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INTRODUCTION alyst to deterioration of brick, can cause the Typical Methods of Moisture Intrusion

Unless buildings are protected by giant following: Remember the nursery tale, The Three
umbrellas, theyre going to get wet. Before Create or magnify odors. Little Pigs? The Big Bad Wolf blew the stick
discussing how to measure a masonry Carry harmful pollutant gases into house and the straw house down, but was
walls resistance to getting wet and describ the envelope. not able to budge the brick house. As
ing an actual case study at the end of this Magnify the effects of spalling from shown in Figure 1, a brick wall can resist
article, we shall briefly review how moisture freeze-thaw cycles. the wind from the Big Bad Wolf, but that
enters a masonry wall in the first place and Cause wood studs, blocking, and same brick may not keep Mother Nature
its effect on the structure once it gets there. structural members to rot. from sending moisture through the wall.
Encourage growth of biological Those three little pigs were probably sur-
Review of Masonry Moisture Intrusion organisms (mold, mildew, etc.). prised to discover that the brick house may
All building envelopes leak to some Cause steel stud backup, ties, and have leaked or at least passed moisture.
extent. For one reason or another, some masonry reinforcing to corrode. How can this be? Masonry is often mar-
leak more than others. Moisture, in various Dissolve latent salts and deposit keted as being hard, solid, and waterproof.
states, passes through common exterior them on the surface as efflores- A solid brick wall is a rain barrier, meaning
cladding systems such as masonry, wood, cence. that it sheds or deflects water. A typical
EIFS, and concrete. However, brick mason Cause finishes on the inside of exte brick wall is vertical, and when rainwater
ry has been selected for this discussion rior walls to fail prematurely and to hits it, the brick stops the water, but gravi
because it is a very common envelope mate- stain. ty causes the water to run down the face of
rial for both residential and non-residential the brick. Well, most of the water
construction. According to the Brick Insti runs down the wall.
tute of America (BIA), approximately 60 per Brick, by nature
cent of construction in the Southeast con of its porous
sists of some or all brick. Of course, other
geographic locations may experience dif
ferent proportions. Brick is hard, solid,
durable, and, for the most part, water
resistant, so what is all the
fuss about brick
after a rainstorm?

