MINERVA

DEEPWATER SEMI SUBMERSIBLE DRILLING RIG

TRISAKTI UNIVERSITY
 TABLE OF CONTENT
TABLE OF CONTENT. 2
INTRODUCTION. 3
RIG LAYOUT... 4
RIG SPECIFICATION. 8
RIG MATERIAL... 11
HOISTING SYSTEM... 13
CIRCULATING SYSTEM.......... 17
POWER SYSTEM 23
BOP SYSTEM.. 27
SAFETY FEATURES...... 29
SPECIAL FEATURES.. 35
RIG MODEL BUDGET. 44
REFERENCE.... 46

2
 INTRODUCTION

As we know, oil and gas is the most popular fuel in industrial age. We cant deny that the world needs oil
and gas for human life, it makes oil and gas became the greatest prospect for companies. But since 2014, the world
knows that oil price is declining. Thus it makes many oil companies got some economic problem and need to cut a lot
of cost, starting from production, exploration, drilling, until number of employees. Lately, companies require low cost
for drilling onshore and offshore, for that reason, rig constructor needs to make their rig more efficient in every
aspect.

From information above, we Espargo Corp. will design a rig that suits the most for this case. We call it
MINERVA Rig. The following features are shown below:
1. Our rig has extraordinary specification with minimize price.
2. Minerva equipped with huge additional power up to 2.3 MW
3. It has special feature to use for any kind of problems like total lost circulation, we provide managed pressure
drilling equipment and etc.
4. Despite of all good technology for drilling, our rig still priority about safety, we will ensure that Minerva have good
technologies for HSE

3
RIG LAYOUT

MINERVA
5
38Cm

22Cm

6
 Mustar Point 43 Cm
Helipad
Crane Living quarter
Ampyx Power

Solar
Panel
63 Cm

Mustar
Point

7
Dual Ram Rig Crane
SPECIFICATION

MINERVA

8
 RIG SPECIFICATION
PARTICULARS IMPERIAL METRIC
Rated drilling depth 40,000 ft 12192 m
Hook load static 2,000,000 lbs 910 t
Rotary load 1,500,000 lbs 682 t
Displacement 132,000,000lbs 60,000mT
Variable deck load (max / transit) 15.430.000 lbs / 8.400.000 lbs 6999 mT/3810 mT
WEATHER/DESIGN CRITERIA IMPERIAL METRIC
Water depth 7500 ft 2286m
Wind speed 70 knots 36.0111 m/sec
Wave height (Hmax) 70ft 21.336 m
DRILLING SYSTEM
Derrick Dual Ram Rig
Draworks 1800 HP with Multi Speed Gear Driven
Rotary Table Two 61 with independent drive
Top Drive Two with 1500 shT
BOP BOP Mark IV with Subsea Disconnect System (SOS) and automatic BOP system
Riser 22 and 75 per joint
POWER SYSTEM
Main Power C280-12 Generator with maximum capacity 3.9 MW
Secondary Power One Ampyx Power with Capacity 2 MW and Solar Panel with 30 KW capacity
9
Dynamic Positioning 8 MW azimuth thrusters with 4800 KW/95 mT per thruster, Tunnel
 Mud Cube Three
Hydrocyclone Mud Cleaner Two with 1000 GPM of each
Centrifuge One with speed 1750 to 3200 RPM
Centrifugal Degasser Two with 3200 GPM each capacity
STORAGE CAPACITIES
3
17,000 bbls 2702.7841 m
3
4,700 bbls 747.24031 m
3
4,800 bbls 763.13904 m
3
14,500 bbls 2305.31585 m
3
10,500 bbls 1669.36665 m
Bulk Material 34,000 cuft ( mud + cement )
Sack Storage 3050 sacks
CRANES
Two 100 mT revolving deck cranes with 170 ft boom
One 15 mT Hydraulic knuckle boom
OTHER INFORMATION
Accommodation 200 people
Helideck One design for EC 225 (up to 24 passengers)
Four lifeboat with total capacity 200 person. Ten inflatable
Life saving Equipment
life rafts with capacity 20 person each
Glowing Evacuation Route Using Photolumenescent paint
Combustible Gas Detector
Fire Detector System 10
Reverse Osmosis for daily water
RIG MATERIAL

MINERVA

11
Consideration of choosing material for designing semi - submersible rig it is an essential basic to build up a rig
for extraction and production in a long term and huge project. To ensure the drilling process we present
ESPARGO RIG which constructed with Carbon Manganese Steel Plate . The carbon-manganese steels, whose
primary chemical components are carbon and manganese in addition to iron, thesubstance content in carbon
steels is often increased for the purpose of increasing depth of hardening and improving strength and toughness
and resistance of corrosion.

