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Evolution of porosity, shrinkage and density of pasta fortified with pea protein
concentrate during drying
Samuel Mercier, Sébastien Villeneuve*, Martin Mondor, Louis-Philippe Des Marchais
Agriculture and Agri-Food Canada, Food Research and Development Centre, 3600 Casavant Blvd West, Saint-Hyacinthe, Quebec, Canada J2S 8E3
a r t i c l e i n f o a b s t r a c t
Article history: The aim of this work was to study the impact of fortification with commercial pea protein concentrate on
Received 7 June 2010 the evolution of the moisture content, density, shrinkage and porosity of pasta made from durum wheat
Received in revised form semolina during drying. Pasta were processed from durum wheat semolina enriched with pea protein
16 November 2010
concentrate at 0, 5, 10 and 15 g 100-g-dry matter1 and dried at low (40 C) and high (80 C) temper-
Accepted 23 November 2010
ature. Moisture content, density, shrinkage and porosity and effective moisture diffusivity coefficients
were linked through theoretical development. It enabled to study the behaviour of the properties as
Keywords:
a function of drying time. The results showed that drying temperature has a greater effect on the studied
Pasta drying
Porosity
properties than enrichment with pea protein concentrate. Drying at 80 C increased radial and total
Shrinkage shrinkage compared to drying at 40 C, but no differences were observed for longitudinal shrinkage.
Effective moisture diffusivity Pasta dried at 80 C were denser and overall less porous, but had greater internal porosity.
Pea protein The volumetric percentage of water lost during drying replaced by air within the pasta matrix was lower
Air pycnometer at 80 C. Scanning electron microscopy analysis showed that the gluten network of pasta dried at 80 C
seems denser and more continuous. Effective moisture diffusivity coefficients of pasta dried at 80 C
were higher at 5 and 10 g 100-g-dry matter1 enrichment level compared to the control.
Crown Copyright Ó 2010 Published by Elsevier Ltd. All rights reserved.
0023-6438/$ e see front matter Crown Copyright Ó 2010 Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.lwt.2010.11.032
884 S. Mercier et al. / LWT - Food Science and Technology 44 (2011) 883e890
2. Theoretical considerations the pasta is not totally replaced by air. The air present in the
pasta matrix at the beginning of the drying process can also be
2.1. Moisture content as a function of drying time reduced or disappear, leading to a collapse phenomenon (Fig. 1).
Mathematically, these phenomena can be described introducing
Model proposed by Andrieu and Stamatopoulos (1986) and a dimensionless parameter defined as follow:
Villeneuve and Gélinas (2007) was used. The following assump-
tions were made: (1) as previous authors and for the needs of this Vapp0 Vapp
h ¼ 1 ðfor t > 0Þ (4)
study, pasta drying is described by a Fick’s type law, although it may Vw0 Vw
not be fully accurate due to non-Fickian behaviour near glass
This parameter ultimately represents the volumetric fraction of
transition (2) pasta is modeled as an infinite cylinder; (3) mass
water lost during drying that has been replaced by air within
transfer only occurs in the radial direction; (4) heat transfer is faster
the pasta matrix and gives an indication of the occurring
than mass transfer, thus allowing to consider drying as isothermal;
phenomena (value >1 indicates swelling; z 1 indicates the
(5) change in pasta radius during the process does not have
absence of shrinkage; z 0 indicates total shrinkage;<0 indicates
a significant impact on mass transfer. Considering these assump-
collapse).
tions, Fick’s law can be used to express pasta water content during
drying as follows:
!
vM v2 M 1 vM
¼ Deff þ (1)
vt vr 2 r vr
Vapp0 Vapp
cT ¼ (3)
Vapp0
As described by Khalloufi, Almeida-Rivera, and Bongers (2009), Fig. 1. Schematic representation of the shrinkage and collapse phenomena during
shrinkage occurs during drying when the water removed from pasta drying process.
S. Mercier et al. / LWT - Food Science and Technology 44 (2011) 883e890 885
Pasta apparent density and water density are described as Therefore, an equation describing pasta apparent density
follow: evolution during drying (Eq. (10)) and Fick’s law solution (Eq. (2))
mS ð1 þ MÞ can be substituted in the latter equation to obtain a relationship
rapp ¼ (5) linking pasta porosity to drying time, effective moisture diffusivity,
Vapp
equilibrium moisture content, dimensions and the fraction of water
lost replaced by air:
ms M
rw ¼ (6) rw 1
Vw eT ðtÞ ¼ 1
DMðh 1Þð1 aÞ þ yð1 þ M0 Þ ð1 þ 1=sÞrsem
With the use of the last four equations, shrinkage can be linked to
1 DMa þ ME
the dimensionless parameter h: þ þ (13)
ð1 þ sÞrPPC rw
ð1 hÞðM0 MÞ
cT ðtÞ ¼ (7)
rw =rapp0 ð1 þ M0 Þ
3. Materials and methods
Thus, using Fick’s law solution (Eq. (2)), shrinkage can be described
as a function of drying time when knowing pasta dimensions, 3.1. Raw materials
equilibrium moisture content, effective moisture diffusivity and
the fraction of water lost replaced by air (h): Roller-milled durum wheat semolina was purchased from
Horizon Milling (Montreal, QC, Canada). Commercial pea protein
ð1 hÞ concentrate (PropulseÒ) was purchased from Nutri-pea Limited
cT ðtÞ ¼ DMð1 aÞ (8)
yð1 þ M0 Þ (Portage La Prairie, MB, Canada).
