Curriculum Vitae

Name: Ayman Hamed Abd El Monem El Malah

Date of birth: 13/June/1986
Address: building 142 Kornish El Nile, El Maadi.
Home town: Cairo, Egypt.
Military status: Exempted

Contact Information
Cell phone: +201026435738
Email: aymanmalah1@gmail.com

Education
2003-2008: Bachelor of Mining and Petroleum Engineering of Cairo University
Department: Material science "metallurgy"
Grade: pass
Graduation project: The effect of forging on micro-alloyed steel
Project grade: Excellent

Experiences & Responsibilities

From 2008 to 2011: working at Arab steel fabrication as a QC engineer / welding Engineer

From Jan 2011 to August 2012: working at Alan Dick Co. as QC/QA section head

From August 2012 till July 2013: working at Arab steel fabrication as QC/QA section head

From July 2013 till March 2017: working at AIC china branch as QHSE manager

From March 2017 till now: working at AC Boilers formerly Ansaldo caldaie Egypt branch
(west Damietta power station).
Responsibilities

As a QC Engineer:

Inspection for HRSG power plants 750 MW West Damietta site with four units, pressure
and non-pressure parts,
Inspection for the HRSG power plants 750 MW West Damietta site about the insulation
and cladding.
Inspection for HRSG power plants 750 MW West Damietta site to complete the full
package of hydrostatic testing of full package circuits.
Reviewing the testing package of HRSG power plants 750 MW.
Finalizing the site documentation with main client about the HRSG power plants 750
MW West Damietta site.
Inspection about pressure vessels (EL ATF, and Korymat) according to ASME VIII div.1
especially head and shells inspection.
Inspection about Steel structure (steel teck, NEM, Cement industry, Banha power
station... etc.)
Inspection for Cement and power planets steel structure and plate work.
Inspection about Communication tower structure and Electric tower structure (clients:
Alan Dick, Hoi Aste, Power ministry, etc.)
Inspection about High Masts and poles.
Galvanizing inspector for many products (Vessels, communication and electric steel
towers, Mono Poles, handrails.etc.)

As a QA Engineer:

Developing the QMS, quality management system, of Arab steel fabrication

ISO review member at ASF Company.
ASME review (U-stamp) member at ASF Company to finalize the required documentation
such quality manual, procedures, policy and etc.
CE mark team member at ASF.
 As a Welding Engineer

Establishing WPS and PQR according to AWS D1.1 and ASME 9.

Trainer for welders about the Technique of welding machines and welding process.
Welders and weldings qualification.
Reviewing the welding electrodes certification.
Reviewing the welding machines calibration certificates.
Reviewing the PWHT machine calibration.
Reviewing the required Percentage NDT of HRSG 750 MW power plant.
Reviewing the WPS and PQR according to relevant standard.

As NDT Inspector:

Reviewing RT Films for many projects ( pressure vessels , High Masts, Steel Structure
projects)
Testing of welding by ultrasonic test ( Butt and T joints) according to AWS D1.1
Lamination testing by using UT method.

As a material Engineer:

Inspection about raw materials (Plates, sections, Coils, Bars and Tubes).
Reviewing The Material test certificate, MTC, according to relevant standard
Reviewing the lab test report with the material properties according to relevant standard.
Issuing the traceability report for the finished products.

As a QHSE Manager:

Preparing the monthly reports to issue the required analysis of the department such as
monthly NCR number, raw material analysis, Repair percentage, scrap percentage,
machines rejection percentage, etc.)
Reducing the scrap percentage to 0.3 from the total productivity.
Producing 60,000 tons per year.
Reducing the safety accidents cost by 75 percent.
Building a new Quality control team from the fresh graduate inspectors.
Courses

April 2011, Certified welding inspector from American welding society, AWS, with cert. No.
(12042241)

Certified piping inspector, API 570, from API, American petroleum institute.

Certified galvanizing inspector from AGA, and china southern university.

General English Course from American university at Cairo, AUC.

From November 2008 to February 2011, Inspection Courses NDT from ASNT-American
society of nondestructive test level 2
Ultrasonic inspection test, UT
Penetration inspection test, PT
Magnetic inspection test, MT
Visual inspection test, VT

December 2008, pipe line inspection Code, API 1104, from Quality pioneer company.

June 2010, ASME inspection Course with Eng. Ibrahim Desoky about:
ASME 2 about Material
ASME 5 about Non-destructive Examination tests
ASME 8 div.1 about Pressure Vessels
ASME 9 abut Welding and Welder Qualification

Jan 2006, Mat-lap for programming from Cairo university.

Attending training Course for Microsoft Outlook and lync 2013.