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Table of Contents

Contents

General Introduction 3
Hydraulic System Design Calculations 4
Parts Nomenclature 5
Model Codes
Single Pump 6
Double Pump 7
Specifications 8
Performance Curves 9-13
Component Dimensions
Mounting Flange Options 14
Input Shaft Options 15-17
Port Options 18
Installation & Maintenance 19
Changing Rotation 20
Spares 21

2 EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014


General Introduction
Highlights

Eaton Gear Products combine state of the art Aluminum or Cast Iron High Torque Coupler
End Cover option (More throughput power)
innovation & manufacturing processes. These (High Reliability)
products are designed to satisfy global customer
High efficiency
requirements for higher pressure, quiet operation, 12-Teeth Gear Profiles
long life & full range of options & features. (Quiet operation, Low
pressure ripple)
GD5 Gear pump is a floating bushing, pressure
balanced design with a high strength extruded
Aluminum Body, Aluminium or Cast Iron End Cover
& Cast Iron Mounting Flange. Cast Iron
Mounting
The wide choice of Shafts, Flanges & Ports in Flange
compliance with all international standards (High
Reliability)
(SAE, DIN, ISO & European). Displacements from
5.1cm/rev (0.31in/rev) to 24.0 cm/rev (1.46 in/
rev). Maximum Pressure up to 210 bar (3046 psi).
Nitrile or Viton
Maximum speed up to 3000 RPM. Extruded Aluminum Body Seals (Capable of
(High Reliability) high temperature
applications)

Specially designed pressure-balanced Floating Bushings


(Optimized preload on Gear faces results in high Efficiency)

Features Benefits Applications Markets Served


12 Teeth, Low noise, Low Low noise & Low Tractors & Harvesters Agriculture
pressure ripple & High pressure ripple Machine Tools Turfcare Equipment
efficiency gear design Wide array of features for Steering Circuits Construction
Continuous operating design flexibility
pressures upto 210 bar Compactors Earthmoving
Field reversability
(3046 psi) Sweepers Material Handling
Optimized preload on
Maximum operating Rotary & Reel Mowers Mining
gear faces resulting in
speed - 3000 RPM
higher efficiencies Lift Trucks Utility Vehicles
Displacements from
Fan Drive Systems Forestry
5.1cm/rev (0.31in/rev) to
24.0 cm/rev (1.46 in/rev) Auxiliary Work Circuits Truck & Bus
SAE, European, DIN & Industrial
ISO Flange, Porting styles Primary Metals
& Shaft options
Automotive Plant
Optional Sectional Sealing
Power Generation
for Double pumps
Entertainment
Built to ISO 9001
Standards

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014 3


Hydraulic System Design Calculations
Basic Formulae

Output Flow (Q) Output Power (P)

cm/r x RPM in/r x RPM N-m x RPM lbf-in x RPM


LPM = GPM = kW = hp =
1000 231 9549 63025

Input Power (P) Efficiency

LPM x bar GPM x psi Output Flow Actual


kW = hp = Volumetric Nv =
600 1714 Output Flow Theoretical

Shaft Torque Theoretical


Shaft Torque (M) Mechanical Nm =
Shaft Torque Actual
bar x cm/r psi x in/r
N-m = lbf-in = Total Nt = Nv x Nm
62.8 6.28

Shaft Speed (n)

1000 x LPM 231 x GPM


RPM = RPM =
cm/r in/r

Basic Units Commonly Used Conversinos

bar = 10 Newtons/cm To Convert Into Multiply by

GPM = Gallons per Minute bar psi 14.5


hp = Horsepower cm in 0.06102
lbf-in = Pound Inch C F (C 1.8) + 32
lbf-ft = Pound Feet
Gallons (US) liters 3.785
kg lbs 2.205
kW = Kilowatt
kW hp 1.341
kgf = Kilogram-Force
liters US Gallons 0.2642
LPM = Liters per Minute
mm Inches 0.03937
N-m = Newton Meter
N-m lb-in 8.85
psi = Pounds per Square Inch N-m lb-ft 0.7375
RPM = Revolutions per Minute F C (F - 32) / 1.8
cm/r = Cubic Centimeter per Revolution hp kW 0.7457
in/r = Cubic Inch per Revolution Inch mm 25.4
in cm 16.387
lb-in N-m 0.113
lb-ft N-m 1.356
lbs kg 0.4535
psi bar 0.06895
psi kgf / cm 0.070307

