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A GUIDE TO WELDING CERTIFICATION REQUIREMENTS

Introduction: What is the CWB Office of Public Safety?


The Office of Public Safety was created to educate and advocate for
both public safety and Canadian industry, while ensuring the Canadian
Welding Bureaus (CWB) accreditations are maintained and executed to
the highest standard. The CWB Office of Public Safety is also a resource
for the industry to better understand standards related to welding and
construction and how the effective implementation of these standards can
assist industry to become more competitive, improve quality, reduce risk
and maintain public safety.

Welding Sales Professionals and Welding Certification


Welding Sales Professionals are key contributors to the welding industry
THE CANADIAN through their ongoing support provided to the welding fabricators and
erectors. For example, Welding Sales Professionals can assist in ensuring

WELDING BUREAU that welding consumables and gas mixtures supplied to certified
fabricators meet the certification requirements of the CSA standards
which in turn ensure that our public is safe and protected.
OFFICE OF PUBLIC SAFETY
This guide is intended to provide Welding Sales Professionals with a
A Guide to Welding Certification summary of the requirements of welding and welding consumables
certification as related to the CSA Standards administered by the Canadian
Requirements For Sales Professionals Welding Bureau.

What does it mean to be CWB certified?


CSA Standard W47.1, CSA Standard W47.2, and CSA Standard W186
have similar provisions for the certification of fabricators and erectors.
Certification means that 3 main components are in place:

The company employs qualified welders


The company employs qualified welding engineers and welding
supervisors
The company follows approved welding procedures

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The nature of welding requires that demonstrated competence of those What is the process for CWB to accept a WPDS(s)?
involved in the welding operation along with competent oversight and The company is required to submit to the CWB their WPDS(s) for review
proven fabrication methods be in place. Certification ensures that this is and acceptance. The WPDS(s) can be accepted based on the following:
the case. In addition, the CWB provides ongoing oversight of a certified
companys welding operation to ensure that the requirements are (a) the prequalified joint geometry and procedure limitations are within
consistently applied. those required by the governing applicable standard (e.g., CSA W59), or
Visit www.cwbgroup.org to search our database of CWB certified (b) the joint geometry and parameters are qualified by successful procedure
fabricators. qualification tests recorded on a PQR (procedure qualification record), or

What does it mean to be a CWB qualified welder? (c) successful procedure qualification test data recorded on PQRs
To obtain a qualification, welders must pass a practical test as prescribed accumulated by the CWB
by the certification standard. If they are successful, they will be issued a
Welder Identification Card, or ticket. These tickets are only valid when When is it required to revise the WPDS(s)?
the welder is working for the certified company named on the ticket. Any changes outside the ranges of validity given in standards referenced
Welder tickets are transferable between certified companies. An exception on the approved welding procedures are considered a change in essential
is for Union tickets, which show the name of the Union Local. A union variable and will require new or revised WPDS to be submitted to the
welder still needs to be working for a certified company for the qualification CWB for review and acceptance. Some of the changes that normally are
to be valid. considered essential variables are: welding position, material thickness
range, base material, welding parameters, type of transfer, etc. Note
What does it mean to be a CWB qualified welding supervisor? that each welding process has specific essential variables which can
Each certified company must employ at least one Qualified Welding differ from process to process, and from standard to standard.
Supervisor. The Welding Supervisor must meet the minimum education
and experience requirements prescribed in the certification standard. When changing welding consumables or gas mixtures is there any testing
The Welding Supervisor is responsible for the welding operations of the required in order to accept revised WPDS(s)?
company, ensuring that welders are qualified and welding procedures are If the welding consumables have been CWB certified under CSA Standard
followed. W48 or, in the absence of provisions in CSA W48, to the applicable AWS
standard, and the welding parameters reflected on the WPDS(s) reflect
What is a welding procedure data sheet (WPDS)? the same framework of essential variables, the CWB Certified Company
The welding procedure data sheet is considered the recipe for welding. The will not be required to do new procedure testing as no change in essential
information contained in a WPDS includes the type of joint, joint geometry, variable has occurred.
welding position, welding symbol, welding consumables, gas mixture and
the welding parameters that are to be used in making a weldment. The
company must have CWB accepted welding procedure data sheets for all
welded joints used by the company in accordance with the requirements
of the governing design or product standard.

F2 (pg. 11) illustrates a sample of WPDS.

