Table of contents

Description Page no.

Parts 3-4
Parts list 4-5
How to order replacement parts  6
Tools required 7
Reassembly  8
Disassembly 9
Reassembly 10-13
Common product numbers 14

2 EATON Char-Lynn H-Series General Purpose Motors parts and repair manual E-MOGG-RR003-E October 2015
Parts

10
17a 12
End 21 -009
ported 11
housing
parts
12
-007 -008
11
11 12 9
10a
7 8
6
***5
Speed sensor 5
included in ref. No.s 4
9, 10, and 31
2

3
1
19
20
18

17
YY 14

16 Displ.
739 [45.1]
14
A 13
15 16
14 14

Base block
mounting kits 16
26 14
B 25
24

-007 Design code

Displacement Ref no. 13 Ref no. 16 Ref no. YY Ref no. 19

Length Width Length Screw Length
cm3/r [in3/r] Drive mm [in] Geroler mm [in] Spacer mm [in] cap mm [in]
49 [ 3.0] 602-000 76,2 [3.00] 8277-001 6,4 [ .25] N/A 16294-150 38,1 [1.50]
74 [ 4.5] 602-000 76,2 [3.00] 8277-002 9,7 [ .38] N/A 16294-162 41,4 [1.62]
102 [ 6.2] 616-000 81,8 [3.22] 8277-003 13,2 [ .52] N/A 16294-175 44,5 [1.75]
169 [10.3] 616-000 81,8 [3.22] 8277-004 21,8 [ .86] 6901-002 7,9 [ .31] 16294-212 54,1 [2.12]
195 [11.9] 616-000 81,8 [3.22] 8277-005 25,4 [1.00] 6901-003 12,2 [ .48] 16294-225 57,1 [2.25]
244 [14.9] 616-000 81,8 [3.22] 8277-006 31,7 [1.25] 6901-005 18,5 [ .73] 16294-250 63,5 [2.50]
277 [16.9] 616-000 81,8 [3.22] 8277-007 38,1 [1.50] 6901-006 24,9 [ .98] 16294-275 69,8 [2.75]
390 [23.8] 616-000 81,8 [3.22] 8277-008 50,8 [2.00] 6901-008 37,6 [1.48] 16294-325 82,6 [3.25]

EATON Char-Lynn H-Series General Purpose Motors parts and repair manual E-MOGG-RR003-E October 2015 3
Parts

-008 Design code

Displacement Ref no. 13 Ref no. 16 Ref no. YY Ref no. 19

Length Width Length Screw Length
cm3/r [in3/r] Drive mm [in] Geroler mm [in] Spacer mm [in] cap mm [in]
49 [ 3.0] 602-000 76,2 [3.00] 8277-001 6,4 [ .25] N/A 16294-150 38,1 [1.50]
74 [ 4.5] 602-000 76,2 [3.00] 8277-002 9,7 [ .38] N/A 16294-162 41,4 [1.62]
102 [ 6.2] 616-000 81,8 [3.22] 8277-003 13,2 [ .52] N/A 16294-175 44,5 [1.75]
169 [10.3] 8664-000 91,7 [3.61] 8277-004 21,8 [ .86] N/A 16294-212 54,1 [2.12]
195 [11.9] 8664-000 91,7 [3.61] 8277-005 25,4 [1.00] 6901-009 3,4 [.14] 16294-225 57,1 [2.25]
244 [14.9] 8664-000 91,7 [3.61] 8277-006 31,7 [1.25] 6901-002 7,9 [.31] 16294-250 63,5 [2.50]
277 [16.9] 8634-000 107,4 [4.24] 8277-007 38,1 [1.50] N/A 16294-275 69,8 [2.75]
390 [23.8] 8634-000 107,4 [4.24] 8277-008 50,8 [2.00] 6901-004 14,0 [.55] 16294-325 82,6 [3.25]

