Vous êtes sur la page 1sur 3

GEAR MEASUREMENT:

1. Explain briefly the reasons for inspecting the gear tooth elements?
2. Name the various elements of the spur gear which are checked for accuracy of the gear.
3. Describe in brief, the various methods for inspecting the involute profile of a gear wheel?
4. Describe briefly the following method of tooth thickness measurement (i) Constant chord
method (ii) Base tangent method
5. Explain the method used for checking pitch of the gear.
6. Describe the Parkinsons gear tester and state its limitations?
7. State various sources of errors in manufacturing gears?
8. Name and describe types of errors in gears?

SURFACE ROUGHNESS MEASUREMENT:

1. Explainwhy the Ra and Rz numbers alone are not sufficient to specify the surface texture
required and state other information is required to be given. Give an example of the method
used on a drawing to specify the required texture.
2. Discuss the various methods of measuring the surface texture giving their relative advantages.
3. What are the various orders of geometrical irregularities on surfaces? How these are classified
4. Describe with a neat sketch the construction, principle and operation of Talysurf surface meter.
5. Explain the details of construction, principle and operation of stylus.
6. Differentiate between surface roughness and surface waviness
7. Explain the roughness indices terms: Raor CLA, Rzand RMS values in numerical assessment of
roughness.
8. Explain working and usage of Talysurf in surface roughness measurement.
9. Explain the terms used to describesurface roughness.
10. Explain different methods to measure surface finish
11. Explain the following with the help of figures a) Maximum peak to valley height of Roughness
b) Root Mean Square value c) Centre line Average Method.
12. Explain the Terminology of surface roughness as per Indian standards. Draw neat sketches.
13. a) Explain the construction and working of a Profilograph for surface roughness measurement.
(b) Explain the following terms: i) Roughness (ii) Waviness (iii) Lay
14. (a) Write the advantages and disadvantages of stylus probe type instrument used for surface
roughness measurement.
(b) Describe briefly some recent advances in the field of surface texture measurement.
15. Describe the principle and operation of Taylor Hobson Talysurf surface roughness
measurement?
16. The heights of peaks and valleys of 20 successive points on a surface are 45, 25, 23, 22, 24, 53,
15, 22,64, 32, 63, 12, 23, 34, 55, 23, 11, 12, 17, 15 microns respectively, measured over a length
20 mm. Determine CLA and RMS values of roughness surface.
17. (a) Write the advantages and disadvantages of stylus probe type instrument used for surface
roughness measurement.
(b) Describe briefly some recent advances in the field of surface texture measurement
COMPARATORS:
1. a) Explain the construction and working of sigma comparator. Repetition
b) List out various characteristics of a comparator.
2. (a) What are the advantages of pneumatic comparator?
(b) With the help of a line diagram explain the working of LVDT.
3. (a) Explain the construction and working of water column and differential comparator
(b) Explain the principle of back pressure pneumatic comparator.
4. Discuss differential and variable-type of measurements used in pneumatic comparators.
5. a) Justify the statement: Comparators have been able to eliminate some common errors of
measurement.
(b) What are the comparators? For what purposes they are used.
6. (a) With the help of a neat sketch explain the construction of a reed type of comparator?
(b) What are the characteristics expected from a comparator?
7. With the help of a neat sketch explain the construction, working advantages, limitations and
applications of pneumatic comparator.
8. (a) Why damping is essential in mechanical comparators? How it is achieved in sigma
comparator?
(b) What are the advantages, uses and disadvantages of electrical comparators?
9. (a) Explain the construction and working of free flow air gauges?
(b) Compare among measuring instrument, gauge and comparator.
10. a) With help of a line diagram explain the constructional features and working of sigma
mechanical comparator. repetition
b) Explain the working principle of profilometer with a neat sketch.
11. Explain pneumatic comparators and their uses in mass production with help of neat sketch.
12. Describe the salient features of Reed type mechanical comparator with suitable sketch.
13. Explain advantages and disadvantages of various types of comparators.
14. Classify the Dial Indicators, sketch and explain its working mechanism clearly indicating how
magnification is achieved.

UNIT 5

1. Enumerate the various tests which are applied to machine tools?


2. Name and describe briefly the instruments used for alignment test?
3. Explain briefly any three of the following alignment tests conducted on lathe:
(i) Parallelism of spindle axis and bed (ii) True running of head-stock centre (iii) Alignment of
both the centres in vertical plane (iv) Accuracy of pitch of lead screw.
4. a) What is meant by an alignment test on machine tools and they are necessary?
b) Explain the alignment test for drilling machine.
5. a) Explain the alignment test for lathe machine with aid of neat sketch.
6. b) What is meant by acceptance charts? How is it prepared?
7. a) What are requirements of machine alignment tests? Explain alignment test on milling.
b) Explain preparation of acceptance charts. What is need of these charts? [8+8]
8. a) Explain the alignment test for horizontal milling machine.
b) What is meant by acceptance charts? Why it prepared?
9. Explain any four Alignment tests on Milling Machine.
10. Describe two methods of testing a centre lathe for accuracy of facing. Why must the surface
generated not be convex?
11. (a) Explain what is understood by the term Alignment test of a machine tool.
b) Explain with neat sketch the method of checking the following in the acceptability test of
Drilling machine
i) If the spindle is running true
ii) If the table and pillar are mutually perpendicular.
12. Describe in details how would you check.
a) The squareness to table of the spindle and the spindle feed of a radial drill.
b) The spindle axis of a lathe is parallel to the bed. What will be the effect of each on the work
and what is the permitted value of the tolerance in each case
13. List out and explain various alignment tests to bed one on milling machine.
14. State and explain with sketches the various geometrical tests made on lathe machine tool
before acceptance.
15. (a) Distinguish between geometrical and practical tests on machine tools.
16. (b) Explain various instruments required for performing the alignment tests on machine tools.
17. Describe the following alignment tests on a pillar drilling machine.
18. (a) Square ness of the spindle axis with table.
(b) Perpendicularity of drill guide to the table.
19. How are the following alignment tests carried out on a lathe machine with figure?
20. (a) Parallelism of the main spindle to saddle movement
(b) Parallelism of quill movement of lathe tailstock with machine bed guides.
21. Describe the features of the coordinate measuring machine (CMM)?
22. (a) Describe Three Coordinate Measuring Machine CMM.
(b) Discuss various applications of Coordinate Measuring Machine (CMM).
23. Explain the following:
a) Important features of CMM
b) Performance of CMM
c) Advantages and applications of CMM.

Vous aimerez peut-être aussi