Exhaust all the accumulated water in the Appearance inspection

Main
Recovery after test system and fill in the test record of pipe
control
system
a All those pipe passing the 100 % nondestructive testing may be free from the water pressure test
4.4.4 This article is applicable to the quality acceptance of installation of main feed water
pipe, bypass pipe and other accessories in thermal power plant; the acceptance criteria are
detailed in Table 4.4.3. The other carbon steels and common low alloy pressure pipe
(including drainage pipe and air release pipe of this system) may refer to this article.
Table 4.4.4 Installation of Main Feed Water Pipe
instrument
Location Level meter, ruler and string

Elevation deviation mm 15
dimension cable-based inspection
Flexibility of DN100 mm 1/1000L,and 20 Ruler and string cable-based

horizontal inspection
DN>100 mm 1.5/1000L,and 20
54
pipe
Main The pipe slope direction and slope shall Level meter or theodolite
Pipe slope
control meet the design requirements based measurement
Ruler and string cable based

Verticality of standpipe mm 2/1000L, and 15
inspection
Main
Straightness DN100 mm 1 Measuring with ruler at the
control
Contra of double section 200mm away from
Main
aperture and jointer DN>100 mm 2 welded junction center
control
weld joint
Main Meeting the relevant requirements of Checking the relevant
Weld inspection
control DL/T 869 technical data
The flange joint surface shall be good,

Flange inspection smooth and clean without radial Flat plate-based inspection
penetrability scratch
Butted joint shall be tight, parallel and

coaxial and shall be vertical to the pipe
Flange installation center line; the bolt shall be provided Appearance inspection
with uniform force and 2~3 nuts shall
Flange be protruded
connection Not greater than 1.5/1000 of the flange
Gradient of flange end
mm outer diameter and not greater than Angle ruler-based inspection
surface
2mm
Material and specification shall meet

the design requirements; the thread
Bolts, nuts and other
shall be flawless and be painted with Appearance inspection
accessories
supramoly or black lead powder and
shall be correctly installed
Specification, type and Rechecking the technical

Meeting the design specifications
material documents for production
Flow Position and quantity shall be correct
Appearance inspection and
measurement Installation site and in accordance with the design
checking the drawing
device specifications
Correct and in accordance with the Appearance inspection and

Installations direction
relevant requirements of DL/T 5210.4 checking the drawing
Water is clean and the air in system

shall be discharged up. The ambient
temperature shall be above 5; within
Hydraulic Main
General requirements the validity period and the at least 2 System test inspection
pressure test a control
qualified pressure gages not less than
Level 1.5 in accuracy shall be
provided
Test pressure Main MPa Meeting the design drawing Pressure gage-bases
control requirements. The relevant inspection
55
requirements of GB 50235-1997 shall
be complied with where no design
requirement is provided
Complete inspection under

design pressure shall be
Main
Test check No leakage or abnormal deformation carried out where the
control
pressure reaches the test
pressure
Exhaust all the accumulated water in

Main
Recovery after test the system and fill in the test record of Appearance inspection
control
pipe system
Cold drawing position Meeting the design requirements Appearance test

Pipeline cold
Main Meeting the design requirements; it Ruler based-inspection and
drawing Cold drawing value
control shall be well recorded record checking
a All those pipe passing the 100 % nondestructive testing may be free from the water pressure test
4.4.5 This article is applicable to the inspection and acceptance of displacement indicators
on the four main pipe and bypass pipe in the thermal power plant and the acceptance criteria
are detailed in Table 4.4.5.
Table 4.4.5 Displacement Indicator Installation
instrument
Specification and Checking the technical

Meeting the design specifications
type document
Parts shall be complete and the quantity shall be Checking the technical
Quantity
Inspection correct document
Meeting the design and the indicated scale value Checking the technical
Indicator dial shall be in accordance with the requirements of document and inspecting
swelling capacity the appearance
The position shall meeting the design

Position requirements and the pointer shall be adjusted at Appearance inspection
"0" after installation
The process shall be esthetic and it shall be

Support Appearance inspection
firmly fixed without hampering and expansion
Installation
Checking the technical
Weld joint Meeting the relevant requirements of DL/T 869 document and inspecting
the appearance
Inspection under thermal

Displacement value Meeting the design requirements
state
4.4.6 This article is applicable to the inspection and acceptance of installations for creeping
supervision segment of high pressure high temperature pipe and creep measurement points in
thermal power plant and the acceptance criteria are detailed in Table 4.4.6.
Table 4.4.6 Installation of Creeping Supervision Segments and Creep Measurement Points
Procedure Inspection item Property Unit Quality criteria Inspection method and
56
instrument
Main Meeting the design requirements and Measuring with

control being in accordance with the relevant magnifier, ruler, vernier
requirements of DL 5031- 1994 caliper or thickness tester,
Parts inspection
re-inspecting with 100%
spectrum and hardness
re-inspecting
Main Meeting the design specifications, Checking the technical

control the results for materials chemical document and carrying
Construction
compositions, mechanical properties, out 100% spectrum
Preparation
Specification and material impact strength, heat treatment inspection and required
conditions or metallographic analysis hardness inspection for
shall be in accordance with the the spare parts of alloy
corresponding national standard. steel.
Main The cleaning and temporary blockage Appearance inspection

control shall meeting the relevant
Internal cleanness
requirements of Article 5.1 of DL
5031-1994
Main The position shall meet the design Appearance inspection

control specifications; the thickness of pipe and checking the
wall shall be the maximum minus technical document
General
Installation tolerance among the same lot of
requirements
pipes. No opening is allowable and
the socket and the supporter and
Creeping hanger shall not be installed
supervision Main mm Meeting the design requirements; if it Tape-based measurement
a
segment Length control is not required, it must >3000 mm
and <4000m m
Main mm It shall cut from both end of the Checking the real objects
control supervision segment pipe installation
Transferring
and the length is 300 mm~500 mm
pipe cut
and then transfer it to the power plant
along with the standby pipe
Main The position shall meet the design Appearance inspection

control specifications and must be more than and measuring with
General 1m from the weld joint and supporter ruler
requirements and hanger and shall be more than
Creep 0.75m far from the arcing point of
measurement syphon
points Main Each group of points shall be laid out Checking the real object
Arrangement
control in the same cross section and shall be and the technical
of measuring
distributed in equal distance along document
point
the circumference
Main mm The radial distance the symmetry Checking the technical

Measuring
57
point control points of the same specification of document and
distance pipe shall be uniform and the error measuring with outside
shall not be greater than 0.1 mm. micrometer
Main Meeting the relevant requirements of Checking the technical

Contra aperture and weld joint control DL/T 869 document and inspecting
the appearance
Main Meeting the installation requirements Checking the real object

Label
control and uniform the series number make and the technical
it distinctive and reliable document
Main Measuring the initial values; records Appearance inspection

Creeping control shall meet the design requirements and consulting the data
Initial value for creeping
monitoring and the insulating layer of this
position shall be movable structure
a The installation and setting of the creeping supervision segment and the creep measurement points shall be strictly carried out
in accordance with the relevant requirements as specified in the creeping supervision code for high pressure high temperature
pipe in thermal power plant.
4.4.7 This article is applicable to the blowing inspection of main steam pipe, cold segment
and hot segment pipes of reheated steam (including bypass) in thermal power plant and the
acceptance criteria are detailed in Table 4.4.7.
Table 4.4.7 Steam Pipe Blowing
Inspection
Procedure Inspection item Property Unit Quality criteria method and
instrument
Blowing It shall be processed according to the construction drawing

Instrument Appearance
instrument configuration and the material and specification shall be in
configuration inspection
configuration accordance with the requirements and specifications
Temporary pipe The steam exhaust pipe diameter shall be equal to or Appearance
selection greater than the blown pipe inside diameter inspection
Shall meet the requirements of welding code and weld

Temporary pipe Appearance
classifications and the temporary pipe weld bond before
welding inspection
the target card shall be bottomed with argon arc welding
Temporary The supporter and hanger shall be completely and firmly
pipe Installation of installed and shall not influence the thermal displacement; Appearance
installation temporary pipes the steam exhaust pipe outlet shall be installed with inspection
muffler
Inspection on
supporter and The supporter and hanger shall be firmly and reliably fixed Appearance
hanger of and shall meet the requirements of pipe expansion inspection
temporary pipe
It is made of aluminum plate and the width shall be 8 %of Appearance

Target card the internal diameter of pipe and the length shall pass inspection and
Blowing Main
inspection through the internal radius of pipe ruler-based
inspection control
measurement
Target card Meeting the relevant requirements of DL/T 852-2004 Appearance
58
inspection "Guide for Boiler Start-up Commissioning Test". inspection
Replacing the target card twice and examining; the
shocking spots on the target card shall not be greater than
0.8 mm and the spots in 0.5mm~0.8mm (including 0.8
mm) shall not be more than 8 spots and the spot in
0.2mn~0.5mm shall be evenly distributed.
Inspecting and cleaning the opening sections of pipe where

the temporary pipe is dismounted after blowing; artificial
cleaning shall be carried out for the places where the dirt
Sealing after Sealing after Main Appearance
and sundries may remain and it shall not be sealed till
blowing blowing control inspection
being examined and approved. Works to influence the
internal cleaning of pipe shall not be carried out on the
pipe.
4.4.8 This article is applicable to the flushing inspection of main feed water pipe and bypass
pipe in thermal power plant and the acceptance criteria are detailed in Table 4.4.8-System
flushing of water supply system.
59
Table 4.4.8 Pipe Flushing in Water Supply System
Inspection method
and instrument
The sectional area of drainage pipe shall not be less

Temporary Main than 60% of the flushed pipe and the drainage pipe Appearance
flushing pipe control shall be connected to the reliable drainage well (trench) inspection
Temporary pipe
to ensure the clear passage of water drain
installation
The fixed support shall be solid and reliable; the guide
Appearance
Support bracket shall be well contacted without jamming and
inspection
freely expanded
The water shall be clean without dirt and the water

Flushing Flushing Main color and transparency at the exit and entrance shall be Observation
inspection inspection control uniform in visual inspection and it shall be well inspection
recorded
Inspection and Inspection on flashlight and

Main The positions with possible dirt and sundries shall be
recovery after the concealed endoscope -based
control artificially removed and shall be officially approved
flushing position inspection
4.4.9 This article is applicable to the control and inspection during the assembly process of
four main pipes in thermal power plant and shall include the following records. Those which
are not included in the inspection items shall be marked with the symbol of "/"in the
acceptance organization column in the records table.
1 The pipe creep measurement records are detailed in Table 4.4.9-1.
2 The installation records of displacement indicator are detailed in Table 4.4.9-2.
3 The installation records of flow measuring device are detailed in Table 4.4.9-3.
4 The inspection records of pipe and pipe fittings are detailed in Table 4.4.9-4.
5 The (installation) retracing records of pipes and attached piping are detailed in Table
4.4.9-5.
6 The installation and adjustment records of supporters and hangers are detailed in
Table 4.4.9-6.
7 The valve inspection (overhaul) and test inspection acceptance records are detailed in
Table 4.4.9-7.
8 The hot commissioning records of safety valve are detailed in Table 4.4.9-8.
9 The adjustment and inspection acceptance records of electric valve are detailed in
Table 4.4.9-9.
10 The acceptance certification of concealed project is detailed in Table 4.4.9-10.
11 The certification for tightness test acceptance is detailed in Table 4.4.9-11.
12 Certification of key-point/important process inspection is detailed in 4.4.9-12.
13 The pipe records before pressure test are detailed in Table 4.4.9-13.
14 The certification of pipe system blowing (flushing) is detailed in Table 4.4.9-14.
15 The inspection table for implementation performance of compulsory provisions is
detailed in Table 4.4.9-15.
60
Table 4.4.9-1 Pipe Creep Measurement Record
Project name:
Subsection
Unit project name
project name
Measuring point
Subitem project name
name
Measurement
Measuring point location
instrument
Construction
Measuring instruments SN.
team
Measured data Temperature

mm
Measuring position Material Specification Label
Average Pipe
First Second Third Environment
value wall
15
26
Micrometer-based
37
measurement
48
Circumference
of measuring
point 1 pipe
Creep section
measurement Circumference
Measuring with of measuring
steel band tape point 2 pipe
section
Circumference
of measuring
point 3 pipe
section
Length
Supervision
Pipe segment wall thickness A
segment
Pipe segment wall thickness B
Wall thickness
Standby pipe
Length
Note 1: Numbering principle of creep measurement points (supervision segment): from the left to the right of furnace along the
61
medium flow direction
Note 2: The measuring positions of wall thickness A and B of supervision pipe segment shall be respectively 500 mm ~ 800
from the weld bond.
Acceptance organization Acceptance opinions Signature Date
Construction organization
Design organization
Development organization
Table 4.4.9-2 Installation Records of Displacement Indicator

Project name:
Unit project name: Subsection project name
Subitem project name Construction team
Installation Thermal indicator scale value Installation

Installation Design expansion mm
SN elevation mm quantity
position
(m) x -x y -y z -z x -x y -y z -z
Note 1: The scale values on the displacement indicator shall be larger than the corresponding expansion values. Note 2: The
original installation position of the displacement pointer shall be directed at the "0" point.
Construction
organization
Development
organization
62
4.4.9-3 Installation Record of Flow Measuring Device
Project name:
Unit project name: Subsection project name
Flow Specification and Inside diameter of orifice Installation Inspection

Procedure Inspector
device type plate position date
Acceptance
Acceptance opinions Signature Date
organization
Construction
organization
Supervision
organization
Development
organization
63
Table 4.4.9-4 Inspection Records of Pipes and Pipe Fittings
Project name:
Unit project name Subsection project name
Surface Cleanness in Evidentiary Inspection

SN Name Specification Material Inspector
quality pipe document date
Construction
organization
Development
organization
64
Table 4.4.9-5 (Installation) Retracing Records of Pipes and Attached Piping
Project name:
Raw material record Record after combination (installation)
Original No. of combination

SN Lot No. Model and Wall Corresponding No. of
pipe Material (installation) pipe
of furnace specification thickness original pipe segment
segment No. segment
Acceptance
organization
Construction
organization
Supervision
organization
Development
organization
65
Table 4.4.9-6 Installation and Adjustment Records of Supporters and hangers
Project name:
Deviation Measured displacement values of hanger Compression

installation value of and support points mm height of spring
Supporter and Installation
SN Type design mm Cold state Hot state mm
hanger No. position
Cold
X Y Z X Y Z X Y Z Hot state
state
Acceptance
organization
Construction
organization
Supervision
organization
Development
organization
66
Table 4.4.9-7 Records of Valve Inspection (overhaul), Test and Acceptance
Project name:
Specificat Tightness test Appeara Spectr

Type and Internal
Valve ion of Pressu Ti nce um Quant Inspect Accep Remar
SN specificat Mediu Conclus inspecti
No. filler re me inspectio analysi ity or ter ks
ion m ion on
material MPa min n s
Acceptanc
e
organizati
on
Constructi
on
organizati
on
Supervisio
n
organizati
on
Developm
ent
67
organizati
on
Table 4.4.9-8 Hot Commissioning Records of Safety Valve.