-009 Design code

Displacement Ref no. 13 Ref no. 16 Ref no. YY Ref no. 19

Length Width Length Screw Length
cm3/r [in3/r] Drive mm [in] Geroler mm [in] Spacer mm [in] cap mm [in]
37 [ 2.2] 602-000 76,2 [3.00] 21850-022 6,4 [ .25] N/A 16294-150 38,1 [1.50]
46 [ 2.8] 602-000 76,2 [3.00] 8277-001 6,4 [ .25] N/A 16294-150 38,1 [1.50]
59 [ 3.6] 22250-000 80,0 [3.15] 21850-023 10,2 [ .40] N/A 16294-162 41,1 [1.62]
74 [ 4.5] 616-000 80,0 [3.15] 8277-024 10,2 [ .40] N/A 16294-162 41,1 [1.62]
96 [ 5.9] 22251-000 81,8 [3.22] 8277-003 13,2 [ .52] N/A 3,4 [.14] 16294-175 44,5 [1.75]
120 [ 7.3] 22252-000 86,4 [3.40] 8277-009 16,5 [ .65] N/A 7,9 [.31] 16294-188 47,8 [1.88]
146 [ 8.9] 8664-000 89,9 [3.54] 8277-020 20,1 [ .79] N/A 16294-200 50,8 [2.00]
159 [ 9.7] 22189-000 91,7 [3.61] 8277-004 21,8 [ .86] N/A 14,0 [.55] 16294-212 53,8 [2.12]
185 [11.3] 22250-000 95,8 [3.77] 8277-005 25,4 [1.00] N/A 16294-225 57,1 [2.25]
231 [14.1] 22190-000 102,1 [4.02] 8277-025 31,7 [1.25] N/A 3,4 [.14] 16294-250 63,5 [2.50]
293 [17.9] 22253-000 110,5 [4.35] 8277-026 40,4 [1.59] N/A 7,9 [.31] 16294-288 73,2 [2.88]
370 [22.6] 22191-000 121,2 [4.77] 8277-027 50,8 [2.00] N/A 16294-325 82,6 [3.25]
21850-028 50,8 [2.00] See ref.
739 [45.1] 8634-000 107,4 [4.23] (2) (ea.) 25, 26 14,0 [.55] 16294-552 133,3 [5.25]

Parts list
Design code / part number
Ref. no. -007 008 009 Description Quantity

1 16292-088 16292-088 16292-088 Screw, cap (6 point (E10) drive 5/16-24 UNF x 7/8) 4
2 7463-000 22000-001 22000-001 Flange mounting (2 Bolt) 1
7464-000 22000-002 22000-002 Flange mounting (4 Bolt) 3/8-16 UNC 1
22000-006 22000-006 Flange mounting (4 Bolt) M10 x 1,5 1
22000-004 22000-004 Flange mounting (2 Bolt SAE B) 1
22000-005 22000-005 Flange mounting (4 Bolt magneto) 1
X 3 9121-002 9121-002 9121-002 Seal, exclusion 1
X 4 N/A 22002-000 22002-000 Washer, backup 1
X 5 9057-001 9057-014 9057-014 Seal, pressure 1
***5 6029894-002 Seal, pressure (medium pressure) 1
5995483-001 Seal, pressure (HP) 1
X 6 9091-001 9091-001 9091-001 Seal 1
7 7462-000 7462-000 7462-000 Race, thrust bearing 1
8 7537-000 7537-000 7537-000 Bearing, thrust needle 1