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So, in cases where one brand of CWB Certified filler/consumable is CSA W47.2 Standard (Aluminum):
substituted for another, but the filler/consumable classification remains
the same, no revisions to the WPDS are required and no resubmission of CSA W47.2 and AWS A5.10 do not consider the shielding gas when
the WPDS to the CWB is required. certifying consumables; any aluminum filler wire certified by the CWB is
considered certified with any appropriate shielding gas.
The same would apply to changes in shielding gas. If the brand of
shielding gas is changed, but the gas mixture remains unchanged, no As CSA Standards W47.2 / W59.2 do not have an allowance for
revisions to the WPDS are required and no resubmission of the WPDS prequalification, all WPDS require testing prior to approval unless
to the CWB is required. sufficient data can be found in the CWBs database of PQRs to approve
these data sheets based on previous tests accumulated by the CWB.
Some examples where a revised WPDS(s) is required but where no Some examples of the effect of a change in shielding gas are:
further testing will be required should the CWB company switch to a
new consumable or shielding gas are: 1 If the WPDS(s) is already CWB accepted based on procedure
testing for the GMAW / GTAW process and gives a shielding gas
CSA Standard W47.1(Steel): mixture, it will not require any new testing when revised to specify
a new shielding gas mixture if the welding parameters given on
1 If the WPDS(s) is already CWB accepted as prequalified for the the new revised data sheet are within the same transfer mode
FCAW process, it will not require any new testing when revised to given on the original approval (e.g. spray transfer mode or short
specify a new shielding gas, provided the consumable has been circuit mode)
certified under CSA Standard W48 for the new shielding gas
2 If the WPDS(s) is already CWB accepted with a shielding gas
2 If the WPDS(s) is already accepted as prequalified for the GMAW mixture based on accumulated testing data, it will require new
or MCAW process, it will not require any new testing when revised testing if the shielding gas mixture is changed.
to specify a new shielding gas, provided the welding parameters
maintain the transfer mode and the consumable has been certified 3 If the WPDS(s) is already CWB accepted with a single shielding gas
under CSA Standard W48 for the new shielding gas (e.g. argon) based either on procedure testing or accumulated
testing data, it will require new testing if the shielding gas is
(Note that only spray transfer mode is considered prequalified for changed to a new shielding gas mixture; unless the CWB has
GMAW and MCAW under CSA Standard W59) sufficient accumulated testing data for the new shielding gas mixture
3 If the WPDS(s) is already CWB accepted based on procedure testing In all examples described above the only action required by the Company
for either GMAW, GTAW, FCAW or MCAW, it will not require any would be to submit a revised WPDS for review and acceptance.
new testing when revised to specify a new shielding gas, provided
the welding parameters maintain the same transfer mode given
on the original accepted WPDS and the consumable has been
certified under CSA Standard W48 for the new shielding gas

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Is there any cost involved in the WPDS(s) review process? Does welding equipment require CWB certification or calibration?
There is no charge by the CWB to review and accept WPDS(s), nor is The CWB does not certify welding equipment nor request CWB Certified
there any limit to the number of new or revised WPDS(s) that may be fabricators to prove any calibration of the equipment. It is up to the
submitted. The review of WPDS is covered by the annual fees paid by fabricators to select proper equipment for welding and make sure that
certified companies. the calibration of the equipment is being maintained in accordance to
the manufacturers recommendations. It should be noted that other
However, those CWB Certified clients who are certified to Division 2 approvals and certification (e.g. electrical) may be required.
have retained engineers who must submit on their behalf new or
revised welding procedures to the CWB for approval. Depending on Calibration of welding equipment is not a requirement of achieving or
the contractual arrangements between the certified company and the maintaining CWB certification. However, the CWB does recommend
retained engineer there may be a cost to the certified client for these that fabricators consider calibration as part of an ongoing equipment
revisions. maintenance program.

How does a welding consumable become CWB Certified? CWB is often asked if a change of welding equipment will require the
Consumable manufacturers are required to conduct periodic qualification fabricator to re-submit or re-qualify new WPDS(s) or re-qualify welders.
testing witnessed by the CWB to demonstrate the product meets The CWB does not require fabricators to submit new procedures nor
the requirements of the pertinent CSA or AWS Standard. In addition, to conduct new procedure or welder testing when using new welding
the quality system at the point of manufacture of the consumables equipment, unless the welding equipment is pre-programmed and the
is periodically audited by the CWB to ensure that requirements of new welding equipment cannot replicate the parameters listed on the
certification to CSA Standard W48 are being met. WPDS. This may happen, for example, when using pre-programmed
pulsed equipment.
F1 (pg. 10) illustrates a welding consumable certificate.
Does CWB certification include a review of welding safety?
Visit www.cwbgroup.org to search our database of CWB certified The Standards administered by the CWB do not address the safety
welding consumables. issues associated with welding and welding practices. The enforcement
of safety regulations is the jurisdiction of Provincial authorities. CSA
Is there any Equivalent System for Certification? Standard W117.2 addresses safety in welding and cutting and should be
The CWB is often asked if there are equivalent certification programs. referenced, in addition to any applicable workplace health and safety
There are NO domestic or international equivalents to CSA Standard legislation in effect. However, the CWB can conduct safety assessments
W47.1, CSA Standard W47.2 and / or CSA Standard W186. Other and help the fabricators determine any gaps they may have in welding
national systems, such as that of the American Welding Society health and safety practices.
(AWS) do not include key concepts such as independent and on-going
verification and qualified welding supervisors/engineers.