Project name:
Hot commissioning
Type and Setting Seating Installation Debugging
SN Valve No. Re-seating Accepter Date
specification Medium pressure pressure position personnel
pressure MPa
MPa MPa
Acceptance
organization
68
Construction
organization
Supervision
organization
Development
organization
Table 4.4.9-9 Adjustment and Acceptance Records of Electric Valve

Project name:
Adjustment project
Operation Opening degree

On/off test of Travel switch Torque limitation On/off
mechanism indication
reductor test mechanism test inspection
switching test mechanism test
SN Valve No. Requirements Inspector
Accurate and
Without jamming Flexible
Block-free reliable Correct indication Targeting
and flexibly operation and
and go slick protection direction switch
switch reliable switch
actions
69
Acceptance
organization
Construction
organization
Supervision
organization
Development
organization
Table 4.4.9-10 Acceptance Certification of Concealed Project

Project name:
Concealed date Construction director
Acceptance conditions
Concealing method
Sketch drawing or explanation
Table 4.4.9-11 Acceptance Certification of Tightness Test

Project name:
Test name Construction director
Date of test From to
Working (design) pressure

Test pressure MPa
MPa
Environment temperature Test medium temperature

Test conditions

Pressure stabilization time

Pressure gage accuracy
min
Test scope
test process
Test conclusion
70
Table 4.4.9-12 Certification of Keypoint /Important Process Inspection

Project name:
Inspection date Construction director
Quality inspection conditions
Conclusion
Table 4.4.9-13 Inspection Records before Pipe Pressure Test

Project name:
Inspection option
SN Inspection item Inspection result Explanation
(N/Y)
1 Pipe specification and material
2 Valve specification and type
3 Pipe fittings specification and material
4 Gasket specification and material
5 Fastener specification and material
Installation of thermal insulation fixed

6
parts
Field pipe inspection 7 Blind plate installation
8 Relieving point installation
9 Discharge point installation
10 Electrostatic grounding installation
11 Pressure gage installation
12 Pipe slope and direction
13 Pipe supporter and hanger installation
14 Socket installation of meter
15 Nondestructive testing
16 Thermal treatment
17 Hardness and spectrum

Data inspection
18 Record the engineering data
19 The unfinished items list
20 Others
Note 1: N/Y-N: it refers that this item is not existent in this pipe system. Y: It refers that this item is not existent in this pipe
71
system.
Note 2: The items with qualified inspection results shall be marked with "" and the unqualified with "X".
Table 4.4.9-14 Certification of Pipe System Blowing (Flushing)

Project name:
Blowing ( flushing) date Construction director
Blowing (flushing) scope
Blowing (flushing) procedure
Conclusion
72
Table 4.4.9-15 Inspection Table for Implementation Performance of Compulsory Provisions

Project
name
Unit project
Subsection project name
name
Project
Acceptance time
number
Implementation Related
SN Inspection item
performance information
Creep value section installation on the supervision segment: creeping supervision

segment shall be installed on the main steam pipe and reheated steam pipe with
1 steam temperature higher than 420. The supervision segment shall be arranged
near the segment with the thinnest wall thickness on the horizontal pipe section of
superheater and reheater outlet header and the length shall be 3000 mm~4000 mm.
Creep measurement section installation on the supervision segment: it is not

2
allowed to open pore or install meter socket or supporter and hanger.
Creep measurement section installation on the supervision segment: at least three

creep measurement sections shall be installed on the supervision segment of main
3
steam pipe and reheated steam pipe and the measurement sections shall be installed
at equal distance.
Creep measurement section installation on the non- supervision segment: a creep

measurement section may be installed on each straight pipe segment of the main
steam pipe, steam main and reheated steam pipe according to specific
4 circumstances and the creep measurement sections of each pipe shall not be less
than 10. The creep measurement section position on the straight pipe segment shall
not be less than 1 m from the weld or supporter and hanger and shall not be less
than 0.75 m from the syphon arcing point.
The creep measurement section installation on the non- supervision segment: at

least 2 steam pipes of steam header shall be selected; a creep measurement section
5
shall be installed at the parts with the thinnest straight pipe wall thickness 0.5 m far
away from the syphon arcing point.
Protection of creep measurement section: Removable insulation shall be designed

at the creep measurement section; insulation outside shall be marked and the
insulating property shall not be less than the one of the insulation materials for this
6
component. Facilities to prevent the water infiltration into the pipe surface shall be
provided at the outdoors or semioutdoor designed creep measurement section.
Reliable measures to prevent heat insulating materials gliding shall be provided at
73
the creep measurement section of vertical pipe section.
Protection of creep measurement section: fixed measuring table shall be provided

at the creep measurement sections which require to be frequently measured and
7 which is difficult to build scaffold. Protection of creep measurement section: fixed
measuring table shall be provided at the creep measurement sections which require
to be frequently measured and which is difficult to build scaffold.
Creep measurement points and supervision pipe segments shall be installed

according to the design requirements if it is required to install creep measurement
points on the steam pipe. The supervision pipe segment shall be selected from the
8
same lot, which shall be the maximum minus tolerance in pipe wall thickness. It
shall not open port, install meter socket or supporter and hanger on the supervision
pipe segment.
300 mm~500 mm pipe shall be cut from both ends of this pipe before the
9 supervision pipe segment is installed and then shall be marked and delivered to the
power plant along with the standby pipe of supervision pipe segment.
The pipe installation, the repairing and re-construction, the inspection and the
chemical cleaning organizations shall implement the qualification and license
system according to the relevant national and ministerial requirements; the
10
non-destructive testing personnel engaging in the pipe inspection, welding and
post-weld heat treatment shall be provided with corresponding qualification
certificates.
The metallic material quality for pipe shall be in accordance with the standard and
shall be provided with quality certificate. For the imported materials and items, in
addition to the quality certificate commodity inspection qualification documents
11
shall also be provided. For the missing terms or insufficient data in the quality
certificate, the supplemented inspection shall be carried out according to the
relevant standards.
Alloy steel parts and pipe material shall be carried out spectrum test or other test
12 before and after installing, repairing and transforming; the type of steel shall be
checked to prevent misuse.
Where the overseas steels are adopted for the pipe, the steels meeting those
specified in the overseas standard shall be adopted; the application scope shall be
in accordance with the corresponding criteria; the steels shall be provided with
13 quality certificate as well as technological documents of performance data, welding
process, thermal treatment process and other thermal treatments; for those
unpracticed steels produced domestically, relevant tests and verifications shall be
carried out.
Strict systems for quality acceptance, storage and procurement shall be formulated
for the metal pipe materials of storehouse and site storage use, in addition to the
14
favorable corrosion protection. Quality acceptance shall be re-carried out where
long term storage is required
In addition to the cold drawing weld bonds, the strength contra apertures are not
15 either allowed for welded parts assembling to avoid generating subsidiary stress.
The cold drawing instruments for cold drawing weld bond of installation pipe shall
74
not be demounted till the entire weld bond welding and thermal treatment are
finished.
Strict measures to prevent overpressure shall be provided and shall be supervised

by specific personnel during the lighting initiation of unproved boiler and the
16
checkout procedure of safety valve. The inspector shall not evacuate from the site
during the check and verification procedure of safety valve
The pipes, pipe fittings and valve casings used for main steam pipe and
high-temperature reheat pipe with working temperature of not higher than 450
17 must be provided with the qualification certificate of manufacturing organization;
the relevant technical parameters shall be in accordance with the current national or
professional technical standards
Heat treatment and nondestructive testing shall be carried out according to the
18
requirements after the high pressure steel pipe are fabricated.
The transition areas of the forged pipe fittings and pipe accessory surfaces shall be
smoothly transited. The surface film shall be free from any crack and other
19
defects which may influence the intensity and tightness after the mechanical
processing
The high-pressure welded tee joint shall be in accordance with the following
requirements:
(1) The tee joint manufacturing and strengthening forms shall be in accordance
20 with the design drawing requirements; the strengthening materials should be
adopted with the steels in the same designation with the tee joint;
(2) The thermal treatments according to the steel designation shall be qualified in
the inspection
The heating temperature shall be controlled under the lower critical temperature
21 AC 1 of the pipe where alloy-steel pipe shall be carried out with bending alignment
partially.
Distance between center line of pipe butt welding opening and pipe bending start
point shall not be less than external diameter of the pipe and shall not be less than
100mm (excluding typing pipe fittings); distance between the center line and the
22 supporter and hanger edge shall not be less than 50mm. Distance between two
weld bonds of the same pipe generally shall not be less than 150mm; where the
nominal diameter of the pipe is greater than 500mm, it shall not be less than
500mm.
The conduit orifice shall be avoided to be opened on the joints as possible and the
connection pipe welded joints of conduit orifice shall be avoid to be coincide with
the heat affected zone of adjacent welded joints. If hole must be opened on welded
joints or near the welded joints, the following conditions shall be met:
23 (1) The welded joints in the rang of larger than hole diameter and no less than
60mm around conduit orifice shall pass the nondestructive testing.
(2) The hole side is not on the weld defect.
(3) Heat treatment shall be carried out for pipe joint after welding to eliminate
stress.
24 Where the partial interval of weld bond is over large, it shall be trimmed to the
75
given size and it is forbidden to fill in substances
Except cold-drawing welded junction specified in design, the forced contra

25 aperture shall be prohibited for rest welded junction; thermal expansion technique
shall not be used for contra aperture
Generally, the welded parts assembly shall ensure flush inner wall (base); it there is
staggered joint, the value of staggered joint shall meet the following requirements:
(1) The value for partial staggered joint of butt-joint single welding shall not
26
exceed 10% of wall thickness and shall be less than or equal to 1mm.
(2) The value for partial staggered joint of butt-joint double welding shall not
exceed 10% thickness of welded parts and shall be less than or equal to 3mm.
Electric arc must not be ignited, current must not be tested or temporary upholder
must not be welded randomly on the surface of welded workpiece; chucking
27
appliance for contra aperture shall not be welded on the high alloy steel material
surface.
Where defects of welding joints exceed the criteria, shooting-in-piece method may
be adopted; however, it shall not exceed 3 times on the same position; the heat
resistant steels shall not exceed 2 times and shall be in accordance with the
following requirements:
28 (1)Made a clean sweep of defect;
(2)Specific repair welding measures shall be made for repair welding and shall be
carried out according to the technological requirements;
(3)The welding joint requiring heat treatment shall be carried out with heat
treatment again after the repairing
The loading instruments for cold drawing port of installation pipe shall not be
29
loaded till the entire contra aperture welding and thermal treatment is finished.
30 No heating and rectification shall be carried out for the welding joints
The end surface of conduit pipe port shall be vertical to the center line of pipe and
the skewness f shall not exceed those specified and see the table for the details
External diameter of pipe (mm) Skewness f (mm)
31 60 0.5
60~159 1
159~219 1.5
>219 2
All pipes shall be constructed according to design drawing. If it need modify

32 design or adopt substitute material, it must apply to the design unit and handle it
according to relevant system.
Medium and low alloy-steel pipe, pipe fittings, pipe auxiliaries and valve shall be
33 carried out with spectrum recheck piece by piece before using, and material quality
shall be marked.
Local defects of scratch, pit and corrosion on pipe surface shall be inspected and
34 verified. The pipe wall thickness after treatment shall record shall be well kept and
the test report shall be submitted
The medium-and- low alloy steel pipe for the high-pressure pipe shall be carried
35
out with thickness surveying inspection for at least 3 sections and shall be well
76
recorded.
The alloy steel bolts with design temperature higher than 430 and with
36 diameter greater than or equal to M 30 shall be numbered by bar and shall be
carried out with hardness inspection and the unqualified ones shall not be applied.
As the valve (isolation function) of closed circuit members, tightness test must be
carried out before installing to inspect the tightness of valve seat, valve core, valve
37
cover and various joint surface of filler room. Tightness test of valves shall be
carried out according to the hydraulic pressure of 1.25 times of nameplate pressure.
The internal parts of alloy steel valves for disassembly shall be re-inspected with
38
spectrum
39 Tightness test shall be carried out after the valves are reassembled
It shall cut holes on the pipes according to design drawing before installing pipes.
40 After cutting holes, it must clean up the inside and there shall be no drill cuttings or
other foreign bodies
Anti-corrosive coating for buried steel pipe shall be painted before installation;
anti-corrosive measures shall not be taken for the weld seams before they are
41 qualified in inspection; the anticorrosive coating shall be painted from damage
during transportation and assembling; and those damaged anticorrosive coatings
shall be repaired.
42 The alloy steel bolts shall not be hot tightened with flame heating on the surface
The supporter and hanger shall be fixed and adjusted in time during the installation
43 of pipe. The position of supporter and hanger shall be correct and the installation
shall be flat and firm; the supporter and hanger shall contact with pipe well
The setting springs shall be installed according to the design requirements; the
44 set-pin shall not be demounted or safekept where the pipe system installation is
finished and the tightness test and thermal insulation are completed
At the time of taking water pressure test of pipe system, maintain 10min where the
pressure reaches to the test pressure, then it drops to the design stress; carry out
45 complete test for all joint and connecting positions There shall not be water
seepage or leakage mark on the overall system except partial places obstruct of
pump or valve padding and no deformation by visual observation.
The pipe system cleaning shall be carried out according to the following
requirements after the system passes the tightness test:
(1) The main steam and reheated steam system must be carried out with steam
46
blowing :
(2) The water supply, condensed water and boiler feedwater systems must be water
flushed or chemically cleaned (according to the boiler water quality requirements)
The corrosion protection on the weld bond parts of the directly-buried fuel pipe
47 shall be carried out after it passes the water pressure test according to the standard
requirements; only after the pipe is accepted, could it be carried out with burying.
The discharge pipe outlet is strictly prohibited to be connected into the

plant-complex drainage system; the exhaust port shall not be directed to the
48
equipments or buildings and shall keep a certain distance with the ground where it
is discharging to the ground
77
All the pipes must be carried out with water pressure test and shall be qualified and
49 approved according to the standard requirements after the pipe installation of fuel
oil system is completed
Fresh water flushing or steam blowing shall be carried out after the pipe
50 installation of fuel oil system is completed and shall be approved; the specific
content are detailed in this article of this code
Oil circulation test for the total system shall be carried out after the fuel oil system
is installed; the oil pump by-part trial operation may be accompanied to be carried
51 out; approved technical measures shall be provided during test; and the cycling
time is generally not greater than 8h; the filter shall be cleaned after the oil
circulation is completed and approval shall be transacted.
The fuel oil system shall be completely inspected before it is filled with oil and it
shall not be oil filled till the following conditions are met:
(1) All the civil works and installation works within the oil-filling scope shall be
completed and shall be qualified through acceptance.
(2) The anti-lighting and anti-static facilities shall be installed, tested and
accepted qualified according to the requirements;
52 (3) The illumination and communication facilities in the oil zone have already be
provided with operating conditions;
(4) The fire fighting roads shall be passage clear and the fire fighting system shall
pass the test and stand ready for use;
(5) The fire protection and management system has already been established in the
oil zone and is maintained and administrated by specific personnel;
(6) The oil zone fence shall be integrate and shall be equipped with warning signs
The various valves for hydrogen manufacturing system shall be adopted with gas
53
valve and it shall ensure that there is no leakage.
Inspection
result
Construction organization: (seal) Supervision organization: (seal)
Project technical director: date Supervision engineer : date
Note: All the unit (subdivision) projects may properly add, delete or select the compulsory provisions in this table according to
the actual conditions
4.5 Installation of Medium- and Low-Pressure Pipes
4.5.1 This article is applicable to the installation acceptance of the supporters and hangers of
medium- and low-pressure pipes. Acceptance criteria are detailed in Table 4.5.2.
Table 4.5.2 Installation of Supporters and Hangers of Medium- and Low-pressure Pipes
instrument
Pipe fittings Checkng real objects and

Material quality Meeting the design requirements
preparation documentary evidences
78
Meeting the design requirements with Appearance inspection
Type and
well-integrated parts and smooth and clean and ruler-based
working size
appearance measurement
Diameter
deviation of
mm 3 and ruler-based
eyelet and
measurement
pull-rod
Straight and level without bending;

Screw-thread
firmly-welded; broken-cutter-free or burr-free Appearanceinspection
pull-rod
on screw threads; well-integrated with nuts.
The sliding surface shall be smooth, clean and

Sliding plate
burr-free.
Shall vertical to the base plate; each pair of

guide plates shall be in parallel with each other
Guide plate Appearance inspection
and the space shall meet the design
requirements.
Anchor ear and

Smooth and fit without unevenness; correct
bearing plate of Appearance inspection
bending radius
the supporter
Ball bearing and

Smooth and clean surfacing and flexible
roller Appearance inspection
rotation
components
Flat and smooth; smooth and clean inner and

Spring sleeve and
outer surfaces; well-integrated upper and lower Appearance inspection
spring case
sleeves.
Spring
The surface shall be free from cracks: fold and Measuring with a ruler
appearance and
sub-layer defects; dimensions shall meet the and checking the product
physical
requirements of the drawing. certificates
dimension
Type and
Root parts Meeting the design requirements
working size
preparation
Weld inspection Meeting the relevant requirements of DL/T 869 Appearance inspection
Meet the design requirements without

Specification, prejudice to pipe free expansion; Space
Pipe fittings quantity and between the supporters and hangers must meet
Dominant
installation installation the requirements specified in Table 5.6.15 of
position DL 50311994 if there is no design
requirements.
Fixed supporter Dominant Firmly fixed and well-integrated with pipes Appearance inspection
The sliding surfaces are clean and

Sliding supporter Appearance inspection
well-contacted.
Space between the supporters and guide plates

Guide supporter Appearance inspection
are uniform.
79
The supporter surfaces and the base plates or
Rolling supporter Appearance inspection
ball bearings (roller) are well contacted.
Hanger rods are without bendings; the flying

Hanger rings are welded firmly; the screw threads are Appearance inspection
complete and well-integrated with nuts.
Precompression highness of spring mounting

shall meet the design requirements. Fixed pin
Installation records
Spring supporter shall be removed after finishing the pipe
Dominant checking, and appearance
and hanger system installation and tightness test as well as
inspection
heat preservation. Fixed pin shall be withdrawn
completely and safely kept.
Damping
Meeting the design or manufacturing
supporter and Dominant Appearance inspection
organization requirements
hanger
Weld inspection Meeting the relevant requirements of DL/T 869 Appearance inspection
Root position and

