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Received: March 1, 2011; revised: May 3, 2011; accepted: August 10, 2011
DOI: 10.1002/elsc.201100020
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50 A. Tusek et al. Eng. Life Sci. 2012, 12, No. 1, 4956
Up to now, mathematical modeling of enzymatic reactions parameters were not suitable for the description of hexanol
in an immiscible two-phase system in a microreactor, which oxidation in a microreactor, and no other data regarding this
would enable process description and optimization, is poorly problem could be found in the literature. Kinetic parameters
described. Most investigations on biocatalysts and enzyme were then estimated from experimental results achieved in the
characterization are directed towards studies on supported microreactor experiments. The Fourier amplitude sensitivity
enzymes [813]. Using microreactors, problems like the diffi- test (FAST) method was applied for the analysis of the esti-
culty of mixing of the solid particles containing the supported mated kinetic parameters. The model prediction results were
enzyme with the substrate solution can be overcome and the proven and verified on a set of independent experiments
characterization of new enzymes can be facilitated [3]. performed in the microreactor.
Tisma et al. [14] developed a mathematical model for
laccase-catalyzed L-DOPA oxidation in a microreactor. They
used kinetic parameters previously estimated in a cuvette for 2 Materials and methods
modeling the process. The same approach was used for
modeling and experimental studies on lipase-catalyzed isoamyl 2.1 Materials
acetate synthesis in a microreactor [1].
In this study, the mathematical model for hexanal 2.1.1 Chemicals
production catalyzed by alcohol dehydrogenase (ADH) from NAD1 and hexanal were purchased from Fluka (Switzerland).
bakers yeast in a microreactor was developed. Hexanal is part Hexanol was from Merck (Germany) and cyclohexanone from
of the group of natural volatile chemicals, the so-called green Carlo Erba (Italy), while hexane was purchased from Sigma
notes. They are used to impart a green sign associated with (Germany). HCl, glycine and Na2P2O7 10H2O were
freshness [15] and their organoleptically fresh note is what purchased from Kemika (Croatia).
makes them so interesting for consumers in the pharmaceu-
tical, agrochemical and aroma industries [16]. Nowadays,
several methods are applied for green chemical production: 2.1.2 Enzyme
halogenation of alkyl aromatics followed by hydrolysis, vapor ADH from bakers yeast with a commercial activity of 451
phase oxidation of alkyl aromatics and reduction of acid U/mg, where 1 U is the amount of enzyme that catalyzes the
halides, hydrogenation of carboxylic acids by molecular conversion of 1 mmol of substrate per minute under standard
hydrogen, and oxidation by dehydrogenation of aromatic conditions (pH 5 7, T 5 251C), was purchased from Sigma.
alcohols [17]. The main problem of these traditional methods
is that, due to low yields, the formation of unwanted by-
products, and large quantities of wastes, they cannot provide 2.2 Methods
sufficient amounts of green chemicals [18]. The application of
microreactors could be the next generation of production 2.2.1 Microreactor experiments
processes, and biotransformations in microreactors, after ADH-catalyzed oxidation was carried out at room temperature
process optimization, could be a good alternative to the clas- (251C) in two borosilicate glass microreactors: (i) 332 mm
sical chemical synthesis processes [19]. Nevertheless, for the length, 150 mm width and 150 mm height with an internal
commercial application of microreactors, it is important to use volume of 6 mL; (ii) 676 mm length, 150 mm width and 150 mm
a catalyst with high performance regarding the volumetric height with an internal volume of 13 mL; with two inlets
productivity relative to the catalyst mass [20]. (Y shaped) and one outlet (Micronit Microfluidics B.V.,
Evaluation of the parameters of the MichaelisMenten The Netherlands) (Fig. 1B). The enzyme and different
kinetics for hexanol oxidation was first performed in a concentrations of coenzyme (ci,NAD1 5 04.4 mmol/L,
cuvette experiment [21]. Unfortunately, the obtained kinetic ci,NADH 5 05.5 mmol/L) dissolved in aqueous buffer
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Eng. Life Sci. 2012, 12, No. 1, 4956 Modeling and kinetic parameter estimation 51
(75 mmol/L glycine-pyrophosphate buffer, pH 5 9) were fed The model of a steady-state plug flow reactor with
from one inflow and the substrates (ci,hexanol 5 0105 mmol/L, negligible axial dispersion was used for the description
ci,hexanal 5 024.5 mmol/L) dissolved in hexane from the of ADH-catalyzed hexanol oxidation in the microreactors. It
second inflow, using two syringe pumps (Fig. 1A; PHD 4400 was assumed that there were no radial variations in
syringe pump series, Harvard Apparatus, USA) equipped with velocity, concentration, or reaction rate. This description does