4 EATON Char-Lynn H-Series General Purpose Motors parts and repair manual E-MOGG-RR003-E October 2015
Parts list

Design code / part number

Ref. no. -007 008 009 Description Quantity
9 7360-001 7360-001 7360-001 Shaft, output (1 in. dia. straight with woodruff key slot) 1
220879-001 Shaft, output (1 in. dia. straight with woodruff key slot sensor shaft) 1
7360-002 7360-002 7360-002 Shaft, output (sae 6b splined) 1
7360-007 7360-007 7360-007 Shaft, output (1 in. Dia. straight with .316 dia. crosshole) 1
7360-008 7360-008 7360-008 Shaft, output (1 in. Dia. straight with .406 dia. crosshole) 1
7360-024 7360-024 7360-024 Shaft, output (25 mm dia. straight) 1
7360-016 7360-016 7360-016 Shaft, output (7/8 in. dia. SAE B 13 T splined) 1
7360-017 7360-017 7360-017 Shaft, output (7/8 in. dia. straight SAE B straight ) 1
7360-018 7360-018 7360-018 Shaft, output (1 in. dia. tapered ) 1
14193-000 14193-000 14193-000 Key, Square (1 in. dia. straight shaft) 1
14193-000 14193-000 14193-000 Key, woodruff (for tapered shaft) 1
14391-004 14391-004 14391-004 Key, straight (for 7/8 in. dia. shaft) 1
14462-006 14462-006 14462-006 Key, straight (for 25 mm dia. shaft) 1
14381-000 14381-000 14381-000 Nut (for tapered shaft) 1
10 7359-001 7359-001 22230-001 Housing, 7/8-14 O-ring ports 1
201225-001 Housing, 7/8-14 O-ring ports sensor housing 1
7359-002 7359-002 22230-002 Housing, 1/2 NPTF ports 1
201225-002 Housing, 1/2 NPTF ports sensor housing 1
7359-003 7359-003 22230-003 Housing, manifold ports (5/16-18 UNC) 1
7359-006 7359-006 22230-006 Housing, G 1/2 (BSP) ports 1
7359-004 7359-004 22230-004 Housing, manifold ports (M8 x 1.25) 1
10a 21388-000 21388-000 22294-001 Housing, end ported motor 1
X 11 15007-000 15007-000 250001-011 O-ring 1
12 8985-000 8985-000 22229-000 Plug 1
13 * * * Drive 1
X 14 9086-002 9086-002 5996786-001 Seal 1
15 7358-000 7358-000 7358-000 Plate, spacer 1
16 * * * Gerotor (displ. 739 [45.1] qty. 2) 1
17 7461-000 7461-000 6032761-001 Cap, end [without port(s)] 1
7611-000 7611-000 6032761-002 Cap, End (with 7/16-20 O-ring drain port) 1
21779-000 21779-000 6032761-005 Cap, End (with G 1/4 (BSP) drain port) 1
17a 21387-001 21387-001 21387-001 Cap, End [with 3/4-16 O-ring ports (2)] 1
21387-002 21387-002 21387-002 Cap, End [with 3/4-16 O-ring ports (2) and 7/16-20 O-ring drain port] 1
21387-003 21387-003 21387-003 Cap, End (with G 1/2 (BSP) ports (2) and G 1/4 (BSP) drain port) 1
X 18 14488-000** 14488-000** 14488-000** Seal, washer 7
19 * * * Screw, cap (6 point (E10) drive 5/16-24 UNF) (end ported qty. 5) 7
20 9072-003 9072-003 9072-003 Plug/ O-ring (7/16-20 drain port) 1
X 250003-904 250003-904 250003-904 O-ring for 7/16-20 drain port plug 1
9170-002 9170-002 9170-002 Plug/O-ring (G 1/4 (BSP) drain port) 1
O-ring for G 1/4 (BSP) drain port plug 1
21 9072-007 9072-007 9072-007 Plug/ O-ring, housing (7/8-14 pug S/A used w/end ported motors) 2
X 250003-910 250003-910 250003-910 O-ring for 7/8-14 housing port plug 2
9179-007 9179-007 9179-007 Plug/ O-ring (Viton), housing (7/8-14 plug S/A used w/end ported motors) 2
250017-910 250017-910 250017-910 O-ring (Viton) for 7/8-14 housing port plug 2
24 45-000 Drive (displ. 739 [45.1] only) 1
25 6901-002 Spacer (displ. 739 [45.1] only) 1
26 6901-009 Spacer (displ. 739 [45.1] only) 1
YY * * N/A Spacer 1
31 201137-001 Sensor, speed (127mm [5.0 in.] Lead Wire) 1
50 5996787-001 Seal (displ. 739 [45.1] qty. 3) 2
Seal kit 60023-000 60540-000 60540-000 Seal kit (Buna N) contains parts indicated by X
60032-000 60545-000 60545-000 Seal kit (Viton) contains parts indicated by X
(Part no.s differ from those shown)
Mounting kit 123-1007 123-1007 123-1007 Base block mounting kit [1/2 NPTF ports (manifold mount motors only)]
123-1008 123-1008 123-1008 Base block mounting kit [7/8-14 O-ring ports (manifold mount motors only)]
X A 15058-000 15058-000 15058-000 Seal, O-ring (2)
B 267512-019 267512-019 267512-019 Screw, cap [5/16-18 thread (4)]
14474-003 Screw, cap [M8 x 1.5) thread (4)]
*See chart on page 3 and 4. **Used with 12 point cap screws only (replacement screws are 6 point (E10) drive, no seal washer required).
***Washer, backup 22002-000 not needed with seal, pressure (medium pressure) 6029894-002 or seal, pressure (HP) 5995483-001.

