PWPS Eksperimen Super Duplex

PRELIMINARY WELDING PROCEDURE SPECIFICATION (P
Section IX, ASME Boiler and Pressure Vessel Code
Welding Procedure Specification No: Rev 0 Date:

Welding Process(es): GTAW Type:
Supporting PQR No.(s)
JOINTS (QW-402)
Joint Design Single V (or refer to below joint detail) Backing
Backing Material (Type) No Retainer
Notes
Joint Detail :
55-70 o
2.4-4.5
Joint section of this WPS shall refer to construction drawing, client specification or other referenc
Base Metal (QW-403)

Specification type P-No / Group No 10H (32750) / 1*)
Welded to P-No / Group No 1 / 1 *)
Notes *) Qualified for any combination of Group Without Impact (P-no. 10H Group Any t
*) Qualified for any combination of Group With Impact (P-no. 10H Group I to P-no
THICKNESS RANGE QUALIFIED DIAMETER RAN

As-welded With PWHT As-welded
Minimum Maximum Minimum Maximum Minimum Maximum
mm in. mm in mm in. mm in mm in. mm in
Complete Penetration 5.00 0.20 25.40 1.00 n.a n.a n.a n.a no min. no min. no max. no max.
Impact Tested 12.70 0.50 25.40 1.00 n.a n.a n.a n.a
Partial Penetration 5.00 0.20 25.40 1.00 n.a n.a n.a n.a
Fillet Welds no min. no min. no max. no max. n.a n.a n.a n.a
Filler Metal (QW-404) THICKNESS RAN

As-welded
Chemical Analysis or Trade
SFA AWS No./Class. F-No A-No Minimum Maximum
Name
mm in. mm in
GTAW 5.9 ER 2594 6 8 Sandvik R25.10.4.L no min. no min. 15.40 0.61
Welding Process GTAW

Filler metal , mm [in.] 2.4 [0,09]
CTE-WPS-ASME-03 FM-QA-03-00 Page 1 of 33

Filler metal product form Solid
Consumable Insert none
Flux Class n.a Suppl. Powder
Flux trade name none Alloy Element
Alloy flux n.a Flux Type
Supp. filler metal none Recrushed slag
Other -
Note Different brand of electrode / filler metals can be used (w/ equivalent F.No and A-No)
Position (QW-405) Post Weld Heat Treatment (QW-407)

Position(s) of groove 6G Temperature range 0C [0F]
Welding progression Uphill progression Time range -
Position(s) of fillet 6G Heating rate 0C/hr [0F/hr]
Cooling Rate 0C/hr [0F/hr]
Preheat (QW-406) Gas (QW-408)

Preheat temp. minimum 0C [0F] 30[86] Gas(es)
Interpass temp. maximum 0C [0F] 120[248] Shielding _
Ar+N
Preheat maintenance Trailing
none
Backing _
Ar+N

Electrical Characteristics (QW-409)
Current AC or DC DC Polarity
Amps (range) See on the next page Volts (range) Se
Tungsten electrode size and type EWth-2 2.4mm Pulsing current (GTAW)
Mode of metal transfer for FCAW/GMAW n.a Electrode wire speed range

Techniques (QW-410)
Process GTAW
String or weave bead String and weave n.a
Orifice, cup or nozzle size TUFF-TIG No.5 n.a
Oscillation none n.a
Contact tube to work distance n.a n.a
Multi or single pass [per side] multiple n.a
Multi or single electrodes single n.a
Surface Preparation Grinding and / or brushing (Fe-Free)
Initial / interpass cleaning Grinding and / or brushing (Fe-Free)
Backgouging method Grinding (Fe-Free)
Peening Not permitted
Travel speed range See below
Others Acetone shall be used for cleaning wire and bevel preparatio
Backing Gas Shall not be remove before completing 8 mm deposit
Using High Frequency arc start of GTAW
Electrical Characteristic
Filler metal Current Volt Range
Weld Layer(s) Process
Class , mm Type Polarity Amp. Range V
Root GTAW E 2594-15 2.4 DCEN 105-111 7-9
Cold Pass GTAW E 2594-15 2.4 DCEN 130-142 9-11
Filler GTAW E 2594-15 2.4 DCEN 75-86 22-26
Cap GTAW E 2594-15 2.4 DCEN 69-76 22-26
Prepared By :
Date :
Rosikh Najiyullah