4 EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014


Parts Nomenclature

Single Pump Center Section


Flange

End Cover
Input Shaft

Double Pump with Rear Center Section Intermediate Plate Front Center Section
Sectional Sealing
(For two separate
grades of oil)

End Cover
Input Shaft

Flange

Rear Pump Front Pump

Double Pump Rear Center Section Front Center Section


(For common oil)

End Cover

Input Shaft

Flange

Rear Pump Front Pump

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014 5


Model Code The following 23-digit coding system has been developed to identify standard configuration
options for the External Single Gear Pump. Use this model code to specify a pump with the
desired features. All 23 digits of the code must be present to release a new product number
Single Pump for ordering.

* * G D 5 * * * * * * * * * * * 2 0 I N * * *

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

No. Feature Code Feature Description No. Feature Code Feature Description

1 2
Features F3 Viton Seal Pack Port Options
(Omit for Standard) F4 Outboard Thrust Bearing
12 13 Inlet Port

3 4 Type GD External Gear Pump 14 15 Outlet Port

5 Size 5 Frame Size European Flanged FA M8 1.25, PCD 40.0 & Dia. 19.0
Ports - 4 Bolts FB M6 1, PCD 30.2 & Dia.14.0
6 7 Displacement 05 5.1 (0.31) German Flanged FO M6 1, PCD 35.0 & Dia. 15.0
cm/rev (in/rev) 06 6.0 (0.37) Ports- 4 Bolts FN M6 1, PCD 40.0 & Dia.20.0
08 8.2 (0.50) FP M6 1, PCD 40.0 & Dia.19.0
09 9.5 (0.58)
SAE Straight TF 7/8-14 UNF-2B (SAE#10)
11 11.0 (0.67) Thread O-Ring TG 1-5/16-12 UN-2B (SAE#16)
12 12.3 (0.75) Ports TJ 3/4-16 UNF-2B (SAE#8)
16 16.5 (1.01) TM 1-1/16-12 UN-2B (SAE#12)
18 18.0 (1.10) TS 1-3/16-12 UN-2B (SAE#14)
20 20.0 (1.22) BSPP Straight TB G 1/2
24 24.0 (1.46) Thread Ports TC G 3/4
TR G 3/8
8 9 Mounting Flange A1 SAE A 2 Bolt
Metric Straight TD M18 1.5-6H
H1 European Rectangular 4 Bolt
Thread Ports TE M27 2.0-6H
H2 German Rectangular 4 Bolt (ISO 6149) TL M22 1.5-6H
G1 Customized Flange#
Special Ports FU Customized Port#
10 11 Drive 09 Shaft# Taper 1:8 on dia. with Woodruff Key, BT Beaded Tube
External Threads 7/16-20 UNF Shaft FC Manifold - Inlet Port
(Shaft ext. 39.7 mm)
16 Rotation L Left Handed CCW
19 14 Teeth, 24/48 DP 30 Involute, Flat
R Right Handed CW
Root, Side Fit, 20.0 Min. Full Spline as
per ANSI B92.1 (Shaft ext. 32.4 mm) 17 18 Design Number 20 Design
20 11 Teeth, 16/32 DP 30 Involute, Flat
Root, Side Fit, 20.0 Min. Full Spline as 19 20 Modification IN Modification in Product
per ANSI B92.1 (Shaft ext. 32.4 mm) (Omit for Standard)

21 Straight Keyed Shaft with 17.46, Key 21 22 23 Series No. * * * Modification Series No.
width 4.76 mm (Shaft ext. 31.8 mm) (Omit for Standard)
22 Straight Keyed Shaft with 19.05, Key
width 4.76 mm (Shaft ext. 31 .0 mm) # For customized Mounting Flange, Drive Shaft & Port options consult
Eaton Representative
24 Straight Keyed Shaft with 15.88, Key
width 3.97 mm (Shaft ext. 31.8 mm)
27 9 Teeth 16/32 DP 30, Involute, Flat
Root, Side Fit, 20.0 Min. Full Spline as
per ANSI B92.1 (Shaft ext. 31.5 mm)
29 28 Teeth, 48/96 DP 45, Involute,
Fillet Root, Side Fit, Class 6, 28.50
Min. Full Spline as per ANSI B92.1
(Shaft Ext 41.2 mm)

6 EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014


Model Code The following 29-digit coding system has been developed to identify standard configuration
options for the External Double Gear Pump. Use this model code to specify a pump with the
desired features. All 29 digits of the code must be present to release a new product number
Double Pump for ordering.