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How Can I Get More Help from CWBs Office of Public Safety?
The CWB is here to help, and can assist Welding Sales Professionals
through:

Assistance with CWB welding consumable certification


Assistance with any aspect of CWB certification requirements
Provide complimentary educational sessions on CWB and certification
requirements

Call the CWB at 1-800-844-6790 ext. 717 for help at any time.

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F1 F2
CWB Form 160E/99-1

WELDING PROCEDURE WPDS NO.: BRIGHT-FCAW-1


Canadian Welding Bureau DATA SHEET DATE: 3/3/2010 Rev.: 1

Company Name: BRIGHTWELD LTD Ref. Standards: CSA W47.1, CSA W59
Address: 123 Arcweld Way, Teejoint, ON Ref. WPS: WPS-FCAW

Welding Processes: FCAW Pulsed: Pulsed:


1 2
Shielding Gas Type: 100% CO2
Date: May28,2013 Positions: FLAT Joint Configuration & Pass/Layer Sequence
Process Mode:
Joint Type:
CERTIFICATION OF WELDING CONSUMABLE (T)
Penetration: ETT=
Backing: Material: same as base metal Thickness: 6 (mm)
ThisistoadviseyoutheCanadianWeldingBureauhaswitnessedtestsonthefollowing: Backgouging: Method: 3
Depth: 2 T
CompanyName: BRIGHTWELD LTD. Electrode Extension: 15-20 (mm) 1
Nozzle Diameter(s): 12-18 (mm)
ElectrodeDesignation: BRIGHT-71 Flux Classification: N/A G
Tungsten Electrode: Type: N /A Dia.:
PointofManufacture: Ontario, Canada Cleaning Procedures Brushing, Chipping, Grinding
Standard: CSA W48-06
Classification: E491T-1-H8 CSA W186 Rebar Gmin=T
Splice Type:
GasorFlux: 100%CO 2
Identification of Base Material (for CSA W186 indicate carbon equivalent, max. phosphorus & sulphur content)
Size(mm): Min: 1.2 Max: 1.6 Part Specification & Grade Thickness or Dia. Special Requirements
I CSA 3350W / ASTM A 572 Grade 50 Max 10 (mm) N/A
Others Details: II

Inaddition,thediffusiblehydrogentestswasconductedinaccordancewithAWSA4.3-93Standardmethods Identification of Filler Material

fordeterminationofthediffusiblehydrogencontentofmartensitic,baniticandferriticsteelweldmetal Process Trade Name Classification Group Filler Treatment


FCAW CWB Certified E491T-1-H8 N/A
producedbyarcweldingandwithwithinthelimitssetsbythestandardabove

Welding Parameters

Expirydate: May 5, 2015


Thick- Weld Pass Welding Dia. Wire Feed Speed Current Volt Current Welding Burn-Off Gas Flow Heat Input
ness Size/ Layer Number Process ( mm ) ( m/min ) A V Polarity Speed Rate Rate ( )
(mm ) ETT (cm/min ) ( ) ( L/Min )
Thiscertification,maybeextendedbymeetingthechecktestrequirementsoftheapplicablestandard 6.0 6.0 1-2 FCAW 1.2 10.0-11.0 220-240 28-30 DCEP 30-35 12-15
1-2
andCWBrules. 10 10 1 FCAW 1.2 10.0-11.0 220-240 28-30 DCEP 30-35 12-15
1
2-3 2-3 FCAW 1.2 10.0-11.0 220-240 28-30 DCEP 30-35 12-15

CANADIANWELDINGBUREAU

Heat treatment : CWB Acceptance Company Authorization


AliceY.Lau,P.Eng. Preheat min: 10C Interpasstemp.max.: 150C
OperationsManager,Procedures&Electrodes Interpasstemp.min.: 10C
Remarks:
AYL
B71

TheproductcertificationsystemoperatedbytheCanadianWeldingBureaumostcloselyresemblesthat
describedbyISO/IECGuide67,Conformity assessment Fundamentals of product certification,System5. Date:

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Notes Notes

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Notes

The CWB Group


8260 Parkhill Drive
Milton, ON L9T 5V7
www.weldquality.org
1.800.844.6790 ext. 717
info@cwbgroup.org

THE OFFICE of PUBLIC SAFETY


GOPSWSP 05/22/13
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