Carbon (C) : High tensile Strength

Manganese (Mn) : Increase hardenability
Phosporus(P) and sulfur (S ): Undesirable compound
Copper (Cu) : Corrosion resistance
Silicon (Si ): Increase strength and hardness

Nickel (Ni) : Improve ductility and hardenability

Cathodic Protection for pontoon and leg column to lessen and control the
corrosion effect

To prevent direct contact with salty water riser and drill pipe are covered with
anti-corrosion laser cladding

12
HOISTING
SYSTEM
MINERVA

13
 TDX-1500 TOP DRIVE
The TDX-1500s compact design offers an industry
leading hoisting capacity of 1500t and handles the
extreme demands required by the latest generation of
ultra deepwater and 20k ready drilling rigs.

Features
o 20,000 psi IBOPs
o 1500 ton hoist
o Bi-directional and redundant link tilt position feedback
o Dual ball hydraulically actuated IBOP
o 30 minute IBOP swap-out
o Quik-Lok tool joint locks
o Elevated loops, for improved drill floor visibility
o Water cooled 1340 hp AC Induction motors
o FlexFit Link adapter (accepts 350-1500t standard links)
o X-Clamp 4 point pipe grabber
o Removable main shaft

14
DUAL RAM RIGFRIGSTAD D90

Recent successes with the RamRig

design in the North Sea are proving
the concept's viability. Working
through the initial learning curve, and
some situations beyond their
controlFrigstad D90 continues to fine
tune an already operational design.
The Frigstad D90 is a semi-
submersible drilling unit design which
has been purposely developed for
ultra deepwater exploration &
development. All aspects of
equipment functionality and
placement have been carefully
considered to ensure that each
process is safe and efficient.

15
The Dual Ram Rig supports our ultimate objectives and helps us achieve i.a:
o Efficiency in the drilling operations; dual activity, offline pipe handling.
o Safety; equipment pushed from drill floor by hydraulic cylinders rather than suspended
by wire from top of derrick. No slip and cut.
o Lower weight & lower centre of gravity; higher variable deck load. - Cost efficient
maintenance

Dual Ram RigFrigstad D90features :

o 12,000 ft water depth capacity
o 60,000 ft drilling depth capacity
o Vertical racking capacity for 10,100 ft drilling riser in 110 ft stands and 60,000 ft drill pipe
in quad stands

16
CIRCULATING
SYSTEM
MINERVA

17
HEX PUMP
Based on that encouraging experience, we
developed the system as a stand-alone
module to add to the existing hex pump
control system. Slightly simplified, it consists
of the following components: accelerometers
(one per valve block), a proximity sensor
picking up pump speed and phase, a
discharge pressure sensor, an embedded
monitoring system (CompactRIO with NI 9234
acquisition modules for powering the
accelerometers and acquiring high frequency
data), signal processing software and alarm
logics, software running on the CompactRIO
monitoring system, and an HMI user interface.
Advantages:
o Capture high-rate data (25 kHz sample rate) from all sensors during a short time interval covering at least
one pump cycle
o Bandpass filter the acceleration signals to minimize the influence from ambient pump vibrations
o Analyze the timing signal to find pump speed and cam angle
o Normalize the vibration levels through division by the median vibration level
o Set a leak alarm if one or more of the normalized vibration levels exceed a specified threshold during a
certain time interval

Based on the field experience of the new leak detection system, we concluded that our leak detection method offers
many advantages over current practices, including the following:
o High sensitivity for early leak detection and localization
o Remote, continuous, and computer-based pump monitoring Increased safety through less human exposure
to hazardous environments
o Multiple leak detection and localization (in hex pumps)
o Reduced maintenance time and cost because leaky valve(s) are localized before the valve exchange jobs
start.

19
CONTINUOUS CIRCULATION SYSTEM
Basically circulation system are closely related with drilling fluid that has function to lift up the cutting from the
bottom to the surface in order to prevent stuck, then drill fluid (Mud) is used to balance the reservoirs pressure
in order to prevent the blow out. At last but not least the drilling fluid has to be circulated quickly to reduce the
operational cost and accelerate the drilling processes.

Lopaka Natantis rig has installed the continuous circulation system to accelerate the drilling process and also to
minimize the cost of the rig, continuous circulation system refers to the concept of allowing mud to the borehole
continuously while connecting the drill pipe.