PN
where aðtÞ ¼ 4=bn expðbn Deff t=R2 Þ,
2 2
n¼1
, 3.2. Pasta processing
y ¼ r =r
w app0
Vsem þ VPPC þ Vw Initial and final moisture content of pasta was determined
eT ¼ 1 (11)
Vapp according to AOAC Method 925.09 (AOAC International, 1995) by
drying samples overnight in a vacuum oven at 92 C. Total protein
An equation linking porosity, density and moisture content can be
content was determined using an FP-428 LECO apparatus (LECO
derived from a mass balance, the definition of water and pasta
corp., Saint Joseph, MI). The instrument was calibrated with EDTA
apparent density (Eq. (5) and (6)), the densities of dry semolina and
as nitrogen standard. Factors N 5.7 and N 6.25 were used for
pea protein concentrate and the relative proportion of semolina to
semolina and for CPPC, respectively.
pea protein concentrate:
Fresh and dried pasta dimensions (length and diameter) were
rapp 1 1 M measured using a digital caliper (Model 62379-531, Control Co.
eT ¼ 1 þ þ (12) Friendswood, TX, USA). Measurements were conducted on 10
1þM ð1 þ 1=sÞrsem ð1 þ sÞrPPC rw
strands of pasta. Apparent density was calculated from the
where s represents the relative proportion of semolina to protein measured dimensions and the mass of pasta under the hypothesis
concentrate (s ¼ msem =mPPC ). of cylindrically shaped pasta.
886 S. Mercier et al. / LWT - Food Science and Technology 44 (2011) 883e890
The volumetric shrinkage (cT ) that occurred between the 3.4. Evolution of pasta moisture, density, shrinkage and porosity as
initial and final stage of pasta drying was calculated from pasta a function of drying time
initial and final apparent density and moisture content using Eq.
(9) since it was not possible to measure length variation of During drying, pasta weight was measured online every minute
pasta during the drying process. Shrinkage was further decom- with a 5-kg load cell (National Scale Technology, Huntville, AL, USA)
posed in radial (cR ) and longitudinal (cL ) shrinkage using Eq. (3) connected to a data acquisition system (Model TI 500E, Transcell
and the volume of cylindrically shaped pasta (Vapp ¼ pR2 L) as Technology, Buffalo Grove, IL, USA). From these data, effective
follows: moisture diffusivity was determined according to Villeneuve and
Gélinas (2007) with R considered as pasta initial radius.
cT ¼ 1 ð1 cR Þ2 ð1 cL Þ (14) The fraction of water lost during drying replaced by air (h)
was calculated from fresh and dried pasta apparent density and
where cR ¼ ðR0 RÞ=R0 , cL ¼ ðL0 LÞ=L0 .
moisture content using Eq. (7). Thus, h was assumed constant
Radial shrinkage was calculated from the measured fresh and
during drying (i.e. not a function of time). This assumption is valid
dried pasta diameters while longitudinal shrinkage was then
when the relationship between shrinkage and moisture content is
derived from Eq. (14).
linear (Eq. (7)), which has been observed in the drying of potatoes
Fresh and dried pasta total porosity was calculated from the
(Wang & Brennan, 1995), carrot (Krokida & Maroulis, 1997) and
measured moisture content and apparent density using Eq. (12).
Japanese noodles (Inazu, Iwasaki, & Furuta, 2005). A linear rela-
Porosity was classified in two types, external and internal, repre-
tionship between shrinkage and moisture content is expected to
senting respectively the fraction of opened and closed pores to
be obtained when apparent density variations are small (Eq. (9)).
total apparent volume. External porosity was determined using an
In the present study, the variation of apparent density between
air pycnometer built on the principle suggested by Sereno, Silva,
fresh and dried pasta was between 0% and 7% of fresh pasta value.
and Mayor (2007). The pycnometer consists of a reference
chamber (V1 ¼ 212.8 cm3), a sample chamber (V2 ¼ 205.1 cm3),
a pressure transducer (UniTransÒ UT-10, Wika Alexander Wie- 3.5. Scanning electron microscopy
gand GmbH & Co, Kligenberg, Germany) and three valves (Fig. 2).