Effects of
Moisture on
Masonry
Moisture is
probably the pri
mary ingredient
for the deteriora
tion of brick. Figure 1: A brick wall can resist the wind from the Big Bad Wolf, but that same brick wall may not keep Mother
Moisture, as the cat- Nature from sending moisture through it.
4 INTERFACE NOVEMBER 2005
construction, can absorb some of the water suggesting the presence of moisture in the how the moisture got there or the
before it all runs down the wall. Thus, the wall have been noticed. After the initial point of entry.
brick wall can become a vertical reservoir. shock, the point of entry and the amount of 3. Film Test: A polyethylene film test
Although brick is porous and somewhat moisture entering should be determined so per ASTM D-4263 is not a quantita
absorbent, very little water actually enters that the appropriate remedial action can be tive test, but it is a reliable indicator
through the masonry units or the mortar. taken. After initial visual investigation, one that there is moisture directly
Water usually enters the shell at the bond or a combination of the following common behind the film. However, the film
(or lack of it) between the brick and mortar field-conducted and non-destructive tests test does not indicate the amount of
and through cracks in the mortar or mason can be performed. moisture. Moisture that collects on
ry units. Thus, workmanship (proper mor the inside of the plastic is either
tar proportions and mixing, full head joints, Diagnostics from moisture inside the wall or
correctly tooled joints, appropriate expan Removing or otherwise disturbing from surface condensation. This test
sion joints, proper unit setting, etc.) is para masonry courses is discouraged, unless would be difficult to conduct on
mount in preventing moisture intrusion. there is specific evidence of water entering rough and irregular brick surfaces,
Cracks at the mortar-masonry bond or the envelope through defects in flashing or so it is best conducted on smooth
within the mortar can range from 0.004 similar building elements. This can be a interior walls.
inch to 0.040 inch wide. Stress cracks in very expensive procedure and involves not 4. RILEM Tube Test: The RILEM tube
the masonry units can be much wider. only removing the masonry coursing, but test is conducted according to the
Wind-driven rain can enter openings as also adding temporary supplemental rein RILEM Commission 25, PEM, Test
narrow as 0.004-inch. However, cracks forcement, inspection, and replacing the Method 1154 to evaluate a masonry
0.010 to 0.015 inch are often considered coursing to match adjacent construction. structures resistance to wind-dri
acceptable because they are not normally Before going to such extremes, one of the ven rain. It can identify a potential
noticed. In comparison, an unused Kleenex following listed non-destructive tests should problem, the possible points of
is approximately 0.003-inch thick, a new be considered. Each test has its advan entry, the approximate rate of
dollar bill is approximately 0.005-inch tages, and frequently, it is beneficial to uti absorption, and the approximate
thick, and a typical business card is lize more than one of these tests. The fourth wind speed required to produce
approximately 0.010-inch thick. test listed is the MAT or RILEM tube test entry. Unlike other previously men
Moisture that enters masonry from the and is a relatively unknown and infrequent tioned tests that detect the presence
exterior surface either migrates all the way ly used test. For that reason and because it of moisture, the RILEM tube test
through to the interior or collects within the can be a very effective diagnostic tool, the quantifies the rate of moisture pene
brick. Moisture that moves to the interior remainder of this article will focus on the tration in a brick wall structure.
can damage wall and floor finishes. RILEM tube test and its actual use in the
Moisture that collects within the brick can included case study. RILEM Tube
eventually move back to the exterior and 1. Hose Test: A hose test can apply a Of the four mentioned field tests, the
cause efflorescence or staining on the exte water spray over a large area or a RILEM tube test has been selected for dis
rior, corrosion of steel reinforcement, and concentrated water stream to a cussion because it seems to be a misunder
decay of wood blocking. Thus, any moisture small area. Unless the nozzle is cal stood and relatively unknown test. Also,
that enters the masonry can cause damage ibrated, it is difficult to regulate this test proved to be an effective diagnostic
somewhere. pressure and volume. The hose test tool as described in the case study. It is a
Brick, because it is outside, can experi requires a minimum of two people simple test, but can be a time consuming
ence wet-dry cycles and, depending on geo one to direct the water and the other procedure. RILEM tube test is the most
graphic location, can also experience freeze- to check for intrusion during water common name, but it is sometimes called
thaw cycles. These alternating cycles can application. This test will often iden the Masonry Absorption Test (MAT) or the
cause the brick to deteriorate. Once mois tify points of water entry. Unless Low-Pressure Tube Test. The RILEM tube
ture has entered the porous structure of the water pressure and stream are care was developed by the European organiza
brick units, the stage has been set for dete fully controlled, excess pressure can tion RILEM, which is headquartered in
rioration. actually damage the mortar matrix Paris France. RILEM is the acronym for
Going back to the Three Little Pigs tale, and cause even more problems. Runion Internationale des Laboratoires et
it is possible that the moisture from the 2. Moisture Meter: A moisture meter Experts des Matriaux, Systmes de
warm breath of the Big Bad Wolf could have tells us that there is moisture in the Construction et Ouvrages (International
been absorbed by the brick and then structure at the point of measure Union of Laboratories and Experts in
migrated to the interior of the building, ment. Unless a moisture meter is Construction Materials, Systems, and
especially if the house was cooler inside. designed and calibrated for a specif Structures). Like our ASTM, RILEM has
ic substrate such as wood or con committees that develop standards for test
INVESTIGATING MOISTURE crete, it does not indicate actual ing and evaluating construction materials.
Now that it has been determined that moisture content. Instead, it indi The terms penetration test and per
brick leaks, how do we determine how cates the relative amount of mois meability test are often used interchange
much it leaks? Clues (surface discoloration, ture compared to the same type sub ably. However, they are not the same.
metal corrosion, decaying wood, slow dry strate that is known to be dry. The Penetration Test: Penetration tests
ing, finish delamination, musty odor, etc.) meter does not necessarily tell us are usually conducted under labora
NOVEMBER 2005 INTERFACE 5
Figure 3: A lone RILEM
tube is representative of
only a small area.