EATON Char-Lynn H-Series General Purpose Motors parts and repair manual E-MOGG-RR003-E October 2015 5
How to order replacement parts

Each order must include the following: For more detailed information, please contact
1. Product number Eaton Corp. Hydraulics Division
2. Date code 15151 Highway 5
Eden Prairie, MN 5534
3. Part name
Specifications and performance data, Catalog No. 11-885
4. Part number
When servicing H Series Motors refer to Repair Information
5. Quantity of parts No. 7-117. This repair manual lists tools required, and step by
step disassembly and reassembly procedures.

Date code
000 00

Week of
year 01
thru 52

Last
number(s)
of year Alternate name plate

Char-Lynn

Product number Char-Lynn

Product number

Eaton Corp. Hydraulics Div.

Eden Praire, MN 55344 Eden Praire, MN 55344

Product number
101 0000 000

Product line
identification
number
Product identification
number
Engineering change code

6 EATON Char-Lynn H-Series General Purpose Motors parts and repair manual E-MOGG-RR003-E October 2015
Tools required

Tools required for both disassembly and reassembly

Torque wrench (34Nm [300 lb-in] capacity) Small screwdriver (150-200 x 6mm [6-8 x 1/4 in.] flat blade),
300-400mm [12-16 in.] breaker bar see page 9 for tooling information.
5/16 in.12 point socket no. 5422 (Heavy Duty 56Nm
5mm [3/16 in.] hex key
[500 lb-in] capacity) Shaft pressure seal installation tool for 007, 008 and 009 motors
E10 Torx socket Seal sleeve or bullet (1 in. dia. shaft, 7/8 in. dia. shaft)

Needle Output
Pressure seal bearing shaft
6029894-002 thrust
(medium pressure) or
pressure seal (HP)
5995483-001
Bearing
Pressure race
seal
Seal
Back-up
ring Cap
Mounting Seal washer screw
flange (-008 -009 (when applicable)
motors)
Exclusion
seal

Cap
screw

Plug/
O-ring
End S/A
Seal cap
Drive spacer
(when applicable)
Gerotor
Seal O-ring
O-ring

Seal
Plug
Drive

Seal Spacer
plate
Housing
Plug/O-ring S/A Optional Base Cap
(end ported motors) block mounting kits screw

EATON Char-Lynn H-Series General Purpose Motors parts and repair manual E-MOGG-RR003-E October 2015 7
Reassembly

Instructions in this manual are for H Series motors Gerotor End

(101-XXXX-008 and 009).
1. Place motor in vice and clamp across edge of flange with
Cleanliness is extremely important when repairing these motors. output shaft down. When clamping, use protective device on
in a clean area. Before disconnecting lines, clean port area Remove vise such as special soft jaws, pieces of hard rubber or board
key when used. Check shaft and key slot. Remove nicks and sharp (see Figure 1).
edges. Before disassembly, drain oil from Then plug ports and
2. Remove cap screws and seal washers (when applicable
thoroughly clean exterior of motor.
see Figure 2).
Although not all drawings show the motor in a vise, we
3. Remove end cap.
recommend that you keep the motor in a vise during disassembly.
Follow clamping procedures explained throughout the manual. 4. Remove seal from end cap.
5. Remove gerotor.
6. Remove seal from gerotor (see Figure 3).
7. Remove drive spacer if applicable.
8. Remove drive (see Figure 4).
9. Remove spacer plate.
10. Remove seal from housing.

Seal washer
(when applicable)

Seal

Cap screw

Cap screw

Figure 1 Figure 2

Drive spacer
(when applicable)