* * G D 5 * * * * * * * * * * * * * * * * * 2 0 I N * * *

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

No. Feature Code Feature Description No. Feature Code Feature Description

1 2 Port Options
Features F2 Sectional Sealing
(Omit for Standard) F3 Viton Seal Pack 14 15 Front Pump Inlet Port
F4 Outboard Thrust Bearing
16 17 Front Pump Outlet Port

3 4 Type GD External Gear Pump 18 19
Rear Pump Inlet Port

5 Size 5 Frame Size 20 21 Rear Pump Outlet Port



Displacement 05 5.1 (0.31) European Flanged FA M8 1.25, PCD 40.0 & Dia.19.0
cm/rev (in/rev) 06 6.0 (0.37) Ports - 4 Bolts FB M6 1, PCD 30.2 & Dia.14.0
6 7 Front Pump 08 8.2 (0.50) German Flanged FO M6 1, PCD 35.0 & Dia. 15.0
Displacement 09 9.5 (0.58) Ports- 4 Bolts FN M6 1, PCD 40.0 & Dia.20.0
8 9 Rear Pump 11 11.0 (0.67) FP M6 1, PCD 40.0 & Dia.19.0
Displacement 12 12.3 (0.75) SAE Straight TF 7/8-14 UNF-2B (SAE#10)
16 16.5 (1.01) Thread O-Ring TG 1-5/16-12 UN-2B (SAE#16)
18 18.0 (1.10) Ports TJ 3/4-16 UNF-2B (SAE#8)
20 20.0 (1.22) TM 1-1/16-12 UN-2B (SAE#12)
24 24.0 (1.46) TS 1-3/16-12 UN-2B (SAE#14)
BSPP Straight TB G 1/2
10
11 Mounting Flange A1 SAE A 2 Bolt Thread Ports TC G 3/4
H1 European Rectangular 4 Bolt TR G 3/8
H2 German Rectangular 4 Bolt Metric Straight TD M18 1.5-6H
G1 Customized Flange# Thread Ports TE M27 2.0-6H
(ISO 6149) TL M22 1.5-6H
12 13 Drive Shaft# 09 Taper 1:8 on dia. with Woodruff Key,
External Threads 7/16-20 UNF Shaft Special Ports FU Customized Port#
BT Beaded Tube
(Shaft ext. 39.7 mm)
FC Manifold Front Pump Inlet Port
19 14 Teeth, 24/48 DP 30 Involute, Flat FD Manifold Rear Pump Inlet Port
Root, Side Fit, 20.0 Min. Full Spline as TO No Port
per ANSI B92.1 (Shaft ext. 32.4 mm)
22 Rotation L Left Handed CCW

20 11 Teeth, 16/32 DP 30 Involute, Flat R Right Handed CW
Root, Side Fit, 20.0 Min. Full Spline as
per ANSI B92.1 (Shaft ext. 32.4 mm) 23 24 Design Number 20 Design

21 Straight Keyed Shaft with 17.46, Key 25 26 Modification IN Modification in Product


width 4.76 mm (Shaft ext. 31.8 mm) (Omit for Standard)
22 Straight Keyed Shaft with 19.05, Key
27 28 29 Series No. * * * Modification Series No.
width 4.76 mm (Shaft ext. 31 .0 mm)
(Omit for Standard)
24 Straight Keyed Shaft with 15.88, Key
width 3.97 mm (Shaft ext. 31.8 mm) # For customized Mounting Flange, Drive Shaft & Port options consult
Eaton Representative
27 9 Teeth 16/32 DP 30, Involute, Flat Combination of displacements for Double Pump is decided by torsional strength of
Root, Side Fit, 20.0 Min. Full Spline as Drive Shaft & Coupler. Please consult Eaton Representative while selecting Double
per ANSI B92.1 (Shaft ext. 31.5 mm) Pump displacements

29 28 Teeth, 48/96 DP 45, Involute,


Fillet Root, Side Fit, Class 6, 28.50
Min. Full Spline as per ANSI B92.1
(Shaft Ext 41.2 mm)