Dominant Meeting the design requirements Checking drawings
Root parts type
installation Structural
Meeting the relevant requirements of DL/T 869 Appearance inspection
welding
Type and The type shall meet the design specification

Checking drawings
quantity and the quantity shall be complete
Installation of
Installation
jointing Meeting the design specifications Checking drawings
position
elements
Threads fit well and the locknut shall be locked
Fastener Appearance inspection
well.
After the pipe installation, the type, material

Supporter and and position of the support and hanger shall be Checking drawings and
hanger inspection checked one by one according to the design real objects
Adjustment and requirements.
inspection of The supporter and hanger shall be adjusted
supporter and timely when pipes with heat displacement are
Supporter and
hanger under heating expansion. Screw rod thread of
hanger Dominant Appearance inspection
jointing elements must be filled in and locknut
adjustment
shall be locked in after the adjustment to avoid
looseness.
4.5.3 This article is applicable to installation quality acceptance of medium- and

low-pressure steel pipes except the pipes of the steam exhaust system for the air-cooling
machine units. Acceptance criterion are detailed in Table 4.5.3.
Table 4.5.3 Installation of Medium- and Low-pressure Pipes
Inspection method
Procedure Inspection item Property Unit Quality criterion
and instrument
Inspection of Pipe elevation Testing with a

Overhead nun Within 10
pipe contra deviation gradienter and a
80
aperture and Trench mm Within 15 straightedge
weld Grounding mm Within 20
Testing with a
Vertical pipe verticality mm 2/1000L and15 gradienter and a
straightedge
Testing with a
Pipe slope aspect and
Meeting the design requirements gradienter and a
gradient
straightedge
Appearance
Meeting the provisions and design
inspection and the
General requirements requirements of 5.1 and 5.3 of DL
technical document
50311994.
checking
Internal inspection of the Inspecting with

Clean and impurity-free
connecting pipes flashlights
Vernier caliper-based
and straight
Groove cleanliness, type Meeting the provisions specified in 5.1.8 rule-based
and size and 5.1.10 of DL 5031-1994 measurement and
appearance
inspection
DN<100 mm l Measuring with a

straightedge at the
Inspection of Contra aperture
section 200mm away
pipe contra flatness DN100 mm 2
from welded junction
aperture and
center
weld
Space between welds and
Larger than outer diameter of pipes, and Inspecting with a
bending points of the bent Dominant mm
>100 ruler
pipe
Space between welds and Inspecting with a

Dominant mm >50
openings ruler
Space between Larger than outer diameter of pipes, and

DN500 Dominant mm
two welds at >150 Inspecting with a
the section of Larger than outer diameter of pipes, and ruler
DN>500 Dominant mm
straight pipes >500
Space between welds and

Inspecting with a
edges of supporters and Dominant mm >50
ruler
hangers
Meeting the relevant requirements of DL/T Appearance

Weld inspection Dominant
869 inspection
Internal inspection of Inspecting with

Threaded connection pipe flashlights
connection Screw threads are free from broken cutters Appearance
Pipe butt joint
or burrs ; the length shall meet inspection
81
requirements; they are well-integrated;
paints are used correctly and 2~3 threads are
remained.
Internal inspection of Inspecting with

connection pipe flashlights
No larger than 1.5/1000 of the outer Measuring with a

Gradient of flange end
diameter of the flange and no larger than angle ruler and a
surface
2mm straightedge
Shall meet the design requirements, do not

use double-layer gaskets, non-oil medium
pipes shall be coated with black lead Appearance
Flange Flange gasket
powder, inner diameter of gaskets shall be inspection
connection
2mm~3mm greater than inner diameter of
pipes.
Material and specification shall meet the

design requirements, the directions are
consistent, the tightening force is uniform, Appearance
Bolt and nut mm
two threads or three threads shall be inspection
revealed, screw threads shall be coated with
black lead powder or molybdic sulfide.
Open/close testing
Reduction Operateing flexibly without jams
examination
Operation switching Open/close testing

Switching flexibly without jams
mechanism examination
Coordination and
Open/close testing
adjustment of Stroke control mechanism Flexible operation and reliable switch
examination
electric valve
Torque limitation Open/close testing
Accurate and reliable protection actions
Opening degree indication Open/close testing

Correct indication position
Cold drawing opening Measuring with a

position ruler
Pipe cold
Checking drawings
drawing
Cold drawing value Dominant Meeting the design requirements and installation
records
Connection pipes installation of pipes

whose working pressure are larger or equal Appearance
Connection pipe seat
to 2.5MPa shall meet the design inspection
Installation of
specifications.
drain and
Pipe arrangement directions are reasonable
blowdown pipe Observing and
with gradient which not be less than 2/1000
Pipe installation measuring with a
and favorable thermal compensation
level ruler
measures.
82
Checking the real
objects and the
Device inspection Meeting the design requirements
documentary
Installation of
evidences
compensation
Ruler-based
devices
Meeting those specified in 6.10 of GB measurement and
Device installation
50235-1997 appearance
inspection
Checking the real

objects and the
Specification and type Meeting the design requirements
documentary
evidences
Flow device
At the correct position and meeting the
installation Installation position Appearance inspection
design requirements
In the right direction and meeting the

Installations direction relevant requirements of 4.4.4 of DL/T Appearance inspection
5210.4
Meeting the design requirements and

Pipe base and cushion layer Dominant prohibiting strictly to lay on the frozen soil Appearance inspection
and untreated loose earth
Measurement with a
Elevation of basal surface Dominant mm 20
gradienter
Appearance
inspectionand hidden
Acceptance of
Anti-corrosion of pipe Dominant Meeting the design requirements confirmation and
buired pipes
signature records
checking
Appearance
inspectionand hidden
Meeting the relevant requirements of DL/T
Back-filling Dominant confirmation and
5210.1
signature records
checking
4.5.4 This article is applicable to the installation quality acceptance of steam exhaust system
pipe for air-cooling machine unit. Acceptance criterion are detailed in Table 4.5.4.
Table 4.5.4 Installation of air-cooling steam exhaust pipe
instrument
Checking the real objects

Steam exhaust meet manufacturers criteria, it shall be implemented
Working and the documentary
pipe and fitting according to the relevant requirements of DL/T
component evidences and measuring
inspection 5210.8 if there is no manufacturers criteria.
with a ruler
Length deviation Inspecting with a steel

2/1000L and10
of component ruler
Curvature degree 2/1000L and10 Pulling lines at the two
83
of component position which forming a
angle of 90; inspecting
with a steel ruler
Meeting the relevant requirements specified in

Elbow deviation Inspecting with a ruler
Table 4.5.3 of DL/T 5210.8
Meeting the relevant requirements specified in

Tee deviation Inspecting with a ruler
Table 4.5.5 of DL/T 5210.8
Innner cleaning Dominant Clean and impurity-free Observing
Pipe coordinate According to the manufacturer and design Inspecting with a

Location dimens deviation requirements gradienter and a ruler
inspection Elevation
Inspecting with a
deviation of pipe <15
gradienter and a ruler
installation
Heating radiator
Pipe bundles Installing in order; locating correctly and
pipe bundles and Observing
installation guaranteeing smoothly expansion
header installation
General Meeting the provisions and design requirements of
and the technical
requirements 5.1and 5.3 of DL 5031191994
document checking
Innner inspection Vacuum cleaner and

of connecting pipe observation
Uniform gap shall meet the design requirements.

Observing; inspecting
End gas cutting surface shall be regrinded flatly and
contra aperture
Pipe contra smoothly, groove shall meet the design
dislocation with gap
Inspection of aperture requirements. Fold deviation is 3mm, staggered
rulers or steel rulers and
pipe contra joint quantity of inner and outer surfaces shall meet
proof sticks
aperture and the manufacturers requirements.
welded joint Inspecting with a

Pipe gradient Meeting the design requirements
gradienter and a ruler
Space of two Space of welds shall not be less than outer diameter
mm Inspecting with a ruler
welds of pipes and shall not be less than 150
Shall be free from any stress and meet the

Flange connection Appearance inspection
requirements of DL 50311994.
Pipe welding Meeting the relevant requirements of DL/T 869
Welded junction Checking inspection

Meeting the relevant requirements of DL/T 869
inspection records
Installation Appearance
Expansion joint In the right direction and consistent with flow
position and inspectionand design
installation direction of the medium
direction checking
Expansion joint No damage on appearances and blocking in good Checking the

inspection condition are required; shall meet the design manufacturers relevant
requirements. certificates and
inspecting the related test
84
records
Enough expansion capacity and sealing in good

condition are required; cold drawing shall be Observing and inspecting
Expansion joint
Dominant according to the design specification; welding construction technique
installation
directions of sealing plates shall be consistent with records
the medium flow directions.
Vacuum cleaner and

Cleaning in pipes Clean and impurity-free
observation
Leak test
Meeting the manufacturers criteria Precision pressure gauge
Leak test of pipe Dominant
No leakage in all the weld inspection Foam solution inspection
4.5.5 This article is applicable to the quality acceptance of tightness test for medium and
low-pressure pipes and the acceptance criteria are detailed in Table 4.5.5.
Table 4.5.5 Tightness Test of Medium and Low-pressure Pipes
Inspection
Procedure Property Unit Quality criteria Inspection method and instrument
item
Pressure test shall use liquid as the testing

medium. When the pipe design pressure is less
than or equal to 0.6MPa, gas may also be
adopted as the testing medium, but the effective
General safety measures shall be adopted. Brittle
Dominant System test check
requirements material must not adopt pneumatic test and the
testing medium shall be non-flammable and
nontoxic gas. In the weekly check period, the
pressure gages are not less than two pieces and
the precision is not less than Grade 1.5
Meeting the design specification; taking 1.15

Test pressure times of the pipe design pressure if not Drawing checking
Pneumatic requirement is provided
test When the pressure reaches 50% of the
test pressure, and if neither abnormality
nor leakage is found, improving
pressure according to 10% of test
pressure continually, stabilizing each
Test check Dominant Without leakage
level of pressure for 3min till the test
pressure is reached, and keeping at the
test pressure for 10min. Whereafter,
dropping down to the design pressure
and doing complete inspection
After the pressure test is finished, testing gas in

Recovery
the system shall be exhausted, the system shall Appearance inspection
after test
be recovered and the test records shall be filled
Hydraulic
pressure
General Dominant Water quality shall be clean (the chloride ion System test check
test
requirements content in water in the austenitic stainless steel
pipe must be less than 2510-6), the air in the
85
system shall be exhausted, the surrounding
temperature shall be above 5, at least two
pressure gauges shall be set in the weekly
check period and the precision shall not be less
than Grade 1.5
Meeting the requirements of design drawing.

Implementing according to the relevant
requirements of GB 50235-1997 if no
Test pressure Drawing checking
requirement is stated in the design. Meeting the
requirements of DL 5031-1994 if the pipe and
vessel is done with hydraulic test as one system
Keeping for 10 minutes when the

pressure reaches the test pressure and
Test check Dominant Without seepage
then dropping to the design pressure
and doing complete inspection
After the pressure test is finished, water

Recovery accumulated in the system shall be exhausted,
after test the system shall be recovered and the test
records shall be filled
Keeping 24h after the water level

Watering
Watering test Dominant Without seepage or deformation reaches to the test height and then
test
doing complete inspection
4.5.6 This section is applicable to quality inspection and evaluation on the cleaning of the
medium and low pressure pipe systems, and the acceptance criteria are detailed in Table 4.5.6.
Table 4.5.6 Cleaning of Medium and Low Pressure Pipe Systems
Inspection method
and instrument
The sectional area of temporary drainage pipe for water

Temporary pipe flushing shall not be less than 60% of the washed pipe; the
selection internal diameter of exhaust pipe for steam blowing shall be
lager than or equal to the internal diameter of the blown pipe
Temporary pipe The welding shall be carried out according to the welding
welding technique of the cleaned pipe
Water flushing drainage pipes shall be connected into the

Temporary pipe drainage well; the steam-blowing exhaust pipe shall not face Appearance
installation Temporary pipe to equipments or transformer station and the pipe orifice inspection
installation shall be inclined upward (about 30) to vacancy area, the

temporary pipe shall be firmly fixed without influencing the
thermal expansion.
Inspection on
supporter and The supporter and hanger shall be firmly and reliably fixed
hanger of and shall meet the requirements of pipe expansion
temporary pipe
86
The color and transparency of water discharged from water
Visual observation
outlet shall be consist with those of the inlet water (Chloride
Water flushing Dominant by taking water
ion content in the flush water for austenitic stainless steel
sample
pipe must be less than 2510-6)
If the exhaust gas is without flue dust through visual

observation, one wood target plate stuck with white cloth or
Compressed air coated with white paint shall be set at the exhaust outlet to
Dominant Visual inspection
blowing inspect, and the blowing is qualified if there are no iron
rust , dust, moisture or other sundries on the target plate
within 5min
One target plate shall be installed. This target plate shall

longitudinally pass through the internal diameter of steam
exhaust pipe and its width shall not be less than 8% of the
internal diameter of steam exhaust pipe, this plate shall be
Inspection replaced twice continuously to inspect, and the pipe blowing
will be qualified if the impact spot on target plate is no
Steam blowing Dominant Visual inspection
larger than 0.8mm, the number of 0.5mm~0.8mm (including
0.8mm) spots is no larger than 8 and the 0.2mm~0.5mm
spots are uniformly distributed; the target plate may not be
installed if there is no requirement in the design, and thereby
the pipe blowing will be qualified if the exhaust steam from
steam outlet is of white color
Examining and cleaning the opening sections of pipe when

Inspection after the temporary pipe is dismounted after cleaning; artificial
dismantling the cleaning shall be carried out for the places where the dirt
Flashlight-based
temporary and sundries may remain, and then sealing the pipe only
inspection
cleaning upon that the inner part of pipe inspected and confirmed to
facilities be clean. Carrying out no works on the pipe that may
influence the internal cleaning of pipe.
Inner wall
Post-degreasing Wiping the inner wall of pipe and its auxiliaries with dry
inspection of Result observation
inspection clean white filter paper, without grease trace on the paper
pipe
4.5.7 This article is applicable to the control and inspection during the assembly process of
medium and low pressure pipes in thermal power plant and shall include the following
records. For the items beyond the acceptance range, the "acceptance organization" column in
the record table shall be represented by filling "/".
1 The installation records of compensation devices are detailed in Table 4.5.7.
2 The installation records of flow measuring devices are detailed in Table 4.4.9-3.
3 The inspection records of pipe and pipe fittings are detailed in Table 4.4.9-4.
4 The installation and adjustment records of supporters and hangers are detailed in
Table 4.4.9-6.
5 The inspection (maintenance), test and acceptance records of valves are detailed in
Table 4.4.9-7.
87
7 The adjustment, inspection and acceptance records of electrically operated gate are
8 The acceptance certificate of concealed work is detailed in Table 4.4.9-10.
9 The certification of tightness test is detailed in Table 4.4.9-11.
10 Inspection records of pipe before pressure test are detailed in Table 4.4.9-13.
88
Table 4.5.7 Installation Records of Compensation Devices
Project name:
SN Specification and type Installation position Installer Installation date Inspector Inspection date
Acceptance organization Acceptance opinion Signature Date
4.6 Installation of Fuel Oil and Fuel Gas Pipes in Plant
4.6.1 The installation of fuel oil and fuel gas pipes in plant shall include fuel oil pipe,
natural gas pipe, hydrogen pipe, other combustible (flammable) gas pipe and their fittings
used in the thermal power plant. The quality acceptance of the supporter and hanger
installation stated in this section is detailed in Table 4.5.2.
4.6.2 This article is applicable to the quality acceptance for the installation of fuel oil and fuel
89
gas pipes in plant and the acceptance criteria are detailed in Table 4.6.2.
Table 4.6.2 Installation of Fuel Oil and Fuel Gas Pipes in Plant
instrument
Overhead <l0
Location Pipe elevation
Trench <l5 Level meter-based and
dimension deviation
Underground <20 ruler-based inspection
Level meter-based and

Verticality of standpipe 2/1000L, and 15
ruler-based inspection
Inspection
Gradient of pipe slope Meeting the design requirements
Internal inspection of the Flashlight-based

Cleaning and impurity-free
connection pipe inspection
Vernier caliper-based
Meeting the provisions specified
Groove cleanliness, type and and ruler-based
dominant in 5.1.8 and 5.1.10 of DL
size inspection as well as
5031-1994
appearance inspection
Connection Inspecting with ruler