Drive

Gerotor
Seal Seal Spacer plate

Figure 3 Figure 4

8 EATON Char-Lynn H-Series General Purpose Motors parts and repair manual E-MOGG-RR003-E October 2015
Disassembly

11. Remove output shaft from housing.
12. Remove needle thrust bearing from shaft or housing.
13. Reposition motor in vise. Clamp across ports as shown in
Figure 5. Do not clamp on side of housing. Excessive clamping
pressure on side of housing causes distortion.
14. Remove cap screws from mounting flange. These screws are
assembled with Loctite to hold them in place.
The screws will require 35-45 Nm [300-400 lb-in] of torque to
break loose and 11 Nm [100 lb-in] torque to remove. Do not
use impact wrench on screws that have been secured with
Loctite . This could result in rounded heads or broken sockets.
Note: If torque higher than given above is required to break screws loose,
apply heat according to following instructions: When heated, Loctite partially
melts. This reduces torque required to remove screw. Use small flame pro-
pane torch to heat small area of housing where screw enters (see Figure 6).
Be careful not to overheat housing and damage motor. Gradually apply torque
to screw with socket wrench as heat is applied for 8 to 10 seconds. As soon
as screw breaks loose, remove heat from housing. Continue turning screw
until it is completely removed.
15. Carefully remove flange from housing.
Important
Some motors may have a quad seal and back-up ring in place
of the pressure seal. The quad seal and back-up ring are no
longer available and are replaced by the pressure seal. They
are interchangeable, but some precautions must be taken to
insure proper installation. Follow the reassembly instructions.
16. Exclusion seal, back-up ring, pressure seal and seal will come
off with flange (see Figure 7). Use seal removal tool (shown in
Figures 8 and 9) to remove exclusion and pressure seals.
Important
Be careful not to scratch seal cavity O.D. This could create a
leak path.

13mm [1/2 in.] Heat with a Propane

torch to melt Loctite

13mm [1/2 in.]

Cap screw (4) Pressure Seal

Pressure
seal Seal
Mounting
flange
Exclusion
Seal Back-up ring
(used only with pressure
Seal seal 9057-014)
[-008 and -009 motors]
Back-up ring
(used only with pressure Exclusion Mounting
seal 9057-014) seal flange

Figure 5 Figure 6 Figure 7

Back-up ring
Pressure (used only with pressure
seal seal 9057-014)
[-008 and -009 motors]

Radius Mounting
flange
Bend tip

Radius
Modify on end
screwdriver Exclusion
as shown. Seal removal
tool seal
Remove all
burrs. Work from outer side for both (either) Seals.

Figure 8 Figure 9

EATON Char-Lynn H-Series General Purpose Motors parts and repair manual E-MOGG-RR003-E October 2015 9
Reassembly

17. A metal plug, with seal, plugs a machining hole in the housing.
It is not necessary to remove plug and replace seal unless
leakage occurs around plug. To remove plug, insert 5 mm [.187
in.] hex key through port opening and push it out (see Figure
10). The 009 plug is not interchangeable with 007 and 008 plugs.
Reassembly
Shaft end
Check all mating surfaces. Replace any parts with scratches or burrs
that could cause leakage or damage. Clean all metal parts in clean
solvent. Blow dry with air. Do not wipe parts with cloth or paper
towel because lint or other matter could get into the hydraulic
system and cause damage.
Check around key slot and chamfered area of shaft for burrs, nicks
or sharp edges that could damage seals during reassembly. Remove
nicks or burrs with a hard smooth stone (such as an Arkansas stone).
Do not file or grind motor parts.
Note: Lubricate all seals with petroleum jelly. Use new seals when reassembling
motor. Refer to parts list 6-121 for proper seal kit numbers.
Important
Do not stretch seals before installing them.
Cleanliness is extremely important in the successful application of
Loctite. Before Loctite can be applied, the parts should be cleaned
as follows:
Note: Fully cured Loctite resists most solvents, oils, gasoline and kerosene and is
not affected by cleaning operations. It is not necessary to remove cured Loctite that
is securely bonded in tapped holes; however, any loose particles of cured Loctite
should be removed.
a. Wash the housing with solvent to remove oil, grease and
debris. Pay particular attention to four tapped holes on
flange end.
b. Blow dry with compressed air. Clean and dry tapped holes.
c. Wire brush screw threads to remove cured Loctite and other
debris. Discard any screws that have damaged threads or
rounded heads.
d. Wash screws with non-petroleum base solvent. Blow dry
with compressed air.
18. If you remove plug and seal, lubricate new seal and install on
plug. Some plugs have two o-ring grooves but require only one
o-ring. Install o-ring in groove closest to end of plug. Push plug
into housing so plug and housing are flush. Be careful not to
damage seal.
19. Lubricate output shaft with hydraulic oil, then install shaft in
housing (see Figure 11).
Important:
Do not permit oil to get into the four tapped holes.
20. 20 Install needle thrust bearing, then bearing race on shaft.
Pull shaft partially out of housing. Push all three parts in
housing together (see Figure 11). The bearing race must rotate
freely when in position.
21. Install exclusion seal in flange (see Figure 12). Carefully press
exclusion seal into place.
Three
types of
plug