CEDURE SPECIFICATION (PWPS)
r and Pressure Vessel Code
Manual
Yes (SMAW)
No
0-2
drawing, client specification or other reference documents
of Group Without Impact (P-no. 10H Group Any to P-no. 10H Group Any)
of Group With Impact (P-no. 10H Group I to P-no. 10H Group 1)
DIAMETER RANGE QUALIFIED

With PWHT
Minimum Maximum
mm in. mm in
n.a n.a n.a n.a
THICKNESS RANGE QUALIFIED

With PWHT
Minimum Maximum
mm in. mm in
n.a n.a n.a n.a
n.a
n.a

n.a
none
n.a
n.a
n.a
n.a
-
n be used (w/ equivalent F.No and A-No)
Post Weld Heat Treatment (QW-407)

none
hour - min.
none
none
% Mixture Flow rate (L/min)

98% + 2% 15-20
none none
98% + 2% 15-20
EN (GTAW) `
See on the next page
None
n.a

n.a
n.a
n.a
n.a
n.a
n.a
inding and / or brushing (Fe-Free)
inding and / or brushing (Fe-Free)
Grinding (Fe-Free)
Not permitted
See below
be used for cleaning wire and bevel preparation
t be remove before completing 8 mm deposit welding
g High Frequency arc start of GTAW
Travel Speed Heat Input (max)

mm/min KJ/mm
57-62 0,7-1,0
135-150 0,46-0,7
145-180 0,55-0,9
94,7-178,4 0,5-1,2

PRELIMINARY WELDING PROCEDURE SPECIFICATION (PW

Welding Process(es): GTAW Type:
JOINTS (QW-402)
Notes
Joint Detail :
55-70 o
2.4-4.5
Joint section of this WPS shall refer to construction drawing, client specification or other reference
Base Metal (QW-403)

THICKNESS RANGE QUALIFIED DIAMETER RANG


As-welded
Name
mm in. mm in
GTAW 5.9 ER 2594 6 8 Sandvik R25.10.4.L no min. no min. 15.40 0.61
Welding Process GTAW

Filler metal , mm [in.] 2.4 [0,09]

Filler metal product form Solid
Flux trade name none Alloy Element
Supp. filler metal none Recrushed slag
Other -


Ar+N
Preheat maintenance Trailing none

Backing _
Ar+N

Amps (range) See on the next page Volts (range) See

Techniques (QW-410)
Process GTAW
String or weave bead String and weave n.a
Orifice, cup or nozzle size TUFF-TIG No.5 n.a
Oscillation none n.a
Multi or single pass [per side] multiple n.a
Multi or single electrodes single n.a
Using High Frequency arc start of GTAW
Root GTAW E 2594-15 2.4 DCEN 119-128 13-15
Cold Pass GTAW E 2594-15 2.4 DCEN 132-154 17-19
Filler GTAW E 2594-15 2.4 DCEN 127-132 29-31
Cap GTAW E 2594-15 2.4 DCEN 104-114 27-29
Prepared By :
Date :
Rosikh Najiyullah

Manual
Yes (SMAW)
No
0-2
n of Group Without Impact (P-no. 10H Group Any to P-no. 10H Group Any)
n of Group With Impact (P-no. 10H Group I to P-no. 10H Group 1)

With PWHT
Minimum Maximum
mm in. mm in
n.a n.a n.a n.a

With PWHT
Minimum Maximum
mm in. mm in
n.a n.a n.a n.a
n.a
n.a

n.a
none
n.a
n.a
n.a
n.a
-
an be used (w/ equivalent F.No and A-No)

none
hour - min.
none
none

98% + 2% 15-20
none none
98% + 2% 15-20
EN (GTAW) `
None
n.a

n.a
n.a
n.a
n.a
n.a
n.a
rinding and / or brushing (Fe-Free)
Grinding (Fe-Free)
Not permitted
See below
ot be remove before completing 8 mm deposit welding
ng High Frequency arc start of GTAW

mm/min KJ/mm
45-55 1,7-2,5
73-90 1,5-2,4
85-100 2,2-2,4
65-80 2,1-3,0

PRELIMINARY WELDING PROCEDURE SPECIFICATION (PW

Welding Process(es): SMAW Type:
JOINTS (QW-402)
Notes
Joint Detail :
55-70 o
2.4-4.5
Joint section of this WPS shall refer to construction drawing, client specification or other reference
Base Metal (QW-403)

THICKNESS RANGE QUALIFIED DIAMETER RANG


As-welded
Name
mm in. mm in
SMAW 5.4 E 2594-15 5 8 Sandvik 25.10.4.LB no min. no min. 15.40 0.61
Welding Process n.a