DN < 100 mm 1
interface at the section 200mm
away from welded
Straightness DNl00 mm 2
junction center
Inspection of pipe
Distance of welded joint and Larger than pipes' external
connection dominant mm Ruler-based inspection
bent pipes' bending point diameter and > 100
interface and
Distance of welded joint and
welded joint dominant mm >50 Ruler-based inspection
open pore
Larger than external diameter

Two welded DN500 dominant
of pipe and > 150
joints' spacing
Ruler-based inspection
at straight pipe
DN>500 dominant Larger than external diameter
segment
of pipe and > 500
Distance of welded joint and

dominant >50 Ruler-based inspection
supporter and hanger's margin
Meeting the relevant

Weld inspection dominant Appearance inspection
requirements of DL/T 869
Internal inspection of pipe Flashlight-based

connection inspection
Thread is free from broken

Threaded
cutters or burrs; length meet
connections
Pipes' butt joint requirements; well-integrated; Appearance inspection
using paint correctly and
remaining 2~3 threads.
Flanged Internal inspection of the Flashlight-based

connection connection pipe inspection
90
No larger than 1.5/1000 of the Square-based and
Gradient of flange end surface flange outer diameter and not ruler-based
larger than 2mm measurement
Meeting the design

requirements. Fuel oil pipe shall
adopt oil-proof material gasket,
and shall not use double-layer
Flange gasket Appearance inspection
gasket. The internal diameter of
gasket shall be larger 2mm~3mm
than the internal diameter of
pipe
Material and specifications shall

meet the design requirements.
Direction consistent, tightening
force uniform, two buckles or
Bolts and nuts Appearance inspection
three buckles shall be revealed,
black lead powder or
molybdenum disulfide coated at
the threaded
Open/close testing
Reduction Block-free and go slick
inspection
Operation switching Open/close testing

Block-free and go slick
mechanism inspection
Coordination and
Flexible operation and reliable Open/close testing
adjustment of Stroke control organ
switch inspection
electric valve
Accurate and reliable protection Open/close testing
Torque limitation mechanism
actions inspection
Opening degree indication Open/close testing

Correct indication position
mechanism inspection
Installation of the stub pipe of

the pipe with working pressure
Oil outlet, water
Stub pipe larger than or equal to 2.5 MPa Appearance inspection
outlet pipe
shall meet the design
installation
specification
Pipe installation Reasonable piping layout Appearance inspection
Checking the real

Device inspection Meeting the design requirements object and the
Compensation certification document
device installation Ruler-based inspection
Meeting those specified in 6.10
Device installation and appearance
of GB 50235-1997
inspection
Flow device
installation Specification and type Meeting the design requirements Rechecking the real
object and the
91
certification document
Correct position and meet the

Installation position Appearance inspection
design requirements
Correct direction and shall meet

Installation direction the relevant requirements of Appearance inspection
4.4.4 in DL/T 5210.4
Ground lead should adopt weld

type, and stainless steel pipes are
not allowed for the direct
Checking drawing and
Earthing type Dominant connection, must have the
transition of stainless steel plate
and meet the design
requirements.
When the resistance value to the

ground of the pipe system
Checking drawing and
Earthing quantity and position Dominant exceeds 100, two ground leads
shall be set up and meet the
Earthing design requirements.
inspection
Crossover shall be set up for the
parallel pipe with clear distance
less than 100mm, intersection
pipe, the valve which can not Checking drawing and
Crossover installation Dominant keep excellent electricity having appearance
connection, flange and other pipe inspection
fittings and the threaded joints.
All shall meet the design
requirements
Ground resistance value Dominant Meeting the design requirements Electricity test
Insulating joint Meeting the design requirements Appearance inspection
Type/specification meets the

design requirements, parts are
Parts inspection complete and in good condition, Appearance inspection
Cathodic
electrode surface is clean and
protection
without paint, oil stain and so on.
inspection
Meeting the relevant
Installing inspection requirements of Table 4.12.7 of Appearance inspection
DL/T 5210.6

Acceptance of and prohibit strictly to lay on the
Lamp base and cushion layer Dominant Appearance inspection
buried pipe frozen soil and untreated loose
earth
Level meter-based
Elevation of basal surface Dominant 20
inspection
92
Appearance
inspection, conceal ed
confirmation and
Anti-corrosion of pipe Dominant Meeting the design requirements
signature records
consultation and
instrument test
Meeting the relevant and confirmation and
Back-filling Dominant
requirements of DL/T 5210.1 signature records
consultation
4.6.3 This article is applicable to the quality acceptance for tightness test of fuel oil and fuel
gas pipes in plant and the acceptance criteria are detailed in Table 4.6.3
Table 4.6.3 Tightness Test of Fuel Oil and Fuel Gas Pipes in Plant
instrument
Pressure test shall use liquid as the

inspecting medium. When the pipe
design pressure is less than or equal to
0.6 MPa, gas may also be adopted as the
inspecting medium, but the effective
Pneumatic General safety measures shall be adopted. Brittle
Dominant System test inspection
test: requirements material must not adopt gas inspecting
and the inspecting medium shall be non-
flammable and nontoxic gas. In the
weekly checking period, the pressure
gages are not less than two pieces and
the precision is not less than 1.5 levels.
Meet the design specification; When there

Test pressure is no requirement in design, take 1.15 Checking the drawing
times of the pipe design as the standard.
When the pressure reaches

50% of the test pressure,
and if abnormality or
leakage is found, keep
progressively improving
pressure according to 10%
of test pressure. Press
Pneumatic test: Test inspection Dominant No leakage
steadily 3 minutes at every
level until the test pressure
is reached and maintain 10
minutes, then reduce the
design pressure to the test
pressure to carry out the
complete inspection.
93
After the pressure test is finished, drained
Recovery after test away the inspecting gas. Recovery system Appearance inspection
and fill out the test record.
Water quality shall be clean(the Chloride

ion content in the water of austenitic
stainless steel pipe shall be less than
2510-6 ), the air in the system drains
General requirements Dominant away, the surrounding temperature shall System test inspection
be above 5. In the weekly checking
period, pressure gages are not less than 2
pieces and precision is not less than 1.5
level.
Meeting the design drawing requirements.

Hydraulic test The relevant requirements of GB
Test pressure MPa Checking the drawing
50235-1997 shall be complied with when
no design requirement is provided
Maintain 10 minutes when

the pressure reached the test
Test inspection Dominant No leakage and no deformation pressure and then drop to
the design pressure to carry
out complete inspection
After the pressure test is finished, drain

Recovery after test away the accumulating water, recover the Appearance inspection
system and fill out the test record
The combustible fluid pipe must have the

leakage test carried out after the pipe
General requirements Dominant pressure test is qualified. Air should be System test inspection
adopted when there is no requirements for
design
Conform to the equipment provisions, and

Test pressure Mpa if there is no provision, comply with the Checking the drawing
Gas leakage pipe design pressure
test Maintain 10 minutes after
the press reaches the test
pressure. Make the patrol
Test inspection Dominant No leakage
inspection of all the sealing
point with painting the
neutral foaming agent
Slow the process of pressure relief timely

Recovery after test Appearance inspection
and fill out the test record
Airtightness
test General requirements Dominant The combustible gas pipe must have the System test inspection
air-tightness test carried out after the pipe
pressure test is qualified. Air should be
adopted when there is no design 94
requirements for the inspecting medium
Meeting the design specification; When

Test pressure MPa there is no requirement in design, test Checking the drawing
pressure is 0.6 MPa
Maintain 24 hours after the

press reaches the test
pressure. Make the patrol
Test inspection Dominant No leakage
inspection of all the sealing
point with painting the
neutral foaming agent
Slow the process of pressure relief timely

Recovery after test Appearance inspection
and fill out the test record
4.6.4 This article is applicable to the quality acceptance of fuel oil and fuel gas pipes in plant
system cleaning and the acceptance criteria are detailed in Table 4.6.4
Table 4.6.4 System Cleaning of Fuel Oil and Fuel Gas Pipes in Plant
instrument
The sectional area of water flushing

temporary drainage pipe, is not smaller
Temporary pipe than 60% of the wash pipe; the internal
selection diameter of scavenging steam discharge
pipe shall be lager than or equal to the
internal diameter of the blowing piper.
Temporary pipe Shall be in accordance with the welding

weld process of the scavenged pipes
Water flushing drainage pipes shall be

Temporary
connected into the drainage well; the
pipe Appearance inspection
steam-blowing steam discharge pipe shall
installation
not be against the apparatus and the
Temporary pipe
substation and the pipe mouth shall be
installation
inclined upward (should be about 30) to
drain the water to the vacancy area.
Temporary pipe shall be firmly fixed and
do not affect the heat expansion
Temporary supporter The supporters and hangers are firmly

and hanger and reliably fixed and meet the expansion
installation requirements of pipes
pigging
Dominant The pipe with DN 100mm must have Visible inspection
the pigging and the diameter of the
spherical pig or pipeline cleaner is
generally 1.05 times of the pipes' internal
95
diameter; the maximum pressure of the
apex ball shall not be larger than 1.25
times of the design operating pressure.
The pigging times shall not be less than 2
times and only when there is no impurity,
wastewater, etc. draining away after the
pigging can be determined as qualified.
Visible inspection
The drainage color and transparency in

the waterspout shall be consist with those
Water sampling visual
Water flushing Dominant at the entrance (Chloride ion content in
observation
the austenitic stainless steel pipe flushing
water must be less than 2510-6)
Adopt non-combustion-supporting gas.

The blowing flow speed shall not be
slower than 20m/s and the blowing
Gas purging Dominant pressure shall not be higher than the work Visible inspection
pressure. Pipeline shall be blown segment
by segment and the blowing shall be
repeated several times
Install the target plate which is across the

steam exhaust pipe internal diameter and
the width of which is not less than 8% of
the steam exhaust pipe internal diameter.
Inspection
Replace the target plate inspection twice
continuously; the shock spot is not larger
than 0.8 mm; the spots of 0.5 mm ~ 0.8
Steam blast mm (including 0.8 mm) are not larger Visual inspection
than eight points; it is qualified if the
spots of 0.2 mm ~ 0.5 mm distribute
uniformly; If there is no design
requirements, target plate may not eight
be installed; those without installing
target plate are qualified if the exhaust
steam at the steam outlet take white.
Inspect the opening sections of pipe when

the temporary pipe is dismounted after
Cleaning, inspection cleaning; clean artificially the places
after dismantling the where the dirt and sundries may remain; Flashlight-based
Recover
temporary cleaning it shall not be sealed till the internal pipes inspection
facilities are confirmed clean .Works to influence
the internal cleaning of pipe shall not be
carried out on the pipe.
96
Inspection Wiping the inner wall of pipe and its
Pipe inwall
after accessory with dry, clean white filter Observation result
inspection
degreasing paper and no grease mark on the paper
4.6.5 This article is applicable to the installation process control and inspection of fuel oil
and fuel gas pipes in plants in thermal power plant and includes the following records. The
acceptance organization column beyond the acceptance scope in the record shall be expressed
with "/".
1 The installation records of flow device are detailed in Table 4.4.9-3.
2 The inspection records for pipe and pipe fittings are detailed in Table 4.4.9-4.
3 The installation and adjustment records of supporter and hangers are detailed in
Table 4.4.9-6.
4 The Acceptance records of valve inspection (overhauling) and test are detailed in
Table 4.4.9-7.
6 The acceptance records for adjustment of electrically operated gate are detailed in
Table 4.4.9-9.
8 The acceptance certificate of tightness test is detailed in Table 4.4.9-11.
9 The inspection records of pipes before the pressure test are detailed in Table 4.4.9-13.
10 The acceptance certificate of pipe system blowing (flushing) is detailed in Table
4.4.9-14.
11 The inspection table for implementation performance of the compulsory provisions
is detailed in Table 4.4.9-15.
4.7 Installation of Other Pipes

4.7.1 The installation of other pipes shall include the installation of steel pressure pipe of
thermal power plant, feedwater pipe, dry and wet ash convey pipe and nonmetallic
corrosionproof pipe as well as accessories, and the quality acceptance for installation of
supporter and hanger in this section shall refer to Table 4.5.2.
4.7.2 This article is applicable to the quality acceptance of steel pipe and the acceptance
criteria are detailed in Table 4.7.2.
Table 4.7.2 Installation of Steel Pipes
Precedure Inspection item Property Unit Quality criterion
instrument
Elevation deviation of Level meter-based and

mm <20
pipe ruler-based inspection
Coordinate deviation Level meter-based

Coordinate mm <20
of pipe measurement
and elevation
Vertical pipe Level meter-based and
inspection mm 2/1000L, and 15
verticality ruler-based inspection

97
Internal inspection of
Clean without sundries Flashlight-based inspection
connection pipe
Vernier caliper-based and

Groove cleanliness, Meeting the provisions specified in 5.1.8 and ruler-based inspection as
type and size 5.1.10 of DL 5031-1994 well as appearance
inspection
Measuring with ruler at the

Flatness of contra
mm 2 section 200mm away from
aperture
welded junction center
Roundness deviation of pipe orifice no larger

pipe orifice roundness mm than 0.005DN, and the maximum shall not be Ruler-based inspection
larger than 40
Weld inspection Dominant Meeting the relevant requirements of DL/T 869 Appearance inspection
Pipe The gradient of flange end surface shall not be
connection larger than 1.5/1000 of external diameter of

flange and not be larger than 2mm; the material
and specification of bolt and nut shall meet the
design requirements with consistent direction
and uniform tightening force and be exposed
with 2~3 threads; the flange connection shall be
firm; the gasket shall be correct; the screw Appearance inspection and
Flange connection
thread shall be coated with black lead powder or ruler-based measurement
molybdenum disulfide. Double-layer gasket
shall not be used; the gasket shall meet the
design requirements and the internal diameter
shall be larger 2mm~3mm than internal diameter
of pipe; the large caliber gasket splicing shall be
adopted with bevel connection overlapping or
labyrinth scarfing without flat orifice butt joint

Anticorrosion
Anticorrosion Dominant Meeting the design requirements confirmation and signature
inspection
and lining record consultation
inspection in Appearance inspection and
pipe Lining inspection Dominant Meeting the design requirements confirmation and signature
record consultation
Meeting the requirements of design drawing.

Hydraulic pressure Implementing according to the relevant System inspection and
Tightness test Dominant
test requirements of GB 50235-1997 if no record consultation
requirement is stated in the design.
System
Pipe cleaning Dominant Without sundries Flashlight-based inspection
cleaning
Acceptance Pipe base and Material, compactness, strength, section size and
Dominant Appearance inspection
of buried cushion layer gradient shall meet the design requirements
98
pipes Elevation of basal Level meter-based
Dominant mm 20
surface measurement

Anti-corrosion of concealed confirmation
Dominant Meeting the design requirements
pipe and signature record
consultation

The foundation trench shall be free from
concealed confirmation
Back-filling Dominant sundries or water accumulation and shall meet
and signature record
the relevant requirements of DL/T 5210.1
consultation
4.73 This article is applicable to the quality acceptance for installation of ash (slag) convey
pipe and the acceptance criteria are detailed in Table 4.7.3.
Table 47.3 Installation of Ash (Slag) Convey Pipe
instrument
Elevation Overhead mm Within 10

deviation
Trench mm Within 15 ruler-based inspection
Location of pipe
dimension Vertical pipe Level meter-based and
2/1000L, and 15
inspection verticality ruler-based inspection

Internal inspection of Flashlight-based

Clean without sundries
connecting pipe inspection
Welding Meeting the relevant requirements of DL/T 869
The gradient of flange end surface shall not be

larger than 1.5/1000 of external diameter of
flange and not be larger than 2mm; the material
design requirements with consistent direction and
Pipe uniform tightening force and be exposed with
Flange connection Appearance inspection
connection 2~3 threads; the screw thread shall be coated with
black lead powder or molybdenum disulfide;
double-layer gasket shall not be used; the gasket
shall meet the design requirements and the
internal diameter shall be larger 2mm~3mm than
internal diameter of pip
Meeting the design requirements with

Clamp connection symmetrical and uniform bolt fastening and Appearance inspection
fitting in loose and tight
Installation of Checking the real objects

compensation Device inspection Meeting the design requirements and the documentary
device evidence
99
Meeting those specified in 6.10 of GB Ruler-based measurement
Device installation
50235-1997 and appearance inspection
System inspection and