Figure 10

Output
shaft Seal installation tool
Bearing (007, 008, 009 motors)
race
Seal driver
Shaft
pressure
seal

Lubricate
these areas
Seal tube
Needle thrust
bearing

Exclusion
seal
Back-up ring
(Ring -008
and -009
motors)

Mounting
flange

Figure 11 Figure 12

10 EATON Char-Lynn H-Series General Purpose Motors parts and repair manual E-MOGG-RR003-E October 2015
Reassembly (continued)

22. Visually check seal seat in mounting flange for scratches or
other marks that might damage the pressure seal. Check for
cracks in flange that could cause leakage.
23. Lubricate I.D. of seal tube and O.D. of shaft pressure seal with
light film of clean petroleum jelly. Align small I.D. end of seal
tube with seal seat in mounting flange. Install back-up ring and
pressure seal in tube with lips of seal face up (see Figure 12).
Note: With use of Pressure Seal 6029894-002 (Medium Pressure) or
Pressure seal (HP) 5995483-001, Back-up ring does not need to be installed,
see Figure 14A (Version-009)
Insert seal driver in tube and firmly push seal seat with a
rotating action.
Important
After installing seal in flange, examine seal condition. If
damaged or improperly installed, you must replace it before
continuing with reassembly.
24. Install 44.1 mm [1.74 in.] seal in flange.
25. It is recommended to apply a light coat of Loctite Primer NF in
tapped holes of housing. Allow primer to air dry for at least 1
minute. Do not force dry with air jet; the primer will blow away.
Use of primer is optional. With primer, Loctite curing time
is approximately 15 minutes. Without primer curing time is
approximately 6 hours.
26. Apply 3 or 4 drops of Loctite sealant at top of thread for each
of four holes in housing (see Figure 13). Do not allow parts with
Loctite applied to come in contact with any metal parts other
than those for assembly. Wipe off excess Loctite from housing
face, using a nonpetroleum base solvent.
Do not apply Loctite to threads more than 15 minutes before
installing screws. If housing stands for more than 15 minutes,
repeat application. No additional cleaning or removal of
previously applied Loctite is necessary.
27. Before installing flange and seal assembly over shaft, place
protective sleeve or bullet over shaft. Then lubricate space
between exclusion seal and pressure seal, as well as lips of
both seals (see Figure 14).
Install flange. Rotate flange slowly while pushing down over
shaft. Be careful not to invert or damage seals.
28. After removing bullet, clamp motor in vise as shown in Figure
15. Make sure shaft cannot fall out. Install dry screws and
alternately torque them immediately to 250 lb-in [28 Nm]. If
you use primer, allow to cure for 10 to 15 minutes. Without
primer, allow 6 hours curing time before subjecting motor to
high torque reversals. On all other applications, you can run
motor immediately.
If you use new screws, make sure they are the correct length:
22 mm [.875 in.] under head length. See parts list for correct
part number.

Place tip of applicator at

top of threaded portion.

Apply 3 or 4 drops
in each hole. 13mm
[1/2 in.]

Figure 13 Figure 15

Output
Apply shaft
lubricant
jelly Output
across this Dust seal shaft
area, see Apply
step 27. lubricant Dust seal
Back-up across this
ring (-008 area, see Pressure seal
and -009 step 25. (medium
motors) pressure)
6029894-002
or pressure
Pressure seal (HP)
This lip Seal This lip 5995483-001
to face to face [back-up ring
inward inward not needed]
Seal
Seal
Interior Interior
of motor Bearing of motor
race Bearing race

Figure 14 Figure 14A (version -009)

EATON Char-Lynn H-Series General Purpose Motors parts and repair manual E-MOGG-RR003-E October 2015 11
Reassembly (continued)

Gerotor End
29. Reposition motor with gerotor end up, then clamp across ports.
Do not clamp on side of housing.
Important
To aid installation of seals, apply light coat of clean petroleum jelly
to seals. Do not stretch seals before installing them in groove.
30. Pour approximately 35 cc of clean hydraulic oil in output shaft cavity.
31. Install 73 mm [2.875 in.] I.D. seal in housing seal groove.
Avoid twisting seal.
32. Rotate gerotor to line up with bolt holes. Be careful not to
disengage star from drive or disturb gerotor seal.
33. Install drive spacer if applicable.
34. Install 73 mm [2.875 in.] seal in end cap. Carefully place end
cap on gerotor.
35. Install cap screws and seal washers (if applicable) in end
cap. Pretighten screws to 7,4 Nm [40 lb-in]. Make sure seal
washers are properly seated. Then torque screws 27-28 Nm
[235-250 lb-in] in sequence, as shown in figure 18.