Advantages:
o Reduce drilling duration
o Fewer stuck pipe incident
o Reduces reservoir and hole damage
o Lower drilling cost
o Increase production due to less reservoir damage
o Reduce the possibility of kick

20
MUD CUBE
The MudCube uses a combination of high air flow and
vacuum pulled through a rotating screen (filter belt) rather
than the high g forces and vibration used by the standard
shakers to separate mud and solids. This technology is
proven to have higher levels of solids removal efficiency,
which in turn reduces the volume of drilling fluid lost,
minimizes the tonnage of waste generated, and raises
drilling fluid performance, which all contribute to an overall
reduction in cost.

21
The MudCube Fluid Management System was The MudCube has proven Opex benefits, including:
first permanently installed on an offshore rig in Reduced waste
2012, offshore Norway. The system not only Increased re-use of drilling mud
provides highly efficient and effective two-phase
Its enclosed system was consistently found to have
separation of liquids and solids but also raises
compelling HSE advantages.
health and safety standards while minimizing
The Mudcube has an excellent track record from
overall environmental impact by reducing mud
offshore drilling operations in the North Sea.
losses and corresponding drilling waste
Its extremely quiet, allowing conversations easily
tonnages. It is fully field proven and to date it
conducted in the MudCube container.
has been used to drill more than 40 wells in 8
It can be controlled remotely with its equipped interior
countries by 11 operators.
cameras, sensors and control system.

22
POWER
SYSTEM
MINERVA

23
C280-12 GENERATOR
The C280-12 generator set incorporates years of proven success of the 3600 engine with the latest technology in
electronics. The result is a fully integrated solution that is ideal for offshore operations. Ideal applications for the
C280-12 offshore generator set are main power on-board drilling and production vessels and platforms. These
include jackup rigs, semi-submersible rigs, and production platforms. Complete package offerings are MCS type-
approved and compliant with IMO Tier II emissions standards, making integration of the Cat C280-12 generator
set into the vessel a simplified operation. The redundant ADEM A4 engine control system works together with the
Cat Alarm and Protection to bring comprehensive generator set control, safety, and simple operator interface. Cat
generator sets are backed by the worldwide network of Cat dealers ready to support your operation with technical
support, service, parts, and warranty. Cat C280-12 offshore generator set.Ratings: 3322-3900 ekW (4153-5571
kVA) @ 50/60 Hz (1000/900 rpm).IMO Tier II emissions compliant.

24
 SOLAR PANEL

Despite of using diesel as a prime mover, Lopaka Natantis also using solar panelas a secondary mover to
produce additional power to supply electrical energy which is used for housing purpose. We use
SunPower as a solar panel in LopakaNatantis.Solar panels can convert 24.1% of solar energy to power,
compared with around 17% for a standard solar technology product, making them the most efficient in the
world. Whats more, SunPower has developed a robotic solar panel cleaning system to maintain optimum
performance. This system is quicker and more efficient than traditional methods: it uses 75%2 less water
and operates at night to maintain total panel efficiency during the day.

25
HIGH-ALTITUDE
WIND TURBINE
There is enough wind, but what is the most efficient
way of using it? Ampyx Power is developing an
Airborne Wind Energy system with a PowerPlane, a
tethered aircraft that converts wind into electricity.

Ampyx Power systems start where conventional

wind turbines end. The PowerPlane moves at an
altitude of up to 450 metres where the wind is strong
and constant.

PowerPlanes take off, fly and land autonomously

from an innovative platform, by utilizing a vast array
of sensor suites which provide the autopilot with
critical information to perform the task safely. With
these autonomous aircraft, 2 MW power can be
generated, supplying 2,000 homes with sustainable
energy.

26
BOP
SYSTEM
MINERVA

27
MARK IV

The Mark IV high-availability BOP control system features

the industrys first three-POD design for subsea BOPs. The
added redundancy eliminates the need to pull the stack if
the primary POD fails.

The Mark IV high-availability subsea BOP control system

featuring an industry-first three-POD design improves
operational availability of the drilling system through
redundancy and improves reliability through simplified POD
design. The Mark IV-HA control system systems third POD
provides additional redundancy, which eliminates the need
to pull the stack if one POD fails. It can also improve the
subsea control systems availability to as much as 98%,
and reduce the likelihood of a POD-related stack pull by up
to 73%.