area (approximately the


size of a quarter), not all
portions of a brick assem
bly (part of the brick, an
intersection of mortar and
brick, and a mortar joint)
may be included.
The RILEM tube test is
an absorption test and is a
variation of the permeabil
ity test. It measures the
quantity of water ab
sorbed over a specific peri
Figure 2: The traditional RILEM tube is od of time. Since the pres
shaped like a pipe. Its bowl has a brim sure varies with the level
similar to that of a hat. of water in the RILEM
tube, this is not a penetra-
tory conditions according to ASTM tion or permeability test.
E-514. This test uses a sheet of As shown in Figure 2, Figure 4: Tubes that are used concurrently can speed up the
water cascading down the face of a the traditional RILEM testing and be more representative of the condition of the
brick assembly. tube is shaped like a pipe wall or structure.
Permeability Test: This test can be with the slender shaft
field conducted with a very expen attached to the bowl. The bowl has a brim shortened stems, smaller capacities, and
sive apparatus that measures the similar to that of a hat. The distance from are calibrated in miles per hour. Regardless
time required to absorb a known vol the 0 graduation to the centerline of the of the tube used, the principle is still the
ume of water at a constant pre brim is 12 cm. The 12 cm of water is equal same. However, this discussion is applica
selected pressure. The quicker the to approximately 1172.2 pascals (approxi ble to the traditional 5-ml capacity RILEM
absorption, the higher the perme mately 0.17 psi) or a dynamic wind speed of tube.
ance. approximately 157.8 kilometers per hour The RILEM tube test is time consuming
(approximately 98.1 mph). There are design because it tests only a very small area
Since each test involves only a small variations to the RILEM tube that have (approximately 1 square inch) at a time and
6 INTERFACE NOVEMBER 2005
is representative of only that small area. area. Record the baseline area.

This is especially true when only one RILEM 3. Ensure test surfaces are clean and
tube is used, as shown in Figure 3. dry.
However, when the test is conducted in 4. Attach the tubes to the wall in sus
multiple areas, it becomes more representa pected locations with reusable, non
tive of the absorption characteristics of the staining putty, clay, or molding clay,
wall. The more RILEM tubes that are used or other easily removable media that
concurrently (as shown in Figure 4), the will provide a complete waterproof
faster the testing can be done and the more seal between the tube, brick, and
the results will be representative of the con joints and will not damage or stain
dition of the wall or structure. the brick or mortar. Do not attach
What does the RILEM tube test tell us? the tube just to the brick units. The
The test can do the following: tubes should be attached so that the
Identify a point of entry. top, middle, and bottom of the head
Measure a walls resistance to joints and the bed joint are tested
wind-driven rain. and should be attached to only the
Measure masonrys rate of mois brick. Attaching the tube to both the
ture absorption. joint and the brick will not provide
Measure the effectiveness of applied an accurate test of the brick because
water repellants. the mortar will usually absorb water
much more quickly than the brick.
Some profession Number the tubes and locations for
als believe that this future reference.
type of test is not 5. Slowly fill the tube with water to the
accurate, dependable, first graduation; pause and check
or reliable because the for leaks. Distilled water is preferred
pressure on the sur because of its purity and resem
face being tested is blance to rainwater. Continue to fill
not constant. How the tube while pausing at each 1/2
ever, the general con graduation for approximately two
sensus seems to be seconds to check for leaks. Fill the
that the varying pres tube to the top graduation. If leaks
sures caused by are noted before reaching the top
changing water levels graduation, stop where leaks are
in the tube are consis first noted and do not fill beyond
tent with actual wind this point.
conditions because 6. Using a watch with a second hand,
wind does not blow at observe the rate of absorption over
a steady velocity. The 5-, 10-, 20-, 30-, and 60-minute
changing levels of intervals. Record the water level in
water in the tube are the tube at each interval on a form
caused by the mason similar to the accompanying
ry absorbing the wa Moisture Absorption Test Form.
ter, which lowers the 7. Add water to a tube when the level
water level and, con reaches the 5 ml mark and record
sequently, the pres the amount and the time that water
sure in the tube. was added to a tube.
Replacing lost water 8. Note the location of the highest
in the tube increases the water level and absorption and record on the graph.
pressure accordingly. There are also varia 9. Cover the top of the tube if the air is
tions in the RILEM Tube design that allow it not calm to prevent additional evap
to be used to test water absorption of con oration from wind. Tests should not
crete unit masonry and concrete. be conducted in the rain, because
the rain can wet the brick being test
The RILEM Tube Test Procedure ed and alter absorption rates.
1. Prior to testing, examine the brick 10. Retain the recorded test results for
and joints to determine conditions future reference and comparison to
and possible sources of leaks. establish possible trends.
2. Determine a baseline by checking 11. Follow-up testing should be done in
absorption of an unweathered, dry the same spot and baseline area as
MASONRY ABSORPTION TEST
BY RILEM TUBE
Project: Brick Structure Project No.: 00000
Date: June 17, 2004 Time: 1 - 3:30 p.m. Observer: Cris Crissinger
Temperature: 84 deg. F. Relative Humidity: 53%
Wind Speed/Direction: 4 mph Sky: Clear, Hazy, Partly Cloudy, Cloudy, Rainy Location: South Wall