Tightness test Dominant Meeting the requirements of design drawing.
record consultation
4.7.4 This article is applicable to the quality acceptance for installation of nonmetallic
corrosionproof pipe, and the acceptance criterion is detailed in Table 4.7.4.
Table 4.7.4 Installation of Nonmetallic Corrosionproof Pipe
Inspection method
and instrument
Elevation Overhead Within 10 Level meter-based

deviation Trench Within 15 and ruler-based
of pipe Buired Within 20 inspection
Level meter-based
Vertical pipe verticality 2,1000L and 15 and ruler-based
Location inspection
dimension
Bending DN100 1/1000L, and 20
Level meter-based
inspection
degree of
and level ruler-based
horizontal DN>100 1.5/1000L, and 20
inspection
pipe
Level meter-based
Gradient of pipe slope Meeting the design requirements and ruler-based
inspection
Internal inspection of Flashlight-based

Clean without sundries
connecting pipe inspection
Checking drawing
Meeting the technical requirements of design and
Welding and technical
manufacturer
document
The contact surface shall be clean; the adhesive

Checking drawing
agent shall be correct and shall meet the
Adhesive bonding and technical
technical requirements of design and
document
manufacturer
Checking drawing
Pipe Meeting the technical requirements of design and
Spigot and socket and technical
connection manufacturer
document
Thread shall be free from broken cutters or burrs;

length shall meet requirements; well-integrated; Appearance
Wire connection
paint application shall be correct and shall be inspection
remained with 2~3 threads
The gradient of flange end surface shall not be

larger than 1.5/1000 of external diameter of
Appearance
Flange connection flange and not be larger than 2mm; the material
inspection
design requirements with consistent direction
100
and uniform tightening force and be exposed
with 2~3 threads; the screw thread shall be
coated with black lead powder or molybdenum
disulfide, double-layer gasket shall not be used;
the gasket shall meet the design requirements
and the internal diameter shall be larger
2mm~3mm than internal diameter of pipe
Checking the real

objects and the
Device inspection Meeting the design requirements
Installation documentary
of evidence
compensation Ruler-based
device Meeting those specified in 6.10 of GB measurement and
Device installation
50235-1997 appearance
inspection
Meeting the technical requirements of design and Inspection and record

Tightness test Hydraulic pressure test Dominant
manufacturer consultation
Visual observation
System Drainage color and transparency at outlet shall
Pipe flushing Dominant by taking water
washing be consistent with inlet water
sample
Meeting the design requirements and prohibiting

Pipe base and cushion Appearance
Dominant strictly to lay on the frozen soil and untreated
layer inspection
loose earth
Elevation of basal Level meter-based

Dominant 20
Acceptance surface measurement
of buried Appearance
pipes inspection and
Meeting the relevant requirements of DL/T concealed
Back-filling Dominant
5210.1 confirmation and
signature record
consultation
4.7.5 This article is applicable to the process control and inspection for installation of other
pipes in thermal power plant and includes the following records. The acceptance organization
column beyond the acceptance scope in the record shall be expressed with "/".
1 The inspection records for pipe and pipe fittings are detailed in Table 4.4.9-4.
2 The installation and adjustment records of supporter and hangers are detailed in
Table 4.4.9-6.
3 The Acceptance records of valve inspection (overhauling) and test are detailed in
Table 4.4.9-7.
5 The acceptance records for adjustment of electrically operated gate are detailed in
Table 4.4.9-9.
7 The acceptance certificate of tightness test is detailed in Table 4.4.9-11.
101
8 The inspection records of pipe before pressure test are detailed in Table 4.4.9-13.
102
5 Evaluation on the Quality of Single Project
5.1 Basic Requirements
5.1.1 Such single project as the civil work, boiler unit, steam turbine generator unit, thermal
meter and its control device, pipe and pipe system, the equipment and the system with the
water treatment and hydrogen generation, welding engineering, processing preparation and
electrical device installation in thermal power generation project shall be evaluated
respectively.
5.1.2 Single project evaluation for the boiler unit, steam turbine generator unit, thermal
meter and its control device, pipe and pipe system, the equipment and the system with the
water treatment and hydrogen generation and processing preparation in thermal power
generation project shall be evaluated respectively according to this code.
5.1.3 Those project construction organizations engaged in creating high quality project shall
organize the participating organizations to formulate quality objective, conduct objective
management, develop quality planning, highlight corresponding responsibilities, strengthen
process control and intensify quality acceptance in each phase before the commencement of
projects.
5.1.4 Organizations to evaluate and construct single project shall inspect themselves
according to the requirements specified in this Part; development organizations shall be
responsible for organizing supervision organizations or other evaluation organizations to
evaluate; in addition, the supervision organizations or other evaluation organizations shall
summarize and analyze the evaluation results and then write evaluation report.
5.1.5 During the evaluation of single project, the actual project quality and technical project
information shall be comprehensively inspected.
5.1.6 Construction quality of single project shall be evaluated after all the acceptance of unit
project is qualified.
5.1.7 Construction quality of single project shall be evaluated respectively according to
three project positions (scopes) as installation of four main pipes, installation of medium and
low-pressure pipes and installation of fuel oil and fuel gas pipes in plant.
5.1.8 Each project position (scope) shall be evaluated according to the quality guarantee in
construction site, performance inspection, quality records, size deviation and actual limit
measurement, implementation performance of compulsory provision and appearance quality.
Corresponding weighing value of each evaluation project shall be given according to its work
load and importance in this project position (scope).
5.1.9 Each evaluation item shall consist of several kinds of evaluation which shall specify
the standard score according to the importance. During the evaluation of construction quality,
each evaluation is judged as Class I, Class II or Class III which are corresponding to the
standard scores of 100%, 85% and 70% respectively.
5.1.10 During project construction quality evaluation, attention shall be given to promote
scientific management, strengthen project quality control, improve management mechanism
and persist to improve evaluation competence.
5.1.11 Control of project construction quality shall highlight raw material, process quality
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control and function effectiveness test so as to improve management efficiency and operating
skills.
5.1.12 During the evaluation of construction quality, attention shall be given to apply the
advance of science and technology as well as environmental protection.
5.1.13 The score for the evaluated excellent construction quality of single project shall be
greater than or equal to 85 scores; those projects with total score being at last 92 shall be
extremely excellent projects.
5.2 Evaluation Provisions
5.2.1 The evaluated weight value of position (scope) contained in single project is specified
according to the comprehensiveness of importance, difficulty and work load. Evaluation of
single project position (scope) shall be carried out according to those specified in Table 5.2.1.
Table 5.2.1 Distribution of Weight Value on the Pipe and System Single Project (Scope)
Project position (scope) Weighing score
Installation of four main pipes 40
Installation of medium and low-pressure pipes 45
Installation of fuel oil and fuel gas pipes in plant 15
Note: if the item of "project position (scope)" is lost, the weight value shall be adjusted according to actual situation, but shall be
integer.
5.2.2 Quality evaluation of each project position (scope) shall include the quality guarantee
in construction site, performance inspection, quality records, size deviation and actual limit
measurement, implementation performance of compulsory provisions and appearance quality.
5.2.3 Weight value of the evaluation item shall meet those specified in Table 5.2.3.
Table 5.2.3 Distribution on the Weight Value of Evaluation Item in Project Position (Scope)
Project position (scope)
SN Evaluation item Installation of four Installation of medium Installation of fuel oil and fuel gas
main pipes and low-pressure pipes pipes in plant
Evaluation on quality guarantee

1 10 10 10
condition for construction site
2 Performance inspection 30 25 30
3 Quality record 20 20 20
Size deviation and actual limit

4 15 15 10
measurement
Implementation performance of
5 15 15 15
6 Appearance quality 10 15 15
Note: if there is nonexistent evaluation item in the table, its weight value shall be calculated according to full score.
5.3 Evaluation Content
5.3.1 Construction quality of single project shall be evaluated item by item according to the
104
project position (scope) and evaluation item content of this Part; the construction quality shall
be statistically analyzed basing on the records of random inspection on construction site as
well as the quality acceptance records of each inspection lot, subitem project, subsection
project and unit project; in addition, the construction quality is scored according to project
position (scope) and the requirements specified in evaluation item (corresponding table).
5.3.2 Single project shall not be evaluated to be excellent where there is any of the
following conditions:
1 To use the materials and products which China forbids publically.
2 The obtained score of any project position (scope) or evaluation item is less than
85% standard score.
5.4 Evaluation Methods
5.4.1 Content and methods to evaluate the quality guarantee on construction site shall meet
the following requirements:
1 If the followings can be practically achieved, the quality guarantee on construction
site is Class I and gains 100% standard score: sound quality management, liability system and
project-department organizations; effectively-operated quality management system; perfect
technologies, working management system, site acceptance system and sampling inspection
system of equipments. If sound quality management and liability systems can be basically
achieved, the quality guarantee on construction site is Class II and gains 85% standard score.
And if main quality management and liability systems can be basically achieved, the quality
guarantee on construction site is Class III and gains 70% standard score.
2 The quality guarantee on construction site with standard quality inspection and
acceptance required by projects, standard construction technologies, complete working
methods, operation specifications and operational guide books which have strong pertinency
and operability are Class I and gain 100% standard score; the quality guarantee on
construction site with standard and complete quality inspection and acceptance, standard
construction technologies, basically complete operation specifications and operation guide
books which have relatively strong pertinency and operability are Class II and can gain 85%
standard score; and the quality guarantee on construction site with standard and complete
quality inspection and acceptance, standard major construction technologies and complete
operation specifications as well as operation guide books which have general pertinency and
operability are Class III and gain 70% standard score.
3 The quality guarantee on construction site with complete processes to develop and
approve construction management plan, construction scheme, construction measures and risk
prevention measures which have strong pertinency and operability, are seriously implemented
and achieve notable effectiveness is Class I and gains 100% standard score; the quality
guarantee on construction site with complete development and approval processes, relatively
strong pertinency and operability, being basically implemented and achieving preferable
effectiveness is Class II and gain 85% standard score; and the quality guarantee on
construction site with sound development and approval processes, being generally
implemented is Class III and gains 70% standard score.
4 The quality guarantee on construction site with specified quality objective, proper &
105
effective management system and notable implementation effectiveness is Class I and gains
100% standard score; the quality guarantee on construction site with preferable
implementation effectiveness is Class II and gains 85% standard score; and the quality
guarantee on construction site with general implementation effectiveness is Class III and
gains 70% standard score.
5.4.2 Content and methods to evaluate the performance inspection shall meet the following
requirements:
1 Inspection and test of construction process as well as by-part trial operation shall
meet the requirements specified in relevant standards; the performance inspection provided
with complete and standard test records and reports is Class I and gains 100% standard score;
2 Inspection and test of construction process as well as by-part trial operation shall
meet the requirements specified in relevant standards; the performance inspection provided
with complete and basically standard test records and reports is Class II and gains 85%
standard score;
3 The above test items and test conditions basically meet the requirements specified in
relevant standards; and the performance inspection provided with basically complete test
records and reports is Class III and gains 70% standard score.
4 To sample test records and reports; to measure on site, if necessary
5.4.3 Content and methods to evaluate the quality records shall meet the following
requirements:
1 Material & equipment quality certificates (outgoing quality certificates), complete
site acceptance record, construction record, construction test record, data; actual and effective
content, standard classification & rearscopement, perfect reviewing and signing procedures
and meeting the requirements specified in design and standards are Class I and gain 100%
standard score. Those quality records with complete information, relatively complete data,
actual and effective content, relatively standard rearscopement, relatively complete reviewing
and signing procedures and meeting the requirements specified in design and standards are
Class II and gain 85% standard score. Those quality records with basically complete
information, date; actual and effective content; basically standard rearscopement, basically
complete reviewing and signing procedures and basically meeting the requirements specified
in design and standards are Class III and gain 70% standard score.
2 To inspect the quantity and content of information
5.4.4 Content and methods to evaluate the size deviation and actual limit measurement shall
meet the following requirements:
1 As for those evaluation items, if they are permissible deviation ones; the actual
values measured at each item measuring point reach the ones specified in standard and the
actual values of 80% and more measuring points are less than or equal to 0.8 times the ones
specified in standard, they are Class I and gain 100% standard score. For those evaluation
items, if the actual values of each measuring point reach the ones specified in standard and the
average actual values of greater than 50% (including 50%) but less than 80% measuring
points are less than or equal to 0.8 times the ones specified in standard; they are Class II and
gain 85% standard score. For those evaluation items, if the actual values of each measuring
point reach the ones specified in standard; they are Class III and gain 70% standard score.
2 For those evaluation items, if they are two-way limits items, the actual values
106
measured at each measuring point meet the ones specified in standard and the actual values of
at least 50% measuring points approximate to the medium limit value; they are Class I and
gain 100% standard score; those evaluation items all of whose actual values at each
measuring point are within the limit specified in standard are Class II and gain 85% standard
score; those evaluation items whose measuring points meet the standard specification after
treatment are Class III and gain 70% standard score.
3 For those evaluation items, if they are one-way limit items and all the actual values at
each measuring point meet the ones specified in standard, they are Class I and gain 100%
standard score; those evaluation items whose measuring points meet the standard speciation
after treatment are Class III and gain 70% standard score.
4 If both permissible deviation and limit are available, the decision value is from the
lower Class.
5 Random 10 inspection lots or all lots if they are less than 10 are sampled from the
relevant inspection lots or subitem projects in the category for analyzing and calculating. If
necessary, random measurement on site may be carried out.
5.4.5 Content and methods to evaluate the implementation performance of compulsory
provisions shall meet the following requirements:
1 Those compulsory provisions with detailed implementation plan, comprehensive
content, strong operability, strict implementation and complete inspection records are Class I
and gain 100% standard score; those ones with implementation plan, comprehensive content,
preferable operability, preferable implementation and relatively complete inspection records
are Class II and gain 85% standard score; those ones with implementation plan,
comprehensive content, operability, implementation and inspection records are Class III and
gain 70% standard score.
2 To randomly inspect the executive plan, scheme measures, operation guide book,
construction record confirmation and signature and inspection records of compulsory
provisions.
5.4.6 Content and methods to evaluate the appearance quality shall meet the following
requirements:
1 The inspection points of each evaluation item are evaluated according to "good",
"ordinary" and "poor". Those evaluation item whose 90% or more inspection points are
"good" and the other inspection points are "ordinary" are Class I and gain 100% standard
score; those evaluation item whose greater than 70% (including 70%) and less than 90%
inspection points are "good" and the other inspection points are "ordinary" are Class II and
gain 85% standard score; those evaluation item whose greater than 30% (including 30% ) and
less than 70% inspection points are "good" and the other inspection points are "ordinary" are
Class III and gain 70% standard score.
2 To observe (to measure, if necessary); to inspect the quality acceptance records of
subsection project and to analyze and calculate.
5.5 Quality Evaluation on Installation of Four main pipes
5.5.1 Content and methods to evaluate the quality guarantee on construction site of
installation of four main pipes shall meet those specified in Article 5.4.1 of this part.
107
5.5.2 Quality assurance on construction site of installation of four main pipes shall inspect
relevant system, measure information, randomly inspect the implementation condition and
comprehensively judge, and the scoring shall be in accordance with those specified in Table
5.5.2.
Table 5.5.2 Scoring Table on Quality Guarantee Condition for Construction Site
Before carrying out trial
Project position (scope) Construction stage
operation with 168h full load
Construction organization Evaluation organization
Evaluation result Obtained

SN Evaluation item Score Remarks
100% 85% 70% score
Organizational structure and quality

Quality
management system operation in
management
project department
and quality
1 Technology, management, working
liability system
system
for construction 30
Systems for material, equipment site
site
acceptance and sampling inspection
Pertinency and workability of quality inspection and

acceptance standard, construction technology
2 30
standard, working method, operation specifications
and operation instructors
Examination and approval of construction

organization design, construction scheme,
3 construction measure, risk aversion measure, etc.; 20
pertinency, workability and implementation effect of
contents
Implement effects of quality objective and