The first valve is linked to compressed air (about 6.9 105 Pa). The Scanning electron microscopy was performed using an LEO
pressure transducer is used to measure the pressure (P1) when surface scanning electron microscope (Model S-3000 N, Hitachi
chamber 1 is pressurised (valves 1, 2 and 3 closed; chamber 2 at High Technologies America, Inc., Pleasanton, CA, USA) under dep-
atmospheric pressure) and after valve 2 has been opened (P2; ressurised condition (104 Pa). A 20 kV potential was applied
valves 1 and 3 kept closed). Each test was carried out with during visualisation. Samples to be analysed were mounted on
approximately 30 g of sample. The sample particle volume, aluminium stubs using double-sided adhesive tapes. They were
defined as the volume occupied by closed pores, water and dried coated with gold using a sputter coater (Model 108, Cressington
solids, was then derived from a calibration curve of the ratio P1/P2 Scientific Instruments Ltd, Watford, UK) until a thickness of about
as a function of the sample volume. Calibration curves were ach- 15 nm was obtained, as measured by a thickness monitor (Model
ieved with standard 1.27 cm bearings from at least ten points 10MTM, Cressington Scientific Instruments Ltd, Watford, UK).
(R2 > 0.99). Pasta particle density (rP ) was taken as the ratio of
mass of pasta to particle volume. External porosity was calculated 3.6. Statistical analysis
as follows:
Analysis of variance was performed a priori on each param-
rapp eter using SAS software (version 8.2, SAS Institute Inc. Cary, NC,
eext ¼ 1 (15)
rP USA). Multiple comparison procedures (Least Significant Differ-
ence, P ¼ 0.05) were performed a posteriori to compare param-
Internal porosity was taken as the difference between total and
eters whose variance was significantly different. Comparisons
external porosity.
were achieved between the two drying temperatures. They have
also been achieved between treatments applied to each drying
temperature.
Table 1
Properties of fresh pasta enriched with 0 (Control), 5, 10 and 15 g 100-g-dry matter1 CPPC and extruded at 50 C and under depressurised conditions (about 78 kPa)a.
4.00
Fresh pasta properties are presented in Table 1. No differences
were observed between properties of fortified and non-fortified
pasta. Both were very dense and had negligible porosity 2.00
(0.00 0.02). Extruded pasta diameter was 2.68 0.02 mm,
which corresponds to an expansion of about 7% when compared 0.00
to the 2.5 mm-sieve openings of the Teflon die. Consequently, 0 5 10 15
fresh pasta diameter should not be considered equal to the die Enrichment level (g 100-g-dry matter -1)
extruder diameter when performing high precision engineering
Fig. 3. Effective moisture diffusivity coefficient at 40 C (:) and 80 C (-) as a func-
calculations.
tion of CPPC enrichment level.
Table 2
Properties of pasta enriched with 0 (Control), 5, 10 and 15 g 100-g-dry matter1 CPPC dried at 40 C or 80 Ca.
Parameters 40 C 80 C
Shrinkage
Radial (-) 0.08 0.00 0.10 0.02 0.08 0.01 0.06 0.01 0.08 0.02 0.11 0.01 0.12 0.01 0.09 0.03 0.11 0.00 0.11 0.02
Longitudinal (-) 0.05 0.02 0.05 0.03 0.05 0.05 0.08 0.06 0.06 0.04 0.09 0.01 0.07 0.01 0.09 0.03 0.10 0.01 0.09 0.02
Volumetric (-) 0.21 0.01 0.24 0.01 0.17 0.02 0.19 0.04 0.21 0.03 0.28 0.00 0.28 0.01 0.25 0.02 0.28 0.01 0.27 0.02
Porosity
Internal (-) 0.00 0.00 0.01 0.01 0.01 0.00 0.02 0.01 0.01 0.01 0.03 0.01 0.03 0.00 0.02 0.00 0.00 0.01 0.02 0.01
External (-) 0.11 0.00 0.09 0.01 0.13 0.01 0.15 0.06 0.12 0.04 0.03 0.00 0.04 0.02 0.07 0.04 0.06 0.02 0.05 0.03
Total (-) 0.11 0.01 0.10 0.01 0.14 0.01 0.17 0.06 0.13 0.04 0.06 0.01 0.07 0.02 0.09 0.05 0.06 0.01 0.07 0.02
a
Procedures to determine properties of dried pasta have been performed in duplicate.
