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MICROWAVE OVEN
SERVICE MANUAL
MODEL: MS-1145KYL
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
September, 2005
P/NO : MFL31039201 Printed in Korea
CAUTION
MICROWAVE RADIATION
DO NOT BECOME EXPOSED TO RADIATION FROM THE MICROWAVE GENERATOR
OR OTHER PARTS CONDUCTING MICROWAVE ENERGY.
SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1
CAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1
INSTALLATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
FEATURES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
Back side
1-1
ANTENNA
Gasket
COOLING FIN
FILAMENT
TERMINALS
MAGNETRON
CHASSIS GROUND
2-1
3-1
Display Window
Control Panel
Roller rest
CONTROL PANEL
1. INDICATORS
2. CONTROL DE UN TOQUE
3. AUTO DEFROST: Used to select the desired auto
weight defrost programmed with weight pad.
1 4. Q DEFROST
5. NUMBER: Used to set for time of day, cooking time,
2 power level or defrost weight.
6. CLOCK: Used to set the time of day.
7. QUICK START: Allows you to cook for 30
seconds at 100% power by simply touching this
pad. You can also extend cooking time in multiples
of 30 seconds by repeatedly touching this pad
3 during cooking.
4
8. TIME: Used to cook food for a desired time.
6 9. CONTADOR DE TIEMPO
5 10. POWER: Used to select power level for cooking.
7
11. STOP/CLEAR: Used to stop oven and clear all
entries except time of day.
8 9
12. START: One tap allows over to begin functioning.
10
11 12
4-1
NUMBER
ex.) To set 4:30,touch number key [4 ],[3 ], and [0 ].
7. CHILD LOCK
4.TIME COOKING This oven has a CHILD LOCK feature
TO SET CHILD LOCK
PARAR/BORAR TIME NUMBER PODER Touch the INICIO pad
Touch and hold 0 pad L appear on
the display.
NUMBER INICIO
TO CANCEL CHILD LOCK
Touch the INICIO pad
Touch and hold 0 pad L disappear.
4-2
4-3
WHEN SELECTING COOKING POWER WHEN THE OVEN IS SET AT ANY LEVEL
LEVEL AND TIME EXCEPT MAXIMUM.
The micom controller memorizes the function you set. The micom controller controls the ON-OFF time of
The time you set appears in the display window. relay 2 by the applied signal to vary the average output
Each indicator light turns on to indicate that the stage power of microwave oven as POWER LEVEL.
has been set. (refer to page 1-1)
One complete cycle of relay 2 is 22 seconds.
WHEN TOUCHING THE START PAD WHEN THE DOOR IS OPENED DURING
The coil of the relay is energized by the micom
controller.
COOKING
Power input is supplied to the high voltage transformer Both the primary switch and relay 2 are cut off primary
through the fuse to the primary switch and relay 2. winding voltage of the high voltage transformer.
Turntable rotates. ON-OFF of relay 2 is coupled electrically with opening
and closing of the secondary switch.
When the door is opened, the secondary switch is
opened and when the door is closed, the secondary
N switch is closed.
The cooking time stops counting down.
MONITOR H.V.
TRANS- Relay stops functioning.
SWITCH
L FORMER As the door is opened, if the contact of primary switch
and relay 2 and/or secondary switch fails to open, the
FUSE fuse opens due to the large current surge caused by
the monitor switch activation, which in turn stops
magnetron oscillation.
PRIMARY SECONDARY
SWITCH RELAY 2 SWITCH
N
MICOM CONTROLLER
MONITOR H.V.
The fan motor rotates and cools the magnetron by SWITCH TRANS-
blowing the air (coming from the intake on the L FORMER
baseplate).
The air is also directed into the oven to exhaust the FUSE
vapor in the oven through the upper plate.
Cooking time starts counting down. PRIMARY SECONDARY
3.2 volts AC is generated from the filament winding of SWITCH RELAY 2 SWITCH
the high voltage transformer. This 3.2 volts is applied to
the magnetron to heat the magnetron filament through
two noise-preventing choke coils. MICOM CONTROLLER
4-4
5-2
TURNTABLE
NOTE:
1. After replacing the door, be sure to check that the F. FAN MOTOR ASSEMBLY / REMOVAL
primary switch, monitor switch, and secondary switch 1) Discharge the high voltage capacitor.
operate normally. 2) Disconnect the leadwire from fan motor, and high
2. After replacing the door, check for microwave energy voltage capacitor.
leakage with a survey meter. Microwave energy must 3) Remove the two screws holding the the suction guide
be below the limit of 5 mW/cm2. (with a 275 ml water ASSY to the oven cavity and remove the high voltage
load) diode earth screw.
3. When mounting the door assembly to the oven 4) Remove the two screws holding the fan motor ASSY
assembly, be sure to adjust the door assembly parallel to the suction guide ASSY.
to the chassis. Also adjust so the door has no play
between the inner door surface and oven frame G. HIGH VOLTAGE CAPACITOR AND
assembly. If the door assembly is not mounted
properly, microwaves may leak from the clearance
DIODE REMOVAL
between the door and the oven. 1) Discharge the high voltage capacitor.