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014 7


Specifications

Minimum Output Flow


Rated at 2000 RPM & at Approx.
Displacement Pressure Speed RPM Rated Pressure Weight
cm/rev in/rev bar psi min. max. LPM GPM kg

5.1 0.31 210 3046 700 3000 8.4 2.22 2.7


6.0 0.37 210 3046 700 3000 10.8 2.85 2.8
8.2 0.50 210 3046 700 3000 14.3 3.78 2.9
9.5 0.58 210 3046 700 3000 17.0 4.49 3.0
11.0 0.67 210 3046 700 3000 19.7 5.20 3.2
12.3 0.75 210 3046 700 3000 21.4 5.65 3.3
16.5 1.01 210 3046 700 3000 29.5 7.79 3.4
18.0 1.10 210 3046 700 3000 32.2 8.51 3.5
20.0 1.22 210 3046 700 3000 35.8 9.46 3.7
24.0 1.46 175 2538 700 3000 42.9 11.33 4.0

Technical Data
Rotation Field Reversible (CW & CCW)
Maximum Axial Load 1000 N#
Recommended Fluid Viscosity 16 to 40 cSt (82-185 SUS)
Fluid Operating Temperature Range -30C to 100C
Recommended Cleanliness Requirement (ISO 4406:99) 20/18/13
Inlet Pressure Range -0.2 bar to 2.0 bar
# Applicable only for A1 Flange code with Thrust Bearing. For other options consult Eaton representative
Viton seals available for higher temperatures up to 120C

8 EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014


Performance Curves

5.1cc
40
100%
No load 210 bar (3046 psi)
35

95% 180 bar (2611 psi)


30
si)
25 p
ar (7
Volumetric Efficiency

90% 50 b 150 bar (2176 psi)


25

Torque in N-m
s i)
45 0p
85% r (1
ba 20
100 ps
i) 100 bar (1450 psi)
1 76
80% ( 2 i)
ar ps 15
0 b 611
15 ( 2
ar
i)

0b
ps

75% 50 bar (725 psi)


18 10
6
04
(3
ar
0b
21

70% 5 No load

65% 0
1000 1500 2000 2500 3000 1000 1500 2000 2500 3000
Speed in RPM Speed in RPM

6.0cc

100% 30
No load
27 210 bar (3046
psi)
i)
5 ps
95% a r (72 24
50 b i) 180 bar (2611
psi)
0 ps
45 21
r (1
Volumetric Efficiency

ba
10
0 i) 150 bar (2176 ps
ps i)
Torque in N-m

90% 76 18
(21
ar
0b psi)
15 11 15
r (26 100 bar (1450 psi)
i)

ba
ps

0
85% 18 12
46
30
r(
0 ba

9
21

50 bar (725 psi)


80% 6
No load
3

75% 0
1000 1500 2000 2500 3000 1000 1500 2000 2500 3000

Speed in RPM Speed in RPM

Performance data was collected using a mineral based oil with


viscosity of 28 cSt at 45C - 50C

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014 9


Performance Curves
Continued...

8.2cc
30

100% 210 bar (304


6 psi)
No load 25
180 bar (2611 ps
i)
98%
(725 psi)
50 bar
Volumetric Efficiency

20
150 bar (2176 ps
i)

Torque in N-m
i)
96% 0 ps
(145
bar 15
100
100 bar (1450 psi)
i)
6 ps
ar (217
94% 50 b
1 10
i)
ps 50 bar (725 psi)
6 11
ar (2
b
92% 180 p si)
5
046
a r (3 No load
21 0b

90% 0
1000 1500 2000 2500 3000 1000 1500 2000 2500 3000

Speed in RPM Speed in RPM

9.5cc

100% 45
210 bar
(3046 ps
No load 40 i)
98% i)
(72 5 ps
ar 180 bar (261
50 b 0 ps
i) 35 1 psi)
r( 145
10 0 ba si)
76 p
Volumetric Efficiency

96% (21 30 150 bar (2176 psi)


bar
150
Torque in N-m

i) 25
ps
94% 11
( 26
ar 20 100 bar (1450 psi)
0b
18 si)
p
0 46
92% (3 15
bar
2 10
50 bar (725 psi)
10
90%
5
No load

88% 0
1000 1500 2000 2500 3000 1000 1500 2000 2500 3000
Speed in RPM Speed in RPM

Performance data was collected using a mineral based oil with


viscosity of 28 cSt at 45C - 50C

10 EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014


Performance Curves
Continued...