28
SAFETY
FEATURES
MINERVA

29
 FIRE RETARDANT
COATING
We have provided firefree paint which is a
single component fire retardant and
resistant coating that can withstand in
extreme temperature ( up to 2000 F) and
for an extended time (over two hours). It
can be applied a wide range of
combustible material and assemblies

A firewall protection are used to prevent the occurrence of

FIREWALL fire from spreading to other equipment in the rig, this firewall
system also give time to engineers to evacuate
SYSTEM

30
 INFRARED
COMBUSTIBLE
GAS DETECTOR
We provide continuous monitoring
and detecting gas and flame
hazards, combustible gases, toxic
gases (h2s). it is suitable for
outdoor and indoor.

Guide evacuees out of a building and to safety more quickly by labeling

the path.
The materials are :photoluminescent vinyl and permanent acrylic.
GLOWING
The advantages are:
1. Glow material helps improve safety during power loss, EVACUATION
2. Glow material can be seen in dark or smoky conditions
ROUTE
31
TECDUR BLAST WALL
Tecdur BlastWall provides reinforcement against significant vehicle-borne sized devices
at close distance and for a range of other blast threat scenarios.
It consists of lightweight blast panels fitted internally and integrated with blast windows.
Our engineering model provides data for structural engineers and predictions of
performance. The system has been extensively tested internationally and has been
installed in a number of high-profile premises.
The system has been extensively tested internationally and has been installed in a
number of high-profile premises.
32
FREE-FALL
LIFEBOATS
Our boats are designed for use in harsh conditions and the
construction materials selected for their resistance to the
corrosive marine environment and to ensure a long and
trouble-free operational life with minimal maintenance.

Our lifeboat design capabilities are founded on many years

of experience a track record featuring the design of a
large range of freefall lifeboats constructed to the latest
SOLAS regulations and LSA code.
Suitable for installation on merchant shipping, MODUs and
offshore platforms, they are complemented by a full suite of
survival craft davits. They're backed by a worldwide
installation, commissioning and maintenance service
provided by our own team of mobile engineers.

33
Features include:
o Capacities from up to 95 persons on board (POB)
o Seating for an average body of 82.5kgs (SOLAS requirement) to 98kgs (common offshore requirement)
o Maximum drop heights
o Tanker versions available for crude carriers, FPSOs, MODUs and production platforms
o Tanker versions include a compressed air supply to pressurise the lifeboat for a minimum of 10 minutes
to prevent the ingress of smoke and an external water spray deluge system
o Buoyancy to self-right when fully loaded and in a damaged condition.

34
SPECIAL
FEATURES

MINERVA

35
MANAGED PRESSURE DRILLING
EQUIPMENT
MPD systems introduce better monitoring and response
capabilities so you can more accurately detect and
manage downhole anomalies to prevent the risk of
catastrophic well-control incidents.

MPD not only enables safer drilling of challenging wells,

but also enables more efficient drilling. Our MPD
services can help you successfully navigate tight drilling
windows and mitigate drilling hazards to maximize the
productivity of your wells.

36
 MIROS OIL SPILL DETECTOR
Feature of Miros OSD:
Early and automated oil spill detection.
Oil spill area, drift direction and speed.
Wave, wind and surface current data.
Operation in darkness, fog and poor visibility.
Infrared camera for manual oil detection
Miros offers a radar based OSD solution, which is
thoroughly tested in oil-on-water exercises since 2004.
Miros OSD has successfully guided response
operations in real oil spill incidents, and has a rapidly
growing customer base around the world.
The radar based system has fully automated detection,
giving oil spill position, tracking and measurement of drift.
Miros OSD can operate in nearly all visibility conditions
on a 24 hour basis, and has become an essential tool for
navigating the recovery vessel and boom efficiently
towards the oil slick.
Using thermal (IR) imaging, identification of the thickest
part of the oil slick becomes available. This contributes
when estimating the magnitude of the spill and enables
targeting the response effort to the part of the slick where
the majority of oil is found.
37
OLEO SPONGE
The Oleo Sponge is made of a polyurethane foam spread of oil can be slowed with the help of floating
whose interior surfaces are covered with oleophilic barriers, and skimmers can remove oil from the top
molecules that draw oil out of water. After use, the of the water, but removing oil from under the waters
sponge can be wrung out and the oil can even be surface can be trickier, sometimes requiring
reclaimed in some cases. Oil spills are devastating chemical dispersants. Absorbent materials can
for marine life and are often challenging to clean up. sponge up oil, but they must be thrown out after
One of the most dramatic spills in recent history was theyve been saturated. An Oleo sponge, on the
the 2010 Deepwater Horizon oil spill, which released other hand, can be reused.
millions of gallons of oil into the Gulf of Mexico. As
the WSJ points out, there are issues with many of
our traditional methods of oil spill clean up. The

38
 CONDUCTOR SHARING WELLHEAD
Conductor Sharing Wellhead (CSW) systems allow for multiple wells to be drilled from a single platform slot. Up
to three dual-completion wells can be drilled from a single slot, resulting in savings up to 20% on individual well
costs and a reduction in platform size for added savings. The CSW system is available in 9, 11, and 13-5/8
nominal sizes with working pressures to 10,000 psi. This system is suitable for moderate to severe working
environments.