2) Disconnect the leadwire from fan motor, and high
Remove Hinge Plate voltage capacitor.
3) Remove the screw holding the suction guide ASSY to
the oven cavity and remove the high voltage diode
earth screw.
4) Remove the screw holding the high voltage capacitor
bracket.
5-4
Magnetron
Waveguide
Dome
Waveguide
Bracket Wire Leads
Magnetron
Gasket
Magnetron Turntable Motor
5-5
ADJUSTMENT
DIRECTION
PRIMARY
SWITCH
MONITOR
SWITCH
SECONDARY
SWITCH
5-6
Primary
NO
Switch COM
Monitor NC
Switch COM
Secondary
Switch COM
NO
NOTE : After checking for the continuity of switches, make sure that are
connected correctly.
5-7
SECONDARY
TERMINAL
PRIMARY
TERMINAL
5-8
Chassis
Filament
NOTE: When testing the magnetron, be sure to install the magnetron gasket
in the correct position and be sure that the gasket is in good condition.
NOTE :
Some inexpensive meters
may indicate infinite
resistance in both direction. Measure the continuity (Reverse). Normal: Infinite.
(Ohm-meter scale: Rx10000) Abnormal: Continuity.
5-9
Relay 2
NOTE : A MICROWAVE LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS
SERVICED FOR ANY REASON.
MAKE SURE THE WIRE LEADS ARE IN THE CORRECT POSITION.
WHEN REMOVING THE WIRE LEADS FROM THE PARTS, BE SURE TO GRASP THE
CONNECTOR, NOT THE WIRES.
5-10
CAUTIONS
1. Check grounding before checking for trouble.
2. Be careful of the high voltage circuit.
3. Discharge the high voltage capacitor. (See page 2-1)
4. When checking the continuity of the switches or of the high voltage transformer, disconnect one lead wire
from these parts and then check continuity with the AC plug removed. To do otherwise may result in a
false reading or damage to your meter.
5. Do not touch any part of the circuit on the PCB since static electric discharge may damage this control
panel.
Always touch yourself to ground while working on this panel to discharge any static charge built up in your
body. (Micom model only)
Microwave oven Inserting many plugs into one Avoid using other electrical
does not work. outlet and using appliances when you use the
them at the same time microwave oven.
(blown fuse or breaker)
Output power is too low. Low AC input voltage. Use the microwave oven at
adequate line voltage.
Sparks occurring. Using metallic ware and Do not use metallic ware for
allowing it to touch the oven cooking except where noted
wall. in the cooking guide.
5-11
1. Incomplete segments.
Segment missing.
Partial segment missing.
Digit flickering (NOTE: Slight flickering is normal.)
2. Colon does not turn on or blink.
3. A distinct change in the brightness of one or more numbers in display.
4. One or more digits in the display are not lighting.
5. Display does not count down with time blinking or up with clock operation.
6.Display obviously jumps in time while counting down.
7.Display counts down too fast while cooking.
8.Each indicator light does not turn on after setting cooking cycle.
9.Display time of day does not reappear when cooking is finished.
10.Beep sound is not heard when correct key is touched.
2. Some inputs Replace key Everything works Defective key Replace key
cannot be membrane as specified. membrane membrane
programmed. assembly and assembly. assembly.
check operation.
4. Random
programming
when touching
other pads.
5. Display is fixed
at some figure
and can not
accept any
input.
5-12
NOTE : All these switches must be replaced at the same time. Refer to page 5-7, 5-8
Continuity.
5-13
2. Fan motor or Check fan motor. Abnormal Defective fan motor. Replace fan motor.
oven lamp do
not turn on. Check oven lamp. Abnormal Defective oven lamp. Defective oven lamp.
Normal
(TROUBLE 4) Oven seems to be operation but little heat is produced in oven load.
NOTE: Simple test of power output-conducted by heating one liter water for one min. if available.
Minimum 8.5oC temperature rise is normal condition.
5-14
normal
normal
NOTE: Make sure the wire leads are in the correct position.
When Removing the wire leads from the parts, be sure to grasp the connector, not the wires.
When removing the magnetron, be sure to install the magnetron gasket in the correct position
and in good condition.
5-15
EXPLODED VIEW
INTRODUCTION
MODEL: MS-1145KYL
INTERIOR PARTS
6-1
DOOR PARTS
13581A
13536A
13552A
13213A
14890A
13551A
14026A
14970A
WTT028
13650A
6-2
CONTROLLER PARTS
24781M
268711
23551A
WTT028
6-3
33112U
WTT021
33052A
WTT010
33390G
35889A
36549S
WTP013
6-4
43500A
466001
43501A
466003
466001
WSZ085
6-5
INTERIOR PARTS
WSZ002
568771
56411A
948502
56930V
50FZZA
948502
56201A
WTT028
56549F
WEB001
55900A
WTT037
54974S
56912B WSZ002
56851D
54980A
50CZZH WEB001
948501
55262A
WEB001
54810C
948503
56324A
WSZ002
6-6
56170D
63302A
WTT021
WSZ002
6-7
R : SERVICE PARTS
7-1
7-2