1.

Visual examination code- Ans: ISO BS EN 17637

2. Fillet weld is applicable for Ans: open corner joint.

3. Open corner joint is applicable only for Ans: Fillet weld.

4 & 5. Burn through is occur due to Ans: High current ( two time same
question they ask both same answer)

6. a is indicates for what ?- Ans: design throat thickness.

7.Ductility indicates for what? Ans: A%

8. If tensile stress increase:

A. Ductility increase
B. Ductility decrease
C. Ductility will not affects.
D. Elongation increase.

9. BS EN 1011 PART-II Ans: Preheat requirements.

10. Ultra sonic testing- Ans: Before testing we have to do calibration.

11. Radio graphy testing- Ans : Lack of fusion and lack of penetration both
same appearance.

12. NDT Ans : MPT can use the testing of surface and sub surface.

13. Who will decide variables in WPS.

A. Welding engineer.
B. Client
C. Codes and standard.
D. All of the above.
14. WPS?
A. Welder, Welding inspector, NDT personnel should have.
B. Supporting documents for WPQR
C. Both A&B
D. None of the above.

15.IF essential variable change what will happen Ans: Mechanical properties
will affect.

16.WPS?
A. All the parameters can allow to use.
B. WPS for test coupon.
C.Parameters used for welder qualification.
D. All of the above.

17. During welding welding inspector has to check?

A. Welding consumable backing.
B.Consumable specification.
C.Consumable quantity.
D, All of the above.

18.During inspection you feel the weld profile is poor but as per the section it
is accepted what kind of action you will take.
Ans: Accept.

19.Cathodic cleaning purpose ?

Ans: Oxidize.

20. Reference line must be placed in

Ans: Arrow side.

21. High possible hydrogen.

Ans: Cellulosic.

22.Are welder can change the welding current during welding.

A. As a qualified welder he can change.
B.Welding formen can suggest to welder.
C. Welding current must never be altered.
D. Non of the above.
23. High possible in HIC( Highdrozen induced cracking) process
A. MIG/MAG Solid wire.
B. MMA basic.
C.FCAW
D. TIG.

24. IN MIG/MAG Witch metal transfer mode is non desirable.

A. DIP
B.PULSE.
C.GLOBULAR.
D.SPRAY

25. Solidification Cracking?

Ans: Immediatly after welding.

26. In TIG process which is not inert gas.

Ans: CO2

27. Arc intiation.

A. Lift arc.
B. High frequency.
C. Both A&B
D. none of the above.

27.Solidification cracking ?
A. It will occur only SAW process and It may occur in MMA process also
sometime.
B. High thickness butt joint in SAW process only.
C.Option A is correct it may occur in MMA process also.
D. None of the above.

28. RT technic.
A. 600 MM dia pipe with internal acces- DWSI
B.80 MM dia pipe-DWSI
C. 90 MM dia pipe- DWDI
D. OPTION C PIPE DIA CAN DO SWSI
29.NDT?
Options I am not sure but below mention the option will come i thing and
easily can answer this question.
A.UT test only one side access is required.
B.RT both side access is required.

30.HICC?
A.Cold crack.
B.Hot crack.
C.Hot shortness.
D. Weld centreline crack.

31.Lamaller tearing.
Ans: Low through thickness ductility.

32. which defect can see unlikely

A. Hot shortness.
B. Weld centre line crack.
C. weld decay.
D.Hot crack.

33.Weld decay ?
Ans : It is a chromium carbide formation.

34. Post heat treatment normalising temp?

Ans: 900c

35. PWHT Residual stress relief temp?

Ans: 500 TO 700C

36. PWHT CYCLE?

Ans: Unrestricted Heat input , Restricted Heat input , Soaking time And
Restricted cooling input, Unrestricted cooling input.
37. PWHT cycle?
A. Cooling rate and soaking time.
B.Heating rate and soaking time.
C.Heating input soaking time and cooling input.
D.Heating input and cooling input 300c

38. Arc strike ?

Ans: Hard

39.which kind of joint required for machining.

A. Single V
B. single bevel.
C. single J
D. All of the above.

40.TIG?
Ans: AC & DC current can use with all materials.

41.which one if you change HIC will not occur?

A.Material thickness.
B. Weding position.
C.CEV
D.Joint design.

42.Preheat ?
Ans; Toughness increase and slow cooling rate.

43.solidification cracking?
A.Reduce carbon content in parent metal.
B.High restraint if we use we can avoid solidification crack.
C.Moliybdnum reduce can avoid.
D.None of the above.

44.If welder used wrong electrode what action will you take?
Ans: Prepare the investigation report and inform to superior.

45. Interpass temp OR preheat temp when we have to measure

Direct question and refer book preheat chapter.