4 20
management system
Weight value: 10 scores

Total score:
Evaluation Total obtained score:
result Evaluation score of quality guarantee condition for construction site=obtained score/score10=
Evaluation personnel (signature):
Date
5.5.3 The items to be inspected of performance inspection for installation of four main pipes
shall include:
1 Spectral analysis of alloy steel as pipe materials and pipe fittings as well as hardness
inspection.
2 Valve inspection.
3 Installation of creep supervising section and creep measurement points.
4 Adjustment and inspection of supporter and hanger.
5 Welded junction inspection under supervision.
6 Expansion inspection of pipe system.
108
7 System tightness
8 Flushing inspection of main steam and reheating system.
9 Washing inspection of water supply system.
5.5.4 Inspection and evaluation methods of performance inspection for installation of four
main pipes shall meet the following requirements:
inspection.
1) Inspection standard: spectral analysis of alloy steel as pipe materialsa and pipe
fittings as well as hardness inspection result meeting design or specification
requirements with intact, standard and complete records are Class I and gain
100% standard score; those ones with little inspection value not meeting the
design or specification requirements but meeting the requirements after
processing or to be applied with concession through unified agreement of the
parties and intact, standard and complete related records are Class II and gain
85% standard score; those ones with partial inspection value not meeting the
parties and basically intact, standard and complete related records are Class III
and gain 70% standard score.
2) Inspection methods: inspecting the inspection report.
2 Valve inspection.
1) Inspection standard: the valves with qualified inspection and complete record,
and the service performance fully meeting the operating requirement after
operation in system and without leakage on site (including internal leakage) are
Class I and gain 100% standard score; the ones with service performance fully
meeting the operating requirement, and internal (external) leakage phenomenon
for individual valve in drainage system are Class II and gain 85% standard
score; the ones with service performance basically meeting the operating
requirement and internal (external) leakage phenomenon for a small amount of
valves in drainage system are Class III and gain 70% standard score.
2) Inspection method: report inspection and actual measurement on site.
3 Installation of creep supervising section and creep measurement points.
1) Inspection standard: installation of creep supervising section and creep
measurement points meeting design and compulsory provision requirements
and with intact, actual and complete record is Class I and gains 100% standard
score, the one meeting design and compulsory provision requirements and with
basically intact, actual and complete record is Class II and gains 85% standard
score; the one basically meeting design and compulsory provision requirements
and with basically intact, actual and complete record is Class III and gains 70%
standard score.
2) Inspection methods: record inspection and actual measurement on site.
1) Inspection standard: installation of supporter and hanger meeting design and
specification requirements with actual and complete record and running state
109
meeting design and specification requirements is Class I and gains 100%
standard score; the one meeting design and specification requirements with
actual and complete record and the running state basically meeting design and
specification requirements after adjustment or processing is Class II and gains
85% standard score; the one basically meeting design and specification
requirements with basically actual and complete record and the running state
basically meeting design and specification requirements after adjustment or
processing is Class III and gains 70% standard score.
1) Inspection standard: the welded junction under supervision with qualified 100%
non-destructive inspection according to specification and the first qualification
rate reaching 98% and above is Class I and gains 100% standard score; the one
with the first qualification rate reaching 96% and above is Class II and gains
85% standard score; the one with the first qualification rate reaching 96% and
above is Class III and gains 70% standard score.
2) Inspection method: report and record inspection.
1) Inspection standard: pipe system expansion meeting the design requirements
with correct expansion indication and without expansion obstructing
phenomenon on site and with complete record is Class I and gains 100%
standard score; the one basically meeting the design requirements with
complete record is Class II and gains 85% standard score; the one with
deviation for individual position expansion and design requirement but
basically not influencing the normal operation of system and with basically
complete record is Class III and gains 70% standard score.
2) Inspection method: drawing checking and field inspection.
7 System tightness.
1) Inspection standard: the system tightness test shall be qualified with complete
confirmation and signature, and the main pipe of system during operational
process shall be free from leakage phenomenon. If the system tightness is good
without any leakage point, it is Class I and gains 100% standard score; the
slight leakage points (limited to drainage system) less than 2 during system
operation and not influencing the normal operation of unit is Class II and gains
85% standard score; the slight leakage points (limited to drainage system) less
than 4 during system operation and not influencing the normal operation of unit
is Class III and gains 70% standard score.
2) Inspection methods: report inspection and actual measurement on site.
8 Flushing inspection of main steam and reheating system.
1) Inspection standard: the system flushing with scientific and reasonable scheme,
less flushing times and effect reaching code and standard requirements (impact
spot on last target card 0.8mm, 0.5mm~0.8mm (including 0.8mm) spot no
larger than 8 points and 0.2mm~0.5mm spot with even distribution), complete
record and confirmation and signature and intact target card preservation is
110
Class I and gains 100% standard score; the system flushing with scientific and
reasonable scheme, and flushing effect reaching code and standard
requirements, basically complete record and confirmation and signature and
intact target card preservation is Class II and gains 85% standard score; the
system flushing with scientific and reasonable scheme, and flushing effect
basically reaching code and standard requirements, basically complete record
and confirmation and signature and intact target card preservation is Class III
and gains 70% standard score.
2) Inspection methods: report and record inspection.
9 Washing inspection of water supply system.
1) Inspection standard: the system washing with scientific and environmental
protection scheme and good washing effect as well as complete record and
confirmation and signature gains 100% standard score; the system washing
with comparatively scientific scheme and washing effect reaching code and
standard requirements and basically complete record and confirmation and
signature is Class II and gains 85% standard score; the system washing with
comparatively scientific scheme and washing effect basically reaching code
and standard requirements and basically complete record and confirmation and
signature is Class III and gains 70% standard score.
5.5.5 The performance inspection scoring for installation of four main pipes shall be in
accordance with those specified in Table 5.5.5.
Table 5.5.5 Scoring Table of Performance Inspection
Before carrying out trial operation
Project position (scope) Installations of four main pipes Construction stage
with 168h full load
Construction Evaluation

SN Inspection item Score Remarks
100% 85% 70% score
Spectral analysis of alloy steel as pipe materials and pipe

1 10
fittings as well as hardness inspection
2 Valve inspection 5
Installation of creep supervising section and creep

3 10
measurement points
4 Adjustment and inspection of supporter and hanger 15
5 Welded junction inspection under supervision 15
6 Expansion inspection of pipe system 10
7 System tightness 15
8 Flushing inspection of main steam and reheating system 15
9 Washing inspection of water supply system 5
111
Total score:
result Score of performance inspection for installation of four main pipes=obtained score/score30=
Date
5.5.6 The items to be inspected of quality record for installation of four main pipes shall
include:
1 Raw material (equipment) inspection and acceptance record.
1) Quality certificate document of raw material (equipment) and warehouse entry
acceptance record.
2) Field spectrum, thickness and hardness inspection record.
2 Construction record.
1) Quality acceptance record.
2) Trace record of pipe piping (installation).
3) Creep monitoring record.
4) Installation record of expansion indicator.
5) Welded junction inspection, heat treatment and detection record.
6) Design alteration and defect treatment record.
7) Confirmation and signature record of concealed items.
3 Construction test (debugging).
1) Acceptance record of tightness test.
2) Acceptance record of blowpipe (washing).
3) Valve debugging record.
5.5.7 Inspection and evaluation methods of quality record for installation of four main pipes
shall meet those specified in Article 5.4.3 of this part.
5.5.8 Inspection and scoring of quality record for installation of four main pipes shall be in
Table 5.5.8 Scoring Table of Quality Record
Construction Before carrying out trial operation with
Project position (scope) Installations of four main pipes
stage 168h full load

100% 85% 70% score
Raw material Quality certificate document of raw material

(equipment) (equipment) and warehouse entry acceptance 10
inspection record
1
and
Field spectrum, thickness and hardness
acceptance 5
inspection record
record
2 Construction Quality acceptance record 10

record Trace record of pipe piping (installation) 10
Creep monitoring record 5
112
Installation record of expansion indicator 5
Welded junction inspection, heat treatment and

10
detection record
Design alteration and defect treatment record 10
Confirmation and signature record of concealed

5
items
Construction Acceptance record of tightness test 10
3 test Acceptance record of blowpipe (washing) 15

(debugging) Valve debugging record 5

Total score:
result Score of quality record for installation of four main pipes =obtained score/score20=
Date
5.5.9 The items to be inspected of size deviation and actual limit measurement for
installation of four pipes shall include:
1 Size deviation of pipe positioning.
2 Installation deviation value of supporter and hanger.
3 Adjustment of original position of spring.
4 Flatness and deviation of contra aperture.
5 Spacing of two welds.
6 Distance from weld to supporter and hanger (open pore position or bend beginning
point).
7 Length of connecting bolt exposed from screw thread.
8 Cold drawing value deviation of pipe.
5.5.10 Inspection and evaluation methods for size deviation and actual limit measurement of
installation of four main pipes shall meet those specified in Article 5.4.4. Size deviation and
actual limit measurement item shall be in accordance with those specified in Table 5.5.10.
Table 5.5.10 Item Table of Size Deviation and Actual Limit Measurement for Installation of Four Pipes
SN Inspection item Unit Permissible variation value
Elevation deviation mm Within 15
Bending DN100 mm 1/1000L and 20

Size deviation of degree of
1
pipe positioning horizontal DN>100 mm 2/100L and 20
pipe
Vertical pipe verticality mm 2/1000L and 15
2 Installation deviation value of supporter and hanger Meeting the requirements of the design drawing
3 Adjustment of original position of spring Meeting the requirements of the design drawing
Flatness of contra DN<100 mm 1

4
aperture DN100 mm 2
5 Spacing of two DN500 mm Larger than external diameter of pipe, and >150
113
welds DN>500 mm Larger than external diameter of pipe, and >500
Distance from Spacing of weld and bending point

mm Larger than external diameter of pipe, and >100
weld to supporter of bent pipe
and hanger (open Spacing of weld and opening mm >50
6
pore position or
Spacing of weld and supporter and
bend beginning mm >50
hanger edge
point)
7 Length of connecting bolt exposed from screw thread Exposing 2~3 threads
8 Cold drawing value deviation of pipe Meeting the design requirements
5.5.11 Inspection and scoring of size deviation and actual limit measurement for installation
of four main pipes shall be in accordance with those specified in Table 5.5.11.
Table 5.5.11 Scoring Table of Size Deviation and Actual Limit Measurement
Construction
Evaluation organization
organization

100% 85% 70% score
1 Size deviation of pipe positioning 15
2 Installation deviation value of supporter and hanger 25
3 Adjustment of original position of spring 20
4 Flatness and deviation of contra aperture 15
5 Spacing of two welds 5
Distance from weld to supporter and hanger (open pore

6 5
position or bend beginning point)
7 Length of connecting bolt exposed from screw thread 5
8 Cold drawing value deviation of pipe 10

Total score:
result Score of size deviation and actual limit measurement for installation of four main pipes=obtained score/score15=
Date
5.5.12 Evaluation content and methods for implementation performance of compulsory

provisions for installation of four main pipes shall meet those specified in Article 5.4.5.
5.5.13 Inspection and scoring for implementation performance of compulsory provisions for
installation of four main pipes shall be in accordance with those specified in Table 5.5.13.
Table 5.5.13 Scoring Table of Implementation Performance of Compulsory Provision
Project position Before carrying out trial operation with
Construction stage
(scope) 168h full load
114

SN Evaluation item Score Remarks
100% 85% 70% score
Compilation condition of implementation plan of

l 20
Workability of implementation plan of compulsory

2 10
provisions
Compulsory provisions of this position (system) have

3 35
been implemented entirely
Strictness degree of implementing compulsory

4 20
provisions of this position (system)
Whether records of implementing compulsory

5 provisions are complete and meet requirements of 15
specification or not

Total score:
result Evaluation score of implementation performance of compulsory provisions=obtained score/score15=
Date
5.5.14 The items to be inspected of appearance quality for installation of four main pipes
shall include:
1 Overall appearance quality.
2 System tightness.
3 Painting construction.
4 Welding construction.
5 Thermal insulation project.
6 Bolted connection.
7 System mark.
8 Installation of supporter and hanger.
9 Valve installation.
5.5.15 Inspection and evaluation methods for appearance quality of installation of four main
pipes shall meet those specified in Article 5.4.6.
5.5.16 Scoring of appearance quality inspection for installation of four pipes shall be in
Table 5.5.16 Scoring Table of Appearance Quality
with 168h full load
Construction
Evaluation organization
organization

l00% 85% 70% score
115
1 Overall appearance quality 25
3 Painting construction 10
4 Welding construction 5
5 Thermal insulation project 15
6 Bolted connection 5
7 System mark 5
8 Installation of supporter and hanger 15
9 Valve installation 10

Total score:
result Score of appearance quality for installation of four main pipes=obtained score/score10=
Date
5.6 Quality Evaluation on Installation of Medium and low-pressure pipes
installation of medium and low-pressure pipes shall meet those specified in Article 5.4.1.
5.6.2 As for the evaluation on the quality assurance conditions on the construction site of
installation of medium and low-pressure pipes, the relevant systems and measure information
shall be inspected as well as the implementation conditions shall be inspected randomly to
carry out comprehensive judgment, and the scoring shall be in accordance with those
specified in Table 5.5.2.
5.6.3 The items to be inspected of performance inspection for installation of medium and
low-pressure pipes shall include:
inspection.
2 Valve inspection.
6 System tightness.
7 Internal cleaning degree of system.
5.6.4 Inspection and evaluation methods of performance inspection for installation of
medium and low-pressure pipes shall meet the following requirements:
inspection.
1) Inspection standard: spectral analysis of alloy steel as pipe materials and pipe
116
2) Inspection methods: inspecting the inspection report.
2 Valve inspection.
1) Inspection standard: the valves with qualified inspection and installed into
system to operate, and the service performance fully meeting the operating
requirement and without leakage on site (including internal leakage) are Class I
and gain 100% standard score; the ones with service performance fully meeting
the operating requirement, and internal (external) leakage phenomenon for
individual valve in drainage system are Class II and gain 85% standard score;
the ones with service performance basically meeting the operating requirement
and internal (external) leakage phenomenon for a small amount of valves in
drainage system are Class III and gain 70% standard score.
specification requirements with actual and complete record and thermal
running state meeting design and specification requirements is Class I and
gains 100% standard score; the one meeting design and specification
requirements with actual and complete record and may meet design and
specification requirements after adjustment or processing under thermal state is
Class II and gains 85% standard score; the one basically meeting design and
specification requirements with basically actual and complete record and
basically meeting design and specification requirements under running state is
Class III and gains 70% standard score.
non-destructive inspection according to specification proportion and the first
qualification rate reaching 98% and above is Class I and gains 100% standard
score; the one with the first qualification rate reaching 96% and above is Class
II and gains 85% standard score; the one with the first qualification rate
reaching 96% and above is Class III and gains 70% standard score.
117
standard score; the one basically meeting the design requirements and without
expansion obstructing phenomenon on site and with complete record is Class II
and gains 85% standard score; the one with deviation for individual position
expansion and design requirement but basically not influencing the normal
operation of system and with basically complete record is Class III and gains
70% standard score.
2) Inspection methods: drawing checking and field inspection.
6 System tightness.
1) Inspection standard: the system tightness with qualified test and without any
leakage point for system operation is Class I and gains 100% standard score;
the system tightness with qualified test and the leakage points less than 5
during system operation and not influencing the normal operation is Class II
and gains 85% standard score; the system tightness with qualified test and the
leakage points less than 8 during system operation and not influencing the
normal operation is Class III and gains 70% standard score.
1) Inspection standard: the pipe system with clean internal cleaning (flushing) and
complete record and confirmation and signature as well as good system
operation is Class I and gains 100% standard score; the pipe system with
comparatively clean internal cleaning (flushing) and complete record and
confirmation and signature as well as the slight jam or other poor phenomena
existing for equipment and valves caused by unclean system during operation,
but not influencing the normal operation of system is Class II and gains 85%
standard score; the one with basically complete record and confirmation and
signature the slight jam or other poor phenomena existing for equipment and
valves caused by unclean system during operation, but basically not
influencing the normal operation of system is Class III and gains 70% standard
score.
5.6.5 Inspection and scoring of performance inspection for installation of medium and
low-pressure pipes shall be in accordance with those specified in Table 5.6.5.
Installation of medium and low-pressure Before carrying out trial operation
pipes with 168h full load
Evaluation
organization
Obtained
Evaluation result Remarks
SN Inspection item Score score
100% 85% 70%

1 10
118
7 Internal cleaning degree of system 15

Total score:
result Score of performance inspection for installation of medium and low-pressure pipes=obtained score/score25=
Date
5.6.6 The items to be inspected of quality record for installation of medium and
acceptance record.
2) Trace record of pipe piping (installation).
3) Welded junction inspection, heat treatment and detection record.
5.6.7 Inspection and evaluation methods for quality record of installation of medium and
low-pressure pipes shall meet those specified in Article 5.4.3.
5.6.8 Scoring of quality record inspection for installation of medium and low-pressure pipes
shall be in accordance with those specified in Table 5.6.8.
Project position (scope) Installation of medium and low-pressure pipes Construction stage
with 168h full load
Evaluation
organization
Evaluation result
SN Inspection item Score Obtained
100% 85% 70% Remarks
score

1 (equipment) (equipment) and warehouse entry acceptance 10
inspection and record
119
acceptance Field spectrum, thickness and hardness
5
record inspection record
Quality acceptance record 10
Trace record of pipe piping (installation) 10
Welded junction inspection, heat treatment and

Construction 10
2 detection record
record
Design alteration and defect treatment record 10

10
items
Construction Acceptance record of tightness test 15
3 test Acceptance record of blowpipe (washing) 10