11.0cc

100% 50
No load
45 210 bar (3046 psi)
99%
40
180 bar (2611 psi)
98%
35
si)
Volumetric Efficiency

5p
(72 150 bar (2176 psi)

Torque in N-m
r
ba 30
97% 50
i) i)
ps ps

25
76 450

100 bar (1450 psi)


(21 (1

96%
ar bar

s i) 20
0b 0

1p
15 10

1
(26
b ar 15
95%
80 i) 50 bar (725 psi)
1 6 ps
304
a r( 10
94% 0b
21
5 No load

93% 0
1000 1500 2000 2500 3000 1000 1500 2000 2500 3000

Speed in RPM Speed in RPM

12.3cc

60
100%
210 bar (304
6 psi)
50
ad
No lo
98% )
50 b a r (725 psi 180 bar (2611 psi)
Volumetric Efficiency

si) 40
450 p
96% ar (1
Torque in N-m

100 b 150 bar (2176 psi)

6p si)
ar (217 30
150 b
94%
s i) 100 bar (1450 psi)
1 1p
r (26 si)
0 ba 6p 20
92% 18 04
a r (3
0b
21 50 bar (725 psi)

90% 10

No load

88% 0
1000 1500 2000 2500 3000 1000 1500 2000 2500 3000

Speed in RPM Speed in RPM

Performance data was collected using a mineral based oil with


viscosity of 28 cSt at 45C - 50C

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014 11


Performance Curves
Continued...

16.5cc
70
100% 210 bar (3046 psi)

99% 60
d
loa 180 bar (2611 psi)
No
98%
50
150 bar (2176 psi)
Volumetric Efficiency

97%

Torque in N-m
si) 40
5p
96% ( 72
b ar psi)
50 50 100 bar (1450 psi)
95% ( 14 30
ar s i)
0b 6p
10 7
21
94% r( i)
0 ba ps 20
15 11 50 bar (725 psi)
26 si)
(
93% ar p
0b 46
18 r (30
a 10
0 b
92% 21 No load

91% 0
1000 1500 2000 2500 3000 1000 1500 2000 2500 3000

Speed in RPM Speed in RPM

18.0cc
80
210 bar (3046 psi)
100%
d 70
No loa
180 bar (2611 psi)

60
Volumetric Efficiency

98% 150 bar (2176 psi)


50
Torque in N-m

25 psi)
50 bar (7
40
96% i) 100 bar (1450 psi)
45 0 ps
(1
bar si)
30
100
76 p
a r (21 si)
b 1 p
150 r (261 20 50 bar (725 psi)
ba psi
)
94% 180 4 6
( 3 0
r
ba
210 10
No load

92% 0
1000 1500 2000 2500 3000 1000 1500 2000 2500 3000
Speed in RPM Speed in RPM

Performance data was collected using a mineral based oil with


viscosity of 28 cSt at 45C - 50C

12 EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014


Performance Curves
Continued...

20.0cc
100% 90
No load
210 bar (3046 psi)
80
99%

70
98% 180 bar (2611 psi)
Volumetric Efficiency

60
97% 150 bar (2176 psi)

Torque in N-m
50
96% 50 bar (725 psi)
40 100 bar (1450 psi)

95% 100 bar (1450 psi)


30
i)
6 ps
(217
94% bar si) 50 bar (725 psi)
150 1 p 20
(261
bar
180 i)
6 ps
93% 304
0 b ar ( 10
No load
21
92% 0
1000 1500 2000 2500 3000 1000 1500 2000 2500 3000
Speed in RPM Speed in RPM

24.0cc
90
100%
175 bar (2538 psi)
No load 80

99%
70 150 bar (2176 psi)
Volumetric Efficiency

98% 60
50 bar (725 psi)
Torque in N-m

50
97% 100 bar (1450 psi)
i)
450 ps
100 bar (1 40
96% si)
(21 76 p
bar
150 30
8psi) 50 bar (725 psi)
95% (253
ba r
175 20