Timing Procedure
a. Install drive. Use felt tip marker to mark one drive tooth.
Align this tooth with timing dot on shaft.
Note: If drive is not symmetrical, install larger splined end into shaft.
b. Install spacer plate.
c. Install 73 mm [2.875 in.] I.D. seal in gerotor seal groove. Carefully
place gerotor on spacer plate, seal side toward spacer plate.

Standard Rotation Reverse Rotation

Align any star point with tooth marked on drive (see Figure 16). Align any star valley with marked tooth (see Figure 17).

Gerotor Gerotor

Star point Star valley

Gerotor seal Gerotor seal
(this side) (this side)

Spacer Spacer
plate Timing dot plate Timing dot

Housing Housing

Forward Forward
valving slot valving slot

CCW CW
CW CCW
Figure 16 Figure 17

2 5

4 3

6 1
Figure 18

12 EATON Char-Lynn H-Series General Purpose Motors parts and repair manual E-MOGG-RR003-E October 2015
Reassembly
Speed Sensor

1. Rotate the motor shaft until a (gear/target) tooth is centered in
the speed sensor port. If this is not done, the sensor may be
damaged during the operation of the motor.
2. Make sure the lock nut and its threads are clean and dry for
the proper torque. Position the lock nut against the alignment
nut as shown in Figure 19.
3. Move the washer and the o-ring up against the speed sensor
body threads as shown in Figure 19.
4. By hand, lightly thread the speed sensor body into the housing
until the sensor touches against the motor (gear/target) tooth.
Do not force the sensor against the (gear/ target) tooth,
damage may occur. Make sure the o-ring or the washer do not
touch the housing see Figure 20.
5. Turn the speed sensor body out one quarter turn (CCW) plus
the additional amount (CCW) needed to make the alignment
notches perpendicular to the motor shaft centerline (90 +/-5
degrees from the motor shaft centerline Figure 21 and 22).
6. 6 Maintain the speed sensor body alignment (Figure 22), and
tighten the lock nut to 8,5-14 Nm [75-125 lb-in.] (torque values
are for clean dry threads).
7. Check the speed sensor body for correct alignment (Figure 22),
reinstall the sensor if it is not correct.

Speed sensor installation

Speed sensor body

Alignment nut
Lock nut

Washer
O-ring

Speed sensor port

Housing

Gear/Target
Tooth

Figure 19 Figure 20

Alignment notch

Alignment notchs Parallel with

Alignment perpendicular to centerline of
notch centerline of motor motor shaft

90 Alignment nut
9/16 inch
hex head
Back out

Lock nut Alignment notch

11/16 inch
hex head

Figure 21 Figure 22

EATON Char-Lynn H-Series General Purpose Motors parts and repair manual E-MOGG-RR003-E October 2015 13
Common product numbers

Product numbersH series

Add three digit prefix 101-to four digit number from chart for
complete product numberExample 101-1868.
Orders will not be accepted without three digit prefix.