Filler metal , mm [in.] n.a

Filler metal product form n.a
Flux trade name n.a Alloy Element
Supp. filler metal n.a Recrushed slag
Other -


Ar+N
Preheat maintenance Trailing none

Backing _
Ar+N

Amps (range) See on the next page Volts (range) See

Techniques (QW-410)
Process SMAW
String or weave bead n.a String and
Orifice, cup or nozzle size n.a n.a
Oscillation n.a n.a
Multi or single pass [per side] n.a multip
Multi or single electrodes n.a singl
Root SMAW E 2594-15 3.2 DCEP 95-116 7-9
Cold Pass SMAW E 2594-15 3.2 DCEP 128-138 9-11
Filler SMAW E 2594-15 3.2 DCEP 68-82 24-26
Cap SMAW E 2594-15 3.2 DCEP 70-93 22-25
Prepared By :
Date :
Rosikh Najiyullah

Manual
Yes (SMAW)
No
0-2
n of Group Without Impact (P-no. 10H Group Any to P-no. 10H Group Any)
n of Group With Impact (P-no. 10H Group I to P-no. 10H Group 1)

With PWHT
Minimum Maximum
mm in. mm in
n.a n.a n.a n.a

With PWHT
Minimum Maximum
mm in. mm in
n.a n.a n.a n.a
SMAW
2.5 [0.10] ; 3.2 [0.13]

Covered
n.a
n.a
n.a
n.a
n.a
-
an be used (w/ equivalent F.No and A-No)

none
hour - min.
none
none

98% + 2% 15-20
none none
98% + 2% 15-20
EP (SMAW) `
None
n.a

SMAW
String and weave
n.a
n.a
n.a
multiple
single
Grinding (Fe-Free)
Not permitted
See below
ot be remove before completing 8 mm deposit welding

mm/min KJ/mm
49-64 0,6-1,2
100-116 0,55-0,9
129-140 0,7-1,0
128-139 0,6-1,1

PRELIMINARY WELDING PROCEDURE SPECIFICATION (P

Welding Process(es): SMAW Type:
JOINTS (QW-402)
Notes
Joint Detail :
55-70 o
2.4-4.5
Joint section of this WPS shall refer to construction drawing, client specification or other referen
Base Metal (QW-403)

THICKNESS RANGE QUALIFIED DIAMETER RA

Filler Metal (QW-404) THICKNESS RA

As-welded
Name
mm in. mm in
SMAW 5.4 E 2594-15 5 8 Sandvik 25.10.4.LB no min. no min. 15.40 0.61
Welding Process n.a

Filler metal , mm [in.] n.a

Filler metal product form n.a
Flux trade name n.a Alloy Element
Supp. filler metal n.a Recrushed slag
Other -


Ar+N
Preheat maintenance Trailing
none
Backing _
Ar+N

Amps (range) See on the next page Volts (range) Se

Techniques (QW-410)
Process SMAW
String or weave bead n.a String and
Orifice, cup or nozzle size n.a n.a
Oscillation n.a n.a
Multi or single pass [per side] n.a multip
Multi or single electrodes n.a singl
Root SMAW E 2594-15 3.2 DCEP 100-115 20-22
Cold Pass SMAW E 2594-15 3.2 DCEP 135-145 25-27
Filler SMAW E 2594-15 3.2 DCEP 120-130 30-32
Cap SMAW E 2594-15 3.2 DCEP 110-120 29-31
Prepared By :
Date :
Rosikh Najiyullah

Manual
Yes (SMAW)
No
0-2
of Group Without Impact (P-no. 10H Group Any to P-no. 10H Group Any)
of Group With Impact (P-no. 10H Group I to P-no. 10H Group 1)

With PWHT
Minimum Maximum
mm in. mm in
n.a n.a n.a n.a

With PWHT
Minimum Maximum
mm in. mm in
n.a n.a n.a n.a
SMAW
2.5 [0.10] ; 3.2 [0.13]

Covered
n.a
n.a
n.a
none
n.a
-
be used (w/ equivalent F.No and A-No)

none
hour - min.
none
none

98% + 2% 15-20
none none
98% + 2% 15-20
EP (SMAW) `
None
n.a

SMAW
String and weave
n.a
n.a
n.a
multiple
single
nding and / or brushing (Fe-Free)
nding and / or brushing (Fe-Free)
Grinding (Fe-Free)
Not permitted
See below
e used for cleaning wire and bevel preparation
be remove before completing 8 mm deposit welding

mm/min KJ/mm
50-60 2,0-3,0
95-110 1,8-2,4
90-110 1,96-2,7
75-100 1,9-2,9

PRELIMINAR
Sec
Welding Procedure Specificatio CTE-WPS-ASM

Welding Process(es):
Supporting PQR No.( CTE
JOINTS (QW-402)
Joint Design Single V (or re
Backing Material (Typ
Notes
Joint Detail :
OR,
Joint section of this WPS
Base Metal (QW-403)