94%
10 No load

93% 0
1000 1500 2000 2500 3000 1000 1500 2000 2500 3000

Speed in RPM Speed in RPM

Performance data was collected using a mineral based oil with


viscosity of 28 cSt at 45C - 50C

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014 13


Component Dimensions
Mounting Flange Options

SAE A 2 Bolt 106.4 8.0


[4.19] [0.32]
(Code A1)
4.8
2X 11.00-11.40 [0.19]
[0.434-0.448]

82.50-82.55
[3.248-3.250]

131.1 19.0
[5.16] [0.75]

European Rectangular 4 Bolt 91.4


[3.60]
4X 'D' 4.8
(Code H1) [0.19]

'A'
0 0 -0.03
-0.05 -0.05 -0.08 32.5
36.47 50.00 54.00 [1.28]

[1.4350
[1.9680
[2.125
-0.001
-0.002
[ -0.002
[ -0.003
[ 'A'

116.1 96.1
'D'
'D' [4.57] [3.78]
7.00 7.50 9.00
[0.275] [0.295] [0.354]

71.4 19.0
[2.81] [0.75]

German Rectangular 4 Bolt 72.0 7.2


[2.83] [0.28]
(Code H2)
4X 9.00
[0.354]

80.06-80.10
34.5 [3.152-3.154]
119.9 100.0 [1.36]
[4.72] [3.94]

19.0
[0.75]
90.0
[3.54]

All dimensions are in mm [in]

14 EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014


Component Dimensions
Input Shaft Options

Taper 1:8 on dia. 39.7


[1.563]
(Code 09)
27.7
[1.09]
17.46
[0.687]

15.62-15.87
[0.615-0.624] KEY WIDTH
2.975-3.000
[0.1172-0.1181]
M12 X 1.5-6g
11.23
[0.442]

DIA. 16.66 ON GAUGE PLANE

TAPER 1:8 ON DIA.


INC. ANGLE 77'-711'

Straight Keyed Shaft with 15.88 31.8


[1.25]
(Code 24)

KEY DIMENSIONS
3.97 X 3.97 X 14.27
15.85-15.88 [0.156 X 0.156 X 0.562]
[0.624-0.625]

17.60-17.73
[0.693-0.698]

MOUNTING FACE

Straight Keyed Shaft with 17.46 31.8


[1.25]
(Code 21)

17.43-17.46
[0.686-0.687] KEY DIMENSIONS
4.76 X 4.76 X 19.00
[0.187 X 0.187 X 0.748]

19.30-19.55
[0.760-0.769]

MOUNTING FACE

All dimensions are in mm [in]

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014 15


Component Dimensions
Input Shaft Options Continued...

Straight Keyed Shaft with 19.05 31.0


[1.22]
(Code 22)

KEY DIMENSIONS
19.02-19.05 4.76 X 4.76 X 19.00
[0.748-0.750] [0.187 X 0.187 X 0.748]

20.90-21.15
[0.823-0.832]

MOUNTING FACE

9 Teeth Shaft 31.5


[1.24]
(Code 27)

15.420-15.560
[0.6071-0.6125]

9 TEETH 16/32 DP
30 INVLT, FLAT ROOT, SIDE FIT
20.0 [0.78] MIN. FULL SPLINE
AS PER ANSI B92.1

MOUNTING FACE

11 Teeth Shaft 32.4


[1.28]
(Code 20)

15.420-15.560
[0.6071-0.6125]

11 TEETH 16/32 DP
30 INVLT, FLAT ROOT, SIDE FIT
20.0 [0.78] MIN. FULL SPLINE
AS PER ANSI B92.1

MOUNTING FACE

All dimensions are in mm [in]

16 EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014


Component Dimensions
Input Shaft Options Continued...