5 Minutes 10 Minutes 20 Minutes 30 Minutes 60 Minutes


Tube Location Reading ML Reading ML Reading ML Reading ML Reading ML
No. ML Added ML Added ML Added ML Added ML Added
1. THJ
2. MHJ
3. BHJJ
4. BJ
5. B
6. BHJ
7. BHJ
8. MHJ

LEGEND: B: Brick; THJ: Top of Head Joint; MHJ: Middle of Head Joint; BHJ: Bottom of Head Joint; BJ: Bed Joint

the initial testing. In addition to Bed joints a damp spot or a circle of water and then
retesting the initially tested areas, Top of head joints enlarging and moving downward. Observe
testing other areas is acceptable to Brick wetting patterns and the rate of movement
establish additional data. If the back of the masonry wall is visible, on the brick and joints. Shape, direction,
water entry can often be seen beginning as and rate of movement can tell a big story. Of
TEST INTERPRETATION
Compare the results of the
suspected area with the unweath
ered area. If average absorption
values of weathered areas are
approximately twice that of the
unweathered areas, then weather
ing should be a concern, provided
the brick and joint work are in the
same condition.
Areas having an absorption
rate of 5 ml of water or more in five
minutes or less are most likely to
leak during wind-blown rain.
Those with absorption of 5 ml of
water in 15 to 25 minutes usually
do not leak.
Head joints are the usual leak
ers, specifically at the bottom of
the head joint. Based on numer
ous tests and experiments con
ducted under both laboratory and
field conditions, moisture absorp
tion is usually found in the follow
ing locations (as shown in Figure
5), beginning with the most
absorptive location and progress
ing to the least absorptive loca
tion: Figure 5: Moisture absorption is usually found at bed joints; at the top, bottom, and middle of head
Bottom of head joints joints; and in brick.
Middle of head joints
8 INTERFACE NOVEMBER 2005
course, when possible, this means watching Problem Initially, there were numerous suspects
the backside of the wall. During the historically authentic reno that could have caused the paint to peel.
When the brick itself leaks, a small, cir vation of an 1850s solid brick structure, These suspects included the obvious, such
cular wetting pattern develops on the back this authors firm was informed that for as improper surface preparation, surface
side of the masonry and then gradually some time paint had not been properly condensation, improper paint selection,
enlarges and may change shapes. When adhering to portions of the interior plaster incompatibility, and improper application.
joints leak, the wetting pattern can begin as walls. How could this happen to such a Visual examination, adhesion tests, thick
a circular pattern, but usually quickly nice, old structure? To find out, we ness tests, and dewpoint measurements on
spreads as a bead of water along the inter approached the problem as an investigator the paint and plaster cleared this list of sus
face between the mortar and brick. A small would approach a crime. pects. Now, another and more devious sus
trickle or beading of water is often associat pect moisture was considered.
ed with a leaking joint. The faster the pat Inspection If moisture is the main suspect, it had to
tern spreads, the more questionable the The victim plaster walls had suffered have a willing and able accomplice. In other
joint. However, just because a joint leaks from blisters, bubbles, and peeling paint. words, what let it in? Another list of likely
does not necessarily mean the defects or
points of intrusion will be visible.
It has been calculated that when the
water level in the tube is level with the 0
graduation mark, the water pressure
against the surface being tested is approxi
mately 0.17 psi. This is equal to a dynamic
wind speed of approximately 98.1 mph,
which is a high Category 2 hurricane (74-95
mph). At the zero graduation, exerted pres
sure is approximately 0.04 psi, which is
equal to approximately 49 mph. Refer to the
accompanying table, Relationship Between
Tube Water Level and Wind Speed. Isnt it
comforting to know that the masonry will
resist the wind-driven rain, provided it sur
vives the hurricane?