Specification type
Welded to
Notes
THICKNESS RANGE
As-welded
Minimum Maximum
mm in. mm
Complete Penetration
Impact Tested
Partial Penetration
Fillet Welds
Filler Metal (QW-404)
SFA AWS No./Class.
GTAW 5.28 ER70S-G

SMAW 5.1 E7018-1
Welding Process
Filler metal , mm [in.]
Filler metal product form
Consumable Insert
Flux Class
Flux trade name
Alloy flux
Supp. filler metal
Other
Note Different brand of electrode / filler
Position (QW-405)
Position(s) of groove 3G
Welding progression Uphill progression
Position(s) of fillet All Positions
Preheat (QW-406)
Preheat temp. minimum 0C [0F] T<32 = 300C ; T>3
Interpass temp. maximum 0C [0F] 155 [311]
Preheat maintenance none

Current AC or DC DC
Amps (range) See on the next page
Tungsten electrode size and typ n.a
Mode of metal transfer for FCAW/GMAW
Techniques (QW-410)
Process
String or weave bead
Orifice, cup or nozzle size
Oscillation
Contact tube to work distance
Multi or single pass [per side]
Multi or single electrodes
Maximum pass thickness
Surface Preparation
Initial / interpass cleaning
Backgouging method
Peening
Travel speed range
Others
Root SMAW
Hot Pass SMAW
Filler SMAW
Cap SMAW
Prepared By :
Date :
Welding Engineer
PRELIMINARY WELDING PROCEDURE SPECIFICATION (PWPS)
CTE-WPS-ASME-39 Rev 0 Date:

SMAW Type: Manual
CTE-PQR-ASME-28
Single V (or refer to below joint detail) Backing Yes (SMAW)

No Retainer No
55-70 o
2.4-4.5
Joint section of this WPS shall refer to construction drawing, client specification or other reference documents
P-No / Group No 10H (32750) / 1*)

P-No / Group No 1 / 1 *)
*) Qualified for any combination of Group Without Impact (P-no. 10H Group Any to P-no. 10H Group Any)
*). Any Group No. for non impact tested application
THICKNESS RANGE QUALIFIED DIAMETER RANGE QUALIFIED

welded With PWHT As-welded
Maximum Minimum Maximum Minimum Maximum
in mm in. mm in mm in. mm in
As-welded
F-No A-No Chemical Analysis or Trade Name Minimum Maximum
mm in. mm in
6 - KOBELCO TG-S1N 8.26 0.33
4 1 LINCOLN EASYARC 25.40 1.00
n.a SMAW
n.a 2.5 [0.10] ; 3.2 [0.12
n.a Covered
none n.a
n.a Suppl. Powder n.a
n.a Alloy Element n.a
n.a Flux Type n.a
n.a Recrushed slag n.a
-
brand of electrode / filler metals can be used (w/ equivalent F.No and A-No)

3G Temperature range 0C [0F] none
Uphill progression Time range -
All Positions Heating rate 0C/hr [0F/hr] none
Cooling Rate 0C/hr [0F/hr] none
Gas (QW-408)
T<32 = 30 C ; T>32=95 C
0 0
Gas(es)
155 [311] Shielding none
none Trailing none
Backing none
DC Polarity EP (SMAW)
See on the next page Volts (range) See on the next page
n.a Pulsing current (GTAW) None
n.a Electrode wire speed range n.a
SMAW
n.a String and weave (max 3x)
n.a n.a
n.a n.a
n.a n.a
n.a multiple
n.a single
n.a 5 [0.2]
Grinding and / or brushing
Grinding and / or brushing, additionally chipping for SMAW
none
Not permitted
See below
-

E7016 2.5 DCEP 75-95 10-14
E7016 2.5 DCEP 80-110 10-14
E7018-1 2.5 DCEP 80-87 20-26
E7018-1 3.2 DCEP 115-122 21-27
Approved By : Review / Witness / Approved b