14 Teeth Shaft 32.4


[1.28]
(Code 19)

15.420-15.560
[0.6071-0.6125]

14 TEETH 24/48 DP
30 INVLT, FLAT ROOT, SIDE FIT
20.0 [0.78] MIN. FULL SPLINE
AS PER ANSI B92.1

MOUNTING FACE

28 Teeth Shaft 41.2


[1.62]
(Code 29)

15.265-15.342
[0.6010-0.6039]

28 TEETH 48/96 DP
45INVLT, FILLET ROOT, SIDE FIT CLASS 6
28.50 [1.122] MIN. FULL SPLINE
AS PER ANSI B92.1

MOUNTING FACE

All dimensions are in mm [in]

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014 17


Component Dimensions
Port Options

SAE Straight Thread O-Ring Ports


Code SAE No. A (Thread Size) B mm (in) C mm (in)

TJ 8 0.750-16 UNF-2B 17.5 (0.69) 14.3 (0.56)


TF 10 0.875-14 UNF-2B 20.5 (0.81) 16.7 (0.66)
TM 12 1.0625-12 UN-2B 24.9 (0.98) 19.1 (0.75)
TS 14 1.1875-12 UN-2B 28.1 (1.11) 19.1 (0.75)
TG 16 1.3125-12 UN-2B 31.3 (1.23) 19.1 (0.75)

European Flanged Ports 4 Bolts


Nominal A B C Thread
Code Size mm (in) mm (in) C Thread Depth mm (in)

FB 14 14.0 (0.55) 30.0 (1.18) M6 13 (0.51)


FA 19 19.0 (0.75) 40.0 (1.57) M8 13 (0.51)

German Flanged Ports 4 Bolts


Nominal A B C Thread
Code Size mm (in) mm (in) C Thread Depth mm (in)

FO 15 15.0 (0.59) 35.0 (1.38) M6 13 (0.51)


FP 19 19.0 (0.75) 40.0 (1.57) M6 13 (0.51)
FN 20 20.0 (0.79) 40.0 (1.57) M6 13 (0.51)

BSPP Straight Thread Ports


Nominal B C D E
Code Size A mm (in) mm (in) mm (in) mm (in)

TR 3/8 G 3/8 27.0 (1.06) 15.3 (0.60) 12.2 (0.48) 1.5 (0.06)
TB 1/2 G 1/2 33.0 (1.30) 19.0 (0.75) 15.3 (0.60) 1.5 (0.06)
TC 3/4 G 3/4 42.0 (1.65) 24.5 (0.96) 16.0 (0.63) 1.5 (0.06)

Metric Straight Thread Ports (ISO 6149)


Code A Thread Size B mm (in) C mm (in)

TD M18 1.5 16.5 (0.65) 12.5 (0.49)


TC M22 1.5 20.5 (0.81) 13.5 (0.53)
TR M27 2.0 25.0 (0.98) 17.0 (0.67)

18 EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014


Installation & Maintenance

Mounting Fluids Lines Filtration


Pump can be mounted with Pressure ratings given in Inside diameter of inlet Most of the premature
Drive Shaft in horizontal, this catalog are based on line must be as large as failures of gear pumps
vertical or at any angle in petroleum based hydraulic possible. Inlet line should are due to contaminated
between. All Flanges have fluids. Recommended be free from sharp bends, Fluid. Oil contamination
pilot (Spigot) for proper viscosity range is as per 90 degree Elbow Fittings level should not exceed
alignment of Pump with specifications page of this or other restrictions which ISO cleanliness code
respect to drive system. catalog. Avoid using mixtures would cause resistance to 20/18/13 per ISO 4406:99.
of two different oils which flow. Positive head should Full flow filtering is always
Rotation could result in decomposition be maintained at pump inlet recommended. Initial
Shaft rotation is denoted & reduction of oils as far as possible. However cleanliness level of the fluid
in the unit coding. Arrow lubricating capability. if pump is required to with which system is filled
indicating direction of rotation For use with other oils, operate at low inlet pressure must not exceed NAS 1638
is stamped on Pumps consult Eaton representative condition then inlet vacuum Class 9.
Centre Body. Direction of for approval. should not be less than
0.2 bar (6 inches of Hg). Starting up
rotation is as viewed from
Fluid Reservoir (If the inlet vacuum is outside
Pumps Drive Shaft end. Fill the pump with fluid
As a general rule of thumb, of the recommendations, before installing. Check
Drives reservoir capacity for consult Eaton representative direction of rotation. It
Industrial Systems with open for approval). Maximum should be in line with arrow
Coupling used to drive the
loop flow should be at least inlet pressure of the pump marked on the pump. Check
pump should not transfer any
3 times as that of the flow. is limited by the Shaft Seal that all fitting connections
radial or axial load on Pumps
Pump suction line should & should not exceed 2 bar are torqued to proper
Drive Shaft. A flexible
draw oil from a point not gauge. Inside diameter specifications. For first run of
coupling is recommended
less than 100 mm (4 Inch) of outlet line should be at the pump gradually increase
to accommodate slight
above the tank bottom to least equal to the opening pressure & speed until
misalignment & to dampen
avoid sludge deposits from diameter of Outlet Port. operating levels are obtained.
the vibration.
entering the pump. Return Do not over tighten
line should be submerged coupling connected to Periodic checks
in the oil & should be threaded type Inlet & Outlet
Keep outside surface of the
positioned as far apart as Port as it may damage
pump clean, especially area
possible from the inlet line. threads in pump body.
near to the Drive Shaft Seal.
Return & Inlet Lines should Contact of abrasive powder
be separated by Baffles. with Shaft Seal will cause
faster wear of the seal &
will lead to leakage. Replace
Filters regularly in order to
keep Hydraulic Fluid clean.
Monitor oil level & replenish
oil if necessary.