(debugging)
Valve debugging record 10

Total score:
result Score of quality record for installation of medium and low-pressure pipes=obtained score/score20=
Date
installation of medium and low-pressure pipes shall include:
point).
7 Gradient of flange end surface.
5.6.10 Inspection and evaluation methods of size deviation and actual limit measurement for
installation of medium and low-pressure pipes shall meet those specified in Article 5.4.4. Size
deviation and actual limit measurement item shall be in accordance with those specified in
Table 5.6.10.
Table 5.6.10 Item Table of Size Deviation and Actual Limit Measurement for Installation of Medium and
Low-pressure Pipes
Elevation deviation mm <15
Bending DN100 1/1000L and 20

Size deviation of degree of
1 mm
pipe positioning horizontal DN>100 2/1000L and 20
pipe
Vertical pipe verticality mm 2/1000L and 15
120
2 Installation deviation value of supporter and hanger mm Meeting the requirements of the design drawing
Flatness of contra DN<100 mm 1

4
aperture DN100 mm 2
Spacing of two
5 DN>500 mm Larger than external diameter of pipe, and >500
welds
Distance from weld Spacing of weld and bending point of

to supporter and bent pipe
6 hanger (open pore Spacing of weld and opening mm >50

position or bend Spacing of weld and supporter and
mm >50
beginning point) hanger edge
No larger than 1.5/1000 of the outer diameter of

7 Gradient of flange end surface mm
flange and no larger than 2mm
5.6.11 Inspection and scoring for size deviation and actual limit measurement of installation
of medium and low-pressure pipes shall be in accordance with those specified in Table 5.6.11.
with 168h full load

100% 85% 70% score
Distance from weld to supporter and hanger (open pore

6 10
7 Gradient of flange end surface 5
8 Length of connecting bolt exposed from screw thread 10

Total score:
Evaluation
Total obtained score:
result
Score of size deviation and actual limit measurement for installation of medium and low-pressure pipes=obtained
score/score15=
Evaluation
Evaluation personnel (signature)
organization
121
Construction
Date
organization
Debugging
Date
organization
Supervision
Date
organization
Design
Date
organization
Manufacturing
Date
organization
Development
Date
organization
5.6.12 Evaluation content and methods for implementation performance of compulsory

provisions for installation of medium and low-pressure pipes shall meet those specified in
Article 5.4.5.
5.6.13 Inspection and scoring for implementation performance of compulsory provisions for
installation of medium and low-pressure pipes shall be in accordance with those specified in
Table 5.5.13.
5.6.14 The items to be inspected of appearance quality for installation of medium and
2 System tightness.
7 System mark.
8 Pipeline, supporter and hanger installation.
5.6.15 Inspection and evaluation methods of appearance quality for installation of medium
and low-pressure pipes shall meet those specified in Article 5.4.6.
5.6.16 Inspection and scoring for appearance quality of installation of medium and
low-pressure pipes shall be in accordance with those specified in Table 5.5.16.
Table 5.6.16 Scoring Table of Appearance Quality

100% 85% 70% score
122
7 System mark 5
8 Installation of pipe and supporter and hanger 15

Total score:
results Score of appearance quality for installation of medium and low-pressure pipes=obtained score/score15=
Date
5.7 Quality Evaluation on Installation of Fuel Oil and Fuel Gas Pipes in Plant
installation of fuel oil and fuel gas pipes in plant shall meet those specified in Article 5.4.1.
5.7.2 As for the evaluation on the quality assurance conditions on the construction site of
installation of fuel oil and fuel gas pipes in plant, the relevant systems and measure
information shall be inspected as well as the implementation conditions shall be inspected
randomly to carry out comprehensive judgment, and the scoring shall be in accordance with
those specified in Table 5.5.2.
5.7.3 The items to be inspected of performance inspection for installation of fuel oil and
fuel gas pipes in plant shall include:
inspection.
2 Valve inspection.
6 System tightness.
8 Earthing inspection of system.
5.7.4 Inspection and evaluation methods of performance inspection for installation of fuel
oil and fuel gas pipes in plant shall meet the following requirements:
inspection.
1) Inspection standard: spectral analysis of alloy steel as pipe materials and pipe
123
2) Inspection method: inspecting the inspection report.
2 Valve inspection.
1) Inspection standard: the valves with qualified inspection and installed into
system to operate, and the service performance fully meeting the operating
requirement and with intact and complete record are Class I and gain 100%
standard score; the ones with service performance of individual valve fully
basically meeting the operating requirement after processing and with intact
and complete record are Class II and gain 85% standard score; the ones with
service performance of a small amount of valves basically meeting the
operating requirement after processing and with basically intact and complete
record are Class III and gain 70% standard score.
specification requirements with actual and complete record and the thermal
running state meeting design and specification requirements is Class I and
gains 100% standard score; the one meeting design and specification
requirements with actual and complete record and may meet design and
specification requirements after adjustment or processing under thermal state is
Class II and gains 85% standard score; the one basically meeting design and
specification requirements with basically actual and complete record and
basically meeting design and specification requirements after adjustment or
processing under running state is Class III and gains 70% standard score.
non-destructive inspection according to specification proportion and the first
qualification rate reaching 98% and above is Class I and gains 100% standard
score; the one with the first qualification rate reaching 96% and above is Class
II and gains 85% standard score; the one with the first qualification rate
reaching 96% and above is Class III and gains 70% standard score.
standard score; the one basically meeting the design requirements and without
expansion obstructing phenomenon on site and with complete record is Class II
124
and gains 85% standard score; the one with deviation for individual position
expansion and design requirement but basically not influencing the normal
operation of system and with basically complete record is Class III and gains
70% standard score.
2) Inspection methods: drawing checking and field inspection.
6 System tightness.
1) Inspection standard: the system tightness with qualified test and without any
leakage point for system operation and with intact and complete record is Class
I and gains 100% standard score; the system tightness with qualified test and
without any leakage point for system operation and with basically intact and
complete record is Class II and gains 85% standard score; the system tightness
with qualified test and few leakage points (non-combustible medium) not
endangering safety or influencing the normal operation and with basically
intact and complete record is Class III and gains 70% standard score.
1) Inspection standard: the pipe system with clean internal cleaning (flushing) and
complete record and confirmation and signature as well as good systems
operation is Class I and gains 100% standard score; the pipe system with
comparatively clean internal cleaning (flushing) and complete record and
confirmation and signature as well as the slight jam or other poor phenomena
existing for equipment and valves caused by unclean system during operation,
but not influencing the normal operation of system is Class II and gains 85%
standard score; the one with basically complete record and confirmation and
signature the slight jam or other poor phenomena existing for equipment and
valves caused by unclean system during operation, but basically not
influencing the normal operation of system is Class III and gains 70% standard
score.
8 Earthing inspection of system.
1) Inspection standard: the system earthing construction shall meet design and
specification requirements. The one with qualified ground resistance test as
well as complete and standard test record and report is Class I and gains 100%
standard score; the one with system earthing construction meeting design and
specification requirements and with qualified ground resistance test as well as
basically complete and standard test record and report is Class II and gains
85% standard score; the one with system earthing construction basically
meeting design and specification requirements and with qualified ground
resistance test as well as basically complete and standard test record and report
is Class III and gains 70% standard score.
5.7.5 Inspection and scoring of performance inspection for installation of fuel oil and fuel
gas pipes in plant shall be in accordance with those specified in Table 5.7.5.
125
Installation of fuel oil and fuel gas pipes in Before carrying out trial operation
plant with 168h full load
Evaluation results Obtained

SN Inspection item Score Remark
100% 95% 70% score

1 5
7 Internal cleaning degree of system 15
8 Earthing inspection of system 10

Total score:
result Score of performance inspection for installation of fuel oil and fuel gas pipes in plant=obtained score/score30=
Date
5.7.6 The items to be inspected of quality record for installation of fuel oil and fuel gas
pipes in plant shall include:
acceptance record.
2) Welded junction inspection and detection record.
5.7.7 Inspection and evaluation methods of quality record for installation of fuel oil and fuel
gas pipes in plant shall meet those specified in Article 5.4.3.
5.7.8 Scoring of quality record inspection for installation of fuel oil and fuel gas pipes in
plant shall be in accordance with those specified in Table 5.7.8.
126
Construction Before carrying out trial operation
Project position (scope) Installation of fuel oil and fuel gas pipes in plant
stage with 168h full load
Evaluation
organization

100% 85% 70% score

(equipment) (equipment) and warehouse entry acceptance 10
1 inspection and record
acceptance Field spectrum, thickness and hardness
5
record inspection record
Quality acceptance record 15
Welded junction inspection and detection record 10

Construction
2
record Design alteration and defect treatment record 10

10
items
Acceptance record of tightness test 20

Construction
3 Acceptance record of blowpipe (washing) 15
test (debugging)
Valve debugging record 5

Total score:
result Score of quality record for installation of fuel oil and fuel gas pipes in plant=obtained score/score20=
Date
installation of fuel oil and fuel gas pipes in plant shall include:
point).
7 Gradient of flange end surface.
5.7.10 Inspection and evaluation methods of size deviation and actual limit measurement for
installation of fuel oil and fuel gas pipes in plant shall meet those specified in Article 5.4.4.
Size deviation and actual limit measurement item shall be in accordance with those specified
in Table 5.7.10.
Table 5.7.10 Item Table of Size Deviation and Actual Limit Measurement for Installation of Fuel Oil and
127
Fuel Gas Pipes in Plant
Elevation deviation <15
Bending DN100 1/1000L and 20

Size deviation
degree of
1 of pipe
horizontal DN>100 2/1000L and 20
positioning
pipe
Vertical pipe verticality 2/1000L and 15
2 Installation deviation value of supporter and hanger Meeting the requirements of the design drawing
Flatness of DN<100 mm 1
4
contra aperture DN100 mm 2
Spacing of two DN500 mm Larger than external diameter of pipe, and >150
5
welds DN>500 mm Larger than external diameter of pipe, and >500
Distance from Spacing of weld and bending point of

weld to bent pipe
supporter and Spacing of weld and opening mm >50
6 hanger (open
pore position or Spacing of weld and supporter and
mm >50
bend beginning hanger edge
point)
No larger than 1.5/1000 of the outer diameter of

7 Gradient of flange end surface mm
flange and no larger than 2mm
5.7.11 Inspection and scoring of size deviation and actual limit measurement for installation
of fuel oil and fuel gas pipes in plant shall be in accordance with those specified in Table
5.7.11.
Installation of fuel oil and fuel gas pipes in Before carrying out trial operation
plant with 168h full load
Obtained
Evaluation result Remarks
SN Inspection item Score score
100% 85% 70%
6 Distance from weld to supporter and hanger (open pore 10
128
7 Gradient of flange end surface 5
8 Inspection of length of exposed connecting bolt 10

Total score:
Total obtained score:
Evaluation
Score of size deviation and actual limit measurement for installation of fuel oil and fuel gas pipes in plant=obtained
results
score/score10=
Date
5.7.12 Content and methods to evaluate the implementation performance of compulsory

provisions for installation of fuel oil and fuel gas pipes in plant shall meet those specified in
Article 5.4.5.
5.7.13 Inspection and scoring of implementation performance of compulsory provisions for
installation of fuel oil and fuel gas pipes in plant shall be in accordance with those specified in
Table 5.5.13.
5.7.14 The items to be inspected of appearance quality for installation of fuel oil and fuel
gas pipes in plant shall include:
2 System tightness.
7 System mark.
8 Installation of pipe and supporter and hanger.
10 Pipe earthing.
5.7.15 Inspection and evaluation methods of appearance quality for installation of fuel oil
and fuel gas pipes in plant shall meet those specified in Article 5.4.6.
5.7.16 Inspection and scoring of appearance quality for installation of fuel oil and fuel gas
pipes in plant shall be in accordance with those specified in Table 5.7.16.
Table 5.7.16 Evaluation Table of Appearance Quality
Project position (scope) Installation of fuel oil and fuel gas pipes in plant Construction stage
with 168h full load

100% 85% 70% score
129
7 System mark 5
8 Installation of pipe and supporter and hanger 10
10 Pipe earthing 5

Total score:
result Score of appearance quality for installation of fuel oil and fuel gas pipes in plant=obtained score/score15=
Date
5.8 Summarizing of Evaluation Score of Project Position (Scope) of Single Project
5.8.1 Quality evaluation score of single project shall be summarized and evaluated
corresponding to each project position (scope) and evaluation item.
5.8.2 Quality evaluation score of single project and evaluation rating shall be implemented
according to those specified in Table 5.82.
Table 5.8.2 Summarized Table of Quality Evaluation Score of Single Project
Name of project position (scope)
SN Inspection item Installations of Installation of medium Installation of fuel oil and Total Remarks
four main pipes and low-pressure pipes fuel gas pipes in plant
Quality guarantee condition of

1
site
2 Performance inspection
3 Quality record
Size deviation and actual limit

4
measurement
Implementation performance
5
of compulsory provision
6 Appearance quality
Total
Evaluation rating
Total score
(class)

Evaluation organization (official seal)
Date
5.9 Report of Single Project Quality Evaluation
130
5.9.1 After quality evaluation of single project, the evaluation organization shall carry out
evaluation report which shall include the following contents:
1 Overview of single project.
2 Quality evaluation situation and result of project position (scope).
3 Quality evaluation situation and result of single project.
5.9.2 The report of single project quality evaluation shall meet the following requirements:
1 Single project overview: explaining primary device situation, each construction
participating organization (design, construction, debugging, supervision, etc), contracting
pattern and construction safety workload (contract amount), major projects characteristics,
quality control in the construction process.
2 Administrative situation of single project: quality characteristics (technology
lightspot, management innovation, technology innovation and "four new" application), as
well as completion conditions of safety and environmental protection targets.
3 Construction quality acceptance situation: checking acceptance result of unit project,
subsection project and subitem project.
4 Evaluation of each project position (scope): where there is the item of serious
inconformity, it shall be indicated on stress
5 Single project quality evaluation score summary, evaluation grade and conclusive
opinions.
131
6 Quality Evaluation of Single Unit
6.0.1 The quality evaluation for single unit shall be conducted after the construction quality
acceptance for all single projects and the 168h trial operation of the unit with full load are
completed and the environmental protection projects supported are normally put into
operation. The synergic system shall be bought into the evaluation for the first unit.
6.0.2 More units shall be evaluated synchronously in accordance with single unit
respectively, and the support public system of subsequent operation of the unit and operation
unit shall be evaluated synchronously.
6.0.3 Quality evaluation of 168h full-load trial operation for unit shall be in accordance with
Table 6.0.3 Quality Evaluation Table of 168h Full-load Trial Operation for Unit
Project name Unit number
Evaluation
Test organization
organization
Examining
Examination
SN Evaluation content Property standard/examining Remarks
result/measured value
value
Meeting the
1 Conditions for entering into 168h trial operation Dominant
requirements
2 Continuous operating time Dominant 168h
Meeting preselected
3 Continuous steady load
load curve
4 Continuous average load rate 90%
5 Time of continuous full load 96h
6 Investment ratio of thermal protection Dominant 100%
Thermal control automatic investment ratio

7 (coordination investment, adjustment quality Dominant 95%
reaching the standard)
Thermal control, electrical measuring point,

8 99%
instrument investment ratio
Accuracy rate of thermal control meter indication

9 98%
and meter indication of electrical measuring point
10 Investment ratio of electric protection Dominant 100%
1l Investment ratio of electromatic device Dominant 100%
12 Qualification of steam and water quality Qualified
Approved by
13 Termination of full load trial operation Dominant
commander-in-chief
Number of days of first trial operation with 168h

14 full load from blowing pipe and lighting a fire to 90d
accomplishment
15 Starting frequency of 168h trial operation 3 times
132
16 Tightness of vacuum system Dominant 0.3kPa/min
Hydrogen leakage rate of electric generator under

17 10m3/d
standard condition
18 Unit shafting vibration Dominant 76m
19 Load dump test of unit Meeting requirements
Evaluation score:

Date
Note 1: Class I: If the following conditions are met: each index reaches examination value and the relevant requirements; and test
conditions meet requirements; the test report and confirmation and signature are complete and standard, it is rated as Class I with
the evaluation score of 92 scores (including 92 scores) ~100 scores.Note 2: Class II: evaluation score 85 (including 85)~92;
dominant indexes reaching assessment value and relevant requirements; test conditions meeting the requirements; test report,
confirmation and signature complete and normative; 85% and above general indexes reaching assessment value and relevant
requirements; test report, confirmation and signature complete and normative fundamentally.Note 3: Class III: evaluation score
70 (including 70)~85; dominant indexes reaching assessment value and relevant requirements; test conditions meeting the
requirements; test report, confirmation and signature complete and normative; 70% and above general indexes reaching
assessment value and relevant requirements; test report, confirmation and signature complete and normative fundamentally.
6.0.4 Single unit evaluation score is the sum of obtained score of all weighted single project
quality evaluation and unit 168-h full load trial operation technical index evaluation, and the
evaluation score statistics shall be in accordance with those specified in Table 6.0.4.
Table 6.0.4 Statistic Table of Single Unit Evaluation Score
Obtained
SN Quality evaluation of single project Score Weight (%)
score
1 Civil work 15
2 Boiler unit 16
3 Steam turbine generator unit 15
4 Thermal meter and control device 9
5 Pipe and system 5
Equipment and system with the water treatment and hydrogen