Mounting Shaft Ports Displacement cm3/r [in3/r] product number 101-XXXX

36 46 59 74 97 120 146 159 185 231 293 370 740
[2.2] [2.8] [3.6] [4.5] [5.9] [7.3] [8.9] [9.7] [11.3] [14.1] [17.9] [22.6] [45.0]
2 Bolt 1 in. straight 7/8-14 O-ring 101-1700 -1033 -1701 -1034 -1035 -1702 -1703 -1036 -1037 -1038 -1039 -1040
w/woodruff 1/2 NPTF 101-1704 -1025 -1705 -1026 -1027 -1706 -1707 -1028 -1029 -1030 -1031 -1032
flange key
Manifold* 101-1708 -1041 -1709 -1042 -1043 -1710 -1711 -1044 -1045 -1046 -1047 -1048
1 in. SAE 6B 7/8-14 O-ring 101-1721 -1081 -1722 -1082 -1083 -1723 -1724 -1084 -1085 -1086 -1087 -1088
splined 1/2 NPTF 101-1725 -1073 -1726 -1074 -1075 -1727 -1728 -1076 -1077 -1078 -1079 -1080
Manifold* 101-1729 -1089 -1730 -1090 -1091 -1731 -1732 -1092 -1093 -1094 -1095 -1096
1 in. straight 7/8-14 O-ring 101-1796 -1797 -1798 -1799 -1800 -1801 -1802 -1803
w/.31 dia. 1/2 NPTF 101-1804 -1805 -1806 -1807 -1808 -1870 -1809 -1810
crosshole
Manifold* 101-1811 -1812 -1813 -1814 -1815 -1816 -1817 -1818
1 in. straight 7/8-14 O-ring 101-1819 -1323 -1820 -1324 -1325 -1821 -1822 -1326
w/ .40 dia. 1/2 NPTF 101-1823 -1319 -1824 -1320 -1825 -1826 -1827 -1828
crosshole
Manifold* 101-1829 -1463 -1830 -1831 -1832 -1833 -1834 -1871
4 Bolt 1 in. straight 7/8-14 O-ring 101-1749 -1009 -1750 -1010 -1011 -1751 -1752 -1012 -1013 -1014 -1015 -1016
w/woodruff 1/2 NPTF 101-1753 -1001 -1754 -1002 -1003 -1755 -1756 -1004 -1005 -1006 -1007 -1008
flange key
Manifold* 101-1757 -1017 -1758 -1018 -1019 -1759 -1760 -1020 -1021 -1022 -1023 -1024
1 in. SAE 7/8-14 O-ring 101-1761 -1057 -1762 -1058 -1059 -1872 -1763 -1060 -1061 -1062 -1063 -1064
6B 1/2 NPTF 101-1764 -1049 -1765 -1050 -1051 -1766 -1767 -1052 -1053 -1054 -1055 -1056
splined
Manifold* 101-1768 -1065 -1769 -1066 -1067 -1770 -1771 -1068 -1069 -1070 -1071 -1072
1 in. straight 7/8-14 O-ring 101-1835 -1836 -1837 -1838 -1839 -1840 -1841 -1842
w/ .31 dia. 1/2 NPTF 101-1843 -1497 -1844 -1449 -1352 -1845 -1846 -1847
crosshole
Manifold* 101-1848 -1466 -1849 -1459 -1850 -1851 -1852 -1853
1 in. straight 7/8-14 O-ring 101-1854 -1311 -1855 -1856 -1857 -1858 -1859 -1860
w/ .40 dia. 1/2 NPTF 101-1861 -1313 -1862 -1312 -1314 -1863 -1864 -1315
crosshole
Manifold* 101-1865 -1305 -1866 -1306 -1307 -1867 -1868 -1869

101-1868

Product numbersH series motors with corrosion protection

Mounting Shaft Ports Displacement cm3/r [in3/r] product number 101-XXXX

36 46 59 74 97 120 146 159 185 231 293 370 740
[2.2] [2.8] [3.6] [4.5] [5.9] [7.3] [8.9] [9.7] [11.3] [14.1] [17.9] [22.6] [45.0]
4 Bolt 1 in. straight -2027 -2095 -2015 -2028 -2029 -2030 -2031
7/8-14 O-ring 101-2032 -2014 -2093 -2013 -2094
flange w/woodruff
key 1/2 NPTF -2067 -2068 -2069

*Manifold product numbers shown are for motors with four 5/16-18 port face
mounting threads. Manifold, manifold mounting o-rings and bolts are NOT included
(for M8 x 1,5 port face mounting threads see note below).

14 EATON Char-Lynn H-Series General Purpose Motors parts and repair manual E-MOGG-RR003-E October 2015
Notes

EATON Char-Lynn H-Series General Purpose Motors parts and repair manual E-MOGG-RR003-E October 2015 15
Eaton
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USA
Tel: 952-937-9800
Fax: 952-294-7722
www.eaton.com/hydraulics
2015 Eaton
All Rights Reserved
Printed in USA
Document No. E-MOGG-RR003-E
October 2015
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