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1. Explain briefly the reasons for inspecting the gear tooth elements?
2. Name the various elements of the spur gear which are checked for accuracy of the gear.
3. Describe in brief, the various methods for inspecting the involute profile of a gear wheel?
4. Describe briefly the following method of tooth thickness measurement (i) Constant chord
method (ii) Base tangent method
5. Explain the method used for checking pitch of the gear.
6. Describe the Parkinsons gear tester and state its limitations?
7. State various sources of errors in manufacturing gears?
8. Name and describe types of errors in gears?
1. Explainwhy the Ra and Rz numbers alone are not sufficient to specify the surface texture
required and state other information is required to be given. Give an example of the method
used on a drawing to specify the required texture.
2. Discuss the various methods of measuring the surface texture giving their relative advantages.
3. What are the various orders of geometrical irregularities on surfaces? How these are classified
4. Describe with a neat sketch the construction, principle and operation of Talysurf surface meter.
5. Explain the details of construction, principle and operation of stylus.
6. Differentiate between surface roughness and surface waviness
7. Explain the roughness indices terms: Raor CLA, Rzand RMS values in numerical assessment of
roughness.
8. Explain working and usage of Talysurf in surface roughness measurement.
9. Explain the terms used to describesurface roughness.
10. Explain different methods to measure surface finish
11. Explain the following with the help of figures a) Maximum peak to valley height of Roughness
b) Root Mean Square value c) Centre line Average Method.
12. Explain the Terminology of surface roughness as per Indian standards. Draw neat sketches.
13. a) Explain the construction and working of a Profilograph for surface roughness measurement.
(b) Explain the following terms: i) Roughness (ii) Waviness (iii) Lay
14. (a) Write the advantages and disadvantages of stylus probe type instrument used for surface
roughness measurement.
(b) Describe briefly some recent advances in the field of surface texture measurement.
15. Describe the principle and operation of Taylor Hobson Talysurf surface roughness
measurement?
16. The heights of peaks and valleys of 20 successive points on a surface are 45, 25, 23, 22, 24, 53,
15, 22,64, 32, 63, 12, 23, 34, 55, 23, 11, 12, 17, 15 microns respectively, measured over a length
20 mm. Determine CLA and RMS values of roughness surface.
17. (a) Write the advantages and disadvantages of stylus probe type instrument used for surface
roughness measurement.
(b) Describe briefly some recent advances in the field of surface texture measurement
COMPARATORS:
1. a) Explain the construction and working of sigma comparator. Repetition
b) List out various characteristics of a comparator.
2. (a) What are the advantages of pneumatic comparator?
(b) With the help of a line diagram explain the working of LVDT.
3. (a) Explain the construction and working of water column and differential comparator
(b) Explain the principle of back pressure pneumatic comparator.
4. Discuss differential and variable-type of measurements used in pneumatic comparators.
5. a) Justify the statement: Comparators have been able to eliminate some common errors of
measurement.
(b) What are the comparators? For what purposes they are used.
6. (a) With the help of a neat sketch explain the construction of a reed type of comparator?
(b) What are the characteristics expected from a comparator?
7. With the help of a neat sketch explain the construction, working advantages, limitations and
applications of pneumatic comparator.
8. (a) Why damping is essential in mechanical comparators? How it is achieved in sigma
comparator?
(b) What are the advantages, uses and disadvantages of electrical comparators?
9. (a) Explain the construction and working of free flow air gauges?
(b) Compare among measuring instrument, gauge and comparator.
10. a) With help of a line diagram explain the constructional features and working of sigma
mechanical comparator. repetition
b) Explain the working principle of profilometer with a neat sketch.
11. Explain pneumatic comparators and their uses in mass production with help of neat sketch.
12. Describe the salient features of Reed type mechanical comparator with suitable sketch.
13. Explain advantages and disadvantages of various types of comparators.
14. Classify the Dial Indicators, sketch and explain its working mechanism clearly indicating how
magnification is achieved.
UNIT 5