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014 19


Changing Rotation

To change rotation of pump


1. Clean the pump externally with care.
2. Coat the sharp edges of the Drive Shaft 3 with adhesive
3
tape & smear a layer of clean grease on the Shaft end
2
extension to avoid damaging the lip of the shaft seal when
removing the Mounting Flange.
1
3. Loosen & remove the Clamp Bolts 5 5

4. Remove the Mounting Flange 1 taking care to keep the


Flange as straight as possible during removal. If the Flange
is stuck, tap around the edge with a fibre or rubber mallet 4
in order to break away from the body. Ensure that while
removing the front Mounting Flange, the Drive Shaft &
4
other components remain in position.
5. Remove front Bushing block 2 do not remove rear
Back Plate or Bushing block.
6. Remove the Driven Gear 4 without overturning.
The Rear Plate is not to be removed.
7. Re-locate the Driven Gear 4 in the position previously
occupied by the Drive Gear 3 .
8. Re-locate the Drive Gear 3 in the position previously
3 2
occupied by the Driven Gear 4 .
9. Replace the Bushing block 2 in its original position.
10. Gently wipe the machined surface of the
Mounting Flange 1 .
11. Refit the front Mounting Flange 1 turned 180 degree from
its original position.
1
12. Refit the clamp bolts 5 & tighten in a crisscross pattern
with the following torque value
5
For Single Pump with Aluminium End Cover 45 N-m
(398 lbf-in).For Double Pump with Aluminium end cover
55 N-m (487 lbf-in).
For both Single & Double Pump with Cast Iron end
cover 65 N-m (575 lbf-in).
13. The pump is ready for installation with the original
rotation reversed. ! Changing Rotation should be done by a trained service person
or an authorized distributor.

20 EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014


Spares
Seal Kit

Single pump with no O Ring (Qty 2) Shaft Seal (Qty 2)


Special Feature
Part No.
931547 Nitrile
9901061-000 Viton

Back-Up Ring
(Qty 2)
W Seal
(Qty 2)

Double Pump with Shaft Seal for Section Sealing (Qty 2) Shaft Seal (Qty 2)
Sectional Sealing
(For two separate grades of oil)
Part No.
5001676-001 Nitrile
9901063-000 Viton

W Seal
(Qty 4)
Back-Up Ring
(Qty 4)

O Ring (Qty 6)

Double Pump O Ring (Qty 5) Shaft Seal (Qty 2)


(For common oil)
Part No.
5001589-001 Nitrile
9901062-000 Viton

W Seal
(Qty 4)
Back-Up Ring
(Qty 4)

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014 21


Notes

22 EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014


Notes

EATON External Gear Pump GD5 - Series E-PUGE-CC001-E December 2014 23


Eaton Eaton Eaton
Hydraulics Group USA Hydraulics Group Europe Hydraulics Group Asia Pacific
14615 Lone Oak Road Route de la Longeraie 7 Eaton Building
Eden Prairie, MN 55344 1110 Morges No.7 Lane 280 Linhong Road
USA Switzerland Changning District
Shanghai 200335
China

Eaton Fluid Power Limited


145 Off Mumbai Pune Road
Pimpri
Pune 411018
India
Tel: +91 20 3061 1142
e-mail: enquiryindia@Eaton.com
www.eaton.com/hydraulics

2014 Eaton
All Rights Reserved
Printed in India
Document No. E-PUGE-CC001-E
December 2014