39
DESIGN FEATURES AND BENEFITS

o Versatility The integration of the CSW system does not

require a commitment for a second or third well prior to
spudding the first well.

o Time Savings The CSW system is a proven time

saver, with reduced wellhead and BOP installation
required. In addition, our weldless CAMFORGE and
SlipLock connectors can be utilized to reduce downtime.

o Interchangeability By making the components modular,

it has reduced costs of both equipment and tooling.

o Safety By reducing the wellhead and BOP stack

installations, our CSW system reduces open-hole
exposure and the possibility of lost-time accidents.
Weldless CAMFORGE and SlipLock connectors reduce
the need for open flames during wellhead installation.

40
 A DP 3 system has an extended hardware
configuration compared to a DP 2 system. The
triple redundant DP controller is still used and a
minimum of three operator stations is required.
There will also be three I/O units to interface
components, as opposed to a double set of
sensors typically used in a DP 2 configuration. A
DP 3 system also needs a physically separate,
fire-safe compartment where one control
computer, one operator station and one sensor
I/O unit have to be located in order to comply
with Class 3 requirements. Loss of position
should not occur from any single failure including
a completely burnt fire sub division or flooded
watertight compartment.

BRIDGE MATE DP3

41
 Dynamic positioning requires the vessel to have a
number of thrusters, or powered propellers, throughout
the vessel. These thrusters are located on the front
and back, as well as both sides of the vessel, in order
to maintain position from every direction. Sometimes
mooring and dynamic positioning are used together to
keep the vessel on position.

Additionally, with a dynamic positioning system, these

vessels many times can stop operations and move out of the
way of threatening storms, such as hurricanes and cyclones,
further strengthening the safety of the offshore development.

42
VacuDry
Greatest benefits of the econ
VacuDry technology :
- Highly efficient thermal desorption is
achieved due to a unique vacuum and
indirect thermal oil heating system
Recovery of valuable resources rather than
incineration
- Highest safety and environmental
protection standards due to the vacuum
process, nitrogen blanketing and full
procedure control
- Lowest emission of any desorber type
due to the vacuum system, activated
charcoal filter and thermal oil heating
system
- ATEX certified technology, approved by
German TV

43
MODEL
BUDGET

MINERVA

44
 MODEL MATERIALS
Main Deck Styrofoam, HVS paper, Infraboard
Legs Infraboard
Derrick Wood strips
Engine Room Birmat
Pipes Straw
Airborne Origami Paper
Lifeboat Origami Paper
Helipad Birmat
Crane Birmat
Living Quarter Birmat
Pontoon Infraboard
MODEL BUDGET
Item Amount Price (Rp) Total (Rp)

Styrofoam (1mx1m) 1 20000 20000

HVS Paper 8 0 0

Infraboard (1mx0.75m) 5 17000 85000

Plastic Bottle 3 0 0
Wood Strips 1 pack 15000 15000
Toothpick 5 0 0
Duct Tape 4 7000 28000
Styrofoam Glue 1 8000 8000
Gun Glue 10 1000 10000
Carton 2 2000 4000
Straw 5 0 0
Origami Paper 1 5000 5000
Birmat 1 20000 20000 45
Total 195000
 REFERENCES
1. http://www.drillingcontractor.org/dcpi/dc-novdec06/DC_Nov07_vogel.pdf

2. http://publications.lib.chalmers.se/records/fulltext/194826/194826.pdf

3. https://www.ampyxpower.com/

4. http://hfe.frigstad.com/contents.aspx?pageID=127&itemID=3

5. http://www.ott-as.no/cri-cuttings-re-injection

6. https://cameron.slb.com/company/mark4_award2015

7. http://www.marine-technologies.com/dynamicpositioning.html

8. https://cameron.slb.com/products-and-services/drilling/wellhead-
systems/modular-compact-wellhead-systems/conductor-sharing-
wellhead-system-csw

9. https://www.nov.com/Segments/Rig_Systems/Offshore/Top_Drive_Systems
/Fixed_Electric_Top_Drives/TDX_1500_Top_Drive/TDX-
1500_Top_Drive.aspx

10. http://www.weatherford.com/doc/wft303057
46