Date : Date :
QA / QC Manager MIGAS, or
Third Party/Authorized Inspector/
WPS)
Manual
Yes (SMAW)
No
0-2
documents
ER RANGE QUALIFIED
With PWHT
Minimum Maximum
mm in. mm in
SS RANGE QUALIFIED
With PWHT
Minimum Maximum
mm in. mm in
SMAW
2.5 [0.10] ; 3.2 [0.12]
Covered
n.a
n.a
n.a
n.a
n.a
none
hour - min.
none
none

none none
none none
none none
EP (SMAW) `
None
n.a
SMAW
ing and weave (max 3x)
n.a
n.a
n.a
multiple
single
5 [0.2]

mm/min [in/min] KJ/mm [KJ/in.]
40-55 [1.57-2.16] 2.0 [50.8]
60-75 [2.36-2.95] 1.5 [38.1]
80-90 [3.1-3.5] 1.6 [40.64]
75.0-90 [2.95-3.54] 1.7 [43.65]
Review / Witness / Approved by :
MIGAS, or
rd Party/Authorized Inspector/Client

PWPS Eksperimen Super Duplex

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PWPS Eksperimen Super Duplex

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PRELIMINARY WELDING PROCEDURE SPECIFICATION (P

Section IX, ASME Boiler and Pressure Vessel Code

Welding Procedure Specification No: Rev 0 Date:

Base Metal (QW-403)

THICKNESS RANGE QUALIFIED DIAMETER RAN

Filler Metal (QW-404) THICKNESS RAN

Welding Process GTAW

CTE-WPS-ASME-03 FM-QA-03-00 Page 1 of 33

Position (QW-405) Post Weld Heat Treatment (QW-407)

Preheat (QW-406) Gas (QW-408)

CTE-WPS-ASME-03 FM-QA-03-00 Page 2 of 33

CTE-WPS-ASME-03 FM-QA-03-00 Page 3 of 33

drawing, client specification or other reference documents

DIAMETER RANGE QUALIFIED

THICKNESS RANGE QUALIFIED

CTE-WPS-ASME-03 FM-QA-03-00 Page 4 of 33

Post Weld Heat Treatment (QW-407)

% Mixture Flow rate (L/min)

CTE-WPS-ASME-03 FM-QA-03-00 Page 5 of 33

Travel Speed Heat Input (max)

CTE-WPS-ASME-03 FM-QA-03-00 Page 6 of 33

Welding Procedure Specification No: Rev 0 Date:

Base Metal (QW-403)

THICKNESS RANGE QUALIFIED DIAMETER RANG

Filler Metal (QW-404) THICKNESS RAN

Welding Process GTAW

CTE-WPS-ASME-03 FM-QA-03-00 Page 7 of 33

Position (QW-405) Post Weld Heat Treatment (QW-407)

Preheat (QW-406) Gas (QW-408)

CTE-WPS-ASME-03 FM-QA-03-00 Page 8 of 33

CTE-WPS-ASME-03 FM-QA-03-00 Page 9 of 33

drawing, client specification or other reference documents

DIAMETER RANGE QUALIFIED

THICKNESS RANGE QUALIFIED

CTE-WPS-ASME-03 FM-QA-03-00 Page 10 of 33

Post Weld Heat Treatment (QW-407)

% Mixture Flow rate (L/min)

CTE-WPS-ASME-03 FM-QA-03-00 Page 11 of 33

Travel Speed Heat Input (max)

CTE-WPS-ASME-03 FM-QA-03-00 Page 12 of 33

Welding Procedure Specification No: Rev 0 Date:

Base Metal (QW-403)

THICKNESS RANGE QUALIFIED DIAMETER RANG

Filler Metal (QW-404) THICKNESS RAN

Welding Process n.a

CTE-WPS-ASME-03 FM-QA-03-00 Page 13 of 33

Position (QW-405) Post Weld Heat Treatment (QW-407)

Preheat (QW-406) Gas (QW-408)

CTE-WPS-ASME-03 FM-QA-03-00 Page 14 of 33

CTE-WPS-ASME-03 FM-QA-03-00 Page 15 of 33

drawing, client specification or other reference documents

DIAMETER RANGE QUALIFIED

THICKNESS RANGE QUALIFIED

CTE-WPS-ASME-03 FM-QA-03-00 Page 16 of 33

Post Weld Heat Treatment (QW-407)

% Mixture Flow rate (L/min)

CTE-WPS-ASME-03 FM-QA-03-00 Page 17 of 33

Travel Speed Heat Input (max)

CTE-WPS-ASME-03 FM-QA-03-00 Page 18 of 33

Welding Procedure Specification No: Rev 0 Date:

Base Metal (QW-403)

THICKNESS RANGE QUALIFIED DIAMETER RA