RELATIONSHIP BETWEEN TUBE


WATER LEVEL AND WIND SPEED
Graduation Theoretical Wind
Mark (ml) Speed (mph)
0 98.1
0.5 94.1
1.0 90.04
1.5 85.7
2.0 81.1
2.5 75.2
3.0 71.1
3.5 65.5
4.0 59.4
4.5 52.8
5 44.8

CASE STUDY
Until now, we have discussed theory.
But can the RILEM tube test really be an
effective diagnostic tool?

NOVEMBER 2005 INTERFACE 9


partners in crime was prepared. This list left in place for several days during a dry was allowed to dry for several days during a
included weathering, openings, flashing, spell, moisture that formed on the back of dry period.
joints, cracks, roof, and foundation. Weath the film had evaporated, and the droplets When both film and moisture meter
ering is often a prime suspect for moisture did not necessarily return during or after a tests were repeated at the same interior
intrusion in restoration cases, but it is often rain. However, wind-driven rains that locations as initially tested, the results indi
easier to eliminate other usual contributors struck the walls in question assured the cated reduced moisture levels. Further
with a visual inspection and by asking the return of the moisture droplets. This hinted more, as the masonry continued to dry,
right questions. Getting the suspects to talk at moisture movement between the inside measured moisture levels fell to a trace. The
and then understanding what they are say and outside surfaces of the wall. To confirm problem interior walls were then pro
ing can be a challenge. After the likely cul suspicions, RILEM tube tests were conduct nounced suitable for painting.
prits, (except for one) had been cleared of ed on both the masonry joints and the brick The water repellent was used with the
suspicion, attention was re-focused on the units. understanding that it was not necessarily a
prime suspect weathering. First, RILEM tubes were attached to permanent cure, that reapplication might
Close examination of the masonry protected and unweathered areas to estab be necessary in approximately seven to ten
revealed areas where the mortar appeared lish a baseline. The average baseline read years, and that absorption tests should be
to be somewhat granular and the brick had ing was 3.7 ml of water absorption in 60 conducted periodically and compared with
a more open texture. Unlike most mortars minutes. Readings were then taken at previous tests. Comparing the periodic tests
used today, the typical mortar used when points on the brick masonry that were will help establish any trends, evaluate per
this building was constructed usually had a opposite the points where the film tests formance, and determine the approximate
high lime content. The high lime content were being conducted. Absorption ranged expected life of the water repellent. Addi
makes a softer mortar that is able to absorb from approximately 0.25 ml to 0.75 ml in tionally, a water repellent would not have
movement without cracking. This mortar is five minutes for brick and 2.75 to 4.5 ml in been applicable had the masonry conditions
also more porous, which allows absorbed five minutes for mortar. This confirmed sus been more severe, such as cracked mortar
moisture to evaporate easily. This easy picions that wind-driven rain might be the or broken bonds. Such conditions usually
evaporation is important in solid brick con source of moisture. Interestingly, the require more drastic repair procedures,
struction that does not have a cavity to col RILEM tube test introduced enough addi such as cleaning and repointing joints.
lect and weep out moisture. tional moisture into the brick to cause
Also, unlike the brick produced in moisture droplets to re-appear on the film. Probable Cause
todays modern kilns, 1850s vintage brick With sufficient evidence to convict weather In the case study, it appears that years
were frequently handmade and fired in ing, what next? of weathering had washed way the surface
unregulated kilns at temperatures that matrix of the mortar paste. This is signifi
were lower than those used to produce Remediation cant because in mortar, the fine aggregate
brick today. Being fired at a lower tempera The first solution was applying a nega (sand) is encapsulated in the Portland
ture, the brick did not have the surface tive-side water repellent coating directly to cement and lime paste. When laid up and
glaze that is characteristic of bricks that are the prepared plaster substrate. Tests, how tooled, the mortar forms a surface matrix