high-pressure stainless-steel syringes (8 mL; Harvard Appara- not take into account the liquidliquid slug flow in the
tus, USA). The solutions were fed at a 1:1 volumetric flow microchannels (Fig. 1C). Mass balances for the hexanol
ratio. Outflows from the microreactors containing substrate, oxidation are based on the assumption of constant reaction
product, enzyme, NAD1 and NADH were gathered in 0.1 mol/ volume. Additionally, the change in the mass transfer coeffi-
L HCl to stop the reaction by enzyme disruption. cient along the reactor was assumed to be negligible. Mass
Fluid flow in the microreactors was observed using a micro- balances for ADH-catalyzed oxidation in the microreactor are
scope (Motic B1-220A, binocular; Wetzlar, Germany) at given by equations for hexanol, hexanal, NAD1, and NADH
magnifications of 40 and 100 (eyepiece magnification 510; (Eqs. 25):
objective magnification 5 4 and 10). dchexanol 1
All experimental measurements shown in this paper were r 2
dx v
performed in triplicate, and in the 95% confidence range the
results showed no statistical difference. dchexanal 1
r 3
dx v
2.2.2 Analytics dcNAD1 1
Hexanol and hexanal concentrations in the organic phase were r 4
dx v
determined by a Shimadzu GC-2014 (Kyoto, Japan) gas
chromatograph equipped with a flame ionization detector. A dcNADH 1
r 5
polar ZB-WAX column (Phenomenex, Torrance, USA) and dx v
helium as gas carrier were used. Compound concentrations where x is the microreactor length, v is the linear velocity and
were measured under flowing conditions: splitless injector r is the reaction rate in U/mg with the boundary condition
2801C, linear velocity 25 cm/s, detector 2401C, initial c(x 5 0) 5 ci. A mathematical model for hexanol oxidation
temperature 501C, initial time 1 min, rate 101C/min to 1801C, performed in a macroreactor has been described elsewhere
final temperature 1801C, and final time 2 min [22], and 1-mL [21].
samples were injected. Samples for analysis were prepared by
mixing an equal volume of sample with the internal standard
(1% solution of cyclohexanone in hexane) for 1 min. Hexane 2.4 Fourier amplitude sensitivity test
was used to extract the hexanol and hexanal from the aqueous
solution. To separate the aqueous from the organic phase, To analyze the importance of individual kinetic parameters
the samples were centrifuged (Hettich, Universal 320R, included in the model describing hexanol oxidation in a
Andreas Hettich GmbH, KG, Germany) for 3 min at 41C and macroreactor and a microreactor, the FAST was applied. It is a
9000 rpm. After filtration (Filter Chromafils AO-20/3; 0.2 mm, global sensitivity method based on variance contribution [23].
3 mmo100; Macherey-Nagel, Germany), the upper layer was Application of FAST provides sensitivities to large and
used for analysis [21]. The observed retention times of hexane, simultaneous changes of the complete set of model parameters.
hexanal, cyclohexanone and hexanol were 2.1, 5.9, 9.2 and The method is based on Fourier transformation of
9.7 min. uncertain model parameters into a frequency domain, thus
reducing the multi-dimensional model into a single-dimen-
sional one (Eq. 6):
2.3 Mathematical model
1 1
ki 1 arcsinsinoi S1ji 6
The mathematical model for hexanol oxidation performed in 2 p
the microreactor includes the kinetic model and the reactor where ki is the analyzed kinetic parameter, S is the sampling
model. The reaction rate of hexanol oxidation was modeled as parameter in the range of [1, 1], oi are selected frequencies,
pseudo-homogeneous process (as if the organic and aqueous and ji are randomly selected phase angles. The output model
phases were homogeneously mixed) with the double substrate functions (reaction rate, concentration of hexanal) were
MichaelisMenten equation (r 5 f(chexanol, cNAD1)) (Eq. 1). decomposed into Fourier series with the coefficients Ao
The reaction rates were measured for a residence time of (Eq. 7) and Bo (Eq. 8):
t 5 36 s and the reactor content was considered to be homo- Zp
1
geneous. Owing to the short residence time of o180 s, product Ao f S coso S dS 7
2p
inhibition and effects of reverse reaction were assumed to be p
negligible [21].
Zp
Vm1 gADH chexanol cNAD1 1
r 1 Bo f S sino S dS 8
NAD1 1c
Kmhexanol 1chexanol Km1 NAD1
2p
p
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52 A. Tusek et al. Eng. Life Sci. 2012, 12, No. 1, 4956
& 2011 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim http://www.els-journal.com
Eng. Life Sci. 2012, 12, No. 1, 4956 Modeling and kinetic parameter estimation 53
& 2011 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim http://www.els-journal.com
54 A. Tusek et al. Eng. Life Sci. 2012, 12, No. 1, 4956
& 2011 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim http://www.els-journal.com
Eng. Life Sci. 2012, 12, No. 1, 4956 Modeling and kinetic parameter estimation 55
& 2011 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim http://www.els-journal.com
56 A. Tusek et al. Eng. Life Sci. 2012, 12, No. 1, 4956
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