6 5
generation
7 Welding project 6
8 Processing preparation 3
9 Installation of electrical device 10
10 Technical index of unit 168h full-load trial operation 16
Evaluation score:
133
Date
Note 1: Note 1: Evaluating civil work shall refer to requirements specified in GB/T 50375.
Note 2: Electrical device installation shall be evaluated according to the fine rate of unit project in DL/T 5161-2002; Class I: fine
rate is 100%; Class II: fine rate is 95%~99%; Class III: fine rate is 90%~94%.
134
7 Quality Evaluation of Overall Project
7.0.1 The quality evaluation for overall project shall be conducted after the quality
evaluation for all single units, net special test, the performance tests of the units and the
engineering archives management evaluation are completed.
7.0.2 Technical index evaluation of performance test of unit shall be in accordance with
Table 7.0.2 Evaluation Table for Technical Index of Unit Performance Test
Evaluation
Test organization
organization
Design Test condition Test report

Measured
SN Evaluation content Property value/guarantee (coincidence (coincidence Remarks
value
value rate) rate)
1 Boiler thermal efficiency Dominant
2 Maximum continuous rating of boiler
3 Boiler rated load
Minimum stable combustion rating of

4
boiler fuel (arc) cut
5 Coal pulverizing system rating
6 Unit consumption of coal mill unit
7 Air leakage ratio of air preheater
8 Dust remover efficiency
Maximum rating of steam turbine

9 Dominant
(combustion engine combination)
Nominal rating of steam turbine

10
(combustion engine)
Heat consumption of steam turbine

11 Dominant
(combustion engine combination)
12 Coal consumption of unit power supply Dominant
13 Power consumption rate in the unit plant Dominant
14 Unit shafting vibration Dominant
15 Unit RB test
Pollutant emission (NOx, SO2, fume and

16 Dominant
waste water)
17 Noise
18 Heat dissipation
19 Dust
20 Sweetening efficiency
21 Denitration efficiency
22 Waste water and sewage treatment Dominant
23 Power generation water consumption rate Dominant
135
Evaluation score:

Date
Note 1: Class I: evaluation score 92 (including 92)~100; each index reaching design value, contract guarantee value and relevant
criteria; test conditions meeting the requirements; test reports and statistical forms complete and normative.
Note 2: Class II: evaluation score 85 (including 85)~92; dominant indexes reaching design value, contract guarantee value and
relevant criteria; test conditions meeting the requirements; 85% and above general indexes reaching design value, contract
guarantee value and relevant criteria, test reports and statistical forms complete and normative fundamentally.
Note 3: Class III: evaluation score 70 (including 70)~85; dominant indexes reaching design value, contract guarantee value and
relevant criteria; test conditions meeting the requirements; 70% and above general indexes reaching design value, contract
guarantee value and relevant criteria, test reports and statistical forms complete and normative fundamentally.
7.0.3 The evaluation of project archives management shall be in accordance with those
specified in Table 7.0.3.
Table 7.0.3 Evaluation Table of Project Archives Management
Project name Project scale
Development Evaluation
Content of unmatched Obtained

Evaluation content Score Remarks
item score
Each item archives working system shall be improved;

management system and working procedure shall be
developed. Unified leadership, hierarchical management and
responsibility system of leader shall be adopted for project
5
archives work. Development organizations shall supervise
and instruct construction participating organization. Project
Basic archives work shall be carried out synchronously with
management project construction.

of archives Filing work shall be brought into the post responsibilities of
work relevant department and personnel as well as contract 5
management, and provided with assessment measures.
Archives management shall be informationalized and

convenient for shortcut retrieve and utilization; facilities and
equipments shall meet the requirements of archives safety, 20
protection and modernization management; personnel shall
be on duty with certificates.
Time of Within 45 days after putting into production, all archives

5
filing shall be handed over to development organizations
Scope of Filing documents shall be intact, accurate, systematic and

30
filling effective. Retention period shall be classified accurately.
Project document collection and arrangement (classification,

Archives volume compilation, arrangement, serial number and 20
catalog) shall be normative; hand-over procedures shall be
136
complete
Completion drawing compilation shall be normative and

5
Quality meet the actual conditions
Durable carrier, legibility, complete signature and seal 10
Evaluation score of project archives management:

Evaluation
results
Date
Note 1: Class I: evaluation score shall be 92 scores (including 92) ~100 scores.
Note 2: Class II: evaluation score shall be 85 scores (including 85) ~ 92scores.
Note 3: Class III: evaluation score shall be 70 scores (including 70) ~85 scores.
7.0.4 Application of advanced technology such as advance of science and technology as

well as energy saving and emission reduction shall be paid attention to in the overall project
quality evaluation. Projects that win state, province and department (industry) level award or
certificate shall be awarded marks according to those specified in Table 7.0.4.
Table 7.0.4 State, Province and Department (Industry) Level Award Statistic Table
Awarded project Adding

SN Awarded project Award department
name score
1 High quality engineering award
2 Scientific and technological achievement award
3 Patent
4 Working method
5 QC achievement
6 "Four new" application
7 New record
8 Saving
9 Environmental protection
Total score:

Date
7.0.5 Overall project quality evaluation score is the sum of mean value of all single unit
evaluation scores, mean value of all unit performance test evaluation scores, Obtained score
of engineering archives management evaluation and awarded scores; overall project quality
shall be evaluated according to those specified in Table 7.0.5.
Table 7.0.5 Summarized Table of Overall Project Quality Evaluation
Development
Design organization
organization
137
Construction Debugging
Supervision Performance test

Obtained
SN Evaluation content Weight %
score
1 Mean value of all single unit evaluation scores 55
2 Mean value of all unit performance test evaluation scores 30
3 Project archives management evaluation 15
4 Awarded score
Overall project quality evaluation score:

Date
7.0.6 Fine project: overall project quality evaluation score is 85 and above; high-quality fine
project: 92 and above.
7.0.7 Overall project quality evaluation shall be organized and coordinated by development
organizations, and carried out independently by supervision organizations or other evaluation
organizations, and the evaluation result shall be provided with evaluation report.
7.0.8 Overall project quality evaluation shall meet the relevant requirements of current
national and professional project completion acceptance and evaluation.
138
Appendix A
(Normative)
Confirmation and Signature Table for Acceptance of Unit Project
Appearance Quality
A.1 The confirmation and signature for acceptance of unit project appearance quality of
installation of four main pipes is detailed in Table A.1.
Table A.1 Confirmation and Signature Table for Acceptance of Unit Project Appearance Quality of
Installation of Four Main Pipes
Project number
Construction
Unit project name
organization
Acceptance result
SN Acceptance item name
Qualified Unqualified
Various marks shall be distinct and the labels shall be unified, complete
and normative
The appearance of thermal insulation shall be good without phenomena as

damage, secondary pollution, tension fracture or excess temperature
The small diameter pipe without design drawing is of secondary design;
Overall appearance the field arrangement is reasonable and orderly

1
quality Pipe expansion and supporter and hanger stress shall be good
Platform, stairway and handrail shall be stable with good technology
Protective results of finished products shall be good
The processing of pipe wall penetration (floor) position shall be good
Without construction residual
2 System tightness Tight without (seepage) leakage
Material, procedure, thickness and color shall meet the design
Color and luster shall be consistent, uniform, without flow mark and
3 Painting construction
wrinkle
Without bubbles, shedding, brushing missing, rust return and pollution
Weld quality shall meet the specification requirements
The weld shall be uniform, without weld beading and residual electrode
4 Welding construction coating
The weld shall be free from deformation; welded junction shall be free
from welding missing
5 Thermal insulation Surface shall be smooth, without damage, shedding or secondary pollution
139
project Rendering coat shall be smooth and without cracks
Seaming of heat preservation metal shell shall meet the specification
Overlapping size of insulating layer enclosure in the metal shell75mm
Matching application, firm connection and corrosion-proof
6 Bolted connection Penetration direction shall be consistent
Exposed screw thread shall be united and meet the specification
Mark shall be striking, united and normative

7 System mark
Label shall be complete, united, clear, hung firmly and without pollution
Supporter and hanger shall be firmly installed, anti-loose and reliable with
Installation of
8 reasonable stress and free expansion, and meet the design; whether the
supporter and hanger
mark of cold and thermal state is obvious
Valve installation shall be normative and easily operated

9 Valve installation
With obvious mark for valve switch direction
Acceptance organization Acceptance opinion Signature
A.2 Confirmation and signature table for acceptance of unit project appearance quality of
installation of medium and low-pressure pipes is detailed in Table A.2.
Installation of Medium and Low-pressure Pipes
Project number:
Construction
Unit project name
organization
Acceptance result
Various marks shall be distinct and the labels shall be unified,

complete and normative
The appearance of thermal insulation shall be good without

phenomena as damage, secondary pollution, tension fracture or
excess temperature
The small diameter pipe without design drawing is of secondary
Overall appearance design; the field arrangement is reasonable and orderly

1
quality Pipe expansion and supporter and hanger stress are good
Valve platform, stairway and handrail shall be stable with good

technology
The processing of pipe wall penetration (floor) position shall be good
140
Seepage point
2 System tightness Leakage point
Serious leakage point
Painting
3 wrinkle
construction
Without bubbles, shedding, brushing missing, rust return and
pollution
The weld shall be uniform, without weld beading and residual

Welding
4 electrode coating
construction
The weld shall be free from deformation; welded junction shall be
free from welding missing
Surface shall be smooth, without damage, shedding or secondary

pollution
Thermal insulation Rendering coat shall be smooth and without cracks

5
project Seaming of heat preservation metal shell shall meet the specification
Overlapping size of insulating layer enclosure in the metal

shell75mm

7 System mark Label shall be complete, united, clear, hung firmly and without
pollution
Pipe installation shall meet the design with free expansion

Installation of pipe
Layout of small diameter pipe shall be reasonable
8 and supporter and
Supporter and hanger shall be firmly installed with reasonable stress
hanger
and free expansion, and meet the design
Installation of valve with concentrated layout shall be regular and

normative
installation of fuel oil and fuel gas pipes is detailed in Table A.3.
141
Installation of Fuel Oil and Fuel Gas Pipes
Project number:
Unit project name Construction organization
Acceptance result
Various marks shall be distinct and the labels shall be

unified, complete and normative
The appearance of thermal insulation shall be good

without phenomena as damage, secondary pollution,
tension fracture or excess temperature
The small diameter pipe without design drawing shall be

of secondary design; the field arrangement is reasonable
Overall appearance and orderly
1
quality
Pipe expansion and supporter and hanger stress are good
Valve platform, stairway and handrail shall be stable with

good technology
The processing of pipe wall penetration (floor) position

shall be good
Seepage point
2 System tightness Leakage point
Material, procedure, thickness and color shall meet the

design
Color and luster shall be consistent, uniform, without flow

3 Painting construction
mark and wrinkle
Without bubbles, shedding, brushing missing, rust return

and pollution
The weld shall be uniform, without weld beading and

4 Welding construction residual electrode coating
The weld shall be free from deformation; welded junction

shall be free from welding missing
Surface shall be smooth, without damage, shedding or

secondary pollution
Thermal insulation Rendering coat shall be smooth and without cracks

5
project Seaming of heat preservation metal shell shall meet the
specification
Overlapping size of insulating layer enclosure in the metal
142
shell75mm
Penetration direction shall be consistent

6 Bolted connection
Exposed screw thread shall be united and meet the
specification

7 System mark Label shall be complete, united, clear, hung firmly and
without pollution

Installation of pipe
Layout of small diameter pipe shall be reasonable
8 and supporter and
hanger Supporter and hanger shall be firmly installed with
reasonable stress and free expansion, and meet the design
Installation of valve with concentrated layout shall be

regular and normative
The earthing shall be perfect, and the technology shall

10 Pipe earthing
meet the design or specification requirements
installation of other pipes is detailed in Table A.4.
Installation of Other Pipes
Project number: Table ..
Construction
Unit project name
organization
Acceptance result
Various marks shall be distinct and the labels shall be unified,

complete and normative
Overall appearance
1 Pipe expansion and supporter and hanger stress are good
quality
2 System tightness Seepage point
Leakage point
143
3 Painting construction wrinkle
Without bubbles, shedding, brushing missing, rust return and

pollution
The weld shall be uniform, without weld beading and residual

4 Welding construction electrode coating
The weld shall be free from deformation; welded junction shall be

free from welding missing

6 System mark Label shall be complete, united, clear, hung firmly and without
pollution

Installation of pipe and
7 Supporter and hanger shall be firmly installed with reasonable stress
supporter and hanger
and free expansion, and meet the design

144

Code for Construction Quality Acceptance and Evaluation of Electric Power Construct-Part 5: Piping & System

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Code for Construction Quality Acceptance and Evaluation of Electric Power Construct-Part 5: Piping & System

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ICS27.

File No.: J904-2009

Code for Construction Quality Acceptance and

Issued on July 22, 2009 Implemented on December 1, 2009

3.0.1 This standard is formulated with a view to intensifying construction engineering

4.1 Requirements in Construction Quality Acceptance

4.2 Division of Construction Quality Acceptance Range and General Tables

01 Installations of four main pipes

01 Installation of main steam pipe Dominant

Installation of main steam pipe Dominant

01 Appearance inspection and cleaning of pipes Dominant Table 4.3.1-1

03 Installation of main steam pipe Dominant Table 4.4.2

Installation of main steam bypass pipe Dominant

01 Appearance inspection and cleaning of pipes Dominant Table 4.3.1-1

03 Inspection and installation of valves Dominant Table 4.3.1-3

04 Installation of main steam bypass pipe Dominant Table 4.4.2

Installation of main steam drainage pipe Dominant

01 Appearance inspection and cleaning Dominant Table 4.3.1-1

03 Installation of main steam drainage pipe Dominant Table 4.4.2

Preparation and installation of supporter and

Installation of displacement indicator of main

Installation of displacement indicator of main

Installation of creep supervision segments and

02 Installation of hot reheat steam pipe Dominant

Installation of hot reheat pipe Dominant

01 Appearance inspection and cleaning of pipes Dominant Table 4.3.1-1

03 Installation of hot reheat pipe Dominant Table 4.4.2

Installation of hot reheat bypass pipe Dominant

01 Appearance inspection and cleaning of pipes Dominant Table 4.3.1-1

03 Inspection and installation of valves Dominant Table 4.3.1-3

04 Installation of hot reheat bypass pipe Dominant Table 4.4.2

Installation of hot reheat drainage pipe Dominant

01 Appearance inspection and cleaning of pipes Dominant Table 4.3.1-1

03 Installation of hot reheat drainage pipe Dominant Table 4.4.2

Preparation and installation of supporter and

Preparation and installation of supporter and

Installation of displacement indicator of hot

Installation of creep supervision segments and

Installation of cold reheat steam pipe Dominant

Installation of cold reheat pipe Dominant

01 Appearance inspection and cleaning of pipes Dominant Table 4.3.1-1

04 Installation of cold reheat pipe Dominant Table 4.4.3

Installation of cold reheat drainage pipe

03 02 Inspection and installation of valves Dominant Table 4.3.1-3

03 Installation of cold reheat drainage pipe Dominant Table 4.4.3

Preparation and installation of supporter and

Tightness test of the cold reheat pipe system Dominant

04 Installation of high-pressure water supply pipe Dominant

Installation of main water supply pipe

01 Appearance inspection and cleaning of pipes Dominant Table 4.3.1-1

03 Inspection and installation of valves Dominant Table 43.1-3

04 Installation of main water supply pipe Dominant Table 4.4.4

Installation of recirculating pipe

01 Appearance inspection and cleaning of pipes Table 4.3.1-1

03 Inspection and installation of valves Dominant Table 4.3.1-3

04 Installation of recirculating pipe Dominant Table 4.4.4

Installation of high-pressure desuperheating

01 Appearance inspection and cleaning of pipes Table 4.3.1-1

02 Piping fabrication Dominant Table 4.3.1-2

03 Inspection and installation of valves Dominant Table 4.3.1-3

Installation of high-pressure desuperheating

Installation of water and air release pipes