fired at todays higher temperatures. This ever, indicated that the vapor drive was suf over the sand that becomes a water-resis
surface glaze can improve water repellency ficient to create blisters in the coating as it tant barrier. If the integrity of this matrix is
and reduce absorption. To ensure a convic did to the paint. It was also believed that broken, the mortar can lose some of its
tion of weathering, with no chance of other possible materials, such as special water resistance. This is a good reason to
appeal, convincing evidence had to be gath undercoats, might not be compatible with discourage removing residue from existing
ered. This was achieved with appropriate the selected finish coats. masonry or hardened mortar stains during
tests. Eventually, a spray-applied, clear, pene new construction with pressure washing or
trating liquid water repellent applied to the strong detergents or the unthinkable
Testing exterior face of the brick was considered as sandblasting.
First, known dry interior areas of plaster a possible remedy. To check for discol
walls that were not experiencing paint oration of the brick, the water repellent was CONCLUSION
adhesion problems were tested with a cali applied to a small, inconspicuous area of Visual inspection, including feeling, lis
brated moisture meter to establish a base the structure. The water repellent was then tening, and smelling is the initial step in
line. When areas that were having paint applied to a small test area that had the evaluating moisture problems in brick
adhesion problems were tested with the highest absorption rate and then retested masonry. However, frequently, the visual
same device, moisture was detected, but the with RILEM tubes. inspection must be supplemented with
meter reading did not appear to be signifi Retesting done under similar conditions applicable diagnostic tests to confirm initial
cant when compared to the baseline read (time of day, weather conditions, etc.) as the suspicions, to eliminate possibilities, to ver
ings. initial tests showed that the water repellent ify successful repairs, to establish a base
Next, film tests were performed on areas had been effective. Water repellent was then line for diagnostic evaluation, and to moni
where a meter detected moisture. The film applied to all masonry surfaces to ensure tor trends. In this arena, the RILEM tube is
tests were monitored before and after a uniform appearance over the entire struc a powerful instrument to be added to the
rain. Water droplets and vapor formed on ture. Surfaces were retested with RILEM tool box.
the back of the plastic sheet, suggesting tubes to confirm repellency. Prior to retest
moisture within the wall. When the film was ing interior locations, the brick masonry
10 INTERFACE NOVEMBER 2005
REFERENCES Joseph L. (Cris) Crissinger, CCS, CCCA
ASTM E-514
BIA Technical Notes Joseph L. (Cris) Crissinger, CCS, CCCA, is a construction
Test Method 11.4 by RILEM Commi materials specifier with 22 years of experience. As a partner
ssion 25-PEM with McMillan Smith and Partners Architects in Spartanburg,
Greenville, and Charleston, SC, he evaluates new products
ACKNOWLEDGEMENTS and develops all written construction specifications for the
I extend my sincere gratitude to firm. His responsibilities also include facility assessment,
Charlie Martin, AIA, of McMillan Smith field investigations, and the coordination of internal training
and Partners Architects for creating the programs. Mr. Crissinger is a Certified Construction Specifier
graphics that illustrate the principles of and a Certified Construction Contracts Administrator. He is a
moisture movement; to Angela Napolitano member of the Construction Specifications Institute, the Building Performance
of McMillan Smith and Partners Architects Committee of ASTM, the Design and Construction Division of the American Society for
for adding computer graphics; and to my Quality, and serves in the community on the Construction Board of Appeals for the
wife, Linda, for editorial review. Their time City of Spartanburg, SC, the Board of Directors for the Spartanburg Boys Home, and
and contributions to this article are truly the Camp Croft Restoration Advisory Board. McMillan Smith and Partners specializes
appreciated. in the design of education, office, sports, healthcare, and church facilities, and pro
vides full construction contract administration services.

NOVEMBER 2005 INTERFACE 11

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