888 S. Mercier et al. / LWT - Food Science and Technology 44 (2011) 883e890
negatively affecting dehydration. Indeed, water retention capacity 4.4. Scanning electron microscopy
has been reported to be higher in dough composed of durum
wheat flour or semolina enriched in proteins (Roccia, Ribotta, Scanning electron microscopy analyses were performed to
Pérez, & Leon, 2009). As previously observed, high drying tem- visualise the impact of fortification and drying temperature on
perature causes increase (P < 0.01) in effective moisture diffusivity pasta microstructure. Images showed that pasta microstructure is
(Andrieu & Stamatopoulos, 1986; Villeneuve & Gélinas, 2007). composed of starch embedded in a protein network (Fig. 4). This
Fig. 4. Scanning electron microscopy (500X) of pasta processed under two drying temperatures and different levels of pea protein enrichment. A) 40 C and 0 g 100-g-dry matter1;
B) 40 C and 5 g 100-g-dry matter1; C) 40 C and 10 g 100-g-dry matter1; D) 40 C and 15 g 100-g-dry matter1; E) 80 C and 0 g 100-g-dry matter1; F) 80 C and 5 g 100-g-dry
matter1; G) 80 C and 10 g 100-g-dry matter1; H) 80 C and 15 g 100-g-dry matter1.
S. Mercier et al. / LWT - Food Science and Technology 44 (2011) 883e890 889
A 50
B 1.50
1.45
Moisture (g 100-g-dry matter -1)
40 1.40
80°C
1.35
Density (g cm - 3)
30 1.30
1.25
40°C
20 1.20
40°C
1.15
10 1.10
80°C 1.05
0 1.00
0 200 400 600 800 1000 1200 0 200 400 600 800 1000 1200
Time (min) Time (min)
0.40 0.20
C D
0.35
0.25
Porosity (-)
0.20 0.10
40°C
0.15
0.10 0.05
80°C
0.05
0.00 0.00
0 200 400 600 800 1000 1200 0 200 400 600 800 1000 1200
Time (min) Time (min)
Fig. 5. Experimental moisture (A), density (B), shrinkage (C) and porosity (D) as a function of time during drying at 40 C (:) and 80 C (-). Continuous lines correspond to the data
calculated from Equations 1e13 for the average Deff measured at 40 C and 80 C.
network was visually similar whatever the protein content, but 40 and 80 C) and shrinkage (118 3 and 69 5 min, respect-
starch dilution could be perceived at 10 and 15 g 100-g-dry ively, at 40 and 80 C) than density (133 5 and 82 6 min,
matter1 substitution level. However, at HT, the protein network respectively, at 40 and 80 C) and porosity (135 3 and 84 6 min,
seemed more dense and continuous, similarly to what was respectively, at 40 and 80 C). The time constant of moisture and
observed by Zweifel, Handschin, Escher, and Conde-Petit (2003). shrinkage is the same because, under the present assumptions,
HT may cause protein denaturation and promote cross-linking they are linear functions of each other. The speed by which change
of the two gluten proteins, glutenin and gliadin (Schofield, the properties is faster at HT, because of the higher effective
Bottomley, Timms, & Booth, 1983; Zweifel et al., 2003). Thus, HT moisture diffusivity. In addition, sensitivity of the model to Deff
drying could induce the formation of a more rigid and compact value was checked using average Deff for each temperature in the
network. phenomenological equations to fit the aforementioned values
(Fig. 5Be5D). Results indicated a good fit.
4.5. Dynamic variation of properties during drying A practical application of the system of equations would be the
prediction of the structural properties of pasta (namely density,
Equations 1e13 have been used to describe the expected dimensions and porosity) at the drying time required to bring
behaviour of moisture content, density, shrinkage and porosity a product at a desired moisture content under given drying
during drying. Results are presented in Fig. 5. The data represent conditions. This application only requires the knowledge of some
the average of the four enrichment level, since no differences initial conditions (density, radius and moisture content) and three
between them were observed for these properties. These results parameters: (1) effective moisture diffusivity, which controls the
indicate that the evolution of the properties during drying is speed by which the structural properties will change; (2) equilib-
roughly similar to a first order system without time delay. The rium moisture content, which impacts the amount of water that
variation of the properties will be faster at the beginning of will have been evaporated when equilibrium is reached; (3) h,
drying, when the speed of dehydration is higher. However, the which controls the magnitude of the variation in shrinkage, density
speed by which change the properties will not necessarily be the and porosity in relation to amount of water lost. While Deff can
same for all the properties. For instance, the time required to ach- be estimated with developed semi-empirical relationships (Waan-
ieve 63.2% of the difference between the initial and equilibrium anen & Okos, 1996) and equilibrium moisture content can be
state of pasta drying (i.e. one time constant of first order system) is related to drying temperature and relative humidity using Oswin’s
faster for moisture content (118 3 and 69 5 min, respectively, at equation (Ponsart, Vasseur, Frias, Duquenoy, & Méot, 2003), no
890 S. Mercier et al. / LWT - Food Science and Technology 44 (2011) 883e890
relationship between the volumetric percentage of water lost Krokida, M. K., & Maroulis, Z. B. (1997). Effect of drying method on shrinkage and
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